Stellar Industries 12621 User's Manual
Contents
1. gt a 12621 TELESCOPIC CRANE INDUSTRIES OWNERS MANUAL STELLAR EQUIPPED Stellar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Subject to Change without Notification Fax 641 723 281 1 2012 Stellar Industries Inc www stellarindustries com Last Revision 10 01 12 12621 Manual Revisions Chapter 2 Installation New Flip Sheave Design Implemented Updated Extention September 15th 2011 Chapter 3 Assembly Boom Mast Cable amp Hook Assembly Drawings Drawings Table of Contents i Table of Contents Chapter 1 Specifications Capacity Chart Decal PN 54623 Chapter 2 Installation Installation Overview Control Kit PN 52876 Control Kit Non Boost PN 59152 Hydraulic Kit PN 55396 Valve Bank PN 52265 Hydraulic Installation Winch Case Drain Installation Hydraulic System Stability Procedure Decal Kit Placement PN 54763 Chapter 3 Assembly Drawings Base Assembly PN 18027 Mast Assembly PN 57295 Main Boom PN 52489 Extension Boom Assembly PN 61046 Extension Boom Assembly PN 61046 Expanded Main Cylinder Assembly PN 43839 Extension Cylinder Assembly PN 28859 Cable amp Hook Assembly PN 55898 CDT M Radio Transmitter Assembly PN 56647 Chapter 4 Replacement Parts Find a Dealer Near You http www stellarindustries com pages dist distsearch htm For Technical Questions Information Parts or Warranty Ca2. v lt 4L Na EY Relief PN 52265 DESCRIPTION NE RELIEF VALVE 24685 24690 PART 25367 TEM LO N st N X lt LLI 9 Oo cO LO 3 25371 VALVE SOLND 3 POS 4 WAY G04571 25373 SEAL KIT 25371 25372 mH 4 44532 COIL 12VDC DUETSCH CAP012H 9 _ 2 24960 VALVE FLW CTRL PRP JP04C3150N 0 8 25368 SEAL KIT 25367 Installation Hydraulic Installation After mounting locate the pressure and return lines Note Pressure line is 3 8 hose Winch Case Drain Line is 3 8 hose Return line is 1 2 hose Hoses are terminated using swivel fittings Install hydraulic lines per diagram below See next page for Case Drain Installation Note Stabilizer valve supplies oil to crane using the Power Beyond feature Install hydraulic reservoir with return filter Attach pump pressure line to valve return link tank Fill system with hydraulic oil See Stellar Lubrication Recommendations for fluid details Route Thru Return Filter Tank Return Stabilizer Functions Pump Pressure Power Beyond Stabilizer Functions A Typical Stabilizer Valve with Power Beyond Capabilities 9 10 12621 Owner s Manual Winch Case Drain Installation Installing the winch case drain The winch case drain must run directly to the reservoir to ensure no back pressure in the
3. EXTENSION EXTEND EXTENSION RETRACT 12 NOTE USE 32 OF HOSE PROTECTOR P N 17288 OVER THE ROTATION HOSES WINCH UP WINCH DOWN EXTENSION RETRACT MAIN DOWN EXTENSION ermwo V V ROTATION EXTENSION MAIN UP ROTATION CCW BOOM DOWN BOOM UP 9 10 11 19 11 221 1 RETURN LINE TO TANK EXTEND ies 16 06 18 18 WINCH RETRACT WINCH gt PRESSURE FROM PUMP 11 WINCH CASE DRAIN NOTE USE 12 OF HOSE PROTECTOR P N 17288 OVER THE 3 WINCH HOSES PN 55396 u s m oo usss papel SCS zeass TRANSDUCER PRESSURE 5000 4 20 cnrs re El r 45438 so x 8 10 18472 FIG SWNEL 050 FS FS PSBT 1_ 45439 38 x 18 FTG SWIVEL 0 38 FS FS PSBT AMN 6 6 2 38 x 36 16 C4929 FTG 13030 x so ________ 1s FIG ADAPT 6 roos 13029 HOSE HYD x 3250 Dues FTG ADAPT e soos 1 ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 7 12621 Owner s Manual 8 LO N LO gt gt O gt HYDRAULIC SCHEMATIC 3 HT B Ui CHE EC Tf O cnc e s HII pe e id 4 IR
4. FTG COUPLER PIPE 0 13 GASKET SHOWN AS REFERENCE 16 12621 Owner s Manual Mast Assembly 57295 DO NOT GREASE THESE BUSHINGS PN 57295 1 43483 MASTI0621 126201 6 0842 INUTO 31 IBHHGRSNYLOC 2 8 11693 CAPSCRO OIIXI75HHGRB 4 9 52265 4 SECT W PROP STER8GPM DEUTSCH 1 1 57919 WINCH 6000 TH2CC32D W 100FTROPE 1 Assembly Drawings 17 52489 52489 DESCRIPTION BUSHING BPC32DXR32 2 00X2 00 2 27720 SPACER ROPE GUIDE 6620UHMW 2 18 0340 WASHER 0 25 USS FLAT ZINC CAP SCR 0 25 20X0 50 HHGRS BUSHING 140 24 1 00X1 50 6 9142 PIN CAP 0 56 2 50 019 7 6 22 13435 BRKTROPEGUIDE9620 1 8 10666 5 50 13 1 25 68 8 24 DII 4PC PLATEANGLEINDICATOR 2 9 00790 j WASHERO SOSAEFLATYELLOW 18 25 11544 CORD 66200 11 1 C6353 jWASHERO 38SAEFLATYELLOW GRB 6 27 18618 SCREW 6 32X1 00PHMSPH L 2 SCR 0 38 16X0 75 HHGR8 SCR 0 50 13 1 00 8 6 29 00076 NUT 6 32HHNYLOCSS 2 NUT 0 38 16 HHGR5 NYLOC SCR 0 38 16X1 25 HHGRS CAP SCR 0 38 16X9 00 HHGRS NOTE INCLINOMETER MOUNTS INSIDE THE BOOM VIEW SHOWS POSITION OF INCLINOMETER 18 12621 Owner s Manual Extension Boom Assembly 61046 ED 94 2 2 PN 61046 2 10 2 2 12 2 1
5. 24 12621 Owner s Manual Replacement Parts 25 Chapter 4 Replacement Parts PART DESCRIPTION C6069 HYDRAULIC SWING MOTOR 25367 RELIEF VALVE 25368 SEAL KIT RELIEF VALVE 24960 FLOW CONTROL VALVE 25369 SEAL KIT FLOW CONTROL VALVE 25371 SOLENOID VALVE G04571 25373 SEAL KIT SOLENOID VALVE 44532 COIL 12VDC 41910 MANIFOLD ASM MAIN CYLINDER 9803 VALVE 41907 RELIEF VALVE CYLINDER MANIFOLD 41908 CHECK VALVE 14115 MANIFOLD ASM EXTENSION CYLINDER 14390 O RING MANIFOLD ASM EXT CYLINDER 28485 PRESSURE TRANSDUCER 6397 HYD PRESSURE GUAGE C2027 O RING 4 FACE SEAL C2028 O RING 6 FACE SEAL C2029 O RING 8 FACE SEAL 01245 O RING 4 SAE 01246 O RING 6 SAE 01247 O RING 8 SAE 25895 WORM GEAR BEARING SWING DRIVE 25896 amp SEAL KIT BEARING SWING DRIVE 35646 SEAL KIT MAIN LIFT CYLINDER 20450 SEALKIT EXTENSION CYLINDER 44066 TUBE ASM MAIN CYLINDER 14442 TUBE ASM EXTENSION CYLINDER 14443 ASM EXTENSION CYLINDER 4380 BUSHING 2 00 x 1 50 4381 BUSHING 2 00 x 2 00 0068 BUSHING 44533 BUSHING 2 00 x 0 75 9991 WEAR PAD 2 50 ROUND 13395 WEAR PAD 3 00 X3 00 X1 00 13396 WEAR PAD 2 50 2 50 1 00 8377 PIN CAP 56 X 3 50 X 25 7403 PIN CAP 44 X 2 50 X 25 D0790 WASHER 0 50 FLAT GR8 10172 SCR 0 50 13 X 1 00 43858 SHEAVE 44812 WIRE 12824 HITCH PIN 1 00
6. line Use 3 8 hydraulic hose and fittings rated for a minimum of 300 psi 3 Locate the winch case drain line at the bottom of the crane base as shown in Fig 1 Blue Hose Note Both the main pressure and winch case drane line use a 3 8 swivel fitting Verify the winch case drain 15 attached to the hose that 15 connected to the winch motor Attach one end of the winch case drain to 3 8 swivel fitting located in step 3 Route the winch case drain hose directly to the reservoir 6 Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2 Un Fig 1 Fig 2 Connect the winch case drain here 1 0 Line Winch Cose Droin Return Pressure Blue Installation 11 Hydraulic System Rotation Main Winch Extension 2 ET 8 Crane Valve AHIR All 12 12621 Owner s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products A truck is stable until the load cannot be lifted off the ground with the winch without tipping over the truck Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package The actual test data must be recorded and supplied with the truck at the time of in service and should be kept with the truck at all times The following procedure
7. will test the truck package for stability and will provide a stability capacity chart The load limit information shown on the stability capacity chart is formulated on 85 tipping Set Up Locate the truck on a test course in position for loading and engage travel brakes Set stabilizers so that they make contact with firm level footing Operate the crane under partial load to assure operator proficiency and proper machine function Put the radio into Stability Test Mode A Push the bottom four switches up and hold until all lights come on approximately 5 seconds B At this point the crane will have enough capacity to handle the weight for the stability test C The radio will timeout of stability mode after 30 minutes or when the E Stop button is pushed Note The radio can only be put into stability mode five times After that the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing All other radio functions will work properly even if stability mode is not avail able 12621 Stability Data Max Horizontal Reach 252 From the center of rotation to boom fip Boost Stability Test Weight 4370 lbs Non Boost Stability Test Weight 3705 lbs Test Procedure 1 Rotate the crane into Zone 1 position 2 With the crane fully retracted and the boom horizontal winch the test weight off the ground Note Keep weight within six inc
8. 3 14 i 16 17 E i 19 i 0 2 2 22 23 24 i 25 18 26 2 27 2 28 00178 2 See Next Page for 29 2 Expanded View 30 3 32 i 33 34 35 36 2 37 38 2 39 40 2 i 2 2 23 3 44 3 45 46 47 48 O ZIZIO Ulw Assembly Drawings 19 Extension Boom Assembly PN 61046 Expanded 20 12621 Owner s Manual Main Cylinder Assembly 43839 Manifold Assembly PN 41910 ITEM PART DESCRIPTION QTY 39425 MANIFOLD CBALDOUBLETITA WITH RELIEF 1 2 41908 VALVECHECKCXED XCN __3 41907 VALVERDDALANB amp OOPSI 4 9803 C SUNCBBD LJN 3500_ 2 5 C4961 PLUG STIR HOLLOW 0 38 6 5 1 Serial Tag Location Note Main Cylinder uses Stellar Seal Kit P N 35646 PN 43839 0279 ADAPT 6 F50LO S 44066 TUBE ASM 0 38X8 25 MAIN 10628 12628 41910 MANIFOLD ASM DUAL 10 1CBAL RLF CHK 1 Assembly Drawings 21 Extension Cylinder Assembly 28859 Cylinder Serial Tag Location Note Upper Lower Extension Cylinder uses Stellar Seal Kit P N 20450 Jam Mut Center Screw P N 28859 6 11882 CAP SCR 0 38 16X175 SHZC 2 8 24729 CLAMP 52 300 375 1 9 C4660 CLAMP 24 Holding Valve Removal Procedure Locate Holding Valve to be removed Unlock Jam Nut as shown Turn center screw as shown ClockWise Direction Important Count the turns i
9. 39 PART DESCRIPTION 5199 CAP SCR 1 00 8 3 00 HHGR8 ZY 6538 WASHER 1 00 SAE FLAT YELLOW GR8 6 NOTE STABILITY DECAL P N 16881 IS PART OF THIS KIT Installation 5 Control Kit PN 52876 A2B SWITCH INCLINOMETER CPRSR ON OFF ENG START ENG STOP POWER 666666 GROUND E STOP T E LL s uj SPD CTRL ON OFF BASE END A Mam MANIFOLD J ROD END gE t gt 52876 06 9752 CONNECT2PINSHROUD 2 03 TRANSMITTER RADIO PART OF 1 02 RECEIVER RADIO PART OF 1 52261 RADIO CONTROLLER ASSEMBLY ITEM PART No DESCRIPTI
10. CAL VB CONTROL MECH CRANE 1 14 01196 DECAL ANGLE INDICATOR CS 1 30 35234 DECAL STELLAR MADE IN THE USA 1 3 1179 DECAL ELECTROCUTION 4 5x7 5 2 27 56405 DECAL SNATCH BLOCK CAP 7 TON 1 12 C5918 DECAL DANGER MOVING O R 2 28 28256 DECAL WARNING OVERLOAD DEVICE 1 C4795 DECAL DANGER O R 2 27 24712 DECAL CAUTION STOW HOOK 1 10 4190 DECAL DANGER 1 26 15172 DECAL ASME ANSI B30 22 B30 5 1 09 9188 DECAL ROTATE GREASE 1 25 15171 DECAL GREASE WORM DRIVE BEARINGS 1 08 4189 DECAL DANGER 1 24 4188 DECAL ROTATION ALIGNMENT 1 07 4186 DECAL ELECTROCUTION 2x2 75 1 23 C454 DECAL CRANE STOWING 1 06 C4544 DECAL DANGER 1 22 12300 DECAL TWO BLOCKING 1 05 4540 DECAL DANGER 1 721 4214 DECAL SERVICE 1 04 4545 DECAL ELECTROCUTION 5x13 4 20 0568 DECAL DIESEL 2 03 54623 DECAL CAPACITY 2 17 12452 DECAL MANUAL EXT 1 02 52688 DECAL 12621 IDENTIFICATION 2 18 C5911 DECAL STELLAR 2x4 5 3 01 5268 DECAL STELLAR LOGO 6 5 x 18 2 17 5910 DECAL STELLAR 4x9 5 1 ITEM PART No DESCRIPTION QTY ITEM PART No DESCRIPTION QTY 14 12621 Owner s Manual Assembly Drawings 15 Chapter 3 Assembly Drawings Base Assembly 18027 18027 2 11542 STOP3820400SIIDE 4 01307 CAPSCROSO 3XI25SH 1 2 5 44551PC GUARD TTB 6620CRANELZR 1 6 13757 CAPSCR1 00 8X 63PLASTIC 2 8 0479 CAPSCRO 2520X075 HHGR5 2 9 21151 MOTOR 008 0041 1 10 01345 FIG CPRSNO I2NPT O25TUBE 2
11. F MATERIAL AND SERVICES AS SPECIFIED HEREIN STELLAR INDUSTRIES INC IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Revision Date February 2010 Document Number 37040
12. N 54623 Reach in Feet Meters 12000 Ibs Capacity in Pounds Kilograms 5440 Cy 23 deu eme Ibs 7 01 m 5440 kg Boost zx 10330 165 E gt If Equipped 24 4685 E ke E 6 40 2660 Standard 5440 E EE Ib 2 5 49 5 2300 kg 49 m SE kg TD lbs 7300 Tbs 9 1950 kg EC 3420 15 5440 kg 2990 kg 12000 Ibs Ei ibs 22 MS 39 wa 12000 Ibs ERU 9440 5440 kg Eug 359010 BEN 10345 165 1625 kg 1 4690 3 66 T D 5540 105 MA Ibs 2510 kg 5 4270 kg 4695 Ibs 7980 1 5 2130 kg 30 3620 kg 9 N 3855 Ibs 2 75 1745 kg 3270 Ibs 8000 Ibs 3625 kg 1485 kg b 5750 Ibs 4905 Ibs 6 g 2220 kg 4160 165 om 7395 Ibs 1885 kg 3350 kg S 6270 Ibs 2845 kg 3 en Te 1914 j A 3705 Ibs 1680 kg 3140 Ibs 1425 kg RC 7 7080 Ibs 4865 Ibs 3210 kg 2205 kg 6000 Ibs 4125 Ibs 2720 kg 1870 kg 0 3 6 9 11 16 21 914 1 83 2 74 3 35 4 88 6 40 Weight of load handling devices Maximum 1 part line capacity is part of the load lifted and must be 6000 Ibs 2720 kg For greater deducted from the capacity loads use 2 part line PN 54623 Installation 3 Chapter 2 Installation Notice Read this Before Installation of the Crane General installation This chapter is de
13. ON 6 12621 Owner s Manual Control Kit Non Boost 59152 INCLINOMETER CPRSR ON OFF ENG START ENG STOP POWER A2B SWITCH GROUND 666006 E STOP 9 SPD CTRL ON OFF d BASE END 9 CYL 3 MANIFOLD ROD END O EE a O O O Q PN 59152 ov 8384 CABLESEAL 4 06 9752 CONNECT2PINSHROUD 05 9756 CONTACTM TERMSHROUD 4 59150 RADIO CONTROLLER ASSEMBLY ITEM PART No DESCRIPTION Installation Hydraulic Kit PN 55396 12 ROTATION CW I ROTATION ROTATION CCW IP
14. X 4 50 13436 QUICK RELEASE PIN 38 X 4 00 5753 YNCH 53493 INCLINOMETER 60 DEGREE 11938 IMIT SWITCH 31670 WEIGHT CHAIN ASSY ANTI 2 BLOCK 35105 IMIT SWITCH ANTI 2 BLOCK CRADLE BASKET STYLE 43488PC CRADLE PLATE ANTI 2 BLOCK CRADLE BASKET STYLE 61048 CRADLE FS CRADLE A2B After 8 1 2011 27710 SPRING LIMIT SWITCH ANTI 2 BLOCK CRADLE BASKET STYLE 43488PC CRADLE PLATE ANTI 2 BLOCK CRADLE BASKET STYLE 11544 CORD REEL 56647 RADIO TRANSMITTER HETRONIC RADIO 35441 BATTERY TUBE AA HOLDER HETRONIC RADIO 47856 5 SWITCH HETRONIC RADIO 22600 TOGGLE SWITCH HETRONIC RADIO 35447 HANDLE TRIGGER ASM HETRONIC RADIO 35916 UP CABLE CONTROL HETRONIC RADIO SYSTEM 26762 7 TON 38676 7 HOOK SAFETY LATCH ASM C1592 GREASE ZERK 4460 GEAR BEARING GREASE MOLUBE Open Teeth STELLAR LE INDUSTRIES INC Limited Warranty Statement Stellar Industries Inc Stellar warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance Products must be installed and operated in accordance with Stellar s written instructions and capacities This warranty shall cover the following Stellar Cranes Stellar Hooklift Hoists Stellar Cable Hoists Stellar Container Carriers Stellar Service Trucks and Stellar X Tra Lift Systems Twelve 12 month warranty on parts from t
15. f notification by the most economical yet expedient means possible Expedited freight delivery will be at the expense of the owner Warranty claims must be submitted and shall be processed in accordance with Stellar s established warranty claim procedure Stellar after sales service personnel must be contacted prior to any warranty claim A return materials authorization RMA account number must be issued to the claiming party prior to the return of any warranty parts Parts returned without prior authorization will not be recognized for warranty consideration All damaged parts must be returned to Stellar freight prepaid freight collect returns will be refused Freight reimbursement of returned parts will be considered as part of the warranty claim Warranty service will be performed by any Stellar new equipment distributor or by any Stellar recognized service center authorized to service the type of product involved or by the Stellar factory in the event of a direct sale At the time of requesting warranty service the owner must present evidence of date of delivery of the product The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner any field service call charges and any towing and or transportation charges associated with moving the equipment to the designated repair service provider obligations of Stellar and its authorized dealers and service providers shall be voided if someone other
16. he date recorded by Stellar as the in service date not to extend beyond twenty four 24 months from date of manufacture Twelve 12 month repair labor from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 month from date of manufacture and Thirty six 36 month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in service date not to extend beyond forty eight 48 months from date of manufacture Stellar Tarper Systems Twelve 12 month warranty on parts from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 months from date of manufacture and Three 3 month repair labor from the date recorded by Stellar as the in service date not to extend beyond fifteen 15 month from date of manufacture The in service date will be derived from the completed warranty registration card In the event a warranty registration card is not received by Stellar the factory ship date will be used Stellar s obligation under this warranty is limited to and the sole remedy for any such defect shall be the repair and or replacement at Stellar s option of the unaltered part and or component in question Stellar after sales service personnel must be notified by telephone fax or letter of any warranty applicable damage within fourteen 14 days of ils occurrence If at all possible Stellar will ship the replacement part within 24 hours o
17. hes of the ground at all times Extend the boom outward until full extension has been reached or until the truck becomes unstable Again use the winch to keep the weight within six inches of the ground If the boom goes full extension without becoming unstable the crane is termed stable for this zone and 100 can be written in the Zone 1 data box If the truck becomes unstable prior to going full extension retract the boom until the truck becomes stable and measure the horizontal reach in this position center of rotation to boom tip This is the stable horizontal reach for this zone Stable horizontal reach divided by Maximum horizontal reach multiplied by 100 equals the percentage of rated capacity for this zone Use the following formula to determine the percentage of rated capacity Stable Horizontal Reach x 100 Percentage of Rated Capacity Max Horizontal Reach 6 Record this number in the data box for Zone 1 This is the revised capacity due to stability for this zone Repeat this procedure for each zone until the worksheet is completed 8 This is the revised capacity based on stability of this package Installation 13 Decal Kit Placement PN 54763 PN 54763 THESE DECALS NOT INCLUDED WITH THE DECAL KIT USE THESE DECALS WITH BODY PACKAGE 33 54588 DECAL CDT 2 00X2 00 2 16 12451 DECAL HOISTING PERSONNEL 1 22 25159 DECAL WARNING MANUAL OVERRIDES 1 15 01197 DECAL ANGLE INDICATOR SS 1 31 52270 DE
18. ll Toll Free at 800 321 3741 Hours Monday Friday 8 00 a m 5 00 p m CST Or email at the following addresses Technical Questions and Information service stellarindustries com Order Parts oarts stellarindustries com Warranty Information warranty stellarindustries com ii 12621 Owner s Manual Specifications 1 Chapter 1 Specifications Model 12621 Crane SPECIFICATION SHEET Crane Rating 66 000 ft lbs 9 12 TM Standard Boom Length 11 O 3 35 m from CL of Crane Boom Extension Ist stage Hydraulic 60 152 4 2nd stage Hydraulic 60 152 4 Maximum Horizontal Reach 21 0 6 40 m from CL of Crane Maximum Vertical Lift 23 70 m from crane base Boom Elevation 5 to 80 degrees Stowed Height 35 5 90 2 cm crane only Mounting Space Required 20 x 21 inches 50 8 x 53 3 Approximate Crane Weight 2150 Ibs 975 ko Controls Radio control standard for all functions Winch Specification Rope Diameter 7 16 1 11 Line pull speed 55 ft min 16 76 m min Max single part line 6000 Ibs 2721 kg Max double part line 12000 Ibs 5442 Rotation 400 degree power worm gear Lifting Capacities 6000 Ibs 11 0 2720 kg 3 35m 4125 Ibs 16041870 kg 4 88m 3140 Ibs 21 0 1425 kg 7 01m Power Supply Required PIO amp Pump 8 3000 psi 30 3 lom 207 bar Subject to change without notification 2 12621 Owner s Manual Capacity Chart Decal P
19. rmance of any warranty on the Stellar product specified are those set above In no event will Stellar the Stellar distributor dealer or any company affiliated with Stellar be liable for business interruptions costs of delay or for any special indirect incidental or consequential costs or damages Such costs may include but are not limited to loss of time loss of revenue loss of use wages salaries commissions lodging meals towing hydraulic fluid or any other incidental cost products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only Stellar does not participate in or obligate itself to any such warranty Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products theretofore manufactured This warranty will apply to all Stellar Cranes Stellar Hooklift Hoists Stellar Cable Hoists Stellar Container Carriers Stellar Service Trucks Stellar X Tra Lift Systems and Stellar Tarper Systems shipped from Stellar s factory after January 151 2010 The warranty is for the use of the original owner only and is not transferable without prior written permission from Stellar THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION O
20. signed to serve as q general guide for the installation of a Stellar 12621 Telescopic Crane on a Stellar Service Body Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application If a question should arise during the installation process please contact Stellar Customer Service at 800 321 3741 This crane is designed for use with a Stellar Service installed on a vehicle that meets the minimum chassis requirements of the crane It is installer s responsibility assure that the crane is mounted on a platform that will support the maximum crane rating of this crane Notice PIO and Pump installation instructions are provided by the corresponding manufacturers For more information on which PTO and Pump fit your application please contact your local Stellar Distributor or Stellar Customer Service Important When installing welder units to the service bodies it is highly recommended that a surge protector is installed on the chassis batteries lo protect the crane radio receiver wiring and other electronic devices from an unexpected electrical spike or surge Failure do so could result in extensive damage to the service body and crane electrical circuit installation Notice According to Federal Law 49 cfr part 571 each final stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on
21. t takes until stopping Holding valve can now be removed from manifold Important Before replacing valve reset by turning the center srew the same amount of turns Counter ClockWise as in previous step Reset Jam Nut Valve is now removed and set at Factory Specifications 22 12621 Owner s Manual Cable amp Hook PN 55898 PN 55898 PART DESCRIPTION 43858 5 10621 9 25 DIA 44R 1 88THK 53263 PLATE SNATCH BLOCK 76 96 106 126 398 47P PIN 1 00 4 06 COTTER 44643 COLLAR 0 44X0 75X2 00 Ew ME s 5 0847 NUTOS amp I6HHGRSNYLOC 6 CO538 NUTO7S OHHGRBNYLOC 7 0532 CAPSCR0 38 16X3 75HHGRS EN 75 HN 10 NUN 12 398447P BUSHING V SS 13 26762 HOOK7TONSWIVEL CROSBY 1028632 1 14 13436 38 4 00 QUICKRELEASE 5841 CAP SCR 0 75 10X4 50 HHGR8 2 3 4 5 7 10 11 12 13 14 Assembly Drawings 23 CDT Radio Transmitter Assembly PN 56647 SEE NOTE NOTE 1 P N S 25999 amp 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 56647 2 56657 CONTROL HANDLE FACE PLT W LABEL 6 1 3 24385 GUARDRADIOSWIICHAFCIN 4 35447 CONTROLHANDLE GRIP W TRIGGERHTH2 1 5 24958 RUBBERBOOTTRIGGER GUARD HET 6 22600 _ SWITCH TOGGLE HET RADIO 63019300 6 7 35441 BATTERYTUBE AA HETRONIC RADIO 1 8 4 856 SWITCHESTOPNOVAXL Y 1 1 1 1 1 1
22. than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar In the case repair work is performed on a Stellar manufactured product original Stellar parts must be used to keep the warranty in force The warranty may also be voided if the product is modified or altered in any way not approved in writing by Stellar The owner operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question Warranty registration is ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the product If the owner is not sure of registration he is encouraged to contact Stellar at the address below to confirm registration of the product in question This warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear and tear accident mishap untrained operators or improper or unintended use The owner has the obligation of performing routine care and maintenance duties as stated in Stellar s written instructions recommendations and specifications Any damage resulting from owner operator failure to perform such duties shall void the coverage of this warranty The owner will pay the cost of labor and supplies associated with routine maintenance The only remedies the owner has in connection with the breach or perfo
23. the date of manufacture of the incomplete vehicle the date of final completion or a date between those two dates This requirement shall however be supersedeq by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages Therefore the installer of Stellar cranes and bodies is considered one of the manufacturers of the vehicle As such a manufacturer the installer is responsible for compliance with all applicable federal and state regulations They are required 10 certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Please reference the Code of Federal Regulations title 49 Transportation Volume 5 400 999 for further information or visit http www gpoaccess gov nara index html for the full text of Code of Federal Regulations 4 12621 Owner s Manual Installation Overview Determine that the mounting location for the 12621 crane is at least 20 x 21 50 8 x 50 8 cm Use the detail below to drill 1 06 diameter holes into the mounting plate Run tap on the threads of the base fo be sure They are clean Use a crane or liffing device capable of lifting the weight of the Stellar crane The Stellar 12621 weighs approximately 2150 lbs 975 kg Note cranes are shipped with rotation positioned at 200 degrees of 400 degree system This
24. will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle Connect straps or chain from the liffing device to the lifting rings on the Stellar 12621 Use six 6 3 x 1 8 bolts and six 6 8 flat washers Install a washer on each bolt Apply Loctite Thread locker 277 to the bolts Using the liffing device lower the Stellar 12621 just above the crane compartment and start the bolts Have someone assist in leveling the crane Note the rotation motor should be to the door side of crane compartment and the boom should be extended back over the rear bumper Secure crane using the mounting hardware provided Note longer or shorter cap screws may be required recommended thread engagement into crane base is 1 75 use grade 8 zinc plated cap screws only 10 Torque the cap screws to 680 ft lbs 11 Remove supporting crane 12 Hook up hydraulics and electrical using the schematics provided in Chapter 8 Hydraulics Electrical Note If questions should arise during any portion of this installation please contact Stellar Customer Service at 800 321 3741 WARNING The use of this crane body not capable of handling the loads imposed on it may result in serious injury or f j 2 PAS 4 y 172 Ne D gt 3 YS RI A v PA an 6 Places 14 75 135
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