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Stearns YUKATAT B523 User's Manual
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1. pales date Ob wee ata 7 4i Capacity Pee eee 7 4 2 Features pate ese ath pk Cae 8 5 Preparing Your Stearns Inflatable Kayak 8 5 1 Quick Start to Inflating Your Boat 9 5 2 Knowing Your ValveS 10 5 3 Make Sure Bladders Are Aligned 10 5 4 Over Inflation 24 24 00 2 adia tada ie pied chee ed 11 UMOSIWAY sss cd Logg Bao a Meh ented mld a Bak eee 12 6 1 Before You Start 12 6 2 Transporting Carrying and Towing 12 6 3 and Maintenance 13 6 4 Folding Sick era Gee ede eae de be Reh ed 13 wee 14 7 1 Repairing Small Punctures Cuts 14 7 2 Repairing Pinholes 14 7 3 Seam OpeningS 15 8 Troubleshooting hd pea ks 15 9 Limited Warranty wai dees Wet ete a eee 16 Stearns Warranty Registration 17 Declaration of Conformity according to ISO IEC Guide 22 and EN 45014 Manufacturer s Name Stearns Inc Manufacturer s Address P O Box 1498 St Cloud MN 56302 declares that the product Product Name Yukatat Model Number s
2. B523 to which this declaration relates meets the essential health and safety requirements and is in conformity with the relevant EU Directives listed below General Product Safety Directive using the relevant section of the following EU standards and other normative documents EN ISO 6185 1 2002 ABYC H28 76 Date 01 09 04 Gak Q 27 Paul Ebnet President This product complies with European directives for recreational vessels as published by the International Organization for Standardization ISO 1 INTRODUCTION This manual has been compiled to help you operate your craft with safety and pleasure It contains details of the craft the equipment supplied or fitted its systems and information on its operation and maintenance Please read it carefully and familiarize yourself with the craft before using it If this is your first craft or you are changing to a type of craft you are not familiar with for your own comfort and safety please ensure that you obtain handling and operating experience before assuming command of the craft PLEASE KEEP THIS MANUAL IN A SECURE PLACE AND PASS IT ON TO THE NEW OWNER IF YOU SELL THE CRAFT 2 WARRANTY Complete and return the Warranty Registration form found on the back page of this Owner s Manual 2 1 MODIFICATIONS Because of the possibility of interference with the factory design integrity of the kayak owner modifications to the kayak are not recommended
3. Unauthorized modifications to the kayak could compromise safety design integrity or warranty coverage 3 BOATING SAFETY This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER A Indicates an imminently hazardous situation which if not avoided will result in death or serious injury or substantial property damage A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury or property damage A CAUTION Indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE Indicates installation operation or maintenance information which is important but not hazard related The precautions listed in this manual and on the craft are not all inclusive If a procedure method tool part is not specifically recommended you must satisfy yourself that it is safe for you and others and that the craft will not be damaged or made unsafe as a result of your decision REMEMBER always use common sense when paddling YOUR KAYAK 3 1 Boating Regulations The U S Coast Guard is the authority of the waterways they are there to help the boating public State bo
4. aligned 10 5 4 OVER INFLATION CAUTION Do not over inflate the kayak Over inflation is the primary cause of leaks Inflate the kayak until most of the wrinkles in the fabric are gone and it feels firm to the touch but do not exceed 1 75 psi 0 12 bar in the main air chambers and 1 0 psi 0 07 bar in the floor chamber Water temperature and weather affect the air pressure in the boat In cold weather your kayak will lose some pressure because the air will contract If this occurs you may want to add more air to improve your boat s performance In hot weather the air will expand You must let out some air to prevent the boat from failing from over pressure Avoid exposing your kayak to extreme temperatures hot or cold CAUTION On warm sunny days keep the kayak either in water or in shade if kept inflated on land This will avoid expanding chambers due to rise in temperature which can result in seam tears delamination popped I Beams and pinholes Also keep in mind to avoid asphalt sand pebbles or concrete in direct sunlight as they radiate high ground heat Check for proper inflation often Use your thumb to press on the port left and starboard right air chambers You should be able to press down 3 4 in 19 mm The chamber should feel firm without too much resistance If you have difficulty achieving 3 4 in 19 mm the chamber could be over inflated If you are easily able to press further than
5. seas Overloading causes handling to become sluggish making it difficult to react quickly 4 2 FEATURES Yukatat 1 Main chamber valves 7 Chamber access zippers 2 Carrying grab handles 8 Bow and stern access zippers 3 Floor valve 9 Mesh pocket 4 Knuckle abrasion guards 10 Bow and stern rigid stems 5 Tie down cords 11 Spray deck chambers 6 Mesh pocket 12 Seat 5 PREPARING YOUR STEARNS INFLATABLE KAYAK The STEARNS Inflatable Kayak is designed for recreational use and can be used in a number of settings Every usage has its own set of required skill levels and dangers Be sure you are prepared for each use before attempting it and you understand the inherent dangers Inflation Setup Use a STEARNS bellows style foot pump Model B502 equivalent pump to inflate your boat Use caution not to over inflate your boat Pump not included For proper inflation and safety the user must make sure that the wall inflation valves are sealed properly A WARNING NEVER USE COMPRESSORS OR COMPRESSED AIR DO NOT OVER INFLATE THE FLOOR OR THE SIDE CHAMBERS 5 1 QUICK START TO INFLATING YOUR KAYAK Follow the steps listed below Damage to chambers can occur if these steps are not followed For more information on inflation see page 11 1 Unfold and lay out kayak on flat level ground 2 Floor should be positioned inside Hull DO NOT OVER INFLATE FLOOR CHAMBER beyond 1 0 psi 0 07 bar 3 First inflate
6. should always be transported dry and in its transporting carrying bag Dry and clean as much as possible before placing boat in carrying bag Once you have reached your destination or before long periods of non use inflate the kayak and allow it to air dry before storing Use care when transporting or storing to avoid sharp points or edges they will damage your kayak Use the carrying handles to lift your kayak Never pull or lift it by the sides or attach any other device to lift or carry it A WARNING Do not exceed the maximum recommended load The total weight of all persons gear and fluid capacities must never exceed the maximum load 12 6 3 Care and Maintenance The STEARNS inflatable kayak is made of very durable materials However like anything else proper care will increase the life of your kayak Before storing your kayak make sure it is clean and completely dry before you store it in its carrying bag It should be deflated and kept out of direct sunlight when stored Avoid exposure to extreme temperatures hot or cold If your kayak is exposed to freezing temperatures while storing allow it to warm before unfolding If a zipper is stuck or sticking do not force it Use liquid soap and a toothbrush to lubricate the zipper open Rinse completely Never unzip the chamber covers when the kayak is inflated Be sure to rinse your kayak with fresh water after every use in salt water and allow it to dry thoroughly before s
7. t inflate completely Make sure that the tube is aligned The zipper is stuck Read Care and Maintenance section 6 3 regarding zippers Difficulty draining water Wipe off excess water with a high absorbing sponge or towel The kayak dries much quicker inflated and in a well ventilated area Do not expose in direct sunlight to dry Deflate kayak and briefly hang it from the molded handles with seat removed and seating compartment exposed To avoid mold do not pack or fold while kayak is damp or wet 15 9 LIMITED WARRANTY STEARNS warrants this product to be free from defects in material or workmanship for a period of one year from the date of purchase Products that prove to be defective under conditions of normal and proper use during the warranty period because of defective workmanship or faulty material will be replaced or repaired without charge For warranty service return product to place of purchase STEARNS shall inspect all warranty claims and in the event of a defect repair or replace the defective part or entire item at its option This warranty does NOT cover Products used for rental for hire or in professionally guided tours and other uses not considered normal recreational purposes punctures cuts and abrasions sustained in normal use items involved in accidents items damaged in whitewater mishaps and other unreasonable uses or improper storage STEARNS shall within 30 days
8. the floor chamber until chamber feels semi firm DO NOT OVER INFLATE MAIN CHAMBERS beyond 1 75 psi 0 12 bar 4 Partially inflate the inner chamber inside chamber closest to the seating area Refer to page 10 for valve operation 5 Partially inflate the outer chamber until the cover shape begins to fill out The kayak should feel soft or limp at this point 6 Make sure the 2 air valves are aligned with the cover Adjust cover if necessary 7 Next add air to each chamber until most of the wrinkles are gone and the kayak feels firm to the touch 8 Inflate spray ring and spray deck chambers orally or with a pump 9 Make sure all air valves are closed and screwed down tightly To inflate To deflate 5 2 KNOWING YOUR VALVES Yukatat kayak uses three types of valves Type Type II is a smaller version to inflate floor and main chambers Type IV is used to fill small chambers such as spray rings and spray deck lifters Type Il Reciprocal To deflate Type IV S Twist to inflate deflate 5 3 MAKE SURE 1 Air chamber valves are centered with the inflation valve cover 2 Upper and lower weld seams of the air chambers are running parallel with the cover and centered all around If the air chambers are not aligned or centered A Relieve air pressure B Unzip the cover C Partially inflate D Realign air chambers zip cover and inflate chambers 3 All valves are closed tightly 4 Bow and stern frame assembly are
9. 3 4 in 19 mm the chamber could be under inflated Before paddling be sure all the kayak s air chambers are properly inflated A DANGER A DO NOT overload your kayak which exceeds the rating on the capacity plate Overloading a kayak can result in loss of control and an unsafe kayak If your kayak has no capacity plate contact the selling dealer or the manufacturer 11 6 UNDERWAY In all your uses of STEARNS Inflatable Kayaks make SAFETY a high priority Each person should wear an approved personal flotation device Learn about your boating area Get official information about the local conditions tides and currents before kayaking there Be careful that you do not overestimate your strength endurance or skill Be careful never to underestimate the forces of nature 6 1 Before You Start Be smart when kayaking and using your equipment e Properly inflate your kayak Do not under or over inflate Outside temperatures of air and water will drastically change the volume inside chambers Chambers may need to be adjusted inflated or deflated for optimum performance and safety e Know the conditions of the environment e Tell someone of your travel plans Check local weather reports before casting off do not leave the dock area when strong winds and electrical storms are in the area or predicted to be in the area e Secure or store loose items before getting underway 6 2 Transporting Carrying and Towing Your kayak
10. SS PERMIT NO 558 ST CLOUD MINNESOTA POSTAGE WILL BE PAID BY ADDRESSEE STEARNS INC PO BOX 1498 ST CLOUD MN 56302 9743
11. Sfearns OWNER S MANUAL FOR STEARNS INFLATABLE KAYAK YUKATAT B523 IMPORTANT BEFORE PROCEEDING READ THIS MANUAL CAREFULLY CONTAINS IMPORTANT SAFETY INFORMATION AS WELL AS CARE AND MAINTENANCE Yukatat B523 Stearns Inc St Cloud Minnesota 56302 U S A Phone 320 252 1642 or 1 800 697 5801 Fax 320 252 4425 www stearnsinc com Note If your state requires this document for licensing your boat please contact Stearns Customer Service Department for completion or more information MANUFACTURER S CERTIFICATE OF ORIGIN FOR A VESSEL SOLD IN THE STATE OF The undersigned manufacturer hereby certifies that the new boat described below the property of said manufacturer has been transferred this day of 20 on Invoice to Owner s Dealer s Name Address City State Zip Model Name Model Year Manufacturer s Hull Identification O Yukatat B523 HIN Type Kayak Hull Material Length Overall Beam Built for Pleasure Use U S Coast Guard Capacity Plate Information where applicable Maximum persons capacity in whole persons Maximum weight capacity persons amp gear The manufacturer further certifies that this was the first transfer of such new boat and that all information given herein is true and accurate to the best of their knowledge STEARNS 1100 Stearns Drive Sauk Rapids MN 56379 Signature FIRST ASSIGNMENT FOR VALUE RECEIVED in
12. Use water and or mild soap to clean the area where the patch will be placed 3 Make sure all surfaces are dry 4 Spread a thin layer of glue on both the patch and on the damaged area and let it sit for three to five minutes or until tacky 5 Press the patch onto the boat making sure that no air bubbles form 6 Apply pressure to the patch by placing weight on it Do not peel back to see if adhesive is holding 7 Do not inflate the boat for at least twelve hours 7 2 Repairing Pinholes 1 Inflate the kayak Locate the pinhole by sponging soapy water over the tube until you see air bubbles 2 Deflate the kayak Clean the area around the pinhole and apply a drop of adhesive to the hole once the area is completely dry A patch may not be necessary 14 7 3 Seam Openings Seam openings are difficult to repair but can be done with certain seam repair adhesives Contact STEARNS for more information or ask your local marine shop 8 TROUBLESHOOTING This chart will help you find and correct minor problems with your kayak Problem Solution Slow leak Check valve gaskets and make sure the cap tether is not interfering with the seal The valve gaskets must be closed tightly Still leaks slowly Check for pinholes Read section Repairing Pinholes Air valves don t align Let air out of both chambers to allow you to shift the inner tube to match up with the valve holes in the cover Doesn
13. ating regulations are enforced by local authorities You are subject to marine traffic laws and Rules of the Road for both federal and state waterways you must stop if signaled to do so by enforcement officers There are many pamphlets prepared by the Coast Guard available to you These pamphlets explain Rules of the Road signal lights buoys safety equipment international and inland regulations and much more than is presented in this manual For more information contact your local U S Coast Guard Unit or call the Coast Guard Customer Info line at 1 800 368 5647 3 1 1 Boat Safety Labels Your kayak is affixed with various safety labels at the time of manufacture These labels appear at specific locations on the craft where safety is of particular concern Safety labels must remain legible and should not be removed If you suspect a label is missing or one becomes damaged contact STEARNS at 320 252 1642 or 1 800 697 5801 3 1 2 Registration The U S Coast Guard requires that all power boats operated on the navigable waters of the United States must be registered in the state of main use also many States require registration in that state whenever boating on waters within their state boundary Always contact your state boating authorities and neighboring states for registration information on boats Once you have been issued a number it is best to affix it on the boat by printing it on the material with a permanen
14. eight centered and distribute the weight of the gear and passengers evenly DO NOT allow children to use this kayak without the supervision of an adult or someone who is experienced in its safe use DO NOT tow this kayak Seek shelter from open water if there is threat of lightning 3 3 RESTRICTED AREAS Before kayaking check with Local State and Federal authorities to identify restricted areas Because of the threat of terrorism the U S Coast Guard has and will continue to implement strict limits on watercraft near U S Navy and Coast Guard ships and other potential targets 4 SPECIFICATIONS Yukatat B523 Dimensions Length 10 4 315 cm Beam 33 84 cm Dry Weight 31 14 kg Max Persons Capacity 1 person Max Persons amp Gear Capacity 285 Ibs 129 kg Recommended Pressure Main chambers 1 75 psi 6 07 et Floor chamber 1 0 psi 0 07 bar 4 1 CAPACITY The person load capacity is determined by the availability of proper seating on the kayak Acceptable seating determines the number of passengers not the overall load capacity Yukatat capacity label MAXIMUM CAPACITIES MANUFACTURER STEARNS INC ST CLOUD USA 55302 FFECT m ot 1 1 TYPE II A 0610 12 bar main chambers ons A WARNING Do not exceed the certified maximum capacities under any circumstances Overloading will reduce freeboard and increase the likelihood of swamping especially in heavy
15. from receipt of an authorized return from purchaser perform its responsibilities in conformance with this warranty THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF STEARNS SHALL NOT BE HELD LIABLE FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES THIS WARRANTY IS INCLUSIVE IN LIEU OF ALL OTHER WARRANTIES This warranty gives you specific legal rights and you may also have other rights that vary from state to state Stearns 1100 Stearns Drive Sauk Rapids MN 56379 USA 320 252 1642 www stearnsinc com 16 STEARNS WARRANTY REGISTRATION PLEASE TYPE OR PRINT CLEARLY Please complete and mail this card to Stearns within 10 days It will register your product in case you ever lose your proof of purchase information Owner s Name Address City State Zip Country Model Yukatat B523 H I N Purchase Date Dealer s Name Address City State Zip Country Thank you for responding to the following 1 How did you first learn of this product Dealer Friend Magazine Radio TV Catalog Internet Other 2 What most influenced your decision to purchase this product Price Features Stearns reputation Quality Other 3 Do you own other Stearns products Yes No If yes Watersports Products Stearns Outdoors Products Mad Dog Gear Products 17 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLA
16. t ink marker 3 1 3 Education This manual is not intended to provide complete training on all aspects of boat operation We strongly recommend that all operators of this boat seek additional training on boat handling and safety and provide safety training for all passengers 3 2 RESPONSIBILITIES OF THE OPERATOR S IMPORTANT Users of this product agree by their use to accept the inherent risks involved in this water sports activity and agree to follow all instructions DANGERS CAUTIONS and WARNINGS carefully before using their STEARNS kayaks READ OWNER S MANUAL Improper Use May Cause Injury or Death Pay close attention to items marked DANGER WARNING CAUTION or NEVER e Use the kayak in a SAFE and SOBER manner taking all reasonable precautions e Each passenger MUST Wear an approved personal flotation device PFD All safety equipment amp PFDs must be in good condition and suitable for your kayak and passenger use THIS KAYAK IS NOT A PERSONAL FLOTATION DEVICE Follow all inflation and care instructions BE AWARE of local boating regulations and follow them BE AWARE of your environment water currents tides weather traffic and other potential hazards in the water and surroundings e DO NOT use this kayak UNDER the INFLUENCE of DRUGS or ALCOHOL e DO NOT use this kayak if you suspect a tear or hole IT MAY BE UNSAFE e USE CAUTION when entering or exiting the kayak Keep your w
17. the amount of 5 the undersigned hereby transfers the Certificate of Origin and the boat described therein to Address and certifies that the boat is new and has not been registered in this or any other state Stearns also warrants the title of said boat at time of delivery subject only to the liens and encumbrances as set out below Amount of Lien Date To Whom Due Address Dates 20 at By Transferrer Firm name Sign Here Position Before me personally appeared who by me being duly sworn under oath says the statements set forth above are true and correct Subscribed and sworn to me before this day of 20 Notary Public Date commission expires SEAL AD1004 OWNER S MANUAL FOR STEARNS INFLATABLE KAYAK TABLE OF CONTENTS Declaration of Conformity 0 0 0 cece 2 1 INOCUCTION eo bee se ee whe bees oS ow bo lee Pe 3 2 Warranty isar grae roiie tank Ped bd ORE SIGs hak ons 3 271 Modifications aed thee Sk ne ke eo ee ae 3 3 Boating Safety eae ees dee eae 4 3 1 Boating Regulations 5 3 1 1 Boating Safety Labels 5 3 12 Regist ation ac ae nace dake id ewe ahh eee ee ae 5 3 1 3 Education 5 3 2 Responsibilities of the 6 3 3 Restricted Areas 6 4 5
18. toring To store your boat 1 Wash your kayak using a mild soap or detergent Never use strong solvents to clean your kayak Rinse it off with fresh water and allow it to dry thoroughly before storing 2 Deflate the kayak Make sure the valves are open so air can flow freely Dry and clean as much as possible before placing kayak in carrying bag 3 Fix any punctures before storing your kayak in the carrying bag 6 4 FOLDING Fold Detach one buckle and fold between floor and chamber 1 2 Fold front bow and rear stern to center of kayak 1 _ 3 Fold over one more time at center of kayak 13 7 REPAIRS The STEARNS Yukatat comes equipped with a repair kit that includes adhesive and several patches This can be found in the mesh pocket and should remain with the boat Making repairs to the inner tube of the boat may require unzipping the cover and temporarily removing the tube Always make sure the boat is fully deflated before unzipping the cover If there is difficulty opening the zipper refer to the section Care and Maintenance When the repair has been completed be sure the tube is aligned properly in the boat cover and the zipper is completely closed and appropriately locked gt 1 2 12 7mm Figure 9 7 1 Repairing Small Punctures and Cuts 1 Cut a patch which is round or with round corners at least 1 2 12 7 mm larger than the hole or cut 2
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