Star Trac IP-S6331 User's Manual
Contents
1. Screw x M6 X 30mm Button Head Screw X 6 M12 X 75mm Button Head Screw Page 11 O x M8 Washer O M12 Washer o M8 Washer Large X 3 M8 Washer 25mm ID J O M8 Jam NUT m M8 Setscrew STAR TRAC 14410 Myford Road Irvine California 92606 Telephone 800 228 6635 714 669 1660 Fax 714 508 3303 www startrac com Part No 620 7938 Rev B 21 Aug 20092. STRENGIH INSPIRATION Designed to Inspire ABDOMINAL MACHINE IP S6331 INSTALLATION INSTRUCTIONS expect different Copyright 2009 Star Trac by Unisen Inc All rights reserved including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac Every effort has been made to keep this information current however periodically changes are made to the information herein and these changes will be incorporated into new editions of this publication All product names and logos are trademarks of their respective owners Printed in the USA Page 2 INSTALLATION INSTRUCTIONS REGUIRED TOOLS e 2 5MM HEX KEY SOCKET e 13MM OPEN END WRENCH e 3MM HEX KEY SOCKET e 17MM OPEN END WRENCH e 4MM HEX KEY SOCKET e 19MM OPEN END WRENCH e SMM HEX KEY SOCKET e 13MM SOCKET e DMM HEX KEY SOCKET e 2 CROSS HEAD PHILLIPS SCREWDRIVER e 8MM HEX KEY SOCKET e TORQUE WRENCH GENERAL NOTES e Unless otherwise noted Loctite 242 243 or equivalent thread locker must be used on all threaded fasteners Do not use thread locker when a Nyloc nut is used e All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3 8in grade 5 minimum bolts To accommodate this there are four mounting points inside the weight stack and one in either of the small feet e This Installation Instructions Manual must be used in conjunction with t
3. d four M8 Washers Tighten with a 4MM hex key Arm Pivot Bracket T Place the ARM PIVOT assembly in between the ARM PIVOT BRACKET and align with the PIVOT SHAFT Install END CAPS as shown with a M8 Washer and M8 20MM Socket Head Screw on each side NOTE Place the END CAP with the red rotational sticker toward the user Washer End Cap w Spacer w Spacer w Red Sticker 25mm ID 8 4mm ID Page 5 INSTALLING THE ARM PIVOT CAM SIDE 1 ATTACHING THE CABLE 1 INSTALLING THE SEAT BOTTOM 1 Install the CAM SHAFT assembly thru the bearings in the ARM PIVOT BRACKET and into the ARM PIVOT Install END CAP as shown with a M8 Washer and M8 20MM Socket Head Screw NOTE Place the END CAP with the red rotational sticker toward the user Align the thru holes in the ARM PIVOT with the threaded holes in the Cam Shaft Spacer w CAM SHAFT and screw in two M8 Assembly 25mm ID 25MM Socket Head Screw Tighten using a 4MM hex key Locate the loose cable end and loop around the pulleys as shown taking care not to fray the stranded wire Pull and insert the CABLE END into the CABLE MOUNT of the CAM until the end of the CABLE is visible in the sight hole Secure with the four sets screws M8 included using a 4MM hex key Torgue to 15 17 N m Align and install the ADJUSTABLE SEAT using four M8 16MM Socket Head Bolts and four M8 Washers Tighten using a 6MM hex
4. e install later After the bolt has been removed rotate the black TOP BUMPER towards the front of the weight stack then lift it off and set aside 2 Grip the top of the outside SHROUD and lift to remove it from the weight stack Carefully store the SHROUD for later use Now repeat with the inside SHROUD REMOVE FROM PALLET 1 With the shrouds removed locate and remove the two bolts that secure the eguipment to the pallet There will also be a bolt through each of the eguipment s feet 2 Once all bolts fastening the eguipment to the pallet have been removed carefully remove eguipment off of the pallet and place in desired location PROTECTIVE FEET 1 Your eguipment shipped with a set of PROTECTIVE FEET Tilt the eguipment towards the weight stack until the two smaller feet lift off the ground slip the PROTECTIVE FEET on and setthe eguipment back down 2 Now tilt the equipment onto the two small feet lifting the weight stack off the ground Install the large PROTECTIVE FOOT and set the equipment back down Page 4 o INSTALLING THE ARM PIVOT BRACKET 1 INSTALLING THE ARM PIVOT 1 Locate the six M12 70MM Button Head Bolts six M12 Washers ARM BRACKET amp ARM PIVOT BACK PLATE Align components and tighten bolts using an 8MM hex key Secure the ARM BRACKET CROSS BRACE to the FRONT TUBING with four M8 20MM Button Head Screw an
5. he equipments Owner s Manual The Owner s manual describes equipment setup and instructs members on how to use it correctly and safely e The Abdominal Machine weighs approximately 260 Kg 573 Ibs when fully assembled and occupies an area 155 cm wide by 108 cm deep Star Trac recommends the addition of 1 2 people during assembly and when moving the equipment to its designated point of use THREAD LOCKER APPLICATION Clean all threads and holes apply no more than 3 4 drops per bolt Apply TR PE IN ja Apply Onto Threads Fe Thru Holes Blind Holes e Torque all hardware to values as specified above unless noted otherwise e See Page 11 of this manual for fastener sizing information for reference only e Note All torque values are in N m unless otherwise stated Should any component not be present or if you have any operational questions please refer to your owner s manual or on the web www startrac com Specifically refer to your Inspiration serial number and model number labeled on your equipment PACKAGING REMOVAL Carefully remove all packaging materials that wrap the equipment DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT At this time remove any sub components DO NOT from the pallet and set aside for later assembly V TO OPEN Page 3 REMOVE THE SHROUDS 1 Using a 4MM nex key remove the M6 30MM Button Head Bolt from the rear of the weight stack Save this bolt as you will need it to r
6. key Pull up on the red handle and verify that the seat assembly slides up and down smoothly Page 6 GUIDE ROD LUBRICATION 1 Apply a general purpose lubricant such as 3 in 1 oil that does not contain Teflon to a cotton cloth then run the cotton cloth up and down the guide rods as needed Also apply oil to the incremental weight guide tracks Verify that the Top Plate and Incremental Plate slide smoothly TOP PLATE 8 CABLE ADJUSTMENT Es 1 REAR FOOT ADJUSTMENT 1 Engage LOCKNLOAD pin at maximum weight and actuate arm 3 to 4 times to fully seat the weight stacks Disengage LOCKNLOAD pins and verify that there is no gap between the Top Plate and the lower weight plate If a gap exists or if there is too much slack on the cable then the cable tension needs to be adjusted Using two 13MM open end wrench loosen the upper M8 Jam Nuts Adjust cable tension until the Top Plate drops and rests on to the weight stack Hand tighten the jam nuts and check to make sure the gap is gone Cable should deflect no more than 425mm from centerline without raising the Top Plate Check for smooth LOCKNLOAD pin engagement Tighten jam nuts Verify that the equipment is at the desired location and then check to make sure the feet contact the ground and leveled If the machine rocks or is tippy adjust rear foot by loosening the two Nyloc nuts using a 13MM open end wrench and a 6MM hex key Slide the foot u
7. on the large end of the TOP BUMPER into the eguipment main frame Now rotate 2 the TOP BUMPER down until it is sitting flush on top of the weight frame Install the M6 30MM Button Head Bolt 3 through the weight frame into the TOP BUMPER as shown and tighten to 1 0 N m max MACHINE CLEARANCE AND SPACING For the safe operation of Inspiration Strength Star Trac recommends that a clearance of 24 inches 60 96cm be maintained between and behind machines including moving arms and levers To insure safe entry and exit to each unit a walkway of at least 36 inches 91 44cm inches is recommended front of or on the entry side of each machine WARNING Before using this product it is essential to read the ENTIRE operations manual and ALL installation Instructions The Owner s manual describes eguipment setup and instructs members on how to use it correctly and safely Health related injuries may result from incorrect or excessive use of exercise eguipment Star Trac strongly recommends you to encourage you and your members to discuss their health program or fitness regimen with a health care professional especially if you or they have not exercised for several years are over 35 or have known health conditions Page 9 Page 10 HARDWARE GUIDE x M8 X 25mm Socket Head Screw Jani M8 X 20mm Socket Head Screw M8 X 16mm Socket Head Screw x M5 X 10mm Socket Head Screw O x M8 X 20 Button Head
8. p or down until the machine is leveled Re tighten the bolts and nuts Page 7 ik gi AN NA INCREMENTAL WEIGHT ADJUSTMENT 1 INSTALLING THE SHROUDS 1 Check to make sure the gap between the TOP PLATE pin and the 20mm hole of the INCREMENTAL WEIGHT plate is 3mm or less when engage If gap is greater than 3mm loosen but do not remove the two BUTTON HEAD SCREWS M6 using a 4MM hex key Slide the bracket up or down to create a 3mm gap Re tighten the two BUTTON HEAD SCREWS SCREWS Insert the SHROUDS from the top sliding downward The SHROUDS have seven hooks for mounting Before the shroud can be slide down into place the SHROUD hooks need to be aligned with the corres ponding mounting slots found on the weight frame of the equipment Once the SHROUD hooks are in the slots slide the SHROUD into place and verify that the top of the SHROUD is aligned with the top of the weight stack If the SHROUD is not aligned use the palm of your hand and tap the SHROUD down until it is aligned Repeat step 1 with the inside shroud and verify alignment Page 8 E is L G A E me meg bese ga RR S INCREMENTAL WEIGHT PLATE EIA CT S KR d E E SEE N MI LD b A RA eee INSTALLING THE TOP BUMPER 1 After both shrouds have been installed install the black TOP BUMPER by first inserting the two tabs 1 found
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