Stanley Black & Decker HD45 User's Manual
Contents
1. USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE WEIGHT 22 KG 48 LB FLOW 34 LPM 9 GPM PRESSURE 140 BAR 2000 PSI 29689 Name Tag To avold senous injury or death P AE 28409 Composite Decal CE Models 30 LPM 138 BAR EHTMA CATEGORY 11207 Circuit Type D Decal D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PROTEC TION TOAVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROC2. HD45 STANLEY HYDRAULIG HAMMER DRILL SERIOUS INJURY OR DEATH COULD RESULT FROM IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER To avoid serious injury or death SAFETY OPERATION AND MAINTENANCE SERVICE MANUAL Stanley Hydraulic Tools 3810 SE Naef Road The Stanley Works 2005 Milwaukie OR 97267 5698 SVCE MAINT USA 903 659 5660 Printed in U S A FAX 503 652 1780 05436 8 2005 ver 2 www stanley hydraulic tools com TABLE OF CONTENTS FETT NEPOS 5 SAFET PRECAUTION Sarr e E ee nk ana 6 TOL STIG SMN T HYDRAULIC HOSE REQUIREMENTS hv 8 REN EN 10 PREOPERATON PROCEDURE Ne 10 EE RPR RE ee 10 ETNE VU MN a pe a Ea a nn 10 ONIN GT E aei a i kA A AA A A GA ng 10 RASS UNN anga md a G A nn eee ere ee on G 10 UNDERWATER MODEL PREVENTATIVE MAINTEINAINC Esi sik banen benet daa 11 CHARGING THE ri Rv 12 ACCUMULATOR TESTING PROCEDURE cee ect ee snc SR teed 12 AGCUMULATOR CHARGING sta eee a ee rer re ee ia ada 12 GENERAL SERVIGE NOTES sta iii h a A EA a Hl 12 TOOL EQUIPMENT amp CARE ii panel na cs cage nan na oa 14 TROUBLE STN 15 SPECIFICATION Snte toa ii ee BAGGA mama eee 16 MESSEN 16 SERVICE TOD Sas een nn ee E A tee ii ida 16 SERVICE h 17 HAMMER DRILL DISASSEMBLY vr 17 PRIOR TON EM EN hj 17 ASS EEE EE o 17 FLOW SLEEVE DISASSEMBLY Garment re ar A A ill 17 DRIVE MOTOS DISASSEMBLY s
3. Power unit not functioning pressure 7 9 gpm 26 34 Ipm 1500 2000 psi 104 140 bar Drill does not run Flow direction reversed Pressure and Be sure hoses are connected to their return lined hoses reversed at ports proper ports Mechanical failure of piston or automatic Disassemble drill and inspect for damaged valve parts Check power unit for proper flow and Power unit not functioning pressure 7 9 gpm 26 34 lpm 1500 2000 psi 104 140 bar Drill does not drill effectively l Low accumulator charge pressure hose Recharge accumulator Replace dia will pulse more than normal phragm if charge loss continues Oil too hot above 140 F 60 C Provide cooler to maintain proper oil tem perature Check power unit for proper flow 7 9 Low flow supply from power unit gpm 26 34 Ipm A Check hydraulic system for excessive 9 l backpressure over 250 psi 17 bar Check power unit for proper oil tempera Oil too hot above 140 F 60 C or too tures Bypass cooler to warm oil up or cold below 60 F 16 C provide cooler to maintain proper tempera Adjust relief valve to 2100 2250 psi 145 155 bar Check power unit Be sure flow rate is Hot oil going through tool through the relief valve Provide coooler to maintain proper oil temperature 140 ture Relief valve set too low not too high causing part of the oil to go F 60 C maximum Drill gets hot Check relief valve setting Oil le
4. All components exhibiting excessive wear or deep scratches can usually be touch up using emery cloth Thor oughly clean all parts before assembly 4 Apply clean grease or o ring lubricant to all close fitting parts and seals during assembly ASSEMBLY DRIVE MOTOR REASSEMBLY 1 Support the four corners of the motor plate making sure it is level in an arbor press 2 Press bearings in place using Bearing Installation Tools part numbers 05044 and 05061 with the bearing split lines facing each other IMPORTANT Make sure bearings are pushed in straight 18 SERVIGE 3 Place the motor plate on an aluminum plate latch end up in an arbor press 4 Install latch parts with Latch Installation Tools part num bers 05062 and 05879 in the following order a Latch in the open position b Latch Washer c Four Wave Springs e Latch Washer f Four Additonal Wave Springs g Spring Backup h Assembly Guide i Wire Retaining Ring Place pusher over the guide and press with an arbor press until wire retaining ring snaps into place 9 Install the bearings in the motor chamber in the same manner used for the motor plate Step 3 Note Separate support at four corners is not necessary 6 To assemble motor components start by sliding the drive hex through the motor chamber from the control valve side 7 Place the key in the drive hex and slide the drive gear in place over the drive hex and key 8 Install
5. Dowel Pin Motor Plate O Ring Quad Ring Drive Hex Land Model Drive Hex U W Model Key Motor Chamber Drive Gear Bearing Thrust Washer Thrust Back Up Washer Gasket Spring Back Up Drive Motor Control Block Land Model Drive Motor Control Block U W Model Latch Wave Spring Latch Washer Retaining Ring Roll Pin Roll Pin O Ring Name Tag CE Only Sound Power Decal CE Only Circuit Type D Decal CE Only CE Decal CE Only Composite Decal CE Only O Ring Trigger Lock Spring Retainer Ring Coupler Female Couper Male SEAL KIT WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after th
6. USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE 2 BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING ENER ORS EST CLOTH he REMOVE DIR TAND MOSISTURE AND TEST 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITHSAFE TY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY DEPARTMENT INSTRUCTIONS NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA lt E ad L LU gt O LU ia b O Zz O a OVL SIHL JAON3Y LON OG SEE OTHER SIDE shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER
7. USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY eee PROCEDURES REQUIRED FOR WORK ON OR AROUND 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ee SEE OTHER SIDE SEE OTHER SIDE A OVL SIHL AAOWSY LON OG o lt He 2 L He LU gt O gt LU x E O zZ O a shown smaller than actual size HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system HTMA REQUIREMENTS TOOL CATEGORY j Af 20Lpm at 138bar BATMA HYDRAULIC SYSTEM font he REQUIREMENTS TYPE 1 TYPE Il TYPE lll TYPE RR FLOW RATE 4 6 gpm 11 13 gpm 9 10 5 gpm 15 23 Ipm 26 34 Ipm 42 49 Ipm 34 40 Ipm TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 138 bar 138 bar 138 bar 138 bar SYSTEM RELIEF VALVE SETTING 2100 2250 psi 2100 2250 psi 2100 2250 psi 2200
8. chuck to retract the stem then unscrew the entire tester assem bly from the accumulator charging valve If pressure is low charge the accumulator as described in the following procedure 6 Install the protective valve cap assembly ACCUMULATOR CHARGING 1 Perform steps 1 through 4 of the accumulator testing procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if preferred remove the tester from the charging valve and connect the charging assembly chuck directly to the charging valve 3 Adjust the regulator to the charging pressure of 600 psi 42 bar NOTE It may be necessary to set the gauge at 650 700 psi 45 48 bar to overcome any pressure drop through the charg ing system 4 Open the valve on the charging assembly hose IMPORTANT If the underwater model is to be used at depths greater than 300 ft 91 m increase the accumulator charge 40 psi 3 bar for each 100 ft 30 m of depth to offset water pressure 5 When the accumulator is fully charged close the valve on the charging assembly hose and remove the charging assembly chuck from the accumulator tester or tool charg ing valve 6 If the accumulator tester has been used be sure to turn the gauge end fully counterclockwise before removing the tester from the charging valve of the tool 7 Replace the valve cap assembly GENERAL SERVICE NOTES 1 If the hammer drill is repainted after servi
9. internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications page in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended Never operate a hammer drill without a drill bit or without holding it against the work surface To do so places exces sive strain on the hammer drill Keep drill bits sharp for maximum tool performance Make sure the drill bits are not chipped or rounded on the striking end 14 TROUBLESHOOTING If symptoms of poor performance develop the following listed in the table Use a flowmeter known to be accurate chart can be used as a guide to correct the problem Check the flow with the hydraulic fluid temperature at least 80 F 27 C When diagnosing faults in operation of the hammer drill always check that the hydraulic power source is supply ing the correct hydraulic flow and a pressure to the tool as PROBLEM CAUSE SOLUTION Check power unit for proper flow and
10. the removal tube to protect the automatic valve body when it drops out 4 The automatic valve four 1 4 x 1 1 2 inch push pins from the flow sleeve and two 3 16 x 1 1 4 inch push pins from the automatic valve body will come out 17 SERVIGE 5 To remove the flow sleeve from the flow sleeve tube re move the automatic valve body and associated parts from within the flow sleeve removal tube and continue pushing on the flow sleeve until it drops out IMPORTANT Use a rag in the bottom of the removal tube to protect the automatic valve body when it drops out DRIVE MOTOR DISASSEMBLY 1 Place an aluminum plate in an arbor press 2 Place the motor assembly drive motor control block as sembly motor chamber motor plate and associated parts on the plate with the latch facing upward Rotate the latch to the open position and use Latch Removal Tool part number 05045 to press down on the spring backup to al low removal of the wire retaining ring 3 Remove the latch latch washers springs and spring backup 4 Place the motor assembly in a bench vise do not overtighten then remove the two 3 8 16 x 1 3 4 inch capscrews and two 1 2 13 x 4 1 2 inch capscrews 5 Separate the three parts of the motor housing and re move the idler gear drive gear and key allowing the drive hex to be pushed out through the drive motor control block end of the drive motor chamber IMPORTANT Do not pry between motor parts with screw
11. upon applicable law 23 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com
12. 0 Nm increments to 75 ft Ibs 100 Nm 15 Charge the accumulator with nitrogen to 600 psi 41 bar It may be necessary to charge 50 75 psi 3 5 bar high to overcome the pressure drop through the charging valve Refer to the Charging instructions given in this manual 16 Install the charge valve cap 17 Install the pigtail hose assemblies 20 HD45 PARTS ILLUSTRATION 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 1 4 2 2 1 1 4 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 2 1 1 1 HD45 PARTS LIST Handle Trigger Valve Spool OC Valve Spool CC Charging Valve Spirol Pin 1 4 x 1 2 Capscrew Side Rod Lock Nut Rod Wiper O Ring O Ring Bushing Spring Accumulator Diaphragm Accumulator Valve Block Assy Porting Block O Ring Automatic Valve Body Roll Pin 1 8 x 1 2 Back Up Ring Push Pin Automatic Valve Flow Sleeve Tube Push Pin Flow Sleeve Piston O Ring Cup Seal Washer Cup Seal Orifice Plug GPM Decal Stanley Decal Capscrew Charge Valve Cap Back Up Ring Handle Grip Hose Assy Capscrew Washer Motor Control Valve O Ring Washer 22 Item No 44 A A 2 N a 2 gt PR a gt NN gt NN WO gt gt lt A 2 gt gt gt NN gt gt gt NN N NO QD Set Screw Lever Retaining Ring Pipe Plug Bearing Idler Gear
13. 16 SERVIGE Good maintenance practice keeps the drill on the job and increases its service life The most important maintenance practice is to keep the hydraulic fluid clean at all times Contaminated hydraulic fluid causes rapid wear and or failure of internal parts Follow the procedure contained in the HYDRAULIC SYS TEM REQUIREMENTS section of the manual to ensure peak performance from the tool Never disassemble the tool unless proper troubleshooting procedures have isolated the problem to an internal part Disassemble it only to the extent necessary to replace the defective part KEEP CONTAMINANTS SUCH AS DIRT AND GRIT AWAY FROM INTERNAL PARTS AT ALL TIMES Always determine and correct the cause of the problem prior to assembly Further wear and tool failure can result if the original cause is not corrected HAMMER DRILL DISASSEMBLY PRIOR TO DISASSEMBLY Clean exterior of tool Obtain Seal Kit Part Number 05839 Replace all seals ex posed during disassembly Note orientation of seals before removing them Install new seals in the same way DISASSEMBLY 1 Secure the drill in a bench vise with the IN and OUT ports up clamping on the flow sleeve tube between the side rods Soft vise jaws are recommended 2 Remove the pigtail hose assemblies Note The drill is full of oil and will drip from the ports when the hoses are removed 3 Remove the charge valve cap from the top of the handle Disc
14. 2300 psi at the power supply outlet 145 155 bar 145 155 bar 145 155 bar 152 159 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes TEMPERATURE 140 F 140 F Sufficient heat rejection capacity 60 C 60 C to limit max fluid temperature to at max expected ambient temperature Min cooling capacity 3 hp 5 hp 7 hp 6 hp at a temperature difference of 2 24 kW 3 73 kW 4 47 kW 5 22 kW between ambient and fluid temps 40 F 40 F 40 F 40 F 22 C 22 C 22 C 22 C NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 Ipm 114 Ipm 114 Ipm 114 Ipm For cold temp startup and max dirt holding capacity HYDRAULIC FLUID 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu Petroleum based 20 82 centistokes premium grade anti wear non conductive VISCOSITY at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine t
15. E INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST B DO NOT EXCEED RATED WORKING PRESSURE OF HY DRAU LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE ALEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT
16. EDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller then actual size 74 HYDRAULIG HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows O Certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses 2 and listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydrau lic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP OR SERIOUS INJURY HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY DURING
17. Werk oder Gerat certifies par ceci que I usine ou I quipement de construction indiqu cidessous por el presente certifico que la fabrica o el equipo especificado a continuacion certifico che l impianto o l attrezzatura sotto specificata 1 Category Hammer Drill Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Ausf hrung Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo HD4511001 HD4531001 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura 5 Year of manufacture Baujahr ann e de fabrication Afio de fabricacion Anno di fabbricazione 2005 Has been manufactured in conformity with EEC Type examination as shown Wurde hergestellt in Ubereinstimmung mit EEC Typ Priifung nach Est fabriqu conform ment au x type s examin s comme indiqu dans le tableau ci apr s Ha sido fabricado de acuerdo con tipo examen EEC como dice E stata costruita in conformita con le norme CEE come illustrato Examen CEE de type Directive E Approved body Date of expiry Richtlinie Pr fung durch Ablaufdatum Directives particuli res Organisme agr Date d expiration Directriz Aprobado Fecha de caducidad Direttiva Collaudato Data di scadenza 292 8662 3 792 5 3744 Machinery directive 98 37 EC 6 Special Provisions None Spezielle Bestimmungen Dispositions particulieres Provisiones especiales Di
18. akage on drill bit Lower piston or drive hex seal failure Replace seals Oil leakage around trigger Valve spool seal failure Replace seals Continued operation or break in with motor Motor not completely broken in l break in block will correct Low rotation torque Damage to motor clearences Repair as required Mechanical binding during drilling Take care to guide drill straight SPECIFICATIONS PEN 1500 2000 psi 105 140 bar FOR o A a a a na 7 9 gpm 26 34 lpm RPO IM SEERNE EEE 8 gpm 30 Ipm NN 1 to 2 in 25 50 mm Dia No 736 Skil Carbide Tipped Drill Bit Fv 8 SAE O Ring NETTS 3 8 in Male Pipe Hose End APP EE Open Center HTMA Type II ETMA Category D o A EEA R EE En N aA AERE RE rri narar N rari aian ai 0 300 RPM Forward or Reverse ai P EE cine E A af E E ono Yes WOJNE sosa E a asninn 45 Ib 20 4 kg eo EE RE PUN SE E A ni 14 in 35 6 cm MOTOT EEE UG E A e REE OOO ERE ENE Integral SOUND POWER AND VIBRATION DECLARATION Measured A weighted sound power level Lwa ref 1pW in decibels 111 dBA Uncertainty Kwa in decibels 3 dBA Measured A weighted sound pressure level Lpa ref 20 uPa at operator s position in decibels 98 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard I503744 NOTE The sum of a measured noise emision value and its associated uncertainty represents an upper boundry of the range of values wh
19. bris as follows 1 Turn the tool upside down without the tool bit and spray oil through the drive hex and side holes in the motor as sembly to displace any remaining water in the lower piston cavity 2 Spray oil into the On Off valve trigger slot area 3 Dip or spray the entire tool 4 Cycle the tool hydraulically several times before storing away 11 CHARGING THE ACCUMULATOR ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equip ment is required 31254 Charge Kit which includes the following e Accumulator Tester Part Number 02835 e Charging Assembly Part Number 15304 p n 15304 includes a liquid filled gauge with snub valve hose and fittings e NITROGEN bottle with an 1000 psi 70 bar minimum charge Not included in 31254 Charge Kit 1 Remove the valve cap assembly from the hammer drill 2 Holding the chuck end of Accumulator Tester Part Num ber 02835 turn the gauge fully counterclockwise to ensure that the stem inside the chuck is completely retracted 3 Thread the tester onto the accumulator charging valve Do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only 4 Advance the valve stem of the tester by turning the gauge end clockwise until a pressure is read on the gauge charge pressure should be 500 700 psi 34 48 bar 5 If pressure is OK unscrew the gauge end from the
20. cing be sure to mask off the vent in the valve cap assembly Do not allow paint to enter the IN and OUT ports or the bore of the mo tor assembly 2 If the handle grips need to be replaced a Remove the old grips and clean the handle b Wash the new grips and the handle clean and dry sim ply push or drive the grips on DO NOT lubricate the parts The grips will not be secure on the handle if any grease or oil is used CHARGING THE ACCUMULATOR _e Liquid Filled Gauge w Snub Valve Charge Fitting Nitrogen Tank y Not included in Kit AA Charging Valve LI Za l TESTER CHARGING ACCUMULATOR TESTER P N 02835 LOCATION OF CHARGING VALVE Figure 2 13 TOOL EQUIPMENT amp CARE NOTICE In addition to the Safety Precautions on page in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse circuit flow This can cause damage to
21. d indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose To avoid serious injury or death These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the ver space provided on page 5 Read the Manual Protection The model HD45 Hydraulic Hammer Drill will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and under stand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equipment damage Wear Ear Profection Wear Dust Mask 47351 e The operator must start in a work area without bystanders Flying debris can cause seriou
22. drivers or other tools since this may damage seal surfaces Do not attempt to remove the drive hex before the drive gear and key have been removed 6 To remove the motor control valve assembly loosen the set screw in the lever and remove lever Remove the retain ing ring and reattach the lever to pull the valve assembly out PRIOR TO ASSEMBLY Clean all parts with a degreasing solvent Obtain seal kit Part Numbe 05839 so all seals exposed during disassembly can be replaced during assembly Ensure that all seals that were exposed have been re placed with new parts Apply clean grease or o ring lubricant to all parts during reassembly Note For orientation of parts identified in the following proce dures see the parts list exploded view illustration at the back of this manual 1 Check all parts for evidence of excessive wear scoring or obvious damage Pay particular attention to seal and other running surfaces looking for scratches or other signs of fluid contamination caused defects Dirty or water con taminated fluid can cause scratches on running component surfaces 2 Examine all exposed seals and o rings for worn spots or damage caused by overheating or ingestion of contami nants Although all exposed o rings and seals must be replaced during assembly of the unit this inspection should be performed to help identify related faulty components and the cause of an experienced or potential malfunction 3
23. e date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS A
24. eta titla men ssw boi eee 18 PRIOR TOAS MI Lu 18 A ez 18 DRIVE MOTOR Bd Sey om SEND Esjan oo oiit olaaa 18 SG DEE ENE EEE EE EE 18 FLOW SLEEVE AND ACCUMULATOR REA SOEVIBL Positanisnnasri iio 19 SERVIC E he 19 SO hp 20 ADAS PARTSILLUS TRATION hhv 21 PE EN EN eases 22 RS IV gece crepe me acne SA E E A seca 23 SERVICING THE STANLEY HYDRAULIC HAMMER DRILL This manual contains safety operation and routine maintenance instructions Servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative 3 CERTIFICATE OF CONFORMITY CERTIFICAT DE CONFORMITE CEE STANLEY BEREINSTIMMUNGS ZERTIFIKAT CERTIFICADO DE CONFORMIDAD Hvdraulic Tool CERTIFICATO DI CONFORMITA yaraullc I 00I5 the undersigned Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby certify that the construction plant or equipment specified hereunder best tige hiermit daf das im folgenden genannten
25. harge accumulator 4 Remove the two capscrews 3 8 hex socket and two side rods Remove handle assembly to expose ON OFF valve spool and accumulator diaphragm Remove the mo tor assembly by tapping the top of the motor flange with a plastic or rubber hammer 5 Remove the accumulator valve block by tapping on its underside with a plastic or rubber hammer Tap on alter nate sides to ensure that the valve block comes off straight without binding 6 Remove piston from the flow sleeve assembly 7 Remove the accumulator diaphragm and ON OFF valve from accumulator valve block taking care not to damage the valve stem The valve bushing and associated seals will come out as an assembly Turn the valve block upside down to remove valve spring 8 Clamp the accumulator valve body in a bench vise with the IN OUT ports facing up IMPORTANT Do not overtighten the vise and distort the block 9 Remove the porting block with a 3 8 16 thread slide hammer or Tamper Sleeve Tool part number 01120 FLOW SLEEVE DISASSEMBLY 1 Remove the piston if not previously removed 2 Place the flow sleeve assembly automatic valve body down on Flow Sleeve Removal Tool part number 04919 which in turn is placed on Flow Sleeve Removal Tube part number 04910 3 With an arbor press and using an aluminum disc to pro tect the flow sleeve push on the flow sleeve to remove the automatic valve body IMPORTANT Use a rag in the bottom of
26. he most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements OPERATION PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 7 9 gpm 26 34lpm at 1500 2000 psi 105 140 bar 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2250 psi 155 bar CHECK THE TOOL 1 Make certain all tool accessories are correctly installed Failure to install tool accessones properly can result in damage to the tool or personal injury 2 There should be no signs of leaks 3 The tool should be clean and dry with all fittings and fasteners tight BIT INSTALLATION The hammer drill is designed for use with 1 inch to 2 inch diameter bits manufactured for Model 736 Skil Hex Ham mer Drills 1 Pull the latch at the foot of the tool so that the drill can be inserted into the drive hex Do not allow your fingers to come between the latch and drill steel when closing the latch 2 Push the latch back into the latched vertical posi tion to lock the bit in place CONNECT HOSES 1 Wipe all hose couplers with a clean lint free c
27. ich is likely to occur in measurements Declared vibration emission value in accordance with EN 12096 Measured vibration emmission value a 25 6 m sec Uncertainty K 8 4 m sec Values determined according to ISO 8662 3 ACCESSORIES Carbide Bit 1 in x 24 in Long Drills 14 18 in DEEP aa ri 02281 Carbide Bit 1 1 4 in x 24 in Long Drills 14 7 8 in Deep rrrronrrvenrnnrrrvrnnnnrevrnnnrrenrnnnrrnnnnnsrenrnnnsrennnnsnernnnnsrennrnnsrennnnnreennnnsneennnnsnee 02282 Carbide Bit 2 in x 24 in Long Drills 14 3 4 in Deep rrrrrnrrrnrnnnnrrnrrnnnrnnnnnnnrnvrnnnnrnrrnnnrnnnnnsnrnnrnnnsrrnrnnnnsnnnnnsnrnnnnnsrnrnnnnsnnnnnssnnsnnsee 02283 Carbide Bit 1 in x 18 in Long Drills 8 7 8 in Deep oooococccconnoccccononnnonoconononnnnononnnnonononnrnnonnonnnnnonnnnnnnnnrrnnnrnnnnnnornnnanonenranennoness 04668 Carbide Bit 1 1 4 in x 36 in Long Drills 29 in Deep occcooocccccccnonococononocononnncoconononononnnncnonnnnnnonannnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnennannns 04896 SERVICE TOOLS hv 01120 Flen 02835 PIOW and Fressure TE Eau aa 04182 Se ge JE EN 04337 Flow Sleeve Removal TUDO EEE a 04910 FO EEV ROMOV TOON ccc a cca ce tse rece cies taa ai s 04919 PENNANT ee 05044 Latch Removal Tool rr RAKKAR KRR RE RENNA KR 05045 BEITA ete Le oe A a in a anda 05061 ae o SR 05062 Accumulator CC PIN ve 05640 Sn 05839 Laci HVS TOO A 05879 FAEN a sta a fan a it RS un does 06545
28. irection is the maximum speed setting 3 Select the speed of the bit best suited for the material being drilled Most drilling is best accomplished with the lever halfway between fully On horizontal and the verti cal up position Refer to the above note The drill is not suitable for drilling steel or wood 4 Squeeze the trigger to start the drill Adequate down pressure is very important Note If the trigger is partially depressed the piston will cycle at a low rate and permit easier starting of the drill bit into the work surface 5 Periodically pull the drill out of the hole while the bit is still rotating This will clear the hole and allow more efficient penetration 10 OPERATION 6 If the bit binds in the hole reverse direction of the bit rotation to assist in backing out the drill 7 Keep the drill bit centered in the hole COLD WEATHER OPERATION If the drill is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 C 400 SSU 82 centistokes before use Damage to the hydraulic system or drill can result from use with fluid that is too viscous or too thick UNDERWATER MODEL PREVENTATIVE MAINTENANGE After each use the movable portions of the tool that were exposed to water should be flushed with a water displacing oil such as WD40 Remove any remaining water and de
29. l the shoulder of the automatic valve body stops on top of the flow sleeve tube 6 Install the piston small end first into the flow sleeve as sembly from the automatic valve body end 19 SERVIGE 7 Install the porting block into the end of the automatic valve body with proper roll pin alignment 8 Place the flow sleeve assembly in a bench vise being careful not to overtighten or distort the tube and install the accumulator valve block Rotate the flow sleeve so that the motor roll pin alignment hole will locate the motor control valve lever under the handle on the valve lever side 9 Slide the motor assembly over the piston Align the roll pin in the motor control block with the corresponding hole in the flow sleeve the hole opposite the notch in the end of the flow sleeve Tap on the end of the motor assembly until it fully engages with the flow sleeve tube 10 Install the spring valve spool and bushing with its wiper ring facing outward in the bore of the accumulator valve block The bushing should project from the accumula tor valve block approximately 0 200 inch 5 mm 11 Apply a light coating of WD40 lubricant to the accu mulator diaphragm and install in the accumulator bore 12 Install the handle assembly 13 Install the two side rods and two 1 2 13 x 5 1 2 inch capscrews 14 Tighten alternate side rods in 15 ft Ibs 20 Nm incre ments to 100 ft Ibs 135 Nm Tighten alternate capscrews in 15 ft Ibs 2
30. loth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects Connect the return hose first and disconnect it last to eliminate or reduce trapped pressure for easier quick connect fitting attachment Note If uncoupled hoses are left in the sun pressure in crease within the hoses can make them difficult to connect Whenever possible connect the free ends of hoses together 3 Observe the flow indicators stamped on the hose cou plers to ensure that the flow is in the proper direction The female coupler on the tool s IN port is the inlet coupler See illustration in back of this manual for tool port identifi cation 4 Squeeze the drill trigger momentarily If the drill does not operate the hoses might be reversed Verify correct con nection of the hoses before continuing DRILL OPERATION 1 Observe all safety precautions 2 Install the appropriate drill bit for the job Note The rotation of the drillbit is reversible Drillbit speed is variable in each direction This is accomplished by rotating the lever on the lower section of the tool The tool is in neutral when the lever is in the vertical up position The lever can be rotated 90 to the horion tal position in each direction The direction that the bit rotates The distance that the lever is rotated de termines the speed of the bit The horizontal position in either d
31. lterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pres sure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contrib
32. ng ring is properly seated in its groove tapping on the ring with a small punch may be required When replacing the lever make sure the setscrew enters the hole in the valve stem 18 Install the small piston cup seal in the motor control valve block with the lips down Install the seal washer and larger cup seal with the lips facing outward FLOW SLEEVE AND ACCUMULATOR REASSEMBLY 1 Using an arbor press and an aluminum disc or Accumu lator cylinder Puller part number 05640 to protect the flow sleeve push the flow sleeve with the eight holes on its end facing up into the flow sleeve tube o ring groove up until it is flush with the tube Be sure to lubricate the entire bore of the flow sleeve tube prior to assembly 2 Install the four 1 4 x x1 1 2 inch push pins tapered end up in the flow sleeve 3 Install the two 3 16 x 1 1 4 inch push pin tapered end up in the automatic valve body Install the automatic valve small diameter first into the automatic valve body Note The push pins must be installed so that the flat ground faces bear on the flange of the automatic valve 4 Align the roll pin and place the automatic valve body with the side holes up on top of the flow sleeve Allow the automatic valve to drop and pilot into the bore of the flow sleeve 5 Using an aluminum disc or Accumulator Cylinder Puller part number 05640 to protect the parts push the auto matic valve body into the flow sleeve tube unti
33. onduct electricity Stay a safe distance away from electrical conductors e If the hydraulic power supply has been interrupted place the hammer drill in the OFF position before restarting the hy draulic power supply e To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by au thorized and properly trained personnel e Never rest the tool on your foot e Never allow your face to come close to the tool e Never start the tool while it is lying on the ground TOOL STICKERS amp TAGS HD45 HAMMER DRILL Stanley Hydraulic tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 05152 Stanley Decal 28376 Stanley Decal CE Models CAUTION 7 9 GPM 26 34 LPM DO NOT EXCEED 2000 PSI 140 BAR DO NOT EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE CONTACT AT A LEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY 03786 HD45 GPM Decal 0 Lwa 114 u n A a Br ry P fe dardo stk n Tonis STANLEY 66297 Sound Power Decal 28322 CE Decal CE Models Only NOTE TH
34. s injury e Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation e Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary e The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions e Do not inspect clean or replace any part s if the hydraulic power source is connected Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connec tions are tight and are in good condition e Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort e Do not operate a damaged improperly adjusted or incompletely assembled hammer drill e Never wear loose clothing that can get entangled in the working parts of the tool e Keep all parts of your body away from the drill and maintain proper footing and balance at all times e When working near electrical conductors always assume that all conductors are energized and that insulation clothing and hoses can c
35. sposizioni speciali Done at Ort Fait a Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 6 28 05 Signature Unterschrift Signature Firma Firma__ FR JE Position Position Fonction Puesto Posizione ngineering Manager 8 1 05 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment NOTIGE IMPORTANT A DANGER WARNING CAUTION CAUTION NOTICE IMPORTANT This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal wor
36. the idler gear in the bearing counter bore of the motor chamber 9 Place an o ring in the irregular groove of the motor chamber and apply grease to retain it in place 10 Install a white backup ring followed by a quad ring through the bearing and into the seal groove of the motor plate 11 Slide the motor plate over the drive hex Align the dowel pins and idler gear then press together until the motor chamber and motor plate come together 12 Secure the two sections together using the two 3 8 16 x 1 3 4 inch capscrews tighten to 25 ft Ibs 34 Nm 13 Place the thrust washer over exposed end of the drive hex on the control valve side of the motor chamber grey or brass side down Install the thrust backup washer with its small diameter outward 14 Place the gasket on the motor chamber with a light film of grease or oil for retention Align with the dowel pin and o ring counter bores Install the two o rings in the small counter bores of the motor chamber 15 Install a white backup ring and a quad ring seal in the seal counter bore of the motor control block 16 Push the motor control block over the drive hex Align the roll pins and push squarely using an arbor press until mated with the motor chamber Install two 1 2 13 x 4 1 2 inch capscrews and tighten to 60 ft Ibs 81 Nm 17 Replace the control valve in its bore followed by the tapered washer large diameter or taper facing up and retaining ring Make sure the retaini
37. uted to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending
Download Pdf Manuals
Related Search