STA-RITE DURA-JET JSACL User's Manual
Contents
1. 5 Carefully remove rotating part of seal from impeller sleeve by pulling and turning on sealing washer and spring Figure 2 Do not damage impeller surface where drive ring seats and seals 6 Carefully remove four motor throughbolts from seal plate Figure 3 remove seal plate and use a screwdriver to tap ceramic seat out from the rear Figure 4 Do not damage seal cavity in seal plate 7 Clean cavity from which seal was removed and clean motor shaft Installing New Seal 1 Ceramic seat must be clean and free of dirt grease dust etc Wet rubber cup gasket of ceramic seat with small amount of water press into cavity firmly and squarely with finger pressure Figure 5 2 If ceramic seat will not locate properly remove it place face up on bench and reclean cavity Ceramic seat should now locate 3 Seal must be free of dirt grease grit scratches or chips be sure impeller sleeve is clean Slide seal assembly rubber drive ring first onto impeller sleeve until drive ring bottoms on impeller back shroud 4 Slip slinger over shaft remount seal plate Torque throughbolts to 25 inch Ibs 29 cm kg 5 Screw impeller onto shaft until it seats against shaft shoulder Work slinger over end of impeller sleeve so it rides on sleeve Figure 6 6 Remount front plate using pattern shown in Figure 7 torque bolts to 30 inch Ibs 34 5 cm kg BE SURE to start with bolt in 3 o clock position as shown 7 Reconnect uni2. A JSAEFL A only Chart at Right 17351 0009 C1 260P U9 357 37400 00275 Chart at Right C101 262P WC78 40T U178 920P 30787 0005 U9 226 U11 183P1 U11 182P1 U33 155 U27 635 U27 68 U27 67 U27 153 C63 12 C63 13 12 115 Volt Single Speed JSACL A JSADL 2A JSAEL 2A 115 Volt Two Speed JSAYDL A JSAYEL A HP 1 2 3 4 1 3 4 1 Motor No Key No 1 AS900CLL AS920DLL AS920ELL AS9OODLL Y AS9OOELL Y 115 Volt Two Speed Low Speed Start JSAYDL LA JSAYEL LA JSAYFL LA 3 4 1 1 115 230 Volt Single Speed JSAFL A JSAEFL A 230 Volt Single Speed JSADL 230A JSAEL 230A 230 Volt Two Speed JSAYDL 230A JSAYEL 230A JSAYFL 230A 220 Volt Two Speed JSAYDL 220A JSAYEL 220A 1 1 3 4 1 3 4 1 1 3 4 1 A910DSLL Y A910ESLL Y A910FSLL Y A910FLL AE910FLL AS923DL AS923EL AS923DL Y AS923EL Y A923FLL Y 62003 2004 62003 2005 Impeller No Key No 6 C105 228PC C105 228PB C105 228P C105 228PB C105 228P C105 228PB C105 228P 17301 0101 17301 0101 17301 0101 C105 228PB C105 228P C105 228PB C105 228P 17301 0101 C105 228PB C105 228P 13 14 15 STA RITE LIMITED WARRANTY Pumps filters skimmers underwater lights except bulbs accessories and fittings manufactured by Sta Rite are war ranted to be free of defects in material and workmanship for one 1 year from date of installation Product specific warranties Year from d
3. discharge line Allow discharge line to be level or slope slightly up to heater spa or pool Have adequate drainage to prevent flooding Be protected from excess moisture Allow adequate access for servicing pump and piping Ventilation Provide adequate ventilation to prevent motor overheating For continuous running motor hot air exhaust must be able to escape motor compartment Piping Use flexible or rigid PVC pipe for connections to pump Suction discharge piping gate valves will allow removal for servicing Use at least 1 1 2 IPS pipe Fittings restrict flow for best efficiency use fewest possible fittings Pump will not prime if suction pipe leaks Unions are provided Use as follows for leak free connections to pump 1 O Ring and sealing surfaces must be clean 2 Assemble handtight only NO WRENCHES 3 NO pipe compound or Teflon tape on unions 4 Bond pipe to unions with PVC cement A Use PVC cement only in a well ventilated area away from flame FOLLOW MANUFACTURER S INSTRUCTIONS Spa Fittings Size and number of jets will have a major effect on jet action Typical installations use up to four 7 8 or 3 4 diameter jets or up to seven 1 2 diameter jets Spa fittings must meet International Association of Plumbing and Mechanical Officials IAPMO standards Use only non entrapping suction fitting or dou ble suction 44 WARNING Hazardous voltage Can shock burn or cause death Ground
4. 44 DANGER WA Gi PARE Too much heat can cause nausea dizziness fainting or death Check temperature before using tub OPERATION Priming Pump A NEVER run pump dry Running pump dry may damage seals causing leakage and flooding Fill pump with water before starting motor A Do not add chemicals to spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty Open gate valves before starting system Pump will prime itself when used in flooded suction system Be sure to release all air from filter and piping system see spa filter owner s manual On two speed models low speed is used for filtration and heating high speed provides therapy jet action Do not block pump suction To do so with body may cause severe or fatal injury Small children using spa must ALWAYS have close adult supervision NOTICE Do not block jets To do so may flood area causing damage to equipment and water damage to surrounding area Water Keep water level at least two inches above botom of skimmer opening when system is not in use Failure to do so can allow air to enter system causing pump to lose its prime Keep water temperature at 104 F 40 C or below Age or health conditions may require a lower temperature consult a physi cian for more information If in doubt start at a lower temperature and gradually increase it according to your experience Keep an accu
5. STA RITE DURA JET PUMP O W NERS MANUAL INSTALLATION OPERATION amp PARTS MODELS 1 2 HP 3 4 HP 3 4 HP 1 HP 1 HP 1 1 2 HP 2 Speed 2 Speed JSACL JSADL JSAYDL JSAEL JSAYEL JSAFL JSADL 2A JSAEL 2A JSAEFL JSAYFL This manual should be furnished to the end user of this pump its use will reduce service calls and chance of injury and will lengthen pump life Sta Rite Pool Spa Group 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 262 728 5551 FAX 262 728 4461 TELEX ITT 4970245 www sta ritepool com Union City TN Delavan WI Mississauga Ont Murrieta CA 2003 Sta Rite Industries Inc Printed in U S A 196 Rev 1 17 03 DURA JET SPA PUMP To avoid unneeded service calls prevent possible injuries and get the most out of your pump READ THIS MANUAL CAREFULLY The Sta Rite JS Series Tub Pump e Is designed to circulate hot water in spas and hot tubs e Is an excellent performer durable reliable Table of Contents O A nS Coe ese 3 Mic A seks een actin Seca eee 4 A E OPI ROMPO a oe asco eee 5 6 JPO ON See eee eerie Peers nn BRR ENE ee i Tee Re eee oe RENE RET Ee 7 Pump SCV CO a O 8 9 Storas WINE zn aio a lesen 9 10 Troupleshootne GUC esas civ deste ee 11 Nepas a ia 12 A E E E T 15 IMPORTANT SAFETY INSTRUCTIONS Always follow basic safety pre cautions with this equipment in cluding the following To reduce the risk of i
6. ate of installation HRPB DEPB System 3 and PL Tanks 10 years Internal filter components and valves 1 year Max E Therm Pool Spa Heaters 2 years Heater Enclosure only Upper RH amp LH lower enclosure and control board enclosure 10 years Automatic Pool Cleaners including Hose 2 years Cristal Flo filters Tanks 10 years pro rated Valve and internal components 1 year Posi Flo IT Tanks 2 0 eee 10 years PIGEMENOS socias ee Soe ede 1 year PRC Cartridge Filter Tanks 5 years pro rated 1st 2 years full 8 ont ler ato pasa oe iaa 1 year System 3 Above Ground Systems Tanks 10 years Pumps Platform and Internals 1 year TUS aries apo sa ee eee kes 1 year When equipped with A O Smith 2 compartment motors Does not include pumps sold as part of a systems package 2 years Traps In Line Strainers 22222222220 1 year Vertical Commercial Filter Tanks 10 years ATEOS gt ede toe ae ot Pe ee ee 1 year Horizontal Commercial Filter TANKS cues rr teen uae ees denen de 5 years Years 6 9 Prorated declining 20 year Yr 10 10 Metals ros rado ds re labia te ata 1 year Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount cov ered decreases by 10 each year
7. dealer installer or service representative B IMPROPER JET ACTION 1 Check for blocked fittings Blocked fittings will cause poor flow and poor jet action 2 Consult dealer installer or service representative C EXCESSIVE AIR IN SYSTEM PUMP LOSES PRIME 1 Make sure water level in spa is at least 2 51 mm above top of jets with sys tem not operating 2 Make sure there are no leaks in suction piping 3 Make sure there is no vortex whirlpool at the suction 4 Consult dealer installer or service representative D CIRCUIT BREAKER IN HOME PANEL TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufacturer s instructions 3 Make sure no other lights and appliances are on circuit 4 Consult dealer installer or service representative REPAIR PARTS LIST DURA JET SPA PUMP 3 4 through 1 1 2 HP Models Parts are common to all models listed except as noted Key Part Key Nos 1 Motor and 8 Impeller are listed below No Description Qty Number O CON ON VI RA UN e Not illustrated Motor Slinger Seal Plate O Ring Seal Impeller Front Plate Pipe Plug Drain Plug Screw 1 4 20x1 3 4 O Ring Adapter Union Collar Union Nameplate Decal For Use with Pools and Spas Voltage Label 230V 230A Voltage Label 115V A AA LA Voltage Label 115 230V Warning Tag Warning Tag _ JSAFL
8. essure Read and follow instructions in owner s manual when installing and operating equipment Have a trained pool professional per form all pressure tests 1 Do not connect system to a high pressure or city water system 2 Use equipment only in a pool or spa installation 3 Trapped air in system can cause explosion BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks e Check all clamps bolts lids and system accessories before testing e Release all air in system before testing e Tighten Sta Rite trap lids to 30 ft lbs 4 1 kg cm torque for testing e Water pressure for test must be less than 25 PSI 172 kPa e Water Temperature for test must be less than 100 F 38 C e Limit test to 24 hours After test visually check system to be sure it is ready for operation Remove trap lid and retighten hand tight only NOTICE These parameters apply to Sta Rite equipment only For non Sta Rite equipment consult manufacturer 44 WARNING INSTALLATION Installation and wiring of pump should only be done by qualified licensed personnel Pump mount must Be Solid Level Rigid Vibration free To reduce vibration and pipe stress bolt pump to mount Be installed with pump suction inlet below water level at all times this allows pump to prime Be installed with pump discharge below water level at all times to avoid trapped air in
9. ie 2nd year 90 covered 3rd year 80 covered etc The foregoing warranties relate to the original consumer pur chaser Purchaser only Sta Rite shall have the option to re pair or replace the defective product at its sole discre tion Purchasers must pay all labor and shipping charges nec essary to replace the product covered by this warranty Requests for warranty service must be made through the in stalling dealer This warranty shall not apply to any product that has been subject to negligence misapplication improper installation or maintenance or other circumstances which are not in Sta Rite s direct control This warranty sets forth Sta Rite s sole obligation and Purchaser s exclusive remedy for defective products STA RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WAR RANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE EXPRESS WARRANTIES PROVIDED HEREIN Some states do not allow the exclusion or limitation of inci dental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclu sion may not apply to you This warranty gives you specific legal rights and you may also have other rights which var
10. njury do not permit children to use this product unless they are closely supervised at all times A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is con structed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassem bled for storage and reassembled to its original integrity SAVE THESE INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS This is the safety alert symbol When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the potential for personal injury ASA Warns about hazards that will cause death serious personal in jury or major property damage if ignored AWARNING warns about hazards that can cause death serious personal in jury or major property damage if ignored A CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored NOTICE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on equip ment Keep safety labels in good condition replace if missing or damaged Incorrectly installed or tested equipment may fail causing Hazardous severe injury or property damage pr
11. onductor No 8 AWG 8 4mm or larger Wiring Pump must be permanently connected to circuit Table Page 6 gives correct wire and circuit breaker sizes for the pump alone If other lights or appliances are also on the same circuit be sure to add their amp loads to pump amp load before figuring wire and circuit breaker sizes If unsure how to do this or if this is confusing consult a licensed electrician Use the load circuit breaker as the master on off switch Install a Ground Fault Circuit Interrupter GFCI in circuit it will sense a short circuit to ground and disconnect power before it becomes dangerous to pool users For size of GFCI required and test procedures for GFCI see manufac turer s instruction In case of power outage check GFCI for tripping which will prevent normal pump operation Reset if necessary NOTICE If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Voltage Voltage at motor must be not more than 10 above or below motor name plate rated voltage or motor may overheat causing overload tripping and re duced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult power company Values given in tables below are for PUMP MOTOR ONLY If addi tional spa accessories are installed on pump motor circuit heater blower etc include their amperage draw
12. ons tighten hand tight only 1 Start Here Figure 7 Torque Sequence STORAGE WINTERIZING To prevent damage to components from fumes store spa chemicals A CAUTION A away from pump and spa If possible store chemicals in another room A Allowing pump to freeze will damage pump and void warranty Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Keep motor dry and covered during storage To avoid condensation corrosion problems do not cover or wrap pump with plastic For outdoor unprotected pump installations 1 Enclose entire system in a weatherproof enclosure 2 To avoid corrosion damage sllow ventilation do not wrap system in plastic Follow spa manufacturer s directions for storage of spa 44 WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor Draining Pump A To avoid dangerous or fatal electrical shock hazard turn OFF power to oa A WW N motor before draining pump NOTICE Do not use anti freeze solutions except propylene glycol in your spa system Most anti freezes are hightly toxic and may damage plas tic components in the system Propylene glycol is non toxic and will not damage pump components Close all valves on suction and return piping Remove drain plug in bottom of front plate Drain all piping and storage tanks exposed to free
13. pump before connecting to power supply BONDING LUG MOTOR NAMEPLATE GREEN MOTOR CANOPY THROUGH BOLTS 499 0993 Figure 1A Typical ground screw and bonding lug locations Motor Terminal Board Connections SINGLE DUAL VOLTAGE VOLTAGE MOTORS MOTORS w Black Pos 4 Figure 1B Motor terminal block connections ELECTRICAL Ground motor before connecting to electrical power supply Failure to ground pump motor can cause serious or fatal electrical shock hazard A Do not ground to a gas supply line A To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections A GFCI tripping indicates an electrical problem If GFCI trips and will not reset have a qualified electrician inspect and repair electrical system Exactly match supply voltage to nameplate voltage 115 Volt or 230 Volt single phase only Incorrect voltage can cause fire or seriously damage motor and voids warranty Grounding Install ground and wire motor according to local or National Electrical Code requirements Permanently ground motor use size and type wire required by code Ground connection must be made to green grounding terminal under motor Canopy or access plate see Figure 1B Connect motor ground terminal to electrical service ground Install and bond pump according to local codes and ordinances use bonding lug on motor see Figure 1A Use solid copper c
14. rate thermometer in bath check it before getting in A Do not use or allow the use of the tub by anyone using alcohol or drugs The effects of hot water alcohol and or drugs can cause dizzi ness and falling loss of consciousness or heart attack A A long bath in hot water may cause hyperthermia too much heat in the body which can be fatal Some symptoms of hyperthermia are e Nausea e Dizziness e Fainting If these symptoms appear while in the soa GET OUT AT ONCE Cool the body at once with cold towels or a cool shower Call a doctor if symptoms do not go away 44 WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor Figure 5 PUMIP SERVICE Pump should only be serviced by qualified personnel A To avoid dangerous or fatal electrical shock hazard disconnect power to motor before working on pump or motor No lubrication or regular maintenance are needed If shaft seal is damaged repair as follows Removing Old Seal 1 Disconnect power to pump motor 2 Drain tub and pump disconnect unions to allow access to pump 3 Remove six bolts holding front plate to seal plate remove front plate 4 Remove shaft cover or motor canopy using screwdriver in slot on motor end of shaft or wrench on flats of shaft extension hold pump shaft and un screw impeller from shaft turn counterclockwise Rotating half of seal will come off with impeller
15. when figuring wire and circuit breaker sizes TABLE I RECOMMENDED CIRCUIT BREAKER SIZE AND WIRING DATA FOR 60 Hz MOTORS Branch AWG mm Wire Gauge Size Full Circuit Dist in Ft M Service to Motor Load Breaker 0 100 101 200 201 300 Temp Volts Amps Amp Rating 0 30 31 60 61 90 Deg C Single Speed Pumps JSACL A 1 2 115 3 JSADL 2A 3 4 115 75 JSAEL 2A 1 115 75 JSAFL A 1 1 2 115 230 16 4 8 2 25 15 10 14 5 5 2 0 8 14 8 4 2 0 6 12 14 3 0 75 JSAEFL A 1 1 2 115 230 14 4 7 2 20 15 12 14 3 02 0 8 14 8 4 2 0 6 14 14 2 0 75 JSADL 230A 3 4 230 4 8 15 14 2 0 14 2 0 14 2 0 75 JSAEL 230A 1 230 6 1 15 14 2 0 14 2 0 75 Two Speed Pumps JSAYDL A 3 4 1 8 115 9 0 2 7 E 75 JSAYDL LA 3 4 1 8 115 9 0 2 7 75 JSAYEL A 1 1 6 115 11 7 3 4 75 JSAYEL LA 1 1 6 115 12 0 3 3 i 75 JSAYFL LA 1 1 6 115 16 6 3 6 JSAYDL 230A 3 4 1 8 230 4 7 1 4 75 JSAYEL 230A 1 1 6 230 6 3 1 8 i 73 JSAYFL 230A 1 1 6 230 8 1 1 7 75 JSAYDL 220A 3 4 1 8 220 5 4 1 4 JSAYEL 220A 1 1 6 220 6 3 1 8 Remote Switching For 2 Speed Pumps Ground Green Remote Circuit SPDT Protector Switch Timer Motor Supply Timer optional Low Speed Only Minimum switch and timer amp rating must equal Branch Fuse Rating given in Recommended Circuit Breaker Size and Wiring Data table 44 CAUTION A WARNING y Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction
16. y from state to state Supersedes all previous publications Sta Rite Industries Inc 293 Wright St Delavan WI 53115 A Retain Warranty Certificate upper portion in a safe and convenient location for your records DETACH HERE Fill out bottom portion completely and mail within 10 days of purchase installation to Sta Rite Attn Warranty Dept 293 Wright St Delavan WI 53115 STA RITE yA Name Address City State Zip Purchase Date Product Purchased L New installation LI Replacement Type of Pool Inground Vinyl Fiberglass Gunite Size of Pool Warranty Registration Card less than 1 J1 3 3 5 15 10 Years pool has been in service Purchased from Company name Address City State Zip Please send me more information on these other products from Sta Rite Automatic Pool Cleaners C Test Strips Pumps Filters Maintenance Equipment Heaters S4877PS Rev 1 22 01
17. zing temperatures Be sure no airlocks are holding water in system Consult spa and filter owner s manuals for instructions about draining the rest of the system NOTICE We recommend a drain plug or valve at the low point of the spa piping to help drain spa system Before restarting replace all plugs and make sure all pipe connections are tightly sealed Startup for Winterized Equipment 1 oO N DW VI BS Remove any temporary weather protection placed around system for shut down Follow filter manufacturer s instructions for reactivation of the filter Inspect all electrical wiring for damage or deterioration over the shutdown period Have a qualified serviceman repair replace wiring as needed Inspect and tighten all watertight connections Open all valves in suction and return piping Remove all winterizing plugs in spa system Remove all anti freeze solutions from system Close all drain valves and replace all drain plugs in spa system Fill spa with water to proper level see spa manufacturer s instructions 10 44 WARNING TROUBLESHOOTING GUIDE Read and understand safety and operating instructions in this manual before doing any work on pump A PUMP DOES NOT OPERATE 1 Check GFCI for proper operation according to GFCI manufacturer s in structions 2 Check for plugged impeller Follow disassembly assembly instructions under Pump Service Page 8 3 Consult
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