Spirit ZE40 User's Manual
Contents
1. inspire BY SPIRIT ZE40 Elliptical OWNER S MANUAL PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE OPERATING YOUR NEW ELLIPTICAL Table of Contents REJISU AOp 2 Important Safety 3 Important Electrical 0 4 Important Operation 5 4 ASSEMDIY EEEE 5 noo 8 Operation of Your New 9 Manufacturer s Limited 16 ATTENTION THIS ELLIPTICAL IS INTENDED FOR RESIDENTIAL USE ONLY AND IS WARRANTED FOR THAT APPLICATION ANY OTHER APPLICATION VOIDS THIS WARRANTY IN ITS ENTIRETY 1 ZE40 inspire BY SPIRIT CONGRATULATIONS ON YOUR NEW ELLIPTICAL AND WELCOME TO THE SPIRIT FAMILY Thank you for your purchase of this quality elliptical from Spirit Manufacturing Inc Your new elliptical was manufactured by one of the leading fitness manufacturers in the world and is backed by one of the most comprehensive warranties available Through your dealer Spirit will do all we can to make your ownership experience as pleasant as possible for many years to come The local dealership where you purchased this elliptical is your administrator for all Spiri2. User Program This mode allows you to build and save your own custom program Rotate the ENTER key until the User icon at the top of the display is blinking then press Enter The first column of the profile will be blinking Use the ENTER key to adjust the work level then press Enter The second column will now be blinking Repeat the same process as above and press Enter Repeat this process until all the columns are adjusted to your liking All the settings will be saved as a custom program Target HR This program allows you to set a target heart rate and the machine will automatically adjust the work load to safely reach the target and maintain that target Use the Enter key to select the Target HR program and press Enter The display will show a number and the age icon at top will be blinking Use the Enter key to adjust the age and press Enter The display will now show a blinking percent number or the letters THR Target Heart Rate You may use the ENTER key to choose either 55 75 90 or THR The percentage choices will automatically set the target to a percent of your maximum heart rate based on your age This is why itis important to adjust the age properly The console will use a formula to determine the correct percentage 220 age maximum HR For example a 30 years old persons Max HR is 190 BPM 220 30 190 BPM If the 30 year old wants to work at 75 their target HR will be 142BPM After adjusting all the parameter
3. Used to measure how fast your heart rate HR recovers from exercise The faster your HR returns to normal from exercise level the better aerobic shape you are in Pressing the recovery button will start a 60 second count down Hold the hand pulse sensors and do not exercise during the count down At the end of the 60 seconds a score will be displayed ranging from F1 to F6 with F1 being the highest score and F6 being the lowest Heart Rate programs Before we get started a word about Heart Rate The old motto no pain no gain a myth that has been overpowered by the benefits of exercising comfortably A great deal of this success has been promoted by the use of heart rate monitors With the proper use of a heart rate monitor many people find that their usual choice of exercise intensity was either too high or too low and exercise is much more enjoyable by maintaining their heart rate in the desired benefit range To determine the benefit range in which you wish to train you must first determine your Maximum Heart Rate This can be accomplished by using the following formula 220 minus your age This will give you the Maximum heart rate MHR for someone of your age To determine the effective heart rate range for specific goals you simply calculate a percentage your MHR Your Heart rate training zone is 50 to 90 of your maximum heart rate 60 of your MHR is the zone that burns fat while 80 is for strengthening the cardio vascular s
4. 5577 r a en to eS eg ali oeus bd Sap nas a Pubs ts ae e 4 4 eee oe ae ae 2 3 2 2586 9 2240 Starting a program Quick Start After the console powers up you may press the Start key to begin this will initiate the Quick Start mode In Quick Start the Time will count up from zero and the workload may be adjusted manually by rotating the ENTER button Distance and Calories will accrue starting from zero The Calorie window will switch between Calories and Watts every 6 seconds The Calorie reading shows total Calories burned and is an approximate number The Watt reading indicates how much work you are doing If the Watt reading is 100 this means you are doing enough work to light a 100 watt light bulb The bottom left data window will switch between RPM and Speed every 6 seconds RPM is your actual pedal rotation speed and the Speed readout 15 in MPH indicating approximate road speed as if pedaling a bicycle in 7 gear The Distance window shows distance traveled based on pedal speed in miles The Pulse window will display your heart rate in beats per minute if you are holding the heart rate hand sensors or wearing a chest strap transmitter Manual Rotating
5. 1 Contact your selling authorized Spirit dealer OR 2 Contact your local authorized Spirit service organization If there is a question as to where to obtain service contact our service department at 870 935 1107 4 no local service is available Spirit will repair or replace the parts at Spirits option within the warranty period at no charge for parts All transportation costs both to our factory and upon return to the owner are the responsibility of the owner The owner is responsible for adequate packaging upon return to Spirit Spirit is not responsible for damages in shipping Make all freight damage claims with the appropriate freight carrier DO NOT SHIP ANY UNIT TO OUR FACTORY WITHOUT A RETURN AUTHORIZATION NUMBER All units arriving without a return authorization number will be refused 5 For any further information or to contact our service department by mail send your correspondence to Spirit Manufacturing Inc P O Box 2037 Jonesboro AR 72402 2037 Product features or specifications as described or illustrated are subject to change without notice All warranties are made by Spirit Manufacturing Inc This warranty applies only in the 50 states of the U S A and Canada ZE40 Labor 1 Year Frame Weldments Lifetime All Other Components 2 Years 16 ZE40
6. Screws As shown in Fig 14 6 Install the two Lower Swing Bars into the Left and Right Swing Bar Upper and fix it by using the Adjusting Knob As shown in Fig 15 7 Install the two Plastic Inserts onto the Front Post axle Install Left and Right Swing Bar Upper onto axle with 2pcs of M8x20m m Button Head Socket Screws and 2pcs of 5 16 23 1 5 Flat Washers by using the 5 Allen Wrench As shown in Fig 16 18 8 Install the Left and Right Pedal Bar into the U Shape Plate For Pedal with 2pcs of M8x50m m Button Head Socket Screws 2pcs of 5 16 x23x1 5T Flat Washers and 2pcs of M8 Nylon Nuts by using the N Wrench and the M5 Allen Wrench As shown in Fig 19 9 Install the Swing Bar Upper Cover Front and the Swing Bar Upper Cover Back into the Front Post with 4pcs of M4x30m m Self Tapping Screws And plug the two Hand Pulse Cables into the cables at back of Console As shown in Fig 20 21 10 Install the Drink Bottle Holder onto the Front Post with 2pcs of M5x15m m Socket Head Screws As shown in Fig 22 PLEASE LOCK DOWN ALL HARDWARE AFTER THE ACCESSSORIES HAVE BEEN ASSEMBLED 6 ZE40 Assembly Photos 7 2240 The elliptical is equipped with two transport wheels which engaged when rear of 2240 is lifted 8 2240 Operation of Your Elliptical Console SE A LE AL A OO A AL LE LEAL LLL LLL LLL ELGG LE LILLE LEE EN
7. listed below The warranty registration card must be completed and returned to the address listed on the card within 10 days of the original purchase to validate the manufacturer s limited warranty 2 Proper use of the elliptical in accordance with the instructions provided in this manual 3 Proper installation by an authorized Spirit service company in accordance with instructions provided with the elliptical and with all local electric codes 4 Proper connection to a grounded power supply of sufficient voltage replacement of blown fuses repair of loose connections or defects in house wiring 5 Expenses for making the elliptical accessible for servicing including any item that was not part of the elliptical at the time it was shipped from the factory 6 Damages to the elliptical finish during shipping installation or following installation EXCLUSIONS This warranty does not cover the following 1 CONSEQUENTIAL COLLATERAL OR INCIDENTAL DAMAGES SUCH AS PROPERTY DAMAGE AND INCIDENTAL EXPENSES RESULTING FROM ANY BREACH OF THIS WRITTEN OR ANY IMPLIED WARRANTY Note Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you 2 Service call reimbursement to the consumer Service call reimbursement to the dealer that does not involve malfunction or defects in workmanship or material for units that are beyond the warranty period for units th
8. product is NOT designed for use outdoors near a pool or spa or in any other high humidity environment Important Operation Instructions NEVER operate this elliptical without reading and completely understanding the results of any operational change you request from the computer Understand that changes in resistance do not occur immediately Set your desired level the computer console and release the adjustment key The computer will obey the command gradually NEVER use your elliptical during an electrical storm Surges may occur in your household power supply that could damage elliptical components Use caution while participating in other activities while using your ZE40 such as watching television reading etc These distractions may cause you to lose balance which may result in serious injury Always hold on to a handrail or hand bar while making control changes Do not use excessive pressure on console control keys They are precision set to function properly with little finger pressure Pushing harder is not going to make the unit go faster or slower If you feel the buttons are not functioning properly with normal pressure contact your Spirit dealer 4 ZE40 Assembly Instructions ASSEMBLY PACK CHECK LIST M8x20mm Button Head Socket Screw 4pcs M8x15mm Hex Head Screw 6pcs M8x50mm Button Head Socket Screw 2pcs M8x45mm Button Head Socket Screw 4pcs M4x30mm Self Tapping Screw 4pc
9. at are beyond the service call reimbursement period for elliptical not requiring component replacement or elliptical not in ordinary household use 3 Damages caused by services performed by persons other than authorized Spirit service companies use of parts other than original Spirit parts or external causes such as alterations modifications abuse misuse accident improper maintenance inadequate power supply or acts of God 4 Products with original serial numbers that have been removed or altered 5 Products that have been sold transferred bartered or given to a third party 6 Products that do not have a warranty registration card on file at Spirit Mfg Spirit reserves the right to request proof of purchase If no warranty record exists for the product 7 THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE SERVICE Keep your bill of sale Twelve 12 months from the date on the bill of sale or eighteen 18 months from the date of factory shipping as determined by the serial number establishes the warranty period should service be required If service is performed itis in your best interest to obtain and keep all receipts This written warranty gives you specific legal rights You may also have other rights that vary from state to state Service under this warranty must be obtained by following these steps in order
10. he elliptical is not working properly call your dealer Keep the cord away from heated surfaces Do not operate where aerosol spray products are being used or where oxygen is being administered Sparks from the motor may ignite a highly gaseous environment Never drop insert any object into any openings Do not use outdoors disconnect turn all controls to the off position then remove the plug from the outlet Do not attempt to use your elliptical for any purpose other than for the purpose it is intended The pulse sensors are not medical devices Various factors including the user s movement may affect the accuracy of heart rate readings The pulse sensors are intended only as exercise aids in determining heart rate trends in general W Wear proper shoes High heels dress shoes sandals or bare feet are not suitable for use on your elliptical Quality athletic shoes are recommended to avoid leg fatigue SAVE THESE INSTRUCTIONS THINK SAFETY 3 ZE40 Important Electrical Information WARNING NEVER remove any cover without first disconnecting AC power supply voltage varies by ten percent 10 more the performance of your elliptical may be affected Such conditions not covered under your warranty If you suspect the voltage is low contact your local power company or a licensed electrician for proper testing NEVER expose this elliptical to rain or moisture This
11. ic CR2032 Erratic Operation Caution Do not use this elliptical for Heart Rate Control unless a steady solid Actual Heart Rate value is being displayed High wild random numbers being displayed indicate a problem Areas to look for interference which may cause erratic heart rate 1 Microwave ovens I V s small appliances etc 2 Fluorescent lights 3 Some household security systems 4 Perimeter fence for a pet 5 Some people have problems with the transmitter picking up a signal from their skin If you have problems try wearing the transmitter upside down Normally the transmitter will be oriented so the Spirit logo 15 right side up 6 If you continue to experience problems contact your dealer Target HR This program allows you to set a target heart rate and the machine will automatically adjust the work load to safely reach the target and maintain that target Use the Up Down keys to select the Target HR program and press Mode The display will show a number and the age icon at top will be blinking Use the Up Down keys to adjust the age and press Mode The display will now show a blinking percent number or the letters THR You may use the Up Down keys to choose either 55 75 90 or THR The percentage choices will automatically set the target to a percent of your maximum heart rate based on your age This is why it is important to adjust the age properly The console will use a formula to determine the correct
12. ol elliptical machines you may use the heart rate monitor feature without using the Heart Rate Control program This function can be used during manual mode or during any of the nine different programs The Heart Rate Control program automatically controls resistance at the pedals TARGET HEART RATE TRAINING CHART 190 Heart Rate Beats per Minute 180 Mari H 17 ary Rate 16 15 14 13 12 11 100 20 25 30 35 40 45 50 55 60 65 000000000 Age of User Weight Loss Cardiovascular 9 13 2240 Rate of Perceived Exertion Heart rate is important but listening to your body also has a lot of advantages There are more variables involved in how hard you should workout than just heart rate Your stress level physical health emotional health temperature humidity the time of day the last time you ate and what you ate all contribute to the intensity at which you should workout If you listen to your body it will tell you all of these things The rate of perceived exertion RPE also know as the Borg scale was developed by Swedish physiologist G A V Borg This scale rates exercise intensity from 6 to 20 depending upon how you feel or the perception of your effort The scale is as follows Rating Perception of Effort 6 Minimal 7 Very very light 8 Very very light 9 Very light 10 Very light 11 Fairly light 12 Comfortable 13 Somewhat hard 14 Somewhat hard 15 Hard 16 Hard 17 Ver
13. percentage 220 age maximum HR For example a 30 year old persons Max HR is 190 BPM 220 30 190 BPM If the 30 year old wants to work at 75 their target HR will be 142BPM If you want to choose to work at 75 for example then use the Up Down arrows to highlight 75 and press mode Now the Time window will be blinking and you can program it and other data the same as other programs If you want to set your own custom Target HR then use the Up Down arrow to highlight THR and press mode The Pulse window will now be blinking Use the Up Down arrows to set your own Target HR and press Mode to continue 15 ZE40 Manufacturer s Limited Warranty Effective October 15 2004 ELLIPTICAL WARRANTY Spirit Manufacturing Inc warrants all its elliptical parts for a period of 2 years from the date of retail sale as determined by sale receipt or thirty 30 months from the original factory shipping date whichever comes first Spirit s responsibilities include providing new or remanufactured parts at Spirit s option and technical support to our independent dealers and servicing organizations In the absence of a dealer or service organization these warranties will be administered by Spirit directly to a consumer An extended warranty period applies to the following components NORMAL RESPONSIBILITIES OF THE CONSUMER This warranty applies only to products in ordinary household use and the consumer is responsible for the items
14. ry minute heart beat electrical signals However plain water can also be used to pre wet the electrodes 2 black square areas on the reverse 14 ZE40 side of the belt and either side of transmitter It s also recommended that you wear the transmitter strap a few minutes before your work out Some users because of body chemistry have a more difficult time in achieving a strong steady signal at the beginning After warming up this problem lessens As noted wearing clothing over the transmitter strap doesn t affect performance 6 Your workout must be within range distance between transmitter receiver to achieve a strong steady signal The length of range may vary somewhat but generally stay close enough to the console to maintain good strong reliable readings Wearing the transmitter immediately against bare skin assures you of proper operation If you wish you may wear the transmitter over a shirt To do so moisten the areas of the shirt that the electrodes will rest upon Note The transmitter is automatically activated when it detects activity from the user s heart Additionally it automatically deactivates when it does not receive any activity Although the transmitter is water resistant moisture can have the effect of creating false signals so you should take precautions to completely dry the transmitter after use to prolong battery life estimated transmitter battery life is 2500 hours The replacement battery is Panason
15. s m 5 16 x 19x 1 5T Curve Washer 5 5 16 23 1 5 Flat Washer 8pcs M8 Nylon Nut 2pcs 13 14mm Wrench 1pc M5 Allen Wrench 1pc Screwdriver 1pc Assembly MESTEP 1 Install the Front and rear stabilizer into the Frame Base Support with 4pcs of M8x45m m Hex Head Screws 4pcs of 5 16 23 1 5 Flat Washers Then tightly fasten 4pcs of M5x38m m Self Tapping Screws of the Front and rear Stabilizer Cover by using the 13 14mm Allen Wrench and Screw Driver As shown in Fig 1 7 2 Connect the Computer Cable Upper with Computer Cable Lower As shown in Fig 8 3 Install the Front Post into the Main Frame with 6pcs of M8x15m m Hex Head Screws and 6pcs 9 x2T Curve Washers by using the 13 14 Allen Wrench As shown in Fig 9 4 Connect the Computer Cable Upper to the 12 pin connector on the back of the console Install the Console with 4pcs of M5x15m m Button Head Socket Screws by using the Screw Driver As shown in Fig 10 11 5 1 Install the Handle Bar Cover Front onto Front Post with 1pc of M5x15m m Button Head socket Screws As shown in Fig 12 5 2240 2 Attach the stationary Handle Bar through Hand Bar Cover Front and install it onto plate with 2pcs of M8x20m m Button Head Socket Screws As shown in Fig 13 3 Install the Handle Bar Cover Back onto the Front Post with 1pc of M5x15m m Button Head socket
16. s Time Distance Calories press Start to begin your workout lf you want to choose to work at 75 for example then use the ENTER key to highlight 75 and press Enter Now the Time window will be blinking and you can program it and other data the same as other programs If you want to set your own custom Target HR then use the ENTER key to highlight THR and press Enter The Pulse window will now be blinking Use the ENTER key to set your own Target HR and press Enter to continue 11 ZE40 FUNCTIONS TIME SPEED RPM DISTANCE CALORIES WATTS PULSE LEVEL RECOVERY Count up accumulates training time from zero to 99 59 Count down counts down from preset time to zero Automatically toggles between SPEED and RPM every 6 seconds speed is in miles per hour or kilometers per hour Count up accumulates training distance from 0 00 to 99 99 miles Count down counts down from preset distance to zero Accumulates calories burned from 0 to 999 This is an estimated number only to be used from workout to workout to compare your progress Actual calorie burn cannot be measured accurately on any consumer exercise equipment because every individual burns calories at a different rate Indicates the amount of work being done in Watts Displays your current heart rate when you grasp the hand sensors or wear the chest strap transmitter Shown next to the workout profile Indicates the level of work being done from 1 to 16
17. t warranty and service needs Their responsibility is to provide you with the technical knowledge and service personnel to make your experience more informed and any difficulties easier to remedy Please take a moment at this time to record the name of the dealer their telephone number and the date of purchase below to make any future needed contact easy We appreciate your support and we will always remember that you are the reason that we are in business Please complete and mail your registration card today and enjoy your new elliptical Yours in Health Spirit Manufacturing Inc Name of Dealer Telephone Number of Dealer Purchase Date Product Registration RECORD YOUR SERIAL NUMBER Please record the Serial Number of this fitness product in the space provided below Serial Number REGISTER YOUR PURCHASE The self addressed product registration card must be completed in full and returned to Spirit Manufacturing Inc or visit www sopiritfitness com to register online Ver A 2 ZE40 Important Safety Instructions WARNING Read all instructions before using this appliance Do not operate elliptical on deeply padded plush or shag carpet Damage to both carpet and elliptical may result Keep children away from the elliptical There are obvious pinch points and other caution areas that can cause harm Keep hands away from all moving parts Never operate the elliptical if it has a damaged cord or plug If t
18. ter the program mode The display will show P1 for two seconds then change to the P1 program profile You may keep rotating the ENTER key to scroll through the 12 programs When you see a program you want press the Enter key to enter At this point you may press start to begin the program with the default settings or you may customize the program 10 ZE40 customize the work level rotate the ENTER key You will see the profile increase in size When the work level is where you like it press the Enter key If you do not want to customize the profile just press the Enter key to bypass The Time window will now be blinking Use the ENTER key to adjust the workout time and then press Enter The Distance window will now be blinking Repeat the same process to set the distance to count down if desired and press Enter The Calorie window will now be blinking Repeat the same process then press Enter The Pulse window will now be blinking Entering a Pulse number will set an alarm that will beep when your heart rate reaches the programmed number to let you know you have reached your target Once you have set the data you may press Start to begin the program You may also press Start at any time during the programming to begin Any data that is not programmed at that point will count up from zero When the program ends there is a series of audible beeps You may press Start to restart the program or press Reset to return to the start up screen
19. the ENTER key highlight the Manual icon at the top of the display and press Enter key The profile will be blinking and you may rotate the ENTER key to adjust the program work level and then press Enter The Time window will now be blinking Use the ENTER key to adjust the program Time and then press Enter The Distance window will now be blinking and you can adjust a target Distance using the ENTER key then press Enter Calories will now be blinking repeat the same process as above to set then press Enter The Watt icon will be blinking If you choose to set the Watts then the machine will automatically adjust the workload to maintain continuous work What this means is that if you set the Watt to 100 the machine will try to keep you working at a rate of work that equals 100 Watts or working at a rate that will keep a 100 Watt light bulb burning Watts are determined by the amount of work you are doing On the Elliptical this means the speed you are pedaling at combined with the workload of the machine In Watt mode if you change your speed the machine will automatically change the workload to maintain the same Watt level If you pedal faster the workload will decrease and if you pedal slower the workload increases After adjusting all the parameters press Start to begin your workout Preset Programs There are 12 preset programs to choose from After power up or reset rotate the ENTER key to highlight the Program icon Press the Enter key to en
20. y hard 18 Very hard 19 Very very hard 20 Maximal You can get an approximate heart rate level for each rating by simply adding a zero to each rating For example a rating of 12 will result in an approximate heart rate of 120 beats per minute Your RPE will vary depending up the factors discussed earlier That is the major benefit of this type of training If your body is strong and rested you will feel strong and your pace will feel easier When your is in this condition you are able to train harder and the RPE will support this If you are feeling tired and sluggish it is because your body needs a break In this condition your pace will feel harder Again this will show up in your RPE and you will train at the proper level for that day Using a Heart Rate Transmitter How to wear your wireless chest strap transmitter 1 Attach the transmitter to the elastic strap using the locking parts 2 Adjust the strap as tightly as possible as long as the strap 15 not too tight to remain comfortable 3 Position the transmitter with the Spirit logo centered in the middle of your body facing away from your chest Some people must position the transmitter slightly left of center Attach the final end of the elastic strap by inserting the round end and using the locking parts secure the transmitter and strap around your chest 4 Position the transmitter immediately below the pectoral muscles 5 Sweat is the best conductor to measure ve
21. ystem This 60 to 80 15 the zone to stay in for maximum benefit For someone who is 40 years old their target heart rate zone is calculated 220 40 180 maximum heart rate 12 ZE40 180 x 6 108 beats minute 60 of maximum 180 X 8 144 beats per minute 80 of maximum So for a 40 year old the training zone would be 108 to 144 beats per minute If you enter your age during programming the console will perform this calculation automatically Entering your age is used for the Heart Rate control programs and also for the Heart rate bar graph After calculating your Maximum Heart Rate you can decide upon which goal you would like to pursue The two most popular reasons for or goals of exercise are cardiovascular fitness training for the heart and lungs and weight control The black columns on the chart below represent the Maximum Heart Rate for a person whose age is listed at the bottom of each column The training heart rate for either cardiovascular fitness or weight loss is represented by two different lines that cut diagonally through the chart A definition of the lines goal is in the bottom left hand corner of the chart If your goal is cardiovascular fitness or if it is weight loss it can be achieved by training at 80 or 60 respectively of your Maximum Heart Rate on a schedule approved by your physician Consult your physician before participating in any exercise program With all Spirit Heart Rate Contr
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