Spirit 617E User's Manual
Contents
1. If the mower starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Reduce throttle control setting during engine shutdown Maintenance amp Storage Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approved tester Inspect the exhaust periodically and replace if worn or leaking Never crank the engine with the spark plug removed Never start the engine with the air cleaner or air cleaner cover removed Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark This machine contains spring loaded assemblies which could cause a hazard when dis assembled and re assembled this maintenance should only be carried out by a Hayter authorised dealer 111 1102 B 11 11 08 9 56 am Page with SAFETY PRECAUTIONS Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease Check the rear deflector and grassbag frequently for wear or deterioration Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the en2. 111 1102 B 11 11 08 9 56 am Page Lah TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose Tighten bolts Cutterblade bolt loose Tighten bolt Cutterblade out of balance Balance cutterblade Bent crankshaft Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of balance Balance the cutterblade Wheels roller damaged Inspect and replace as necessary Discharge chute blocks Grass is wet Mow dry grass Cut height too low Increase cut height Grassbag full Empty grassbag Airflow through the Clean the grassbag grassbag is restricted Engine speed too slow Set throttle to fast position Mower is hard to push Cut height too low Increase cut height Wheels roller damaged Inspect and replace as necessary Mower will not self propel Clutch out of adjustment Adjust clutch cable Autodrive Only Drive belt damaged Replace drive belt Poor grass collection Airflow through the Clean the grassbag grassbag is restricted Discharge chute blocked Remove blockage Wet grass Mow dry grass Grassbag full Empty grassbag Engine speed too slow Set throttle to fast position 1 29 111 1102 B 11 11 08 9 56 am Page 111 1102 B 11 11 08 9 56 am Page 1 31 DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufactured for HAYTER LIMITED Address Spellbrook Bishop s Stor
3. Areas of heavy growth should be mown without collecting the clip pings If collection is required first mow the area without the grassbag at the maximum height of cut setting Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent grass damage do not remove more than one third of grass height in one cut The cutterblade is driven by the engine via a friction disc to help pre vent damage occurring to the engine crankshaft and cutting mecha nism when a hidden obstruction or overload is encountered Always stop the engine when a hidden obstruction or excessive vibra tion is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterblade refer to Maintenance When moving the mower across non grassed areas stop the engine and set the mower to the maximum height of cut to protect the cutting mechanism 111 1102 B 11 11 08 9 56 am Page a LAWN 1 18 January i CARE CALENDAR To be used as a guide only There is very little work to do this month apart from brushing away leaves Keep off the grass if frozen or waterlogged February March April July amp Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and r
4. Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction When the ground drive clutch lever is disengaged the mower may be pushed This feature is useful when mowing in confined areas IMPORTANT To avoid damage this control should only be opert ed whilst the engine is running If the engine stop lever is released the engine will stop Re verse Tra vel Hold and pull against the handlebar with both hands to reverse the mower Turning To make a wide turn steer the mower with the handlebar in the direc tion required To make a tight turn release the ground drive clutch lever apply down ward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces sively when making a turn Never raise the rear of the mower when the engine is running Stopping 619E Only Release the ground drive clutch lever followed by the engine stop lever 617E Only Release the engine stop lever Emergency stop Release both ground drive clutch lever and engine stop lever together If the engine fails to stop disconnect the spark plug lead 1 15 111 1102 B 11 11 08 9 56 am Page OPERATING THE MOWER t J Move the height of cut lever sideways to disengage it from the locking notch then push forwards to lower or pul
5. Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately 619E Only Check the clutch cable operation after the first hour and then every 25 operating hours and adjust if necessary The clutch cable is adjusted correctly when the drive engages with the clutch lever positioned 55 70mm from the handlebar Set the adjuster 1 as necessary 1 24 111 1102 B 11 11 08 9 56 am Page MOWER MAINTENANCE Lubrication Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing Cutterblade R Es Q utierDpiade nemova PN Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air clean er side of the engine is uppermost Firmly grip the end of the cutterblade with the gloved hand and remove the bolt spring washer and distance piece securing the cutterblade with a 9 16 A F spanner To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of
6. Please retain this voucher for your records HAYTER HAYTER MAKERS OF FINEST MOWERS I MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note for dealer Please retain this voucher for your records 111 1102 B 11 11 08 9 56 am Page 1 4 111 1102 B 11 11 08 9 56 am Page 1 5 1 2 1 5 1 6 1 7 1 8 1 11 1 11 1 11 1 12 1 12 1 12 1 12 1 12 1 13 1 13 1 13 1 13 1 13 1 14 1 17 1 14 1 14 1 14 1 15 1 15 1 15 1 15 1 16 1 16 1 16 1 16 1 17 1 17 1 17 1 17 1 18 1 19 1 19 Main Features Specifications Contents Introduction Warranty Safety Precautions Safety Symbols Control Symbols Assembling the Mower Delivery Checklist Handlebar Grassbag Assembly Grassbag Attachment Before Starting the Engine Prevent Engine Damage Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Step 1 2 Forward Travel Reverse Travel Turning Stopping Slopes Height of Cut Before Mowing Grassbag Without Grass Collection Heavy Growth Friction Disc Non Grassed Areas Lawn Care Calendar Guide Only Lawn Stripes 1 20 1 21 1 28 121 1 22 1 22 1 23 1 23 1 23 1 24 1 24 1 24 1 25 1 25 1 26 1 26 1
7. 2 2 37 WASHER M6 PLAIN 09472 1 1 38 SCREW PT M4 25 111 0100 3 3 39 HANDBAR PLUGS 111 0960 2 2 1 32 9 56 am Page 1 33 11 11 08 111 1102 B LIST P lt a Lu ir lt a 5 1 33 111 1102 B 11 11 08 9 56 am Page at LOWER MAINFRAME PARTS LIST 617 619 Item Description Part No Qty Qty Item Note 1 HOUSING GEARBOX BEARING RH 410047 0 1 2 CARRIER BLADE BOSS DIE CAST 410078 1 1 3 HOUSING BEARING ROLLER 219102 2 2 4 BEARING FRONT AXLE 410069 2 2 5 VARIATOR 411001 0 1 6 CHAIN 40 PITCHES 3 8 INC LINK 111 0077 0 1 7 FRICTION DISC 410057W 1 1 8 GEARBOX 111 0804 0 1 9 HOUSING PIVOT BEARING RR AXLE 410048 1 1 10 PLATE SECURING 219037 1 1 11 SPRING COUNTER BALANCE 410050 1 1 12 SPROCKET 10T 3 8 111 0123 0 1 13 SPROCKET 18T 3 8 111 0122 0 1 14 AXLE FRONT WA 111 0027 1 1 15 CAST CHASSIS 111 0031 1 1 16 MOULDING FIN 111 0034 1 1 17 MOULDING SNAIL DECK 111 0037 1 1 18 MOULDING SNAIL DECK ACCESS 111 0038 1 1 19 MOULDING THROW PLATE 111 0039 1 1 20 CLUTCH LEVER 411020 0 1 21 MOUNT BEARING 111 0050 1 1 22 CUTTER BAR 111 0093 1 1 23 HOC KNOB RIGHT 111 0055 1 1 24 COVER ROLLER L H 111 0057 1 1 25 COVER ROLLER R H 111 0058 1 1 26 ROD CONNECTING 111 0063 1 1 27 WHEEL 111 2021 2 2 28 WHEEL CENTRE CAP 111 0066 2 2 29 PLATE SPRING MOUNT 111 0073 1 1 30 KEY WOODRUFF 1662 1 1 31 NUT M6 NYLOC 09438 1 2 32 SPRING 411021 0 1 33 BELT VARIATOR 411025 0 1 34 BELT VARIATOR
8. 411024 0 1 35 NUT M8 NYL INSERT T TYPE 09441 1 2 36 SCREW PT M4 25 111 0100 15 15 37 BOLT M8 55 HEX 09565 1 1 38 TAPTITE M6 16 SCREW 09365 10 13 39 TAPTITE M6 20 SCREW 09575 2 2 40 TAPTITE M8 25 SCREW 09787 0 1 41 SCREW M4 HY100078 2 2 42 SCREW TAPTITE M6 16 C SK POSI 09545 4 4 43 WASHER PLAIN 09262 1 1 44 ROLLER FRAME WA 111 0028 1 1 45 SPRING TORSION HOC GALVANISED 111 0078 1 1 56 am Page 1 35 9 11 11 08 111 1102 B LIST i x IL lt ne W 1 35 111 1102 B 11 11 08 9 56 am Page ach LOWER MAINFRAME PARTS LIST 617 619 Item Description Part No Qty Qty Item Note 46 HOC LEVER 111 0059 1 1 47 REAR AXLE ROLLER 111 0067 1 1 48 ROLLER 410044 1 1 49 PULLEY 411019 0 1 50 PIN 411023 0 1 51 PIN SELLOC SPRING 5 25 111 0120 0 1 52 PIN ROLL DIA 5 20 111 0121 0 1 53 NUT M12 THIN 111 0119 2 2 54 BOLT UNF 3 8 X 3 1 4 HEX HD 09788 1 1 55 DISTANCE PIECE HY4014 1 1 56 WASHER SPRING 09273 1 1 57 LEVER CLUTCH 111 0104 0 1 58 WASHER M8 SHAKEPROOF 09476 0 1 59 KEY 411037 1 1 60 WASHER 09491 6 6 61 HOC KNOB LEFT 111 0105 1 1 62 WASHER STARLOCK 0201086 2 2 63 SCREW M6 25 TAPTITE 111 0116 2 2 64 Bearing 6001 2RS 411027 2 2 1 36 56 am Page 1 37 9 11 11 08 111 1102 B LIST P a Lu ir lt oc Wi l 1 37 111 1102 B 11 11 08 9 56 am Page Karl NOTES 1 38 111 1102 B 11 11
9. Petrol is highly flammable Store fuel in containers specifically designed for this purpose Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least two minutes before refu elling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated 111 1102 B 11 11 08 9 56 am Page 1 9 SAFETY PRECAUTIONS Preparation Always use fresh fuel Stale fuel can block the carburettor and cause leakage Replace fuel tank and oil tank caps securely Replace faulty exhaust A damaged cutterblade or loose fixing bolt are major hazards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immedi ately with a genuine Hayter replacement part Operation Do not operate the engine in a confined space where exhaust fumes carbon monoxide can collect Refuel outdoors only and do not smoke while refuelling Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Alwa
10. injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terblade is not bent or cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 54Nm Replace the cutterblade every 2 years of sooner if excessively worn or damaged To prevent injury it is wise to seek assistance when turning the mower on its side 1 25 111 1102 B 11 11 08 9 56 am Page ae MOWER MAINTENANCE engine Secure the cutterblade using the bolt 1 spring washer 2 and distance piece 3 and tighten to a torque of 54Nm A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance Ensure that the cutterblade is balanced Use a screw driver with a on round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain
11. 08 9 56 am Page Kath 1 39 111 1102 B 11 11 08 9 56 am Page watch CUSTOMER INFORMATION Engine Briggs amp Stratton Sprint XQ40 Date of Sale Your Local Dealer
12. 111 1102 B 11 11 08 9 56 am Page 1 1 5 Spirit 41 CODE 617E 619E Push Auto Drive OWNER S HANDBOOK English Version CODE FROM SERIAL NO 617E 290000001 619E 290000001 HANDBOOK 111 1102 B ISSUE 01 01 09 111 1102 B 11 11 08 9 56 am Page e MAIN FEATURES SPECIFICATIONS Oil Filler Cap and Dipstick Serial No Label Handlebar Securing Knob NO oo 1 ON tD Grassbag 10 Rear Deflector 11 Height of Cut Adjuster 12 Exhaust Guard 13 Spark Plug Lead Engine Start Grip Upper Handlebar Engine Stop lever Ground Drive Clutch Lever 619E Only Specifications Code 617E 619E Engine Briggs amp Stratton Sprint Briggs amp Stratton Sprint Engine type Sprint XQ40 Sprint XQ40 Engine Cutterbar speed 2850 rpm 2850 rpm Fuel type Unleaded petrol Unleaded petrol Fuel capacity 1 5 litres 1 5 litres Oil type SAE 30 engine oil SAE 30 engine oil Oil sump capacity 0 6 litres 0 6 litres Cutting width 410mm 410mm Cutting height 13 65mm 13 65mm Overall dimensions 1370 x 472 x 1050mm 1370 x 472 x 1050mm Dry Weight 29 5 Kg 32 Kg 111 1102 B 11 11 08 9 56 am Page ih HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS I MAKERS OF THE FINEST MOWERS 1st Year 12 months 1st Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note for dealer
13. 27 1 28 1 29 1 31 1 32 1 34 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 39 1 40 CONTENTS Maintenance Schedule Mower Maintenance Engine Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Clutch Cable Adjustment Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Trouble Shooting Declaration of Conformity Parts List Parts List Upper Exploded View Upper Parts List Lower Exploded View Lower Parts List Lower Exploded View Lower Notes Customer Info 111 1102 B 11 11 08 9 56 am Page 1 6 INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding mower safety operation maintenance and specifications Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts con sult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Complia
14. BRATION INFORMATION The vibration level at the operator contact positions measured in accordance with European Standard EN 836 CODE 617E 12 9ms CODE 619E 12 9ms 1 31 111 1102 B 11 11 08 9 56 am Page ak UPPER MAINFRAME PARTS LIST Sa 617 619 Item No Description Part No Qty Qty Item Note 1 KNOB M8 HANDLEBAR 480088 2 2 2 SCREW M4 16 111 0094 3 3 3 CABLE CLUTCH 111 0095 0 1 4 BOLT HANDLEBAR HY226024 2 2 5 ENGINE LEVER 111 0102 1 1 6 GUIDE ROPE 305093 1 1 7 LEVER CLUTCH 306094W 0 1 8 PIN PIVOT 340182 2 2 9 PLUG HANDLEBAR 300160 2 2 10 SPRING DEFLECTOR 410030 1 1 11 WASHER NYLON 19 11 1 6 09688 2 2 12 CABLE ENGINE BRAKE 111 0096 1 1 13 NUT NYLOC T TYPE 09438 2 2 14 UPPER DECK MOULDING UPPER 111 1054 1 1 15 MOULDING REAR DEFLECTION 111 1043 1 1 16 PLATE HOC 111 0040 1 1 17 GRASS BAG 111 0042 1 1 18 GRASS BAG FRAME 111 0045 1 1 19 GUIDE CABLE 410037 2 2 20 HANDLEBARS LOWER 111 0051 2 2 21 BAR HINGE 111 0056 1 1 22 DECAL SAFETY 111 0083 1 1 23 BOLT M6 40 ZBH1F040U 1 1 24 HANDLEBARS 111 0079 1 1 25 P CLIP 111 0098 1 1 26 MOULDING TRIM 111 0089 1 1 27 DECAL HAYTER ROYAL WARRANT 410087 1 1 28 DECAL SERIAL NUMBER 1 1 29 DECAL ENGINE 111 0082 1 1 30 ENGINE 111 2644 1 1 31 TAPTITE M6 20 SCREW 09575 2 2 32 SCREW 6 20 PT PAN FLANGE 09687 2 2 33 DECAL HEIGHT OF CUT 320006 1 1 34 SCREW M6 35 SCO 111 0118 2 2 35 SCREW TAPITE 9 3 30 8 111 0805 3 3 36 NUT M6 NYLON INSERT T TYPE 09544
15. age MOWER MAINTENANCE y 4 Service gt a Check the oil level daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule 1 Drain fuel by running the engine until the fuel tank is empty 2 Remove the spark plug lead 3 Allow the engine to cool 4 Drain the oil while the engine is warm Not hot 5 Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower Air Cleaner Service To service the air cleaner remove screw 1 and remove cover 2 Carefully remove foam element 3 and wash in a solution of liquid detergent and water Allow to air dry thoroughly before fitting or wrap in a cloth and squeeze dry If very dirty replace Saturate with clean engine oil and squeeze out excess After servicing re assemble the air cleaner and fasten securely 1 22 111 1102 B 11 11 08 9 56 am Page at MOWER MAINTENANCE Spark Plug Service Use only Briggs amp Stratton spark tester 1 to check for a spark a
16. ate all control levers several times and ensure that the cables move freely Check that the engine stop and ground drive clutch levers return freely to their rest position when released Starting Step 1 Operate the primer bulb Note Push on the primer bulb 5 times at two second intervals to provide the extra fuel to start the engine after assembling the mower for the first time In normal use push on the primer bulb 3 times at 2 second intervals to provide the extra fuel required to start a cold engine Operation of the primer bulb is usually unnecessary when starting a warm engine Stand behind the mower and hold the handlebar together with the engine stop lever with your left hand With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine Carefully return the start grip to the stor age position when the engine starts If the engine does not start after 5 attempts refer to Trouble Shooting The engine stop lever must be held firmly against the handlebar to start and keep the engine running If the engine stop lever is released the engine will stop To prevent damage never pull the engine start grip when the engine is running 1 14 111 1102 B 11 11 08 9 56 am Page _ OPERATING THE MOWER Forward Travel 617E Only Hold and push against the handlebar with both hands to move the mower forwards 619E Only
17. gine is cool Wear strong work gloves when removing and reassembling the cut terblade Always replace worn or faulty parts with genuine Hayter parts Safety Alert Be aware to the Danger of severing toes or fin Danger of being hit by thrown possibility of injury gers in cutting mechanism objects Carefully read the Owners Stop engine and remove spark Keep bystanders at a safe dis Handbook before using the plug lead before working on tance from the mower machine the mower a L I Engine Stop Height of Cut Adjustment Symbol Symbol lili R 1 11 111 1102 B 11 11 08 9 56 am Page ASSEMBLING THE MOWER Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly If any items are missing contact your local Hayter dealer 1 Grassbag 2 Grassbag Frame To prevent accidents cut off the long ribbon attached to the grass bag and discard Unscrew the handlebar securing knobs sufficiently to allow the handle bar to pivot Move the engine stop lever away from the engine to avoid damage and unfold the handlebar to the operating position Make sure the knobs are assembled to the outside of the handlebar and tighten to secure in position Take care to ensure that the control cables do not become snagged at the pivot point Raise the rear deflector lower the grassbag
18. horizontal If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced 1 26 111 1102 B 11 11 08 9 56 am Page are MOWER MAINTENANCE To store the handlebar unscrew the 2 securing knobs sufficiently to allow it to be pivoted forwards to rest against the mower Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fi
19. l backwards to raise the height of cut Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings Always select a height of cut to suit operating conditions Prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long Before Mo wing To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the mower cutterblade could become dangerous projectiles Inspect the area for hidden obstruc tions which when contacted by the cutterblade could risk health and safety or result in damage to the mower damage Remember the location of these obstructions and ensure that you mow around them N Grassbag Raise the rear deflector and lift the grassbag through the handlebar and lower the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading 111 1102 B 11 11 08 9 56 am Page uud OPERATING THE MOWER Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position
20. nce with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all references to left and right are as viewed from behind the han dlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification 111 1102 B 11 11 08 9 56 am Page 1 7 WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and ser
21. nditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand November Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen The way to achieve a neat striped effect is for the lawn being cut in parallel stripes alternate stripes being mown in opposite directions A much more important routine is to cut at right angles to the line of the previous mowing If the work has been carried in a north south line then the next cutting should be in an east west direction The cross cut ting keeps down the coarse weed grasses To prevent grass damage do not remove more than one third of the grass height in one cut 111 1102 B 11 11 08 9 56 am Page MAINTENANCE SCHEDULE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower After the very first hour check clutch adjustment See page 1 24 After the very first five hours change the engine oil Follow the hourly or calenda
22. ne Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Depar
23. ns under top cowl and around and behind exhaust exhaust guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilat ed area 1 27 111 1102 B 11 11 08 9 56 am Page at TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released Operate engine stop lever Incorrect oil level Check oil level Obstruction under deck Remove obstruction Engine smokes Excess oil level Check oil level Air cleaner cartridge oil Service air cleaner soaked or blocked Engine runs then stops Fuel starvation Fill fuel tank Fuel cap vent blocked Clean fuel cap vent Engine will not start Engine under load Raise height of cut Fuel starvation Fill fuel tank Engine cold Set throttle to choke position Incorrect contaminated fuel Drain fuel tank and fill with correct fuel Spark plug lead disconnected Connect spark plug lead Engine brake not released Operate engine brake lever Faulty spark plug Clean and adjust gap or replace Engine runs rough Spark plug lead becoming Connect spark plug lead disconnected in use Faulty spark plug Clean and adjust gap or replace Air cleaner blocked Service air cleaner Incorrect contaminated fuel Drain tank and fill with correct fuel 1 28
24. oot growth and apply lawn sand if necessary The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally suffi cient this month Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare patches May Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a gen eral rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture 111 1102 B 11 11 08 9 56 am Page wich CAWN CARE CALENDAR Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weath er co
25. r intervals whichever occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass Daily Check the oil level Remove grass debris from around the engine exhaust exhaust guard and air ways in the top cowl and underside of the deck housing Remove grass debris from the grassbag and check for signs of damage Check the condition of guards and safety devices and cutterblades 25Hrs or Every Season Change the engine oil if continuously operating under heavy load or high ambient temperature Service the air cleaner Lubricate wheels pivot points and linkages and grease the inner con trol cables at point of entry and exit from their outer casing Check the clutch cable adjustment Sharpen the cutterblade 50Hrs or Every Season Change the engine oil 1 20 111 1102 B 11 11 08 9 56 am Page at MOWER MAINTENANCE 100Hrs or Every Season Clean the engine cooling system Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Replace the spark plug MAUS WHE Air Filter Primer Bulb Fuel Cap Start Grip Oil Cap Dipstick Exhaust Guard Spark Plug Lead 1 21 111 1102 B 11 11 08 9 56 am P
26. s shown in the diagram Replace the spark plug every 100 hours or every season whichever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer Check the spark plug gap with a feeler gauge and set at 0 76mm Remove all grass and debris from the engine including the exhaust exhaust guard the air ways in the top cowl and the surround ing deck areas on a daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We recommended that this service be carried out by an authorised Briggs and Stratton dealer Grassbag Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately 111 1102 B 11 11 08 9 56 am Page at MOWER MAINTENANCE Ve Deck Housing Ik Remove grass debris from the top and underside of the deck housing immediately after use Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treat ed grass and store well away from corrosive materials
27. tford Herts CM23 4BU ENGLAND declare that the lawnmower Model name Spirit 41 Spirit 41 Push Autodrive Type Pedestrian Rotary Pedestrian Rotary Model No CODE 617E CODE 619E Cutting width 41 cm 41cm Speed of rotation of the cutting device 2850 rpm 2850 rpm Engine manufacturer Briggs and Stratton Briggs and Stratton Speed of rotation of engine 2850 rpm 2850 rpm Complies with the provisions of Directive 98 37 EC Essential Health amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components as amended and the regulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into national law Procedure applied for the conformity assessment ANNEX VI procedure 1 Notified Body T V Industrie Service GMBH T V SUD Group Westendstra e 199 80686 M NCHEN Germany Notified body identification No 0036 Measured sound power level 96 dB A 96 dB A Guaranteed sound power level 96 dB A 96 dB A Complies with harmonized standards EN 292 EN 836 and EN ISO 14982 Signed Date January 2006 af te Declaration done and technical documentation kept at Shes D HAYTER LIMITED Spellbrook Bishop s Stortford S A Maryniak Herts CM23 4BU ENGLAND Technical Director VI
28. through the handlebar and hook in position Lower the deflector to rest on the grassbag 111 1102 B 11 11 08 9 56 am Page i STARTING THE MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Always use high quality detergent oil classified SAE 30 oil Never use additives with recommended oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use refer to Maintenance Schedule Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton ser vice dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank 111 1102 B 11 11 08 9 56 am Page OPERATING THE MOWER Controls Oper
29. tment Spellbrook Bishop s Stortford Hertfordshire CM23 4BU Issue 12 08 03 UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter website www hayter co uk or contact Freephone 0800 616298 1 7 111 1102 B 11 11 08 9 56 am Page 1 8 5 SAFETY PRECAUTIONS fety Alert Symbol A This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Before using the mower read the owners handbook carefully Pay par ticular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property eparation While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING
30. vice for a period of three years from the date of purchase The manufacturer of major proprietry components ie engines gearbox transaxle where applicable furnish their own warranty and services are provided through their authorised network To qualify for the full benefit of the warranty the warranty registration card must be returned within 14 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterblades belts cables grassbags brush bristles batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake clutch B B C units and other such devices are not applicable Only machines fitted with a genui
31. ys be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulling the mower towards you Stop the engine before moving the mower across areas other than grass Never operate the mower unless the guards are securely in position and in good condition Do not change the engine governor settings or overspeed the engine Disengage the rear roller drive clutch before starting the engine Start the engine carefully with feet well away from the cutterblade Variable speed control must only be operated whilst the engine is run ning 111 1102 B 11 11 08 9 56 am Page SAFETY PRECAUTIONS 1 10 Operation ____ Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts Never pick up or carry the mower while the engine is running Never lift the rear deflector while the engine is running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower After striking a foreign object Inspect the mower for damage and ensure necessary repairs are made before re starting
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