Southbend SB1044 User's Manual
Contents
1. cutting fluid 2 South Bend Lathe Co Mfg Since 6 10 INSTRUCTIONS Model SB1044 Operation To use the cutting fluid system Only use high quality water soluble cutting 1 Make sure the cutting fluid is properly fluid in this system Never attempt to pump serviced and the tank is filled straight cutting oils or kerosene If you do the higher viscosity of the oil will overload the motor 2 Put on the necessary personal protection causing damage or flammable liquids may equipment ignite 3 Position the cutting fluid nozzle for your Following the cutting fluid manufacturer s operation guidelines check and maintain the specific gravity of the cutting fluid to its required level Use the control panel coolant switch to turn Change the fluid when it becomes overly dirty the cutting fluid pump ON rancid or contaminated AWARNING BIOLOGICAL amp POISON HAZARD Use the correct personal protection equipment when handling cutting fluid Follow federal state and fluid manufacturer Cag requirements for proper disposal Coolant Switch NOTICE Running the pump without adequate fluid in the tank may permanently damage it This 5 Adjust the flow of cutting fluid for the type of damage is not covered by warranty flooding required Figure 3 SB1029 control panel Note Promptly clean any splashed cutting fluid from the floor to avoid a slipping hazard South Bend Lathe Co 3 Mode2. MODEL SB1044 CUTTING FLUID KIT Instruction Sheet PHONE 360 734 1540 www southbendlathe com AWARNING BIOLOGICAL amp POISON HAZARD Use the correct personal protection equipment when handling cutting fluid Follow federal state and fluid manufacturer requirements for proper disposal Introduction This cutting fluid kit is for the Model SB1029 Figure 1 Model SB1044 Surface Grinding Machine The system is designed to pump water soluble cutting fluid to Unpacking minimize grinding wheel wear load up glazing and heat Using cutting fluid helps maximize the quality of workpiece results especially on This item was carefully packaged to prevent damage during transport If you discover any damage please immediately call Customer materials that should not be ground dry Service at 360 734 1540 for advice You may pe 7 need to file a freight claim so save the containers Specifications and all packing materials for possible inspection Me Ti ast e tee ee HP bythe carrier or its agent e Phase amp Cycle 3 Phase amp 50 60 Hz 0 bc 2 re 220V 440V Inventory CUrrent iss sdsaieasdossvseavesseiovess tts 0 3 0 15 Amps Pump ly pe wssissisvsssaveessiasssaedsenieeteasiseanas Jet item Oty e P Fl 82CGPM Tank Assembly w Pump c sssccceceeeeeees 1 UMP FLOW sssecssecssersseessessseessnecsnes Drain Hose 134 x 5 1 e Cutting Fluid Type Water Sol
3. so the cutting fluid can be seen 3 Fasten the waste coolant drain hose to the coolant nozzle If the connection is questionable use a hose clamp to ensure it does not leak 4 Place the other end of the drain hose into one of the 5 gallon buckets Clip or wire the hose in place so it won t come out of the bucket when the pump is turned ON 5 Open the flow lever on your cutting fluid nozzle all the way open and turn the cutting fluid pump ON Do not leave the area as you will need transfer the hose to the other bucket to prevent over filling and spills NOTICE Leaving the pump running with an empty cutting fluid tank can damage a pump Shut the pump OFF immediately when the fluid slows or stops coming from the drain hose 6 When the fluid stops flowing immediately turn the pump OFF and disconnect the drain hose 7 Disconnect the machine from power lift the pump and cover from the tank and set it aside for cleaning and inspection 8 Remove the drain plug and pour the remaining cutting fluid from the tank into the 5 gallon bucket 9 Seal the buckets with their lids 10 Mark or tag the buckets as hazardous waste according laws and regulations 11 Using a solution of soapy hot water and rags clean and dry the tank the pump and the cover If the tank residue is oily clean with mineral spirits instead of soapy water Tip Place one or more strong magnets at the bottom of the tank to collect fi
4. NECTION ii Ground South Bend Lathe Co 7 Model SB1044 Mfg Since 6 10 Parts Diagram Parts List REF PART DESCRIPTION 1 PSB1044001 CUTTING FLUID TANK 2 HINGED TANK COVER 5 Pebi044008 4 5 ELBOW FITTING 6 7 SPLASH GUAR 8 3 i i 12 TTON HD CAP SCR M5 8 X 10 13 SCREW MG 1 X 12 14 15 UTTON HD CAP SCR M8 1 25 X 16 16 v E 19 044019 REAR SPLASH PANEL 20 P5610 4020 zi 402 2a pebi044022 25 PeB1044005 Please Note We included this parts breakdown for 24 4024 service purposes only Not all parts may be available as 25 4025 individual items 26 561044026 Warranty This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase This warranty does not apply to consumable parts or defects due to any kind of misuse abuse negligence accidents repairs alterations or lack of maintenance We do not reimburse for third party repairs In no event shall we be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products We do not warrant or represent that this machine complies with the provisions of any law act code regulation or standard of any domestic or foreign government industry or authority In no event shall S
5. l SB1044 INSTRUCTIONS Mfg Since 6 10 Maintenance When you replace the old cutting fluid take the time to thoroughly clean out both sides of the tank Make sure to dispose all old fluid according to local regulations Cutting fluid is considered hazardous waste by the EPA Follow all disposal and storage guidelines when changing and disposing of cutting fluid Tip Maintaining the specific gravity of cutting fluid with a hydrometer or refractometer can greatly extend the life of cutting fluid and reduce operating costs Properly maintained cutting fluid allows for better cutting and longer grinding wheel life Items Needed Qty New Pre Mixed Cutting Fluid 9 Gallons Safety Goggles ccccccccccccccecccecceccceseceecceseeseeeeeess 1 Rubber Gloves ccecccccccccccecceeceeecceeceeeeeeeess 1 Pair Wrench 28mm ccccccscccseceseccecseeceeeeseeeeeeeseeees 1 5 Gallon Bucket w Lid cccccccceccceeccesceeeeeeeees 2 Hex Wrench 3mm ccccccccecccecescesecceseccecceseeeesess 1 Hot Soapy Water or Mineral Spirits As Needed Waste Coolant Drain Hose As Needed Cotton Rags sanisscciseisitsssssciaveiesiviaineess As Needed Mineral Spirits cccccccccccccceceeeeeeeees As Needed MaGNGtS sisccesesessscesavesvatsvessiiedevesscastetareeaias Optional To change the cutting fluid 1 Remove the four button head screws and washers from the tank cover 2 Open the tank cover
6. n your machine 1 Shock Hazard It is extremely dangerous to perform electrical or wiring tasks while the machine is connected to the power source Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death For your own safety disconnect machine from the power source before servicing electrical components or performing any wiring tasks Wire Connections All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnected or connected during any wiring task to ensure tight connections Modifications Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the 5 Circuit Requirements Connecting the machine to an improperly sized circuit will greatly increase the risk of fire To minimize this risk only connect the machine to a power circuit that meets the minimum requirements given in this manual Capacitors Inverters Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors Wi
7. ne metal particles from the cutting fluid 12 Reinstall the drain plug 13 Mix the new cutting fluid with water in the required ratio until the fluid reaches the specific gravity indicated by the fluid manufacturer 14 Pour the cutting fluid into the tank To prevent the pump from running dry never use less than four gallons of cutting fluid 15 Point the cutting fluid nozzle into the coolant trough and open the valve 16 Turn the machine and pump ON to verify that fluid cycles properly then turn it OFF 4 South Bend Lathe Co Mfg Since 6 10 INSTRUCTIONS Model SB1044 Troubleshooting Symptom Little or no cutting fluid is being pumped Pump and motor may also vibrate or be noisy Possible Cause No power voltage is incorrect Blown fuse tripped circuit breaker at main panel Coolant level is too low and pump cavitation is occurring Coolant is incorrect or is too thick and incorrectly mixed Pump is operating in reverse Motor or cover is loose Debris is obstructing pump suction or impeller is damaged Plug or receptacle is corroded or mis wired Break or short in wiring or loose connections Pump ON OFF switch at fault Motor connection wired incorrectly Emergency stop button is at fault Thermal relay has tripped Transformer is at fault Contactor not energized has poor contacts Motor at fault Possible Solution Switch power supply ON verify machine and
8. one or more strong magnets at the bottom of the tank to collect fine metal particles from the cutting fluid 3 Route the pump power cord around the backside of the surface grinder or fasten it up and away from the floor 4 Connect the SB1044 power cord to the surface grinder as outlined on the Model SB1029 Pump Connection Wiring Diagram on Page 7 If the surface grinder uses a 440V power supply the pump motor must be rewired as shown in the OPTIONAL 440V 3 PHASE CONNECTION diagram on Page 7 5 Remove the existing chip shield and drain cover from the table as shown in Figure 2 Retain the fasteners to install the SB1044 splash guard and port Note For shipping purposes the front and rear splash panels are fastened together with four wing nuts on the rear splash guard wall Connect Delivery a Hose to Desired 9 Cutting Fluid Nozzle Figure 2 Cutting fluid system installation Apply silicone sealant to the mounting flange of the port shown in Figure 2 Using the fasteners from the machine in Step 5 install the port splash guard and the trough to the machine as shown in Figure 2 Insert one end of the drain hose into the tank and fasten the other end to the trough using the hose clamp Route the delivery hose out of the way and fasten the delivery hose to your desired cutting fluid nozzle with the hose clamp Fill the tank with premixed water soluble
9. outh Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brought against South Bend Lathe Company shall be tried in the State of Washington County of Whatcom This is the sole written warranty for this machine Any and all warranties that may be implied by law including any merchantability or fitness for any purpose are hereby limited to the duration of this warranty To take advantage of this warranty contact us by mail or phone to give us the details of the problem you are having Thank you for your business and continued support 8 South Bend Lathe Co
10. pump voltages match Correct the cause of overload then reset replace fuse or breaker Fill coolant tank with a minimum of four gallons of cutting fluid Use water soluble cutting fluid or add water to lower fluid viscosity Pump power supply wires are connected out of phase Swap any two pump power supply power leads Tighten any loose fasteners Remove pump remove impeller cover clean and replace as required Clean retighten contacts correct the wiring Trace replace broken or corroded wires fix loose connections Replace switch Wire motor correctly refer to inside junction box cover or manual Reset or replace emergency stop switch assembly Improve pump motor cooling and airflow Disconnect machine from power manually reset thermal relay and slightly turn up trip setting Test replace transformer Test all legs for power test field coil and replace if at fault Test for shorted windings bad bearings and repair or replace South Bend Lathe Co 5 Model SB1044 INSTRUCTIONS Mfg Since 6 10 Electrical Safety Instructions These pages are accurate at the time of printing In the constant effort to improve however we may make changes to the electrical systems of future machines Study this section carefully If you see differences between your machine and what is shown in this section call Technical Support at 360 734 1540 for assistance BEFORE making any changes to the wiring o
11. re Component Damage Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task Experiencing Difficulties If you are experiencing difficulties understanding the information included in this section contact WIRING DIAGRAM COLOR KEY LIGHT BLUE ORANGE BLACK BLUE BROWN NOTIC WHITE GREEN Gr GRAY y PINK WHITE w YELLOW GREEN YELLOW PURPLE u TUR iy QUIOSE f j a The photos and diagrams included in this section are best viewed in color You can see them in color at www southbendlathe com South Bend Lathe Co Mfg Since 6 10 INSTRUCTIONS Model SB1044 Model SB1029 Pump Connection Wiring Diagram cent J i ay org aa SBill029 Surface Grinder al If the pump motor runs in a counterclockwise direction as viewed through the motor shaft sight glass disconnect machine from power and swap wire positions U1 and V1 on the terminal bar shown below s Eol HO T OPTIONAL 440V 3 PHASE CONNECTION PREWIRED 220V 3 PHASE CON
12. uble Only Hose Cl ee ena eeeeiraanasnan aie 1 e Maximum Tank Capacity 9 Gal D noe T 1 zo A 1 e Net Weight cesseeenneennecsnnecenseenneeensceanecsnnsee 73 lbs n a o DE E T Country of Origin ccce cc ccccceceeeeeeee Taiwan _ Flex Conduit Power Dord 9 op ee pane i Ifyou need help with your new model ea ae E T 7 SB1044 Cutting Fluid Kit contact us at Sea OCs ccczsisscenastavesnertacesesanes t ea T Button Head Cap Screw M6 1 x 10 4 RAAT calex uonthbendiatix on Front amp Rear Splash Panel 1 Ea Coolant Trough ccccccccccccceccceeccesceseeeeeens 1 Copyright December 2010 by South Bend Lathe Co WARNING No portion of this manual may be reproduced without written approval CR13482 Printed in Taiwan Model SB1044 Mfg Since 6 10 Installation During the installation process of your cutting fluid kit you ll need the following items For Power Connection e A power source that meets the minimum circuit requirements for this machine e A qualified electrician to ensure a safe and code compliant connection to the power source For Assembly Phillips Screwdriver 2 Cotton Rags and Silicone Sealant Hex Wrenches 3 5mm Safety Goggles Wrench 27mm To install the cutting fluid kit 1 DISCONNECT THE SURFACE GRINDER FROM POWER 2 Fasten the four swivel caster wheels to the tank and make sure the drain plug is tight Tip Place
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