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Sony VAIO PCGGRV550 User's Manual

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1. Port0 5 SMBUS2 IDE ATA100 EPROM EEPROM EEPROM For VID ForPassword ForClockGEN Optical Drive Combo MDC Mobile Daughter Card Modem Power Circuit w Power Limiter DC Jack CHAPTER 1 200MHz Memory Bus BLOCK DIAGRAM DDR UAX DDR200 256MB x EAX DDR200 256MB x SMBUS2 ngos ME CLKGEN IMI 9870GTD JUL Refer to Clock Generator BlockDiagram Graphics M7 32CL LCD CONN HH 16 0inch SXGA ATI PCI BUS 3 3V 2 CardBus 16bitCard Difference from GRX PC Card E CARDBUS ne CPU PowerCircuit with KEEN EE 2510 PowerLimitter R5C552 CRIS 2 Gfx M7CL32 3 Chipset 845MZ gt 4 Remove MS JOG PortRi mae 5 LCD 16 0 SXG AC LINK SM BUS1 FWH 8Mb Super H8S 2149 Audio Flash BIOS SMBUSO YMF753 ROM LPC47N27 SPIC Yamaha i Line Out a P Parallele C TouchPad Internal KeyBoard Membrare Expander Other amp SM BUS MUX Control BATTERY1 gt lt BATTERY2
2. Ref No Part No Description ACCESSORIES kkkkkkkkkkkk A801 1 477 206 31 i ADAPTOR AC 802 A 8112 428 A BP2NX SKD U ASSY S A803 1 757 562 21 CORD POWER 804 4 660 884 02 WEIGHT SAVER Refer to page 3 5 4 668 265 01 QUICK START 801 803 AC Adaptor 1 Power Cord 1 802 804 Weight Saver 1 4 The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified Les composants identifi s par une marque A sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi Confidential PCG GRV550 AM 4 OTHERS 4 1 Replacing the CPU 1 Removing the CPU D Insert a flat blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock release position 2 Pull the CPU gently upward to lift it out of the CPU socket e KCN OO Lock position NC Lock release position CPU socket 2 Installing the CPU D Align the triangle reference mark of the CPU with that of the CPU socket and insert all the pins of the CPU to the corresponding holes of the CPU socket Insert a flat blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock position TI Oro L
3. Parallele Paratee Confidential PCG GRV550 AM 2 FRAME HARNESS DIAGRAM AV OUT PHONE PRINTER 0000000000000 000000000000 CNX 193 Board MONITOR NETWORK DC IN Rear Panel Side A 3 CN5001 a 2 2 kh INVERTER yol CN5002 2 1 12 CN1801 CN851 1125 2818 CN1501 lt a LCD HARNESS I WEN F 900 T DC FAN P i 112 um MODEM D am 2 wo CARD c all 2 USB L Side FFC Td MBX 79 Board 2 3 5 Side A CPU B EXTERNAL 195 Board 8 3 2 Side A 5 5 ise em CN853 2nd FAN HEADPHONE 2 1 Nr o CN2007 n SES ERE EE e vo R Side IEEE 1394 i LINK 1 1 ECO its CNX 194 Board 1 1 Y
4. 303 4625 378 1 ASSY HINGE L 16SH 304 A 8112 385 A ASSY LCD SXGA 16 S 305 4 667 463 01 BRACKET LCD HINGE 306 4 668 890 01 GASKET LCD SH16 307 1 961 573 31 LCD HARNESS 308 4 667 461 01 BRACKET LCD L 309 4625 287 2 ASSY HOUSING BEZEL 16SH 310 4 660 897 02 COVER HINGE 311 4 669 735 01 ADHESIVE TAPE 16SH 312 4 667 753 01 SCREW COVER 0 313 4 667 756 01 SCREW COVER LATCH 314 4 668 240 01 SCREW COVER 315 4 667 752 01 SCREW COVER 316 4 669 806 01 LATCH SPRING SH 317 4 667 466 01 LATCH LEVER DISPLAY 318 4 667 462 01 BRACKET LCD R 319 4 667 464 01 BRACKET LATCH DISPLAY 320 4 668 165 02 SHIELD LCD SH16 321 4625 286 2 ASSY HOUSING DISPLAY 16SH 322 FILAMENT TAPE W19X50 1 323 4 670 288 01 CUSHION LCD CABLE 324 4 654 966 01 SHEET BEZEL 325 1 827 016 11 GND CABLE ADHESIVE B1 4 641 726 41 B2 4 641 726 12 B15 4 641 726 81 B18 4 645 214 31 SCREW M2 SPECIAL HEAD SCREW M2 SPECIAL HEAD SCREW M2 SPECIAL HEAD GRIP M2 1 Use the FILAMENT TAPE Set the DIP switch on the MBX 79 board Main board to match with the LCD that is used in this computer CO st LO OF The upper position where ON indication is shown is the ON position The lower position is the OFF position No 1 2 3 4 5 6 7 8 ON OFF 0 1 1 1 0 1 1 1 0 ON 1 OFF N
5. E Side A S i DDR200 SO DIMM RAM 1199 424 256 usc te aa ag 1 43 50 4 4 9 ie ot pe 1 5 g 28 i HARD DISK Va alti n un Aii ye aur uni tuf mi A n rada a 2 m dis ii 1 B rt ER 2 d CN6002 PWS 25 Board 1 44 2 SPEAKER Side B 1 39 KEY BOARD o i E Bi sh 6001 CN8001 3 Combination vila gle Ll RAM DRIVE m CN7502 SWX 125 Board DDR200 SO DIMM 26 Board Side A 256MB Side A 2nd BATTERY PACK OPTION CNB401 LEX 41 Board Side A 1 CN4001 BATTERY PACK 2 1 TOUCH PAD From board to connector direct connection 4 Harness connector at both end Harness soldered at one end Connectors soldered on board and appearing on the panel Confidential PCG GRV550 AM 3 EXPLODED VIEWS AND PARTS LIST NOTE Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items The mechanical parts with no reference number in the exploded views are not supplied When two or more parts are shown in parallel use the part described first as the main part The parts marked are the High Value Modules The parts marked are the parts on which barcode label is attached The componen
6. 150 51 152 153 54 55 3 3 Part No A 8067 663 A 4 660 544 21 4 660 864 21 4 660 874 01 824 825 12 4 660 887 05 1 477 285 21 X 4625 341 2 825 252 11 1 824 826 11 A 8067 667 A A 8112 293 A 4 653 799 02 X 4624 536 2 4 653 801 02 4 667 893 01 X 4624 539 2 4 660 449 02 6 600 116 01 4 662 961 01 4 662 926 02 4 660 868 01 X 4625 370 1 4 667 894 01 4 662 798 01 A 8112 386 A 4 654 380 21 4 664 547 01 1 793 365 21 1 793 162 11 1 695 514 21 1 779 745 21 1 815 221 22 1 694 761 11 1 794 548 21 4 663 828 02 4 669 683 02 4 663 227 01 4 655 927 03 4 667 896 01 4 664 362 01 4 664 482 01 4 665 909 01 4 665 467 01 4 669 734 02 4 669 899 01 4 669 898 01 4 669 895 01 4 669 790 01 4 670 415 01 4 669 784 01 4 667 524 01 4 668 262 01 Description COMPLETE PWB CNX 195 CAP MODE DOOR 10 LABEL 10 CABLE FLEXIBLE FLAT DISPLAY BASE KEYBOARD UNIT U ASSY MOLD HOOD KEYBOARD SPEAKER WITH 2 8CM BOX CABLE FLEXIBLE FLAT COMPLETE PWB SWX 125 ASSY HDD 30GB F 20 S BRACKET HDD ASSY DOOR HDD SHEET HDD COVER JOG ASSY DOOR R SUB FRAME BOTTOM LEFT 47013224070 0 DDR266 SO DIMM 256MB SHEET BLIND L INSULATOR HDD PWB OVER PORT LATE GND PWS F ASSY HOUSING BOTTOM H C P MBX 79 ASSY S CAP BAY SHEET FPC CONNECTOR USB A JACK SMALL TYPE JACK JACK DC CONNECTOR USB A JACK SMALL TYPE CONNE
7. 862 21 4 660 447 01 A 8067 666 A X 4624 529 2 1 824 824 11 4 653 745 01 4 659 630 02 4624 530 4 4 660 448 01 4624 538 2 4 660 822 03 4 660 452 02 4 660 872 01 Description ESCUSHON TACHPAD PAD TOUCH ASSY HOUSING PALMREST H CUSHION PALMREST SPRING BLIND SPRING BLIND R LATE ARM LEFT LATE ARM RIGHT WB FLEXIBLE PRINT HERMAL SHEET FET Hott RACKET TOUCHPAD SSY BEZEL COMBO CNC W DRIVE CRX810E VN DHESIVE TAPE TOUCHPAD SHEET BAY BOARD 00 rj COMPLETE PWB CNX 196 CASE BAY ASSY PLATE KEYBOARD H ASSY BRACKET BAY CABLE FLEXIBLE FLAT INSULATOR PWS COMPLETE PWB PWS 25 CONNECTOR PC CARD EJECT RIGHT INSULATOR PCMCIA CARD MODE PWB FLEXIBLE PRINT 2ND FAN H THERMAL SHEET ATI BATTERY NICKEL HYDROGEN SHEET BATTERY ADHESIVE THERMAL SHEET CPU RK80532PC056512SL6GS HARNESS 2 PIN COMPLETE PWB CNX 193 PLATE DC JACK H THERMAL FAN H RACKET BATTERY SSY SUBFRAME BOTTOM R2 OMPLETE PWB CNX 194 RACKET DOOR R NSULATOR BOARD AUDIO OLDER HDD LATE GND HDD FOOT REAR FIXED DOOR BATTERY SPRING DOOR BATTERY DOOR DIMM SUB FRAME BATTERY COMPLETE PWB LEX 41 ASSY BRACKET 10 CABLE FLEXIBLE FLAT SPRING BAY LATCH BAY ASSY DOOR MODEM SUB FRAME BAY ASSY DOOR L BRACKET DOOR L HINGE BASE LEFT INSULATOR HEATSINK BOTTOM Ref No 136 38 41 142 44 46 149
8. CTOR USB A SPACER PC CARD SHEET PLATE KEYBOARD CUSHION IO SPRING DVD ROM ICON SHEET HOOD CUSHION IO LEFT SPACRER HINGE L FILAMENT TAPE W10X25 1 INSULATOR BAY2 SPACER BATTERY K SHEET BRACKET BATTERY SHEET RIGHT SHEET OPT LEFT FILAMENT TAPE W12X30 1 CUSHION KEYBOARD H GASKET 2ND FAN SHEET THARMAL FIN H SPACER BOTTOM COPPER TAPE ETHERNET LABEL ID 1 Use the FILAMENT Part No 4 641 726 41 4 641 726 12 7 621 772 70 4 654 387 01 4 656 703 01 4 635 301 01 4 639 112 01 4 635 966 01 4 642 852 01 4 654 386 01 7 622 205 05 4 651 989 01 4 661 248 01 4 654 811 01 4 657 192 01 4 641 726 21 4 669 867 01 Description SCREW M2 SPECIAL HEAD SCREW M2 SPECIAL HEAD SCREW B 2X14 SCREW MBX SCREW M2 SCREW M3X4 SCREW 2 4 SCREW HEX B M2 SPACER PWS NUT M2 TYPE2 SPACER MBX SPACER 4 SCREW M3 SCREW TAPPING SPECIAL SCREW M2 SPECIAL HEAD SCREW M2 SPECIAL HEAD 3 4 Confidential PCG GRV550 AM 8 B20 lo Confidential PCG GRV550 AM 3 6 3 5 3 2 LCD Section Made by SH 3 7 Ref No Part No Description 301 1 476 316 31 INVERTER UNIT 302 4625 379 1 ASSY HINGE R 16SH
9. PCG GRV590 SERVICE MAN UAL For American Area US Model Ver 1 2002J Canadian Model Revision History e p S400 SELL ol 2 Lineup PCG GRV550 Design and specifications are subject to change without notice NOTEBOOK COMPUTER 9 876 031 01 S O N Y Information this document is subject to change without notice Sony VAIO and CLIE are trademarks or registered trademarks of Sony Microsoft Windows Windows Media Outlook Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG Inc AMD AMD logo AMD Duron and combinations thereof 3DNow are trademarks of Advanced Micro Devices Inc Intel Inside logo Pentium and Celeron are trademarks or registered trademarks of Intel Corporation Transmeta the Transmeta logo Crusoe Processor the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries Graffiti HotSync PalmModem and Palm OS are resistered trademarks and the Hotsync logo and Palm are trademarks of Palm Inc or its subsidiaries M and Motrola are trademarks of Motrora Inc Other Motrola products and services with R mark like Dragomball are the trademarks of Motrola Inc All other names of systems products and services in this manual are trademarks or registered tra
10. demarks of their respective owners In this manual the TM or R mark are not specified Caution Markings for Lithium Ion Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly Keep away from children CAUTION Changing the back up battery Overcharging short circuiting reverse charging multilation or incineration of the cells must be avoided to prevent one or more of the following occurrences release of toxic materials release of hydrogen and or oxygen gas rise in surface temperature If a cell has leaked or vented it should be replaced immediately while avoiding to touch it without any protection 4 7 47 e 47 47 47 d 47 4 47 4 4 4o 4 4o 4 40 4 8 4 do de do 4o 4 4o do d 4o d 4o do 4 4 do 4 de d 4o d 4o 4 d 4 4 4 Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special precautions Be su
11. ndling flexible print boards The temperature of the soldering iron tip should be about 270C Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care ATTENTION AU COMPOSANT AYANT RAPPORT LA S CURIT LES COMPOSANTS IDENTIF S PAR UNE MARQUE A SUR LES DIAGRAMMES SCH MATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA S CURIT DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PIESES SONY DONT LES NUM ROS SONT DONN S DANS CE MANUEL OU DANS LES SUPP MENTS PUBLI S PAR SONY Confidential PCG GRV550 AM TABLE CONTENTS Section Title Page CHAPTER 1 BLOCK DIAGRAM 1 1 to 1 2 CHAPTER 2 FRAME HARNESS DIAGRAM 2 1 to 2 2 CHAPTER 3 EXPLODED VIEWS AND PARIS LIST nS 3 1 3 1 Main SECtOM eerie eR S 3 3 3 2 LCD Section Made by SH sese 3 7 to 3 8 CHAPTER 4 OTHERS 4 1 Replacing the CPU ae de eet 4 1 1 Removing the CPU serere 4 1 2 Installing the CPU tin Leere ee 4 1 History of the changes is shown as the Revision History at the end of this data Confidential PCG GRV550 AM CPU Local Bus ForSPD EEPROM OnDIMM2 ForSPD EEPROM DIMM1
12. ock release position Reference marks Lock position CPU socket NOTE m Rotate a flat blade screwdriver to the lock position securely If not the operation of the CPU may become unstable Confidential PCG GRV550 AM NANIO PCG GRV550 AM List of PCG GRV Series As of October 2002 Service Manual Model Name Part No PCG GRV550 9 876 031 01 This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation English 2002J1600 1 9 876 031 01 Sony Corporation 2002 Sony Corporation 22 Published by Sony EMCS VAIO GSC SNT Revision History Suffix Ver Date Contents QM No 01 Ver 1 2002 10 25 First Edition lt Remarks gt Confidential PCG GRV550 AM
13. re to observe these precautions as well as all precautions listed in the operating manual and other associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the A mark which appears in circuit diagrams and parts lists denotes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition internal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When ha
14. ts identified by mark A or dotted line with mark A are critical for safety Replace only with part number specified Les composants identifi s par une marque sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi EORI LC 33 0 ECA its LEA oHatabmOwea EXT LS c S 7S ERDE High Value Module C irm dA ERO RNC EOD ve bist 71 21 SOUTER mec ARNO RU 3 TH AERE DR CHE AU FEB d RECHT SOC RRC fit CARL LT EO Rim RAL T SU 3 1 3 2 Confidential PCG GRV550 AM 3 1 Main Section Ref No 1 Un gt CO CUD gt aD Part No 4 660 888 01 1 796 166 21 X 4625 380 1 4 660 904 01 4 660 906 13 4 668 482 01 4 660 900 02 4 660 901 01 1 761 518 11 4 668 317 01 4 660 903 01 X 4624 620 3 8 458 828 72 4 661 451 01 4 654 837 01 A 8067 664 A 4 660 860 03 X 4625 374 2 X 4624 528 2 1 823 721 12 4 661 289 01 A 8067 665 A 1 815 594 21 4 660 831 01 761 606 11 1 761 519 11 1 763 928 12 4 666 751 01 756 281 11 4 642 711 01 4 668 785 01 6 703 633 01 1 960 827 61 A 8067 661 A 4 660 876 01 4 668 067 01 1 763 929 11 4 660 445 03 4625 369 1 A 8067 662 A 4 660 823 02 4 661 272 02 4 660 905 01 4 660 451 01 4 663 115 02 4 660 861 02 4 660 443 01 4 660

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