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Sony CMD-CD18 User's Manual

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1. CMD CD18 SERVICE MANUAL Chinese Model SPECIFICATIONS Signalling format Dual Band Frequency range E GSM 900 MHz Transmit 880 915 MHz Receive 925 960 MHz DCS 1800 MHz Transmit 1710 1785 MHz Receive 1805 1880 MHz GSM power class Class 4 2W DCS power class Class 1 1W SIM chip Pluggable mini SIM card Display High resolution full graphics display Resolution 97 x 33 pixels 1 header line for icons 3 lines x 16 large characters Channel spacing 200 kHz Number of channels E GSM 174 DCS 374 Frequency stability Transmit frequency drift synchronized lt 0 1 p p m RF output power GSM 2W DCS 1W Battery life standby 50h 180h standard battery 70h 250h extended battery Talk time 2h30 6h standard battery 3h30 8h20 extended battery PORTABLE DIGITAL CELLULAR TELEPHONE WITH ACCESSORIES SONY Power requirements Operating temperature Accessories operating temperature 3 8 V nominal 100C to 55 9C 0 C to 45 C Battery pack charging temperature 00C to 40 C Dimensions 139 mm x 45 5 mm x 26 5 mm Weight 139 g Volume 120 cm3 Supplied accessories Power adapter QN 2AC1 AEP QN 2AC2 UK QN 2AC3 Australia Battery std QN CD5BPS Battery extd QN CD5BPE Cigar Lighter Charger QN 2CC Travel Charger QN 2TC Handsfree kit QN CD5HFK EasyCom SoftModem QN 2EC Optional accessories PC Card QN 2PCM Headset QN 2HS Desktop Charger QN CD5DTC Design and specifi
2. e Press the LOAD button of the program e Switch on the CMD CD18 e Now the program runs automatically NOTE CMD CD18 Flash Loader can allow for erasing the entire personal phone book entries and all adjustment settings by selecting NVM DATA AREA only A warning message is displayed if this item is selected Once the entire phone book entries are erased there is no possibility to recover the data CMD CD18 Flash Loader can allow for loading different ringer melodies by selecting MELODY AREA only then load the new file CD18melody sre It is important to change the erase mode settings back to PROGRAM AREA and LANGUAGE AREA in preparation for software update 18 6 4 Display contrast adjustment 1 The hardware set up for this adjustment is the same as for the software update Once the hardware connection is made the CMD CD18 must be powered on with the battery pack The display contrast adjustment software is DOS based the program name is LCDCONT EXE When activating this program either from within Windows or from the DOS prompt by default COM port 1 is selected as the interface between PC and the external connector of the CMD CD5 For other COM port selection go to DOS prompt and enter the following parameter LCDCONT EXE p lt port gt where lt port gt is the number of the COM port you want to activate For example to select COM port 2 the correct command to activate the
3. 25P 99 00 6 3V Vibra Alert 9P Chinese UK Service Test Connector Software Update Housing Opening Chinese Model English Sony International Europe Printed in Germany Digital Telecommunication Europe 1999 08 9 870 401 11 Service Promotion Group Published by DTCE
4. No Reply Create Received Calls Network Select Line Calculator Services if Busy Service Centre Missed Calls Time Cost Language Calendar All Calls Settings Clear All Ringer Data Services Volume Clear All Local Area Info Ringer Tone 1Minute Beep Key Click Sound DTMF Tones Illumination Auto Redial Auto Answer Any Key Answer Welcome Message Factory Reset Network dependant 13 SECTION 5 DISASSEMBLY IMPORTANT NOTE The IMEI Sticker mounted on the main board visible from the battery compartment should not be removed at all The IMEI number is the electronic identification of the hardware and it is stored electronically There should be no discrepancy between the number on the sticker and the number within the set logic allowed Remove the battery and the 4 Insert the hook release jig p n 3 043 180 01 in the gap screws in the battery compartment between upper and lower case Then gently slide the jig in Note that the SIM card is also the direction of the white arrow This is to release the claws located in this area between the upper and lower case as indicated by the black arrows Important Do not insert the hook release jig too deep into the gap that might result in damaging the PWB while sliding the jig The front cosmetic and back cosmetic can now be separated and the main board can be taken out 14 The LCD unit can be lifted out in the way as follows 1 disconnect the flex cable 2 uns
5. possible to answer an incoming call and even reject an incoming call by pressing when the keypad is locked Simply repeat the key combination then Gin order to unlock your phone again 11 Icon Glossary Your phone lets you see at a glance if you have missed calls have messages waiting and the status of options you have selected like if you have diverted your phone or turned the ringer off Sony has developed the following icons to provide you with a quick overview of your mobile activity Explanation Keypad locked SMS Message flashing message storage full Voice mail Notification Battery strength flashing battery level low Network strength Network not available no calls possible Active call NXE CHS vLe AX i ean call b Option activated gt Option deactivated ea Missed calls Divert option activated 7 ri Vibra Alert activated Vibra Alert Ringer activated Vibra Alert Single Beep activated xB Ringer switched to volume 0 me Bee Re gt Ringer and all tones switched to Silent Mode off Ringer switched to Single Beep Ringer Volumes choices D Speaker Volume Microphone Mute Menu Overview Rotate the Jog Dial or press the Menu key from standby mode to access the main menu gG I Up 2 DIVERT Ls m a S o DIVERT MESSAGING REDIAL CONTROL PRE TOOLS LIST FERENCES If not Read Last Calls Security Caller ID Clock Reachable If
6. program is LCDCONT EXE p2 When the program is correctly set and activated the following sequence will appear on the PC Waiting for mobile this message will appear for a few seconds only LCD contrast X X is a numeric value between 0 and 15 The LCD contrast is adjustable by keying the T and J arrows while observing the CMD CD18 display Once the best contrast setting is adjusted just exit from the program and leave the DOS prompt The adjusted value will be automatically written into the CMD CD18 memory 19 SECTION 7 DIAGRAMS 7 1 Radio Frequency RF Block Diagram eR ak ne Shot ig et ace ieee a Ie BS a aa N E ee a neta ae EGSM 7 Pi PMB 2411 EGSM 925 960 MHz LNA EGSM LPF 43 28 X pt te RXIP Faa eo SHDHDO HZ kn 282 MHz BPF2 aie BPF4 iF Fiter PGC xy EY TZ VAa Rx 2M DCS 1805 1880 MHz LNA DCS BPF3 cee LPF KT is 3 RX ON a hl HA Eg Pr E 5 Sh z RX QP BPF5 BPF1 a N A TTT 1 E S E t SERDA PMB 2333 1207 1242 MHz SERCK ga Fi _ PGC_TX_STR RX DCS LO 1523 1598 MHz a Antenna SA a oS a N l GSM REF 13MHz tc BB A VC TCXO Dual PLL p l 2 AFC DUAL RF VCO j RF PMB 2346 2346 DCS E SYN STR 2 C l aog 2 SERDA l 19 Reeve A 3 SERCK ot tt SYN2V8 Diplexer VBB1 2_ gt i switch ee eee GSM 1162 1197 MHz DCS 1521 1596 MHz GSM AND OCS 558 564 and 5
7. 20 7 2 Block Diagram Baseband eee e cence eee eee ee 21 SECTION 8 PXploGed VIEW merienn EEEE A PEANAS 22 SECTION 9 9 1 Spare Parts and Accessories List ccecee eee e ee eee ees 23 SECTION 2 GENERAL DESCRIPTIONS 2 1 Multi band CMD CD18 support E GSM 900 and DCS 1800 multi band functionality Because the usage of multi band depends on network Capabilities the phone is able to operate as a single band mobile in GSM 900 as weil as in DCS 1800 In addition it supports the extra functionality required for multi band mobile stations Inter band seamless hand over channel assignment cell selection and re selection all between both bands within a Public Land Mobile Network The manual and automatic PLMN selection in both bands is given The user does not need any special action to use the multi band functionality of the phone Users are able to manually roam between PLMN s operating in GSM 900 and DCS 1800 bands The CMD CD18 is a phase Il GSM 900 class 4 DCS 1800 class 1 mobile phone The nominal maximum output power for GSM 900 is 2W for DCS 1800 1W 2 2 Real Time Clock RTC The real time clock is integrated into the phone When the mobile is switched on the RTC is powered via the CPU When the phone is powered down the RTC is powered from the main battery via it s own low quiescent current regulator When the main battery is low or removed a back up battery keeps the clock a
8. 70 MHz 23 TX za Ae L es oe ye LO 21 RF MO l Xau 8 g DUAL TX VCO EGSM PA Medule et eerie ee GSM 900 R 4 Matching 880 915 MHz 7 GSM DGS 806 H 6 las hea gt Fpd apprax 149 MHz Sy LPF eae 95 MHz P _ ee i PIE ee a DCS PA Module TXIP Matching 1719 1765 MHz DOCS T a x j serck 2t gt 735 See Sepet sae 15 TX QP PGC_TX_STR gt gt gt 3 3 k The GMSK modulated 900 MHz 1800 MHz signal received by the antenna is downconverted into the baseband via an intermediate frequency of 282 MHz In the transmit direction the digitally GMSK modulated baseband signal is modulated to the transmit frequency in the 900 MHz 1800 MHz bands by means of a modulation loop and the dual power VCO The radio part mainly consists of the RF Synthesizer Receiver RX Transmitter TX power amplifiers diplexer switch antenna connector with integrated switch and antenna 20 7 2 Baseband Block Diagram LCD Keypad Ringer Back light Jog dial SIM Interface 3 5 Volt SIM 32 kHz clock data address control signals Flash RAM 13 MHz clock A D converter SCI JTAGISSI Power Power management circuitry VCHG Accessory Power VBATT RX TX Accessory ID Detect Audio I O Global I O connector 21 RF circuit SECTION 8 EXPLODED VIEW Note The parts with no reference in the exploded
9. Alert Functionality 0 000 0 ccc ccc ececcccceccecececeees 2 4 Battery Safety ssc iindusicavnasanwiebopmudvwotetoueebeveanics aleaventaues 2 5 Battery Capacity scocsasioniiususirotareinetacesvancssdawicinasleccn 2 6 Accessory Interface 0 ccceccccececccccucecceeseecccecevaes 2 RF Antenna connector antenna switch 2S Language aise ss ii iede et abd ccnntennt inten tuie aLa SECTION 3 Available Accessories 3 1 Hands free kit QN CD5 HFK 0 cece cece sees 3 2 Cigar Lighter Charger QN 2 CC 3 3 Travel Charger ONA TG irrien nabire 3 4 EasyCom SoftModem QN 2 EC aa 3 5 PC Card ON POM vets cciencsasacecccesgecvanies 3 6 Head set ON 2 HS arenae n 3 7 Desktop Charger QN CD5 DTC 3 8 Extended Battery QN CD5 BPE SECTION 4 Operating Instructions 4 1 Basic Features 00 0 0 r LLL 4 2 Ilcon GIOSSary snc Samia sittin sanord ed assadens dnane cand ioheaceiaeiiets 4 3 Menu OVErview a ccc cece cece cece cece ccc ceccccecceccc SECTION 5 Dall Disassembly ca roavtrie saan ede s ies 5 2 Interface to GSM Tester L see Cover sheet SECTION 6 Programming Instructions Bot FEQUIRGMICIN acca at ene ee genes E RETE eremeaceael 17 62 Hardware SEUD ereere e ctmeeeen ies 17 6 3 Sotware SEL UD csn a a trae ee ea earmnanans 17 18 6 4 Display contrast adjustment cece sees ecee enter scree ees 19 SECTION 7 7 1 Block Diagram Radio Frequency ccceceee eee eee ees
10. Rated output voltage 5 0V Rated output current 500mA 3 2 Cigar Lighter Charger The QN 2CC Cigar Lighter Charger is only for use in vehicles equipped with a 12 24 volt negative ground electrical system This Charger is intended for charging purposes only and not for making receiving phone calls in the car Charging Time Full charging can take up to 3 hours but will be longer if the CMD CD5 is switched on or if the temperature is outside the 0 C 45 C operating range Specifications Input voltage DC 12 24V negative ground Rated output voltage 5 0V Rated output current 500mA 3 3 Travel Charger The Travel Charger QN 2TC is a small and lightweight device It has a full Input Voltage Range from 100 260Volts Using a standard cable makes the connection to the mains socket Specifications Input voltage 100 to 260 V Rated output voltage 5 0V Rated output current 500mA 3 4 EasyCom Soft Modem The EasyCom QN 2EC Data Cable connects the phone to a PC via a RS 232 cable It supports SMS and Phonebook function as well as Full Data Fax Capability 9 6 Kbps This configuration is available for Windows 95 98 3 5 PCMCIA Card The functionality of the PC Card QN 2PCM is the same as the Data Cable QN 2EC 3 6 Headset The Headset QN 2 HS supports full Handsfree Operation Auto Answering to incoming calls as well as with microphone muting function 3 7 Desk Top Charger The desktop charger QN CD5 DTC can charge either the Stan
11. cations are subject to change without prior notice This appliance conforms with EEC Directive 87 308 EEC regarding interference suppression NOTE This device contains electrostatic sensitive components Damage can occur to these components if the appropriate handling is not adhered to Handling precautions A working area where Digital Cellular Telephones may be safely handled without undue risk of damage from electrostatic discharge must be available The area must be equipped _ as follows gt All working surfaces must have a dissipative bench mat safe for use with live equipment connected via 1 2MQ2 resistor to a common ground point gt A quick release skin contact device with a flexible cord which has a built in safety resistor of between 5 2MQ and 1 2MQ shall be used The flexible cord must be attached to a dissipative earth point gt All containers and storage must be of the conductive type Batteries This device contains an internal battery in addition to the external battery packs These batteries are recyclable and should be disposed of in accordance with national legislation They must not be incinerated or disposed of as ordinary rubbish TABLE OF CONTENTS SECTION 1 Specifications 00 0 ccc ccccccccccucusececcecscceeseres SECTION 2 General Descriptions Sel AVOUT BING E avai net co ates Sete Oadueentedetvcts OA 2 2 Real Time Clock 0 0 cce cc ccececcsccceecsuccecavaseucecece 2 3 Vibra
12. dard or Extended battery with the phone attached The Desk Top Charger gets its power supply via the Power adapter or the Travel Charger QN 2TC Specifications Input voltage DC 5V Rated output voltage 5 0V Rated output current 500mA 3 8 Extended Battery Specifications Lithium lon Battery QN CD5 BPE Maximum output voltage DC 4 2V Nominal output voltage DC 3 8V Capacity 1450mAh 10 SECTION 4 OPERATING INSTRUCTIONS The Basic Features of Your CMD CD18 The Jog Dial The Jog Dial provides One Handed Operation navigated by your left hand freeing your right hand for other activity like taking notes etc Give the Jog Dial a quick turn in either direction in standby mode to spin through the main menu options With one simple press of the Jog Dial in standby mode the Network Operator name appears on the display the Phonebook is at your fingertips Press and hold the Jog Dial for more than one second to call a Phonebook selection or number on the display Operation Function Function G Scrolls through menu options Rotate Press Selects an option highlighted in the display click Accepts an entry made by alphanumeric keys Press and hold Dials the phone number selected Exits from one menu to the previous one The Menu Key In standby mode press the Menu key and then use the Jog Dial to spin through the Main Menu with options to change your phone settings and access different features See also Menu Op
13. eration The Manner key a4 FEA HE ep Shah This is the key to good mobile phone manners Press 8 amp 8 once to quickly turn the ringer and all tones to silent mode to avoid disturbance Just press twice and the ringer is restricted to a discrete single beep Press again to turn on the Vibra Alert without the ringer once more to turn on the Vibra Alert and ringer simultaneously and again to turn the Vibra Alert and single beep ringer To turn the ringer on again simply press again For your convenience pressing asin Standby mode will toggle between the two last settings However when the phone is ringing nressing GD Ones will always turn the ringer and all tones to silent mode The icons shown above will help you to see your Manner Key setting at a glance in standby mode During a call you can also press 88 again to turn on the microphone For your reference the options you activated using aare indicated by an icon in the display See also Icon Glossary The Voice Mail Key To speed dial your Voice Mail press and hold the ao to automatically dial your personal answering service to listen to messages etc See also Phonebook Voice Mail The Keypad Lock O n Your CMD CD18 can be locked to avoid involuntary dialing or menu scrolling especially when carrying your mobile phone Simply press followed by C key to lock your CMD CD18 keypad and even the Jog Dial restricting any activity EXCEPT emergency calls 112 It is still
14. ery pack the phone cannot be powered up by the charger without the battery pack being attached 2 6 Accessory interface The table explains what kind of pins the phone supplies to the different accessories Desktop charger PCMCIA Connector layout Connector view from base of phone The connector comprises the following pins Detection The detection of accessory is done by the charge pin and the detect pin Any accessory with an active charge will wake up the phone The insertion and removal of the charger Cigar Lighter Charger Desktop Charger AC Charger is detected via polling To reduce the power consumption the polling can take up to 5 sec The insertion and removal of other accessory is detected via an Interrupt This detection is only possible when the phone is powered up ID The ID pin indicates what kind of accessory is connected ACC power ACC power has different functionality with different accessories ACC power supplies power to the headset min 2 7V and min 10 mA or will be used as a signaling pin for the Hands Free Kit In the car kit environment the ext Vbat indicates that a phone call is accepted in progress This information is used by the car kit to power up the audio section of the car kit mute the car stereo and keep the car kit powered up even when the ignition is switched off Due to the fact that the ID of the accessory is detected first the ACC power is not current limited protec
15. he PC COM port COM 1 or COM 2 and the CMD CD18 external connector e Attach battery pack to CMD CD18 the CMD CD18 is powered up from the battery pack e The initial settings of the flash exe program may not correspond with the normally correct settings It is highly advisable to check the settings first see 3 Software set up 3 Software set up Loading new software into the flash e Start the program flash exe by double clicking on its icon in the explorer Flash exe e Select File Settings and check if the settings for the Com Port the Baud Rate and the Erase Mode are correct Normally the Load Options do not have to be changed The default values are Com Port COM 1 Baud Rate 115200 Load Options Both Erase Mode Program Area Smart Erase disable melody area for normal software update disable NVM data area for normal software update 17 After changing the settings the new values are stored in the file flash ini in the windows directory e Click on File Open and select an SRE file for downloading The CMD CD18 software is located in the CD18 SRE file Any other SRE file is either only needed for the program itself or can be a melody file see below There are 3 kinds of SRE files CD18 sre for actual software download melody sre for melody software download fuflash sre is an application software do not use modify
16. live After the main battery has reached a voltage level of 3 5V the RTC keeps the time for 10 days After the main battery is removed the RTC keeps the time for 10 min 2 3 Vibra Functionality The vibrator is a 1 3V device with a vibrating frequency fixed at 120Hz 20 and located in the handset A general port pin of the CPU controls the switch mode of the vibration motor It is powered directly from the battery by an interface control unit If the mobile is in the phase of switching on or off the vibrator is off at all times 2 4 Battery Safety The battery pack contains a safety circuitry The charging circuitry and the safety circuitry together guarantee a double fail safe battery pack This means that each component can be either short or open and still all the safety requirements will not be violated The safety concept protects against Over voltage The charging is stopped when Battery Voltage Vbat reaches 4 24V 4 3V The charging resumes when Vbat falls below 4 11V 4 23V Under voltage When the cell voltage drops below 1 3V 1 7V the cell is disconnected for discharging Charging is still possible 2 5 Battery Capacity Standard Battery 1000mAh typical Li ion QN CD5BPS Extended Battery 1450mAh typical Li ion QN CD5BPE The phone can be charged even during making phone calls However the shortest charging time will be reached when the phone is switched off As the charging circuit is integrated in the batt
17. older the cushion 3 release the LCD assembly clips from the main board The Vibra Alert unit consisting of the Vibra motor Capacitor and the flex cable is attached to the shield case It is removed by disconnecting from the 9Qpin connector IMPORTANT Do not detach the shield case from the main board Parts on the main board specified in the parts list can now be reached Re assembly procedure To re assemble the unit apply the reverse order of the above mention disassembly procedure 15 5 2 Interface to GSM Tester CMD CD18 Level 1 Testing with GSM Tester CMD CD18 Battery Pack af Test SIM Card Service Test Connector Cradle Part No 3 043 179 01 RF cable output RF input Connector GSM TESTER Level Test Procedure with GSM TESTER recommendation e Simulate GSM call processing to check the functionality of transmit and receive audio of loudspeaker and microphone e Basic GSM transmission amp reception parameter testing to ensure handset s performance compile with standard GSM specification 16 Section 6 PROGRAMMING INSTRUCTIONS 6 1 Requirement e PC 486 type or higher with Microsoft Windows Operating System e One COM port free for usage e The Data Transfer Jig p n 1 792 172 11 PREPARATION FOR SOFTWARE UPDATE DATA TRANSFER JIG 6 2 Hardware set up e Copy all the files to the PC define own directory e Connect the Data Transfer Jig to t
18. ted RX and TX This is the communication interface to the PCMCIA card QN 2PCM or the PC link cable QN 2EC Audio In and Audio Out These pins build the audio interface to the Head Set and the Hands Free Kit Audio IN To limit the noise which is coupled on the Mic line the Mic amplifier in the Hands Free Kit QN CD5HFK and Head set QN 2HS have an output 280mVrms into 10k2 Audio OUT The single ended output delivers 265mV into a 32Q load 2 7 RF Antenna connector antenna switch To connect an external antenna for accessory use the CMD CD18 contains a stable RF connector with an integrated mechanical switch This connector is placed on the PWB The integrated mechanical switch switches between the helix antenna and the external RF antenna connection The switching criterion is mechanical pressure from the RF accessory connector 2 8 Languages The CMD CD18 supports the following languages e Chinese Simpl e Chinese Trad _ e English SECTION 3 ACCESSORIES 3 1 Hands Free Kit The Hands Free Car Kit QN CD5HFK is designed to offer superior speech quality and Full Duplex speech transmission In Full Duplex operation both parties can speak simultaneously The Car Kit has a RF connector for the use of an external antenna to offer a high quality radio link to the base station It is a one box design for quick and easy installation Specifications Input voltage DC 12V 24V negative ground
19. view are not supplied The construction parts of an assembled part are indicated with a collation number in the remark column sP ra nn i E not supplied not supplied WA We AVN be a ia Tan PEST ea 3 P zeef pax Fy SF Ag gP a 2A aes A CT A Ae 61 dee AS 22 Part Number X 3377 737 1 X 3377 738 1 X 3377 739 1 3 038 175 01 3 038 176 01 1 754 089 11 A 3647 481A 3 031 803 03 3 038 181 01 1529 191 12 1 542 407 11 1 759 436 21 3 031 801 01 1 418 057 22 1 756 040 11 1 793 633 21 1 793 605 21 A 3647 660 A 3 041 807 01 1 127 709 41 1 763 207 11 1 793 615 21 1675 575 11 Instruction Manual AC Power Supply Jigs 3 868 364 41 3 868 364 61 3 867 714 21 1 418 685 21 1 418 679 21 3 043 179 01 1 792 172 11 3 043 180 01 9 870 401 11 SECTION 9 SPARE PARTS AND ACCESSORIES LIST Description Cabinet Upper Assy Cabinet Upper Assy Cabinet Upper Assy Cabinet Lower Cap RF Antenna LCD Assy Cushion LCD Rubber Key Loud Speaker Microphone Ringer Cushion Ringer Jog Encoder Battery Manganese Lithium Connector External Sim Connector Battery Pack Assy Screw 2 0x10 Capacitor Elect 4400MF Motor Oscillation FFC FPC Connector PWB Flexible Chinese Simplified Chinese Traditional English QN 2AC8 QN 2AC2 Cradle Data Transfer Jig Hook Release Jig service Manual 23 Remark Metallic Black Metallic Blue Classic Silver Back up battery

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