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Sonic Alert DCP301 User's Manual

1. 11 1 11 1 Quick Reference Table for Calibration Items 11 2 11 2 Calibration Procedures 11 6 B Enter calibration 11 6 B Functi ntest oii See PSG ea TUER 11 7 B 11 10 m Cold junction sensor 11 12 B Current output calibration 11 12 Conventions Used in This Manual The following conventions are used in this manual o Handling Precautions Handling Precautions indicate items that the user should pay attention to when handling the DCP301 Note Notes indicate useful information that the user might benefit by knowing These icons represent keys on the DCP301 s console CSS mop Combinations of icons like these indicate that 4 must be pressed while holding amp 9 down 1 2 3 The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation gt gt Indicates the controller state after an operation xi Chapter 1 1 1 Features GENERAL The DCP301 is a general purpose single loop program controller for controlling temperature pressure flow rate and other inputs High accuracy achieved by multi range input Multi range input allows
2. When setup data is set to 1 and PID set auto switching ON is selected the PID set No items on the programming map are skipped and not displayed 0x On 5G output models when setup data amp is set to 1 and programmer functions selected the PID set No items on the programming map are skipped and not dis played LT On 3D output models when setup data 5 is set to 1 and 3 position proportional control is selected the PID set No items on the programming map are skipped and not displayed 7c t9 When setup data s is set to 1 the PID set No items on the programming map are all skipped and not displayed When the PID set No setting is set to O this means that the PID set No of the previous segment is continued When the PID set No setting is set to 0 in the No 1 segments this is the same as being set to 1 8 9 Chapter 8 PROGRAM SETUP E Setting up G Soak guarantee soak items 1 In the setting display state move to the G Soak item of the segment to be set up on the programming map 2 If you press C55 the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press or to set to the G Soak width setting Setting range 0 to 1000U 4 When you press 5 blinking on the lower display stops When as e are pressed the lower display returns to and blinking stops Display Pro
3. 3 3 Noise generating sources and countermeasures 3 4 B Dust proof 3 4 B Mounting 3 5 WIRING Wiring Precautions ioco sete ved ed oe eee dn Pete us iet i 4 1 Compensating Lead 4 3 Terminal Connections 4 4 Layout of Terminals and Recommended Lead Draw out Direction 4 5 Connecting the Ground and Power Supply 4 6 BH Power supply bb ek a ees GA ee ee as 4 6 iA Gro ndz Ii ER 4 6 Wiring of Standard and Add on Terminal 4 7 B Standard terminal 4 7 B 1 4 7 vi 4 7 Connecting Inputs analog 4 8 B Connecting input 1 4 8 4 8 Connecting control outputs outputs 1 2 4 9 B 1 0 4 9 B Current output BG 4 9 B Position proportional output 2 4 9 B Voltage 6
4. I 5G output 1 1 6D output OD output 5K output External switch input RSW 2Goutput 3D output Auxiliary output ese oa 5 pi ry ir 07 1 6 6 I Hi Bt pai ie 1o o 4aswe nd 11 I l l 4 to 20mA Relay 1 voltage 43 1 3 4 0 0 4RSW3 Y Ed Output 2 eer loose zr l 5 Auxiliary 5 G 4 to 20mA output L__4 1 Relay jlvotage GHT l Current _ mAdc input Kp Auxiliary B Resistance Input M nm output 2 83 temperature l 20MA T detector G3 i Coa Voltage input 4 ne 19 Thermocouple input Auxiliary output T 4 to 20mA Recorder etc On 2G 3D or 5K models 17 and 18 are the auxiliary outputs On OD 5G or 6D models 14 and 15 and 17 and 18 are the auxiliary outputs Add on terminal layout uda switch Time event outputs inputs RATS i ea Rsws oota 111 1 09 _ 67 con alee 1 DES RSW6 026 142 1 Load 60 i 68 l a ep IRDA RS 485 RSW7 be head 26D p 59 communications T4 i a hn lt RSW8 0 6 4 62 i 60 n i 5 all
5. 5 16 Program copy 8 14 Program 4 1 8 12 Program setup 8 1 PV display sa cece 7 34 PV Starte dues eA a bi e ES D EE 5 9 8 11 PV type events seer cece e eee e eee e ee eee ence 5 3 R Range No se eee cece cece nnn 2 8 READY ue ke E EE 5 11 RESET es Pelee eae ete 5 14 Resistance temperature detector RTD 2 8 4 7 RS 485 4 16 5 Segment No 2 9 Segment deletion 8 13 Segment insertion eee 8 13 Self diagnostics een 9 Setup data 7 21 Smart tuning method 7 12 Soft dust proof cover 3 1 10 7 10 9 SPI lower eI RR IR Reg 7 33 SPI upper mitrs resset sinr eane eee eee 7 33 Special functions een 7 37 Specifications esee 10 1 Standard terminal base 2 1 Standard terminal layout 4 7 System configuration eene 1 4 Table data settings eee 7 40 Terminal cover 3 1 10 7 10 9 Terminals 4 4 Thermocouple 2 8 4 8 Time display eee 6 4 7 34 Time event output open collector co
6. Controlled system Controlled system Controlled system 5 16 Chapter 5 FUNCTIONS 5 5 Input Processing Functions Input processing is carried out in the order shown below Analog input 1 Input range type A D conversion Wiring resistance compensation Cold junction compensation Square root extraction Upper lower limit value scaling Temperature unit range Upper lower limit alarm Linearization approximation Bias Digital filter PV1 Setting Setup data 53 resistance temperature detector thermocouple Setting Setup data 72 DC current and voltage Setting Setup data 41 DC current and voltage Setting Setup data 24 to 75 thermocouple and resistance temperature detector Setting Setup data 22 Setting Setup data 28 Table data A to n D or u Setting Variable parameter P Setting Variable parameter Fi Chapter 5 FUNCTIONS 5 6 Output Processing Functions Three outputs are provided as output processing functions control output SP output and auxiliary output E Control output When the DCP301 is selected for use as a controller control output is operational How outputs are processed varies according to the output type supported on the model 5G output Initialization of PID control
7. 6 8 External switch RSW inputs 6 8 Program selection 6 9 Ii Read timing MEER Ed 6 10 Manual Operation and Auto tuning 6 11 Manual operation 6 11 B AAuto t nlng AT 0 ni wee eae too ORE ROME IU Rd dab dore o 6 11 PARAMETER SETUP Parameter 7 1 Selecting the setting group in the parameter setup 7 1 Moving individual items in the parameter setup 7 2 Changing individual items and how to return from the setup state 7 2 How to Use our ves bius a S stre boat de adl atio 7 4 How to register functions to 7 4 Parameter Setup List 7 7 Variable parameter settings A 7 7 Description of variable parameter settings 7 10 Event configuration data settings 7 18 Description of event configuration data 7 22 PID parameter settings 7 23 Setup data settings 5 E 7 27 Description of setup data settings 7 33 Tab
8. 1 N N 0 8 9279 46 96x N 1 46 ald gt 96xN 4 4 N number of units installed Panel cutout dimensions when mounting units horizontally and vertically recommended 99 min when horizontally mounted lt lt 107 min when hard dust prevention cover is used 150min when vertically mounted o Handling Precautions When mounting the controller take care to prevent the temperature at the lower surface of the controller s case from exceeding the operating temperature range 0 to 50 C particularly when mounting vertically or during multiple mounting Chapter 3 MOUNTING 3 3 Mounting N WARNING Before wiring or removing mounting the DCP301 be sure to turn the power OFF Failure to do so might cause electric shock Do not disassemble the DCP301 Doing so might cause electric shock or faulty operation N CAUTION Use the DCP301 within the operating ranges recommended in the specifi cations temperature humidity voltage vibration shock mounting direc tion atmosphere etc Failure to do so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation Do not allow lead clippings chips or water to enter the controller case Doing so might cause fire or faulty operation E Mounting locations Avoid installing the DCP301 in the following locations Locations
9. 5 8 B PV start uu ee a Ee ee 5 9 nu Tn 5 9 B Pattern link 5 10 5 3 We ieee anes a DRIN EAT EA a 5 11 B type seeeeen n B BS 5 11 B Modetransitllon 66 6034 de fee bes Sele pee een e 5 13 B Mode transition operations 5 14 B Mode transition limitations 5 15 5 4 Controller and 5 16 5 5 Input Processing 5 5 17 5 6 Output Processing lt 5 18 B Control output Re Rea Seg RR RR Reed 5 18 B SPo utput 5 22 B Auxiliary output 5 22 Chapter 6 OPERATION 6 1 Turning the Power ON 6 1 6 2 Switching the Basic Display 6 2 vii 6 3 6 4 6 5 Chapter 7 7 1 7 2 7 3 Chapter 8 8 1 Display in program operation 6 3 Display in constant value operation mode 6 5 Program Selection 6 7 How to select the program NO 6 7 External Switch RSW Operations
10. Item Code Setting auxiliary Value Remarks display assignment This is produced by adding item No 1 item 1 of 7 to setup data radical 4500 PARA Cc assignment This is produced by adding item No 11 item 2 of Z to PID parameter radical 1500 PARA assignment This is produced by adding item No 3 item 3 of F 2 to setup data radical 2500 PARA assignment This is produced by adding item No 20 4 of Fi 5 to variable parameter radical 2500 1 Handling Precautions For details on item Nos see 7 3 Parameter Setup List pages 7 7 to 7 42 When the 225 assignment item setting is set to a value that does not corre spond to an existing item that setting is ignored For example though factory setting 1000 corresponds to constant value op eration data Oth of base 1000 Oth does not exist so the setting will be treated an invalid data and will not be registered PARA Operations by C5 If you press C5 in the basic display state registered individual items are called up Each press of amp 5 successively calls up up to eight registered individual items Only individual items to which valid assignment settings have been registered can be called up operations are not limited by the setting of variable parameter setup lock setting 55 operations are described on the following page Lak key 7 5 Chapter 7 PARAMETER SETUP
11. 3 to 6V Z 2600 5 Vp 0 8to 1 3V e What value should I be set to when connecting As shown in the figure on the right a fixed current system is used for the voltage output of this controller The fixed current can be calculated as follows from the input voltage range of PGM 8 9mA lt 1 17 2mA Q Z AAA Imin X Zm Vomin gt 3 Imn gt 8 9mA 4 vi T D Imax X Zmax Vomax lt 6 Imax lt 17 2mA DCP301 T How many PGMs can be connected A current of 8 9mA or more must flow to a single PGM On the other hand the maximum current of the controller is 22 0mA Accordingly two PGMs can be con nected in parallel In the case of a series connection due to the maximum output current 22 0mA and allowable load resistance 60090 the maximum voltage that can be applied to a load becomes 13 2V 22 0mA x 6000 When a current of 8 9mA flows to a the maximum voltage at both of its input terminals becomes 3 7V 0 0089 x 260 x 1 05 1 3 3 7V Accordingly 13 2 3 7 3 56 which means that three PGMs can be connected in series The above calculation assumes operation in the worst conditions For example even if four PGMs are connected in series they should operate normally if a volt age of 3V or more is applied to each of the PGMs in a voltage ON state 44 Special functions Normally set to 0 In the case of setup 102 current output including
12. PARA Basic Display 75 key Display item by E key assign State Max 8 items 4 ment item 1 v blinking DISP les key Display item by key assign ment item 1 normally lit Display item by C555 key assign ment item 2 blinking Display item by C55 key assign ment item 2 normally lit ment item 3 blinking j Display item by PARA PARA C key key assign ment item 3 normally lit Display item by DISP 25 key assign CO key ment item 8 ment item 8 blinking normally lit PARA C key Items for reference Handling Precautions When invalid assignments are registered that item is skipped and the next registered item is displayed Items that can be changed When these items are displayed blinking the setting values can be changed by and C C35 stores data to memory These are displayed at all times Chapter 7 PARAMETER SETUP 7 3 Parameter Setup List Note U and FS used in the Factory Setting and Setting columns in the table mean the following U The decimal point changes according to the input range type setting For example when one digit past the decimal point is allowed 1999U becomes 199 9 and 9999U becomes 999 9 FS The numbers and decimal point positio
13. CN stores setting values to memory PARA C does not store setting values to memory 7 3 Chapter 7 PARAMETER SETUP 7 2 Howto Use 2 Use lt gt for calling up individual items in frequently changed parameters How to register functions to keys Up to eight individual items in the parameter setup can be assigned to each 5 key The assignment item must be registered to use this feature This feature allows you to call up individual items more easily in the following order cS amp gt selection of setting group individual item matrix How to register assignment items 7 4 To register an assignment item add the following base corresponding to the setting group to the item No and then set the resultant value to setup data 5 5 to amp Z 5 assign ment items 1 to 8 Base Setting Group Constant value operation data PID parameters Variable parameters Event configuration data Table data Setup data Chapter 7 PARAMETER SETUP Example Let s register four individual items to C5 If you press 5 in the basic display state the Ist to 4th individual items in the table below are displayed successively In this ex ample let s change the setting values Item to Call by 25 Setup data PID parameter Variable parameter Variable parameter The settings for registering these individual items are as follows LI DEZ UJ Setup Data Setting S
14. Unused 7 42 Unused Note js displayed and setting is not possible Chapter 8 PROGRAM SETUP 8 1 Program Setup Programs can be set up when the DCP301 is in the basic display state This is sometimes referred to as program ming in this manual If the DCP301 is not in the basic display state press to set the controller to the basic display state Programming can be carried out more easily if the details of the setup are entered to a program chart before starting programming How to enter program setup Key operation Display start items Press C95 in the basic display state to enter program setup In the program setup state the PRG LED on the console lights and the decimal points in the program No display and segment No display light However note that the DCP301 does not enter the program setup state in the following cases When in the constant value operation mode when constant value operation data setting is 1 When key lock is active variable parameter amp is set to 2 or 4 Also the setup cannot be changed even if the DCP301 is in the program setup in the following case When the program is protected variable parameter P is set to 1 When the DCP301 enters the program setup state display starts from the program No and the segment No pattern item E Selecting the program No to set up There are t
15. eee 8 10 General reset 8 15 Index 1 a eel RE ES US 4 6 H Hard dust proof cover set 3 1 10 7 10 9 Heat cool control dead zone 7 13 A 5 12 5 14 How to use PARA key 7 4 Input 1 connection eee ees 4 8 Input 1 square root extraction dropout 7 33 Input 1 Zener barrier adjustment 7 38 Input processing 5 17 Input Type and Range 2 8 Inputs and outputs 1801 4 19 K nnn 2 1 Key lock eeeee eee cence ence eens 7 10 Keys CAST RE es ADs OS EROR CINE wR 2 4 sE Loader jack een 2 4 2 7 Locksetew fies eis Fase SEAS is MU RET T ee 2 1 Lower 1 2 2 2 3 M MANUAL v e upon MER 5 12 5 14 MANUAL operation 6 11 Mode indicator LED 1 2 2 2 3 Mode transition 6 6 5 13 Mode types 5 11 Model selection 1 5 Motor adjustment is impossible 9 8 Motor control method selection 71 16 Motor valve opening adjustment fully open close time eee eee eee eee eee e eee e eens 7 17 Motor valve opening automatic adjustment 7 17 Mounting br
16. 1 In the setting display state move to the pattern item of the segment from which the program is to deleted on the programming map To delete all the segments of a particular program move to the No 1 segment 2 If you press C55 the upper display starts blinking to indicate start of entry to the No 1 setup So far the procedure is the same as that for setting the pattern item 3 If you press CS O the display changes to confirm clearing of the program and T Lr is displayed blinking in the upper display 4 Press 5 to execute deletion of the program 5 The DCP301 returns to the setting display state both the upper and lower displays change to to indicate no setting Display Program No Segment No Pattern tendency EV1 to EV3 and T1 to T5 all out nthe above procedure are pressed while entering values SP setting value to the No 1 setup However the program can also be deleted by pressing oS while entering values time setting value to the No 2 setup e js displayed for the SP and time setting values in non set segments Currently running RUN HOLD FAST END programs cannot be deleted 8 12 Chapter 8 PROGRAM SETUP E Inserting and deleting segments 1 In the setting display state move to the pattern item of the segment where the seg ment is to be inserted or deleted on the
17. C35 stores the value being entered to memory With items having a No 2 setup entry of the No 2 setup value is started When the item does not have a No 2 setup the setup display is returned to When e5 are pressed at an event time event item the setting for that seg ment is cleared When C are pressed at a G Soak item the setting for that segment is cleared 7 Pressing os for a pattern item causes 2 4 to blink to confirm clearing of the program from that segment onwards However note that amp 5 is disabled for currently running programs 8 5 clears the program from that segment onwards SS does not clear the program and the setting display is returned to 9 No 2 setup setting value incremented decremented and blinking digit moved 10 Entry of No 2 setup is completed C35 stores the value being entered to memory When os e are pressed at an event time event item the setting for that seg ment is cleared 11 Entry of values currently being entered completed without being stored to memory 12 When C5 C55 are pressed at a pattern item the display changes to the segment insert delete screen and 3 is blinks However note that E S C5 is disabled for currently running programs 13 st 2 displayed blinking by and 5 displayed blinking by G ced a 14 If is pressed at the 5 display a segment is
18. OM OTS PROG RUNHOD DEP __ o C FUNC AM PARA LOADER ENT Figure 11 3 Chapter 11 CALIBRATION E Function test Press 7 4 lt or gt keys to show 0 0 0 0 on upper display then press ENT key OG Key test 00 01 Press PARA key until the PROG SEG display shows 00 01 When you press each key the data appears in the upper display shown in Table 11 3 Table 11 3 Upper Display RUN HOLD AM Co AT ENT Co C gt 1 HANDLING PRECAUTIONS 1 When you press DISP key calibration mode will be exited 2 When you press PARA key the next calibration menu will be entered Display test Chapter 11 CALIBRATION Display test 00 02 Press PARA key until the display test starts Then each 7 segment LED LED indicators and LCD illuminates at every 0 5 sec This is to check if each LED LCD illuminates Digital input test 00 03 Press PARA key until the PROG SEG display shows 00 03 When you turn on or off each remote switch the upper display will show the data described in Table 11 4 Table 11 4 DI is Notes 1 ON means to short the terminals by a jumper 2 means to open the terminals Example T at T Shor
19. Program No Selection 6 9 Chapter 6 OPERATION E Read timing Timing of RSWI to 7 Inputs RSW1 to RSW7 are read according to the following timing 1 When input changes state from OFF to ON the time from the change up to reading is 0 2s max 2 When input changes state from ON to OFF the time from the change up to reading is 0 2s max ON read V External switch input state V OFF read 1 2 gt Timing of RSWS to 12 RUN and PV start The time from the change in input state up to reading when selecting program Nos by RSWS to RSWI2 is 0 4s max Accordingly due to the relationship with RUN operation be sure to observe timings D to 4 in the following diagram PV start operation also must conform to RUN operation 1 The time from fixing of the selected No up to the rising edge of the RUN signal is 0 4s min 2 The time from the rising edge of the RUN signal up to holding of the program No is 0 2s min 3 The time from holding of RUN signal OFF up to the rising edge of the RUN signal is 0 2s min 4 The time from the rising edge of the RUN signal up to holding of RUN signal ON is 0 2s min 5 The time from fixing of the selected No up to changing of the program No is 0 4s max 6 The time from the rising edge of the RUN signal up to start of RUN is 0 4s max Program selection No State of No different N State of State of No di 5 inputs from that selected selected No from
20. 5 EE setting group in parameter set state is not displayed by pressing 25 by selecting the Cause Remedy Key lock is enabled Set variable parameter 4 setting to 0 or 3 E The controller does not enter the setting entry state by pressing amp 5 in the param eter setup state Cause Remedy u is displayed on the lower display This cannot be displayed nor set This item sometimes can be displayed or set by changing the setting of related items Unchangeable data is displayed on the lower display This is a display only item B The controller does not change to setup group selection state and setting entry state continues by pressing 2 in parameter setting entry state Cause Remedy The controller displays items by 224 assign ment Press P5 to return the controller to the basic display state and press CS ENS Bi The controller does not change to program setup state by pressing the basic display state PROG in Cause Remedy The controller is in the constant value opera tion mode 4 Set constant value operation data i 20 7 setting to 0 Key lock is enabled Set variable parameter 2 setting to 0 1 or 3 ENT E The controller does not change to the setting entry state by pressing in the basic display state Cause Remedy The program setup cannot be chang
21. 516000 PRAGUE 6 CZECHIA Tel 422 243 10 754 FINLAND HONEYWELL OY Ruukintie 8 SF 02320 ESPOO FINLAND Tel 358 0 80101 GERMANY HONEYWELL AG Kaiserleistrasse 39 Postfach 10 08 65 D 63067 OFFENBACH MAIN GERMANY Tel 49 69 80 640 ITALY HONEYWELL S p A Via Vittor Pisani 13 20124 MILANO ITALY Tel 39 2 67 731 MEXICO HONEYWELL S A DE CV AV CONSTITUYENTES 900 COL LOMAS ALTAS 11950 MEXICO CITY MEXICO Tel 52 5 259 1966 CP UM 5093E
22. Failure to do so might cause unstable communications Terminating resistor ye Slave station DCP301 ASDA 7 Provide terminating resistor of 1500 5 1 2W min at both ends of the communications path Grounding of the shielded FG terminal should be carried out at only one end and not both ends When there are only three RS 485 terminals terminals marked are wired internally 4 18 4 14 Isolating Inputs and Outputs Chapter 4 WIRING The following figures show isolation between inputs and outputs Solid lines show isolated items and dotted lines show non isolated items Control outputs OD 5G 6D 3D 5K Loader jack 1 Handling Precautions Input 1 full multiple input PV supported Loader communications y o 12 external switch inputs Digital circuit Output 1 relay current voltage output Output 2 relay current voltage output auxiliary output Output 3 auxiliary output Event output 1 relay output 1a Event output 2 relay output 1a Event output 3 relay output 1a1b Communications RS 485 Time event outputs 1 to 5 open collector output The loader jack is not isolated from internal digital circuits Be sure to cap the loader jack when it is not in use Control output 2G Loader jack Handling Precautions Input 1 full multiple input PV supported Loader c
23. MOUNTING This chapter describes how to mount the DCP301 on control panels This chapter is required reading for designers of control systems using the DCP301 WIRING This chapter describes the precautions when wiring the DCP301 to a control system and how to wire the DCP301 This chapter is required reading for designers of control systems and supervisors of wiring work FUNCTIONS This chapter describes the functions of the controller This chapter is required reading for designers of control systems using the DCP301 OPERATION This chapter describes how to switch the basic display states of the DCP301 and select and run programs This chapter is required reading for designers of control systems using the DCP301 and users of the DCP301 PARAMETER SETUP This chapter describes how to set up parameters on the controller and the meaning of settings PROGRAM SETUP This chapter describes how to set up programs on the controller and the meanings of settings TROUBLESHOOTING This chapter describes points to check when the DCP301 is not working properly or how to remedy trouble that might occur SPECIFICATIONS This chapter describes the general specifications performance specifications and external dimensions of the DCP301 CALIBRATION This chapter describes calibration procedures for the functions of the DCP301 Contents Safety Precautions Unpacking Request Organization of the Product Manual Conventions Used in This
24. SETUP Co Control output test Relay Voltage pulse C OS Do output test CAD OSS Notes 1 This display shows the digits shown in the previous indication 2 If wrong key operation is made when moving from one to another item the display is returned to the initial status of calibration mode But the mode is still in the calibration mode 11 4 Figure 11 1 Calibration Flowchart 1 2 ENTER PV input calibration item Gain No selection Of Zero input count After stabilized ENTER press Span input count After stabilized ENTER press Y5 Chapter 11 CALIBRATION CO ENTER C Ml PROG SEG 0 2 00 _2 0 2 2 cse 4 0 4 4 Curent iem calibration item calibration item AdJS AdJS SETUP SETUP co Co PROG SEG PROG SEG 2 Current input CJ zero input count Current output OUT CH1 0 01 count No m 04 01 count value After stabilized 4mA count stored Co value stored Co ENTER CO UD amp CO SETUP SETUP lt Co PROG SEG CJ t PROG SEG coun Current output 021102 Current count 041102 OUT CH1 Ss g ENTER count value 20mA count stored value stored cie amp n5 SETUP SETUP Co Co PROG SEG PROG SEG urrent input 02 03 resistance CJ temperature 0 4 0 6 countvatue OUT EHS 20mA n 825 oa store value stored ENTER amp Co SETUP Figure 11 1 Cal
25. loco keys the upper display ENT key not required 1 PV zero adjustment a Press PARA key until the PROG SEG display shows 01 02 b Adjust your calibration device to an output signal equal to the 0 range value See Table 11 9 the signal need to be on the input for 10 to 15 seconds c Press ENT key after display stabilizes 2 PV span adjustment a Press PARA key until the PROG SEG display shows 01 03 b Adjust your calibration device to an output signal equal to the 100 range value See Table 11 9 and table 11 10 c Press ENT key after display stabilizes Table 11 9 Gain No PV Input 0 PV Input 100 Connecting Position 12 785mV 110 000mV Between 34 and 33 8 565mV 58 303mV Between 34 and 33 13 788mV 40 481mV Between 34 and 33 12 000mV 23 300mV Between 34 and 33 1 000mV 11 000mV Between 34 and 33 0 100 1 100V Between 34 and 33 0 500V 5 500V Between 34 and 33 1 000V 11 000V Between 34 and 33 0 000mA 22 000mA Between 34 and 33 10 0000 480 0000 Between 34 and 33 10 0000 178 0000 Between 34 and 33 0 0000 110 0000 Between 34 and 33 0 0000 45 0000 Between 34 and 33 1 2 3 4 5 6 7 8 Table 11 10 Gain No PV Input 0 PV Input 100 Connecting Position 8 000mV 20 000mV Between 28 and 29 20 000mV 70 500mV Between 28
26. 0 02 FS Q max Allowable wiring resistance is 85Q max including Zener barrier resistance When Zener barrier is used this applies only to ranges other than F01 F33 F38 P01 P33 and P38 Note that site adjustment is required Allowable parallel resistance Thermocouple disconnection detection allowable parallel resistance 1MQ min Max allowable input Thermocouple dc voltage input 5 to 15Vdc dc current input 50mAdc 2 5Vdc Burnout Upscale and downscale can be internally selected dc current input and dc voltage input of 1V or more are only downscaled 10 1 Chapter 10 SPECIFICATIONS Pp Hem Specification Over range detection 110 FS min Upscaled threshold 10 FS max Downscaled Note that F50 range is not downscaled Lower readout limit of B18 range is 20 C 68 F Cold junction compensa 0 5 C under standard conditions tion accuracy Influence of surrounding 0 2 C at 0 to 50 C range temperature on cold junction compensation Cold junction compensa Internal external 0 C only compensation selectable tion system Scaling 1999 to 9999U settable at dc voltage and dc current ranges Reverse scaling and decimal point repositioning possible Square root extraction Dropout 0 1 to 10 0 Possible by dc current and voltage ranges Linearization table approximation 12 both line ends fixed 11 points variable Input bias 1000 to 1000U variable Digital filter 0 0 to 120 0s variable filte
27. 4 9 Chapter 4 WIRING E Voltage output 6D Connect as follows r SSR 4 0 2 3 a ies o Handling Precautions 2 to 22mAdc With current adjustment function setup amp Voltage output is reliant on an internal fixed current circuit Set the current value in the setup data so that the optimum voltage is obtained matched to the conditions of the SSR in use and load Factory setting general purpose SSR voltage value Heat cool output 3D Connect as follows Load Power supply Load 15 Power supply o Handling Precautions o 12 o Output 1 Contact rating resistive load 5A 30Vdc 120Vac 4A 240Vac Minimum switching current 100mA Output 2 Contact rating resistive load 5A 30Vdc 120Vac 4A 240Vac Minimum switching current 100mA When switching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 100 min E Heat cool output 5K Connect as follows MO Load SSR I 12 r O Load SSR I 15 1 Handling Precautions Current output and voltage output can be selected by setups 1 5 Output 1 Current output 4 to 20 0 to 20mAdc Load resistance 6000 max Voltage output 2 to 22mAdc With current adjustment function setup Output 2 Current out
28. 105Vac 1 Power frequency 50 1Hz or 60 1Hz Vibration resistance Om s Impact resistance Om s Mounting angle Reference plane vertical X3 Altitude 2000m max Operating conditions Ambient temperature range to 50 C temperature at case bottom when closely mounted 10 to 9096RH no condensation Ambient humidity range 90 to 264Vac Rated power voltage 50 2Hz or 60 2Hz Power frequency O to 1 96m s Vibration resistance O to 9 80m s Impact resistance Reference plane vertical 10 Mounting angle Installation mode Permanently connected type controller indoor installation panel mounted Applicable standards EN61010 1 EN50081 2 EN50082 2 CE statement EN61326 Installation category Category Il IEC664 1 EN61010 1 Pollution degree 2 Chapter 10 SPECIFICATIONS pte Specification Transport storage Ambient temperature 20 to 70 C conditions range Ambient humidity range 10 to 95 RH no condensation Vibration resistance to 4 90m s 10 to 60 Hz for 2h each in X Y and Z direc tions mpact resistance O to 490m s 3 times vertically Package drop test Drop height 60cm 1 angle 3 edges and 6 planes free fall Rated IEC127 Cutoff speed Delayed operation type T Rated voltage 250V Rated current 1A Terminal screw M3 5 self tapping screw Terminal screws tightening 0 78 to 0 98Nem
29. 4 10 B Heat cool output 4 10 BI Heat cool output 5 4 10 4 9 Connecting auxiliary outputs outputs 2 3 4 11 B OD 5G 6D auxiliary outputs 4 11 B 2G 3D 5K auxiliary outputs 4 11 4 10 Connecting Event Output relay 4 12 4 11 Connecting Time Event Output open collector 4 13 4 12 Connecting External Switch RSW 4 14 4 13 Connecting for Communications 4 16 B 5 4851 4 16 4 14 Isolating Inputs and 4 19 Bi Control outputs OD 5G 6D 3D 5 4 19 B Control output 2G ssseeseree lh 4 19 Chapter 5 FUNCTIONS Data E 5 1 B Datatypes oo eR nha Ou eb nds 5 1 5 2 Program lt 5 2 B Patterns 2 0 0 nes 5 2 WM Events 1103 cest Ao ee as 5 3 B Time events 1 5 5 6 B PID set selection oos leuc eser pel ene eG nek tages 5 8 B G Soak guarantee
30. OFF Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock N CAUTION Wire the DCP301 properly according to predetermined standards Also wire the DCP301 using designed power leads according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the DCP301 case Do ing so might cause fire or faulty operation Inputs to the current input terminals 31 and 33 on the DCP301 should be within the current and voltage ranges listed in the specifications Failure to do so might cause electric shock or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the DCP301 as relay terminals Failure to do so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the DCP301 Failure to do so might cause electric shock fire or faulty op eration Use the relays on the DCP301 within the service life listed in the specifica tions Continued use of the relays after the recommended service life might cause fire or faulty operation Use induced lighting surge preventive device if there is the risk of power surges caused by l
31. Output test control Output test digital output Item change code Gain No PV input 0 PV input 100 Item change code CJ input 0 CJ count CJ temperature AdJS Previous adjustment value Item change code OUT ch1 4mA output OUT ch1 20mA output OUT ch2 4mA output OUT ch2 20mA output OUT ch3 4mA output OUT ch3 20mA output Notes 1 Items No is shown on the PROG display OnRWNMHOl WNHOIWNH OITaKRWNM O 2 Sub item No is shown on the SEG display 3 Item 0 Function check item 4 Items 1 2 and 6 Calibration items AdJS Previous adjustment value Chapter 11 CALIBRATION While pressing GS press 2 D woo ewe PROG SEG 0 0j 0 0j 0 0 0 0 Function test SETUP Co PROG SEG 00 01 Key ON OFF SETUP Co PROG SEG ON OFF of display ON OFF of display SETUP Co PROG SEG 0 0 0 3 DI ON OFF SETUP CO PROG SEG 1 e nput of Contro 0 0 0 4 output ON OFF SETUP Co PROG SEG 00 05 SETUP Co and simultaneously ENTER PROG SEG 1 00 1 0 1 1 SETUP Co PROG SEG Key test 01 01 O0 00 0 SETUP Co PROG SEG Display test Current input 0 1 0 2 count No Current count No stored SETUP Co PROG SEG Current input 0 0 0 3 count No Current count No stored DI test
32. When the low battery voltage error is detected the red BAT LED on the console blinks 9 1 Chapter 9 TROUBLESHOOTING E Self diagnostics only when certain functions are operating MFB motor feedback adjustment error This error is detected when MFB automatic adjustment is not going smoothly on 2G output models The corresponding alarm code is displayed when this error is detected To clear this alarm either execute automatic adjustment again or turn the power OFF then back ON again E Alarm code display When an input error or controller error is detected in the basic display state the alarm code and regular display are displayed alternately every second on the program No and segment No displays The table below shows alarm codes and alarm descriptions When two or more alarms occur at the same time the alarm codes are displayed from the smallest number upwards together with the regular display However note that when setup data amp 1 has been set to 1 alarm codes not dis played E Alarm categories aal al re c PV range alarm groups ald re Controller alarm groups A L1 5 and low battery voltage BAT LED on console blinks in case of low battery voltage Alarm Code Alarm Name Description r Input 1 over range Input 1 has exceeded 110 FS Check input 1 Input 1 under range Input 1 has fallen below 10 FS Input 1 RTD disconnection A RTD line A
33. program time unit min s the FAST factor is 10X for settings 2 and 3 1 ON OFF control differential 0 to 1000U Note This setting is displayed on 0D and 6D models Position propor tional dead zone 0 5 to 25 0 Note This setting is displayed on 2G output models Heat cool control dead zone 100 0 to 50 096 Note This setting is displayed on heat cool models Note On 5G output models Setting is not possible is displayed and Output 1 time proportional output cycle 5 to 1205 relay output 1 to 60s voltage output Note On models whose output 1 is neither relay output nor voltage output is displayed and setting is not possible Output 2 time proportional output cycle 5 to 1205 relay output 1 to 60s voltage output Note On models whose output 2 is neither relay output nor voltage output is displayed and setting is not possible Unused Note 15 displayed and setting is not possible 3 position contro deviation lower limit 3 position contro deviation upper limit 3 position contro lower limit hyster esis 3 position contro upper limit hyster esis 0 to 1000U Note On models other than 3D output models displayed and setting is not possible Item Code Motor control method selection Factory Setting User Setting Chapter 7 PARAMETE
34. sated by forcibly continuing motor operation in the closed or open directions when MV is 0 0 and 100 Chapter 7 PARAMETER SETUP 7 amp motor valve opening automatic adjustment 0 Adjustment disabled 1 Adjustment enabled This parameter automatically measures the motor fully closed position fully open posi tion and close open times The results of calculation are automatically written to Jt 4 Ix nazar E e Adjustment Method and Motor Functions 1 2 1 7 toO or I Set t t ENT Set H to 1 and press If set to 1 already press 5 twice to enter automatic adjustment Automatic adjustment is carried out C H E Lis displayed on the upper display and the closed side relay turns ON The motor operates to the closed side and the MFB count value is displayed on the lower display When the count has stabilized fully closed adjustment is com pleted and the count value is written to t rm oe L i Fis displayed on the upper display and the closed side relay turns ON The motor operates to the open side and the MFB count value is displayed on the lower display When the count has stabilized fully open adjustment is completed and the count value is written to 7a The time it took from fully closed to fully open is written to However note that if this time is 240 0s or more the time is taken as 240 0s When all adj
35. zz rs 4 D m Oa EX my L m t X Ex m T DC 1 A zn i 1 f ry RI za L n n 7 32 Chapter 7 PARAMETER SETUP E Description of setup data settings lt input 1 square root extraction dropout Generally the differential pressure detected by an orifice on a differential pressure type flowmeter is proportional to the square of the flowrate For this reason square root extraction is carried out when uniform signals are required m When input for square root extraction is the dropout value set by 2 1 or less output from square root extraction processing can be set to 0 e When amp 1 is set to 1 square root extraction is not carried out Output after square root extraction Y A Y X 100 x 100 100 1 1 I ES I I 1 Input X gt 100 Dropout value variable in range 0 1 to 10 0 Square root extraction is carried within the range 0 0 to 100 0 In the ranges 10 0 to 0 0 and 100 0 to 110 0 regular scaling is carried out e 44 SP1 lower limit e 5 SP1 upper limit This is a program setup pattern item and functions as a limitter when setting or chang ing SP n the program operation mode this functions as a limitter on the value obtained by adding the SP set to the program to the SP bi
36. 02 01 2 Press ENT key after display stabilizes AD count is shown on lower display G The cold junction AD count data 1 Press SETUP key until the PROG SEG display shows 02 02 2 Press ENT key after display stabilizes AD count is shown on lower display GO The cold junction temperature data 1 Press SETUP key until the PROG SEG display shows 02 03 2 Connect the thermometer 55 3 Scroll or gt keys to set above temperature value C 4 Press ENT key E Current output calibration Scroll 7 J lt or gt keys to show 4 0 4 4 on the upper display then press ENT key Connect the digital ammeter across terminals See Figure 11 9 OUT output calibration 1 Press PARA key until the PROG SEG display shows 04 01 Scroll 1 4 lt or gt keys until meter indicates 4 00mA then press ENT key 2 Press PARA key until the PROG SEG display shows 04 02 Scroll 7 4 lt or gt keys until meter indicates 20 00mA then press ENT key OUT CH2 output calibration 1 Press PARA key until the PROG SEG display shows 06 03 Scroll 7 4 lt or gt keys until meter indicates 4 00mA then press ENT key 2 Press PARA key until the PROG SEG display shows 06 04 Scroll 7 J lt or gt keys until meter indicates 20 00mA then press ENT key OUT output calibration 1 Press PARA key until the PROG SEG display shows 04 05 Scroll 7 4 lt or gt keys until meter
37. 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby 107 MANUAL 108 Auto tuning executing 109 Constant value operation 110 MFB estimated position control 111 Sum of all alarms 112 PV range alarm 113 Controller alarm 114 Low battery voltage 115 Console setup in progress 116 Loader setup in progress 117 ADV ON time 1s 118 to 199 NOP Note Setting can be changed only in READY mode Event 3 standby 0 Standby OFF 1 Standby ON Note The controller stands by after power is restored and in the READY mode When the event type setting is gt 50 15 displayed and setting is not possible Event 3 hysteresis 0 to 200U when event type is neither MV nor MFB 0 0 to 20 096 when event type is MV or MFB Note When the event type setting is 2 50 is displayed and setting is not possible Event 3 ON delay time 7 20 0 to 3600s Item Code Time event type Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting T1 to T5 are all time events 1 is a segment No event T2 to T5 are time events T1 and T2 are segment No events T3 to T5 are time events T1 to T3 are segment No events 4 and T5 are time events T1 to 4 are segment No events T5 is a time event 5 All T1 to T5 are segment No events Note On models not supporting time events displayed and set
38. 7 26 E Setup data settings 5 e Item Code Control action CH 1 Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting 0 Reverse action heat 1 Direct action cool Note On heat cool models is not possible On other models external switch input can invert direct reverse action on the setting of amp f is displayed and setting Input 1 temperature unit 0 1 F Note When the input 1 range type is linear is displayed and setting is not possible Input 1 range type 0 to 73 0 to 20 Thermocouple 32 to 40 48 to 56 Resistance temperature detector 64 to 73 Linear dc current dc voltage Note Refer to the input 1 range table Operation according to a setting not listed in this table is not fixed Input 1 range decimal point position Not fixed 0 to 3 Note When the input 1 range type is non linear displayed and setting is not possible When the input 1 range type is changed from non linear to linear the original non linear range values remain Input 1 range lower limit 096 Not fixed Input 1 range upper limit 10096 Not fixed 1999 to 9999U Note When the input 1 range type is non linear displayed and setting is not possible When the input 1 range type is changed from non linear to linear the original non linear range values remain The relationship between the analog
39. 7 in the figure l l Output OFF 1 When only the ON time is set output is ON for the during from the ON time to the seg Segment 2 1 3 ment end point eT i See segments 2 and 5 in the figure nae L A f OFF time Output turns OFF at NS When both the ON time and OFF time are not of segment even if i i f set output is OFF Output i OFF time is not set See segment 3 in the figure B P Output OFF Setting only the OFF time without an ON time is not possible Segment See segment 3B in the figure T 3B 3C NoON ON time 4 4 s Setting ON time to be greater to or equal OFF time than the OFF time is not possible Y ON OFF ON gt OFF See segment 3C in the figure Output ON Only ON and OFF times set within the seg Output OFF ment time are valid Times straddling the next segment are invalid The ON and OFF times Segment 4 5 set in the next segment are valid UR Segment time See segments 4 and 5 in the figure lt i 4 Accordingly the ON and OFF times settings OFF time re Y time is invali at the segment end point are ignored Output ON even if set in excess of D However ON and OFF times set for segment Output OFF segment time end points when the END mode is shifted to are valid n i z See segment 9 in the f
40. 8 2 8 3 Chapter 9 9 1 Copying lt 8 14 BH Operation ia wie date oY ates ee eg ee ee EU 8 14 General Reset 25i ooh Ded 4 edu i deed ae ed ones tae 8 15 B Operation kasii onani fansi tee 8 15 TROUBLESHOOTING Self diagnostics and Alarm Code 5 9 1 B Self diagnostics at power 9 1 B Self diagnostics at each sampling cycle 9 1 B intermittent self diagnostics during operation 9 1 B Self diagnostics only when certain functions are operating 9 2 B Alarm code 9 2 B Alarm 9 2 Trouble during Key 9 3 Bi The program No does not change by pressing 35 in basic display Stale ov een ER Eua HARE MENS RE RE REPRE URINE Eu 9 3 The program No does not change by pressing cv in the basic display state oeil Lid 9 3 B The controller does not change RUN mode by pressing 9 in the basic display state 9 3 Bi The controller does not change to HOLD mode by pressing 2 in the basic display 5 9 3 B The controller cannot be reset by pres
41. 9 2 AUTO 5 12 5 14 Auto tuning AT eee 6 11 Auxiliary output 1 lower limit eee 7 33 Auxiliary output 1 1 7 33 Auxiliary output 2 lower 7 33 Auxiliary output 2 1 7 33 Auxiliary outputs outputs 2 3 4 11 B Basic display amp 229 Basic display selection 6 2 Basic function block diagram 1 2 Basic indicator LED lamps 2 2 2 3 BAT Low voltage battery LED 2 2 2 3 Battery Life eee 9 13 Battery replacing 9 10 I TRE 2 1 GU ISTE EXER CETT IRIURE 4 3 CASE ees Lua hA ers PRU IRE aU Use sese Ire aw wee oe 2 1 Cold junction compensation 7 34 Communications 4 16 Consoles 3 Eee sass ears 2 1 2 2 2 4 Constant value 5 11 5 13 Constant value operation data 7 42 Constant value operation display 6 5 6 6 Control outputs outputs 1 2 connection 4 9 Current output 5G Heat cool output 3D Heat cool output 5K Position proportional output 2G Relay output OD Voltage output 6D Control output state 2 2 2 3 Controller function eee 5 16 Control
42. Connector RAM board approx 3cm x 8cm Connector 9 Remove the battery connector from the RAM board Connector 10 Connect the connector of the new battery to the RAM board making sure that it is inserted the correct direction 11 Mount the RAM Board making sure that it is mounted in the correct direction Do not insert the battery cable under the RAM board No good 9 12 Note Chapter 9 TROUBLESHOOTING 12 Fit the battery into the gray holder so that the battery cable is above the RAM board Gray holder 13 Insert the body into the case Do not exert excessive force if the body cannot easily fit into the case Also make sure that the boards mounted on the body are not loose or twisted 14 Tighten the lock screw while slightly pushing in the controller s console Take care not to overtighten the screw 15 Turn the controller ON and make sure that the BAT LED is out The following serves as a general guideline for when to replace the battery About 3 years when using the controller under standard operating conditions operat ing temperature 23 2 C with the controller ON About 10 years when using the controller under standard operating conditions operat ing temperature 23 2 C with the controller OFF Using the controller in a higher operating temperature will shorten its service life Setups are held in memory even if the BAT LED is blinking The controller operates in one o
43. E SG RSW9 0 5 r69 Load 63 _ 61 l w0 1 s RSW10 t o c 1 69 Tur RSW11 o OA t 55 Bias circuit RSW12 0649 External 5 To terminals 10 to 29Vdc power supply 4 7 Chapter 4 WIRING 4 7 Connecting Inputs analog inputs E Connecting input 1 Multiple input 1 supports various sensor inputs Connect as follows according to the sensor being used Thermocouple input RTD input 82 2 a 33 B _ 892 ae 1 dc voltage input dc current input 31 8 9 8 IH Handling Precautions Applying voltage across dc current input terminals 31 and 33 may cause faulty operation Take care of polarities when wiring inputs Use only shielded cable for wiring inputs When using a thermocouple input prevent air blasts from coming into contact with the terminal Doing so might cause a reading error 4 8 Chapter 4 WIRING 4 8 Connecting control outputs outputs 1 2 N WARNING Before wiring or removing mounting the DCP301 be sure to turn the power OFF Failure to do so might cause electric shock E Relay output 0D Connect as follows Handling Precautions Contact rating resistive load 5A 30Vdc 120Vac 4A 240Vac Load Power supply 2 3 Minimum switching current 100mA When sw
44. In this mode the program is fast forwarded This mode is like the RUN mode except that progress of the program operation time is speeded up The time scale is selected by the variable parameter 5 setting outputs are active in PID control or ON OFF control and events and time events are active The controller does not enter the G Soak standby state even if G Soak Guarantee Soak is set The FAST mode is not available during constant value operation In this mode operation of the program has ended MV outputs are active in PID control or ON OFF control and events and time events are active with program operation stopped at the program end point The END mode is not available during constant value operation In this mode program operation is automatic MV output is active according to controller control However note that when programmer functions are selected on 5G output models SP output is active according to controller control In this mode program operation is manual MV output can be changed by GD G on the console or communications However note that when programmer functions are selected on 5G output models SP output can be changed by CD on the console or communications Chapter 5 FUNCTIONS E Mode transition During program operation The solid lines in the following diagram show mode transition operations The broken lines show end of operat
45. LED is out OTI When relay or voltage are assigned to output 1 lights when output is ON and goes out when output is OFF In the case of 2G output models lights when the open side relay is ON and goes out when the relay is OFF Lights when current output is assigned to output 1 OT2 When relay or voltage are assigned to output 2 lights when output is ON and goes out when output is OFF In the case of 2G output models lights when the closed side relay is ON and goes out when the relay is OFF Lights when current output is assigned to output 2 and goes out when auxiliary output is assigned to output 2 OT3 Out Basic indicator LEDs PV Lights during PV display Otherwise this LED is out SP Lights during SP display Otherwise this LED is out OUT Lights during output display Otherwise this LED is out TM Lights during time display Otherwise this LED is out CYC Lights during cycle display Otherwise this LED is out Out CH2 Out Event LEDs EVI EV2 In the basic display state or parameter setup state light when each of EV3 events to are ON and go out when OFF In the program setup programming state light when each of the items for events 1 to 3 are displayed Otherwise these LEDs are out T1 T2 T3 Light when each of time events 1 to 5 are ON and go out when OFF T4 T5 n the program setup programming state light when each of the items for time events 1 to 5 are displayed Otherwi
46. LL OL 6 8 2 9 9 Y L ON uawas den spuooes sejnuiu sejnumu sunou ______ ___ _ __ ___ ___ zr xun Dunes eujeu PUN ejyeq woy yeig LO dOG SAFETY REQUIREMENTS EN2I 6026 A To reduce risk of electric shock which could cause personal injury all safety notices in this documentation This symbol warns the user of a potential shock hazard where hazardous live voltages may be accessible If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment must be impaired Do not replace any component or part not explicity specified as replaceable by your supplier All wiring must be in accordance with local norms and carried out by authorized experienced personnel The ground terminal must be connected before any other wiring and disconnected last A switch in the main supply is required near the equipment Mains power supply wiring requires T 1 0A 250V fuse s TEC127 EQUIPMENT RATINGS Supply voltages 100 to 240Vac operation power voltages 90 to 264Vac Frequency 50 60Hz Power or current ratings maximum EQUIPMENT CONDITIONS Do not operate the instrument in the presence of flammable liquids or vapors
47. Manual Chapter 1 1 1 1 2 1 3 1 4 1 5 Chapter 2 2 1 2 2 Chapter 3 3 1 3 2 3 3 Chapter 4 4 1 4 2 4 3 4 4 4 5 4 6 GENERAL Features nee suds tele Sets ee ae eee 1 1 Basic Function 1 2 Data Structure 2224 ne ede ede eed iad aed 1 3 System 1 4 System configuration by CPL communications 1 4 Model Numbers IS Sede wd ee we ee Ae PUSSY 1 5 B Model selection guide 1 5 NAMES amp FUNCTIONS OF PARTS Structure athe eva id a Mak ated dare exer ae Byer 2 1 Console see eee Ptah tc Sut bou Sead AS pco Were PS 2 2 B Basic display 2 2 l Display een evden a 2 2 B Keys vois i SA R ee Ms dee 2 4 Functions using two or more 2 7 B 2 7 Input Type and Range No 2 8 B inputs 2 8 MOUNTING External Dimensions 3 1 Panel Cutout Dimensions 3 2 Mounting ofa wh n feed eee ed PE Bee 3 3 B Mounting 5
48. OFF and remove the short across A and B 1 Handling Precautions The resistance error of the Zener barrier connected to leads A and B cannot be adjusted unless it is 200 or less This adjustment is not required when a Zener barrier and an input other than an RTD are not used Once the Zener barrier has been adjusted compensation is carried out on the Zener barrier When using on an RTD without a Zener barrier re adjust without the Zener barrier Chapter 7 PARAMETER SETUP 4 3 CPL communications port selection When set to 0 CPL communications from the loader jack is not possible In this case m Dp CPL communications is possible from the addon terminal under setup amp and amp 5 communications conditions if the controller model supports CPL communications When set to 1 to 15 CPL communications from the loader jack is not possible and the 9 3 setting becomes the CPL communications address Communications conditions are also 4800bps even parity and 1 stop bit In this case CPL communications is not possible from the addon terminal even if the controller model supports CPL communications Use the special cable to connect the RS 232C port on the personal computer and the loader jack on the equipment A When the setup revision setting indication is 0 or 1 the setup 4 3 setting indication cannot be set at Also communications from the loader jack is not poss
49. OFF data Cycle count data Pattern link destination program No data 5 1 Chapter 5 FUNCTIONS 5 2 Program Patterns E Patterns 5 2 SP and time comprise the settings for a single segment in a pattern Up to 30 segments can be linked to create a broken line whose vertical axis is SP and horizontal axis is time This system is called the RAMP X system SP setting Within range of SP limitter upper and lower limits Timesetting 0 to 99h 59min or 0 to 99min 59s Select the time unit in setup data 5 SP is the point that corresponds to the time elapsed in the current segment on a straight line made by jointing the start point SP setting value of the previous segment to an end point SP setting value of the current segment Accordingly segments are categorized as follows Rising ramp rising ramp rising tendency Previous segment SP setting value current segment SP setting value Falling ramp falling ramp falling tendency Previous segment SP setting value current segment SP setting value Soak soak Previous segment SP setting value current segment SP setting value In the case of the No 1 segment both the start and end points become the soak segment of the No 1 segment SP setting values SP other than No 1 segment is calculated as by the following formula SP current segment SP setting value previous segment SP setting value x current segment elapsed time current segment
50. Operation of any electrical instrument in such an environment constitutes a safety hazard Temperature 0 to 50 C Humidity 10 to 90 RH Vibration Frequency 10 to 60Hz Acceleration 1 96m s2 maximum Installation category Category II IEC664 1 EN61010 1 Pollution degree 2 EQUIPMENT INSTALLATION The controller must be mounted into a panel to limit operator access to the rear terminal Specification of common mode voltage The common mode voltages of all I O except for main supply and relay outputs are less than 30Vrms 42 4V peak and 60Vdc APPLICABLE STANDARDS EN61010 1 EN50081 2 EN50082 2 EN61326 CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batterries according to the manufacturer s instructions Index 2 degrees of freedom PID selection 7 12 3 position control deviation lower limit 7 15 3 position control deviation upper limit 7 15 3 position control lower limit hysteresis 7 15 3 position control upper limit hysteresis 7 15 3 wire system RS 485 mutual connection 4 18 5 wire system RS 485 mutual connection 4 17 A Accessories cw Bed eine LR rette a E 10 7 Add on terminal Jaj Add on terminal layout eene 4 7 ADV 5 14 Alam ERE CREUSE
51. PV start is valid for segments in the currently selected 1 PV starts at point A where the PV value first program and invalid for the segment at the pattern link crosses the SP pattern destination 1 PV starts at point B where the PV value first crosses the SP pattern 1 Point C of segment 1 is the PV start point since there is no point where the PV value crosses the SP value B Cycle The cycle function is for repeating operation from No 1 segment of the program pattern to the final set segment for a preset number of cycles The number of cycles can be set up to 9999 When a number of cycles is set the operation count becomes n 1 When executing cycle operation operation at the end point of the final segment is not carried out and operation is restarted with the settings of events 1 to 3 and time events 1 to 5 cleared At this time PV is not started and opera s Time tion starts from the No 1 segment even if PV start is set If the SPs at the pattern start and end points do not match the SP changes in a stepped manner during cycle opera tion Chapter 5 FUNCTIONS Bi Pattern link pattern link is a function for linking patterns together The link destination program No is set by the pattern link item When the pattern link item is set to O initial setting patterns are not linked When the No of the current pro gram itself is set to the pattern link item this
52. Smart tuning 0 Smart tuning is disabled method selection 1 The brake value is fixed to inhibit overshoot CH1 2 Overshoot is inhibited while automatically reviewing the brake value Note On heat cool models is displayed and setting is not possible Advanced PID 0 2 degrees of freedom PID is disabled selection CH1 1 2 degrees of freedom PID is enabled Note On heat cool models is displayed and setting is not possible Auto tuning method selection CH1 1 2 0 1 2 3 Chapter 7 PARAMETER SETUP iS Item Code G Soak time CH1 Factory Setting User Setting Setting 0 1 to 60 0s PID auto switching point 1 1 PID auto switching point 1 2 PID auto switching point 1 3 1999 to 9999U Note When setup data switching OFF possible setting is 0 PID set auto is displayed and setting is not PID auto switching point 1 4 PID auto switching point 1 5 PID auto switching point 1 6 PID auto switching point 1 7 1999 to 9999U Note On heat cool models is not possible On other models when setup data setting is 0 PID set auto switching OFF is displayed and setting is not possible is displayed and setting FAST factor 0 2X 1 10X 2 60X 10X 3 120X 10X Note When setup data amp setting is 1
53. This operation involves shifting to the RUN mode from the READY HOLD or FAST modes To shift from the READY mode to the RUN mode the DCP301 must be in the basic display state even in key external switch input or communication operations This operation involves shifting to the HOLD mode from the RUN or FAST modes The HOLD mode is not available in the constant value operation mode This operation involves shifting to the READY mode from the RUN HOLD FAST or END modes In the program operation mode this mode includes returning to the No 1 segment This operation involves advancing one segment in the READY RUN HOLD or FAST modes The ADV mode is not available in the constant value operation mode This operation involves shifting to the FAST mode from the RUN or HOLD modes The FAST mode is not available in the constant value operation mode This operation involves shifting to the AUTO mode from the MANUAL mode This operation involves shifting to the MANUAL mode from the AUTO mode When the DCP301 enters the MANUAL mode the basic display state changes as fol lows When controller functions are selected PV and output value 96 are displayed When programmer functions are selected PV and SP are displayed When the DCP301 enters the MANUAL mode from the AUTO mode by external switch inputs or communications the display changes to the basic display state even in the pa rameter setup or program setup states When o
54. and 29 1 000V 11 000V Between 27 and 26 10 0000 380 0000 Between 30 and 29 0 0000 110 0000 Between 30 and 29 Range Table of CH1 TC Range No Chapter 11 CALIBRATION Table 11 11 Range Table of CH1 RTD Range No JIS 89 Pt100 IEC Pt100Q 1 2 3 4 5 6 7 8 a JIS 89 JPt100 W WRe5 26 N W WRe5 26 Co PR40 20 A Ni Ni Mo E oa gt N Range Table of CH1 N 128 Linear mA 4to 20mA Linear Range No Gain No Oto 20 Gain No Oto 10mA 16 Linear mV 10 to 10mV JIS 89 Pt100 129 Range No 17 Oto 100mV Oto 1V Linear V 1to 1V in No Gain ito 5V Oto 5V IEC Pt100Q Oto 10V JIS 89 JPt100 Range Table of CH2 Type Oto 10V Linear Range No 192 0 to 193 a oa oO wo A 11 11 Chapter 11 CALIBRATION E Cold junction sensor calibration Scroll 4 lt or gt keys to show 2 0 2 2 on upper display then press ENT key GO The cold junction input 0 1 Press SETUP key until the PROG SEG display shows
55. are divided into PV range alarm groups alarm code Nos 01 to 16 and control ler alarm groups alarm code Nos 70 to 99 and low battery voltage When the event type is set to the sum of all alarms the alarm turns ON even if at least one of the alarms occurs When the event type is set to PV range alarm the alarm turns ON even if at least one of the alarms in the PV range alarm group occurs When the event type is set to controller alarm the alarm turns ON even if at least one of the alarms in the controller alarm group occurs ADV This is ON for 1s after executing program advance The event ON delay is disabled and a delay is not applied When the event 1 to 3 type is set to time event the event can be used in the same way as time events 1 to 5 However note that events 1 to 3 do not have segment No event functions Though the event standby function does not function the ON delay function does 5 5 Chapter 5 FUNCTIONS Time events 1 to 5 Either of time events or segment No events can be selected by the time event type item in the event configuration data setup Time events The ON and OFF times or only the ON time can I be set for each event No and segment The fol Segment 1 lowing describes ON OFF of output ONtime When the ON time is smaller than the OFF OFF time time output is ON for the duration from the ON time to OFF time Output ON See segments 1 6 and
56. be performed by connecting to a computer equipped with an RS 485 interface General Specifica tions 10 6 Memory backup Memory Battery life Battery backed up RAM Controller power OFF Approx 3 years under standard conditions Controller power ON Approx 10 years under standard conditions Rated power voltage 90 to 264Vac 50 60Hz Power consumption 30VA max Power ON rush current 15A max 10ms under operating conditions Handling Precautions When starting up a number of DCP31s simultaneously ensure ample power is supplied or stagger startup times Otherwise the controllers may not start normally due to inrush current induced voltage drop Voltage must stabilize within 2s after power ON Power ON operation Reset time 15s max time until normal operation possible under normal operating conditions Allowable transient power loss 20ms max under operating conditions Insulation resistance Min 20MQ across power terminal 1 or 2 and ground terminal 3 using a 500Vac megger Dielectric strength 1500Vac 50 60Hz for 1min across power terminal and ground terminal 1500Vac 50 60Hz for 1min across relay output and ground terminal 500Vac 50 60Hz for 1min across non power terminal and ground terminal 500Vac 50 60Hz for 1min across isolated terminals Standard conditions Ambient temperature 23 2 Ambient humidity 60 5 RH Rated power voltage
57. cool output current output 4 current output changeable be tween current output and voltage output One input channel Free power supply 90 to 264Vac No auxiliary output 1 auxiliary output 2 auxiliary outputs External switch inputs 4 time events not supported communica tions not supported External switch inputs 12 5 time events supported communications not supported External switch inputs 12 5 time events supported RS 485 commu nications supported Additional treatment not supported Tropical treatment Antisulfide treatment Inspection Certificate supplied Additional treatment Inspection Certificate provided Antisulfide treatment Inspection Certificate provided Traceability Certificate 1 Handling Precautions On 2G 3D and 5K output models 2 auxiliary output option 1 cannot be desig nated 1 5 Chapter 2 NAMES amp FUNCTIONS OF PARTS 2 1 Structure This controller comprises a body console case standard terminal base and add on terminal base Console Contains 7 segment display LEDs operation keys and loader connector Body Contains console and electrical circuits Standard terminal base Connectors for connecting power input output event outputs external switch inputs 4 and auxiliary outputs options Add on terminal base Terminal for connecting external switch inputs 8 options t
58. figure indicates a change to ON and a down facing arrow indicates a change to OFF Event ON delay The event No to apply the delay to and the delay time can be set regardless of event type Delay functions to turn output ON when the event is continuously ON for the preset delay time after the event OFF ON condition is satisfied When event ON delay is combined with event standby event standby must first be canceled before event ON delay functions Segment progression Output is OFF until the program progresses to the segment containing the event setting When the program progresses to the segment containing the event setting event ON OFF operation is carried out according to the event setting value The previous setting is valid until the program progresses to a segment containing a new event setting For this reason set as follows to disable the event set in the previous segment from a certain segment onwards Direct action events Upper limit value of event setting Reverse action events Lower limit value of event setting Note however that some types of event turn ON even if events are set as shown above When the program has progressed to the No 1 segment by the cycle or pattern link functions the previous setting is disabled Output is OFF unless the No 1 segment contains an event setting Other n On 5G output models when setup data amp is set to 1 and SP output programmer funct
59. for a long time discharge electricity reducing their ser vice life Purchase new batteries as required The parameter setups and program setups on the DCP301 are stored to battery backed up memory RAM So stored setups are held in memory even if the controller is turned OFF However when battery voltage becomes low stored setups are no longer held in memory when the controller is turned OFF E BAT LED blinking When low battery voltage is detected the BAT LED on the console blinks The voltage level for detection of low battery voltage is set higher than the required voltage level for holding stored setups in memory Accordingly as soon as the BAT LED starts blinking stored setups can still be held in memory However if the controller is turned back ON after being left for a long time and the BAT LED blinks setups stored to memory may be damaged E Items to prepare Phillips head screwdriver New lithium battery Model No 81446431 001 9 10 Chapter 9 TROUBLESHOOTING E Replacement procedure 2 Handling Precautions Replace with the lithium battery set model No 81446431 001 The lithium battery set can be ordered from Yamatake Corporation When removing or mounting the RAM board or battery connectors do not use metallic tools Doing so might short circuit electrical circuits While the battery is removed for battery replacement the capacitor on the RAM board backs up the contents of memory As this capacitor
60. in the END mode Press S O to set the controller to the READY mode and press 79 again to set the controller to the RUN mode The controller is in the constant value opera Set constant value operation data 1 setting to 0 tion mode Key lock is enabled Set variable parameter 4 setting to 0 to 2 Bi The controller does not change to FAST mode by pressing 25 the basic display state Cause Remedy The controller is in the READY mode Press PUNHOLD to set the controller to the RUN mode The controller can be reset in case of external switch input or communications even in the READY mode The controller is in the END mode Press ES W 9 to set the controller to the READY mode and press 590 again to set the controller to the RUN mode The controller is in the constant value opera Set constant value operation data 1 setting to 0 tion mode Key lock is enabled Set variable parameter setting to 0 to 2 E The controller does not change to MANUAL mode by pressing 5 in the basic display state Cause Remedy ON OFF control is being carried out by 0D Set PID set setting in use to other than 0 0 and switch and 6D outputs to PID control from ON OFF control 3 position proportional control is selected by Set setup data Z 5 setting to 0 and switch to PID 3D output control from 3 position proportional control Key lock is enabled Se
61. inputs and readout values can be inverted by inverting the upper and lower limit values Input 1 root extrac tion dropout 0 0 to 10 096 ratio to input range Note 0 0 disables square root extraction When the input 1 range type is non linear displayed and setting is not possible Input 1 linearization table approximation 0 Disabled 1 Enabled Note Table data setting A amp is used for the linearization table SP 1 lower limit O FS 1999 to upper limit U Note Changing the input 1 range has no effect on the range However note that a general reset sets the range to the 0 5 value of the input 1 range SP1 upper limit 100 FS Lower limit to 9999U Note Changing the input 1 range has no effect on the range However note that a general reset sets the range to the 0 FS value of the input 1 range 7 27 Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting PID set auto 0 OFF PID set segment designation switching CH1 1 ON Note When set to 1 the PID set items in the program are invalid The switching point for auto switching is set in variable parameters C P to OF 1 MV setting at input 1 0 OFF over range MV1 1 ON MV at input 1 over 10 to 11096 range MV1 Note When setting is 0 is displayed and setting is not possible Manual change 0 Bump less mode MV1 1 Preset Note Wh
62. inserted If C35 is pressed a 37 5 segment is a L 15 If 55 is pressed neither of segment delete or insert are carried out FUNC FUNC Press C 5 to increment program Nos and C5 Cv to decrement pro gram Nos 16 Basic display state is returned to 8 3 Chapter 8 PROGRAM SETUP E Programming map As shown in the figure below the programming map is arranged in a matrix with the segment Nos aligned along the horizontal axis and program setup items arranged along the vertical axis The area surrounded by thick black lines indicates the items that can be designated by segment No and program setup item in the program setup state Moves to the left or right i e moves segments Moves up or down i e moves program items The programming map below shows an example where segments No 1 to No 10 have been set up Shaded items cannot be moved Segment No Program 1 No 1 setting VIDE 12 to 30 Items 2 No 2 setting Pattern 1 5 1 2 1 Operating point ON time 2 OFF time 1 Operating point ON time 2 0FFtime 1 Operating point ON time 2 0FFtim 1 ON time 2 1 2 1 2 1 Event 1 Event 2 Event 3 Time event 1 2 OFF time ON time Time event 2 OFF time ON time ly af Time event 3 OFF ti
63. is charged make sure that the controller is left ON for at least 1h before replacing the battery Insert the new battery on the RAM board within 24h of turning the controller OFF When the BAT LED starts blinking follow the procedure below to replace the battery 1 Leave the controller turned ON for at least 1h 2 Turn the power OFF 3 Remove the key cover from the console and fully loosen the lock screw under e with a Phillips screwdriver gt gt The body comes out towards you Comes out towards you En En E P E 5 Lock screw Key cover 4 Before handling components inside the controller touch a grounded metal part to remove any static electricity from the body 5 Pull the body out towards you to remove from the case gt gt You should be able to see the button shaped battery on the left facing the body Battery 9 11 Chapter 9 TROUBLESHOOTING 6 Place the body on its save on a desk or flat surface so that the side on which the battery is installed is facing up 7 Remove the battery from its gray holder 8 Remove the RAM board approx 3cm X 8cm with the battery still connected to the board The RAM board is connected to the base board by two connectors 1 Handling Precautions When placing the RAM board on the desk make sure that the solder surface of the board is face down If the component mounting surface is placed face down the components may become damaged
64. is disconnected Check line of RTD resis Input 1 RTD disconnection B RTD line B or lines ABC are tance temperature detector disconnected connected to input 1 for disconnection and terminal connections MFB disconnection MFB Y T G line s is Check MFB wiring disconnected MFB short circuit Y G line or Y T G line is short circuited MFB adjustment impossible Faulty wiring motor Check wiring of MFB switch incompatibility etc ing relay or motor specifica tions A D trouble A D converter has malfunctioned Ask for repair Board configuration error Faulty board configuration Ask for repair Program error Damaged program setup data Check program setup and reset damaged data 1 Parameter error Damaged parameter setup data Check parameter setup and reset damaged data 2 ry at My al re II al r II Input 1 RTD disconnection RTD line is disconnected Adjustment value error Damaged analog input output Ask for repair adjustment data PROM error Damaged system program Ask for repair 1 2 amp goes out even if program setup data other the damaged data is reset 1 goes out even if parameter setup data other the damaged data is reset X F p P X 9 2 Chapter 9 TROUBLESHOOTING 9 2 Trouble during Key Entry E The program No does not change by pressing in b
65. modes The controller cannot be reset in the READY mode by key operation Advance keys Press with 289 held down in the program operation mode in the basic display state to advance the program In the RUN HOLD or FAST modes the program advances to the next segment The controller cannot advance in the READY mode by key operation Fast keys Press with amp S held down in the program operation mode in the basic display state to fast operate he ae program The controller enters the FAST mode from the RUN or HOLD modes Parameter setup keys Press 5 with amp S held down in the basic display state to move to selection of the setting group major EY in the parameter setup state Program setup programming keys Press with 5 held down in the program operation mode in the basic display state to move to the setup programming state Press amp S with amp 5S held down in the program setup state to change the No of the program to be set up in ier ne order Program No change keys Press GD with 7 held down in the program setup state to change the No of the program to be set up in descending order Program item delete keys Press 5 with 7 held down during entry of settings in the program setup state to clear the setting Segment insert delete keys Press 5 with held down at SP or time item in the program setup state to move to the segment
66. of 1500596 1 2W min In the case of a 3 wire system connection short circuit terminals 57 and 59 58 and 60 on the DCP301 Do not short circuit the RDA and RDB or SDA and SDB terminals Doing so might damage the DCP301 Chapter 4 WIRING 5 wire system RS 485 mutual connection Terminating resistor Slave station DCP301 Terminating resistor Shielded cable x Master station SA E 7 RDAO Hr RDB _ SDB 4 _ FG Shielded cable ME Slave station DCP301 5 SDA gg SDB i gt Handling Precautions 69 Be sure to connect SG terminals each sg RDB others SG Failure to do so might cause unstable 6 communications 5 Slave station DCP301 Shielded cable N Terminating resistor Terminating resistor Provide terminating resistor of 150Q 5 1 2W min at both ends of the communications path Grounding of the shielded FG terminal should be carried out at only one end and not both ends 4 17 Chapter 4 WIRING 3 wire system RS 485 mutual connection Terminating resistor Slave station DCP301 Master station 7 1 Handling Precautions Be sure to connect SG terminals each others jc Shielded cable
67. operated Reset the controller RUN HOLD FAST END E The program cannot be copied by pressing c 2 in the basic display state Cause Remedy The mode is not the READY mode Reset the controller The program of the currently selected pro Select a program No whose program is already set gram No is not set up The controller is in the constant value opera Set constant value operation data 3 setting to 0 tion mode The program is protected Set variable parameter Z setting to 0 Key lock is enabled Set variable parameter 2 setting to 0 1 or 3 General reset is not applied by pressing 25 5 55 in the basic display state Cause Remedy The mode is not the READY mode Reset the controller The mode is the MANUAL mode Execute auto operation Program is protected Set variable parameter Z setting to 0 Key lock is enabled Set variable parameter amp a setting to 0 9 7 Chapter 9 TROUBLESHOOTING 9 3 Motor Adjustment is Impossible There are two ways of wiring a motor to the DCP301 wiring for direct motor rotation and wiring for reverse motor rotation When wired for direct motor rotation the motor rotates in clockwise CW direction when DCP301 output increases There are two ways of making the motor rotate in the reverse direction counterclockwise CCW depending on your control requirements e g c
68. outside of the operating temperature range 0 to 50 and operating humid ity range 10 to 90 RH Locations subject to sulfide gas or other flammable gases Locations subject to dust or oil smoke Locations subject to the direction sunlight wind or rain Locations that directly subject the body to vibration or impact Locations under high voltage lines near welders or near sources of electrical noise Locations near within 15m of high voltage ignition equipment such as boilers Locations where magnetic fields are generated Locations subject to flammable liquids or moisture 3 3 Chapter 3 MOUNTING Noise generating sources and countermeasures Generally the following generate electrical noise 1 Relays and contacts 2 Solenoid coils solenoid valves 3 Power lines in particular 90Vac min 4 Induction loads 5 Inverters 6 Motor commutators 7 Phase angle control SCR 8 Wireless communications equipment 9 Welding equipment 10 High voltage ignition equipment If the influence of electrical noise cannot be eliminated we recommend taking the following countermeasures Provision of a CR filters for fast rising noise Recommended CR filter Model No 81446365 001 Provision of a varister for noise with a high wave height Recommended varister Model No 81446366 001 100V 81446367 001 200V 1 Handling Precautions The varister may become short circuited when trouble occurs Pay attention
69. programming map 2 If you press cS E the display changes to confirm insertion of the segment 3 LI and 5 is displayed blinking in the upper display mo 3 If you press the display changes to confirm insertion of the segment and tin 5 is displayed blinking in the upper display If you press the display changes to confirm deletion of the segment and 2 is displayed blinking in the upper display Li 4 If you press while 5 is displayed on the upper display the segment is inserted ENT 4 If you press gt while s 1 is displayed on the upper display the segment is deleted 5 The DCP301 returns to the setting display state Display inserting segment Program No Segment No Pattern tendency EV1 to EV3 and T1 to T5 all out Display deleting segment Program No Segment No Pattern tendency EV1 to EV3 and T1 to T5 all out When you insert a segment a new segment is automatically created at the currently displayed segment No and all segment Nos onward are incremented by one The setting of the inserted segment is as follows SP setting value Same value as original segment before the new segment was in serted Time setting value 0 10 Events time events and G Soak are not set and the PID set No is set to O If
70. start AUTO MANUAL AT G Soak cancel Direct reverse action Key operation Display selection Program No RUN HOLD RESET ADV FAST AUTO MANUAL AT Program setup Parameter setup MFB input rect Control Operation Block Outputs sual Output change extraction Mode transition limitter Current ERE e Ly H Upper lower Relay tion ta PID control limitter Voltage approxima Auto tuning SP output Position proportional Neuro amp Fuzzy Heat cool ER Forward reverse action a ON OFF control Event Outputs I SP limit gt PV SP bias e SP Deviation MV MFB i Modes Alarm A Time Event Outputs gt Time event Segment code Auxiliary Outputs PV SP Deviation gt MV MFB CPL communications gt m gt Loader communications I O gt Parameters 19 patterns x 30 segments Events Time events PID sets G Soak PV start Cycle Pattern link Variable parameters Event configuration PID parameters 8 sets Setup Tables Constant value operation indicates options 1 3 Data Structure Chapter 1 GENERAL Data is made up of parameters that are u
71. that selec RUN signal Program No different from that selected Selected No 1 Handling Precautions When operating the controller by external switch inputs operation can be carried out more reliably if a margin is added to the minimum time for the above read times 6 10 Chapter 6 OPERATION 6 5 Manual Operation and Auto tuning E Manual operation In the MANUAL mode controller outputs can be manipulated by or C on the con sole Controller functions When outputs are displayed in the basic display state only one digit in the output value blinks If the output value is incremented or decremented by or actual output also increments or decrements Output values differ from values being entered to setting items in that 5 need not be pressed The blinking digit can be moved by pressing CO or D On 2G output models when only estimated position proportional control is selected by variable parameter 1 setting 2 not the value is displayed as the output dis play in the MANUAL mode xr Pressing displays P m and the open side relay turns ON Pressing C displays 4 2 5 and the closed side relay turns ON Bump less and preset output changes when shifting from the AUTO to the MANUAL mode can be selected by setup parameter 5 setting When shifting from the MANUAL to the AUTO mode output is bumpless However when the total time for
72. the PID parameter of the PID set in use is set to 0 a sudden change in output occurs Programmer functions 0x On 5G output models when programmer functions are in operation with setup data amp setting 1 SP can be manually manipulated When SP is displayed in the basic display state only one digit in the SP value being entered blinks When the SP value is incremented or decremented by C42 or C the actual SP output also increments or decrements SP values differ from values being entered to setting items in that C35 need not be pressed The blinking digit can be moved by pressing or Output changes when shifting from the AUTO to the MANUAL mode are bumpless regardless of setup data 5 setting When shifting from the MANUAL to the AUTO mode the SP becomes the program pattern SP which results in a sudden change in out put E Auto tuning AT When operating in the AUTO mode in either of the RUN HOLD FAST or END modes setting values can be automatically written to the PID set in use by auto tuning AT The following can be selected by variable parameter A setting 0 AT is disabled 1 General AT is executed 2 Overshoot inhibited AT is executed 3 AT by neural net is executed Auto tuning does not function when programmer functions are selected on 3D or 5K heat cool output models and 5G output models During execution of auto tuning progress of program operation time stops Accord
73. up a program other than the currently selected No by external switch input B Mode transition The following diagram shows the transition between modes during program setup The following page describes the various mode transition states 1 to 16 in the dia gram Basic Display State FUNC A Es keys 1 DISP C key 16 Program setup state D as PROG keys FUNC key 2 key 3 C5 keys 15 y a Setting value display state key 4 CK ENT FUNG T C O C keys 12 s CO Cys 10 pattern item CO key DISP DISP DISP CO key 11 C key 11 CO key 14 Segment insertion No 1 setting No 2 setting entry state age entry state C key blinking FUNG CLR aE 1 blinking CO C keys 6 C40 Moa key 13 key 5 C key 9 FUNC CLR CO C keys 7 pattern item Program clear check state fir blinking ENT CD key DISP key 8 Chapter 8 PROGRAM SETUP Description of mode transition states see page 8 2 1 Program setup is entered 2 Setup item on programming map is moved 3 Segment on programming map is moved 4 Entry of the No 1 setup is started 5 No 1 setting value incremented decremented and blinking digit is moved 6 Entry of No 1 setup is completed
74. you try to insert a segment in a program already containing 30 segments pressing E5 will not insert the segment When you delete segment the next segment shifts down to the currently displayed segment No and subsequent segment Nos are decremented by one When you delete the last segment the display changes to indicating that noth ing is set Segments cannot be inserted or deleted from currently running RUN HOLD FAST END programs 8 13 Chapter 8 PROGRAM SETUP 8 2 Copying Programs The DCP301 can be set for copying programs in the program operation READY mode in the basic display state If the DCP301 is not in the basic display state press 285 E Operation 1 Set the DCP301 to the program operation READY mode Set variable parameter 4 to either of 0 1 or 3 and variable parameter PF to 0 2 In the basic display state press G25 or Cv to select the copy source program No However note that the program No cannot be selected on the console when control ling the DCP301 by external switch inputs For details see 6 3 Program Selection page 6 7 3 If you press PROS 7 amp P is displayed on the upper display and the copy destination program No is displayed on the lower display 4 If you press currently non set program Nos are displayed blinking in order as the copy destination program No When there are no non set program Nos is dis
75. 00 Golden iron chromel Input Format J IS 89 Pt100 IEC Pt1009 Resistance temperature detector RTD Range No 0 0 to 300 0K Temp Range C 200 0 to 500 0 Temp Range F 300 to 900 200 0 to 200 0 300 to 400 100 0 to 150 0 150 0 to 300 0 50 0 to 200 0 50 0 to 400 0 60 0 to 40 0 76 0 to 104 0 40 0 to 60 0 40 0 to 140 0 0 0 to 500 0 0 0 to 900 0 0 0 to 300 0 0 0 to 500 0 0 00 to 100 00 0 0 to 200 0 15 89 Pt100 200 0 to 500 0 300 to 900 200 0 to 200 0 300 to 400 100 0 to 150 0 150 0 to 300 0 50 0 to 200 0 50 0 to 400 0 60 0 to 40 0 76 0 to 104 0 40 0 to 60 0 40 0 to 140 0 0 0 to 500 0 0 0 to 900 0 0 0 to 300 0 0 0 to 500 0 0 00 to 100 00 0 0 to 200 0 Chapter 2 NAMES amp FUNCTIONS OF PARTS dc current dc voltage Input Format Range No Range programmable 4 to 20mA 0 to 20mA 0 to 10mA 10 to 10mV 0 to 100mV 1999 to 9999 0 to 1V 1to 41V 1to 5V 0 to 5V 0 to 10V 1 Handling Precautions The unit of code Z06 is Kelvin K The lower limit readout of code B18 is 20 C 68 F The lower limit readout C of codes K44 K46 T44 Z08 and Z07 is 199 9 C The lower limit readout C of codes F50 F46 P50 and P46 is 199 9 C The upper limit readout C of codes F01
76. 000 Constant value operation data 1500 PID parameter 2500 Variable parameter 3500 Event configuration data 4000 Table data 4500 Setup data Assignments to which a nonexistent No have been set are invalid Operation comple tion state READY END Program time unit h min min s Time display Remaining segment time Total operation time Note The total operation time returns to 0 in the READY mode 7 30 PV display 0 ON 1 OFF 2 ON 3 OFF Note Settings 0 and 2 and 1 and 3 mean the same respec tively Item Code Alarm display Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting 0 Display ON 1 Display OFF Note Even when set to 1 alarm related events do not operate Programming item Events 1 to 3 Programming item Time events 1 to 5 Programming item PID set G Soak Programming item PV start cycle pattern link 0 Display ON 1 Display OFF Note Even if each of the items are set to 1 the function operates even if data is set to the program On models not supporting time events time event items are not displayed in program settings regardless of the number of amp settings Cold junction compensation 0 Compensated internally 1 Compensated externally Note When the input 1 range type is other than a thermo couple is displayed and setting
77. 01 to a single phase power supply for controllers and take measures to prevent the influence of electrical noise 200 200V Recommended 100 100V line filter Instrument insulated transformer 81446364 001 DCP301 power supply 8 o alle GND GND Other circuits Handling Precautions B Ground If the power supply generates a lot of electrical noise we recommend inserting an insulating transformer in the power circuit and using a line filter Recommended line filter Model No 81446364 001 After providing anti noise measures do not bundle primary and secondary power leads together or pass them through the same piping or wiring duct When it is difficult to ground shielded cable prepare a separate ground terminal earth bar Ground type 100Q max Ground cable 2mm sq min soft copper wire AWG14 Cable length Max 20m DCP301 FG terminal GND terminal plate GND 1000 max Shielded cable Handling Precautions 4 6 Use only the FG terminal 3 on the DCP301 for grounding Do not ground across other terminals 4 6 Wiring of Chapter 4 WIRING Standard and Add on Terminal Base Standard terminal layout Instrument power supply 90 to 264Vac 50 60Hz FG Frame GND 0 EV1 o gt Event outputs oe gt EV3 ce
78. 344 424 555 HONEYWELL INC INDUSTRIAL CONTROLS DIV VENEZUELA 1100 VIRGINIA DRIVE HONEYWELL CA PA 19034 3260 FT WASHINGTON APARTADO 61314 U S A 1060 CARACAS Tel 215 641 3000 VENEZUELA Tel 58 2 239 7533 HONEYWELL SERVICE CENTERS ARGENTINA HONEYWELL S A I C BELGRANO 1156 BUENOS AIRES ARGENTINA Tel 54 1 383 9290 AUSTRALIA HONEYWELL LIMITED 5 Thomas Holt Drive North Ryde Sydney NSW AUSTRALIA 2113 Tel 61 2 353 7000 BELGIUM HONEYWELL S A Avenue de Schipol 3 1140 BRUSSELS BELGIUM Tel 32 2 728 27 11 CANADA HONEYWELL LIMITED THE HONEYWEEL CENTRE 155 GORDON BAKER RD M2H 3N7 NORTH YORK ONTARIO CANADA Tel 416 499 6111 DENMARK HONEYWELL A S Lyngby Hovedgade 98 2800 LYNGBY DENMARK Tel 45 45 93 56 56 FRANCE HONEYWELL S A 4 Avenue Ampere MONTIGNY LE BRETONNEUX F 78886 ST QUENTIN EN YVELINES FRANCE Tel 1 30 58 80 00 HUNGARY HONEYWELL Kft Volgy U 30 H 1026 BUDAPEST HUNGARY Tel 36 1 116 76 59 JAPAN HONEYWELL KK 14 6 Shibaura 1 chome Minato ku Tokyo 150 0023 Japan Tel 81 3 5440 1395 ASIA PACIFIC HONEYWELL ASIA PACIFIC Inc Room 3213 3225 Sun Kung Kai Centre No 30 Harbour Road WANCHAI HONG KONG Tel 852 829 82 98 AUSTRIA HONEYWELL AUSTRIA G m b H Handelskai 388 A1020 VIENNA AUSTRIA Tel 43 1 213 300 BRAZIL HONEYWELL DO BRAZIL AND CIA Rua Jose Alves Da Chunha Lima 172 BUTANTA 05360 SAO PAULO SP BRAZIL Tel 55 11 819 3755 CZECHIA HONEYWELL PRAGUE Krocinovska 3
79. B reverse 12 to 49 NOP Time events 50 Time event 51 to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby 107 MANUAL 108 Auto tuning executing 109 Constant value operation 110 MFB estimated position control 111 Sum of all alarms 112 PV range alarm 113 Controller alarm 114 Low battery voltage 115 Console setup in progress 116 Loader setup in progress 117 ADV ON time 1s 118 to 199 NOP Note Setting can be changed only in READY mode Event 1 standby 0 Standby OFF 1 Standby ON Note The controller stands by after power is restored and in the READY mode When the event type setting is 2 50 js displayed and setting is not possible Event 1 hysteresis 0 to 200U when event type is neither MV nor MFB 0 0 to 20 096 when event type is MV or MFB Note When the event type setting is 2 50 is displayed and setting is not possible Event 1 ON delay 0 to 3600s time Item Code Event 2 type Factory Setting User Setting Chapter 7 PARAMETER SETUP Setting PV type events 0 PV direct PV reverse Deviation direct Deviation reverse Absolute value deviation1 direct Absolute value deviationl reverse SP direct SP reverse MV direct 9 MV reverse 10 MFB direct 11 MFB reverse 12to 49 NOP gt UJ NJ FE Time events 50 Time even
80. F ON segment time Segment 10 ON time OFF time Output ON Output OFF Segment time A 1 pg END mode P 1 1 1 1 time A 1 1 1 1 1 1 1 The current segment No is output as binary code When all of T1 to T5 are selected as segment No events in the time event type setup all ON OFF operations are as shown in the following table When 1 to 4 are assigned in part to segment No events only the assigned time events operate as shown in the following table and the remaining events operate as regular time events 0 Segment No 5 7 Chapter 5 FUNCTIONS PID set selection Eight sets of PID parameters PID1 to PID8 are used for control operation When the PID set No is set to each seg ment by designating the PID set segment control output is calculated by each of the PID parameters There are two ways of selecting PID sets by designating the PID set segment and PID set auto switching The method can be selected by setting setup data f setto 0 Designation of PID set segment rt set to 1 PID set auto switching rm These two methods cannot be set simultaneously Note When setup data is set to 1 PID items in the program setup are not displayed By designation of PID set segment the PID set No is set
81. F Event output is turned ON when more than the ON delay time has elapsed with the condition for turning event output ON satisfied When the event type is set to ADV the ON delay function does not operate whatever value is set as the ON delay time ON delay time is processed as follows Event OFF conditions Event ON conditions Event OFF conditions E j 4 Event output ON Event output OFF Event output OFF Time ON delay time e Item Code E PID parameter settings 7 Proportional band PID set 1 455 Factory Setting User Setting Reset time PID set 1 Rate time PID set 1 MV lower limit PID set 1 MV upper limit PID set 1 Manual reset PID set 1 Brake PID set 1 Disturbance inhibit proportional band PID set 1 Disturbance inhibit reset time PID set 1 Disturbance inhibit rate time PID set 1 Proportional band PID set 2 Reset time PID set 2 Rate time PID set 2 MV lower limit PID set 2 MV upper limit PID set 2 Manual reset PID set 2 Brake PID set 2 Disturbance inhibit proportional band PID set 2 Disturbance inhibit reset time PID set 2 Disturbance inhibit rate time PID set 2 Chapter 7 PARAMETER SETUP Setting 0 0 to 999 9 0D 6D output models 0 0 enables ON OFF control 0 1
82. Honeywell DCP301 Digital Program Controller User s Manual xP501 EN11 6197 Issue 7 02 04 WARRANTY The Honeywell device described herein has been manufactured and tested for corrent operation and is warranted for a period of one year TECHNICAL ASSISTANCE If you encounter a problem with your unit please review all the configuration data to verify that your selections are consistent with your application i e Inputs Outputs Alarms Limits etc If the problem persists after checking the above parameters you can get technical assistance by calling the following In the U S A 0000 7 1 800 423 9883 In Europe 700000 Gg Your local branch office SAFETY PRECAUTIONS About Icons Safety precautions are for ensuring safe and correct use of this product and for preventing injury to the operator and other people or damage to property You must observe these safety precautions The safety precautions described in this manual are indicated by various icons The following describes the icons and their meanings Be sure to read and understand the following descriptions before reading this manual WA R N N G Warnings are indicated when mishandling this product might l result in death or serious injury to the user CA U TI Cautions are indicated when mishandling this product might N result in minor injury to the user or only physical damage to this product ll Examples Triangles wa
83. ID set 5 MV upper limit PID set 5 Manual reset PID set 5 Brake PID set 5 Disturbance inhibit proportional band PID set 5 Disturbance inhibit reset time PID set 5 Disturbance inhibit rate time PID set 5 Proportional band PID set 6 Reset time PID set 6 Rate time PID set 6 MV lower limit PID set 6 MV upper limit PID set 6 Manual reset PID set 6 Brake PID set 6 Disturbance inhibit proportional band PID set 6 Disturbance inhibit reset time PID set 6 Disturbance inhibit rate time PID set 6 7 25 Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting Proportional band PID set 7 Reset time PID set 7 Rate time PID set 7 MV lower limit PID set 7 MV upper limit PID set 7 Manual reset PID set 7 Brake PID set 7 Disturbance inhibit proportional band PID set 7 Disturbance inhibit reset time PID set 7 Disturbance inhibit rate time PID set 7 Proportional band PID set 8 Reset time PID set 8 Rate time PID set 8 MV lower limit PID set 8 MV upper limit PID set 8 Manual reset PID set 8 Brake PID set 8 Disturbance inhibit proportional band PID set 8 Disturbance inhibit reset time PID set 8 Disturbance inhibit rate time PID set 8
84. IONS OF PARTS Category Function Key operation Parameter setup Starts parameter setup So the controller enters se lection of setup group major item in basic display state To change the setup group major item To fix the setup group To moves between individual items minor items To start changing individual item setting values while setting value is blinking To end changing individual item setting values while setting value is blinking To change individual item setting values while setting value is blinking To cancel changing individual item setting values in basic display state To selects setup group To end parameter setup CS key To start changing assignment item setting values Assignment item in basic display state setup To move to next item by assignment item and start changing setting values To change assignment item setting values while setting value is blinking To end changing assignment item setting values while setting value is blinking To start changing assignment item setting values To end assignment item setup Program setup To start program setup programming in basic display state To move between program items and segment Nos To start changing item setting values while setting value is blinking To end changing item setting values while setting value is blinking To change item setting values
85. MV MFB automatic adjustment Setting Variable parameter 7 Fz MFB automatic _ adjustment execution Oe Manipulated variable MV1 Motor control method selection MFB operation Motor control operation p Setting Variable parameter Setting Variable parameters 24 7 oF N Setting Variable parameter FF Output 1 open side relay Outpu closed side relay t1 3D 5K outputs Initialization of PID control operation PID control operation Output change limitter Setting Variable parameters atfk P Chapter 5 FUNCTIONS Setting PID parameters dir Setting Variable parameters a MV at over range Setting Setup data z 3 _ Over range o 2 50 mode Preset manual value Setting Setup data 5 Manual MV B Handling Precautions o ANUAL mode Manipulated variable MV1 Heat cool MV operation Heat side Output upper lower limit limitter Setting PID parameters st aH odd numbered PID sets In 3 position control the DCP301 cannot be set to the MANUAL mode 0 Setting Variable parameter 3 FF Cool side Output upper lower limit limitter Setting PID parameters o a even numbered PID s
86. MV READY mode Setting Setup data amp READY mode Preset manual value Setting Setup data M E 5 Manual MV 1 Handling Precautions MANUAL mode In ON OFF control the DCP301 Manipulated variable MV1 cannot be set to the MANUAL mode The DCP301 can be set to the MANUAL mode as ON OFF control is not possible in the READY mode Output 1 time proportional output cycle Setting Variable parameter Z5 Voltage output 1 adjustment Output 1 6D output Setting Setup data n Time proportional relay output Time proportional voltage output Chapter 5 FUNCTIONS 2G output 5 20 Initialization of PID control operation PID control operation Output change limitter Setting Variable parameters atlk Pj a 9 Setting PID parameters 7 1 d r PID parameters 2 7 PID parameters Ig Setting Variable parameters ott za AT operation Setting Variable parameter AT execution do 2 Output upper lower limit limitter Setting PID parameters az a MV at over range Setting Setup data 2 2 3 Over range 9 MV in READY mode Setting Setup data amp O _ READY mode Preset manual value Setting Setup data M E 5 MANUAL mode Manual
87. No cannot be selected during constant value operation Pressing Cv does not change the program No when values currently being entered are displayed in the MANUAL mode 6 7 Chapter 6 OPERATION 6 4 External Switch RSW Operations External switch RSW inputs In all the DCP301 is provided with 12 external switch inputs Each of these inputs are differentiated by RSW1 RSW2 and so forth to RSW12 On models whose option 2 cata log No is 0 only inputs RSW1 to RSW4 are mounted RSW external switch input External switch input types 6 8 The functions of RSW1 to 4 and RSWS to 12 are fixed The functions of RSWS to 7 are selected by the setup setting External Function Detection Method Switch No RUN Rising edge HOLD Rising edge RESET Rising edge ADV Rising edge Selected by setup from the following functions FAST Rising edge PV start Rising edge AUTO MANUAL Rising falling edge AT start stop Rising falling edge G Soak cancel by OR conditions Status G Soak cancel by AND conditions Status Direct reverse action switching Status Program No selection Weighting 1 Status Program No selection Weighting 2 Status Program No selection Weighting 4 Status Program No selection Weighting 8 Status Program No selection Weighting 10 Status With PV is valid only in the program operation mode and READY mode and the PV start RUN mode is
88. P and deviation When auxiliary output type is 9 OO When auxiliary output type is set to MFB on non 2G output models When auxiliary output type is set to MV by program mer function on 5G output models When auxiliary output type is set to MV by 3 position proportional control on 3D output models Output 3 Current output 4 to 20mA 0 to 20mA 5 22 Chapter 6 OPERATION 6 1 Turning the Power ON The DCP301 is not equipped with a power switch or protective fuses If necessary prepare these externally When a voltage of 90 to 264Vac is applied across terminals 1 and 2 on the DCP301 display appears for about 10s after which control and other operations are started During controller startup until start of operations the LEDs on the profile display light successively at uneven intervals clockwise from top right The following diagram shows the flow of operations at startup Startup flow Power ON NO RAM backup normal ves y Check start of general reset ENT Press CD key Continuation of program operation constant value oper ation modes Continuation of READY RUN HOLD FAST END modes Continuation of AUTO MANUAL modes Continuation of manual value if in MANUAL mode Continuation of program No segment No Continuation of segment progress time Continuation of display No of basic display state in AUTO mode Parameter factory shipment settin
89. Program copy keys Press 2895 with G held down in the program operation READY mode in the basic display state to move to the program copy screen General reset keys Press 5 and 55 with 5 held down in the READY AUTO mode in the basic display state to move to aie reset confirmation screen This jack is for connecting the loader Objects other than the loader plug should not be inserted into this jack The loader jack is not isolated from internal digital circuits Be sure to cap the loader jack when it is not in use 2 7 Chapter 2 NAMES amp FUNCTIONS OF PARTS 2 3 Input Type and Range No B Inputs Thermocouple Input Format Range No e Temp Range C 0 to 1200 Temp Range 0 to 2400 0 0 to 800 0 0 to 1600 0 0 to 400 0 0 to 750 200 to 1200 300 to 2400 200 0 to 300 0 300 to 700 200 0 to 200 0 300 to 400 0 0 to 800 0 0 to 1800 0 0 to 800 0 0 to 1600 200 0 to 300 0 300 to 700 BUG N rR 0 to 1800 0 to 3300 0 to 1600 0 to 3100 0 to 1600 0 to 3100 W WRe5 26 0 to 2300 to 4200 W WRe5 26 0 to 1400 0 to 2552 PR40 20 0 to 1900 0 to 3400 Ni Ni Mo 0 to 1300 32 to 2372 N 0 to 1300 32 to 2372 PL Il 0 to 1300 32 to 2372 DIN U 200 0 to 400 0 300 to 750 DIN L 200 0 to 800 0 300 to 16
90. R SETUP Setting 0 MFB control conventional estimated position control 1 MFB control conventional only 2 Estimated position control only Note On models other than 2G output models is displayed and setting is not possible Motor valve opening automatic adjust ment 0 Adjustment disabled 1 Adjustment enabled Note On models other than 2G output models displayed and setting is not possible On 2G output models when setting is 2 is displayed and setting is not possible Motor valve opening adjustment fully closed position 0 to fully open adjustment 500 Note On models other than 2G output models displayed and setting is not possible On 2G output models when 1 Z setting is 2 is displayed and setting is not possible Motor valve opening adjustment fully open position fully closed adjustment 500 to 9999 Note On models other than 2G output models displayed and setting is not possible On 2G output models when 1 Z setting is 2 is displayed and setting is not possible Motor valve opening adjustment fully open closed time 5 0 to 240 0s Note On models other than 2G output models is displayed and setting is not possible Chapter 7 PARAMETER SETUP E Description of variable parameter settings key lock Key lock disabled Display of set
91. RAMETER SETUP Item Code Auxiliary output 2 ower limit 4mA Factory Setting User Setting Auxiliary output 2 ower limit 20mA Setting 1999 to 9999U 199 9 to 999 9 Note When the auxiliary output type is MV or MFB the unit is 96 Otherwise the unit is U External switch input RSW5 assignment External switch input RSW6 assignment External switch input RSW7 assignment NOP Fast operation PV start NOP AT start stop NOP Manual auto operation Cancel G Soak by OR conditions Cancel G Soak by AND conditions Direct reverse action inversion 10 to 20 NOP Note On external switch 4 input models played and setting is not displayed When the same assignment is set to two or more RSWs the RSW setting with the lowest No is valid When this setting is set to NOP the controller state is not switched by external switch input ON OFF The controller state can be switched ON OFF by communi cations is dis assignment item 1 assignment item 2 1000 to 5000 Note To set the No add the No of the item to be assigned to to the following values for the setting group assignment item 3 assignment item 4 assignment item 5 assignment item 6 assignment item 7 assignment item 8 containing that item 1
92. abled 1 Changing program settings disabled When P r is set to 1 the following keys are disabled Basic display state gt 89 program copy gt 2 general reset Program setup state FUNG ENT Co tco start of value entry segment insert delete Chapter 7 PARAMETER SETUP 2 MV change limit The MV is increased or decreased by the same value so that the output change is taken as the limit setting value when the output change 96 after PID operation is greater than this limit setting The following example shows the actual change in MV when the MV changes from 2096 to 22 with the change limit setting at 0 5 MV is output at 0 5 setting value incre ments every 0 1s and reaches 22 in 0 4s 22 21 20 gt lt t 01 t 02 t 03 t 04 2 PID operation initial MV PID operation is started in the following cases using the 2 w setting value When the mode changes from READY AUTO to RUN AUTO When the power is turned ON in the RUN AUTO or HOLD FAST END AUTO mode At completion of auto tuning As the PV SP and PID parameters settings bear a relation to PID operation the first MV resulting from PID operation will not necessarily match the 2 41 setting value 7 c PID operation initialization When SP changes suddenly by ADV advance operation rate action in PID operation may cause the MV in the opera
93. ables summarize the phenomena that occur according to how the motor and DCP301 are wired when the motor is automatically adjusted variable parameter 1 setting 1 is input Motor rotation is started from the fully closed position motor is turned as far as possible CCW The values displayed in the lower display in the tables are only examples Alarms are displayed after the motor fully closes or fully opens 9 8 E Normal wiring for direct motor rotation Upper Display Upper Display Lit LEDs Lit LEDs Lower Display Readout decreases from 1000 to 500 and stabilizes Readout increases from 500 to 9500 and stabilizes Lower Display Readout decreases from 9000 to 500 and stabilizes Readout increases from 500 to 9500 and stabilizes Display increases and stabilizes Display decreases and stabilizes Chapter 9 TROUBLESHOOTING Motor Action Motor Action Remarks If the motor rotates CCW when OT2 lights motor terminals 1 and 2 are wired for direct rotation Remarks If the motor rotates CW when 1o 2 and G amp Y are reversed and OT2 lights motor terminals 1 and 2 are wired for reverse rotation GoY reversed 1 m IN Display decreases and stabilizes Display stabilizes at 9999 TOG reversed Display stabilizes at 9999 TOY reversed Display increases and stabilizes Display decreases and stabilizes 142 re
94. acket 3 1 3 5 10 7 Mounting locations eI 3 3 Mounting method 6 3 5 MV change 7 11 N P INS Tere Ren I Eis 3 4 Index 2 O ON OFF control 1 7 13 Optional parts eee IH 10 7 Output processing 5 18 Auxiliary output Control output SP output P Panel cutout 1 3 2 Parameters set 7 1 Pattern link 252r ITE 5 10 8 12 ex mr AC ae m 5 2 8 5 PID operation initial MV 7 11 PID operation 7 11 PID set automatic switching 5 8 PID set NO iod YER E 8 9 PID set 1 5 8 Position proportional control dead zone 7 13 Power ON operation eee 6 1 Power supply 4 6 Profile 2 2 2 3 Program end eee 5 4 Program No display eene 2 5 Program 5 11 5 13 Program operation display 6 3 6 4 6 5 Program patterns csere ee 1 3 5 2 Program patterns selection 6 7 Program protect eee 7 10 Programmer
95. ancel by cL Cancel by external switch input Cancel by communications Change in mode shift to MANUAL mode or READY mode Execution of automatic motor valve opening adjustment on 2G output models When variable parameter setting is changed to 0 When input 1 becomes out of range 1 Handling Precautions 6 12 Auto tuning will not function properly unless the control target is connected The time from start to end of auto tuning varies according to the control target When auto tuning is executed control is stopped OFF and ON outputs are switched in the case of relay output and voltage output and the manipulated variable upper and lower limits of the currently selected PID set are switched several times in the case of current output and position proportional output If this causes controller trouble manually set the PID value Sometimes a suitable PID value cannot be obtained depending on the control target If this happens manually set the PID value Chapter 7 PARAMETER SETUP 7 1 Parameter Setup Parameters can be set up when the DCP301 is in the basic display state If the DCP301 is not in the basic display state press C5 to set the controller to the basic display state E Selecting the setting group in the parameter setup Parameter setup is divided into two stages setting group major item and individual item minor item If you press C in the basic display state the display change
96. and P01 The PV lower limit alarm does not occur with code F50 However note that the PV lower limit alarm occurs at a disconnection when input has been downscaled when input is disconnected during setup The number of digits past the decimal point for dc current and dc voltage is programmable within the range 0 to 3 2 9 Chapter 3 MOUNTING 3 1 External Dimensions A A 82 H ERE HI Fai HA xi Jr xh EDT ETE p B T iip re j i Spt ali sens Pee b exi Back plate Unit mm 106x104 4 Mounting bracket 8140541 1 001 Soft dust proof cover set sold separately 81446087 001 Hard dust proof cover set sold separately 81446083 001 Terminal cover set sold separately 81446084 001 B B wh Bi liari PPLP E j lu aT a t ibit 90 2 110 5 me et me Terminal screw a Add on terminal base 3 1 Chapter 3 MOUNTING 3 2 Panel Cutout Dimensions Use a steel panel of at least 2mm in thickness for mounting the controller Unit mm Panel cutout dimensions Panel cutout dimensions during multiple mounted recommended OO 2
97. andling Precautions added Item of Altitude added Description change based on the European standards revision HONEYWELL SERVICE CENTERS NETHERLANDS NORWAY HONEYWELL BV HONEYWELL A S Laaderhoogtweg 18 Askerveien 61 NL 1101 EA AMSTERDAM ZO PO Box 263 THE NETHERLANDS N 1371 ASKER Tel 31 20 56 56 911 NORWAY Tel 47 66 90 20 30 POLAND HONEYWELL Ltd PORTUGAL UI Augustowka 3 HONEYWELL PORTUGAL LDA PL 02981 WARSAW Edificio Suecia 11 POLAND Av do Forte nr 3 Piso 3 Tel 48 2 642 25 70 CARNAXIDE 2795 LINDA A VELHA REPUBLIC OF IRELAND PORTUGAL HONEYWELL Tel 351 4172 602 Unit 5 Long Mile Road REP OF SINGAPORE DUBLIN 12 HONEYWELL PTE LTD Republic of Ireland BLOCK 750E CHAI CHEE ROAD Tel 353 1 565944 06 01 CHAI CHEE IND PARK 1646 SINGAPORE RUSSIA REP OF SINGAPORE HONEYWELL INC Tel 65 449 7609 Tryokhprundny Pereulok 11 13 SU 10 3001 MOSCOW SLOVAK REPUBLIC Tel 7095 29 92 531 HONEYWELL Trnavska 3 SOUTH AFRICA 831 04 BRATISLAVA HONEYWELL LTD SLOVAKIA 34 Harry Street Tel 42 7 601 23 Robertsham JOHANNESBURG 2001 SPAIN REPUBLIC OF SOUTH AFRICA HONEYWELL Tel 27 11 680 3440 Josefa Valcarcel 24 PO Box 29106 SWEDEN 28080 MADRID HONEYWELL A B SPAIN Storsatragrand 5 Tel 34 1 32 02 112 S 127 86 STOCKHOLM SWEDEN SWITZERLAND Tel 46 8 775 55 00 HONEYWELL A G Hertistrasse 2 UNITED KINGDOM 8304 WALLISELLEN HONEYWELL HOUSE SWITZERLAND Charles Square Tel 41 1 839 2525 BRACKNELL BERKS RG12 1EB UNITED KINGDOM U S A Tel 44
98. as variable parameter The result of this operation is taken as SP This functions as a limitter when setting or changing the SP in constant value data setup n the constant value operation mode this functions as a limitter on the value obtained by adding the SP set to the constant value operation data to the SP bias variable pa rameter The result of this operation is taken as SP lt 1 auxiliary output 1 lower limit H x amp auxiliary output 1 upper limit 5 7 auxiliary output 2 lower limit n rs DO auxiliary output 2 upper limit This is the scaling setting for auxiliary output The values of the upper limit setting and lower limit setting can also be inverted n the following example the type is set to MV at auxiliary input 1 12mA is output when MV is 100 and 20mA is output when MV is 0 In the following figure MV is 200 when virtually calculated at 4mA Accordingly the setting of Vand amp become 200 0 and 0 0 respectively Auxiliary output 1 EUA D 08 12 mA 4 7 33 Chapter 7 PARAMETER SETUP 5 5 time display 7 34 y fe r DN i j af D Y 1 PV display 0 Remaining segment time Total operation time This selects the time display in the basic display state in the program operation mode When set to 0 in the READY mode the time setting value of the currently selected s
99. asic display state Cause Remedy Program selection by external switch input not 0 Set all external switch inputs RSW8 to 12 OFF The controller is not in the READY mode The controller is in the constant value opera tion mode 4 Reset the controller af Set constant value operation data 2 a setting to 0 Key lock is enabled Set variable parameter setting to 0 to 2 E The program No does not change by pressing c in the basic display state Cause Remedy Program selection by external switch input not 0 Set all external switch inputs RSW8 to 12 OFF The controller is not in the READY mode The controller is in the constant value opera tion mode Reset the controller 4 Set constant value operation data 2 2 setting to 0 Entry changeable display state by cv in MANUAL mode DISP Press 225 Key lock is enabled Set variable parameter setting to 0 to 2 E The controller does not change to RUN mode by pressing Y in the basic display state Cause Remedy The currently selected program in READY mode has not been set up Select an already set up program The controller is in the END mode Reset the controller to READY mode Key lock is enabled Set variable parameter 4 setting to 0 to 2 Bi The controller does not change to HOLD mode by pre
100. creates an endless loop If the SPs at the link source end point and the link desti nation start point do not match the SP changes in a stepped manner during link operation When cycle operation has been set the pattern link func tion works after cycle operation has ended After pattern link operation ends operation begins from the No 1 seg ment of the link destination pattern so operation is re started with the settings of events 1 to 3 and time events 1 to 5 cleared If PV start is programmed to the link destination pattern the PV start function operates after the link is made After the link has been made PID operation is not ini tialized and 1s continued SP Program No 2 pattern linked to program No 1 1 Time Program No 2 Time gt Time Program No 1 Program No 2 gt lt gt 5 3 Modes E Mode types Program operation Chapter 5 FUNCTIONS The following modes are available on the DCP301 Mode Program operation READY AUTO MANUAL RUN AUTO MANUAL HOLD AUTO MANUAL FAST AUTO MANUAL END AUTO MANUAL Constant value operation READY AUTO MANUAL RUN AUTO MANUAL Operation i
101. data 1 amp setting to 0 3 position control is selected by 3D output Set setup data 5 setting in use to 0 and switch to PID control from 3 position control Programming items are set to display OFF Set setup data 1 4 setting to 0 G Soak items cannot be displayed by repeatedly pressing c program setup state Cause Remedy Programming items are set to display OFF Set setup data 1 2 setting to 0 E PV start items cycle items and pattern link items cannot be displayed by repeat edly pressing c in program setup state Cause Remedy Programming items are set to display OFF Set setup data 1 setting to 0 9 6 Chapter 9 TROUBLESHOOTING B Insertion deletion of segments cannot be confirmed by pressing 25 amp in pro gram setup state Cause Remedy The program setup cannot be changed Set program parameter setting to 0 The program being set up is being operated Reset the controller RUN HOLD FAST END Not pattern item on programming map Move to pattern item on programming map Pattern item of non set segment on program Either move to already set up segment or set up ming map segment E Program deletion cannot be confirmed by pressing 25 25 while entering pat tern items in program setup state Cause Remedy The program being set up is being
102. ditions display value conversion and range At 100 C max of and T thermocouples 1 C1U At 260 C max of B thermocouple 4 5 10 260 800 0 4 5 10 At 800 to 1800 C 0 2 FS 1U At 100 C max of R and S thermocouples 0 2 FS 1U At 100 to 1600 C 0 15 FS 1U At 300 C max of PR40 20 thermocouple 2 5 FS 1U At 300 to 800 C 1 5 5 10 At 800 to 1900 0 5 FS 1U Golden iron chromel thermocouple 1 5K 1U 2 digit range past decimal point by resistance thermometer detector input 0 15 10 At 0 to 10mV range 0 15 FS 1U At 100 C max of DIN U thermocouple 2 10 At 100 to 0 C 1 C 1U At 100 C max of DIN L thermocouple 1 5 C 1U Input sampling cycle 0 1s Input bias current Thermocouple dc voltage input 1 3 max at peak value under standard conditions At 1V min range max Input impedance dc current input 500 10 under operating conditions Measuring current RTD input 1 04mA 0 02mA current flow from terminal A under operating conditions Influence of wiring resis tance Thermocouple Changes in readout value at wiring resistance of 2500 at both dc voltage input ends are as follows by input conversion 0 to 10mV 10 to 10mV Within 35uV 100mV Within 60uV Other Within 750uV 0 01 FS max in wiring resistance range 0 to 100 Range of F01 F33 F38 P01 P33 and P38
103. e Factory User Setting Setting Setting Unused Note Unused 15 displayed and setting is not possible Unused Unused Unused Unused Unused Unused Unused Unused Unused Unused Unused Unused 3 position control 0 3 position control disabled 1 3 position control enabled Note On models not supporting 3D output displayed and setting is not possible Auxiliary output 1 PVI type 5 1 Deviationl 3 MV1 4to7 NOP 8 MFB 9 to 11 NOP Note On models not supporting auxiliary output 1 is displayed and setting is not possible When set to NOP or to MFB on models other than 2G output models output is fixed to 4mA When set to SP or deviation output in the READY mode is fixed to 4mA Auxiliary output 1 1999 to 9999U lower limit amp mA 199 9 to 999 9 Note Auxiliary output 1 When the auxiliary output type is MV or MFB the unit is upper limit 20mA 6 Otherwise the unit is U Auxiliary output 2 0 PVI type 1 SP1 2 Deviation1 3 MV1 4to7 NOP 8 MFB 9 to 11 NOP Note When auxiliary output 2 is not supported displayed and setting is not possible When set to NOP or to MFB on models other than 2G output models output is fixed to 4mA When set to SP or deviation output in the READY mode is fixed to 4mA Mog tae AI o2 DOPO 7 29 Chapter 7 PA
104. e included in the package After unpacking handle the DCP301 and its accessories taking care to prevent damage or loss of parts If an inconsistency is found or the package contents are not in order immediately contact your dealer Product List Model No Remarks See 1 5 How Model Nos Are Configured page 1 5 Mounting bracket 8140541 1 001 The Model No is the parts Sy No for two installation tools User s Manual EN11 6197 This manual Unit indicator label SI units Request The filter on the front of the controller is Covered with a protective film to protect the surface of the controller When you have finished mounting and wiring the controller fix cellophane adhesive tape on the corners of the filter and pull in the direction of the arrow to peel off the protective film Pull towards you 1 Handling Precautions Peeling off the protective film with your fingernail might scratch the surface of the controller Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 GENERAL This chapter describes DCP301 applications features and basic function blocks It also gives a list of model numbers NAMES amp FUNCTIONS OF PARTS This chapter describes the names and functions of DCP301 parts input types and range Nos
105. e of amp disturbance inhibit reset time On heat cool models 2 degrees of freedom does not function Chapter 7 PARAMETER SETUP ON OFF control differential When P is set to 0 0 on both OD and 6D output models control is set to ON OFF control and operational period at that time is set Reverse action Direct action i mE b OFF OFF Differential Differential al gap PV gap PV SP SP Position proportional control dead zone On 2G output models a dead zone between the motor open and motor closed positions is set As a general guideline the minimum value is the value where this dead zone changes to stop motor hunting once a fixed value set to manual output is being output If this value is set without any margin the motor will be operating at all times which will considerably shorten its service life The factory setting is 5 Use this as a guideline and take the control results and motor service life into consideration when setting the dead zone Dead zone setting value Dead zone Open side relay ON Closed side relay ON Control output 96 Heat cool control dead zone On heat cool models this sets how the relationship between heat side output and cool side output should be processed with respect to the MV resulting from PID operation Heat cool control is calculated as follows 2 PID operation m gt Heat side fixed
106. ed Set program parameter F s setting to 0 9 5 Chapter 9 TROUBLESHOOTING E Items cannot be changed by pressing in program setup state Cause Remedy The pattern item has not been set Programming items are set to display OFF Set SP and time data All setup data amp amp to 1 necessary items to 0 settings are 1 Set E Event items cannot be displayed by repeatedly pressing c in program setup state Cause Event type is controller status event ZJ Set event type E Fes E X in event configura tion date to one of 0 to 11 or 50 Programming items are set to display OFF Set setup data amp amp setting to 0 E Time events cannot be displayed by repeatedly pressing co in program setup state Cause Remedy Time event is assigned to segment No event Change event configuration data setting and assign to time event This model does not support time events Select a mode that supports time events option Programming items are set to display OFF Set setup data amp 4 setting to 0 PID set items cannot be displayed by repeatedly pressing c program setup state Cause Remedy PID set auto switching is set to ON Set setup data setting to 0 The controller is set to programmer function by 5G output Set setup
107. ed ON OFF Use no voltage contacts having a sufficient minimum switching ca pability with respect to the contact current and open voltage of the DCP301 When using a semiconductor e g open collector as a no voltage contact use a semiconductor whose contact terminal voltages at contact ON are 3V max and whose leakage current at contact OFF is 0 1mA External switch inputs on the DCP301 302 can be connected in parallel When connecting in parallel with other controllers thoroughly check the condi tions of the other controller before configuring the control system 4 14 Chapter 4 WIRING Internal circuit for controller components for connecting external switch inputs Standard terminal base Add on terminal base External External switch switch input input 4 15 Chapter 4 WIRING 4 13 Connecting for Communications Some controller models support the RS 485 communications interface Select the RS 485 communications models by selected the required catalog No Connect as follows Handling Precautions The DCP301 operates as a slave station BB RS 485 interface 4 16 Add on terminal base 1 Handling Precautions Multi drop connection of slave stations is possible Make sure that different addresses are set for each slave station Provide terminating resistor total of 4 in the case of a 5 wire system connec tion on both ends of the communications path Use terminating resistor
108. ed blinks in the MANUAL mode when control ler functions are selected EN EN Output value 96 Output state of events 1 to 3 The digit to which SP values can be entered blinks in the MANUAL mode when pro grammer functions are selected 6 5 Chapter 6 OPERATION Display 3 Motor valve opening Output state of events 1 to 3 This display is exclusive to 2G output models output catalog No appended with 2G Display 4 SOUT Cool side output Output state of events 1 to 3 This display is exclusive to heat cool output models output catalog No appended with 3D or 5K 6 6 Chapter 6 OPERATION 6 3 Program Selection The program No can be selected on the console within the range 1 to 19 E How to select the program No A When the controller is in the basic display state in the N program operation READY mode Program No 1 i Each press of S increments the program No The key ES key display reverts to 1 after 19 y Each press of decrements the program No The Program No 2 i display reverts to 19 after 1 CD key CSS key Y Program No 3 Y Program No 4 C key CSS key 1 Handling Precautions Both already set or non set program Nos can be selected The program No cannot be selected when selecting the program No by exter nal switch input The program
109. egment is displayed When set to 0 in the RUN HOLD FAST or END modes the remaining time for the currently executing segment is displayed after being rounded down For example if the remaining time is 1h 30min 59s when the time unit is set to h min ool the time display is t 2 P When set to 1 in the READY mode the time display is 7 2 When set to 1 in the RUN HOLD FAST or END modes the time it takes to shift from the READY to the RUN mode is displayed after being round down Also after eo 9 ve 44 4 5 1 the time display changes to 5 6 i For example if the remaining time is 101h 30min 59s when the total operation time is ool Z2 re set to h min the time display is 6 2 0 In the FAST mode the time display changes according to the FAST scale if this pa rameter is set to either O or 1 This selects PV display in the basic display state You can select between numerical display or no display at all The setting of this parameter does not influence PV related input processing PID operation event output auxiliary output and alarm display Also to eliminate PV alarm display or PV alarm event output select the thermocouple range by the input range to short circuit the input terminals cold junction compensation 0 Compensated internally 1 Compensated externally This selects how thermocouple cold junctions are to be compensated When set to 1 carry out 0 compensa
110. en the programmer function is selected operation is bump less regardless of the setting of Preset manual value 10 to 110 MV1 Note When setting is 0 is displayed and setting is not possible MV in READY mode 10 to 11096 MV1 MV1 heat Note cool output This setting is invalid even if the programmer function is selected by 1 amp setting On heat cool models this setting functions as the MV heat setting in the READY mode MV cool in READY 10 to 11096 mode MV1 heat Note cool output When the model is not a heat cool model is displayed and setting is not possible Main output type 0 MV1 output controller function CH1 1 SP1 output programmer function Note When the model is not 5G output model is displayed and setting is not possible SP1 main output 1999 to 9999U lower limit 4mA Note setting When the model is not a 5G output model and 8 setting is 0 on a 5G output model is dis SP1 main output played and setting is not possible upper limit 20mA The relationship between the analog outputs and SP1 setting can be inverted by inverting the upper and lower limit values Unused Note Unused 15 displayed and setting is not possible Unused Unused Unused Unused Unused Unused Unused Unused a m 4 7 28 Chapter 7 PARAMETER SETUP Item Cod
111. entered regardless of the PV start setting in the program Note however that RUN mode is entered from the start point of the selected segment in READY mode when there is no SP for the PV start With G Soak cancel by OR conditions G Soak standby is canceled when the external switch turns ON or when the PV enters the G Soak width With G Soak cancel by AND conditions G Soak standby is canceled when the exter nal switch turns ON or when the PV enters the G Soak width When the external switch turns ON by direct reverse action switching control opera tion is the opposite to that set in setup parameter amp When the external switch turned OFF control operation is that set in setup parameter Chapter 6 OPERATION E Program selection The program can be selected in the program operation READ Y mode The table below shows program selection by external switch inputs Two external switch states are pro vided for selection of programs 10 to 15 When program selection by external switch inputs is set to 0 the program can be selected by the console keys and by communica tion with a personal computer External Weighting Switch No RSW8 RSW9 RSW10 RSW11 RSW12 Program No Selection External Switch No RSW8 RSW9 RSW10 RSW11 RSW12 Program No Selection External Weighting Switch No RSW8 OFF ON OFF RSW9 RSW10 RSW11 RSW12
112. er 7 PARAMETER SETUP Proportional band PID set 3 Factory Setting User Setting Reset time PID set 3 Rate time PID set 3 MV lower limit PID set 3 MV upper limit PID set 3 Manual reset PID set 3 Brake PID set 3 Disturbance inhibit proportional band PID set 3 Disturbance inhibit reset time PID set 3 Disturbance inhibit rate time PID set 3 Proportional band PID set 4 Reset time PID set 4 Rate time PID set 4 MV lower limit PID set 4 MV upper limit PID set 4 Manual reset PID set 4 Brake PID set 4 Disturbance inhibit proportional band PID set 4 Disturbance inhibit reset time PID set 4 7 24 Disturbance inhibit rate time PID set 4 Setting zm When variable parameter 2 F zi setting is 1 2 degrees of freedom PID enabled the parameter P lt zi ideal for control when SP changes and the param eter d P ot t e g ideal for inhibiting disturbance during settling are automatically switched Decreasing the proportional band F F value improves controllability However it also makes overshoot or hunting more likely to occur Use of the controller on a motor or actuator shortens the controller s life Do not set the proportional band P zi F to too small a value Decreasing the reset time f improves trackability However it also mak
113. es cycling caused by integrating action more likely to occur When setting is 0 integrating operation for inhibiting disturbance also functions Increasing the rate time s allows overshoot to be inhibited more easily However it also make hunting more likely to occur as the controller reacts to minute changes in PV In a temperature control system setting the rate time to 1 to 1 of the integrating time is generally consid ered to be appropriate In a pressure or flow rate control system derivative action causes hunting Either set the setting to 0 0 to disable derivative action or decrease the setting so that derivative action is almost negligible The latter solution is more frequently adopted The MV upper and lower limits gt a function as integrating limits When the MV reaches the upper or lower limit integration no longer functions This prevents reset wind up that occurs when the PV has not risen for a long time Manual reset E is a setting for eliminating offset that occurs during proportional action integrated action disabled For manual reset set the MV ideal for deviation 0 Increasing the brake value increases the overshoot inhibit effect However it also lengthens the rise time Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting Proportional band PID set 5 Reset time PID set 5 Rate time PID set 5 MV lower limit P
114. etected The corresponding alarm code is displayed when this error is detected RAM backup error An error in the RAM backup function has been detected When this error is detected a general reset is carried out An alarm code is not displayed for this error Board configuration error An error in the board configuration combination of different PCBs has been detected according to the catalog No of the controller The corresponding alarm code is displayed when this error is detected E Self diagnostics at each sampling cycle Analog input error A probable cause of this error is a disconnected analog input This error is detected when the analog input is outside the 10 0 to 110 0 range The corresponding alarm code is displayed when this error is detected MFB motor feedback input error Disconnected MFB input or a short circuit has been detected on 2G output models The corresponding alarm code is displayed when this error is detected Intermittent self diagnostics during operation Program error An error in the program setup data stored to backup RAM has been detected The corresponding alarm code is displayed when this error is detected Parameter error An error in the parameter setup data stored to backup RAM has been detected The corresponding alarm code is displayed when this error is detected Low battery voltage error A drop in the battery voltage for backing up RAM data has been detected
115. ets 3 position control operation 3 position control operation 12 3 position control Setting Setup data Variable parameters tad OA Setting Setup data pes control Variable parameters LOL LC ti M Bene FU T MV in READY mode heat MV in READY mode cool Pogo modes MV heat Output 1 time proportional output cycle relay voltage output Setting Variable paramete Dir D Voltage output 1 adjustment voltage output Setting Setup data 18 Output 1 Time proportional relay output Current output 4 to 20mA 0 to 20mA Time proportional voltage output Setting Setup data amp READY AUTO modes Setting Setup data 7 MV cool Output 2 time proportional output cycle relay voltage output Setting Variable parameter 2 Voltage output 2 adjustment voltage output Setting Setup data mal J Output 2 Time proportional relay output Current output 4 to 20mA 0 to 20mA Time proportional voltage output 5 21 Chapter 5 FUNCTIONS SP output When the DCP301 is selected for use as a programmer control output is operational On 5G output models SP output is processed is as follows Main output types Setting Setup data amp Upper lower
116. event In this case the event item on the programming map is skipped and not displayed 8 7 Chapter 8 PROGRAM SETUP E Setting up time events 1 to 5 1 In the setting display state move to the event 1 to 5 items of the segment to be set up on the programming map 2 If you press the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press C4D or to set to the No 1 setup ON time setting Setting range 0 00 to 99 59 h min min s 0 0 to 599 9 0 1s Select either of h min or min s as the time unit in setup data amp is substituted by as it cannot be displayed ENT 4 When you press blinking on the upper display stops The lower display then starts blinking to indicate start of entry to the No 2 setup When CS C5 are pressed the upper and lower displays both return to and blinking stops 5 Press G or to set to the No 2 setup ON time setting Setting range ON time setting 0 01 to 99 59 h min min s ON time setting 0 1 to 599 9 0 1s ENT 6 When you press blinking on the upper display stops FUNC CLR When C gt CC are pressed the upper display returns to and stops blinking Display Program No Segment No ON time setting value Pattern OFF time setting value tendency LEDs corresp
117. f two ways when memory contents are damaged 1 4 7 5 is displayed when the controller is turned ON and regular operation is not started If this happens press C355 to execute a general reset This restores parameter set ups to factory settings and clears the program setup 2 Regular operation is started when the controller is turned ON and one or both of alarm codes Ai 9 amp and or 5 1 is displayed 9 13 Chapter 10 SPECIFICATIONS 10 1 Specifications Specification Number of programs 19 Number of segments 30 per program Segment setting system RAMP X system Set by set points SP and time Segment time 0 to 99h 59min or 0 to 99min 59s time unit selectable Basic time accuracy 0 01 0 15 delay when segment time setting 0 Events 3 Set operating point Time events 5 Set ON and OFF times PID set No Set 0 to 8 Set 0 for continuation of previous segment Set 0 to 4 on heat cool models G Soak Sets G Soak width 0 to 1000U PV start Sets program ON OFF Cycle Sets program count 0 to 9999 Pattern link Sets program No 0 to 19 0 no link Tag Sets 8 alphanumerics for each program not displayed on controller Input type Thermocouple resistance temperature detector dc voltage dc current multi range See pages 2 8 and 2 9 Input readout accuracy 0 1 FS 1U varies according to standard con
118. for each segment and control output is calculated by each of the PID parameters By PID set auto switching the SP full scale is divided into eight zones according to the settings of P to P T1 and the PID constant to be used according to the SP value is automatically selected to calculate the control output G Soak guarantee soak G Soak ON OFF and G Soak width can be set for each seg ment The G Soak time can also be set by the variable param eter 5 5 item The G Soak function ensures a segment execution time with PV close to SP G Soak functions not only in soak segments but also in ramp segments At the segment start point PV and SP are compared and the absolute value of the resulting deviation continues for the G Soak time or longer When the absolute value is smaller than the G Soak width operation of that segment is started The controller is in the G Soak standby state until this condi tion is satisfied and the linear lamp on the left of the profile display blinks The operation state is the same as hold at the segment start point time is set to 0 However note that in the FAST mode the controller does not enter the G Soak standby state even if G Soak is set to ON The G Soak standby state can also be canceled by external switch output The following cancel conditions can be selected by the setup date 5 Z to C 5 settings 1 G Soak cancel when external switch input contact is ON or PV sa
119. g Delete entire program Program operation mode READY mode AUTO mode Program No 1 1 segment No 1 Segment progress time 0 Cancellation of auto tuning smart tuning Cancellation of MFB automatic adjustment by 2G output Initialization of G Soak standby time Initialization of PID operation Initialization of event output state Setting display state Basic display state Display No of basic display state in MANUAL mode Start of operations o Handling Precautions With the following modes and items the state when the power is turned OFF continues when the power is turned back ON READY RUN HOLD FAST END modes AUTO MANUAL modes MANUAL values in MANUAL mode Program No segment No Progress time in segment Display No if in basic display state in AUTO mode 6 1 Chapter 6 OPERATION 6 2 Switching the Basic Display The basic display state of the controller collectively refers to the display state of the program No display segment No display upper display lower display basic indicator LED lamps and event LEDs Each press of 55 successively switches the basic display state Operation of other displays and LEDs is carried out in the same way even when setting up parameters for example However switching by amp 55 is not possible The following figure shows the conventions used for displays in this manual Program segment No Display In the program operatio
120. ge of 4 to 20mA with assured resolution of more than 0 01 mA 4 Thermometer with 0 1 accuracy resolution of more than 0 1 C Chapter 11 CALIBRATION 11 1 Quick Reference Table for Calibration Items DCP301 and DCP302 controllers are numbered using the following format Format items may require different cal ibration procedures as shown in Table 11 1 Function Test Key Test Model number HES CST 1 Basic Model Number Output and Option Model Number 2 Output Number 4 Option1 Number 5 Option2 Number 1 2 3 PV Input Number 4 5 Table 11 1 Calibration Items for Each Model Output 5G 6D Output 0D Output 5K Option1 00 Option1 01 Option1 02 Option1 00 Option1 00 Opti Indicator Test DI Test 1 to 4 DI Test 5 to 12 DO Control Output Ch1 Test DO Control Output Ch2 Test DO Control Output Ch3 Test DO Test 1 to 3 Event DO Test 4 to 8 Time Event PV Input Calibration Gain No 0 to 12 Gain No 16 to 20 CJ Sensor Calibration Current Output Ch1 Output Output Ch2 Calibration 11 2 Output Ch3 Chapter 11 CALIBRATION Table 11 2 Item and Sub Item Table for Calibration Upper Display Shows Lower Display Shows Sub Item Description Item change code Key test Display test Digital input test
121. gram No Segment No Pattern G Soak setting value tendency EV1 to EV3 and T1 to T5 all out e js displayed for the setting values in non set segments The G Soak function does not work in non set segments When setup data 7 2 is set to 1 G Soak items on the programming map are skipped and not displayed E Setting up G Soak time out items 1 In the setting display state move to the G Soak time out item of the segment to be set up on the programming map 2 If you press C55 the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press CO to set to the G Soak time out width setting Setting range 0 00 to 99 59 h min min s 0 0 to 599 9 0 1s Select either of h min or min s as the time unit is setup data 64 js substituted by as it cannot display ENT 4 When you press blinking on the lower display stops When ENS s are pressed the lower display returns to and blinking stops Display Program No Segment No Pattern G Soak time out setting value tendency EV1 to EV3 and T1 to T5 all out e js displayed for the setting values in non set segments The G Soak time out function does not work in non set segments When setup data 14 is set to 1 G Soak time out items on the programm
122. he lower display stops Display Program No Segment No Pattern Cycle count setting value tendency EV1 to EV3 and T1 to T5 all out The settings are common to all segments as the cycle items are setting items provided for each program e When setup data 1 is set to 1 cycle items on the programming map are skipped and not displayed 8 11 Chapter 8 PROGRAM SETUP E Setting up pattern link items 1 In the setting display state move to the pattern link items on the programming map The settings are common to all segments as the pattern link items are setting items provided for each program 2 If you press 5 the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press CD or to set to the No 1 setup pattern link setting Setting range 0 to 19 0 Pattern link disabled 1 to 19 Pattern link destination program No ENT 4 When you press blinking on the lower display stops Program No Segment No Display Pattern Link destination program No tendency EV1 to EV3 and T1 to T5 all out The settings are common to all segments as the pattern link items are setting items provided for each program e When setup data 1 is set to 1 pattern link items on the programming map are skipped and not displayed E Deleting programs
123. heat cool output 0 to 100 for the control output becomes 0 to 20mA Note however that at 096 or less the current is OmA At output 1 mA or less accuracy is 0 5 In the case of setup 103 current output including heat cool output and auxiliary out put 0 to 100 for the control output becomes 0 to 20mA Note however that at 0 or less the current is OmA At output 1 mA or less accuracy is 0 5 e When the input 1 range type 3 is an RTD in setup 241 Zener barrier adjustment 5 0 is displayed 7 37 Chapter 7 PARAMETER SETUP 7 Input 1 Zener barrier adjustment 7 38 The following adjustment must be made when using a Zener barrier 1 Turn the DCP301 OFF When you have finished mounting and wiring the DCP301 short circuit across A and B on the terminals of the RTD Zener barrier 32 DCP301 Zener barrier A Zener barrier 2 Turn the DCP301 ON again and set setup data 77 setting to 241 For details on how to change settings see 7 1 Parameter Setup page 7 1 Short circuit 3 Display the setup data 4 setting 4 Press E to display the difference A B between the resistances of the Zener bar rier connected to leads A and B on the lower display 5 Press 5 to memorize the difference A B between the resistances to the control ler 6 Press 25 to set the DCP301 to the basic display state 7 Turn the power
124. her of h min or min s is selected as the time unit in setup settings Select either remaining segment time or total operating time in setup settings as the details whose time is to be displayed Display 6 Program No Segment No Pattern Number of remaining cycles tendency Output states of events 1 to 3 time events 1 to 5 When the remaining number of cycles is 0 subsequent cycle operation is not carried out Display 7 Chapter 6 OPERATION Program No Segment No eSP eTM Pattern tendency Output states of events 1 to 3 time events 1 to 5 The digit to which SP values can be entered blinks in the MANUAL mode when pro grammer functions are selected Either of h min or min s is selected as the time unit in setup settings Select either remaining segment time or total operating time in setup settings as the details whose time is to be displayed E Display in constant value operation mode 055 functions Display 1 Display 2 Output Model No Display 0D 5G 6D Display 1 Display 2 Display 1 repeated 2G Display 1 Display 2 Display 3 Display 1 repeated 3D 5K Display 1 Display 2 Display 4 Display 1 repeated HERE NT Output state of events 1 to 3 The digit to which SP values can be enter
125. hing power Life Min switching voltage Min switching current Output resolution Time proportional cycle lalb 5A 30Vdc resistive load 5A 120Vac resistive load 4A 240Vdc resistive load 250Vac resistive load 125Vdc resistive load 150W resistive load 960VA resistive load 100 000 operations resistive load at contact rating frequency 30 operations minute 5V 100mA 1 1000 5 to 120s 2G output 1 M M drive relay Contact type Contact rating Allowable contact voltage Max switching power Life Min switching voltage Min switching current MFB motor feedback inp Control at MFB motor fee 1 2 circuits 2 5A 30Vdc L R 0 7ms 120Vac cosg 0 4 2A 240Vac cosg 0 4 250Vac cosg 0 4 125Vdc L R 0 7ms 75W L R 0 7ms 480VA 9 0 4 100 000 operations cosg 0 4 at contact rating frequency 30 operations minute 5V 100 ut range 100 to 2500Q dback disconnection ON OFF for continuation of operation according to MFB estimated position can be selected 5G output 1 5K outputs 1 2 Auxiliary outputs 1 2 Current output 4 to 20mA Output current Allowable load resistance Output accuracy Output resolution Inrush current Max output current Min output current Output updating cycle Open terminal voltage 4 to 20 0 to 20mAdc 6000 max under operating conditions 0 1 FS max under standard condi tions 0 5 FS at o
126. iation SP MV MFB Controller status events RUN HOLD FAST END READY RUN HOLD FAST END G Soak standby MANUAL auto tuning executing constant value operation MFB estimated position control sum of all alarms PV range alarm controller alarms low battery voltage setting on console ADV Time events Event standby ON OFF selectable Event hysteresis 0 to 200U event types PV deviation absolute value deviation or SP 0 0 to 20 0 event types MV or MFB Event ON delay 0 to 3600s Time event 1 to 5 settings Time event type Time events segment No events Commu Communications system Communications RS 485 nications standard Network Multidrop DCP301 provided with only slave node functionality 1 to 31 units max Data flow Half duplex Synchronization Start stop synchronization Interface system Transmission Balanced differential system Data line Bit serial Signal line 5 transmit receive lines 3 wire connection also possible Transmission speed 4800 9600bps Transmission 500m max total distance Other Conforming to RS 485 10 5 Chapter 10 SPECIFICATIONS __ Specification O Display characters Char bit count 11bits character Format bits 1 start bit even parity 1 stop bit or 1 start bit no parity and 2 stop 8bits Data length Isolation All inputs and outputs are completely isolated RS 485 communications can
127. ible 7 39 Chapter 7 PARAMETER SETUP Input linearization table approximation Al Factory Setting User Setting Input linearization table approximation A2 Input linearization table approximation A3 Input linearization table approximation A4 Input linearization table approximation A5 Input linearization table approximation A6 Input linearization table approximation A7 Input linearization table approximation A8 Input linearization table approximation A9 Input linearization table approximation A10 Input linearization table approximation A11 Input linearization table approximation B1 Input linearization table approximation B2 Input linearization table approximation B3 Input linearization table approximation B4 Input linearization table approximation B5 Input linearization table approximation B6 Input linearization table approximation B7 Input linearization table approximation B8 Input linearization table approximation B9 Input linearization table approximation B10 7 40 Input linearization table approximation B11 Setting 1999 to 99990 Note When setup data amp amp setting is 0 is displayed and setting is not possible Item An displays input X axis and Bn displays output Y axis In principle set so that A1 is lt 2 2 lt and so forth up to A10 x A11 L
128. ibration Flowchart 2 2 11 5 Chapter 11 CALIBRATION 11 2 Calibration Procedures E Enter calibration mode 1 Release keylock PARA LoC 0 and PrtC 0 2 Press DISP key to permit ordinary indication condition Change to READY RUN and HLD are off and AUTO MAN off modes The following LEDs will illuminate after the above operations RUN LED is OFF HLD LED is OFF MAN LED is OFF PROG Display Program No Display SEG Display Segment No Display e 8 688ga Upper Display ORUN om ESEGHHEB 68888 Lower Display OPRG EE 0 0012 0018 OOTI 2 0073 OEVI OEV2 OEV OT OT OM OT OEV2 OEV3 OT 2 OT4 OT5 PROG _RUN HOLD DISP Oo c Cc FUNC AM PARA Go LOADER AT ENT eC Figure 11 2 3 To enter calibration mode hold down the FUNC key and press ENT key and J key simultaneously The display will show the symbols described in Figure 11 3 If the indication is dif ferent repeat the above procedure after pushing DISP key to refresh the display 4 To select individual calibration items press T J lt or keys to select the item by scrolling then PARA key and ENT key The order of calibration items is described in Table 11 2 00 00 PROG SEG Ol D aa gz E 888 ORUN ARTERE OMAN E amp ee PROFILE OPRG OBAT OAT OOTI 0072 0073 OEVI OEV2 OEV3 OT 072
129. ightning Failure to do might cause fire or faulty operation o o o e e e o 4 1 4 2 Handling Precautions Before wiring the DCP301 check the controller catalog No and terminal Nos on the label on the rear of the body After wiring the DCP301 be sure to check the wiring for any mistakes Maintain a distance of at least 50cm between I O leads or communications leads and the power lead Also do not pass these leads through the same piping or wiring duct When wiring with crimped terminals take care to prevent contact with adjacent terminals When connecting the DCP301 s thermocouples in parallel to other controllers make sure that the total input impedance of the other controller is at least 1MQ If the input impedance is less than 1MQ the DCP301 may not be able to detect sensor disconnection When inputting the DCP301 s I O parallel connection in case of input to an A D converter or analog scanner read data may fluctuate To prevent this adopt one of the following measures 1 Use a low speed integrating type A D converter 2 Insert an isolator without a switching power supply between the DCP301 and A D converter 3 Average data on a personal computer when reading data 4 If possible set a filter for the input Provide the wiring for the instrument power supply with a mains power shutoff switch within reach of the instrument operator Provide the wiring for the instrument power su
130. igure and compare with segment 10 in the END mode ON time TN ON 0 When the ON time is set to 0 no OFF time OFF time b setting or OFF time is greater than 0 output becomes OFF at time 0 Output ON bo __ If output at the previous segment end point was Output OFF continued ON at this time the output status at the seg ment switching point does not momentarily Segment 7 become OFF 7 G Soak standb ONt y See segments 5 and 6 in the figure 0 n rm p E x i OFF time The G Soak standby time is not included in the Y ON and OFF times Output Segment time start 3 See segment 7 in the figure Output OFF 5 6 If the ON time is set to 0 in the case of G Soak standby output becomes ON from the G Soak standby state and completion of the G Soak standby time The output time G Soak time OFF time See segment 8 in the figure ON and OFF time the segment end point are valid in the case of the final segment END mode See segment 10 in the figure Segment No events Segment N Chapter 5 FUNCTIONS Segment T 8 the ON time is started at ON time OFF time Output ON settings the same time as Output OFF G Soakstandby i When ON 0 output turns when there is input to iSsegment 8 4 Segment 8 time start MEM Segment 9 ON time OFF time Output ON Output OF
131. ime event outputs options and CPL communications options The add on terminal base is provided only on models that support optional external switch inputs 8 and time event outputs PA D cS cS gt Lock screw Fixes the case to the body Key cover Cover for preventing erroneous operation 2 1 Chapter 2 NAMES amp FUNCTIONS OF PARTS 2 2 Console The console comprises keys for operating the controller displays and LEDs Bi Basic display state B Display 2 2 Program No display Mode indicator LED lamps Event LEDs The basic display state is the state in which the controller operating state is displayed on the console When the power is turned ON the controller is in this state Key operation changes the controller from the basic display state to one of the parameter setup program setup program copy or general reset states Key operation also returns the controller to the basic display state Power ON Parameter setups Program setups Basic display states Program copy General reset Segment No display Basic indicator LED lamps Upper display Lower display Low battery voltage LED BAT Control output state LED Profile display Program No display In the basic display state this display indicates the currently selected program No In the program setup state this display indicates the program No curren
132. imped terminals to prevent the lead from coming loose from the terminal When wiring with crimped terminals take care to prevent contact with adjacent terminals The recommended tightening torque for the terminal screws is 0 78 to 0 98Nem 4 4 Chapter 4 WIRING 4 4 Layout of Terminals and Recommended Lead Draw out Direction Wiring is carried out on the standard terminal base or add on terminal base The following diagram shows the recom mended draw out directions for the leads on the standard terminal base The lead draw out directions are the same when using the add on terminal base 1 to 10 to left 11 to 20 to left 90 to 264Vac 50 60Hz 20 d 1 Ee BIS 8 1 7 21 to 26 to left 26 to 34 to right gt EXTENTION RS DO 485 LOAD 67 SDA 228 68 508 69 8DA 60 noB E 56 Do not use unused terminals as a repeater terminal because that may cause the controller damage LILI o ELT molum Lead draw out direction i c tom moto MOTTON a Honeywell JB MADE IN JAPAN 40820700500 1819 _ or IH ioe EHIGE HE H Lead draw out direction Standard terminal base 4 5 Chapter 4 WIRING 4 5 Connecting the Ground and Power Supply Bi Power supply Connect the DCP3
133. in setup data 74 Use shielded cable only 4 11 Chapter 4 WIRING 4 10 Connecting Event Output relay output Event outputs and EV2 contact and event output EV3 is lalb Event outputs are connected on the standard terminal base Standard terminal base 4 Contact rating resistive load EV1 1 i coad P S a 1A 30 250Vdc Power supply 6 Q Contact rating resistive load ae o E EV2 1 1A 30 250Vdc Power supply EV3 lab Contact rating resistive load 9 2A 30 250Vdc Power supply Minimum switching current 10mA Handling Precautions When switching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 10 min 4 12 Chapter 4 WIRING 4 11 Connecting Time Event Output open collector Optional time event outputs T1 to T5 open collector outputs can be added on Time event outputs are connected on the add on terminal base Add on terminal base T1 49 Load T2 Maximum load current 70mA load I 50 OFF leakage current 0 1 max Load T3 Load T4 62 Load 5 Load _ External power supply ue 10 to 29Vdc 8 8 o Handling Precautions Be sure to connect terminal 55 to the terminal of the external power supply Otherwise open collector output will not fu
134. indicate start of entry to the No 2 setup FUNC CLR 3 When C gt CC are pressed the upper and lower displays both return to and blinking stops 5 Press or to set to the No 2 setup ON time setting Setting range ON time setting 0 01 to 99 59 h min min s ON time setting 0 1 to 599 9 0 1s When you press 5 blinking on the upper display stops FUNC CLR 6 When C gt C are pressed the upper display returns to and stops blink ing Display time event Program No Segment No ON time setting value Pattern OFF time setting value tendency LEDs corresponding to EV1 to EV3 lit T1 to T5 all out e js displayed for the setting values in non set segments When setup data amp amp is set to 1 event 1 to 3 items on the programming map are all skipped and not displayed When the event type is set to time event and the ON time is set to 99 59 is displayed for the ON time and the display does not blink In this case the OFF time cannot be set When the event type is set to time event and the ON time is set higher than the time setting of the pattern item event output at that segment is OFF However note that event output is ON when the mode changes to the END mode at segments whose ON time and pattern item time are equal When event type is controller status
135. indicates 4 00mA then press ENT key 2 Press PARA key until the PROG SEG display shows 04 06 Scroll 7 J lt or gt keys until meter indicates 20 00mA then press ENT key 11 12 11 3 Set Up PV CH1 64 83 leads OO OO Millivolt sources Millivolt sources Gain No 0 to 7 Gain No 16 to 17 64 63 82 80 29 28 Copper leads eie OEC Decade resistance box Decade resistance box Gain No 11 to 12 0 Gain No 20 0 Copper leads o0 Signal generators 4 20 Gain No 8 Chapter 11 CALIBRATION Copper leads Decade resistance box Decade resistance box Gain No 9 to 10 Gain No 19 64 63 82 60 09 08 a OO Decade resistance box Decade resistance box Gain No 11 to 12 100 Gain No 20 100 Copper leads OG Millivolt sources Gain No 18 11 13 Chapter 11 CALIBRATION OUT OUT OUT CH2 CH3 leads Digital ammeter Figure 11 11 Current Outputs 11 14 ujeneg epo PEIS Ad 1no euum YLOS H LHO eos o ON 195 Cid 330 2 G juo4 8 1 g 143949 juo e Wang 1ue 3 waned sw Swe 02 6L 8L Zl 91 SL vL L
136. inear interpolation is carried out between points on the linearization table The ends of the linearization table are fixed to AO 2000 2000 and A12 B12 10000 10000 When Ans X lt An 1 Y becomes X An Bna Bn Ana An Bn Chapter 7 PARAMETER SETUP E Description of table data settings t d r H to p D n n 2 E y DO to n X ba These settings are for the A axis input and B axis output settings of input 1 linear ization table approximation Both ends of the linearization table are fixed at 2000U 2000U and 10000U 10000U The linearization table is formed by connecting 11 points of table data settings be tween the two ends Table data is set not by percentages but directly by engineering unit When the range type is set to linear set scaled values Fixed value i 10000 10000 A axis input Fixed value 2000 2000 Points on the broken line An and Bn must be set so that they increase in the following way B1 0 0 gt Bz 100 100 and so forth If set points break this relation ship the point in conflict must be excluded to create the linearization table B axis B axis A A Excluded 2 B2 2 B2 A1 B1 A1 B1 L t When t
137. infra red thermocouple RT50 is connected to input 1 7 31 Chapter 7 PARAMETER SETUP Item Code Factory User Setting Setting Setting Expansion setting 2 0 Expansion disabled 1 Expansion enabled Note This setting is for service use only Unused Note 15 displayed and setting is not possible Station address 0 to 127 Note On models not supporting communications displayed and setting is not possible 0 disables communication 0 9600bps even parity 1 stop bit 1 9600bps no parity 2 stop bits 2 4800bps even parity 1 stop bit 3 4800bps no parity 2 stop bits Note On models not supporting communications displayed and setting is not possible Unused Note Unused 15 displayed and setting is not possible Unused Unused Special functions Note Normally set to 0 Input 1 zener barrier Note adjustment js displayed and setting is not possible Unused Note 15 displayed and setting is not possible CPL communica 0 Add on terminal tions port selection 1 to 15 Loader jack communications address PID type 0 Improved 1 Compatible with DCP200 Unused Note js displayed and setting is not possible Hardware type 1 Note Hardware type 2 This setting is for service use only and can only be ROM ID verified ROM item ROM revision Transmission rate character format r au m 1 x m XJ rs 4 m
138. ing map skipped and not displayed 8 10 Chapter 8 PROGRAM SETUP E Setting up PV start items 1 In the setting display state move to the PV start items on the programming map The settings are common to all segments as the PV start items are setting items provided for each program 2 If you press 5 the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press C4D or to set to the No 1 setup PV start setting Setting range 0 to 1 0 PV start disabled 1 PV start enabled ENT 4 When you press blinking on the lower display stops Display Program No Segment No Pattern PV start setting value tendency EV1 to EV3 and T1 to T5 all out The settings are common to all segments as the PV start items are setting items pro vided for each program e When setup data 7 is set to 1 PV start items on the programming map are skipped and not displayed E Setting up cycle items 1 In the setting display state move to the cycle items on the programming map The settings are common to all segments as the cycle items are setting items pro vided for each program 2 If you press 5 the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press or to set to the No 1 setup cycle setting Setting range 0 to 9999 ENT 4 When you press blinking on t
139. ing three states in the RUN HOLD FAST and END modes Heat side Output Cool side Output OFF 0 096 ON 100 0 OFF 0 096 OFF 0 0 ON 100 096 OFF 0 096 Output heat Output cool EE _ OFF OFF ie 1 Handling Precautions Even in 3 position control output is time proportional in the READY mode This is set in setup data Z amp MV heat in READY mode 7 MV cool in READY mode When connecting an actuator that may burn by time proportional output set setup data 5 and that output in the READY mode is 0 7 15 Chapter 7 PARAMETER SETUP i LU motor control method selection 0 MFB control conventional estimated position control 1 MFB control conventional only 2 Estimated position control only 0 MFB control conventional estimated position control 1 When MFB Motor Feed Back input is normal motor position is controlled by the actually measured MFB When MFB input is in error the motor position is controlled by an estimated MFB value This state is referred to as estimated position control state For example when the motor rotates at a position where the feedback potentiometer has deteriorated MFB input changes suddenly This sudden change is detected as an error and the correct MFB position is estimated The motor position is also controlled by the estimated MFB value when the MFB disc
140. ingly the controller is in a similar state to the HOLD mode even in the RUN or FAST modes 6 11 Chapter 6 OPERATION Auto tuning in all instances involves calculating the downtime and critical sensitivity of the line according to two limit cycles and PID values according to suitable charac teristic equations for each and automatically writing these PID values During execution of auto tuning PV fluctuates according to fluctuations in MV Be fore executing auto tuning make sure that fluctuations in PV will not cause controller trouble Normally suitable values are written by setting variable parameter At setting to 1 or 3 However when executing auto tuning on a line that easily overshoots either set to 2 or also use smart tuning for carrying out overshoot inhibit control Setting to 3 ex ecutes AT by neural net so that the suitable value is calculated for wider range applica tions The point at which output at auto tuning is inverted lower limit to upper limit and vice versa is determined as follows from SP and PV at start of auto tuning At start At SP PV operation X i Time i i Time AT start Normal end AT start Normal end Auto tuning can be started by C5 external switch inputs and communications Dur ing auto tuning the AT LED blinks If one or more of the following conditions occurs during auto tuning auto tuning is canceled without PID constants being written and the AT LED goes out C
141. ion RESET ADV Y END AUTO READY AUTO RUN AUTO HOLD AUTO END MANUAL READY MANUAL RESET RUN MANUAL FUN HOLD MANUAL n 1 RUN HOLD L FAST RUN FAST AUTO HOLD RESET FAST MANUAL ADV Y Y Mode changes to READY or END at end of operation Note When shifting between the AUTO and MANUAL modes the modes in the square frames can be shifted between Selection of the READY or END modes at end of operation is set up in the setup data During constant value operation The solid lines in the following diagram shows mode transition operation READY AUTO RUN AUTO RESET READY MANUAL S RUN MANUAL Note When shifting between the AUTO and MANUAL modes the modes in the square frames can be shifted between Switching between program operation and constant value operation en 4 jT In the READY mode select operation by the constant value operation data a e c operation mode item 0 Program operation 1 Constant value operation 5 13 Chapter 5 FUNCTIONS E Mode transition operations RUN HOLD RESET ADV FAST AUTO MANUAL Program 5 14 The following describes mode transition operations Though program end is not an operation it is described below as it is a factor in mode transition
142. ions is selected the MV direct reverse event does not function 5 3 Chapter 5 FUNCTIONS ON OFF aH y PV EV Deviation direct ON OFF PV SP EV Absolute value deviation direct ON OFF SP direct ON OFF aH y SP EV MV direct ON OFF MV EV MFB direct ON OFF H 4 MFB EV PV reverse ON OFF oH y PV EV Deviation reverse ON OFF a PV SP EV Absolute value deviation reverse ON SP SP reverse ON OFF tt SP EV MV reverse ON OFF a MV EV MFB reverse ON OFF uw MFB EV Chapter 5 FUNCTIONS Controller status events Time events Controller status events are turned ON and OFF according to the controller mode alarm status and other statuses Though the event standby function does not function the ON delay function does Event setting values operating point hysteresis and event standby are not set Basic operations The following basic operation types are provided RUN HOLD FAST END READY RUN HOLD FAST END G Soak standby MANUAL Auto tuning executing Constant value operation MEB estimated position control sum of all alarms PV range alarm Controller alarms Low battery voltage Console setup in progress Loader setup in progress ADV When the DCP301 reaches the state designated by the event type the event is turned ON Otherwise the event is OFF Alarms Alarms
143. irection atmosphere etc Failure to do so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation Wire the DCP301 properly according to predetermined standards Also wire the DCP301 using designed power leads according to recognized installa tion methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the controller case Doing so might cause fire or faulty operation Inputs to the current input terminals 31 and 33 on the DCP301 should be within the current and voltage ranges listed in the specifications Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the DCP301 as relay terminals Doing so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the DCP301 Failure to do so might cause electric shock fire or faulty opera tion 9 Q 9 e o 9 Q Q Use the relays on the DCP301 within the service life listed in the specifica tions Continued use of the relays after the recommended service life might cause fire or faulty operation A CAUTION Use induced lighting surge preventive device if there is the risk of power surges caused by light
144. is not possible Input operation at input 1 disconnec tion 0 Upscale 1 Downscale Note This setting is valid when the input 1 range type is thermocouple resistance temperature detector or linear mV series Voltage time proportional output system 0 Input ON again enabled within time proportional cycle 1 Input ON again disabled within time proportional cycle Note When both of outputs 1 and 2 are not voltage time proportional outputs is displayed and setting is not possible Output 1 selection Not fixed Output 2 selection Not fixed 0 Current output 1 Voltage output Note When each of the outputs are relay output position proportional output auxiliary output or output is not mounted is displayed and setting is not possible Factory setting is 1 if outputs are voltage output according to output type Otherwise the setting is 0 Unused Note is displayed and setting is not possible Voltage output 1 adjustment Voltage output 2 adjustment 2 to 22mA Note When each of the outputs are other than voltage output 15 displayed and setting is not possible Normally use the factory setting Unused Note 15 displayed and setting is not possible Input 1 burnout cur rent expansion set ting 1 0 Burnout current ON 1 Burnout current OFF Note Normally set to 0 Setto 1 when
145. itching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 100 min Current output 5G Connect as follows Handling Precautions 411 O Q 4 to 20 0 to 20mAdc 13 Resistive load 600 max Actuator 4 to 20mAdc and 0 to 20mAdc can be selected in setup data 5 Z E Position proportional output 2G Connect as follows paying attention to the switching direction 2 L 7 Open side noD Load 3 Contact rating amp Q Hi2 o 120Vac coso 0 4 Loaa Power supply 2A 240Vac cos 0 4 Ld Closed side 3 T 5 Feedback resistance 100 to 25000 G Closed Handling Precautions The life of internal relays is limited Avoid setting the PID constant in such a way that results in excessive repeated ON OFF switching When using a 100 200Vac motor pay attention to rush current and the contact rating If necessary provide an external auxiliary relay Separate the wiring for motor terminals 11 12 13 and feedback resistor terminals 14 15 16 Do not wire the leads in the same duct or use 6 core cable Doing so might result in faulty controller operation caused by electrical noise when the motor is started up When controlling without motor feedback with variable parameter 1 Z set to 2 terminals 14 15 16 need not be connected
146. le data settings gt 5 7 40 Description of table data 7 41 Constant value operation data settings 5 2 7 42 PROGRAM SETUP Program Setup eX Rub ERE M 8 1 How to enter program setup 8 1 Selecting the program No to 8 1 E 1 5 8 2 B Programming Maps eee RES FE eem Rh os 8 4 Display 1 8 5 Setting up pattern 8 5 Setting up events 1 to 3 8 6 Setting up time events 1 5 8 8 Setting up PID set No items 8 9 Setting up G Soak guarantee soak items 8 10 Setting up G Soak time out 8 10 Setting up PV start 8 11 Setting up cycle items 8 11 Setting up pattern link 8 12 Deleting programs 8 12 Bl Inserting and deleting segments 8 13 viii
147. ler status 5 5 1 4 CPL communications port selection 7 39 GR filier 4s dices entran Tui meo v PI 3 4 Crimped terminal eee 4 4 Ee e et iD Ce es 5 9 8 11 D Data structure 2 evene ROTE ERES PUER RR 1 3 Data 5 1 DC current 2 9 4 8 DC voltage input eee 2 0 4 8 Displays eee 222 Dust proof covers eee 3 4 E END 9o veter vv eats vox e dede oie LEX aU eek 5 12 Event 1 ON delay 7 22 Event 1 amp 7 22 Event 2 ON delay 7 22 Event 2 stand 7 22 Event 3 ON delay time 7 22 Event 3 standby eee 7 22 Event configuration data settings 7 18 Event LEDS 3E vL vRITe9x 2 2 2 3 Event output relay output connection 4 12 Evetits 1 10 3 553 erro pt leo me ye 5 3 8 6 External dimensions 3 1 10 8 External switch inputs connection 4 15 External switch 6 8 F FAST fast forward 5 12 5 14 Feedback resistor 4 9 Functions using two or more 2 7 G G Soak guarantee soak 5 8 8 10 G Soak time out
148. limit scaling 2171 CUL zu Setting Setup data MV in READY mode Setting Setup data amp i READY mode Manual SP1 Upper lower limit scaling Setting Setup data 4 020 6 MANUAL mode SP1 output Output 1 Current output 4 to 20mA 0 to 20mA B Auxiliary output Auxiliary output 1 When auxiliary output 1 or 2 are supported on OD 5G or 6D output models auxiliary output 1 is processed as follows Auxiliary output 1 type Setting Setup data 46 Upper lower limit scaling Setting Setup data Z 1 748 When READY mode is entered at auxiliary output 4mA OMA type SP and deviation When auxiliary output type is NOP When auxiliary output type is set to MFB on non e Oo 2G output models When auxiliary output type is set to MV by program mer function on 5G output models Output 2 Current output 4 to 20mA 0 to 20mA Auxiliary output 2 When auxiliary output 2 is supported on OD 5G or 6D output models auxiliary output 2 is processed as follows When auxiliary output 1 is supported on 2G 3D or 5K output models auxiliary output 2 is processed as follows Auxiliary output 2 type Setting Setup data 24 Upper lower limit scaling Setting Setup data 255 751 When READY mode is entered at auxiliary output 4mA 0mA type S
149. me ON time Time event 4 OFF time Time ON time event 5 2 OFF time PID set No CH1 G Soak CH1 G Soak time out PV start Cycle Pattern link 2 1 1 The No 10 segment is the final segment A non set segment is shown in the No 11 segment 2 As PV type event is selected as the PV type for events 1 and 2 only the No 1 setting can be set up As time event is selected as the event type for event 3 the No 1 and No 2 settings can be set up 3 As all time events are selected as the event type in the time event the No 1 and No 2 settings can be set up 4 This can be set as controller functions are selected and PID or ON OFF control is carried out 5 As these are setting items for each program the display and setting are common for 8 4 all segments Chapter 8 PROGRAM SETUP E Display details The following figure shows the conventions used for displays in this manual Program Segment No Display Displays program segment No currently being set up Decimal point blinks in program setup state Basic indicator LED lamps Q LED iit Program No Segment No Upper display Pattern tendency Lower display EV1 to EV3 5 all out Event LEDs Profile Display E Setting up pattern items 1 In the setting display state move to the pattern item of the segment to be set
150. n abu ec Gee e Ras 9 5 B The controller does not change to program setup state by pressing CS 8S in the basic display state 9 5 The controller does not change to the setting entry state by pressing ENT Co in the basic display 9 5 9 3 9 4 Bi items cannot be changed by pressing in program setup states whi Soh te Eiht ate hear ieee ea tained 9 6 m Event items cannot be changed by repeatedly pressing gt cv in program setup lt 9 6 Time events cannot be changed by repeatedly pressing in program setup lt 9 6 PID set items cannot be changed by repeatedly pressing cv in program setup state 9 6 G Soak items cannot be changed by repeatedly pressing in program setup lt 9 6 Bi PV start items cycle items and pattern link items cannot be displayed by repeatedly pressing in program setup state 9 6 B insertion deletion of segments cannot be confirmed by pressing C5 C35 in program setup 5 9 7 Program deletion cannot be confirmed by pressing S 2 while entering pattern items in program setup state 9 7 Bi The program can
151. n changes according to the input range setting For example when the input range is 0 0 to 800 0 C 0 FS is 0 0 and 100 FS is 800 0 E Variable parameter settings Item Code Factory Setting Setting Setting Key lock 0 Key lock disabled 1 Display of setup data settings disabled 2 Display of parameter settings and program settings disabled Use of operation keys disabled Display of parameter settings and program settings displayed and use of operation keys disabled Note Two or more key lock setting values for actual key lock items and items assigned to 2 84 can be displayed and set Program protect 0 Changing program settings enabled 1 Changing program settings disabled Input 1 digital filter 0 0 to 120 05 Note 0 0 disables the filter Input 1 bias 1000 to 1000U SP1 bias 1999 to 9999U MV change limitter 0 0 to 10 0 0 1 5 steps CH1 Note 0 0 disables the limit PID operation initial 0 0 to 10096 MV CH1 Note On heat cool models the factory setting is 50 0 PID operation Automatic judgment of initialization is carried out by initialization advance operation Initialization is carried out by advance operation Initialization is not carried out by advance operation AT is disabled General AT is executed Overshoot inhibited AT is executed AT by neural net is executed Note On heat cool models is displayed and setting is not possible
152. n mode READY indicates the currently selected program segment No Displays other than READY indicate the currently operating program seg ment No In the constant value operation mode nothing is displayed and this dis play is blank Basic indicator LED lamps LED iit 3 LED blinking Program No Segment No Upper display Pattern tendency Lower display Output states of events 1 to 3 time events 1 to 5 Event LEDs imi cuf i Supplementary explanation DAVE Me eed as ria Race Profile Display In the program operation mode the profile is displayed only when the program has been set up The profile is not displayed when the program is not set up When there is no subsequent segment even if the program is set up the three LEDs on the right do not light In the constant value operation mode nothing is displayed and this display is blank 4 Rising ramp r 1 Falling ramp 7 gt J Current segment 2 Soak 5 Soak Next segment 3 Rising ramp gt 6 Falling ramp PROFILE Chapter 6 OPERATION E Display in program operation mode 2 functions Output Model No Display Display 1 Display 2 Display 5 Display 6 Display 7 gt Display 1 repeated Display 1 Display 2 Display 3 Display 5 Display 6 g
153. n parameter setup and alarm No is displayed when alarm occurs Profile display 6 orange LEDs Displays program pattern rise soak and fall tendencies Status displays 22 round LEDs Modes RUN HLD MAN PRG green Display details PV SP OUT TM CYC green Battery voltage BAT red blinks at low voltage Status AT OT1 OT2 OT3 orange Events EV1 EV2 EV3 T1 T2 T3 4 T5 orange Operation keys 13 rubber keys Loader connector port 1 dedicated cable with stereo miniplugs 10 2 Chapter 10 SPECIFICATIONS Specification Program operation mode READY RUN HOLD FAST END Program run Program hold Program end Ready to run program control stop program No selectable Program fast forward AUTO MANUAL Manual operation Automatic operation output controlled on console Constant value operation mode READY RUN Program run Ready to run program control stop AUTO MANUAL Manual operation Automatic operation output controlled on console PID control Proportional band P 0 0 to 999 9 0D 6D output ON OFF control by 0 0 0 1 to 999 9 2G 5G 3D 5K output Rate time I 0 to 3600s PD control by 0 Reset time D 0 to 1200s PI control by 0 MV limit Lower limit 10 0 to upper limit Upper limit Lower limit to 110 0 Manual re
154. nction Do not short circuit the terminal of the external power supply and terminals 49 to 53 on the DCP301 Doing so will cause faulty open collector output The DCP301 does not contain a short circuit prevention circuit When connecting to a semiconductor load such as a programmable controller sequencer select a module whose current directions are matching Use a module that does not operate by leakage current when the open collec tor output of the DCP301 is OFF 4 13 Chapter 4 WIRING 4 12 Connecting External Switch RSW Input The DCP301 is provided with four external switch inputs as standard eight optional The optional eight inputs are located on the add on terminal base Wire the external switch inputs across the standard and add on terminal bases Standard terminal base Contact RSW1 Sw2 Contact Fen 22 23 RSW5 Add on terminal base Contact Q Contact RSW6 RSW7 n COM RSW8 42 43 44 RSW9 RSW10 48 Contact Contact RSW11 RSW12 Contact amp 1 Handling Precautions The external switch inputs on the DCP301 have built in power supplies open voltage 12Vdc Be sure to use no voltage contacts for external contacts Use no voltage contacts such as gold contacts whose small current can be switched ON OFF On some relay contacts the small current cannot be switch
155. ning Failure to do might cause fire or faulty operation Before replacing the battery be sure to turn the power OFF Failure to do so might cause electric shock Do not touch internal components immediately after turning the power OFF to replace the battery Doing so might cause burns Do not insert the battery with the polarities reversed Do not use damaged broken battery skin leaking battery fluid batteries Do not throw batteries into fires or charge short circuit disassemble or heat batteries Store batteries in low temperature dry locations Failure to observe the above cautions may cause batteries to emit heat or split or battery fluid to lead Store batteries out of the reach of small children Batteries are small and are easy to swallow If a child swallows a battery consult a physician immediately Return used batteries to Honeywell sales service office or your dealer When disposing of used batteries at the user site observe local by laws Handling Precautions After turning the power ON do not operate the DCP301 for at least 15s to allow the DCP301 to stabilize Unpacking Check the following when removing the DCP301 from its package 1 Check the model No to make sure that you have received the product that you ordered 2 Check the DCP301 for any apparent physical damage 3 Check the contents of the package against the Package List to make sure that all accessories ar
156. nnection 4 13 Time event outputs 1 2 Time events 1 to 5 selection 5 6 Time EVENS 4 68 Fhe e ERREUR ERES ER RERO 5 5 5 6 Trouble during key 9 3 U Upper display 2 2 2 3 V Variable parameter settings 7 7 a 3 4 Voltage output 1 7 35 Voltage output 2 adjustment 7 35 Voltage time proportional output system 7 34 W Wiring 4 1 Wiring for reverse motor 9 8 Index 3 Revision History Date 99 04 11 6197 ist Edition 00 06 iv Manual was changed to User s Manual SERVICE CENTERS Address of JAPAN was changed 00 08 7 32 No 84 and No 85 Items was changed 11 10 PV Input 10046 of Gain No 1 and Gain No 8 was changed No 94 Unused gt PID type changed G Soak time out added B Setting up G Soak time out items added 10 6 SAFETY Applicable standards added EN61326 REQUIREMENTS Programming G Soak time out added Map Draft Form Fujikura Cable Co Fujikura Ltd Handling Precautions added to connect SG terminals each others Setting range 0 0 to 599 9 0 1s added ON time setting 0 1 to 599 9 0 15 added Setting range changed 0 to 1000U to 0 00 to 99 59 h min min s or 0 0 to 599 9 0 1s in G Soak time out items Allover revised The 8th item of H
157. not be copied by pressing gt C95 in the basic display state 9 7 General reset is not applied by pressing S 5 2 in the basic display state a ction ee Exe TE 9 7 Motor Adjustment is Impossible 9 8 B Normal wiring for direct motor 9 9 B Normal wiring for reverse motor 9 9 B Alarm display caused by wrong wiring and causes 9 9 Replacing the 9 10 BH BAT LED 9 10 B 1 9 10 B Replacement 9 11 Chapter 10 SPECIFICATIONS 10 1 lt 5 10 1 Accessories option list 10 7 10 2 External Dimensions 10 8 B Soft dust proof cover 10 9 B Hard dust proof cover 10 9 B Terminal 10 9 Chapter 11 CALIBRATION Index Bi Precautions before calibration 11 1 B
158. o 1 setup event operating point setting Setting range 1999 to 9999U 0 to 9999U in case of absolute value deviation event 10 0 to 110 096 in case of MV MFB event ENT 4 When you press blinking on the upper display stops FUNC CLR When C5 are pressed the upper display returns to and stops blink ing Display PV type event Program No Segment No Operating point setting value Pattern tendency LEDs corresponding to EV1 to EV3 lit T1 to T5 all out e js displayed for the setting values in non set segments e When setup data amp amp is set to 1 event 1 to 3 items on the programming map are skipped and not displayed 8 6 Chapter 8 PROGRAM SETUP When event type is time event 1 In the setting display state move to the event 1 to 3 items of the segment to be set up on the programming map 2 If you press the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press C or to set to the No 1 setup ON time setting Setting range 0 00 to 99 59 h min min s 0 0 to 599 9 0 1s i 6 1 Select either of h min min s as time unit setup data amp 7 is substituted by as it cannot be displayed ENT 4 When you press blinking on the upper display stops The lower display then starts blinking to
159. o 22mA Vo Maximum applied load voltage approx 14 7V Vssr Actual input voltage to SSR VssR Input rated voltage range of SSR Vssrmin to Vssrmax Minimum input rated voltage of SSR Vssrmax Maximum input rated voltage of SSR 7 Internal impedance of SSR Vp Internal voltage drop of SSR normally 1 to 2V 2 Equivalent circuit when one SSR is connected e DCP301 SSR GN To 7 VssR y Vo Vz gt C Se L i L J Formulas 1 and 2 formulas must be satisfied 1 formula Vssrmin lt Io X Z Vp lt Vo 2 formula Vssr lt Vssr Io X Z 7 35 Chapter 7 PARAMETER SETUP SSS 3 Equivalent circuit when N number of SSRs are connected in series DCP301 SSR1 ey O O Z Io VSSR Formulas 3 and 4 formulas must be satisfied Vssrm n Io X Z Vo lt Vo N 3 formula 4 formula Vssr Vssr Max Vssr Io X Z Vp 4 Equivalent circuit when N number of SSRs are connected in parallel DCP301 7 36 Formulas 5 and 6 formulas must be satisfied VssrMin Io N X Z Vo Vo 5 formula 6 formula Vssr Vssnu MAX Vssr Io N Z Vp Chapter 7 PARAMETER SETUP 5 Example Using Yamatake Corporation s PGM
160. ol Reset time CH1 for cool control Rate time CH1 for cool control MV lower limit CH1 for cool control MV upper limit CH1 for cool control Manual reset CH1 for cool control 0 0 to 999 9 0D 6D output models 0 0 enables ON OFF control 0 1 to 999 996 models other than 0D and 6D models 0 to 3600s 0 disables integral action 0 to 1200s 0 disables derivative action 10 0 to MV upper limit 96 MV lower limit to 110 096 0 0 to 100 096 0 to 30 0 disables the brake function 0 1 to 999 996 1 to 3600s 0 to 1200 0 disables derivative action MEO kn 7 zu Ja Note On OD and 6D output models when 7 setting is 0 0 ON OFF control is enabled is displayed for items 2 d a 1 o NH Fr E 8 P d Land e d and setting is not possible When variable parameter 1 setting is 2 estimated position control only on 2G output models is displayed for items a4 and a and setting is not possible When setting is not 0 and setting is not possible When variable parameter 5 amp setting is 0 smart tuning disabled is displayed for amp and setting is not possible When variable parameter 2 F 2 setting is 0 2 degrees of freedom PID disabled the items for a 7 a 3 amp d are not displayed For details see the Note for PID parameters is displayed fors E Unused Unused
161. ommunications 1 0 12 external switch inputs Digital circuit Output 1 control output 1a relay x 2 Motor feedback input Output 3 auxiliary output Event output 1 relay output 1a Event output 2 relay output 1a Event output 3 relay output 1a1b Communications I O RS 485 Time event outputs 1 to 5 open collector output The loader jack is not isolated from internal digital circuits Be sure to cap the loader jack when it is not in use 4 19 Chapter 5 FUNCTIONS 5 1 Data E Data types Data The DCP301 supports the following data types For further details see Chapter 7 Parameter Setup and Chapter 8 Program Setup Parameters Variable parameters Event configuration data PID parameters Setup data Table data Constant value operation data Program Pattern Event Time event PID set No G Soak PV start Cycle Pattern link Data that can be changed even in RUN mode Data e g event type Control parameters of PID sets 1 to 8 Basic data that can be changed only in READY mode Linearization table data Data e g SP PID of constant value operation SP and time data Events 1 to 3 data Time events 1 to 5 time data PID set No data for use in control G Soak ON OFF data PV START ON
162. onding to EV1 to EV3 lit T1 to T5 all out e js displayed for the setting values in non set segments On models that do not support time events event 1 to 5 items on the programming map are all skipped and not displayed The table below shows time events by a When setup data amp 9 is set to 1 event 1 to 5 items on the programming map are all skipped and not displayed e When the ON time is set to 99 59 is displayed as the OFF time and the display does not blink When the ON time is set higher than the time setting of the pattern item event output at that segment is OFF However note that event output is ON when the mode changes to the END mode at segments whose ON time and pattern item time are equal 8 8 Chapter 8 PROGRAM SETUP Setting up PID set No items Display 1 In the setting display state move to the PID set No items of the segment to be set up on the programming map 2 If you press 5 the lower display starts blinking to indicate start of entry to the No 1 setup 3 Press C4D or to set to the No 1 setup PID set No setting Setting range 0 to 8 non heat cool models 0 to 4 heat cool models ENT 4 When you press gt blinking on the upper display stops Program No Segment No Pattern PID set No setting value tendency EV1 to EV3 and T1 to T5 all out
163. onnected alarm has occurred n the estimated position control state an error will inevitably occur between the actual motor valve opening and estimated MFB value So set the closed side relay to ON at all times when output MV lt 0 096 and the open side relay to ON at all times when MV 2 100 0 to set the motor to a fully open or fully closed state to compensate this error However note that this error is not compensated when MV is limited to within 0 1 to 99 9 by the output limitter or when MV is 0 0 or less or 100 or more due to the control state The following are probable causes when estimated position control is likely to be car ried out Defective motor valve opening adjustment Deteriorated feedback potentiometer insufficient resolution Defective MFB wiring MFB control conventional only When this setting is used conventional MFB control is carried out When the MFB disconnected alarm occurs the MFB value is regarded as 150 0 and the closed side relay is ON at all times 2 Estimated position control only 7 16 When this setting is used control is in the estimated position control state at all times and the motor position is controlled by the estimated MFB value regardless of the state of MFB wiring e When this setting is used enter the correct 1 item The MFB disconnected alarm does not occur The error between actual motor valve opening and estimated MFB value is compen
164. ooling control By switching the control operating direction on the DCP301 with the motor wired to the DCP301 for direct motor rotation as it 1s Or By wiring the motor to the DCP301 for reverse motor rotation The control operating direction direct reverse can be switched on this controller If the motor is wired to the control ler for direct motor rotation the DCP301 can be easily set up for control in either direction This makes it easier to remedy trouble that may occur during controller operation For this reason we recommend wiring the motor to the DCP301 for direct motor operation Wiring for direct motor rotation Wiring for reverse motor rotation DCP301 DCP301 a 2 93 2 Q9 9 a 2 9 Q9 9 24Vac 24V 6 D 9 D 0 D 9 CW open CCW closed 2 CW open CCW closed 4 CW open CCW closed CW open CCW closed Motor Motor CW Clock Wise CCW Counter Clock Wise X The DCP301 is also provided with a function amp to Z for detecting MFB disconnection or short circuit if the motor has been wired to the controller in the wrong way By this function the DCP301 judges reverse direction wiring in the same way as direct direction wiring and does not generate an alarm If the setting of variable parameter 1 is left at the factory setting 0 motor operation is continued The following t
165. operation PID control operation Output change limitter Setting Variable parameters tik Pj Setting PID parameters 2 86 PID parameters 22 7 Iia PID parameters w Setting Variable parameters ott m AT operation Setting Variable parameter Fiz AT execution o 2 Output upper lower limit limitter Setting PID parameters MV at over range Setting Setup data 2 2 3 9 Over range MV in READY mode Setting Setup data amp 5 READY mode Preset manual value Setting Setup data MES Manual MV MANUAL mode Manipulated variable MV1 Output 1 Current output 4 to 20mA 0 to 20mA OD 6D output Initialization of PID control operation PID control operation Output change limitter Output upper lower limit limitter Chapter 5 FUNCTIONS m O lt D0 mih ro Setting Variable parameters Setting PID parameters 4 d r PID parameters 22 2 Ida PID parameters X Setting Variable parameters ot Setting PID parameters a a ON OFF control operation Setting Variable parameter FF a ON OFF control AT operation Setting Variable parameter z AT execution MV at over range Setting Setup data 2 3 Over range 9
166. peration progresses in the RUN or FAST modes in the program operation mode or when the segment has been advanced in the ADV mode the program ends when all end points in the program setup including cycles and pattern links have been reached You can select in the setup setting in which of the READY or END modes program operation ends The program does not end in the constant value operation mode Chapter 5 FUNCTIONS B Mode transition limitations Operation Original mode Program operation Constant value operation Mode transition can be carried out operating the console keys external switching input and communications The following table shows which operations are enabled in each of the modes RUN HOLD RESET ADV FAST to RUN mode to HOLD mode to READY mode next segment mode to FAST mode Switch Com Switch COM Key Switch C9 Key Switch COM Key switch Com muni muni muni muni m cations cations cations cations Operation Original mode Program operation Constant value operation AUTO MANUAL AUTO to MANUAL mode to AUTO mode Switch Switch Com muni muni cations MANUAL AUTO MANUAL Operation is enabled Operation is enabled if in basic display state gt No 1 segment is returned to if controller is still in READY mode Operation i
167. played on the lower display ENT 5 If you press program copy is executed and the lower display stops blinking To repeat the procedure carry out steps 4 and 5 again 6 To quit program copy press amp 55 Display Program No Copy destination program No Output state of events 1 to 3 time events 1 to 5 8 14 Chapter 8 PROGRAM SETUP 8 3 General Reset A general reset can be executed when the DCP301 is in the READY AUTO mode in the basic display state If the DCP301 is not in the basic display state press C5 A general reset involves the following operations Clearing all program setups for program Nos 1 to 19 Returning parameter setups to their factory settings Changing the mode to the program operation READY AUTO mode E Operation 1 Set the DCP301 to the READY AUTO mode Set variable parameter and P to0 2 If you press C55 amp in the basic display state the display changes to con Pasy firm execution of general reset and 7 5 is displayed on the upper display 3 If you press 5 the general reset is executed and operation starts from startup at power ON es If you press general reset is not executed and the DCP301 returns to the basic display state Display Program No Segment No Pattern tendency Output state of events 1
168. pply with a delayed operation type T 1A current rating 250V voltage rating fuse IEC 127 Devices and systems to be connected to this unit must have the basic insula tion sufficient to withstand the maximum operating voltage levels of the power supply and input output parts Chapter 4 WIRING 4 2 Compensating Lead In the case of thermocouple input connect the bare thermocouple lead to the terminal If the thermocouple is located a long way from the DCP301 or the thermocouple is connected to a terminal extend the connection using a compen sating lead and then connect to the terminal Use shielded compensating leads only For I O other than thermocouples use JCS 364 shielded instrument polyethylene insu lated vinyl sheath cable or equivalent product This is generally referred to twisted shielded cable for instruments The following cables are recommended Fujikura Ltd IPEV S 0 9mm x 1P ITEV S 0 9mm x 1T Hitachi Cable Co KPEV 0 9mm 1P KTEV S 0 9mm x 1T e Shielded multi core microphone cord MV VS can be used if there is little electro magnetic induction 4 3 Chapter 4 WIRING 4 3 Terminal Connections Use crimped terminals that fit onto M3 5 screws Unit mm e 5 7 3 max 3 7dia 6 max pe 6 1 Handling Precautions When installing the DCP301 in locations subject to vibration or impact be sure to use round cr
169. put 4 to 20 0 to 20mAdc Load resistance 6000 max Voltage output 2 to 22mAdc With current adjustment function setup Ex mo M and Voltage output is reliant on an internal fixed current circuit Set the current value in the setup data so that the optimum voltage is obtained matched to the conditions of the SSR in use and load Factory setting general purpose SSR voltage value 4 10 Chapter 4 WIRING 4 9 Connecting auxiliary outputs outputs 2 3 Optional auxiliary outputs can be added on N WARNING Before wiring or removing mounting the DCP301 be sure to turn the power OFF Failure to do so might cause electric shock E OD 5G 6D auxiliary outputs ry 4 9 Auxiliary output 1 j 1 Receiver ET A i output 2 4 to 20 0 to 20mAdc Resistive load 6000 max ry Receiver Q Auxiliary output 2 8 f output 3 T 410 20 0 to 20mAdc Resistive load 600Q max 1 Handling Precautions 4 to 20mAdc and 0 to 20mAdc can be selected in setup data 5 Z Use shielded cable only B 2G 3D 5K auxiliary outputs T Receiver mD Q Auxiliary output 2 i P _ output 3 ix 4 to 20 0 to 20mAdc zit Resistive load 6000 max Auxiliary output 1 is not provided for 2G 3D and 5K outputs 1 Handling Precautions 4 to 20mAdc and 0 to 20mAdc can be selected
170. r OFF at 0 0 External Number of inputs 12 S witch Types of connectable Dry contacts relay contact and open collector current sink to ground RSW outputs Input Terminal voltage open 10 4 to 12 6V under operating conditions across common terminal terminal5 and each input terminal Terminal current short 5 0 to 6 6mA across each terminal under operating conditions circuit Allowable contact resistance ON 7000 max under operating conditions dry contact OFF 10kQ min under operating conditions Residual current allowable 3V max under operating conditions open collector ON Leakage current allowable 0 1mA max under operating conditions open collector OFF Parallel connection to Can be connected to DCP 301 302 series other instruments Assignments fixed RUN HOLD RESET ADV program No Assignments variable FAST PV start AT AUTO MANUAL G Soak cancel reverse direct action Input sampling cycle 0 1s ON detection min hold time 0 2s program No 0 4s Indication Upper display Green 4 digit 7 segment LED Program This normally displays PV values Item codes are displayed in parameter setup mer Lower display Orange 4 digit 7 segment LED This normally displays SP values Setting values are displayed in parameter setup Program No display Green 2 digit 7 segment LED This normally displays program No Segment No display Green 2 digit 7 segment LED This normally displays segment No Item Nos are displayed i
171. rn the user of a possible danger that may be caused by wrongful operation or misuse of this product These icons graphically represent the actual danger The example on the left warns the user of the danger of electric shock White circles with a diagonal bar notify the user that specific actions are prohibited to prevent possible danger These icons graphically represent the actual prohibited action The example on the left notifies the user that disassembly is prohibited Black filled in circles instruct the user to carry out a specific obligatory action to prevent possible danger These icons graphically represent the actual action to be carried out The example on the left instructs the user to remove the plug from the outlet ANWARNING Before connecting the DCP301 to the measurement target or external con trol circuits make sure that the FG terminal is properly grounded 1000 max Failure to do so might cause electric shock or fire Before wiring or removing mounting the DCP301 be sure to turn the power OFF Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock Do not disassemble the DCP301 Doing so might cause electric shock or faulty operation A CAUTION Use the DCP301 within the operating ranges recommended in the specifica tions temperature humidity voltage vibration shock mounting d
172. s carried out according to SP times events etc set to program patterns No 1 to 19 Constant value operation READY Operation is carried out according to SP or events set in the constant value operation data Time events 1 to 5 turn OFF In this mode the DCP301 is ready for operation output is fixed and events to be operated according to event setting values turn OFF However events to be operated according to controller states are active Parameters for all of the setup data some event configuration data and some constant value operation data can be set or changed in the READY mode During program opera tion program pattern Nos 1 to 19 can be selected Chapter 5 FUNCTIONS RUN HOLD FAST END AUTO MANUAL 5 12 In this mode the program is running MV outputs are active in PID control or ON OFF control and events and time events are active In the program operation mode program operation progresses according to the elapsed time However note that progress of program operation stops in the same way as the HOLD mode when the controller is in the G Soak Guarantee Soak standby state In this mode the program is held Progress of program operation stops However note that MV outputs are active in PID control or ON OFF control and events and time events are active in the same way as in the RUN mode The HOLD mode is not available during constant value operation
173. s disabled With ADV by communications mode transition is not limited to the next segment the mode advances to the segment specified in the communications message 5 15 Chapter 5 FUNCTIONS 5 4 Controller and Programmer On 5G output models output catalog No appended with 5G you can choose between use as a controller or a programmer Set this in setup data 8 You can also choose between controller or programmer functions even if the DCP301 is used for program operation or constant value operation The DCP301 is limited to use as a controller at all times on other models Controller When the DCP301 is used as a controller PID control operation is carried out according to PV SP AND PID setting values and the resulting manipulated variable MV is out put as an analog output ON OFF control heat cool PID control and 3 position proportional is also possible de pending on the type of output supported by the model of DCP301 In the MANUAL mode the MV can be incremented or decremented in the basic display state by the console keys DCP301 controller Controlled system When the DCP301 is used as a programmer PID control operation is not carried out and the SP is output in the scaled 4 to 20mA range Programmer In the MANUAL mode the SP can be incremented or decremented in the basic display state by the console keys DCP301 programmer RSP input Controller Controller
174. s to selection of setting group major item the setting group is displayed on the upper display and the lower display goes out If you press C5 or the setting group display changes in order Basic Display State DISP FUNC es CO 655 keys e e Setting group 1 major items selection y Individual items A 555 ke PABA Ley Y MH Wey CA key Cv key y ENT E C key Setting group 2 major items selection Individual items F4 PARA CO key key key key CD ENT key Individual items PARA CO key DW key If you press when the setup group to be selected is displayed the display moves to the individual minor item level The following table shows the setting groups Upper Display Remarks Variable param eters Event configuration 7 This parameter is not displayed when variable parameter is 2 or4 data PID parameters n This parameter is not displayed when variable parameter L amp is 2 or 4 This parameter is not displayed when constant value operation data 51 This parameter is not displayed when setup data is 1 by 5G output This parameter is not displayed when setup data 5 is 1 by 3D ou
175. se these LEDs are out Profile display Displays the tendencies rise soak fall of the program pattern Blinks during G soak standby and lights successively after the power is turned ON 2 3 Chapter 2 NAMES amp FUNCTIONS OF PARTS B Keys ES Program key FUNC 2 Function key Loader jack Auto Manual key AT C 2 Auto tuning key PARA CL Parameter key DISP 2 Display key RUNHOLD C 2 Run Hold key gt Clear key ENT C Enter Category Function Basic display state To change the display CO Left arrow key right arrow key Up arrow key down arrow key Key operation To change the program No in ascending order in READY mode To execute running of program in READY mode run the program in READY HOLD FAST modes To hold the program in RUN mode RUN HOLD C To reset the program in READY HOLD FAST END modes PROG RUNHOLD Ct CO To advance the program in RUN HOLD FAST modes PROG DISP Cot To run the program fast in RUN HOLD modes To execute manual operation in AUTO mode To execute automatic operation in MANUAL mode To start auto tuning when not executing auto tuning To cancel auto tuning when executing auto tuning 2 4 To change values during manual operation when MV or SP is blinking Chapter 2 NAMES amp FUNCT
176. sed mainly for setting controller functions and programs that are used for setting operation during program operation of the controller Total of 19 program patterns Program No 19 Number of segments 8 SP SP Program No 2 Number of segments 19 Program No 1 Number of segments 6 Time Parameters Variable parameters Event configuration data PID parameters Setup data Table data Constant value operation data m Time 27 Chapter 1 GENERAL 1 4 System Configuration E System configuration by CPL communications On DCP301 models supporting RS 485 communications optional controllers can be connected as slave stations on a communications network Personal computer master station DCP301 slave station 1 4 Chapter 1 GENERAL 1 5 Model Numbers E Model selection guide Basic Model Output Function Additions Description No P301 Digital Program Controller single loop model Relay outputs on off or time proportional Position proportional output Current output controller programmer selectable changeable to 6D output Voltage output current value adjustment function supported on off or time proportional changeable to 5D output Heat cool output relay output relay output PID control or 3 position proportional Heat
177. set 0 0 to 100 096 Number of PID sets 8 sets for program operation 1 set for constant value operation PID set selection Segment designation automatic zone selection can be Switched by program operation MV change limit 0 0 to 10 096 0 01s no limit by 0 0 Auto tuning Automatic setting of PID value by limit cycle system Neuro amp Fuzzy 2 degrees of freedom PID and Smart systems executable by 0D 2G 5G and 6D outputs ON OFF control differential 0 to 10000 settable by 0D and 6D outputs Position proportional dead zone 0 5 to 25 0 settable by 2G output Heat cool dead zone 100 0 to 50 096 settable by 3D and 5K outputs 3 position control Deviation lower limit Deviation upper limit Deviation lower limit hysteresis Deviation upper limit hysteresis 0 to 1000U settable when 3 position control is selected by 3D output Reverse direct action switching Switchable 0D 2G 5G 6D outputs Programmer function Switching MV output can be switched to SP output 5G output Scaling Supported Output resolution 1 10000 10 3 Chapter 10 SPECIFICATIONS Specification Auxiliary output Type PV SP deviation MV MFB Scaling Supported Output resolution 1 10000 OD output 1 3D outputs 1 2 Relay contact output Contact type Contact rating Allowable contact voltage Max switc
178. sing 95 00 in the basic display state 9 3 Bi The program is not advanced by pressing 3 25 in the basic display state oso RE BECA MEUSE 9 4 The controller does not change to FAST mode by pressing S in the basic display 51 9 4 controller does not change to MANUAL mode by pressing in the basic display 5 9 4 The controller does not change to AUTO mode by pressing lt gt in the basic display state 9 4 Auto tuning AT is not started by pressing lt gt in the basic display State ee Hed te ah eet LINE 9 4 Auto tuning AT is not canceled by pressing C5 in the basic display iri mr EP 9 5 B Setting group other than is not displayed by pressing 225 by selecting the setting group in parameter set state 9 5 Setting group other than 5 is not displayed by pressing 25 by selecting the setting group in parameter set state 9 5 The controller does not enter the setting entry state by pressing in the parameter setup state 9 5 The controller does not change to setup group selection state and PARA setting entry state continues by pressing 5 in parameter setting entry state ii eio uae ae
179. ssing in the basic dis play state Cause Remedy The controller is in the READY or FAST mode RUN mode is entered from READY or FAST mode Press RUN HOLD key again The controller is in the END mode Reset the controller to READY mode and press E9 twice The controller is in the constant value opera tion mode Set constant value operation data 1 2 a setting to 0 Key lock is enabled Set variable parameter 4 setting to 0 to 2 Bi The controller cannot be reset by pressing amp in the basic display state Reset in the program operation mode refers to switching to the READY mode and returning to the No 1 segment Reset in the constant value mode refers to switching to the READY mode Cause Remedy The controller is in the READY mode Press UE to set the controller to the RUN mode The controller can be reset in case of external switch input or communications even in the READY mode Key lock is enabled Set variable parameter setting to 0 to 2 9 3 Chapter 9 TROUBLESHOOTING E The program is not advanced by pressing 2 2 in the basic display state Cause Remedy The controller is in the READY mode Press P amp P to set the controller to the RUN mode The controller can be reset in case of external switch input or communications even in the READY mode The controller is
180. t Display 7 Display 1 repeated Display 1 Display 2 Display 4 Display 5 Display 6 2 Display 7 Display 1 repeated Program No Segment No ePV eSP Pattern tendency Display 1 Output states of events 1 to 3 time events 1 to 5 The digit to which SP values can be entered blinks in the MANUAL mode when pro grammer functions are selected Display 2 Program No Segment No Pattern Output value 96 tendency Output states of events 1 to 3 time events 1 to 5 The digit to which SP values can be entered blinks in the MANUAL mode when control ler functions are selected Display 3 Program No Segment No Pattern Motor valve opening 96 tendency Output states of events 1 to 3 time events 1 to 5 This display is exclusive to 2G output models output catalog No appended with 2G 6 3 Chapter 6 OPERATION Display 4 Program No Segment No Heat side output Pattern Cool side output tendency Output states of events 1 to 3 time events 1 to 5 This display is exclusive to heat cool output models output catalog No appended with 3D or 5K Display 5 Program No Segment No ePV eTM Pattern tendency Output states of events 1 to 3 time events 1 to 5 Eit
181. t 21 and 25 terminals 25 ON Chapter 11 CALIBRATION Digital output test for control output 00 04 Press PARA key until the PROG SEG display shows 00 04 When the digit of upper display is changed by T J xr gt keys the state of voltage pulse or relay control output is changed as shown in Table 11 5 Since the 6D hardware is of voltage pulse output OD and 2G hardware is of relay spec ification the ON OFF check must be performed in meeting with the specification Table 11 5 Upper Display State 0 0 0 0 All OFF 6D OD 2G output CH1 ON 6D 2G output CH2 ON 6D output CH3 ON Digital output test for event 00 05 Press PARA key until the PROG SEG display shows 00 05 Table 11 6 DO 2 oo ooo Oo ooo 2 0 0 0 1 0 0 2 0 0 4 0 0 1 0 2022 0 0 4 0 0 o Notes 1 in the table means OFF 2 Since the DO hardware is of open collector specification the ON OFF check must be performed in meeting with the specification Chapter 11 CALIBRATION E PV calibration G Gain No select zero span 11 10 Scroll 7 4 lt or gt keys to show 1 0 1 1 on upper display then press ENT key Press PARA key until the PROG SEG display shows 01 01 Connect calibration device See Section 11 3 Set Up Input the gain number See Table 11 9 and Table 11 10 by scrolling
182. t 51 to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby 107 MANUAL 108 Auto tuning executing 109 Constant value operation 110 MFB estimated position control 111 Sum of all alarms 112 PV range alarm 113 Controller alarm 114 Low battery voltage 115 Console setup in progress 116 Loader setup in progress 117 ADV ON time 1s 118 to 199 NOP Note Setting can be changed only in READY mode Event 2 standby 0 Standby OFF 1 Standby ON Note The controller stands by after power is restored and in the READY mode When the event type setting is 2 50 js displayed and setting is not possible Event 2 hysteresis 0 to 200U when event type is neither MV nor MFB 0 0 to 20 096 when event type is MV or MFB Note When the event type setting is gt 50 displayed and setting is not possible Event 2 ON delay time 0 to 3600s Chapter 7 PARAMETER SETUP Item Code Event 3 type Factory Setting User Setting Setting PV type events PV direct PV reverse Deviation direct Deviation reverse Absolute value deviation1 direct Absolute value deviationl reverse SP direct SP reverse MV direct MV reverse 10 MFB direct 11 MFB reverse 12 to 49 NOP OANA gt UU F2 Time events 50 Time event 51 to 99 NOP Controller status events
183. t variable parameter 4 setting to 0 to 2 Bi The controller does not change to AUTO mode by pressing 5 in the basic dis play state Cause Remedy Key lock is enabled Set variable parameter 4 setting to 0 to 2 E Auto tuning AT is not started by pressing C5 in the basic display state Cause Remedy The controller is in the READY mode Press i to set the controller to the RUN mode The controller is in the MANUAL mode Press to set the controller to the AUTO mode Input 1 over range wire input 1 to correct input state Controller set not to execute AT Set variable parameter amp setting to other than 0 The controller is set to programmer functions Set setup data setting to 0 by 5G output This is a heat cool model AT cannot be executed by 3D and 5K outputs Key lock is enabled Set variable parameter 2 setting to 0 to 2 9 4 Auto tuning AT is not canceled by pressing Chapter 9 TROUBLESHOOTING coin the basic display state Cause Remedy Key lock is enabled Set variable parameter setting to 0 to 2 m nr yn E Setting group other than is not displayed by pressing 255 by selecting the setting group in parameter set state Cause Remedy Key lock is enabled Set variable parameter 2 setting to 0 1 or 3 E Setting group other than
184. time setting previous segment SP set ting Time setting of current segment ke gt SP setting value of current segment SP setting value of previous segment E Events 1 to PV type events Chapter 5 FUNCTIONS Events 1 to 3 are event configuration data These are used after setting the event type event standby hysteresis and ON delay time A total of three event types are available PV type events controller status events and time events Basic specifications The following page shows event type PV deviation absolute value deviation SP MV and MFB In the figures the thick lines show ON OFF changes in state The upper line expresses the ON state and the lower line the OFF state EV and H stand for event setting value and hysteresis respectively Output in the READY state is OFF Event standby Events function as follows when event standby has been set to ON If the controller is in the state in the figure when changing from the READY to the RUN mode and after restoring the power operation is the same as when event standby is set to OFF The up facing arrow in the figure indicates a change to ON and a down facing arrow indicates a change to OFF If the controller is outside the state in the figure when changing from the READY to the RUN mode and after restoring the power the state is OFF After entering the state the up facing arrow in the
185. ting is not possible Settings can be changed only in the READY mode 7 21 Chapter 7 PARAMETER SETUP E Description of event configuration data 7 22 Et i event 1 standby Zi 2 event 2 standby M Zi 3 event 3 standby M 0 Standby OFF 1 Standby ON e When set to standby ON event output becomes OFF if the controller is in the standby state even if the condition for turning event output ON is satisfied e The controller enters the standby state in the following instances When in the READY mode When shifting from the READY to the RUN mode When the power is turned ON The standby state is canceled in the following instances When the condition for turning event output OFF not including the hysteresis pe riod is satisfied in one of the RUN HOLD or FAST modes When set to standby OFF In the following example PV event direct operating point 500 C hysteresis 10 C and standby ON are set When the mode changes from READY to the RUN mode at PV 550 C the controller enters the standby state so event output is turned OFF Standby functions only when the event type is set to PV type event and does not function when set to time event type or controller status type oi event 1 ON delay time zi Z event 2 ON delay time zi 1 3 event 3 ON delay time n n The ON delay time is processed after completing all processes up to event output standby ON OF
186. tion by an ice box for example voltage time proportional output system 0 Input ON again enabled within time proportional cycle 1 Input ON again disabled within time proportional cycle This selects whether or not to turn output ON again even if output is OFF when the results of PID operation have changed during the time proportional cycle cycle time The figure below shows each of these differences Setting 0 Cycle time Cycle time ai gis d ON OFF PID operation result 20 gt 50 40 Setting 1 Cycle time Cycle time Pi iis PID operation result 20 39 50 40 Chapter 7 PARAMETER SETUP 78 voltage output 1 adjustment 57 CC gn i voltage output 2 adjustment When driving an SSR by voltage time proportional output the output voltage of the controller must be within the input rated voltage optimum ignition voltage of the SSR On the DCP301 a newly developed variable output system is utilized that enables output of the optimum ignition voltage even when driving two or more SSRs This system sets the optimum current value on the controller so that the optimum ignition voltage with respect to the internal impedance of the SSR side can be obtained The following shows equivalent circuits and related formulas Description of Symbols 1 Details Io Setting output current of controller setting range 2 t
187. tion to change excessively For this reason excessive changes can be suppressed by initializing PID operation However as initialization of PID operation may result in lost continuity initialization may adversely influence PID operation depending on the circumstances in which the controller is being used E ot Initialization ON OFF and conditions can be selected by amp setting 7 11 Chapter 7 PARAMETER SETUP 5 smart tuning method selection 7 12 P 0 Smart tuning is disabled 1 The brake value is fixed to inhibit overshoot 2 Overshoot is inhibited while automatically reviewing the brake value When the control direction is set to reverse action overshoot is inhibited When set to direct action undershoot is inhibited Both functions are referred to collectively as overshoot inhibit When set to 1 the value of PID parameter setting item amp is used as it is to inhibit overshoot When set to 2 the value of 5 is reviewed at each rise reverse action or fall direct action and overshoot is inhibited while the value is automatically rewritten Review is executed only in the direction in which the value is increased overshoot inhibit effect becomes more apparent When operation is carried out for a long time with this parameter set to 2 overshoot inhibit may function too strongly and it may take a long time to arrive at SP So when overshoot disappears note down the
188. tisfies the G Soak cancel conditions 2 G Soak cancel when external switch input contact is ON and PV satisfies the G Soak cancel conditions PID set No 1 2 3 4 PID set segment designation r Zone 8 CB EE caes r Zone 7 erie ee r Zone 6 All SP ranges t Zone 5 are divided to IE i id eight zones r Zone 4 ERU P aa Zone 3 RAO PESE f Zone2 YE a eae f Zone 1 PID set automatic switching SP I G Soak width SP A G Soak width PV Segment set time Segment execution time 4 gt G Soak standby time Time count start Time G Soak at segment start point Chapter 5 FUNCTIONS B PV start If PV start is set in the program setup PV is started by regular RUN operation SP pattern The first point where PV matches the SP in the program current pattern including bias for both PV and SP is searched Pv value for and operation is started from that point Start point However note that if a matching point is not found op Start point eration is started from the beginning of segment 1 When PV has started event operating points and the time of time events are automatically corrected If the PV start function is selected by setup data 5 Z to 5 settings e relating to external switch input PV start can be executed without setting PV start in the program setup PV start points
189. tly being set up During constant value operation this display goes out in the basic display state emo When an alarm occurs in the basic display state alarm code Fi is displayed Segment No display In the basic display state this display indicates the currently selected segment No In the program setup state this display indicates the segment No currently being set up During constant value operation this display goes out in the basic display state In the parameter setup state this display indicates the item No When an alarm occurs in the basic display state the alarm code No is displayed Chapter 2 NAMES amp FUNCTIONS OF PARTS Mode indicator LEDs RUN HLD Display the READY RUN HOLD FAST and END modes See follow ing table RUN Out Lit Out Blinking Out HLD Out Out Lit Out Blinking MAN Lights in the MANUAL mode and goes out in the AUTO mode PRG Lights in the program setup state Otherwise this LED is out Upper display In the basic display state displays PV and other values In the parameter setup state displays the item code Lower display In the basic display state displays SP time output and other values In the parameter setup state displays the item setting value Low battery voltage LED BAT Blinks when the battery voltage is low Otherwise this LED is out Control output state LED AT Blinks during auto tuning and lights during smart tuning Otherwise this
190. to this when providing a varister on a controller E Dust proof cover 3 4 Use the dust proof cover when using the controller in a dusty or dirty location and to prevent inadvertent operation Two dust proof covers are provided hard or soft each with the following differing func tions Confirmation on Display X Hard Soft indicates that a function can be used Chapter 3 MOUNTING E Mounting method Mounting bracket 8140541 1 001 Firmly secure the top and bottom of the controller by the mounting brackets When mounting the controller secure by lower mounting bracket 1 first 2 Panel gt 1 Handling Precautions To secure the controller tighten the screw on the mounting bracket supplied until there is no more play and then tighten a further full turn Take care not to overtighten the screw Doing so might deform the case Keep the mounting angle to within 10 from the horizontal at both the controller rear top and bottom a a QN wait Lift up from rear by 10 max Pull down from rear by 10 max 3 5 Chapter 4 WIRING 4 1 Wiring Precautions N WARNING Before connecting the DCP301 to the measurement target or external con trol circuits make sure that the FG terminal is properly grounded 1000 max Failure to do so might cause electric shock or fire Before wiring or removing mounting the DCP301 be sure to turn the power
191. to 3 time events 1 to 5 In the constant value operation mode all of the program No segment No and profiles displays are cleared If a RAM backup error occurs when the power is turned ON the display changes to confirm general reset without pressing any of the keys on the console and 7 5 is displayed in the upper display If you press C 5 the general reset is executed Other keys however cannot be oper ated The following setup data items are not returned to their factory settings 2 Save setting values However note that if a RAM backup error occurs when the power is turned ON Se and amp 3 settings become 0 4 5 These are set to 0 when the input 1 range type is set to linear This is set to 1000 when the input range type is set to linear 8 15 Chapter 9 TROUBLESHOOTING 9 1 Self diagnostics and Alarm Code Display Self diagnostics functions are incorporated into the controller The table on the following page shows the alarm codes that are displayed as a result of self diagnostics E Self diagnostics at power ON PROM error An error in the system program stored to PROM has been detected However note that not all PROM errors are detected Some errors are detected as controller operation errors The corresponding alarm code is displayed when this error is detected Adjustment value error An error in the analog I O adjustment data stored to volatile memory has been d
192. to 999 995 models other than OD and 6D output models 0 to 3600s 0 disables integrating action 0 to 1200s 0 disables derivative action 10 0 to MV upper limit 96 MV lower limit to 110 096 0 0 to 100 096 0to 30 0 disables the brake function 0 1 to 999 9 1 to 3600s 0 to 1200 0 disables derivative action re DX Qd DON au au Note On OD and 6D output models when 7 setting is 0 0 ON OFF control is enabled is displayed for items d aL a H r E d P te and ao and setting is not possible When variable parameter st setting is 2 estimated position control only on 2G output models is displayed for items a and setting is not possible and When gt setting is not 0 and setting is not possible is displayed for When variable parameter 5 setting is 0 smart tuning disabled is displayed for amp and setting is not possible When variable parameter 2 zi setting is 0 2 degrees of freedom PID disabled the items for c 4 M o 5 B not displayed heat cool models the set No of the PID parameter used for the PID set No is as follows PID Set No Designated in the Program or Zone No According to Automatic Selection of PID Set PID Set heat PID Set cool 1 2 3 4 2 4 6 8 7 23 E Item Code Chapt
193. to Mid action Heat cool output calculation output ph MV gt Cool side PID operation result output Note 4 PID set selection tee SS 1 of 4 sets Y Heat side PID set l 1 l Y Note 2 l Constants P a rE Heat side PID set Cool side PID set Constants a2 aH Constants oH l 1 l 1 l 1 1 Dead zone Chapter 7 PARAMETER SETUP Note 1 On heat cool models this sets how the relationship between heat side output and cool side output should be processed with respect to the MV resulting from PID operation Dead zone lt 0 Dead zone 0 100 100 Control output values Output cool 0 50 100 50 100 Dead zone gt 0 100 100 Cool side Heat side output output Cool side oH Heat side om Cool side a Heat side oi 0 Note 3 When MV 50 the heat side PID set is switched to When MV lt 50 the cool side PID set is switched to Note 4 PID set selection is carried out by setting value and external switch Chapter 7 PARAMETER SETUP zi 71 3 position control deviation lower limit n M u 7 3 position control deviation upper limit bx m ae I 3 position control lower limit hysteresis l H 3 position control upper limit hysteresis In 3 position control control is carried out in the follow
194. to either of lt gt standard or add on terminal base 45 5 3 6 hole lt 51 6 69 6 79 90 10 9 Chapter 11 CALIBRATION This chapter covers the field calibrations procedures for the inputs outputs and various functions of the DCP301 and DCP302 controller after shipment from the factory When calibration is made in the field the original factory data is erased and so the specified input output accuracies of the controller cannot be assured This manual is for users who are conversant with DCP301 and DCP302 use and operation E Precautions before calibration Apply power and allow the controller to warm up for 2 hours before you calibrate the DCP301 and DCP302 Confirm that the test equipment needed for calibration has stabi lized Factory calibration has been made at a stable temperature of 23 0 C 2 Calibrate the DCP301 and DCP302 in this range and where there are no significant fluctuations in air temperature If calibration equipment of a lower grade than specified below is used calibration results may be unsatisfactory E Equipment needed 1 Standard input source with 0 02 accuracy having more than 5 effective digits and capable of generating both voltage and current outputs 2 Decade resistance box with 0 02 accuracy having a range of 10 to 500Q with a resolution of more than 0 01 3 Digital ammeter with 0 02 accuracy measurable in the ran
195. torque Mask case materials Mask Multilon Case Polycarbonate Mask case color Mask Dark gray Munsell 5Y3 5 1 Case Light gray Munsell 2 5Y7 5 1 Installation Specially designed mounting bracket Mass Approx 900g ll Accessories option list Model No Standard accessories Unit indicating label N 3132 Mounting bracket 8140541 1 001 User s Manual EN11 6197 Options Hard dust proof cover set 81446083 001 sold separately Soft dust proof cover set 81446087 001 Terminal cover set 81446084 001 Lithium battery set 81446431 001 10 7 Chapter 10 SPECIFICATIONS 10 2 External Dimensions Unit mm 106x104 A A B B ea memi Ex E Y 91 5 110 5 3 i Li tet Fl i i Ee ina n 4 2 gt 1 DIINUTL 1 EXSDCIES ES x1 10 8 Chapter 10 SPECIFICATIONS E Soft dust proof cover set sold separately Unit mm transparent silicon rubber Model No 81446087 001 E Hard dust proof cover set sold separately transparent polycarbonate Model No 81446083 001 Packing v Terminal cover set sold separately gray non flammable heat resistant PVC Model No 81446084 001 Can be attached
196. tput Setup data 1 This parameter is not displayed when variable parameter is 1 20r4 Table data This parameter is not displayed when variable parameter e is 2 or 4 Constant value This parameter is not displayed when variable parameter amp is 2 or 4 operation data L Chapter 7 PARAMETER SETUP E Moving individual items in the parameter setup With individual items item codes are displayed in the upper display and setting values are displayed in the lower display The program No display goes out and the item No is displayed in the segment No display However note that the segment No display also goes out in the case of setup data Individual items are arranged in a matrix as shown on the following page and can be displayed in order by pressing C amp 2 or CO The size of individual item matri ces varies according to the setting group E Changing individual items and how to return from the setup state 7 2 If you press when an individual item is displayed the setting value blinks This state is referred to as the setting value entry state In this state pressing or can in crement or decrement the setting value that is blinking Also pressing D or GD moves the position of the digit that is blinking If you press 5 when the setting value is at the desired value blinking stops the display returns to its normally lit state and the new setting
197. up data settings disabled Display of parameter settings and program settings disabled Use of operation keys disabled WN c Display of parameter settings and program settings displayed and use of operation keys disabled e When a is set to 1 the following keys are disabled FUNC CLR DISP Co Basic display state general reset Only 5 can be selected by setting group selection in the parameter setup state e When a is set to 2 the following keys are disabled Basic display state 899 program setup a CES QNS OS general reset m Only P can be selected by setting group selection in the parameter setup state However note that items assigned to 5 can be called up by 25 in the basic dis play state When a is set to 3 the following keys are disabled Basic display state 295 program selection program selection RUN HOLD CHOS RESET Es ADV cs FAST amp 5 AUTO MANUAL eb AT start AT cancel FUNC CLR DISP c5 general reset However note that MV when controller functions are selected and SP when pro grammer functions are selected can be changed in the basic display state in the MANUAL mode e When a is set to 4 all keys disabled when i a is set to 2 and 3 are disabled t program protect 7 10 0 Changing program settings en
198. up on the programming map 2 If you press 5 the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press to set to the No 1 setup SP setting Setting range SP1 lower to upper limit Set the SP1 limit in setup data amp 5 or Tod Loy 4 When you press C 5 blinking on the upper display stops The lower display then starts blinking to indicate start of entry to the No 2 setup 5 Press or to set to the No 2 setup time setting Setting range 0 00 to 99 59 h min min s 0 0 to 599 9 0 15 7 m hk 660 1 Select either of h min as the time unit in setup datat amp 7 is substi tuted by as it cannot be displayed ENT 6 When you press C5 blinking on the lower display stops Program No Segment No SP1 setting value Display Pattern Time setting value tendency EV1 to EV3 and T1 to T5 all out is displayed for the SP and time setting values in non set segments 8 5 Chapter 8 PROGRAM SETUP E Setting up events 1 to 3 items When event type is PV type event 1 In the setting display state move to the event to 3 items of the segment to be set up on the programming map 2 If you press 5 the upper display starts blinking to indicate start of entry to the No 1 setup 3 Press C4D or to set to the N
199. ustments are completed the controller returns to the basic display state To cancel automatic adjustment press 289 When automatic adjustment begins you cannot press any keys other than 255 amp 55 is used for canceling adjustment The following instances are regarded as errors In these instances the factory set tings are returned to andi is displayed The Ai 2 display can be cleared only when automatic re adjustment has ended successfully or when the power has been reset Fully closed count fully open count 500 Fully closed count gt fully open count Time from fully closed to fully open is less than 5s MFB disconnected alarm ii amp occurs continuously or frequently The time taken for the MFB count to stabilize exceeds 5min Faulty wiring of MFB or switching relay However note that all faulty wiring cannot be detected as an error motor valve opening adjustment fully open closed time When A1 is set to 2 the set time is taken as the base for all operations Enter the time correctly in 0 1s units 7 17 Chapter 7 PARAMETER SETUP E Event configuration data settings Item Code Factory User Setting Setting Setting Event 1 type PV type events PV direct PV reverse Deviation direct Deviation reverse Absolute value deviation1 direct Absolute value deviationl reverse SP direct SP reverse MV direct MV reverse 10 MFB direct 11 MF
200. utput 5 or less of 0 to 20mA output 1 10000 25mA max for 50ms max at 2500 load 22 0mAdc 0 0mAdc 0 1s 25V max output 1 18V max output 2 auxiliary outputs 1 2 6D output 1 5K outputs 1 2 when current output is switched to voltage output 10 4 Voltage output Allowable load resistance Inrush current Load current adjustment Open terminal voltage OFF leakage current Output response time Output resolution Time proportional cycle 6000 max under operating conditions 25mA max for 50 max at 250Q load 2 to 22mA variable 25V max output 2 of 5K output 18V max output 2 of 5K output 100uA max At ON OFF 600Q load 0 5ms max At OFF ON 600Q load 1 0ms max 1 1000 1 to 60s variable Chapter 10 SPECIFICATIONS Specification Event Events 1 2 Relay contact Contact type la Time output Contact rating 1A 240Vac 30Vdc resistive load Event Life 100 000 operations at rating Output Min switching voltage current 10V 10mA Event 3 Relay contact Contact type lalb output Contact rating 2A 240Vac 30Vdc resistive load Life 100 000 operations at rating Min switching voltage current 10V 10mA Time events 1 to 5 Open collector External supply voltage 10 to 29Vdc output Max load current 70mA load OFF leakage current 0 1mA ON residual voltage 1 6V max Event 1 to 3 settings Event type PV type events PV deviation absolute value dev
201. value at that time set 5 to 1 and reset the ier value to the noted down value The AT LED lights while reviewing the value when set to 2 Do not set to 2 when normal control is not being carried out due to inappropriate tuning of the PID constant for example Also hunting is more likely to occur when is set to a large value on quick starting lines Set the amp value to 0 then to 2 On heat cool models smart tuning does not function 2 degrees of freedom 0 2 degrees of freedom is disabled 1 2 degrees of freedom is enabled 2 degrees of freedom is a function for improving the response to disturbance during setup without losing conventional characteristics at rise or fall When set to 1 optimum PID constants can be set individually for inhibiting distur bance in addition to conventional the PID constant These constants are set automatically during AT execution and is memorized They can also be set and changed independently In particular on 2G output models suppressing changes in MV to lessen the frequency of motor operation during setup and manually applying weak PID differential for in hibiting disturbance to lengthen service life for example proves effective These PID are switched automatically by applying fuzzy rules on the slope between deviation and PV e When reset time is set to 0 control is carried out without integration in all states regardless of the setting valu
202. value is stored to internal memory To cancel changing of setting values press C5 or 55 When 55 is pressed the value stops blinking and the display returns to its normal lit state If you press S the display returns to the basic display state If is displayed at the lower display when an individual item is displayed or the controller does not enter the setting value entry state by pressing 5 that item cannot be set nor changed Chapter 7 PARAMETER SETUP Example of individual item matrix setup date ry 9 II Y Y Y Y r 5 Y Y Y Y Y Y Y Y Y Y 5 n a 09940 COG x CIS aS x 099 gt 09 a AA y y y CDD a OG a 45 e Po er YN an a key Basic Display State DISP CD key key CA key key Setting group selection Individual items Setting value i major items minor items ENT PARA blinking 4 key CO key C key i CO C key Change setting value CA key key C key Y CD key Individual items minor items CAD key key CX key
203. versed Display stabilizes at 9999 162 reversed TOG reversed Display decreases and stabilizes Display stabilizes at 9999 162 reversed reversed 9 9 Chapter 9 TROUBLESHOOTING 9 4 Replacing the Battery N CAUTION Before replacing the battery be sure to turn the power OFF Failure to do so might cause electric shock Do not touch internal components immediately after turning the power OFF to replace the battery Doing so might cause burns Do not insert the battery with the polarities reversed Do not use damaged broken battery skin leaking battery fluid batteries Do not throw batteries into fires or charge short circuit disassemble or heat batteries Store batteries in low temperature dry locations Failure to observe the above cautions may cause batteries to emit heat or split or battery fluid to lead Store batteries out of the reach of small children Batteries are small and are easy to swallow If a child swallows a battery consult a physician immediately Return used batteries to Honeywell sales service office or your dealer When disposing of used batteries at the user site observe local bylaws 1 Handling Precautions Before handling components inside the controller touch a grounded metal part to remove any static electricity from the body Static electricity may cause dam age to controller components Batteries left in storage
204. while setting value is blinking To clear item setting while setting value is blinking To cancel changing item setting values while setting value is blinking To insert delete segments To change the program No in ascending order To change the program No in descending order To end program setup programming Chapter 2 NAMES amp FUNCTIONS OF PARTS Category Program copy Function To start program copy in basic display state Key operation PROG To change the copy destination program No To execute program copy while setting value is blinking To end program copy DISP e General reset 1 Handling Precautions To check general reset in basic display state FUNC CLR DISP To execute general reset To cancel general reset Do not operate the console keys using a sharp pointed object such as a propel ling pencil or needle Doing so might damage the console 2 6 Chapter 2 NAMES amp FUNCTIONS OF PARTS E Functions using two or more keys PROG RUNHOLD co PROG DISP C9 TC FUNC TCR FUNC PARA CD FUNC PROG CD FUNC FUNC CLR 9 FUNC ENT b ES FUNC x CLR DISP CD T COD E Loader jack Reset keys Press Z9 with 2899 held down in the basic display state to reset the controller The controller enters n READY mode in the RUN HOLD FAST or END
205. wo equal points such as Ai and are set for the A axis Bi shall be taken as the output value B axis A Ae B2 e A1 B1 gt A axis 7 41 Chapter 7 PARAMETER SETUP Operation mode Factory Setting User Setting E Constant value operation data settings 5 gt Item Code Setting 0 Program operation 1 Constant value operation Note This setting can be changed only in the READY mode SP1 This setting can be set in the SP1 lower to upper limit range in setup data settings 4 Unused Cn Note js displayed and setting is not possible Event 1 setting value Event 2 setting value Event 3 setting value 1999 to 9999U event type is deviation or SP 0 to 9999U event type is absolute value deviation 10 0 to 110 0 event type is MV or MFB Note When the event configuration data type setting is gt 50 for each event is displayed and setting is not possible Unused Unused Unused Unused Note 15 displayed and setting is not possible Proportional band CH1 Reset time CH1 Rate time CH1 MV lower limit CH1 MV upper limit CH1 Manual reset CH1 Brake CH1 Disturbance inhibit proportional band CH1 Disturbance inhibit reset time CH 1 Disturbance inhibit rate time CH 1 Proportional band for cool contr
206. wo ways of selecting the program No to set up Selecting the program No before entering program setup Selecting the program No after entering program setup Selecting the program No before entering program setup PROG To select the program No press C 5 or Cv if the DCP301 is in the basic display state in the READY mode 1 Handling Precautions The program No cannot be selected on the DCP301 when selecting the pro gram No by external switch inputs For details see 6 3 Program Selection page 6 7 Selecting the program No after entering program setup Each press of in the program setup state increments the program No When 19 is reached the program No returns to 1 Likewise each press of Cv decrements the program No When 1 is returned to the program No advances to 19 However note that when setup values are being entered setting value is blinking during program setup press first to quit entry of values and then press 298 or os to change the program No 8 1 Chapter 8 PROGRAM SETUP Selecting the program No after entering program setup continued When you select the program No by this method the display changes to segment No 1 and the pattern item on the programming map This method can be used for example to select a program No to set up a program other than the No being operated in the RUN mode It can also be used to select a program No to set
207. you to choose between the following input types thermocouple resistance temperature detector RTD dc voltage and dc current Accuracy of 0 1 FS 1 digit and a sampling cycle of 0 1s ensures consistently high precision control Wide range of control output types A wide range of models supporting various control output types are available relay time proportional output position proportional output current output voltage time propor tional output and heat cool output On models other than heat cool control output you can also choose neural net based auto tuning and smart tuning for inhibiting overshoot in addition 2 degrees of freedom PID Enhanced compatibility with PLC Easy operation 12 external switch inputs eight optional three event outputs and five time event outputs optional ensure compatibility with automating systems designed around a PLC core Up to eight frequently changed parameter setups can be registered to the amp key facili tating recall of item setups If the Smart Loader Package sold separately is used together with the DCP301 pro grams and parameters can be set up on a personal computer 1 1 Chapter 1 GENERAL 1 2 Basic Function Blocks 1 2 Input Thermocouple Resistance temperature detector dc current dc voltage 4 external switch inputs RUN HOLD RESET ADV 8 external switch inputs Program No FAST PV

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