Snapper SPE152KW User's Manual
Contents
1. Clean Air 2 41 222 1 More often if needed EE Clean Air Intake More often if needed Remove Debris from under Belt Cover More often if needed moe E xd X E Sharpen Cutter Blades 2 to 60 75 Ft Lbs Grease Cutter Spindle Bearings Use Chevron SRI Grease or equal rM NLGI No 2 d e Ud Eie E Inspect Interlock Switches for Replace if Needed E neste Inspect Belts for Wear or Damage Replace if Needed ete els Aaa HERE eR ers Inspect 4 AdjUSt for proper steering stopping WEEKLY RR Check Tire Pressure 0 0 Add or Adjust as required Check Safety Interlock System Inspect OPC Switch for proper Operation Lube Traction Drive Levers Shot General Purpose Grease Inspect Traction Lock for Wear Replace if Worn Change Engine Oil and Filter More often if needed Hie esc Eb dye A Hed e IR PE HP YU reesen More often if needed2. Replace Belt cutting full 7 Dull Damaged or Worn Sharpen Blades or Install new Blades width Discharge Grass Wel icem EEG e Let Grass dry Deflector Becomes Raise cutting height Obstructed Engine Run Engine at full Throttle and reduce travel speed TRANSMISSION TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION i e Gearing is overly noisy chatter Return to Authorized Snapper Dealer Noisy ete eer eie Worn Gears e Worn Bearings mainly input Shaft Ball Bearing Unit JUMPS Teeth of Gears are worn beyond tolerances Spring in Shifter Fork weak or broken SERVICE amp LUBRICATION HOURS PROCEDURE COMMENTS BREAK IN eee Check all Grease Points and add if necessary M Check all Fasteners for proper tightness 0 endo ce SR cooks Change Engine Oil and Filter at 5 hours See Engine Manual DAILY teen Check Engine Change Oil if extreme dusty conditions
3. Clean and set Spark Plug gap Erratically Fuel Filter plugged Replace Fuel Filter Engine Clean or replace Filter Idles Poorly Fuel Filter pl gged Replace Fuel Filter Engine Engine Oil low Add Oil Overheats Engine Cooling Fins Clean Engine Cooling Fins Machine Blade Mounting Bolts e Tighten Blade Mounting Bolts Vibrates Blade o t of Balance 2 Sharpen and balance Blade Excessive Engine Mounting Bolts 2 1000 Tighten Mounting Bolts MEER Damaged or Severed Belt Belt Engine 0 Adjust cutting height 5 MOWING 100 fa St e Reduce travel speed MOWER TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Mower does Transmission in Select Gear not move Traction Control Rod 0 111 Adjust Rod when Traction Engine to Transmission Belt Damaged or Broken Replace Belt Levers released Idl
4. 17 18 Transmission Troubleshooting eene nennen nnne nnn nnn 18 Service amp Lubrication terit sert enne 18 SECTION 5 ADJUSTMENT 19 20 Steering and Brakes eeeeeeeseeeeeeeeeeee 19 Traction Levers amp 19 Handle Height irn 20 Transmission Shift Lever Adjustment eene 20 SECTION 6 POWER UNIT 21 Replacement Parts cheese 21 21 21 Transmission Eube 21 SECTION 7 MOWER ATTACHMENT SERVICE 22 24 Transmission 22 2 Traction Cutter Deck Belt Removal Installation eere 22 Cutting Blade Service Removal Sharpening Balancing amp Replacement 23 Mower Spindles Field Serviceable Spindles Bearing Replacement 24 ELECTRICAL NEN 25 26 WARRANTY AND PRODUCT nenne nnns 27 28 29 32 SECTION 1 FAMILIARIZATION TRANSMISSION SHIFT TRACTION LEVER IMPORTANT The figures and illustrations in this manual are provided for reference only and may differ from your s
5. Grease Caster Wheel Bearings General Purpose Grease Grease Caster Support Arms General Purpose Grease Grease Traction General Purpose Grease Grease Idler Arm Pivots on Cutter Deck General Purpose Grease Vedere eicere Fuel Replace with SNAPPER 1 4359 rn Grease Traction Idler Pulley Located on the Underside of Power General Purpose Grease MONTHLY nee Clean and Adjust Spark 08 2 See Engine Manual MET ORTU RERO SERERE os Lube Controls and Linkages Use Medium Duty Oil 18 SECTION 5 ADJUSTMENTS 5 1 STEERING BRAKES If machine is not as responsive as desired when either Traction Lever is squeezed one or both brakes should be adjusted as follows 1 Operate mower on level terrain with Transmission Shift Lever in No 1 position Determine which brake requires adjustment 2 Stop engine remove the key from switch and disconnect spark plug wire from spark plug Secure wire away from plug 3 Turn nut clockwise to increase brake tension See Figure 5 1 BRAKE ARM je iu lib 1 TENSION g S FIGURE 5 1 4 Place spark plug wire onto
6. Study these manuals before operating and keep both handy for future reference For the nearest SNAPPER dealer in your area check the yellow pages under the heading LAWN MOWERS For engine parts and service look for the engine manufacturers dealers under the heading ENGINES gasoline SECTION 2 SAFETY MESSAGES AND SYMBOLS THROTTLE DOWN LEFT TURN BEFORE SHIFTING TO REVERSE SAFETY LEVER BLA e EE CL wow Ol 9 on BLADE SWITCH 6 4 gt oS s 2 9 AO OFF NEUTRAL DRIVE gt YS LEFT TRACTION LEVER SQUEEZE FOR LEFT TURN BLADES ENGAGED ON A WARNING BEFORE OPERATING READ OPERATORS 4 NEUTRA UAL AND SAFETY INSTRUCTIONS KEEP HANDS AND FEET AWAY DO NOT OPERATE MOWER UNLESS GUARDS OR THE A ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING DANGER ROTATING BLADES KEEP CHILDREN AND OTHERS OUT OF THE MOWING AREA WARNING DO NOT operate the Snapper Pro Express SPE Series mower decks with any Snapper Pro Hydro SPLH series Power Units without first installing the Front Weight Ballast kit DO NOT operate the Snapper Pro Express SPE Series mower decks on any non SPE series Snapper Pro Gear SPP or SPL Power Units without first installing the Front Weight Ballast Kit 73590 RIGHT TRACTION LEVER SQUEEZE FOR RIGHT TURN OPEN BELT DRIVE Stop engine before reaching un
7. BOTH TRACTION LEVERS TO RELEASE TRACTION LOCK S SLOWLY RELEASE BOTH TRACTION LEVERS TO MOVE FORWARD TO SHIFT INTO REVERSE STOP MACHINE LOCK TRACTION LEVERS IDLE ENGINE SHIFT REV CAREFULLY RELEASE BOTH TRACTION LEVERS A WARNING TO AVOID SUDDEN AND UNEXPECTED TURNING BOTH TRACTION LEVERS MUST BE MOVED THE SAME WAY WHEN STARTING OR STOPPING MACHINE MOTION STOPPING MOWER SQUEEZE BOTH TRACTION LEVERS TOWARDS HANDLE AND SET TRACTION LOCK S SWITCH OFF BLADE CLUTCH SWITCH MOVE THROTTLE TO IDLE POSITION TURN KEY TO STOP POSITION REMOVE IGNITION KEY WHEN LEAVING MACHINE TO OBTAIN OPERATOR S MANUAL amp SAFETY INSTRUCTIONS CONTACT SNAPPER DEALER OR WRITE SNAPPER POWER EQUIPMENT 0 BOX 777 MCDONOUGH GA 30253 USA IMPORTANT SAFETY AND OPERATING INSTRUCTIONS SECTION 2 CONTROLS BLADE CLUTCH SWITCH KEY SWITCH ENGINE SPELD SHOWN IN OPERATOR S STOP POSITION PRESENCE CONTROL OPC TRANSMISSION SHIFT LEVER RIGHT HAND TRACTION LEVER TRACTION LOCK FIGURE 2 1 NOTE TRACTION LOCK SHOWN IN THE TRACTION LEVER LOCKED POSITION WARNING To avoid sudden and unexpected turning both Traction Levers must be moved the same way when stopping or starting machine motion SECTION 3 OPERATING INSTRUCTIONS WARNING DO NOT allow operation of the machine by untrained personnel 3 1 BEFORE OPERATING Be thoroughly familiar with all controls and how to us
8. CHOKE position Check choke adjustment uos Spark Plug Wire loose or Spark Plug Wire Operator Presence Control OPC Switch out of adjustment Adjust Switch AEAT Blade Clutch Switch in ON position Pull Blade Clutch Lever to OFF position ERES Spark Plug emen Stall new Spark Plug MERO Dirty Air Clean Air Filter Transmission not in Shift Transmission Lever to NEUTRAL Engine Dirt or water Fuel Drain and clean Fuel Tank Fill with Starts Hard fresh Fuel or Loses Vent in Gas Cap plugged eese dede Clean Vent or install new Gas Cap AIP Fier dirty Clean install new Air Filter Spark Plug not gapped Check set Spark Plug gap Spark Plug Stall new Spark Plug Engine Spark Plug bad teta ot UD oo athe Install new Spark Plug Spark Plug gapped
9. In the event that a spindle bearing requires housing will cause premature bearing failure replacement the SNAPPER Field Serviceable Spindles have been designed so that no special tools or presses are required 1 Remove belt Loosen blade nut and remove Allow blade bolt washer blade and four spacers to drop down out of the spindle housing See Figure 7 7 REMOVE NUT REMOVE BELT FROM SPINDLE 69 SPACER m NYLOS SEAL RETAINING RING BEARING e SEAL UP BEARING BOLT FIGURE 7 7 SPINDLE HOUSING 2 Remove spindle pulley from spindle shaft 3 Locate circular retaining ring on spindle shaft at SPACER top bearing Remove retaining ring Allow spindle shaft to drop out of housing 4 Top and bottom bearings are now removable Pull out on inner race to slide bearing from 66 BEARING housing See Figure 7 8 5 Thoroughly clean all parts removing all old Q contaminated grease Ue SPINDLE 6 Install new bottom bearing first SHAFT 7 NOTE The bearing is sealed shielded on one side only The bottom bearing must be installed with the sealed shielded side DOWN 8 Insert spindle shaft up through the bottom bearing Slide spacer down over spindle shaft FIGURE 7 8 9 Install new top bearing Install the top bearing with the seal shield UP 10 Slide circular retaining ring down spindle shaft until it fully locks into groove on shaft 11 Apply
10. LOCKED in the Traction Locked position See Figure 3 2 RIGHT HAND TRACTION LEVER TRACTION LOCK SHOWN IN TRACTION LOCKED POSITION FUEL SHUT OFF VALVE SHOWN IN CLOSED POSITION ROTATE HANDLE 90 DEGREES TO OPEN FIGURE 3 2 3 Place Transmission Shift Lever in NEUTRAL N position See Figure 3 3 TRANSMISSION SHIFT LEVER FIGURE 3 3 4 Pull Blade Clutch Switch rearward to the OFF position See Figure 3 4 BLADE CLUTCH SWITCH SHOWN IN OFF POSITION FIGURE 3 4 Continued on next page SECTION 3 OPERATING INSTRUCTIONS 3 5 STARTING amp OPERATING Continued from previous page 5 Move Engine Speed Control Lever to the CHOKE position See Figure 3 5 6 Turn Key Switch to RUN position MOVE ENGINE SPEED CONTROL TO CHOKE POSITION SWITCH SHOWN IN OFF POSITION FIGURE 3 5 IMPORTANT DO NOT jerk the engine recoil starter handle or allow it to snap back NOTE Engine will not start unless the transmission is in NEUTRAL position and Blade Clutch Switch is in OFF position 7 Pull Engine Recoil Starter Handle until you hear the first firing sound Move Engine Speed Control Lever to the FAST rabbit position Pull Recoil Starter Handle and Engine should start 8 Depress Operators Presence Control against handle See Figure 3 6 OPC OPERATOR S PRESENCE TRACTION LOCK SHOWN IN TRACTION LOCKED POSITION FIGURE 3 6 12 9 Place Transmissi
11. a generous amount of general purpose grease to the concave side of the nylos seal Install the nylos seal with concave greased side down 12 Place spindle pulley and spacer on top of spindle shaft 13 Reinstall blade bolt washer blade and four spacers See Figure 7 6 14 Torque blade bolt and nut to 70 to 80 ft Ibs 15 Pump grease into spindle housing until grease purges from vent on housing 16 After the first 5 hours of operation grease spindle housing to insure it is full then every 25 hours 24 ELECTRICAL OPC SWITCH PISTOL GRIP MODELS ONLY KEY WITH COVER t m BLADE CLUTCH x ri SWITCH KEYSWITCH lt 4 i Nh ett SR ye OPC SWITCH 4 PISTOL GRIP MODELS LKR 2 Sy ERE lt gt 15 NN S ON lt FUSE 3 RSs MAIN a WIRE 16 HARNESS KAWASAKI TRANSMISSION d ENGINE ONLY SWITCH 4 KAWASAKI MODULE E 9 d KAWASAKI y PIGTAIL ff M TO ELECTRIC CLUTCH m 8 KAWASAKI CAPACITOR HARNESS TO ENGINE TERMINAL GROUND TO ENGINE 2 NOTE THIS TERMINAL HAS A LOCK OUT BARB WHICH MUST SLIDE INTO THE CONNECTOR NOTCH FIGURE 7 9 25 ELECTRICAL ELECTRIC CLUTCH BLUE YELLOW BLACK 15A FUSE ENGINE IGNITION YELLOW TRANSMISSION BLACK WIRING SCHEMATIC FOR PISTOL GRIP HANDLE amp ELECTRIC BLADE BRAKE CLUTCH FIGURE 7 10 TRANS SWITCH 4 SEE NOTE R
12. and studs See Figure 5 2 6 Reinstall the adjustment blocks and the hairpins Check the settings as described above Repeat as necessary 7 Reassemble the Brake Rods to the Brake Arms with the hairpins removed earlier Install belt covers 8 Replace the Spark Plug Wire onto the Spark Plug Start the mower according to the Safety Instructions and operate it to check the adjustments NOTE It may be necessary to adjust the Traction Brakes after adjustment of the Traction Belts is complete 9 Ifthe belts continue to slip after properly adjusting Traction Rods the transmission is mounted in slotted holes to provide additional tension adjustment Remove transmission belt tension loosen transmission bolts and slide transmission to back of slots Tighten bolts securely and reinstall belt 10 Adjust shift lever Refer to Section Transmission Shift Lever Adjustment 11 Repeat all Steps 1 thru 8 after moving WARNING A DO NOT attempt to operate machine without belt cover and studs secured into the proper position transmission A SECTION 5 ADJUSTMENTS 5 3 HANDLE HEIGHT The operator handle can be adjusted for operator comfort as follows 1 Loosen the upper carriage bolt and nut on both sides of handlebar See Figure 5 4 2 Remove lower carriage bolt and nut on both sides of handlebar 3 Raise or lower handlebar to desired height See Figure 5 3 Install the carriage bolt and nut in the lower hole in
13. covered under the engine warranties So save yourself unnecessary expenses and undue aggravation by keeping the air cleaner properly serviced at the intervals specified in the engine owner s manual It doesn t take long to service an air cleaner Follow the specific instructions in the engine owner s manual for the type filter used Pre vent dirt from falling into the carburetor intake when servicing your alr cleaner Make sure components are installed in correct sequence after servicing to prevent unfiltered air from entering the engine Some servicing hints on several common types are PRIMARY MAINTENANCE Air Is also needed to keep your engine cool Dirt dust amp debris bulld up to restrict and clog cooling alr intake screens and fins Clean screens and fins at frequent intervals The engine blower i gt housing and shrouds should Ri removed at least once m each season or more often Je under dry dusty conditions 0 for a thorough cleaning of fins Generally wash foam type filters in a dishwashing detergent and water solution Rinse and wring dry then saturate with oll and squeeze out excess Failure to re oil this type filter will ruin the engine Fallure to keep external surfaces clean not only presents fire hazards but causes overheating and resulting engine damages such as distorted valve guides Sticking valves scuffed scored cylinder walis overspeeding loss of
14. machine before starting If the operators or mechanics cannot read English it is the owner s responsibility to explain this material to them Only mature responsible persons shall operate the machine and only after proper instruction The owner is responsible for training the operators Further the owner operator can prevent and or is responsible for accidents or injuries occurring to themselves other people or property Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel from machine DO NOT smoke Practice operation of machine with BLADES OFF to learn controls and develop skills Check the area to be mowed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blade or interfere with mowing Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by SNAPPER Keep people and pets out of mowing area Immediately STOP blades STOP engine and Stop
15. or service Cranking engine could cause injury Disconnect negative black cable from battery first and positive red last Reconnect positive first and negative last Charge battery in an open well ventilated area free from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and insulated gloves 8 Park machine on level ground DO NOT work under machine without safety blocks 9 Service engine and clean adjust or repair only when engine and blades are stopped Remove key Remove spark plug wire s from spark plug s and secure wire s away from spark plug s 10 DO NOT change engine governor speed settings or overspeed engine DO NOT make adjustments with the engine running 11 Lubricate machine at intervals specified in manual to prevent controls from binding 12 Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them DO NOT straighten or weld blades only replace them 13 DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine 14 Carefully release pressure from components with stored energy 15 Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices DO NOT allow untrained personnel to service the machine 16 Use only genuine SNAPPER replacement parts to assure that original sta
16. power complete failure of engine Clean paper elements by tapping lightiy Blowing with air will rupture paper elements ff damaged in any way Dirt can also be introduced into an engine in dirty fuel from a contaminated contalner Always use clean fresh fuel from a clean container to guard against dirt sludge and water contamination Be aware that fuel breaks CN down In storage and forms An engine must also have proper lubrication XOX gummy compounds which All engines use some oll On 4 engines will block carburetor pass CHECK OIL LEVEL BEFORE EACH START UP ages Never use fuel more Wipe area clean around the oll check plug or than 3 months old Drain dipstick opening to keep dirt from falling Into tank then run the engine out the engine when checking the oil Always of fuel before storing during check with the machine on a level surface the off season On engines with dipstick keep the level up to but not over the FULL mark When adding oil allow time for all of the oil to flow down the fill tube to prevent a false full reading when the level could actually be low and result in engine damage 31 PRIMARY MAINTENANCE 2 must be On 4 cyle engines with an oil level plug provi dele EAE EES e don t be fooled into thinking the engine has and 2 cycle air cooled engine oil A 2 cycle sufficient lubricating oil if you can see some engine that Is mistakenly run on st
17. squeeze both Traction Levers firmly against the handle The right and left Traction Locks will move to the Unlocked position See Figure 3 9 IMPORTANT Always make sure that both right and left Traction Locks are in the same position before moving or releasing the Traction Levers TRACTION LEVER LEFT HAND TRACTION LOCK LEVER TRACTION LEVER RIGHT HAND RELEASED POSITION SHOWN FIGURE 3 9 A 14 BRAKE POSITION WARNING A Machine should always be in forward motion before attempting a turn DO NOT attempt a turn from a stopped position 3 8 TURNING MOWER 3 8 1 GRADUAL RIGHT amp LEFT HAND TURN IMPORTANT Squeezing the right or left traction lever applies the brake to the right or left wheel The brake turns the machine right or left RIGHT TURN 1 With machine in motion gradually squeeze the right hand Traction Lever The machine will turn to the right LEFT TURN 2 With machine in motion gradually squeeze the left hand Traction Lever The machine will turn to the left TRACTION LEVER POSITION LEFT HAND FIGURE 3 10 3 9 MOWING AND TURNING ON HILLSIDES 1 Always mow hillsides starting at bottom of hill Mow across slopes never up and down Exercise caution when changing directions on slopes DO NOT mow steep slopes A WARNING DO NOT mow on steep slopes DO NOT use with any type rider attachment on slopes DO NOT park machine on slopes 2 Hillside mowing i
18. CASTER SUPPORT RETAINER PIN FIGURE 3 11 2 Lift Caster Support while adding or removing bottom spacer See Figure 3 12 NOTE Remove or add spacers by rotating slots to align with flat area on caster shaft 15 3 12 ADJUSTING BLADE ON CUTTER SPINDLE To change cutting height of Blades move the Spacers from under the Cutter Housing to above the Cutter Housing Pulley Each Spacer moved above the Cutter Housing Pulley will provide an additional 1 4 of cutting height DO NOT put any Spacers below Blade See Figures 3 13 and 3 14 SPACERS NOTE THOSE SPACERS REMOVED FROM BOTTOM OF CASTER SHOULD BE REINSTALLED AT TOP BEFORE INSERTING RETAINER DIN FIGURE 3 12 FLAT AIR LIFT HEIGHT ADJUSTING SPACERS j BEVEL A 2 e WASHER BLADE MOUNTING BOLT BLADE TIGHTEN TO 60 75 FOOT POUNDS FIGURE 3 13 NOTE Changing cutting height of blades does not change the deck ground clearance If an undesirable cutting pattern results then cutting height adjustment must be made by adjusting mower deck height and caster wheels Install Blades Air Lift Up with retaining hardware as shown below and tighten to 60 to 75 ft lbs See Figure 3 14 Continued on Next Page SECTION 3 OPERATING INSTRUCTIONS 3 12 ADJUSTING BLADE ON CUTTER SPINDLE Continued CUTTER SPACERS HOUSING ON TOP PULLEY CUTTER HOUSING BLADE SPACERS ON BOTTOM FIGURE 3 14 3 13 ADJUSTING F
19. E behind and down for children pets and hazards before and while backing USE EXTRA CARE when approaching blind corners shrubs trees or other objects that may obscure vision OPERATION Slopes a major factor related to slip fall accidents which can result in severe injury All slopes require extra caution and slow speed If you feel uneasy on a slope DO NOT mow it Mow across slopes never up and down Exercise extreme CAUTION when changing directions on slopes Practice operation of machine on slopes with blades off Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine DO NOT use tow behind attachments on slopes AVOID uphill starts Turf conditions can affect the machine s stability DO NOT operate machine under any condition where traction steering or stability is doubtful Chose a low enough ground speed setting so that you will not have to stop or shift on a slope Tires may lose traction on slopes even though the brakes are functioning properly SLOPE OPERATION Continued From Previous Column 8 Always keep the machine in gear when going down slopes DO NOT shift to neutral or actuate the hydro roll release and coast down hill PREPARATION 1 10 Read understand and follow instructions and warnings in this manual and on the machine engine and attachments Know the controls and the proper use of the
20. ED 16 GA RED 16 GA C3 om GREEN 14 GA YELLOW 16 ENGINE L H OPC Abh ES PTO SWITCH IGNITION ET WIRE AND TERMINAL TABLE NOTE ELECTRIC CRUTCH NUMBERS SHOWN ARE CIRCUIT NUMBERS ppp face WHICH CORRESPOND TO ONES SHOWN IN 3 1 3 5 WIRING AND TERMINAL TABLE BELOW 4 6 RD 3 s 16 jvetow 4 12 6 n i ra 1d eae v rof 3 jj 5 i0 6 FIGURE 7 11 26 SNAPPER 2 YEAR LIMITED WARRANTY For two 2 years from purchase date for the original purchaser s use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s rental use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to transmissions to engines and their components and batterie
21. IXED DECK ATTACHMENT The mower deck has four different positions for attaching it to the power unit The lowest setting provides a cutting height range of 1 1 2 to 2 1 2 the middle low cut is 2 1 4 to 3 1 4 the middle high cut is 3 to 4 and highest cut is 3 3 4 to 4 3 4 Make sure the spacers on the caster wheels are moved up or down as shown to correspond with the bolt positions to keep deck level Once a desired cutting height is reached attach the mower deck to the power unit by installing 3 bolts on each side in selected height of cut holes Tighten bolts to 70 to 80 foot pounds torque See Illustration SIDE PROFILE OF UNIT BLACK DOTS BOWER REPRESENT UNIT BOLT k ANCHOR 2 unyre FIGURE 3 15A LOW CUT 1 1 2 TO 2 1 2 SPACER FIGURE 3 15B MIDDLE LOW CUT 2 1 4 TO 3 1 4 FIGURES 3 15A B 16 SPACERS FIGURE 3 15D HIGH CUT 3 3 4 TO 4 3 4 FIGURES 3 15C D SECTION 4 TROUBLESHOOTING ENGINE TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Engine Key OF Fi vicina RR Turn Key to Run does not Fuel Tanke mbpty inest Fill Fuel Tank 7 Fuel Shut Off Closed Open Fuel Shut Off idee eie TEA eed Engine Throttle Control not at FAST Rabbit position Put Engine Throttle Control to FAST P Choke NOT closed Control in
22. Safety Instructions and Operator s Manual for SNAPPER PRO GEAR EXPRESS WALK BEHIND MOWERS MID SIZE SERIES 2 POWER UNIT MODEL 5 152 MOWER UNIT MODEL 5 61 5 481 MODEL NUMBER EXPLANATION MODEL DESIGNATION MODEL SERIES DESIGNATION MODEL OPTION ENGINE HP S Snapper Commercial Model ENGINE HORSE POWER CUTTING DECK WIDTH 2 Series Designation KW Kawasaki Engine P Pro Mid Size Model 13 13 engine 361 cll Cutting Deck Thank you for buying a SNAPPER Product Before operating your PRO GEAR WALK BEHIND read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 4 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors SNAPPER ca 30253 u s COPYRIGHT 2005 SNAPPER A Division of Simplicity Manufacturing Inc ALL RIGHTS RESERVED MANUAL No 7100388 I R 9 30 2005 TP 100 5110 IR CW N A IMPORTANT SAFETY INSTRUCTIONS A WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious
23. Traction Levers 2 Pull Blade Clutch Switch rearward to the OFF position Move Engine Speed Control Lever to slow turtle position 3 Move Transmission Shift Lever to REVERSE R position 4 Hold Operators Presence Control OPC against handlebar 5 To START MACHINE MOVEMENT simultaneously squeeze both Traction Levers firmly against the handle allowing the right and left Traction Locks to release 6 Using caution simultaneously and slowly release both Traction Levers The machine will begin to move in reverse 7 To STOP forward or reverse motion firmly squeeze both Traction Levers towards the handle and hold Using your index fingers pull right and left Traction Locks back until both Traction Levers lock in Traction Locked position See Figure 3 8 1 SQUEEZE TRACTION LEVERS 2 PULL TRACTION LOCKS REARWARD TO LOCK TRACTION LOCK NS TRACTION LEVER RIGHT HAND RELEASED POSITION SHOWN FIGURE 3 8 SECTION 3 OPERATING INSTRUCTIONS WARNING Brakes require maintenance Inspect for proper operation before operating machine Refer to Section ADJUSTMENTS STEERING AND BRAKES 3 7 TRACTION LOCK OPERATION 3 7 1 TOLOCK 1 Simultaneously squeeze both Traction Levers toward the handle to stop movement of machine 2 Using index fingers pull right and left Traction Locks rearward until both Traction Levers are locked in the Traction Locked position 3 7 2 TO UNLOCK 1 Simultaneously
24. ce each Blade after sharpening by grinding metal from the heavy end of the Blade 7 Place the Blade mounting bolt through bevel washer and into Blade and place Blade Spacers over Bolt Make certain each Blade is installed with the same amount of Spacers between blade and spindle 23 4 WARNING Blades are extremely sharp and can cause severe injury Wear heavy leather gloves when handling or working around blades DO NOT use a blade that is excessively worn or damaged HEAVY END OF 0 0 BLADE 22 TO 28 BLADE 1 64 ORIGINAL CUTTING EDGE FIGURE 7 5 NOTE When sharpening Blades leave 1 64 untouched Razor sharp Blades dull quicker and damage easier Commercial balancers are available and should be used in accordance with the manufacturers instructions 8 Install Blade Mounting Bolt with spacers and Blade into spindle 9 Install an equal amount of Blade Spacers onto each blade mounting bolt 10 Install the Blade Mounting Nut on each Blade Mounting Bolt See Figure 7 6 11 Torque each Blade Mounting Bolt and Nut to 60 to 75 ft Ibs of torque AIR LIFT BLADE SPACERS oe BEVEL WASHER BLADE MOUNTING BOLT BLADE TIGHTEN TO 60 75 FOOT POUNDS FIGURE 7 6 SECTION 7 MOWER ATTACHMENT SERVICE 7 5 MOWER SPINDLES Field Serviceable IMPORTANT Spindle housing must be filled with Spindles BEARING REPLACEMENT grease before operating mower Failure to fill
25. chments If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 A WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING WARNING ENGINE EXHAUST SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM GA 30253 U S A COPYRIGHT 2005 SNAPPER A Division of Simplicity Manufacturing Inc ALL RIGHTS RESERVED MANUAL 7100388 I R 9 30 2005 TP 100 5110 IR CW N Printed in U S A 36
26. ck amp 2 9261 for 48 Deck around spindle pulleys NOTE 36 Deck Belt also connects to electric clutch 5 Move idler to belt and re attach tension spring 6 For48 Deck to electric clutch use belt 2 9262 36 DECK SHOWN REMOVE RM SPRI 9 PULLEY FIGURE 7 3 SECTION 7 MOWER ATTACHMENT SERVICE 7 4 CUTTING BLADE SERVICE Check blades after each use for signs of excessive wear and damage See Figure 7 4 for blade wear limits WNA g NEW BLADE NOTCH STARTS DANGEROUS CONDITION DO NOT USE ON MOWER REPLACE WITH NEW BLADE FIGURE 7 4 1 Use the following chart for ordering replacement Blades for the 36 amp 48 Mowing Decks STANDARD REPLACEMENT BLADES 36 DECK 48 DECK 2 9246 2 9247 7 4 1 BLADE REMOVAL AND SHARPENING 1 Place the mower on a smooth level surface turn engine OFF remove key disconnect Spark Plug Wire from Spark Plug and secure Wire away from Plug 2 Remove blades IMPORTANT Note the number of blade spacers that are under the Blade Mounting Nuts and on the Spindle side of the Blade 3 Clean and inspect each Blade for excessive wear and damage Refer to Section BLADE WEAR LIMITS 4 Refer to the STANDARD REPLACEMENT BLADE chart above for correct SNAPPER Replacement Blades 5 Should Blades be in acceptable condition sharpen at 22 to 28 degrees DO NOT sharpen beyond original cutting edge See Figure 7 5 6 Balan
27. derneath DANGER KEEP HANDS and FEET AWAY DANGER ROTATING BLADES SECTION 2 SAFETY MESSAGES AND SYMBOLS AWARNING AVOID SERIOUS INJURY OR DEATH READ UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS IN OPERATORS MANUAL AND ON MACHINE THIS MACHINE IS DESIGNED FOR PROFESSIONAL USERS DO NOT OPERATE UNTIL THOROUGHLY TRAINED AND FAMILIAR WITH ALL CONTROLS AND PROPER USE OF THIS MACHINE PRACTICE OPERATION WITH BLADES OFF IN OPEN FLAT AREA DO NOT OPERATE WITHOUT GUARDS OR ENTIRE GRASS CATCHER IN PLACE DO NOT BYPASS OR DISABLE ANY SAFETY DEVICES OPERATOR PROTECTIVE EQUIPMENT REQUIRED SAFETY GLASSES LONG PANTS AND SUBSTANTIAL FOOT WEAR DO NOT LEAVE OPERATORS POSITION WITH ENGINE RUNNING STOP BLADES STOP ENGINE REMOVE KEY 00 NOT REFUEL WITH ENGINE RUNNING OR HOT ADD FUEL ONLY WHEN ENGINE IS COOL AND WITH MACHINE IN AN OPEN AREA DO NOT ALLOW CHILDREN OR OTHERS IN MOWING AREA WHEN MACHINE IS OPERATED EVEN WITH BLADES OFF DO NOT PARK MACHINE ON SLOPES DO NOT OPERATE BLADES WITH MACHINE IN REVERSE OPERATION BEFORE STARTING CHECK THE FOLLOWING BLADE CLUTCH SWITCH OFF TRANSMISSION SHIFT LEVER IN NEUTRAL TRACTION LEVERS LOCKED IN TRACTION LOCKED POSITION SET THROTTLE TO HIGH SPEED CHOKE MAY BE REQUIRED TURN KEY TO RUN START ENGINE DEPRESS OPC SAFETY LEVER S TO MOW FLIP BLADE CLUTCH SWITCH TO ON MOVE TRANSMISSION SHIFT LEVER TO A SLOW SPEED SQUEEZE
28. e them before operating the machine Know beforehand how to STOP the Traction Wheel Drives Mower Blades and Engine in preparation for possible emergencies STOPPING MACHINE To STOP forward or reverse motion firmly squeeze both Traction Levers towards the handle and hold Using your index fingers pull right and left Traction Locks back until both Traction Levers lock in Traction Locked position See Figure 3 1 2 Make sure that both Traction Locks are in the Traction Locked position 3 Release both Traction Levers slowly and with caution 4 Move Transmission Shift Lever to Neutral 5 Pull Blade Clutch Switch rearward to the position See Figure 3 1 6 Move Engine Speed Control Lever to SLOW turtle position See Figure 3 1 7 STOP ENGINE by turning Key Switch to Stop position Remove key See Figure 3 1 ENGINE SPEED CONTROL 3 2 1 OFF BLADE CLUTCH RIGHT HAND SWITCH TRACTION SHOWN IN OFF LEVER POSITION TRACTION LOCK SHOWN IN TRACTION LOCKED POSITION FIGURE 3 1 10 WARNING When the Operator s Presence Control OPC is released the machine will continue to operate a few feet DO NOT use this Operator s Presence Control OPC to routinely stop the machine 3 3 SAFETY INTERLOCK SYSTEM CHECKS This machine is equipped with an electrical safety interlock system that is provided for the safety of the operator and others All safety devices must be in place and func
29. engines and components in their products In order to provide long satisfactory service However proper care is essential in v prolonging engine life Dirt Is your engine s enemy number 1 The engine on your Snapper product spends Its entire operating close to the ground at high speed creating a virtual storm of dust and dirt 29 PRIMARY MAINTENANCE must 7 gulp about 12 000 A gallons of air for every gallon of fuel used Because of Its working environ ment the alr available to your Snapper engine is heavily saturated with alr borne dirt particles As the dirt particies are stopped they build up and begin to clog the outside of the filter This reduces the amount of air available to the engine and causes an over rich fuel mixture which re suits in the following adverse effects An improperly serviced dirt clogged air cleaner will Increase fuel consumption cause power loss result in hard starting fuel produce carbon bulld up Internally foul spark plug electrodes score cylinder walls burn valves wear out the engine pre maturel 1 2 3 4 5 6 7 8 8 30 create smoke from unburned y 10 COST YOU MONEY E Knowing that dirt will quickly ruin an engine manufacturers equip their engines with extremely efficient air cleaners to filter out the harmful dirt Damage caused by a poorly serviced air cleaner is not
30. er Spring Damage or Replace Spring Mower does Slipping or broken Traction Adjust or replace Belt not track Tire pressure in both Traction Adjust air pressure straight not the same Blades DO Belt slipping or me Replace or adjust Belt NOT engage Clutch does not engage sse Check Electrical Connections amp Clutch Mower Travel speed too 1 Reduce ground speed MOWS Operator making mower turn corner too Reduce ground speed unevenly Change mowing pattern Unequal number of Blade Spacers MT RE Cutter Shafts or Caster 2022 11 8 equal number of Spacers nda Mame Low Or No Air Pressure in Tires 00 Tires with Correct Air Pressure Dull Sharpen Blades or Install new Blades SECTION 4 TROUBLESHOOTING MOWER TROUBLESHOOTING Continued SYMPTOM PROBLEM SOLUTION Mower Broken or slipping Blade Belt
31. gure 7 1 TRANSMISSION IDLER BELT wee ARM C X SPRING gt 6 ELECTRIC CLUTCH SHOWN FROM UNDERNEATH FIGURE 7 1 7 2 TRACTION BELT REMOVAL 8 REPLACEMENT 7 2 1 TRACTION BELT REMOVAL 1 STOP ENGINE Remove two wing nuts retaining belt cover Remove belt cover See Figure 7 2 2 Remove Traction Belt from Wheel Pulley first by running Belt off as Wheel is turned Remove belt from Transmission output Pulley next 3 Lay Traction Belt flat on ground around tire and roll Mower Wheel over Traction Belt removing Traction Belt from machine 7 2 2 TRACTION BELT INSTALLATION 1 STOP ENGINE Lay new Traction Belt part number 4 6240 flat on ground in front of Traction Wheel Roll Traction Wheel over Traction Belt until wheel is in middle of belt 2 Place Traction Belt on Wheel Pulley followed by Transmission Output Pulley 3 Reinstall belt cover and tighten two wing nuts 22 4 Adjust Traction Rod and Brake Rod as necessary Refer to Section ADJUSTMENTS STEERING BRAKES and TRACTION LEVERS RODS TRACTION BELT TRANSMISSION OUTPUT PULLEY WHEEL PULLEY NOT SHOWN WING NUT BELT COVER FIGURE 7 2 7 3 CUTTER DECK BELT REMOVAL amp INSTALLATION 1 Remove mower deck belt cover 2 Remove idler spring and swing idler away from belt See Figure 7 3 3 Remove old belt from spindle pulleys and electric clutch pulley 4 Route new belt part number 3 5710 for 36 De
32. handlebar and securely tighten nut See Figure 5 4 Securely tighten the upper carriage bolt and nut After adjusting the handle height readjust traction links as described earlier Shift rod Connects the ground speed control lever and the transmission will have to be readjusted 7 Readjust traction levers rods when handle height is changed FACTORY SETTING UP TN R A FIGURE 5 3 LOOSEN UPPER CARRIAGE BOLT REMOVE LOWER CARRIAGE Qe FIGURE 5 4 20 5 4 TRANSMISSION SHIFT LEVER ADJUSTMENT 1 Disconnect the hair from shift rod that connects to the Transmission Shift lever See Figure 5 5 2 Move the Transmission Shift Lever to the neutral position Move the shift lever located on the transmission to the neutral position 3 Rotate the shift rod clockwise or counter clockwise to allow the upper portion of shift rod to be inserted into the ground speed control lever without moving the speed control lever or the Transmission Shift lever Reinstall hair pin See Figure 5 6 TRANSMISSION SHIFT LEVER DISCONNECT SHIFT ROD FROM THIS POINT SHIFT ROD FIGURE 5 5 rs SHIFT ROD ENS as Y el MUR SESS M FIGURE 5 6 SECTION 6 POWER UNIT SERVICE 6 1 REPLACEMENT PARTS To retain the quality of your mower use Genuine SNAPPER Replacement Parts only Contact your local SNAPPER dealer for parts and service assistance For the correct pa
33. hecks and perform the services as required before each start up 1 If required make cutting height adjustments Refer to Section CUTTING HEIGHT ADJUSTMENT 2 Check tires and add air as needed to bring pressure to 25 psi in front and 12 15 psi in rear tires 3 Check Guards Deflector and Belt Covers to make sure all are in place and secure 4 Check Condition of Cutter Deck Belt s If dam aged replace before operating machine Refer to Section CUTTER DECK BELT REMOVAL 5 Clean Interior and Exterior Surfaces of cutting deck and clean Engine of any accumulation of dirt grass oil etc Keep Engine air intake screens and cooling fins clear at all times 6 Check Engine Oil and add oil as needed to bring level up to but not over the FULL mark Refer to Engine manual for oil specifications 7 Add Fuel to tank after pushing the Mower outside where fumes can be dissipated Make sure Fuel Tank Cap is tightened after refueling Refer to Engine manual for fuel specifications NOTE DO NOT add fuel while engine is running or hot Use fresh clean lead free gasoline DO NOT use gasoline that has been stored for long periods Leaded gasoline or gasohol is NOT recommended 3 5 STARTING amp OPERATING 3 5 1 ENGINE START ENGINE AS FOLLOWS 1 Turn Fuel Shut Off Valve ON See Figure 3 2 Squeeze both Traction Levers toward the Handle while pulling right and left Traction Locks rearward until BOTH Traction Levers are
34. ind corners shrubs trees or other objects that may obscure vision DO NOT operate the machine while under the influence of alcohol or drugs After striking a foreign object or if the mower vibrates abnormally STOP the blades and engine Remove the key Disconnect and secure the spark plug wire Inspect the mower for any damage and repair the damage DO NOT operate machine near drop offs ditches embankments washouts culverts fences and protruding objects STAY ALERT for holes and other hidden hazards Tall grass can hide obstacles DO NOT operate machine on wet grass Always be sure of your footing while operating machine especially while backing up Keep a firm grip on the handle Walk never run Slipping and falling could cause injury DO NOT leave the machine with the engine running STOP BLADES STOP ENGINE and REMOVE KEY before leaving the operator position for any reason 10 Before cleaning repairing or inspecting make certain blades engine and all moving parts have STOPPED Remove key and secure spark plug wire away from spark plug key to prevent accidental starting STOP MACHINE on level ground engage parking brake if equipped and make sure engine and blades have stopped before leaving the operator s position for any reason including removing grass catcher or unclogging mower to prevent injury to hands or feet Blades must be OFF except when cutting grass Set blades in highest position when mowing over rough gr
35. injury or death to the operator or other persons The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine Each person operating the machine must be of sound mind and body and must not be under the influence of any substance which might impair vision dexterity or judgment If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 1 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 2 3 KEEP children out of the mowing area and under the watchful care of a responsible adult DO NOT allow children in yard when machine is operated even with the blades OFF DO NOT allow children or others to ride on machine attachments or towed equipment even with the blades OFF They may fall and be seriously injured DO NOT allow pre teenage children to operate or service the machine Local regulations may restrict the age of the operator ALLOW only adults or responsible teenagers with mature judgment under close adult supervision to operate machine DO NOT operate blades reverse STOP BLADES LOOK and SE
36. ke Turn left by squeezing the left Traction Lever or turn right by squeezing the right Traction Lever See Figure 1 1 The more pressure applied while squeezing the Traction Lever the sharper the mower will turn Continued on next page SECTION 3 OPERATING INSTRUCTIONS 3 5 STARTING amp OPERATING Continued from previous page 13 STOPPING MACHINE Simultaneously squeeze both Traction Levers firmly against the handle and hold Pull both the right and left Traction Locks rearward with index fingers until both Traction Levers are locked in the Traction Locked position 14 Pull the Blade Clutch Switch rearward to the OFF position See Figure 3 7 BLADE CLUTCH SWITCH SHOWN IN OFF POSITION BLADE CLUTCH SWITCH FIGURE 3 7 15 Place the Transmission Shift Lever into the NEUTRAL N position 16 Move engine speed control to slow Turtle position 17 Stop engine Turn key switch to Stop position Remove key See Figure 2 1 A WARNING A DO NOT leave machine with engine running Stop engine Stop blades Lock Traction Levers Remove key DO NOT park machine on slopes 13 A WARNING DO NOT operate blades in reverse Stop blades LOOK and SEE behind and down for children pets and hazards before and while backing Engine speed must be set to SLOW before operating in reverse 3 6 REVERSE OPERATION 3 6 1 TO REVERSE DIRECTION 1 To REVERSE DIRECTION OF MACHINE STOP Machine and lock both
37. l damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 27 SNAPPER PRODUCT REGISTRATION FORM IMPORTANT KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS Complete the following information on your Snapper purchase Model Number Serial Number It is very important that you register your purchase with Snapper to ensure warranty coverage Please mail your product registration card to Snapper at P O Box 1379 McDonough Georgia 30253 Or you may register on line at www snapper com You can contact us at our web site or if you would like to speak with a Customer Service Representative Call us at the Snapper Customer Relations Center For faster service please have your Serial Number and Model Number available Call the Snapper Customer Relations Center at 1 800 935 2967 28 PRIMARY MAINTENANCE damage your M Hp 24 engine amp how 2 Snapper uses the best avail able
38. ly lock Switches All wires properly connected It will cause overheating and resulting internal 7 Switch amp e Switch On caused improper cation poor air cleaner service or overheating xcu ud Ond OR due to dirt cannot be covered under warranty 8 plug e Wire connected It only takes a few moments to service the e Good connection engine and equipment on a routine basis 9 Throttle e Start position but the rewards will be a quick starting re control sponsive engine that will provide long 10 Blade e Properly installed and satisfactory service with minimum maintenance torqued cost The prestart checklist In the next column e Sharpened and instructions in your Snapper Operator s 11 Muffler gt Good condition Manual are designated to help you keep your Not clogged Snapper in top operating condition with e Grass amp leaves cleaned away minimum effort 32 NOTES 33 NOTES 34 NOTES 35 Safety Instructions and Operator s Manual for SNAPPER PRO GEAR EXPRESS MID SIZE WALK BEHIND MOWERS SERIES 2 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured The labels on those engines contain very important emissions information and critical safety warnings Read Understand and Follow all warnings and instructions in this manual the engine manual and on the machine engine and atta
39. machine if anyone enters the area DO NOT operate machine unless all shields deflectors switches blade controls and other safety devices are in place and functioning properly Make sure all safety decals are clearly legible Replace if damaged A PREPARATION Continued From Previous Page 11 12 13 14 Protect yourself when mowing and wear appropriate clothing including safety glasses long pants ear protection hardhat and substantial footwear with good traction Long hair loose clothing or jewelry may get tangled in moving parts Know how to STOP blades and engine quickly in preparation for emergencies Use extra care when loading or unloading the machine into a trailer or truck Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive 1 Extinguish all cigarettes cigars pipes and other sources of ignition 2 Useonly an approved fuel container 3 DO NOT remove fuel cap or add fuel with the engine running Allow the engine to cool before refueling 4 DO NOT refuel the machine indoors 5 DO NOT store the machine or fuel container inside where there is an open flame spark or pilot light such as on a water heater or o
40. ndards are maintained TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 2 4 TABLE OF 6 uec 5 SECTION 1 FAMILIARIZATION 6 SECTION 2 SAFETY MESSAGES amp 5 7 8 nnum 9 SECTION OPERATING INSTRUCTIONS 10 16 Before Operating ciere oci ecrire onte Deere DI Ra spec DR dune 10 Stopping Mac hie 5 1 ineo IRE Ete ED Ede tere ei 10 Safety Interlock System Checks eene nnne 10 Pre Start Checklist 22 creer terrent dil 11 Starting and 11 13 Reverse Operatlon oce 13 Traction Lock Operatlon teet i eene eror eene etus 14 Turning ctio 14 Mowing and Turning on Hillsides 31 1 11113 14 Cutting Height 15 Adjusting Caster 15 15 16 Adjusting Fixed Deck Attachment 16 SECTION 4 17 18 Engine Troublesliooting rite erret rn reete e 17
41. on Shift Lever in No 1 position first gear See Figure 3 3 10 Push Blade Clutch Switch to ON position Figure 3 5 See NOTE Releasing the Operators Presence Control OPC while Transmission is in GEAR and or Blades ON will Ground the Ignition Circuit and cause the Engine to STOP allowing the Machine to travel only a few feet before coming to a complete STOP A WARNING Start mowing with a slow ground speed and gradually increase speed to determine the most comfortable travel speed 11 To START MACHINE MOVEMENT squeeze both Traction Levers firmly against the handlebar allowing the right and left Traction Locks to move to the Unlocked position Using caution slowly and simultaneously allow both Traction Levers to move forward The machine will begin to move forward IMPORTANT Always STOP machine movement and engage both Traction Locks before changing to a different ground speed Transmission damage could result if ground speed is changed when machine is moving A WARNING During initial training time with machine it is advised that the operator s practice all mower movements while operating the mower with the transmission shift lever in no 1 first gear travel speed position and blade clutch switch in off position DO NOT make sharp turns at high speeds 12 The machine is TURNED by squeezing either the left or right Traction Lever Squeezing the control declutches the drive belt and applies a bra
42. ound Keep hands and feet away from rotating blades underneath deck DO NOT operate machine without entire grass catcher or guards in place DO NOT point discharge at people passing cars windows or doors Slow down before turning Move motion control levers SLOWLY to maintain control during speed and directional changes DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison IMPORTANT SAFETY INSTRUCTIONS MAINTENANGE Shut off fuel while storing or transporting DO NOT store machine or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of the reach of children in a well ventilated unoccupied building 2 Clean grass and debris from engine mufflers drives and cutting units to help prevent fires Clean up fuel oil and excess grease 3 When draining fuel tank drain fuel into an approved container outdoors and away from open flame 4 Check brakes frequently if equipped adjust repair or replace as needed 5 Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position 6 Always provide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless and deadly poison 7 Disconnect battery before performing maintenance
43. pecific model Contact your Snapper dealer if you have questions STARTER ROPE AIR FILTER MUFFLER LOCK OPERATOR S OPERATOR S KEY PRESENCE PRESENCE SWITCH CONTROL OPC CONTROL OPC x SY TRACTION ma LEVER x EXPRESS a gt ENGINE SPEED CONTROL R H TRACTION LEVER FUEL p d CAP BELT COVER REAR TIRES pe DISCHARGE DEFLECTOR CASTER WHEEL ASSEMBLY FIGURE 1 1 INTRODUCTION This manual has been prepared for the operators of the SNAPPER PRO GEAR WALK BEHIND MOWER Its purpose aside from recommending standard operating procedures and routine service requirements is to promote SAFETY through the use of accepted operating practices Read Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 thru 4 of this manual and All SAFETY messages on the PRO GEAR WALK BEHIND MOWER and its attachments before operating SNAPPER recommends returning the MACHINE to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upgrade the safety of the mower COVER RETAINING KNOBS DECK COVER DECK 48 SHOWN FRONT TIRES DECK HEIGHT ADJUSTMENT SPACERS 1 1 1 2 NOMENCLATURE It is recommended that all operator s of this equipment become thoroughly familiar with the controls components and operation of this machine before operating Specific details involving the engine are found in the separate engine owner s manual
44. raight in the opening the level should always be gasoline will be ruined in less than 5 brought up to the point of overflowing at the P minutes If you keep straight gasoline top of the fill hole addition to pre mixed 2 cycle engine fuel be sure the containers are clearly marked to avold mix up Snapper 2 engines require a 32 to 1 mixture of gasoline and BIA certified TC W oil such as Snapper s 2 cycle engine oil Many of the 2 cycle engine oils on the market today make fantastic claims but for the best performance and long engine life always use Snapper 2 cycle oil Pre mix the fuel and always shake the container before filling the tank Change oil at regular intervals using a a high quality oil such as Snapper s small engine formulated 4 cycle engine oll Refer to the engine owner s manual for oil details STARTING CHECK LIST 1 Engine Oil To full level 4 cycle Read and follow all safety e Properly mixed with gas Instructions in safety book 2 cycle lets and manuais 2 Air Cleaner e Clean and properly serviced Full fresh clean gasoline 3 Fuel Tank Fuel valve open e Cap vent open e Inline filter clean 4 Choke e Operating properly 5 Primer on Used properly Keep in mind that dirt is your engine s enemy some engines 1 both internally and externally Internally 6 Safety inter In proper position dirt will quickly ruin an engine and externai
45. rt or information for your mower always mention Model and Serial Number of Power Unit and Mower Attachment We recommend returning your mower to an authorized SNAPPER Dealer on a yearly basis for inspection and addition of any new devices which might upgrade the performance and safety of your mower For the nearest SNAPPER Dealer check the Yellow Pages under the heading LAWN MOWERS For Engine Parts and Service look for the Engine Manufacturer s Dealers under the heading ENGINES Gasoline For transmission parts and service look for Tecumseh Engines amp Transmission under Engines Gasoline WARNING DO NOT attempt any maintenance adjustments or service with the engine running Stop engine Stop blades Lock Traction Levers Remove key Disconnect spark plug wires from spark plugs and secure wires away from spark plugs Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine NOTE All mid size mowers should be tilted with engine carburetor side UP 6 2 TRANSMISSION PARTS amp SERVICE For the nearest Peerless Transmission Dealer check the Yellow Pages under heading Engine Gasoline Look for Tecumseh Engine and Transmission under Engine Gasoline 6 2 1 GENERAL TRANSMISSION SERVICING The following service procedures should be understood and practiced whenever service must be performed on a Peerless MST 205 Series Transmission 1 Before removing transmission from mower make
46. s as these items are warranted separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component that has been altered or modified changing safety performance or durability Batteries have a one 1 year warranty period with free replacement if required for one 1 year from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to two 2 years from purchase date for the original purchaser s non rental use and ninety 90 days from the purchase date for the original purchaser s rental use and up to the extent permitted by law and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequentia
47. s accomplished by squeezing Traction Lever on the UPHILL SIDE of machine This helps reduce side slipping of mower 3 When turning mower on hillsides always turn toward the UPHILL SIDE of mower for better control and balance SECTION 3 OPERATING INSTRUCTIONS 3 10 CUTTING HEIGHT ADJUSTMENT Fixed Decks Mower has three methods of adjusting cutting height 1 Moving position of BLADE on cutter spindle shaft 2 Moving position of CASTER WHEEL on support 3 Moving position of MOWER DECK on power unit WARNING DO NOT attempt any maintenance adjustments or service with the engine running Stop engine Stop blades Lock Traction Levers Remove key Disconnect spark plug wires from spark plugs and secure wires away from spark plugs Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine 3 11 ADJUSTING CASTER WHEELS The Caster Wheel Assembly has four 4 1 2 and one 1 1 4 thick spacer The 1 4 thick spacer always stays on the stop side of the caster support tube The 1 2 thick spacers are used to adjust the cutting height When placed above or below Caster Support Tube they raise or lower cutting height in 1 2 increments thus providing a Quick Adjust method The deck mounting has to be changed to correspond to the caster repositioning Refer to Section ADJUSTING FIXED DECK ATTACHMENT 1 Remove Retainer Pin from Caster Shaft See Figure 3 11
48. spark plug Start engine and operate mower with transmission in the No 1 position to check for proper adjustment If further adjustment is required follow all steps above 5 2 TRACTION LEVERS RODS If the Traction Wheel Drive Belts become slack or new belts have been installed it will be necessary to adjust the Traction Levers as follows 1 Move the machine to a smooth level surface and turn the engine OFF Release the traction locks Disconnect the Brake Rods from the Brake Arms See Figure 5 1 2 Remove the key from the switch remove the spark plug wire from the spark plug and secure it away from the plug 3 Shift the transmission to No 1 position Pull rearward hard on the Traction Levers The space used to lock the Traction Locks should not bottom in the slot Set the Traction Locks into the Locked position The Idler Pulleys Upper and Lower should 19 have completely declutched the belt Release the Traction Locks and adjust as required 4 Remove the hairpins from the traction rod adjustment blocks and remove the adjustment blocks from the traction links on each side of the mower See Figure 5 2 ROTATE ADJUSTMENT BLOCK A 1 16 TO 1 8 GAP BETWEEN IDLER ARM AND STUDS FIGURE 5 2 5 Rotate the adjustment block as required to make the idler arms almost touch against the belt cover studs when the Traction Levers are locked There should be about 1 16 to 1 8 gap between the idler arms
49. sure another part of machine is not causing problem look for a Loose drive belt b Sheared keys in pulleys C Oil saturated drive belts d Transmission shift lever secure 21 6 2 2 TRANSMISSION The Peerless MST 205 Series Transmission requires no routine maintenance Return machine to an authorized Snapper dealer for service maintenance or problems 6 2 3 TRANSMISSION LUBE The transmission is permanently sealed But lubrication can be added if leakage should occur The transmission case holds 16 ounces of 80W 90 gear oil To Lubricate 1 Remove transmission switch wire plug and remove the transmission interlock switch Remove the fiber washer seated on switch Transmission oil is added through the switch hole Install new fiber washer part number 2 9662 onto switch Install switch into transmission and tighten securely Attach wire plug onto switch SECTION 7 MOWER ATTACHMENT SERVICE 7 1 TRANSMISSION BELT REMOVAL REPLACEMENT WARNING DO NOT attempt any maintenance adjustments or service with the engine running Stop engine Stop blades Lock Traction Levers Remove key Disconnect spark plug wires from spark plugs and secure wires away from spark plugs Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine 1 Disconnect idler arm spring 2 Remove existing belt Replace with new belt part no 2 9118 3 Reconnect idler arm spring See Fi
50. ther appliances 6 DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place the containers on the ground away from the vehicle before filling 7 Remove gas powered equipment from the vehicle or trailer and refuel it on the ground f this is not possible then refuel equipment using a portable container rather than a gasoline dispenser nozzle 8 DO NOT start gas powered equipment in enclosed vehicles or trailers 9 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete DO NOT use a nozzle lock open device 10 If fuel is spilled on clothing change clothing immediately 11 DO NOT overfill a fuel tank Replace fuel cap and tighten securely OPERATION 1 DO NOT put hands or feet near or under rotating parts Keep clear of the discharge area while the engine is running 2 BEFORE STARTING ENGINE blades must be OFF and Traction Levers LOCKED in the Traction Lock position IMPORTANT SAFETY INSTRUCTIONS A OPERATION Continued From Previous Column 3 ons 10 11 12 13 14 15 16 Watch out for traffic when near or crossing roadways 18 19 Stop Blades when crossing gravel drive walks and under any conditions where thrown objects might be a hazard DO NOT raise deck with the blades running Mow only in daylight or good artificial light USE EXTRA CARE when approaching bl
51. tioning properly before operating the machine Perform the following interlock system checks periodically during the operating season Contact your authorized Snapper dealer if you have questions WARNING DO NOT operate machine if any safety interlock or is not in place functioning safety device properly DO NOT attempt to defeat modify or remove any safety device 1 Place right and left Traction Levers in the Traction Locked position Place Transmission Shift Lever in Neutral Pull the Blade Clutch Switch back to the Off position Refer to Section Starting and Operation Start engine 2 Depress right and left Operator s Presence Controls against handle DO NOT move the Traction Levers to the Unlocked position 3 Move Blade Clutch Switch to the On position Release right and left Operator s Presence Controls The engine and blades must begin to stop Depress both Operator s Presence Controls before engine and blades come to a complete stop 4 Move Blade Clutch Switch to the Off position 5 Move Transmission Shift Lever to First Release right and left Operator s Presence Controls The engine must begin to stop Depress both Operator s Presence Controls before engine comes to a complete stop 6 Return Transmission Shift Lever to Neutral position 7 Turn Key Switch to Stop poison Engine must die SECTION 3 OPERATING INSTRUCTIONS 3 4 PRE START CHECK LIST Make the following c
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