Smithco 72-000-A User's Manual
Contents
1. 38 41 72 005 Brush Reel Sweeper Head with 72 006 Brush Only 42 45 72 004 Over The Road Towing Package 46 48 72 003 Hand Held Vacuum Hose 50 52 53 54 80281 53 Quick Reference Replacement Parts 54 Inside Back Cover INTRODUCTION Thank you for purchasing a SMITHGO product 3 8 Read this manual and all other manuals pertaining to the Big Vac carefully as they contain safety operating assembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides from the operator s seat facing forward All SMITHGO machines have Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Big Vac is located on the front cross member of the frame For easy access record your Serial and Model numbers here 4 SMITHCO m WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 8 SERIAL NO MODEL NO kg lb Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts SAFE PRACT2. 72 178 HB 12 13 150 HW 12 HNTL 12 13 72 184 DESCRIPTION Cotter Pin 8 x 2 Thick Axle Nut 11 4 12 Balanced Fan Bolt 1 2 13 4 Lock Nut 2 3 Blower Shaft Square Key 1 4 1 4 x 1 Retaining Ring 11 2 Blower Lining 9 x 62 Anchor Coupling Male Connector Grease Fitting Vs x 180 Brake Line 9 16 x 24 Brake Line 3 16 30 Pulley Set Screw 1 4 20 1 4 comes with 72 030 Hub Pulley Set Screw 1 4 20 x 1 4 comes with 72 028 Hub Pulley Hub Set Screw s 16 x 3 5 comes with 72 032 Keyed PTO Shaft Pillow Blocks Male Connector Bolt 58 11 x 21 2 Machine Bushing 3 4 10GA Washer 5 s Lock Nut 56 11 Trap Door Lining Phillip Head Machine Screw 4 20 x 3 4 Top Lock Nut 4 20 Adjustable Draw Latch Blower Housing Blower Lining 9 x 41 Phillip Head Machine Screw 1 4 20 3 4 Top Lock Nut 1 4 20 Blower Housing Access Door Rivet 8 16 x 3 4 Lining Holder Hydraulic Motor Mount Bolt 2 13 x 2 Washer 1 2 Lock Nut 1 2 13 Wear Cover N AA WW MA AH 00 Did NIC VACUUM HOUSING BELTS AND TENSIONER DRAWING TX S p NM 2 RA ei NN TS I NET 7 9 TANK 77 N 9 0 ee OCAL 53 A y 15524 fa N VACUUM HOUSING BELTS AND TENSIONER
3. 13 150 HW 12 HNTL 12 13 HB 38 16 100 HW 38 HNTL 38 16 72 179 DESCRIPTION Hydraulic Double Pump Front Pump Seal Kit Rear Pump Seal Kit Adapter Elbow Hub Set Screw 3 5 16 x 5 s part of 78 237 Woodruff Key Pulley Elbow Suction Hose Tee Male Elbow Nipple Oil Filter Filter Element Replacement Only Straight Male Pipe Adapter Suction Strainer Filler Breather Hydraulic Oil Tank includes all items Bolt 1 2 13 4 Flange Whiz Lock Nut 2 13 Blower Housing Elbow Adapter Swivel Tee Reducer Bushing Magnetic Drain Plug Sight Gage Hydraulic Motor Mount Bolt 5 13 x 11 2 Washer 1 2 Lock Nut 1 2 13 Bolt 3 8 16 x 1 Washer s Lock Nut 3 16 Tensioner Arm No other parts are replaceable for hydraulic pump 0000 00 sch sch sch sch sch sch sch sch eof sch sch sch sch SV OI BLOWER HOUSING DRAWING R sy x BLOWER HOUSING PARTS LIST QUANTITY REF RON 26 27 28 30 31 PART HP 18 200 HNAT 114 12 72 083 HB 12 13 125 HNTL 12 13 72 094 HKSQ 14 100 HRR 150 72 156 18 339 18 338 HG 18 180 72 126 72 127 72 029 HSSHS 14 20 025 72 030 72 027 HSSHS 14 20 025 72 028 72 031 72 032 HSSHS 38 16 038 72 060 72 024 18 338 HB 58 11 250 HMB 34 10 HW 58 HNTL 58 11 72 158 HSTP 14 20 075 HNTL 14 20 48 115 72 181 72 157 HSTP 14 20 075 HNTL 14 20 72 174 HRS 316 075 72 175
4. 4 3 72 146 Filter 60 334 Filter Element replacement only 4 72 096 Hydraulic Tank 5 34 058 Swivel Tee 6 72 065 Hydraulic Hose 7 72 040 Cylinder 72 040 01 Seal Kit 72 040 02 Pin with Clips part of 72 040 8 72 064 Hydraulic Hose 9 72 070 Hydraulic Hose 10 72 071 Hydraulic Hose 11 10 187 Hydraulic Cylinder 14 273 Seal Kit 12 72 187 Hydraulic Motor Thatch Reel 72 187 01 Seal Kit 72 187 02 Drive Coupler 13 72 073 Hydraulic Hose 14 72 044 Quick Coupler ys Male End 15 72 045 Quick Coupler ys Female End 16 72 072 Hydraulic Hose 17 18 170 Tee Fitting 18 78 219 Hydraulic Motor Reel 78 219 01 Seal Kit 78 219 02 Drive Coupler 19 72 075 Hydraulic Hose 20 72 074 Hydraulic Hose 21 72 043 Quick Coupler 7 Male End 22 72 046 Quick Coupler Female End HRR 150 Retaining Ring 172 External 23 72 068 Hydraulic Hose 24 72 074 Hydraulic Hose 25 72 067 Hydraulic Hose 26 72 063 Hydraulic Hose 27 72 151 Hydraulic Valve 28 72 069 Hydraulic Hose 29 78 416 Hydraulic 3 Bank Valve 30 72 062 Hydraulic Hose 31 72 185 Hydraulic Double Pump 72 185 01 Front Pump Seal Kit 72 185 02 Rear Pump Seal Kit 32 72 066 Hydraulic Hose other parts are replaceable for hydraulic motor or pump HYDRAULIC PRESSURES FRONT REAR Pump Displacement 90 in rev 4 Pump Input Speed up to 4000 rom 4000 rpm Max Operating Pressure 3600 psi 3600 psi Max Inlet Vacuum 10 in Hg 10 in Hg Max Case Pressure 80 psi 80 psi DESCRIPTION sch sch sch M sch
5. HP 18 200 Cotter Pin s x 2 2 5 33 073 02 Dust Cap 2 6 9 Outer Bearing 2 Ti HNL 12 20 Lug Nut 10 8 78 118 Inter Bearing 2 9 33 073 01 Grease Seal 2 10 HB 12 13 125 Bolt 1 2 13 4 4 HNTL 12 13 Lock Nut 1 2 13 4 NOTE If using the 72 004 Over The Road Towing Package order Hub Assembly Part Number 72 162 Seals bearings and cap are the same part numbers 72 055 PTOSHAFT PARTS LIST REF PART DESCRIPTION QUANTITY 1 72 055 01 Spring Lok Repair Kit 2 2 72 055 02 Spring Lok Yoke Assembly 1 3 72 055 03 Cat 3 Cross and Bearing Kit 2 4 72 055 04 CV Center Housing Assembly 1 5 72 055 05 Bell Extension with Nylon Centralizer 1 6 72 055 07 Yoke Tube and Slip Sleeve 1 7 72 055 06 Nylon Repair Kit 2 8 72 055 08 14R Cross and Bearing Kit 1 9 72 055 09 Spring Lok Yoke Assembly 1 10 72 055 10 Outside Plastic Protection Sleeve 1 ZN 72 001 COMBINATION SWEEPER VERTICUT HEAD DRAWING lu ARN hi S N CET gt OE Le Ne Co 8 OG 00 N DING SS 7 S N M dog EE Me Ge 72 001 COMBINATION SWEEPER VERTICUT HEADPARTS LIST REF JO 0 0 19 20 21 221 24 25 27 28 30 PART 72 090 HNTL 34 10 72 114 72 053 72 136 18 223 HG 14 28 180 42 539 HB 38 16 125 HNFL 38 16 72 023 HG 14 28 180 72 100 8820 19 HB 38 16 275 HW 38 HNFL 38 16 72 112 HHP 18 100 72 103 100 200 72 085 8803 114 38 16 100 HW 38
6. Lockwasher 10 comes with 78 224 Idler Pulley Belt 5V x 540 Pulley Hub Belt 5V x 540 Draw Latch Trim Black 1 1 1 2 1 N OO PP oo BIT HOPPER DRAWING EM 22 2 AZT ON ff s 2 82 S amp L VW 22277 N ES EK PN hz K HOPPER PARTS LIST QUANTITY REF 1 18 19 20 21 23 24 25 26 PART 72 106 HB 14 20 250 HNFL 14 20 72 115 HSDPS 14 075 72 110 72 145 HSTP 14 20 075 HNFL 14 20 HBFL 516 18 075 HNFL 516 18 8947 18 8980 60 72 111 72 107 72 102 HW 14 HSDPS 14 075 HB 14 20 075 HNFL 14 20 72 101 72 124 72 105 72 138 HRS 316 075 72 137 HSDPS 14 075 HB 14 20 175 HNFL 14 20 72 116 HB 12 13 175 HNFL 12 13 72 098 72 123 HP 18 100 HSTP 14 20 075 HNFL 14 20 72 118 18 235 12 14 18 100 72 117 18 235 12 14 18 100 DESCRIPTION Left Hopper Side Frame Bolt 20 21 2 Flange Whiz Lock Nut 20 Hopper Front Stainless Pan Head Drill Screw x 34 Hopper Chute Hopper Chute Lining Phillip Head Machine Screw 14 20 34 Flange Whiz Lock Nut 20 Flange Bolt 5 16 18 x 3 4 Flange Whiz Lock Nut 5 16 18 Trim Seal Edge Seal Middle Chute Hopper Top Left Hopper Cover W
7. PARTS LIST QUANTITY REF DO PP N 15 16 18 19 20 21 23 24 25 27 PART HP 18 100 HMB 12 14 72 132 78 293 72 081 HNFL 38 16 HBFL 38 16 075 25 120 HBFL 516 18 075 HNFL 516 18 72 109 72 131 HSTP 14 20 075 HNFL 14 20 8828 60 72 181 72 050 72 147 12 1 75 40 HWLM 12 HB 58 11 500 HNCL 58 11 72 027 72 028 HMB 12 14 76 275 HB 12 13 250 HNCL 12 13 78 224 72 031 72 032 38 16 125 HNFL 38 16 72 033 78 237 72 185 HBM 10 1 50 30 HWLM 10 16 013 72 036 72 029 72 030 72 036 48 115 8803 114 DESCRIPTION Cotter Pin s x 1 Machine Bushing z x 14GA Spring Cover Plate Vacuum Housing Flange Whiz Lock Nut 3 4 16 Flange Bolt 58 16 x 3 4 Handle Grip Flange Bolt 5 6 18 2 4 Flange Whiz Lock Nut 5 16 18 Blower Chute Blower Chute Lining 101 2 x 151 2 Phillip Head Machine Screw 14 20 34 Flange Whiz Lock Nut 20 Foam Tape Blower Housing Idler Pulley Tensioner Metric Bolt 12 1 75 x 40 comes with 72 025 Metric Lockwasher 12 comes with 72 025 Bolt 58 11 x 5 Center Lock Nut 58 11 Pulley Hub Machine Bushing z 14GA Spacer comes with 78 224 Bolt 1 2 13 27 gt comes with 78 224 Center Lock Nut 7 2 13 comes with 78 224 Tensioner Pulley Hub Bolt 3 s 16 x 11 4 Flange Whiz Lock Nut 6 Pulley Hub Hydraulic Double Pump Metric Bolt 10 1 5 x 30 comes with 78 224 Metric
8. bracket Ref 12 between hopper and handle holder Use 1 4 20 x 234 bolts and flange whiz lock nuts Ref 20 Pull boom mount bracket outward in the slots and tighten bolts Mount the hose hanger Ref 4 on the right hand side Ref 6 in the upper right hand corner Remove and save the two bolts and nuts that are already in the upper right hand corner Mount one hose hanger here using the bolts and nut you just removed To mount the second hose hanger remove the drill screw in the front upright near the plate for the door arms is welded Using the screw hole drill 2 hole completely through to the inside and deburr Mount the hanger with one 20 x 13 4 bolt and flange whiz lock nut in the lower hole of the hanger With the hanger in the vertical position use the remaining hole as a guide to drill a second mounting hole through to the inside Deburr and install the remaining bolt and nut Install latch bracket Ref 15 using two 20 x 34 machine screws and flange whiz lock nuts Ref 14 Next install boom Ref 13 onto boom mount bracket Hold in place with two s x 1 cotter pins Ref 11 To adjust swing boom back alongside the hopper until support comes in contact with the latch bracket Slide latch bracket upward in the slot holes until it lifts boom t s Tighten the bolts Ref 14 Next connect the hose to the hose handle Ref 2 with hose on the same side as the long handle and secure with one hose clamp Ref 1 At the other e
9. from maintaining control if other connections separate Don t let chains drag on the road Make towing light and surge brake connections EVERY TIME YOU TOW no matter how short the trip Check operation before getting on the road Check tire inflation often min 35 psi Follow tow vehicle manufacturers recommendations Improper tire inflation can cause sweeper to sway Never allow people in or on sweeper while towing under any circumstances The additional weight of a sweeper affects acceleration braking and handling Allow extra time for passing stopping and changing lanes Severe bumps can damage your towing vehicle hitch and sweeper Drive slowly on rough roads Stop and make a thorough inspection if any part of your towing system strikes the road Correct any problems before resuming travel Check for excessive sway and eliminate it Excessive sway can lead to loss of control Sway motion should settle out quickly Sway tends to increase on a downgrade Starting slowly increase speed in gradual steps If sway occurs adjust load and equipment Repeat until the trailer is stable at highway speed Turbulence from another vehicle a wind gust or a downgrade can cause sudden sway So can a shift of the sweepers load or a tire blowout If the trailer sways it is the driver s responsibility to assess the situation and take appropriate action Below are suggestions that may apply depending on conditions SAFETOWINGTIPS DO Reduce yo
10. oi 7 dog bo We lt S US 72 002 RUBBER FINGER SWEEPER HEAD PARTS LIST QUANTITY REF 30 31 32 33 34 35 36 37 38 39 40 4 658 LERTIS PART 78 224 HBM 10 1 50 30 HWLM 10 16 013 76 275 72 056 HSTP 14 20 075 HNFL 14 20 HB 12 13 250 HNCL 12 13 HMB 12 14 72 035 HSSHS 38 16 063 78 233 72 038 78 232 72 058 HB 516 18 075 HW 516 HNFL 516 18 72 074 72 045 72 091 78 297 78 287 78 327 72 092 78 326 72 125 HNFL 516 18 8969 5 250 HKSQ 14 100 72 144 VERTICUT REEL VALVEHANDLE DESCRIPTION Belt Tensioner Metric Bolt 10 1 50 x 30 part of 78 224 Metric Lockwasher 10 part of 78 224 Idler pulley Spacer part of 78 224 Belt Guard Phillip Head Machine Screw 1 4 20 x 3 4 Flange Whiz Lock Nut 20 Bolt 1 2 13 x 27 2 part of 78 224 Center Lock Nut 1 2 13 part of 78 224 Machine Bushing 2x 14GA Hub 11 4 Set Screw 3 16 x 58 part of 72 035 Pulley Belt Pulley Belt Guard Mount Bolt 5 15 18 x 3 4 Washer 5 16 Flange Whiz Lock Nut 5 16 18 Hydraulic Hose 39 3 s Female Quick Coupler Finger Clamp 145 4 Finger Clamp 10 Finger Clamp 13 Finger Clamp 10 2 Finger Clamp 16 Finger Clamp 12 Finger Reel Flange Whiz Lock Nut 5 16 8 Sweeper Finger Square Key ax 4 x 1 Single Reel Lift Chain WARNING Verticut reel valve handle when using the rubber finger sweeper head 72 002 If the rubber finger sweeper he
11. x 9 4 Flange Whiz Lock Nut 1 4 20 Bolt 1 2 13 x 27 2 part of 78 224 Center Lock Nut 1 2 13 part of 78 224 Machine Bushing 2x 14GA Hub 11 4 Set Screw 3 16 x 58 part of 72 035 Pulley Belt Pulley Belt Guard Mount Bolt 5 16 18 x 9 4 Washer 5 16 Flange Whiz Lock Nut 5 16 18 Hydraulic Hose 39 3 8 Female Quick Coupler Spiral Brush Square Key ax 4 x 1 Shaft Single Reel Lift Chain Brush Head Only includes items SIC 72 004 OVER THE ROAD TOWING PACKAGE DRAWING fe Se 72 004 OVER THE ROAD TOWING PACKAGE PARTS LIST REF 23 24 Not Shown INSTALLATION INSTRUCTION 1 A B D PART 72 172 HB 58 11 500 HNTL 58 11 HB 716 14 125 HNCL 716 14 72 168 72 173 78 240 72 164 21 067 HSD 8 050 HB 12 13 125 HNTL 12 13 72 165 72 166 21 067 HSD 8 050 72 167 18 089 72 161 33 073 01 78 118 72 162 HNL 12 20 78 119 HP 18 200 HNAR 100 14 33 073 02 HN 716 20 HWL 716 72 160 78 245 78 356 8898 72 159 72 159 01 72 159 02 22 075 72 171 DESCRIPTION Surge Brake Mount Bolt 58 11 x 5 Top Lock Nut ss 11 Bolt 7 16 14 x 11 4 Center Lock Nut 7 16 14 Safety Chain 32 Surge Brake Jack part of machine Rubber Brake Hose Clip Pan Head Drill Screw 8 1 2 Bolt 1 2 13 x 17 4 part of machine Top Lock Nut 1 2 13 part of machine Brake Line Coupler 60 Brake Line Clip Pan Head Drill Screw 8 1 2 20 Brake Line Brake Li
12. 4 DESCRIPTION Adjustment Leg Bolt 58 16 x 21 2 Lock Nut 3 8 16 Control Panel Leg Bolt 4 20 x 2 Washer 1 4 Flange Whiz Lock Nut 14 20 Bolt 1 4 20 x 11 Washer 1 4 Flange Whiz Lock Nut 14 20 Hydraulic Valve Control Panel Decal Control Panel Bent Handle Straight Handle 3 Bank Hydraulic Valve Bolt 3 s 16 x 2 2 Washer 6 Lock Nut 3 8 6 PTO Shaft Jack 3 4 Clevis 25 16 Ball Hitch Optional Bolt 2 13 x 31 2 comes with 78 244 and 72 245 Lock Nut 1 2 13 comes with 78 244 and 72 245 Tongue Bolt 1 2 13 x 11 4 Lock Nut 2 13 Spring Bolt 5 16 18 x 1 Washer 5 16 Lock Nut Sie 18 Grip Adjustment Lock Arm Main Frame Bolt 1 2 13 x 11 2 Washer 1 2 Flange Whiz Lock Nut 2 13 Blower Housing Control Panel Adjustment Bracket Bolt 3 8 16 x 23 4 Washer 6 Lock Nut 3 8 6 Lining Holder Wear Cover 0 N 0 0 NN ch bh xl SAC OIL TANK DRAWING mm Vw OIL TANK PARTS LIST QUANTITY REF tt 27 PART 72 185 72 185 01 72 185 02 18 331 18 265 78 237 HSSHS 38 16 063 HWK 316 063 72 033 18 346 72 079 18 276 18 347 18 160 72 146 60 334 18 345 72 041 01 72 041 02 72 096 12 13 125 HNFL 12 13 72 181 18 204 34 129 34 058 18 315 72 041 04 72 041 03 72 178 12
13. 63 DESCRIPTION Lock Nut 3 4 10 Tire and Wheel Bearing part of 78 012 Castor Wheel Spacer Bolt 34 10 x 8 Brush Bolt 1 4 20 x 3 4 Flange Whiz Lock Nut 1 4 20 Brush Holder Castor Fork Quick Spacer 1 2 Flange Bushing part of 72 139 Grease Fitting 1 4 28 x 180 part of 72 139 Quick Spacer 10GA Lynch Pin 5 16 Flange Bearing Grease Fitting 1 4 28 x 180 part of 72 023 Flange Whiz Lock Nut 8 16 Bolt 38 16 11 4 Single Castor Wheel Arm Bolt 3 s 16 x 23 4 Washer s Flange Whiz Lock Nut 8 16 Bridge Pin a x 1 2 are part of machine Reel Lift Rod part of machine Clevis Pin 1 x 2 2 are part of machine Single Reel Housing Trim Black with Lace 114 Hydraulic Hose 22 Elbow Hydraulic Motor Hydraulic Hose 48 1 2 Male Quick Coupler Motor Mount Bolt 3 8 16 x 1 Washer s Flange Whiz Lock Nut 16 Bolt 58 16 x 11 4 Washer s Lock Nut 3 8 16 Hub Set Screw 3 8 16 x 5 s part of 78 237 Continued on next page Seal kit Driver Coupler Woodruff Key 3 16 x 8 No other parts are replaceable for hydraulic motors QUANTITY 4 4 2 per Wheel amp 5 bh 0 N 1 per 1 per 1 per BIT 72 002 RUBBER FINGER SWEEPER HEAD DRAWING x Sh Na 5 E RW 3 x s VET AAS OA og
14. 74 ft Ib 87 100 Nm Kawasaki change oil after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty ADJUSTMENTS ADJ USTMENT OF BELT TENSIONER There are four maximum belt tensioners on the Big Vac Two control the tension on the belts on the blower housing one each on the finger reel and the thatcher reel The proper tension of the idler should be 12 to 15 as per the gauge A on the side of the tightener Over tightening the belt will shorten the life of the belt and the machine may not perform to the best of its ability To adjust belt tensioner loosen bolt holding tensioner Bring idler pulley tight to belts and turn tensioner into belts to 15 Tighten holder bolt CONTROL PANELAD USTMENT ARM On the right hand side of machine is the adjustment lock arm by lifting up you can adjust the control panel by moving it forward or rearward Make certain that the lock arm is locked back in place after adjustment For up and down ad justment loosen the four adjustment bolts place the control panel to where you want it and tighten the four bolts CONTROL PANEL ADJUSTMENT LOCK ARM CLEVIS HITCH HITCH OPTIONS You may use the clevis hitch that is shipped with your machine or a 25 16 ball hitch that is an optional accessory Both mount in the s
15. ATIONS FOR BIG VAC WEIGHTS AND DIMENSIONS Length 180 458 cm Width 84 214 Height 87 221 cm Weight 3500 Ib 1588 kg SOUND LEVEL At Ear Level 92 dB Use ear protection while operating PTOSHAFT Maximum RPM 540 TIRES amp WHEELS Two 26 5 1400 x 12 18 psi 1 3 bar Fairway Turf Tires Castor 6 x 12 20 psi 1 4 bar FLUIDCAPACITY Hydraulic Fluid 17 gallon 64 liters Grade of Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 72 001 Combination Verticut and Sweeper Head 72 002 Rubber Finger Sweeper Head 72 003 25ft Hand Held Vacuum 72 004 Over the Road Tow Package 72 245 2 Ball Hitch MAINTENANCE Before servicing or making adjustments to machine stop engine on tow vehicle and remove key from ignition CAUTION Use all procedures and parts prescribed by the manufacturer s Read the engine manual before operation LUBRICATION Use No 2 General Purpose Lithium Base Grease and lubricate every 100 hours The Big Vac has 19 to 25 grease fittings depending on what sweeper head you are using All bearings are sealed bearings When insert ing grease be careful not to ruin the seal if this happens replace the bearing at once Be sure to wipe grease fitting clean before injecting grease Give only one or two pumps of grease at each lubrication REF LOCATION 1 One on all four castor wheels Four on the front of the blower that go to pillow blocks on blower and PTO s
16. HNFL 38 16 18 168 72 022 78 219 72 097 72 058 HB 516 18 075 HW 516 HNFL 516 18 78 232 78 237 78 224 HBM 10 1 50 30 HWLM 10 16 013 HB 12 13 250 HNCL 12 13 76 275 72 187 01 72 187 02 78 219 01 78 219 02 HWK 316 063 DESCRIPTION Anti Scalp Roller Top Lock Nut 4 10 Left Roller Bracket Quick Spacer 1 2 Quick Spacer 10GA Flange Bushing part of 72 112 Grease Fitting 4 28 x 180 part of 72 112 Lynch Pin 5 16 Bolt 3 s 16 x 11 4 Flange Whiz Lock Nut s 16 Flange Bearing Grease Fitting 1 4 28 x 180 part of 72 023 5 1 Chain Connector Machine Chain Straight Link Bolt 8 8 16 x 23 4 Washer 3 s Flange Whiz Lock Nut 8 16 Castor Wheel Arm Bridge Pin t s x 1 2 are part of machine Reel Lift Rod part of machine Clevis Pin 1 x 2 2 are part of machine Reel Housing Trim Black with Lace Bolt ys 16 x 1 Washer s Flange Whiz Lock Nut s 16 x 1 Elbow Hydraulic Motor thatcher reel Hydraulic Motor finger reel Motor Mount Belt Guard Mount Bolt 5 16 18 3 4 Washer 5 16 Flange Whiz Lock Nut 5 16 18 Pulley 3 4 Hub Belt Tensioner Metric Bolt 10 1 5 x 30 comes with 78 224 Metric Lockwasher 10 comes with 78 224 ldler Pulley Bolt 1 2 13 x 27 2 part of 78 224 Center Lock Nut 1 2 13 part of 78 224 Spacer part of 78 224 Continued on next page Seal Kit Driver Coupler Seal kit Driver Coupler Woodruff Key 3 16 x 8 No other parts are replace
17. ICES 1 11 17 18 It is your responsibility to read this manual and all publications associated with this machine engine accessories and attachments Never allow anyone to operate or service the machine or its attachments without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary Personal Protective Equipment PPE to protect our head eyes ears hands and feet Ear and eye protection are required Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Beware of overhead obstructions and underground obstacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protective devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle Use extra caution in backing up the vehicle Ensure area is clear Do not stop or start su
18. ON SWEEPER VERTICUT REEL PARTS LIST QUANTITY REF PART 72 074 72 073 18 170 72 045 72 072 72 075 72 043 72 091 78 297 78 327 78 287 72 092 HKSQ 14 100 72 125 78 326 HNFL 516 18 8969 5 250 HP 316 100 HRP 316 100 72 104 72 039 72 051 72 122 DESCRIPTION Hydraulic Hose 39 Hydraulic Hose 13 Tee s s Female Quick Coupler Hydraulic Hose 9 Hydraulic Hose 48 1 Male Quick Coupler Finger Clamp 143 4 Finger Clamp 10 Finger Clamp 101 2 Finger Clamp 13 Finger Clamp 16 Square Key 4 x 1 4 x 1 Finger Reel Finger Clamp 12 Flange Whiz Lock Nut 5 16 18 Sweeper Finger Cotter Pin 3 1 x 1 Roll Pin 3 6 1 Blade Rod Flail Blade Spacer Thatch Reel Balanced SAC 72 002 RUBBER FINGER SWEEPER HEAD DRAWING AN hi N ON SSS AGR SANs 2 vr P 2 52 DARA EEE Qe y Lac do COOP S99 Me Ge 72 002 RUBBER FINGER SWEEPER HEAD PARTS LIST REF PART HNTL 34 10 78 012 78 012 01 72 135 HB 34 10 800 78 322 HB 14 20 075 HNFL 14 20 78 344 72 134 72 053 18 223 HG 14 28 180 72 136 42 539 72 023 HG 14 28 180 HNFL 38 16 HB 38 16 125 72 139 HB 38 16 275 HW 38 HNFL 38 16 18 100 72 103 100 200 72 133 8803 114 72 076 18 168 78 219 72 075 72 043 72 097 38 16 100 HW 38 HNFL 38 16 HB 38 16 125 HW 38 HNTL 38 16 78 237 HSSHS 38 16 063 78 219 01 78 219 02 HWK 316 0
19. SMITHLO Wayne Pennsylvania 19087 PARTS amp SERVICE MANUAL Big Vac Models 72 000 A Starting Serial 72088 Novmeber 2002 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport smithco com SE n 0 n 9 0 CONTENTS Introduction ecco 1 4 1 oale sicari 2 PTO Safety Warnings EE 3 Slee 4 Optional Equipment 7 4 5 11 ET e 5 6 Overloading Debris Hopper and Vacuum Housing Wear 7 SERVICE Chart EE 8 End User s Service Chatt i 9 Adjustments ru 10 11 Soc E 11 Diagrams a 12 13 Hydraulic Diagram 12 13 Hydraulic 61161118116 eer ph 12 PANS 14 31 Big decades 14 15 Control Panel 16 17 91 0 E 18 19 Blower HOUSING 20 21 Vacuum Housing Belts and Tensioners 22 23 HOPPER assem sa Ss 24 25 72 151 Hydraulic Valve pp 26 27 78 416 Bank Hydraulic Valve 28 29 78 2 sa aa aa 30 31 72 055 PTO KE E 30 31 5 32 52 72 001 Combination Sweeper Verticut Head 32 37 72 002 Rubber Finger Sweeper Head
20. able for hydraulic motors QUANTITY 1 4 1 20 12 8 4 4 0 02 amp amp gt 02 gt MN 0 0 KN O 1 per 1 per 1 per 1 per 1 per BAC 72 001 COMBINATION SWEEPER VERTICUT HEAD DRAWING 5 AAP ADA NA IG NW Le D O ADS Ge ei Ms E 72 001 COMBINATION SWEEPER VERTICUT HEADPARTS LIST REF 31 32 ASAR PART HMB 12 14 HSTP 14 20 075 HNFL 14 20 72 056 72 057 72 035 78 233 72 038 72 034 72 037 HB 516 18 075 HW 516 HNFL 516 18 13 391 HB 516 18 100 HWL 516 HN 516 18 72 113 78 012 78 012 01 72 135 HB 34 10 800 72 134 HB 38 16 125 HW 38 HNTL 38 16 DESCRIPTION Machine Bushing 2 14GA Phillip Machine Screw 1 4 20 x 4 Flange Whiz Lock Nut 20 Belt Guard 13 Belt Guard 15 11 4 Hub Pulley Belt Pulley Belt Bolt 5 16 18 x 9 4 Washer 5 16 Flange Whiz Lock Nut 5 16 18 1 Flange Bearing Bolt 6 1 Lockwasher 5 16 Nut 5 16 18 Right Roller Bracket Tire and Wheel Bearing part of 78 012 Castor Wheel Spacer Bolt 3 4 10 x 8 Castor Fork Bolt 3 8 16 x 11 4 Washer 3 8 Lock Nut 58 16 Continued on next page SES So P SS A 0 P QUANTITY BY 72 001 COMBINATION SWEEPER VERTICUT REEL DRAWING Mg Ge 72 001 COMBINATI
21. ad is installed on your unit and verticut reel handle is activated the hydraulic system may be damaged due to overheating the oil Remove the 72 005 BRUSHREEL SWEEPER HEAD DRAWING ER TS 3 oe UW CAd DI 6 E og 1 136 6 LTS 5 O GS gt OG A M A 72 005 BRSUH REEL SWEEPER HEAD PARTS LIST REF PART HNTL 34 10 78 012 78 012 01 72 135 HB 34 10 800 78 322 HB 14 20 075 HNFL 14 20 78 344 72 134 72 053 18 223 HG 14 28 180 72 136 42 539 72 023 HG 14 28 180 HNFL 38 16 HB 38 16 125 72 139 HB 38 16 275 HW 38 HNFL 38 16 18 100 72 103 100 200 72 133 8803 114 72 076 18 168 78 219 72 075 72 043 72 097 38 16 100 HW 38 HNFL 38 16 HB 38 16 125 HW 38 HNTL 38 16 78 237 HSSHS 38 16 063 78 219 01 78 219 02 HWK 316 063 DESCRIPTION Lock Nut 3 4 10 Tire and Wheel Bearing part of 78 012 Castor Wheel Spacer Bolt 34 10 x 8 Brush Bolt 1 4 20 x 3 4 Flange Whiz Lock Nut 1 4 20 Brush Holder Castor Fork Quick Spacer 1 2 Flange Bushing part of 72 139 Grease Fitting 1 4 28 x 180 part of 72 139 Quick Spacer 10GA Lynch Pin 5 16 Flange Bearing Grease Fitting 1 4 28 x 180 part of 72 023 Flange Whiz Lock Nut 8 16 Bolt 38 16 x 11 4 Single Castor Wheel Arm Bolt 3 s 16 x 23 4 Washer 3 8 Flange Whiz Lock Nut 8 16 Bridge Pin a x 1 2 are part of machine Reel Lift Rod part of ma
22. ame location with three different bolt hole options 2 5 16 BALL HITCH OPTIONAL VERTICUT REELVALVEHANDLE If the rubber finger sweeper head is installed on your unit and verticut reel handle is activated the hydraulic system may be damaged due to overheating the oil Remove the WARNING verticut reel valve handle when using the rubber finger sweeper head 72 002 M oj ON ADJUSTMENTS CASTOR WHEELS The castor wheel height spacers are quick spacers meaning they have a slot cut out of them The castor fork shaft has two flats on it near the bottom To re move the quick spacers A lift up on the castor wheel C and remove lynch pin B Letthe castor wheel come down some take the quick spacer up and turn it until you feel the flats on the shaft then pull out This removes the spacers below the castor arm D reverse the procedure to add spacers The thin quick spacers must not be placed in line with the flats on the shaft or they will fall out Check the tire pressure on castor wheels they should be 20 psi 1 4 bar DOUBLE REEL HOUSING Normal setting is three slots down in front and two slots down in rear both sides You may want to change the normal setting to compensate for wear of the flail blades or sweeper fingers or to sweep without cutting To do this loosen bolt E and remove bolts F both sides Then tip the reel housing to the desired position Replace bolts and tighten all bolts This can also be done in conjunc
23. ange Whiz Lock Nut 4 20 Vacuum Hose Hopper Right Side Hopper Front Remote Hose Connection Hose Plate Bolt 1 4 20 x 34 Flange Whiz Lock Nut 20 Handle Holder Trim Black Flange Bushing part of 72 153 Boom Mounting Bracket Cotter Pin ax 1 Vacuum Hose Boom Machine Screw 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Latch Bracket Bolt 3 16 18 9 4 Washer 5 16 Flange Whiz Lock Nut 5 6 8 Hose Clamp Bolt 5 16 18 x 3 4 Flange Whiz Lock Nut 16 18 Straight Link Chain 25 Bolt 1 4 20 23 4 Flange Whiz Lock Nut 4 20 Continued on next page 5 N N N INSTALLATION INSTRUCTIONS You will need two people and the tailgate open with an empty hopper and the machine not operating 10 11 BIT Drill 4 2 holes in front panel Ref 7 to the left side see drawing Start with the top left hole at 19 inches down from the top and 14 inches in from the left Proceed to drill the three remaining holes in square pattern at 11 inches apart center to center Deburr holes and mount the hose plate Ref 9 and secure with four 4 1 4 20 34 bolts and flange whiz lock nuts Next mount the handle holder Ref 10 facing the front panel at the left are a vertical row of hex bolts Remove the second and fourth bolts Cut 5 inches off of the trim and put it into the top U shaped slot of handle holder Put the remaining piece into the bottom slot Install boom mount
24. asher Stainless Pan Head Drill Screw 1 4 x 3 4 Bolt 14 20 x 34 Flange Whiz Lock Nut 74 20 Right Hopper Cover Hood Stiffener Right Hopper Side Frame Slide Strip Pop Rivet 1 Hopper Side Stainless Pan Head Drill Screw 4 x 34 Bolt 20 x 19 4 Flange Whiz Lock Nut 4 20 Tailgate Bolt 13 12 4 Flange Whiz Lock Nut 1 2 13 Hopper Floor Pivot Pin Cotter Pin s x 1 Phillip Head Machine Screw 14 20 34 Flange Whiz Lock Nut Y4 20 Short Tailgate Lift Arm Bushing part of 72 118 Machine Bushing gt 14 GA Cotter Pin s x 1 Long Tailgate Lift Arm Bushing part of 72 117 Machine Bushing gt 14 GA Cotter Pin s x 1 1 15 15 N Fong ES N 0 BY 72 15 HYDRAULIC VALVE DRAWING 5 fle Sie 72 151 HYDRAULIC VALVE PARTS LIST QUANTITY REF 1 2 3 PART 33 066 27 33 066 17 33 066 29 33 066 19 33 066 18 33 066 20 33 066 22 33 066 25 33 066 23 33 066 28 33 066 21 33 066 26 33 066 24 33 066 11 33 066 04 33 066 10 33 066 09 33 066 03 18 337 18 244 33 066 30 33 066 08 33 066 02 33 066 05 33 066 06 33 066 15 18 246 72 151 DESCRIPTION Detent Housing Detent Plunger Spring Set Screw 5 16 24 x 3 s Washer Detent End Cap Spacer Washer Spacer Spacer Spool Center Spring Sleeve Bolt 5 16 18 x 21 2 Cap Nut Washer Adjustment Screw Pop
25. chine Clevis Pin 1 x 2 2 are part of machine Single Reel Housing Trim Black with Lace 114 Hydraulic Hose 22 Elbow Hydraulic Motor Hydraulic Hose 48 1 2 Male Quick Coupler Motor Mount Bolt 3 8 16 x 1 Washer s Flange Whiz Lock Nut 16 Bolt 58 16 x 11 4 Washer s Lock Nut 3 8 16 Hub Set Screw 3 8 16 x 5 s part of 78 237 Continued on next page Seal kit Driver Coupler Woodruff Key 3 16 x 8 No other parts are replaceable for hydraulic motors QUANTITY 4 4 2 per Wheel amp bh 0 N e 1 per 1 per 1 per BY 72 005 BRUSHREEL SWEEPER HEAD DRAWING ER TS 3 oe UW CAd DI 6 E og 1 136 6 LTS 5 O GS gt OG A M A 72 005 BRUSH REEL SWEEPER HEAD PARTS LIST QUANTITY REF 30 31 32 33 34 35 36 37 38 39 40 4 42 44 45 46 47 PART 78 224 HBM 10 1 50 30 HWLM 10 16 013 76 275 72 056 HSTP 14 20 075 HNFL 14 20 HB 12 13 250 HNCL 12 13 HMB 12 14 72 035 HSSHS 38 16 063 78 233 72 038 78 232 72 058 HB 516 18 075 HW 516 HNFL 516 18 72 074 72 045 72 188 HKSQ 14 100 72 189 72 144 72 006 DESCRIPTION Belt Tensioner Metric Bolt 10 1 50 x 30 part of 78 224 Metric Lockwasher 10 part of 78 224 Idler pulley Spacer part of 78 224 Belt Guard Phillip Head Machine Screw 1 4 20
26. ddenly on any slope Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes Stay alert for holes in the terrain and other hidden hazards E Operate equipment up and down slopes never across the face Before leaving operator s position for any reason A Disengage all drives B Lower all attachments to the ground C Shut engine off and remove the ignition key Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine The rubber fingers sweeper and vacuum pick up and propel debris and small objects in machines path during operation Keep the area of operation clear of all bystanders Never carry passengers Use parts and materials supplied by SMITHGO only Do not modify any function or part Avoid sharp turns Watch the tires of the tractor while turning to make sure they do not contact the tongue of the Big Vac Shut down power source before attempting to unclog any part of the machine If reel deck and or blower began to vibrate abnormally immediately shut off power and determine the cause These machines are intended for professional maintenance on large turf areas such as golf courses baseball fields parks recreation areas and many other large open areas Other use is forbidden PTOSAFETY WARNINGS 1 11 12 Always disengage the PTO shut off engine and remove the keys befor
27. e leaving the tractor seat Keep the tractor s master shield in place at all times Missing or damaged shielding is the main reason for driveline entanglement Keep All Guards on and in good condition Check guards frequently Never step across a rotating powershaft Always walk around the revolving shaft even if guards are in place Dress for safety Do not wear loose fitting clothes or jewelry and keep long hair covered or pulled back The tractor drawbar should be adjusted to the length specified in the driven machine s manual This will help prevent driveline stress and separation on uneven terrain and in tight turns A PTO shaft may break or separate during operation if improperly installed or adjusted Be sure PTO shaft is installed properly Never perform maintenance or adjustments until both the driveline and the machinery have stopped moving Warn anyone who might come near an operating PTO about the entanglement hazard Regularly test driveline guards by spinning or rotating them to ensure the have not become stuck to the shaft Always use the driveline recommended for your machine Never switch drivelines among different ma chines Reduce PTO shaft abuse by observing the following a Avoid tight turns that pinch rotating shafts between the tractor and machine b Keep excessive telescoping to a minimum c Engage power to the shaft gradually d Avoid over tightening of slip clutches on PTO driven machines SPECIFIC
28. e or leaks Never use hands to inspect leaks Check hydraulic fluid level in tank Look at the sight gauge on the front left side of the tank The oil level should be at 90 C 194 F If level is low add SAE 10W 40 API Service SJ or higher motor oil After changing oil and or filter operate the machine for a few minutes Check oil level and for leaks Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely cold hot or dusty conditions If natural color of fluid is now black or smells burnt it is possible that an overheating problem exists If fluid becomes milky water contamination may be a problem If either of the above conditions happen change oil and filter immediately after fluid is cool and find cause Take fluid level readings when system is cold In extreme temperatures you can use straight weight oil We recommend SAE 30W API Service SJ or higher when hot above 90 F 33 C and SAE 10W API Service SJ or higher when cold below 32 F 0 C ambient temperature Use either motor oil or hydraulic oil but do not mix Oil being added to the system must be the same as what is already in the tank Mark tank fill area as to which type you put in VERTI CUT REEL VALVE HANDLE If the rubber finger sweeper head is installed on your unit and verticut reel handle is acti vated the hydraulic system may be damaged due to ov
29. eal Kit Clevis Pin 1 2 x 2 Cotter Pin s x 1 Clevis Pin 3 4 x 2 Cotter Pin t s x 1 Sway Bar Reel Lift Rod Clevis Pin 1 x 2 Bridge Pin 8 x 1 Pin with Clips part of 72 040 Hydraulic Cylinder Seal Kit Male Connector Main Frame Machine Bushing 2 4 10GA Cotter Pin t s x 1 Tire and Wheel Tire W26 5 x 14 00 12 4 Ply Wheel Yoke End Jam Nut 3 4 6 Tailgate Lift Rod Hopper Lift Safety Bolt 3 s 16 x 2 2 Wing Nut s 16 Adapter with Orfice Guide Bumpers Boot Connects vacuum hosing to reel deck N Da zk 0 N 1 Note if you are using the 72 004 Over The Road Towing Package use 72 159 Tire Wheel hz DS 15 CONTROL PANEL DRAWING NN A gt 5 1 VS 40 We KR CONTROL PANEL PARTS LIST QUANTITY 19 20 21 23 24 25 27 PART 72 120 HB 38 16 250 HNTL 38 16 72 121 HB 14 20 200 HW 14 HNFL 14 20 HB 14 20 150 HW 14 HNFL 14 20 72 151 72 095 72 054 78 418 78 417 78 416 HB 38 16 250 HW 38 HNTL 38 16 72 055 78 240 78 244 78 245 HB 12 13 350 HNTL 12 13 72 086 HB 12 13 125 HNTL 12 13 60 323 HB 516 18 100 HW 516 HNTL 516 18 15 020 72 093 72 080 HB 12 13 150 HW 12 HNFL 12 13 72 181 72 119 HB 38 16 275 HW 38 HNTL 38 16 72 175 72 18
30. erheating the oil Remove the WARNING Verticut reel valve handle when using the rubber finger sweeper head 72 002 hz Va MAINTENANCE CONTINUED HOPPER LIFT SAFETY The Hopper Lift Safety is used to support the ram on the hopper bottom in the extended position so you may service or repair the machine under the hopper When not in use the Hopper Lift Safety can be stored on the hopper bed frame 72 177 Hopper Lift Safety 72 177 Hopper Lift Safety Storage OVERLOADING DEBRIS HOPPER AND VACUUM HOUSING WEAR SMITHCOSWEEPER VACS ARE DESIGNED TO CARRY THE FOLLOW ING MAXIMUM LOADS Model 72 000 Big Vac 1500 Ibs 608 kg PLEASE NOTE THE FOLLOWING Loads heavier than that will damage the unit Such damage is not covered by warranty Overloading is particularly easy when collecting aerifier cores The hoppers on the Big Vac and V62 are large in order to hold 7 and 4 cubic yards respectively of thatch grass clippings leaves and trash They will not hold 7 or 4 cubic yards of aerifier cores 6 The maximum depth in the debris hopper of aerifier cores is Model 72 000 Big Vac 12 in 30 cm VACUUM HOUSINGWEAR The Big Vac amp V62 are fitted with a wear resistant liner in the vacuum housing This will provide additional husing life Be sure the following points are explained to the user 1 The vacuum housing and impeller must be cleaned each time the unit is used so the housing liner is ins
31. hafts One on each mounted bearing for reel shaft Two for finger reel Four for combination head One on each end of the PTO shaft One on all four castor wheel mount brackets One on the jack stand o 03 8 Cc N One on each end of roller Combination head only MAINTENANCE CONTINUED TIREPRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to explode Tires on the machine should be 18 psi 1 3 bar castor wheels should be 20 psi 1 4 bar Improper inflation will reduce tire life considerably WHEELMOUNTINGPROCEDURE 1 Jm nm A Turn machine off and remove key Be sure unit is on a level surface Unhitch from tow vehicle if possible Block the opposite wheel then the one you are working on Loosen nuts slightly on wheel to be removed Jack up machine being careful not to damage underside of machine Remove nuts remove wheel Place new wheel on hub lining up bolt holes Torque nuts to 64 74 ft lb 87 100 Nm using across pattern Torque again after first 10 hours and every 200 hours thereafter Lower machine to ground and remove blocks and jack HYDRAULIC OIL 1 2 Use SAE 10W 40 Service SJ or higher motor oil For proper warranty change oil every 500 hours or annually which ever is first and change the filter after the first 20 hours then at 100 hours then every 250 hours thereafter Inspect hydraulic lines for damag
32. ing Decal Pinch Point Decal Tire Pressure 18 PSI Decal Tire Pressure 20 PSI Decal Smithco 12 Decal Smithco 17 Decal Technical Assistance Decal Max Depth Decal Hydraulic Oil Decal Big Vac Large Decal Control Panel Decal Big Vac Small Decal Tractor PTO Decal Danger Guard Missing Decal Hose Routing Decal Max Load Decal Hopper Lift Safety Decal Rotating Parts Decal Tower Warning Oil tank Right and left frame fronts Right and left tailgate lift arms Rear Wheels All Castor Wheels Front of oil tank Tailgate Main Frame Front Hopper Right side oil tank Front blower housing Control Panel Each side of hopper by tailgate arm Two on PTO shaft Tractor end PTO Shaft Left side frame in front Front Hopper Hopper Lift Safety Right and left side of Big Vac cover plates and above door One on each side of deck ML SIN QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTER 60 334 REPLACEMENT BELTS 72 036 72 037 72 038 SEALKITS 33 066 78 416 10 187 14 273 72 040 72 040 01 72 040 02 72 022 78 219 78 219 01 78 219 02 72 021 72 021 01 72 077 Hydraulic Oil Filter Element Belt 5V x 540 2 for pump 5 for blower Belt x 400 thatcher reel 3 Belt 3V x 315 finger reel 3 Hydraulic Valve no seal kit see drawing Hydraulic Valve 3 Bank Hydraulic Cylinder Seal Kit Hydraulic Cylinder Seal Kit Pin with Clips 2 per cylinder Hydraulic Mot
33. manufacturer Engine and engine parts including starters generators alternators and filters Transaxle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 Al SMITHCO
34. mud or extreme temperatures maintenance should be more frequent 8 END USER S SERVICE CHART Every 500 Hours Yearly As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours s Engine OU Engine Oil Filter Engine for Leaks and Loose Parts 4 Air Cleaner Paper Element gt Air Cleaner Foam Element every 25 hours Spark Plugs Clean and Gap Replace Valve Clearance EE ldeSped 111 4 Cooling System 111 BeltsandHoses GT Tire Pressure gt Visual Inspection of Tires Fuellevel FulFiter o o Hydraulic Oil o tHydraulic Oil Filter Hydraulic System for Leaks and Loose Parts Battery Electrolyte Level gt Clean Battery Terminals SToquelugNts Lubricate Reel and Blower Shaft Bearings Lubricate Castor Wheels Every 25 hrs or Clean at specified intervals R Replace at specified intervals Tire pressure Machine Tires 18 psi 1 3 bar Castor Wheels 20 psi 1 4 bar T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to
35. nd of the hose connect the remote hose connector and secure with the other hose clamp Bolt hose clamps Ref 17 together over the 8 Hose close to center Use the 5 16 18 x 3 4 bolt and flange whiz lock nut Ref 18 on one side Use the 16 18 x 3 4 bolt washer and flange whiz lock nut Ref 16 on the other end with the washer between the bolt and the chain The bolt must go through the end link in the chain first then through the clamp Put the two round grips Ref 3 on to the hose handle For storage place remote hose connector in hose plate Ref 9 on the front panel Drape hose over the top and go toward the back of machine Just past the rear hose hanger bring hose to the side of machine and up into the hose hangers At the front place the hose handle Ref 2 into the handle holder Ref 10 To use the remote vacuum remove the cover plate from either side of the vacuum housing and place the remote hose connector Ref 8 there Place the cover plate into the hose plate Ref 9 Before using the vacuum the lever on the left side of the vacuum housing must be pulled out and turned clockwise 90 and pushed in You may want to remove the hose handle hose and remote hose connector if you are not going to use the remote vacuum for an extended amount of time DECAL LIST 25 279 25 286 25 355 25 356 25 358 25 359 25 361 25 363 27 093 72 047 72 054 72 061 72 087 72 088 72 089 72 182 75 651 76 305 76 307 Decal Safety Warn
36. ne Tee Right Brake Grease Seal Inner Bearing Hub Assembly includes all items Lug Nut 1 2 20 Outer Bearing Cotter Pin s x 2 part of machine Slotted Jam Nut 1 14 of machine Dust Cap Nut 7 16 20 Lockwasher 7 16 Left Brake 25 16 Ball Hitch optional 2 Ball Hitch optional Brake Fluid Tire and Wheel Tire Wheel 14 Tie Strap Towing Lights QUANTITY 5 N gt N N 1 5 Pints 2 2 2 10 1 The brakes come completely installed The tires installed on the unit are towing tires You also receive the two original turf tires The lights 72 171 are magnetic so they can be placed on any metal piece on the back of the unit We suggest you mount them to the bottom of the hopper floor pointing down One on each side Run the wire harness from the lights up the main frame to the control panel Hold in place with the 10 tie downs 22 075 There are two different types of plug ins on the end of the light wire harness Use which ever end suits the tow vehicle the best Test brakes and lights before putting machine in service Sar SV TOWING SAFETY WARNINGS 1 BY Connect safety chains properly EVERY TIME YOU TOW Cross chains under coupler Attach securely to the hitch or tow vehicle so they can t bounce loose Leave only enough slack to permit full turning Too much slack may prevent chains
37. or thatcher reel Hydraulic Motor finger reel Seal Kit Drive Coupler Hydraulic Double Pump Seal Kit Hearing Protection NO OTHER PARTS ARE REPLACEABLE FOR HYDRAULIC MOTOR OR PUMP HYDRAULIC FLUID SAE 10W 40 API Service SJ or higher motor oil M 2 A LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective
38. pected daily Only Smithco Sweeper Vacs provide a clean out inspection port for easy inspection and cleaning 2 When bare steel is visible at any point in the housing lining the lining must be replaced It is expected the liner will wear and be replaced It is a vast improvement over competitive units with no liners 3 Replacement of the liner or the vacuum housing due ti wear is normal and is not covered by warranty 4 Collection of aerifier cores causes extreme wear on the liner and if unchecked on the housing 5 Caution users that while Smithco Sweeper Vacs do an excellent job collecting cores the lining and the housing will wear quickly in such use RUBBERIZEDBOOT The rubberized boot between main unit and sweeper head is subject to wear and damage from debris Unless defecetive replacement of this boot is not covered by warranty hz A 2 SERVICECHART Before servicing or making adjustments to the machine stop engine set park break block wheels and remove key from ignition CAUTION y 9 Follow all procedures and ONLY use parts prescribed by the manufacturer Read the engine manual before maintenance af Engine Oil Air Cleaner Foam Element every 25 hours _ R C C C R C R Spark Plugs Clean and Gap Replace R C C C C R Valve Clearance ladle Sped 6 01 t Cooling System 16 011 C C C Belts andHoses 101 101 TrePrssure 10 0101 C C C Visual In
39. pet Spring Run Tee Male Elbow Valve Handle Ball Knob Spool Quad Ring Wiper Clevis Bracket Male Elbow 1 DO ND ex ol la X X L4 sch X de X 41 x ok Hydraulic Valve 2800 psi 190 Bars includes all items SAC 8 416 3 BANK HYDRAULIC VALVE DRAWING 0 MA 5 2 2 2 d gt LS Me EN 8 416 3 BANK HYDRAULIC VALVEPARTS LIST REF PART DESCRIPTION QUANTITY 1 78 416 01 Body complete with spacer and check valve 1 2 78 415 02 Spool HDM10 1 3 78 415 03 O Ring Seal 6 4 78 415 04 Flanged Washer HDM10 3 5 78 415 05 Spacer 3 6 78 415 06 Spool HDS11 3 740 78 415 11 Positioner HDM10 2 8 78 415 08 Plug 3 9 78 415 09 Lever Group HDS11 3 10 78 415 10 Metric Socket Screw M5 x 8 45 6 11 78 415 07 Positioner 1 12 78 415 12 Check Valve Assembly HDM12 1 13 78 415 13 3 4 16 SAE 8 Screw Plug 3 14 78 418 Bent Handle 2 15 78 417 Straight Handle center 1 16 Tapered Knob 3 17 18 169 Adapter SAE 3 8 4 18 18 202 Elbow 4 19 18 168 Elbow 3 8 Straight Thread 1 78 416 3 Bank Hydraulic Valve includes items Z 7 29 xl 2 048 AXLEDRAWING ST 72 048 AXLEPARTS LIST REF PART DESCRIPTION QUANTITY 1 72 048 Axle includes all items listed below except 10 1 2 33 073 Hub Assembly includes all items listed below 2 3 HNAR 100 14 Slotted Jam Nut 1 14 2 4
40. sch ck MI sch KH sch sch MM N OO P PH HSH HSH sch AA sch BI BIG VAC MAIN DRAWING BIG VAC MAIN PARTS LIST QUANTITY REF 1 WP 24 25 26 27 28 29 30 31 NS PART HCP 12 175 HP 18 100 72 110 72 111 72 108 HB 12 13 125 HNTL 12 13 72 081 72 109 72 096 HST 516 18 075 72 143 78 274 72 055 78 244 78 240 72 149 72 150 HB 12 13 150 HW 12 HNFL 12 13 12 200 18 100 18 169 10 187 14 273 12 200 18 100 34 200 18 100 72 148 72 103 100 200 18 100 72 040 02 72 040 72 040 01 23 184 72 080 34 10 18 100 72 042 33 072 01 72 042 02 42 040 HNJ 34 16 72 099 72 177 HB 38 16 250 HNW 38 16 78 365 72 183 72 140 DESCRIPTION Clevis Pin 1 2 4 Cotter Pin t s x 1 Hopper Chute Middle Chute Reel Lift Cross Bar Bolt 5 18 x 11 4 Lock Nut 1 2 13 Vacuum Housing Blower Chute Hydraulic Oil Tank Truss Head Machine Screw 5 6 18 x 3 4 Front PTO Cover Cage Nuts PTO Shaft 3 4 Clevis Jack Right PTO Cover Bracket Left PTO Cover Bracket Bolt 5 13 x 11 2 Washer 1 2 Flange Whiz Lock Nut 2 13 Clevis Pin 1 2 x 2 Cotter Pin t s x 1 Adapter Hydraulic Cylinder S
41. spection of Tires C C C Full o FuelFiter R IRI Hydraulic Ol JG C C Hydraulic Oil Filter R Ip Hydraulic System for Leaks and Loose Parts C C C Battery Electrolyte Levi C C C C C Clean Battery Terminals lc SToqelugNts 1 C Lubricate Reel and Blower Shaft Bearings Lubricate Castor Wheels Every25hrs GIG or Clean at specified intervals R Replace at specified intervals Tire pressure Machine Tires 18 psi 1 3 bar Castor Wheels 20 psi 1 4 bar T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 ft lb 87 100 Kawasaki change oil after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty ola a 2o0Hours foss cl Ia 300 Hours DEE 400 Hours SEE Every 500 Hours Yearly O O Glo lafors E E o E The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such as dirt
42. tion with the castor wheel height adjustment spacers ANTI SCALP ROLLER DOUBLEREEL Normal setting for the anti scalp roller is with the machine on a level hard surface Normal setting is with the bottom of the roller to be inch above the flail blades with flail blades in their lowest position To adjust loosen the four bolts G both sides and slide the roller up or down Tighten all bolts SINGLEREELHOUSING Normal setting is two slots down H both front and rear both sides STORAGE 1 Before storing clean machine thoroughly 2 Check bolts and nuts tighten as necessary 3 Make all repairs that are needed and remove any debris 4 Store in a clean and dry area ML HYDRAULIC DRAWING ro 7 HYDRAULIC SCHEMATIC 414 Y OAL Ej all BAC HYDRAULIC PARTS LIST QUANTITY REF PART 1 72 079 Suction Hose 2 18 276 Tee Fitting 11
43. ur speed gradually Hold the steering wheel as steady as possible Apply the sweeper brakes alone without using the tow vehicles brakes DONT Don t hit your brake pedal hard unless absolutely necessary A jackknife can result Don t try to steer out of the sway condition Sudden or violent steering can make it worse Don t speed up Sway increases as you go faster Don t continue towing a sweeper that tends to sway You may lose control during an emergency maneuver or if the conditions listed above occur M IAN SALON 72 003 HAND HELD VACUUM HOSE DRAWING FRONT VIEW HOLELOCATION 19 00 d 114 00 11 00 11 00 RE 72 003 HAND HELD VACUUM HOSEPARTS LIST QUANTITY REF RON O O UO 10 11 12 13 14 15 16 17 18 19 20 PART 18 340 78 354 15 019 72 142 14 20 175 HNFL 14 20 8970 300 78 314 72 141 HB 14 20 075 HNFL 14 20 78 350 8803 17 18 043 72 153 HP 18 100 72 155 HSTP 14 20 075 HNFL 14 20 72 152 HB 516 18 075 HW 516 HNFL 516 18 72 154 HB 516 18 075 HNFL 516 18 8820 25 HB 14 20 275 HNFL 14 20 DESCRIPTION Hose Clamp Hose Handle Round Grip Hose Hanger Bolt 14 20 x 12 4 Fl
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