Sioux Tools 5562 User's Manual
Contents
1. 67622 Rear Plate 67323 Cylinder 67324 Rotor 67325 Rotor Blade Set of 4 67326 Rall Pin 67237 Front Plate 67328 Ball Bearing 67329 Drive Pulley 67330 Washer 67331 Lock Nut 67332 Cylinder Pin 67333 Wheel Cover 67334 Apron 67335 Stopper 67336 Stopper Spring 67337 Roll Pin 67338 Cap Screw Page No 3 Ref No Part No Description 32 67339 Shoe 33 67340 Cap Scraw 2 34 67341 Tension Spring 35 67342 Tension Arm 36 67343 Stopper Pin 37 67344 Washer 2 a8 67345 Cap Screw 2 39 67346 Finger Plate 40 67347 Idle Pulley 41 67348 Ball Bearing 2 42 67349 idle Shaft 43 67350 Collar 44 67351 Wheel Cover Lid 45 67352 Roll Pin 46 67353 Cover Latch 47 67354 Counter Sink Not Shown 67379 Allen Wrench 67391 Warning Label 67390 Name Plate 5562 Order Qty As Needed Accessory Belts Available 3 4 X20 1862RC60 Belt Resin Cloth 60 Grit 1862RC80 Relt Resin Cloth 80 Grit 1862RC120 Belt Resin Cloth 120 Grit 1862RC180 Bek Resin Cloth 180 Grit 1862RC240 Belt Resin Cloth 240 Grit 1862VEN Belt Surface Conditioning Very Fine 1862MED Belt Surface Conditioning Medium 1862CRS Belt Surface Conditionin2. Operator Instructions Includes Foreseen Usa Work Stations Putting into Service Operating Dismnanting Assembly and Safety Rules Manufacturer Supplier Sioux Tools Inc 2901 Floyd Boulevard P O Box 507 Sioux City lowa 51102 U S A Tel No 712 252 0525 Fax No 712 252 4267 Product Net Weight Recommended Use Of 3 3 Ibs Balancer Or Support 16 Kg No Air Pressure Recommended Working 6 2 bar 90 PSI Maximum 7 0 bar 100 PSI WARNING SAFETY MESSAGES 4 Always Reag instructions Before Personat Safety Equioment Using Power Tools Use Safety Glasses Yes aenea Safety Use Safety Gloves Use Safety Boots eee Use Breathing Masks Y o ete Peon A SEEPS CPE anon Safety rules when using a 5562 Sander Always wear safety goggles Do not use as a Grinder Do not use polystyrene pads Use accessories rated for at least Balt Speed 2 500M Min Prolonged exposure to vibration may cause injury Read all instructions before using this tool AN operators must be fully trained in its use and aware of these safety rules Do not exceed the maximum working air pressure Use personal protection equipment as recommended Use only compressed sr at the recommended conditions f the tool appears to malfunction remove from use immediately and arenge for service and repair if it is not practical to remove the tool from service then shut aff the air supply to the tool and write or
3. Foreseen Use of the Tool The tool is designed for the purpose of cleaning or sanding of materials using a continuous abrasive belt Belts are available in various grades to suit fine finishing or fast material removal Do not use the tool for any other purpose than that for which it was designed Do not modify this tool for any other use or for its use as a bet sander without first consulting the manufacturer or the manufacturers authorised distributor Work Stations The tool should only be used as a hand held hand operated tool k is always recommended that the tool is used when standing on a solid floor It can be used in other positions but before any such use the operator must be in a secure position having a firm grip and footing and be aware of the safety rules to be obeyed when using the sander Putting Into Service Air Supply Use a clean fubsicated air supply that will give a measured air pressure at the tool of SO psi 6 2 bar when the tool is unning with the tigger lever fully depressed Usa recommended hese sze and length it is recommended that the tool is connected to the air supply as shown in figure 1 Do not connect the tool to the air fine system without incomorating an easy to reach and operate air shut off valve The air supply should ba ktricated k is strongly recommended that an air fiter regulator kubricator FRL is used as shown in Figure 1 as this wil supply clean lubricated air at the correct pressure
4. repairs Major servicing and repairs should only be carried out by persons trained to do so Do nat lock tape wire etc the On Off valve in On Position The trigger lever etc must always be free to retum to the Off position when released Always shut off the air supply to the tool and press the Recommended Air Supply System Page No 1 On Off valve to exhaust the air from the foed hose before fitting removing or adjusting the working attachment fitted to the tool Before using the tool make sure that a shut off device has been fitted to the supply line and the position is known and easily accessible so that the supply to the tool can be shut off in an emergency Check hose and fittings regularly for wear Take care against entanglement of the moving parts of tha tool with clothing hair ties cleaning rags tings jewellery watches bracelets etc This could cause the body or parts of the body ta be drawn towards and in contact with the moving parts of the tool and could be very dangerous it is expected that users will adopt safe working practices and observe all focal regional or country legal requirements when installing using or maintaining the tool Take care that the exhayst air does not point towards any other person or material or substance that could be contaminated by oi droplets When first lubricating a tool or if the tool exhaust has a high oil content do not allow the e
5. have written a waming note and attach it to the tool If the tool is to be used with a balancer of other suspension device ensure that the tool is firmly attached to the suspension support device When operating the tool always keep the body and particularly the handa away from the working attachment fixed to the tool Form Z395 Date 11 96 f ES _ Important Reed these instructions carefully before installing operating servicing or repairing this tool Keep these instructions in a safe accessible place Product Type 20mm Belt Sander Belt Speed 2 500mimin Mode No Nos 5562 Serial No Recommended Hose Bore Size Minimum 10 MM Recommended Max Hose Length 30 k 10 M 3 8 Ins Noise Level Sound Pressure Level 87 0 dB A Sound Power Level 98 0 dB A Test Method Tested in accordance with Pneurop test code PN8SNTC1 and ISO Standard 3744 Vibration Levet Less than 2 5 Metres Sec Test Method Tested in accordance with ISO standard 8662 1 The toal is not electrically insulated Never use the tool if there is any chance of coming into contact with five electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficiently only to overcome any reaction forces that may result from the tool doing work Do not overgrip Use only correct spare parts for maintenance and repair Do not improvise or make temporary
6. g Course Dismantling amp Assembly Disconnect tool from air supply Uft cover 44 press down stopper 28 to reduce tension on the abrasive belt and push on idle pulley 40 to remove belt Remove capscrew 38 and washer 37 to remove shoe 32 Take out 2 off screws 38 and 2 off washers 37 to remove fingerpiate 39 Teke out ide shaft screw 42 to release idle pulley assembly The ide pulley assembly may be dismantled by tapping out the bearings 4 1 from idle pulley 40 releasing collar 43 Dive out pin 45 to remove wheel cover lid 44 Take out 2 off eapscrews 33 to release cover latch 46 Pull out apron 27 Belt alignment countersunk screw may be removed from tension arm 35 if a replacement is required Drive out stop pin 36 and pull out tension anm 35 and spring 34 Drive out roll pin 30 to release stopper 28 and stopper spring 29 insert rod in hole of drive pulley22 to prevent rotation and unscrew nut 24 with washer 23 Take off drive pulley 22 Note how drive pulleX22 locates on pin t9 in sotor 17 Unscrew capscrew 31 to remove wheel cover 26 Unscrew air infet 11 from motor housing 1 and take off deflector 10 Drive out pin 9 to remove fever 8 Unscrew valve body 7 and take out Oxings 8 and 5 valve stem 4 with O ring 3 and spring 2 Unscrew motor nut 12 from motor housing 1 with O ing 13 Tap carefully so as not to damage the thread rotor 17 to
7. ns of 89 392 EEC as amended by 91 368 EEC amp 93 44 EEC Directives Page Printed in Japan No 4 12 96
8. remove the motor assembly from motor housing 1 Fin 19 can be taken out of totor 17 Note how the pin 25 in cyinder 16 locates the motor assembly in the groove in the motor housing 1 and that the pin 25 is at the rear end plate 15 end Hold motor assembly and again tap the threaded end of the rotor 17 to drive it through the front end plate 15 and bearing 14 assembly Bearing 14 may be tapped out of front end plate 15 Take off cylinder 16 and 4 off rotor biades 18 Support the rear end plate 15 in a piece of tube with a bore diameter as close as possible to the maximum diameter of the rotor and tap the non threaded end of the rotor 17 through the rear end plate assembly Tap out bearing 21 from front plate 20 Reassembly ean all parts and examine for wear particularly O rings bearings and rotor blades Use only distributor or manufacturer supplied spare pats Pack all bearings with a general purpose grease and reassemble in the reverse order Refit belt and adjust alignment using TA eon Declaration of Conformity Sioux Tools Inc 2901 Hoyd Boulevard P O Box 507 Sioux City lowa 51102 U S A declare under our sole responsibility that the product Model 5562 20mm Belt Sander Serial Number to which this declaration relates is in conforvity with the folowing standardis or other normative document s EN792 Draft EN292 Parts 1 amp 2 ISO 8662 Parts 1 amp 8 Pneurop PN8NTC1 following the provisio
9. suring that it sts centrally on the drive pulley and the idle pulley Release the stopper to tighten the belt Start the tool slowly and use the adjusting screw 47 to align the belt centrally Apply the sander lightly to the work and allow the belt to cut Take great cara when sanding around sharp edges and comers to avoid snagging end belt damage or breakage k is always recommended to use safety glasses and a breathing mask The sanding of certain materials may create a hazardous dust which may require special breathing equipment Check before using the tool Even if the tool has a tow noise level the actual sanding process may create a noise such that hearing protectors should be wom F there are sharp edges on the material being sanded then safety gloves are recommended Do not continue to use belts that are clogged or wom as this will make the sanding process inefficient and the need to apply unnecessarily high loads to the tool Only use belts of the dimensions specified To use an incorrect belt will either cause it to break or fiy off Both occurences could be dangerous Page No 2 5562 20mm Belt Sander Ref No Part No Description 1 67313 Motor Housing 67314 Spring 67077 O Ring 67315 Valve Stem 66600 O Ring 67412 O Ring 67316 Valve Body 67317 Throttle Lever 66540 Lever Pin 67318 Deflector 67319 Air inlet 67320 Motor Nut 67321 O Ring 66504 Ball Bearing
10. to the tool Cetalls of such equipment can ba obtained from your supplier If such equipment is not used then tha tool should be lubxicated by shutting off tha air supply to tha tool depressurising the fine by pressing the tigger on the tool Disconnect the air fine and pour into the intake bushing a teaspoonful Sri of a suitable pneumatic motor lubricating ol preferably incorporating a rust inhibitor Raconnect tool to air supply and sun tool sawly for a few seconds to allow air to circulate the ol If tool is used frequently lubricate on daily basis and if tool starts to dow or lose power it is recommended that the air pressure at the tool whilst the tool is tunning is 0 p si 6 2 be The tool can run at lower and higher pressures with the maximum permitted working air pressure of 100 psi 7 bar Operating Select a suitable abrasive belt of the required grade to achieve a fine sanded finish or high metal removal The belt size for this tool is 20 mm wide x 625 circumference continuous belt and is avaitable in various grades the lowest is grade 40 grit which is coarse for high material removal and grits are available as 40 50 60 80 100 and 120 The coarseness of the grit decreases as the grade number increases hence 40 is coarse and 120 very fine To fit a belt press down the stopper and push the ide pulley towards the tool until the stopper clicks into place which releases the tension and holds the tension off the belt Fit the belt en
11. xhaust air to come near very hot surfaces or flames Never lay the tool down until the working attachment has stopped moving When the tool is not in use shut off the air supply and press trigger lever to drain the supply line If tha tool is not to be used for a period of time first lubricate disconnect from air supply and store in a dry average room ternperature environment If the tool is passed from one user to a new or inexperienced user make sure these instructions are available to be passed with the tool Do not remove any manufacturer fitted safety devices where fitted ie wheel guards safety trigger speed governors ete Where ever possible secure workpiece with clamps a vise etc to make it rigid so it doas not move during the work operation Keep good balance at all times Do not stretch or overreach Try to match the tool to the work operation Do not use a tool thet is too light or heavy for the work operation If in doubt seek advice In general terms this tool is not suitable for underwater use or use in explosive environments seek advice from manufacturer Try to make sure that the work area is clear to enable the work task to be performed safely If practical and possible try to clear unnecessary obstructions before starting work Always use air hose and couplings with minimum working pressure ratings at feast 1 1 2 times the maximum working pressure rating of the tool
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