Sioux Tools 5557 User's Manual
Contents
1. Look in particular for wear on seals ball bearings and blades Coat all parts with a sultable pneumatic tool lubricating oil one preferably contain ing a rust inhibitor and reassemble in the reverse order carefully With lever depressed pour 5 ml of a suitable pneumatic tool lubricating oil into inlet bushing and release Connect the tool to a suitable air supply and operate the tool slowly for 2 or 3 seconds to allow the oil to circulate Operation Specification NOTES Alr Consumption 5 0 cfm 36 scfm Helght j 4 7 120 mm Spindle Thread 5 16 1BUNF r Overall Length 11 0 280 mm Alr Inlet Thread 4 4 18NPT Pad Size 8 203 mm L at 60 PSIG 4 2 bar nores L Manufacturer Supplier T Product Type 350 Sioux Tools Inc 8 Geared Dual Cycles Per Min 2901 Floyd Boulevard Action Sander P O Box 507 Model No Nos Serial No Sioux City 1A 51102 U S A 5557 Tel No 712 252 0525 Fax No 712 252 4267 Product Net Weight Recommended Use Ot Recommended Hose Bore Recommended Max 4 80 Ibs Balancer Or Support Size Minimum Hose Length 2 18 Kg NO 516 Ins 8 M M 30 Ft 10 M Air Pressure Noise Level Sound Pressure Level 87 0 dB A Recommended Working 4 2 bar 60 PSI Maximum 42 bar 60 PSI Test Method Tested in accordance with Pneurop test code PN8NTC1 and ISO Standard 3744 SAFETY MESSAGES A WARNING bh nati 2 Personal Safety Equipment Aways oad in2. If tool is to be used with a balancer or ather suspension device ensure that the tool is firmly attached to the suspension support device When operating the tool always keep the body and Particularly the hands away from the working attachment fixed to the tool The tool is not electrically insulated Never use the tool if there is any chance of coming into contact with live electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficiently only to overcome any reaction forces that may result from the tool doing work Do not overgrip Use only correct spare parts for maintenance and repair Do not improvise or make temporary repairs Major servicing and repairs should only be t and easily accessible so that the air supply to the tool can be shut off in an emergency Check hose and fittings regularly for wear Take care against entanglement of the moving paris of the tool with clothing hair ties cleaning rags rings jewelry watches bracelets etc This could cause the body or parts of the body to be drawn towards and in contact with the moving parts of the toot and coutd be very dangerous it is expected that users wil adopt safe working practices and observe ali local regional or country legal requirements when installing using or maintaining the tool Take care that the exhaust air dogs not point towards any other person or material or substance that could be cont
3. Model 5557 8 Geared Dual Action Sander Form 2544 Date 4 99 A IMPORTANT Read these instructions carefully before installing operating servicing or repairing this tool Keep these instructions in a safe accessible place SAFETY MESSAGES Personal Safety Equipment Use Safety Glasses YES Use Safety Gloves Use Saiety Boots Use Breathing Masks Use Ear Protectors To Vibration WARNING Always Read instructions Before Using Power Tools Always Wear Safety Goggles Wear Hearing Protection Avoid Prolonged Exposure Operator Instructions Includes Safety Rules Foreseen Use Work Stations Putting Into Service Operating Dismantling and Assembly Safety rules when using a 5557 Sander Do not use as a grinder Do not use polystyrene pads Use accessories rated above 850 RPM Prolonged exposure to vibration may cause injury Read all instructions before using this tool All operators must be fully trained in its use and aware of these safety rules Do not exceed the maximum working air pressure Use personal protection equipment as recommended Use compressed air only at the recommended conditions If the tool appears to malfunction remove from use immediately and arrange for service and repair if itis not Practical to remove tool from service then shut off the air supply to the tool and write or have written a warning nate and attach it to the tool
4. aminated by oil droplets When first lubricating a toot or if the tool exhaust has a high oil content do not allow the exhaust air to come near very hot surfaces or flames Never jay the tool down until the working attachment has stopped moving When the tool is not in use shut off the air supply and press throttle trigger ever fo drain the supply line if the tool is not to be used for a period of time first lubricate disconnect from air supply and store in a dry average room temperature environment If the tool is passed from one user to a new or inexperi enced user make sure these instructions are available to be passed with the tool Do not remove any manufacturer fitted safety devices where fitted i e wheel guards safety trigger speed governors etc carried out by persons trained to do so Donatlock tape wire etc the On Off valve in On position The throttle trigger lever etc must always be free to return to the Off position when released Always shut off the air supply to the toal and press the On Off valve to exhaust the air from the feed hose before fitting removing or adjusting the working attachment fitted to the tool Before using the tool make sure that a shut off device has been fitted to the supply line and the position is known Receiver Tank All Pipa And Fittings Should Be 1 2 Or Largar Compressor with Sufficient Capacity To Maintain Recommanded W
5. of 8 diameter 203 mm abrasive discs which according to pad fitted to the tool can be self adhesive Do not use the tool for any other purpose than that for which it was designed and use only abrasive discs as described Do not modify the tool for any other use or for its use as a sander without first consufting the manufacturer or his authorized representative Work Stations The tool should only be used as a handheld hand operated tool It is always recommended that the tool is used when standing on a solid floor It can be used in other positions but before any such use the operator must be in a secure position having a firm grip and footing and be aware of the safety rules to be obeyed when using the sander Putting Into Service Air Supply Use a clean lubricated air supply that will give a measured air pressure at the tool of 60 PSIG 4 2 bar when the tool is running with the trigger lever fully depressed Use recommended hose size and length It is recommended that the tool is connected to the air supply as shown in figure 1 Do not connect the tool to the air line system without incorporating an easy to reach and operate air shut off valve The air supply should be lubricated It is strongly recommended that an air filter regulator lubricator FFL is used as shown in Figure 1 as this will supply clean lubricated air at the correct pressure to the tool Details of such equipment can be obtained from your supplier If such equipment is not u
6. orking Pressure At Each Tool Outlet Recommended Air Supply System ae Take Alc Fram Top Low Spot To Trap Water EasyTo Reach And Air Tool Operate Shut Off Valve Air Regulator Set At Recommended Working Air Pressure Ooo Filter Lubricator Figure 1 Page No 1 Wherever possible secure workpiece with clamps a vise Try to make sure that the work area is clear to enable the etc to make it rigid so it does not move during the work work task to be performed safely if practical and operation Keep good balance at all times Do not stretch possible try to clear unnecessary obstructions before or overreach starting work Try to match the tool to the work operation Do not use a Always use air hose and couplings with minimum work tool that is too fight or heavy for the work operation f in ing pressure ratings at least 1 1 2 times the maximum doubt seek advice working pressure rating of the tool In general terms this toot is not suitable for underwater use or use in explosive environments seek advice from manufacturer Foreseen Use Of The Tool 5557 The tool Is designed for the purpose of cleaning or sanding of a variety of materials typically metal wood plastic materials etc The dual rotary orbital action reduces the amount of abrasive grinding marks and hence Is primarily a finishing sanding tool It can ba used with a variety of grades
7. r 28 has to line up with the port in the motor housing 14 Pull off front end plate 30 with bearing 26 and washer 27 Remove shim 22 pin 29 cylinder 28 and rotor blades 25 Unscrew screw 24 from rotor 23 and remove rotor shaft 20 with rear end plate 19 Note location of screw 24 hole in rotor 23 in position with flat on rotor shaft 20 and remove shims 22 Tap front end of rotor shaft 20 through rear end plate 19 to remove bearing 21 from rear end plate 19 Grip gear 16 in a vise fitted with soft jaws and then unscrew screws 17 to tap rear end plate 19 through gear 16 Unscrew cap screw 33 and take out spring 34 valve pin 45 and O ring 35 Do not remove the valve bushing 46 from motor housing 14 Take off retaining ring 36 to remove flat washer 38 and washer 36 Unscrew screw 44 and remove regulator nut 42 then carefully pull out regulator 40 with two O rings 35 Unscrew screw 53 from nut 54 and take off lever 52 Take out two screws 50 and remove lever bracket 51 Remove handle grip 57 and unscrew handle 58 from motor housing 14 and taka of lever bracket 55 Remove muffler 47 and muffter element 48 from plastic cover 49 Page No 2 5557 8 Gear Driven Orbital Sander RefNo Part No Description Rat No Part No Desc
8. recommended Do not continue to use abrasive discs that are worn or clogged This wilt make the sanding process inefficient and the need to apply unnecessarily high forces to the tool Do not use undersized or oversized discs The disc should be no more than 1 4 larger in diameter than the pad and not smaller than the pad An air regulator switch 42 is located on the side of the motor housing 74 It can be used to vary the volume of compressed air fed to the motor which will vary the speed of the sander Dismantling amp Assembly Instructions Disconnect tool from air supply Unscrew five screws 1 and then remove 8 pad 2 Unscrew screw 5 and remove balance shaft 4 with pin 3 screw 6 balance nut 7 and balance washer 8 Unscrew screw 6 and then remove balance nut 7 Pull out aluminum gear cover 9 with bearing 10 screws 11 amp 13 and intemal gear 12 Unscrew screws 13 and then pull out internal gear 12 from aluminum gear cover 9 Unscrew three screws 11 then tap bearing 10 through aluminum gear cover 9 Remove two screws 39 and take off plastic cover 49 with muffler element 48 and muffler 47 Unscrew screw 15 and then grip motor housing 14 in a vise fitted with soft jaws Remove four retaining screws and take off motor cover 31 From the front end of the tool tap the end of the rotor shaft 20 to drive the motor assembly out of the motor housing 14 Note how the slot in the side of the cylinde
9. ription 1 505769 Screw 5 31 67284 Motor Cover 2 505770 8 Pad 32 67285 Motor Screw 4 3 505771 Pin 33 67286 Screw 4 505772 Balance Shaft 34 4 505792 Spring 5 505773 Screw 35 67288 O Ring 3 6 505774 Screw 36 67289 Retaining Ring 7 505775 Balance Nut 37 505793 Washer 8 505776 Balance Washer 38 67291 Rubber Washer 9 505777 Aluminum Gear Cover 39 67292 Cover Scraw 10 505778 Ball Bearing 40 67294 Oil Seal 1t 505779 Screw 3 4 505046 O Ring 12 505780 Internal Gear 42 67296 Regulator Switch 13 505781 Screw 5 43 67297 Washer 14 505782 Motor Housing 44 67298 Screw 15 1 505783 Screw 45 67299 Push Rod 16 505784 Gear 46 505794 Valve Bushing _17_ s0sves_ Screw 3 47 67301 Muffler 18 505786 O Ring 48 67302 Muffler Element 19 505787 Rear End Plate 49 505795 Plastic Cover 20 505788 Rotor Shaft 50 67304 Screw 21 505035 Ball Bearing 51 q 67305 Bracket 22 67275 Shim 2 52 505796 Satety Lever 23 505789 Rotor 53 67306 Screw 24 505790 j Screw 54 67307 Nut 25 67278 Rotor Blade Set of 5 55 505800 Valve Lever 26 67279 Bali Bearing 56 67309 Nut 27 67280 Washer 57 505797 Rubber Grip 28 505791 Cylinder 58 505798 Steel Handle 29 67282 Pin Not Shown 505799 Name Plate 30 67283 Front End Plate Order Quantity as Needed Page No 3 Reassembly Clean ail parts examine for waar Use only manufacturer or authorized distributor supplied parts and replace any worn parts
10. sed then the too should be fubricated by shutting off the air supply to the tool depressurizing the line by pressing the trigger on the tool Disconnect the air tine and pour into the hose adaptor a teaspoonful 5ml of a suitable pneumatic motor lubricating oit preferably incorporating a rust inhibitor Reconnect tool to alr supply and run toot slowly for a few seconds to allow air to circulate the oil if tool is used frequently lubricate on daily basis and if toot starts to slow or lose power it is recommended that the air pressure at the tool while the tool is running is 60 PSI 4 2 bar Operating Select a suitable abrasive disc see Section Foreseen Use Of The Tool and make sure that it is fixed securely to the tool Connect to suitable air supply as recommended Apply the sander lightly to the work and allow the abrasive disc to cut Take great care when sanding around sharp edges and Surfaces to avoid the disc snagging i e the disc may be brought to an abrupt stop or considerably slowed which will cause the tool to kick in the hands It is always recommended to use safety glasses and a breathing mask The sanding of certain materials may create a hazardous dust which may require special breathing equipment Check before using the tool Even if the machine has a low noise level the actual sanding process may cause a noise level such that ear protectors wili be required If there are sharp areas on the material being sanded safety gloves are
11. tuatons Vibration Level 3 7 Meters Sec Use Safety Glasses YES Use Safety Gloves wasn sey Test Method Tested in accordance with ISO Use Safety Boots Wear Hearing Protection standards 8662 Parts 1 amp 8 Use Breathing Masks Avold Prolonged E Tested at 60 PSIG Air Pressure Use Ear Protectors YES A Tovibration xposure Declaration of Conformity Sioux Tools Inc 2901 Fioyd Boulevard P O Box 507 Sioux City lowa 51102 declare under our sole responsibility that the product Model 5557 8 Geared Dual Action Sander Serial Number to which thls declaration relates is in conformity with the following standard s or other normative document s EN792 Draft EN292 Parts 1 amp 2 ISO 8662 Parts 1 amp 8 Pneurop PN8NTC1 following the provisions of 89 392 EEC as amended by 91 368 EEC amp 93 44 EEC Directives Chabose Gerald E Seebeck President Name and signature or equivalent marking of authorized person Page No 4 Printed in Taiwan
Download Pdf Manuals
Related Search