Sioux Tools 5062 User's Manual
Contents
1. 22 24 Ref No Part No T Description Ref No Part No Description 1 505452 oe Fluted 17 505455 Rear End Plate 2 66461 Throttle Valve Bushing 18 66472 Rotor 3 66425 O Ring 2 19 66473 Rotar Blade Set of 4 im 66462 O Ring 20 505456 Steel Ball 3 5 66426 O Ring 21 505457 Cylinder e 66453 Throttie Pin 22 505458 Front End Plate 7 66463 Spring 23 66477 Spindle Collar 8 7 66413 Air Regulator 24 66486 Ball Bearing 9 66464 O Ring 25 66456 Clamp Nut 10 66465 O Ring 26 66457 Housing Cap W 66466 Valve Plug 27 66458 Chuck Spindle 12 66467 Safety Throttle Lever 28 66459 _ Collet 1 4 13 66469 Pin 29 66491 Collet Nut 14 505454 Hose Adaptor 30 66439 Wheel Collar Wrench 11mm 2 15 66429 O Ring 31 605459 Muffler L 16 66470 Ball Bearing 505460 Warning Label Not shown Order Quantity As Needed Page No 3 With a wide bladed screwdriver unscrew valve plug 11 Take aut air regufator 8 with O rings 9 and 10 spring 7 and pin throttle 6 with O rings 4 and 5 Remove O rings 4 and 5 from pin throttle 6 if a replacement is required push out throttle bushing 2 complete with O rings 3 and remove 2 O rings 3 from throttle bushing 2 Reassembly Clean ali parts and examine for wear and replace any parts only with parts obtained from the manufacturer or an approved distributor Ensure that the faces2. 90 for minimum speed and power An air strainer is located in the adaptor bushing 14 of the grinder Remove adaptor bushing 14 to clean strainer Dismantling amp Assembly Instructions Disconnect tool from air supply Grip chuck spindle 27 with wrench 30 and collet nut 29 with wrench 30 and unscrew collet nut 29 and take out mounted point grinding wheel as fitted Remove collet nut 29 and pul out collet 28 Grip motor housing 1 by the flats at the rear end in a vise fitted with soft jaws and drive out pin 13 and take off safety throttle lever 12 Unscrew hose adaptor with screen 14 and take off O ring 15 and muffler 37 from hose adaptor 14 Unscrew cap housing 26 Unscrew clamp nut 25 and grip chuck spindle 27 and pull out spindle 27 with motor assembly attached Grip or support rear end plate 17 and tap the rear end of rotor 18 to drive it through rear end plate 17 and bearing 16 With a Suitable punch tap out bearing 16 from rear of end plate 17 Take off cylinder 21 noting Its orientation to other parts for reassembly Remove 4 rotor blades 19 from rotor 18 Grip rotor 18 being very careful not to damage or raise burrs on it and unscrew chuck spindte 27 from rotor 18 to release spinde collar 23 and front end plate 22 with bearing 24 assembly With a suitable punch tap out bearing 24 from front end plate 22 Page No 2 5062 1 4 Heavy Duty Die Grinder 23 20
3. device ensure that the tool is firmly attached to the suspension support device When operating the tool always keep the body and particularly the hands away from the working attachment fixed to the tool The tool is not electrically insulated Never use the tool if there is any chance of coming into contact with live electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficiently only to overcome any reaction forces that may result from the tool doing work Do not overgrip Use only correct spare parts for maintenance and repair Do not improvise or make temporary repairs Major servicing and repairs should only be carried out by persons trained to do so Do not lock tape wire etc the On Off valve in On position The throttle trigger lever etc must always be free to return to the Off position when released Always shut off the air supply to the tool and press the On Off valve to exhaust the air from the feed hose before fitting removing or adjusting the working attach ment fitted to the tool Before using the tool make sure that a shut off device requirements when installing using or maintaining the tool Take care that the exhaust air does not point towards any other person or material or substance that could be contaminated by oi droplets When first lubricating a tool or if the tool exhaust has a high oil content do not allow the exhaust air to come ne
4. remove fram service immediately and correct fault before continuing to use Do not apply excessive pressure as this will reduce the cutting Collet Holder efficiency and can bend the shank of the mounted point causing Collet Nui vibration and the possibility of breakage Apply light loads to allow the wheel to cut Handle the grinder with care If the grinder is dropped carefully check the mounted point for damage i e cracks chipping and start for the first time as for fitting a new wheel i e under a bench Never exceed the maximum air pressure if there is this possibil ity always use this grinder with a pressure reducing valve fitted in the supply line Your supplier will advise of suitable equipment This grinder is fitted with a speed regulator and the speed may be reduced by rotating alr regulator 8 with a suitable screw driver When making speed checks always rotate the air Mounted Point Z7 EEGA Sanne 4 AS regulator to the position that gives the highest maximum speed D diameter of mounted point S diameter of shank The lever on a die grinder is the on off valve The air flow canbe T length of mounted point Lg gripping length controlled by the adjusting of the valve 8 opposite the lever Lo overhang Using a screwdriver turn the valve 8 until the slot aligns with the ippi center Jine of the tool for maximum speed and power and rotate Figure 2 Gripping length of collet and chuck
5. the position is known and easily acces Take Air From Top sible so that the air supply to the tool All Pipe Ang Fittings can be shut off in an emergency Should Be 1 2 Or Larger Check hose and fittings regularly for Compressor wear with Sufficient Capacity Take care against entanglement of the To Maintain Recommended moving parts of the too with clothing Working Pressure At hair ties cleaning rags rings Each Tool Outlet jewelry watches bracelets etc This y could cause the body or parts of the body to be drawn towards and in con tact with the moving parts of the tool and could be very dangerous Itis expected that users will adopt safe working practices and observe all local regional or country legal Low Spot To Trap Water Easy To Reach And Air Tool Operate Shut Off Valve G4 Air Regulator Set At Recommended Working t Air Pressure Receiver Tank 40 Gatlons Or More f Recommended Air Supply System Page No 1 Figure 1 Foreseen Use Of The Tool 5062 This die grinder is primarily designed for use with bonded abrasive mounted paint grinding wheels It may also be used with steel rotary files and carbide burrs provided thelr speed rating matches the speed of the grinder This tool should not be fitted with cut off wheels saw blades drill bits etc If there is any doubt about the correct use of this product contact your supplier for advice Also m
6. not used then the tool should be lubricated by shutting off the air supply to the tool depressurizing the line by pressing the trigger on the tool Disconnect the afr line and pour into the hose adaptor a teaspoonful Sm of a suitable pneumatic motor tubricating oil preferably incorporating a rust inhibitor Reconnect toot to air supply and run tool slowly for a few seconds to allow air to circulate the oil If tool is used frequently lubricate on daily basis and if tool starts to slow or tose power it is recommended that the air pressure at the tool while the tool is running is 90 PSI 6 2 bar Operating Select a suitable mounted point that has a free running speed higher than the maximum running speed marked on the tool Make sure that the diameter of the shank exactly matches the diameter of the collet mounted In the grinder There are two standard sizes of collet available for use with this grinder i e 1 1 4 Dia 0 250 ins 6 35 mm 2 6mm Dia 0 236 ins Always match correctly the shank size to the collet size If uncertain have parts measured by a competent person Push the shank as far as possible into the collet and tighten the collet nut using the spanners provided on the collet nut and the output spindle The shank of the mounted point may be pulled toward from the maximum insertion length but always ensure a maximum gripping length of not less than 10mm see Figure 2 Be aware that the allowed running speed of the mounted poi
7. of end plates 17 and 22 that abut cylinder 21 are flat and free from burrs and surface defects If necessary lap on a flat very fine grade of abrasive paper Lightly coat all parts In a suitable pneumatic tool lubricating oil and pack bearings with a lithium or molybdenum based general purpose grease and reassemble in the reverse order With the lever 12 depressed pour into hose adaptor 14 5m of a suitable pneumatic tool lubricating oil and release lever and connect to a suitable alr supply and operate tool slowly for a few seconds to allow the oll to circulate Check the function of the collet safety lever and air regulator before returning to service Before fitting mounted paint grinding wheel check tool the speed of the tool and the point refer to section Operating Operation Specification NOTES Average Air Consumption 4 0 cfm 28scim Air inlet Thread 1 4 18NPT Overall Length 6 1 155mm at 90 PSIG 6 2 bar Manufacturet Suppiier Product Type RPM i a 27 000 Sioux Tools Inc 1 4 Heavy Duty Cycles Per Min 2901 Floyd Boulevard Die Grinder P O Box 507 Model No Nos Serial No Sioux City IA 51102 U S A 5062 Tel No 712 252 0525 Fax No 712 252 4267 Product Net Weight Recommended Use Of 0 83 lbs Balancer Or Support 0 38 Kg NO Recommended Hose Bore Size Minimum Hose Length 144 ins 8 MM 30 Ft 10M Recommended Max Air Pressure Recommended Working 6 2 bar 9
8. 0 PSI Maximum 6 2 bar 90 PSI Noise Level Sound Pressure Level 82 9 dB A Test Method Tested in accordance with Pneurop test code PN8NTC1 and ISO Standard 3744 SAFETY MESSAGES WARNING Personal Safety Equipment Always Read Instructions Batore Using Power Tools Use Safety Glasses YES Ar Wear Safet lways Wea Use Safety Gloves YES Gogeles Y Use Safety Boots Wear Hearing Protection Use Breathing Masks YES Use Ear Protectors YES A Fold Prolonged Exposure Vibration Level Less than 2 0 Meters Sec Test Method Tested in accordance with ISO standards 8662 Parts 1 amp 13 Declaration of Conformity Sioux Tools Inc 2901 Floyd Boulevard P O Box 507 Sioux City lowa 51102 declare under our sole responsibility that the product Model 5062 1 4 Heavy Duty Die Grinder Serial Number to which this declaration relates is in conformity with the following standard s or other normative document s EN792 Draft EN292 Parts 1 amp 2 ISO 8662 Parts 1 amp 13 Pneurop PN8NTC1 following the provisions of 89 392 EEC as amended hy 91 368 EEC amp 93 44 EEC Directives Jan E Albertson V P General Manager Name and signature or equivalent marking of authorized person Page No 4 Printed in Taiwan
9. Model 5062 V 1 4 Heavy Duty Die Grinder CE Form Z486 Date 2 98 A IMPORTANT Read these instructions carefully before installing operating servicing or repairing this tool Keep these instructions in a safe accessible place Use Safety Glasses YES Use Safety Gloves YES Use Safety Boots SAFETY MESSAGES Personal Safety Equipment Use Breathing Masks YES Use Ear Protectors YES WARNING Always Read Instructions Before Using Power Tools Always Wear Safety Goggles Wear Hearing Protection Avoid Prolonged Exposure To Vibration Operator Instructions Includes Safety Rules Foreseen Use Work Stations Putting Into Service Operating Dismantling and Assembly Safety rules when using a 5062 Die Grinder Use accessories rated at least 27 000 RPM Prolonged exposure to vibration may cause injury Read all instructions before using this tool All operators must be fully trained in its use and aware of these safety rules Do not exceed the maximum working air pressure Use personal protection equipment as recommended Use compressed air only at the recommended conditions lf the toot appears to malfunction remove from use immediately and arrange for service and repair If itis not practical to remove tool from service then shut off the air supply to the tool and write or have written a warning note and attach it to the tool If tool is to be used with a balancer or other suspension
10. ake sure that the shank size of the attachment to be driven matches with the collet size fitted in the grinder and that the maximum allawed running speed of the attachment exceeds that marked on the grinder There are special rules governing the use of bonded abrasive mounted point grinding wheels for details see section Operating Work Stations The tool should only be used as a handheld hand operated tool It is always recommended that the tool is used when standing on a sofid floor It can be used in other positions but before any such use the operator must be in a secure position having a firm grip and footing and be aware of the extra safety precautions that must be observed when using grinding machines Putting Into Service Air Supply Use a clean lubricated air supply that will give a measured air pressure at the tool of 90 PSIG 6 2 bar when the tool is running with the trigger lever fully depressed Use recommended hose size and length It is recommended that the tool Is connected to the air supply as shown In figure 1 Do not connect the tool to the air line system without Incorporating an easy to reach and operate air shut off valve The ait supply should be lubricated It is strongly recommended that an air filter regulator lubricator FRL is used as shown in Figure 1 as this will supply clean lubricated air at the correct pressure to the tool Details of such equipment can be obtained from your supplier If such equipment Is
11. ar very hot surfaces or flames Never lay the tool down until the working attachment has stopped moving When the tool is not in use shut off the air supply and press throttle trigger lever to drain the supply line If the tool is not to be used for a period of time first lubricate disconnect from air supply and store in a dry average room temperature environment If the tool is passed from one user to a new or inexperi enced user make sure these instructions are available to be passed with the tool Do not remove any manufacturer fitted safety devices where fitted i e wheel guards safety trigger speed governors etc Wherever possible secure workpiece with clamps a vise atc to make it rigid so it does not move during the work operation Keep good balance at all times Do not stretch or overreach Try to match the tool to the work operation Do not use a tool that is too light or heavy for the work operation If in doubt seek advice In general terms this tool is not suitable for underwater use or use in explosive environments seek advice from manufacturer Try to make sure that the work area is clear to enable the work task to be performed safely If practical and possible try to clear unnecessary obstructions before starting work Always use air hose and couplings with minimum work ing pressure ratings at least 1 1 2 times the maximum working pressure rating of the tool has been fitted to the supply line and
12. nt is lowered because of an Increase in the length of the shank between the end of the collet and the body of the mounted point This distance is shown in Figure 2 as Lo and Is called the overhang The information with respect to mounted point permissible running speed and reduction in running speed due to an increase in overhang is available fram the supplier of the mounted points If the Increase in overhang for access reasons takes the permissible running speed of the mounted paint below the free running speed of the grinder select a smaller diameter mounted point The fitting of the mounted point should be done by a trained operator When first starting the grinder with a new point or wheel fitted the grinder should not be near other persons and be held in a protected area i e under a bench and run for a few seconds This wilt protect Personnel from possible effects of damage to the mounted point or wheel before it is was fitted to the grinder i e wheel breakage Always use eye protection and wear protective gloves If thera are sharp edges in the work area The tool and the grinding process can create a noise level such that the use of ear protectors is advised If the grinding process creates a dust then use a suitable breathing mask Check that the material being worked will not cause harmful dust or fumes If this is so then special breathing masks may be tequired If the grinder vibrates when first fitting a mounted point or during operation
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