Home

Siemens M200D User's Manual

1. 3 7 5 Connector monitoring 3 7 5 1 Power connector The motor starter monitors whether the infeed connector on the line side of the motor starter is plugged in Connector monitoring is implemented by means of an input activated via a jumper between pins 11 and 12 which informs the motor starter that the connector is plugged in Note When you use the connector monitoring function you have to connect pin 11 to pin 12 in the connector PAX L gt gt gt Ty AS DV La O x 111112 A Ls Di bia j x2 T1 T2 L1 L2 L3PEBOBO N l l l l SL ELTA SL AEL EL 2 mp 2 7 Ape ALTEA T1 T2 11 L2 L3 PEBOBO N L1 L2 L3 N PE L A 11213 4 PErriidil a PETET ptcor or j wee yl 2 3 4PB thermoclick L2 L3 N PE Supply for main power Temperature sensor monitoring Connector monitoring 36 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions 3 7 System monitoring Connector monitoring Line side connector monitoring can be deactivated via the DIP switch For more information see Parameterization via local setting Page 72 Response when connector is unplugged When the connector is unplugged the motor starter outputs a group fault
2. Disconnecting means circuit breaker can be locked Optical device interface M12 AS i connection Diagnostic LEDs Cover setting elements M12 output M12 inputs Protection guard for cables and connections accessories Fixing holes for installation 400 V infeed Motor connection Key operated switch order variant 6 00 0a 0 0 090 Keypad for manual operation order variant M200D AS Interface Basic Manual 03 2009 A5E01668085 01 15 Product family 2 3 Design concept 2 3 1 Operator controls The motor starter is equipped with the following operator controls Key operated switch order variant Keypad order variant Disconnecting means circuit breaker 0 0 0 Cover for parameter setting elements Integrated manual local control key operated switch and keypad order variant A key operated switch and keypad are used for local operation The key can be inserted removed in three positions Disconnecting means circuit breaker The disconnecting means is designed for the following individual functions e Disconnecting the series connected consumers from the supply voltage e Short circuit protection of the series connected consumer e Switching on inhibited via padlock max three padlocks possible Parameter settings The following setting elements can be found under the co
3. 400 V AC 230 V AC 180 V DC X2 400VAC X2 230VAC 180 V DC X2 Uo A 4 L1 4 L3 6 gt N 2 gt L3 gt 6 4 2 5 Brake output M200D motor starters can be equipped with an optional electronic brake control order variant The brake control is suitable for externally suppled brakes with the coil voltages shown below e 400 VAC 230 V The brake rectifier must be installed in the motor The rectifier input is controlled via the motor starter e 180 V DC A rectifier is not required for the brake in the motor because the 180 V DC is provided by the motor starter In this way brake coils for 180 V DC can be switched directly M200D AS Interface Basic 60 Manual 03 2009 A5E01668085 01 Installation connection 4 2 Connection The brake output for the M200D motor starter L1 L2 L3 N PE L1 L2 L3 PE NA VA Ema VE RR YA ee x2 1 7 3 2 PE 6 4 X2 1 7 3 PE 6 4 CY ty LEER ipele la 180 V DC 230 V AC The brake voltage is fed to the motor together with the motor infeed via a joint cable e g 6 x 1 5 mm2 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 61 Installation connection 4 2 Connection 4 2
4. M200D AS Interface Basic Manual 03 2009 A5E01668085 01 73 Configuration parameterization 5 4 Process images 5 4 Process images Definition of process image The process image is a component of the AS i master system memory At the start of the cyclic program the signal states of the inputs are transferred to the process image for the inputs At the end of the cyclic program the process image of the output is transferred to the slave as a signal state Input process image PII The following table contains process data and a process image for inputs DI 0 to DI 3 Byte bit Process image Signal 1 HIGH 0 LOW DI 0 Ready automatic 0 Starter not ready for host PLC 1 Starter ready to be operated via host DI 1 Motor ON 0 OFF 1 ON CW CCW DI 2 Input 1 0 Not active input action quick stop 1 Active DI 3 Input 2 0 Not active no action 1 Active Output process image PIO The following table contains process data and a process image for outputs DO 0 to DO 3 Byte bit Process image Signal 1 HIGH 0 LOW DOO Motor RIGHT 0 Motor OFF 1 Motor ON DO 1 Motor CCW 0 Motor OFF 1 Motor ON DO 2 Disable quick stop 0 Not active 1 activated DO 3 A B switchover 0 A slave activated 1 B slave activated Reference ke more ee about system integration and data management in the controller refer a ttp ne a siemens com WW vie
5. Figure 4 5 Connection for functional ground If you do not install the motor starter on a grounded conductive base you have to establish a connection with the ground potential grounding cable with cable lug spring washer and plain washer M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Installation connection 4 1 Installation 4 1 6 Setting the AS i address Unique addressing In the factory setting an I O module slave has the address 0 It is detected by the master as a new slave that has not yet been addressed and in this condition has not yet been integrated in standard communication data exchange To enable data to be exchanged between the master and slaves you have to assign a unique address for each slave i e each slave address must be different when commissioning the AS Interface network You can select any address in the address space from 1A to 31A and 1B to 31B Thus a maximum of 62 nodes are possible in one AS Interface network Addressing the slaves You can set the slave address in different ways e Offline with the addressing unit at the AS i connection Recommended if you want to assign addresses for the entire system The direct connection between the slave motor starter and addressing unit ensures that the slaves are not mixed up e Online by the AS i master or in the PLC configuration software Recommended if you want to assign addresses to individual slaves if an a
6. 30 20 10 0 10 20 30 40 50 60 T C O DSte RSte O sDSte sRSte Figure 4 2 Derating for horizontal installation Basic M200D AS Interface Basic Manual 03 2009 A5E01668085 01 49 Installation connection 4 1 Installation I A 30 20 10 0 10 20 30 40 50 T C 60 DSte RSte sDSte sRSte Figure 4 3 Derating for vertical installation I A 30 20 10 0 10 20 30 40 50 60 T C O DSte RSte O sDSte sRSte Figure 4 4 Derating for flat installation M200D AS Interface Basic 50 Manual 03 2009 A5E01668085 01 Installation connection 4 1 Installation 4 1 3 Installing the protection guards Protection guard accessory CAUTION The protection guards are designed for a maximum load of 10 kg To prevent mechanical damage to the motor starter cables and connections you can install protection guards on the side and top order no 3RK1911 3BA00 To secure the protection guards the angled ends can be used as clamping bolts which are secured in the device base by means of eccentric elements 1 Insert the eccentric elements in the locating holes on the bottom of the mo
7. ii 68 5 3 ParameterizatiOn s isdosticslinila io ieri aliena 71 5 3 1 Parameterization secari iaiia ilaria pn 71 5 3 2 Parameterization via local setting neen E ERRE EE EEEE 72 5 4 Process IMAGES o irni aa i AA a 74 COMMISSIONING iss iis aio TTE AE A T 75 6 1 Prerequisites nni or A AA A E ai 75 6 2 M200D AS i components eee 76 6 3 POCO UTE ivi A ail ee ea 77 Diagnostics A ai 79 7 1 DIagnostics etc aca 79 7 2 Diagnostics with LED aura airada aca 80 7 2 1 Statuses of the individual LEDS oriit iin ai a aie a i a ea 80 7 2 2 LED displav combinations i amp icaaniialica ei li il ina 82 7 3 Diagnostics via parameter channel parameter eCho i 84 7 4 Diagnostics with the addressing and diagnostics unit i 87 7 5 Troubleshooting senos ue ea iatale a 87 7 5 1 Response to fa ltS penine a ito date iero alii 87 7 5 2 Acknowledging faults it ii iaia A ian 88 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Table of contents 8 Technical specifications ieren oa anaa Epea a a aa aa ria 89 8 1 General technical specifications i 89 8 2 Motor Stamens cis ia nai iii a n i e 90 8 3 Brake controls iii ina ee i ai 91 8 4 Tp S18 koe eae liste lese piera ia dial di i e i de 92 8 5 OUutputa si stilemi ii iddio e OA a 92 8 6 Thermistor motor protection cnn nnnnnn nn rra rra a saena siehbi 93 8 7 SWIfchirig ireQUency satira iii
8. Input 1 signal Latching edge evaluation Latching edge evaluation Input 2 signal Unlatching level evaluation Unlatching level evaluation Input 3 signal Input 4 signal M200D AS Interface Basic Manual 03 2009 A5E01668085 01 33 Functions 3 7 System monitoring Description of the actions Quick stop The motor and brake output are shut down without a group fault Quick stop has priority over Motor CW and Motor CCW The input action responds to the active edge of the input signal which means that deactivation is possible when the static input signal Quick stop is present The input trigger is reset when the Motor CW Motor CCW control commands are canceled or by means of Disable quick stop in the process image Note When bit DO2 PIO Disable quick stop is set input 1 in the PII can be used as a free input because the input function Quick stop is deactivated Example DO 0 motor right PA A A AAA AAA Quick stop function DO2 Disable quick stop DI 2 input E e RR I Figure 3 4 Example quick stop Emergency start Starts the motor when an ON command is issued despite the fact that an internal shutdown command is present Switches on the brake output too if an ON command is present for this The self protection function of the motor starter remains active and prevents the device from being destroyed Tripping limit position CW CCW 34 The
9. O code p code A y 1 0 configuration ID2 code TE y 1D1 code 7 F y Parameter Bit O M Bit 1 IV Bit 2 IV El Parameter value hex Addresses Inputs 935 0 Values 336 0 336 3 Outputs 935 0 Values 336 0 336 2 Cancel Help NOTICE ID1 code The default setting of the ID1 code for M200D AS i Basic is 7 F A different setting is not permitted Field Value IO code 7 BBBE ID code A ID1 code 7 F ID2 code E 6 This completes the process of configuring the M200D AS i Basic motor starter on the CP 343 2 DP M200D AS Interface Basic 70 Manual 03 2009 A5E01668085 01 Configuration parameterization 5 3 Parameterization 5 3 Parameterization 5 3 1 Parameterization The motor starter can be parameterized in the following ways e Rotary coding switch for Setting the rated operating current le Deactivating the thermal motor model class OFF e DIP switch To de activate the temperature sensor To set the temperature sensor type To de activate connector monitoring To set the shutdown response of thermal motor protection M200D AS Interface Basic Manual 03 2009 A5E01668085 01 71 Configuration parameterization 5 3 Parameterization 5 3 2 Parameterization via local setting Setting the current limit value The rotary coding switch for setting the operat
10. e Short circuit protection for the series connected consumer with circuit breaker Response when circuit breaker is OFF If a short circuit occurs or the circuit breaker is tripped manually the motor starter responds with a group fault 3 9 Communication Description Communication is a higher level device function comprising a number of sub functions e Mode monitoring e Fieldbus interface e Data plausibility check e Message output M200D AS Interface Basic 38 Manual 03 2009 A5E01668085 01 Functions 3 9 Communication 3 9 1 Mode monitoring Data channels The M200D AS i Basic motor starter has three different data channels e Local optical device interface for hand held device e Control with integrated manual local control in Manual operation local mode key operated switch keypad order variant e Via the fieldbus interface AS Interface Cyclic data via AS i The data channel used for control purposes depends on the operating mode Operating modes The following operating modes are available in ascending order of priority e Automatic lowest priority The motor starter can only be controlled with the PLC via the fieldbus e Manual operation local The motor starter can be controlled with Integrated manual local control key operated switch keypad order variant Local device interface e g hand held device highest priority In this operating mode the message Manual local operation
11. 8 6 Thermistor motor protection PTC Thermoclick Type A lt 1 5kQ lt 30V lt 1 2 MA 3 4 3 8 KQ 1 5 1 65 KQ lt 300 No Yes Ui 400 V Yes Ui 400 V Yes Ui 400 V If motors are switched too often this causes the thermal motor model to respond The maximum permissible switching frequency depends on the following operating data Direct and reversing starters electronic sDSte sRSte up to 4 kW 3RK1315 5KS71 AA 0 15 A to 2 A Class 10 Device setup Vertical Horizontal Rated current le 2A 2A 2A 2A 2A 2A Ambient temperature 40 C 50 C 55 C 40 C 50 C 55 C Degree of protection 1 2 1 2 1 2 1 2 1 2 1 2 Direct start ED 30 150 1000 150 1000 150 1000 150 1000 150 1000 150 1000 8xle 0 4 s ED 70 8xle 0 4 s 90 500 90 500 90 500 90 500 90 500 90 500 ED 30 8xle 0 8 s 75 490 75 490 75 490 75 490 75 490 75 490 ED 70 8xle 0 8 s 45 250 45 250 45 250 45 250 45 250 45 250 1 Duty cycle current rms value 1 15 x le gt motor protection 2 Duty cycle limit for motor starter The motor should be protected against overload here by means of a thermistor M200D AS Interface Basic Manual 03 2009 A5E01668085 01 93 Technical specifications 8 7 Switching frequency 3RK1315 5NS71 AA 1 5 A to 9 A Class 10 Device setup Vertical Horizontal Rate
12. 03 2009 A5E01668085 01 Service amp Support SIRIUS www siemens com sirius m200d Download catalogs and information material www siemens com lowvoltage catalogs Newsletter always up to date www siemens com lowvoltage newsletter E business in the Industry Mall www siemens com lowvoltage mall Online Support www siemens com lowvoltage support Contact for all technical information Technical Assistance Tel 49 911 895 5900 E Mail technical assistance siemens com www siemens com lowvoltage technical assistance Siemens AG Subject to change without prior notice Industry Sector Order No 3RK1702 2BB11 1AA1 Postfach 4848 90327 N RNBERG Siemens AG 2009 GERMANY www siemens com automation
13. CCW rotation pushbuttons are pressed simultaneously this is classed as an operation fault A function cannot be restarted A function that is being executed is interrupted the starter shuts down A function cannot be restarted until both pushbuttons have been released M200D AS Interface Basic 46 Manual 03 2009 A5E01668085 01 Installation connection 4 4 1 Installation 4 1 1 Installation rules AXDANGER Hazardous voltage Can Cause Death Serious Injury or Property Damage Before starting work disconnect the system and devices from the power supply Simple installation The distributed M200D AS i motor starter is designed as a complete device that is easy to install Carry out the following steps 1 If you are using the optional protection guards install these first 2 Install the motor starter on a flat surface Installation position The M200D AS i motor starter is designed for the following installation positions on a flat surface il ke FR E a zak A o se z Say o oN Fe 3 ci z 6 E ex E 7 A ed CEI D ID Figure 4 1 Installation positions horizontal vertical flat must not be positioned as shown on the right M20
14. DOO and DO1 in process image PIO of controller simultaneously Key operated switch order variant in position O e Parameterized shutdown with restart autoreset e With the opposite command e g motor OFF process mapping errors only NOTICE Trip reset is edge triggered If trip reset is present permanently acknowledgement is only triggered once 500 ms y Results are in the diagnostics buffer Trigger trip RESET Delete message bits M200D AS Interface Basic 88 Manual 03 2009 A5E01668085 01 Technical specifications 8 1 General technical specifications Location Permissible mounting positions Degree of protection Protection class Touch protection Degree of pollution Cooling Operating temperature Transport and storage temperature Air humidity Max temperature change Chemical environment conditions Installation altitude Vibration resistance Shock Free fall ESD Electromagnetic fields BURST SURGE Installation class 1 to 3 1 Emitted interference In the plant IP65 1 Finger safe 3 Convection 25 C to 40 C max 55 C 40 C to 70 C 10 to 95 1K min 3C3 1000 m 2000 m 29 12 g with 11 ms without influencing point of contact 9 8 g 5 ms or 5 9 g 10 ms 0 6m 8 kV air discharge 4 kV contact discharge 10 V m 2 kV 5 kHz supply voltage 2 kV 5 kHz data cables 2 kV 5 kHz process cables 1 2 kV Lim
15. DSte Abbreviation for direct starter electromechanical ESD Components sensitive to electrostatic charge Electronic components e g field effect transistors integrated circuits that may be destroyed by high voltages for instance by electrically charged non grounded persons Ground fault Fault whereby an external conductor comes into contact with ground or the grounded neutral point GSD Device master data GSDML The GSDML language is defined by the GSDML scheme A GSDML scheme contains validity rules that allow you to check the syntax of a GSD file for example Manufacturers of IO devices can obtain GSDML schemes in the form of scheme files from PROFIBUS International M200D AS Interface Basic Manual 03 2009 A5E01668085 01 105 Glossary Integrated manual local control Integrated manual local control is an orer variant for the M200D and involves a key operated switch and keypad Degrees of protection to DIN EN 60529 IEC 529 VDE 047 T1 International Protection Classes LPS List of configured slaves MLFB Machine readable product designation Motor Starter ES The Motor Starter ES software is used for commissioning parameterization diagnostics documentation and preventive maintenance of the High Feature motor starters in the ranges e SIMATIC ET 200S High Feature e ET 200pro High Feature e ECOFAST High Feature and e M200D AS i Standard PROFIBUS PROFINET N conductor neutr
16. is output when diagnosis is performed via the parameter channel 3 9 2 Plausibility check for settings Description The motor starter checks all the parameters that have been set to ensure that they are valid and plausible Motor protection deactivation rule At least one of the motor protection functions supported by the motor starter thermal motor model temperature sensor must always be active at any one time that is you are not permitted to deactivate all the motor protection functions by means of parameterization If the temperature sensor is deactivated via the DIP switch and at the same time the rotary coding switch is set to Class OFF the following applies M200D AS Interface Basic Manual 03 2009 A5E01668085 01 39 Functions 3 9 Communication 3 9 3 40 e f no motor ON command is present a group alarm is output The alarm is canceled when motor protection is reactivated e fa motor ON command is present a group fault is output immediately and a corresponding internal shutdown command generated which must be acknowledged with trip reset If the motor ON command remains the fault can only be acknowledged with trip reset once the fault has been rectified activate at least one motor protection function Ifthe motor ON command is reset the group fault can be downgraded to a group alarm even if a setting is incorrect Message output Message General messages Meaning
17. 03 2009 A5E01668085 01 Table of contents 3 12 Solid state mechanical switching techNology ii 42 3 13 LOCaMNdEVICS Menata a 43 3 14 Integrated manual local CONtrol i 44 Installationi connectioni dici 47 4 1 Installation a dif rt ii o ca aia 47 4 1 1 Installation rules ppori hai da I dida 47 4 1 2 Deratinigi talune ede dated da ia La Alitalia ML Le Lila 48 4 1 3 Installing the protection guards nar EEE EE AE rr cnn 51 4 1 4 Installing the motor stare cio ide 52 4 1 5 Functional ground otra ie la le lina ino alia ai 52 4 1 6 Setting the AS i address pia 53 4 2 COMME CHION cocina ti ceceawnead ve netic ste cue i i dt 55 4 2 1 Required components cables i 55 4 2 2 Prefabricatingipower CableSi cutiarera ili ola lilla 56 4 2 3 Installing and wiring power connectors i 57 4 2 4 Poweriterminalix catari elba ais 58 4 2 5 Brake output ina i teea e Lala rai ded Ai Lala 60 4 2 6 Digital inputs outputs comicios iia dad dd inicia 62 4 2 6 1 Digital pulsa lado anioni 62 4 2 0 2 Digtal oupi lt delia ii deci aa lino 63 4 2 7 A E ea I aa ei iti atalanta 64 4 2 8 Connection options for AS Interface nn nnnnrnnn nan nn nn nn nn rnrn nnmnnn neen 64 Configuration parameterization iii 67 5 1 Gonfigurationi 4 igienica iaia ia 67 5 2 Configuration on the AS i master CP 343 2
18. 0CC45 AS Interface M12 branch for flat cables AS i Uaux cable end in branch not possible M12 socket M12 cable plug cable length 1 m M12 cable plug cable length 2 m 3RK1901 1NR20 3RK1901 1NR21 3RK1901 1NR22 AS Interface M12 screw caps for sealing unassigned input output sockets one set contains ten screw caps 3RK1901 1KA00 Cable end terminator for sealing open cable ends AS Interface shaped cable with IP67 3RK1901 1MN00 Motor controller with IO communication Further options Designation Control cable one end prefabricated open M12 angled cable con nectors degree of protection IP67 4 x 0 34 mm metal screw cap Cable length 5 m cable length 10 m Order no 3RX8000 0CE42 1AFO 3RX8000 0CE42 1AL0 M12 coupler plug degree of protection IP 67 for extension cable metal screw cap with connection space cable gland max 6 mm 3RX8000 0CD45 M12 angled coupler plug degree of protection IP 67 for extension cable metal screw cap with connection space cable gland max 6 mm 3RX8 000 0CE45 Designation M200D protection guards Order no 3RK1911 3BA00 RS 232 interface cable 3RK1922 2BP00 Hand held device for motor starters for local control Serial interface cable must be ordered separately 3RK1922 3BA00 AS i addressing unit in accordance with AS Interface version 2 1 Scope of supply Adressing unit operating instructions addressi
19. 2009 A5E01668085 01 65 Installation connection 4 2 Connection M200D AS Interface Basic 66 Manual 03 2009 A5E01668085 01 Configuration parameterization 5 5 1 Configuration Configuration involves integrating the motor starter in the overall system by assigning addresses and parameters Master requirements The M200D AS i Basic motor starter requires at least one AS i master to AS i spec 2 1 with master profile M3 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 67 Configuration parameterization 5 2 Configuration on the AS i master CP 343 2 5 2 Configuration on the AS i master CP 343 2 Requirement The CP 343 2 communications processor has already been configured Procedure 1 Double click CP 343 2 DP The Properties window is displayed 1 A PS 30754 CPU 315 2 DP or EN f DO8SxRelais DI16 D016x24Y 0 54 f DITERDC24Y 9 DITERDC24Y a 414 402 HIE CP 343 2 P 3 4 5 6 7 8 El il Il 0 2 Choose the Slave Configuration tab Open the object properties by double clicking the address in this case row 1A to which the M200D AS i Basic motor starter is to be configured General Addresses Operating Parameters Slave Configuration asi Slave Options l Address Q Addre gt PORO RIRS gt 2 B 1 B 1 M200D AS Interface Basic 68 Manual 03 2009 A5E01668085 01 Configuration parameterization 5 2 Configuration on the
20. 5 V 11 30 V Input current for signal 1 Connection of 2 wire BEROs 7 MA typ Possible Permissible residual current Input signal delay Supply from Uas i 1 5 mA max 10 ms fixed setting Short circuit and overload proof Sensor supply Summation current sensor supply 16 5 to 30 V DC Max 200 mA sensor supply is short circuit proof Connection M12 connectors Assignment of inputs IN1 IN2 IN3 IN4 Input 1 PII DI2 Input 2 PII DI3 Input 3 Input 4 8 5 Output 1 Number of digital outputs Switching capacity 0 5 A continuous current Cable length Shielded Unshielded 30 m max Electronic Short circuit protection Response threshold gt 0 7 A typ Integrated free wheeling diode Limiting of inductive shutdown voltage Lamp load 5 W max Sets an AS i digital input Not permissible Voltage drop For signal 1 Uaux 0 8 V min 0 5 MA max Residual current For signal 0 Assignment of output OUT1 Output 1 92 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Technical specifications 8 6 Temperature sensor Evaluation characteristic to IEC 60947 8 Summation cold resistance sensor circuit No load voltage of sensor circuit Short circuit current sensor circuit Trip level Reset level Short circuit detection Electrical isolation vis vis Uas i Upwr 8 7 Main circuit Switching frequency Thermistor motor protection
21. 6 Digital inputs outputs Socket assignment 4 2 6 1 62 The digital inputs and output are available with standard 5 pin M12 sockets Assignment Pin Input Output 1 24 V PWR N C 2 5 2 N C N C TO 3 0 V PWR 0 V PWR AUX 4 Dlx OUT1 1 3 000 5 FE FE O 4 NOTICE Potential transfer With AS i digital inputs must not be connected to digital outputs because this can establish an impermissible connection between the Uas i and Uaux voltages Digital inputs The motor starters are equipped with four digital inputs which you can connect directly to sensors PNP 2 and 3 wire system Connectors M12 5 pin are used for this purpose The motor starter is equipped with a range of sockets NOTICE Short circuit hazard Do not use an external power supply since this can result in a short circuit M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Installation connection Pin assignment The following diagrams show 4 2 Connection examples of circuits 2 and 3 wire system 2 wire system E 3 wire system w Note The supply voltage for the digital inputs is short circuit proof The current is limited to max 200 mA If a short circuit or overload situation occurs in the sensor supply the contact block motor and brake output are this fault with a trip reset shut down and a group fault is output You must acknowle
22. Device setup Vertical Horizontal Rated current le 9A 9A 9A 9A 9A 9A Ambient temperature 40 C 50 C 55 C 40 C 50 C 55 C Degree of protection 1 2 112 1 2 1 2 1 2 1 2 ED 30 start 4xle 2 s 120 170 120 120 105 105 120 145 105 105 88 88 ED 70 start 4xle 2 s 70 140 70 100 70 80 70 120 70 82 63 63 ED 30 start 4xle 4 s 60 85 60 60 53 53 60 72 53 53 44 44 ED 70 start 4xle 4 s 38 72 38 50 38 38 38 60 38 41 31 31 1 Duty cycle current rms value 1 15 x le gt motor protection 2 Duty cycle limit for motor starter The motor should be protected against overload here by means of a thermistor M200D AS Interface Basic 94 Manual 03 2009 A5E01668085 01 Technical specifications 8 7 Switching frequency ON period ED The relative ON period ED in is the ratio between load duration and cycle duration for loads that are often switched on and off The ON period ED can be calculated using the following formula ED ON period ts Start time s tb Operating time s to Pause interval s Graphics based representation lo A t S tp p Figure 8 1 ON period ED M200D AS Interface Basic Manual 03 2009 A5E01668085 01 95 Technical specifications 8 8 Electrical service life of contactor 8 8 Electrical service life of contactor Service life of main contacts DSte RSte to 5 5 kW 96 The curves
23. Input signal delay t 10 ms fixed affects all inputs EH Y Process image Figure 3 3 Overview of input parameters 32 y Reset signal R S Motor OFF Quick stop disable Q o 2 gt E E 2 o D oa ER 2 go z Dx oe 25 o Input n signal Action Input n action Quick stop Emergency start Tripping limit position CW Tripping limit position CCW Shutdown with restart M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions Input n signal Input n level The input level of the digital inputs is stored for inputs IN1 and IN2 that is the active edge 3 7 System monitoring executes the input action assigned to the corresponding input Regardless of the input signal present the action can only be deactivated again by a further event The input level is not stored for inputs IN3 and IN4 This input action is active as long as the input is active The input logic for the M200D AS i Basic is set to NO contact Device parameter Setting DS RS Input signal delay 10 ms 10 ms Input 1 level NO contact NO contact Input 2 level Input 3 level Input 4 level Input 1 action Quick stop Quick stop Input 2 action No action No action Input 3 action Emergency start Tripping limit position CW Input 4 action Shutdown with restart Tripping limit position CCW
24. Quick stop The QUICK STOP input actions are deactivated for all inputs DISABLE This pushbutton is active in jog mode and continuous operation In continuous operation the QUICK STOP DISABLE function can be activated by pressing the pushbutton once and deactivated by pressing it again The yellow LED lights up regardless of the operating mode as long as the function is active Clockwise The main circuit for CW operation is activated OY rotation In continuous operation the main circuit can be activated by pressing the pushbutton once and deactivated by pressing it again With reversing starters an ongoing action can also be interrupted in continuous operation by pressing the CCW rotation pushbutton The green LED lights up regardless of the operating mode as long as the selected function is active CCW rotation This pushbutton is only enabled for reversing starters The main circuit for CCW operation is activated In continuous operation the main circuit can be activated by pressing the pushbutton once and deactivated by pressing it again In continuous operation an ongoing action can also be interrupted by pressing the CCW rotation pushbutton The green LED lights up regardless of the operating mode as long as the selected function is active M200D AS Interface Basic Manual 03 2009 A5E01668085 01 45 Functions 3 14 Integrated manual local control Note If the CW rotation and
25. Settings Device parameter Default setting Setting range Connector monitoring Line side e Deactivated e Line side 3 7 5 2 Motor connector The connector monitoring function is only valid for the infeed connector A connector monitoring function for the motor connector can be logically combined with the thermistor cable and or thermistor evaluation function If a motor is operated without a thermistor you can activate thermistor monitoring thermoclick and use it to monitor the connector by means of a wire jumper on the motor terminal board or in the motor connector Note The overload message must be interpreted to mean that the motor connector has been unplugged M200D AS Interface Basic Manual 03 2009 A5E01668085 01 37 Functions 3 8 Short circuit protection circuit breaker disconnecting means 3 8 Short circuit protection circuit breaker disconnecting means Description The motor starter is equipped with an integrated circuit breaker for short circuit protection to ensure that the system is safe and to protect personnel Short circuits between one phase and ground ground fault as well as between two phases are monitored Properties of the circuit breaker The circuit breaker disconnecting means is designed for the following functions e Disconnecting the series connected starter and consumer from the supply voltage e Closing lockout by means of a padlock on the rotating element
26. The fault can only be acknowledged by switching the device off and then on again If the fault is still present the self test will return a fault again when the device is switched on In this case the motor starter must be replaced Note Specific device components are monitored continuously internally by the motor starter and the results signaled with the message Device fault M200D AS Interface Basic Manual 03 2009 A5E01668085 01 41 Functions 3 12 Solid state mechanical switching technology 3 12 Solid state mechanical switching technology Solid state switching The motor starter controls the motor two phases with thyristors Phase L1 is not switched but is instead looped through from the 400 V power connection to the motor connection via the integrated disconnecting means Hazardous voltage Can cause death or serious injury If the line voltage is present at the 400 V power connection of the motor starter hazardous voltage may still be present at the motor starter output even if a start command has not been issued When carrying out any work on the branch make sure that you disconnect it via the disconnecting means Mechanical switching The motor starter controls the motor three phases with contactors On device versions with a rated operating current of 0 15 2A 3RK13 6KS41 RC elements are integrated on the motor output side to dampen interference pulses Contact block defective If
27. a contact block is defective contactor welded thyristor failure the motor starter cannot shut down the motor If necessary evaluate the message Device fault and shut down the branch on the basis of this by means of an upstream contact block M200D AS Interface Basic 42 Manual 03 2009 A5E01668085 01 Functions 3 13 Local device interface 3 13 Local device interface Description The local optical device interface can be used to connect the motor starter to a hand held device order no 3RK1922 3BA00 RS232 interface cable 3RK1922 2BP00 This control source has the highest priority To stop the fiber optic cable for the device interface from getting dirty it is located under the removable unit labeling plate Figure 3 5 Optical device interface NOTICE To ensure that data can be transferred without any problems make sure that the device interface is clean at all times M200D AS Interface Basic Manual 03 2009 A5E01668085 01 43 Functions 3 14 Integrated manual local control 3 14 Integrated manual local control Integrated manual local control order variant for the M200D motor starter involves a key operated switch and a keypad with four pushbuttons Key operated switch a 2 a Figure 3 6 Key operated switch The key operated switch can be set to three different positions Position Meaning Function Automatic mode The keys
28. is damaged Very low current flowing lt 18 75 of le Residual current detection Response to residual current detection Residual current detection responds when the motor current in all three phases falls below 18 75 of the set rated operating current In this case the motor starter shuts down the motor Residual current detection is deactivated by setting the rotary coding switch to CLASS OFF Note When the motor is switched on residual current detection is suppressed for around 1 second Blocking current monitoring The blocking current specifies how much current is consumed by the motor at rated voltage when the axis blocked The blocking current monitoring function detects when a motor axis is blocked mechanically The block causes the motor to consume more power The blocking current is a defined monitoring threshold for the motor current consumption It is monitored as follows When the motor starts the tripping limit for the blocking current is set permanently to 800 of the rated operating current for a period of 10 s During operation the blocking current tripping limit is set permanently to 400 of the rated operating current If the blocking current is exceeded the motor starter detects blocking Blocking time monitoring is activated as of the point at which the blocking current is exceeded If the blocking current flows for longer than the blocking time the motor starter a
29. motor and the brake output are tripped regardless of the direction of rotation The brake output can be switched on again once the Brake and Motor CW CCW control commands have been canceled Tripping limit position CW The motor can only be switched on again with the opposite command Motor CCW Tripping limit position CCW The motor can only be switched on again with the opposite command Motor CW M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions 3 7 System monitoring Shutdown with restart e Causes the motor and brake to shut down e Acknowledged automatically once the cause of the shutdown has been rectified initial status 3 7 4 Outputs Description The motor starter can use the outputs function to control various actuators e g indicator lights signal transmitters or contactor relays With the M200D AS i Basic the output is active in the event of e Group faults permanently assigned and outputs a continuous signal The digital output is overload short circuit proof and is supplied from Uaux NOTICE Potential transfer With AS i digital inputs must not be connected to digital outputs because this can establish an impermissible connection between the Uas i and Uaux voltages M200D AS Interface Basic Manual 03 2009 A5E01668085 01 35 Functions 3 7 System monitoring
30. on the keypad have no function The LEDs on the QUICK STOP DISABLE RIGHT and LEFT keys however are active They are used for indicating the status status of control via the PIO Manual mode Control priority is assumed by a lower priority control source automatic mode and transferred to the keypad When you switch back to REMOTE control priority is always initially passed to the CPU master OFF Reset When you switch to this position a fault that is present can be acknowledged with trip reset provided that it can be reset If the key operated switch remains in this position the motor starter is in the O position once the Reset command has been issued The motor starter does not execute any control commands in this position regardless of the control source Note The key can be inserted removed in any position M200D AS Interface Basic 44 Manual 03 2009 A5E01668085 01 Functions 3 14 Integrated manual local control Keypad The keypad has four pushbuttons arranged in a square Note They are only active when the key operated switch is set to manual mode TL Figure 3 7 Keypad Pushbutton Meaning Function Continuous The mode switches every time you press this pushbutton continuous jog operation jog Continuous mode is indicated via the corresponding LED yellow lit up in mode manual mode only When manual mode is deactivated jog mode is reset p
31. 0 Contact socket 4 mm2 for Han Q4 2 sockets 5 3RK1911 2BE10 Contact socket 6 mm2 for Han Q4 2 sockets 5 3RK1911 2BE30 Crimping tool lt 4 mm 1 3RK1902 0CTOO Crimping tool 4 6 mm 1 3RK1902 0CW00 M200D AS Interface Basic 56 Manual 03 2009 A5E01668085 01 Installation connection 4 2 Connection Consumer connection on the motor starter For the assignment of X2 see Page 58 e A flexible Cu cable with 1 5 mm or 2 5 mm Without brake control 3 wire PE With brake control 5 wire PE With temperature sensor 2 additional wires Han Q8 0 pin power connector Item Order no Connector set 8 X 1 5 mm 9 pin complete with PG16 cable entry 3RK1902 0CE00 Connector set 8 X 2 5 mm 9 pin complete with PG16 cable entry 3RK1902 0CC00 4 2 3 Installing and wiring power connectors A Dancer Hazardous voltage Can Cause Death Serious Injury or Property Damage Before starting work disconnect the system and devices from the power supply Installa and wire the power connectors as follows Step Procedure 1 Route the cable through the cable gland sealing insert enclosed and the connector housing The sealing insert is available in the following gradings Permissible external diameter of the cable Sealing insert 7 0 to 10 5 mm Green 9 0 to 13 0 mm Red 11 5 to 15 5 mm White 2 Strip the cable over a length of 20 mm 3 Strip the cores over a l
32. 0 A N V 1 5 9 0 A only for electronic motor starters L V 1 5 12 0A only for electromechanical motor starters 4 Electromechanical 7 Electronic 0 Direct starter without OCM 1 Reversing starter without OCM 2 Direct starter with OCM 3 Reversing starter with OCM Without brake output Brake output 400 V 230 V AC Brake output 180 V DC You can combine the key numbers letters to create the MLFB of the required motor starter Position Meaning 1 7 8 9 10 11 12 13 14 15 16 3RK1315 Reversing starter without OCM 1 5 12 0 A electronic with brake output 400 V AC 230 V AC M200D AS Interface Basic Manual 03 2009 A5E01668085 01 99 Appendix A 1 Order numbers A 1 2 Power supply Motor cable 100 Spare parts accessories Designation Power outlet connector connector set consisting of coupling housing straight cable outlet with clip pin insert for HAN Q4 2 incl cable gland 5 pins 2 5 mm 5 pins 6 mm 5 pins 4 mm Order no 3RK1911 2BS60 3RK1911 2BS20 3RK1911 2BS40 Power connector connector set for connection to M200D motor starters consisting of socket shell angled outlet socket insert for HAN Q4 2 incl gland 5 socket contacts 2 5 mm 2 socket contacts 0 5 mm2 5 socket contacts 4 mm 2 socket contacts 0 5 mm 5 socket contacts 6 mm 2 socket contacts 0 5 mm 3RK1911 2BE50 3RK1911 2BE10 3RK1911 2BE30 Power supply
33. 000 M200D AS Interface Basic 18 Manual 03 2009 A5E01668085 01 Functions 3 1 Overview of the device functions See also Device functions Fieldbus interface Page Electromechanical DSte RSte electronic sDSte sRSte ontrol function reversing starter Page 23 e Brake output 400 V 230 V AC Page 23 e Brake output 180 V DC Page 23 hermal motor model Page 25 emperature sensor thermistor motor protection Page Blocking protectioni Page 29 Page 29 Asymmetry monitoring Page M12 inputs routed via AS i Page 4 2 M12 outputs routed via AS i Page 35 1 0 Page 36 hort circuit protection Page 38 Communication Slave type AIB slave 41 30 ommunication profile Page 68 7 A E Diagnostics via parameter channel parameter echo Page 84 upport for AS i S1 status bit Page 84 Transfer of data sets via AS i Extended cyclic process image Access via Motor Starter ES Additional functions Seltest Page 41 Local device interface Page 43 Page 3 Integrated manual local control Page 44 key operated switch keypad with LEDs etting elements parameterized on device Page e Integrated o Order variant Communication Page 58 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 19 Functions 3 2 Introduc
34. 00D AS Interface Basic Manual 03 2009 A5E01668085 01 81 Diagnostics 7 2 Diagnostics with LED Input LEDs IN1 IN4 possible colors green OFF Status Meaning Cause OFF No 24 V DC No input signal Green 24 V DC present Input signal present Output LED OUT1 possible colors green OFF Status Meaning Cause OFF No 24 V DC No output signal Green 24 V DC present Output signal present 7 2 2 LED display combinations You can define certain faults more accurately by looking at the combination of indicator statuses Device status operating mode SF LED STATE LED DEVICE LED Device status operating mode OFF Green Green Motor ON no fault OFF OFF Green Motor OFF no fault OFF Flashing yellow Green Manual mode connection interruption without reset to automatic mode OFF Flickering yellow Green Shutdown by input control function e g quick stop OFF OFF Flashing green Device not initialized in factory or no startup parameters received parameter bits from master Device faults Note Acknowledging device faults A device fault can only be acknowledged by switching the power off and then on again If the fault occurs again however the motor starter must be replaced M200D AS Interface Basic 82 Manual 03 2009 A5E01668085 01 Diagnostics 7 2 Diagnostics with LED System fault
35. 0D AS Interface Basic Manual 03 2009 A5E01668085 01 47 Installation connection 4 1 Installation 4 1 2 Derating What is derating Derating allows devices to be used even in severe operating conditions by selectively restricting the output capacity Derating factors When M200D AS i motor starters are operated under harsh conditions the following factors must be taken into account e Ambient temperature Tu The ambient temperature Tu is the temperature of the air surrounding the motor starter housing The lower the maximum ambient temperature Tu the higher the current load on the motor starter can be The installation position affects how quickly the motor starter cools e Absolute current load The lower the current flowing through the motor starter the lower the power loss heat inside the device If slight self heating occurs the ambient temperature Tu can be higher Inthe case of soft starters in which the soft start function has been deactivated the maximum permissible rated operating current le is restricted to 9 A electronic direct starter sDSte M200D AS Interface Basic 48 Manual 03 2009 A5E01668085 01 Installation connection 4 1 Installation Derating diagrams You can use the following diagrams to determine the derating factors for horizontal vertical or flat installation
36. 106055 01b Order number 6ES7 156 0AA00 8AA0 For products 6GK1415 2AA00 6GK1415 2AA01 Document title ASiSafe DP AS i F Link Publication date 14 11 2006 Edition 10 2006 Doc ID 24196041 Doc class Manual Drawing number 926253101000 Order number GWA 4NEB926253101 01 For products 3RK3141 1CD10 3RK3141 2CD10 102 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Appendix A 2 Bibliography Topic AS i master Document title Manual DP AS Interface Link Advanced Publication date 25 04 2006 Edition 04 2006 Doc ID 22710305 Doc class Manual Drawing number C79000 G8900 C209 01 Order number For products 6GK1415 BA10 6GK1415 2BA20 Document title Manual DP AS Interface Link 20E Publication date 17 12 2002 Edition 11 2002 Doc ID 5281638 Doc class Manual Drawing number C79000 G8900 C138 04 Order number 6GK1971 2DS01 0AA0 For products 6GK1415 2AA01 Topic Document title Addressing and analyzing Addressing and Diagnosis Instrument for AS i Modules Publication date 24 01 2007 Edition 2007 Doc ID 18314730 Doc class Operating instructions Drawing number 333076110000 Order number 3RK1703 2WB02 1CA1 For products 3RK1904 2AB01 Document title AS Interface Analyzer Publication date 08 08 2005 Ed
37. 3 out 4 N Brake L1 Brake L1 switched switched 5 N 2 2 2 6 Brake L3 Brake L3 direct direct 7 L2 out L2 out L2 out 8 sn 2 2 2 11 1 12 1 PE PE PE PE 1 Connector monitoring 2 Temperature sensor 58 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Installation connection 4 2 Connection Power supply Han Q4 2 socket connection for X1 Socket Assignment Connector housing 1 Phase L1 Coding 2 Phase L2 Contact socket 3 Phase L3 4 N Coding 11 Connector monitoring 12 Connector monitoring PE yellow green Cable gland with sealing insert Socket insert Note When you use the connector monitoring function you have to connect pin 11 to pin 12 in the connector Motor connection Han Q8 0 pin connection for X2 Pin Assignment L1 out Coding ND L3 out Brake L1 switched Temperature sensor Brake L3 direct L2 out Temperature sensor Connector housing DINXNJO D B O0O N Cable gland with sealing insert PE yellow green Male insert 1 See brake variants M200D AS Interface Basic Manual 03 2009 A5E01668085 01 59 Installation connection 4 2 Connection Brake variants
38. AS i master CP 343 2 3 Choose the Configuration tab When you click Selection the slave selection dialog is displayed Properties CP 343 2 P RO S9 General Configuration r Parameter Bit O JW Bit 1 JW Bit 2 W Bit 3 4 Module RR 10 code fo EERE 7 140 configuration ID code fo z IDI code F y ID2 code F z Selection r Addresses Inputs Values Dutputs Values Cancel Help 4 Select AS i A B Slave Universal by double clicking it Slave Selection Dialog al x Cai el n as i os ma o s i es i i i Ci M200D AS Interface Basic Manual 03 2009 A5E01668085 01 AS Interface Universal Slaves AS A B Slave Universal AS i Standard Slave Universal 2 Commanding and signaling devices E Detecting devices E In Output modules IP20 flat modules E In Output modules IP20 slim modules 3 In Output modules IP6x compact modules 3 In Output modules IPx0 integrated solutions Q Miscellaneous E Network components O Safety related devices E Sensors Q Switching devices 69 Configuration parameterization 5 2 Configuration on the AS i master CP 343 2 5 Enter the following values for the AS i profile Properties CP 343 2 P R0 S9 si xi General Configuration Module asia Slave Universal A B Slave y Selection
39. Cause e No power supply for electronics e Hardware fault in AS i slave Green Device ready Communication active normal operation Flashing red yellow Slave address 0 Flashing red green I O fault S1 bit set Flashing red Serious l O fault e Hardware fault in AS i slave Red No data exchange e Master in stop mode e Slave not entered in LPS e Slave has wrong IO ID code e Slave in reset mode STATE LED possible colors red green yellow OFF Status Meaning Cause OFF No activation Contact block OFF Green Activation Contact block ON by means of controller or hand held device Flickering green Manual local control mode control by input Contact block ON by input action Flashing yellow Mode fault Contact block OFF manual mode connection interruption without reset to automatic mode Flickering yellow Manual local control mode control by input Contact block OFF by input control function e g quick stop Red Contact block defective Switching status switching command PWR LED possible colors green OFF Status OFF Meaning No Uas i Cause No AS i voltage Green Uas present AS i voltage present PWR AUX LED possible colors green OFF Status OFF Meaning No Uaux Cause No auxiliary voltage Green Uaux present Auxiliary voltage present M2
40. F Device fault 0 1 1 0 06 F No contact block supply voltage 1 0 0 1 09 F Connector disconnected on line side 1 0 1 0 10 F Electronics supply voltage too low 1 1 0 0 12 F Short circuit trip 1 1 0 1 13 F Asymmetry tripping 1 1 1 0 14 F Incorrect parameter value 1 1 1 1 15 F Group fault Sample program Sample program slave diagnostics echo parameter echo The standard function ASi_3422 FC7 of the AS i master PROFIBUS ASi is used for this purpose For a description of the block refer to the manual for the AS i master DP ASi Link CP343 2 This also describes the call interfaces and commands Block ASi_3422 must be called up once when the system is rebooted OB100 Call in OB100 CALL ASI 3422 ACT i FALSE ACT i FALSE STARTUP TRUE LADDR W 16 SEND P RECV D DONE M19 2 ERROR M19 3 STATUS MD24 14 4 0 BYTE 1 4 0 BYTE 1 not required I O address AS i master irrelevant irrelevant To read the parameter echo the Write_Parameter command must be sent to the M200D AS i Basic motor starter Structure of the Write_Parameter command M200D AS Interface Basic Manual 03 2009 A5E01668085 01 85 Diagnostics 7 3 Diagnostics via parameter channel parameter echo Structure of the job data in the send buffer Byte Meaning Bit 7 Bit 4 Bit 3 Bit 0 0 Command number 02H Sla
41. LED 7 2 1 Statuses of the individual LEDs The following LEDs indicate the status of the motor starter AS i AUX SF DEV FAULT STAT PWR PWR SF LED possible colors red OFF Status Meaning Dependencies OFF No fault Red Device detects fault Device fault e Current flowing with no ON command e Self test fault Device detects system fault e Residual current detected e No Uaux e External encoder supply short circuit DEVICE LED possible colors red green yellow OFF Status Meaning Cause OFF Device not ready System fault e No supply voltage for electronics or power supply is lt 18 V Green Device ready Flashing green Device not starting Device not initialized in factory or no startup parameters received parameter bits from master Yellow Internal trip Flashing yellow Group alarm The device has detected a system fault and issues a group alarm due to e Prewarning limit of thermal motor model being exceeded e Incorrect parameter value therm motor model temperature sensor deactivated motor protection deactivation rule Red Device defective A device defect was detected during the self test M200D AS Interface Basic 80 Manual 03 2009 A5E01668085 01 Diagnostics AS i fault LED possible colors red green OFF 7 2 Diagnostics with LED Status OFF Meaning Device not ready
42. Output via Ready automatic e Device can be controlled via BUS e Automatic mode Process image of inputs e No fault Group fault At least one fault is set e LED e Diagnostics via parameter channel Group alarm At least one alarm is present e LED e Diagnostics via parameter channel Mode monitoring Manual operation local mode Manual operation via integrated manual local control or via the local device interface hand held device Diagnostics via parameter channel M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions 3 10 Trip reset 3 10 Trip reset Trip reset acknowledges all the faults that are currently present in the starter and that can be acknowledged A fault can be acknowledged if its cause has been rectified or if it is no longer present The trip reset can be triggered by e Remote reset via the bus interface DO 0 CW ON and DO 1 CCW ON simultaneously e Local reset via the key operated switch 0 position order option e Local reset via the device interface hand held device 3 11 Self test Description Two types of self test can be carried out e Self test at startup This is automatically selected when the device is switched on or initialized e Self test during operation The motor starter monitors cyclically specific device components and signals any faults device faults Self test fault If a fault occurs the DEVICE LED lights up red
43. PC with SOFTNET PN IO S7 400 e g with S7 300 CP 443 1 e g with CP 315 2 Advanced PROFINET S7 300 oo e g with CP 342 5 IE PB Errr mr LINK Hihi ET 200pro PN IO PROFIBUS IE AS i ca LINK PN IO RA cocollo ooo DP AS i supply unit LINK ET200S with CP 5621 Advanced fu AS INTERFACE AS INTERFACE Powe Slave i 3 Slave with M 200D Slave M 200D suppl Slave EMERGEN y unit CY STOP Figure 1 1 M200D overview M200D AS Interface Basic 10 Manual 03 2009 A5E01668085 01 Introduction product description 1 2 Fieldbus interfaces 1 2 Fieldbus interfaces 1 2 1 AS Interface Overview The AS Interface actuator sensor interface AS i is an open international standard for fieldbus communication between distributed actuators and sensors at the lowest control level AS i complies with the IEC 61158 EN 50295 standards and was specifically designed for connecting binary sensors and actuators that comply with these standards AS i makes it possible to replace point to point cabling of the sensors and actuators by a bus line Power supply units PLC AS i master U 24 V DC AS i Link AS i U AUX Motor starter M200D Figure 1 2 Example M200D AS i The AS Interface has the following advantages e Flexibility e Cost effectiveness e Simple and rapid installation with a minimum of errors e Acommon line for transferring data and power M200D AS Interface Basic Man
44. SIRIUS Motor Starter M200D AS Interface Basic Manual 03 2009 SIRIUS Answers for industry SIEMENS SIEMENS SIRIUS Motor starter M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Introduction product 1 description roduct family unction nstallation connection onfiguration parameterization ommissioning iagnostic ON O O Bb OQ IN echnical specification i Appendix Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken A WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not take
45. Slave diagnostics echo parameter echo Bit PO defines whether a fault diagnosis PO 1 or alarm message diagnosis PO 0 is returned to the master as a slave response The parameter value PO 0 1 P1 x P2 x P3 x is sent to the master via the Write_Parameter command Note In the parameter echo only one fault or message is output at any one time this is always the one with the highest priority No further messages faults can be output while this message fault is present Call master to slave P3 P2 P1 PO AIB x free x free 0 Feedback slave to master Parameter echo alarms A messages M P3 P2 P1 PO Decimal Message alarm 0 0 0 0 00 No alarm message 0 1 0 0 04 M Thermal motor model deactivated 1 0 1 0 10 M Manual local control 1 0 1 1 11 A Prewarning limit of motor model exceeded 1 1 0 0 12 M Temperature sensor deactivated M200D AS Interface Basic 84 Manual 03 2009 A5E01668085 01 Diagnostics 7 3 Diagnostics via parameter channel parameter echo Call master to slave P3 P2 P1 PO A B x free x free 1 Feedback slave to master Parameter echo faults F P3 P2 P1 PO Decimal Fault 0 0 0 0 00 No fault 0 0 1 0 02 F Main circuit breaker OFF 0 0 1 1 03 F Residual current tripping 0 1 0 0 04 F Overload 0 1 0 1 05
46. ae ee ee ae eee 93 8 8 Electrical service life of contactori anar nn nn nn rra nn rr nn 96 8 9 DIMENSION AraWING aid AA AA ee aera 98 A APPENA alia aaa 99 A 1 Order numbers iaia A AA i AAA iaia 99 A 1 1 Order NUMDETS 2 Dat A eine heal 99 A 1 2 Spare Parts ACCESSONIES iria 100 A 2 Bibliography egizi A A taa 102 Glossaryt sa linda iaia nl AA TT 105 AO A RI A O ica 109 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 7 Table of contents M200D AS Interface Basic 8 Manual 03 2009 A5E01668085 01 Introduction product description 1 1 1 What are M200D distributed motor starters M200D motor starters are standalone devices with a high degree of protection IP65 for distributed use near the motor Depending on the order variant they are available as e Direct starters electromechanical or electronic DSte sDSte e Reversing starters electromechanical or electronic RSte sRSte They are suitable for the following tasks e Switching and protecting three phase loads at 400 V AC up to 5 5 kW e Control via AS Interface Depending on the order variant they are equipped with e Brake output for 400 230 V AC or 180 V DC e Integrated manual local control with a key operated switch and keypad M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Introduction product description 1 1 What are M200D distributed motor starters Connecting the M200D motor starter to AS Interface
47. al conductor EN 60947 1 A conductor connected to the center point or neutral point of the system and designed to transfer electrical energy EN 60050 141 Conductor in a multi phase cable that is connected to the neutral point N of a multi phase combination PE protective conductor e EN 60947 1 Conductor required for certain measures to protect against electric shock to establish an electrical connection between the following components Components of the electrical equipment External conductive components Main grounding terminal Ground electrode Grounded point in the current source or artificial neutral point e EN 60050 195 Conductor for safety purposes e g to protect against electric shock 106 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Glossary PROFIBUS PROFIBUS stands for process fieldbus PROFIBUS is a manufacturer independent standard to network the field devices e g PLCs actuators final controlling elements and sensors PROFIBUS is compatible with protocols such as DP decentralized peripherals FMS fieldbus message specification and PA process automation PROFINET This is an open component based industrial communication system based on Ethernet for distributed automation systems Communications technology required by the PROFIBUS User Organization Reversing starter Starting control function for the direction of rotation CW CCW RSte Abbreviation for reversing star
48. alarm Group fault SF LED STATE LED DEVICE LED Device faults Red Red Red Current flowing with no ON command e g contact welded thyristor failure Red OFF Red Electronics defective self test fault Red OFF OFF No connection with AS i SF LED STATE LED DEVICE LED System fault alarm Red OFF Yellow e Current not flowing despite ON command residual current detected e Internal trip Connector monitoring Circuit breaker tripped shut down e No contact block supply voltage e External encoder supply short circuit OFF Green Flashing yellow Group alarm due to when contact e Thermal motor model overload Alepo e Temperature sensor overload e Asymmetry e Incorrect parameter value OFF OFF OFF No supply voltage for electronics SF LED STATE LED DEVICE LED Group fault Red OFF OFF Device diagnosis available M200D AS Interface Basic Manual 03 2009 A5E01668085 01 83 Diagnostics 7 3 Diagnostics via parameter channel parameter echo 7 3 Diagnostics via parameter channel parameter echo Diagnostics diagnostic message and diagnostic read procedure In the PLC you can tell whether a fault has occurred by looking at the I O fault bit S1 on the slave status tab page The AS i master enters the S1 value in the list of I O faults LPF that have been signaled The PLC can read this list via the GET_LPF command and then signal a specific diagnostic value from the slave
49. ating current CLASS OFF position 120 120 100 100 50 50 20 20 E 10 10 5 5 2 CLASS 20 2 CLASS 20 l I 1 SA 1 50 50 20 DE 20 N N 10 152b 10 SS i 1014 10 gt 5 E gt 5 CLASS 5 CLASS 5 2H 217 xI xI gt 1 1 0 7 1 2 5 8 0 7 1 2 5 8 3 pole symmetrical load 2 pin load failure of phase or current imbalance gt 40 Note Deactivation rule To ensure motor protection the motor cannot be switched on when the temperature sensor is deactivated and at the same time CLASS OFF is set This is indicated on the M200D AS i Basic with either an alarm if an ON command is not present or a fault if an ON command is present The recovery time is the time defined for cooling after which the system can be reset following an overload trip The recovery time for the M200D AS i Basic is set permanently to 90 s Trip reset signals present during the recovery time have no effect Voltage losses occurring before this time expires can prolong the recovery time M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions 3 6 Motor protection Prewarning limit for motor heating The motor starter also assumes a prewarning role that is it issues a warning if the motor temperature limit is exceeded The prewarning limit for the M200D AS i Basic is 90 of the motor h
50. cable one end prefabricated with N und jumper pin 11 und 12 for connector monitoring with HAN Q4 2 angled one end open 5 x 4 mm Length 1 5 m 3RK1911 0DC13 Length 5 0 m 3RK1911 0DC33 Designation Order no Motor connector for connection to M200D motor starters consisting of socket shell angled outlet pin insert for HAN Q8 0 incl gland 8 pins 1 5 mm 6 pins 2 5 mm2 3RK1902 0CE00 3RK1902 0CC00 Motor connector for connection to motor consisting of socket shell angled outlet socket insert for HAN 10e incl neutral bridge incl gland 7 socket contacts 1 5 mm 7 socket contacts 2 5 mm 3RK1911 2BM21 3RK1911 2BM22 Motor cable one end prefabricated one end open HAN Q8 0 angled length 5 m for motor without brake for M200D 4x1 5mm for motor with brake 400 V AC 180 V DC 6 x 1 5 mm for motor with brake 230 V AC and thermistor 8 x 1 5 mm2 3RK1911 0EB31 3RK1911 0ED31 3RK1911 0EE31 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Appendix Motor controller with AS i communication A 1 Order numbers Designation Control cable one end prefabricated open M12 angled cable plugs for screw mounting degree of protection IP67 4 pole 4 x 0 34 mm Cable length 5 m Order no 3RX8000 0CC42 1AF0 Coupling plug with connection space prefabricated M12 angled cable plugs for screw mounting degree of protection IP67 4 pole 4 x 0 34 mm2 3RX8000
51. can use this parameter to determine how the motor starter is to respond to a temperature sensor or thermal motor model overload e Shutdown without restart AUTO RESET off e Shutdown with restart AUTO RESET on AR WARNING Motor restarts automatically if AUTO RESET is on Can Cause Death Serious Injury or Property Damage present autoreset autoreset The motor starter restarts automatically after the recovery time if a start command is Make sure that you take appropriate measures to exclude the risk of hazardous conditions Temperature sensor monitoring Settings 28 Temperature sensor monitoring is activated when a PTC type A temperature sensor is parameterized This device parameter monitors the temperature sensor cable for interruptions wire breakage and short circuits The motor is shut down if either of these scenarios occurs Parameterization via local setting Page 72 The possible settings for the M200D AS i Basic motor starter can be found in section M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions 3 7 3 7 1 Description System monitoring Current limit values 3 7 System monitoring The motor current and current limit values can be used to determine different system statuses System status Motor blocked Current value Very high current flowing Protection by Blocking protection Motor runs at no load e g because system
52. d current le 5A 5A 5A 5A 5A 45A Ambient temperature 40 C 50 C 55 C 40 C 50 C 55 C Degree of protection 1 2 1 2 1 2 1 2 1 2 1 2 ED 30 8xle 0 5 s 120 700 120 520 120 420 120 580 120 430 120 430 ED 70 8xle 0 5 s 70 400 70 280 70 200 70 340 70 200 70 200 ED 30 8xle 1 s 60 350 60 260 60 220 60 290 60 220 60 220 ED 70 8xle 1 s 37 190 37 140 37 100 37 170 37 100 37 100 1 Duty cycle current rms value 1 15 x le gt motor protection 2 Duty cycle limit for motor starter The motor should be protected against overload here by means of a thermistor 3RK1315 5NS71 AA 1 5 A to 9 A Class 10 Device setup Vertical Horizontal Rated current le 7A 5 8 A 5A 6A 5A 4 5 A Ambient temperature 40 C 50 C 55 C 40 C 50 C 55 C Degree of protection 1 2 1 2 1 2 1 2 1 2 1 2 ED 30 start 4xle 2 s 120 290 120 300 120 320 120 320 120 320 120 320 ED 70 start 4xle 2 s 70 130 70 130 70 130 70 140 70 140 70 140 ED 30 start 4xle 4 s 60 145 60 150 60 160 60 160 60 160 60 160 ED 70 start 4xle 4 s 37 65 37 65 37 70 37 70 37 70 37 70 1 Duty cycle current rms value 1 15 x le gt motor protection 2 Duty cycle limit for motor starter The motor should be protected against overload here by means of a thermistor 3RK1315 5NS71 AA 1 5 A to 9 A Class 10
53. ddressing unit is not available Before assigning addresses you must ensure that each address exists only once in the AS i network that is several new additional modules with address 0 in as delivered condition must not be connected to the AS i cable caution As soon as you have assigned a valid address outputs can be set or inputs read that result in follow up switching operations To prevent a hazardous condition switch off the voltage Uaux M200D AS Interface Basic Manual 03 2009 A5E01668085 01 53 Installation connection 4 1 Installation Offlline addressing with the addressing unit The motor starter is addressed via the AS i connection socket Note When assigning the address via the addressing unit unscrew the encoders sensors from the digital inputs to prevent the addressing unit from being overloaded by their power consumption If the older version of the addressing unit 3RK1904 2AB00 is used a special addressing cable 3RK1901 3RA00 is required to connect the module to the addressing unit 1 Connect the motor starter to the addressing unit 3RK1904 2AB01 using a standard M12 connection cable 2 or 3 pin e g 3RX8000 0GF32 1AB5 4 or 5 pin connection cables must not be used for addressing purposes 2 Assign an address to the module e Set the selector switch to ADDR e Press The address of
54. dge 4 2 6 2 Digital output The motor starter is equipped with a digital output which you can connect directly to an actuator The output is active when a group fault is present The output can be loaded to max 0 5 A and protected electronically against short circuits A connector M12 4 or 5 pin is used for establishing the connection The motor starter is equipped with a range of sockets Example Connecting the digital output ME M200D AS Interface Basic Manual 03 2009 A5E01668085 01 63 Installation connection 4 2 Connection 4 2 7 AS Interface Pin assignment Pin Assignment 1 Uas i 2 2 PWR AUX D 3 Uas i 3lo o 1 4 PWR AUX O 4 4 2 8 Connection options for AS Interface The different methods of connecting the motor starter to the AS Interface bus cable and the 24 V DC auxiliary voltage are shown in the following table Motor starter AS i connection with Uaux Plus M12 branch with integral 3RK1901 1NR21 1 m cable 3RK1901 1NR22 2 m Plus M12 branch with socket plus 3RK1901 1NR20 separate M12 cable 1 Plus 4 x M12 branch plus separate 3RK1901 1NR00 M12 cable 1 Prefabricated versions of this cable as M12 cable connectors plugs 3RX8000 0GF42 1AA6 0 5 m 3RX8000 0GF42 1ABO 1 0 m 3RX8000 0GF42 1AB5 1 5 m When longer cables are required to connect the distributor and module cables that can be cut as re
55. e M200D AS Interface Basic 8 8 Electrical service life of contactor Operating cycles for gt A 3RT1017 Q contactor type 5 5 kW 107 8 6 4 2 o ps DOO a BR 000 104 8 lio 20 1 A 4050 60 80 2 3 45618 9 12 I A T 4 l 5 5 P KW 7 3 Rated power of three phase motors at 400 V Breaking current Rated operating current 8 2 Service life of main contacts for contactor 3RT1017 Manual 03 2009 A5E01668085 01 97 Technical specifications 8 9 Dimension drawing 8 9 Dimension drawing 294 159 Oc 000000 215 I co O E oo Go oo 00 Figure 8 3 M200D AS i motor starter without protection guard p 320 7 228 4 o o E OC 500000 coq n m N Y Figure 8 4 M200D AS i motor starter with protection guard M200D AS Interface Basic 98 Manual 03 2009 A5E01668085 01 Appendix A 1 Order numbers A 1 1 Order numbers Position Meaning 1 7 8 9 10 11 12 13 14 15 16 3RK1315 6 V S V 1 A JA M200D starter K V 0 15 2
56. e factory setting Operating voltage Uas i Auxiliary voltage Uaux Current consumption from AS i incl 200 mA sensor supply Current consumption from Uaux at 24 V without digital output Main circuit Max power of three phase motors at 400 V Max rated operating current le AC 1 2 3 At 400 V At 500 V AC 4 At 400 V AC 53a 8 h operation At 400 V Rated operating current Certification to EN 60947 1 Appendix N Certification to CSA and UL Switching times Closing delay at 0 85 1 1 x Ue Opening delay Mechanical service life of contactor Electrical service life of contactor Permissible switching frequency 90 DSte RSte 2880 g 3130 g sDSte sRSte 294 320 215 228 159 230 3220 g 3420 g A B slave AS i Spec 2 1 M3 7 A E 7 26 5 31 6 V DC 20 4 28 8 V DC Max 155 mA Typ 75 mA 5 5 kW 12A 9A 4A 400 V AC 600 V AC 25 60 ms 15 40 ms 10 million See diagram lt 300 mA Max 15 mA 175 mA Typ 10 mA 75 mA 4 kW 9A 400 V AC 480 V AC See diagram or separate section M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Technical specifications Motor starter version Isolation stability Rated surge capacity Uimp Rated insulation voltage Ui Safe isolation between main and control circuits to IEC60947 1 Appendix N Short circuit protection Instantaneous overcurrent release le max 2A lemax 9 12 A Rated
57. e functions 2 2 14 Overview of the device functions Device functions Fieldbus interface Electromechanical DSte RSte electronic sDSte sRSte Control function reversing starter e Control function soft starter Brake output 400 V 230 V AC Brake output 180 V DC Thermal motor model Temperature sensor thermistor motor protection Asymmetry monitoring Blocking current monitoring Zero current monitoring M12 inputs routed via AS i 4 2 M12 outputs routed via AS i 1 0 Connector monitoring Short circuit protection Communication Slave type AIB slave 41 30 Communication profile 7 A E Diagnostics via parameter channel parameter echo Support for AS i S1 status bit Transfer of data sets via AS i Extended cyclic process image Access via Motor Starter ES Additional functions Self test Local device interface Disconnecting means Integrated manual local control key operated switch keypad with LEDs Setting elements parameterized on device e Integrated Order variant M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Product family 2 3 Design concept 2 3 Design concept Connections and controls on the motor starter
58. eating value The motor is shut down at 100 The alarm can be read via Diagnostics via parameter channel parameter echo Page for the starter Settings Device parameter Default setting Setting range Motor protection shutdown Shutdown without restart e Shutdown without restart response e Shutdown with restart Trip class CLASS 10 e CLASS 10 e CLASS OFF 3 6 2 Temperature sensor Description Temperature sensors are used to directly monitor the motor winding temperature This indicates whether the motor is overloaded or functioning normally If temperature sensors are installed in the motor stator winding order option for the motor the M200D motor starter can use these to monitor the motor M200D motor starters can evaluate one temperature sensor circuit Temperature sensor You can activate or deactivate this parameter depending on whether or not a temperature sensor is installed in the motor The setting is made by means of the DIP switch on the device Two types of temperature sensor are supported e Thermoclick This is a switch that opens at a certain winding temperature e PTC type A This is a PTC thermistor with a characteristic to IEC 60947 8 When the PTC type A temperature sensor is active temperature sensor monitoring is also activated see below M200D AS Interface Basic Manual 03 2009 A5E01668085 01 27 Functions 3 6 Motor protection Motor protection shutdown response You
59. emarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Ordernumber 3RK1702 2BB11 1AA1 Copyright Siemens AG 2009 Industry Sector 03 2009 Technical data subject to change Postfach 48 48 90026 N RNBERG GERMANY Table of contents 1 Introduction product description 9 1 1 What are M200D distributed motor starters 9 1 2 Fieldb s interfaces tile LL E Lil Willa Lui 11 1 2 1 AS Interface inpiutt aiuola a oa iaia iii the 11 2 Pr d ct faM aaa i n cilindrada 13 2 1 Motor starter M200D AS InterfacCe nn arco nnnnnancn nn nanncnnnnnns 13 2 2 Overview of the device functions occcccoccccnnnoccnnnccccnnnnonanonanancnonnnancn kikanuni nn nnne non cnnn anaana nanana 14 2 3 Design concepti iciti en LL delle 15 2 3 1 Operator controls inie ta e iaia dai ea aL 16 2 3 2 Connections sx tirarla zia Viliani nen i Ai iii ee 17 2 3 3 Status indicatOrs cette tac th ii niet i iii 18 3 Functions anita id aan ini 19 3 1 Overview of the device functions occcccoccccncncccncnnnnnnnona
60. ength of 8 mm 4 Secure the contact sockets pins on the cores by crimping or soldering them 5 Sort the contact sockets pins in the socket pin insert in accordance with the assignments see section Page 58 The contact sockets pins should not engage yet Make sure that they are correctly assigned Push the contact sockets pins into the socket pin insert until they engage Use a suitable tool to remove contact sockets pins that have already been installed Han Q4 2 3RK1902 0AB00 Han Q8 0 3RK1902 0AJ00 6 Make sure that the position of the coding is correct pull the cable back and secure the socket pin insert in the connector housing using the cross recessed screws enclosed 7 Secure the cable gland When doing so make sure that the cable is not twisted against the connector housing M200D AS Interface Basic Manual 03 2009 A5E01668085 01 57 Installation connection 4 2 Connection 4 2 4 Power terminal Wiring X1 power supply and X2 motor connection The supply voltage is fed via power connector X1 The motor is supplied via power connector X2 NOTICE is positioned correctly When inserting the pin socket insert into the connector housing make sure that the coding Pin Connector Socket X2 Socket X2 Socket X2 X1 without brake with 400 V with 230 V AC 180 V DC brake brake 1 Phase L1 L1 out L1 out L1 out 2 Phase L2 N 3 Phase L3 L3 out L3 out L
61. er on the motor terminal board Since switching the motor and brake simultaneously can increase wear and tear to the brake all M200D motor starters can be fitted with an optional electronic brake controller Depending on the order variant the following externally supplied brake coils can be controlled e 400VAC 230V The brake rectifier must be installed in the motor The rectifier input is controlled via the motor starter e 180V DC A rectifier is not required for the brake in the motor because the motor starter provides the 180 V DC In this way brake coils for 180 V DC can be switched directly The brake voltage is fed to the motor together with the motor infeed via a joint cable e g 6 x Page BO more information about connecting the brake output see section Page 60 Brake release delay at startup 24 A fixed ON delay time of 40 ms is set for the M200D AS i Basic motor starter to prevent wear and tear to the brake e g the motor output is activated 40 ms after the brake output In reversing mode the release delay does not begin until the lock out time has expired M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions 3 6 Motor protection 3 6 Motor protection 3 6 1 Thermal motor model Description The approximate temperature of the motor is calculated using the measured motor currents and device parameters Rated operating current and Tripping class This indicates whether the motor is o
62. ettings 34 Control function reversing starter CP 343 2 communications processor 6 Current limit M200D AS Interface Basic Manual 03 2009 A5E01668085 01 D Deactivation rule Derating Diagrams Factors Device faults Device functions 17 DEVICE LED 76 Device status Diagnostics 75 Parameter channel Parameter echo 80 Diagnostics unit Digital inputs Digital output Dimension drawin 100 DIP switch 14 67 69 Direct starter electromechanical Direct starter conte Disconnecting means DSte E EMC resistance 50 Emergency start 31 Functional ground 50 Further information G Group diagnosis Group fault 109 Index H Han Q4 2 socket 56 Han Q8 0 pin O fault LPF Input Actions n level n signal Quick stop Input process image PII 70 Installation Protection guard Installation position Installation rules Integrated manual local control Automatic mode CCW rotation 43 Clockwise rotation Continuous operation jog mode Key operated switch Keypad Manual mode OFF Reset Quick stop DISABLE L LED 75 76 78 Local optical device interface M Master Ta uirements MLFB Motor protection deactivation rule 37 Motor protection shutdown response Motor starter Connection examples Connection options 110 Output Output process image PIO 70 Overload trip 68 P Plausibility check Potential t
63. ing current le 0 15 2A 1 5 9 A or 1 5 12 A depending on the device version is located under the cover on the front of the starter Figure 5 1 Pd ages pal i Da Rotary coding switch with 2 A scale Before commissioning the motor starter set the operating current le for the overload trip Step 1 Procedure Open the transparent cover at the top of the housing for the motor starter 2 Use a screwdriver to set the operating current le on the scale of the rotary coding switch 3 Close the transparent cover Note In the delivery condition the minimum current limit is set Changes to the position of the rotary coding switch require approx 500 ms to take effect 72 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Configuration parameterization 5 3 Parameterization Setting the device parameters on the DIP switch Diagram Switch Function Setting 1 Temperature sensor 0 deactivated 1 activated 2 Temperature sensor 0 PTC type A 1 Thermoclick 3 Line side connector 0 deactivated 1234 monitoring 1 activated 4 Shutdown response of 0 with restart autoreset thermal motor protection 1 no restart 1 2 3 4 m on TC on off Delivery condition mi off PTC off on Te tt x1 Vv AUTO ZF ra mm RESET Figure 5 2 DIP switch labeling
64. it value class A Wall mounted near motor Vertical horizontal flat Waterproof to IEC 529 DIN 40050 IEC 60364 4 41 DIN VDE 0100 410 To IEC 60664 No additional cooling required With reduction of le see Derating Condensation must not be allowed to form IEC 60068 Part 2 14 conforming to IEC 60721 3 3 No restrictions With restrictions reduction of le by 1 every 100 m up to 2000 m To IEC 60 068 Part 2 6 To IEC 60 068 Part 2 27 half sine In product packaging IEC 61000 4 2 Severity grade 3 IEC 61000 4 3 Severity grade 3 IEC 61000 4 4 Severity grade 3 IEC 61000 4 5 Severity grade 3 EN 55011 1 If the starter is used in installation class 3 increased overvoltage due to parallel cable installation an overvoltage protection module 3RK1901 1GA00 and 3RG9030 0AA00 must be used M200D AS Interface Basic Manual 03 2009 A5E01668085 01 89 Technical specifications 8 2 Motor starter Note This product is designed for environment A industrial environments In household environments this device can cause unwanted radio interference The user may be required to implement appropriate measures in this case 8 2 Motor starter Motor starter version Installation dimensions mm Width in parentheses with protection guards Height Depth Weight g Control circuit AS i interface Slave type Suitable for AS i master to spec or higher AS i slave profile 10 1D 1D2 1D1 cod
65. ition 2005 Doc ID 14899091 Doc class Operating instructions Drawing number 333079410000 Order number 3RK1701 2MB01 1CA1 For products 3RK1904 3AB01 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 103 Appendix A 2 Bibliography Topic Control systems Document title S7 200 Automation System Publication date 13 12 2005 Edition 08 2005 Doc ID 1109582 Doc class System Manual Drawing number A5E00307986 02 Order number 6ES7298 8FA24 8AHO For products 6ES7214 6ES7221 1BF00 OXA0 6ES7221 1EF00 0XA0 6ES7221 1BF10 0XA0 6ES7221 1JF00 0XA0 6ES7222 1BF00 0XA0 6ES7222 1HF00 0XA0 6ES7222 1EF00 OXAO0 6ES7223 1BF00 0XA0 6ES7215 6ES7216 6ES7223 1HF00 0XA0 6ES7223 1EF00 0XA0 6ES7223 1PH00 OXAO 104 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Glossary AS Interface AS i The AS Interface or actuator sensor interface abbreviated to AS i is a connection system for the lowest process level in automation systems BO Brake output Degree of protection The degree of protection of a device indicates the extent of protection The extent of protection includes the safety of persons against coming in contact with live or rotating parts and the protection of electric resources against the penetration of water foreign bodies and dust The M200D has an IP65 degree of protection when all the unused connections are sealed
66. n into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The device system may only be set up and used in conjunction with this documentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Proper use of Siemens products Trademarks Note the following A WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trad
67. ncorrect polarity or overload e Measuring the AS i supply voltage e Detecting faults with comments e Displaying I O faults For more information refer to the operating instructions for the addressing and diagnostics unit 7 5 Troubleshooting 7 5 1 Response to faults Description In some cases the device can be set in such a way that it responds to faults by either issuing an alarm or by shutting down Examples Response to asymmetry response to temperature sensor overload The following table shows how the motor starter responds depending on how it has been parameterized Fault Response 1 Response 2 Response Alarm Shutdown Message bit Group alarm set Group fault set LED display DEVICE flashes yellow DEVICE lights up yellow SF lights up red Motor and brake Not shut down Shut down Note With certain faults e g process mapping error or device faults such as Contact block defective however the device always responds by shutting down This response cannot be changed M200D AS Interface Basic Manual 03 2009 A5E01668085 01 87 Diagnostics 7 5 Troubleshooting 7 5 2 Acknowledging faults Restart after device internal shutdown If the motor starter shuts down the contact blocks automatically it does not restart until e The fault has been rectified e The fault has been acknowledged Acknowledgement You can acknowledge faults as follows e With trip reset
68. ng cable 1 5 m with jack plug M12 addressing cable for M12 for addressing slaves with M12 connection 3RK1904 2AB01 3RX8000 0GF32 1AB5 Identification label 9 x 20 petrol 19 frames 380 labels 3RT1900 1SB50 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 101 Appendix A 2 Bibliography A 2 Bibliography Documentation for M200D AS i at a glance All the documents in this overview are available for download at www siemens de sirius m200d Each document has a doc ID which you can use to search for a specific document The following tables list a selection of available AS i documents Topic AS i master Document title AS Interface system manual Publication date 07 02 2008 Edition 12 2007 Doc ID 26250840 Doc class System Manual Drawing number A5E01172290 Order number 3RK2703 3AB02 1AA1 For products 3RK11 3RK12 3RK14 3RK21 3RK22 3RK24 3RK3141 3RX95 6GK14 6GK72 6GK73 Document title CP 343 2 CP 343 2 P AS Interface Master Publication date 28 01 2003 Edition 11 2002 Doc ID 5581657 Doc class Manual Drawing number C79000 G8900 C149 02 Order number 6GK7343 2AH00 8AA0 For products 6GK7343 2AH00 0XA0 6GK7343 2AH10 OXA0 Document title Distributed I O System DP AS i Link Publication date 16 09 1999 Edition 3 Doc ID 1144898 Doc class Manual Drawing number EWA 4NEB 7
69. nnnnnanancn ona cnnnnnnnananonnncncn ona cnc n nn nanannnnnns 19 3 2 INTOdUCION 2 ti a be ct le 20 3 3 Basic functions parameters iina ed ea A elio ae 21 3 3 1 Rated operating GUNNE ercsi i aa rE AE ads 21 3 3 2 Protection against voltage failure i 21 3 4 Fieldbus interface letizia turtle nali alal 22 3 5 Motor controlas di dle hola 23 3 5 1 Control function reversing Starter sceni a T 23 3 5 2 Brake O tput iii a Aaa 23 3 6 Motor protection 0 cos maaa a i ii a are conii a N a aa 25 3 6 1 Th rmal mot r MO lui E ali ia LIO 25 3 6 2 Temperature Sentados dl vad Mele ladina iti ip 27 3 7 SYSTEM MONITO O sidra liane cialis iia alal ii wsatletahtaeadetervada 29 3 7 1 Gurrentilimit valuesi ritieni ie A td id 29 3 7 2 Asymmetry MOning sossar ran o at i 31 3 7 3 aaa Rn 32 3 7 4 Outputs ua et BA Re Lia nL A en lil 35 3 7 5 Connector Monitoring tise ario riali ini aaa ae aden teste ett ete 36 SIROAA VPower connector i saline Alisea nia iatale ia ii 36 A A PP ie eolici ia 37 3 8 Short circuit protection circuit breaker disconnecting Means 38 3 9 COMMUNICA ION iia aa ee et Leelee lisa 38 3 9 1 Mode MOON eeren a ni dalai Lasa liane 39 3 9 2 Plausibility check for Settings coca nn cnc nano cnn cnn nn nn cnn nn i ei 39 3 9 3 MESSAGE QU PUE sciiti eta la ei EE ea 40 3 10 LEIP TES Ob cet i Ra AS A Red ced ot oh 41 3 11 A Lil abili ilo iii 41 M200D AS Interface Basic Manual
70. on is to be ensured via the electronic overload relay The overload relay can be deactivated In this case motor protection must be ensured by means of a thermistor in the motor Notes e Onthe motor starter the default rated operating current is set to the minimum value e The rated operating current for the M200D AS i Basic motor starter is set by means of the rotary coding switch For more information see Parameterization via local setting Page 72 3 3 2 Protection against voltage failure If the supply voltage fails the last overload message Overload is retained M200D AS Interface Basic Manual 03 2009 A5E01668085 01 21 Functions 3 4 Fieldbus interface 3 4 Fieldbus interface Response to CPU master STOP Group diagnosis Reference 22 If the fieldbus interface is interrupted all control signals are set to 0 Note This is only relevant in automatic mode The controller is informed of whether or not a group fault message is present in the device when I O fault bits on the SAP status tab S1 1 is set The AS i master enters the S1 value in the list of I O faults LPF that have been signaled The controller can read this list via the ommand and then query a spe d J Page 64 from the slave see Diagnostics via parameter channel parameter echo Page 84 The motor starter issues a fault message if a fault is present In this case the SF LED lights up red For mo
71. or against overload by shutting it down Note When the motor is switched on asymmetry evaluation is suppressed for approx 0 5 s Asymmetry limit value The asymmetry limit is a percentage value by which the motor current is allowed to deviate in each phase Asymmetry occurs when the difference between the lowest and highest phase current is greater than the asymmetry limit value The asymmetry limit for the M200D AS i Basic is set permanently to 30 The reference value for the evaluation is the maximum phase current in one of the 3 phases Response to asymmetry If the asymmetry limit value is exceeded the motor starter is shut down M200D AS Interface Basic Manual 03 2009 A5E01668085 01 31 Functions 3 7 System monitoring 3 7 3 Inputs Description The motor starter can use the inputs function to execute various actions whereby the signals at the digital inputs are evaluated You can connect the inputs directly to sensors PNP 2 and 3 wire system The input actions of the individual digital inputs affect the motor starter functions OR operation independently of one another The signals of inputs IN1 and IN2 are transferred cyclically via the process image NOTICE Potential transfer With AS i digital inputs must not be connected to digital outputs because this can establish an impermissible connection between the Uas i and Uaux voltages Input function Nx OOO
72. or the AS i bus Uas i and the AS i auxiliary voltage Uaux e Connection material PLC gt AS i link AS i branch M12 with a yellow AS i cable and black auxiliary voltage cable or AS i round cable M12 with auxiliary voltage supply Power connection cable X1 Motor connection cable X2 M200D AS Interface Basic 76 Manual 03 2009 A5E01668085 01 Commissioning 6 3 Procedure Commissioning procedure The following chart shows a logical step by step commissioning procedure 1 Addressing v 2 Installation Assembly Connection AS i cable Sensors actuators Power supply Motor 3 Parameterization programming Figure 6 2 Commissioning procedure M200D AS Interface Basic Manual 03 2009 A5E01668085 01 6 3 Procedure 77 Commissioning 6 3 Procedure 78 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Diagnostics 7 1 Diagnostics Diagnostics data can be read from the motor starter in a number of different ways e Diagnostics on the device Status LEDs e Diagnostics via AS Interface S1 bitin the AS i status register Parameter echo after AS i command Write_Parameter PO 0 gt messages alarms PO 1 fault messages e Further diagnostics options Addressing and diagnostic unit AS Interface analyzer M200D AS Interface Basic Manual 03 2009 A5E01668085 01 79 Diagnostics 7 2 Diagnostics with LED 7 2 Diagnostics with
73. quired and have an M12 cable plug and open cable end can be used fitted with an M12 connector straight 3RX8000 0CD45 angle 3RX8000 0CE45 and connected to the distributor These cables are available in two versions 3RX8000 0CB42 1AF0 5 m with M12 cable plug 3RX8000 0CC42 1AF0 5 m with M12 angle cable plug M200D AS Interface Basic 64 Manual 03 2009 A5E01668085 01 Installation connection 4 2 Connection Connection examples for motor starters The installation guidelines for AS Interface must always be observed e The maximum permissible current for all M12 connection cables is restricted to 4 A The cross section of these cables is just 0 34 mm To connect the motor starter you can use the M12 connection cables mentioned above as spur lines e The voltage drop induced by the ohmic resistance approx 0 11 Q m must be taken into account e The following maximum lengths apply to round cable connections in which AS i and Uaux are routed in the same cable For each spur line from the branch to the module max 5 m Total of round cable components in one AS Interface network max 20 m AS Interface M12 branches and distributor Closed Open Note If you are using a non angled connector you are advised to install the protection guard accessories to protect the AS i connection against mechanical damage refer to Installing he protection guard Page M200D AS Interface Basic Manual 03
74. ransfer Power cables Power connector Power connectors Power terminal Motor connection 56 Power supply 56 Power terminals Prewarning limit for motor heating 24 Process image Process mapping error Protection against voltage failure Protection guard PWR AUX LED PWR LED 77 Q Quick stop R Rated operating current Recovery time 24 Release delay Residual current detection Response to Reversing starter electromechanical Reversing starter electronic Rotary coding switch 6 RSte S Sample program Parameter echo sDSte Self test 39 Service life Contactor M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Index SF LED Short circuit protection Circuit breaker disconnecting means 35 Circuit breakers Response when circuit breaker is OFF 35 Shutdown response Motor protection Siemens Solution Partner 53 sRSte STATE LED 77 Switching frequency System fault System integration T Technical specifications Brake control 91 Digital inputs Digital output General M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Motor starter 89 Thermistor motor protection 94 Temperature sensor Monitoring PTC type A Thermoclick Thermal motor model Trip class 23 Trip reset 38 Tripping Limit position CW CCW Restart 32 Troubleshooting W Wiring Power cables Power connectors Rules 5 111 Index M200D AS Interface Basic 112 Manual
75. re information refer to the documentation for your AS i master M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Functions 3 5 Motor control 3 5 Motor control 3 5 1 Control function reversing starter Description This control function allows the motor starter to control the direction in which motors rotate An internal logic prevents both directions of rotation from being activated simultaneously The delayed switchover from one direction of rotation to another is implemented by means of the lock out time which is permanently set to 150 ms This function only applies to reversing starters 3 5 2 Brake output Description A motor mounted mechanical disk or spring loaded brake is used to brake the motor The brake is controlled via the brake output Circuit diagram example The following circuit diagram illustrates the mechanical braking procedure with a 180 V DC brake output Circuit diagram Motor connector Pin Name L1 L2 L3 N PE 1 Phase L1 xa fe k amp ipg 2 d 3 Phase L3 4 Brake L1 switched 5 Thermistor 6 Brake L3 direct 7 Phase L2 8 Thermistor PE yellow green M200D AS Interface Basic Manual 03 2009 A5E01668085 01 23 Functions 3 5 Motor control Brake output Externally supplied motor brakes are usually powered via a jump
76. section Tu 30 C Tu 40 C Tu 45 C Tu 50 C Tu 55 C 1 5 mm 14A 122A 11 1A 9 9A 8 5A 2 5 mm 19A 16 5A 15 0A 13 5A 11 6A 4 0 mm 26A 22 6A 20 5A 18 5A 15 9A M200D AS Interface Basic Manual 03 2009 A5E01668085 01 55 Installation connection 4 2 Connection Note the following rules when carrying out wiring Rules for flexible cables Data Current carrying capacity of the plug connection as a function of the Tu Tu connectable core cross sections and ambient temperature 55 C 40 C 1 5 mm 12A 15A 2 5 mm 20A 25 A 4 0 mm 30 A 35 A Unused connections Seal unused connections by means of the sealing caps enclosed since this is the only way to ensure degree of protection IP65 The sealing caps are also available as accessories Order no 3RX9802 0AA00 Quantity 10 pieces Item Sealing cap M12 4 2 2 Prefabricating power cables To prefabricate power cables you require the following e Accrimping tool for attaching the sockets and pins on the individual wires e For infeed on motor starters Assignment of X1 see section Page 58 A flexible Cu cable with 4 x 2 5 mm2 4 mm2 6 mm 3 wire PE for motor starters with 230 V AC brake output 5 core cable 3 wire N PE Han Q4 2 socket power connector Item Quantit Order no y Contact socket 2 5 mm for Han Q4 2 sockets 5 3RK1911 2BE5
77. show the contact service life of contactors when switching ohmic and inductive three phase loads AC 1 AC 3 as a function of breaking current and rated operating voltage The prerequisite for this are command devices that switch at random i e not synchronously to the phase angle of the line The rated operating current le in accordance with utilization category AC 4 breaking of 6 times the rated operating current is determined for a contact service life of at least 200 000 operating cycles If a smaller contact service life is sufficient the rated operating current le AC 4 can be increased If mixed operation is available i e if normal switching operation breaking of rated operating current in accordance with utilization category AC 3 is mixed with occasional inching breaking of the multiple rated operating current in accordance with utilzation category AC 4 the service life of the contacts can be calculated approximately with the following formula A X _ _ 1 C 100 A B 1 Contact service life for mixed operation in operating cycles Contact service life for normal operation la le in operating cycles Contact service life for inching la multiple of le in operating cycles O OX Proportion of inching operations in the total operations as a percentage M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Technical specifications Do 500V hs DOO hs D000 LI 104 Figur
78. ter electromechanical sDSSte Abbreviation for direct soft starter electronic sDSte Direct starter electronic Soft starters Function for starting stopping motors smoothly sRSSte Abbreviation for reversing soft starter electronic sRSte Reversing starter electronic Step 7 The basic STEP 7 software is the standard tool for the SIMATIC S7 SIMATIC C7 and SIMATIC WinAC automation systems M200D AS Interface Basic Manual 03 2009 A5E01668085 01 107 Glossary Trip class shutdown class The trip class defines the startup time at a particular current before the trip occurs Different classes exist e g CLASS 10 20 30 etc whereby CLASS 30 is the longest permissible startup time M200D AS Interface Basic 108 Manual 03 2009 A5E01668085 01 Index A Absolute current load Acknowledgment Addressing 51 Addressing unit Alarm Ambient temperature Tu 46 AS i fault LED AS i address setting AS i profile AS i status re ister 75 AS Interface 9 Comnection options Installation guidelines Pin assignment 6 Asymmetry 28 Limit value 29 B Bibliography Blocking current 18 Blocking current monitoring b7 Blocking time 28 Brake output 21 C Cables Commissioning 71 Communication 36 Data channels 36 Message output 37 Operating modes 36 Configuration Connection Connector monitoring Motor connector Power connector 33 Response when connector is unplugged S
79. the connected module is read and displayed e Select the address by choosing ai e To transfer the address to the module choose 3 Unplug the addressing cable and reconnect the motor starter using the AS i cable Online addressing with the AS i master and in the PLC configuration software For instructions on how to address the motor starter using the AS i master or in the configuration software refer to the manual for the AS i master you are using M200D AS Interface Basic 54 Manual 03 2009 A5E01668085 01 Installation connection 4 2 4 2 1 4 2 Connection Connection Solution Partner SIEMENS Automation found in Siemens Solution Partners under Distributed Field Installation System siemens iii Required components cables Selecting the power cables AXDANGER Hazardous voltage Can Cause Death Serious Injury or Property Damage Before starting work disconnect the system and devices from the power supply The cross section of the power cables must be suitable for the prevailing ambient conditions The following factors determine the cross section e The current set on the device e The cable installation type e The ambient temperature e The type of material PVC rubber The following maximum current carrying capacities apply for PVC power cables when installed for example in the cable duct depending on the ambient temperature Cross
80. tion 3 2 Introduction Device functions This section describes the device functions All the device functions are assigned inputs e g device parameters and outputs e g messages The following schematic diagram illustrates the functional principle of the device Inputs Outputs Device parameters Measured values Commands Device function Alarms Protection Actions Figure 3 1 Functional principle of the device Self protection The motor protects itself against fatal damage by means of the thermal motor model and temperature measurements for electronic switching elements Currents Note All current values e g blocking current current limits are percentages of the rated operating current set on the device e g le 2 A 100 M200D AS Interface Basic 20 Manual 03 2009 A5E01668085 01 Functions 3 3 Basic functions parameters 3 3 Basic functions parameters Definition Basic parameters are central parameters required by a range of device functions 3 3 1 Rated operating current Here you can enter the rated operating current that the branch switchgear and motor can carry without interruption This is usually the rated motor current The setting range depends on the output class of the M200D motor starter 0 15 2 A or 1 5 12 A NOTICE The rated operating current is one of the key parameters The rated operating current must always be set if motor protecti
81. tor starter Make sure that the holes are aligned for the protection guards 2 Push the ends of the protection guards into the holder until they engage 3 Turn the eccentric elements clockwise until the protection guard is secure M200D AS Interface Basic Manual 03 2009 A5E01668085 01 51 Installation connection 4 1 Installation 4 1 4 4 1 5 52 Installing the motor starter Carry out the following steps to install the motor starter Step Description 1 Find a flat surface for mounting the device 2 Drill four holes for the screws 9 9 275 y 95 5 o ka te Si ON n 3 Secure the motor starter using four screws M5 If necessary use plain washers and spring washers Functional ground The motor starter must be connected to functional ground The connection to functional ground is required to discharge interference and ensure EMC resistance Unlike the protective conductor functional ground does not offer protection against electric shock which is why it must be routed separately The contact plate at the fixing point on the bottom right is connected to functional ground within the device This connection must be connected to the ground potential with as little resistance as possible L J o E OC vacca e e h
82. ual 03 2009 A5E01668085 01 11 Introduction product description 1 2 Fieldbus interfaces Further information Device overview and ordering data for industrial communication AS Interface The Solution for Automation http www as nterface net EN System Publications Compendium of technology function and applications e AS Interface homepage http www as interface net EN Homepage M200D AS Interface Basic 12 Manual 03 2009 A5E01668085 01 Product family 2 2 1 Motor starter M200D AS Interface The following motor starters with AS Interface AS i are available Order variants Accessories M200D AS Interface Basic M200D AS i Basic motor starter with thermistor motor protection electronic motor model Direct starter electromechanical DSte up to 5 5 kW Current ranges 0 15 2 A and 1 5 12 A Reversing starter electromechanical RSte up to 5 5 kW Current ranges 0 15 2 A and 1 5 12 A Direct starter electronic sDSte up to 4 kW Current ranges 0 15 2 A and 1 5 9 A Reversing starter electronic sRSte up to 4 kW Current ranges 0 15 2 A and 1 5 9A Brake output for 400 230 V AC 180V DC Integrated manual operation key operated switch and keypad Connection components e g cables connectors etc Hand held device Protection guard for the plug connections Manual 03 2009 A5E01668085 01 13 Product family 2 2 Overview of the devic
83. ultimate short circuit breaking capacity ly at 400 V 8 3 Brake control DSte RSte sDSte sRSte 6 kV 500 V 400 V 26A 208 A 50 kA Note To change the direction of rotation a mechanically switching reversing contactor is integrated in reversing starters with solid state switching The preferred position of this contactor is CW rotation When the direction is changed to CCW rotation the reversing contactor is activated and after a 150 ms delay the electronic contacts This delay is only relevant active whenever the direction of rotation is changed After 1 hour implemented time 65 min without a CCW ON command the reversing contactor automatically reverts to its preferred position CW rotation 8 3 Brake control Brake version Rated operating voltage Continuous current Inrush current att lt 120 ms Switching capacity to IEC60947 5 1 AC 15 at 400 VAC DC 13 at 180 V DC Fault message with non controlled brake Protective measures Short circuit protection Inductive interference protection M200D AS Interface Basic Manual 03 2009 A5E01668085 01 400 V AC 230 V 180 V DC 400 V AC 180 V DC lt 0 5A lt 0 8A lt 5A lt 5A 0 4 A 0 8A No Yes 1 A melting fuse Integrated varistors 91 Technical specifications Input characteristic to IEC60947 1 Appendix S 84 Inputs 8 4 Inputs Input voltage Rated value for signal 0 for signal 1 Type 1 24V DC 3
84. utomatically generates a shutdown command M200D AS Interface Basic Manual 03 2009 A5E01668085 01 29 Functions 3 7 System monitoring The blocking current monitoring function is deactivated by setting the rotary coding switch to CLASS OFF Note If the blocking time expires and the system is still blocked the motor starter is shut down Blocking time The blocking time is the time a block can be present before the motor shuts down If the blocking time expires and the system is still blocked the motor starter is shut down The blocking time in the M200D AS i Basic is set permanently to 1 s Scenario 1 Motor continues to run 4 Stalled rotor Blocking _ _ current Block canceled within blocking time Motor continues to run Motor current L Blocking time t Scenario 2 Motor is shut down 4 Stalled rotor Blocking current Block still present after blocking time has elapsed Motor current Motor is shut down L Blocking time t Figure 3 2 Block protection principle M200D AS Interface Basic 30 Manual 03 2009 A5E01668085 01 Functions 3 7 System monitoring 3 7 2 Asymmetry monitoring Description Three phase induction motors respond to slight asymmetries in the supply voltage with a higher asymmetric current consumption which causes the temperature in the stator and rotor windings to increase In this case the M200D motor starter protects the mot
85. ve address 2 0 Parameter AS Structure of the job data in the receive buffer Byte Meaning Bit 7 Bit 4 Bit 3 Bit 0 0 0 Parameter echo With this command however all four parameter bits PO P3 must be sent to the starter Sample program Parameters in memory byte MB4 S R or S S tr ET M 4 0 ET M 4 0 igger parameter echo command for SEND buffer m 2 MB 2 2 MB 3 job parameters are in MB4 write parameters to starter create job for SEND buffer CALL ASi 3422 ACT M10 4 STARTUP FALSE LADDR W 16 14 SEND P M 2 0 BYTE 3 RECV P M 6 0 BYTE 1 DONE M10 5 ERROR M10 6 STATUS MD16 parameter echo stored in MB6 86 Lie read messages alarms from starter Bit P0 0 read faults from starter Bit PO 1 Write Parameter command slave address of starter Write Parameter Value trigger for writing parameters not required in cycle address of AS i master command data range range for respons M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Diagnostics 7 4 Diagnostics with the addressing and diagnostics unit 7 4 Diagnostics with the addressing and diagnostics unit Diagnostics functions The addressing and diagnostics unit order no 3RK1904 2AB01 features a range of diagnostics functions such as e Detecting i
86. ver of the M200D AS i Basic e Rotary coding switch for Setting the rated operating current Deactivating the thermal motor model class OFF e DIP switch for Autoreset ON OFF Connector monitoring ON OFF Temperature sensor ON OFF Temperature sensor PTC TC M200D AS Interface Basic 16 Manual 03 2009 A5E01668085 01 Product family 2 3 Design concept 2 3 2 Connections Power terminals O O Infeed for the three phases as well as the PE and N conductor via power connectors HAN Q4 2 with 15023570 assignment Connection of the motor via power connectors HAN Q8 0 with IS023570 assignment Control circuit bus O r Ve 5 O f G AS i bus connection with auxiliary voltage M12 connector Optical device interface under the labeling strip for connecting the hand held device 1 x M12 output 4 x M12 inputs e 2 inputs can be read via AS i e 2 inputs with fixed input function 6000 M200D AS Interface Basic Manual 03 2009 A5E01668085 01 17 Product family 2 3 Design concept 2 3 3 Status indicators The following LEDs on the front of the starter indicate the device status O A La A O Indicators for the device status and communication Indicator for output OUT1 Indicators for inputs IN1 IN4 For a detailed description of the indicators see Diagnostics Page 80 oo0o
87. verloaded or functioning in the normal operating range Motor protection shutdown response You use this device parameter to specify how the motor starter is to respond in an overload situation e Shutdown without restart AUTO RESET off Following an overload situation the shutdown command cannot be reset until the motor model has fallen below the reset threshold and after a reset command has been issued trip reset e Shutdown with restart AUTO RESET on AQ WARNING Motor restarts automatically if AUTO RESET is on Can Cause Death Serious Injury or Property Damage The motor starter restarts automatically after the recovery time if a start command is present autoreset autoreset Make sure that you take appropriate measures to exclude the risk of hazardous conditions M200D AS Interface Basic Manual 03 2009 A5E01668085 01 25 Functions 3 6 Motor protection Trip class Recovery time 26 The trip class CLASS specifies the maximum time within which a protective device must trip from a cold state at 7 2 x the setting current motor protection to IEC 60947 The M200D AS i Basic trip class is set permanently to CLASS 10 and can be deactivated If the setting is changed to CLASS OFF the thermal motor model function is deactivated along with the accompanying messages With the M200D AS i Basic the thermal motor model is deactivated by means of the rotary coding switch for setting the oper
88. w en 26250840 system manual M200D AS Interface Basic 74 Manual 03 2009 A5E01668085 01 Commissioning 6 1 Prerequisites Software requirements Configuration software used Explanations Configuration software for the AS i master used See the manual for the AS i master Commissioning requirements Prior activity For more information see 1 Motor starter installed Installation 2 Address set on motor starter Installation 3 Supply voltage for motor starter switched on 4 Supply voltage for load switched on if See manual for motor necessary 5 Motor starter configured configured and Configuration parameterization parameterized Supply voltage for AS i master switched on AS i master switched to RUN mode Manual for AS i master M200D AS Interface Basic Manual 03 2009 A5E01668085 01 Commissioning 6 2 M200D AS i components 6 2 M200D AS i components Minimum configuration The overview shows the components you need for operation PLC AS i Link Power supply units Une Ut AS i AS Interface Motor starter M200D Power supply Motor Brake optional Figure 6 1 Minimum configuration of a motor controller Required components For this example you need the following components e A higher level controller e g S7 series e A suitable AS i master to AS i spec 2 1 profile M3 e The motor starter e Power supply units f

Siemens M200D User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents