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Siemens Automobile Parts BA 2030 User's Manual

1. 10 6 Oil quantities Table 10 4 Oil quantities I for DF ZF and DZ ZZ sizes 19 89 Type Mounting position M1 M2 M3 M4 M5 M6 Z 19 0 2 0 5 0 4 0 5 0 35 0 3 Z 29 0 2 0 7 0 45 0 6 0 55 0 3 Z 39 0 3 0 95 0 85 0 95 0 9 0 25 Z 49 0 55 1 9 19 19 1 8 0 65 Z 59 0 65 2 1 9 1 9 1 9 0 6 Z 69 0 65 2 1 2 6 2 6 2 3 0 85 Z 79 1 3 6 3 8 3 8 3 6 1 3 Z 89 2 2 6 9 6 7 6 7 6 6 2 4 D 19 0 2 0 5 0 4 0 5 0 35 0 3 D 29 0 15 0 65 0 45 0 5 0 55 0 4 D 39 0 25 0 9 0 8 0 85 0 8 0 7 D 49 0 55 1 8 1 8 1 7 1 7 1 2 D 59 0 45 1 9 1 9 1 8 1 8 1 2 D 69 0 6 2 2 4 2 3 2 2 1 5 D 79 0 9 3 5 3 9 3 7 3 5 2 4 D 89 2 6 5 6 2 6 6 4 2 103 Technical data 10 6 Oil quantities 10 6 2 104 Parallel shaft gearbox Table 10 5 Oil quantities I for F F Z and F D sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 FZ 29 0 6 0 9 0 4 0 7 0 5 0 45 FZ 39 0 95 1 3 0 8 1 4 0 9 0 85 FZ 49 1 6 2 5 1 6 2 5 1 6 1 6 FZ 69 2 2 2 8 1 6 2 9 1 9 1 9 FZ 79 2 8 4 1 2 9 4 2 2 7 2 9 FZ 89 4 9 7 7 5 9 8 4 5 2 5 5 FD 29 0 6 0 8 0 35 0 6 0 45 0 45 FD 39 0 95 1 1 0 7 1 2 0 8 0 8 FD 49 2 1 2 3 1 5 2 3 1 5 1 5 FD 69 2 2 2 7 1 6 2 7 1 8 1 8 FD 79 3 3 8 2 7 3 9 2 6 2 7 FD 89 5 6 7 6 5 9 7 8 5 1 5 2 Table 10 6 Oil quantities I for F F sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 FZ 29 0 6 0 9 0 4 0 7 0 5
2. ra A Sm Wa Mounting position for bevel gearboxes KAD in a shaft mounted design sizes 39 89 Operating Instructions 06 12 70000004040207 101 Technical data 10 6 Oil quantities 10 6 Oil quantities NOTICE Incorrect oil quantities damage the gearbox The oil quantities listed in the tables are guide values for changing the oil They are used for example for lubricant storage and procurement The precise values depend on the number of stages and transmission ratio of the gearbox The oil level must be checked before commissioning 10 6 1 Helical gearbox Table 10 3 Oil quantities I for D Z and DB ZB Sizes 19 89 Type Mounting position M1 M2 M3 M4 M5 M6 Z 19 0 2 0 5 0 4 0 5 0 35 0 3 Z 29 0 2 0 7 0 45 0 6 0 55 0 3 Z 39 0 3 0 95 0 85 0 95 0 9 0 25 Z 49 0 55 1 9 1 9 1 9 1 8 0 65 Z 59 0 65 2 1 9 1 9 1 9 0 6 Z 69 0 65 2 1 2 6 2 6 2 3 0 85 2 79 1 1 3 7 4 4 3 8 1 4 Z 89 2 2 6 9 6 7 6 7 6 6 2 4 D 19 0 2 0 5 0 4 0 5 0 35 0 3 D 29 0 15 0 65 0 45 0 5 0 55 0 4 D 39 0 25 0 9 0 8 0 85 0 8 0 7 D 49 0 55 1 8 1 8 1 7 1 7 1 2 D 59 0 45 1 9 1 9 1 8 1 8 1 2 D 69 0 6 2 2 4 2 3 2 2 1 5 D 79 0 9 3 5 3 9 3 7 3 5 2 4 D 89 2 6 5 6 2 6 6 4 2 BA 2030 Operating Instructions 06 12 70000004040207 Technical data BA 2030 Operating Instructions 06 12 70000004040207
3. M5 amp ox Mounting position for helical gearboxes DF ZF in a flange mounted design and DZ ZZ ina housing flange mounted design sizes 49 89 BA 2030 86 Operating Instructions 06 12 70000004040207 Technical data 10 5 Mounting positions 10 5 3 Parallel shaft gearbox M1 M2 M4 A iG NI S SAN 9 Mounting position for parallel shaft gearboxes F AD in a shaft mounted design size 29 BA 2030 Operating Instructions 06 12 70000004040207 87 Technical data 10 5 Mounting positions M2 OH Pe ae M4 1 S Mounting position for parallel shaft gearboxes F AD in a shaft mounted design sizes 39 89 BA 2030 88 Operating Instructions 06 12 70000004040207 Technical data M5 M6 10 5 Mounting positions S ng KE N JJ NA D SE Mounting position for parallel shaft gearbox F F in a flange mounted design and F Z ina housing flange mounted design size 29 BA 2030 Operating
4. ooococooo o W Woman 21 3 3 tee EE 22 3 3 1 General information for storage WWW Woman 22 3 3 2 Storage Up tO 6 MmOnth8 na KAES ENEE anna ana head nnd nein dann 22 3 3 3 Storage up to 36 months with long term preservation optional 23 3 3 3 1 Notes for storage up to 36 months banana 23 3 3 3 2 Gearbox filled with operating oil and anti corrosive agent 23 3 3 3 3 Gearbox completely filled with ol 23 4 Installation acc nana Sana Ava ab res Er Aa BR An Ba ana ana 25 4 1 UNPACKING 7 22 222 Sata aie era eee aie ae wien ae Ge 25 4 2 General information on installation ooooWooWo Wo oWoWm bkan 25 4 3 Thread sizes and tightening torques for fastening bolts Woo 27 4 4 Fastening in the case of high shock oade Wc WoW Woman 28 4 5 Gearbox with foot mounting nuerai ai blank 28 4 6 Gearboxes in foot or flange version 29 4 7 Mounting an input or output element on the gearbox shaft oooWoWoo Woo 29 BA 2030 Operating Instructions 06 12 70000004040207 3 Table of contents 4 8 Removing and installing the protection cover ooooooooWo W WWW WWW Wo Waka 32 4 9 Installing and removing the shaft mounted oearbos oom o WoWoW Wo WWW 33 4 9 1 General information on installing the shaft mounted gearbox o ooooWc WoWoW oom 33 4 9 2 Mounting and removing the hollow shaft with feather key ooooo WoWoWoWoWoWo Woo 34 4 9 2 1 Mounting the hollow shaft wit
5. 11 4 Bevel gearbox B sizes 29 49 114 1001 1020 1027 1030 1031 1032 1035 1037 1040 1045 1050 1051 1055 1070 1090 1091 1095 1096 1101 1102 1104 1105 1114 1115 1116 1118 1120 1129 1130 1131 1135 1139 1140 1144 1146 1160 1210 1212 1214 1225 1301 1305 1306 1313 1314 Gearbox housing Bearing Locking ring Bearing Supporting disk Shim Locking ring Locking ring Output flange Bolt Housing cover Bolt Seal Sealing cap Torque arm Rubber bush Bolt Screw lock Output shaft Bronze bushing Seal Parallel key Cover NDE Seal Bolt Plug sealing cap Shrink disk Supporting disk Bearing Shim Locking ring Supporting disk Bearing Supporting disk shim Locking ring Shaft sealing ring Bolt Nut Plug Seal Plug in pinion Helical Parallel key Bolt Screw lock BA 2030 Operating Instructions 06 12 70000004040207 Spare parts 1320 1351 1401 1410 1411 1412 1413 1415 1418 1420 1430 Bearing Parallel key Screw plug Mounting accessories Bolt Locking ring Disk Locking ring Sealing cap Vent filter Eyebolt Figure 11 4 Bevel gearbox B sizes 29 49 BA 2030 Operating Instructions 06 12 70000004040207 11 4 Bevel gearbox B sizes 29 49 115 Spare parts 11 5 Bevel gearbox K sizes 39 89 Bevel gearbox K sizes 39 89 11 5 IVY jp ENEE 9 ZEOV LEOL AC e601 22041201 SE cie Ce S601 020 Ae gei Sr LU LL ech scel LL
6. See Checking the gearbox for leaks Page 69 When required replace the gearbox breather valve Once a year See Replacing the vent valve Page 69 Clean the gearbox Depending on degree of soiling at least every 6 months See Cleaning the gearbox Page 70 Carry out a complete inspection of the geared motor Every 12 months See Inspecting the gearbox or geared motor Page 71 Check that fastening bolts on gearboxes and built on accessories are securely tightened Check that covers and plugs are securely fastened After 3 h and then every 2 years See Checking tightness of fastening bolts Page 71 Change the roller bearing grease When the oil is changed See Changing the roller bearing grease Page 64 Check rubber buffers on torque arms Every 6 months See Torque arms with shaft mounted gearboxes Page 43 1 When using synthetic oils the intervals can be doubled The data specified is valid for an oil temperature of 80 C See the figure titled Guide values for oil change intervals for oil change intervals for other temperatures BA 2030 Operating Instructions 06 12 70000004040207 Service and maintenance 8 2 Checking and changing lubricants 8 2 Checking and changing lubricants 8 2 1 General safety notes for checking and changing lubricants WARNING Danger of scalding from the hot oil emerging from the unit Before st
7. N d S _ d10 0 5_ b11 Size b10 b11 b12 d10 d11 s11 tmax u mm mm mm mm mm mm mm 29 3 15 10 19 9 10 M6 22 5 6 24 9 14 M8 28 8 39 15 10 14 M8 28 8 6 29 9 18 M10 33 38 10 49 6 15 5 34 9 24 M12 43 10 39 9 28 12 69 6 20 9 39 9 28 M16 48 5 12 44 9 33 14 79 6 20 9 39 9 28 M16 48 5 12 89 7 20 10 49 9 36 M16 64 14 59 9 45 18 BA 2030 Operating Instructions 06 12 70000004040207 Installation 4 9 Installing and removing the shaft mounted gearbox 4 9 3 Mounting the hollow shaft with shrink disk 4 9 3 1 Mounting the hollow shaft with shrink disk 1 a b 2 b o Greased Absolutely grease free Not included in scope of supply Machine shaft Hollow shaft Hexagon nut Threaded spindle Disk Bronze bushing GeoeoooO P Figure 4 6 Mounting the hollow shaft with shrink disk Instead of the nut and threaded spindle shown in the diagram other types of equipment such as hydraulic lifting equipment may be used Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Please contact Technical Support if you notice any damage 3 Fit the gearbox using the disk threaded spindle and nut Support is provided by the hollow shaft 4 Remove the disk threaded spindle and nut You have now mounted the hollow shaft BA 2030 Operating Instructi
8. 2 4 Rating plate The rating plate on the gearbox or geared motor is of coated aluminum foil It is covered with a special masking film which ensures permanent resistance to UV radiation and media of all kinds such as oils greases salt water and cleaning agents The adhesive and the material ensure firm adhesion and long term legibility within the operating temperature range from 40 C to 155 C The edges of the rating plate are paint finished to match the color of the gearbox or motor to which it is affixed 2 5 Surface treatment 2 5 1 General information on surface treatment All paint finishes are sprayed on NOTICE Any damage to the paint finish will destroy the exterior protection and cause corrosion Do not damage the paint finish Note Information about repaintability is not a guarantee of the quality of the paint product purchased from your supplier Only the paint manufacturer is liable for the quality and compatibility BA 2030 Operating Instructions 06 12 70000004040207 15 Technical description 2 5 Surface treatment 2 5 2 Painted version The corrosion protection system is classified according to the corrosiveness categories in DIN EN ISO 12944 2 Table 2 2 Paint according to corrosiveness categories Paint system Corrosiveness category C1 unpainted for gearbox Description housings made of aluminum e Indoor installation e Heated buildings with neutr
9. Bolt Nut Seal Plug in pinion Helical Parallel key Disk Bolt Screw lock Bearing Pinion shaft Parallel key Locking ring Parallel key Pinion shaft Helical Parallel key Screw plug Mounting accessories Bolt Locking ring Disk Locking ring Sealing cap Vent filter Eyebolt Figure 11 5 Bevel gearbox K sizes 39 89 BA 2030 Operating Instructions 06 12 70000004040207 Declaration of Incorporation 1 2 Declaration of Incorporation according to Directive 2006 42 EC Annex II 1 B Manufacturer Siemens AG Address BahnhofstraRe 72072 Tubingen Germany Product designation SIMOGEAR Types e Two and three stage helical gearboxes types D 2 19 D Z 29 D Z 39 D Z 49 D Z 59 D Z 69 D Z 79 D Z 89 e Parallel shaft gearboxes types F 29 F 39 F 49 F 69 F 79 F 89 e Bevel gearboxes types B 29 B 39 B 49 K 39 K 49 K 69 K 79 K 89 The designated product is an incomplete machine in the sense of Article 2 g of the directive 2006 42 EC It is exclusively designed for incorporation into another machine or for assembly with one or several machines The following essential safety and health requirements of directive 2006 42 EC Annex are relevant for the incomplete machine specified above and are applied The risks not relevant for the product are not listed e 1 1 1 1 2 1 1 3 1 1 5 e 1 2 4 4 1 2 6 e 1 3 1 1 3 2 1 3 3 1 3 4 1 3 6 1 3 8 1 e 1 4 1 1 4 2 1 4 2 1 e 1 5 1
10. Operating Instructions 06 12 70000004040207 17 Technical description 2 5 Surface treatment 2 5 3 18 Primed version Table 2 3 Primer according to corrosiveness category Paint system Can be overpainted with Unpainted corrosiveness category C1 Cast iron parts immersion primed steel parts Plastic paint synthetic resin paint oil paint primed or zinc plated aluminum and plastic parts 2 component polyurethane paint untreated 2 component epoxide paint Primed according to corrosiveness category C2 G 2 component metal primer desired coat 2 component polyurethane paint thickness 60 um 2 component epoxide paint and acid hardening paint 2 component acrylic paint Primed according to corrosiveness category C4 G 2 component epoxy zinc phosphate desired coat 2 component polyurethane paint thickness 120 um 2 component epoxide paint and acid hardening paint 2 component acrylic paint On gearbox or geared motor versions which are primed or unpainted the rating plate and the masking film are covered with a paint protective film These facilitate repainting without further preparation e g masking with adhesive tape Peeling off the paint protective film The paint coat must have fully hardened before the paint protective film is peeled off be at least touch proof 3 UI Company logo Masking film Rating plate Paint protective film OOOO Peeling tab Figure 2 1 Rating pl
11. Shaft seals The shaft seals on the output side prevent lubricant from escaping from the housing at the shaft outlet and prevent pollution from entering the housing The optimum use of the seals depends on the ambient conditions and the lubricant being used Radial shaft sealing ring A high quality radial shaft sealing ring is used as standard seal It is provided with an additional dust lip to protect against contaminants from outside Seal for a longer service life optional The radial shaft sealing ring with dust lip has an additional buffer axial seal towards the inside of the gearbox This has a sinusoidally shaped sealing lip to protect against the ingress of pollution in the oil in the sealing ring Seal to handle increased environmental stress optional This seal is equipped with an additional fiber washer In addition to a longer service life it also provides higher protection against increased environmental stress as a result of humidity and dust Cooling NOTICE Dust deposits prevent heat radiation and cause high housing temperatures Keep the gearbox free from dirt dust etc The gearbox does not normally require additional cooling The generously dimensioned housing surface is sufficient for dissipating heat losses where there is free convection If the housing temperature exceeds a value of 80 C please contact Technical Support BA 2030 Operating Instructions 06 12 70000004040207 Technical description 2 4 Rating plate
12. e Resistance to greases mineral oils aliphatic solvents sulfuric acid 10 caustic soda 10 Corrosiveness category C4 for high environmental stress 2 component epoxy e Indoor and outdoor installation zinc phosphate base coat 2 component polyurethane top coat e Chemical plants swimming pools wastewater treatment plants electroplating shops and boathouses above seawater e Industrial areas and coastal areas with moderate salt levels e Resistance to greases mineral oils aliphatic solvents sulfuric acid 10 caustic soda 10 Corrosiveness category C5 for very high environmental stress 2 component epoxy e Indoor and outdoor installation zinc phosphate base coat 2 component epoxy iron mica intermediate coat 2 component polyurethane top coat e Buildings and areas with almost constant condensation and high contamination e g malt factories and aseptic areas e Industrial areas with high humidity and aggressive atmosphere coastal areas and offshore environments with high salt levels e Resistance to greases mineral oils aliphatic solvents sulfuric acid 10 caustic soda 20 In case of corrosiveness category C1 can be overpainted with 1 component hydrosystem after prior rubbing down In case of corrosiveness categories C2 to C5 can be overpainted with 2 component polyurethane paint 2 component epoxide paint and 2 component acrylic paint after prior rubbing down BA 2030
13. oeo Gearbox housing 1001 1020 Bearing 1021 Supporting disk shim 1022 Supporting disk shim BA 2030 Operating Instructions 06 12 70000004040207 116 Spare parts 1030 1031 1032 1040 1043 1045 1050 1051 1055 1057 1058 1060 1061 1062 1063 1065 1066 1067 1068 1070 1090 1091 1093 1095 1096 1101 1102 1104 1105 1114 1115 1116 1118 1120 1121 1129 1130 1131 1132 1133 1135 1138 1139 1140 1141 BA 2030 Bearing Supporting disk Shim Output flange Plug Bolt Housing cover Bolt Seal Bolt Supporting disk Tapered roller bearing Supporting disk Shim NILOS ring Sealing cap Locking ring Locking ring Tapered roller bearing Sealing cap Torque arm Rubber bush Plug Bolt Screw lock Output shaft Bronze bushing Seal Parallel key Cover NDE Seal Bolt Plug sealing cap Shrink disk Shrink disk Supporting disk Bearing Shim Supporting disk shim NILOS ring Locking ring Locking ring Supporting disk Bearing Supporting disk shim Operating Instructions 06 12 70000004040207 11 5 Bevel gearbox K sizes 39 89 117 Spare parts 11 5 Bevel gearbox K sizes 39 89 118 1143 1144 1146 1160 1162 1165 1210 1212 1225 1301 1305 1306 1312 1313 1314 1320 1325 1327 1328 1331 1340 1345 1346 1401 1410 1411 1412 1413 1415 1418 1420 1430 NILOS ring Supporting disk shim Locking ring Shaft sealing ring O ring Seal
14. 0 45 FZ 39 1 1 4 0 85 1 6 0 95 0 9 FZ 49 1 8 2 4 1 5 2 6 1 6 1 6 FZ 69 2 3 2 8 1 6 3 2 1 9 FZ 79 2 9 4 2 2 9 4 3 2 9 2 8 FZ 89 5 1 7 8 5 9 8 6 5 4 5 5 FD 29 0 6 0 8 0 35 0 6 0 45 0 45 FD 39 1 1 2 0 75 1 3 0 8 0 85 FD 49 2 2 2 3 1 5 2 4 1 6 1 5 FD 69 2 3 2 7 1 6 2 8 1 9 1 8 FD 79 3 1 3 9 2 7 4 2 7 2 6 FD 89 5 7 7 7 5 9 79 5 3 5 2 BA 2030 Operating Instructions 06 12 70000004040207 Technical data 10 6 3 BA 2030 Operating Instructions 06 12 70000004040207 10 6 Oil quantities Bevel gearboxes Table 10 7 Oil quantities I for B sizes 29 49 Type Mounting position M1 M2 M3 M4 M5 M6 B 29 0 3 0 6 0 75 0 9 0 55 0 5 B 39 0 5 1 1 3 1 7 1 0 85 B 49 1 1 1 8 2 5 3 2 1 9 1 6 Table 10 8 Oil quantities I for K and KA sizes 39 89 Type Mounting position M1 M2 M3 M4 M5 M6 K 39 0 35 0 85 1 1 1 2 0 85 0 9 K 49 0 55 1 4 1 8 1 9 1 5 1 6 K 69 0 75 2 2 5 2 7 2 2 2 2 K 79 1 2 2 2 9 3 4 2 5 2 6 K 89 1 8 4 3 5 5 6 3 4 6 4 8 Table 10 9 Oil quantities I for KAF KAZ and KAD sizes 39 89 Type Mounting position M1 M2 M3 M4 M5 M6 KA 39 0 4 0 9 1 2 1 3 0 95 0 95 KA 49 0 65 1 5 1 9 2 2 1 6 1 6 KA 69 0 85 2 1 2 8 3 2 2 4 2 5 KA 79 1 2 2 5 3 4 4 1 2 9 3 2 KA 89 2 2 4 7 6 2 7 3 5 3 5 6 Table 10 10 Oil quantities I for KF sizes 39 89 Type M
15. 20 C to 40 C and an installation altitude of up to 2 000 m above sea level In the case of other ambient temperatures and installation altitudes please contact Technical Support The gearboxes have been designed solely for the application described in Technical data Page 75 Do not operate the gearboxes outside the specified power limits Other operating conditions must be contractually agreed Do not stand or walk on the gearbox or place objects on the gearbox Obligations of the user The operator must ensure that all persons assigned to work on the gearbox have read and understood these operating instructions and that they follow them in all points in order to e Eliminate the risk to life and limb of users and others e Ensure the safety and reliability of the gearbox e Avoid disruptions and environmental damage through incorrect use Operating Instructions 06 12 70000004040207 9 General information and safety notes 1 4 Obligations of the user Note the following safety information Shut down the geared motors and disconnect the power before you carry out any work on them Make sure that the drive unit cannot be turned on accidentally e g lock the key operated switch Place a warning notice at the drive connection point which clearly indicates that work is in progress on the geared motor Carry out all work with great care and with due regard to safety Ensure compliance with the relevant safety and env
16. 4 Mounting position for bevel gearbox B Z housing flange design and B F flange design size 29 BA 2030 Operating Instructions 06 12 70000004040207 95 Technical data 10 5 Mounting positions gp N M5 M6 ie S S Figure 10 5 Mounting position for bevel gearbox B Z housing flange design and B F flange design sizes 39 and 49 BA 2030 96 Operating Instructions 06 12 70000004040207 Technical data 10 5 Mounting positions Figure 10 6 Mounting position for bevel gearbox BAD shaft mounted design size 29 BA 2030 Operating Instructions 06 12 70000004040207 97 Technical data 10 5 Mounting positions M1 M2 A ke ro Lo D SH E SE CA w py PL pie 1 4er are Veg 2 m SET 1 A e i S Figure 10 7 Mounting position for bevel gearbox BAD shaft mounted design sizes 39 49 BA 2030
17. 98 Operating Instructions 06 12 70000004040207 Technical data BA 2030 10 5 Mounting positions M1 M2 Ag M5 pine Ke IO A In da 08 si A DA K H Mounting position for bevel gearbox K in a foot mounted design sizes 39 89 Operating Instructions 06 12 70000004040207 99 Technical data 10 5 Mounting positions 100 M3 M4 gt yy D M5 M6 GI whe TAG K ei Ch wo 2 S Mounting position for bevel gearbox KAZ in a housing flange mounted design and K F ina flange mounted design sizes 39 89 BA 2030 Operating Instructions 06 12 70000004040207 Technical data BA 2030 10 5 Mounting positions M1 M2 D Gi A COY 8 zk BW ZS amp S Ac i i KB Bg Ya CR Ny gt fe ER LD
18. Bumn au nana ba 78 10 4 Sound energY ENN 78 10 5 Mounting e Le EE 79 10 51 General notes on mounting positions oooooooooWo W Wc WoW WWW WWW manek 79 10 5 2 Two and three stage helical goearboxves oo Wo W WWW WWW JJ maan 80 10 5 3 Parallel shatt gearbox nennen ensure nennen i 87 10 5 4 Bvel gearboxes 40 i 1 sos nenn rel SN Ran EUR NN E REA ka 93 10 6 Re nu 102 10 61 Helical gearboX ina ee aa hg hasi 102 106 2 Parallel shatt Gearbox secs sinc na semau an asean mma Ba ea aah 104 1063 e e 105 11 Spare Parts AAA AN an ea aa eto 107 11 1 Stocking Of Spare Pants isi an ame Hanan ama Ba ha makan Bana 107 11 2 Helical gearboxes D Z sizes 19 89 i oooooocooWcoWo oW oo ceeaaeceeeeeeesecacaeceeeeesesenenaneeeess 108 11 3 Parallel shaft gearboxes F sizes 29 D 110 11 4 Bevel gearbox B sizes 29 49 iban aini anna RN BENER 113 11 5 Bevel gearbox K sizes 39 DEENEN An eel en eal 116 12 Declaration of MCOMmPOrAtiON s eni lad nana Aa 119 BA 2030 Operating Instructions 06 12 70000004040207 5 Table of contents BA 2030 6 Operating Instructions 06 12 70000004040207 General information and safety notes 1 1 1 BA 2030 Operating Instructions 06 12 70000004040207 General information NOTICE Siemens does not accept liability for any damage or outages resulting from non compliance with these operating instructions These operating instructions are a
19. accept liability for original spare parts supplied by Siemens AG If the geared motor is being installed in a plant or equipment the manufacturers of such plant or equipment must ensure that the contents of these operating instructions are incorporated into their own instructions information and descriptions BA 2030 10 Operating Instructions 06 12 70000004040207 General information and safety notes 1 5 Particular types of hazards 1 5 Particular types of hazards A WARNING Depending on operating conditions the gearbox may exhibit extreme surface temperatures Hot surfaces over 55 C pose a burn risk Cold surfaces below 0 C pose a risk of damage due to freezing Do not touch the gearbox without protection A WARNING Danger of scalding caused by hot oil emerging from the unit Before starting any work wait until the oil has cooled down to below 30 C A WARNING Avoid breathing in vapors when working with solvents Ensure adequate ventilation A WARNING Risk of explosion when working with solvents Ensure adequate ventilation Do not smoke A WARNING Risk of eye injury Rotating parts can throw off small foreign particles such as sand or dust Wear protective eyewear In addition to the required personal protective equipment wear suitable protective gloves and eyewear when working with the gearbox or the geared motor BA 2030
20. axle according to DIN 42955 BA 2030 Operating Instructions 06 12 70000004040207 33 Installation 4 9 Installing and removing the shaft mounted gearbox 4 9 2 Mounting and removing the hollow shaft with feather key 4 9 2 1 Mounting the hollow shaft with parallel key 00 Up SSS N Not included in scope of supply Machine shaft Hollow shaft Hexagon nut Threaded spindle Disk Locking ring Parallel key Mounting paste OOOOH OOO Figure 4 4 Mounting the hollow shaft with parallel key Instead of the nut and threaded spindle shown in the diagram other types of equipment such as hydraulic lifting equipment may be used Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Please contact Technical Support if you notice any damage 3 Evenly apply the mounting paste to the machine shaft 4 Fit the gearbox using the disk threaded spindle and nut Support is provided by the hollow shaft 5 Replace the nut and threaded spindle with a setscrew and tighten them to the specified torque You have now mounted the hollow shaft Table 4 4 Tightening torque for setscrews Thread size M5 M6 M8 M10 M12 M16 M20 M24 M30 Tightening torque Nm 5 8 8 14 24 60 120 200 400 BA 2030 34 Operating I
21. foundation structure on which the gearbox is to be mounted must be torsionally rigid It must be dimensioned according to the weight and torque taking into account the forces acting on the gearbox If the substructure is too weak it will cause radial or axial displacement which cannot be measured at a standstill When using foundation blocks to fasten the gearbox to a concrete foundation suitable recesses should be made in the foundation Align and grout the slide rails into the foundation Align the gearbox carefully with the units on the input and output side Take into account the elastic deformation due to operating forces Prevent displacement from external forces due to lateral impacts Use stud bolts or headless screws of strength class 8 8 or higher for the mounting foot Observe the tightening torque BA 2030 28 Operating Instructions 06 12 70000004040207 Installation 4 6 Gearboxes in foot or flange version 4 6 Gearboxes in foot or flange version NOTICE Do not subject the gearbox housing to excessive stress by adding add on elements to the foot or flange Add on elements must not transmit forces torgues and vibrations to the gearbox The gearbox must only be mounted at either the flange or the foot to transmit force and torgue in order to prevent excessive stress to the gearbox housing see Gearbox with foot mounting Page 28 The second mounting option foot or flange is intended for ad
22. not taken If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following A WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed Trademarks All names identified by are registered trademarks of Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for
23. of force will damage the gearbox or geared motor Transport the gearbox or geared motor carefully Avoid knocks Before putting the drive into operation remove any transport fixtures and keep them safe or render them ineffective You can then use them again for transporting further items or you can apply them again Different forms of packaging may be used depending on the size of the gearbox or geared motor and the method of transport Notwithstanding contractual agreements to the contrary the seaworthy packaging complies with HPE Packaging Guidelines Bundesverband Holzpackmittel Paletten Exportverpackungen e V the German Federal Association for wooden packaging pallets and export packaging Note the symbols which appear on the packaging These have the following meanings i i This way up Center of gravity Fragile Do not use hand hook wa Keep dry Attach here x Keep cool BA 2030 Operating Instructions 06 12 70000004040207 Incoming goods transport and storage 3 2 2 BA 2030 3 2 Transport Fastening for suspended transport AA WARNING Gearboxes or geared motors may come loose and fall down during transport if not secured sufficiently Use only the transport eye or eyebolt of the gearbox to transport the gearbox or geared motor This is only designed for the weight of the gearbox or geared motor and it is not permissible to add additional loads Do not use the integrally cast lifting e
24. parallel shaft gearbox F in a foot mounted design sizes 39 89 BA 2030 92 Operating Instructions 06 12 70000004040207 Technical data 10 5 4 BA 2030 10 5 Mounting positions Bevel gearboxes M1 M2 S B amp M3 M4 172 j del M5 M6 f A Figure 10 2 Mounting position for bevel gearbox B foot mounted design size 29 9 e B Operating Instructions 06 12 70000004040207 93 Technical data 10 5 Mounting positions d ER PA Ge AD We M3 de DA m A B DE SEN E M5 M6 1 K d i W Figure 10 3 Mounting position for bevel gearbox B foot mounted design sizes 39 49 BA 2030 94 Operating Instructions 06 12 70000004040207 Technical data 10 5 Mounting positions M1 M2 M6 i Hn S Figure 10
25. see Mounting positions Page 79 Check the oil level see Checking and changing lubricants Page 57 Incorrect oil being used e g incorrect viscosity Check the oil in the gearbox see Checking the oil quality Page 59 Excessive external load on drive input and output Check load against rated data you might need to correct the belt tension for example Motor brake is not released Check circuit connection of brake Check brake for wear and readjust if necessary Geared motor runs against backstop Change direction of motor or backstop rotation Operating Instructions 06 12 70000004040207 53 Faults causes and remedies 54 Faults Excessive play at drive input and output Causes Flexible elements worn e g on couplings Remedy Replace flexible elements Positive connection disrupted by overload Call Technical Support Drop in speed torque Belt tension too low in case of belt drive Check belt tension and replace belt if necessary BA 2030 Operating Instructions 06 12 70000004040207 Service and maintenance 8 1 General notes about maintenance work A WARNING Secure the drive unit to prevent it from being started up unintentionally Attach a warning notice to the start switch NOTICE Service and maintenance must only be carried out by properly trained and authorized personnel Only original pa
26. suggestion for torque arms on F 29 F 89 Size Rubber buffer Washer untensioned tensioned 1 1x d6 d1 d5 C6min mm mm mm mm mm mm 29 15 14 0 30 10 5 40 4 39 15 13 5 30 10 5 40 4 49 20 18 5 40 12 5 50 6 69 20 18 5 40 12 5 50 6 79 20 17 5 40 12 5 50 6 89 30 28 60 21 75 8 Procedure 1 Use the washers according to the table above 2 Use 2 nuts to secure the screw connection lock nuts 3 Tighten the screws until the rubber buffers are pretensioned to the dimension 11x You have now mounted the torque arm BA 2030 44 Operating Instructions 06 12 70000004040207 nstallation 4 9 5 3 Procedure BA 2030 4 9 Installing and removing the shaft mounted gearbox Mounting torque arms on bevel gearboxes NOTICE The torque arm bush must be supported by bearings on both sides Figure 4 10 Figure 4 11 Mounting suggestion for torque arms on bevel gearbox B The torque arm can be mounted in various positions depending on the hole circle pitch 1 Clean the contact surfaces between the housing and the torque arm 2 Tighten the screws to the specified torque You have now mounted the torque arm Table 4 8 Tightening torgue for screws of strength class 8 8 when mounting the torgue arm Thread size M8 M10 M12 M16 M20 M24 M30 Tightening torque Nm 25 50 90 210 450 750 1500 Operating Instru
27. the protection cover Page 32 You have now installed the shrink disk Table 4 5 Tightening torque for tightening bolt Gearbox size Thread size Strength class Tightening torque 29 M5 8 8 39 69 M6 8 8 79 89 M10 12 9 BA 2030 Operating Instructions 06 12 70000004040207 nstallation 4 9 Installing and removing the shaft mounted gearbox 4 9 3 3 Pulling off the shrink disk Procedure 1 Going around several times release the tightening bolts one after the other by a turn each time using a wrench Do not completely remove the screws 2 Pull the shrink disk off the hollow shaft Sizes 79 89 If the outer ring does not come away from the inner ring remove some of the tightening bolts and insert them into neighboring forcing threads You will then be able to release the rings without difficulty 4 9 3 4 Cleaning and lubricating shrink disks Soiled shrink disks must be cleaned and regreased prior to fitting Shrink disks that have been released need not be disassembled and regreased before being retensioned Procedure 1 Only grease the inner friction surfaces of the shrink disks To do this use a solid lubricant with a friction coefficient of y 0 04 2 Use a paste containing MoS to grease the bolts applying the paste to the thread and underneath the head The shrink disk is now ready for fitting Table 4 6 Lubricants for shrink disks Lubri
28. their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG 70000004040207 Copyright Siemens AG 2012 Industry Sector 07 2012 Technical data subject to change All rights reserved Postfach 48 48 90026 NURNBERG GERMANY Table of contents 1 General information and safety notes mo Women 7 1 1 General information EE 7 1 2 GOPYrIgHt re ie Re ne ee I ee eure une 8 1 3 mended USS eege Er ara 9 1 4 W lle E Le EEN 9 1 5 Particular types Of hazards oo Wo WWW manakala 11 2 Technical description ne ce na Pem RR EN NN Na Na 13 2 1 General technical description 13 2 2 Shaftseals tzera e E um vad 14 2 3 Cooling sn na he ne na Henn nn eine 14 2 4 Rating e EE 15 2 5 Surface E 15 2 5 1 General information on surface treatment oooooo Wo WWW Woman 15 2 5 2 Painted version san an nan ana le ae ee 16 2 5 3 Primed E EE 18 3 Incoming goods transport and etorage EEN 19 3 1 le elle Be Lee EE 19 3 2 Ree na peer rere rere eet ear ere Beer eer a a Oar eee er aa cer 20 3 2 1 General information on Transport 20 3 2 2 Fastening for suspended transport
29. 06 12 70000004040207 Technical data 10 2 General technical data 10 2 General technical data The most important technical data appears on the rating plate of the gearboxes and geared motors This data together with the contractual agreements for the geared motors determines the limits of intended use In the case of geared motors a rating plate attached to the motor usually indicates the data for the entire drive In certain cases separate rating plates are mounted on the gearbox and the motor EN S IEC60034 FDU0412 8999999 nnn 2KJ3105 1EM22 2AV1 Z ZF59 LE90SG4E L32 14N M1 IP55 30kg K Id 1234567890 1 5L OIL CLP PG VG220 i 28 50Hz n2 49 3 min 60Hz n2 59 7 min T2 1213Nm fB 2 1 T2 1203Nm fB 2 2 3 Mot ThC1 155 F ZZ 14 Nm 205 240V AC 50Hz 230 400V 10 DIY 60Hz 460 4 33 2 5A cosPhi 0 78 2 2 A cosPhi 0 78 1 1kW IE2 81 4 1425 min 1 27kW IE2 84 1725 min Mot 1LE1001 0EB0 Figure 10 1 Rating plate example for Simogear 1 Matrix code 2 Applied standard Serial No FDU Siemens AG Bahnhofstr 40 72072 T bingen Germany CE marking or other marking if required Order No Model Type Size Mounting position Degree of protection to IEC 60034 5 or IEC 60529 9 Weight m kg 10 Customer ID 11 Oil quantity I main gearbox intermediate gearbox 12 Type of oil 13 Oil viscosity ISO VG class to DIN 51519 ISO 3448 14 Total transmission ratio i AN OO P Frequency 1 15 Rated frequ
30. 1 5 2 1 5 4 1 5 5 1 5 6 1 5 8 1 5 9 1 5 10 1 5 11 1 5 13 1 5 15 e 1 6 1 1 6 2 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 1 7 4 1 1 7 4 2 1 7 4 3 When developing and manufacturing the above designated products the following standards and specifications were applied EN ISO 12100 1 2011 The special technical documents according to Annex VII B of the directive 2006 42 EC were generated and will be provided to the appropriate authorities when justifiably requested in an electronic form BA 2030 Operating Instructions 06 12 70000004040207 119 Declaration of Incorporation Nominated person for compiling the technical documentation Georg Boing Head of Research and Development Gears Before the final product is commissioned in which the incomplete machine described here should be incorporated then it must be ensured that this is in conformance with directive 2006 42 EC Tubingen May 1 2012 U bow s Wy Georg B ing Lothar Hirschberger Head of Research amp Development Gears Head of Quality Management BA 2030 120 Operating Instructions 06 12 70000004040207 Siemens AG Subject to change Industry Sector Mechanical Drives Siemens AG 2012 Postfach 1709 72007 Tubingen GERMANY www siemens com drivetechnology
31. 9 M12 49 59 69 69 79 K69 K79 M16 79 89 89 K89 Table 4 3 Thread size of fastening bolts for gearboxes in a flange mounted design Thread Flange Helical gearbox Parallel shaft gearbox Bevel gearbox size Size Size Size M6 A120 19 29 39 29 B29 M8 A140 A160 19 29 39 49 59 29 39 B29 B39 K39 M10 A200 39 49 59 69 49 B39 B49 K49 M12 A250 A300 59 69 79 89 69 79 89 K69 K79 K89 M16 A350 89 Operating Instructions 06 12 70000004040207 27 Installation 4 4 Fastening in the case of high shock loads 4 4 Fastening in the case of high shock loads In the case of high shock loads provide additional suitable positive fastenings such as cylindrical taper pins or spring pins NOTICE Do not use spring washers serrated lock washers spring or toothed lock washers cup washers or conical spring washers as a substitute for the above positive fastenings Do not subject the housing to excessive stress when tightening the fastening bolts 4 5 Gearbox with foot mounting NOTICE Do not subject the gearbox to excessive stress when tightening the fastening bolts The foundation must be level and free from dirt The levelness deviation of the gearbox support must not exceed the following values For gearboxes up to size 89 0 1 mm The foundation should be designed in such a way that no resonance vibrations are created and no vibrations are transmitted from adjacent foundations The
32. Instructions 06 12 70000004040207 89 Technical data 10 5 Mounting positions Mounting position for parallel shaft gearbox F F in a flange mounted design and F Z ina housing flange mounted design sizes 39 89 BA 2030 90 Operating Instructions 06 12 70000004040207 Technical data 10 5 Mounting positions e o d M3 M4 Wb M6 D A O Ar WD 3 Mounting position for parallel shaft gearbox F in a foot mounted design size 29 BA 2030 Operating Instructions 06 12 70000004040207 91 Technical data 10 5 Mounting positions Mounting position for
33. Manufacturer Type Standard 40 C to 80 C Kluber Petamo GHY 133 N Foodstuff compatible 30 C to 40 C Castrol Obeen UF F2 NSF H1 for the food industry Biologically degradable 35 C to 40 C BP Biogrease EP 2 for agriculture forestry and water industries BA 2030 Operating Instructions 06 12 70000004040207 Service and maintenance 8 2 8 BA 2030 8 2 Checking and changing lubricants Service life of the lubricants Note In case of ambient conditions deviating from normal conditions e g high ambient temperatures high relative humidity aggressive ambient media the intervals between changes should be shorter In such cases please contact Technical Support for assistance in determining the individual lubricant change intervals Note Oil sump temperatures above 80 C can reduce service life In this context the rule is that increasing the temperature by 10 K will approximately halve the service life as illustrated in the figure titled Guide values for oil change intervals For a 80 C oil sump temperature the following service life can be expected when observing the properties specified by Siemens AG Table 8 3 Service life of the oils Type of oil Service life Mineral oil 10 000 operating hours or 2 years Biodegradable oil Physiologically safe oil according to USDA H1 H2 Synthetic oil 20 000 operating hours or 4 years Operating Instr
34. Operating Instructions 06 12 70000004040207 11 General information and safety notes 1 5 Particular types of hazards BA 2030 12 Operating Instructions 06 12 70000004040207 Technical description 2 2 1 BA 2030 General technical description The gearbox is supplied with two or three transmission stages The gearbox is suitable for various mounting positions Observe the correct oil level Housing The housings for sizes 19 and 29 are made of die cast aluminum Depending on the gearbox type the housings of sizes 39 and 49 are made of die cast aluminum or cast iron Table 2 1 Housing material Gearbox type Size 39 49 Helical gearbox Aluminum Cast iron Parallel shaft gearbox Cast iron Cast iron Bevel gearbox B Aluminum Aluminum Bevel gearbox K Cast iron Cast iron From size 59 the gearbox housings are made of cast iron Geared components The geared components are hardened and ground The bevel gear stage is lapped in pairs Lubrication The geared components are supplied with adeguate lubricant by means of dip lubrication Shaft bearings All shafts are mounted in roller bearings The roller bearings are lubricated by means of dip lubrication or oil spray lubrication Bearings that are not supplied with lubricant are closed and grease lubricated Operating Instructions 06 12 70000004040207 13 Technical description 2 2 Shaft seals 2 2 2 3 14
35. SIMOGEAR gearbox BA 2030 Operating Instructions 06 2012 SIMOGEAR Answers for industry SIEMENS SIEMENS SIMOGEAR Gearbox BA 2030 Operating Instructions Original Operating Instructions 06 12 70000004040207 General information and safety notes Technical description Incoming goods transport and storage Installation Commissioning Operation Faults causes and remedies Service and maintenance Disposal O O N O 0 8 W IN Technical data EN O Spare parts Declaration of Incorporation 12 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken A WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken NOTICE without a safety alert symbol indicates that property damage can result if proper precautions are
36. The service life depends on the operating conditions We recommend that shaft sealing rings are included in periodic maintenance and servicing work on the system Leakage tightness Table 8 4 Description and measures Status Description Measures Notes Film of moisture on the Film of moisture as a Remove using a clean This does not represent shaft sealing ring result of the inherent cloth and continue to a fault frequently in principle of operation observe the course of operation apparent leakage the sealing ring dries off Leakage at the shaft sealing ring Identifiable small trickle formation of drops also after the running in phase Replace the sealing ring determine the possible cause of the sealing ring failure and During the run in period the shaft sealing ring beds into the shaft A visible track can be seen on the shaft Optimum preconditions for a perfect seal are obtained after the run in period rectify 8 4 Replacing the vent valve The vent valve must be replaced every year to ensure perfect functioning When replacing prevent dirt and damaging atmospheres from entering the gearbox BA 2030 Operating Instructions 06 12 70000004040207 69 Service and maintenance 8 5 Checking the oil level sensor optional 8 5 Checking the oil level sensor optional The oil level sensor indicates the oil level only when the gearbox is shut down Lower the oil level and fill it up
37. again until the oil level sensor gives a switching signal Please refer to the separate operating instructions for the oil level sensor 8 6 Cleaning the gearbox NOTICE Dust deposits prevent heat radiation and cause high housing temperatures Keep the gearbox free from dirt and dust NOTICE Do not use a high pressure cleaning appliance to clean the gearbox Do not use tools with sharp edges Switch off the power supply to the drive unit before cleaning it BA 2030 70 Operating Instructions 06 12 70000004040207 Service and maintenance 8 7 Checking tightness of fastening bolts 8 7 Checking tightness of fastening bolts Note Replace damaged headless screws with new screws of the same type and strength class Switch off the power to the drive unit and use a torque wrench to check the seating of all fastening bolts The general tolerance for the tightening torque in Nm is 10 The friction coefficient is 014p Table 8 5 Tightening torgues for fastening bolts Thread size Tightening torgue for strength class 8 8 10 9 12 9 Nm Nm Nm M4 3 4 5 M5 6 9 10 M6 10 15 18 M8 25 35 41 M10 50 70 85 M12 90 120 145 M16 210 295 355 M20 450 580 690 M24 750 1 000 1 200 M30 1 500 2 000 2 400 M36 2 500 3 600 4 200 8 8 Inspecting the gearbox or geared motor Carry out a scheduled inspection of the geared motor once a year in acc
38. al atmospheres e Resistance to greases and some resistance to mineral oils aliphatic solvents e Standard Corrosiveness category C1 for normal environmental stress 1 component hydro paint top coat e Indoor installation e Heated buildings with neutral atmospheres e Resistance to greases and some resistance to mineral oils aliphatic solvents e Standard paint for gearbox casings made of cast iron Corrosiveness category C2 for low environmental stress 2 component polyurethane base coat 2 component polyurethane top coat e Indoor and outdoor installation e Unheated buildings with condensation production areas with low humidity e g warehouses and sports facilities e Atmospheres with little contamination mostly rural areas e Resistance to greases mineral oils and sulfuric acid 10 caustic soda 10 and some resistance to aliphatic solvents 16 BA 2030 Operating Instructions 06 12 70000004040207 Technical description 2 5 Surface treatment Paint system Description Corrosiveness category C3 for medium environmental stress 2 component polyurethane base coat e Indoor and outdoor installation 2 component polyurethane top coat e Production areas with high humidity and some air contamination e g food production areas dairies breweries and laundries e Urban and industrial atmospheres moderate contamination from sulfur dioxide coastal areas with low salt levels
39. anging lubricants Woo 57 8 2 2 Checking the oll level aa an asa ia ina Aa Aa aS 58 8 2 3 Checking the oil level using the oil sight glass optional 59 8 2 4 Checking the oil quality 2 2222 1202242 HERR HR 59 8 2 5 Changing the Oil ii alasan nanas naa lada 60 8 2 5 1 General safety notes for changing the oil oooooo WoWoWo WooWoWoWoWo WWW 60 9 252 Draining the Oil a nk nn an na 61 8 2 5 3 Flushing the gearbox when changing between incompatible ois 62 8 2 5 4 Filling i e 2050 bandana mangan Sem na deena eee ana Ra 63 8 2 6 TOPPING Up with OW 2 21 RN NE Gah ak Rn nan utan 64 8 2 7 Changing the roller bearing Oorease WWW JW 64 8 2 8 Service life of the lubricants 4 eta asa angan 65 8 2 9 Recommended lubricants Waka 67 8 3 Checking the gearbox for lOAKS 2 tata smua essen 69 8 4 Replacing the vente Jembatan ei Be ine 69 8 5 Checking the oil level sensor optional 70 8 6 Cleaning the gearbox ea kekanan 70 8 7 Checking tightness of fastening bolts ooooWoWoWoWo Wo WWW WWW Wana 71 8 8 Inspecting the gearbox or Geared MOtOT W oooooWWoWo Wo Wo Waka 71 BA 2030 Operating Instructions 06 12 70000004040207 Table of contents 9 We Paid Pee antena ananda ana aan an ban ang nan anna an 73 10 Technical data ab mena adan iR na NE NN aneka anna 75 10 1 RRE e e sey Aa Fr ur rei 75 10 2 General techinical data 24an Ae SEENEN 76 10 3 Weights abon anna dd ann
40. ants 8 2 6 8 2 7 64 Topping up with oil You may need to top the gearbox up with oil if the gearbox mounting position changes or if oil is lost due to a leak If you notice oil escaping locate the leak and seal the affected area Top up and check the oil level At the time of going to print the following types of oil are being used when the gearbox is filled for the first time CLP ISO VG220 ARAL Degol BG 220 CLP ISO PG VG220 Castrol Tribol 1300 220 CLP ISO PG VG460 Castrol Tribol 1300 460 CLP ISO PAO VG68 Addinol Eco Gear 68S T CLP ISO PAO VG220 Addinol Eco Gear 220S CLP ISO E VG220 Fuchs Plantogear Bio 220S CLP ISO H1 VG460 Kl ber Kl beroil 4 UH1 460 N If following agreement gearboxes are filled at the factory with special lubricants for the special applications referred to above this is shown on the rating plate Changing the roller bearing grease The roller bearings are lubricated in the factory with the greases listed in the table When changing the oil the specified grease guantity of grease lubricated bearings should also be replaced Clean the bearing before filling it with fresh lubricant In the case of bearings on the output shaft or intermediate shafts the grease guantity must fill 2 3 and in the case of bearings on the input side 1 3 of the space between the rolling elements Table 8 2 Roller bearing and shaft sealing ring grease Fields of application Ambient temperature
41. arting any work wait until the oil has cooled down to below 30 C A WARNING Remove any oil spillage immediately with an oil binding agent in compliance with environmental requirements NOTICE Incorrect oil quantities can damage the gearbox The oil quantity and the position of the sealing elements are determined by the mounting position After removing the oil level screw up to and including gearbox size 89 the oil level may not be more than 3 mm below the recommended filling level NOTICE Dirt and damaging atmospheres can penetrate into the gearbox through open holes used to check or drain the oil Immediately close the gearbox after checking the oil level or changing the oil Note For data such as type of oil oil viscosity and oil quantity required refer to the rating plate For oil compatibility see Recommended lubricants Page 67 Note Gearbox sizes 19 and 29 are lubricated for life No oil changes are required BA 2030 Operating Instructions 06 12 70000004040207 57 Service and maintenance 8 2 Checking and changing lubricants 8 2 2 Checking the oil level NOTICE The volume of gearbox oils changes with temperature If the temperature rises the volume increases Where temperature differences and filling quantities are significant the increase can amount to several liters The oil level must therefore be checked while still slightly warm appr
42. ate with paint protective film Procedure 1 Pull the peeling tab up 2 Carefully peel the paint protective film off diagonally from one corner not parallel to the plate 3 Blow any paint fragments away or wipe them off with a clean cloth You have now removed the paint protective film BA 2030 Operating Instructions 06 12 70000004040207 Incoming goods transport and storage 3 3 1 Incoming goods NOTICE Make sure that damaged gearboxes or geared motors are not put into operation Note Do not open or damage parts of the packaging that preserve the product Note Check that the technical specifications are in accordance with the purchase order Inspect the delivery immediately on arrival for completeness and any transport damage Notify the freight company of any damage caused during transport immediately this is the only way to have damage rectified free of charge Siemens AG will not accept any claims relating to items missing from the delivery and which are submitted at a later date The gearbox or geared motor is delivered in a fully assembled condition Additional items may be delivered packaged separately The products supplied are listed in the dispatch papers BA 2030 Operating Instructions 06 12 70000004040207 19 Incoming goods transport and storage 3 2 Transport 3 2 3 2 1 20 Transport General information on transport NOTICE The use
43. ated on the rating plate of the gearbox or geared motor Where there are several rating plates on one geared motor the specification on the main gearbox is decisive The weight specification refers only to the product in the delivery state Sound energy level SIMOGEAR geared motors have noise levels below the permissible noise levels defined for gearboxes in VDI guideline 2159 and for motors in IEC 60034 9 In conjunction with gearboxes the motor noise values Lon or Lwa increase on average by 3 dB A The circumferential velocity of the motor pinion has a significant influence on the additional gearbox noise As a consequence higher speeds or lower ratios result in higher noise External noise Noises not generated by the gearbox but emitted from it are not taken into consideration here Similarly noises emitted from the input and output machines and from the foundation are not taken into consideration here even if transmitted to these by the gearbox BA 2030 Operating Instructions 06 12 70000004040207 Technical data 10 5 10 5 1 BA 2030 10 5 Mounting positions Mounting positions General notes on mounting positions The gearbox must be operated only in the mounting position specified on the rating plate This ensures that the correct quantity of lubricant is provided Note Gearbox sizes 19 and 29 are lubricated for life There are no openings to check the oil level Mounting positions M2 and M4 are eq
44. cant Sold as Manufacturer Molykote 321 R lubricant paint Spray DOW Corning Molykote spray powder spray Molykote G Rapid Spray or paste Molykombin UMFT 1 Spray Kluber Lubrication Unimily P5 Powder Aemasol MO 19 P Spray or paste A C Matthes BA 2030 Operating Instructions 06 12 70000004040207 41 nstallation 4 9 Installing and removing the shaft mounted gearbox 4 9 4 Procedure 42 Mounting the hollow shaft with splines Go 0g Zei Aa O SE E a Se KN A B ee CO IAs J eee SF Not included in scope of supply Machine shaft Hollow shaft Hexagon nut Threaded spindle Disk Locking ring Mounting paste QOO HOOLO Figure 4 8 Mounting the hollow shaft with splines Instead of the nut and threaded spindle shown in the diagram other types of equipment such as hydraulic lifting equipment may be used 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Please contact Technical Support if you notice any damage 3 Evenly apply the assembly paste to the machine shaft 4 Fit the gearbox using the disk threaded spindle and nut Support is provided by the hollow shaft 5 Replace the nut and threaded spindle with a setscrew and tighten them to the specified torque You have now mounted the hollow shaft Tab
45. center holes in the shaft end faces Use a fitting device to fit the input or output elements Figure 4 1 Example of a fitting device BA 2030 30 Operating Instructions 06 12 70000004040207 nstallation 4 7 Mounting an input or output element on the gearbox shaft Observe the correct mounting arrangement to minimize stress on shafts and bearings due to lateral forces Correct Incorrect a Hub F Force Figure 4 2 Mounting arrangement for the lowest possible stress on shafts and bearings Procedure 1 Using either benzine or solvent remove the anti corrosion protection from the shaft ends and flanges and remove the protective skin provided 2 Fit the input and output elements onto the shafts and secure them if necessary You have now fitted the input or output element BA 2030 Operating Instructions 06 12 70000004040207 31 Installation 4 8 Removing and installing the protection cover 4 8 Removing and installing the protection cover The protection cover is delivered ready fitted to the gearbox flange The protection cover must be removed in order to fit the output shaft Bolt Protection cover Gearbox housing OOOO Flat seal Figure 4 3 Protection cover for hollow shaft and hollow shaft with shrink disk Procedure 1 Release the screws and remove the protection cover and the flat seal 2 Fit the output shaft 3 Using a suitable cleaning agent clean the contact su
46. contact Technical Support Store the gearbox or geared motor in dry dust free rooms that are maintained at a constant temperature The storage location must be vibration and shock free The free shaft ends sealing elements and flange surfaces must have a protective coating 3 3 2 Storage up to 6 months The gearbox or geared motor must be covered and stored in its position of use on a horizontal wooden support in a dry place not subject to significant temperature fluctuations BA 2030 22 Operating Instructions 06 12 70000004040207 Incoming goods transport and storage 3 3 3 3 3 3 1 3 3 3 2 3 3 3 3 BA 2030 3 3 Storage Storage up to 36 months with long term preservation optional Notes for storage up to 36 months Store the gearbox or geared motor in dry dust free rooms that are maintained at a constant temperature Special packing is then not necessary Otherwise the gearbox or geared motor must be packed in plastic film or packed in airtight sealed film and water absorbing agents Cover them to provide protection against heat direct sunlight and rain The permissible ambient temperature range is 25 C to 50 C The life of the corrosion protection is 36 months from delivery Gearbox filled with operating oil and anti corrosive agent NOTICE Check the oil level before commissioning Observe the information and procedures in Section Checking the oil level Page 58 The gearbox is
47. correct oil level for the mounting position used and or incorrect venting position Check the venting and mounting position see Mounting positions Page 79 Check the oil level see Checking and changing lubricants Page 57 Frequent cold starts during which the oil foams up Call Technical Support BA 2030 Operating Instructions 06 12 70000004040207 Faults causes and remedies BA 2030 Faults Gearbox overheating Causes Motor fan cover and or gearbox very dirty Remedy Clean the fan cover and surface of the geared motor see Cleaning the gearbox Page 70 Incorrect oil level for the mounting position being used Check the mounting position see Mounting positions Page 79 Check the oil level see Checking and changing lubricants Page 57 Incorrect oil being used e g incorrect viscosity Check the oil in the gearbox see Checking the oil quality Page 59 Oil is out of date Check date of last oil change and change oil if necessary see Checking and changing lubricants Page 57 Excessive bearing play and or bearing defective Check bearing and replace if necessary Output shaft does not turn when motor is running Force flow interrupted by breakage in gearbox Call Technical Support Geared motor only starts with difficulty or not at all Incorrect oil level for the mounting position being used Check the mounting position
48. ctions 06 12 70000004040207 45 nstallation 4 9 Installing and removing the shaft mounted gearbox 46 BA 2030 Operating Instructions 06 12 70000004040207 Commissioning 5 5 1 5 2 BA 2030 General information for commissioning A WARNING Secure the drive unit to prevent it from being started up unintentionally Attach a warning notice to the start switch A WARNING Remove any oil spillage immediately with an oil binding agent in compliance with environmental requirements Checking the pressure breather valve Check that the pressure breather valve is activated If the pressure breather valve has a transport fixture then this must be removed before commissioning Figure 5 1 Pressure breather valve with securing clip Remove the transport fixture by pulling the securing clip in the direction of the arrow Checking the oil level prior to commissioning Check the oil level before commissioning and top up if necessary see Checking and changing lubricants Page 57 For gearboxes with long term preservation that are shipped completely filled with oil we recommend that for storage times exceeding 24 months the oil is completely replaced Checking and changing lubricants Page 57 Operating Instructions 06 12 70000004040207 47 Commissioning 5 3 Mounting the oil expansion unit 5 3 48 Mounting the oil expansion unit An oil expansion unit can be used depen
49. d on elements e g protection covers with an intrinsic weight of up to max 30 of the weight of the gearbox 4 7 Mounting an input or output element on the gearbox shaft WARNING Risk of burns due to hot parts Do not touch the gearbox without protection NOTICE Damage to shaft sealing rings caused by solvent or benzine Avoid contact at all times NOTICE Damage to shaft sealing rings caused by heating over 100 C Protect shaft sealing rings from heating up due to radiant heat using thermal shields BA 2030 Operating Instructions 06 12 70000004040207 29 Installation 4 7 Mounting an input or output element on the gearbox shaft NOTICE Alignment errors caused by excessive angle or axial displacement of the shaft ends to be joined lead to premature wear or material damage Ensure precise alignment of the individual components NOTICE Damage to bearings housing shaft and locking rings due to improper handling Do not use impacts or knocks to force the input and output elements to be mounted onto the shaft Note Deburr the parts of elements to be fitted in the area of the hole or keyways Recommendation 0 2 x 45 Where couplings are to be fitted in a heated condition observe the specific operating instructions for the coupling Unless otherwise specified the heat can be applied inductively using a torch or in a furnace Use the
50. ding on the power drive speed type of construction and transmission ratio This is used to equalize changes in the oil volume caused by temperature fluctuations in operation The oil expansion unit is supplied as mounting set and can either be mounted vertically on the geared motor or at an angle The oil expansion unit for sizes 39 to 89 is mounted using a screw connection at the highest hole on the gearbox housing or motor bearing shield Before commissioning the gearbox replace the pressure breather valve that is already installed by the oil expansion unit provided Figure 5 2 Example of an oil expansion unit Procedure 1 Completely unscrew the pressure breather valve with transport fixture 2 Screw in the completely preassembled oil equalization unit 3 Align the oil equalization unit so that it is in a vertical position The vent valve must be replaced every year to ensure perfect functioning When replacing prevent dirt and damaging atmospheres from entering the gearbox BA 2030 Operating Instructions 06 12 70000004040207 Operation 6 caution In the event of changes during operation the drive unit must be switched off immediately Determine the cause of the fault using the fault table in Section Faults causes and remedies Page 51 Remedy faults or have faults remedied Check the gearbox during operation for e Excessive operating temperatur
51. e e Changes in gear noise e Possible oil leakage at the housing and shaft seals BA 2030 Operating Instructions 06 12 70000004040207 49 Operation 50 BA 2030 Operating Instructions 06 12 70000004040207 Faults causes and remedies Note Faults and malfunctions occurring during the warranty period and requiring repair work on the gearbox must be remedied only by Technical Support In the case of faults and malfunctions occurring after the warranty period the cause of which cannot be precisely identified we advise our customers to contact our Technical Support If you need the help of Technical Support please provide the following information e Data on the rating plate e Nature and extent of the fault e Suspected cause Table 7 1 Faults causes and remedies Faults Causes Remedy Unusual noises on the gearbox Oil level too low Check the oil level see Checking and changing lubricants Page 57 Foreign bodies in oil irregular Check the oil quality see noise Checking the oil quality Page 59 Clean the gearbox Change the oil see Checking and changing lubricants Page 57 Excessive bearing play and or Check bearing and replace bearing defective if necessary Defective gearing Check the gearing and replace if necessary Fastening bolts loose Tighten bolts nuts see Checking tightness of fastening bolts Page 71 Excessive external load on drive Check load against rated da
52. e specified in the BA 7300 Operating Instructions please contact Technical Support for advice on which oil to use If the housing temperature exceeds a value of 80 C please contact Technical Support NOTICE As standard the lubricants and shaft seals are harmonized and coordinated with one another corresponding to the prevailing operating conditions When the operating conditions change the oil type changes or new shaft seals are inserted please contact Technical Support Note The lubricants used are not at all or only conditionally biodegradable If biologically degradable lubricants are required then only use the lubricants with the appropriate classifications listed in the released and recommended gearbox lubricants T 7300 Note These recommendations are not a guarantee of the quality of the lubricant provided by your supplier All lubricant manufacturers are responsible for the quality of their own products 67 Service and maintenance 8 2 Checking and changing lubricants 68 The oil selected for use in the gearbox must be of the viscosity stated on the rating plate ISO VG class The viscosity class indicated applies for the contractually agreed operating conditions In the case of different operating conditions please contact Technical Support If following agreement gearboxes are filled at the factory with special lubricants for the special applications referred to above th
53. ealing cap Sealing cap Rubber bush Plug Output shaft Bronze bushing Seal Parallel key Cover NDE Seal Bolt Screw lock Plug sealing cap Shrink disk Shrink disk Supporting disk Bearing Shim Supporting disk shim NILOS ring Locking ring Locking ring Supporting disk Bearing Supporting disk shim NILOS ring Supporting disk shim Locking ring Shaft sealing ring O ring Bolt Screw lock Nut Seal Plug in pinion Helical Parallel key Operating Instructions 06 12 70000004040207 11 3 Parallel shaft gearboxes F sizes 29 89 111 Spare parts 11 3 Parallel shaft gearboxes F sizes 29 89 112 1307 1315 1320 1321 1325 1330 1331 1340 1345 1346 1401 1410 1411 1412 1413 1415 1418 1420 1430 Spacer bush Bearing Bearing Locking ring Pinion shaft Helical Parallel key Pinion shaft Helical Parallel key Screw plug Mounting accessories Bolt Locking ring Disk Locking ring Sealing cap Vent filter Eyebolt Figure 11 3 Parallel shaft gearboxes F sizes 29 89 BA 2030 Operating Instructions 06 12 70000004040207 Spare parts 11 4 Bevel gearbox B sizes 29 49 11 4 Bevel gearbox B sizes 29 49 Note For gearbox size 29 we recommended that the gearbox is replaced if service is required Parts subject to wear are available on request BA BAZ BAD 0 1135 1146 1118 BA 2030 Operating Instructions 06 12 70000004040207 113 Spare parts
54. ency f Hz 16 Gearbox output speed nz rpm 17 Geared motor output torque T2 Nm 18 Service factor fs BA 2030 76 Operating Instructions 06 12 70000004040207 Technical data BA 2030 10 2 General technical data Frequency 2 19 Rated frequency f Hz 20 Gearbox output speed n2 rpm 21 Geared motor output torque T2 Nm 22 Service factor fs Motor data 23 Phase number and type of current for the motor 24 Temperature class Th Cl 25 Symbols IEC 60617 2 m brake 26 Rated braking torque Ter Nm 27 Brake supply voltage U V Frequency 1 28 Rated frequency f Hz 29 Rated voltage range U V 30 Circuit graphical symbols as per DIN EN 60617 Part 6 IEC 60617 6 31 Rated current In A 32 Power factor cos o 33 Rated power Pn kW duty type if S1 34 Efficiency class marking acc to IEC 60034 30 35 Rated speed nn rpm Frequency 2 36 Rated frequency f Hz 37 Rated voltage range U V 38 Rated current In A 39 Power factor cos 40 Circuit graphical symbols as per DIN EN 60617 Part 6 IEC 60617 6 41 Rated power P n kW duty type if S1 42 Efficiency class marking 43 Rated speed nn rpm 44 Motor designation active part Operating Instructions 06 12 70000004040207 77 Technical data 10 3 Weight 10 3 10 4 78 Weight The weight of the entire geared motor is given in the shipping papers If the weight exceeds 30 kg the weight of the entire geared motor is indic
55. filled with oil corresponding to the mounting position so that it is ready for operation and is sealed airtight using a screw plug or with a pressure breather valve with transport fixture For storage up to 36 months a VCI anti corrosion agent Volatile Corrosion Inhibitor is added Gearbox completely filled with oil NOTICE The gearbox is completely filled with operating oil Check the oil level before commissioning Observe the information and procedures in Section Checking the oil level Page 58 When using biologically degradable oils or oils for the foodstuff area the gearboxes are completely filled with operating oil and sealed airtight using a screw plug or with a pressure breather valve with transport fixture Do not lower the oil level during short time commissioning for 10 minutes in no load operation 23 Operating Instructions 06 12 70000004040207 Incoming goods transport and storage 3 3 Storage 24 BA 2030 Operating Instructions 06 12 70000004040207 Installation 4 4 1 Unpacking NOTICE Make sure that damaged gearboxes or geared motors are not put into operation Check the gearbox or geared motor for completeness and for damage Report any missing parts or damage immediately Remove packaging and transport fixtures and dispose of them properly 4 2 General information on installation A WARNING The entire system must be load free so that there is no dan
56. free space for the entry of air Observe the installation conditions for the geared motor Provide sufficient lifting gear at the start of mounting and fitting work Observe the mounting position specified on the rating plate This ensures that the correct quantity of lubricant is provided Use all the fastening means that have been assigned to the particular mounting position and mounting type Cap screws cannot be used in some cases due to a lack of space In such cases please contact Technical Support quoting the type of gearbox BA 2030 26 Operating Instructions 06 12 70000004040207 Installation 4 3 Thread sizes and tightening torques for fastening bolts 4 3 Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque in Nm is 10 The friction coefficient is 014p Table 4 1 Tightening torgues for fastening bolts Thread size Tightening torgue at strength class 8 8 10 9 12 9 Nm Nm Nm M4 3 4 5 M5 6 9 10 M6 10 15 18 M8 25 35 41 M10 50 70 85 M12 90 120 145 M16 210 295 355 M20 450 580 690 M24 750 1 000 1 200 M30 1 500 2 000 2 400 M36 2 500 3 600 4 200 Table 4 2 Thread size of fastening bolts for gearboxes in a foot mounted design Thread size Helical gearbox Parallel shaft gearbox Bevel gearbox Size Size Size M8 29 39 29 39 B29 B39 M10 49 B49 K39 K4
57. ger during this work NOTICE Irreparable damage to toothed components and bearings due to welding Do not carry out any welding work on the gearbox The gearbox must not be used as a grounding point for welding operations NOTICE Overheating of the gearbox due to exposure to direct sunlight Provide suitable protective equipment such as covers or roofs Prevent heat accumulation BA 2030 Operating Instructions 06 12 70000004040207 25 nstallation 4 2 General information on installation NOTICE Malfunction resulting from foreign objects The operator must ensure that no foreign objects impair the function of the gearbox NOTICE Exceeding the permissible oil sump temperature due to incorrect settings of temperature monitoring equipment A warning must be given when the maximum permissible oil sump temperature is reached The geared motor must be switched off when the maximum permissible oil sump temperature is exceeded This switching off can cause plant shutdown Note Use headless screws of strength class 8 8 or higher to fasten the gearbox Exercise particular care during mounting and installation The manufacturer cannot be held liable for damage caused by incorrect mounting and installation Make sure that there is sufficient space around the gearbox or geared motor for mounting maintenance and repair On geared motors with a fan leave sufficient
58. gn size 29 BA 2030 82 Operating Instructions 06 12 70000004040207 Technical data 10 5 Mounting positions 9 e I Mounting position for helical gearboxes DB ZB in a foot flange mounted design sizes 39 89 BA 2030 Operating Instructions 06 12 70000004040207 83 Technical data 10 5 Mounting positions M2 wee D Z 19 N 9 2 D Z 29 AD Se MA D Z 29 amp M HU 9 29 Mounting position for helical gearboxes DF ZF in a flange mounted design and DZ ZZ ina housing flange mounted design sizes 19 29 BA 2030 84 Operating Instructions 06 12 70000004040207 Technical data 10 5 Mounting positions M1 M2 Z PETOS 0 T E P G ojo M4 N Mounting position for helical gearboxes DF ZF in a flange design and DZ ZZ in a housing flange design size 39 BA 2030 Operating Instructions 06 12 70000004040207 85 Technical data 10 5 Mounting positions M1 M2 H sg Ga ol N DD M4
59. h parallel key 34 4 9 2 2 Removing the hollow shaft with parallel key 35 4 9 3 Mounting the hollow shaft with shrink dek WoWo Wc 37 4 9 3 1 Mounting the hollow shaft with shrink dek 37 4 9 3 2 Mounting the Shrink disk oooWoWo oWooWoWoWo W a O 38 4 9 3 3 Pulling off the shrink disk 2 en nn nannten anne nenne 41 4 9 3 4 Cleaning and lubricating shrink dek 41 4 9 4 Mounting the hollow shaft with eplmes Wc WWW Jaa 42 4 9 5 Torque arms with shaft mounted gearboxes om mma 43 4951 General information regarding torque ams Wc Wb 43 4 9 5 2 Mounting torque arms on parallel shaft gearboxes ooooooooWoWoWoWoWoWoWoW Wo WWW 44 4 9 5 3 Mounting torque arms on bevel oearboxyes oom Woman 45 COMMISSIONING EE 47 5 1 General information for COMMISSIONING 444444ss44HHHnnnnnnnnnennnnnnennnnnnnennnnnnennnnnnn nn nn nn 47 5 2 Checking the oil level prior to COMMISSIONING eeoWoWo WoW Woman 47 5 3 Mounting the oil expansion unt 48 PON Alin ANN Ra Rees wes orca acacia hen Paes ook ene Sedat ave te a nai ees aan ana eet an 49 Faults causes and remedie S5 anna vecescancachdedecuuascdescdniuagetventedeescavsteesescaeateeusatedestantecke 51 Service and MaintenanCE 4 nama anak ga aa 55 8 1 General notes about maintenance work WWW WWW WWW 55 8 2 Checking and changing lubricants ooooooWoWoWoWoWoW WWW 57 8 2 1 General safety notes for checking and ch
60. ironmental regulations during transport mounting and dismantling operation and care and maintenance of the unit Read the instructions on the rating plates attached to the geared motor The rating plates must be kept free from paint and dirt at all times Replace any missing rating plates In the event of changes during operation immediately switch off the drive unit Take appropriate protective measures to prevent accidental contact with rotating drive parts such as couplings gear wheels or belt drives Take appropriate measures to prevent accidental contact with parts and equipment that heat up to over 70 C during operation When removing protective equipment keep fasteners in a safe place Re attach removed protective equipment before commissioning Collect and dispose of used oil in accordance with regulations Remove oil spillages immediately with an oil binding agent in compliance with environmental requirements Do not carry out any welding work on the gearbox Do not use the gearbox as a grounding point for welding operations Carry out equipotential bonding in accordance with applicable regulations and directives Such work must be carried out by qualified electrical personnel only Do not use high pressure cleaning equipment or sharp edged tools to clean the gearbox Observe the permissible tightening torque of the fastening bolts Replace damaged bolts with new bolts of the same type and strength class We will only
61. is is shown on the rating plate The quality of the oil used must comply with the requirements laid down in the BA 7300 Operating Instructions otherwise the Siemens warranty is null and void We urgently recommend using one of the oils listed in the released and recommended lubricants T 7300 http support automation siemens com WW view en 44231658 which were appropriately tested and comply with the requirements The oils listed there are subject to continuous testing Under certain circumstances it is therefore possible that the oils recommended there are at a later point in time removed or replaced by oils that have been further developed We recommend that you regularly check as to whether the selected lubricating oil is still recommended by Siemens Otherwise a different oil type should be selected BA 2030 Operating Instructions 06 12 70000004040207 Service and maintenance 8 3 Checking the gearbox for leaks 8 3 Checking the gearbox for leaks Note From the inherent principle of operation oil mist can escape from the vent valve or a labyrinth seal Oil or grease escaping in small quantities from the shaft sealing ring should be regarded as normal during the running in phase of 24 hours operating time If the quantities escaping are significant or leaking continues after the running in phase the shaft sealing ring must be replaced to prevent consequential damage Shaft sealing rings are subject to natural wear
62. le 4 7 Tightening torque for setscrews Thread size M5 M6 M8 M10 M12 M16 M20 M24 M30 Tightening torque Nm 5 8 8 14 24 60 120 200 400 BA 2030 Operating Instructions 06 12 70000004040207 Installation 4 9 Installing and removing the shaft mounted gearbox 4 9 5 Torque arms with shaft mounted gearboxes 4 9 5 1 General information regarding torque arms Torque arms can absorb the reaction torque and the weight force of the gearbox NOTICE Dangerously high transient torques due to excess backlash Ensure that the torque arm does not result in excessive constraining forces e g due to the driven shaft running out of true NOTICE Do not tension torque arms when mounting NOTICE Worn or irreparably damaged rubber elements will not function properly Solvents oils greases and fuels damage rubber elements Keep them away from the rubber elements BA 2030 Operating Instructions 06 12 70000004040207 43 nstallation 4 9 Installing and removing the shaft mounted gearbox 4 9 5 2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensioned damping rubber elements Fixing accessories such as brackets bolts nuts etc are not included in the scope of delivery RZ 40 y RZ 25 Ta on Figure 4 9 Mounting
63. lies to cast iron parts if not separately collected Dispose of the packing material according to regulations or recycle it Table 9 1 Disposal codes for gear oils Type of oil Designation Disposal code Mineral oil CLP ISO VG220 13 02 05 Polyglycols CLP ISO PG VG220 13 02 08 CLP ISO PG VG460 Poly Alpha Olefines CLP ISO PAO VG68 13 02 06 CLP ISO PAO VG220 CLP ISO H1 VG460 Biologically degradable oils CLP ISO E VG220 13 02 07 Operating Instructions 06 12 70000004040207 73 Disposal BA 2030 74 Operating Instructions 06 12 70000004040207 Technical data 10 1 Type designation Table 10 1 Example of the type designation structure Example F D F Gearbox type F Transmission stage D Type F Size Table 10 2 Type designation code Gearbox type Helical gearbox B Bevel gearbox two stage K Bevel gearbox three stage F Parallel shaft gearbox Transmission stage Z Two stage D Three stage Type Shaft Solid shaft A Hollow shaft Mounting Foot mounted design B Foot flange mounted design Flange mounted design A type Housing flange C type F Z D Torque arm G Flange A type opposite output shaft Connection Parallel key S Shrink disk T Hollow shaft with splines BA 2030 Operating Instructions
64. n integral part of the gearbox supplied and must be kept in its vicinity for reference at all times These operating instructions apply to the standard version of SIMOGEAR gearboxes e Helical gearboxes Z and D sizes 19 to 89 e Parallel shaft gearboxes FZ and FD sizes 29 to 89 e Bevel gearboxes B K sizes 29 to 89 The precise type designation is described in Section Type designation Page 75 Table 1 1 Order number code SIMOGEAR gearbox Structure of the order number Position 1 2 3 4 5 Helical gearbox Z 2 K J 3 1 Helical gearbox D 2 K J 3 2 Parallel shaft gearbox FZ 2 K J 3 3 Parallel shaft gearbox FD 2 K J 3 4 Bevel gearbox B K 2 K J 3 5 Note In addition to these operating instructions special contractual agreements and technical documentation apply to special gearbox designs and the associated supplementary equipment Please refer to the other operating instructions supplied with the product General information and safety notes 1 2 Copyright The gearboxes described here correspond to the state of the art at the time these operating instructions were printed In the interest of technical progress we reserve the right to make changes to the individual assemblies and accessories which we regard as necessary to preserve their essential characteristics and improve their efficiency and safety If you have any technical questions please contact Technical Support E
65. nd reliably transfer the forces and torques Yield point Re gt 360 Nm mm2 Modulus of elasticity approx 206 kN mm Note The hollow shaft is axially secured on the machine shaft by means of a shrink disk connection Note Apply a thin layer of grease to the shrink disk seat on the hollow shaft Note Coat with a suitable lubricant to prevent frictional corrosion of the contact surface on the customer s machine shaft in the vicinity of the bush Sizes 29 69 Sizes 79 89 a Greased b Absolutely grease free Operating Instructions 06 12 70000004040207 39 nstallation 4 9 Installing and removing the shaft mounted gearbox Procedure 40 Geer Figure 4 7 Outer ring Inner ring Tightening bolt Hollow shaft Machine shaft Mounting the shrink disk 1 Locate the shrink disk on the hollow shaft 3 section sizes 29 69 up to the endstop 2 section sizes 79 89 flush with the shaft end 2 To start tighten the tightening bolts by hand and then align the shrink disk so that the clamping flanges are coplanar with one another 3 To do this turn each of the tightening bolts equally by 1 6 revolution not diagonally opposite using a torque wrench repeating this procedure several times until the screw tightening torque is reached 4 Attach the rubber cover or protection cover included in the scope of delivery see Removing and installing
66. nge Bolt Housing cover Bolt Seal Sealing cap Sealing cap Output shaft Parallel key Bearing NILOS ring Locking ring Bearing Supporting disk shim Supporting disk shim Locking ring Shaft sealing ring Bolt Nut Seal Plug in pinion Helical Parallel key Bearing Locking ring Bearing Locking ring Pinion shaft Helical Parallel key Bush locking ring Pinion shaft Spacer bush Helical Parallel key Screw plug Vent filter Eyebolt Figure 11 2 Helical gearboxes D Z sizes 19 89 BA 2030 Operating Instructions 06 12 70000004040207 11 2 Helical gearboxes D Z sizes 19 89 109 Spare parts 11 3 Parallel shaft gearboxes F sizes 29 89 Parallel shaft gearboxes F sizes 29 89 11 3 For gearbox size 29 we recommended that the gearbox is replaced if service is required Parts subject to wear are available on request Note Gearbox housing 1001 1020 Bearing 1030 Bearing 1031 Supporting disk 1034 NILOS ring 1032 Shim BA 2030 Operating Instructions 06 12 70000004040207 110 Spare parts 1035 1040 1043 1044 1045 1050 1051 1055 1065 1070 1091 1093 1101 1102 1104 1105 1114 1115 1116 1117 1118 1120 1121 1129 1130 1131 1132 1133 1135 1138 1139 1140 1141 1143 1144 1146 1160 1162 1210 1211 1212 1225 1301 1305 1306 BA 2030 Locking ring Output flange Plug Plug Bolt Housing cover Bolt Seal S
67. no 7 digit article no or 14 digit material no e Quantity SIEMENS ka IEC60034 FDU0412 8999999 nnn C 2KJ3105 1EM22 2AV1 Z ZF59 LE90SG4E L32 14N M1 30kg IP55 K Id 1234567890 1 5L OIL CLP PG VG220 i 28 50Hz n2 49 3 min 60Hz n2 59 7 min T2 1213Nm fB 2 1 T2 1203Nm fB 2 2 3 Mot ThC1 155 F LN 14 Nm 205 240V AC 50H 230 400V 10 D Y 60Hz 460V Y 4 33 2 5A cosPhi 0 78 2 2 A cosPhi 0 78 1 1kW IE2 81 4 1425 min 1 27kW IE2 84 1725 min Mot 1LE1001 0EBO Figure 11 1 Rating plate example BA 2030 Operating Instructions 06 12 70000004040207 107 Spare parts 11 2 Helical gearboxes D Z sizes 19 89 11 2 Helical gearboxes D Z sizes 19 89 Note For gearbox sizes 19 and 29 we recommended that the gearbox is replaced if service is required Parts subject to wear are available on request 1130 1135 Za Wey a 038 A 4 1133 6 1401 1001 Gearbox housing 1020 Bearing 1025 Locking ring 1028 Bearing 1030 Bearing 1031 Supporting disk 1032 Shim 1034 NILOS ring BA 2030 108 Operating Instructions 06 12 70000004040207 Spare parts 1035 1037 1038 1040 1045 1050 1051 1055 1065 1070 1101 1105 1130 1133 1135 1140 1141 1144 1145 1160 1210 1212 1225 1301 1305 1306 1315 1316 1320 1321 1325 1330 1331 1332 1340 1344 1345 1346 1401 1420 1430 Locking ring Locking ring Locking ring Output fla
68. nstructions 06 12 70000004040207 nstallation 4 9 2 2 Procedure BA 2030 4 9 Installing and removing the shaft mounted gearbox Removing the hollow shaft with parallel key NOTICE Before driving out the machine shaft fasten a suitably dimensioned means of absorbing the load at the gearbox Slightly pretension the pulling equipment so that the gearbox does not drop onto it when the insert shaft is released NOTICE It is essential to prevent misalignment when removing the unit Note If frictional corrosion has occurred on the seat surfaces use rust solvent to facilitate the removal of the gearbox Allow an adequately long time for the rust solvent to take effect N NY Disk Threaded block Parallel key Hexagon nut Threaded spindle G tter Figure 4 5 Removing the hollow shaft with parallel key Items to are not included in the scope of delivery 1 Remove the axial locking element from the hollow shaft 2 Drive out the machine shaft using the disk threaded block parallel key threaded spindle and hexagon nuts You have now removed the hollow shaft with parallel key Operating Instructions 06 12 70000004040207 35 nstallation 4 9 Installing and removing the shaft mounted gearbox 36 Design suggestion for threaded block and disk b10 7
69. of the sealing ring on the sealing element and if the sealing ring is damaged replace the sealing element with a new one 7 After draining the oil immediately seal the gearbox using the sealing element You have now drained the oil from the gearbox BA 2030 Operating Instructions 06 12 70000004040207 61 Service and maintenance 8 2 Checking and changing lubricants 8 2 5 3 Procedure 62 Flushing the gearbox when changing between incompatible oils NOTICE Polyglycol oil has a higher density than mineral oil Therefore it sinks down towards the oil drain and the mineral oil floats on top This makes the required complete draining of mineral oil from the gearbox extremely difficult NOTICE A flushing process is required with biodegradable and physiologically safe oils Note After the second flush we recommend that an an appropriate analysis institute checks the quality of the flushed fluid Observe the symbols in the diagrams of the mounting positions see Mounting positions Page 79 Venting Oil drain 1 After the oil has been drained wipe the gearbox clean of any remaining mineral oil using a cloth 2 Unscrew the vent plug oO Fill the gearbox with a flushing oil using a filter filter mesh max 25 um For the flushing oil use either the new oil or one that is compatible with the new oil and is less expensive 4 Operate the gearbox for 15 to 30 minutes unde
70. ons 06 12 70000004040207 37 nstallation 4 9 Installing and removing the shaft mounted gearbox 4 9 3 2 38 Mounting the shrink disk A WARNING Risk of injury due to freely rotating parts Fit a cover cap or protection cover NOTICE The shrink disk is delivered ready for installation Do not dismantle it before the initial fitting NOTICE Lubricants in the area of the shrink disk seat impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease free Do not use impure solvents and soiled cleaning cloths NOTICE Plastic deformation of the hollow shaft when tightening the tightening bolts before fitting the machine shaft First fit machine shaft Then tighten the tightening bolts NOTICE Avoid overloading the individual bolts Do not exceed the maximum tightening torque for tightening bolt Sizes 29 69 Tighten the tightening bolts Sizes 79 89 What is of prime importance is that the end faces of the outer ring and inner ring are flush with one another If they are not flush with one another when tensioning the tolerance of the insert shaft must be checked BA 2030 Operating Instructions 06 12 70000004040207 nstallation BA 2030 4 9 Installing and removing the shaft mounted gearbox Note The machine shaft material must comply with the following criteria in order to safely a
71. ordance with the possible criteria listed in Section Faults causes and remedies Page 51 Check the geared motor in accordance with the criteria set out in Section General information and safety notes Page 7 Touch up damaged paintwork carefully BA 2030 Operating Instructions 06 12 70000004040207 71 Service and maintenance 8 8 Inspecting the gearbox or geared motor 72 BA 2030 Operating Instructions 06 12 70000004040207 Disposal BA 2030 WARNING Incorrect disposal of used oil is a threat to the environment and health After use oil must be taken to a used oil collection point The addition of foreign substances such as solvents and brake and cooling fluid is prohibited Avoid prolonged contact with the skin Empty the used oil from the gearbox The used oil must be collected stored transported and disposed of in accordance with regulations Do not mix polyglycols with mineral oil Polyglycols must be disposed of separately Please observe country specific laws Under German law oils with different disposal codes may not be mixed with one another to allow optimal treatment of the oil 4 VI Used Oil Collect and dispose of used oil in accordance with regulations Remove oil spillages immediately with an oil binding agent in compliance with environmental requirements Dispose of the housing parts gears shafts and roller bearings of the geared motor as steel scrap The same app
72. ounting position M1 M2 M3 M4 M5 M6 KF39 0 35 0 9 1 2 1 3 0 95 1 KF49 0 6 1 4 2 2 2 1 6 1 7 KF69 0 85 2 2 8 3 1 2 4 2 4 KF79 1 2 2 5 3 4 4 1 2 9 3 2 KF89 2 2 4 7 6 2 7 3 5 3 5 6 105 Technical data 10 6 Oil quantities BA 2030 106 Operating Instructions 06 12 70000004040207 Spare parts 11 1 Stocking of spare parts By stocking the most important spare and wearing parts on site you can ensure that the gearbox or geared motor is ready for use at any time NOTICE Please note that spare parts and accessories not supplied by us have not been tested or approved by us The installation and or use of such products can therefore have a negative impact on the design characteristics of the geared motor and might consequently impair the active and or passive safety features of the machine Siemens AG will accept no liability or warranty whatsoever for damage occurring as a result of the use of non original spare parts or accessories We can only accept liability for original spare parts supplied by us Please note that single components often have special production and supply specifications We always supply spare parts which meet state of the art technical standards and comply with the latest legal requirements Please state the following data when ordering spare parts e Serial no see rating plate e Type designation see rating plate e Part no 4 digit item no from spare parts list 6 digit code
73. oximately 30 minutes after switching off the drive unit Figure 8 1 Oil level in the gearbox housing Procedure Switch off the power supply to the drive unit Unscrew the oil level screw see Mounting positions Page 79 Check the oil level Top up the oil level if necessary and check it again ao A OO N gt Check the condition of the sealing ring on the sealing element and if the sealing ring is damaged replace the sealing element with a new one 6 After checking the oil level immediately seal the gearbox using the sealing element You have now checked the oil level in the gearbox housing BA 2030 58 Operating Instructions 06 12 70000004040207 Service and maintenance 8 2 3 8 2 4 Procedure BA 2030 8 2 Checking and changing lubricants Checking the oil level using the oil sight glass optional If there is an oil sight glass to check the oil level the oil must be visible in the center of the sight glass when the oil is cool When the oil is hot the oil level is above the center of the sight glass The oil level of cold oil is below the center of the sight glass Figure 8 2 Oil level in the oil sight glass Top up the oil level if necessary and check it again Checking the oil quality Signs of changes in the oil can be seen with the naked eye Fresh oil is clear to the eye and has a typical smell and a specific product color Clouding or a flocculent appea
74. particular problems Gear oils of different types and by different manufacturers must not be mixed Have the manufacturer confirm that the new oil is compatible with the remaining volume of used oil If changing very different types of oil or oils with very different additives always flush out the gearbox with the new oil When changing from mineral oil to polyglycol oil PG or vice versa it is vital to flush the gearbox twice All traces of old oil must be completely removed from the gearbox NOTICE Gearbox oils must never be mixed with other substances Do not flush with paraffin or other solvents as traces of these substances will always be left behind inside the gearbox Note The oil must be warm If it is too cold it will flow too sluggishly to drain properly If necessary run the gearbox for 15 to 30 minutes to warm it up BA 2030 Operating Instructions 06 12 70000004040207 Service and maintenance 8 2 Checking and changing lubricants 8 2 5 2 Draining the oil Observe the symbols in the diagrams of the mounting positions see Mounting positions Page 79 i S L P Venting Oil level Oil drain Procedure 1 Switch off the power supply to the drive unit 2 Unscrew the vent plug 3 Unscrew the oil level screw 4 Place a suitable and sufficiently large receptacle underneath the oil drain plug 5 Unscrew the oil drain plug and drain all the oil into the receptacle 6 Check the condition
75. r a low load 5 Place a suitable and sufficiently large receptacle underneath the oil drain plug 6 Unscrew the oil drain plug and drain all the oil into the receptacle 7 After flushing immediately seal the gearbox using the sealing element 8 Repeat this step for the second flushing You have now flushed the gearbox twice and can pour in the new oil BA 2030 Operating Instructions 06 12 70000004040207 Service and maintenance 8 2 Checking and changing lubricants 8 2 5 4 Filling in oil NOTICE When adding oil use the same oil type and viscosity If changing mutually incompatible oils flushing cycles are required see Flushing the gearbox when changing between incompatible oils Page 62 Observe the symbols in the type of construction diagrams see Mounting positions Page 79 S Venting Procedure a A OO N gt 6 Unscrew the vent plug Fill the gearbox with fresh oil using a filter filter mesh max 25 um Check the oil level Top up the oil level if necessary and check it again Check the condition of the sealing ring on the sealing element and if the sealing ring is damaged replace the sealing element with a new one After filling the oil immediately seal the gearbox using the sealing element You have now filled up the gearbox with oil BA 2030 Operating Instructions 06 12 70000004040207 63 Service and maintenance 8 2 Checking and changing lubric
76. rance indicates water and or contamination A dark or black color indicates residue serious thermal decomposition or contamination Observe the symbols in the diagrams of the mounting positions see Mounting positions Page 79 P Venting Oil level 1 Allow the geared motor to run for a short time Wear and contaminant particles are visible in the oil shortly after shutting down 2 Switch off the power supply to the drive unit 3 Unscrew the sealing element at one of the points marked with the symbols listed above 4 Remove some oil using a suction pump and a flexible hose for example 5 Check the condition of the sealing ring on the sealing element and replace the sealing ring if necessary 6 Seal the gearbox with the sealing element 7 Check the oil for abnormalities If you detect any abnormalities change the oil immediately You have now checked the oil quality Operating Instructions 06 12 70000004040207 59 Service and maintenance 8 2 Checking and changing lubricants 8 2 5 8 2 5 1 60 Changing the oil General safety notes for changing the oil NOTICE An impermissible mixture of oils will lead to clouding depositing foam formation changes to the viscosity or reduced protection against corrosion and wear When changing oil of the same type the residual volume of oil in the gearbox should be kept as low as possible Generally speaking a small residual volume will cause no
77. rface of the protection cover on the gearbox 4 Ensure that the flat seal is correctly seated 5 Screw on the protection cover 6 Protect all remaining bare areas with a suitable permanent anti corrosive agent You have now installed the protection cover for operation BA 2030 32 Operating Instructions 06 12 70000004040207 Installation 4 9 Installing and removing the shaft mounted gearbox 4 9 Installing and removing the shaft mounted gearbox 4 9 1 General information on installing the shaft mounted gearbox NOTICE Damage to shaft sealing rings caused by solvent or benzine Avoid contact at all times NOTICE Misalignment of and stress on the hollow shaft can lead to excessive load and cause the bearings to fail The hollow shaft must be flush with the machine shaft to avoid misalignment Do not subject the hollow shaft to axial and radial stress NOTICE For shrink disks Lubricants in the area between the hollow shaft and machine shaft impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease free Do not use impure solvents and soiled cleaning cloths Note Coat the contact surfaces with the mounting paste supplied with the product or any suitable lubricant to prevent frictional corrosion Note Observe the permissible concentricity tolerance of the cylindrical shaft extension of the machine shaft to the housing
78. rts supplied by Siemens AG can be used for servicing and maintenance All inspection maintenance and repair work must be carried out with care by trained personnel only Observe the information in Section General information and safety notes Page 7 Table 8 1 Maintenance measures Measure Time interval Description of work Monitor and check the geared Daily if possible more See Operation Page 49 motor for unusual noises frequently during operation vibrations and changes Check housing temperature After 3 hours on the first day thereafter monthly Check the oil level After the first day and then See Checking and changing every 3 000 operating hours or lubricants Page 57 at the latest after 6 months Check the oil level sensor Regularly and after oil changes See Checking the oil level sensor optional Page 70 Check the oil quality Every 6 months See Checking the oil quality Page 59 BA 2030 Operating Instructions 06 12 70000004040207 55 Service and maintenance 8 1 General notes about maintenance work 56 Measure First oil change after commissioning Time interval After approximately 10 000 operating hours or at the latest after 2 years Subsequent oil changes Every 2 years or 10 000 operating hours 1 Description of work See Checking and changing lubricants Page 57 Check gearbox for leaks After the first day thereafter monthly
79. ta input and output you might need to correct the belt tension for example Damage in transit Check the gearbox for damage in transit Damage due to blockage during Call Technical Support commissioning BA 2030 Operating Instructions 06 12 70000004040207 51 Faults causes and remedies 52 Faults Unusual motor noises Causes Excessive bearing play and or bearing defective Remedy Check bearing and replace if necessary Motor brake rubbing Check air gap and adjust if necessary Inverter parameterization Correct parameterization Oil leak Incorrect oil level for the mounting position being used Check the mounting position see Mounting positions Page 79 Check the oil level see Checking and changing lubricants Page 57 Overpressure due to lack of venting Mount the venting as appropriate for the mounting position see Mounting positions Page 79 Overpressure due to soiled venting Clean the venting see Replacing the vent valve Page 69 Shaft sealing rings defective Replace the shaft sealing rings Cover flange bolts loose Tighten bolts nuts see Checking tightness of fastening bolts Page 71 Continue to monitor the gearbox Surface sealing defective e g on cover flange Reseal Damage in transit e g hairline cracks Check the gearbox for damage in transit Oil leak at the gearbox vent In
80. uctions 06 12 70000004040207 65 Service and maintenance 8 2 Checking and changing lubricants 160 150 N N N 140 TS N 130 x 120 N GI N 110 Ce 100 90 4 so 70 250 500 1000 2500 5000 10000 25000 50000 h D Mineral oil Synthetic oil T Oil bath steady state temperature C Oil change interval in operating hours h Figure 8 3 Guide values for oil change intervals Grease service life of roller bearing greases Roller bearings and the clearance in front are filled with sufficient grease Under approved operating conditions and ambient temperatures no regreasing is reguired We recommend that the grease in the bearings is also renewed when the oil or shaft sealing rings are replaced BA 2030 66 Operating Instructions 06 12 70000004040207 Service and maintenance 8 2 9 BA 2030 Operating Instructions 06 12 70000004040207 8 2 Checking and changing lubricants Recommended lubricants The lubricants used have not been approved to USDA H1 H2 United States Department of Agriculture They are not or only conditionally approved for use in the foodstuff or pharmaceutical industry For applications in the food or pharmaceutical industry only use the lubricants with USDA H1 H2 approval listed in the released and recommended gearbox lubricants T 7300 NOTICE For applications outside the temperature rang
81. uipped with a vent valve Description of the symbols i S L G 2 Venting Oil level Oil drain gt us Position of insert shaft solid shaft On opposite side Two stage gearbox Three stage gearbox Tandem gearbox 0000 Optional oil hole facing output side Alternatively Operating Instructions 06 12 70000004040207 79 Technical data 10 5 Mounting positions 10 5 2 Two and three stage helical gearboxes M1 M2 DIZ19 lt a 9 N 9 A D Z29 N O M3 amp D Z19 EID ta Fe Mounting position for helical gearboxes D Z in a foot mounted design sizes 19 29 BA 2030 80 Operating Instructions 06 12 70000004040207 Technical data 10 5 Mounting positions M5 Mounting position for helical gearboxes D Z in a foot mounted design sizes 39 89 BA 2030 Operating Instructions 06 12 70000004040207 81 Technical data 10 5 Mounting positions M2 9 AS lla 1012 Mounting position for helical gearboxes DB ZB in a foot flange mounted desi
82. urope Germany Phone 49 0 911 895 7222 Fax 49 0 911 895 7223 America USA Phone 1 42 32 62 25 22 Asia China Phone 86 10 64 75 75 75 Email support automation siemens com Internet German http www siemens de automation support reguest Internet English http www siemens com automation support reguest Applicable operating instructions BA 2030 operating instructions for SIMOGEAR gearboxes BA 2330 operating instructions for LA LE motors for mounting on SIMOGEAR gearboxes 1 2 Copyright The copyright to these operating instructions is held by Siemens AG These operating instructions must not be wholly or partly reproduced for competitive purposes used in any unauthorized way or made available to third parties without our agreement BA 2030 8 Operating Instructions 06 12 70000004040207 General information and safety notes 1 3 1 4 BA 2030 7 3 Intended use Intended use The SIMOGEAR gearboxes described in these operating instructions have been designed for stationary use in general engineering applications Unless otherwise agreed the gearboxes have been designed for use in plants and equipment in industrial environments The gearboxes have been built using state of the art technology and are shipped in an operationally reliable condition Changes made by users could affect this operational reliability and are forbidden Note The performance data assumes an ambient temperature of
83. yes on the motor for transport because of the risk of breaking If necessary use additional suitable lifting accessories for transport or during installation When attaching by a number of chains and ropes just two strands must be sufficient to bear the entire load Secure lifting accessories against slipping CAUTION Do not rig eyebolts to the front threads at the shaft ends for transportation purposes Table 3 1 Maximum load of the eyebolt on the gearbox Thread size m d3 Thread size m d3 kg mm kg mm M8 140 36 M20 1 200 72 M10 230 45 M24 1 800 90 M12 340 54 M30 3 200 108 M16 700 63 The eyebolt corresponds to DIN 580 Operating Instructions 06 12 70000004040207 21 Incoming goods transport and storage 3 3 Storage 3 3 Storage 3 3 1 General information for storage A WARNING Do not stack gearboxes or geared motors one on top of another NOTICE Mechanical damage scratches chemical damage acids alkalis and thermal damage sparks welding beads heat cause corrosion which may render the external protective coating ineffective Do not damage the paint finish Note Notwithstanding contractual agreements to the contrary the guarantee period for the standard preservative lasts 6 months from the date of delivery In the case of storage in transit over 6 months special arrangements must be made for preservation Please

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