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Servis-Rhino FR162 User's Manual

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1. Cas TRACTOR 7 DRAWBAR E 2 V Ops 1166 Pintle Hook Hitch Optional Equipment Drawbar length must be modified to obtain dimension A CV Driveline 17 2 Pintle k Pintle Hook 4 Tongue Cont Rod FR240 FR162 01 11 Operation Section 4 5 O 2011 Alamo Group Inc OPERATION OPERATION 1 5 Tractor Hydraulics The mower center section and each wing are positioned with hydraulic cylinders that are operated by the tractor hydraulic pump The tractor must have a minimum of 2 hydraulic control valves devoted to the mower unless the tractor is fitted with a 3 spool control valve extra equipment A 3 spool control valve is required if the tractor is equipped with a single valve and is recommended for those with two valves so that the center section and each wing can be controlled independent of one another Refer to the Assembly Section of this manual for properly equipping the tractor with a 3 spool control valve Tractors equipped with three hydraulic ports can position the center section and each wing independently with no extra equipment If the tractor is equipped with only two hydraulic ports and a 3 spool control valve is not used the wings cannot be operated independently and will raise and lower at different speeds 1 6 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front
2. 300 ft e 92 m KE Y Keep Bystanders r E gt gt Away from P odi Mowing Area NA Avoid Hitting Obstructions A NM Ditch Bank Mowing Safety Practices Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Safely 2 Use IS Enclosed ROPS Cabs or Protective Enclosures Read and Understand Manuals Before Operating Use ROPS and Seat Belt Operate Uneven Terrain Mowing Safety Practices continued Use extreme care to maintain control over the equipment when operating in these conditions Increase tractor stability by adding wheel weights ballast and increasing wheel spacing to maximum Refer to operator s manual for recommendations Maintain minimum ground speed Make wide and gradual turns Avoid sudden starts stops and turns when operating up down or across slopes Do not raise rear mount or side mount mowers or mower wings from the ground during these operations Keep alert for holes bumps ruts rocks stumps or other obstructions that could overturn the machine Avoid slippery ground conditions that could cause loss of control and overturn of tractor and mower Avoid bottoming and striking the ground by diagonal crossing
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5. Mower Wing Check For Proper Raising Operation O Spindle And Motor Bolts Properly Torqued El C V Drivelines Check Max Turn Radius Spindle Oil Level oe Fl Pull Type Hitch Height Adjustment O Blade Carrier Bolts Properly Torqued Retaining Pin In O Mounting Hardware Properly Torqued Place O Mower Cutting Height And Level Adjusted SAFETY ITEMS O Cutting Shaft Bearings Lubricated O Protective Shields Operation And Installation O All Hardware Properly Torqued O Driveline Clutch Torque Limiter Adjust And Run In O Tire and Air Pressure Lug Nuts Correct Torque O Safety Decals Installed O Wheel Bearings Check Grease and Preload O Operator s Manual Supplied ATTACHMENTS amp INSTALLATION O Tractor PTO Shield Installed s M V Emblem Installed If Needed O Deflectors Front And Rear O Tongue Jack Installation and Operation O Shredding Attachments O Safety Tow Chain Installed O Correct Blade Rotation Direction ar ADMA Driveline Safety Manual Supplied O Axle Arms And Beams Mw O AEM Mower Safety Manual Supplied in Canister Tongue And Control Rods Installed And Adjusted O AEM Mower Safety Video has been shown to Purchaser O All Bolts Pins And Nuts Proper Torque Table of Contents DAFETY EELHON muuu Pesce a Cusi uuu as 1 1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES sse nennen nennen 1 2 OPERATOR SAEETyY i ete ada ar EYBAR A Puit esce pepe 1 3 CRU
6. 2011 Alamo Group Inc NOILVasd0O OPERATION OPERATION Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 9 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS i
7. Allow all moving parts to stop Lower mower to ground Lower wings to ground on wing mowers Shut off tractor engine Relieve hydraulic system pressure by moving controls several times in all directions Lock ignition remove key and take it with you Look and listen for evidence of moving parts before dismounting Securely support or block up mower before working underneath mower or other lifted components Securely support block up or lock up mower wings with approved locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as mowing debris Prepare Machine Systems for Service Perform Maintenance Safely Attach a DO NOT OPERATE warning tag to the control levers and remove the ignition key if the mower should not be operated Take the key with you Install approved support device s when working under or near raised equipment WARNING Unsupported raised mowers or other equipment may drop unexpectedly Never go under equipment when raised unless supported by an approved support device s Death or serious
8. Relieve system pressure before disconnecting lines Check for and repair damaged or leaking lines pipes and hoses Check for and tighten loose connections Purge air from system before operating Follow A Safety Program Avoid Injury From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debris from the machine daily or as needed Keep debris away from engine exhaust slip clutches and other heat sources Use Spark arrestors as appropriate on the engine exhaust system Make sure oily rags or other flammable material are not stored on the machine Check for fuel oil or hydraulic fluid leaks Repair the leaks and clean the machine before you operate it Ether cold start fluid is flammable Do not smoke when using ether cold start fluid Always follow the instructions on the can and in the manufacturer s operator s manual s for your mower Do not use ether cold start fluid if the engine is equipped with a glow plug or other type of preheater Always use a nonflammable solvent when you clean parts Do not use gasoline diesel fuel or other flammable fluids Store
9. Damage to the rims Missing or loose lug nuts or bolts Misalignment All tire service should be performed by a qualified tire service center or by an authorized service person who has been properly trained in the procedures and use of safety equipment designed for tire servicing Check Tires and Wheels for Damage Maintain Proper Tire Pressure Ora Perform Maintenance Safely Tire And Wheel Maintenance continued WARNING The types of wheels and tires usually found on this equipment require special care when servicing to prevent death or serious injury Do not inflate the tires above the recommended pressure Be sure to replace tire ballast if equipped See manufacturer s specifications for ballast requirements Keep wheel lug nuts tightened to manufacturer s recommendations A rise in tire pressure during operation is normal and should NOT be reduced Never reinflate a tire that has been run flat or seriously underinflated without removing the tire from the wheel Have the tire and wheel closely inspected for damage before remounting When adding air to a tire do so from a distance Use a long hose with self attaching chuck Always stand behind tread when adjusting tire pressure Do not inflate tires with flammable gases or from Systems using an alcohol injector Never cut or weld on a wheel with an inflated tire mounted on it This could cause explosive decompression Check that the t
10. Safety is of primary importance to the owner operator and to the manufacturer Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of implement If any assistance or additional information is needed contact your authorized Rhino dealer The owner operator dealer should know and understand the Safety Messages before assembly and be aware of the hazards of operating this cutter during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment FR240 FR162 01 11 Introduction Section 2 2 2011 Alamo Group Inc INTRODUCTION 1 Driveline Storage Support Input CV Driveline Tongue Divider Gearbox Center Section Thrown Objects Chain Guards Right Wing Section Right Wing Blade Gearbox Skid
11. Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEMVideo alamo group com AEM Mower Video DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should inform Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators s of safe operation procedures IMPLEMENTS I have explained that Deflectors Chain Guards or Solid Skirts must be installed and main tained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fas tened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing fil
12. DANGER indicates a hazardous A DANGER situation which if not avoided will result in death or serious injury WARNING indicates a hazardous A WARNING situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous A CAUTION situation which if not avoided could result in minor or moderate injury NOTICE indicates a property damage message A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operation transport maintenance and storage of this equipment Graphics have been provided to help you understand the text Read and Understand All Safety Signs Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study and understand this manual and the manufacturer s manuals for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written for industrial agricultural mowers Contact the manufacturer of your equipment to answer any questions about safe operation that remain after studying the manufacturer s operator s manual s and this safety manual Practice a
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14. Mantenga los arcos las chispas y llamas abiertas alejadas de las bater as Proporcione ventilaci n adecuada Nunca revise la bater a colocando un objeto met lico entre los bornes la chispa resultante podr a causar una explosi n iADVERTENCIA Evite posibles lesiones graves por explosiones de bater as No cargue bater as ni arranque con refuerzo el motor si la bater a est congelada Caliente a 60 F 15 5 C o la bater a puede explotar y causar lesiones graves Reglas de seguridad durante el arranque con refuerzo de bater a Siga las instrucciones para el arranque con refuerzo de bater a correcto como se especifica en el manual del fabricante Asegurese de que las m quinas no se est n tocando Observe la polaridad de las bater as y conexiones Realice la conexi n final de cable al motor o al punto de tierra m s alejado de la bater a Nunca realice la conexi n final en el arrancador o la bater a muerta las chispas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n final primero Evite las chispas y las llamas abiertas cerca de las bater as Para el arranque con refuerzo observe la polaridad y realice la conexi n final en el punto de descarga a tierra Realizaci n de mantenimiento con segu
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18. Aseg rese de que cada tractor est equipado con un extintor de incendios SS No fumar evitar las llamas abiertas Retire los residuos a diario 0 seg n sea necesario Cumplimiento del programa de seguridad iMant ngase alerta Sepa d nde obtener asistencia Sepa c mo usar un equipo de primeros auxilios y un extintor de incendios sistema de supresi n de fuego iMant ngase informado Aproveche los programas de capacitaci n que se ofrecen iTenga cuidado El error humano es causado por muchos factores descuido fatiga sobrecarga preocupaci n desconocimiento de la m quina por parte del operador f rmacos y alcohol entre muchos otros Los da os al tractor o la cortadora de c sped se pueden arreglar en un tiempo breve pero las lesiones o la muerte tienen un efecto perdurable Por su seguridad y la de los dem s aliente a sus compa eros de trabajo a actuar con seguridad Nunca use f rmacos o alcohol mientras est operando la m quina Para una operaci n segura Usted debe ser un operador cualificado y autorizado para operar la m quina correctamente Debe comprender claramente las instrucciones por escrito que proporciona el fabricante recibir capacitaci n que incluya la operaci n real de la cortadora de c sped y conocer las reglas y ordenanzas de seguridad correspondientes al sitio de trabajo Una buena pr ctica de seguridad consiste en se alar y ex
19. Explique los procedimientos de enganche a los operadores que no puedan leerlos Pueden requerirse pesos en el extremo delantero para mantener el control de la direcci n y la estabilidad del extremo delantero Consulte los manuales del operador de los fabricantes Al hacer retroceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora nstale la cortadora en los eslabones de tres puntos del tractor y asegurela en su lugar con pasadores Instale con seguridad la l nea motriz a la TDF del tractor Descienda el escudo principal hasta su lugar si es m vil Empuje y tire de la l nea motriz para asegurarse de que est trabada en el v stago de la TDF E r ic s Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Mantenga una distribuci n correcta del peso No permita que haya nadie entre el tractor y la cortadora de c sped Evite quedar enredado use guardas y escudos Preparaci n para una operaci n segura Cortadoras montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al enganche de la barra de tiro Ajuste la longitud de la barra de tiro del tractor para el funcionamiento de la TDF a 540 1000 rpm Al hacer ret
20. INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing DO NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING USE DOUBLE CHAIN GUARDS for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower No shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TO01 FR24
21. Siempre conecte a tierra la boquilla de combustible contra el cuello de llenado del dep sito para evitar chispas Mantenga las chispas y llamas abiertas alejadas del combustible No fume mientras carga combustible o manipula recipientes con combustible No corte ni suelde en l neas tanques o recipientes de combustible ni cerca de ellos No llene el dep sito en exceso o derrame combustible Limpie el combustible derramado de inmediato Riesgos del refrigerante de motor Los sistemas de refrigeraci n con l quidos acumulan presi n a medida que el motor se calienta tenga suma precauci n antes de retirar la tapa del radiador Asegurese de Detener el motor y esperar que el sistema se enfr e Usar ropa de protecci n y anteojos de seguridad Girar la tapa del radiador lentamente hasta el primer tope para permitir que la presi n escape antes de retirar la tapa por completo No fumar evitar las llamas abiertas Retire la tapa del radiador lentamente Realizaci n de mantenimiento con seguridad Riesgos del sistema hidr ulico El sistema hidr ulico se encuentra bajo presi n siempre que el motor est funcionando puede conservar presi n incluso despu s de apagar el motor Haga funcionar todos los controles hidr ulicos incluyendo el control hidr ulico auxiliar despu s de que el motor est apagado Alivie la presi n atrapada en las l neas despu s de que los ac
22. dS 1004 Nd 8 1 peplinBag ep uoloo s LL LO c9rdd 0rced J0 9eJ Jop as efeq ep sejue ene ej jinb A S HAQUL Sayed SE sepo ueBuajep s enb e olu uu lduii epuerosep oueui ep oua je enbojoo 401 WIA HOLOIN 13 3 0 4 Sopiuejep sejinou seyed sns A ejse opueno 10921 jap efeq o eqns Q1OS YOLIVYL 140 4Vf V8 A 14 5 TV oju uu ldui 107924 f ue SYNOSYAd SVULO V AASTIVONNN 101284 OP ojuerse e ue opejues odinbe a 104923 Je 44440 OTOS sodinbe so A 101584 e pepunBes ep uoumuro je 4S4HOQMEV JYSANAIS 20128J ep ojuaise je ue opejues 102 e VIN3ION3 8 uorisod ue SHOU V NZ S S 13 ep seuoioe1edo sel eyed qvaiun 4s 30 SANOUNLNIO SdOM OOTANAILNV VIN31SIS uoo sopedinbe sn Odinoa 130 13d w OTl3dOMlV O 134 VAIVI 30d ALYANW VT S3AVM S3NOIS3T1 VIIA3 V lVd 134 3G 95414 o m Q 2 P our dnoio OUR Y 1102 1 pepunbas ugro es 11 10 c9rsarorecua dS 1001 Nd sepeuep o sepelqop SYTTIHOND Sel o epeuep oped epo JDVIdMW33Y UOIDBIGIA ap ajuan e eJed ejopeuoo e qNOIO23dSNI Z J0j9 4 PP 14 A Old 13 VONSLAG VAIS39X3 NOIOV3HSIA e9znpold es opueno e 0 eyods
23. probadas para uso intensivo Las hojas de la cortadora sin embargo no est n dise adas para entrar en contacto con objetos s lidos como rocas cemento o metales Un impacto de este tipo puede arrojar objetos rotos hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Operaci n con seguridad Los escudos de la cortadora est n dise ados para reducir el riesgo de objetos arrojados y se deben mantener correctamente y en su lugar durante las operaciones de corte El riesgo de lesiones graves o muerte puede reducirse significativamente si se siguen estas reglas Si no se siguen todas estas reglas de seguridad la operaci n de corte debe detenerse en caso de que alguna persona ingrese dentro del l mite de seguridad correspondiente a cada tipo de cortadora Primero Inspeccione la zona antes de cortar y retire las piedras ramas alambres cables metales vidrios y otros objetos s lidos antes de hacer funcionar la m quina Los objetos que no puedan retirarse deben marcarse con claridad y ser evitados con cuidado por el operador En reas sin cultivos con hierba y maleza de altura suficiente como para ocultar objetos que podr an ser golpeados por las hojas inspeccione la zona y retire o marque los residuos u obst culos grandes Siga todas las reglas de segur
24. quidos a alta presi n Evite las lesiones por inyecci n de fluidos debidas a fugas de l quidos a alta presi n Si un fluido se inyecta en la piel debe ser extra do dentro de pocas horas por personal m dico familiarizado con este tipo de lesi n Las fugas de fluido bajo presi n pueden no ser visibles Al verificar en busca de fugas o cuando trabaja cerca de sistemas presurizados Lea las pr cticas de seguridad recomendadas en los manuales del operador del fabricante Use una protecci n facial o antiparras de seguridad para proteger los ojos Use un cart n o una madera para buscar fugas NO use las manos Alivie la presi n del sistema antes de desconectar l neas Busque y repare las l neas los tubos y las mangueras da ados o con fugas Busque y apriete las conexiones flojas Purgue el aire del sistema antes de hacerlo funcionar El fluido a alta presi n puede inyectarse en el cuerpo d Cumplimiento del programa de seguridad Evite lesiones por incendios y explosiones Aplique el freno de estacionamiento apague el motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tierra la boquilla de combustible contra el cuello de llenado del dep sito Los vapores de un dep sito de
25. rear Refer to the Operation Section Setting the Mower Setting Deck Height Reduce ground speed Wait for conditions to dry Reduce ground speed O 2011 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 2011 Alamo Group MAINTENANCE MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT Stop engine Entanglement Block up rushing Injury Inspect remove key hazard Do Not implement before wing falling Blades for before approach or servicing Use Engage wing damage or conducting touch a rotating large blocks on locks cracks maintenance PTO driveshaft soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAVVARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutti
26. sPRM 1 SEE YOUR RHINO DEALER Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making AAVVARNING adjustments NOTE Some guards and shields have been removed from the illustrations and pictures for instructional clarity DO NOT operate implement with out all shields and guards in place and in good condition Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication FIGURE Mnt R 0459 Use Multi Purpose Gear Oil P N 00786250 when required in Gearbox Use N L G I 2 grease for all locations designated with grease gun Be sure to clean the fitting thoroughly before using grease gun Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft FR240 FR162 01 11 Maintenance Section 5 3 2011 Alamo Group 49NVN INIVIN MAINTENANCE MAINTENANCE Mower Grease Points amp Gearbox Oil Inspection Gearbox Left Gearbox 8 Hours
27. with battery acids Wear a welding helmet or goggles with a shaded filter when you weld or cut with a torch Do not sand grind flame cut braze or weld without a NIOSH approved respirator or appropriate ventilation If welding is required on this machine refer to the manufacturer s operator s or service manuals or consult your equipment dealer for proper procedures Keep pockets free of all objects that could fall out and drop into machinery Handle tools and heavy parts sensibly with regard for yourself and other persons Lower items don t drop them e Clean Slippery Surfaces Ventilate Work Area Prepare The Work Area Position the mower in a level area out of the way of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize contamination Perform Maintenance Safely Prepare The Machine Stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be controlled or reduced to a practical minimum before performing any maintenance repair or service procedures Safety practices to prevent potential injuries from energy releasing sources Disengage PTO before shutting off engine Place controls in PARK or NEUTRAL before shutting off engine Set parking brake or block wheels
28. 0 1 DANGER 9 D137 2 1 INSTRUCT 10 D138 1 0 INSTRUCT 11 03200347 1 1 REFLECT 12 1458392 2 1 REFLECT 13 1458393 1 0 REFLECT 14 00786910 2 2 LOGO 00786911 2 2 LOGO 15 00786905 1 1 LOGO 00786907 1 1 LOGO 16 00786904 1 1 LOGO 00786906 1 1 LOGO 17 00771284 1 1 INSTRUCT 18 D401 1 1 WARNING 19 00786912 1 1 NAME 20 00760657 1 1 WARNING 21 nfs 1 1 SERIAL PLATE 22 00776031 1 1 INSTRUCT 23 00780878 3 G Aja 24 00786796C 1 oxucu 25 D482 1 1 WARNING 26 1006348 6 6 WARNING 27 D520 1 1 IMPORTANT 28 D539 2 2 DANGER 29 D519 2 1 DANGER 30 D614 7 4 DANGER 31 D534 3 2 WARNING 32 D586 1 1 INSTRUCT Furnished by Driveline Supplier Furnished by Wheel Assembly Supplier Safety Decal Sheets Flex Wing D420 Single Wing D422 FR240 Logo Decal Sheet D541 FR162 Logo Decal Sheet D540 FR240 FR162 01 11 Safety Section 1 17 DESCRIPTION Multi Hazard Pull Type Unit Hazards Driveline Hazards Wing Lowering Safety Shield Missing Rotating Driveline 6 Year Gearbox Overturn of Two Section Flex CCW Blade Rotation CW Blade Rotation SMV Red Reflector Amber Reflector Rhino Logo w FR162 Name Rhino Logo w FR240 Name FR162 Large FR240 Large FR162 Large FR240 Large 2 Yr Driveline Warranty 1000 RPM Rhino Name Logo Genuine Rhino Parts Serial Number Plate Canister Operators Manual Rivet Operator s Manual Inside Canister Jack Positioning Tire Explosion Hazard
29. 20 27 31 42 44 60 3 8 24 UNF 23 31 35 47 49 66 7 16 14 UNC 32 43 49 66 70 95 7 16 20 UNF 36 49 55 75 78 106 1 2 13 UNC 49 66 76 103 106 144 1 2 20 UNF 55 75 85 115 120 163 49NVN INIVIN 9 16 12 UNC 70 95 109 148 153 207 SAE Grade 5 9 16 18 UNF 79 107 122 165 172 233 3 Dashes 5 8 11 UNC 97 131 150 203 212 287 5 8 18 UNF 110 149 170 230 240 325 212 1 516 7 8 9 UNC 166 225 430 583 606 821 14 2 1 8UNC 250 339 644 873 909 1232 14 2 1 12UNF 274 371 705 955 995 1348 SAE Grade 8 5 1 14 UNF 280 379 721 977 1019 1381 6 Dash es 1 11 16 1 1 8 7 UNC 354 480 795 1077 1288 1745 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 3 8 6 UNC 655 887 1470 1992 2382 3228 1 3 8 12 UNF 746 1011 1672 2266 2712 3675 1 1 2 6 UNG 870 1179 1950 2642 3161 4283 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Proper torque for Metric fasteners METRIC Recommended torque in Foot Pounds Newton Meters 7 3 10 5 25 34 74 100 40 54 118 160 116 157 148 201 Numbers appearing on bt heads TEE 122 165 325 440 449 608 443 600 611 828 Use 75 of the specified torque value for plated 211 286 563 763 778 1054 fasteners Use 85 of the specified torque values 821 1112 1138
30. Equipment Manufacturers Revised 01 03 09 10 Read and Understand Manuals Before Operating IMPORTANT Before you operate the mower make sure you have the manufacturer s operator s manual s for this machine and all attachments If the manufacturer s manuals are missing obtain replacement manuals from your employer equipment dealer or directly from the manufacturer Keep this safety manual and the manufacturer s manuals with the machine at all times Read and understand all manuals The AEM Mower Safety Practices video is available to train and reinforce good safety practices Operators are encouraged to periodically view the safety video Safety Alerts Symbol This Safety Alert Symbol means ATTENTION STAY ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow instructions in the safety message Reasons Safety is Important Accidents disable and kill Accidents cost Accidents can be avoided Signal Words Signal words are distinctive words that will typically be found on safety signs on the mower and other worksite equipment These words may also be found in this manual and the manufacturer s manuals These words are intended to alert the operator to a hazard and the degree of severity of the hazard
31. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins 1 Use the implement jack to raise the implement tongue until it is even with the tractor drawbar Insert the jack into the jack adapter in the implement tongue and swivel it so that it is vertical Follow the instructions on the jack Install the jack retaining pin Measure the height of the tractor drawbar and raise the implement tongue to the same height FR240 FR162 01 11 Assembly Section 3 2 O 2011 Alamo Group Inc ASSEMBLY 2 Make sure the tractor PTO is the correct speed and shaft size for the implement Ensure the drawbar is extended the proper distance from the Tractor PTO shaft for desired PTO speed 540 PTO is 14 1000 PTO speed 1 3 8 Spline is 16 and 1000 PTO speed 1 3 4 Spline is 16 IMPORTANT REQUIRED FOR STANDARD PULL TYPE UNIT 3 2 Fl 14 540 RPM 16 1000 RPM 20 1000 1 3 4 Shaft MOWER TONGUE AR TRACTOR m Coss Ops 1166 3 Carefully back tractor to mower Do not allow coworkers or bystanders between the tractor and the implement while backing When dismounting the tractor ALWAYS shut down the tractor disengage the PTO and set the parking brake before dismounting MISI EET 4 Install the retaining bolt through tongue clevis and tractor drawbar The implement tongue is very heavy Make any
32. Lodo profundo Puntos mojados Suelo blando Puntos irregulares L neas y aparatos el ctricos Otros servicios p blicos Cualquier condici n que podr a causar una colisi n p rdida de control o vuelco Pendientes empinadas Busque residuos y obst culos recorriendo a pie la zona antes de cortar Los objetos como alambre cable rocas neum ticos y metales que podr an dafiar o ser arrojados por la cortadora de c sped deben retirarse o marcarse claramente y evitarse Corrija las condiciones no seguras No opere en reas con problemas donde no se puedan retirar o marcar los residuos y los obst culos Analice la zona de corte para determinar El procedimiento de corte m s eficiente La altura del material que debe cortarse Las condiciones operativas del terreno C mo usar mejor el patr n de corte en sentido de avance Las posibilidades de que personas ajenas o que pasan circunstancialmente queden expuestas a objetos que se arrojan e Y Retire o marque a 2 los residuos y pr di obst culos A Tenga cuidado con otras personas Antes de poner en marcha los equipos Recorra a pie alrededor de los equipos Verifique en busca de personas debajo o cerca de los equipos Retire a todas las personas de esas zonas Haga sonar una advertencia Preparaci n para una operaci n segura Ascienda y descienda del tractor correctamente Si
33. PTO system The tractor should be equipped and operated as follows Install a driveline equipped with an over running clutch Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 4 e UN Do Not Dismount Until Equipment Motion A Has Stopped STOP DANGER DO NOT OPERATE Use a Do Not Operate Tag Use Proper PTO Speed Prepare For Safe Operation Hitching Mower To Tractor Three point hitch mounted mowers Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement Explain the hitching procedures to those operators who cannot read Front end weights may be needed to maintain steering control and front end stability Refer to the manufacturers operator s manual s When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Attach the mower to the tractor three point links and securely pin in position Securely attach the driveline to the tractor PTO Lower the master shield into place if it is movable Push and pull on the driveline to ensure it is locked onto the PTO shaft E 3 Read and Understand Manuals Before Operating Maintain Proper Weight Distribution No One Allowed Between Tractor and Mower Avoid Enta
34. Positioning x Nut Me Rated Vertical 3 200 lbs Loads Side 2 000 Ibs TO AVOID SERIOUS INJURY Fully engage jack retaining pin Adjust jack vertically Torque positioning nut to 250 ft lbs DO NOT exceed rated loads PARA EVITAR LESION SERIA Aplique completamente el perno de retencion al gato e Ajuste el gato verticalmente Apriete la tuerca a torsion de 250 p lbs NO exceda las cargas calculadas A DANGER CRUSHING HAZARD WING FALLING TO AVOID SERIOUS INJURY OR DEATH BEFORE REMOVING SHIPPING STRAPS FILL WING CYLINDERS with oil ENGAGE TRANSPORT Bars Latches e CLEAR AREA OF PERSONS near or under wings A DANGER THROWN OBJECT HAZARD TO AVOID SERIOUS INJURY OR DEATH DO NOT OPERATE if Thrown Object Shielding is damaged or missing MAINTAIN Thrown Object Shielding FR240 FR162 01 11 OPERE ESTAMAQUINAA 1000 RPM SOLAMENTE OPERE ESTA M QUINA A LA VELOCIDAD DE PTO TOMA DE FUERZA O BARRA GITATORIA DEL TRACTOR DE 1000 RPM EI sobre exceso de velocidad de PTO puede causar el fracaso de componente que resultara en lesi n ROTACION DE PTO DEL TRACTOR EN SENTIDO HORARIO IMPORTANT TRANSPORT LATCH Securely lock Transport Latch before transporting mower on roadway or working under implement CIERRE DE TRANSPORTE De forma segura atranque el cierre de transporte antes de transportar el cortac sped en carretera o trabajando abajo del implemento D520 APELIGRO RIESGO
35. Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION RH INO READ YOUR OPERATOR S MANUAL 1020 S Sangamon Ave Gibson City IL 60936 800 446 5158 Email parts servis rhino com FR240 FR162 01 11 Introduction Section 2 5 sos mi Ind 2011 Alamo Group Inc NOILONGOULNI ASSEMBLY SECTION Assembly Section 3 1 lt m Lu Y N lt ASSEMBLY DEALER SET UP INSTRUCTIONS The mower as received from the factory is virtually completely assembled and requires minimum time to complete assembly ready for sale On a fully assembled unit do not release the Wing Retaining Strap until the hoses are WARNING attached to the tractor and the Wing Cylinders are filled with oil Always keep bystanders away while
36. Tighten all bolts and pins to the recommended torque Check the cutter for worn or damaged parts Make replacements immediately Store the cutter in a clean dry place with the cutter housing resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter FR240 FR162 01 11 Maintenance Section 5 18 2011 Alamo Group MAINTENANCE PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH IN B AND SAE SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADE 5 GRADE 8 1 4 20 UNC 6 7 8 11 12 16 1 4 28 UNF 6 8 10 13 14 18 SAE Grade 2 5 16 18 UNC 11 15 17 23 25 33 No Dashes 5 16 24 UNF 13 17 19 26 27 37 3 8 46 UNC
37. Transport Latch Crushing Hazard Falling Crushing Hazard Lock Thrown Object Shield missing Torque Blade Bolt 600lbs Lube Chart 2011 Alamo Group Inc ALSAVS SAFETY Decal Description AA DANGER A PELIGRO KEEP AVVAY CONSERVESE THROWN OBJECTS LEJOS HAZARD OBJETOS LANZADOS APELIGRO MANTENGASE ALEJADO Riesgo de Enredamiento A DANGER KEEP AWAY Entanglement Hazard SAFETY Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders STOP mowing if bystanders or traffic come within 300 feet DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition during operation INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOW blades to contact solid objects like wire rocks posts curbs or guard rails DO NOT OPERATE in transport position or with wings off ground Cortac sped puede lanzar objectos hasta 300 pies PARA EVITAR LESION SERIA O MUERTE a operadores y personas presentes Pare de segar si personas o traffico se acercan entre 300 pies del area de segar NO OPERE sin la cubierta para objetos lanzados MANTENGA la cubierta para objeto lanzado en su lugar y en buenas condiciones INSPECCIONE el rea por si hay riesgos potenciales
38. WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 20 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall NOTE SEGMENT CURVATURE PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL Bem x LAMINATED TIRE 2201 J Asm R 0127 FR240 FR162 01 11 Assembly Section 3 7 O 2011 Alamo Group Inc MISI ERI lt m Lu Y O lt ASSEMBLY Asm R 0213 SEE SIDE OF TIRE FOR MAXIMUM TIRE PRESURE 22 PLACE CONICAL SIDE OF LUG NUT AGAINST WHEEL i PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL MAXIMUM INFLATION PRESSURE 50 PSI MAXIMUM SPEED 20 MPH ALSO SEE DECAL 00762608 AIRPLANE TIRE EXPLOSION HAZARD RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section Mower is now assembled and ready for pre delivery checks FR240 FR162 01 11 Assembly Section 3 8 O 2011 Alamo Group Inc ASSEMBLY Driveline Clamp Cone Yoke Operating Instructions Remove the two 5 8 11 bolts from the driveline clamp yoke and slide yoke onto the shaft and align holes w
39. amarre y la descarga de la cortadora de seguridad Mantenga alos nifios alejados de los equipos Mantenga a las personas ajenas alejadas No lleve pasajeros Apague los equipos cuando est n sin vigilancia Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCI N y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de c sped y en el manual del operador del fabricante Solic tele al supervisor o al distribuidor de la cortadora que le explique cualquier informaci n que no comprenda El incumplimiento de las instrucciones de seguridad podr a resultar en lesiones graves o muerte Lea y aseg rese de comprender todos los letreros de seguridad Asegurese de que todas las estructuras de protecci n guardas escudos pantallas y paneles del fabricante est n bien reparados en su lugar y bien ajustados Los componentes de seguridad da ados faltantes o debilitados pueden crear una situaci n de riesgo para usted como operador Nunca retire o modifique ning n componente de seguridad incluso escudos para objetos arrojados que haya en la cortadora Conozca lo siguiente sobre el tractor y la cortadora de c sped Funcionamiento prop sito y uso de todos los controles Velocidades de funcionamiento correctas Capacidades y funci
40. and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load FR240 FR162 01 11 Operation Section 4 48 O 2011 Alamo Group Inc OPERATION 13 TROUBLE SHOOTING GUIDE Problem Excessive Vibrations Gearbox Overheating Gearbox Noisy Gear Box Leaking Clutch Slips Excessively FR240 FR162 01 11 Possible Cause Check Gearbox bolts Check for loose nuts on Blade holder and Blades Check for bent output shaft If shaft is bent oil will normally leak from the bottom seal Check to see if blades are free swinging Check for even wear on each blade tip Were both blades changed at the same time Blade Broken Blade carrier bent Blade hub not properly seated on shaft Ne
41. antes de desmontar del tractor D389 2 DANGER APELIGRO ADANGER APELIGRO Crushing Hazard Riesgo de Aplastamiento Run Over Hazard Riesgo de Atropello Injury or Death Lesion o Muerte Injury or Death Lesion o Muerte TO AVOID SERIOUS INJURY OR DEATH USE tractor equipped with Rollover Protective Structure CROPS including roll bar and seat belt Keep roll bar in raised position KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain ALWAYS BUCKLE UP seat belt STAND CLEAR when removing transport latch lowering or raising wings CLEAR AREA of bystanders before lowering implement wings IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components D389 3 FR240 FR162 01 11 PARA EVITAR LESION SERIA O MUERTE e USE un tractor equipado con Estructura Protectora Contra Vuelcos ROPS incluyendo barra antivuelco y cinturon de seguridad Mantenga la barra antivuelco en la posicion elevada MANTENGASE ALERTO y EVITE golpes en troncos agujeros pozos o terreno en desnivel SIEMPRE ABROCHE el cintur n de seguridad PERMANEZCA ALEJADO al quitar el seguro de transporte y al bajar o subir las alas e DESOCUPE el REA de personas presentes antes de bajar las alas del implemento e EL IMPLEMENTO SE PUEDE CAER por el mal funcionamiento
42. box Remove lock nut from blade bolt left hand d threaded bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing NA blades be sure and check blade bolt pivot diameter O for wear Replace bolt if worn more than 1 4 inch at any point See Figure Mnt R 0014 Install blade bolts with partially worn side of bolt either toward or away from center Tighten lock nut to 600 ft Ibs Mnt R 0014 Avoid personal injury Blade and or blade carrier removal should be done only with the WARNING tractor engine shut off key removed in neutral parking brake on PTO disengaged and the cutter blocked in the raised position FR240 FR162 01 11 Maintenance Section 5 11 2011 Alamo Group 49NVN INIVIN MAINTENANCE MAINTENANCE Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects objectwhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects x Recesse
43. en su lugar y en buenas condiciones e NO OPERE sin las cubiertas de objetos lanzados o si faltan las maya protectoras Cubierta de Objetos Lanzados Toma De Fuerza Barra Gitatoria y guardias de caja de engranaje son SUJETO AL DESGASTE e REPARE O REEMPLACE cubiertas si son da adas quebradas o si faltan e SIEMPRE REEMPLACE CUBIERTAS que han sido quitadas para servicio o mantenimiento e NO PISE EN las l neas de conducci n o cubiertas PELIGRO PARA EVITAR LESION SERIA O MUERTE LEA Y ENTIENDA el Manual de Operador proporcionado signos de seguridad y calcomanias informativas para el tractor y implemento antes de operar el equipo CONTACTE AL DISTRIBUIDOR imediatamente si no tiene los manuales CONTACTE AL DISTRIBUIDOR para que le explique cualquier instrucci nes que no entiende completamente ENTIENDA COMO parar el tractor y equipo rapidamente en caso de una emergencia SIEMPRE USE lentes de seguridad USE un casco zaptos de seguridad y guantes para su protection cuando esta operando el equipo 89 6 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY FR240 FR162 01 11 TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure Relieve hyd
44. end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 2096 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 1 7 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 20 or 21 spline shaft Note Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 A DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will a
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46. for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided seM o7 9 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 3 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut
47. height adjustments using the implement jack Place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt 2 through clevis and drawbar and retain in position with a 1 locknut 3 Tighten the locknut securely but do not overtighten which could spring or break the clevis NOTE NEVER attach mower to the tractor with a pin not having a nut 5 Install the implement tow chain to a secure location on the tractor 6 Attach proper hydraulic couplers to implement hose ends Insert the wing hose quick disconnect couplers into tractor hydraulic remotes 7 Mount tractor fasten your seatbelt and start engine From the operators seat use the tractor hydraulic control levers to fill wing cylinders with oil Filling the cylinders should retract the wings slightly to their minimum closed width Continue to apply pressure to cylinders for at least 10 seconds to assure they have filled with fluid Keep coworkers and bystanders away from the implement while filling A WARNING P Y i FR240 FR162 01 11 Assembly Section 3 3 2011 Alamo Group Inc ASSEMBLY 8 Remove retaining bracket from end yoke of main driveline Remove main driveline from mower and place on ground or hard surface Figure AsmP R 0120 9 Make sure the wing Transport Bars Latches are locked in the position to hold the wings vertical a 2 before removing shipping strap Figure As
48. in the hydraulic circuit Continue to cycle the cylinders until all sponginess is removed 14 Test to make sure the wings lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If the wings fall rapidly have the hydraulic system or cylinders repaired before operating the implement CONNECTING DRIVELINE DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 FR240 FR162 01 11 Assembly Section 3 5 O 2011 Alamo Group Inc AIEINASSV ASSEMBLY When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to
49. including the blade bolts and fasteners Never straighten or weld on blades Ensure thrown object shielding is properly installed and in good condition Repair or replace if damaged or missing e Prepare For Safe Operation Check that all guards and shields are in place and Ensure all tools or loose objects are removed or that all equipment is in good operating condition This securely fastened while operating the machine includes PTO driveline gearbox and implement guards Check all safety signs for clarity Replace damaged and shields that are used for operator protection signs Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower Check for Missing hydraulic systems Repair or adjust as needed d e Damaged Guards WARNING Hydraulic fluid under pressure can penetrate 7 UST the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear eye protection If fluid is injected into the skin it must be removed within a few hours by nega l n medical personnel familiar with this type of injury Hoses Keep the operator platform surface clean and free of grease oil dirt snow or ice Steps and handholds must be clean and functional Ensure work lights are kept clean if equipped Check that all lights work properly P
50. injury or death sc 10 N Za 2 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 PTO stop the engine remove the key and wait for all moving parts to EJ stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc o L stop 4 BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO DANGER brake and or set the tractor transmission in parking gear disengage the L FR240 FR162 01 11 Operation Section 4 8 O 2011 Alamo Group Inc OPERATION 3 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational us
51. instalado Consulte las especificaciones del fabricante para ver los requisitos de lastre Mantenga las tuercas de las ruedas apretadas seg n las recomendaciones del fabricante Es normal que la presi n de los neum ticos aumente durante el funcionamiento NO se debe reducir Nunca vuelva a inflar un neum tico que se ha desinflado mucho o por completo sin retirar el neum tico de la rueda Haga inspeccionar atentamente el neum tico y la rueda para detectar dafios antes de volverlos a armar Al agregar aire a un neum tico h galo desde cierta distancia Use una manguera larga con mandril de autofijaci n Siempre p rese detr s de la trocha cuando ajusta la presi n de un neum tico Evite la explosi n de los neum ticos No infle neum ticos con gases inflamables o con sistemas que usan un inyector de alcohol Nunca corte o suelde una rueda con un neum tico inflado instalado en ella Esto podr a causar descompresi n explosiva Verifique que el tamafio del neum tico y la rueda coincidan correctamente Cuando reemplaza neum ticos aseg rese de que sean de la clasificaci n adecuada especificada por el fabricante Los neum ticos no deben funcionar a velocidades m s altas que las nominales La mayor a de los neum ticos para agricultura est n clasificados para una velocidad m xima de 20 mph 32 km h Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de libe
52. install the sleeve bearing in groove at the end of the sleeve only on one half shaft Figure MntP R 0015 Slide the shield tube assembly over the shaft so that the bearing holes in the shield align with the shield bearing groove on the yoke AONVNALNIVIA Figure MntP R 0016 Install two shield bearings per half shaft by pushing one bearing in each bearing hole The shield bearings should be installed in the direction of the shaft rotation relative to the shields Figure MntP R 0017 Attach safety decal as needed FR240 FR162 01 11 Maintenance Section 5 9 2011 Alamo Group MAINTENANCE MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous m
53. interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the po
54. manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 4 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 FR240 FR162 01 11 Operation Section 4 9 2011 Alamo Group Inc 34 OPERATION OPERATION Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches ssPr 15 4 1 Connecting the Mower Tongue to the Tractor 1 Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length 2 Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck 3 Board the tractor and start the engine Back the tractor to the mower aligning the drawbar hitch hole with the mower tongue clevis Turn off the tractor engine place the tractor in park and set the parking brake before dismounting 4 To attach the mower place two 1 Rated Vert
55. n de este Manual de seguridad AVISO DE PROTECCI N DE COPYRIGHT Copyright 2010 por la Asociaci n de Fabricantes de Equipos Association of Equipment Manufacturers Todos los derechos reservados Queda prohibida la reproducci n o difusi n parcial o total de este trabajo por cualquier medio sin consentimiento previo por escrito de la Asociaci n de Fabricantes de Equipos Introducci n Este manual de seguridad est destinado a sefialar algunas de las situaciones de seguridad b sicas que pueden surgir durante la operaci n y el mantenimiento normales de la m quina y a instruirlo en pr cticas de seguridad para manejar estas condiciones Este manual NO sustituye los manuales del operador del fabricante de la cortadora de c sped Puede ser necesario tomar precauciones adicionales o algunas de las instrucciones pueden no ser pertinentes dependiendo del equipo los accesorios y las condiciones del sitio de trabajo o del rea de servicio El fabricante no tiene control directo sobre la aplicaci n la operaci n la inspecci n o el mantenimiento del equipo Por lo tanto es SU responsabilidad utilizar pr cticas de seguridad correctas en estas reas La informaci n que se proporciona en este manual complementa la informaci n espec fica sobre la m quina que contienen los manuales del operador del fabricante Puede haber otra informaci n que afecte la operaci n segura de la m quina en los letreros de seguridad o en los requisi
56. of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined b
57. of sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Operate Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Before transporting on public roads Disengage PTO power to mower Raise mower into transport position and engage transport lock Lock mower wings in the transport position with approved locking devices Attach towing safety chain between pull type mower and tractor Make sure lights warning lights and reflectors are in place and visible Safely Maintain Control Use Low Speeds Add Ballast Widen Wheel Spacing Avoid Ruts Bumps Holes Safely Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle While transporting on public roads Obey all
58. or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES scw 10 FR240 FR162 01 11 Operation Section 4 19 O 2011 Alamo Group Inc o x m o z OPERATION OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to Wiwa the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor e Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secure at both ends OPS R 0008 Ensure chain guards and or rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately condition and rota
59. paso costados de caminos o autopistas Adem s estas cortadoras se usan para cortar la hierba y otras plantas en zonas p blicas como parques y cementerios Giratorio Giratorio con lateral plegable Triturador Barra en forma de hoz Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco est n dise adas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras autopropulsadas cortan el heno y lo acondicionan en hileras Cortadora de c sped de disco Cortadora acondicionadora de disco Formadora de hileras autopropulsada Cumplimiento del programa de seguridad Prot jase a s mismo Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de seguridad Antiparras de seguridad o protecci n facial Guantes gruesos Protecci n para o dos Indumentaria reflectiva Indumentaria impermeable Respirador o m scara con filtro Use la ropa necesaria no corra ning n riesgo jADVERTENCIA Evite lesiones g
60. premature failure of the joints and place pressure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped with a Constant Velocity driveline CV joints enable the tractor PTO shaft and mower driveline to be angled safely up to 80 degrees with no damage to the mower or driveline OPS R 0027 A Do not let the Blades tum vvhen the Movver Deck is raised for any VVARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid B ground objects while you are operating Use care to avoid hitting these items OPS R 0028 ECT ON mE l FR240 FR162 01 11 Operation Section 4 38 2011 Alamo Group Inc OPERATION When mowing across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may caus
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62. rese de que se vuelvan a colocar en su lugar Reglas de seguridad Sepa cu les son y aseg rese de comprender las reglas de funcionamiento Cumplimiento del programa Algunas reglas que debe cumplir al trabajar continuaci n nicamente personas cualificadas y autorizadas pueden manejar estos equipos Nunca permita que los ni os jueguen en los equipos viajen en ellos o los hagan funcionar Los ni os no est n cualificados para manejar estos equipos No transporte pasajeros Use contacto en tres puntos asideros y pelda os y enfrente el equipo al ascender o descender de l Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Familiar cese con el sitio de trabajo antes de usar la cortadora de c sped Tenga en cuenta posibles riesgos que puede encontrar en el terreno Retire o marque los obst culos y residuos que podr an dafar la cortadora o ser arrojados por ella Utilice s lo accesorios y partes aprobados por el fabricante de la cortadora de c sped Aseg rese de que todos accesorios est n descendidos aplique el freno de estacionamiento apague el motor y haga funcionar todas las palancas de control Retire la llave antes de salir del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Cuando transporte la cortadora de c sped en un remolque siga las instrucciones detalladas del fabricante para la carga el
63. result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS U 0041 Ops 1407 FR240 FR162 01 11 Operation Section 4 14 O 2011 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing 1 objects for great distances 300 feet or more and causing serious injury R or death Follow safety messages carefully r I STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce
64. safety signs immediately PN oso1 FR240 FR162 01 11 Safety Section 1 3 O 2011 Alamo Group Inc ALSAVS SAFETY CRUSHING HAZARDS Crushing injury Lock ROPS in Always wear Crushing injury Crushing injury wing from roll over up position seatbelt implement falling falling SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER DANGER ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING OR LOWERING WINGS Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled Raise or lower ONLY when implement tongue is securely attached to tractor drawbar TO AVOID implement tip over KEEP BYSTANDERS CLEAR of area TO AVOID crushing KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and AWARN ING implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands f
65. speed of the mower Move the tractor rear tires wider apart to limit the tractor turning radius Position the mower at multiple angles and perform the above procedure Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator OPS R 0006 CONSTANT VELOCITY JOINT MAXIMUM ANGLE CHECK Op 12 FR240 FR162 01 11 Operation Section 4 17 O 2011 Alamo Group Inc ALA ET 0 OPERATION OPERATION The Constant Velocity PTO driveline is HEAVY 70 lbs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline A DANGER which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections srm o4 7 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform rep
66. spline or 1000 RPM 21 spline 1 3 8 diameter output shaft depending on mower operating speed Drawbar Tractor PTO Drawbar Category Horsepower TYPE Length 80 1 3 8 21 16 80 1 3 4 20 20 II 80 1 3 8 6 14 For other PTO amp Drawbar Category Combinations see your Tractor specifications 1 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 bn FR240 FR162 01 11 Operation Section 4 4 2011 Alamo Group Inc OPERATION 1 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible
67. the Implement sser 17 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003 1 lt m TT 21 1 lt Ops 1187 Many of the equipment components are HEAVY 60 Ibs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries 1 Remove bolts from main driveline implement connection yoke and insert onto power divider Intermediate Driveline Wing Driveline Clamp gearbox shaft Install bolts according to EBD Sip Clutch End driveline clamp yoke instructions in this section N NEM W 2 Inner center axle dual tire assemblies are NS Tob a shipped bolted on wing mount tubes Remove N SER 42 ee Divider Gearbox transport bars from wings and lower each wing gt T So that inner tire and hub assembly can be 4 removed and installed on c
68. titus cn ie Le dad t e hee De uet E n e i tert pedi cH dad hens 2 5 ASSEMBLY SECTION x usu u A east Eid 3 1 DEALER SET UP INSTRUCTIONS ini di cata 3 2 ASSEMBLY eet rm au nct tton ico a e ea dle 3 2 CONNECTING DRIVELINE vedati iiinis a Le diodos 3 5 DRIVELINE ATTACHMENT 5 2 A E AETA A ee 3 6 TIRES AND WHEELS 2 icit dep eie ede S E ded nigh nea 3 7 Driveline Clamp Cone Yoke Operating Instructions r 3 9 4 1 OPERATOR REQUIREMENTS itte eee e edes 4 3 ROPSrand Seat Belt oe eR a ua kam a dace Casa 4 4 Tractor Safety Devices iiic iii o a u s bla t aire as A UD Ea deem ef aad baa 4 5 Tractor HorsepoWer Sun r et ti D i sin 4 5 Bir Were cM EUR 4 5 Tractor Hydraulles mega uS 4 6 Front EMS ht unuy u u dede aem La Et d D ee ree Su un dd dieta 4 6 Power Take Off P TOJs inde e e editum e eR E Mm ee Dr de e iei 4 6 RE mejore 4 7 GETTING ON AND OFF THE TRACTOR seis idt deett achete ni n 4 7 Boarding tne Tractor i u Pp bir Lg a ir td lad nien De d D Het 4 7 DISMOUNTING the TTaGtOr ite ito ee ice in ndn Sene cete Led eeu det Dt pea to epe Ent uen 4 8 STARTING THE TRACTOR itt i t eroe He idm 4 9 CONNECTING THE MOWER TO THE TRACTOR non nnnnn cnn nano cnn nana 4 9 Connecting the Mower Tongue to the Tractor U n
69. tractor y la cortadora de c sped no funcionan correctamente Coloque una etiqueta que indique No poner en funcionamiento en la maquina retire la llave y no haga funcionar la cortadora hasta que el problema se haya corregido Sistema de toma de fuerza TDF Asegurese de hacer funcionar el tractor a la velocidad de TDF indicada para la cortadora Al hacer funcionar tractores con sistemas de TDF impulsados por transmisi n una cortadora giratoria tiene un significativo efecto de rueda volante La cortadora puede seguir propulsando un tractor con un sistema de TDF impulsado por transmisi n El tractor debe estar equipado y funcionar como sigue Instale una l nea motriz equipada con un embrague de sobrecarga Prevea suficiente espacio y tiempo para maniobrar anticipando los giros las paradas y las reducciones de velocidad UN No descienda hasta 4 e que el movimiento de A los equipos se haya PAR E detenido PELIGRO ra Use una etiqueta que indique No poner en Fe funcionamiento Use la velocidad de la TDF Preparaci n para una operaci n segura Enganche de la cortadora de c sped al tractor Cortadoras montadas en enganche de tres puntos Consulte los manuales de los fabricantes de la cortadora y del tractor Coloque la palanca selectora de elevaci n de potencia hidr ulica del tractor en la posici n descendida para evitar movimientos imprevistos
70. when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol CONSULT medical professional for medication impairment side effects STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects INSECT INFESTATION Do Not operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS REPLACE missing damaged or unreadable
71. y 1 mano Espere hasta que las piezas m viles se detengan Use contacto de tres puntos enfrente a la m quina Realizaci n de mantenimiento con seguridad Mantenimiento de los equipos EE Aseg rese de mantener los equipos de acuerdo con las instrucciones del fabricante Verifique con regularidad el funcionamiento de los dispositivos de protecci n y de seguridad Realice el mantenimiento de los equipos No realice ning n trabajo en un tractor o en una cortadora de c sped si no est autorizado y cualificado para hacerlo Si ha sido autorizado para realizar mantenimiento lea los manuales del operador y de servicios Estudie las instrucciones verifique las tablas de lubricaci n examine todos los mensajes de instrucciones que haya sobre la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y las herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modifique equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y t cnicas de servicio recomendadas por el fabricante Piezas de la cortadora de c sped y seguridad personal Los fabricantes de cortadoras de c sped usan sujetadores y espec ficos y piezas especialmente dise adas para cumplir con los requisitos de las operaciones de las cortadoras Las piezas cr ticas pernos autobloqu
72. 0 FR162 01 11 Safety Section 1 6 O 2011 Alamo Group Inc SAFETY THROWN OBJECTS HAZARD CONTINUED Mower Thrown Raised Mower Raised Mower Inspect Area Do not let blades Objects Hazard Thrown Thrown remove foreign contact solid Objects Objects objects objects MOWER OPERATION DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material e USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab e ADJUST mower sections or wing close and parallel to ground without exposing blades ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions DO NOT operate mower when mower wing s is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLADE FAILURE AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward e STOP PTO and BLADES when raising wings or the mower to transport position DO NOT ENGAGE PTO with mower in transport p
73. 1 NOIOVTVISNI 3 SOIHOS325V sopelado jap enuen H ei eud sopeooloo pepunBes ep soaiseupeoiny LI eies 1eoeu A JesejBue eo ea ep H euoJeuu ue Jauod A jejsnfe sepeisnfe e1snfe ep uor onpuoo ep esu ep enBeiquiy L usiq epeni ep seojenysooneuineu A ep ols lci O uoloEle sul uoroe1edo se40128 0Jd O sepejsnie u lq seoijejeul sezeid se sepo H avansas 40 SOLN3IN313 sopeouqn ajos ep efe ep s ulloo Q sepejsnie u lq ofeyuow ep seoljejow sez iq H sopejsnfe e ep eoo ep enye A LI eunye ejsnfe uoro9e ep euoueDu3 nD sopesojos uorouejeJ xeu ep oipeJ A O uoroonpuoo ep sesu y P seJopesed sopejsnfe ueiq sejiyono eod ep souleg O olllsnu f p eyeoe ep uoioeJedo Jeya gy O sopejsnfe u lq Jojow ojisnu ep sowed LI 041089 ja uoo JaAIU Jejsnfe gy O VHOQVLIHOO efejuoui ep yy ep uoroejedo eJud ep uoioeouyueA O ope ulle u lq 1e3snfe ajos ap eunjy p l Aopejsnfe ojunfuoo equioq ep Josindolg O ue snle efe elnyy a sepejsnfe A sepioJojeJ ou seolineipiu seenBueyw H sejenBi sepejsnfe jonuos ep seueq Hn 303564 q p oojneJpiu JaAn O v ue Jopi3seq ep seuoixeuoo A O nbue ooineJpiu eyeoe ap aan O sely A Jeoyuaa euoueBue
74. 11 Alamo Group Inc OPERATION 11 MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level If the mower is stored with the wings in the raised position select a level area and install wing transport braces to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the
75. 2 Right Gearbox 8 Hours Center Gearbox 8 Hours Divider Gearbox 8 Hours Guard MSH Tailwheel Bushings Wheel Hubs 40 Hours Axle Pivot 8 Hours 8 M wing Tongue Pivot 8 Hours U Joints Telescoping pE Guard M 50 8M Driveline Bushings Grease Points Driveline Telescoping Tube 8 Hours U Joints 50 Hours Main CV Center Housing 24 Hours m 50 Guard Bushings 8 Hours Main CV 84 Socket 8 Hours Center Housing Guard Bushings V Omni Guard Bushings Main Check Gear Oil Use Telescoping Multi Purpose Gear Oil P N 00786250 IEEDA Use N L G I 2 Grease Mnt R 0459 FR240 FR162 01 11 Maintenance Section 5 4 2011 Alamo Group MAINTENANCE CENTER amp WING GEARBOXES The Gearboxes have been filled with lubricant to the proper Level prior to shipment However you should check the oil level on dipstick before operating and frequently thereafter DIPSTICK TEST PLUG The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking It is recommended that the oil level dipstick be removed after every 8 to 10 hours of operation and oil added until it is at proper level on dipstick Filler Plugs are located on top of all Gearboxes Use Rhino Special Gearbox Lube P N 00786250 with a capacity is 6 1 2 quarts FIGURE AsmP R 0004 iv NOTE Wing gearbox shield must be in place to guard MntP R 0033 vues connecting yokes and clutche DI
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77. 356 240 li FR162 td HR FLEX VVING MECHANICAL LEVEL LIFT ROTARY MOVVER Published 01 11 Part NO 00786796C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained vvith the unit at all times READ UNDERSTAND and FOLLOVV the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover RHINO jATENCION LEA EL INSTRUCTIVO 1020 S Sangamon Ave A Gibson City IL 60936 EMB EE 800 446 5158 Que Se Lo Lea Para Que la A ALAMO GROUP Email parts servis rhino com Medidas de Seguridad ALWAYS ON THE CUTTING EDGE 2011 Alamo Group Inc 0 00 To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Rhino dealer or by down loading the manual from the Rhino website www servis rhino com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentiall
78. 5 IMPORTANT Alternate adjustments between rods and adjust at equal lengths to maintain equal tension Improper adjustments may cause rods to snap or bend 6 Place split collar assemblies on the center axle hydraulic cylinder rod to maintain a set cutting height each time the mower is raised and lowered il mn Y o y m O z FR240 FR162 01 11 Operation Section 4 13 O 2011 Alamo Group Inc OPERATION OPERATION LEVELING WING SECTIONS WITH CENTER To level the wing sections with the deck center adjust the leveling screw between the wing axle and the center axle To lower the wing loosen the jamnut and shorten the screw assembly lengthen the screw assembly to raise the wing After wings are leveled retighten jamnuts to maintain settings 5 2 Setting Deck Pitch Lower Horse Power Better Fuel Efficiency To increase fuel efficiency and lower horsepower requirements for mower operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor Increase Mulching To increase mulching of the grass or crop material during mower operation the mower should be operated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass twice and can
79. DE APALSTAMIENTO POR CAIDA DE ALA PARA EVITAR LESION SERIA O MUERTE ANTES DE QUITAR LAS CORREAS DE TRANSPORTE e LLENE LOS CILINDROS DE ALA del petr leo APLIQUE la barra cierre de TRANSPORTE e DESOCUPE ELAREA DE PERSONAS cerca o debajo de las alas D519 A PELIGRO RIESGO DE OBJETOS LANZADOS PARA EVITAR LESION SERIA O MUERTE NO OPERE si la Cubierta de Objetos Lanzados esta dafiada o falta MANTENGA la Cubierta de Objetos Lanzados Safety Section 1 25 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY A DANGER Crushing Hazard Transport Latch RAISEAND SECURELY LOCK Wing Transport Latch before transporting mower on roadways or working under wing A PELIGRO Riesgo de Aplastamiento Cierre de Transporte LEVANTE Y DE FORMA SEGURA ATRANQUE el cierre de ala de transporte antes de transportar el cortac ped en carretera o trabajando abajo de la ala FR240 FR162 01 11 Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH ONLY use genuine RHINO replacement parts Non genuine parts can fail creating hazardous conditions for operator and bystanders Contact local dealer or RHINO about repair parts at 1020 S Sangamon Ave Gibson City IL 60936 Customer Service 800 446 5158 Email parts servis rhino com 00760657 A IMPORTANT BE AWARE BE TRAINED BEALERT Before Operating BE ALIVE this Mower To prevent serious i
80. DE INSPECTION REPLACE bent damage cracked or broken blades immediate with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or vvorn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HM02 FR240 FR162 01 11 Maintenance Section 5 2 2011 Alamo Group MAINTENANCE PARTS INFORMATION PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino speci fications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety
81. DIVIDER GEARBOX tannie r eaa eo edo 5 5 DRIVELINE Swarts vente al nan n n uqa akak Aer tud ea eee De ated k adr 5 6 MAIN CV DRIVELINE SHIELD SERVICE INSTRUCTIONS seen nennen enne 5 7 WING DRIVELINE u aan 5 8 BLADE SERVICING z lu pnm e E Lee ERR ere d Pr Oe uka ka au PARET UG eis e pat ee ce 5 10 BLADE SHARPENING uu c 5 11 BLADEREMOVAL uyu 25 Aa aa ds 5 11 Blade Bolt Inspection i una u adt abad 5 12 BLADE CARRIER REMOVAL i una a e e au cbe Met eR 5 13 BLADE CARRIER INSPECTION Pede eate ree esee te eee eere deban deoa 5 13 BLADE CARRIER INSTALLATION cca aceto paenitet wq Coh e Rae eR Ra ass Ran 5 14 WHEEL HUB ASSEMBLY uuu u eee n ede e ti dies 5 14 TIRES AND WHEELS iiiter ree cites ten LER eb ru RAE HER TL Eun ie TRE AR CER eene r aO Padel ces 5 14 TONGUE coin dada tato dd a dE ET 5 15 HIGH PRESSURE OIL LEAK HAZARD eerte reir q aa ama SARAY ER eR 5 16 HYDRAULIC HOS ES oett ed eee gen iia dd uq ds De ede te ee n yei da 5 16 Flex Wing Hydraulic Cylinder Replacement Instructions a 5 17 SKID SHOES itat ete ie euer erem aee te e eene 5 18 STORAGE ineo T A PME enema REO RERUM 5 18 SAFETY SECTION SAFETY SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importan
82. DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PN HP01 HYDRAULIC HOSES Replace pinched and broken Hydraulic Hoses at once Tighten any Hydraulic Fitting with fluid leaking from it If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be exercised when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Although a small amount of oil will be present from bleeding at all Hydraulic Fittings significant amounts of oil leaking around the Breather Plug on the Cylinder indicates that the seal in the Cylinder is worn out Replace the seals in the Cylinder immediately before the Cylinder is d
83. GROUND TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operating or transporting mower USE low speeds to avoid overturn with raised wings USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads TURN ON tractor FLASHING WARNING LIGHTS ALLOW clearance for implement swing while turning KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions PN TH01 FR240 FR162 01 11 Safety Section 1 13 O 2011 Alamo Group Inc ALSAVS SAFETY SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounti
84. HEN BACKING tractor to implement hitch DONOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting implement hitch DO NOT crawl or walk under raised mower or wing USE tongue JACK to lift heavy implement tongues to control implement tongue movement e AVOID overloading jack to prevent jack failure and injury Refer to Instructions in Operation Section WHEN CONNECTING IMPLEMENT DRIVELINE TO AVOID implement driveline coming loose during operation LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vib
85. ING Prevent death or serious injury from entanglement Do not wear loose clothing or accessories Tie up long hair Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury LA Y Avoid RAY Entanglement Follow A Safety Program Read understand and follow the manufacturer s written instructions found in the operator s manual s and safety signs on mower and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in place and the equipment is operating properly Never smoke while operating Never fill the fuel tank with the engine running or near an open flame Make sure you have adequate visibility and sufficient lighting Know the pinch points and rotating parts Awareness on your part can prevent accidents Never attempt to operate the controls except from the operator s seat Improperly controlled functions could produce unexpected machine movement and result in serious injury or de
86. ION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HM01 FR240 FR162 01 11 Safety Section 1 14 O 2011 Alamo Group Inc SAFETY PARTS INFORMATION PARTS INFORMATION Rhin
87. Industrial and Agricultural Mower easier and safer for you This manual is another in a series on the safe operation of machinery published by AEM Many pictorials in this safety manual can be found and downloaded at http pictorials aem org For additional publications visit our website at www safetymaterials org pem AEM P ASSOCIATION OF EQUIPMENT MANUFACTURERS e mail safetymaterials aem org VVVVVV aem org r CORTADORA 7 DE C SPED INDUSTRIAL AEM L PARAACRICULTURA 4 xc R AX MANUAL DE SEGURIDAD PARA EL PERSONAL DE OPERACIONES Y MANTENIMIENTO FORMULARIO IAMSE 1009 Impreso en los EE UU Contenido Reconocimiento 2 Introducci n ee auum Rm 2 Alertas de seguridad 3 Palabras para el usuario operador 3 Cortadora de c sped industrial para agricultura 4 Cumplimiento del programa de seguridad 5 Preparaci n para una operaci n segura 9 Arranque con seguridad 13 Operaci n con seguridad 13 Estacionamiento seguro 18 Apagado con seguridad 18 Realizaci n de mantenimiento con seguridad 19 Palabras finales para el usuario 26 Reconocimiento Deseamos reconocer las contribuciones de los miembros del Consejo de Fabricantes de Cortadoras de C sped Industriales para Agricultura para la preparaci
88. L 31N3I 3W ll4 ILICNS Sejueieo sejenDueui ep uoixeuoo ep s r lH dns A sejnajea seJojoui sequioq ooinejpiu eyeoe ep sanbue uoo OLOWLNOD 13 3LIA3 ejueijeo ue sejueuodujoo e qyalno3s 30 SVAVD SALNVND ASN adwais sosollJ s pioq uoo opejsebsap ejueuoduuoo un o soso sepJoq sejuono sefou se Jejndiueu je S31NVn9 ISN eJduieis oju uu l duui o a1qos OJUB WIUs UeEW A uoioeJedai o1914 19s 5 JezijeoJ e 5 3a SOLNFIWIGADONd SO 2615 A SIJOLIALOYA S31NVn9 A avaminoas aq SVAVO asn 10081 f p Old 30 383 OLNIAWATANI uoroonpuoo ep amp eui e FLOANOOSAG eoineupiu uoiseJd e Jeeqi eed ojoujes oorneupiH OJPUINID ap eouejed e 31Vr A 3rndWa opauny o opuelq ol ns eJqos sapues6 s nbolq N sopeA eje sodinba soj esaueu ep qe o ojans f augos ojueuie duii o INDOTOI 10j9 4 q p esJefeq ep sajue axe ej eyinb A s jiAouu saved se sepo ueBuajap s enb e olu uu lduui jo epuerosep oueuu ep je enbojoo Old 13 A NOLO 13 INOVAV OIN3IW3 IdWI 130 OLN3INWIN3 1NVIA A NOIOViVd3 OIDIAH3S 30 SVIYVL NVZITV3S 44 S31NV 00714024 OLN3ININ3INVW O NOIOVHVd3H OIDIAYAS NN 30 S3AVMI V OLN3INVNOIONn4 30 SANOIDIGNOD SVN3n8 NJ SOL1NSW31dWI SO1VON3INVMW opeuinu o S uol2 nS se sepo sensi E 7 seolpullo opuelq opens eqos 9IUSHUPISTIEU snle ugioonpuoo uep 455 senbo q
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90. NES DEL ESCAPE PUEDEN SER MORTALES Use gatos y malacates con cuidado Los soportes o bloques de seguridad deben ubicarse en una parte r gida de la cortadora No ubique soportes debajo de ejes o apoyos de ruedas que puedan girar Si debe trabajar debajo de equipos elevados siempre use bloques de madera no de concreto soportes de gato u otros soportes r gidos y estables Cuando use gatos o malacates siempre aseg rese de que est n correctamente apoyados jADVERTENCIA Evite posibles lesiones por aplastamiento Nunca use bloques de concreto para apoyo Pueden colapsar bajo cargas incluso livianas Retire la llave y lea el manual de mantenimiento Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados oum Asegurese de que los malacates o gatos que usa est n en buenas condiciones Nunca use gatos con piezas rajadas dobladas o retorcidas Nunca use cables pelados retorcidos o pellizcados Nunca use ganchos doblados o deformados Realizaci n de mantenimiento con seguridad Pr cticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible jADVERTENCIA Siempre use recipientes y o equipos de distribuci n de combustible aprobados Los combustibles son inflamables por eso debe cumplir estas pr cticas con el fin de reducir la posibilidad de un accidente grave Apague el motor y la ignici n mientras carga combustible
91. Not Use PTO damaged or missing length driveshaft Adapter KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR A DANGER DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT KEEP PTO shields integral driveline shields and input shields installed DO NOT OPERATE mower without shields and guards in place or missing REPAIR OR REPLACE if damage broken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft AVOID sharp turns or lift mower to heights to cause driveline knocking Lubricate driveshaft telescoping components weekly CONTACT DEALER if implement driveline does n
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93. O 2011 Alamo Group Inc 3 4 OPERATION OPERATION Uneven Cut Uncut Material Poor Shredding Windrowing or Uneven Material Distribution FR240 FR162 01 11 Excessive ground speed Blades worn dull or bent Mower not level side to side Improper height adjustment Low tractor tire pressure on one side Turning too fast Tractor tires push grass down Damaged Mower pan Excessive ground speed RPM too low Improper blade for direction of cut Excessive ground speed Cutting too high Material heavy and lush Excessive ground speed Conditions too wet Operation Section 4 50 Reduce ground speed Replace blades Refer to Maintenance section Adjust Refer to Assembly section Adjust Mower height Refer to Assembly section Adjust tire pressure Refer to your tractor operator s manual Reduce ground speed when turning Adjust your tractor wheel spacing Refer to Operation section Repair or replace as necessary Reduce ground speed Use full PTO speed Refer to your tractor operator s manual Install blades so rotation is correct Raise the front of Mower relative to the rear to hold and circulate material longer Refer to the Operation Section Setting the Mower Setting Deck Height Reduce ground speed Lower cutting height Refer to the Operation Section Setting the Mower Setting Deck Pitch Raise the front of Mower relative to the
94. OR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the 557 Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL A PELIGRO medidas de seguridad se 3 INSTRUCTIVO FR240 FR162 01 11 Operation Section 4 2 O 2011 Alamo Group Inc OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operators Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the superv
95. P Drawbar Load Rating min 2770 lbs 2770lbs Limited Warranty 6 Year 6 Year Wing Flex Up 90 90 Driveline Size Wing Flex Down 22 22 Main CAT 6 CV CAT 6 CV Tongue Weight 2770 165 2770 Ibs Wings CAT 6 HD CAT 6 HD Limited Warranty 2 Year 2 Year FR240 FR162 01 11 Introduction Section 2 3 2011 Alamo Group Inc NOILONGOULNI INTRODUCTION INTRODUCTION KEY OPERATION POINTS Cutting performance and distribution are best when cutter is level from side to side Mower front to rear pitch should be 1 or less In extra heavy material rear chains will allow better discharge and better distribution than solid rear deflectors or bands Never operate the Flexwing below full PTO speed of 540 or 1000 rpm For good distribution the distribution baffles must be used Make sure PTO driveline slip clutches are not frozen and are properly adjusted To reduce uneven grass cutting and streaking make sure tractor rear tire spacing is a minimum of 60 between the inside of the tires make sure blades are not bent and are in good condition reduce ground speed to allow more cutting time Corn should be cut at 5 to 6 mph If full PTO rpm cannot be maintained use one lower gear Corn yield of 180 bu per acre will require a minimum of 105 PTO horsepower to shred at 5 to 6 mph To maintain the suggested 5 to 6 mph ground speed when cutter is equipped with deck rings a minimum PTO horsepower of 115
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98. SHING HAZARDS ette eb ti e eut 1 4 CONNECTING OR DISCONNECTING IMPLEMENT 1 5 THROWN OBJECTS HAZARDS uuu a n cene denen c 1 6 THROWN OBJECTS HAZARD CONTINUED naa 1 7 RUN OVER HAZARDS sates eter a ian te et edna esed eec Mer bed esed eed 1 8 PTO ENTANGLEMENT HAZARDS cece y eee terete ee eee S a AR E eae eee en nenne nere aa sayaspa nnn 1 9 MOWER BLADE CONTACT 2 5 innen naa 1 10 HIGH PRESSURE OIL LEAK HAZARD 22 1 11 ELECTRICAL amp FIRE HAZARDS deitate deeem de tee eene ASALA due Asena 1 12 TRANSPORTING HAZARDS u uc aae re l SS a aaa R B REL eee daca CE FREE A neut ede sacs 1 13 HAZARDS WITH MAINTENANCE OF IMPLEMENT 1 14 PARTS INFORMATION viscosidad ai 1 15 Decal Location uuu 2 edi A A eli Aaa 1 16 A aaa 1 18 Federal Laws and Regulations sse U U nennen nennen 1 27 INTRODUCTION 55 2 1 Equipment Specifications 1 tine Exe Luis 2 3 KEY OPERATION POINTS x i d aet tet Pee epe uei 2 4 Operating Noise Level Sound 5 u Rn eene nenne meme en nen AYY nnne nennen nennen 2 4 RHINO BIMITED WARRANTY ti
99. Shoe Wing Cylinder Wing Transport Latch Axle Wing Height Adjustment Front to Back Tilt Adjustment Height Adjustment Cylinder Left Wing Blade Gearbox Wing Driveline Operator s Manual Canister 19 Hose Holder Rod The Rhino Model FR240 FR162 Rotary Cutter is designed primarily for weed grass and brush up to 3 diameter and consists of a center unit with two variable position wings together having a cutting width of 20 feet Wing operating angles and machine cutting height are independently controlled using hydraulic cylinders A self leveling linkage maintains a level cutter at all cutting heights Power from the tractor PTO is split at the power divider gearbox and supplied to each of the blade gearboxes Each blade gearbox has two free swinging uplift blades designed to cut grass corn stalks and light brush Free swinging blades reduce the shock of impact when a stationary object is hit Slip clutches are installed on each gearbox for additional protection Front and rear discharge shields are included as standard equipment Equipment Specifications FR240 FR162 FR240 FR162 Cutting Width 240 162 Blade Tip Speed 540 PTO 1000 PTO Transport Width 115 106 Center 15 675FPM 16 713 FPM Overall Width 248 170 Wings 16 524 FPM 15 812 FPM Overall Length 216 216 Cutting Height 2 16 2 16 Gearbox Rating HP Required min 80HP 80HP Power Divider 180 HP 180 HP Cutting Capacity max 3 3 Center amp Wings 140 HP 140 H
100. T CYLINDER RIGHT WING LIFT CYLINDER LI Hydraulic Line Support After connecting the mower hydraulic lines to the tractor support the hoses with the equipped brackets Ensure that hoses do not contact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport braces to lower the mower wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully retract wing cylinders and extend center cylinder Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinders before removing the transport braces NEVER drive out bar pins and NEVER remove braces that have tension on them 5 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the gr
101. TION 12 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 15 MPH Excessive speed can cause damage to the machine and tire sections Laminated tires must be installed such that the rubber segments lay with the ground FORWARD MOVEMENT OF UNIT NOTE SEGMENT CURVATURE PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL Bra l Foam Filled used Airplane Tires are ideal for conditions vvhere a puncture proof tire is needed and the movver is frequently transported betvveen locations Pneumatic Tires Implement tires are ideal for frequent long distance towing however they are not puncture proof and are not recommended for mowing brushy areas or other conditions that could damage the tires Check side wall of tire for proper inflation pressure DO NOT over inflate OPS R 0035 Tire Size and Matching requirements Center Axle Tire assemblies when mounted on center axle duals should always be within limits listed Laminated Tires Maximum difference between tire diameters on a center axle should be 1 2 inch or less Foam Filled Airplane Tires Maximum difference between tire diameters on a center axle should be 1 inch or less When replacing a tire assembly on center axle always check diameters to make sure tires fall within allowed range fo
102. Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026 A FR240 FR162 01 11 Operation Section 4 36 O 2011 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed sGM 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspe
103. Use extrema precauci n PELIGRO Evite la electrocuci n o lesiones graves por contacto o un espacio libre inadecuado con respecto a l neas o aparatos el ctricos energizados No permita que la m quina o el accesorio se acerque o entre en contacto con una l nea de electricidad No se acerque ni toque una m quina que est en contacto con una l nea de electricidad 15 16 Operaci n con seguridad Pr cticas de seguridad para cortadoras de c sped con laterales y montaje lateral Las posiciones elevadas de los laterales reducen la protecci n de los escudos y aumentan los riesgos de objetos arrojados y contacto con las hojas Evite la posibilidad de lesiones graves o muerte por objetos arrojados o contacto con las hojas causados por la elevaci n y el descenso de los laterales durante las operaciones de corte No realice cortes con personas ajenas presentes a menos de 300 pies 92 m de la cortadora de c sped Asegurese de que no haya personas cerca de la cortadora mientras se elevan o descienden los laterales Apague la TDF y espere hasta que todos los elementos giratorios se hayan detenido antes de elevar la plataforma o la secci n lateral de la cortadora Unicamente eleve el lateral para quitar objetos de la trayectoria de corte o para acompa ar una pendiente del terreno Descienda hasta el suelo el lateral elevado una vez que se elimin el objeto o se super la pendiente Detenga el traba
104. VIDER GEARBOX The Breather with Dipstick for the Divider Gearbox is located on the right side of the input shaft The filler pressure relief Plug is on top of the Gearbox FIGURE MntP R 0149 4 1 Dipstick j J gt Do not over fill If Gearboxes are CAUTION filled above full mark on Dipstick pressure under working conditions may cause the Grease Seals to leak Use Rhino Special Gearbox Lube P N 00786250 Gearbox capacity is 3 quarts for divider gearbox Many of the equipment components are HEAVY 60 Ibs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people or proper lifting techniques when handling removing or installing components to reduce the possibility of back injuries FR240 FR162 01 11 Maintenance Section 5 5 2011 Alamo Group lt gt z mi z gt z O m MAINTENANCE MAINTENANCE DRIVELINES The Drivelines and U Joints should be inspected each morning before the Cutter is started MntP R 0456 and Mnt R 0457 The U Joint and CV Joint on the Driveline undergo extreme forces when the unit is turning or when the Wings are being raised It is important that the U Joints and CV Joint be greased each day before the unit is started The U Joints are located at each end of the Center and Wing Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assemblies are
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106. WOD e pepiun e INDIJANA SOPEZLO nE uoo sejoJ o sepejseb sej 39v Id NAAM ejseDsep Jej9ajap eJed S HAQUL Sayed SE A sejapuese A sejorneyo ueBua sajopesed so nb sauo e 1 y uoo o soyons sejsnfe sejoJ o sepejseb soyed seyans s uolo lns Jejoejep esed ojueuiejduii 19 3NOI223dSNI OLN3W3 IdWI 130 OLN3IWIN3 INVIW 3G NOIO23S N3 N3g8l9S3G 3s JNO OLNSAIWINSLNVW A 1 NOlOVMVd34 OIDIANAS 3G SVIYVL Sv 139lnivai e ep uepueJdsep s enb sejueuoduuoo so ap sele A seuoroeJqiA Jesneo epend 0js3 eJopeyoo e ep sejueuoduioo soj eJedaJ o 441409 ON sajuauoduo9 o s uopuny se oJu uu l duui f eJeyje o nbijipou ON sodinbe o sejueuoduuoo SO ep seje Jena esed eouqe ep eoineJjpiu uoroeuqijeo eunBulu eiquieo ON sooiuinb sajuabe soo A seJopeidui sejueAjos sejueouqn so Jejndiueu ow o eJqos SJUBILIQE seuoroonJjsul Se WOIS SeoJe JezijeoJ eJed ojuawa duu je esuiqns e seuejd sepijos s r lH dns eJqos ope ode u lq 1ejse ep ISAYNOASV EH R e epsep epend es ou nb se e odinb jap seye seeJe Jezue je esed sepe eje sepeJ o eun ASN eoJe eunbulu JezijeeJ ep sejue 130 YOLOW 13 INDYdY A sojueuejdui sol sopo ep ojuerumoui e voN313G oleq p ueguenoue es nb sodinb so eJqos jefeqe sejue sope eje sejueuoduioo A seJopnseq sojueuje duiir sol sopo vQVA313 NOIOISOd NI JAVA
107. a Ll vese la llave Instale dispositivos de apoyo aprobados cuando trabaja debajo o cerca de equipos elevados ADVERTENCIA Las cortadoras de c sped u otros equipos elevados no apoyados pueden caerse de manera imprevista Nunca se introduzca debajo de equipos elevados si no est n apoyados en dispositivos de apoyo aprobados La ca da de equipos podr a resultar en una lesi n grave o la muerte por aplastamiento Retire s lo las guardas o cubiertas que permiten acceder a la zona donde se realizar n servicios Vuelva a colocar todas las guardas y cubiertas cuando el trabajo est terminado lt gt PELIGRO NO PONER EN FUNCIONAMIENTO Use una etiqueta que indique No poner en funcionamiento NN Utilice dispositivos de apoyo CE aprobados E Vuelva a colocar todas las guardas 21 22 Realizaci n de mantenimiento con seguridad Use ventilaci n adecuada Si es necesario hacer funcionar un motor en una zona cerrada elimine del rea las emanaciones de escape con una extensi n del ca o de escape Si no tiene esa extensi n aseg rese de abrir las puertas y dejar entrar aire del exterior iADVERTENCIA Evite posibles lesiones Nunca trabaje en la maquinaria con el motor en funcionamiento salvo que as lo indiquen los manuales del fabricante para un servicio en particular iADVERTENCIA Nunca haga funcionar ning n tipo de motor sin la ventilaci n adecuada LAS EMANACIO
108. a s 4 31 Crossing Ditches and Steep lngliResS UL Ul I sS 4 32 OPERATING THE TRACTOR AND IMPLEMENT Q uu u 4 33 Foreign Debis Hazard S ceo Eo t ce EE une Ue ied dete ue Ope it du ea ote gue cenae 4 34 Bystanders Passersby Precautions serrie ee aa Eea LEa ARER TE ETEA ARAE laa EAEE AEA E ERE AERE 4 34 Engaging the Power Take Off PTO Ju Eaa e nn 4 35 PTORPM sand Ground Speed li ei Suq a elato Ba az ea a delen 4 36 Operating the MOWER ies Su uu an ea oe Eo tUa DR Ie e Pene tt Dane Tena EE Deere d Uva Ib ap Cere 4 36 Right of Way Highway MOWN geteer E non u aS aa asia nnns rnnt nnn erinnern kta asas 4 40 Shutting Down the Implement eee nne a 4 41 DISCONNECTING THE MOWER FROM THE TRACTOR sese eene 4 41 MOVVEF STORA E xn T u muat aa t iiim codi m at tet 4 43 TRANSPORTING THE TRACTOR AND IMPLEMENT U aa 4 43 Tire and heel u s eue 4 45 Transporting on Public Roadways cccr eec edente ec itn uuu Su cc pae deci cha pi epe Send ones 4 46 TROUBLE SHOOTING GUIDE uu k itor REEL REDE nee didis 4 49 MAINTENANCE SECTION A 5 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT I n u 5 2 PARTS INFORMATION vaste a ea teca ee ae Hoz eed LE cete ade Hace ddl e eec de S L eat 5 3 LUDNGAtION mm 5 3 CENTER amp WING GEARBOXES gun e de n db 5 5
109. a ver si estas leyes se cumplen Tambi n puede haber leyes estatales provinciales o locales u ordenanzas internacionales que se apliquen a este equipo y a su uso junto con reglas espec ficas del sitio de trabajo o del empleador Es importante que conozca y cumpla todas las leyes y reglas aplicables incluso las que requieren capacitaci n y certificaci n del operador Las siguientes son algunas de las reglas que debe cumplir al trabajar Un ROPS sistema de protecci n antivuelco y un tractor equipado con cintur n de seguridad es exigencia del gobierno federal OSHA par ala protecci n de los operadores durante el funcionamiento de la cortadora Una cabina cerrada proporciona protecci n adicional para el operador con respecto a objetos arrojados Verifique el manual del operador de la cortadora de c sped para ver si tambi n se requiere una cabina de tractor Use y verifique que otras personas usen la indumentaria y los equipos de protecci n personal correctos Inspeccione la m quina y los accesorios antes de cada uso seg n lo especificado por el fabricante y por su empleador Conozca las limitaciones y las caracter sticas operativas del equipo de corte de c sped No haga un uso indebido Verifique que todos los escudos y las guardas est n correctamente instalados antes de hacer funcionar la m quina Nunca modifique o retire partes de la m quina excepto para realizar servicios despu s aseg
110. accessible by rotating the Driveline Safety Shield until the hole in the Shield matches up with the Grease Fitting UseN L G I 2 Bearing Grease for lubrication Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage to the Driveline 80 CV DRIVELINE 4 Black Seals Visible on Standard Cross amp Bearings Cross amp Bearings C V Center Housing ILIA C V Ball amp Socket AA RE T A CEA x Telescoping Members Cross amp Bearings 4 Black Seals Visible on Standard Cross amp Bearings Mnt R 0456 TELESCOPING DRIVELINE Guard Bushings 4 Black Seals Visible on Standard Cross amp Bearing Mnt R 0457 STANDARD EXTENDED LUBE LEVER LOCATION INTERVAL INTERVAL ACTION PUMPS Cross amp Bearings 8 Hours 50 Hours 2 3 Telescoping Members 8 Hours 50 Hours 8 10 CV Ball amp Socket 80 CV 8 Hours 50 Hours 4 6 CV Center Housing 80 CV 24 Hours 50 Hours 12 15 CE amp Non Rotating Guard Bushings 8 Hours 50 Hours 2 1000 RPM MAX Constant Angle applications may require a Lube Interval of 4 hours ROTATING GUARD BUSHINGS SHOULD BE LUBRICATED UPON REPLACEMENT FR240 FR162 01 11 Maintenance Section 5 6 2011 Alamo Group MAINTENANCE MAIN CV DRIVELINE SHIELD SERVICE INSTRUCTIONS lt 1 Clean
111. ada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a mayor altura 10 a 15 pulg 25 a 38 cm para evitar los objetos ocultos Segunda pasada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a la altura deseada y de ser posible a 90 grados con respecto a la primera pasada de corte a Detenga Ly la hoja antes de desatascar Proporcione el espacio libre adecuado para la oscilaci n de la cortadora de c sped Preste atenci n a los espacios libres de los equipos Las cortadoras con enganche de tres puntos y montaje lateral tienen un arco de giro mayor que las tipo de tiro Deje el espacio libre suficiente para la oscilaci n de la cortadora cuando gira No permita que haya personas ajenas cerca del tractor y la cortadora de c sped cuando mueve o transporta el tractor y la cortadora Operaci n con seguridad Pr cticas de seguridad para la cortadora de c sped de montaje inferior Nuhbd Se fare Cuando se traslada con una cortado
112. airs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death s3PT 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sr os Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 56 21 FR240 FR162 01 11 Operation Section 4 18 2011 Alamo Group Inc OPERATION 7 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation ins
113. all flammable fluids and materials away from your machine and work area Know where fire extinguishers are kept how they operate and what type of fire they are for Check readiness of fire extinguishers according to manufacturer s instructions Make sure each tractor is equipped with a fire extinguisher No Smoking and No Open 9 Flames Remove Debris Daily or As Needed Follow A Safety Program Be Alert Know where to get assistance Know how to use a first aid kit and fire extinguisher fire suppression system Be Aware Take advantage of training programs offered Be Careful Human error is caused by many factors carelessness fatigue overload preoccupation unfamiliarity of operator with the machine drugs and alcohol to name a few Damage to the tractor or mower can be fixed in a short period of time but injury or death has a lasting effect For your safety and the safety of others encourage your fellow workers to act safely Never Use Drugs or Alcohol While Operating For Safe Operation You must be a qualified and authorized operator for proper operation of your machine You must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the mower and know the safety rules and regulations for the worksite It is a good safety practice to point out and explain safety signs and practices and ensure others underst
114. amaged or too much hydraulic fluid is lost MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F FR240 FR162 01 11 Maintenance Section 5 16 2011 Alamo Group MAINTENANCE Flex Wing Hydraulic Cylinder Replacement Instructions Implement Cylinders Removal and Replacement Follow these Steps 1 Clear the area of all personnel before lowering the wings 2 From the tractor seat with your seat belt fastened around you Lower the implement wings to the ground Do Not attempt to replace the cylinder with the wings in the raised position 3 Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting 4 Block up the center and wing sections with blocks or jack stands 5 Release all oil pressure from the circuit by moving the valve controls handles back and forward 6 Remove the Implement Input Driveline from the tractor PTO shaft T Remove the hydraulic hoses from tractor quick disconnects 8 Wear Safety Glass and impenetrable gloves when working with hydraulic hoses and fittings 9 Check to see that the cylinder is not under pressure by moving the cylinder pins by hand The pins should be loose If the cylinder pins are in a bind and can not be moved the cylinder maybe under pressure Make sure the implement decks and axles are supported by blocks and then ca
115. and grease bushing groove before the bushing is placed in the groove Grease any remaining bushings in guard gt 2 Slide guard half over driveline and insert bushing tabs into the openings in the guard P d 3 Turn the bushing until it engages into the guard O 4 Push Easy Lock clip into position The bushing and guard are now secure Ti 5 TO REMOVE GUARD Use screwdriver to release Easy Lock clip Turn the bushing to disengage from the guard and remove guard Figure Mnt R 0359 Mnt R 0362 R GREASE BUSHING Mnt R 0359 MPORTANTI Check that Guard Missing decal on steel tube under inner emmer ca cause oan guard and Rotating Driveline Decal are firmly affixed undamaged and readable If not replace DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE FR240 FR162 01 11 Maintenance Section 5 7 2011 Alamo Group MAINTENANCE MAINTENANCE WING DRIVELINE Figure MntP R 0011 Remove the two shield bearings per half shaft by prying the head of the bearings up with a screwdriver and pulling them out with pliers Figure MntP R 0012 Grasp the Yoke and shield tube and pull shaft from the shield Figure MntP R 0013 Grease the shield bearing grooves on the yokes and the inner telescoping member before assembly FR240 FR162 01 11 Maintenance Section 5 8 2011 Alamo Group MAINTENANCE Figure MntP R 0014 Grease and
116. and the Farm Equipment Manufacturers Association FEMA advocate that you DO NOT reuse straighten hard face or weld mower blades Death or serious injury could result if a broken blade is thrown from a mower 25 26 Perform Maintenance Safely Mower Blade Maintenance continued How are mower blades made Mower blades are made of high strength alloy spring Steel They are hot forged and shaped to meet the manufacturer s individual specifications then heat treated and tempered to a high strength ductile state to reduce the possibility of breaking while mowing Blades are tested to ensure they meet strength hardness and ductility standards If a blade fails to meet any of these specifications it will not be used on the mower What happens when a mower blade bends It takes a great amount of impact force to bend the blade This impact force often results in the blades being gouged or chipped After a blade is damaged by a gouge or chip a blade failure is much more likely to occur When a blade is severely bent a microscopic crack may be created in the blade Straightening the blade does not remove or repair this crack but may cause additional cracks Additional stresses during mowing operations can result in an unexpected blade failure Avoid bending blades Help prevent mower blades from bending or cracking by avoiding contact with solid objects Mower blades are intended to cut grass shrubs woody vegetati
117. and the importance of following these instructions WARNING Drugs and alcohol affect an operator s alertness and coordination and the operator s ability to safely operate the equipment Never use drugs or alcohol while operating the mowing equipment Never knowingly allow anyone to operate this machine when their alertness or coordination is impaired An operator taking prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to safely operate this equipment Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation application and maintenance of equipment on a worksite It is the employer s responsibility to comply with these laws An OSHA representative may periodically inspect a worksite to see that these laws are being followed There may also be local or state provincial laws or international regulations that apply to this equipment and its use along with specific worksite or employer rules It is important that you know and comply with all applicable laws and rules including those requiring oper
118. and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the parking brake Lower mower to ground Lower wings of wing mowers to ground Shut off engine lock ignition and remove key from the machine and take it with you Wait for all moving parts to stop before dismounting Relieve hydraulic pressure by moving hydraulic controls several times in all directions Lock anti vandalism covers and closures if equipped when equipment is unattended Dismount carefully maintaining three point contact PTO Set Parking Brake Lower Raised Equipment to Ground Disengage PTO Set Brake Lower Raised Equipment to Ground Wait for Rotating Parts to Stop Remove Key Lock Ignition Take Key With You Shut Down Safely Dismounting Properly Never dismount from moving equipment Never jump from any machines Dismount carefully Check for slippery steps Keep feet and hands away from controls Use handholds and steps during dismount Face machine and use three point contact 2 hands and 1 foot or 2 feet and 1 hand Wait for Moving Parts to Stop Use Three Point Contact Face Machine Perform Maintenance Safely Maintain Your Equipment Maintain Equipment Be sure to maintain the equipment according to manufacturer s instructions Regularly c
119. anner that could cause injury AWARNING Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR DANGER WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sem 10 Manually wiggle the glade carriers to check for any looseness Retighten any loose parts Recheck torque every 50 hours e Operating with loose blade hardware will damage the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours Operating with loose blade holder will damage the blade holder and output shaft two initial tightenings are required Retighten after one hour and again after the day of operation In severe cutting conditions or commercial use a daily inspection is required To help prevent structural damage caused by loose hardware tighten gear case hardware as specified Check torque after first 8 hours of use and every 50 hours thereafter Inspect Blades daily for abnormal wear If Blades have a notch worn into the leading edge at the lower bend more than a 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of th
120. around the equipment Check for anyone under on or near the equipment Clear everyone from these areas Sound a warning Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three point contact when mounting or dismounting the tractor or mower Face the machine when you enter or leave the machine Three point contact means that three out of four arms and legs are in contact with the machine at all times during mount and dismount Before mounting Clean shoes and wipe hands Clean steps and handholds of snow ice mud or oil During mounting and dismounting Use handholds and step plates Never grab steering wheels or controls for handholds Never mount or dismount from a moving tractor Never mount or dismount while carrying tools or objects that prevent three point contact Put parts or tools down Maintaining proper contact climb and then pick up the object Use Three Point Contact e Clean Up Slippery Areas Prepare For Safe Operation Tractor And Mower Controls Safety Test Start the tractor following the specific procedures in the manufacturer s operator s manual These procedures normally include Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engagement Check PTO disengagement Check all controls for Park position Warn others in area before starting tractor Start t
121. arts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety For future reference record your Rhino product model number and serial number Dealer Telephone Model Number Owner Purchase Date Serial Number gt BE SAFE gt BE ALERT SU gt BE ALIVE BE TRAINED before operating the Mower Safety Training ine Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Group Ag Division in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment t is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If
122. ath Shut down the mower and tractor before dismounting See page 18 Proper Equipment Shut Down Practices Read Understand and Follow Manuals and Safety Signs Avoid Rotating Parts Know and Avoid Pinch Points Follow A Safety Program Avoid Injury From Raised Equipment Avoid possible crushing injury from falling mower or other raised equipment V Avoid Crushing o Block Up or Securely Support Mower Ay Before working near or under raised mower or equipment parts Securely support or block up raised mower or equipment parts according to the operator s manual Securely support block up or lock up wings with approved locking devices or lower mower or equipment parts to the ground Use transport locks when transporting mower on public roads Avoid Injury From High Pressure Fluid Avoid fluid injection injury due to high pressure fluid leaks High Pressure Fluid Can Inject jam into the Body If any fluid is injected into the skin it must be removed within a few hours by a doctor familiar with this type of injury Fluid leaks under pressure may not be visible When checking for leaks or working around pressurized systems Read manufacturer s operator s manual s for recommended safety practices Wear a face shield or safety goggles for eye protection Use a piece of cardboard or wood to check for leaks DO NOT use your hands
123. ator training and certification Safety Rules Know and d Understand ey Rules of Operation These are some of the rules you must work by A ROPS and seat belt equipped tractor is a federal government OSHA requirement for operator protection during mowing operations An enclosed cab provides additional operator protection from thrown objects Check your mower operator s manual to see if a tractor cab is also required Wear and check that others are wearing proper clothing and personal protective equipment Inspect your machine and attachments before each use as specified by the manufacturer and your employer Know the limitations and operating characteristics of your mowing equipment Do not misuse it Have all provided shields and guards properly installed before operating the machine Never modify or remove any part of the machine except for service then make sure it is replaced Follow A Safety Program Some Rules You Must Work By continued Only qualified and authorized individuals may operate this equipment Never allow children to play on ride on or operate the equipment Children are not qualified to operate this equipment Do not allow any riders Use three point contact handholds and steps and face the equipment when mounting or dismounting Keep bystanders 300 ft 92 m from the mowing operation Know the worksite b
124. bles o s lidos y las rampas de descarga en su lugar y en buen estado de reparaci n Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Nunca dirija la descarga de la cortadora hacia una persona Mantenga las manos los pies y otras partes del cuerpo alejadas de las piezas giratorias las hojas y las aberturas de descarga No haga funcionar la cortadora de c sped en la posici n de transporte No se acerque a una cortadora hasta que todo movimiento se haya detenido Enganche de la transmisi n de RDF de la cortadora de c sped Eleve la cortadora hasta la altura de corte m xima Enganche la TDF a baja velocidad del motor Aumente la velocidad del motor hasta llegar a la velocidad nominal de la TDF Descienda la cortadora hasta la altura de corte deseada Detenga y apague de inmediato si la cortadora golpea contra una obstrucci n Inspeccione y repare cualquier da o de la cortadora antes de reanudar el corte No haga funcionar una cortadora que vibra en exceso o produce ruidos anormales Hojas giratorias Mant ngase PELIGRO NO PONER EN FUNCIONAMIENTO No ponga en funcionamiento una cortadora de c sped da ada Objetos arrojados por la cortadora de c sped Dependiendo del prop sito previsto las cortadoras est n dise adas para cortar hierba maleza broza y cultivos Las hojas de la cortadora est n dise adas y
125. ce to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING og SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY res
126. cesorios est n apagados y apoyados en el suelo Durante la inspecci n del sistema hidr ulico Espere que el fluido se enfr e antes de desconectar las l neas El fluido hidr ulico caliente puede causar QUEMADURAS GRAVES No use las manos para verificar la presencia de fugas En cambio use un cart n o papel para buscar fugas Use protecci n ocular adecuada El fluido hidr ulico puede causar lesiones oculares permanentes iADVERTENCIA EI fluido hidr ulico bajo presi n pueden penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use una protecci n facial o antiparras de seguridad para proteger los ojos Si el fluido se inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas por personal m dico familiarizado con este tipo de lesi n Cuando ventila o llena el sistema hidr ulico afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n ocular El fluido a alta presi n puede inyectarse en el cuerpo Realizaci n de mantenimiento con seguridad Riesgos del sistema el ctrico Antes de trabajar en el sistema el ctrico desconecte los cables de la bater a Retire primero los cables
127. city to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the FR240 FR162 01 11 Operation Section 4 3 O 2011 Alamo Group Inc OPERATION OPERATION mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities ASABE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower Minimum FR240 80HP FR162 80HP Dravvbar 14 length for 540 RPM unit 16 or 20 length for 1000 RPM unit if mower is equipped with Pintle Hook Optional Equipment drawbar length must be modified see 3 4 Drawbar rated to carry weight of mower safety chain attachment point Drawbar Vertical Load Minimum Capacity FR240 2770 Ibs FR162 2770 lbs aii Minimum of 1 hydraulic port extra 3 spool valve required Minimum 2 ports 3 ports recommended if additional 3 spool control valve is not used Front End Weights As needed to maintain 2096 weight on front axle Power Take Off 540 RPM 6
128. combustible vac o son explosivos Nunca suelde o realice cortes en l neas dep sitos o contenedores de combustible Retire toda la basura o los residuos de corte de la m quina todos los d as o seg n sea necesario Mantenga los residuos alejados del motor el escape los embragues y otras fuentes de calor Use supresores de chispas seg n corresponda en el sistema de escape del motor Asegurese de que no haya trapos con aceite u otro material inflamable almacenado en la m quina Revise en busca de fugas de combustible aceite o fluido hidr ulico Repare las fugas y limpie la m quina antes de hacerla funcionar El ter fluido para arranque en fr o es inflamable No fume cuando usa ter fluido para arranque en fr o Siempre siga las instrucciones del recipiente y de los manuales del operador del fabricante correspondientes a la cortadora de c sped No use ter fluido para arranque en fr o si el motor est equipado con buj as de precalentamiento u otro dispositivo de precalentamiento Siempre use solvente no inflamable para limpiar las partes No use gasolina combustible diesel u otros fluidos inflamables Almacene todos los fluidos y materiales inflamables lejos de la m quina y de la zona de trabajo Sepa d nde se guardan los extintores de incendios c mo funcionan y para qu tipo de incendio est n destinados Verifique la disponibilidad de los extintores de incendios de acuerdo con las instrucciones del fabricante
129. cross the battery posts the resulting spark could cause an explosion WARNING Avoid possible serious injury from battery explosion Do not charge a battery or boost start the engine if the battery is frozen Warm to 60 F 15 5 C or the battery may explode and could cause serious injury Safety rules during battery boost starting Follow the instructions for proper battery boost starting as specified in the manufacturer s manual Be sure the machines are not touching Observe the polarity of the batteries and connections Make the final cable connection to the engine or the furthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Ground Point Perform Maintenance Safely Tire And Wheel Maintenance Check your tires and wheels daily because the stability of the tractor and mower can be dramatically affected by tire pressure or damage to tires or wheels Check tires for Correct pressure Cuts and bulges Nails or other punctures Uneven or excessive wear Condition of valve stems and caps Check wheels for
130. crushing injury could result from falling equipment Remove only guards or covers that provide access to the area being serviced Replace all guards and covers when work is complete DANGER DO NOT OPERATE Use a Do Not Operate Tag Use Approved Support Device Replace All Guards 21 22 Perform Maintenance Safely Use Proper Ventilation If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension make sure you open the doors and get outside air into the area WARNING Prevent possible injury Never work on machinery with the engine running unless instructed by the manufacturer s manuals for specific service WARNING Never operate any type of engine without proper ventilation EXHAUST FUMES CAN KILL Use Jacks And Hoists Carefully Safety stands or blocks must be located on a rigid part of the mower Do not position stands under axles or wheel supports that may rotate If you must work beneath raised equipment always use wood not concrete blocks jack stands or other rigid and stable supports When using jacks or hoists always be sure they are adequately supported WARNING Prevent possible crushing injury Never use concrete blocks for supports They can collapse under even light loads Make sure the hoists or jacks you use are in good repair Nev
131. cted and removed debris or foreign material SGM 08 A Follow these guidelines to reduce the risk of equipment and grass fires z WARNING while operating servicing and repairing the Mower and Tractor OMY Equip the Tractor with a fire extinguisher in an accesible location AWARNING Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sem 12 FR240 FR162 01 11 Operation Section 4 37 2011 Alamo Group Inc 34 OPERATION OPERATION When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower NEVER raise the mower wings while the blades are turning When turning the angle between the tractor and mower should not be so great that a clattering of the U joints occurs Sharp turns can cause
132. d ejueurejoulse esjeAJesqo ou ep nb sooyjoedse sojuenuipeoold o seuoionjsul eonuep HON3IN NOIS3 1 YVNOISVIO VIYAOd epeie Jas ou ep nb ajueunuu esoj amp ijed ugioenyis eun eoipu ANN NOIS31 3LS30W uana YY e MVNOISVOO VizIGOd epey Jas ou nb ejueuiuui esojJfijed uoioenyis eun epu dAVSO ATIN NOIS31 3LYSNW e VYVNOISVIO epej e ses ou ep enb ejueuiuu esojDied uoroenys eun eoipu oxorad Y Nolonvoaud YY seinBas ou seoieud ap esneo e i nui e o uoise eun p nd gaisn 0109 4419 ep pu d p pepunB s enb pi no i opo aigos A eunBes euo ua sefeqes eyed sajenyqey sepipau sej sepo a dopy odinbe s JeJado e p nd es enb uogise ep opejb ja A eyueumuui ofiseu un 5 JopeJedo ouejerdoud e aape oAngefqo f u u 6 eues e A oloquls 3 ioS3anr N3 Visa avarminoas ns ivLsa1v SASVONALNVW iNOION3LV zeou sis ep euajy ep ojoquis 3 sodinbe soj e sopueupe soAiseupeojne sol ue A jenuew ejse opo ue ugioenuguoo e esanu es enb e owo e eues eun uoo ugioeuiquuoo ue ezijnn es pepiinbas ep euajy ep oloquls 14 ejqesuodsoJ eJeueul o ieoeu owos uedes enb sepe li A sejqesuodsaJ jenueu je opie ue eu enb seuosiad Jod Jas eqep ojos odinbe 92 ojuawajdu ejse je
133. d area on bolt head Ops 635 Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on A DANGER the Blades IMMEDIATELY if either blade bolts has Visible cracks or f the recessed area on blade bolt is worn off or df Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades FR240 FR162 01 11 Maintenance Section 5 12 2011 Alamo Group MAINTENANCE BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gear box shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable two jaw gear puller to pull carrier off tapered gear box shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process BLADE CARRIER INSPECTION Blade bolt fit into carrier bushings should be checked every time blades are changed The blade bolt should fit into carrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the square shoulder of the new blade bolt the bus
134. de objetos lanzados antes de segar REMUEVA y EVITE objetos come alambre cable objetos de metal y todo otro material extranjero NO DEJE que las cuchillas contacten los objectos s lidos como alambre rocas postes borde de banqueta o barandillas NO OPERE en posicion de transporte o con las alas levantadas D389 1 TO AVOID SERIOUS INJURY OR DEATH DO NOT operate without guards in place and in good condition STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped STOP LOOK and LISTEN for rotating motion before approaching implement STOP ENGINE and PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PARA EVITAR LESION SERIA O MUERTE e NO opere sin la cubierta protectora en su lugar y en buen estado MANTENGASE ALEJADO y MANTENGA manos pies y cuerpo LEJOS de las cuchillas girando l neas de conducci n y partes que siguen moviendose depu s de que el poder es apagado ESPERE hasta que todos los elementos m viles se han parado DETENGASE OBSERVE y ESCUCHE por el movimiento de rotaci n antes de acercarse al implemento PARE EL MOTOR y el Toma De Fuerza Barra Gitatoria active el freno de mano baje el implemento y permita que todas las partes m viles se paren y quite la llave
135. detents in the center position This will give the mower more stability and prevent the opposite wing from raising DO NOT operate the mower with the valves in the detent position for extended periods of time to prevent deck frame damage OPS R 0017 FR240 FR162 01 11 Operation Section 4 30 Never fold wings on a hillside the 2011 Alamo Group Inc OPERATION Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines ssPr os 8 6 Driving the Tractor and Cutter Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow
136. dos los controles est n en la posici n de estacionamiento Advierta a otras personas en la zona antes de arrancar el tractor Arranque el tractor siguiendo los procedimientos de arranque que recomienda el fabricante del tractor jADVERTENCIA Evite lesiones graves o muertes producidas por el movimiento inesperado de la m quina Arranque el motor nicamente desde el puesto del operador Nunca intente arrancar el motor haciendo un corto entre los bornes del arranque o tomando la llave desde el suelo o desde afuera de la cabina Despu s del arranque Verifique que todos los instrumentos indicadores y luces indicadoras funcionen normalmente Verifique que todos los controles la direcci n y los frenos del tractor funcionen correctamente Use el ROPS y el cintur n de Q seguridad Arranque nicamente desde el asiento del operador Revise los instrumentos y controles Eleve y descienda la cortadora de c sped en busca de problemas en el descenso total o el enganche de la l nea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Preparaci n para una operaci n segura Use las pr cticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se haya detenido antes de descender del tractor o la cortadora de c sped No haga funcionar la cortadora si el
137. e Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sr oa When disconnecting the mower the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control levers back and forth several times Lower the parking jack and raise the mower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the P ground and can be adjusted by loosening the positioning nut and moving the jack up to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the mower Once the mower tongue is being supported entirely by the jack remove the hitch bolt locknut and washers Remove the hydraulic hoses from the tractor and secure to the mower to prevent contact with dirt After disconnecting the mower hitch remove the mower driveline from the tractor PTO shaft Place the driveline in its storage bracket to prevent it from contacting mud or dirt which can contaminate the universal joint bearings and shorten the life of the driveline After the driveline has been removed from the tractor place the PTO master shield back in the operating position OPS R 0031 FR240 FR162 01 11 Operation Section 4 42 O 20
138. e broken part with tremendous force which may cause bodily injury or death A DANGER NOTE Replace Blades in pairs after no more than 1 2 notch wear 1 2 Maximum Original Blade Edge Mnt R 0034 FR240 FR162 01 11 Maintenance Section 5 10 2011 Alamo Group MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in FIGURE Mnt R 0008 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade IMPORTANT When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration may also cause structural cracks in cutter housing Never work under equipment supported by a hydraulic device because it may drop if the A WARNING control is actuated even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position Follow Original Pattern 5 r C 3 R Maintain Corner gt Mnt R 0008 NOTE Replace Blades in pairs after no more than 1 2 notch wear BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear i j
139. e area to be mowed If the operator has mowed the field before and is familiar with all obstacles that may be present it is sufficient to watch ahead of the mower path for any additional objects that may have entered the field Be ready to stop or avoid any objects that could be hazardous if thrown by the mower If you plan to mow an unfamiliar field and it is next to a traveled road or people may be within 100 ft 30 m of the mower you must inspect and clean or mark the field Mowing In Reverse Do not mow while traveling in reverse Objects are more likely to be thrown and can travel further Shut off the PTO wait for the blades to stop turning raise the mower and then back up Mow traveling in the forward direction a 29 2 Do Not Mow Pd in Reverse Use Proper Ground Speed v Movving Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut Normal ground speed range is 2 to 5 mph Use slower ground speed for mowing tall dense grass Use faster ground speed for mowing medium height thin grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and surface hazards Operate Safely Extremely Tall Grass Mowing You may need to mow extremely tall non crop grass t
140. e objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure OPS R 0029 Correct Mower Deck Positioning 34 Wrong Mower Deck Positioning FR240 FR162 01 11 Operation Section 4 39 O 2011 Alamo Group Inc OPERATION OPERATION 9 6 Right of Way Highway Mowin USE DOUBLE CHAIN GUARDS for highway right of way parks greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower No shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING in good operational condition 2 DAILY INSPECT the condition of the Thrown Object Guards mower Side Skirts and skid shoes Replace or repair worn or damaged guards 3 DAILY INSPECT the condition of the Blades and Blade Bolts Replace any cracked worn bent or damage blades Always replace blade bolts and nuts when replacing blades Make sure the blade bolts are properly tightened 4 RAISE CUTTING HEIGHT to 6 INCHES minimum 5 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or gro
141. e of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position hydraulic remote control levers are in the neutral position tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid A Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators
142. e of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 FR240 FR162 01 11 INCORRECT DO NOT approach ditch straight on Operation Section 4 32 2011 Alamo Group Inc OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower CORRECT Approach ditch at an angle resulting in possible injury and or property damage Ground contact also produces a severe shock load
143. e todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte LA Y Evite las piezas giratorias T PA Evite puntos donde pueda quedar atrapado Realizaci n de mantenimiento con seguridad Use un delantal de caucho y guantes de caucho cuando trabaja con sustancias corrosivas Use guantes y calzado de seguridad cuando manipula bloques de madera o metales con bordes agudos Use siempre anteojos de seguridad antiparras o protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l quidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protecci n facial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte o cuando trabaja con cidos de bater a Use un casco o antiparras para soldar con filtro esfumado cuando suelda o corta con soplete No arene esmerile corte con soplete o suelde sin un respirador aprobado por NIOSH o una ventilaci n adecuada Si se requiere soldar en esta m quina consulte los manuales del operador o de servicios del fabricante o consulte al concesionario de los equipos para obtener los procedimient
144. e y Tiger asi como AEM y FEMA proporcionan material para entrenar que es esencial para su seguridad y la seguridad de otros al operar este equipo Haga estos procedimientos de seguridad una parte importante de su dia de trabajo Lea y entienda el Manual de Operadores No permita que personas sin entrenamiento funcionen este equipo Contacte a su distribuidor AEM www aem org FEMA 314 878 2304 www FarmEquipment org o Alamo Group www Alamo Group com para la informacion sobre el material de entrenamiento o cursos que ofrecen el entenamiento de Pr cticas de Operaci n para Cortadoras 00760657 B 00760657 TO AVOID SERIOUS INJURY OR DEATH FROM BLADE ATTACHMENT FAILURE e Torque blade bolt to 600 ft Ibs ALWAYS replace blades in pairs A e ALWAYS replace blades with new bolts and nuts Safety Section 1 26 Blade Nut Blade Blade Bolt PARA EVITAR LESION SERIA O MUERTE POR EL FALLO DEL ACOPLAMIENTO DE LAS CUCHILLAS e Apriete los tornillos a torsi n de 600 libras pie Blade Pan e Siempre reemplace las cuchillas en pares e SIEMPRE reemplace las cuchillas con tornillos y tuercas nuevas D534 2011 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal
145. eantes de las hojas hojas pasadores escudos y otros componentes especiales tienen requisitos espec ficos de resistencia dise o y ajuste para la marca y el modelo de cortadora que usted est usando Evite posibles lesiones graves o la muerte por el uso de piezas o modificaciones no aprobadas No sustituya con torniller a com n los pernos de las hojas u otros componentes de piezas especiales originales del fabricante No sustituya hojas pasadores escudos u otras piezas cr ticas No use pernos de mayor resistencia para reemplazar los pernos de seguridad originales del fabricante 19 20 Realizaci n de mantenimiento con seguridad Preparaci n personal Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de seguridad Anteojos de seguridad antiparras o protecci n facial Delantal y guantes Protecci n para o dos Casco o antiparras para soldar Respirador o m scara con filtro Use la ropa necesaria no corra ning n riesgo Mantenga las manos y la ropa alejadas de todas las piezas m viles No use cordones sueltos mangas flojas anillos relojes o cabello largo jADVERTENCIA Evite lesiones graves o muerte por enredos No use ropa floja ni accesorios Mant ngase alejado d
146. ected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed 4 2 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position When connecting the mower hydraulic lines keep hoses quick couplers and swivels free of contamination Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use If the tractor ports or mower hydraulic hose ends become contaminated wipe clean with a rag before connecting Operating Mower Hydraulics with Three Tractor Hydraulic Ports Connect one hose into each hydraulic port Connect lines to correspond with position of hydraulic control levers Operating Mo
147. ed to ensure the joint angle does not over extend which can cause CV joint damage Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 70 Angles greater than 80 can result in mechanical damage to the CV joint and mower driveline The Constant Velocity joint must be lubricated every 8 hours of operation as specified in the Maintenance Section Failure to properly lubricate the joint will result in accelerated wear and joint component failure CV Driveline Maximum Angle Check Procedure With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum difference of 10 degrees between the center line of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled If the joint cannot be angled at least 10 there is a potential problem of over angling the joint while making sharp turns Solutions To ensure the joint is not damaged check the following Check the drawbar length to ensure that it is at the proper length for the RPM
148. edure CHECK driveline guards for free rotation and sufficient overlap to avoid unshielded areas DO NOT USE PTO ADAPTER D388 1 OPERATE THIS MACHINE AT 540 RPM A PELIGRO PARA EVITAR LESION SERIAO MUERTE POR CONTACTO A LA LINEA DE CONDUCCI N SEPARACION DE LINEA DE CONDUCCION O EL FRACASO DEL EJE DE PTO e PARE MIRE y ESCUCHE por el movimiento de rotaci n antes de acercarse al implemento MANTENGASE ALEJADO y MANTENGA manos pies y cuerpo LEJOS de partes girando hasta que todos los elementos de movimiento se han parado SIEMPRE apage la Toma De Fuerza Barra Gitatoria antes de desmontar e NO opere si las cubiertas de Toma De Fuerza Barra Gitatoria estan da adas TRABE el YUGO de collar de fijaci n del la LINEA DE CONDUCCION al eje de PTO Barra Gitatoria del tractor EMPUJE Y JALE el yugo hasta que el collar de fijaci n hace clic y el yugo se traba en lugar USE la longitude de l nea de conducci n CORRECTA para el implemento Vea el Manual de Operador para el Procedimiento REVISE las guardias de l nea de conducci n por giracion libre y sufficiente traslape para evitar areas sin cobertura NO UTILICE UN ADAPTOR PARA LA TOMA DE FUERZA Barra Gitatoria OPERE ESTA M QUINA A 540 RPM SOLAMENTE OPERE ESTA M QUINA A LA VELOCIDAD DE PTO TOMA DE FUERZA O BARRA GITATORIA DEL TRACTOR DE 540 RPM El sobre bodily injury TRACTOR PTO exceso de velocidad de PTO puede causar el fracas
149. eet or body under raised equipment or lifted compo nents KEEP BYSTANDERS CLEAR of folded wings until wings are blocked or locked up WHEN PARKING Implement and Tractor LOWER implement LOCK or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOW children to play on or around Tractor or Implement WHEN UNHITCHING IMPLEMENT LOWER implement LOCK or BLOCK lifted parts before leaving equipment USE tongue jack to control implement tongue movement USE tongue JACK to lift heavy implement tongues AVOID overloading jack to prevent jack failure and injury Refer to Instructions in Operation Section BEFORE REMOVING Wing Retaining Lock ATTACH hoses to tractor FILL Wing Cylinders with oil Refer to Instructions in Operation Section KEEP bystanders away before operating wings LOWER WINGS slowly and carefully PN CH01 FR240 FR162 01 11 Safety Section 1 4 O 2011 Alamo Group Inc SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY Stop Tractor Crushing injury Crushing injury Make sure PTO Make sure PTO Remove Key between tractor wing falling shaft is securely shaft are proper Read Manual and implement attached to tractor length ALSAVS TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR DANGER IMPLEMENT W
150. efore you use the mower Be aware of possible terrain hazards that you may encounter Remove or mark obstacles and debris that could damage or be thrown by the mower Only use attachments and parts that are approved by the mower manufacturer Make sure all attachments are lowered set the parking brake shut off the engine and cycle the control levers Remove the key before leaving the tractor See page 18 Proper Equipment Shut Down Practices When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Keep Children Away from Equipment a Keep Bystanders Away No Riders Shut Down Unattended Equipment Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information you do not understand Failure to obey safety instructions could result in death or serious injury Read and Understand All Safety Signs Make sure all the manufacturer s protective structures guards shields screens and panels are in good repair in place and securely fastened Damaged missing or weakened safety components can create a hazardous situation for you as the operator Never remove or modify any saf
151. either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completelystopped sc 12 e 2 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 FR240 FR162 01 11 Operation Section 4 7 O 2011 Alamo Group Inc O 2 m gt gt O z OPERATION OPERATION Never allow children or other persons to ride on the Tractor or Implement A DANGER Falling off can result in serious
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153. empre use contacto de tres puntos al ascender o descender del tractor o de la cortadora de c sped Enfrente la m quina al ingresar o salir de ella Un contacto de tres puntos significa que tres de los cuatro miembros brazos y piernas est n en contacto con la m quina en todo momento durante el ascenso y descenso Antes de ascender L mpiese el calzado y las manos Limpie la nieve el hielo el lodo o el aceite de los pelda os y asideros Durante el ascenso y el descenso Use los asideros y los estribos Nunca se aferre al volante o a los controles como asideros Nunca ascienda o descienda de un tractor en movimiento Nunca ascienda o descienda transportando herramientas u objetos que impidan el contacto de tres puntos Deje en el piso las piezas o las herramientas Manteniendo el contacto correcto suba y despu s recoja el objeto Utilice contacto de tres puntos e Limpie las superficies resbaladizas Preparaci n para una operaci n segura Prueba de seguridad de los controles del tractor y de la cortadora de c sped Arranque el tractor siguiendo los procedimientos espec ficos del manual del operador del fabricante Estos procedimientos normalmente incluyen Col quese y aj stese el cintur n de seguridad en el tractor equipado con ROPS Verifique que el freno de estacionamiento est aplicado Verifique que la TDF est desenganchada Verifique que to
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155. ennen 4 10 Connecting Mower Hydraulic Lines to the Tractor enm 4 11 SETTING THE MOWENR re ot ere ote Pa rat PD Tea Dn ERE Duet e Peta Le B 4 12 Setting Deck Height i eei erre a 4 13 Setting Deck PIG stet ni ene UI tet RR ei Mua E 4 14 DRIVEEINE ATTACHMENT eet educta bb Lee iqi ebd Lr egt donee tb 4 15 Driveline Length Check ettet cet UR EHE Ue ced seve En ea um n due etat eta 4 16 Constant Velocity CV 1 s u y au u Q s ah ua papiy nnns 4 17 PRE OPERATION INSPECTION AND SERVICE u 4 18 Tractor Pre Operation Inspection Service a 4 19 Mower Pre Operation Inspection Service r 4 19 Cutting Component INSpection se n nu t e ad 4 23 Blade Bolt peca eoi c heo RERO RR TE ERA RN ee a 4 25 DRIVING THE TRACTOR AND IMPLEMENT uu u u u 4 28 Starting the Tractor s codi y ope E P t DR Pea sasaqa akuta aste Pat Ei ae 4 29 Brake and Differential Lock Setting L RU enne nemen a eren nennen nennen nnns 4 29 Operating the Mower Wings u RR p REGERE CREME 4 29 Transport POSItION c2 Hn nent achte Meee Rods ia e A 4 30 Operating POSIIOF 1 oie tartas 4 30 Driving the Tractor ant Guter tieni per e ee tied ee saa ayaqa
156. enter axle NOTE It Eb m Bolts will be necessary to raise each side of center f l gt axle slightly so inner dual tires can be installed 3 Install gearbox vents or vent dipsticks if not Mu Ps aaa SQ installed Check all gearbox lube levels dutches ni Y YE A 2 A M Main Driveline FR240 FR162 01 11 Assembly Section 3 6 2011 Alamo Group Inc ASSEMBLY TIRES AND WHEELS Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the wheel There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE OR WHEEL such as automotive tires and rims DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE OF TIRE As excessive speed can cause damage to the machine tire and wheel When installing Laminated Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire and install as shown in Figure Asm R 0127 Do not exceed 20 M P H on Laminated Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPERATION OF
157. ential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 8 3 Operating the Mower Wings Wings are positioned with hydraulic cylinders It is recommended that the tractor be equipped with three hydraulic ports or a 3 spool control valve be used so that each section can be controlled independently Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract wings and extend center Only operate the mower with both wings fully lowered NEVER operate the mower with a raised wing Wait until the blades are at a complete stop before raising wings OPS R 0015 FR240 FR162 01 11 Operation Section 4 29 2011 Alamo Group Inc o U m O z OPERATION OPERATION 8 4 Transport Position To raise mower wings drive the unit to a level area and retract the wing hydraulic cylinders DO NOT raise wings with the mower positioned on an embankment or other inclined position to prevent overturning the mower Af
158. er decks Blade Contact can result WARNING in serious injury or even death Stay away until all motion has stopped I ij and the decks are securely blocked up sem 09 FR240 FR162 01 11 Operation Section 4 35 O 2011 Alamo Group Inc OPERATION OPERATION 9 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed
159. er use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks gt Remove Key and Read Maintenance Manual Ventilate Work Area Use Proper Support for Raised Equipment Perform Maintenance Safely Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so observe these practices to reduce the possibility of a serious accident Shut off engine and ignition during refueling Always ground the fuel nozzle against the filler neck to avoid sparks Keep sparks and open flames away from fuel Do not smoke while refueling or when handling fuel containers Do not cut or weld on or near fuel lines tanks or containers Do not overfill the tank or spill fuel Clean up spilled fuel immediately Engine Coolant Hazards Liquid cooling systems build up pressure as the engine gets hot so use extreme caution before removing the radiator cap Be sure to Stop the engine and wait for the system to cool Wear protective clothing and safety glasses Turn the radiator cap slowly to the first stop to allow the pressure to escape before removing the cap completely No Smoking and No Open Flames Remove Radiator Cap Slowly Perform Maintenance Safely Hydraulic System Hazards The hyd
160. es IMMEDIATELY if either blade bolts has Visible cracks or f the recessed area on blade bolt is worn off or Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 FR240 FR162 01 11 Operation Section 4 25 O 2011 Alamo Group Inc 34 OPERATION OPERATION Rotary Mower PRE OPERATION Inspection Mower ID Make Am Date Shift Before conducting the inspection make sure the tractor engine is off all AWARNING rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K Item The Operator s Manual is in the canister on the mower All safety decals are in place and legible The tongue hitch connection bolts amp pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor amp mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place amp in good co
161. ety components including thrown object shielding on a mower Know the following about your tractor and mower Function purpose and use of all controls Correct operation speeds Slope and uneven terrain capabilities and proper operation Braking and steering characteristics Turning radius and clearances How to quickly stop equipment in an emergency Read and Understand Manuals Before Operating Prepare For Safe Operation Check The Mower And Tractor Equipment P ZA 4 Before beginning your work day inspect the machine T and have all systems in good operational condition ry w Walk Around Inspection WARNING Prevent possible crushing injury from falling z equipment Hydraulic system or part failure could cause unsupported equipment to fall Do not go under raised equipment unless it is properly supported according to the operator s manual ue Maintain Perform daily and periodic service procedures as 27 Machine instructed by the equipment manufacturer Check for loose broken missing or damaged tractor V Read Manual and movver parts Repair or replace these parts Ao Block Up or Securely Support Check for proper tractor and mower attachments Mower AY Check for proper tractor and mower PTO rpm rating match Check mower blade s condition Replace severely worn bent gouged or nicked blades
162. f the operating conditions Do not operate the Tractor with weak or faulty brakes e or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 56 19 FR240 FR162 01 11 Operation Section 4 28 O 2011 Alamo Group Inc OPERATION 8 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 8 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differ
163. freno de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Lugares de estacionamiento con suelo en pendiente Ubique los equipos transversalmente con respecto a la pendiente Aplique los frenos de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Bloquee las ruedas del tractor Apagado con seguridad Pr cticas correctas de apagado de los equipos Transforme el apagado correcto de los equipos en un h bito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora est sin vigilancia Apague la cortadora siguiendo los procedimientos espec ficos del manual del operador del fabricante Estos procedimientos normalmente incluir n Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisi n Haga funcionar el motor en ralent para que se enfr e gradualmente Coloque todos los controles en la posici n de estacionamiento Aplique el freno de estacionamiento Descienda la cortadora de c sped hasta el suelo Descienda los laterales de las cortadoras con laterales hasta el suelo Apague el motor trabe la ignici n y retire la llave de la m qui
164. from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 1 3 Tractor Horsepower The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut terrain condition operator experience condition of the mower and tractor and others For most mowing conditions the FR240 and FR162 mower requires a tractor with a minimum of 75 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine 1 4 Drawbar The tractor drawbar must be positioned at a certain length based on the operating speed of the mower IMPORTANT for proper driveline operation If the mower is a 540 REQUIRED FOR STANDARD PULL TYPE UNIT RPM unit position the drawbar length from shaft end to hitch hole at 14 For 1000 RPM mowers set the 1 in drawbar length at 16 for 21 spline 1 3 8 mowers 14 540 RPM and at 20 for 1 3 4 20 spline mowers 46 1000 RPM MOWER 20 1000 1 3 4 Shaft Ensure that the drawbar is rated to carry the tongue TONGUE weight of the mower
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166. have not been subjected to abuse or mis use WARRANTY LIMITATIONS DRIVELINE A Warranty is ONE YEAR 12 MONTHS for DRIVELINE SHIELDS except that evidence of wear from contact with other parts on the shield voids this warranty B Shield Bearings are wearing parts and are not warrantable C Slip Clutch Disks are wearing parts and are not warrantable Evidence of burning up Slip Clutch Plates due to improper adjustment will void warranty on Slip Clutch Parts FR240 FR162 01 11 Introduction Section 2 4 O 2011 Alamo Group Inc INTRODUCTION RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part
167. he Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations ss e Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 FR240 FR162 01 11 Operation Section 4 46 2011 Alamo Group Inc OPERATION Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models a
168. heck the operation of the protective and safety devices Do not perform any work on a tractor or mower unless you are authorized and qualified to do so If you have been authorized to do maintenance read the operator s and service manuals Study the instructions check the lubrication charts examine all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers use specific fasteners and specially designed parts to meet mowing operations requirements Critical parts self locking blade bolts blades pins shields and other special items have specific strength design and fit requirements for the make and model mower you are using Avoid possible death or serious injury from unapproved parts or modifications Do not substitute common hardware for original manufacturer s blade bolts or other special part items Do not substitute for blades pins shields or other critical parts Do not use higher strength bolts to replace original manufacturer s shear bolts 20 Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protec
169. hidraulica o operacion accidental de los controles e BLOQUEE y soporte con seguridad el equipo antes de poner manos pies o cuerpo debajo del equipo o componentes levantados TO AVOID SERIOUS INJURY OR DEATH e ALWAYS USE Roll Over Protective Structure ROPS including ROLL BAR and SEAT BELT equipped tractors for mowing operations ONLY START Tractor while seated in the operator s seat DO NOT MOUNT or DISMOUNT Tractor in motion NEVER ALLOW riders on tractor or implement NEVER ALLOW children to operate or ride on tractor or implement KEEP BYSTANDERS CLEAR of area before moving tractor or implement STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor 0389 4 Safety Section 1 18 PARA EVITAR LESION SERIA O MUERTE SIEMPRE USE tractors equipados con una Estructura Protectora Contra Vuelcos ROPS incluyendo BARRA ANTIVUELCOS y CINTURON DE SEGURIDAD al segar SOLO ENCIENDA el tractor mientras que esta sentado en el asiento del operador NO MONTE o DESMONTE el tractor en movimiento NUNCA PERMITA pasajeros en el tractor o implemento NUNCA PERMITA que ni os operen o se monten en el tractor o implemento MANTENGA LAS PERSONAS PRESENTES LEJOS de la area antes de mover el tractor o implemento PARE EL MOTOR Y Toma De Fuerza Barro Gitatoria aplique el freno de mano baje el implemento y deje que toda
170. hile performing repairs and service Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 FR240 FR162 01 11 Safety Section 1 27 O 2011 Alamo Group Inc ALSAVS C NDUSTR AL 7 AEM LACRICULTURAL MOWER www aem org A SAFETY MANUAL FOR OPERATING AND MAINTENANCE PERSONNEL FORM IAMSE 1009 Printed in U S A Contents Acknowledgment 2 Foreword eer nemis ERE ATE 2 Safety Alerts su oir RR RE RE suet 3 A Word To The User Operator 3 The Industrial Agricultural Mower 4 Follow A Safety Program 5 Prepare For Safe Operation 9 Start Safely 13 Operate Safely 13 Park Safely 2la cR Rowe 18 Shut Down Safely 18 Perform Maintenance Safely 19 Final Word To The User 26 Acknowledgment We wish to acknowledge the contributions of the members of AEM s Industrial Agricultural Mower Manufacturers Cou
171. hings should be replaced Bushings can be removed by cutting bushing head where it is welded to carrier bar Once head is removed bushing can be pressed out of bar Clean and grind top of blade bar so new bushing can be installed and welded Bushing should be pressed into bar as far as possible Use low hydrogen rod to weld bushing in place Failure to replace a worn blade carrier bushing as described above may lead to catastrophic failure of the blade blade bolt and or blade bolt nut resulting in the ejection of the broken parts out from under the mower at tremendous speed and force which could result in serious bodily injury or death 49NVN INIVIN Blade Bar Blade Bushing Bolt holes to be inspected Mnt R 0344 FR240 FR162 01 11 Maintenance Section 5 13 2011 Alamo Group MAINTENANCE MAINTENANCE BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft Position carrier on the gear box output shaft and install flat washer and 1 hex nut Tighten nut holding blade carrier to minimum 600 ft pounds strike the carrier on the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 600 ft pounds Install and spread cotter pin NOTE After a few hours of operation always recheck blade carrier retaining nut torque Operating the mower with a loose blade pan or h
172. ical 3 200 165 Loads Side 2 000 Ibs TO AVOID SERIOUS INJURY Fully engage jack retaining pin Adjust jack vertically Torque positioning nut to 250 ft lbs DO NOT exceed rated loads PARA EVITAR LESION SERIA Aplique completamente el perno de retencion al gato e Ajuste el gato verticalmente Apriete la tuerca a torsion de 250 p lbs NO exceda las cargas calculadas flatwashers positioned under top lip of tongue clevis and to the top of drawbar IMPORTANT Insert a 1 diameter grade 5 or 8 bolt REQUIRED FOR STANDARD PULL TYPE UNIT through clevis and drawbar and retain in position with a 1 locknut Tighten the locknut securely but do overtighten which could spring or break the clevis NEVER attach the mower to the tractor with a pin z MOWER not having a nut TONGUE 5 Securely attach the mower safety chain to the tractor drawbar or drawbar support Qs frame TM 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on amp 16 1000 RPM 20 1000 1 3 4 Shaft TRACTOR DRAWBAR Ops 1166 storage bracket of mower FR240 FR162 01 11 Operation Section 4 10 O 2011 Alamo Group Inc OPERATION Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be conn
173. idad Realice el corte de la zona a una altura intermedia Inspeccione la zona atentamente y retire o marque cualquier residuo u obst culo restante Corte nuevamente a la altura final deseada Segundo Los escudos para objetos arrojados por la cortadora deben usarse cuando se opera cerca de caminos parques zonas pobladas u otras zonas donde objetos arrojados podr an lesionar a personas ajenas o da ar la propiedad Siga el manual del operador del fabricante Tercero Cruce en sentido diagonal cuando realiza el corte a trav s de zanjas depresiones marcadas y hundimientos Eleve la cortadora para evitar que las hojas de la cortadora golpeen el suelo 13 Operaci n con seguridad Objetos arrojados por la cortadora de c sped continuaci n Cortadoras de disco Cuando se usa una cortadora de disco es importante conocer la zona donde se va a cortar Si el operador ha realizado cortes en el terreno antes y est familiarizado con todos los obst culos que puede haber es suficiente observar delante de la trayectoria de la cortadora para detectar cualquier objeto adicional que pueda haber ingresado en el terreno Est preparado para detenerse o evitar objetos que podr an ser peligrosos si son arrojados por la cortadora Si piensa cortar en un terreno que no conoce bien y se encuentra junto a un camino transitado o puede haber personas a menos de 100 pies 30 m de la cortadora de c sped debe inspeccionar y lim
174. ing off can result in serious injury or death sc 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain at least 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 FR240 FR162 01 11 Operation Section 4 44 O 2011 Alamo Group Inc OPERA
175. iones Mant nganse alerta en busca de agujeros baches pozos tocones u otras obstrucciones que podr an hacer volcar la m quina Evite las condiciones de suelo resbaladizo que podr an causar la p rdida de control y el vuelco del tractor y la cortadora Evite bajar completamente y golpear el suelo cuando cruza en sentido diagonal depresiones marcadas y hundimientos Mantenga el control despl cese V r Use extremo cuidado al mantener la estabilidad de los equipos durante todos los trabajos de corte en terrenos desparejos y pendientes Usted es quien juzga en ultima instancia si en cualquier pendiente se puede trabajar con seguridad Agregue lastre ensanche la separaci n entre las ruedas Evite los pozos baches y agujeros Operaci n con seguridad Pr cticas de seguridad para el transporte en caminos Antes de operar en la v a p blica Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la v a p blica Se requieren luces en las cortadoras que obstaculizan la visibilidad de las luces traseras y o las luces de advertencia del tractor Cuando transporte la cortadora de c sped en un re
176. ire size and wheel are correctly matched When replacing the tires ensure the tires are of the appropriate rating specified by the manufacturer Tires should not be operated at speeds higher than their rated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufacturer approved or recommended fluids Start the engine and check for leaks See page 23 Hydraulic System Hazards Operate all controls to make sure the tractor and mower are functioning properly Test the machine if necessary After testing shut down and check the work you performed Are there any missing cotter pins washers locknuts etc Recheck all fluid levels before releasing the equipment for operation All parts should be inspected during repair and replaced if worn cracked or damaged Excessively worn or damaged parts can fail and cause injury or death Replace any damaged or illegible safety signs Verify Service Work When Completed Mower Blade Maintenance Do not take chances using damaged or bent blades The mower manufacturers from the Association of Equipment Manufacturers AEM
177. is recommended f Tractor engine is lugging down shift tractor to a lower gear ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION For maximum performance and service life Always use Genuine Rhino replacement parts Operating Noise Level Sound Pressure The sound levels at the operator s ear from the attached machine rotary cutter are at least 10 dB A below the levels from typical Agricultural tractors used to power and transport this machine Therefore the Noise emission values given by the OEM of the Agricultural tractor used to power and transport this machine would be valid when this machine is attached to and operated by that Agricultural tractor in all OEM recommended applications Rhino Warranty information In addition to the standard Limited Warranty shown on the facing page Rhino also provides 1 A SIX YEAR 72 months LIMITED WARRANTY on GEARBOX components provided they have been properly maintainedt and have not been subjected to abuse or mis use except as limited below WARRANTY LIMITATIONS GEARBOX A Warranty is ONE YEAR 12 MONTHS for Seals After one year seals are considered to be WEARING PARTS and replacement is the users responsibility B Users Gearboxes may be rebuilt by Rhino or replaced by new or rebuilt Gearboxes at the option of Rhino 2 TWO YEAR 24 months LIMITED WARRANTY on the DRIVELINE components provided they have been properly maintainedt and
178. isor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves e A Hearing Protection d C e Close Fitting Clothing Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capa
179. ith annular groove of gearbox shaft Reinstall bolts and tighten to 130 ft Ib torque Push and pull the driveline to ensure it is securely attached to the shaft Regularly check the driveline yoke to ensure a tight connection To remove the yoke remove the bolts and pull yoke off the shaft Driveline Mower is now assembled and ready for pre delivery checks 5 Asm R 0472 FR240 FR162 01 11 Assembly Section 3 9 O 2011 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION OPERATION RHINO FR240 FR162 ROTARY MOWER OPERATION INSTRUCTIONS Rhino rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds small brush and other vegetative material up to 3 diameter in areas such as pastures and along highway right of ways The mower is equipped with protective deflectors and or chain guards to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pe
180. jo de corte si alguna persona se acerca a menos de 300 pies 92 m de la zona de corte 300 ft 92 me Mantenga a las personas ajenas alejadas de la zona de corte Evite golpear obstrucciones Pr cticas de seguridad para trabajos de corte en orillas de zanjas Use extremo cuidado al realizar cortes en orillas de zanjas Preste atenci n a escurrimientos zonas erosionadas y obstrucciones para el corte a lo largo de las orillas de zanjas Si se golpean obstrucciones con cortadoras de montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la eficacia de la protecci n del operador de la cortadora que proporcionan los escudos para objetos arrojados S Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores especiales y otros escudos para el operador que ofrece el fabricante Inspeccione la zona de corte y retire o marque todos los objetos extra os y los residuos que deber esquivar la cortadora Utilice cabinas cerradas con ROPS 0 cerramientos de protecci n Pr cticas de seguridad para trabajos de corte en terrenos desparejos Las pendientes y los terrenos desparejos reducen la estabilidad del tractor y de la cortadora Como en todas las condiciones de corte use tractores equipado
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182. lectrical system disconnect the battery cable s Remove the battery negative cable s first When reconnecting the battery connect the battery negative cable s last The liquid in batteries contains acid which is a POISON and can cause SEVERE CHEMICAL BURNS Avoid Injury Wear a face shield to prevent contact with your eyes Wear chemical resistant gloves and clothing to keep electrolyte off your skin and regular clothing WARNING Electrolyte will damage eyes or skin on contact Always wear a face shield to avoid electrolyte in eyes If electrolyte contacts eyes flush immediately with clean water and get medical attention Wear chemical resistant gloves and protective clothing to keep electrolyte off skin If electrolyte contacts exposed skin or clothing wash off immediately with clean water If electrolyte is ingested seek medical attention immediately NEVER give fluids that would induce vomiting Wear Face Protection Wear Protective Clothing 23 24 Perform Maintenance Safely Avoid Explosion WARNING Avoid possible serious injury from explosion Lead acid batteries produce extremely explosive gases especially when being charged Keep arcs sparks flames and lighted tobacco away Do not smoke near batteries Keep arcs sparks and open flames away from batteries Provide adequate ventilation Never check the battery by placing a metal object a
183. les durante los trabajos de corte pueden resultar en una falla imprevista de la hoja Evite doblar las hojas Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el contacto con objetos s lidos Las hojas de la cortadora de c sped est n destinadas a cortar hierba arbustos vegetaci n lefiosa y rboles y ramas pequefios No est n dise adas para entrar en contacto con objetos s lidos como roca cemento o postes de acero Inspeccione la zona antes de usar la cortadora Retire o marque claramente los objetos s lidos y corte alrededor de ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada o desgasta m s del 25 por ciento del tama o original debe retirarse y sustituirse con una nueva Siempre use las hojas originales del fabricante Las hojas de marcas no originales pueden no cumplir con los requisitos de resistencia dureza y ductilidad del fabricante de la cortadora No corra riesgos usando hojas da adas o dobladas El uso de una hoja de cortadora dafiada o enderezada puede resultar en la ruptura de la hoja y que la hoja sea arrojada hacia el operador o una persona ajena causando una lesi n grave o la muerte El precio de una nueva hoja es bajo en comparaci n con la posibilidad de una lesi n grave que podr a resultar de una hoja d
184. lesiones personales Siga las instrucciones del mensaje de seguridad Motivos por los cuales la seguridad es importante Los accidentes provocan discapacidad y muerte Los accidentes cuestan Los accidentes pueden evitarse Palabras indicativas Las palabras indicativas son palabras distintivas que t picamente se encontrar n en letreros de seguridad de la cortadora de c sped y otros equipos del sitio de trabajo Estas palabras tambi n se pueden encontrar en este manual y en los manuales del fabricante Est n destinadas a alertar al operador sobre un riesgo y el grado de gravedad del riesgo DANGER PELIGRO indica una A DANGER situaci n riesgosa que si no se evita PELIGRO resultar en una lesi n grave o la muerte WARNING ADVERTENCIA indica una situaci n riesgosa que si no se evita podr a resultar en una lesi n grave o la muerte CAUTION PRECAUCI N indica A CAUTION una situaci n que si no se evita A WARNING ADVERTENCIA PRECAUCI N podr a resultar en lesiones leves o moderadas NOTICE AVISO indica un mensaje de dafios ala propiedad AVISO Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta m quina Este manual de seguridad lo lleva paso a paso a trav s de su d a de trabajo El reconocimiento de los riesgos y la prevenci n de accidentes dependen de que us
185. ll local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position USE properly sized and equipped tractor that exceeds implement weight by at least 2096 KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION CHECK steering and braking for proper operation and in good condition CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS INSTALL center axle cylinder transport stops or pins Observe STOPPING distances increases with increased speeds DETERMINE the maximum safe transport speed that does not exceed 20 mph DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN
186. ll other usual and customary safe working precautions and above all REMEMBER SAFETY IS UP TO YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH CAUSED BY UNSAFE WORK PRACTICES The Industrial Agricultural Mower Industrial Agricultural Mower Types Mowers are used for pasture clipping crop residue shredding heavy brush cutting waterways right of ways roadside or highway mowing Also these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries Flail Boom Rotary Sickle Bar Folding Wing Rotary The Industrial Agricultural Mower Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc Mower Disc mower conditioners mow and condition crops Disc Mower Conditioner Self propelled windrowers mow and form conditioned hay into windrows Self propelled Windrower Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment PPE issued to you or called for by job conditions You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety goggles or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear Respirator or filter mask Wear whatever is needed don t take chances WARN
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188. local traffic regulations Approach intersections with caution Observe speed and traffic control signs Avoid panic stops and sharp turns Be a courteous operator and pull over periodically and allow traffic to pass Read and Understand Manuals Before Operating RA Y Obey Traffic Regulations Park Safely Parking Safety Practices Use designated or out of traffic areas Use firm level ground locations Set parking brake Lower raised equipment to ground Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Sloping ground parking locations Position equipment across slope Set parking brakes Lower raised equipment to ground Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas Remove equipment from public roads Set out warning flags Use tractor flashing warning lights Shut Down Safely Proper Equipment Shut Down Practices Make proper equipment shut down an important habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator s manual These procedures will normally include Reduce engine speed Disengage PTO clutch
189. lso change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Never operate the Tractor and Mower if the Implement input driveline is directly connected AWARNING to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation 16 FR240 FR162 01 11 Operation Section 4 6 2011 Alamo Group Inc OPERATION Do not connect the PTO driveline to the tractor or operate the implement unless the A DANGER implement is securely connected to the tractor 1 8 Tire Spacin Tractor tires should be set a minimum of 60 1 5 mm apart measured from inside of tire to inside of tire Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 k 285 Tire Spacing Minimum Width 60 2 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of
190. mP uL R 0118 lt m TT N 9 lt Tansport Bar t 10 Stand between the wings of the implement and remove nuts holding the shipping strap in place and remove strap Do not stand outside of the wing to remove the shipping strap if the wing fell it could kill WARNING you Make sure no bystanders are under the wing or in the area where the wing could fall FR240 FR162 01 11 Assembly Section 3 4 2011 Alamo Group Inc ASSEMBLY 11 Filling the cylinders with oil should raise the wings slightly and loosen the wing Transport Bars Latches retaining pin NOTE DO NOT release the wing Transport Bar Latch if there is a force on the pin If there is a force holding the Transport Bar Latch in place use the tractor hydraulic control levers while in the tractor seat to raise the wings until the force is relieved s f Release the Transport Bar Latch and secure in Bar Latch the storage location Figure AsmP R 0119 Position 12 From the tractor seat use the tractor hydraulic control levers to lower the wing s Keep coworkers and bystanders away from the implement while filling A WARNING 13 Continue to hold the control lever until both wings are down and the wing cylinders are fully extended Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is trapped
191. me bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 FR240 FR162 01 11 Operation Section 4 24 O 2011 Alamo Group Inc OPERATION 7 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects objectwhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects F Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on A DANGER ino Blad
192. molque siga las instrucciones detalladas del fabricante para la carga el amarre y la descarga de la cortadora Antes de transportar en la v a p blica Desconecte la alimentaci n de la TDF a la cortadora Eleve la cortadora a la posici n de transporte y aplique la traba para transporte Trabe los laterales de la cortadora de c sped en la posici n de transporte con dispositivos de bloqueo aprobados nstale una cadena de seguridad para remolque entre la cortadora tipo de tiro y el tractor Asegurese de que las luces las luces de advertencia y los reflectores est n en su lugar y son visibles Verifique que el emblema de veh culo de movimiento le resulte visible a cualquier veh culo que se aproxime por atr s Durante el transporte en la v a p blica Obedezca todas las ordenanzas de tr nsito locales Ac rquese a las intersecciones con precauci n Observe los letreros de velocidad y control del tr nsito Evite las paradas de emergencia y los giros cerrados Sea un operador amable y ap rtese peri dicamente para dejar pasar el tr nsito Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Obedezca las ordenanzas de tr nsito e 4 Kd 17 Estacionamiento seguro Pr cticas de seguridad para el estacionamiento Use las zonas designadas o alejadas del tr nsito Use lugares con suelo firme y nivelado Aplique el
193. mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS R 0032 Never allow children to play on or around Tractor or Implement Children can slip or fall off DANG the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 5 25 O y m O z 12 IRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 FR240 FR162 01 11 Operation Section 4 43 2011 Alamo Group Inc OPERATION OPERATION Never allow children or other persons to ride on the Tractor or Implement DANGER Fall
194. n the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023 9 2 Bystanders Passersby Precautions Raise Mower over solid objects If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 FR240 FR162 01 11 Operation Section 4 34 O 2011 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing t A DANGER objects for great distances 300 feet or more and causing serious injury E gt E7342 or death Follow safety messages carefully s STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high en
195. na ll vela con usted Espere hasta que todas las piezas m viles se hayan detenido antes de descender Libere la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Trabe las cubiertas y los cerramientos antivandalismo si est n instalados cuando los equipos est n sin vigilancia Descienda con cuidado manteniendo contacto de tres puntos Aplique el freno de estacionamiento Descienda b los equipos elevados D hasta el suel E asta el suelo Antes de estacionar temporalmente y dejar equipos deshabilitados cerca de zonas con tr nsito Retire los equipos de la v a p blica nstale banderas de advertencia Use las balizas de advertencia del tractor e Desenganche la TDF STOP 8 aplique el freno Descienda los v equipos elevados D hasta el suel A asta el suelo 4 e UN Espere hasta que las piezas giratorias se detengan Retire la llave trabe la ignici n ll vese la llave Apagado con seguridad Descenso correcto Nunca descienda de equipos en movimiento Nunca baje de una m quina saltando Descienda con cuidado Verifique que no haya peldafios resbaladizos Mantenga los pies y las manos lejos de los controles Use los asideros y los pelda os durante el descenso Enfrente la m quina y use contacto de tres puntos 2 manos y 1 pie o 2 pies
196. nal Blade Edge xcessive Blade Wear Cause Mower height settoo low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damageto the blades Adjust mower heightfor mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 Check Output Shaft Nut Torque Check Blade Bolt Torque Maintain 600 ft Ibs Torque to 600 ft Ibs FR240 FR162 01 11 Operation Section 4 23 O 2011 Alamo Group Inc O U m o z OPERATION OPERATION Operating the mower with loose blade hardware will damage the blade holder or blades and can result in blade breakage or blade fastener failure Broken blades or bolts can be thrown out from under the mower for distances up to 300 feet When the blades are replaced the fastening hardware must be replaced Check and retighten the blade hardware after the first eight hours of operation In severe cutting conditions recheck the blade carrier and blade bolt torque every 50 hours To help prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has Beco
197. ncil to the preparation of this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2010 by the Association of Equipment Manufacturers All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of the Association of Equipment Manufacturers Foreword This safety manual is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine and to instruct you in safety practices for dealing with these conditions This manual is NOT a substitute for the mower manufacturer s operator s manual s Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific information about your machine that is contained in the manufacturer s operator s manual s Other information that may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and federal laws rules and regulations Copyright 20106 AEM Association of
198. nd seuinueD ou seyed ep osn 3 890010621 12948 sejse uoo ue duino 15 ou seuinuef ou sejqneduuoo seed se ouluM ep seuoroeoruioedse sej unBes ueqenud s A ueouqej es seyed sejsy sejeur oo sefeuejBue so sejueuoduuoo soj pou sefou esed soyoueb sefou ajos ap s l seliluon sejiuono epod esed sejuepiouroo A sopesqijinbs ewajsis jap sejueuodujoo ueziin ouluM seJopejioo se Sayed enuey f ue opeJedes Jod euenoue es sojsendaiJ a1qos e 10 081 e opejefns u uue 5 Juio2 olu uu l duui a uoo ajuejep eioeu ojuerueze dsep jap opnues ja ua eayo ds d ej e u puods oo ofeqe A eque oueses jejuojj epseinbzi euoejep e jenuew s ue ueoeu es enb selualajel sej sepo OI9IAJ S ep 501181 sns A ojsi eJd osn ns ojueujejduui o enu ns ejueuj eqeo JepuaJduuoo eJed jenueui ep seuoioonujsul se 6615 A uoioueje uoo ea odinbe ap ilin epia ej A ou duu s p e uoo ugiooejsnes ns epipeul ueJ6 ue ueJeuiuuejep OulUM olu uu duu ns e epuuq enb sopepino so ep eAey ou enb uoroonuisui eunB e uorioeoidxe ejseoeu IS Jopinquisip f uoo s nbiunulo2 enueu a se ep ej opipueJduuoo A opie Jeqeu uis odinbe j asado eipeu enb eyuued oN odinbe 1eJedo sejue jenuew ejse ep ep uoio2es e ep pepile o e uoroueje uoo B 4 Qvardneas v1 Sejuepiooe ep pepljiqeq
199. nd weeds high enough to hide objects that could be struck by the blades inspect the area and remove or mark large debris or obstacles Mow the area at an intermediate height Inspect the area closely and remove or mark any remaining debris or obstacles Mow again at desired final height Rotating Blades Keep Away DANGER DO NOT Do Not Operate a Damaged Movver gt c gt Mower Thrown Objects Depending on the designed purpose mowers are designed to cut grass weeds brush and crops The mower blades have been designed and tested for rugged use The mower blades however are not intended to contact solid objects like rocks concrete or metal Such impact can cause broken objects to be thrown up to 300 ft 92 m Bystanders should never be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Safely Follow All Mower Safety Rules Second Mower thrown object shielding must be used when operating near roads parks populated areas or other areas where thrown objects could injure bystanders or damage property Follow the manufacturer s operator s manual Third Cross diagonally when mowing through ditches sharp dips and drops Raise the mower to prevent the mower blades from hitting the ground Operate Safely Mower Thrown Objects continued Disc Mowers When using a disc mower it is important to know th
200. nders within 300 ft 92 m of the mower Be sure no one is near mower while raising or lowering wings Shut off the PTO and wait for all rotating elements to stop before raising the mower deck or wing section Only raise wing to clear objects in the mowing path or to match ground slope Lower raised wing to ground after clearing object or ground slope conditions Stop mowing if anyone approaches within 300 ft 92 m of mowing area Operate Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these operations Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Uneven Terrain Mowing Safety Practices Tractor and mower stability is reduced on slopes and uneven terrain As in all conditions when mowing use tractors equipped with ROPS and seat belt Make sure the ROPS are raised and locked in place and always wear your seat belt Prevent tractor and mower overturns and maintain equipment stability control Review tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read Avoid extremely steep slope operations
201. ndition Driveline gearbox shields are in good condition Driveline clutches are in good condition not frozen Driveline telescoping members amp U joints are lubricated Driveline yokes are securely attached to PTO amp mower Gearbox mounting bolts are tight Gearbox oil is at the proper level Blade carrier retaining nut is tight Blades are not chipped cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER FR240 FR162 01 11 Operation Section 4 26 2011 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection du Tractor ID Make J 2 Date Shift Ri Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Ttem Start of Shift not O K The flashing lights function properl The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage 1s in good condition There are no visible oil leaks The hydraulic controls function pro
202. negativos de la bater a Al reconectar la bater a conecte los cables negativos de la bater a al final El l quido del interior de las bater as contiene cido que es un VENENO y puede causar QUEMADURAS QUIMICAS GRAVES Evite lesiones Use una protecci n facial para evitar el contacto con los ojos Use guantes y ropa resistentes a los productos qu micos para mantener al electrolito alejado de la piel y la ropa com n jADVERTENCIA El contacto con el electrolito daha los ojos y la piel Siempre use una protecci n facial para evitar que el electrolito penetre en los ojos Si el electrolito entra en contacto con los ojos enjuague de inmediato con agua limpia y busque atenci n m dica Use guantes de caucho y ropa de protecci n para mantener el electrolito lejos de la piel Si el electrolito entra en contacto con la piel o la ropa lave de inmediato con agua limpia Si se ingiere busque atenci n m dica de inmediato NUNCA proporcione l quidos que induzcan el v mito Use protecci n facial Use indumentaria de protecci n 23 24 Realizaci n de mantenimiento con seguridad Evite explosiones iADVERTENCIA Evite posibles lesiones graves por explosiones Las bater as de plomo cido producen gases sumamente explosivos especialmente durante la carga Mantenga alejados los arcos las chispas las llamas y el tabaco encendido No fume cerca de las bater as
203. ng edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLA
204. ng from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICAT
205. nglement Use Guards and Shields Prepare For Safe Operation Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach the mower safety tow chain to the tractor Securely attach the driveline to the tractor PTO Push and pull on the driveline to ensure it is locked onto the PTO Lower the master shield into place Hook up the mower hydraulic hoses to the tractor Make sure the wings or raised mower decks are supported by the cylinders before removing the transport locks Never use force to release the transport or wing locks The wings or deck could fall and crush you 55 540 RPM PTO 1 3 8 6 SPLINE Le ath ii 1000 RPM PTO EB 1 3 8 21 SPLINE z n Rl EB 1000 RPM PTO 1 3 4 20 SPLINE E gt iz Tractor Drawbar Adjustment Confirm Wings Are Supported Before Releasing Locks Avoid Entanglement Use Guards and Shields Start Safely Make The Right Start Mow only in daylight or good artificial light conditions Avoid serious injury or death from mower thrown objects or blade contact Keep chain shields flexible or solid deflector shields
206. njury to yourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies Alamo Industrial Bush Hog M amp W Rhino Schulte and Tiger as well as AEM and FEMA provide training material that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www FarmEquipment org or Alamo Group www Alamo Group com for information on training material or courses that provide training in Safer Operating Practices for Mowers Partes que no son aut nticas pueden fallar catastr ficamente PARA EVITAR LESION SERIA O MUERTE Use SOLAMENTE las partes de reemplazo autenticas de RHINO Partes que no son autenticas pueden fallar y causar conidiciones peligrosas para el operador y personas presentes Contacte a su distribuidor local o RHINO sobre partes de reparo a 1020 S Sangamon Ave Gibson City IL 60936 Servicio al Cliente 800 446 5158 Correo Electronico parts servis rhino com IMPORTANTE ESTE CONSCIENTE SEA ENTRENADO ESTEALERTO Antes de Funsionar ESTE VIVO Cortac sped Para prevenir lesi nes graves a usted y o personas resentes sea entrendado en la Practica de Segar Seguro Companias de Alamo Group Alamo Industrial Bush Hog M amp W Rhino Schult
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209. ny point there is a potential problem bottoming out the driveline and the driveline should be replaced with shorter driveline Contact your local dealer or Technical Service for Engagement Check Procedure e With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner driveline shield 1 8 from the end of the outer shield Disconnect the driveline from the tractor and separate the two driveline halves Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged f the engaged length is less than 6 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance OPS R 0005 O FR240 FR162 01 11 Operation Section 4 16 O 2011 Alamo Group Inc OPERATION 6 2 Constant Velocity CV Driveline For mowers equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determin
210. o TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in de componente que resultara en lesi n ROTACION DE ROTE SEGURVIISE F PTO DEL TRACTOR EN SENTIDO HORARIO FR240 FR162 01 11 Safety Section 1 22 O 2011 Alamo Group Inc SAFETY A DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e STAND CLEAR when removing transport latch lowering or raising wings CLEAR AREA of bystanders before lowering implement wings e IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls e BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components SECURELY ENGAGE transport latch before transportation or working under wing e FILL CYLINDERS with oil before attempting to lower implement wings DO NOT OPERATE in transport position or with wings off ground A PELIGRO Riesgo de Aplastamiento Lesion o Muerte PARA EVITAR LESION SERIA O MUERTE MANTENGASE LEJOS al quitar el cierre de transporte bajando y devantando las alas DESOCUPE ELAREA de personas presentes antes de bajar las alas del implemento ELIMPLEMENTO PUEDE CAER del fracaso hidr ulico o por operaci n accidental de controles e BLOQUEE y soporte con seguridad antes de poner manos pies o cuerpo debajo del equipo de componentes levantados e CON SEGURIDAD ACTIVE el cierre de transpor
211. o contact with any Utility Municipal or type of structures and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock e ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating CLEAR any grass clippings or debris buildup around mower drivelines slip clutches and gearboxes SHUT OFF ENGINE while refueling PN EF01 FR240 FR162 01 11 Safety Section 1 12 O 2011 Alamo Group Inc SAFETY TRANSPORTING HAZARDS Use SMV signs Loss of Control Loss of Control Use Safety Tow Engage Transport and Flashing Stopping Speeding Chain Tractor to Locks Lights Hazard Hazard Implement TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING KEEP transport speed BELOW 20 mph to maintain control of equipment REDUCE SPEED on inclines on turns and in poor towing conditions DONOT TOW with trucks or other vehicles USE only properly sized and equipped tractor for towing equipment FOLLOW a
212. o mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety sPRM 1 SEE YOUR RHINO DEALER ALSAVS FR240 FR162 01 11 Safety Section 1 15 2011 Alamo Group Inc SAFETY SAFETY Decal Location NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals Counterweight for Two Section Unit 15 31 IH 30 i LN 30 30 29 9 we Shipping Stra o 9 2 FR240 FR162 01 11 Safety Section 1 16 O 2011 Alamo Group Inc SAFETY ITEM PART NO QTY 240 QTY 162 TYPE 1 D389 1 1 DECAL 2 D390 1 1 DECAL 3 D388 1 1 DECAL 4 00753840 2 1 DANGER 5 00756004 4 3 DANGER 6 00756005 2 2 DANGER 7 00786507 1 1 WARRANTY 8 999403
213. oblada o rota arrojada por la cortadora Palabras finales para el usuario Acaba de terminar de leer el Manual de la cortadora de c sped industrial y para agricultura AEM Es imposible que este manual abarque todas las situaciones de seguridad que se podr a encontrar a diario Su conocimiento de estas precauciones de seguridad y de su cumplimiento de las reglas b sicas de seguridad contribuir n a formar un buen juicio en todas las situaciones Nuestro objetivo es ayudarlo a desarrollar establecer y mantener buenos h bitos de seguridad para que la operaci n de una cortadora de c sped industrial y para agricultura le resulte m s f cil y m s segura ste es otro manual de una serie publicada por AEM sobre la operaci n de maquinaria en condiciones de seguridad Muchas de las ilustraciones de este manual de seguridad se pueden encontrar y descargar en http pictorials aem org Para obtener publicaciones adicionales visite nuestro sitio web en www safetymaterials org E AEM ASOCIACI N DE FABRICANTES auros Correo electr nico safetymaterials aem org www aem org INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION INTRODUCTION We are pleased to have you as a Rhino customer Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time This manual is provided to give you the necessary o
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217. older can damage the taper connection on the gearbox output shaft To ensure proper seating between the blade holder and output shaft check and tighten the retaining nut after the first day of operation Recheck the blade carrier attachment each morning before operating Grasp the carrier firmly with both hands and try to push and pull the carrier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier If the carrier is loose retighten the retaining nut before operating the mower Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling WHEEL HUB ASSEMBLY The Wheel Hub Assemblies need to be lubricated on a weekly basis FIGURE MntP R 0032 GREASE WEEKLY sd RN gt NU rd MntP R 0032 TIRES AND WHEELS Before working on any tires and wheels make certain the Cutter is jacked up high enough and securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the Wheel When installing Sectional Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire See Assembly Section Do not exceed 15 M P H on Sectional Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismo
218. on and small trees and limbs They are not intended to contact solid objects Such as rocks concrete or steel posts Inspect the area prior to mowing Remove or clearly mark any solid objects and mow around them Replace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not take chances mowing with damaged or bent blades Using a damaged or straightened mower blade can result in the blade breaking and being thrown into the operator or a bystander causing death or serious injury The price of a new blade is small compared to the potential for the serious injury that could result from a bent or broken blade being thrown from the mower Final Word To The User You have just finished reading the AEM Industrial and Agricultural Mower Manual It is impossible for this manual to cover every safety situation that you may encounter on a daily basis Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations Our objective is to help you develop establish and maintain good safety habits to make operating an
219. on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 9 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before ca Lern mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced a before resuming mowing scw os FR240 FR162 01 11 Operation Section 4 33
220. onamiento correcto en pendientes y terrenos desparejos Caracter sticas del frenado y la direcci n Radio de giro y separaciones C mo detener los equipos r pidamente en una emergencia Lea y aseg rese de comprender los manuales antes de comenzar la 009 operaci n Preparaci n para una operaci n segura Revise los equipos de la cortadora de c sped y el tractor Antes de comenzar la jornada de trabajo inspeccione la m quina y aseg rese de que todos los sistemas est n en buenas condiciones operacionales iADVERTENCIA Evite posibles lesiones por aplastamiento producidas por equipos que caen La falla del sistema hidr ulico o de una parte podr a causar la ca da de equipos que no est n apoyados No permanezca debajo de equipos elevados excepto que est n correctamente apoyados de acuerdo con el manual del operador Realice procedimientos de servicio diarios y peri dicos seg n lo indicado por el fabricante del equipo Verifique para detectar piezas faltantes da adas rotas o flojas en el tractor y en la cortadora de c sped Repare o sustituya esas piezas Verifique que los accesorios del tractor y la cortadora sean los correctos Verifique que la clasificaci n nominal de velocidad de TDF del tractor y la cortadora sea la correcta Verifique el estado de las hojas de la cortadora de c sped Sustituya las hojas que se encuentren gravemente gastadas dobladas aguje
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223. or discharge chutes in place and in good repair Keep bystanders at least 300 ft 92 m from mowing operation Never direct mower discharge toward anyone Keep hands feet and other body parts away from rotating parts blades and discharge openings Do not operate mower in transport position Do not approach a mower until all motion has stopped Mower PTO drive engagement Raise mower to maximum cutting height Engage PTO at low engine rpm ncrease engine rpm to mower s rated rpm PTO speed Lower mower to desired cutting height Stop and shut down immediately if the mower strikes an obstruction nspect and repair any mower damage before resuming mowing Do not operate mower with severe vibrations or with unusual noise Operate Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced by following three rules If all of these safety rules are not followed the mowing operation must be stopped if anyone comes within the safety limit for the mower type First Inspect the area prior to mowing and remove stones branches wire cable metal glass and other solid objects before operating Any objects that cannot be removed must be clearly marked and carefully avoided by the operator In non crop areas with grass a
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225. os correctos Mantenga los bolsillos sin objetos que podr an salirse y caer dentro de la maquinaria e Limpie las superficies resbaladizas Ventile la zona de trabajo Maneje las herramientas y las piezas pesadas con sensatez con respecto a usted mismo y a otras personas Deposite los elementos no los deje caer Preparaci n de la zona de trabajo Ubique la cortadora de c sped en una zona nivelada fuera del paso de otros equipos en funcionamiento Asegurese de que haya luz ventilaci n y espacio libre adecuados Quite el aceite la grasa o el agua para eliminar toda superficie resbaladiza Limpie alrededor de la zona donde se realizar n servicios para minimizar la contaminaci n Realizaci n de mantenimiento con seguridad Preparaci n de la m quina Deben controlarse o reducirse las fuentes de energ a almacenada el ctricas mec nicas hidr ulicas neum ticas qu micas t rmicas etc al m nimo practicable antes de realizar cualquier procedimiento de mantenimiento reparaci n o servicio Pr cticas de seguridad para prevenir posibles lesiones por fuentes que liberan energ a Desenganche la TDF antes de apagar el motor Coloque los controles en la posici n de estacionamiento o punto muerto antes de apagar el motor Aplique el freno de estacionamiento o bloquee las ruedas Espere hasta que todas las piezas m viles se detengan Descienda la co
226. osition STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES pu T001 x FR240 FR162 01 11 Safety Section 1 7 O 2011 Alamo Group Inc ALSAVS SAFETY SAFETY RUN OVER HAZARDS s Operator run over hazard Rider fall off run over hazard Rider fall off run over hazard A TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR DANGER EQUIPMENT RUN OVER USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PN RO01 FR240 FR162 01 11 Safety Section 1 8 O 2011 Alamo Group Inc SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria 2 BOTTOMING OUT Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or is securely attached PTO shields are shafts are proper touch a rotating PTO Do
227. ot match Tractor PTO shaft DONOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PN PEo1 FR240 FR162 01 11 Safety Section 1 9 2011 Alamo Group Inc ALSAVS SAFETY SAFETY MOWER BLADE CONTACT HAZARDS ez Do not put fingers Do not put foot underneath Stop Tractor Remove Key underneath mower mower Read Manual KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM DANGER BLADE CONTACT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MB01 FR240 FR162 01 11 Safety Section 1 10 O 2011 Alamo Group Inc SAFETY HIGH PRESSURE OIL LEAK HAZARD f lt High pressure oil penetrating High pressure oil eroding Using cardboard to check for skin oil leaks TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS A DANGER PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connection
228. ough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm 01 9 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sRM 07 A Do not put hands or feet under mow
229. ound OPS U 0010 FR240 FR162 01 11 Operation Section 4 12 O 2011 Alamo Group Inc OPERATION Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 9 injury or even death sc 14 5 1 Setting Deck Height LEVELING DECK CENTER SECTION 1 Place the tractor and mower on a level mM VAS ONSE Ty surface and lower both wings 2 Use the center section hydraulic cylinder to set the movver at approximately 3 4 above the desired cutting height The additional height is necessary so that after the movver has been leveled the deck pitch can be set lt 7 v such that the front of the mower is slightly ES j 4 nv 5 lovver than the rear Z Za eae T 3 Shut down the tractor place the F C x 7 N o a transmission in park and set the parking F eS brake before dismounting 4 Level the mower deck front to rear by adjusting the leveling rods linking the tongue to the rear axle DO NOT allow feet or other body part underneath the mower when making adjustments To adjust rod length loosen jamnut and screw turnbuckles To lower the front lengthen the rods and to raise the front shorten the rods DO NOT unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the mower to fall Re tighten jamnuts when deck is leveled
230. pection and scheduled service is performed according to the manufacturers recommendations The following e are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractors lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition e ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level 7 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety s su devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact seva Replace bent
231. perating and maintenance instructions for keeping your rotary cutter in top operating condition Careful use and timely service saves extensive repairs and costly downtime losses Please read this manual thoroughly Understand what each control is for and how to use it Rhino typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and double chainguards Shielding should be selected based on the intended use of the mower Double chainguards or deflectors should be used for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower Chainguards are more durable provide a longer service life and require less maintenance and replacement than deflectors Single chainguards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during operation No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 6 and keep unprotected persons at a minimum distance of 300 feet from the mower at all times during operation
232. perly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER FR240 FR162 01 11 Operation Section 4 27 O 2011 Alamo Group Inc ET 0 OPERATION OPERATION 8 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 This Implement may be wider than the Tractor Be careful when operating or transporting DANGER this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in los
233. piar o marcar el terreno C mo cortar en retroceso No corte mientras se desplaza en retroceso Es m s probable que se arrojen objetos y que stos puedan llegar m s lejos 4 e ho No corte a en retroceso mc Apague la TDF espere que las hojas dejen de girar eleve la cortadora y despu s retroceda Corte desplaz ndose en sentido de avance Use la velocidad de desplazamiento correcta 4 Velocidad de desplazamiento durante el corte La velocidad de desplazamiento correcta depende de las condiciones del terreno y del tipo de hierba la densidad y la altura que debe cortarse El rango normal de velocidad de desplazamiento es de 2a5mph 3 2 a 8 km h Use una velocidad de desplazamiento menor para cortar hierbas altas y densas Use una velocidad de desplazamiento mayor para cortar hierba delgada a altura media y con condiciones de terreno sin dificultades Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Operaci n con seguridad Corte de hierba extremadamente alta Puede ser necesario cortar dos veces la hierba extremadamente alta que no sea cultivo Consulte la p gina 13 Objetos arrojados por la cortadora de c sped Primera pas
234. place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 o x m O z 10 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 0030 Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3pt 15 FR240 FR162 01 11 Operation Section 4 41 O 2011 Alamo Group Inc OPERATION OPERATION A Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift WARNING the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongu
235. plicar los letreros y las pr cticas de seguridad y asegurarse de que otras personas comprendan la importancia de seguir estas instrucciones ADVERTENCIA Los f rmacos y el alcohol afectan la capacidad de alerta y de coordinaci n del operador as como su capacidad para operar los equipos con seguridad Nunca use f rmacos o alcohol mientras opera el equipo de la cortadora Nunca permita a sabiendas que otra persona opere esta m quina con la capacidad de alerta o coordinaci n deteriorada Un operador que toma un medicamento recetado o de venta libre debe consultar a un profesional m dico con respecto a los efectos colaterales del medicamento que podr an reducir su capacidad de operar este equipo con seguridad Cumplimiento del programa de seguridad Conozca las reglas La mayor a de los empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Averig e sobre las reglas que tendr que obedecer La Administraci n de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU que se aplican a la operaci n la aplicaci n y el mantenimiento seguros de equipos en un sitio de trabajo Es responsabilidad del empleador cumplir estas leyes Un representante de OSHA puede visitar peri dicamente un sitio de trabajo par
236. por personal m dico familiarizado con este tipo de lesi n Mantenga la superficie de la plataforma del operador limpia y libre de grasa aceite suciedad nieve o hielo Los peldafios y asideros deben estar limpios y funcionar correctamente Asegurese de que las luces de trabajo se mantengan limpias si est n instaladas Verifique que todas las luces funcionen correctamente Asegurese de que el letrero de veh culo de movimiento lento los y las luces de advertencia est n en buenas condiciones y puedan verse claramente Asegurese de que todas las herramientas y objetos sueltos se retiren o se sujeten con seguridad mientras se opera la m quina Verifique que todos los letreros de seguridad se vean con claridad Sustituya los letreros dafiados 3 Revise para detectar guardas y escudos da ados Verifique en busca de fugas e inspeccione las mangueras Aparte las reflectores herramientas 10 Preparaci n para una operaci n segura Familiar cese con la zona de trabajo Antes de hacer funcionar la cortadora de c sped inspeccione cuidadosamente la zona de trabajo Recorra a pie alrededor de la zona e inspeccione las superficies sobre las cuales se desplazar cuando utilice la cortadora Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obst culos tocones Excavaciones Agua estancada
237. puop ue sejioo o s nbied osed ep oyoaJap sejsidojne eed S47GOd VNa3avo aa SAYOLOALONd 3911LN VMNOQVLMNOO V1 NO9 elsido ne osvd 3a OHOSM34 Sopeuep uejse Sojsa Is o sopefoue sojefqo eujuoo 10129 0Jd unBje eyle 15 vMOGVLSNHOO V1 444430 ON sejuezi sepnue seyedez sej A sejeJoje S UOP E so sepueq se oJeoe s9Joj29joJd sol euepeo ep s9J0 29j0Jd so soJeseJ A sejejuoJ seJojoejjep sol ue njoui es enb SO eJopeyos El 1eJedo e ojuerueuorounj uenq ue JeBn ns ue sopefoue sojefqo ejuoo seJ0 29joJd sol SOPO WONALNVIN 1 VI 30 soavroinv SOL3C80 VYLNOD 1 Jeu eunje ej e VT 3SVd 9juejsau onpisaiJ q aynb 3NOIOO3dSNI eipeuuejur eJnye eun e VI 3SVd oueuej ueJ6 ep oynoo onpiseJ jembjeno 3110 A 3NOIOO3IdSNI SVZ3TVN A VLIV V8ealH 3I VLO3 13G V lVd VIYV 130 NOIDDAdSNI eJopejoo esn opueno so lqo sojse 31IA3 c eynb uepend es ou enb sojefqo sol 3nOHVIN L pepriooJoA ueJ6 e euuojejeld e ep sopipueJdsep jes o sopefoie Jes uepend sool e uu soje qo A seuepeo sebos sejqeo seJquieje 5307 Bale op soueuxe sojefqo ono Jeinbjeno A sooi ejeuu soje qo seJquieje S lqe seJpeid sonpiseJ FLINO SOGVZNV1 439 Nvaand anosoiargo ad avarnigisod v1 YVLOALAG VHVd VAYV T3 3NOIOO3dSNI VHOGVINOO V1 MVMAdO 3d SILNV opeJJeo olnO Uu A un ep JouJejui ja ue u9jse S31ND3SNV3 SOT sonpis i A soyeuxe sejeu
238. r housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury ssPr 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the shafts do not bottom out and when at its farthest extended postion there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least at 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 6 must be maintained Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed Place a mark on the inner shield 1 8 from the end of the outer shield and reattach the driveline to the PTO shaft With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions Driveline in maximum compressed position expected and watch shaft movement Ifthe distance between the mark and the outer shield becomes less than 2 at a
239. r maximum tire and wheel life It may be necessary to move one or more tires from wing axles to remain within size limit FR240 FR162 01 11 Operation Section 4 45 O 2011 Alamo Group Inc 34 OPERATION OPERATION 12 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor flex arm and mower before entering a public road Secure the center section at a safe transport height by placing additional stroke control spacers on the center axle cylinder and then lower the mower Secure the mower wings in the raised position with the transport lock braces OPS R 0036 A Only tow the Implement behind a properly sized and equipped Tractor WARNING which exceeds the weight of t
240. ra Farm Equipment Manufacturers Association FEMA piden que las hojas de cortadoras NO se reutilicen enderecen refuercen en su superficie o suelden Si una hoja rota es arrojada por una cortadora podr an producirse lesiones graves o la muerte 25 26 Realizaci n de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora continuaci n C mo est n hechas las hojas de la cortadora de c sped Est n hechas acero para resortes de aleaci n de alta resistencia Se forjan en caliente y se les da forma para cumplir con las especificaciones individuales del fabricante luego se tratan y templan a un estado ductil de alta resistencia para reducir la posibilidad de rupturas durante el corte Las hojas se prueban para garantizar que cumplan con las normas de resistencia dureza y ductilidad Si una hoja no cumple con alguna de estas especificaciones no se utilizar en la cortadora de c sped Qu sucede cuando se dobla una hoja de la cortadora Se necesita una gran fuerza de impacto para doblar la hoja Esta fuerza de impacto a menudo resulta en que las hojas se agujerean o marcan Una vez que una hoja est daf ada por un agujero o una marca es mucho m s probable que ocurra una falla de la hoja Cuando una hoja est gravemente doblada puede crearse una rajadura microsc pica en ella Enderezar la hoja no quita o repara esta rajadura sino que puede causar rajaduras adicionales Tensiones adiciona
241. ra de c sped de AeA montaje inferior Mant ngase alejado Mantenga la rampa de descarga extra ble en su lugar y por encima de la abertura de descarga Nunca se pare sobre la carcasa de una cortadora de c sped cuando el motor del tractor est en funcionamiento 7 deae d Distribuya los recortes de hierba con la rampa de su lugar descarga orientada hacia la zona donde se cort Antes de limpiar una cortadora o una rampa de descarga atascada apague la m quina usando la pr ctica correcta para apagado del equipo Consulte la p gina 18 Pr cticas correctas de apagado de los mm Detenga equipos Ly la hoja antes de desatascar Operaci n con seguridad Cortadora de c sped con lateral o aguil n Peligros y riesgos de obstrucciones elevadas No se acerque a Verifique en busca de obstrucciones elevadas con las lineas de electricidad cortadoras que tienen el lateral o el aguil n elevado para energizadas evitar lesiones graves o la muerte por contacto con Lineas y aparatos electricos Ramas balas de los arboles Otras obstrucciones elevadas A Mantenga las distancias especificadas con respecto a TS p los cables y los aparatos el ctricos Nunca se acerque energizados a cables o aparatos el ctricos energizados con ninguna A parte de la m quina salvo que se hayan tomado todas las precauciones de seguridad locales estatales provinciales y federales OSHA necesarias
242. ractor following tractor manufacturer s recommended starting procedures WARNING Avoid serious injury or death from unexpected machine movement Start the engine only from the operator s position Never attempt to start the engine by shorting across starter terminals or reaching the key from the ground or outside the cab After starting Check all instruments gauges and indicator lights for normal operation Check all tractor controls steering and brakes for proper function Raise and lower mower to check for driveline bottoming out or engagement problems Check the equipment for excessive vibration and unusual noises s Use ROPS and Seat Belt Start Only from Operator s Seat Check Instruments and Controls Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before dismounting the tractor or mower Do not operate mower unless tractor and mower are running properly Place a Do Not Operate tag on the machine remove the key and do not operate the mower until the problem is corrected Power Takeoff System Be sure to operate the tractor at the mower s rated PTO rpm speed When operating tractors with transmission driven PTO systems a rotary mower will have a significant flywheel effect The mower may continue to propel a tractor with a transmission driven
243. raising and lowering the wings To lower the wings hook the hydraulic hoses to the tractor From the Operators Seat use the tractor hydraulic control levers to fill wing cylinders with oil Refer to Operation Section Keep coworkers and bystanders away from the implement while filling For implements with the wings in the raised or transport position fill ing the cylinders should raise the wings slightly and loosen the wing retaining lock DO NOT release the wing Transport Bar Latch if there is a force on the lock Use tractor hydraulic control levers to lower the wing s Continue to hold the control lever until both wings are down and the wing cylinders are fully retracted or extended Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is entrapped in the hydraulic circuit Continue to cycle the cylinders until all sponginess is removed The implement wings should lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If the wings fall rapidly have the cylinders repaired before operating the implement Asm 0002 7A D ASSEMBLY Select a suitable work area large enough to allow for lowering of the wings Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks
244. rar la m quina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos despu s de realizar los servicios Reemplace o repare los que est n da ados Llene y recargue los sistemas a presi n s lo con los fluidos aprobados o recomendados por el fabricante Arranque el motor y revise para detectar fugas Consulte la p gina 23 Riesgos del sistema hidr ulico Haga funcionar todos los controles para asegurarse de que el tractor y la cortadora de c sped funcionan correctamente Pruebe la m quina si es necesario Despu s de las pruebas apague y verifique el trabajo realizado Falta alg n pasador arandela tuerca de seguridad etc Vuelva a revisar todos los niveles de fluidos antes de liberar la m quina para el funcionamiento Todas las piezas deben ser inspeccionadas durante la reparaci n y deben reemplazarse si est n gastadas rajadas o da adas Las piezas excesivamente gastadas o dafiadas pueden fallar y causar lesiones o la muerte Reemplace cualquier letrero da ado o ilegible Verifique el trabajo de servicio cuando est completo Mantenimiento de las hojas de la cortadora No corra riesgos usando hojas da adas o dobladas Los fabricantes de cortadoras de c sped de la Asociaci n de Fabricantes de Equipos Association of Equipment Manufacturers AEM y la Asociaci n de Fabricantes de Equipos para Agricultu
245. ration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas and entanglement hazards BEFORE REMOVING WING RETAINING LOCKS ATTACH hoses to tractor FILL Wing Cylinders with oil Refer to Instructions in Operation Section KEEP bystanders clear of area before operating wings LOWER WINGS slowly and carefully DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission PN CD01 FR240 FR162 01 11 Safety Section 1 5 O 2011 Alamo Group Inc SAFETY SAFETY THROWN OBJECTS HAZARDS Mower Thrown Raised Mower Raised Mower Inspect Area Do not let blades Thrown Thrown remove foreign contact solid Objects Objects objects objects ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE A DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle
246. raulic pressure before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS DO NOT use hands to check for leaks ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING EQUIPMENT e DO NOT TOW with trucks or other vehicles ONLY transport with properly sized and equipped tractor see Operator s Manual ATTACH implement SAFETY CHAIN to tractor CHECK SMV sign reflectors and warning lights for visibility behind unit TURN ON tractor flashing waming lights TO AVOID LOSS OF TOWING CONTROL DO NOT tow at speeds over 20 mph REDUCE SPEED on inclines in turns and in poor towing conditions Safety Section 1 20 PARA EVITAR LESION SERIAO MUERTE POR LA PENETRACION ALA PIEL POR ALTA PRESION DE ACEITE HYDRAULICO e NO OPERE el equipo con fugus de aceite o combustible e MANTENGA todas las mangueras hydr ulicas l neas y conexiones en buenas condiciones y apretadas antes de aplicar presi n al sistema e Rele
247. raulic system is under pressure whenever the engine is operating and may hold pressure even after the engine is shut off Cycle all hydraulic controls including the auxiliary hydraulic control after the engine is shut down Relieve trapped pressure in the lines after the attachments are shut down and resting on the ground During inspection of the hydraulic system Wait for fluid to cool before disconnecting the lines Hot hydraulic fluid can cause SEVERE BURNS Do not use your hand to check for leaks Instead use a piece of cardboard or paper to search for leaks Wear appropriate eye protection Hydraulic fluid can cause permanent eye injury WARNING Hydraulic fluid under pressure can penetrate the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear a face shield or safety goggles for eye protection If fluid is injected into the skin it must be removed within a few hours by medical personnel familiar with this type of injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into the Body Perform Maintenance Safely Electrical System Hazards Before working on the e
248. raves o muerte por enredos No use ropa floja ni accesorios Ate el cabello largo Mant ngase alejado de todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte ey LY Y Evite quedar enredado Cumplimiento del programa de seguridad Lea aseg rese de comprender y siga las instrucciones escritas del fabricante que se encuentran en el manual del operador y en los letreros de seguridad sobre la cortadora y el tractor Obtenga capacitaci n para la operaci n de la cortadora y el tractor Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar Aseg rese de que todas las guardas se encuentren en su lugar y de que el equipo funcione correctamente Nunca fume mientras lo est manejando Nunca llene el dep sito de combustible con el motor en funcionamiento o cerca de una llama abierta Aseg rese de tener visibilidad adecuada e iluminaci n suficiente Sepa cu les son los p
249. re only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 FR240 FR162 01 11 Operation Section 4 47 O 2011 Alamo Group Inc ET 0 OPERATION OPERATION 12 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front
250. readas o marcadas incluya los pernos y sujetadores de las hojas Nunca enderece o suelde en las hojas Aseg rese de que el escudo para objetos que son arrojados se encuentre correctamente instalado y en buen estado Rep relo o sustit yalo si est da ado o falta 2 z P J fy t i 4 i Ya LI VA oS Recorrida de inspecci n Realice el mantenimiento de la m quina 5 Lea el manual Bloquee o apoye con seguridad la cortadora Preparaci n para una operaci n segura Verifique que todos los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la l nea motriz est n correctamente enclavados Verifique en busca de sistemas hidr ulicos da ados o con fugas en el tractor o la cortadora Repare o ajuste Seg n sea necesario jADVERTENCIA EI fluido hidr ulico bajo presi n puede penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use protecci n ocular Si el fluido se inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas
251. refully remove one of the cylinder pins 10 Do Not allow any one or any part of your body to be underneath the implement wing 11 Do not loosen the hydraulic connections to the cylinder until all pressure has been relieved 12 Slowly loosen the hydraulic hose connection to the cylinder 13 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 14 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 15 Install the new cylinder in place and install both cylinder pins and retaining clips in place 16 Reconnect hydraulic hose s to the cylinder and tighten the fittings 17 Wing cylinder has a special adapter with a small hole drilled in it to control the lowering speed on the wing Make sure this adaptor is installed Without this adaptor the wing can fall rapidly 18 Make sure the transport lock device s are reattached when inserting the cylinder pins 19 Reconnect the implement hoses to the tractor 20 Get into the Tractor seat and fasten your seat belt Clear the area of all persons before attempting to raise the wing From the tractor seat start the tractor and operate the control valve to raise the wing 21 Look for sign of oil leak If an oil leak exists shut the tractor down and remove all oil pressure in the lines by mo
252. ridad Mantenimiento de neum ticos y ruedas Revise los neum ticos y las ruedas a diario porque la estabilidad del tractor y la cortadora de c sped puede verse significativamente afectada por la presi n de los neum ticos o dafios en los neum ticos o en las ruedas Revise los neum ticos para verificar La presi n correcta Cortes y protuberancias Clavos u otras pinchaduras Desgaste desparejo o excesivo Estado de los v stagos y tapas de las v lvulas Revise las ruedas para verificar Da os en las llantas Tuercas o pernos faltantes o flojos Desalineaci n Todos los servicios de neum ticos deben ser realizados por un centro de servicios para neum ticos cualificado o por una persona de servicio autorizada debidamente capacitada en los procedimientos y el uso del equipo de seguridad destinado a los servicios de neum ticos N Ora Revise los neumaticos y las ruedas en busca de da os Mantenga la presi n correcta en los neum ticos Realizaci n de mantenimiento con seguridad Mantenimiento de neum ticos y ruedas continuaci n iADVERTENCIA Los tipos de ruedas y neum ticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte No infle los neum ticos por encima de la presi n recomendada Asegurese de volver a colocar el lastre de los neum ticos si est
253. roceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora nstale correctamente la cadena de remolque de seguridad de la cortadora en el tractor Instale con seguridad la l nea motriz a la TDF del tractor Empuje y tire de la l nea motriz para asegurarse de que est trabada en la TDF Descienda el escudo principal a su lugar Conecte las mangueras hidr ulicas de la cortadora de c sped en el tractor Asegurese de que los laterales o las plataformas elevadas de la cortadora est n sostenidas por los cilindros antes de retirar las trabas de transporte Nunca haga fuerza para soltar las trabas de transporte o de los laterales Los laterales o la plataforma podr an caerse y aplastarlo m TDF A 540 RPM ESTR A 6 1 3 8 14 TDF A 1000 RPM ESTR A 21 A 1 3 8 16 EPS gt 55 TDF A 1000 RPM 1 ESTR A 20 A 1 34 20 Eua Ajuste de la barra de tiro del tractor Confirme que los laterales est n apoyados antes de soltar las trabas Evite quedar enredado use guardas y escudos Arranque con seguridad C mo realizar un arranque correcto Corte la hierba nicamente con luz diurna o en condiciones de buena luz artificial Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas Mantenga los escudos de las cadenas los escudos deflectores flexi
254. rtadora de c sped hasta el suelo Descienda los laterales de las cortadoras con laterales hasta el suelo Apague el motor del tractor Libere la presi n del sistema hidr ulico moviendo los controles varias veces en todas las direcciones Trabe la ignici n retire la llave y ll vesela Prepare los sistemas de la m quina para realizarles servicios Escuche y observe en busca de evidencias que indiquen piezas en movimiento antes de descender Apoye o bloquee con seguridad la cortadora de c sped antes de trabajar debajo de ella o de otros componentes elevados Apoye bloquee o trabe con seguridad los laterales de la cortadora con dispositivos de traba aprobados antes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la m quina antes de trabajar en l Evite las llamas las chispas y no fume cerca de combustibles fluido hidr ulico u otro material inflamable como los residuos de los cortes Realizaci n de mantenimiento con seguridad Fije una etiqueta con la advertencia NO PONER EN FUNCIONAMIENTO en todas las palancas de control y retire la llave de contacto si la cortadora de c sped no debe ser utilizad
255. s con ROPS y cintur n de seguridad Aseg rese de que el ROPS est elevado y trabado en su lugar y use siempre el cintur n de seguridad Prevenga los vuelcos del tractor y de la cortadora de c sped y mantenga controlada la estabilidad de los equipos Repase los manuales del operador del tractor y de la cortadora para ver las pr cticas de seguridad para operaciones en pendientes y terrenos desparejos Explique las pr cticas a los operadores que no puedan leerlas Evite trabajar en pendientes extremadamente empinadas Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Use el ROPS y el cintur n de seguridad Operaci n con seguridad Pr cticas de seguridad para trabajos de corte en terrenos desparejos continuaci n Use extremo cuidado para mantener el control de los equipos cuando trabaja en estas condiciones Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al m ximo la separaci n entre las ruedas Consulte las recomendaciones en el manual del operador Mantenga la velocidad de desplazamiento en el m nimo Realice giros amplios y graduales Evite los arranques las paradas y los giros bruscos cuando trabaje en subidas o bajadas de pendientes o Sobre ellas No levante del suelo las cortadoras de montaje trasero o de montaje lateral ni los laterales de la cortadora durante estas operac
256. s de slip clutches gearboxes drivelines embrague deslizante caja de and decks TO AVOID FIRE IGNITION e DO NOT ALLOW BLADES TO CONTACT rocks metal or solid objects IMPORTANT Required for Standard Pull Type Units FR240 FR162 01 11 MOWER TONGUE engranajes l neas de conducci n y cubiertas PARA EVITAR INCIENDOS POR IGNICION e NO PERMITA QUE LAS LAMINAS CONTACTEN piedras metal o objectos solidos D390 3 IMPORTANTE Requerido por Unidades de Typo Tir n Estandar 14 540 RPM 16 1000 RPM 1 3 8 21 OR 20 1000 RPM 1 3 4 20 Ca TRACTOR Da DRAWBAR securely Coloque la Cadena de Seguridad seguramente Safety Section 1 21 2011 Alamo Group Inc A1343VS gt LLI LL lt o SAFETY A DANGER TO AVOID SERIOUS INJURY OR DEATH FROM DRIVELINE CONTACT DRIVELINE SEPARATION OR PTO STUB SHAFT FAILURE e STOP LOOK and LISTEN for rotating motion before approaching implement STAY AWAY and KEEP hands feet and body AWAY from rotating parts until all moving elements have stopped ALWAYS shut off PTO before dismounting DO NOT operate if PTO shields are damaged or missing 3 PTO Barra Gitatoria LOCK DRIVELINE locking collar YOKE to tractor PTO Shaft PUSH AND PULL on yoke until collar clicks and locks yoke in place USE CORRECT length drivelines for implement See Operator s Manuals for proc
257. s in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks ALSAVS HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DONOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PN FR240 FR162 01 11 Safety Section 1 11 O 2011 Alamo Group Inc SAFETY ELECTRICAL amp FIRE HAZARDS Wing contacting overhead Strike and explosion Hazard Do not operate near fires electrical lines Blades Contacting Utility or Keep mower deck clear of Gas Lines debris SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN DANGER WORKING AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions DO NOT allow mower t
258. s las partes movil paren completamente y quite la llave antes de desmontar el tractor O 2011 Alamo Group Inc SAFETY FR240 FR162 01 11 A DANGER TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT AND THROWN OBJECTS e DO NOT OPERATE mower without shields and guards in place and in good condition DO NOT OPERATE with thrown object shielding or guards missing Thrown objects shielding PTO and gearbox guarding are SUBJECT TO WEAR REPAIR OR REPLACE shielding if damaged d ictor ETE broken or missing See Cubierta del PTO Operator s Manual for all Shields and Guards Implement PTO47 ALWAYS REPLACE GUARDS that have been removed for service or maintenance Shields DO NOT STEP ON age Cubiertas drivelines or guards p389 5 A DANGER TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND the provided Operators Manuals safety signs and information decals for tractor and implement before operating equipment CONTACT DEALER immediately if you do not have manuals CONTACT DEALER to explain any instructions not fully understood KNOW HOW to stop tractor and equipment quickly for an emergency ALWAYS WEAR safety glasses WEAR hard hat safety shoes and gloves for protection when operating equipment Safety Section 1 19 A PELIGRO PARA EVITAR LESION SERIA O MUERTE POR ENREDAMIENTO Y OBJETOS LANZADOS NO OPERE la unidad sin cubiertas maya protectoras
259. s of steering control serious injury or even death Never allow the Implement to contact obstacles ssPr 12 Transport only at speeds where you can maintain control of the A WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware o
260. speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning ALOJ EAA ET 0 To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep PE slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS R 0018 FR240 FR162 01 11 Operation Section 4 31 O 2011 Alamo Group Inc OPERATION OPERATION 8 7 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off AWARNING Damage resulting from over collaps
261. streaking and make the final cut more uniform srm 01 O y m O z 6 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003 A When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement saer 17 FR240 FR162 01 11 Operation Section 4 15 O 2011 Alamo Group Inc OPERATION OPERATION 6 1 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not A WARNING 57 p p bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the oute
262. sure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured with pins Check for hydraulic oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0013 A AsmP R 0005 Ensure that the mower is equipped and secured with wing transport locks Check the condition of the wing hinge pins e Check the condition of the mower axle suspension spring Inspect mower tire condition wheel bearings and lug nut torque OPS R 0014 A o E 4 nz LI ou O Before mower operation ensure that the bolt is removed from both floating links on the unit These bolts are for shipping purposes only OPS R 0086 Remove Before Use FR240 FR162 01 11 Operation Section 4 22 O 2011 Alamo Group Inc OPERATION 7 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovableforeign objects exist Original Blade Edge Origi
263. te antes de la transportacion o trabajar debajo de las alas e LLENE LOS CILINDROS con aceite antes de intentar de bajar las alas del implemento NO OPERE en posicion de transporte o con las alas devantadas del la tierra 00753840 44 DANGER A PELIGRO Sy 00756004 FALTA LA DO NOT CUBIERTA OPERATE NO OPERE A DANGER PELIGRO GUARD MISSING FR240 FR162 01 11 Safety Section 1 23 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY BLADE ROTATION ROTACION DE CUCHILLAS vey BLADE ROTATION ROTACION DE CUCHILLAS ADANGER A PELIGRO _ ini Riesgo de Aplastamiento CENTER SECTION MAY LIFT AND TURN OVER LA SECCI N CENTRAL PUEDE LEVANTARSE Y WITHOUT COUNTER WEIGHT TO AVOID SERIOUS VOLTEAR SIN CONTRAPESO PARA EVITAR LESION INJURY OR DEATH SERIA O MUERTE e DO NOT OPERATE without counterweight e NO OPERE sin el contrapeso e DO NOT LIFT WING without counterweight NO LEVANTE LAALA sin contrapeso Instale contrapeso con un m nimo de 700 165 Install a counterweight with a minimum of antes de operar 700 Ibs before operating Without weight With weight Sin peso Con peso FR240 FR162 01 11 Safety Section 1 24 O 2011 Alamo Group Inc SAFETY OPERATE THIS MACHINE AT 1000 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLOCKWISE Tongue Clevis
264. te freely nspect that all bolts and screws are in position and are properly torqued OPS R 0009 FR240 FR162 01 11 Operation Section 4 20 O 2011 Alamo Group Inc OPERATION Ensure the tractor PTO master shield is in place lowered and in good condition Ensure each mower slip clutch shield is secured in place and in good condition Ensure the driveline slip clutches are properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance OPS R 0010 Perform scheduled lubrication as specified in the maintenance section Inspect each gearbox oil level and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011 B Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Inspect the condition of the deck skid shoes and the skid shoe attaching hardware OPS R 0012 FR240 FR162 01 11 Operation Section 4 21 O 2011 Alamo Group Inc ET 0 OPERATION En
265. ted est alerta sea cuidadoso y se capacite correctamente para la operaci n el transporte el mantenimiento y el almacenamiento de este equipo Sehan suministrado gr ficos utiles para comprender el texto zr Lea y aseg rese de comprender todos los letreros de seguridad gt Recuerde que USTED es la clave de la seguridad Las pr cticas de seguridad correctas lo protegen no s lo a usted sino tambi n a las personas que lo rodean Estudie este manual y los manuales del fabricante para su m quina en particular Transf rmelos en una parte activa de su programa de seguridad Tenga presente que este manual de seguridad est escrito para cortadoras de c sped industriales para agricultura Cont ctese con el fabricante del equipo si le queda alguna pregunta sobre la operaci n segura despu s de estudiar los manuales del operador del fabricante y este manual de seguridad Tome todas las dem s precauciones habituales y acostumbradas para un trabajo seguro y sobre todo RECUERDE LA SEGURIDAD DEPENDE DE USTED PUEDE EVITAR LESIONES GRAVES O MUERTE CAUSADAS POR PRACTICAS LABORALES NO SEGURAS Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped industrial para agricultura Las cortadoras de c sped se usan para recortar pasturas desmenuzar residuos de cultivos cortar arbustos realizar desbroce pesado cortar la hierba en v as de agua derechos de
266. ter the wings are fully raised install transport lock braces to prevent wings from inadvertently falling NOTE the transport lock braces can not be easily installed lower the mower wings and remove rod end of cylinder and adjust the rod clevis in or out to match the transport brace length The center of gravity is raised and the mower more prone to tipping when the wings are in the raised position When transporting raise the center section high enough to clear ground obstacles OPS R 0016 When the Wings are folded for transport the center of gravity is raised and the possibility of A DANGER overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Implement or unit may overturn sr oz 8 5 Operating Position To lower the wings remove the transport lock braces and secure braces on storage bracket DO NOT drive out transport brace pins The wing cylinder may need to be retracted to remove tension for brace removal After removing brace bars extend wing hydraulic cylinders and fully lower wings The valves operating wing cylinders should be placed in the float position while mowing to allow the mower to follow the contour of uneven terrain and to prevent the wings from creeping up When extending a wing over a ditch for mowing place the control valve lever
267. ters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oils penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines resulting in electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTIONS O Gearbox Oil Levels O Draw Bar Length Check And Set O Hydraulic Oil Level External Tank O A Frame Pivot amp Links O Tractor Hydraulic Oil Level O Control Rods Adjusted Equal O Hydraulic Hoses Not Kinked Tighten Connections O Axle Height Adjusted O Front Pump Drive Assembly Is Tight And Shaft Properly O Cutting Height Adjust Aligned O Mount Kit Pre Operation Check Complete MOWER O Mower Wing Adjust Level With The Center
268. tive Equipment PPE issued to you or called for by job conditions You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety glasses goggles or face shield Apron and gloves Hearing protection Welding helmet or goggles Respirator or filter mask Wear whatever is needed don t take chances Keep hands and clothing away from all moving parts Don t wear dangling ties loose sleeves rings watches or long hair WARNING Prevent death or serious injury from entangle ment Do not wear loose clothing or accessories Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury Avoid Rotating Parts Avoid Pinch Points n Perform Maintenance Safely Wear a rubber apron and rubber gloves when working with corrosives Wear gloves and safety shoes when handling wooden blocks or sharp edged metal Always use safety glasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a face shield and follow manufacturer s instuctions when you disassemble spring loaded components or work
269. tos del seguro programas de seguridad y capacitaci n del empleador c digos de seguridad leyes federales locales estatales o provinciales reglas y ordenanzas Copyright 20106 AEM Asociaci n de Fabricantes de Equipos Revisado el 01 03 09 10 Lea y aseg rese de comprender los manuales antes de comenzar la operaci n IMPORTANTE Antes de hacer funcionar la cortadora de c sped asegurese de contar con los manuales del operador del fabricante para esta m quina y todos los accesorios Si faltan los manuales del fabricante solicite manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg rese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Pr cticas de seguridad para la cortadora de c sped de AEM para capacitar y reforzar pr cticas de seguridad correctas Se alienta a los operadores a ver peri dicamente el video de seguridad Alertas de seguridad S mbolo Este s mbolo de alerta de seguridad significa ATENCION MANTENGASE ALERTA SU SEGURIDAD EST EN RIESGO El s mbolo de alerta de seguridad identifica mensajes de seguridad importantes sobre el equipo sobre letreros de seguridad en manuales u otros lugares Cuando vea este s mbolo mant ngase alerta ante la posibilidad de muerte O
270. ts livestock or property are within 300 feet of the unit unless All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Retighten blade carrier retaining nut on gearbox lower shafts to 600 ft Ibs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACT
271. ueJ ep uololsod ue ejopeyoo ej uoo Old 13 VIN3IONJ3ON eyodsueJ ep uorolsod e eJopeyuoo ej o seje SE Je SVTTT H n SEL Old 14 1 0 ejuejepe epey eoo A Old 9 epueroue eopeuoo ej vaNalos3a c eopeyuoo e Old 13 VONL30 71 1 9 UB VI AVEO 3llA3 SVTIIH n SV 30 VTTVA lqisod eun Vad ene ue ejopeuoo ey ON opeuep eis IS O T39 V Ida A seljiuono epod jap ouqiinbe je anolall3A sepeuep seliluon sel 32 vd Waa 4 3NOIOO3dSNI c pepiooJaA ueJ6 e sope oue Jas uepend soje qo soj A ojoeduui je uoo YW11V4 N3aand SVTIIHINO SVI 71 0Juawea9 ep seunjonujse A ejeui ep sel seunjonujse sopesed sojefqo uoo ojoejuoo ue ueque SE IS ojeipeului ep WHOGVWLYOIWVIVONALAG eyodsueJ ep uorolsod ue o s epenaja s eje s e uoo egopeuoo ej alado ON sefij seuoioonujsqo A sejreuepienb seuopuJoo sejsod sepad seJquieje OWOD sopijos soje qo 400 SYTTIHOND SYI 3G OLOVLINOO 13 3IV1IA3 eed euoo ep 315 Se uono se Jeuodxe uis ojens e A eueou eje ej o e1opeuoo e ep seuoro2es Sel 219 JojoeJ ep euiqeo eun o SYMOLO41LOMd SvaNasd 4Sn enb ones sojoesul O sefeqe ep enbeje e sejqndeosns seeje ue eopeuoo e ejedo J0j2es OWSIW un ue opueJ do seJopeyoo sew o sop eAey opueno Svaveiao YOLOVUL IG SVNIGVD 381 UQ OB B A uees ou
272. ult in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this A Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards NOTE f you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN GS01 FR240 FR162 01 11 Safety Section 1 2 O 2011 Alamo Group Inc SAFETY OPERATOR SAFETY Never use Drugs or Alcohol when operating equipment Wear Safety Vest when operating on or near roads Read and Always wear Wear Hard understand Safety Hat Safety Operator s Manual Glasses Shoes TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING AWARNING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves
273. und while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE A DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swung outside deck with great velocity 1 MARK objects that cannot be removed 2 AVOID these objects when mowing STOP MOWING IF PASSERSBY IS WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chain Guards Steel Guards Bands Side Skirts and Skid Shoes are in place and in good condition when mowing Mower sections or wings are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle OPS U 0040 FR240 FR162 01 11 Operation Section 4 40 O 2011 Alamo Group Inc OPERATION 9 7 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface
274. unt tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 15 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall FR240 FR162 01 11 Maintenance Section 5 14 2011 Alamo Group MAINTENANCE TONGUE The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the tractor Drawbar When the mower is unhitched and this 1 Bolt is removed examine for signs of cracking or wear Replace the Drawbar 1 Bolt at first sign of either problem FIGURE Op 1155 Tongue Connection Locknut Bolt Flatwashers MOWER TONGUE Cs TRACTOR 0 DRAWBAR 49NVN INIVIN Attach Safety Chain Securely Op 1155 FR240 FR162 01 11 Maintenance Section 5 15 2011 Alamo Group MAINTENANCE MAINTENANCE HIGH PRESSURE OIL LEAK HAZARD High pressure oil penetrating High pressure oil eroding Using cardboard to check for skin skin oil leaks TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS A DANGER PENERATING SKIN
275. untos donde puede quedar atrapado y las partes giratorias Su conocimiento puede evitar accidentes Nunca intente hacer funcionar los controles excepto desde el asiento del operador Las funciones controladas de manera incorrecta pueden producir el movimiento imprevisto de la m quina y resultar en lesiones graves o muerte Apague la cortadora y el tractor antes de descender Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Lea aseg rese de comprender y siga las indicaciones de los manuales y los letreros de seguridad Evite las partes giratorias Sepa cu les son y evite los puntos donde pueda quedar atrapado Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Evite posibles lesiones de aplastamiento por ca das de la cortadora u otros equipos elevados V Evite ser aplastado Ao Bloquee o apoye con seguridad la Ay cortadora Antes de trabajar cerca o debajo de partes levadas de la cortadora o de los equipos Apoye o bloquee con seguridad las partes elevadas de la cortadora o los equipos de acuerdo con el manual del operador Apoye bloquee o trabe con seguridad los laterales con dispositivos de bloqueo aprobados o descienda las partes de la cortadora o de los equipos hasta el suelo Use trabas de transporte cuando transporte la cortadora por la v a p blica Evite lesiones producidas porl
276. ut Away Ensure the slow moving vehicle SMV sign reflectors Tools and warning lights are in good condition and can be clearly seen Prepare For Safe Operation Know The Work Area Before you operate the mower thoroughly inspect the work area Walk around the area and inspect the surfaces you will travel on when using the mower a Ve Walk Around the Worksite Locate and avoid Holes Deep mud Other utilities Drop offs Wet spots Any conditions Obstacles Soft soil which could stumps Rough spots cause collision Excavations Power lines loss of control or tipover Steep slopes Standing water and apparatus Look for debris and obstacles by walking the area before you mow Objects like wire cable rocks tires and metal objects that could damage or be thrown by the mower must be removed or marked clearly and avoided Correct unsafe conditions Do not operate in problem areas where debris and obstacles cannot be removed or marked Analyze mowing area to determine The most efficient mowing procedure The height of the material to be mowed Operating terrain conditions How to best use forward mowing pattern The potential for bystanders or passers by to be exposed to thrown objects a 42 Y Remove or Mark Debris and Obstacles em Look Out For Others Before starting equipment Walk
277. ute shut down your machine using proper ES in Place equipment shut down practice See page 18 Proper Equipment Shut Down Practices Stop Blade Ly Before Unclogging Operate Safely Wing Or Boom Mower Overhead Obstruction Hazards And Risks Do Not Check for overhead obstructions with raised wing Approach Energized or boom mowers to avoid serious injury or death by Power Lines contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions ANA Maintain specified distance from power lines and 3 Site apparatus Never approach energized power lines or z Equipment apparatus vvith any part of your machine unless all local state provincial and federal OSHA required safety precautions have been taken Use extreme caution DANGER Avoid electrocution or serious injury from contact with or inadequate clearance to energized power lines or apparatus Do not allow the machine or attachment to approach or contact any power line Do not approach or touch any machine in contact with a power line Operate Safely Wing And Side Mount Mowers Safety Practices Raised wing positions reduce shielding protection and increases the thrown object and blade contact hazard risks Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations Do not mow with bysta
278. ve la presi n hidr ulica antes de desconectar las l neas o trabajar en le sistema e QUITE y reemplace la manguera si sospecha que hay fuga FUGAS DE ALTA PRESI N PUEDEN SER INVISIBLE AL VERIFICAR POR FUGAS HIDRAULICAS Y TRABAJANDO ALREDEDOR DE SISTEMAS HIDRAULICOS NO use las manos para verificar si hay agujeros e SIEMPRE USE lentes de seguridad y guantes impenetrables e USE papel o un cart n para buscar agujeros e NO USE las manos o partes del cuerpo para buscar agujeros e MANTEGA manos y cuerpo LEJOS de agujeros de alfiler y boquillas que expulsan el liquido hidr ulicos 390 1 PARA EVITAR LESION SERIA O MUERTE AL REMOLCAR EL EQUIPO e NO REMOLQUE con camion o cualquier otro veh culo e SOLO transporte con un tractor bien equipado y de tamafio adecuado vea el Manual de Operador e APILIQUE LA CEDENA DE SEGUIRDAD al tractor VERIFIQUE EL SMV reflectors y luces intermitentes de advertencia pueden ser vistos claramente por detras de la unidad PRIENDA las luces intermitentes de advertencia PARA EVITAR PERDIDA DE CONTROL DE REMOLQUE e NO remolque en velocidades arriba de 20 mph REDUZCA LA VELOCIDAD en inclinas en vueltas y en la pobres condiciones de remolque D390 2 O 2011 Alamo Group Inc SAFETY TO AVOID EQUIPMENT AND GRASS FIRES CLEAR AWAY grass or debris from PARA EVITAR INCIENDOS DE EQUIPO Y CESPED e QUITE el c sped o escombro
279. ving the valve control handles back and forward 22 Retighten any lose fittings or connections 23 If a hose is leaking replace the hose with a new hose 24 If there are no leaks raise and lower the wing completely at least three full cycles to remove any air trapped in the circuit 25 Check the hydraulic reservoir of the tractor to ensure there is sufficient oil 26 If the wing is to remain in the raised position attached the wing transport latch FR240 FR162 01 11 Maintenance Section 5 17 2011 Alamo Group 49NVN INIVIN MAINTENANCE CO 9r S OX Nom MAINTENANCE SKID SHOES Skid shoes are made of carbon steel to reduce wear and increase service life Premature wear can be caused by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the ground Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to early frame failure on the mower Replace worn Skid Shoes as required STORAGE Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures Thoroughly clean the cutter Lubricate the cutter as covered in Maintenance Section
280. w Blade or bolts matched Drivelines not phased correctly Implement amp tractor yokes must be in line Low on lubricant Improper type lubricant Excessive trash build up around gear box Bearing or gears set up improperly Rough gears Worn bearing Damaged oil seal Bent shaft Shaft rough in oil seal area Oil seal installed wrong Oil seal not sealing in the housing Oil level too high Sand hole in casting Gasket damaged Bolts loose Clutch linings badly worn or plates warped Too much power for clutch Oil on facings Friction facings glazed Operation Section 4 49 Remedy Tighten if loose Tighten if loose Replace shaft if bent Free blades so they swing Weigh blades Weight should be within 1 oz Always replace both blades Replace blades in sets Replace carrier Remove hub check tapered spline shaft clean and replace Replace blades or bolts in sets Replace Drivelines Fill to level plug Replace with NLGI 000 lubricant Remove trash Consult your dealer Run in or change gears Replace bearing Replace Seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of seal Drain oil to proper level Replace castings or gearbox Replace gasket Tighten bolts Repair clutch per maintenance section of manuals Reduce ground speed and material intake Replace facings Clean with emery cloth
281. wer Hydraulics with Two Tractor Hydraulic Ports The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve Ensure that the operator is aware that each wing cannot be controlled independently nor will they raise and lower simultaneously FR240 FR162 01 11 Operation Section 4 11 O 2011 Alamo Group Inc OPERATION OPERATION Operating the Mower Hydraulics with a 3 Spool Hydraulic Control Valve Extra Equipment Ensure the valve matches the hydraulic operating system of the tractor open or closed center Refer to the Assembly Section for additional information on equipping the tractor with a 3 spool control valve Mount the valve bank to a tractor fender or other accessible location Connect valve bank inlet and outlet lines to outlets of the same tractor hydraulic port Connect the mower hydraulics to the control valve bank with the center section line to the right port Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing To activate the 3 spool hydraulic control valve tie the tractor s hydraulic control lever back to keep hydraulic oil continuously fed to the valve bank 3 Spool Control Valve INLET PORT TO VALVE OUTLET PORT TO RESERVOIR 4 FRONT HOSE BRACKET REAR HOSE BRACKET i AXLE LIFT CYLINDER LEFT WING LIF
282. wer source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 2 3 4 8 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders on the Tractor or Implement Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely w
283. wice See page 13 Mower Thrown Objects First mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Inspect the area and remove or mark debris and obstacles Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor Inspect the area and remove or mark debris and obstacles Cut grass at desired height and when possible 90 degrees to the first mowing pass Stop Blade Ly Before Unclogging Provide Adequate Clearance for Mower Swing Watch Equipment Clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for mower swing while turning Do not allow bystanders near the tractor and mower when moving or transporting the tractor and mower Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower Keep removable discharge chute in place and over discharge opening Never stand on a mower housing when the tractor engine is operating Distribute grass clippings with discharge chute facing 4 Never Stand sm on Mower 49 Keep Away mowed area Le Before clearing a clogged mower or discharge Keep Chute ch
284. y Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County
285. y hazardous Every effort has been made to ensure that the machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Rhino Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor Replacement Parts information is located in a separate Parts Manual Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit p
286. you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Alamo Group Ag Division will provide one 1 AEM Mower Safety Practices Video

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