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Servis-Rhino CY84 User's Manual

1. EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Industrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceeneceuceeeees 14 Safety During Shutdown SS rian 18 Safety During Maintenance as EI 19 A A enseeneie anaes 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward HITO TIAS This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufactur
2. ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell hte Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del equipo que usted debera obedecer Algunas reglas para su seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nu
3. 2008 Alamo Group Inc SAFETY PELIGRO Spanish Translation for Driveline Safety PELIGRO Un manual de la seguridad de la l nea de conducci n n p 00773776 est disponible en espa ol Llame el n mero enumerado para una copia gr tis LINEA DE CONDUCCION GIRATORIA EL CONTACTO PUEDE CAUSAR LA MUERTE MANTENERSE LEJOS NO FUNCIONE SIN QUE Todos los protectores de la linea de conducci n alimentador y blindajes del equipo est n en su lugar Las l neas de conducci n est n conectadas con seguridad en ambos extremos Los protectores de la l nea de conducci n den vuelta libremente en la l nea de conducci n 00773723 P N 00773723 WARNING Maintain shields and deflectors in good condition Failure to do so may lead to injury or even death FAILURE TO USE AND MAINTAIN SHIELDS AND DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY CONTACT Always replace Guards which k have been removed for NG maintenance Never operate with Guards missing or broken E a ALdAVS Chain Guards Gearbox amp Driveline Shields Rubber Fabric Deflectors and Solid Band Enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Safety Shielding must be installed and in good condition to reduce the possibility of thrown object
4. 06 Lift 60 HP Pull 30 HP Maximum 00065 90 HP e Hitch Lift Type Mower Lifting Capacity 1600 Ibs 3 Point Hitch CAT II III Quick Hitch e Hitch Pull Type Mower Drawbar 00 14 extended length safety chain attachment point Hydraulics Optional e Front End Weights As needed to maintain 20 weight on front axle e Power Take Off cooccccnncconiconmom 540 RPM 6 spline or 1000 RPM 21 spline shaft 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 On 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper war
5. 2008 Alamo Group Inc SAFETY Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 10 PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts Knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety SPRm 1 SEE YOUR RHINO DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 18 Y gt T m lt CY84 03 08 Safety Section 1 11 2008 Alamo Group Inc SAFETY Decal Location NOTE Rhino supplies sa
6. Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026 A CY84 03 08 Operation Section 4 32 2008 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows AWARN ING closed scm 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing
7. Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads
8. Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm 1 O U m gt gt O Z 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the a
9. au CY84 RING a Published 03 08 Part NO 00771528C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover FC 0002 RHINO ATENCI N 1020 S Sangamon Ave th Gibson City IL 60936 Si No Lee Ingles Pida A MEMBER OF THE 800 446 5 1 5 8 Que SS on teri le rn ALAMO GROUP Traduzca Las Email parts servis rhino com Medidas de Seguridad 2008 Alamo Group Inc 0 00 ALWAYS ON THE CUTTING EDGE To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT UNDER BELTS amp
10. e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e on ENGINE TRANSMISSION PARK SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei fe AVOID CRUSHING Ry BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY J INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ENCUEN MENU ACIURERS Www aem org Contenido VIVO A T a ONO 2
11. Diameter Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 8 8 2 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry 1 4 5 5 9 12 5 6mm 4 5 8 5 12 14 5 5 16 11 18 26 8mm 11 20 30 35 3 8 20 33 46 10mm 21 40 60 70 7 16 32 52 15 12mm 37 70 105 120 1 2 50 80 116 14mm 60 110 165 190 9 16 70 115 160 16mm 92 175 255 300 5 8 100 160 225 18mm 125 250 350 410 3 4 175 280 400 20mm 180 350 500 580 7 8 175 450 650 22mm 250 475 675 300 1 270 675 975 24mm 310 600 50 1000 1 1 8 376 850 1360 27mm 450 875 1250 1500 1 1 4 530 1200 1950 30mm 625 1200 1700 2000 1 3 8 700 1550 2550 1 1 2 930 2100 3350 To get Newton Meters multipy pound foot of torque by 1 356 CY84 03 08 Maintenance Section 5 9 O 2008 Alamo Group Inc RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found
12. PESCANTE BARRA TIPO HOZ Sea un operador responsable NOVA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial Guantes e
13. PRECORERATIONINSGPEGITION AND SERVICE ss 4 17 Tractor Pre Operation InSspectiON ServiCe occooncccncocccococonooccconoononcnnononononnnnnnonononnnnnnnnnnnnnnnnnnnnnnnnnnanennnnnnnnannnns 4 18 Mower Pre Operation InspectiON ServicCe cocccoocccccncconnoconoconcconnonononononononnnnonnnonannnnnnnnnnnnnnnnannnannennnnennnenanenons 4 18 Cutting COMPONENTIAS DECIA cee ee ee ee ee ee ee ee 4 21 Blade SOLE NSIS CU OI isnbortireca ia dada aba 4 22 DRIVING THE TRACTOR AND IMPLEMENTAR a a Eaa 4 25 Staruno Ne NAG UO AAA A a A In 4 26 Brake and Differential LOCK Setting ccooccoocnoccnoconccconoccnoconocanocannnnnnonanocononnnnonnnnnnnonnnnonnnonnnnnnnnnnanenanenano 4 26 FAIS INCE Me MOWE unes da a aan eet tceaniDca 4 27 BIVIANO NE Tractor and MOWE tasca 4 27 Crossing Ditches and Steep lnelines mssssicioncasari ld las 4 28 OPERATING THE TRACTOR AND IMPLEMEN Tios et eat eee eed 4 29 FOTONES Ted ALANS railed cri hse oe lel dial 4 30 Bystanders Passersby Precautions 0 A Seiad sat ek oan ance 4 30 Engaging ne Power Takes Off CPT O boost ad 4 31 PTO RPM and Ground Speed a Aenea ee Sebi eee eee 4 32 OPeralind NE MOWE Ruca asec a rau ee hemes senate ae taeioad eee eee cas 4 32 Sh t ng Down the Implementos 4 36 DISCONNECTING THE MOWER FROM THE TRACTOR c 0occcccccccnnncnonncnnncnnncnoncncnnconncnoncnnonnnnnnonnnnnnnnnononennnnnns 4 36 MOWER STORAGE negdsen ana a a E A 4 38 TRANSPORTING THE TRACTOR AND IMPLEMENT cccc
14. Pull Operation Section 4 3 O x A gt O Z Z O lt ad T o O OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002
15. Shield PTO Integral hield Deflector Chain a U gt T m lt The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sem 4 A DANGER Extreme care should be taken when operating near loose objects such N as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scm 5 AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow
16. To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection
17. e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible
18. 12 7mm or e The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 i 4 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 CY84 03 08 Operation Section 4 21 O 2008 Alamo Group Inc O x A gt O Z Z O lt ad T o O OPERATION 9 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting object while Blade is in motion foreign objects Remedy Inspect the area before mowing to Remedy Inspect area to be mowed determine where the foreign objects are and remove foreign objects that located and place visible hazard markers to could cause damage to the blade identify the areas where immovable foreign bolts objects exist and avoid hitting the objects Original Material of Blade Bolt Gouge SON SAS Crown Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has e Visible cracks or e Ifthe blade bolt crown is worn off or e If Blade Bolt has gouges or chipped areas
19. Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 CY84 03 08 Operation Section 4 22 2008 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Mower ID Make Date Shift d wa Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The flashing lights function properly The SMV Sign iscleanandvisible The tires are in good condition with proper pressure The wheel lug bolts aretight YO The tractor brakes are in good condition o ooo oS yO The steering linkage is in good condition o ooo oS yO There are no visible oil leaks YO The hydraulic controls function properly o Jo ooo y oO The ROPS or ROBS Cab is in good condition o The seatbelt is in place and in good condition o Z O Jo ooo y O The 3 pointhitch isin good condition The drawbar pins are securely inplace o y O The PTO master shield is in place The engine oillevelisfull OoOo oo S y oO The brake fluid levelis full YO The power st
20. La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operacion de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del oper
21. Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO s
22. Operate the Tractor controls from the tractor seat only sc 9 L ad CY84 03 08 Operation Section 4 9 2008 Alamo Group Inc OPERATION 9 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the light control lever e Locate the engine shut off control e Locate the brake pedals and the clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The PTO control lever is disengaged e The 3 point hitch control lever is in the lowered position e The hydraulic remote control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid Z O lt ad T o O After the
23. Vent Plug stopped up Oil level too high Gasket damaged Bolts loose Integral Shields deformed Nylon Bearing worn Washer not used Using Pin or Bolt not tightened Operation Section 4 45 Replace Seal Install Oil Seal Use EP140 Replace Oil Seal and Shaift Replace Shaft or repair Race Replace Seal Replace Seal or use a sealant on O D of Seal Adjust Bearings Open Vent Plug Drain oil to proper level Replace Gasket Tighten Bolts Replace Shield Replace Nylon Bearing Install washers above and below drawbar Use 1 grade 5 or 8 Bolt amp tighten Nut O x A gt O Z MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making AWARNING adjustments Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Figure Mnt 0009 LLI Q lt lt Z LLI Z lt Mnt 0009 Use
24. Z CY84 03 08 Operation Section 4 35 2008 Alamo Group Inc OPERATION 11 6 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop Then slow down the implement by reducing the engine speed before disengaging the PTO Wait for all motion to stop before proceeding to drive or shut down the tractor Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 Z O lt x Lu A O 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower it to the ground If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins OPS R 0030_A Never stand or allow another person to stand between a running Tractor and the Mower DANGER when disconnecting the Implement from the Tractor 3 point hitch CY84 03 08 Operation Section 4 36 2008 Alamo Group Inc OPERATION A DANGER Always shut the Tractor com
25. a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y mas que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 25a2 Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de s
26. amp 2 and insert bolt 23 and locknut 13 Install bushings 6 through Braces 4 and install bolt 3 4 x 5 10 flatwashers 14 and locknut 13 4 Attach Braces 3 to Braces 4 with bushings 6 bolt 3 4 x 2 1 2 16 and locknut 13 Retain the rear of Braces 3 together with bushing 15 bolt 3 4 x 2 1 2 11 and locknut 13 Attach braces 4 together with bolt 3 4 x 1 1 2 17 and locknut 13 5 Install Brace supports 4 to the rear lugs on the Main Frame with bolts 3 4 x 2 10 flatwashers 14 bushings 6 and locknuts 13 a m TT U Y lt Single Tail Wheel Assembly Lift Type Figure Asm 0033 Insert bushing 2 in lug centered behind gearbox Attach the tail wheel beam 1 to the lug on the mower deck using bolt 3 and locknut 4 Attach the brackets 5 amp 6 to the main deck using bolts 8 washer 9 amp nuts 10 Note Formed leg with adjustment holes must point to rear and should be on each side of tail wheel beam Install bolts 11 amp nuts 12 on top and bottom of tail wheel beam Insert through pair of holes which will give approximate desired cutting height Tighten all bolts per Torque Chart Asm 0033 CY84 03 08 Assembly Section 3 2 2008 Alamo Group Inc ASSEMBLY Dual Tail Wheel Assembly Lift Type Figure Asm 0034 Attach the tail wheel beam 1 to the lug toward the outer edge of the deck just to the rear of the cross reinforcement using bo
27. and the potential hazards before operating the equipment Alamo Group Ag Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name 4444444444444 Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased 4 Dealer Salesperson Dealership Name Dealership Locations Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or E mail to AEM Video alamo group com TABLE OF CONTENTS SAFETY SEC TION tiara ias 1 1 Salety Messages andina o 1 2 Hecal ECON oia 1 12 Detal Descrip tai AA ad 1 16 Federal Laws and Regulations lata iaa di 1 23 INTRODUCTION SECTION coccion 2 1 Attention Owner CC AON teatro ien seus ys eases adene ates ootae 2 4 ASSEMBLY SEC TION Sta 3 1 Optional A Frame ASSemMmDIy airn tena G ee blaneraea ide tsebawusedeanaueto Nia dveacedaccudaaneslvesw see vanssensitees cies ede 3 2 Single Tail Wheel Assembly Lift Type ooocoocccconcconccconoconocononnonononononnonnnonanonnnnnnnonanonannnnnnnnnnnonnnonaninanenaninns 3 2 Dial Tal WV ACCLASSCMIDIV vicieadvscleel ica ii a lbwniutiasm locaSeaet estes 3 3 A A A dant A 3 3 A o A A 3 4 CONTO ROOS ci e ot electa de
28. e Set out warning flags e Use tractor flashers Safety During Shutdown AAN Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read Make proper equipment shutdown procedures an important habit to practice Foliow these safety practices before dismounting tractor e Disengage PTO clutch and transmission drive e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact TRANSMISSION TRANSMISSION PARK NEUTRAL SET PARKING REMOVE KEY LOCK IGNITI N Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Nev
29. glass and general debris has been removed Y gt T m lt NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm 1 Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed sspr z A DANGER There are obvious and hidden potential hazards in the operation of this Implement as in all
30. maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates
31. Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts
32. NOTE When raising the mower maintain 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033_A If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 NOJA ERGO 14 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering
33. POUICCIOD iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara anannns 3 Aloria do SOUTO cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad durante el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad durante el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n FAAA AAAA RARAN El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pue
34. Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices T
35. a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired
36. aware of traffic around you and watch out for the other guy CY84 03 08 Operation Section 4 26 2008 Alamo Group Inc OPERATION 10 3 Raising the Mower Using the tractor 3 point hitch control lever raise the mower off the ground about 6 or just high enough to clear any ground obstacles When raising the mower make sure all connection points are securely attached and at least 1 clearance is maintained between the driveline and the deck If necessary place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised to avoid driveline damage OPS R 0042 10 4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allo
37. but leave a 1 16 blunt edge Do not sharpen back side of blade Mnt 0008 Avoid personal injury Always A WARNING block the cutter up to prevent if from falling when the blades and or carrier are being serviced Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 CY84 03 08 Maintenance Section 5 7 2008 Alamo Group Inc a Z mr LL lt gt lt 2 m MAINTENANCE Blade Removal To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Remove lock nut from blade bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point Install blade bolts with partially worn side of bolt either toward or away from center Tighten lock nut to 350 ft lbs Avoid personal injury Blade and or blade carrier removal should be done only with the AWARNING tractor engine shut off key removed in neutral parking brake on and PTO disengaged and the cutter blocked in the raised position Blade Carrier Removal Remove cotter pin and loosen slotted nut on gearbox shaft Loosen but do not remove the
38. death from thrown objects entanglement or blade contact scm s Shield O U m gt gt O Z PTO Integral hield e Lift Type Ensure the tailwheel beam position support bolts are properly intalled and tightened e Pull Type Ensure that the tailwheel ratchet or hydraulic cylinder is installed and retained correctly to provide the desired cutting height e Inspect all bolts and screws and tighten to the recommended torque OPS R 0045 CY84 03 08 Operation Section 4 19 2008 Alamo Group Inc OPERATION e Ensure the tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition e Ensure the driveline integral shield is in good condition and rotates freely e Ensure the driveline slip clutch if equipped is properly adjusted OPS R 0039 e Inspect the gearbox oil level A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs replacement e Ensure the gearbox vent is in place and free from clogs OPS R 0040 Z O lt x Lu A O e Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation e Ensure carrier hub nut is tightened with the cotter pin inserted and spread OPS R 0041 3 Replace bent or broken blades with n
39. drawbar support frame Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of mower main frame If using a hydraulic cylinder connect hydraulic hose ends into tractor hydraulic ports Pressure may need to be relieved from the system to allow for ease of attachment If the mower has been attached to a 3 point hitch drawbar adjust any tractor equipped lower link check chains guide blocks or sway blocks to prevent the hitch and mower from swaying side to side 14 540 RPM 16 1000 RPM 1 3 8 21 OR MOWER Li po f Teale 20 1000 RPM 1 3 4 20 A Bs ua J TRACTOR e ATA DRAWBAR See ea ae Op 04 IMPORTANT REQUIRED FOR JACKSHAFT UNIT Adjust Bearing up or down so drive is in a straight line Gearbox to tractor PTO TRACTOR PTO ae Soe oe 8 Preferred NOTE Never raise the 3 point lift with the mower attached as catastrophic driveline damage will occur CY84 03 08 2008 Alamo Group Inc Operation Section 4 12 OPERATION Safety Chains When towing implements on a public roadway use a safety chain with tensile strength equal to or greater than the gross weight of the unit being towed This will control the implement in the event the hitch pin is lost during transport After the ends of the safety chain are attached to the implement and the tractor make a trial run by driving th
40. facing page Servis Rhino also provides 1 ONE YEAR 12 months or 6 month for Commercial Industrial Users LIMITED WARRANTY on the DRIVELINE components provided they have been properly maintainedt and have not been subjected to abuse or mis use 2 FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they have been properly maintainedt and have not been subjected to abuse or mis use except as limited below WARRANTY LIMITATIONS GEARBOX A Warranty is ONE YEAR 12 MONTHS for Seals After one year seals are considered to be WEARING PARTS and replacement is the users responsibility B Users Gearboxes may be rebuilt by Servis Rhino or replaced by new or rebuilt Gearboxes at the option of Servis Rhino t NOTE properly maintained specifically includes but is not limited to A Running Gearboxes with the proper amount of the correct lubricant B Adjusting Slip Clutches correctly to provide proper protection for Driveline and Gearbox Components To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety requirements of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the re
41. falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 Operate this Equipment only with a Tractor equipped with an approved roll i On Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sc s BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor EEES from rolling Never dismount a Tractor that is moving or while the engine j p 3 gt is running Operate the Tractor controls from the tractor seat only sc 9 7 F Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Safety Section 1 3 2008 Alamo Group Inc SAFETY Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER Do not mount the Tractor while the
42. is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 7 AWARNING Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 AWARNING CY84 03 08 Safety Section 1 8 2008 Alamo Group Inc SAFETY Rotary Mowers are capable under adverse conditions of throwin goa A DANGER mien Aca ac 83 objects for great distances 300 feet or more and causing serious injury i 1 A or death Follow safety messages carefully i STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans
43. scm 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material WARNING O x A gt O Z SGM 8 A Follow these guidelines to reduce the risk of equipment and grass fires 23 WARNING while operating servicing and repairing the Mower and Tractor Ome yy Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck scm 12 CY84 03 08 Operation Section 4 33 2008 Alamo Group Inc OPERATION When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mowe
44. see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 AWARNING CY84 03 08 Safety Section 1 6 2008 Alamo Group Inc SAFETY There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not a properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower scm 2 A DANGER gt All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and Tractor PT maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sem 3 A DANGER
45. set OPS R 0002 O x a gt O Z Setting Deck Pitch Lift Type 1 Lower the mower until the rear of the mower is resting securely on its tail wheels 2 Lower the 3 point lift arms further until the front of the mower is at least 3 4 lower than the rear 3 Place the tractor s 3 point control lever stop at this point to maintain the deck pitch setting Deck Pitch Pull Type 1 Adjust the leveling rods linking the tongue to the rear axle until the front of the mower is at least 3 4 lower in the front than the rear To lower the front lengthen the leveling rods and to raise the front shorten the leveling rods 8 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A CY84 03 08 Operation Section 4 15 2008 Alamo Group Inc OPERATION When attaching the Implement input driveline to the Tractor PTO it is important that the WARNING connecting yoke spring activated locking collar slides freely and the locking balls are seated s
46. slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 CORRECT Approach ditch at an angle 11 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 A Extreme care should be taken when operating near loose objects such OO as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be r
47. the Left Chain Guard Mounting Plate 2 to the mower with 1 2 x 1 1 2 Bolts 3 Flatwashers 4 and Locknuts 5 Then attach Chain Guards 6 to Chain Guard Mounting Plates with 1 2 x 1 1 2 bolts 7 Flatwashers 8 and Locknuts 9 For Double Chain Guards attach with 1 2 x 3 bolts 10 Flatwashers 11 Spacers 12 and Locknuts 13 Fasten Side Rear Chain Guard 14 to Chain Guard Mounting Plates 1 amp 2 with 1 2 x 1 1 4 bolts 15 Flatwashers 16 and Locknuts 17 ATHINNASSV Asm 0042 Rear Chain Guards Figure Asm 0043 Attach the Right Chain Guard Mounting Plate 1 amp the Left Chain Guard Mounting Plate 2 to the mower with 1 2 x 1 1 2 Bolts 3 Flatwashers 4 and Locknuts 5 Then attach Chain Guards 6 to Chain Guard Mounting Plates with 1 2 x 1 1 2 bolts 7 Flatwashers 8 and Locknuts 9 For Double Chain Guards attach with 1 2 x 3 bolts 10 Flatwashers 11 Spacers 12 and Locknuts 13 Fasten Side Rear Chain Guard 14 to Chain Guard Mounting Plates 1 amp 2 with 1 2 x 1 1 4 bolts 15 Flatwashers 16 and Locknuts 17 CY84 03 08 Assembly Section 3 7 2008 Alamo Group Inc ASSEMBLY Driveline Attachment Figure Asm 0044 Remove washer castle nut and cotter pin from wing gearbox shaft Install clutch yoke on shaft Attach yoke to clutch by inserting spacer flat 1 l between yoke and clutch Insert 5 16 x 3 1 2 bolts a gt ie E 2 and install lo
48. the break away torque increases greatly and damage to gearbox driveline or tractor PTO can Occur A ASS When attaching PTO yoke to tractor PTO shaft it is important that spring activated locking AWARNING collar slides freely and locking balls are seated in groove on PTO shaft A loose shaft could slip off and result in personal injury or damage to cutter CY84 03 08 Maintenance Section 5 6 2008 Alamo Group Inc MAINTENANCE Blade Servicing Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration may also cause structural cracks in cutter housing Use only original equipment blades on this cutter They are made of special heat treated A WARNING alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury Blade Sharpening Always sharpen both blades at same time to maintain balance Follow original sharpening a lh pattern as shown in Figure Mnt 0008 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge
49. the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 CY84 03 08 Operation Section 4 8 2008 Alamo Group Inc OPERATION Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 O x A gt O Z BEFORE leaving the tractor seat always engage the brake and or set E E a the tractor transmission in parking gear disengage the PTO stop the PELA engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine fF S is running
50. weeds on highways or industrial sites For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain DANGER Guards or Solid Skirts at all times The Cutter manufacturer strongly recommends the use of Chain Guards or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades The 84 Lift Type machine requires a minimum of 60 HP with adequate front end weight AWARNING At least 20 or the tractor s weight must be on the front tires with the implement lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front and rear and left and right are determined by the normal direction of travel the same as on your automobile CY84 03 08 Introduction Section 2 3 2008 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group wi
51. zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO x PARADA ik Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las rue
52. Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 e Perform scheduled lubrication as detailed in the maintenance section e Ensure all decals are in place and legible e Ensure the driveline is securely attached to tractor Make sure the driveline yoke locking colalr is securely seated in the grooves of the PTO shaft by pushing and pulling the yoke several times e Lift Type Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted e Pull Type Inspect that the hitch bolt is the correct size that washers are inserted between the drawbar and hitch clevis and the locknut is securely tightened OPS R 0037_A CY84 03 08 Operation Section 4 18 2008 Alamo Group Inc OPERATION e Ensure deflectors and or chainguards are in position and not damaged Replace worn broken and missing pieces OPS R 0038 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should a be used and maintained in good working condition All safety devices should be sre inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or
53. E LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Rhino Implement Model Serial Number Date Purchased Dealer _ o Z Z SSS RHINO ATTENTION READ YOUR OPERATOR S MANUAL 1020 5 Sangamon Ave y Gibson City IL 60936 800 446 5158 Email parts servis rhino com EA ri AN we TO THE OWNER OPERATOR DEALER In addition to the standard Limited Warranty shown on the
54. EMENT 3 MAKE CERTAIN THAT DRIVELINE IS INSTALLED CORRECTLY ON TRACTOR PTO SHAFT MOVE YOKE BACK AND FORTH UNTIL LOCKING COLLAR CLICKS FORWARD AND LOCKS YOKE IN PLACE P N 00756494 4 540 PTO RPM UNLESS SPECIFICALLY MARKED OTHERWISE 00756494 L 1 1 1 1 1 1 1 1 1 1 1 1 For safety and to guarantee optimum product reliability always use genuine RHINO replacement pars IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 AMember of Alamo Group e 00760657 P N 00760657 CY84 03 08 Safety Section 1 17 2008 Alamo Group Inc ALdAVS SAFETY Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV Provided by Tractor Manufacturer Replace if missing on tractor P N 03200347 IMPORTANT Required for Equal Angle Driveline ate IMPORTANT REQUIRED FOR EQUAL ANGLE DRIVELINE UNIT gt R LLI LL lt a 14 FOR 540 RPM AND 1000 RPM 1 3 8 21 P N 00764848 WARNING Avoid Bodily Injury Use 1000 RPM PTO Speed Only OPERATE THIS MACHINE AT TRACTOR P
55. ES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA REGADORA Programa de de 5 mantenimiento q go Palabra final PELL S S 4 Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben e
56. IECES IT IS THE OPERATOR S RESPONSIBILITY TO SEE THAT THESE ITEMS OF SAFETY EQUIPMENT ARE REPAIRED AND OR REPLACED AS SOON AS DAMAGE OCCURS OR YOU WILL BE OPERATING MACHINE THAT 15 IN AN UNSAFE CONDITION P N 00756007 CY84 03 08 Safety Section 1 16 2008 Alamo Group Inc SAFETY WARNING Never use your hand to check for oil leaks Always use paper or cardboard USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 P N 00756059 DANGER Keep Away Rotating Blades 4 DANGER CUTTING BLADES THROWN OBJECTS DA Ey DHE AGE IAN Y ly DA Y DIA EE FLAIL ROTARY FLAIL ROTARY KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT STOP MOWING IF PERSONS ARE NOT CLEAR OF THROWN OBJECTS DO NOT STAND ON OR NEAR MACHINE WHEN IN OPERATION P N 00756485 DO NOT OPERATE WITH DEFLECTORS OR GUARDS REMOVED oorsssas DANGER Make certain that drivelines are correct length and are securely attached A DANGER 1 MAKE CERTAIN DRIVELINES ARE OF THE CORRECT LENGTH AND SECURELY ATTACHED DRIVELINE SEPARATION AND OR PTO STUB SHAFT FAILURE CAN CAUSE INJURY OR DEATH See Operator s Manual for procedure ee 2 MAKE CERTAIN THAT DRIVELINE SHIELDS ARE INSTALLED CORRECTLY AND TURN FREELY TO PREVENT INJURY OR DEATH FROM ENTANGL
57. Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOV
58. NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 CY84 03 08 Operation Section 4 4 2008 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASABE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield e Tractor Horsepower MINIMUM
59. Nut 7 run Adjusting Nut up finger tight or slightly less than finger tight 2 Alternately tighten the hardened cup point Capscrews 8 no more than one half turn at a time until the Capscrew heads Bottom Out Do not over tighten the Capscrews nor completely flatten the Spring Washers 5 If the Hub is removed from the Shaft for any reason the Shaft and Hub should be coated with a heavy grease before reassembly to prevent Hub from freezing to Shaft Seasonal Slip Clutch Maintenance LLI Q lt lt Z LLI Z lt It is important that the slip clutch slips when an obstacle or load heavier than the setting is encountered Before using the cutter each season use the following procedure to make sure the slip clutch will slip and give the overload protection required 1 Loosen Bolts 8 until gap between adjusting nut 7 and guide ring is approximately 1 10 2 Attach machine to tractor set engine at y approximately half throttle and quickly engage NA PTO This procedure will break slip clutch facings loose and allow the proper torque to be maintained 3 Return the bolts to their original position as described above NOTE If machine sits outside longer than 30 days 7 Uf 7 7 and is exposed to rain and humid air the clutches N should be removed from machine and stored in a NE A IN dry area Slip Clutch facings will soak up moisture and cause the metal plates to rust badly When this occurs
60. ROPS 1 Study and understand operator s manual safety signs and Instructional decals for tractor and Implement to prevent misuse abuse and accidents e Learn how to stop engine suddenly In an emergency Be alert for passer by and especially children 2 Allow no children on or near Implement or tractor Allow noriders on tractor andimplem ent Falling off may cause seriou sinjury or death from being run over by tractor or cutter or contact with rotating blades 3 Operate only with tractor having Roll Over Protective Structure ROPS an d with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are Recommended 4 Block up or support raised machine and all lifted components se curely before putting hands or feet under or working underneath any lifted components to prevent crushing Injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual 6 Make certain that the SMV sign Warning Lights and Reflectors are cle
61. TATING ELEMENTS to prevent entanglement A DANGER EE and possible serious injury or death sc 24 Te gt LLI LL lt YN Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 44 DANGER Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 A DANGER Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly
62. TO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D114 P N D114 WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only OPERATE THIS MACHINE AT TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D103 P N D103 CY84 03 08 Safety Section 1 18 2008 Alamo Group Inc SAFETY Operator s Manual with repair parts and warranty was attached to this implement during final inspection IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once P N 00763977 LOGO NAME ALdAVS THING P N 99101 Logo Product Name Rhino a P N D302 Logo Product Name Rhino Q P N D303 CY84 03 08 Safety Section 1 19 2008 Alamo Group Inc SAFETY CY84 Logo P N 00771526 5 Year Gearbox Warranty INFORMATION ALdAVS P N 00771283 Amber Reflector Keep reflectors clean and visible P N 1458393 If you do not know how to read English please find someone who knows how to read English Peligro Translation A E E L i G RO LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad 00725746 P N 00725746 Safety Section 1 20 CY84 03 08
63. Tail Wheel Bearings are packed at the factory with heavy duty bearing grease Grease Fittings are provided in the Wheel Hub and Tail Wheel Beam As a Wheel Beam Grease after 10 hours of use Figure Mnt 0004 Lubrication Tail Wheel Bearing Lubrication Mnt 0004 Recommended lubricant is SAE EP85W14QT with EP additives for extreme pressure and temperature with a APL GI 5 Service rating This lube also has tack agent added so oil sticks to parts when box is not running Gearbox capacity is 2 Quarts CY84 03 08 Maintenance Section 5 3 2008 Alamo Group Inc MAINTENANCE Driveline Lubrication Grease Fittings are located on the Cross Assembly of each U Joint and on the telescoping tubes Grease the U Joint after each 8 hours of use Do not force grease through the Needle Cup Assemblies Grease the telescoping tubes after every 8 hours use Some PTO to Hitch connections may necessitate cutting a hole in the shields to be able to align the Grease Fitting holes for lubrication Lubricate the shield bearings every 16 hours Figure Mnt 0012 Driveline Shield Pull Type The Driveline Integral Shields should not become dented or otherwise damaged The Integral Shield Assembly has a Nylon Bearing at each end and should turn freely Figure Mnt 0012 This nylon bearing should require lubrication every 8 hours To remove the Integral Shields for replacement or repair turn the three Nylon Nuts 1 4 turn in the Snap Ring Shield Slots of th
64. Thrown Objects Driveline Hazards Genuine Parts Rotary SMV Drawbar to PTO adj 1000 RPM PTO 540 RPM PTO Notice to Owner Rhino 2 x 7 3 8 Rhino 4 7 8 x 16 3 4 Rhino 4 3 8 x 16 3 4 CY84 CY84 Serial Plate 5 Year Gearbox Warranty Red Reflectors Canister Operator s Manual Operator s Manual Bolt Flatwasher Locknut Y gt aL m lt SAFETY Lift Type Unit gt LLI LL lt Y 12 DL 0004_A CY84 03 08 Safety Section 1 14 2008 Alamo Group Inc SAFETY ITEM PART NO QTY 1 00725746 1 2 00749117 1 3 00756005 1 4 00756004 1 5 00756494 1 6 00760657 1 6a 00773723 1 T 00769736 1 8 00769737 1 9 D103 1 10 00763613 1 11 00763977 1 12 03200347 j 13 D303 2 14 D302 2 15 00771526 2 16 nfs 1 17 1458393 2 18 00776031 1 19 00771528C 1 20 10058000 3 21 00024100 6 22 02959924 3 Furnished by the tractor manufacturer CY84 03 08 2008 Alamo Group Inc TYPE PELIGRO DANGER DANGER DANGER DANGER CAUTION PELIGRO WARNING DANGER INSTRUCT INSTRUCT INSTRUCT REFLECT L NAME LOGO NAME PLATE REFLECT Safety Section 1 15 DESCRIPTION Get Manual Translated Multi Hazard Rotating Driveline D L Shield Missing Do Not Operate Driveline Hazards Genuine Parts Rotary Rotating Driveline Translation Use Repair Shields and Guards Blades Thrown Objects 540 RPM PTO Slip Clutch Notice to Owner SMV Emblem Rhino 4 3 8 x 16 3 4 Rhi
65. a public road OPS U 0019 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc s CY84 03 08 Operation Section 4 39 2008 Alamo Group Inc OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits k and modifications available to upgrade the lighting on bol older tractor models OPS U 0021 aia a Z O fps lt q ad T A O When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following t
66. a segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACION
67. ador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rom cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras d
68. all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 CY84 03 08 Operation Section 4 17 2008 Alamo Group Inc OPERATION 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 Z O lt x Lu A O 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition
69. allow for manipulation of its length Shortening or extending will allow for deck leveling from side to side securely block up the mower at this height 7 Remove the bolts securing the tail wheel beam positioning bracket to the support brackets and allow the tail wheel to rest at ground level Align beam and positioning brackets holes with clos est set of holes in support brackets and reinstall bolts securing the beam in position Tighten all bolts and nuts O CY84 03 08 Operation Section 4 13 2008 Alamo Group Inc OPERATION 8 Extend the tractor s top 3 point link so that when lifting the mower the front of the deck will raise 2 to 2 before the tail wheel leaves the ground This will allow the mower to follow the contour of uneven terrain NOTE Install optional check chains when there is a problem with the hydraulic 3 Point lift maintaining a set height or when a constant pre adjusted cut height is required See Check Chains in the Assembly Section for this accessory 7 2 Setting Mowing Height Pull Type 1 Park the tractor and mower on level ground Using the tail wheel ratchet jack or hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than the desired final cut height For example if a 3 cut is desired raise or lower the mower until the skid shoes are 2 off the ground If a hydraulic cylinder is used stroke control spacers can be placed on the hydraulic shaft
70. an SAE multi purpose lithium type grease for all locations shown Be sure to clean the fitting thoroughly before using grease gun Daily lubrication of the wing driveline slip joint is necessary Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft Mnt 0010 Lubrication Fitting Location ITEM DESCRIPTION FREQUENCY ile U Joints 8 hours 2 Gearbox Check Daily 3 Tail Wheel Pivot 10 hours 4 Wheel Hubs Weekly 5 Telescoping 8 hours CY84 03 08 Maintenance Section 5 2 2008 Alamo Group Inc MAINTENANCE Gearbox Lubrication The Gearbox has been filled with lubricant to the Test Plug Level prior to shipment However you Filler Plug should check the oil level at Test Plug before operating and frequently thereafter The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking It is recommended that the oil level plug be removed after every 8 to 10 hours of operation and oil added until it runs out Test Plug hole The Test Plug is located on the rear of the Gearbox Filler Plug is located on top of Gearbox Figure Mnt 0011 Mnt 0011 NOTE Overfilling the Gearbox will cause pressure to build up and cause Oil Seals to leak ATTENTION If the Gearbox suddenly starts making an unusual noise stop at once check for leaks and refill Gearbox as required gt yd mr LL a gt lt 2 mi Tail Wheel Lubrication
71. and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices
72. arly visible Follow local traffic codes 7 Never operate with Cutting Head raised if passerby bystanders or traffic are in the area to reduce possibility of injury or death from Objects thrown by Blades under Guard or cutter structure 8 Before dismounting secure implement in transport position orl ower to ground e Put tractor in park or set the brake disengage PTO stop engine and remove key and wait until noise of rotation Has ceased toprevent entanglement in rotating parts which can cause injury or death e Never mount or dismount a m oving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING Y 00749117 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower S fe AA Safety Training 0 D mind MEW lt lt Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Group Ag Division in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural M
73. asing Shaft or Tube Twisted Over loaded Replace part and then slow down ground speed or raise Mower Use protective device See Clutch Maintenance A O f lt 0 LLI A O Tube Broken in Welded Seam Over loaded Replace part See Clutch Maintenance Yoke Broken at Ear Tip Over loaded Replace part See Clutch Maintenance Gearbox Noisy Improper backlash Refer to Maintenance Section Rough gears Run in or change Gears Worn Bearing Replace Bearing Slip Clutch Slipping Excessive load Reduce ground speed and or raise Excessively Mower Springs weak Replace Springs Improper adjustment Re adjust Slip Clutch Too much power for Slip Clutch Reduce ground speed and material intake Friction Facings worn Replace Facings Oil on Facings Replace Facings Friction Facings glazed Clean with emery cloth Oil Blowing out Vent Plug Flat bottomed Vent Plug or Replace with proper Vent Plug shallow cavity Plug Cavity in Oil Plug should be approximately 5 8 Oil level too high Lower oil level to Plug CY84 03 08 Operation Section 4 44 2008 Alamo Group Inc OPERATION Gearbox Leaking Driveline Integral Shields Rattling or Not Turning Freely Rapid Clevis Wear Clevis Bending or Spreading Open CY84 03 08 2008 Alamo Group Inc Damaged Oil Seal No Oil Seal Oil too light Bent Shaft Oil Seal Race rough Oil Seal installed wrong Oil Seal not sealing in the housing Bearings loose
74. ated o o o o ooo Driveline yokes are securely attached to PTO amp mower Gearbox mounting boltsaretight S yO Gearbox oil is at the properlevel Blade carrier retaining mutis tight A Z O lt ad T o O Blades are not chipped cracked or bent Blade bolts are tight Wheel lug nuts are tight PIO es Transport locks are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER CY84 03 08 Operation Section 4 24 2008 Alamo Group Inc OPERATION 10 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0072 Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Transport only at speeds where you can maintain control of the WARN ING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and op
75. avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Raised wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Te
76. bnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sRm 7 A Do not put hands or feet under mower decks Blade Contact can result WARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scm 9 CY84 03 08 Operation Section 4 31 O 2008 Alamo Group Inc OPERATION 11 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range wh
77. cccecceeecceeeeaeeeeeeeseeeseeeseeeseeeeseeeseeeseeeeeeeeaeeeses 4 38 Transporlingron PUDO ROA IWS id A cad 4 39 Hauling the Tractor and IMDIEMEN esi yn denwivawinn Stunden acd edamame a a n E E 4 41 TROUBLESHOOTING GUIDE sc crete es ee ei eee ee ete erie ee eee ede 4 43 MAINTENANCE SECTION coccion 5 1 E A A aentdatita accel e toned wget 5 2 Gearbox WUDKICAMOM eniai a 5 3 Pall VVMG CN UD RIG ATOM o ino 5 3 DVEINS LAIDEIC All OW A taa 5 4 D v lne sneld PUTH s ie i ae a e a a a eE 5 4 Protective Integral Shields LMT VOC ci a e N e a 5 5 SD A a O 5 6 seasonal Slip Clute Maintenant E ii ta 5 6 A A aaee Nt tee tales deeek 5 7 Bade SHAN OCG aie a i a 5 7 Blade REMOVAL a aa Aa N E A E AE N 5 8 Blade Gamer Remo Vale ias 5 8 Blade Carrier MAS UAW AU OA is A adas 5 8 O A eee eee ee A een 5 9 Proper Torde FOP FastonerS nia ia 5 9 SAFETY SECTION SAFETY safety Messages A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the Man
78. ch the driveline to the PTO Shaft e Lift Type With the PTO NOT TURNING raise and lower the mower and watch shaft movement Pull Type With the PTO NOT TURNING drive the tractor and mower through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING drive the tractor and mower through the most severe terrain condi Driveline in maximum compressed position tions expected and watch shaft movement e Raise the mower and watch the driveline as it approaches the mark If the distance between the mark and the end of the outer shield tube becomes less than 2 at any point contact your local dealer or tech service for proper directions OPS R 0004 B CY84 03 08 Operation Section 4 16 O 2008 Alamo Group Inc OPERATION Engagement Check Procedure e With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Turn off the tractor and securely block the mower at this position e Mark the inner driveline shield 1 8 from the end of the outer shield e Disconnect the driveline from the tractor and separate the two driveline halves e Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged e If the engaged length is less than 9 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required dri
79. cknuts 3 Tighten securely Install washer and castle nut on gearbox shaft between yoke ears Tighten Mounting Nut and the back off to allow approximately 015 clearance Figure Asm f 0044 i NS 2 3 Asm 0044 Install Canopy Shield over AWARN ING Torque Limiter and make certain it remains installed at all times when operating this Mower a m TT U Y lt Gearbox Shield Assembly Figure Asm 0045 Install the Gearbox Shield 1 using two existing bolts in gearbox top cover plate Tighten all hardware in accordance with the torque chart in the Maintenance section of this manual Install wing nut 2 hand tight for ease of raising shield for service Ams 0045 DO NOT operate if Shields are A DANGER inoperative or removed CY84 03 08 Assembly Section 3 8 2008 Alamo Group Inc ASSEMBLY Check Chains Extra Equipment for Lift Models Figure Asm 0046 Check Chains are available for attachment to front of Mower as an accessory Check chains are used to control cutting height and especially allow Mower to be lowered to the same preset cutting height effortlessly Install lower end of check chain 4 to hitch ears 6 through lower holes 7 using bolts nuts and lockwashers 8 Tighten securely Install chain lugs 3 on either side of tractor top link mounting 5 using bolt or pin of required diameter and length CAT kit requires a 3 4 diameter bolt CAT II kit requires a 1 diameter bolt I
80. ction 4 25 2008 Alamo Group Inc Z e lt ad L A O OPERATION 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 10 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be
81. das y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta m nima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instruccio
82. de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fu
83. den ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina especifica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario MAAMA AORE Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d
84. desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible e Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga e Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y d
85. dos 3 4 Hydraulic Or WAMU AN lt load 3 5 A A OA 3 5 Shields Guards a a Defecto varia ida 3 6 Chath Suard Extra EQUIP dl ld 3 7 DAVelne Attachment 3 8 Gearbox A a a tornadoes eee ended ate wee ona 3 8 Check Chains Extra Equipment for Lift Models ooococonccocncocnoccnoconocococonnonnnoconocnnnonanonanonanonnnonanenanenos 3 9 Jackshaft Bearing Support Assembly cooocccocccoccconccncnononcconccnonononononnnnnnonnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnenaninaninns 3 10 OPERATION SECTION tada ii 4 1 Standard Equipment and Specifications ccccccccsscccececseecesceceecuecaueceueessuesaueceueesseeseuscegeeesessuseeseeesseesseeeegs 4 3 OPERATOR REQUIREMENTS riria nienn ee 4 4 TRACTOR REQUIRE MEN ss tenores ito 4 5 ROPS and Seat Belt sos 4 5 Tractor salety DECS Ea 4 5 AP a a N a aitec er lelas ante 4 6 FONCENONYGION aca igen e O A a alate alnite nate unaltdinedas acs 4 POWer Take OM PTO aos 4 7 GEILING ONAND OFF TAE TRACTOR un a odias 4 8 Boarding Ne actor a os tha nl cad 4 8 DISMOUNINO NS Traci cenah a ietisna 4 9 STARTING THE TRACTOR 0 tE 4 10 CONNECTING THE MOWER TO THE TRACTOR anta oia ad 4 10 Connecting the Mower LID e EEE 4 11 Connecting the Mower PUlIEYDE eco ccocascooscnnn dai lidia 4 12 SETTING TAE MOWER e do o o 4 13 Setting Mower Height LRH VOC nicas ir 4 13 Setting Mowing Helght Pull Type 0 00 A ds 4 14 p 4 15 DRIVELINE ATLACEMENT lt A id 4 15 DIVelINe Length CheCK asusteen dal 4 16
86. e tractor to the right and to the left to check for proper length If necessary readjust the chain to eliminate loose or tight chain lengths 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 O y m gt gt O Z 7 1 Setting Mower Height Lift Type 1 Park the tractor and mower on level ground Using the 3 point hitch control lever position the front of the mower with the side skids 1 less off the ground than desired cut height For example for a 3 cut position the skids 2 from the ground Set the 3 point control lever stop at this position to maintain this height when raising and lowering the mower 3 Shut down the tractor and remove the key 4 Level the mower deck front to rear by extending or retracting the 3 point top link 5 Level the mower side to side by manipulating one lower lift arm length On most tractors at least one of the lift arms is designed to
87. e Cone and Tube and remove them Slip the Shield Cone Assembly off inner N IN A section of the Driveline Install the new or repaired ll A Shield on the Driveline Place the split Nylon SS AS Bearing over the Driveline Housing of Shaft against Nylon Bearing Mnt 0005 the Yoke and in the Bearing groove Install shield over the Housing so the Nylon Bearing fits into the Shield Bearing Retainer Align a slot in the Shield Cone with one of the slots in the Shield Put one of the Nylon Nuts back in through the aligned slots and turn until it is perpendicular to the slots Add the other two Nylon Nuts LLI Q lt lt Z LLI Z lt Make certain that the Driveline Integral Shields are free to telescope and rotate around the 44 CAUTION Driveline without binding CY84 03 08 Maintenance Section 5 4 2008 Alamo Group Inc MAINTENANCE Protective Integral Shields Lift Type Protective Driveline Shields should be installed on Drivelines as shown in Figure Mnt 0013 below The protective Integral Shields are assembled onto nylon bearings and should turn freely but should not spin Greasing the nylon bearings is not required but will not harm them Each Shield Bearing is composed of two nylon bearing halves They may be removed by prying the locking lug of the nylon bearing out of the slot in the Shield and pulling the bearing out through the slot To replace the nylon bearings align the slot in the shield over the groov
88. e in the Yoke of the Driveline Insert the beveled tip of the nylon bearing into the slot of the shield and push into place Push the locking lug of the nylon bearing into the slot until it snaps into place Driveline Integral Shields must be in place at all times when operating A CAUTION Inner Protective Shield IA AAA E A me pee MA er nr na i a Z mr LL a gt lt 2 mi e E ES ye A ii MATHARE alaaa groove in yoke nylon bearing in place nylon bearing in place ee Driveline housing Square Shaft Assembly locking lug snaped into place locking lug slot in protective shield nylon bearing half beveled tip of nylon bearing locking lug slot in protective shield protective shield nylon bearing half Installing nylon bearing halves Mnt R 0013 CY84 03 08 Maintenance Section 5 5 2008 Alamo Group Inc MAINTENANCE Slip Clutch Avoid overheating of the Slip Clutch by too long or too frequent slipping as this can damage the friction plates and limiter parts When checking Slip Clutch for overheating DO NOT touch with hand Slip Clutch could be extremely hot and cause severe burn If an adjustment is required this may be done in the field by following the procedure outlined below Following these instructions will give maximum rated torque and long life Figure Mnt 0006 1 With the three Capscrews 8 backed out until the points are below the surface of the circular Adjusting
89. e montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la
90. e several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene me l E 1000 RPM PTO 1 3 8 21 SPLINE ater E 1000 RPM PTO 1 3 4 20 SPLINE ar SA Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain co
91. ecurely in the groove on the Tractor PTO shaft A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement s3pT 17 8 1 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not WARNING bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 9 must be maintained Z O lt ad T o O Bottoming Out Check Procedure e Disconnect driveline from the tractor and slide the profiles together until fully compressed e Place a mark on the inner shield 1 8 from the end of the outer shield e Reatta
92. eering fluid levels full The fuel level is adequate OoOo do S yO The engine coolant fluid level is full The radiator is free of debris Y The air filter isin good condition IO Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER O U m gt gt O Z CY84 03 08 Operation Section 4 23 2008 Alamo Group Inc OPERATION Rotary Mower PRE OPERATION Inspection Mower ID Make wr Sis Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the mower o o o o All safety decals are in place and legible The tongue hitch connection bolts amp pins are tight Z o Jooo y O There are no cracks intongueorhiteh o yO The tow chain is secured to the tractor amp mower o o Jo o ooo y OO The hydraulic cylinders pinsaretight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris o o o o ooo oo y O Chain guards deflectors are in place amp in good condition Driveline gearbox shields are in good condition 222 Driveline clutches are in good condition not frozen Driveline telescoping members amp U joints are lubric
93. ees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passerbys come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 CY84 03 08 Safety Section 1 23 2008 Alamo Group Inc Industrial Agricultural Safety Manual For Operators and Mechanics NE o TA 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A ENE WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward
94. efensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apro
95. eguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON X q ALA PLEGABLE SO SEGADORA a DESGRANADORA SEGADORA DE SEGADORA DE
96. eing thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read
97. emoved from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scem 5 CY84 03 08 2008 Alamo Group Inc Operation Section 4 29 O x A gt O Z OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items scm s 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor a
98. er and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS R 0032_ A Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 14 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 CY84 03 08 Operation Section 4 38 2008 Alamo Group Inc OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height
99. er dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read a E Stored energy sources electrical mechanical hydraulic pneumatic td chemical thermal etc must be either locked blocked relieved Y disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance repair or service procedures PERE Y can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e
100. er has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine gel a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User AAA AAAA It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport
101. erate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules O U m gt gt O Z Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy SG 19 CY84 03 08 Operation Se
102. erte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO A ADVERTENCIA Ll ADVERTENCIA
103. ety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missing or damaged tractor and mower parts
104. ew blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 CY84 03 08 Operation Section 4 20 2008 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge xcessive Blade Wear Cause Mower height set too low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has e Become bent or deformed from it s original shape or e Any cracks are visible or e Deep gouges in the blade s surface are persent or e Gouges or chipped areas in the cutting edge are larger than 1 2
105. fety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals Pull Type Unit SAFETY A Sy a E dy ep N Au DL 0003_A CY84 03 08 Safety Section 1 12 2008 Alamo Group Inc SAFETY ITEM PART NO QTY TYPE 1 00749117 1 DANGER 2 00756004 1 DANGER 3 00756005 1 DANGER 4 00756007 1 WARNING 5 00756059 0 1 WARNING 6 00756485 1 DANGER 7 00756494 1 DANGER 8 00760657 1 CAUTION O 03200347 REFLECT 10 00764848 0 1 INSTRUCT 11 D114 1 INSTRUCT D103 1 INSTRUCT 12 00763977 1 INSTRUCT 13 99101 0 1 NAME 14 D302 2 LOGO 15 D303 2 NAME 16 00771526 2 3 NAME 17 nfs 1 SER PLATE 18 00771283 1 19 1458393 2 REFLECT 20 00776031 1 21 00771528C 1 22 10058000 3 23 00024100 6 24 02959924 3 Quantities for Pull Type Only 540 or 1000 RPM units only Select correct one Furnished by the tractor manufacturer Complete Decal Sheet 00773316 CY84 03 08 Safety Section 1 13 2008 Alamo Group Inc DESCRIPTION Multi Hazard D L Shield Missing Do Not Operate Rotating Driveline Use Repair Shields amp Guards Leak Detection Blades
106. flectors are provided for the protection of the operator and bystanders The Manufacturer strongly recommends the use of Protective Shielding at all times Do not operate the machine without Shields in place Make certain that all Driveline Shields are installed and turn freely and that the tractor PTO shield is replaced before starting the PTO Attach the other chains on shields to mower and to tractor to prevent shield rotation Rubber Fabric Deflectors Standard Equipment Front Deflector Figure Asm 0040 1 Attach the front Bracket 1 to the front mower with 4 1 2 x 3 Bolts 5 Locknuts 6 and washers 7 2 Attach the front Deflector to the Bracket with Strap 3 3 8 x 1 1 2 Bolts 6 and Locknuts 4 a m TT U Y lt Asm 0040 Rear Chain Guards Figure Asm 0041 Attach the Right Guard Mounting Plate 1 amp the Left Chain Guard Mounting Plate 2 to the mower with 1 2 x 1 1 2 Bolts 3 Flatwashers 4 and Locknuts 5 Then attach Deflectors 6 and Bar Strap 7 to Mounting Plates with 1 2 x 1 1 2 bolts 8 Flatwashers 9 and Locknuts 10 Fasten Side Rear Chain Guard 11 to Chain Guard Mounting Plates 1 amp 2 with 1 2 x 1 1 4 bolts 12 Flatwashers 13 and Locknuts 14 Asm 0041 CY84 03 08 Assembly Section 3 6 2008 Alamo Group Inc ASSEMBLY Chain Guard Extra Equipment Front Chain Guards Figure Asm 0042 Attach the Right Chain Guard Mounting Plate 1 amp
107. ft points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS R 0031_A CY84 03 08 Operation Section 4 37 2008 Alamo Group Inc OPERATION 13 MOWER STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water e Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section e Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season e Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level e Keep the driveline yoke from sitting in water dirt and other contaminants e Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower lt 9 lt aa LLI an O It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mow
108. g boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 Z O fps lt q ad T A O CY84 03 08 Operation Section 4 42 2008 Alamo Group Inc OPERATION 15 TROUBLESHOOTING GUIDE Problem Not Cutting Clean Breaking Blade Bolts Cutting Too High Mower Vibrates Mower Windrowing Blades Wear Fast CY84 03 08 2008 Alamo Group Inc Possible Cause Blades dull Blade rotation incorrect Using Straight Blades Carrier RPM too low Mower not leveled Tires mashing down grass Ground speed too fast Blades locked back Blades riding up due to Blade Bolt wear Blades bent up Operating with loose Blade Bolts Worn Blade Bolt Blades bent up Blade Carrier bent Blades on upside down Blade locked back Drivelines not phased Blade broken Blade Carrier bent Blade Hub not properly seated on Shaft New Blade matched with worn Blade Cutting heavy material Cutting in sandy or rocky condit
109. gas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del t
110. he mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades b
111. hough the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation s3pt 16 4 GETTING ON AND OFF THE TRACTOR Z O lt ad T o O Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 A Do not mount the Tractor while the tractor is moving Mount the Tractor WARNING only when the Tractor and all moving parts are completely stopped sc 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of
112. iatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado e No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atras Evite segar en marcha atras siempre que sea posible Haga lo siguiente cuando segue en marcha atras e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los
113. ich provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Z O lt ad T o O A Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 7 11 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 3 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning
114. ines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Z O lt ad T o O Damage resulting from over collapse of the driveline s inner profile and its outer housing AWARNING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage to or over collapse of the driveline may occur OPS R 0021 A INCORRECT DO NOT approach ditch straight on CY84 03 08 Operation Section 4 28 2008 Alamo Group Inc OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across
115. ions Blades too soft Operation Section 4 43 Remedy Sharpen or replace Blades Use correct Blade for Carrier Use Fan Blades in grass Increase PTO speed Adjust machine level in very heavy weeds 1 2 to 1 low in front Use offset Adapter to move Mower to the left Reduce ground speed Free blades Replace Blade Bolts Replace Blades O x A gt O Z Tighten Blade Bolts to 300 ft Ibs Right Hand Threads Replace Bolt Replace Blades Straighten or replace Blade Carrier Turn Blades right side up and tighten Loosen locked Blade Replace Driveline Replace Blades in sets Repair or replace Carrier Remove Hub check Key and Shaft and replace or seat properly Replace Blades in sets Raise Mower and reduce ground speed Increase cutting height Replace Blades with hardened high quality Rhino Blades from the manufacturer OPERATION Blade Bolts Working Loose Bolts not tightened Tighten Bolts to 300 ft Ibs Bolt hole elongated or oversized Replace Blade Carrier Locknut worn out Replace Locknut Broken Cross or Cups Load too high for joint Use protective device with joint Check joint angles and phasing Slow down ground speed or raise Mower End Galling of Cross and Cups Speed too high Reduce speed to 540 RPM Needle Rollers Have Brinelled Load too high for joint Check for small joint angles Into Cup and Cross Use protective device Check joint angles and ph
116. ios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no Da DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un e
117. irst section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this blade during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine a O O O O o H Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment CY84 03 08 Introduction Section 2 2 2008 Alamo Group Inc INTRODUCTION Pull Type Model dy LA wr PL y NOILONGOAULNI FC 0002 These mowers are available in lift type and pull type These rugged Mowers are designed for medium duty work They can mow pastures cut brush up to 4 in diameter and control grass and
118. jury or death may occur unless care is taken to follow the warnings and instructions stated in the alli Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sc 3 INSTRUCTIVO pre CY84 03 08 Operation Section 4 2 2008 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications Horsepower Required Min Lift Pull Safety Deflector Cutting Width Overall Width Overall Length Lift Pull Cutting Height Self Leveling Height Adjustment Jack Stand Base Unit Weight Approx Hitch Blade Carrier Blades Gearbox Rating 540 RPM 1000 RPM Output Shaft Diameter Blade Tip Speed 540 RPM 1000 RPM Cutting Capacity Max Driveline Size Driveline Protection Deck Thickness Side Skirt Tires 4 Wheel Lift Pull Safety Tow Chain Ratings based on actual field performance CY84 03 08 2008 Alamo Group Inc CY84 60 HP 30 HP Rubber Belting 84 90 3 8 125 152 1 2 2 3 8 16 1 2 Min Ratchet Jack or Hydraulic Cylinder Pull Std Pull 1869 Ibs CAT II III Q H or Pull H D Pan 1 2 x 4 Updraft 150 HP 150 HP 2 3 8 16 328 FPM 15 994 FPM 3 1 2 Cat 5 Slip Clutch 3 16 1 4 x 10 3 4 Single or Dual Laminated Laminated Foam Filled Used Airplane Used Airplane Implement 15 Rim Std
119. lt 2 amp nut 3 Attach the brackets 5 amp 6 to the deck using bolts 7 washers 8 and nuts 9 NOTE Formed leg with adjustment holes point to rear on part 5 and to front on part 6 Install bolts 10 amp nuts 11 on top and bottom of tail wheel beam Insert through pair of holes which will give approximate desired cutting height Tighten all bolts Asm 0034 gt U U de E lt Pull Type The standard Pull Type unit will be shipped from the factory in the following bundles 1 Basic Assembly 2 Jackshaft Assembly 3 Jackshaft Bearing Support 4 Gearbox Protective Shield 5 PTO Driveline 6 Tongue Assembly 7 Control Rod Bundle 8 Axle Arm Bundle and Lift Lug and or Spring Assembly 9 Wheels 10 Jack 11 Operator s Manual and Flat Blades Other optional bundles that may be shipped with your unit Ratchet Lift Screw or Hydraulic Cylinder with Hydraulic Hose and Hose Bracket Puncture Proof tires or 14 or 15 Wheels Chain Guards Extra Equipment items include Chain Guards Solid Guards Dual Wheels Hitch and Spring Assembly Axle The Components of these machines are quite heavy Block all components up securely CAUTION before working under or putting extremities under such parts Tongue Insert tongue lugs between mainframe uprights and retain using special pin Insert retaining clip to retaining pin Figure Asm 0035 Asm 0035 CY84 03 08 Assembly Section 3 3 2008 Alamo G
120. mplement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death s3pt 11 A DANGER gt LLI LL lt YN WARNING Equip the Tractor with a fire extinguisher in an accesible location Only transport the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT transport the Implement behind a truck or other type of vehicle Never transport the Implement and another Implement connected in tandem Never transport the Implement at speeds over 20 MPH sri s AWARNING Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor La Sua Oy Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck scm 12 Do not mow with two machines in the same area except with Cab tractors with the windows WARNING A closed scm 11 CY84 03 08 Safety Section 1 10
121. n equal angle driveline the tractor drawbar must be positioned at a 14 distance from Mi P O R T A N T the hitch point to the PTO shaft end for proper REQUIRED FOR EQUAL ANGLE operation and minimal wear to the driveline and DRIVELINE UNIT tractor 44 FOR 540 RPM AND 4000 RPM 1 3 8 21 el If attaching the mower tongue clevis to a 3 point hitch drawbar supported by the lower lift arms the attaching point must be extended past the main bar Wrong Attachment Correct Attachment to allow for turning without binding the clevis and bar Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from side to side O U m gt gt O Z 3 6 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3 7 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO outp
122. n leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la caida de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la mu
123. n raising and lowering the mower 3 Board the tractor and start the engine Position the tractor to the mower with the 3 point lift arms positioned between the respective set of mower A frame lift lugs NOTE Set the 3 point lift control to Position Control so that the lift arms maintain a constant mma height when attaching the mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment O A gt O Z 4 Turn off the tractor engine and dismount 5 One lift arm at a time align arm end hole between the set of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its end hole with the holes of the mower s top link Insert the top link hitch pin and insert retaining pin into hitch pin 8 Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires NOTE Offset Adaptor Hitches are available to position the mower to the left or right Mowers with Offset Adaptor hitches connect to the 3 Point hitch the same way as the mower A frame See Offset Adaptor Hitch in the Assembly Section for details to equip the mower with this feature CY84 03 08 Operation Section 4 11 2008 Alamo Grou
124. nca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 11 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos
125. nd implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Z O lt x Lu A O Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023 11 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 CY84 03 08 Operation Section 4 30 2008 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing oe F DANGER objects for great distances 300 feet or more and causing serious injury z de ge or death Follow safety messages carefully l T j STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition
126. nditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To
127. nes a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos publicos Obedezca todas las reglamentaciones locales de trafico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en
128. nganche de barra de tiro E oe tton nw 1 306 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM t 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado e Det ngase y pare inmed
129. ning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 CY84 03 08 Operation Section 4 5 2008 Alamo Group Inc O U m gt gt O Z lt 9 lt q aa LLI an O 3 3 Tractor Horsepower OPERATION The power required to operate a mower is determined by the tractor PTO horsepower For most mowing conditions the CY84 mower requires a tractor with at least 60 HP for a lift unit and 30 HP for a pull type Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 90 HP may cause mower damage by overpowering the unit in heavy cutting conditions 3 4 3 Point Hitch The tractor 3 point hitch must be rated to lift at least 1600 Ibs The CY84 mower is designed to be mounted on a tractor with a CAT II or Ill 3 point hitch Refer to the tractor operator s manual for the category of the tractor being used If the hitch does not conform to ASAE CAT Il or Ill dimensions the mower may not fit or raise properly Consult an a
130. no 4 7 8 x 6 1 2 CY84 CY84 Serial Plate Red Reflector Canister Operator s Manual Operator s Manual Bolt Flatwasher Locknut N gt TI m lt SAFETY Decal Description DANGER Multi Hazard Decal AA 4 DANGER Refer To Front Cover FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA J P N 00749117 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced gt Lu LL lt Y SHIELD MISSING DO NOT OPERATE P N 00756004 DANGER Rotating Driveline Keep Away Contact can cause death ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn P N 0075600 5 i gt daat aos WARNING Keep all safety shielding installed repaired and replaced when damaged so that machine stays in safe condition A WA R N i NG WHENEVER THIS MACHINE tS OPERATED IN ANY AREA WHERE THROWN OBJECTS COULD INJURE PERSONS OR PROPERTY SAFETY SHIELDING MUST BE INSTALLED AND IN GOOD REPAIR TO REDUCE THE POSSIBILITY OF INJURY FROM THROWN OBJECTS CHAIN GUARDS SOLID BANDS RUBBER FLAPS AND OTHER GUARDS ARE SUBJECT TO WEAR AND LOST OR BROKEN P
131. ns U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees Y gt T m lt 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employ
132. nstall top end of check chains in brackets 3 gt U U de y lt Cutting height is then set by placing proper chain link in keyhole slot Cutting height is easily adjustable by hooking chain higher or lower in the keyholes in chain lug 3 Asm 0046 For additional safety in transport CAUTION raise mower as high as possible without having driveline hit deck and shorten check chains as much as possible to prevent inadvertent falling in transport NOTE CHECK TO BE SURE GEARBOX IS FILLED WITH LUBRICANT TO THE TEST PLUG LEVEL The lubricant required is SAE EP90 or SAE EP80W90 with EP additives for extreme pressure and temperature with a API GI 5 service rating CY84 03 08 Assembly Section 3 9 2008 Alamo Group Inc a m TT U Y lt ASSEMBLY Jackshaft Bearing Support Assembly Figure Asm 0047 Attach the Jackshaft bearing support brackets 1 amp 2 to the tongue Loosely attach bearing support brackets by using 1 2 x 7 1 2 bolt 3 washer 5 bushing 4 and nuts 6 Be sure that support brackets are assembled through rear hole on the tongue Then assemble Snap Ring 7 Bearing 8 and housing assembly 9 and install with 3 4 x 7 bolt 10 and nut 11 Install Spacer 12 with 1 2 x 7 1 2 bolt 13 and nut 14 leaving installed loosely Tighten bolt 13 NOTE Do not tighten to point of collapsing spacer 12 Tighten bolts 3 amp 10 NOTE Do not over tighten Make
133. nut until the blade carrier is loosened Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process LLI Q lt lt Z LLI Z lt Blade Carrier Installation Clean the hub on the blade carrier and the output shaft on the gearbox Position carrier on the gearbox output shaft and install hardened washer slatted nut and cotter pin Tighten nut holding blade carrier to minimum 450 ft pounds strike the carrier near the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install cotter pin and spread Always recheck gearbox output shaft slotted blade carrier retaining nut torque after a few hours operation Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling CY84 03 08 Maintenance Section 5 8 2008 Alamo Group Inc MAINTENANCE Storage Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the nex
134. ower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Ag Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please e mail AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use
135. p Inc Z O lt ad T o O OPERATION 6 2 Connecting the Mower Pull Type 1 Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14 from the end of the PTO shaft to the hitch point Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar The parking jack can be rotated 15 degrees in each direction to obtain a near vertical position NOTE Always place jack foot on firm surface or place board under jack for support Board the tractor and start the engine Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis Turn off Clevis Tongue Positioning Nut Drawbar Parking Jack Op 03 the engine secure the tractor in position and dismount To attach the mower place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Add additional 1 flatwashers 2 between the bottom of drawbar and bottom lip of clevis to fill open space Insert a 3 4 x 4 1 2 grade 5 or 8 bolt 3 through clevis and drawbar and retain in position with a 1 locknut 4 The bolt and locknut should be tightened securely to support the tongue properly without springing of breaking the clevis Never attach mower to the tractor with a pin not having a nut Securely attach mower safety chain from mower tongue to tractor drawbar or
136. pe mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid
137. peed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy SG 19 CY84 03 08 Safety Section 1 5 2008 Alamo Group Inc SAFETY Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent sc 22 AWARNIN Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 E KEEP AWAY FROM RO
138. piada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del
139. pletely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift AWARNING the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sri 4 Lift Type Mower To disconnect the mower first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins O U m gt gt O Z Pull Type Mower To disconnect the mower first relieve hydraulic pressure by moving the control lever back and forth several times Lower the parking jack and raise the mower until the tongue clevis in no longer resting on the tractor drawbar and is supported solely by the jack Make sure that the jack foot is securely resting at ground level or supported by a block Then remove the hitch bolt locknut and washers If a hydraulic cylinder was used remove its hose end from the tractor port and secure it to the mower to prevent contact with dirt After disconnecting the 3 li
140. posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Aseg
141. power driven or pulled equipment REMEMBER This machine is often operated in rough terrain conditions that include tall grass weeds gullies holes slopes hidden obstructions and the like Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area Do not operate this machine with anyone in the immediate area s3Pt 7 RAT Make sure the PTO shield integral driveline shields and input shields DANGER are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 CY84 03 08 Safety Section 1 9 2008 Alamo Group Inc SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work PR O AWARNING on the Implement Place the Implement on the ground or securely z gees blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work s3PT 9 The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sapT 10 AWARNING Wait a minute Save a life Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the I
142. quirements of this Standard and 2 Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and holes 3 Reduce speed when turning crossing slopes and on rough slick or muddy surfaces 4 Stay off slopes too steep for safe operation 5 Watch where you are going especially at row ends on roads and around trees 6 Do not permit others to ride 7 Operate the tractor smoothly no jerky turns starts or stops 8 Hitch only to the drawbar and hitch points recommended by the tractor manufacturer 9 z When the tractor is stopped set brakes securely and use park lock if available CY84 qui Nain o CY84 SOM 03 08 P N 00771528C Printed U S A
143. r rotation to come to a complete stop before proceeding to raise the mower When turning the angle between the tractor and mower should not be so great that a clattering of the U joints occurs Sharp turns can cause premature failure of the joints and place pressure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor OPS R 0027_A gt O lt x Lu A O Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srwm 7 Large dense or wet vegetation may need to be T mowed in two or more passes to achieve a uniform E cut In such conditions raise the cutting height to eg 12 or more on the first pass OPS R 0043 i CY84 03 08 Operation Section 4 34 2008 Alamo Group Inc OPERATION Then lower the mower to the desired height and mow the vegetation a second time If possible select a mowing pattern that is at a 90 degree angle to the first pass to reduce streaking for a more uniform cut OPS R 0044 Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Use care to avoid hitting these items OPS R 0028 A O y i gt O
144. ractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de camb
145. raffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 r CY84 03 08 Operation Section 4 40 2008 Alamo Group Inc OPERATION Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 14 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 O x Ar gt O Z Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 CY84 03 08 Operation Section 4 41 2008 Alamo Group Inc OPERATION Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners usin
146. roup Inc ASSEMBLY Axle Attach Rear Axle to the lugs on the rear of the mainframe using 5 3 4 x 3 1 2 bolts and locknuts Figure Asm 0036 Asm 0036 a m TT U Y lt Control Rods Attach the two level lift control rods to the lower lugs on tongue and to lugs on the rear axle tube using pins washers and cotter pins NOTE The adjusting nuts on control rods should be to rear of machine Figure Asm 0037 ity Asm 0037 CY84 03 08 Assembly Section 3 4 2008 Alamo Group Inc ASSEMBLY Hydraulic or Manual Lift Attach the Spring Assembly Figure Asm 0038 to the lug on the mower deck behind the Center Gearbox Retain using 3 4 x 3 capscrews and locknuts Install the Hydraulic Cylinder or the manual Ratchet Lift Screw Figure Asm 0039 between the Axle Center Lug and the Lug directly behind the Center Gearbox Tighten the two Bolts securely Asm 0038 gt e U LL E lt Wheels Asm 0039 Install the Wheels on the Wheel Hubs NOTE If Laminated Tires are used place the flat side of the a AA Lug Nut against the Wheel Figure Op 42 Note NOTE SEGMENT U direction of travel and curvature of rubber segments rucenarsoeor 000 Ur in tire and install as shown in Figure Op 42 jes Al S As 2 i 1 s A Y Ed oS AN UL Q CY84 03 08 Assembly Section 3 5 2008 Alamo Group Inc ASSEMBLY Shields Guards and Deflectors Shields Guards and De
147. rrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during ali uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated
148. rs chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc i7 A CAUTION CY84 03 08 Safety Section 1 4 2008 Alamo Group Inc SAFETY Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING l Ao motion or while tractor engine is running sc 20 Transport only at speeds where you can maintain control of the Awarnine gt ae oe a equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Y gt T m lt Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the s
149. s anytime this machine is operated in any area where thrown objects could cause property damage or bodily injury 00769736 P N 00769736 DANGER Keep Away Thrown Objects Inspect the eS area before mowing and remove foreign material ADANGER that could become mower thrown objects Ea Stay away from rotating blades Keep hands and feet away from rotating blades P N 00769737 Do Not approach mower until all moti h stopped Attention Do not operate until all slip clutches are properly adjust and are not frozen ATTENTION Do not operate PTO until All Slip Clutches are properly adjusted and checked to make certain that NONE ARE FROZEN and that ALL WILL SLIP under excessive load See Operator s Manual for complete instructions 00763613 P N 00763613 CY84 03 08 Safety Section 1 21 2008 Alamo Group Inc SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 gt LLI LL lt YN CY84 03 08 Safety Section 1 22 2008 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulatio
150. servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de l
151. ssersby pets livestock or property are directly in front or to the rear of the unit This section is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not necessarily of a CY84 mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the CY84 mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower Z O lt ad T o O IMPORTANT To avoid damage to the cutter retorque all bolts after the first 10 hours of operation Retorque blade carrier retaining nut to 400 ft Ibs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious in
152. static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine 4 DANGER A WARNING SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOON SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove saf
153. sure Carrier Bearing 9 pivots in supports and complete assembly pivots on lower bolt Slide Jackshaft through bearing 9 and Snap on to the driveline 15 NOTE ALL Yokes must be set as shown for proper did IMPORTANT REQUIRED FOR JACKSHAFT UNIT Adjust Bearing up or down so drive is in a straight line Gearbox to tractor PTO TRACTOR PTO age Ge 8 Preferred Asm 0048 CY84 03 08 Assembly Section 3 10 2008 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION RHINO CY84 HEAVY DUTY ROTARY MOWER OPERATION INSTRUCTIONS Rhino Cyclone 84 CY84 Heavy Duty Rotary Mowers are manufactured with quality material by skilled workers These rugged mowers are engineered for cutting vegetation up to 3 1 2 diameter in commercial industrial and agriculture applications such as mowing rights of way roadsides and pastures The mower is equipped with protective safety deflectors and or chain guards to prevent objects being thrown by blades however no shielding is 100 effective All shields deflector s and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do Not operate the mower if pa
154. t season The following are suggested storage procedures Thoroughly clean the cutter Lubricate the cutter as covered in Maintenance Section Tighten all bolts and pins to the recommended torque Check the cutter for worn or damaged parts Make replacements immediately Store the cutter in a clean dry place with the cutter housing resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter Oy Ol ee Oe Proper Torque For Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text a Z mr LL a gt lt 2 mi Recommended Torque in Foot Pounds Unless Otherwise Stated in the Manual NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque values for bolts that are measured in Inches Proper Torque values for Metric bolts f a A da N 7 a za S r y E P E E l A za z a gt a a lt bs 4 pl Bolt x E Ne NO SF N Pi Balt 4 8 8 8 510 9 12 9
155. tated in the PP Safety Messages Always use good common sense to avoid hazards sc 2 H 4 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL medidas de seguridad sc 3 INSTRUCTIVO A PELIGRO CY84 03 08 Safety Section 1 2 2008 Alamo Group Inc SAFETY A DANGER AWARNING AWARNING gt 5 2 Z o AWARNING A DANGER A DANGER CY84 03 08 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc s YN gt T m lt Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately SG 5 over protective system ROPS Always wear seat belts Serious injury or even death could result from
156. the cutting blades to contact such items scm s AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of ut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scw 7 AWARNING Q CY84 03 08 Safety Section 1 7 2008 Alamo Group Inc SAFETY Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 8 ou A Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 WARNING Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scm 9 AWARNING A DANGER gt LLI LL lt Y Do not let the Blades turn when the Mower Deck
157. thin thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement a O O O O o H IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 A Member of Alamo Group ku 00760657 CY84 03 08 Introduction Section 2 4 O 2008 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY Optional A Frame Assembly Figure Asm 0032 To assemble the Mower s A Frame follow the procedures listed below 1 Insert bushing 5 into lower end of each A Frame half 1 amp 2 Position each A Frame half so the large hole in the top is towards the trac tor Install 3 4 x 2 bolt 10 with Flatwasher 14 through bushing 5 in A Frame half 1 amp 2 and rear hole in inside Main Frame lug Install locknut 2 Install bushing 8 between braces 3 through top rear hole of A frame and insert bolt 12 flatwasher 14 and locknut 13 3 Install bushing 22 between A Frame halves 1
158. to maintain a set cutting height each time the mower is raised and lowered 3 Adjust the mower leveling rod so that the front of the mower is approximately 3 4 lower that the rear 4 Ifthe mower is attached to a 3 point hitch drawbar adjust any tractor equipped lower link check chains guide blocks or sway blocks to prevent the hitch and mower from swaying from side to side Never raise the 3 point lift with the mower attached as catastrophic driveline damage will occur Z O lt x Lu A O CY84 03 08 Operation Section 4 14 2008 Alamo Group Inc OPERATION 7 3 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor In addition a more even distribution of the clippings from the rear of the mower will be achieved with this deck pitch Adjust the leveling rods linking the tongue to the rn rear axle until the front of the mower is at least 3 4 a DA lower in the front that than the rear To lower the si RA front lengthen the leveling rods and to raise the front shorten the leveling rods IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been
159. to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing ty
160. tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Never stand or allow another person to stand between a running Tractor and the Mower DANGER when attaching the Implement to the Tractor Always shut the Tractor completely off before attempting to connect the Mower pins to the Tractor hitch CY84 03 08 Operation Section 4 10 2008 Alamo Group Inc OPERATION Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 6 1 Connecting the Mower Lift Type 1 Make sure the tractor is equipped with the correct PTO shaft Change shafts if needed 2 Shorten or remove the tractor drawbar to avoid interference whe
161. tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 gt 5 2 Z o Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 A DANGER gt LLI LL lt YN Start only from seat in park or neutral Starting in gear kills Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 A DANGER AWARNING The operator and all support personnel should wear hard hats safety N shoes safety glasses and proper hearing protection at all times for 2 W protection from injury including injury from items that may be thrown by Y the equipment sc 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tracto
162. tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los
163. ual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt YN Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING or SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair SG 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions s
164. upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship
165. ure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimiento i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o
166. usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y practicas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las practicas de seguridad de operacion recomendadas Explique las practicas a los usuarios u operadores que no pueda
167. ut shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 CY84 03 08 Operation Section 4 7 2008 Alamo Group Inc OPERATION DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Never operate the Tractor and Mower if the Implement input driveline is directly connected A WARNING to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even t
168. uthorized dealer for possible modification procedures to mount nonconforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor CAT Il hitches require 7 8 lower and 3 4 upper diameter hitch pins CAT III hitches require 1 7 16 lower and 1 1 4 upper diameter size pins CAT Il Implement Hitch SpecificationCAT Ill Implement Hitch Specification Width from outside to outside A frame 32 3 8 Quick Hitch width inside lug to lug 33 5 8 Height from bottom hitch pin to top pin 19 Lower pin diameter ocoocccocccncconoconiononannnn 1 1 18 Upper pin diameter oococccccccccoccoccocnncnccnconconinncnns 1 Lynch pin diameter cocccoccconcconcccnnonccononn 15 32 CY84 03 08 2008 Alamo Group Inc ty Sin E DIRA y AUSIA va Yy STA NSD NU Sh NAG NSA gt AA N Apel WS N NAG AG WK Op 172 Width from outside to outside A frame 38 Quick Hitch width inside lug to lug 39 1 4 Height from bottom hitch pin to top pin 22 Lower pin diameter ccc scceeeceeeeeeeeeees 1 7 16 Upper pin diameter ccccsecseeeeeeeeeeeeeenees 1 1 4 Lynch pin diameter ccccsccceeceeesseeeeeeees 15 32 Operation Section 4 6 OPERATION 3 5 Drawbar Pull Type Mower For pull type mowers 540 and 1000 RPM equipped with a
169. veline length NOTE When raising the mower at least 1 clearance must be maintained between the driveline and the mower deck If necessary place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised OPS R 0005 B 9 PRE OPERATION INSPECTION AND SERVICE O U m gt gt O Z Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 A Periodically inspect
170. w additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS R 0019 CY84 03 08 Operation Section 4 27 2008 Alamo Group Inc O U m gt gt O Z OPERATION Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed sspt 2 10 5 Crossing Ditches and Steep Incl
171. xplicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informacion de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Rotary Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service save extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The f
172. xtrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas
173. ystems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation FAAS Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or cee chutes in place and in good repair e Keep everyon

Servis-Rhino CY84 User's Manual

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