Sears 580.32601 User's Manual
Contents
1. OO P B8Y El ONIHdS Dei L NOVUHdVIQ L8667 46066 Mats 6862F 886er GUDCk WG 06667 9680F GD LOBEY y6ecr cO8cr CORY 868r CB86CP L697 BLE0S GvOge 06867 B66cr GSc6v v9c6v LOC6P COG 99667 GU Dis Z926 8Sc6Pr 0966Y AHC Di 6Sc6V p bey L juauysnipy a p AA p bey jueunsnipy opt ONIHdS l p bey L HIHSVYM pboH L SiNoJUL HAART PUL L4VHS p bey Oemoit JA IVA p bey Z ueug SINOJlUL ONIHSNS pb8H L UoJeunqueg J9MO71 AGO p b84 Oo JENA SATIVA pbeH p Apog sojaunqueg MAHOS p boy 1 J0381N0189 YOTA p beH L 40014 Nid SDNIH bau L Apog J0381NQU85 13MSVD p bay L Uojainqueg ddn ATEWASSV AGO p boH i YOUD WAAR PUE LAVHS p bay p 0 ElG eyoyg pue 3 014 MAHOS p bey L 8XOUD SATIVA p bey L Udd ATaWaSssv AdOa bau L AISIWSSSW HOLSHNEHYVS p bay i 19U28J9 JIv LANSVD p b8H4 P 18U28J9 JIV AQO8S p bey dois op LAMOVHS p bay 4 18497 SIHOJUL SIASTO p bey 4 Geues o Im BuUNOW dVHULS p bay zZ 49u20J9 Jy MIHIS p bay z se1yesig 18n L p bey L 49U8019 0Jd WLO LN3N313 86 p boH L qUEpILIOH DLUBI 4 1910049 Im LNI NATTA ZE gE pE EE ct pbey p usue8j9 aly AlV1d bo i Laue y HIAHSVM p bdy L GauRe d UV X H LAN p b y L 13409 19UL8 J9 Hy HAAOO p b y USAO9 18U88 9 Hy Gulureyey GON uohduoseq 1 grer LVCBYV e966v Spet LALALA d666Y Choc Loco HG Gi 6rc6r OS2. 32 33 34 35 Wheel Kit And Accessories Part No 42343 42344 28238 28237 42346 22746 26971 47459 B 45193 28124 45900 22268 21028 22142 22145 27007 22250 22128 47466 20458 42361 29268 90543 30288 48031 C 47662 T 47294 47662 H 25870 22097 44951 45000 22473 43943 46966 Parts List Model No 580 326010 Description CRADLE 1 Reg d MUFFLER 1 Req d U BOLT 1 Req d SADDLE 1 Req d BRACKET Muffler 1 Req d CAPSCREW 3 8 16 x 1 75 Lg Hex Head 1 Req d NUT 3 8 16 Lock 5 Req d SHAFT 1 Rea d SPACER Axle 2 Req d WHEEL 2 Req d WASHER 34 Flat 2 Red d PIN 3 82 Cotter 2 Req d NUT 5 16 18 Lock 9 Req d CAPSCREW 5 16 18 x 75 Hex Head 2 Req d WASHER 5 16 Flat 2 Reg d DAMPNER Vibration 1 Req d WASHER 7 16 Flat 1 Req d CAPSCREW 5 16 18 x 1 25 Lg Hex Head 1 Req d LEG Mounting Support 1 Req d CAPSCREW 3 8 16 x 2 75 Lg Hex Head 4 Req d HANDLE Cradle 2 Req d CAP Handle 2 Req d ASSEMBLY Fuel Tank 1 Req d Complete vv Fittings CONNECTOR Female Straight 1 Rea d CLAMP Hose 4 Reg d LINE Fuel 1 Req d FILTER Fuel 1 Req d LINE Fuel 1 Req d NUT 14 20 Wing 2 Rea d WASHER 1 4 Lock 2 Reg d BRACKET Battery Retaining 1 Req d SCREW 4 20 x 7 00 Lg Hex Head 2 Req d WASHER Flat 2 Rea d STRAP Fuel Tank Retaining 1 Req d U BOLT 2 Reg d See Ex
3. LOCKWASHER 3 8 3 Rea d BOLT 3 8 24 x 1 50 Grade 5 1 Req d COVER Head No 1 1 Req d COVER Head No 2 1 Req d BAFFLE Engine Air 1 Req d BOLT 14 20 x 60 Lg HHCS 2 Req d HOUSING Blower 1 Req d SOLENOID Starter Contactor 1 Req d BOLT 3 8 x 50 Lg HHCS 2 Reg d U BOLT 1 Req d SADDLE Exhaust Clamp 1 Rea d SPACER Exhaust Pipe 1 Req d COVER Blower Housing 1 Req d NUT Hex 5 16 18 4 Req d NUT Hex 5 16 24 2 Reg d LOCKWASHER No 10 Shakeproof 2 Req d NUT Hex 10 32 2 Req d SUPPORT Engine 1 Req d BOLT 5 16 18 x 1 50 HHCS 2 Reg d SCREW 5 16 18 x 50 Lg Taptite 2 Req d CLAMP Exhaust Pipe 1 Req d FLATWASHER 5 16 2 Req d SCREW Whiz No 10 x 2 Req d ASSEMBLY Wire 1 Reag d STUD No 10 32 x 1 00 Lg 1 Reg d WASHER Nylon Step 1 Req d LEVER Manual Choke 1 Req d WASHER Nylon Flat 1 Regd WASHER No 10 Flat 1 Req d LOCK NUT No 10 32 1 Reg d WASHER No 10 Wave 1 Req d ROD Choke Control 1 Req d BRACKET Muffler Support 1 Req d WASHER Exhaust Flange 4 Req d 29 Exploded View Of Repair Parts Control Panel Model No 580 326010 30 Repair Parts Exploded View Of Parts List Model No 580 326010 Control Panel Part No Description 1 42356 BOX Control Panel 1 Rea d 2 24409 CLAMP Cable 1 Req d 3 36918 SCREW PPHM No 8 32 x Ve Long 1 Req d 4 22264 LOCKWASHER No 8 1 Reg d 5 4
4. electrically charged 12 Centrifugal Blower Shroud Section 2 OPERATING INSTRUCTIONS DO AND DON T CHART DO 1 DO read all instructions in this Manual before operating your alternator 2 DO unplug all power cords from alternator outlets before starting or stopping the unit 3 DO add up wattages of all equipment to be powered by the alternator at one time This total must not exceed 4500 watts 4 DO remember that some electric motors re quire more WATTS of power for starting than for running 5 DO make sure that wire gauge sizes of elec trical cords are large enough to handle the maximum anticipated amperage 6 DO comply with laws pertaining to the storage and handling of gasoline t DO comply with all instructions in Section 3 of this Manual MAINTENANCE 8 DO disconnect wire from engine spark plug before working on or around the alternator This will prevent accidental starting of the engine DON T 1 DON T fill the gas tank while the engine is running or in the dark Gasoline spillage on a hot engine can cause fire or an explosion 2 DON T run the alternator in any enclosed Space Gasoline engines consume oxygen and give off DEADLY carbon monoxide 3 DON T install the alternator in any compart ment that will restrict the free flow of cooling air Without this free flow of cooling air serious heat damage to the alternator will oc Cur 4 DON T attempt to change engine g
5. whichever comes first Service more often if operating under dirty or dusty conditions Service foam pre cleaner as follows I as COVER NUT j gt gt COVER Remove cover nut and cover 2 FOAM PRE CLEANER Remove foam pre cleaner by sliding it up and off the paper cartridge Ki 3 A Wash foam pre cleaner in liquid detergent and water B Squeeze pre cleaner dry GOU pre cleaner with one ounce clean engine oil D Squeeze to distribute oll 4 Assemble pre cleaner to paper cartridge em 5 Install cover and cover nut Turn cover nut HI g en Ew down tight PAPER CARTRIDGE R Once yearly or every 100 hours of operation whichever comes first remove hex nut cover plate and paper cartridge Clean paper cartridge by tapping gently on a flat surface If extremely dirty replace cartridge or wash cartridge in liquid detergent and water Rinse cartridge until water re mains clear AIR DRY CARTRIDGE THOROUGHLY BEFORE USING INSPECT 30 AMP FUSE anode EE Le HEX NUT an COVER PLATE The alternator is equipped with a battery charging circuit This circuit provides an automatic trickle charge of 0 8 amps to the unit battery whenever the engine is running The circuit is protected by a 30 amp fuse Inspect the fuse every 25 hours of operation as follows 1 Push in on Fuse Cap and turn counterclockwise to remove Remove Fuse Cap and 30 Amp Fuse 2 Inspect fuse element If the element is
6. 10 32 x 3 8 Long 4 Req d KEY Square 1 Reg d BRACKET Speed Control and Fan Guard 1 Req d CAPSCREW Hex head Grade 5 5 16 18 x 134 Long 2 Req d BRACKET Starter Motor Support 1 Req d CAPSCREW Hex Head 5 16 18 x 34 Long 7 Req d WASHER Flat 5 16 10 Reg d SHIM Starter Bracket 002 Thick As Required SHIM Starter Bracket 005 Thick As Required SHIM Starter Bracket 010 Thick As Required CAPSCREW Hex Head 3 8 16 x 34 Long 4 Required SCREW Taptite 14 20 x 1 Long 1 Red d SPACER 1 Req d RING GEAR with fasteners 1 Req d FAN and MAGNET ASSEMBLY 1 Reg d WASHER Belleville 5 16 1 Req d SPIDER Disc Drive 1 Req d ROTOR and HUB ASSEMBLY 1 Req d HOUSING Alternator Adapter 1 Reg d STATOR ASSEMBLY 1 Req d VIBRATION DAMPENER 4 Req d SPACER Vibration Dampener 4 Req d WASHER Rubber 4 Req d WASHER 4 Req d WASHER Lock 3 8 4 Req d NUT Hex 3 8 16 4 Req d BEARING Rotor 1 Req d LUG Grounding 1 Req d CARRIER Rear Bearing 1 Req d BUSHING Plastic Snap 1 1 Reg d BOLT Stator 812 Long 4 Req d WASHER Lock 4 4 Reg d WASHER Fan Retaining 1 Req d CAPSCREW Hex Head 5 16 24 x 114 Long 1 Req d BRUSH 2 Req d HOLDER Brush 1 Req d SCREW Taptite No 8 32 x 5 8 Long 2 Req d SCREW Sims No 6 32 x 14 Long 2 Reg d COVER Brush Inspection 1 Req d SCREW Taptit
7. 31 pints 56 ounces or 1 65 Liters of the recommended oil into Filler Neck DO NOT OVERFILL OI Filler Neck que qu g EN Do nat operate engine with olf level below add 1 pint mark if engine crankcase is overfilled a smoking condition will result as the engine tries to discharge the surplus oil 4 Reinstall Oil Dipstick ALL THE WAY into Oil Filler Neck then remove Oil should be at Dipstick FULL mark if oil level is BELOW Dipstick FULL mark add oil as required to bring level to FULL mark 5 If off tevel is ABOVE the Dipstick FULL mark remove Oil Drain Plug at base of engine and drain excess oil into a suitable continer Then reinstall drain plug 6 When oil level is at Dipstick FULL mark reinstall Dipstick into Filler Neck MAKE SURE DIPSTICK IS TIGHT BATTERY INSTALLATION A 12 Volt automotive type storage battery is required and must be purchased separately Battery should have a 32 amp hour or higher capacity Install the battery as follows AR CAUTION Install the battery and connect battery cables EXACTLY as outlined in this Manual Incorrect battery cable connec tions will damage the engine ignition system and or the alternator battery charg ing circuit 1 Set battery into place on cradle against the battery locating bracket 2 Set the Bracket item 1 onto top of battery MAKE SURE BRACKET DOES NOT CON TACT BATTERY POSTS 3 Retain Bracket with two 20 x 7 long bolts
8. ITEM 8 ITEM 10 ITEM 7 a ITEM 5 Be ITEM 6 Strap Bracket Fuel Tank IR Rubber Strap De Ka ST Hook IC Strap Bracket Cradle Check that both the 5 gallon fuel tank and its rubber strap have been received The rubber Strap has an S Hook at each end that in serts into strap brackets on the alternator cradle WHEEL KIT INSTALLATION 1 Set Axle Shaft Item 1 into place and retain loosely with two U bolts Item 2 and 5 16 18 Lock Nuts Item 3 DO NOT TIGHTEN Lock Nuts 2 Slide Axle Spacer Item 4 over end of Axle shaft followed by Wheel Item 5 and 34 Flat Washer Item 6 3 Retain Flat Washer Wheel and Axle Spacer with 3 82 Cotter Pin Item 7 4 Repeat Steps 2 and 3 above for other side of Axle Shaft 9 Center Axle Shaft so that no binding is evi dent and both wheels turn freely Then tighten U bolt Lock Nuts Item 3 at both ends of Axle Shaft 6 Slide 7 16 Flat Washer Item 9 over 5 16 18 x 1 bolt Item 10 7 Insert bolt item 10 through Support Leg Cushion Item 8 and through hole in Support Leg Item 12 and retain securely with 5 16 18 Lock Nut Item 11 120 Voli 30 Amp 4 Prong Connector Plug 240 Volt 20 Amp 4 Prong He Connector Plug Check that both the 120 Volt 3 prong 30 amp and the 240 Volt 4 prong 20 amp connector plug have been received See OPTIONAL CONNECTOR PLUGS in this section for more information on these plugs
9. bau i MOGIA 06 p bag i J8USEM jaysen ip bay 1 SUNH4 paqeg ip b y 1 Ieumgne pue dn yoid jen ebut3 See Ajo XuEj ip boy 1 Nuei feng UONES S iSBUNLHSAA 8381diu00 Ajquiessy yue jang VOTED g uopgduosag H L607 HI grer PEPSE cpe LSPS PEVE CLVEP EPSOG en NN OO r a ah oO ON HEd way YNYVL SVD ANVITEXNY 38iN4 deg jang dn soid ju6ndei ce 04 ON MaJSS auf lany eawiejey jans asou aysen IBYSEAA JYS ge Jeusena at JOBUUCOSI AHO SBU Ha UM Gadw yuet fong uoe iSHuyHs MOUM yue jang voe g Toe ee ge rg DN ON re CvSOS PPR esgay OpG0S ACOSLY cvpEt LrbEy LPGOS CO CLPEP OC PL dm CO OP 25 Exploded View Of Repair Parts Alternator Model No 580 326010 ENGINE ASSM 46 26 Repair Parts em CO CO N Hah wh OO On OO Gh Part No 42764 22104 42775 22129 49463 24489 42776 50378 42782 42876 30332 22145 42770A 42770B 427700 31545 24655 50396 49462 42780 42774 42875 49280 47656 43859 47665 49448 47666 49451 22237 22241 24049 46453 47670 23484 F 44395 E 22097 42771 30209 A 24044 A 23877 D 24488 25105 49455 49441 42343 Parts List Exploded View Of Alternator Mode No 580 326010 Description HOUSING Engine Adapter 1 Reg d PIN Dowel 2 Req d BOLT Button Head 5 16 18 x 1 Long 4 Req d WASHER Lock 5 16 7 Req d STATOR Ignition 1 Req d SCREW Taptite No
10. e PART DESCRIPTION e MODEL NUMBER e NAME OF ITEM All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Distribution Center for handling Tapa a tapa remota Go 2ABAT 29 Printed In USA 9
11. gasoline is an acceptable substitute 3V2 Pints 1 65 Liters Use Champion J 8 Auto Lite A 71 or AC GC46 Set gap to 080 inch Electric Ring Gear Cooling System Force Air Cleaner d air Centrifugal Blower Type Dry paper cartridge with oi foam pre cleaner NOMENCLATURE CENTRIFUGAL BLOWER SHROUD ENGINE AIR CLEANER OIL FILLER amp DIPSTICK 120 VOLT 15 AMP OUTLETS e HANDLES SHIPPED WITH WHEEL KIT ather vauy CRADLE OVERLOAD INDICATOR LIGHT FUSE 15 AMP 5 GALLON MUT TEER FUEL TANK NAMEPLATE K 12 VOLT BATTERY CUSTOMER SUPPLIED WHEELS SHIPPED WITH WHEEL KIT STARTER MOTOR RESTING SUPPORT P H WHEEL KIT STARTER SOLENOID a RER 326010 D rg D DEES Se Da et Deeg zg bt Model No 580 ag ge SE El HOLIMS i SNILHYWES lt dro olli T L j zZ 22 eee Si HOLY INISY 0 F b JOVIIOA El EI D va id ONUV38 OL LSASOTI I GM OTA YOJON HSOYG SIHL 98 SET ei SOM NOUVL El AIEE ELEF P JOM BMd AOI OOM UMd AOZL ROM SHS LEVG Adi i EI amena Eg 36010 99 ei nee P tas eds OE HOIVi St 8 asad Ra z WALLS a Jo HOLY OS FIVA Ca id XUVdS OL ig ld XHVdS OL ot e 30010 El lb GG AS gardans UINOISNS 1 09 NOLLINS AHIL AZI ar renner fff a Q HOLVLS Agi NOLLING OL STAGOW NOUINGI WIRING DIAGRAM INSTALLATION OF STAND BY POWER SYSTEMS Ad DANGER Installation of Sta
12. item 2 Flat Washer Item 3 Lock Washer Item 4 and Wing Nuts Item 5 Snug both Wing Nuts down but DO NOT OVER TIGHTEN BATTERY CONNECTIONS 1 The black battery cable is connected to a grounding lug Make sure the cable is TIGHT then connect the other end of black cable to battery post indicated by a NEGATIVE NEG or 2 The red battery cable is connected to the starter solenoid Be sure the hex nut that re tains the cable is tight Connect the other end of the red cable to the battery post indicated by a POSITIVE POS or 12 Volt Battery Customer Supplied Grounding Lug For Negative Battery Cabie Black Battery Cable To NEGATIVE NEG or Battery Post Starter Solenoid Hex pei ak Le Red Battery Cable POSITIVE POS or Battery Post FILL FUEL TANK 1 Pull back on knurled fitting and remove fuel line from tank filler cap 2 Remove Fuel Tank filler cap Fill tank with CLEAN FRESH NON LEADED gasoline Leaded REGULAR grade gasoline is an ac ceptable substitute Reinstall cover d EN DANGER Gasoline vapors are highiy flammable and explosive Avoid spillage Do not permit smoking open flame or sparks in the area while filling fuel tank INSTALL FUEL TANK Strap Bracket Fuel Tank j A Rubber Strap ent LlgoR a Strap Bracket Leet hr anne AAEM AAR TEE 1 Set Fuel Tank into piace on alternator cradle Pass rubber strap UNDER fue
13. 2786 REGULATOR Voltage 1 Req d 6 42440 COVER Control Panel 1 Req d 7 25034 PLUG Button 1 06 Dia 1 Req d 8 38045 SCREW Whiz No 10 32 x 3 8 Long 11 Req d 9 42353 SILKSCREEN Panel 1 Reg d 10 22693 OUTLET 120 Parrailei Blade 2 Req d 11 33868 SWITCH DPST 1 Reg d 12 32300 HOLDER Fuse 1 Req d 13 22676 FUSE 15A 1 Reg d 14 22158 NUT Hex No 10 32 8 Reg d 15 22152 LOCKWASHER No 10 8 Req d 16 22694 RECEPTACLE 2 Req d 17 25388 RIVET 4 Req d 18 23484D BUSHING Snap 2 Reg d 19 43482 OUTLET Twistlock 240V 20A 1 Reqd 20 36933 SCREW PPHM No 10 32 x 3 8 6 Req d 21 37807 OUTLET Twistiok 120V 30A 1 Req d 22 48731 DIODE Stud Mount 1 Req d 23 49426 PANEL Heat Sink 1 Req d 24 49474 COIL Ignition 1 Req d 25 36942 SCREW PPHM No 10 32 x 13 4 Long 2 Red d 26 23484 C BUSHING Snap 1 Req d 21 49208 MODULE Ignition 1 Req d 28 40716 SUPPORT Ignition Module 1 Reg d 29 22471 NUT Hex No 8 32 1 Req d 47496 DECAL Warranty 1 Req d 37806 PLUG 120 Volt 3 Prong 30 Amp 1 Req d 43483 PLUG 240 Volt 4 Prong 20 Amp 1 Req d 42338 MANUAL Owner s 1 Req d Not Shown 31 Exploded View Of Repair Parts Wheel Kit And Accessories Model No 580 326010 Qu m BATTERY CUSTOMER SUPPLIED 28 TO CARBURETOR D 32 Repair Parts Item 1 2 3 4 5 6 H 8 9 10 11 12 13 14 15 16 7 18 19 20 21 22 23 24 25 26 27 28 29 30 31
14. 4896Y 9S9 P 8BS9cy 6992p cSacr LS9cy 6V96P 6892p groct PRATA DC G6LcVy DOC Dt 0466Y LEGY croc LEO yG9cP DOC pO 964c6Y 26200 862er 6626F procy G i 8896Y ev9acy 35 re OF OF st 3 CO Pe OO ON Hed W3 Exploded View Of Repair Parts Engine Parts Model No 580 326010 GASKET SET __ PUMP REPAIR KIT ele OS OVERHAUL RT Ce Ca Hin GO E et t TTY 96 r44 w y 36 Parts List Engine Parts Model No 580 326010 Repair Parts p Bay L JOUIBADH H3AJ7 p DSH L o 4907 HIHSVM p bay L ay X8H LAN p b y i J8A97 JOUISAOD LIOR p DOH L 400484059 FLW Id o Pb84 ap PSUJSAOS ONIHdS p bay fOuu09 10U18409 ONIHdS p b y L poy JOUJ9409 NIT p b y Z eyoeIg 101 U0D Posds MANOS p bay L ouyu0g paeds 13MOVHS p bay 1 eye QIO4INVYIN p bey z Buljunow 10181NQ 29 L104 p bay Z plojluewW eyeiuy LANSVD p boH p pojiueyy yezul 17108 p bay L POY 1022U05 LON p bay 1 loujuo9 pesds OO p bay zZ yayoesg jO1 U0D pasds MAHOS p bay 4 peng Uey 9 101 U00 pasds L3IMOVHS p bay i PUNON GOU MANOS p bay L Bununow Joyoinqied L3MSVO p beg L uaunsnfpy opt AATVA p bay sajeA 82 p98N ONIMOVd Pp bay L eipeeN JAVA p beH i uuBelydeig H3SAOD bau 1 wOeiudeig MAYOS p bay 4 dung Jojeinqueg L3NSVD p bay 1 Buidweg WOVHHdVId p bey P dung AGOS p boy 4 duund ONJHdS p bsH 1 Buds advo
15. Alternator Cradle Viewed From Bottom item 19 vA Ko item 16 item 13 LJ eitem 18 wd LA Item 17 g item 1 aa Fa tem 11 G Item 12 qi See LA REI Item e NT e tem 15 A Item 8 gp e i item 10 8 Install Support Leg Item 12 withCushion Item 8 installed onto Alternator Cradle using two 5 16 18 x 34 long Bolts item 13 Flat Washers Item 14 and Lock Nuts Item 15 Tighten securely 9 Install both Handles item 16 Retain with four 3 8 16 x 234 long Bolts Item 17 and Lock Nuts item 18 Tighten all four bolts 10 Install plastic Caps Item 19 onto end of both Handles LUBRICATION Engines are shipped without oil Any attempt to start the engine before the recommended oil has been properly added may result in an engine failure Service the engine crankcase with a high quality detergent oil having a classification which in Cludes For Service MS SC SD or SE and as recommended in the following CHART Oil recom mendations are the result of extensive testing use no special additives with the recommended oil Recommended Oil oF eu G 20 40 50 AG un Ce 30 20 19 Q Hi 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT Hi CHANGE If not available a synthetic oil may be used having DW 20 or SW 40 viscosity Fill engine crankcase with oil as follows 1 Remove Oil Dipstick from Oil Filler neck Oli Dipstick 2 Make sure unit is LEVEL l 3 Pour a measured
16. CE SVc6P DD vac6r 66667 ESCOP 86667 v66CV CHHC 6486YV AIEA 986c 0886Y LC 688crv HCH 6S2 6P yescr G88cr 9886Y i886V 8886F 37 Te CN OD Sb O CO Pe CO amp ON Hed Wes Repair Parts Exploded View Of Starter Model No 580 326010 38 em Part No 49462 42878 42692 42696 42693 42695 42782 22129 42870 42694 42690 42699 42691 42698 50940 Description GEAR Ring Includes fasteners 1 reg d KIT Pinion Spring 1 Req d DRIVE Starter 1 Req d GEAR Starter 1 Req d CLUTCH Starter 1 Req d RETAINER and PIN 1 Rea d BOLT 5 16 18 x 134 Long Grade 5 2 Req d WASHER Lock 5 16 2 Req d CAP Starter Drive End 1 Reg d ARMATURE Starter 1 Reg d THRU BOLT Starter 2 Req d HOUSING Starter 1 Req d BRUSH SET Starter 1 Req d END CAP Commutator 1 Req d STARTER ASSEMBLY owners manual MODEL NO 580 326010 SERVICE HOW TO ORDER REPAIR PARTS SB 69420 102 Part No 42338GS Sears Roebuck and Co Chicago IL 60684 U S A HU UA Now that you have purchased your Alternator should a need ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be cure to provide all pertinent facts when you call or visit The model number of your Alternator will be listed on the Alternator data plate WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION e PART NUMBER
17. ER STOPPING THE ENGINE 1 Unpiug disconnect or turn OFF ali electrical loads Let the engine run for a few minutes to cool 2 Set the Start Stop switch to STOP position Do not leave unit until engine has come to a com plete stop WATTAGE AND POWER Watts is a measure of electrical POWER in most cases approximate watts can be found by multiplying VOLTS times AMPS For example if a certain appliance requires 10 amps of current at 120 volt WATTS VOLTS x AMPS WATTS 120 x 10 WATTS 1200 That particular appliance requires approximately 1200 watts for its operation USING THE 120 VOLT 15 AMP OUTLETS AB CAUTION Make sure extension cords are large enough Read CORD SETS FOR 120 VOLT 15 ANP OUTLETS on Page 11 Each of these outlets is rated at a maximum capacity of 15 amps or 1800 watts Do not at tempt to run equipment requiring more than 15 amps or 1800 watts of power Do not at tempt to run 240 volt equipment from either outlet 120 VOLT 15 AMPS 1800 WATTS 120 VOLT 15 AMP 1800 WATTS USING THE 120 VOLT 30 AMP OUTLET A 3 prong 30 amp connector plug for this outlet is shipped with the alternator See PARTS SHIPPED WITH ALTERNATOR on Page 5 The plug must be connected to a suitable cord set see Page 12 1 Align Prongs Insert Plug 2 Twist Plug Clockwise 120 VOLT 30 AMP 3600 WATTS The outlet has a 30 amp or 3600 watt capacity Do not attempt to run equipment requiring mor
18. F HSG Ta B996Y 99967 69967 c99cy ogey 89967 LECCE C99cr SS9Cb vi96P 9496Y 21967 S496P 65 BS is QS GS GIS LE 9E SE P DSH Z MLA 8YEjUj ONIHdS p bay Z aayea ysneyxy ONIHdS p bay Z 11090304 GALA JSNeYX HOLVLOH p b y Z SALA SYe U WINIVLIAY p bay Z SALA JSNEUX3 YINIVLSY bei L 3SNUUL HAHSVM p bay L 18SUMALH 10U19409 HV3O pb8H 4 tepisul yUeID JOUJSAOD HIHSVYM p bay L JOU18105 MNVHO p bay L spISINO yUBID JOWISAODH YSHSVM bau i Buit 3 YANIVIAY o bay 2 18009 8SCOYULIO L108 o p bey i NO Was bau L Du Hwa ba L LdVHSMNVYHO p boH L HL 600 0 48409 aseoyURID L3MSVO P beH L HL S000 48409 eseoyUBIO L3NSVO P beH i HL GL0 0 19409 ESBONUEJO LAMSVO P bey L ATEINSSSV HIANNAO P DOH Z SALA eyelul LVAS p bDey cl eayeA ISNeyX3 Le l Pp boH 2 aajea 3SNEUX3 gaina p bay Z uZ edAL Jo sIsay ON1d NHVdS p b y Z esoH WNNdeA dINVIO D bey 1 wnnoeA 8SLOXUBIS ISOH p bay ZL DU01 P6 L peah apuko 110g p boH 9 BU01 LC peay sapul o 1108 p boH L Z ON J8PUIAS AYAH p bay L Z ON peeH J8PUNA9 LAMSVD p b H OI ON peoH apudo LIMSVD p b8H 4 L ON 48PUNAO QV3H p b y 1 L ON 19012818 A1SINASSY HSHLVSHE p bay Z 181409 SALA LAWSVD p D9H p 19409 Jou1goig MAHOS pe p bey UG ON J9U100189 LIZ HAHLVSHa uonduosed GA Ta 6296F Ta O89cr CG Ta L99CP 099cY
19. HANGE OIL Drain and refill engine crankcase with oil after the first 5 hours of operation every 25 operating hours thereafter Always drain oil while engine is warm from running Always check oi level with unit level Change oii as follows 1 Remove Dipstick 2 Pour 3v Pints 56 ounces of recommended oil into filler neck aC Oi Filler a 4 EH gp Oil Drain Dr p Plug See Page 8 ror Recommended Oila ficcis fit se ffi 1 With engine still warm from running 2 Remove Oil Dipstick from Oil Filler neck remove Oil Drain Piug at base of engine Drain Pour a measured 312 Pints 66 Ounces or 1 65 oil completely into a suitable container Then Liters into Oil Filler neck reinstall Oil Drain Piug securely Do Not Overfill 3 Make sure unit is level Wipe dipstick dry with a clean lint free cloth Install dipstick ALL THE WAY into Oil Filler neck Remove dipstick and check oil level Level should be at dipstick FULL mark Do not run engine with aif feve below this fine A CAUTION DO NOT OVERFILL ENGINE CRANKCASE WITH OIL Do not operate engine with oil level below ADD 1 PINT mark on dipstick If engine is overfilled smoking from oii breathers will result as engine tries to get rid of excess oil Engine damage may result if engine is operated with oil level below ADD 1 PINT mark 20 SERVICE AIR CLEANER Clean and re oil Air Cleaner foam pre cleaner at 3 month intervals or every 25 operating hours
20. O EXCEED 4500 watts MOTOR STARTING REQUIREMENTS Some electric motors requires more watts of power for starting than for continuous on speed operation To find approximate starting and running watts for these motors locate the TYPE OF MOTOR and its HORSEPOWER on the motor nameplate Then find starting and running watts in the following CHART MOTOR STARTING REQUIREMENTS APPROXIMATE STARTING WATTS Repuision Induction Capacitor Motors Motors Motors of higher horsepower shown in this classification are not generally used CHARGING A BATTERY The alternator battery receives a trickle charge of 0 8 amps as long as the engine is running This battery charging circuit can be used to recharge an external 12 volt battery as well CAUTION H SE The battery charging circuit is designed for 12 volt automotive type storage batteries only Do not attempt to recharge any 6 volt battery or any other type of battery _ DANGER A charging battery gives off EXPLOSIVE hydrogen gas Do not permit smoking open flame or sparks in the vicinity of a charging battery Remove battery vent caps before attempting to recharge the battery DANGER Battery fluid is an extremely caustic sulfuric acid solution that can cause severe burns Avoid spillage of fluid or contact with skin eyes wiring insulation or painted surfaces If spillage or contact occurs flush immediately with clear water To recharge a discharged battery proc
21. e No 6 32 x 14 Long 1 Req d BASE Mounting 1 Req d 21 Exploded View Of Repair Parts Sheet Metal And Accessories Model No 580 326010 intake Manifold s Carb Assembiy 2 a qj i as d if 9 E oh e ul Repair Parts item PEE eh E ees ls Gi GIN e CO CO QQ NOD fo 03 AD Parts List Exploded View Of Sheet Metal And Accessories Part No 49421 49436 38045 49420 49437 49459 36781 22097 49457 49456 24489 49439 47672 22128 22129 22142 49413 42768 49451 22237 49472 49430 49431 49435 22907 49422 24492 25017 49229 28237 48772 42777 22259 24114 23762 22158 49445 22283 24910 46948 22145 38059 98 38078 42358 30468 42351A 49053 23897 37398 24321 42350 42451 50992 Model No 580 326010 Description COVER Engine 1 Red d GASKET Intake Manifold 4 Req d SCREW No 10 32 x 37 Whiz 26 Red d MANIFOLD Exhaust 1 Req d GASKET Exhaust Manifold 2 Req d LINER Exhaust Port 2 Req d BOLT 14 20 x 75 Lg SHCS 4 Red d LOCKWASHER Va 2 Req d WRAPPER Cylinder No 1 1 Req d WRAPPER Cylinder No 2 1 Reg d SCREW No 10 32 x 3 8 Taptite 2 Req d KEY Woodruff 3 16 x 1 00 2 Reg d CARRIER Fan Spider 1 Req d BOLT 5 16 x 1 25 Lg HHCS 3 Req d LOCKWASHER 5 16 15 Req d BOLT 5 16 18 x 75 Lg HHCS 6 Req d FAN Centrifugal 12 62 Dia 1 Req d RING Inertia 1 Req d WASHER Fan Retainer 1 Head
22. e missing rusted or damaged nuts bolts and other fasteners mom Never try to adjust governed engine speed High engine speed is dangerous The alternator will produce the required voltage and frequency only at 3600 rpm TABLE OF CONTENTS WARRANTY Egeter Inside Front Cover RULES FOR SAFE OPERATION Inside Front Cover Do and Don t Ghart ces aten ese Ee SPECIFICATIONS cc rama dei manant era tere send Sei Before Starting the Engine 14 NOMENCLATURE qesutredtats ae cote mewene ae Starting the Engine sua ea WG WIRING DIAGRAM NN a g Stopping the Engine e 16 INSTALLATION OF STAND BY Wattage and Power c0 scene 18 POWER Of ol EE Using the 120 Volt 15 Amp Outlets 16 REPAIR PARTS 0 ccc Del Using the 120 Volt 30 Amp Outlet renee Using the 240 Volt 20 Amp Outlet 17 Section 1 Preparation For Use Don t Overload the Alternator sunscreens 17 Motor Starting Requirements e 17 Alternator unpacking and Removal Charging a Battery e 18 From Shipping SKC ge derer 2 E i Parts Shipped With Alternator 58 Pacom 8 Preventive Maintenance Wheel Kit Installation e T Maintenance Chart e 19 KHN ees dk ete eebe AR General inspechion e 19 Battery Installation DEER TORE 9 Chande Ol serasi adieretan ai ara A Battery Connections 65 EEN 9 Service Air Cleaner oo oc ane wanes 21 Fill Fuel Tank e geen PENES PEE ee 10 Inspec
23. e than 30 amps or 3600 watts from the outiet 16 To plug the connector plug into the outlet line up prongs and insert plug Then twist plug clockwise to jock USING THE 240 VOLT 20 AMP OUTLET A 4 prong 20 amp connector plug for this outlet is shipped with the alternator see PARTS SHIP PED WITH ALTERNATOR Page 5 The plug must be connected to a suitable cord set see Page 11 The outlet has a 20 amp capacity and can han dle the full 4500 watt capacity of the alter nator To plug the connector plug into the outlet align the 4 prongs and insert plug Then twist the plug clockwise to lock 240 VOLT 20 AMPS 4500 WATTS DON T OVERLOAD THE ALTERNATOR Alternator wattage capacity is 4500 watts with a surge capacity of 5600 watts The 4500 watt capacity of the unit should not be exceeded except for momentary periods Add up the wattage ratings of all equipment to be powered by the alternator at one time This total should not ex ceed 4500 watts IMPORTANT Alternator stator windings are protected by a temperature sensitive device Any prolonged overloading of the unit will result in high internal temperatures which will cause this device to trip NO A C POWER WILL BE AVAILABLE FROM ALTERNATOR OUTLETS UN TIL INTERNAL TEMPERATURES HAVE RETURNED TO NORMAL If a loss of electrical output occurs immediately unplug turn OFF or disconnect electrical loads Let unit cool for several minutes then reconnect loads NOT T
24. eed as follows Alternator Vent Caps 1 Remove battery vent caps 2 Connect a battery jumper cable to alter nator battery post indicated by a POSITIVE POS or 4 and to the discharged battery post indicated by a POSITIVE POS or 3 Connect a second battery jumper cable to alternator battery post indicated by a NEGATIVE NEG or and to the discharged battery post indicated by a NEGATIVE NEG or 4 Start the alternator engine 5 When discharged battery has recharged shut alternator engine down and disconnect battery cables Discharged Battery 18 Section 3 PREVENTIVE MAINTENANCE MAINTENANCE CHART Maintenance Task After First Each 25 5 Hours Hours General Inspection A Change Ou A Each 100 Hours Each 300 Hours e Service Air Cleaner Inspect 30 Amp Fuse i EL Replace Spark Plugs Clean Gas Tank Inspect Cooling Fins De Carbonize Muffler Replace Fue Filter De Carbonize Cylinder Head a O Prepare Unit for Storage ti NOTE Prepare unit for storage when it is to remain idle longer than 30 days See NOTE GENERAL INSPECTION Perform a complete overall inspection of the entire unit after the first 5 hours of operation every 29 operating hours thereafter Check for 1 oil leaks 2 fuel leaks 3 missing rusted or damag ed nuts bolts washers etc Inspect battery posts and battery cables Clean and tighten if necessary Check battery fluid level C
25. ependable elec tric power AR CAUTION Engines are shipped without oil Any attempt to start your alternator before the recom mended oil has been properly added will result in an engine failure RULES FOR SAFE OPERATION Ge Ma Your portable alternator produces dangerously high voltages Never permit un qualified people especially children to operate the unit ee Never handle electrical equipment while standing in water while barefoot or while hands are wet This can result in dangerous electrical shock SS Maintain electrical power cords in ge condition Worn bare or frayed elec trical cords are dangerous fata Make sure the wire gauge sizes of electrical power cords are large enough to handle the largest anticipated amperage of electrical equipment Using wires that are too small to handle the amperage load is dangerous aut Never run the alternator in any enclos ed area Gasoline engines consume oxygen and give off DEADLY carbon monoxide gas tales Never install the alternator in any enclosure or compartment that might obstruct the free flow of cooling air Severe heat damage to the unit will occur ARA Gasoline is highly flammable and ex Josha Comply with local laws governing the storage and handling of gasoline imo Use care when using your alternator Keep clear of moving parts Never work on the unit while it is running Keep equipment clean and check frequently for loos
26. ir cleaner 4 improper spark plug gap 5 Spark plug s defective 6 Carbon build up in engine cylinder head La Ciean or replace set gap to 0 030 inch Replace spark plugs Have cylinder head removed and de carbonized Do Ew C ENGINE RUNS HOT Check oil level fill to FULL mark on dipstick Clean cooling fins Remove all obstructions from cooling air in jet and outlet Check wattage of all equipment total wat tage should not be more than 4500 watts Have bearing replaced 1 Lack of lubrication 2 Engine cooling fins dirty 3 Cooling air flow obstructed 4 Excessive load on engine 5 Defective alternator bearing of alternator Engine speed too low Defective or shorted electrical equipment plugged into alternator plug s Engine power low due to dirty engine air cleaner Carburetor requires adjustment 7 Carbon buildup total must not be more than 4500 watts Have governor adjusted by Sears Service Center Unplug all equipment then plug in one device at a time to find device that is short ed or defective Replace spark plug s Clean replace air cleaner elements Have Sears Service Technician adjust car buretor Have cylinder head de carbonized 580 326010 e 2 0 CH Gerres O ot 0 y 3S Ou Ci Ki LI Repair Parts p b84 i aun feng p boy 1 taewa pOSULOOS Q yoOINH p bay 1 aye josuucosig yoINH ip
27. l tank lif ting handles and hook into both strap brackets CORD SETS FOR 120 VOLT 15 AMP OUTLETS Extension cords used with the two 120 volt 15 amp outlets must be in good condition Wire gauge sizes of cord sets musi be large enough to handle the amperage load of tools and equipment they power The chart at right lists recommended wire sizes for cord sets based on the amperage of equipment being used and the length of the cord in feet 10 ba d 1 Disconnect Fuel Line 2 Remove Filler Cap NN 2 To connect fuel line quick disconnect to tank fitting pull back on quick disconnect knurled fitting Insert open end of knurled fuel line fitting over male fitting on tank then let knurled fitting snap into place to lock ea LENGTH OF CORD IN FEET rer MM Recommended Wire Gauge Sizes For 120 Va 15 Amp Outlets Cord Sets Optional Wiring Connections 240 Volt Connector Plug A DANGER All wiring connections should be done by a QUALIFIED electrician Improper or unauthor ized wiring connections are not only dangerous but may damage equipment Wire gauge sizes must be large enough to handle the maximum amperage load All applicable elec trical codes must be complied with H wl ms CAD Votts ne Neutral aie werd wee Arat fun Wun A 240 volt 4 prong 20 amp connector plug is included with the alternator If additional plugs are required refer to REPAIR PARTS
28. leeve insert hose fitting over tank outlet fitting and let the sleeve snap into place to lock 14 clockwise to Vent lj i Tura Filler Gap i Tank ve Turn Counter 4 Turn gas tank filler cap one half turn counterclockwise to vent tank 5 Unplug disconnect or turn OFF all elec trical equipment TURN OFF ALL EQUIPMENT PLUGGED INTO THE ALTER _ NATOR OUTLETS Ch UNPLUG DISCONNECT OR Ab CAUTION a Never start the alternator vvith electrical equipment plugged in and turned ON Cor rect voltage and frequency can only be ob tained with engine running at governed speed of 1800 rpm Some electrical equip ment can be damaged by incorrect voltage and or frequency STARTING THE ENGINE Ac oc ea Ay ZO ENGINE AIR CLEANER 1 To Crank Engine Hold Stop Start Switch To Start Position 2 Release Switch When Engine Starts CHOKE CLOSED 1 Move Choke Lever all the way down to 2 Hold Start Stop switch at START position CLOSED position to crank engine Release switch when engine starts Then open choke gradually as engine warms up NOTE Lesser amounts of choking may be re quired when engine is warm CAUTION Zei Do not crank engine continuously for longer than about 30 seconds at a time Excessively long cranking periods may result in damage to the starter motor Each 30 second cranking period should be followed by at least a 1 minute cooling off period
29. melted open replace fuse Use only an iden tical 30 amp replacement fuse 3 To install Fuse insert metal end of fuse in to Fuse Cap Install Fuse and Fuse Cap into Fuse Holder and rotate Cap clockwise while Fuse Element Good pushing in on Fuse Cap Reinstall Fuse Lg cn EX Fuse Element Melted Fuse Cap Open Replace Fuse 21 SPARK PLUGS Replace both spark plugs every 100 operating hours as follows 1 Remove wires from spark plugs 2 Use 13 16 inch spark plug wrench or deep socket to remove both spark plugs Turn plugs counterclockwise to remove 3 Use Champion RJ 8 Auto Lite A 71 or AC plug GC 46 replacement spark plugs Set gap on plug to 0 030 inch using a wire spark plug gauge 4 install both spark plugs with new gasket Tighten plugs hand tight until gasket con tacts spark plug seat firmly Then use spark plug wrench to tighten about of a turn more NOTE If torque wrench is available tighten spark plug to 200 Inch Pounds CLEAN FUEL TANK About every 100 hours of operation or every 3 months whichever comes first clean the fuel tank Pour about a quart of clean gasoline into tank shake vigorously then empty tank completely Move hose retainer sideways so it wili fit through tank filler opening and remove filler cap Inspect fuel pickup screen for clogging Clean if necessary INSPECT COOLING FINS Grass particles chaff dirt or grease can clog the cooling fins on the engine Continued o
30. nd By Electrical Power Systems should be done by a QUALIFIED electrician ALL APPLICABLE ELEC TRICAL AND BUILDING CODES MUST BE COMPLIED WITH Improper installation methods or procedures are EX TREMELY DANGEROUS and may damage equipment and personal property dell To Building EES Circuits Minus A To Building Line Auxiliary Dist Circuits Powered Center Circuits By Alternator 43 l Utilty Meter J A j l 1 ell Sal Transfer i Gs A i a Building Je 3 Auxiliary T a Distribution Building PE _ Panel Distribution Center For Alternator Powered i EA EE y Circuit keng Cord Set ae TYPICAL INSTALLATION es m ls A typical Stand By Power System is shown above This System uses a 1 Connection Box and Cord Set 2 a Transfer Switch 3 two Building Distribution Centers and 4 interconnecting wir ing The CONNECTION BOX and CORD SET is used with the 120 240 volt 4 prong 20 amp outlet The following Stand By Kits are available Model No Connection Box and Cord Set Transfer Switch 580 322280 120 240 Voit 4 wire cord set 100 Amp Manual 580 322290 120 240 Volt 4 wire cord set 200 Amp Manual A TRANSFER SWITCH is required to prevent electrical feedback between utility company power lines and the alternator Be sure to install the correct Transfer Switch based on the foliowing 1 If utility company input to the building is rated at LESS THAN 100 Amps install a Switch hav ing a utilit
31. overned speed High operating speeds are extremely dangerous The alternator will produce the re quired voltage and frequency ONLY AT 1800 RPM 5 DON T run the engine with the air cleaner removed Serious damage to the engine can result 6 DON T unplug or plug in electrical power cords while standing in water while barefoot or while hands are wet Dangerous electrical shock can result 7 DON T touch muffler exhaust piping or engine They become HOT and will cause serious burns Ab CAUTION Engines are shipped without oil Any attempt to start the engine before the recommended oil has been properly added to the engine crankcase will result in an engine failure BEFORE STARTING THE ENGINE Ol Dipstick OH Filer Neck CAUTION Do not operate engine with oil level below add 1 pint mark 1 Make sure engine crankcase has been pro perly filled with the recommended oil See LUBRICATION on Page 8 j des 1 Disconnect gt o Fuel Line 2 Remove Filler Cap 2 Fill gas tank with clean fresh NON LEADED gasoline Leaded REGULAR grade gasoline is an acceptable substitute AA DANGER Gasoline vapors are highly flammable and explosive Do not permit smoking open flame or sparks in the vicinity while filling gas tank Do not allow gasoline to spili on any hot surface 3 Connect fuel supply hose to gas tank outlet fitting Pull back on the knurled s
32. peration with a clogged cooling system will result in overheating and possible engine damage Illustration at right shows biower housing removed and area to be cleaned in spect cooling fins and clean if necessary every 100 operating hours 22 030 Feeler Gauge FUEL TANK FILLER CAP TI PICKUP HOSE HOSE RETAINER FUEL PICKUP SCREEN ROS O C3 CEC IE CEE D DO dl oo CH a i Crt LS J or Li w Teo oooocaean GLEAN AREA OF ALL DIAT AND DEBRIS DE CARBONIZE MUFFLER Ciean carbon and condensation from spark j LE Spark Arrest arrest muffler every 100 hours of operation A gt fe Muffler Remove pipe plug from muffler Start engine i and let run for about 5 10 minutes Shut engine down When muffler has cooled reinstall pipe plug Hose Clamp Fuel Fil REPLACE FUEL FILTER uel Filter Hose Clamp Replace In Line Fuel Filter every 300 hours of operation or when obviously clogged Use pliers to spread clamps each end of filter then slide clamps free of filter ends Install new filter with arrow on filter body pointing POINT ARROW ON FILTER away from fuel tank Retain hose to filter with AWAY FROM FUEL TANK hose clamps Start engine and check for leaks Replace defective hoses or hose clamps Fuel Tank DE CARBONIZE ENGINE CYLINDER HEADS Excessive carbon build up in engine combustion area will rob engine power and result in rough engine operation Have carbon deposits removed ever
33. ploded View of Fuel Tank page 25 33 Repair Parts 34 Exploded View Of Engine Parts Model No 580 326010 Special Too Required For Installation Parts List Engine Parts SSLONULI HAAOD p bay i 10198UU09 MOGI p boH Z BZISIBAQ S00 0 UO3Sid Nid p beH Z ziS PlepURIS UO1SId Nid p beH y Uld UO Sid WOOT p bay Z 8ZISIe AQ 080 0 UO3Sid LAS ONIY p bay Z 8ZISI9AO 0C0 0 UOISid LAS ONIH p beH Z 8ZISJSAQ 0L0 0 U01Sid LAS ONIH p bey zZ oZIS plepueis U03SId LIS ONIH p beH Z SZISISAO 080 0 NOLSid p bay Z BZISJSAO 0 0 0 NOLSId p beH ch SZISJ8AO 0L0 0 NOLSId p D8H Z eZIS plepue3s NOLSId bau 1 eqn lil HO 1V3S PDSH L hia HO MOLLSdIa p boH U dents HO ASAL p bay L deo ia NO 1V3S pbog LMIOJATSINISSV38NL PUE MOlLLSdia p bay L HO Twas p bey p poy UNSSUUO9 i708 p boH y Poy BUunDSUUO05 WAHSYM p bay z 6un98UuU059 doy p beH Z poy Bunseuu0d H3ddia bau LU duing 8u16U3 Isya pP bay LI neuen odid OnTd p bay y Pee XOH L108 p Day P B E 4907 UIHSVM p bay L eseg eulBug L3MSVO p bay 1 weyswes HV3D p bay p SALA L3ddVL p bey zZ ayeluy SATIVA p bey 2 AIGWASSYV HANIVISY pue 1V3S p bay Zz ISNEUX3 HATVA Model No 580 326010 Repair Parts DOC H Lach V EL9cv CL9CV CLOCY SLL9CP d L496Y VLC LL92 O O29EP g 029cr V O29C7 0Z496V 9896Y PDC EBIC DC 89c6F 8986
34. rong 30 Amp Connector Plug 5 One 240 Volt 20 Amp 4 Prong Connector Plug The battery retaining bracket and hardware are shown at right The 12 volt battery is to be supplied by the customer Make sure all of the following have been received M item Description Ci 1 Bracket 1 Req d Bolt 14 20 x 7 long 2 Req d Flatwasher 14 2 Req d Lockwasher Va 2 Req d Wing Nut 14 20 2 Reg d ES EC NA GPO Battery Locating Bracket 12 Volt Battery Customer Supplied Wheel Kit parts are shown below See WHEEL KIT INSTALLATION in this section for installation instructions Make sure the Kit has the following parts Wf item Description W item Description Ci 1 Axle Shaft 1 Req d L 11 Nut 5 16 18 1 Rea d Ll 2 U Bolt 2 Req d Li 12 Support Leg 1 Req d Li 3 Lock Nut 5 16 18 4 Req d O13 Bolt 5 16 18 x 34 long 2 Req d Ci 4 Axie Spacer 2 Req d Ll 14 Washer Flat 5 16 2 Regd Li 5 Wheel 2 Req d 115 Nut 5 16 18 2 Req d CL 6 Flat Washer 34 2 Reg d Ll 16 Handle 2 Req d J 7 Cotter Pin 3 82 2 Req d L 17 Bolt 3 8 16 x 234 long 4 Req d Li 8 Support Leg Cushion 1 Red d y a 18 Locknut 3 8 16 4 Req d i 9 Flat Washer 7 16 1 Req d 179 Plastic Cap 2 Req d L110 Bolt 5 16 18 x 1 long 1 Req d CTEM 18 xN ki ITEM 16 P DI 2 ITEM 17 ALTERNATOR CRADLE VIEWED FROM BOTTOM ITEM 13 s N d en TEM 14 rave G Te ITEM 15
35. section of Owner s Manual The 240 voit outlet will supply both 120 volts ac and 240 volts a c as shown above when a 4 wire cable is connected to the connector plug One method of connecting a 4 wire cable to the connector piug is to terminate the cable at a connection box See illustration above When a Stand By kit is ordered a 4 wire cord set is included see INSTALLATION OF STAND BY POWER SYSTEMS page 4 Optional Wiring Connections 120 Volt 30 Amp Connector Plug 120 Volts mega Ground a Wire Cable e ve 3Prong 30 Amp A 120 volt 3 prong 30 amp connector plug is included with the alternator if additional plugs are required refer to REPAIR PARTS section of manual A 3 wire cable must be pur chased and connected to the plug as shown above One method of connecting a 3 wire cable is to terminate the cable at an outlet box as shown above 11 GROUNDING THE ALTERNATOR An earth grounding lug is provided on the alternator blower shroud Connect a groun ding wire to this lug that is no smaller than a No 8 AWG When using the alternator the free end of the grounding wire must be con nected to earth ground or to a pipe or struc ture that is attached to earth ground d oN DANGER DO NOT under any circumstances attach the grounding wire to any structure pipe or container that contains a combustible material This can result in fire or explosion in the event the alternator frame becomes
36. t 30 Amp Fuse e eer ee 21 Install Fuel Tank eer 10 Spark Te EEN 22 Cord Sets for 120 Volt 15 Amp Outlets 10 Clean Fuel Tank 2 0 ccc cen H Optional Wiring Connections 240 Volt inspect Cooling Fins EE 22 CONNSCION PING 225 ents eis eet deus 11 De Carbonize Muffler aris ade ET ace tirao Optional Wiring Connections 120 Volt Replace Fuel Filter 0 0 00000 eauveauuen 23 30 Amp Connector biug na TT De Carbonize Engine Cylinder Heads 23 Grounding The Alternator 0 0 0 cannes 12 ee EE EE EE EEN 23 SPECIFICATIONS Model No 580 326010 Wattage Capacity 4500 Watts Continuous 5600 watts momentary surge Voltage Output 120 240 Volts Amperes Maximum 37 5 at 120 Volts 18 75 at 240 Volts 60 Hertz at 1800 rpm Phase s Single Phase W Driven Speed 1800 rpm owed 8 A i a y Solid state Voltage over Frequency regulator maintains oltage Regulation 2120 volts 2 at 60 Hz 2 120 Volt 15 Amp Electrical Outlets 1 120 Volt 30 Amp 1 240 Volt 20 Amp Section 2 Operating Instructions Make and Model Horsepower Briggs amp Stratton Model No 401415 Approximately 10 H P at 1800 rom No of Cylinders Displacement Governed Speed Fuel Tank Capacity Recommended Fuel Crankcase Qil Capacity ENGINE Spark Plug Starting 0 Cubic Inches 656 cc s 1800 rpm 5 Gallons 18 925 Liters Use clean fresh NON LEADED gasoline Leaded REGULAR grade
37. wate owners anual MODEL NO _ 80 326010 CAUTION READ INSTRUCTIONS AND RULES FOR SAFE OPERATIONS CAREFULLY TO PREVENT ACCIDENTS 4 w bi GENERAL INFORMATION INSTALLATION OPERATING INSTRUCTIONS MAINTENANCE REPAIR PARTS ALTERNATOR Record in space provided below the Model No and Serial No of the alternator Model No and Serial No are both located on the Nameplate just below Alternator Control Panel Model No Serial No Retain these numbers for future reference Sears Roebuck and Co Chicago Ll 60684 U S A FULL ONE YEAR WARRANTY For one year from the date of purchase Sears will repair any defect in material or workmanship in this alternator at no charge if the alternator is used for commercial or rental purposes this warranty applies for only thirty days from the date of purchase Warranty service is available by contacting the nearest Sears Store or Service Center throughout the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co sears Tower BSC 41 3 Chicago iL 60684 INTRODUCTION Your Owner s Manual is meant to provide you with instructions for safe and proper operation of the 4500 watt portable alternator Read its contents carefully and comply with all instructions and rules for safe operation With proper care your alternator will give years of d
38. y 300 operating hours more often if operating under a steady load or whenever cylinder head is removed STORAGE Whenever the alternator is to be idle for longer than 30 days prepare for storage as follows 1 Disconnect fuel supply hose from fuel tank filler cap 2 Start engine and let it run out of gas 3 Let engine cool 4 When engine has cooled remove both spark plugs Pour 2 or 3 tablespoons of clean engine oil into each spark plug opening Crank engine to distribute oil 5 Store unit in a clean dry dust free area 6 Before using unit after storage drain and refill engine crankcase with recommended oil See CHANGE OIL Page 20 23 Troubles Causes And Remedies POSSIBLE CAUSE A ENGINE WILL NOT START OR STARTS WITH DIFFICULTY 1 Out of gas 1 Fill fuel tank 2 Fuel tank not vented 2 Turn fuel tank filler cap one half turn counterclockwise 3 Replace filter 4 Clean fuel tank filter screen D Open choke 6 Replace spark piug s 7 Clean or replace 8 Have fuel system cleaned 3 Clogged in line fuel filter 4 Clogged fuel tank screen filter 5 Engine over choked 6 Defective spark plug 7 Engine air cleaner dirty 8 Gummy deposits from old gasoline B ENGINE LACKS POWER AND OR RUNS ROUGH 1 Choke partly closed 1 Open choke 2 Oil level low in engine crankcase 2 Check oil level fill to FULL mark on dipstick 3 Dirty a
39. y line connection rated at 100 Amps 2 If utility company input to the building is rated at MORE THAN 100 Amps but LESS THAN 200 Amps install a Switch having a utility line connection rated at 200 Amps 3 Make sure the Transfer Switch alternator connection is rated at a higher amperage than the alternator to be used 4 SECTION 1 PREPARATION FOR USE Alternator Unpacking and Removal from Shipping Skid mer hitermator Localed Here er Wheel Kit Located Hare 2 LI Cardboard Shipping Garton Straight Up and Off Shipping Paiet Shipping Pallei 1 The alternator is bolted to a wood shipping pallet The cardboard is then set into position and retained with straps Location of alter nator and wheel kit in shipping carton is shown above To remove carton cut the Straps and lift cardboard carton straight up and off paliet PARTS SHIPPED WITH ALTERNATOR Aliernalor Cradie Wood Shipping Pailet Fa j Hax Nul 2 Two inch bolts and hex nuts retain the alternator cradle to the wood shipping pallet Use two 7 16 inch wrenches to remove bolts and hex nuts Alternator can then be removed from wood pallet The following items are shipped with the alternator and must be installed or assembled To order additional items listed below refer to REPAIR PARTS section of this manual 1 Battery Hold Down Bracket with retaining hardware 2 Wheel Kit 3 One 5 gallon Fuel Tank with retaining strap 4 One 120 Volt 3 P
Download Pdf Manuals
Related Search