Sears 149.23632 User's Manual
Contents
1. HAND KNOB LOOSEN AND RETIGHTEN THIS SCREW Mi CHIP DEFLECTOR s 1 Loosen the screw in the center of vacuum port of chip discharge 2 Install slot of chip deflector between the chip discharge and the flat washer and retighten FOR SAFE OPERATION FAILURE TO INSTALL THE CHIP CAUTION THE CHIP DEFLECTOR MUST BE IN PLACE DEFLECTOR MAY RESULT IN PERSONAL INJURY CHIP DEFLECTOR CHECKING CUTTER BLADES POSITION AND CORD IS UNPLUGGED BEFORE PRO CAUTION MAKE SURE THE SWITCH IS IN THE OFF A CEEDING WITH CHECKING CUTTER BLADES The blades in your Jointer Planer have been adjusted at the factory to assure proper operation Shipping and handling how ever May cause misalignment For accurate cutting the blades must be 003 in higher than the outfeed table thickness of a piece of paper when positioned at the highest point 1 Block the cutter guard open with a scrap piece of wood about 5 1 2 long between the fence and cutter guard 2 Locate the slot in the cutter head shaft through the small hole in the backside of the machine directly above the vacuum port Rotate the cutter head with a screwdriver until one of the blades is at its highest position 3 Place a straight edge over the outfeed table and the blade The straight edge must touch evenly on the outfeed table at both ends of the blade Rotate the cutterhead slowly and making sure the blade lightly touches the straight edge If the st2. Printed in U S A
3. BOLT FINDER a S 8FlatWasher 6 Use to identify fastener f T PUSA BOCK reser er x wo qu hd E sex NC aS 2 size Hold ped of Screw 3 8 5 1 6 1 4 1 O 8 U 2 1 2 to 1 1 4 Vac Hose Adapter E Ure sar We sfera E an di ida aye 1 against folded edge In V 5 32 Hex Key AllenWrench 1 side diameter of sized W Owner s Manual T NOE 1 circle is for nut outside FEAR GR watasqan diameter is for screw i Supplied in loose parts bag TOOLS REQUIRED oS CX 14mm or 9 16 Wrench Medium Slotted Screwdriver 10mm Wrench 82 Phillips Screwdriver 8mm or 5 16 Wrench 4 A SAFETY RULES FOR JOINTER PLANER A Safety is a combination of operator common sense and alertness at all times when the Jointer Planer is being used Study these rules and general safety rules before operating and retain them for future use 1 WEAR EYE PROTECTION 2 NEVER MAKE JOINTING OR PLANING CUT DEEPER THAN 1 8 INCH PER PASS 3 FEED WORKPIECE AGAINST ROTATION OF CUTTER 4 KEEP FINGERS AWAY FROM REVOLVING CUTTER use fixtures when necessary 5 NEVER PERFORM JOINTING OR PLANING OPERATION WITH CUTTER HEAD GUARD REMOVED 6 NEVER FORCE CUTTING ACTION Stalling or partial stalling of motor can cause major damage Allow motor to reach full speed before cutting 7 NEVER Attempt to perform an abnormal or little used operation without study and the use of adequate h
4. DEPTH OF CUT 1 8 b Measure from the surface of the infeed tabie to the bottom of the straight edge This will be the depth of cut NOTE This Jointer Planer will make a maximum 1 8 deep cut To D x reduce the DANGER of kickback and possible injury the depth of cut N should not exceed 1 16 when cutting wood wider than 1 1 2 CAUTION MAKE SURE THE SWITCH IS OFF AND THE CORD IS UNPLUGGED BEFORE PERFORMING THIS CHECK f 2 FENCE ADJUSTMENT The fence can be adjusted to cut angles from 0 to 45 Stop pins gus i 0 allow automatic setting to 0 221 27 30 or 45 in either the inboard R is Pd or outboard direction PA TO ADJUST Loosen fence lock knobs and lift the stop pins out and No oue turn to lock out Move the fence to the desired angle If itis one of the commonly used angles listed above release the stop pins and they ES will pop into place when the correct angle is reached Tighten the AW fence lock knobs to lock the fence in place For aless common angle N LA or to fine tune to an angle less than the 5 divisions on the fence seg STOP PIN y ment Pull and lock out the stop pins and use the o to 5 scale on the E JA 3 tilt indicator to set the exact angle desired TILT Li INDICATOR 1 FOR OUTBOARD TILT add the reading on the tilt indicator to the reading on the fence segment FENCE SEGME A 2 FOR INBOARD TILT subtract the tilt indicator reading from the rea
5. WASHER TILT INDICATOR 10 FLAT WASHE 10 24 x 1 2 PAN HEAD MACHINE SCREW AT AA 5 Place square against face of fence and table surface Bring fence square to tabie and tighten lock knobs ie a 6 THERE MUST BE 1 32 TO 1 16 gap between the lower edge 2 E of the fence and jointer tables with table set for 0 cut To o adjust move fence assembly by loosening the 1 4 20 x 3 4 l ABS Ee hex cap screws attaching the fence brackets to the base f Retighten hex cap screws after adjustment has been made 7 Recheck squareness of fence TILT INDICATOR SHOULD BE LINED UP WITH THE FENCE SEGMENT AT THE O MARK 8 Install tilt indicators with 810 24 x 1 2 pan head machine DO NOT OVER TIGHTEN screw and 10 flat washers Set 0 of indicators to 0 of segments and tighten the screw 9 The fence should now be adjusted and will accurately measure angles to 45 inboard and 45 outboard see adjustments section FENCE EXTENSION To aid in edge jointing of workpieces 4 and wider you may extend the fence height The extension can be constructed of PES 1 3 4 thick stock pine or hardwood Use 8 flat head wood screws of sufficient length to securely attach the extension to the fence Make sure that the head of the 8 FLATHEAD screws are below the surface of the fence so as not to interfere COUNTERSUNK SCREWS with the workpiece FENCE For extra stability additional countersunk holes
6. and AGAINST the fence keep fingers close together Feed the board at a continuous even rate of speed until the cut is made along the entire length of the board Any hesitation or stopping could cause a step to be cut on the edge of the board which would cause the board to ride up on the outfeed table resulting in a crooked edge on the board WITH THE GRAN AGAINST THE GRAIN WORK PECE qe FEED WORK PIECE uuum FEED wW x MA CUTTER J ROTATION Always feed WITH THE GRAIN whenever possible If the nature of the work piece is such that it must be fed AGAINST THE GRAIN take very light cuts and feed slowly Start with the left hand in the forward position As the RIGHT hand passes over the cutterhead remove the LEFT hand CONTINUE feeding while placing the LEFT hand behind the RIGHT Continue feeding in this manner hand over hand until the entire length of the board is cut Pressure should be applied over the cutterhead and outfeed table DO NOT FEED TOO FAST A slow steady rate of feed produces a smooth accurate cut Feeding too fast causes a rippled cut makes it difficult to guide the workpiece accurately and could be hazardous WARNING NEVER PLACE THE HEEL OF YOUR HAND Ae THE END OF THE WORK PIECE WHEN FINISHING A CUT THIS COULD RESULT IN YOUR HAND COMING IN CONTACT WITH THE CUTTER CAUSING SERIOUS INJURY M d RIGHT ls At the end of the cut position your hand o
7. are available at your nearest Sears Catalog Order or Retail Store Repair or replace damaged or worn cord immediately B Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure 1 The tool has a grounding plug that looks like the plug illustrated in Sketch A in Figure 1 A temporary adapter which looks like the adapter illustrated in Sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in Sketch B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug etc extending from the adapter must be con nected to a permanent ground such as a properly grounded outlet box S OP Metal Screw x Cover of Grounded a n Outlet Box Grounding s A B Adapter Grounding C Mearis Figure 1 Wiring Methods 3 KEEP GUARDS IN PLACE in working order and in proper adjustment and alignment 4 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on tool 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 6 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp
8. cutter guard or other plastic parts STRUCTIONS BEFORE USING THE JOINTER PLANER 12 BLADE REPLACEMENT AND ADJUSTMENT NOTE To rotate the cutterhead or to hold it steadv use a screwdriver in the slot in the cutter shaft through the small hole in the rear of the machine just above the vacuum port 1 Unplug vour Jointer Planer and put switch in off position DANGER Failure to unplug vour Jointer Planer could result in accidental starting causing serious injurv 2 Block the cutter guard open 3 Using the 5 32 hex key Allen wrench remove the three 3 blade lock screws securing blade and blade clamp 4 Lift blade and blade clamp from cutter head 5 Clean any sawdust from cutterhead and any parts you have removed 6 Place blade clamp against the replacement blade and replace in cutterhead with the 3 blade lock screws NOTE Retighten blade lock screws so that the blade is held by friction but still allows for blade movement 7 Place a straight edge across the outfeed table and across the cutterhead opening 8 Rotate the cutterhead until the blade contacts the straight edge rotate backwards to prevent damage to the cutting edge A properly adjusted blade will lightly tick touch the straight edge BLADE LOCK SCREW NOTE Check blade height at both ends of blade After the first one is adjusted repeat for second blade 9 BLADE TOO HIGH If the straight edge is lifted by the blade it must b
9. have been pro vided near the ends of the fence C B E OPTIONAL i FOR EXTRA STABILITY D OPTIONAL FOR EXTRA STABILITY A 11 16 Thick x 2 Wide x 10 Long OPTIONAL For Extra Stability The 11 16 thickness can be obtained by planing the board on D 11 16 Thick x 2 Wide x 2 Long 2 Pieces the iointer planer Ez 1 2 to 3 4 Thick x 3 1 2 Wide x 2 Long 2 Pcs B 1 2 to 3 4 Thick x 3 1 2 Wide x 10 Long This piece may also be made out of plywood NOTE Cut both D pieces from the same stock or thickness as board A and cut both E pieces from the same stock or thickness C 3 4 Thick x 2 1 2 Wide x 19 1 2 Long as board B The 2 1 2 width may be increased if desired INSTALLING THE JOINTER PLANER if the Jointer Planer is to be used in a permanent location it should be fastened securelv to a firm supporting surface such as a workbench Holes should be drilled through supporting surface of the workbench as illustrated Each foot of the Jointer Planer should be bolted securely using 5 16 diameter machine bolts 5 16 hex nuts and lock washers Bolts should be of sufficient length to accommodate foot of Jointer Planer washer hex nuts and thickness of supporting surface Tighten all four bolts securely If the Jointer Planer is to be used in a portable application it is recommended that it be fastened to a mounting board The board should be of sufficient size to avoid tipping of Jointer Planer while
10. or wet locations or expose them to rain Keep work area well illuminated 7 KEEP CHILDREN AWAY Ail visitors should be kept a safe distance from work area 8 MAKE WORKSHOP KID PROOF with padiocks master switches or by removing starter keys 9 DON T FORCE TOOL It will do the job better and be safer at the rate for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL No loose clothing gloves neckties rings bracelets or jewelry to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses They are NOT safety glasses 13 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool 14 DON T OVERREACH Keep your proper footing and balance at all times 15 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 DISCONNECT TOOLS FROM POWER SOURCE before servicing and when changing accessories such as blades bits cutters or when mounting and re mounting motor 17 AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in cord 1
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12. 8 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories Use of improper accessories may be hazardous 19 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 20 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 21 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 22 NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop WEAR YOUR SAFEJN LASSES Y A FORESIGHT IS BETTER THAN NO SIGHT The operation of any power tool can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANSI 287 1 shown on Package before commencing power tool operation Safety Goggles are available at Sears retail or catalog stores TABLE OF CONTENTS GENERAL SAFETY RULES FOR POWERTOOLG 2 3 UNPACKING AND CHECKING CONTENTS 4 SAFETY RULES FOR JOINTER PL
13. ANER 5 ASSEMBLY fins teases da ub al eee E am eens 5 7 Depth of Cut Hand Knob 5 Chip Detector su spo REG A ees M Pn 5 Checking Cutter Blades 1 6 FONDA ia at din d A a 6 7 Fence TE RGN SION A tika pith i war eet te natn ake 7 INSTALLING THE JOINTER PLANER eese 8 CONTROLS AND ADJUSTMENTS 8 9 Depth of Cut Hand Knob ME IE 8 9 Fence Adjustment v iw oll Ier aYieCREI OL OPEN MEE MERE 9 Cutler Guard occus UE VERMES E at Aet eda tn at 9 ONIOFPSWIUCD eie t tir Tae IS EE RE EA alas 9 BASIC JOINTER PLANER OPERATION 10 12 Feeding the Workpiece sse 10 Using Holddown Push Blocks lees 11 Beveling Chamfering 11 12 Using a WellDty Vac Lio esves o pias PRICE Wa EC ERX A VO RR 12 MAINTENANCE voce nak aet sealed alatur ps dadi ERE 12 13 Timing Belt Replacement 12 Cutter Guard Return Spring 12 Blade Replacement and Adjustment 13 General Maintenance 13 REPAIR PARTS S of seated ios beng jj jitg ia vi RP EFE 14 15 TROUBLE SHOOTING cia obe udd oc bee tO fa ii 16 How to Order Replacement Parts 16 UNPACKING AND CHECKING CONTENTS Model 149 236320 Jointer Planer is shipped complete in one oc TABLE OF LOOSE PARTS c
14. ENTAL STARTING CAUSING SERIOUS INJURY N SWITCH KEY BASIC JOINTER PLANER OPERATION For your safety do not exceed a 1 16 deep cut on a planing operation for work pieces wider than 1 1 2 For work pieces less than 1 1 2 a 1 8 cut can be taken at a slow feed rate This Jointer Planer is designed with a special cutter head and internal baffle that blows the sawdust and chips from the rear of the machirie To keep this system operating properly the motor speed should be maintained A feed rate that is too fast will slow the motor down resulting in a poor cut and poor chip discharge The type of wood wood grain and moisture content of the wood all affect an acceptable feed rate CAUTION MAKE SURE ALL SIX BLADE LOCKING SCREWS ARE TIGHTENED SECURELY BEFORE AT TEMPTING TO TURN THE MACHINE ON OR ATTEMPT ING ANY OPERATION For your own safety ALWAYS use hold down push blocks when JOINTING wood that is NARROWER than 3 in or when PLANING WOOD THAT IS THINNER than 3 in Do not plane joint or bevel wood shorter than 12 in Material this short is more difficult to control while being cut Small pieces of wood can tip over on the tables or into the cutterhead and can be kicked back toward you For best results take light cuts For average planing jointing or beveling a cut between 1 32 and 1 16 in deep will produce the best results FEEDING THE WORK PIECE Hold the board firmly DOWN on both tables
15. N HINVId HILNIO HONI 8 L G NVNSLAVYO 19 2622 0 170 0SSb 02 60 0SSp 62 2622 c 2622 692622 b9 Z6ZZ GOSZZSO LS l2 2622 c0010SQ1S 00 LZZ 05Sb 0 90 0SSr 06 022 0SSp 80Z 15601 GOBOLGILS G0801901S ZOYI GOLEOSOLS 0011GQ1S OLZLSSOLS 06 th0 0SGb GOSZOSOLS 04 160 06Gt 02 260 0SSp 04 60 0SGb 122622 06 060 0SSr 9b 2622 6S 2622 0Z 160 05Gb Z1vS01S Z16S01S 02 0G0 0SSb G20 SOLS L0 2241 L0 1641 GZ 26223 04 LL0 0SGt 0Z 100 05Sb ON 1uVd OM C sr uL dO cO On 5 1 TROUBLE SHOOTING CHART TROUBLE Wood strikes outfeed table after passing over cutterhead PROBABLE CAUSE 1 Blades improperly adjusted below surface of outfeed table 2 Infeed table out of adjustment 1 One blade set higher than other Ripples on planed surface i 2 Dull blades 3 Board not held firmiv against fence or outfeed table Planed surface not straight 1 Infeed table loose or out of adjustment 2 Blades set too low Excessive gouging at end of cut 1 Blades set too high above outfeed table 90 and 45 cuts inaccurate 1 Fence and tilt indicators not adjusted properly Cutter guard does not 1 Return spring broken or spring has been weakened function properly Chip discharge clogs 1 Obstruction reducing air flow 2 Cutter head speed too slow 3 Wood has high moisture content Cutter slows down during operation 1 Work feed speed too fast 2 Attempting to remove too m
16. SEARS owners manual MODEL NO 149 236320 SERIAL OR CODE NUMBER Model and code number may be found on the back of the base You should record both model and code number and retain in a safe seater SEARS CRAFTSMAN Saal coda nurs stand ot the underside of the machine 1 CAUTION 9 8 l N C H Carefully Before Start JOINTER PLANER ing Assembly and Use e assembly Save This Manual For e operating Future Reference l e repair parts SEARS ROEBUCK AND CO Dept 698 731A Sears Tower Chicago IL 60684 41550 2454 06 FULL ONE YEAR WARRANTY ON CRAFTSMAN JOINTER PLANER If within one year from the date of purchase this Craftsman Jointer Planer fails due to a defect in material or workmanship Sears will repair it free of charge WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 698 731A Sears Tower Chicago IL 60684 MA GENERALSAFETY RULES FOR POWER TOOLS 4 1 KNOW YOUR POWER TOOL For your own safety read the owner s manual carefully Learn its application and limitations as well as the specific hazards peculiar to this tool GROUNDING INSTRUCTIONS A All grounded cord connected tools In the event of a malfunction or breakdown grounding pro vides a path of leas
17. Y WITH SANDPAPER BEVELING AND CHAMFERING The fence on your jointer planer is adjustable from 45 inboard to 45 outboard Adjust the fence to desired angle and tighten lock knobs BEVELING is the cutting of an angle on the entire edge of a board Beveling may require several passes due to the depth of cut needed to bevel entire edge of board BEVEL EDGE NN EDGE STRAIGHT CUT OUTBOARD POSITION TILT INBOARD T TILT CHAMFERING is removing only the corner of the edge of a board Normally a chamfer is made with one cut therefore a cut deeper than 1 16 may be made For beveling and chamfering operations follow the same procedure as for jointing and planing described on pages 10 and 11 Before performing these operations make sure the surface of the work piece that contacts the fence is flat and smooth Main tain firm control of the work piece at all times holding it firmly against fence surface and tabie surfaces Use hold down push blocks for wood under 3 in wide Position t em so vou have control of the work piece at all times and so they do not contact the guard or the cutter head USING A WET DRY VAC Your Jointer Planer has a rear chip exhaust which fits all Craftsman Wet Dry Vacs with a 2 1 2 inch hose A 2 1 2 in to A A 1 1 4 in hose adapter is supplied with the machine for 1 1 4 in e hose connections Attaching a Craftsman Wet Dry Vac will
18. arton e z Separate all parts from packing materials and check each one u ITEM DESCRIPTION QTY with the illustration and the list of loose parts to make certain ar NO all items are accounted for before discarding any packing Q material A Jointer Planer ctu pus EOE masma 1 0 B Keno oomen Pr 1 If any parts are missing do not attempt to assemble the a G fence Bracket we cases mail e E DDR ukap 2 jointer planer plug in the power cord or turn the switch on Di Fence Segment o uiay tod rac ENS 2 until the missing parts are obtained and are installed correctly i E Tilt Indicator Assembiv eee 2 Z F OBpDellector sas E SR Pf Ep ae 1 Wipe all parts thoroughly with a clean dry cloth d G Hand Knob pela e or ke E Sa at ed 1 Q H 3 8 Lockwasher TE ET EJ 1 Apply a coat of clear automobile paste wax to the tables TJ 1 4 20 x 3 4 Hex Cap Screw 00 eee eee 4 WARNING FOR YOUR OWN SAFETY NEVER CON Qi w FlatWasher l ONN NECT TO POWER SOURCE UNTIL ALL ASSEMBLY cd M FencelockKnobs 2 STEPS ARE COMPLETE AND YOU HAVE READ AND Z N 9 32 ID x 17 32 OD x 1 8 Thick Washer 2 UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUC 9 O 410 24 x 1 2 Machine Screw 2 TIONS lt p 1l0FlatWasher 2 Q E po AE au Head Machine Screw X EX INI La bee i SR RE RU TE RS ub us Sapan ces
19. ding on the fence segment Always tighten the lock knobs to maintain the desired setting b Open the cutter guard all the way until it stops and release 3 CUTTER GUARD it several times It should always return to its original position The cutter guard provides protection over the cutter head It must always be in place and functioning properly CAUTION IF THE CUTTER GUARD FAILS TO OPERATE A PROPERLY THE CUTTER GUARD RETURN SPRING WILL NEED REPLACING CONTACT YOUR NEAREST a Pass a 1 4 thick piece of wood over the cutter head between the SEARS STORE OR SERVICE CENTER FOR REPLACE guard and fence The guard must return automatically MENT SPRING AND INSTRUCTIONS BEFORE USING THE JOINTER PLANER Check the guard to make sure it is functioning properly 4 ON OFF SWITCH The operating positions of the On Off switch are located on the front of your Jointer Planer Push the switch up to turn your Jointer Planer on and down to turn your Jointer Planer off The switch has a switch key which when removed allows the switch to be lock ed in the off position To activate the locking feature push switch to off position and pull switch key To turn Jointer Planer on after it has been locked in the off posi tion the switch key must be replaced in the switch A WARNING BE SURE SWITCH IS IN THE OFF POSITION BEFORE PLUGGING JOINTER PLANER INTO POWER SOURCE FAILURE TO DO SO COULD RESULT IN ACCID
20. e lowered Tap the blade lightly with a scrap piece of wood to lower it 10 BLADE TOO LOW If the blade does not touch the straight edge it should be raised Pry the lower edge of the blade with a screwdriver against the edge of the outfeed table Always protect the edge of the table with a scrap of wood or piece of cardboard 11 Tighten blade lock screws 12 Recheck blade adjustment making sure blade is still level with outfeed table 13 Recheck screws to be sure they are secure DANGER FAILURE TO TIGHTEN BLADE LOCK SCREWS COULD RESULT IN SERIOUS INJURY CHIP DISCHARGE VACUUM POR BACK SIDE OF F MACHINE STRAIGHT EDGE ome TABLE GENERAL MAINTENANCE Keep your Jointer Planer clean and adjusted properly for maximum performance and longevity of the machine Do not allow pitch to accumulate on the tables fence cutter guard or blades Clean them frequently with Sears Gum and Pitch Remover stock number 49191 I WARNING DO NOT AT ANY TIME LET BRAKE FLUIDS GASOLINE PENETRATING OILS ETC COME IN CON TACT WITH PLASTIC PARTS THEY CONTAIN CHEM ICALS THAT CAN DAMAGE AND OR DESTROY PLASTICS 13 DO NOT allow anything to obstruct the chip discharge outlet or disturb the air flow produced by the cutter head If the chip discharge of your Jointer Planer clogs with chips turn the switch OFF and UNPLUG the unit to avoid accidental Starting Dislodge the chips and debris with a pencil or small wood dowel W
21. hen resuming operation with the same work piece feed at a slower rate to avoid re clogging Use of a Wet Dry Vac will virtually eliminate the chances of clogging REPAIR PARTS 0c 9 c GYL ON THCOW HANV Id H3LNIOP HONI 8 L G NVASLHIVHO 14 Y CO LO w w ATI NN COO CN OI OU D Pr ARE 01 paJEJJSNJII JON 91L ajqeg JISEJd pasni 10N Beg syed PAJEJISNIJI JON enuen saumo PJJPJISNIJI JON Jeqe uewsyein sieas M319G DUILLJO4 PEJJUL b LX 9 M8J9S YIN PH UEd Z LX bpz 0Lf 77 1 09A9H Durusng Jerey ures p109 IrS 8 Buon 01 9 6622 ON 19pJ0 SH90jg usnd Jejdepy unnoeA IWI p L L ILN Z L Z u2u81M uej v y xeH 26 6 Jojpajjaq diu 19407 183 INN X8H ZE 8 JOUSEM 1EJ4 8 qouy 4907 L X 02 t 1l J YSEM 8 1 X GO ZE ZLE X QI 28 6 jueuiDags 39u34 M819S UJEW peaH eld 2 X C 8K 39u34 JOJEJIPUT ILL uid dois Buuds 1U9 9Q di 3 yeus 91 M8J9S de pH XeH v X OZ v 1 J9USEM 4907 AS p 1 J9USEM Pld t Bury Duturejey HEUS WWOL sjeas ajqnog Duueeg jeg WIWOE X INWOL joyoelg 33u34 8 qe paaying D81 0 S jog Jepjnous Z L X OZ v L J9USEM BALM QO Ott X dl 092 Ajug j8qe1 10 J3pi0 eje d 1eBueq psenbsayng Jagoeds pieng Buds unay peng JSUSEM IEJ4 OL M8J9S YW PH Ued v X p2 018 AJUQ Aay 10 1epJ0 Aay YNIMS NOIIdIHOS3Q je201 peseuoung eq Ae WA SJEMPJEH PJEPUEIS 6 S0Lc 28 666C 00 cS 0SSP 00
22. in use Any good grade of plywood or chip board with a 3 4 minimum thickness is recommended Mount Jointer Planer to board using hole pattern as shown Clamp board securely to workbench or supporting surface Supporting surface where Jointer Planer is mounted should be examined carefuily after mounting to insure that no movement during use can result If any tipping or walking is noted secure workbench or supporting surface before operating 3 8 DIA 4 HOLES 3 1 2 CONTROLS AND ADJUSTMENTS A CAUTION MAKE SURE THE SWITCH IS OFF AND THE CORD IS UNPLUGGED BEFORE PER FORMING ANY CHECKS OR ADJUSTMENTS 3 CUTTERGUARD 4 ON OFF SWITCH 1 DEPTH OF CUT HAND KNOBS 1 DEPTH OF CUT HAND KNOB Turning the hand knob clockwise raises the infeed table and decreases the depth of cut Turning it counter clockwise lowers the infeed table and increases the depth of cut to the maximum 1 8 depth per pass NOTE When the table is lowered for the maximum 1 8 depth cut the hand knob will be relieved of tension and will be loose If this is disturbing simply turn the hand knob clockwise until it is again under tension Turn the knob no more than 1 2 turn after it is again under tension This will not change the depth of cut setting unless 1 2 turn is exceeded DEPTH OF CUT HAND TO CHECK DEPTH OF CUT OUTFEED TABLE a Place a straight edge on the outfeed table extending over the in feed table MAX
23. keep your work area cleaner Craftsman Wet Dry Vacs are available at Sears Catalog and Retail Stores WARNING DO NOT REMOVE CHIP DEFLECTOR EVEN WS f A VACUUM HOSE REMAINS PERMANENTLY ATTACH ED TO MACHINE NEVER LEAVE HOSE ON MACHINE NN f DURING OPERATION IF A VAC IS NOT USED DURING OPERA CHIP EXHAUST WW d TION OR THE HOSE AND MACHINE WILL CLOG WITH CHIPS VACUUM PORT SAX TIMING BELT REPLACEMENT 1 Unplug your Jointer Planer and put switch in OFF position DANGER FAILURE TO UNPLUG YOUR JOINTER A PLANER COULD RESULT IN ACCIDENTAL STARTING CAUSING SERIOUS INJURY 2 Remove access cover plate by loosening two pan head screws REMOVE under the machine and one located under the cutter guard being careful not to damage or disconnect the switch wiring DO NOT remove cutter guard or guard spring from access cover 3 Remove old timing belt by turning belt and maintaining out ward pressure 4 Replace with new timing belt by turning belt and maintaining inward pressure NOTE Make sure full width of belt is on REPLACE both pulleys CUTTER GUARD RETURN SPRING CAUTION IF THE CUTTER GUARD FAILS TO OPERATE MA joe SEE CONTROLS AND ADJUSTMENTS A NOT LUBRICATE THE PIVOT POINT OF THE CUTTER SECTION THE CUTTER GUARD RETURN SPRING WILL GUARD NEED REPLACING CONTACT YOUR NEAREST SEARS STORE Oil and lubricating products may contain chemicals that can OR SERVICE CENTER FOR REPLACEMENT SPRING AND IN damage and or destroy the
24. n TOP NEAR THE END of the work piece and continue feeding the work piece until the Cutter guard has returned to its closed position USING HOLD DOWN PUSH BLOCKS ALWAYS use the hold down push blocks when JOINTING wood that is NARROWER than 3 in or PLANING wood that is THINNER than 3 in Grasp the hold down push blocks firmiv with the fingers close together and wrapped around the handie Position them flat on top of workpiece and push the workpiece down against the tabie to provide a qualitv cut and minimize the chance of a kick back Hold down pressure must be sufficient to prevent hold down push block from sliding or slipping on the surface of the work piece when advancing work piece over cutter head Use a hand over hand motion of the hold down push blocks being careful to maintain control of the workpiece at all times HAND OVER HAND in LJ ao This means that once the work piece has passed the cutter head onto outfeed table one hold down push block must always maintain contact with the work piece with outfeed table When planing wood 3 4 in thick and NARROWER than the hold down push block tilt the hold down push block so that it clears the top of the cutter guard while feeding Never plane wood that is thinner than 1 2 in because it is apt to split or shatter and thus has a greater tendency to kickback SLIP WHILE FEEDING CLEAN RUBBER SURFACE CAUTION IF THE HOLD DOWN PUSH BLOCKS TEND TO IMMEDIATEL
25. old down ipush blocks jigs fixtures stops etc 8 NEVER Attempt to cut small pieces 9 ALWAYS Use hold down push blocks for jointing material narrower than 3 inches or planing material thinner than 3 inches 10 ALWAYS Keep cutter sharp 11 NEVER Use in an explosive atmosphere Normal sparking of motor may ignite fumes 12 OUTDOOR EXTENSION CORD USE When tool is used outdoors use only extension cords suitable for use outdoors Outdoor approved cords are marked with the suffix W A for example SJTW A or SJOW A 13 ALWAVS use identical replacement parts when servicing 14 This tool is intended for RESIDENTIAL USE ONLY WARNING DO NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR JOINTER PLANER TO BECOME COMMONPLACE ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY WARNING DO NOT AT ANY TIME LET BRAKE FLUIDS GASOLINE PENETRATING OILS ETC A COME IN CONTACT WITH PLASTIC PARTS THEY CONTAIN CHEMICALS THAT CAN DAMAGE AND OR DESTROY PLASTICS ASSEMBLY DEPTH OF CUT HAND KNOB 1 Find one 3 8 lockwasher and the depth of cut hand knob from the parts bag 2 Turn the nut on the height adjustment screw until five full threads extend beyond the nut 3 Place lockwasher on height adjustment screw and thread hand knob onto screw 4 Back nut up against hub of hand knob Tighten with 14mm or 9 16 wrench while holding hand knob DEPTH OF CUT
26. raight edge rises or blades do not touch follow the RE PLACING CUTTER BLADES procedure in the MAINTEN ANCE section FENCE 1 From among the loose parts find the following 1 Fence 2 Fence Brackets 2 Fence Segments 2 Tilt Indicators 2 Lock Knobs 4 1 4 20 x 3 4 Hex Cap Screws 4 1 4 Lock Washers 4 9 32 ID x 9 16 OD x 1 16 Thick Washers 2 9 32 ID x 17 32 OD x 1 8 Thick Washers 6 88 32 x 1 2 Flat Head Machine Screws 6 48 Flat Washers 6 48 32 Hex Nuts 2 410 24 x 1 2 Pan Head Machine Screws 2 10 Flat Washers 1 Attach fence brackets to base using 1 4 20 x 3 4 hex cap screws 9 32 ID x 1 16 thick washers and 1 4 lock washers snug but do not tighten 2 Attach fence segments to fence with 48 32 flat head screws 88 flat washers and 88 32 hex nuts 3 Place assembled fence on machine with fence brackets inside the fence segments 4 Position lock knobs with 9 32 ID x 17 32 OD x 1 8 thick washers thru slots in fence segments and thread into fence brackets CHIP DISCHARGE VACUUM POR BACK SIDE OF MACHINE STRAIGHT EDGE Fund TABLE NOTE USE OF WASHERS mes a LESS THAN 1 8 THICK MAY RESULT IN FENCE 9 32 ID X 17 32 OD TIGHTENING PROBLEMS X 1 8 THK WASHER lu FENCE 68 32 HEX FENCE 9 ONG l 8 FLAT 8 32 X 1 2 FLAT E WASHER HEAD MACHINE SCREW SV 1 4 20 X3 4 HEX CAP SCREW d 1 4 SPUT LOCK WASHER 9 32 ID X 9 18 OD X 1 18 THK FLAT
27. t resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or with out yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded The use of any Extension Cord will cause some loss of power To keep this to a minimum and to prevent overhealing and motor burn out use the table below to determine the MINI MUM wire size A W G Extension Cord Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Extension Cord Length Wire Size A W G 25 Feet 16 50 Feet 16 100 Feet 14 Extension Cords suitable for use with your Jointer Planer
28. uch material SEARS owners manual REMEDY Re adjust blades Contact your nearest Sears store or service center Re adjust blades Re sharpen or replace Hold board firmly against fence and outfeed table Adjust infeed table see Maintenance section Re adjust blades Reset blades Re adjust fence see Assembly section Replace spring immediately Contact your nearest Sears store or service center Remove obstruction Decrease feed speed Decrease feed speed Decrease feed speed Decrease depth of cut make two or more cuts SEARS CRAFTSMAN 5 s INCH JOINTER PLANER Service MODEL NO 149 236320 How To Order Repair Parts Now that you have purchased your Jointer Planer should a need ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION NAMEOF ITEM 5 1 8 INCH JOINTER PLANER e MODEL NUMBER 149 236320 All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling SEARS ROEBUCK AND CO Dept 698 731A Sears Tower Chicago IL 60684
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