Sears 113.23615 User's Manual
Contents
1. Save This Manual For e Future Reference stat Serial E Number i Model and serial number may be found attached to the right side of arm housing E You should record both model and serial number in a safe place for future use FOR YOUR A SAFETY Tq Read ALL E INSTRUCTIONS E carefully Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5641 nee Safety is a combination of common sense staying alert and knowing how your scroll saw works Read this Sman oe al to understand this saw m a Safety Signal Words z DANGER means if the safety informati n is not followed me Someone will be seriously injured or kiled 9 0 WARNING means if the safety information is not tol lowed someone could be seriously i in jured or kill ed CAUTION means if the oe information is not followed E someone might be injured a i oe Before Using The Saw the saw a When installing or Moving The Saw AVOID DANGEROUS ENVIRONMENT Use the saw ina Bach TRS Hs bore y Instructions ae Scroll saw iii aa To Avoid Injury 1 from Unexpected Saw Movement Turn saw off and unplug cord before moving the saw 0 e Put the saw on a firm level surface where there is _ plenty of room for handling and properly supporting the workpiece Suppo2. Alignment of moving parts e Binding of moving parts e Broken parts e Stable mounting e Any other conditions that may affect the way the saw works If any part is missing bent or broken in any way or any electrical parts don t work properly turn the saw off ana unplug the saw REPLACE damaged missing or failed o dry indoor place protected from rain Keep work area 4 ae Messe Again well lighted Maintain Tools with Care Keep the saw clean oT meee Dress for safety for best and safest performance ue instruc tions for lubricating Se fe HO E amove adjusting keys and wrenches from tool before turning ton To avoid injury from jams slips or thrown pieces e Choose the right size and style blade for the material and the type of cutting you pian to do Use Only Recommended Accessories See page 21 Consult this owners manual for recom mended accessories Follow the instructions that come with the accessories The use of improper accesso ries may cause risk of injury to person e Make sure the blade teeth point downward toward the table e Make sure the blade tension is properly adjusted e Make sure the bevel lock knob is tight and no parts have excessive play To avoid accidental blade contact minimize blade breakage and provide maximum blade support always adjust the work and blade guard to just clear the work piece Keep Work Area Clean Cluttered areas and benches invite a
3. A Check t that the tension knob is loose 6 Pull up on the blade and engage tig upper pin in the notch of the upper blade holder 7 Carefully tighten the blade tension aya the t ten sion knob clockwise y until yu ber the slack in the blade i is removed 8 Check to see that the pins are Prei located in the slots Turn the tension knob an additional two full turns clockwise This amount of blade tension should do well for most cutting operations and blades The num ber of turns will be approximately two full turns This will vary depending on blade thickness and blade type E Blade Change gt Rod Install the blade through the insert opening with wne PA Re a teeth pointing down Engage th the pini into the ae note oe fae o ofthe lower blade holder gt Make sure the blade is properly installed Before apply ing power rotate the motor shaft by hand am a screwdriver i in the motor shaft slot as shown La WARNING To avoid injury from Tree objects _jremove the blade change rod and all tools trom the saw 10 E EAG ppe Blade Holder 4 ac oe O T e Blade Clamp Nre T Wrench Lower Upper Blade Holder Boss ve Notches Blade Clamp Lower Blade Holder E always turn switch OFF and unplug power cord from outlet before removing or replacing the blade INOTE Saw comes set up for pin end
4. complete and you have read and understand the a safety and operating instructions a oe 3 IMPORTANT Never lift this saw by the arm Which holds es the blade or damage will occur to your saw a Eoi Separate all parts from packaging materials and check each item with illustration and Table of Loose Parts Make certain all items are accounted for before discard ing any packaging material if any parts are missing do hot attempt to assemble the Scroll Saw plug in the power cord or tum the switch on until the missing pants are gt obtained and installed c cor rectly e eres Ge _ i oo Mena vai Table of Loose Parts ane distance that the edge c of tha m Anman the cutting operation is pene performed A Mounting the Scrol Saw E IN 13 omn to Know Your Scroll Es 14 Speed ControVOn OFF Knob OESE AAA bo Choice of Blade and Speed anne is 16 Operation sd O Y Making Interior Cuts dass 19 Maltea rio EE 20 Wiring UN e O AT 21 Recommended a cian 21 Troubleshooting A 21 A aE E EN 22 Service Information onnninnnicinionnoriacnrnonacnno Back Cover ga and d Checking C Contents _e_ CA C C GSu MEDIUM STANDARD SCREWDRIVER Ca i ua MEDIUM PHILLIPS SCREWDRIVER A 16 Scroll Saw Completely Aaa B Owners Ma a nr tenes ead ech ines E Loose Parts Bag containing Hex T Handle Wrench AEI E EE ET Shaped Blade Change Rod oocionccinnnnnnononoo
5. 12 821702 Support Scale 44 816017 Nut Tension 13 STD851006 Washer 6mm 45 821675 1 Knob 14 821697 Knob 46 821666 Arm Upper 15 820322 Brush 47 66061 Spring 16 820324 Cap Brush 48 821668 Arm Lower 17 822428 e Motor 49 818468 Bearing Ball 62522 18 821712 Cord with Plug 50 818469 Screw Hex Soc Cap M5 x 0 8 16 19 821985 Housing Control includes label 51 817450 1 Screw Pan Hd Self Tap M4 x 16 8 20 821675 Knob 52 46 58600 3 Washer 4 2 x 10 x 0 9 21 821720 Gasket 53 821706 Link Arm 22 819293 Grommet 54 813249 127 Pin Roll M5 x 14 23 821719 Board Controller 55 820317 Clamp Lower Blade 24 821672 Cover Switch Box 56 818471 Screw Hex Soc Set M6 x 1 0 6 25 817450 5 Screw Pan Hd Self Tap M4 x 18 57 821709 Coupling Eccentric 26 821722 indicator Tilt 58 820314 Holder Lower Blade 27 821677 Base Includes Labels 59 9 26877 Blade Scroll Saw 28 821151 1 Screw Hex Hd M5 x 0 8 15 60 820316 Clamp Upper Blade 29 820249 1 Screw Hex Hd M6 x 1 0 20 61 819248 1 Hose 30 STD852006 Lockwasher M6 62 821703 Bellows 31 821683 Support Hold Down 63 820315 Holder Upper Blade 32 821697 1 Knob SP5641 Owners Manual Not Illustrated o ha a TT PARTS LIST FOR CRAFTSMAN 16 ARIABLE SPEED SCROLL SAW AAA ere re vr Any attempt to repair this motor may create a hazard unless repair is done by a qualified service technician Repair service is available at your nearest
6. Sears store t Stock item may be secured through the Hardware department of most Sears Retail Stores E WARNING To avoid injury y from accidental starting always turn switch OFF and unplug power cord Bs from outlet before removing or replacil ng the blade NOTE Saw comes set up for pin end blades If you are as to use plain end blades refer to the instructions an Remove blade from the lower blade holder by pushing ae down on the upper arm releasing the blade pin from a he fower blade holder Remove blade from the upper ES blade holder by slightly lifting up on the blade and pull ing forwa rd installing Pin End Blades NOTE The saw comes from the acion already set up for pin end blades 4 Pin End Blade Set Up Insert the blade change rod through the hole above the upper blade holder Use the T handle wrench to loosen the hex socket screw and clamp from the upper blade holder Install the clamp so that the thick boss goes into the recess in the blade holder The V notches must line up gt Blade Change Rod _ 2 Tighten the hex socket screw 3 Repeat this procedure on the lower blade holder Upper A 4 Check that the tension knob is loose I g S S 5 Install the blade through the insert opening with the y ln teeth pointing down Engage the pin into the V notch NOTE Teeth pointing downward of the lower blade holder 6 Pull up on the blade and e
7. V block Cut only one workpiece at a time _ Clear everything except the workpiece and related tubing They have a tendency to roll during a cut support devices off the table before turning the saw on Plan the way you will hoid the workpiece from start to finish Do not hand hold pieces so small that your fingers will go under the blade guard Use jigs or fixtures to hold the work and keep your hands away from the blade Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into thel blade Don t Overreach Keep good footing and balance de Keep your face and body to one side of blade out of line E Glasses or goggles not in compliance with ANSI 287 1 eS could seriously hurt you when they break ewe Do not wear loose clothing gloves ecos or olaaa A ae ee ee ee rings wristwatches They can get caught and draw eee a you into moving parts oe Wear non slip footwear e Tie back long hair E e Roll long sleeves above the Siew A e Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using saw for hours at a time For dusty operations wear a dust mask along with the safety goggles inspect your workpiece Make sure there are no nails or foreign objects in the part of the workpiece to be cut 18 Whenever Saw Is Running WARNING Dont let familiarity gained from fre quent use of your saw caus
8. are not safety glasses Safety goggles are available at Sears Retail Stores Glasses or goggles not in compliance with ANSI 787 1 could seriously hurt you when they break e Do not wear loose clothing gloves neckties or jewelry rings wristwatches They can get caught and draw you into moving parts Wear nonslip footwear Tie back long hair Roll long sleeves above the elbow e Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using saw for hours at a time For dusty operations wear a dust mask along with the safety goggles Inspect Your Workpiece Make sure there are no nails or foreign epi in the part of the workpiece fo be cut Use Extra Caution with Large eat Small or i Workpieces Never use this too to finish pieces too small to nele by hand s Use extra supports janies saw hondo blocks etc for any workpieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension or as additional support for a workpiece or to help feed support or pull the workpiece e When cutting irregularly shaped workpieces plan your work so it will not pinch the blade A piece of molding for example must lay flat or be held by a fixture or jig that will not let it twist rock or slip while being cut Properly support round material such as dowel rods or tubing They have a tendency to roll during a cut caus ing
9. bevei lock knob The table should now be approximately 90 to the blade 4 Loosen the screw holding the bevel scale pointer and adjust to 0 Tighten screw Remember the bevel scale is a convenient guide but should not be relied upon for precision Make practice cuts in scrap wood to determine if your angle settings are correct Adjust the table as required Bevel Pointer CO a Removing Pin End Blades co MN oa a a Unplug power cord from outlet and check that switch his ee a e Da Installing Plain End Blades below off Loosen tension c on blade ia turing tension knob coun terclockwise about three full turns 8 Remove blade from the lower blade holder by dolls ee down on the upper arm releasing the blade pin from the lower blade holder Remove blade from the upper blade holder by sitghtly lifting up on the blade and DUES ee uf E ing forward install Pi Pin End Blades BS a elit The saw comes os from ti the factory already set up SLE SA Pin End Blade Set Up hisert the blade change rod a through the hole above the upper blade holder Use iico the T handle wrench to loosen the hex socket screw 02 and clamp from the upper blade holder Install the En clamp so that the boss goes into the recess in the 0 blade holder The V notches must tine a a Tighten the hex socket Sri A De i 3 Repeat this procedure on the lower blade holder 3 ee ee
10. of your scroll saw will be found attached to the right side of the arm housing WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 113 236150 16 INCH VARIABLE SPEED SCROLL SAW Ail parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling Sold by SEARS ROEBUCK AND CO Chicago Il 60684 U S A Part No SP56414 Form No SP5641 24
11. on the blade Maintain Tools With Care Keep the saw clean for best and safest performance Follow instructions for lubricating Remove Adjusting Keys And Wrenches trom too before turning it on To avoid injury from jams slips or thrown pieces e Choose the right size and style blade for the material and the type of cutting you plan to do e Use Only Recommended Accessories See page 21 Consult this Owners manual for recommended accessories Follow the instructions that come with the accessories The use of improper accessories may cause risk of injury to persons e Make sure the blade teeth point downward toward the table Make sure the blade tension is properly adjusted Keep Work Area Clean Cluttered areas and benches invite accidents Floor must not be slippery To avoid burns or other fire damage never use the saw near flammabie liquids vapors or gases 04 at parts a are moving E before plugging saw into a 2 power outlet Plany your work ks i i Use The Right 7 Tool Dontt force tool or r attachment to o ajob i it was not designed to do oo A ucts plastics and non ferrous metals Po CAUTION This saw is NOT designed for cutting fer o ro s metals like i iron or steel When cutting non fer o rous metals brass copper and aluminum etc o metal shavings can react with wood dust and start a ae fire To avoid this oo 2 oe Remove all
12. squcak eo ag a cepa from the bearings ae A a ee ees de 2 Squirt a generous amount a SAE 30 oil around the oh shaft end and bronze bearing 0o o o 0 ao ao oat Nos the oil soak i in A overnight in this condition o The taboh brushes that come with this saw are i ne designed to give long service life When one or both mes brushes become shorter than 1 4 replace both brushes a E Remove the brush cap using a dd flat blade Screw driver NOTE The Brushes are spring lo ded and ray push E cal the brush cap as it releases 2 Install the new brush assembly and reinstall the brush cap 3 Use the cap to push the spring and brass end of the assembly into the rectangular hole as the cap is tight w ened Be sure that the brush cap is my seated in the Brush Cap Brush brush holder 4 1 Repeat the procedime for the ahei brush 20 A H a Lid dii af nos ott S ae A A A gt A A AA A A A A A A A A A A E E RA E E de he US 3 Green Ground Leads WARNING To avoid fire or shock use only recom aended service parts and reassemble exactly as originally assembied J hee ini 2 Cord w Plug Black EN Switch a item Sears Number Sears may recommend other accessories not listed in 1G 5 6 here J ciated e a A E ees doen ecient 9 22244 manual See your nearest Sears Store for other accesso Blades conccconccnionncnonos See Sears Retail Store f
13. the blade to bite To avoid this always use V block Cut only one workpiece at a time Clear everything except the workpiece and related support devices off the table before turning the saw on CAS _ the blade Don t Overreach tout goed footing and a Keep your face and body to one side of the blade out ofline with a possible pica pie if the blade should break Whenever Saw Is Running WARNING Don t let familiarity gained from fre quent use of your scroll saw cause a careless F mistake A careless fraction of a second is enough to cause a severe injury a seas si not restart until finding and correcting the problem Keep Children Away Keep all visitors a safe distance e sure by tanders are clear of the from the saw Make st SAW E and workpiece Don t Force Tool it will gt a B down or binding Ea Before Freeing Any J Jammed Material s Tun switch OF ee ae Unplug th saw eae Wait for all moving J parts to stop i When backing up the workpiece it the bado may bind A in the kerf cut This is Usually Bs sawdust a clogging up the kerf if this iy cede PRINS hh Tum switch OPP S Unplug the saw Wait for all moving parts to stop With a flat blade screwdriver turn motor shaft by hand i by inserting into the slotted end of motor shaft located at the center of the motor housing Do
14. this while back Ang up the workpiece Before removing loose pieces from the table turn saw off and wait for all moving parts to stop Before starting your cut watch the saw i While it runs If it makes an unfamiliar noise or vibrates excessively stop immediately Turn the saw off Unplug the saw Do A the job better ands safer Sa ds designed rate Feed the workpiece into the saw blade only fast a to let it cut without bogging iy EA Be Si St en Before Leaving the Saw o e Wait for all moving parts to stop ES e Make Workshop Child proof Unplug the saw Lock the shop or ON OFF knob Store the key away from es ete an and others not qualified to use the tool Avoid tan pesos and hand positions where a l ta sudden slip could cause fingers or hand to move into o Motors Specifications and Electrical This machine is equipped with a variable speed motor It ired for operation on 120V 60Hz alternating current CAUTION A direct current motor is used in this saw Changes to the internal wiring will create a fire hazard and may also create a shock hazard For replacement motor and control board refer to parts list in this manual Connecting To Power Supply Outlet If power cord is worn or cut or damaged in any way have it replaced immediately WARNING If not properiy grounded this power too can cause an electrical shock particularly when used in d
15. Binding of moving parts e Broken parts e Stable mounting e Any other conditions that may affect the way the saw Works 7 lf any part is missing bent or broken in any way or any electrical parts don t work properly turn the saw off and unplug the saw Replace damaged missing or failed ae before using the saw again Keep Guard In Place And in working order Basic Saw Op eratio NS mre 8 To get accurate cuts be prepared to compensate for blade s tendency to follow the wood grain as you are cutting 9 This scroll saw is intended to cut wood wood like products plastics and non ferrous metals 10 When choosing a blade to use with your scroll saw consider the following carefully e Very fine narrow blades should be used to scroll cut in thin wood 1 4 inch thick or less e To cut wood over 1 4 inch thick use wider blades e Most blade packages state the size or thickness of wood which that blade is intended to cut and the radius size of curve which can be cut with that blade e Wider blades can t cut curves as tight or small as thinner blades e Narrower blades work well only on thinner wood material 11 This saw uses 5 inch long pin end type blades only See your Sears Retail Store ior accessory blades 12 Blades wear faster when cutting plywood which is very abrasive when sawing wood which is thicker than the 7 8 inch blade stroke and when sawing hardwood or when side pressure is placed
16. NOTE Hardware to mount this scroll saw to a bench or leg set is NOT supplied See mounting instructions for recommended hardware size ae Here WARNING For your own safety never connect plug to power source outlet until all assembly steps are complete and you have read and understood the safety and operating instructions 1 Lift the saw by the frame and base and place scroll saw on work bench 2 Familiarize yourself with the controls and features of y this scroll saw indicated in the Hustration Tension Knob iin Blade Guard Hold Down w Foot Assembly Blade Holder Frame 7 Lift Here Blade Arm Bearings Table Lock Knob Bevel Scale ak Lift Here On Off Switch and Speed Control o Bevel Cutting for Horizontal o 2 A bevel scale is provided under the work table as a poe convenient reference for setting the ia table bee angle for bevel cutting e a ae When greater precision is S required make practice cuts Sand adjust the table as necessary for your sequen ments Dei Bs ui To O the Bevel ere ele until it is remata peip ndicitar or at a tight anale to the blade Lock Knob 2 Use a small square to set the table at 90 to the blade gt ifthere is too much space between the square and the gt _ blade the table must be adjusted ai 3 When the space between the square and the blade is minimal tighten the
17. amp locations close to plumbing If an electrical shock occurs there is potential of a sec ondary hazard such as your hands contacting the saw blade lf you are not sure that your outlet as pictured below is properly grounded have it checked by a qualified electri cian Your unit is for use on 120 volts and has a plug that looks like the illustration below This power tool is equipped with a 3 conductor cord and grounding type plug which has a grounding prong proved by Underwriters Laboratories The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attach ment plug at the other end This plug requires a mating 3 conductor grounded type outlet as shown 3 Prong Plug Properly Grounded Outlet Grounding Prong _jnals of plug when installing or once the plug to Requirements WARNING Do not permit fingers to touch the termi or from the outlet Plug power cord into a 120V properly grounded type out let If the outlet you are planning to use for the power tool is of the 2 prong type Do Not Remove Or Alter The Grounding Prong In Any Manner Use an adapter as shown below and always connect the grounding lug to known ground lt is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet Grounding Lug Make Sure This is Connec
18. arm movement Improper mounting of the saw 2 Unsuitable mounting sur face Loose table Loose motor mounting Aggressive feeding causes Current Protector to shut motor off Motor stops during cuts 2 Slow down the feed rate of material into blade 21 dl TD 5 5 fet wh twa set z s a E ads Sie bola A A E ROSA EN A i z at Sachin ETE En a o O Pe neuen ree ae eae tate n nus 4 dida EENT abi O OCA TU A RIOS iia y ag Grs mme pma A A O IO A O AEE AEE AET ETA EEE OACI REA TS SANTOS AMINE AR dr 0 PARTS LIST FOR CRAFTSMAN 16 VARIABLE SPEED SCROLL SAW a ee MODEL NO 113 236150 a oy ket Oe ane Sd MODEL NO 113 236150 D Always Order By Part Number Not By Key Number g y Description Part No Description y 1 820733 Rod Blade Change 33 821690 Support Plate gt 2 820333 Wrench T Handie 4mm 34 821692 Spring Hold Down H 3 822426 1 Housing Includes Key 4 amp 41 35 821693 Guard Blade 4 820376 2 Screw Pan Hd Ty PT M x 0 7 28 36 821691 Clamp Hold Down 5 821673 Table 37 818471 6 Screw Hex Soc Set M5 x 0 8 5 6 913249 131 Pin Roll M5 x 25 38 821689 support Bar 7 821701 Screw Support 39 821716 Plate Clip 8 821708 Guide Drawer 40 820379 1 Screw Hex Soc Cap M5 x 0 8 8 9 821707 Drawer 41 821717 Bearing Flanged 10 STD852005 Lockwasher M5 42 821704 Bolt Tension 11 821389 Screw Pan Hd M5 x 0 8 8 43 816018 Wedge Tension
19. blades For plain end blades the blade clamp needs to be reinstalled with the flat surface placed against the blade holder Removing Plain End Blades 1 Unplug power cord from outlet and check that switch is off 2 Loosen tension o on n blade by turning tension knob coun terclockwise aea about three full turns 3 Insert the blade change rod through the hole above the blade holder and loosen the hex socket screw of the blade holder with the 1 wrench 4 Remove blade from upper blade holder 5 Loosen the lower blade holder hex socket screw in the same way as the upper blade holder in step 3 6 Remove blade from lower blade holder Installing Plain End Blades NOTE For plain end blades the flat surface of the blade clamp needs to be positioned against the blade holder t Plain End Blade Set Up Insert the blade change rod through the hole above the upper blade holder Use the T handle wrench to loosen the hex socket screw and clamp from the upper blade holder Install the clamp so that the flat surface is against the blade holder 2 Replace the hex socket screw 3 Repeat this procedure on the lower blade holder 4 install the blade through the hole in the table and into the lower blade holder The blade teeth should point down Position the blade end at the bottom of the blade clamp and against the hex socket screw 5 Tighten the hex socket screw using the T wrench while holding the blade
20. ccidents Floor must not be slippery To avoid burns or other fire damage never use the saw _near flammable liquids vapors or gases jan Ahead to Protect Your Eyes Hands Face and Ears e Know Your Saw Read and understand the owners manual and labels affixed to the tool Learn it s appli cation and limitations as well as the specific potential hazards peculiar to this tool e To avoid injury from accidental contact with moving parts don t do layout assembly or setup work on the saw while any parts are moving e Avoid Accidental Starting Make sure switch is OFF before plugging saw into a power outlet Plan Your Work e Use The Right Tool Don t force tool or attachment to do a job it was not designed to do e Use this scroll saw to cut only wood wood like prod ucts plastics and non ferrous metals CAUTION This saw is NOT designed for cutting fer rous metals like iron or steel When cutting non fer rous metals brass copper and aluminum etc metal shavings can react with weed dust and start a fire To avoid this Remove all traces of wood dust from on and around the saw nenieve all metal shavings from on or around the saw before sawing wood again WEAR YOUR Any power saw can throw foreign objects into the eyes This can cause permanent eye damage Wear safety goggles not glasses that comply with ANSI 287 4 shown on package Everyday eyeglasses have only impact resistant lenses They
21. change rod in position 6 Use the same procedure to install the blade into the upper blade holder Before tightening the socket hex screw adjust the position of the upper blade holder by turning the blade tension knob until the end of the blade is near the top of the blade holder 7 Remove the T wrench and the blade change red from the blade holder 8 Tighten the blade tension knob clockwise lt until the blade is tensioned The number of turns wil be approximately two full turns This will vary depend ing on blade thickness and blade type 9 Make sure the blade is properly installed Before apply ing power rotate the motor shaft by hand using a screwdriver in the motor shaft as shown on page 10 WARNING To avoid injury from thrown objects remove the blade change rod and all tools from the saw WARNING To avoid injury from accidental starting y 14 ek POS eL wpa Wrench A Blade Change YY A Lower Blade Holder Note Teeth Pointing Down Lower Blade Biade Clamp Hex Socket Hoider Screw a Flat Surco Ay Blade Clamp Upper Blade Holder Fiat lt Surface Slade Clamp Lower Blade Haider WARNING To avoid jd injury trom accidental starting Ea ps ee always turn switch OFF and unplug power cord work against the table so thatit is less likely to liftwiththe 0000S up stroke of the blade It shouid lie flat on the work with Cee Ae Hold Down the
22. e a careless mistake A careless fraction of a second is enough to cause a severe injury Before starting your cut watch the saw while it runs If it makes an unfamiliar noise or vibrates a lot stop immedi ately Turn the saw off Unplug the saw Do not restart until finding and correcting the problem Keep Children Away Keep all visitors a safe distance from the saw Make sure bystanders are clear of the saw and workpiece Don t Force Tool it will do the job better and safer at its designed rate Feed the workpiece into the saw blade only fast enough to let it cut without bogging down or binding Before freeing any jammed material Turn switch OFF Unplug saw Wait for all moving parts to stop Making Interior Scroll Cuts 1 One of the features of this saw is that it can be used to make scroll cuts on the interior of a board without breaking or cutting into the outline or perimeter of the board WARNING To avoid injury from accidental starting always turn switch OFF and remove plug from power source outlet before removing or replacing the blade 2 To make interior cuts in a board remove the scroll saw blade as explained in the Assembly section Drill a 1 4 or larger hole in the board you will use to make interior cuts Place the board on the saw table with the hole in the board over the access hole in the table 5 Install the blade through the hole in the board and adjust blade tensi
23. er blade holder Upper Blade Holder NOTE Teeth pointing downward Note Teeth Pointing Down Blade Lower Blade Clamp Holder Hex Socket Screw A op 2 Wrench ERNE Blade o Changs S y mm SE aed ae Blade Holder T Blade Change Rod Installing Plain End Blades NOTE For plain end blades the thin boss of the blade _flamp needs to be positioned against the blade holder Plain End Blade Set Up Insert the blade change rod through the hole above the upper blade holder Use the T handle wrench to loosen the hex socket screw and clamp from the upper blade holder Install the clamp so that the thin boss is against the blade holder and the beveled edge is in the corner of the blade holder The thin boss side of the blade clamp can be identified by a circular impression placed on the sur face Replace the hex socket screw Repeat this procedure on the lower blade holder install the blade through the hole in the table and into the lower blade hoider The blade teeth should point down Position the blade end at the bottorn of the blade clamp and against the hex socket screw 5 Tighten the hex socket screw using the T wrench while holding the blade change rod in position 6 Use the same procedure to install the blade into the upper blade holder Before tightening the socket hex screw adjust the position of the upper blade holder by turning the biade tension knob unti
24. front prongs straddling the blade 2 eN Knob 1 The work hold down foot is attached to the bl da a ye a a wire The height of the work hold down foot is adjusted Blade Guard e DY loosening the height adjustment knob and moving Work o the guide post up or down The work hold down footis Hold Down To adjusted front to back and left to right by loosening the hoes Foot Height from outlet before removing or replacing the blade LA Adjustment The purpose of the work hold down foot is to hold hes E oe de ee i hold down knob located on the bracket as illustrated ee 2 When the table is tilted the work hold down foot can 0 be adjusted by Joosening the height adjustment knob and adjusting the foot to the same angle as the table 2 The work hold down foot should always be adjusted as oe Se close to the blade as possible without touching and positioned directly o on 1 the surface of the oo ai des Dust Blower The dust blower will direct air to the most eitiective point on the cutting line when the hold down is adjusted No Adjust Hold Down Footto 7 oo Same Angle gt TER vas Table F adjustment i is necessary to the blower Blade Guard The blade guard will always be positioned Parallel to the blade No adj nea is deal Dust Blower Blade Guard 12 Mounting the Scroll Saw to a y AAA A AN a 1 When mounting this saw to a workbench a sol
25. id wood bench is preferred over a plywood bench Scroll Saw Base where noise and vibration will be more noticeable 2 Hardware to mount this saw to a workbench is Not Hex Head Screw supplied with the saw However we recommend the hardware used be not smaller than the following Description Qty Hex Head Screw 1 4 20 x length required 3 Flat Washers 1 4 LD coccion corran 6 db Lock Washers 1 4 LD ooincnnnccinonononoconaco nro rconrn orar dd PEX NUS UA Di 6 Scroll Saw Base 3 A soft foam pad to place between your scroll saw and workbench is NOT supplied with the saw However we highly recommend the use of such a pad to Flat Washer reduce noise and vibration Hex Head Screw 1 2 Foam Pad Description Qty d y Optional A Side View Soft foam pad such as carpet padding EN an 1 Workbench seen Do NOT over tighten mounting bolts leave some cush Fiat Washer dese RR as ion in the foam pad for absorbing noise and vibration Lock Washer AH Hex Nut 7 ii Jam Nut if you prefer to mount your saw to a leg set we rec ommend the leg set for bench top tools which is avallable through Sears Retail Stores The number of this leg set is 9 22244 This leg set is an optional accessory and instructions to mount the scroli saw to this leg set are included in the leg set package 4 3 Upper Blade Holder 2 Work Hold Down and Blade Support f Blade Guard E 8 Blade Storage ae Drawer 6 Speed C
26. l the end of the blade is near the top of the blade holder 7 Remove the T wrench and the blade change rod from Me blade holder Tighten the blade tension knob clockwise a until the blade is tensioned The number of turns wil be approximately two full turns This will vary depend ing on blade thickness and blade type 9 Make sure the blade is properly installed Before apply ing power rotate the motor shaft by hand using a screwdriver in the motor shaft as shown on the previ ous page m Co No WARNING To avoid injury from thrown objects remove the blade change rod and all tools from the saw Beveled Edge Blade Clamp Thin Boss _ a Upper Blade Holder Form No SP5766 Blade Holder Blade Change Rod A Upper Blade Holder S YA NOTE Teeth seating onward T Wrench espais Blade Ch 7 a de ange AN o Blade Holder Note Teeth Pointing Down E Lower Blade Clamp Holder Hex saad emer D Ai Blade Change Rod Blade Clamp Beveled lcd Mas Holder Edge mpression Lower Blade Holder Printed in USA 7 94 SERVICE MODEL NO 113 236150 HOW TO ORDER REPAIR PARTS Now that you have purchased your scroll saw should a heed ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be sure to provide all pertinent facts when you call or visit The mode number
27. lockwise em to reduce the strokes per minute 3 To lock knob in Off position install a padlock through the post above the knob as illustrated and lock the padlock Padlock is not supplied with the saw WARNING For your own safety always push the knob Off when machine is not in use Also in the event of a power failure all of your lights go out push knob Off Lockout your knob with a padlock as shown This will prevent the machine from start ing up again when the power comes back on Rotate 15 Your gt ESENE PARONI 3 Use a blade that will have at least 2 teeth in the mate ee PRE ae o cc rial at all times 7 UE 4 Use thin narrow blades for tight radius work and thich wide blades for large curves and straight cuts 2 sing slower sau posts oe on a se a coarser tooth blade tor cutting thicker i ore pieces when making straight cuts for medium to soft o SEN materials or when using faster saw speeds ae Listed below are examples of some blades and their intended uses fal and Plain end Blades So ike Y Application Tight radius work 3 32 to 1 8 wood veneer wood 500 600 i i OTE bone fiber plastics non ferrous metals etc O16 _ 600 1200 Close radius cutting in materials 3 32 to 1 2 thick Good for hard and soft wood bone horn plastics etc 1200 1700 For hard and soft
28. ngage the upper pin in the ll Y notch of the upper blade holder 7 Carefully tighten the blade tension by tuming the ten sion knob clockwise J until you feel the slack in the blade is removed 8 Check to see that the pins are properly located in the slots Turn the tension knob an additional two full turns clockwise This amount of blade tension should do well for most cutting operations and blades The num ber of turns will be approximately two full turns This will vary depending on blade thickness and blade type 9 Make sure the blade is properly installed Before apply yee ing power rotate the motor shaft by hand using a Siaga Moger screwdriver in the motor shaft slot as shown WARNING To avoid injury from thrown objects remove the blade change rod and all tools from the saw Blade Holder Blade Clamp Thin SD Boss Recess Bam v Holder Noiches Thick Boss Upper Biade Holder Lower Blade Holder 2 Loosen tensi ion on n blade EW rning terision knob coun n e terclockwise _ Gon about three full turns E Insert the blade change rod through the hole above tid a blade holder and loosen the hex socket screw of the gt Blade Change Rod blade holder with the d wrench TRENS a Remove blade from upper blade holder 5 Loosen the lower blade holder hex ot screw in the same way as the upper blade holder i in step 3 6 Remove blade from low
29. on When finished making the interior scroll cuts simply remove the blade from the blade holders as described in the Assembly section and remove the board from the table oo O When backing up the workpiece the blade may bind in the kerf cut This is usually caused by sawdust clogging up the kerf If this happens Turn switch OFF e Unplug saw e Wait for all moving parts to stop e With a flat blade screwdriver turn the motor by hand while backing up the workpiece Before removing loose pieces from the table turn saw off and wait for all moving parts to stop Before Leaving The Saw e Wait for all moving parts to stop Make Workshop Child proof Unplug the saw Lock the shop or ON OFF knob Store the key away from children and others not qualified to use the tool A A on z Ei a motor beaition are permanently Iubricated and equire no further lubrication Re Do not attempt to oil the motor bearings or service the E Motor internal parts a E WARNING YE the IA is worm cut Ee es aged in any way have it replaced immediately ma WARNING To avoid fire or electrocution reassem ae ble electric parts with only approved service parts oo Reassemble exactly as originally assembled Arm Bearings i n a oe o ubricate the arm bearings after 10 hours of use Re oil a after every 50 hours of use or r whenever there i isa a
30. ontrol On Off Knobs 4 Bevel Lock Knob 5 Bevel Scale MEN Lower Blade Holder 1 Tension Knob iena the knob EEE will 5 Bevel Scale Shows angle table is tilted for bevel increase the tension on the blade Loosening it coun cutting terclockwise will decrease the tension 6 Speed Control On Off Knob For speed control set 2 Work Hold Down and Blade Support Provides ting refer to the Choice of Blade and Speed table added control of Work piece prieta for operator The On Off knob has a locking feature This Feature and support for the blade ls Intended To Help Prevent Unauthorized Use By 3 Blade Holders Retain and Sesion the blade Children And Others 4 Bevel Lock Knob Loosening knob allows the table 7 Blade Guard Defines area of moving blade to tilt up to 45 for bevel cuts pe a 8 Blade Storage Drawer Used to store blades T Des e IR _ handle wrench and L shaped rod 14 Speed Control On Off Knob 1 To turn machine On place fingers on peed Control On Off Knob and pull out 2 To turn machine OFF push in Speed Control On Off Knob Never Leave The Machine Unattended Until It Has Come To A Complete Stop The variable speed control may be adjusted to the approximate speeds identified on the control panel Sug gested speeds are identified under Choice of enue and Speed Turn the control knob clockwise 4 SB strokes per minute and counterc
31. or 5 long ries Plain End Pin End blades Troubleshooting WARNING For your own safety turn switch OFF and remove plug from power source outlet before troubleshooting your scroll saw PROBLEM PROBABLE CAUSE REMEDY SCHEDULED Breaking Blades Wrong tension Over working blade Wrong blade application Adjust blade tension Reduce feed rate Use narrow biades for cutting thin wood wide blades for thicker wood Avoid side pressure on biade Twisting blade in wood Motor will not run Damaged cord or plug Replace damaged parts before using saw again 2 Consult Sears Service Any attempt to repair this motor or control board may create a HAZ ARD unless repair is done by a qualified ser vice technician Repair service is available at your nearest Sears Store 2 Damaged motor or control board See mounting instructions in this manual for proper mounting technique 2 The heavier your workbench is the less vibra tion will occur A plywood workbench will not be as good a work surface as the same size solid lumber Use common sense in choosing a mounting surface 3 Tighten table lock knob Tighten motor mounting screws 1 Turn machine OFF and then back ON to continue cutting Vibration NOTE There will always be some Vibration present when the saw is running because of the blade and
32. rt the saw O the tablon is level and the saw does not rock Bolt the saw to the A sueco if it ree to slip walk or slide during operations like cutting long heavy boards or when using an auxiliary table e NEVER STAND ON TOOL Serious injury could occur if the tool tips or you accidentally hit the cutting tool Do ae store anything above or near the tool where any Paes e ts the s saw in until me poo A the dead steps a are completed To Avoid Injury or Death from Electrical Shock e GROUND THE SAW This saw has an approved 3 con ductor cord and a 3 prong grounding type plug Use ee Le No only 3 wire grounded outlets rated 120 volts 15 da OFF k khob bevel lock knob blade holders blade Sips ay Sna port hold down tension knob and blade e guard e _ amperes amps The green conductor in the cord is AS pages TAAG Ee a Review and Understand all ate i instructions and A Eat operating procedires i in i this manual a the grounding wire To avoid electrocution NEVER connect the green wire to a live terminal e Make sure your fingers do not touch the plug s metal prongs when Plugging or unplugging the saw Beal Before Each Use Inspect your saw e DISCONNECT THE SAW To avoid injury hol accidental starting unplug the saw turn the switch off and lock out the switch before changing the setup removing covers guards or blade CHECK DAMAGED PARTS Check for
33. ted to a Known Ground 2 Prong Receptacle Adapter An adapter as illustrated is available for connecting plugs to 2 prong receptacles WARNING The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box Not ail outlet boxes are properly grounded If you are not sure that your outlet box is properly grounded have it checked by a qualified electrician NOTE The adapter illustrated is for use only if you already have a properly grounded 2 prong receptacle The use of any extension cord will cause some loss of power Use only 3 wire extension cords which have 3 prong grounding type plugs and 3 prong receptacles which accept the tools plug Wire Sizes Required Length of the American Wire Gauge Conductor Up to 100 feet Number 120V Lines CF Dust Blower OP n Motor Spacs and Electrical Requirements Pee es ae Glossary of Terms for A ae e E Unpacking and Checking Contents E Oo4 a eats and A oAment ona al oo Setting Table for Horizontal or Bevel Cuting Renee ay oe Aligning the Bevel pe de ia O de E a Remond and Installing Blades aa 9 gt Adjusting Work Hold Down Foot o oe pee Guard LS ee Tools SQUARE RN WARNING Fory your own A sateiy n never sonect t plug j ito power source outlet until ali assembly steps arei
34. traces of wood dust from inside the oe saw l Z aes 7 Remove all a of metal dustf one on or r around EEG A o the saw before sawinc wood again on K a Dress for safety ont Any power saw can throw foreign objects into the eyes This can cause permanent eye damage Wear safety shown on package don t do layout assembly or setup woki on tos saw wwhie A x oe extension or as additional support for a workpiece or te help feed support or pull the workpiece e When cutting irregularly shaped workpieces plan your Avoid Accidental Starting Make sure switch OFF goggles not glasses that comply with ANSI 287 1 Everyday eyeglasses have only gt impact resistant lenses They are not safety glasses with a possible thrown piece if the blade should break Safety goggles are available at Sears Retail Stores se ex ra supports ables saw horses ho etc for any workpiece large enough to tip when not held oe ES down to the table top Never use another person as a substitute for a table work so it will not pinch the blade A piece of molding for example must lay flat or be held by a fixture or jig that will not jet it twist rock or slip while being cut o Eg e Properly support round material such as dowel rods or e this scroll saw to cut only need Wood like prd tut E 2 causing the blade to bite To avoid this always use a _
35. woods and woodlike products 3 16 to 2 16 lease read and understand the following items about ur scroll saw before attempting to use the saw 1 The saw does not cut wood by itself You allow the saw to cut wood by guiding the wood into the blade as it moves 2 The blade teeth cut wood Only on the down stroke 3 You must guide the wood into the blade slowly because the teeth of the blade are very small and they can only remove wood when they are on the down stroke 4 There is a leaming curve for each person who wants to use this saw During that period of time it is expected that some blades will break until you learn how to use the saw and receive the greatest benefit from the blades 5 Best results are achieved when cutting wood less than one inch thick 6 When cutting wood thicker than one inch the user must guide the wood very very slowly into the blade and take extra care not to bend or twist the blade while cutting in order to maximize blade life 7 Teeth on scroll saw blades wear out and as such must be replaced frequently for best cutting results Scroll saw blades generally stay sharp for 1 2 hour to 2 hours of cutting Before Each Use inspect your saw Disconnect The Saw To avoid injury from accidental starting turn the switch OFF unplug the saw before changing the setup removing covers guards or blade CHECK DAMAGED PARTS Check for Alignment of moving parts
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