Schwinn Folding Bicycle Owner's Manual
Contents
1. Check the housing is seated properly into each cable stop of the bicycle It is recommended that the cables and housing be replaced every riding season Schwinn Folding Bicycle Manual indb 41 D 41 74 14 3 59 PM _ T amp 6 Maintenance HUB BEARINGS INFLATING THE TIRE TUBE Hub bearings require special thin wrenches called cone wrenches If you do not own these tools do not attempt hub A WARN NG bearing adjustments Have a qualified bicycle mechanic perform e An unseated tire can rupture unexpectedly and cause the adjustment if you have any doubts serious injury or death Be sure the tire is properly seated when inflating the tube Check to make sure neither locknut is loose e Over inflation or inflating the tube too quickly may result in the tire blowing off the rim and damaging the bicycle or causing injury to the rider Always use a hand pump to inflate the tube Do not use a gas station service pump to inflate the tube o9 To adjust remove wheel from bicycle and loosen the locknut on one side of the hub while holding the bearing cone on the same side with a cone wrench Rotate the adjusting cone as needed to eliminate free play Follow these steps to inflate a tire o Re tighten the locknut while holding the adjusting cone in position e Remove the valve cap and add air o Re check that the wheel can turn freely without excessive o9 Check the tire is evenly seated on the rim2. Figure 5 1 33 e 7114 3 59 PM _ Se 5 Use GEAR OPERATION A WARNING Improper shifting can result in the chain jamming or becoming derailed resulting in loss of control or a crash Always be sure the chain is fully engaged in the desired gear before pedaling hard Avoid shifting while standing up on the pedals or under load Derailleur equipped bicycles all have a rear derailleur Some may also have a front derailleur offering more gear choices The right side shifter will operate the rear derailleur and the left side if equipped will operate the front derailleur On derailleur equipped bicycles it is important to be pedaling forward when shifting gears This allows the chain to derail from one gear to the next Operating the shifter while sitting still or not pedaling can cause damage to the system and can be dangerous as the chain may jam and cause the bike to become unstable Figure 5 2 To shift properly pedal the bicycle with little pressure on the pedals and move the shifter one gear at a time ensuring that the chain is fully engaged in that gear before applying more pressure on the pedals For bicycles with 3 front chain rings avoid Cross Chaining which is the position when the chain is in the smallest cog in the rear combined with the inner or smallest chain ring in the front or the largest cog in the rear and the outer or largest chain ring in the front These gear positi
3. e Method Weekly Chains Chain lube or light oil Brush on or squirt Brake calipers Oil Three drops from oil can Brake levers Freewheel Oil Oil Two drops from oil can Two drops from oil can Derailleur Systems Brake cables Light oil or grease Lithium based grease All pivot points should be lubricated more often in severely rainy or muddy conditions Wipe off any excess oil Remove cable from casing Grease entire length Wipe off excess lubrication from other surfaces Brake lever and caliper pivot points Shifting cables Light oil Thin layer of grease Two to three drops from oil can Clean and grease Yearly Bottom bracket Lithium based grease Disassemble Pedals Lithium based grease Disassemble Wheel bearings Lithium based grease Disassemble Headset Lithium based grease Disassemble Seat stem Lithium based grease Disassemble Pedals that can be disassembled See bicycle mechanic for maintenance Note The frequency of maintenance should increase with use in wet or dusty conditions Do not over lubricate Remove excess lubricant to prevent dirt build up Never use a degreaser to lubricate your chains WD 40 38 Schwinn Folding Bicycle Manual indb 38 e 7114 3 59 PM Maintenance 6 PARTS MAINTENANCE Tires Frequency Inspect and maintain at least each use Inspect Maintenance Tire Inflation Check tire pressu
4. both sides side play Spin the wheel and check for high and low areas o Complete inflation to the recommended psi found on the sidewall of the tire o Be sure the tire is evenly seated on the rim both sides If not release some air and repeat steps three through six Q Check for dirt in the valve cap or stem Clean dirt from cap or stem 9 Securely replace the valve cap on the stem 42 Schwinn Folding Bicycle Manual indb 42 e 7114 3 59 PM _ Se REPAIRING A FLAT TIRE A WARNING An unseated tire can rupture unexpectedly and cause serious injury or death Be sure the tire is properly seated when inflating the tube Follow these steps to fix a flat tire eo Match tube size and tire size see tire sidewall for size o9 Remove the wheel from the bicycle Deflate tire completely Squeeze the tire beads into the center of the rim o Opposite the valve use a bicycle tire lever to pry the tire bead up and out of the rim Repeat around the wheel until one bead is off the rim o Remove tube Release second tire bead Q Remove tire Q Carefully inspect inside of the rim and tire for the cause of the flat o Inflate the tube full and place inside tire o Insert the valve stem through valve stem hole in rim Schwinn Folding Bicycle Manual indb 43 Maintenance 6 10 Start at the valve stem and install the first bead onto the rim Repeat for the second bead Qo Slowly inflate the
5. 7 Warranty oso ic RP Ra Stade liege cae ean 47 Attach th Seat eoo bb ROT rx eos 21 Purchase Record ee nte i ermana 48 Folding the Bicycle 0 0 cc ccc ccc ee eee 22 4 Adjustments 0 cece cee eter eens 24 Tools Required 2 meh ER err ER aden es 24 Adjusting the Frame Latch 0 0 0 0 cence 25 Adjusting the Handlebar Post Latch 26 Adjusting the Seat Height 00 00 nna 27 Brake Adjustment 0 00 c cece eee eee 28 Adjusting the Rear Derailleur 0 005 32 Schwinn Folding Bicycle Manual indb 1 e 7114 3 58 PM Schwinn Folding Bicycle Manualindb 2 Thank You for purchasing your folding bicycle Before using your bicycle please practice proper folding and unfolding procedures Be sure to follow the sequence of steps carefully Proper operation of your bicycle is important for your safety and enjoyment With a bit of practice you should be able to fold your bicycle in 15 seconds or less Enjoy the ride About This Manual It is important for you to understand your new bicycle By reading this manual before you go out on your first ride you ll know how to get better performance comfort and enjoyment from your new bicycle It is also important that your first ride on your new bicycle is taken in a controlled environment away from cars obstacles and other cyclists This manual contains important information regarding safety assembly use and main
6. a moving bicyclist increasing the risk of being hit serious injury or death Always check the reflectors are in place and make sure they are clean straight unbroken and securely mounted before riding the bicycle Important Federal regulations require every bicycle over 16 inches to be equipped with front rear wheel and pedal reflectors Many states require specific safety devices It is your responsibility to familiarize yourself with the laws of the state where you ride and to comply with all applicable laws including properly equipping yourself and your bike as the law requires Bicycles under 16 inches are considered sidewalk bicycles and may not be fitted with reflectors These bicycles should not be ridden on streets at night or unattended by an adult Check and confirm the front and rear reflectors are in the correct position Figure 1 7 e Front Reflector Should aim forward when viewed from above and be mounted so it is within 5 degrees of vertical e Rear Reflector Should aim straight back when viewed from above and be mounted so it is within 5 degrees of vertical 10 Schwinn Folding Bicycle Manual indb 10 Rear wheel white Pedal orange Front wheel white Figure 1 7 74 14 3 58 PM _ Se RIDING SAFETY A WARNING Riding the bicycle in unsafe conditions ie at night in an unsafe manner or disregarding traffic laws may result in an unexpected movement loss of c
7. brake carrier touch the wheel rim Figure 4 7 Brake carrier o9 With your other hand pull on the brake cable and insert the im end of the noodle into the brake carrier F S Srakeanm Adjusting the Brake Pads Check the brake cable is seated in the brake lever Using a 5 mm allen wrench loosen the cable anchor bolt enough so the brake cable can move freely Figure 4 8 Figure 4 7 Oo Pull the brake cable through the cable anchor so the left brake arm moves towards the rim and there is approximately a 1 8 3 mm gap between the brake pad and rim o Move the right brake arm towards the rim until there is approximately a 1 8 3 mm gap between the brake pad and rim Q Using the 5 mm allen wrench firmly tighten the cable anchor bolt completely 1 8 gap both pads Wheel rim Figure 4 8 29 Schwinn Folding Bicycle Manual indb 29 D 7114 3 59 PM NENNEN e i 10 3 4 Adjustments Important Before riding the bicycle it is important to check the Center the Brake Pads brakes If you squeeze the brake lever and one brake arm moves more than the other or not at all the brake is not centered Rotate the wheel and look straight down at the gap between You will need to fine tune the brake pads Multiple adjustments the rim brake pads and fork If you find the gap between these may be necessary to center the brake pads correctly set the are uneven it indicates the wheel the brake pad
8. is strongly advised that a properly fitting ASTM or SNELL approved bicycle safety helmet be worn at all times when riding your bicycle In addition if you are carrying a passenger in a child safety seat they must also be wearing a helmet The correct helmet should Figure 1 2 Be comfortable Have good ventilation Fit correctly Cover forehead Incorrect helmet position Figure 1 3 Helmet does not cover the forehead Schwinn Folding Bicycle Manual indb 6 Figure 1 2 Figure 1 3 74 14 3 58 PM BICYCLE SETUP A WARNING Inability to safely reach the handlebars and dismount the bicycle may result in loss of control of the bicycle If the bicycle has a top tube on the frame ensure there is one to three inches of clearance between the rider and the top tube Improper setup or maintenance of the bicycle may result in an unexpected movement loss of control and serious injury or death Correct Bicycle Size Riding a bicycle that is not correctly sized to the rider may result in the rider s feet not being able to touch the ground and balance the bicycle properly reach the handlebar for steering or braking and loss of control when pedalling Use the wheel size in the following table as a guide to match the rider and bicycle For example bicycles with a wheel size of 12 inches fit a rider that is 28 to 38 inches tall Note Some bicycles such as folding bicycles may have smaller wheels
9. prevent loosening Do not add Loc Tite glue to the hinges o Lubricate the mechanism periodically 26 Schwinn Folding Bicycle Manual indb 26 A CAUTION Some lubricants may damage the paint finish and corrode the frame or hinges Consult your dealer for advice on a good quality lubricant Turn counter clockwise to loosen Turn clockwise to tighten Figure 4 2 TAN4 3 59 PM EENNNSS e CENE 10 3 ADJUSTING THE SEAT HEIGHT A WARNING Improperly adjusted seat height could affect the rider s ability to reach the handlebar and pedals may result in an unexpected movement loss of control and serious injury or death Follow these guidelines when adjusting the seat height Always ensure the seat post minimum insertion marks are below the quick release seat clamp and cannot be seen Ensure the seat clamp is locked and the seat cannot move e Unlock the seat post quick release lever Figure 4 3 Move the height of the seat up or down until the rider feels Quick release they have control of the bicycle and are comfortable see seat clamp Section 1 Seat Height and Handlebar Reach insertion Important Be sure the minimum insertion marks do not go Minimum marks past the quick release clamp and are not visible insertion marks on the seat post 6 Close the quick release lever and lock the seat in place If there is not enough force to hold the seat in place open
10. purchaser has the bicycle subject to the Terms and Conditions of this Limited Warranty If frame failure should occur due to faulty materials or workmanship during the guarantee period the frame will be replaced For frame replacement under this Limited Warranty contact us stating the nature of the failure model number date received and the name of the store from which the bike was received at the address given on this page Frame must be returned for inspection at customer s expense Please note the fork is not part of the frame A lifetime warranty on your frame does not guarantee that the product will last forever The length of the useful life cycle will vary depending on the type of bike riding conditions and care the bicycle receives Competition jumping downhill racing trick riding trial riding riding in severe conditions or climates riding with heavy loads or any other non standard use can substantially shorten the useful product life cycle Any one or a combination of these conditions may result in an unpredictable failure that is not covered by this warranty All bicycles and frame sets should be periodically checked by an authorized dealer for indications of potential problems inappropriate use or abuse These are important safety checks and are very important to help prevent accidents bodily injury to the rider and shortened useful product life cycle PARTS All other parts of the bicycle except Normal Wear Parts are warranted ag
11. tire checking the tire is seated properly and not pinched as the tire is inflated Inflate to recommended pressure see tire sidewall 43 74 14 3 59 PM 6 Maintenance TROUBLESHOOTING GUIDE Problem Gear shifts not working properly Possible Cause Derailleur cables sticking stretched damaged Front or rear derailleur not adjusted properly Indexed shifting not adjusted properly Remedy Lubricate tighten replace cables Adjust derailleurs Adjust indexing Slipping chain Excessively worn chipped chainring or freewheel sprocket teeth Chain worn stretched Stiff link in chain Non compatible chain chainring freewheel Replace chainring sprockets and chain Replace chain Lubricate or replace link Seek advice at a bicycle shop Chain jumping off freewheel sprocket or chainring Chainring out of true Chainring loose Chainring teeth bent or broken Rear or front derailleur side to side travel out of adjustment Cross chaining and shifting under load Re true if possible or replace Tighten mounting bolts Repair or replace chainring set Adjust derailleur travel Constant clicking noises when pedaling Stiff chain link Loose pedal axle bearing Loose bottom bracket axle bearings Bent bottom bracket or pedal axle Loose crankset Lubricate chain adjust chain link Adjust bearings axle nut Adjust bottom bracket Replace bottom bracket axle or pedals Tighten crank bolts Grinding noise
12. until you have noticeable movement you will run out of adjustment Pull and release the brake lever a few times and check if the o pads are centered If necessary repeat steps one and two until the brake pads are centered and the gap between the pads and rim is close to 1 8 inch Note If you run out of adjustment capability on one side adjust the screw on the opposite side If you run out of adjustment capability on both screws do a minor adjustment to the brake cable Adjustments should be made to each side as equally as possible to prevent running out of adjustment capability Schwinn Folding Bicycle Manual indb 31 Adjustments 4 Brake arm screw Even space between brake pad and wheel Brake arm screw Figure 4 11 31 74 14 3 59 PM NENNEN e i 3 4 Adjustments ADJUSTING THE REAR DERAILLEUR The low limit screw determines how far the rear derailleur will 9 Again shift through each gear several times checking that travel toward the wheel of the bicycle while the high limit screw each gear is achieved smoothly It may take several attempts determines how far the cage will travel away from the wheel before the rear derailleur and cable is adjusted properly eo Shift the rear shifter to largest number indicated disconnect the rear derailleur cable from the cable anchor bolt and place the chain on the smallest sprocket Figure 4 12 Barrel adjuster e Adj
13. FOLDING BICYCLE OWNER S MANUAL THIS MANUAL CONTAINS IMPORTANT SAFETY PERFORMANCE AND MAINTENANCE INFORMATION READ THE MANUAL BEFORE TAKING YOUR FIRST RIDE ON YOUR NEW BICYCLE AND KEEP THE MANUAL HANDY FOR FUTURE REFERENCE L DERRE e i 10 S T Safety 6 05054655 000 086 eA EUR epson ene A 4 CEU PL 33 Safety Signal Words 000s eee e eee ene 4 Hand Operated Brakes 0 00 ccc cece nnen 33 User Responsibility 0 0 0 cc cee cece ee eee 4 Gear Operation 0 ee ccc ce ences 34 Personal Safety sime denne ae boda ee ath eae EL 5 RearSMinehs205fck ac sdacotes ooh baa E RCPPOC ae oh Bea A 35 Bicycle Setup sass usse esr em eere RR Eee RE 7 SeCuUlityc sues irre OPTIO E E ERREUR 36 Riding Safety es esie ge eine e ew RO Rer Rn 11 Bicycle Safety Checklist 0 0 00 cece eee ee 13 6 Maintenance 00 ccc eee eens 37 Lubrication Schedule 0 0 cece eee ee eee 38 2 Parts Identification 0c cc cee eee eee 14 Parts Maintenance cece eee eese 39 Hub Bearings 42 3 Assembly oec a e kx RR PE ee 16 Inflating the Tire Tube 0 0 lessen 42 Tools Required ccc ccc ccc eee ees 16 Repairing a Flat Tire 0 ccc eee 43 Getting Started iioii Le Ra e me cones bs 17 Troubleshooting Guide 0 0 ccc cece eee 44 Unfolding the Bicycle 0 0 ccc cee ee eee 17 Attach the Pedals 2 0 0 ccc cece cence eee 20
14. Improperly adjusted seat height could affect the rider s ability to reach the handlebar and pedals may result in an unexpected movement loss of control and serious injury or death Follow these guidelines when adjusting the seat height Always ensure the seat post minimum insertion marks are below the seat clamp and cannot be seen Ensure the seat clamp is locked and the seat cannot move Safety 1 eo Your legs should be almost completely straight when the pedal is in the down most position just a slight bend in the knee Figure 1 6 Note The rider s feet may not touch the ground easily If this is the case the rider can simply move forward off the seat to mount and dismount the bicycle or the seat can be adjusted lower if the rider is uncomfortable with the height but note that riding is more difficult with the seat too low as the legs are in an unnatural position Do not raise the seat so much the knees lock straight when pedaling or you have to move forward off the seat to pedal This is unsafe and the bicycle cannot be controlled in this condition o9 You should be able to safely reach the handlebar with your arms bent slightly approximately 10 degrees at the elbow Schwinn Folding Bicycle Manualindb 9 Adjust the seat Figure 1 6 9 74 14 3 58 PM 1 Safety Reflectors A WARNING Missing damaged or dirty reflectors will affect the ability of others to see and recognize you as
15. ainst defective materials and workmanship for as long as the initial consumer purchaser has the bicycle subject to the Terms and Conditions of this Limited Warranty If failure of any part should occur due to faulty materials or workmanship during the warranty period the part will be replaced All warranty claims must be submitted to the address in the front of the manual and must be shipped prepaid and accompanied by proof of purchase Any other warranty claims not included in this statement are void This especially includes installation assembly and disassembly costs This warranty does not cover paint damage rust or any modifications made to the bicycle Normal Wear Parts are defined as grips tires tubes cables brake shoes and saddle covering These parts are war ranted to be free from defects in material and workmanship as delivered with the product Any claim for repair or replacement of Normal Wear Parts grips tubes tires ca bles brake shoes and saddle covering and missing parts must be made within thirty 30 days of the date of purchase CONDITIONS OF WARRANTY 1 Your bicycle has been designed for general transportation and recreational use but has not been designed to withstand abuse associated with stunting and jumping This warranty ceases when you rent sell or give away the bicycle ride with more than one person or use the bicycle for stunting or jumping 2 This warranty does not cover ordinary wear and tear or anything you br
16. ates and other obstacles e Cross train tracks at a 90 degree angle or walk your bicycle across Wet Weather When riding in wet weather always wear reflective clothing and use safety lights to enhance visibility Exercise extreme caution when riding in wet conditions Ride at a slower speed Turn corners gradually and avoid sudden braking Brake earlier it will take a longer distance to stop Pot holes and slippery surfaces such as line markings and train tracks all become more hazardous when wet 11 74 14 3 58 PM 1 Safety Night Riding Important Riding a bicycle at night is not recommended Check your local laws regarding night riding Ensure bicycle is equipped with a full set of correctly positioned and clean reflectors Use a white light on the front and a red light on the rear Use lights with flashing capability for enhanced visibility If using battery powered lights make sure batteries are well charged Wear reflective and light colored clothing Wear reflective clothing and use safety lights for increased visibility Ride at night only if necessary Slow down and use familiar roads with street lighting Hill Technique 12 Gear down before a climb and continue gearing down as required to maintain pedaling speed If you reach the lowest gear and are struggling stand up on your pedals You will then obtain more power from each pedal revolution On the descent use the high gears t
17. but still fit adults If the bicycle has a top tube on the frame check that there is one to three inches of clearance between the rider and the top tube Figure 1 4 Schwinn Folding Bicycle Manualindb 7 D Wheel Size 12 inch Safety 1 Riders Approximate Height 28 38 inches tall 16 inch 18 inch 38 48 inches tall 42 52 inches tall 20 inch 48 60 inches tall 24 inch 56 66 inches tall 26 inch 27 5 inch 29 inch 700c 64 74 inches tall 1to 3 inch clearance Figure 1 4 7 74 14 3 58 PM 1 Safety Quick release Levers A WARNING Improper setup or maintenance of the quick release levers may result in an unexpected movement loss of control and serious injury or death Frame eo The frame must be securely locked Ensure the frame latch is properly seated and the quick release lever locked in place Figure 1 5 Handlebar o9 The handlebar must be securely locked Ensure the handlebar post latch is properly seated and the quick release lever locked in place Seat Ensure the seat post s minimum insertion marks are not visible above the quick release seat clamp and the clamp is locked in place Note See Section 4 Adjusting the Seat Height if adjustments are needed Schwinn Folding Bicycle Manual indb 8 Figure 1 5 TAN4 3 58 PM Seat Height and Handlebar Reach A WARNING
18. e e 5mm Allen wrench Apair of pliers with cable cutting ability e Proper adjustment of the handle post latch is critical to your safety If adjusted too tightly or too loosely injury to the rider or permanent damage to the hinges may result Please check the frame latch before every ride If you are in any way unsure of how to make these adjustments yourself take your bike to a qualified bicycle technician for professional adjustment After the bicycle is unfolded you will need to make adjustments before you ride If you have questions pertaining to the assembly of your bicycle call the service line direct at 1 800 626 2811 Monday Friday 8 00 am to 5 00 pm Central Time CST 24 Schwinn Folding Bicycle Manual indb 24 e 7114 3 59 PM ADJUSTING THE FRAME LATCH Your bicycle should arrive with the frame latch properly adjusted However the frame latch will need periodic adjustment to keep it functioning optimally Important If you are unsure of how to make these adjustments take the bike to a qualified bicycle technician for professional adjustment e f you have an aluminum frame the frame latch will open and close with approximately 5 6 kg 11 13 2 Ibs of force f you have a steel frame the frame latch will open and close with approximately 3 kg 6 6 lbs of force Adjust the latch bolt so that the latch opens and closes with the correct amount of force see above Using a 10 mm wrench tu
19. e front brake is applied too quickly or too hard the front wheel can stop turning resulting in a front pitch over or cause the bicycle to lose steering function leading to a crash Hand operated brakes have a separate hand lever to operate front and rear brakes Front hand brake levers are located on the left side of the handlebar and rear hand brake levers are located on the right side of the handlebar Figure 5 1 It is OK to operate one brake at a time or all together depending on your style comfort and riding conditions however be careful to pay close attention to front brakes locking up Schwinn Folding Bicycle Manual indb 33 To best avoid this Apply the front and rear brakes simultaneously while shifting your body weight back slightly to compensate for braking force Asterrain changes the rider must practice and learn how the bicycle will respond in a new terrain or weather change The same bicycle will react differently if it is wet or if there is gravel on the road etc e Always test the brakes and be sure you feel comfortable with the reaction If the riding conditions are too steep off road for example and you are unsure dismount the bicycle and walk past the questionable terrain before riding again e Remember that as you apply the brakes your weight will want to shift forward and the wheels will want to stop See Section 4 Brake Adjustments if adjustments are needed Press to engage brakes
20. eak accidentally or deliberately 3 This warranty does not cover normal wear and tear improper assembly or maintenance or installation of parts or accessories not originally intended or compatible with the bicycle as sold The warranty does not apply to damage or failure due to accident abuse misuse neglect or theft Claims involving these issues will not be honored 4 It is the responsibility of the individual consumer purchaser to assure that all parts included in the factory sealed carton are properly installed all functional parts are initially adjusted properly and subsequent normal maintenance services and adjustments necessary to keep the bicycle in good operating condition are properly made 5 This warranty does not apply to damage due to improper installation of parts installation of any kind of power plant or internal combustion engine modification or alteration of the brakes drive train or frame in any way or failure to properly maintain or adjust the bicycle NOTICE Bicycle specifications subject to change without notice 47 Schwinn Folding Bicycle Manual indb 47 e 7114 3 59 PM L DERREN e 7 Warranty PURCHASE RECORD Fill in immediately and retain as a record of your purchase Please retain your sales receipt for any possible warranty claims Your Name Address Model number and service City State sticker location Date Purchased Place of Purchase Model amp Brand Information Whee
21. ents e Safer riding Lower running costs BASIC MAINTENANCE The following procedures will help you maintain your bicycle for years of enjoyable riding For painted frames dust the surface and remove any loose dirt with a dry cloth To clean wipe with a damp cloth soaked in a mild detergent mixture Dry with a cloth and polish with car or furniture wax Use soap and water to clean plastic parts and rubber tires Chrome plated bikes should be wiped over with a rust preventative fluid e Store your bicycle under shelter Avoid leaving it in the rain or exposed to corrosive materials Riding on the beach or in coastal areas exposes your bicycle to salt which is very corrosive Wash your bicycle frequently and wipe or spray all unpainted parts with an anti rust treatment Make sure wheel rims are dry so braking performance is not affected After rain dry your bicycle and apply anti rust treatment If the hub and bottom bracket bearings of your bicycle have been submerged in water they should be taken out and re greased This will prevent accelerated bearing deterioration e f paint has become scratched or chipped to the metal use touch up paint to prevent rust Clear nail polish can also be used as a preventative measure e Regularly clean and lubricate all moving parts tighten components and make adjustments as required 37 74 14 3 59 PM NENNEN 6 Maintenance LUBRICATION SCHEDULE Component Lubricant
22. in this manual may result in serious injury or death A CAUTION Indicates a hazard or unsafe practice that could result in minor injury NOTICE Indicates a hazard unrelated to personal injury such as property damage USER RESPONSIBILITY All persons assembling using and maintaining the bicycle must read and understand the safety warnings and operating instructions in this manual before using the bicycle It is the responsibility of the user or in the case of a child rider an adult to ensure the bicycle is properly maintained and in proper operating condition Doing so will reduce the risk of injury Always conduct regular maintenance and inspection of your bicycle Complete the Safety Checklist at the end of this section before each use A responsible adult must always supervise the use of the bicycle by a child You must ensure e The child is wearing the proper protective attire and approved bicycle helmet e The child is seated securely and the bicycle is properly fitted to the child e The child understands applicable laws and common sense rules of safe responsible bicycling 74 14 3 58 PM _ T amp Safety 1 PERSONAL SAFETY e Pants with loose pant legs If necessary always tuck pant legs I P ith If k A WARN l NG E into a sock or use a leg band to avoid the clothing becoming caught in the drive chain Riding a bicycle without protective gear clothing or a helmet may resu
23. ith quick release front wheels allow the front wheel to be placed beside the frame so a smaller lock can be used to lock all 3 components Be aware that a quick release seat post can be stolen It is recommended to remove the seat post and saddle and carry it with you if you believe that this is a risk Schwinn Folding Bicycle Manual indb 36 Model number and service sticker location Figure 5 4 Figure 5 5 74 14 3 59 PM Schwinn Folding Bicycle Manual indb 37 I e EN 0 A WARNING Failure to conduct maintenance on the bicycle may result in malfunction of a critical part and serious injury or death Proper maintenance is critical to the performance and safe operation of the bicycle The recommended intervals and need for lubrication and maintenance may vary depending on conditions the bicycle is exposed to Always inspect the bicycle and conduct necessary maintenance before each use of the bicycle This section presents important information on maintenance and will assist you in determining the proper course of action to take if you do have a problem with the operation of the bicycle If you have questions regarding maintenance please call our customer service toll free at 1 800 626 2811 or see a qualified bicycle mechanic Do not call the store where the bicycle was purchased Correct routine maintenance of your new bike will ensure e Smooth running Longer lasting compon
24. k release mechanism loose Replace axle True wheel Adjust hub bearings Adjust headset Replace bearings Adjust quick release mechanism Schwinn Folding Bicycle Manual indb 45 45 74 14 3 59 PM HS j 6 Maintenance Problem Possible Cause Steering not Wheels not aligned in frame Align wheels correctly accurate e Headset loose or binding e Adjust tighten headset e Front forks or frame bent e Take bike to a bike shop for possible frame realignment Frequent e Inner tube old or faulty Replace inner tube punctures e Tire tread casing worn e Replace tire e Tire unsuited to rim e Replace with correct tire e Tire not checked after previous puncture e Remove sharp object embedded in tire e Tire pressure too low e Correct tire pressure e Spoke protruding into rim e File down spoke 46 Schwinn Folding Bicycle Manual indb 46 D 7114 3 59 PM HS j Warranty LIMITED LIFETIME WARRANTY AND POLICY ON REPLACEMENT PROCEDURES AND RESPONSIBILITIES Your purchase includes the following warranty which is in lieu of all other express warranties This warranty is extended only to the initial consumer purchaser No warranty registration is required This warranty gives you specific legal rights and you may have other rights which vary from state to state FRAME Steel aluminum and dual suspension frames are guaranteed against faulty materials and workmanship for as long as the initial consumer
25. l Size Color Model Number Model Number Date Code Serial number Note The serial number can be on the bottom of the frame underneath the crank shaft 48 Schwinn Folding Bicycle Manual indb 48 e 7114 3 59 PM SCHWINNGOM FORT OPTIMIZED TO FIT YOU PACIFICCYCLE 4902 Hammersley Road Madison WI 53711 Service 1 800 626 2811 www pacific cycle com WWW SCHWINNBIKES COM OMSCFLD FOLLOW RIDE SCHWINN ON wi f fe E IG
26. ls came with the pedals attached follow step 5 only Match the pedal marked R with the right hand crank arm and match the pedal marked L with the left hand crank arm Figure 3 5 2 Place the threaded pedal into the threaded hole on the crank arm By hand slowly turn the spindle toward the front of the bicycle Clockwise for right pedal counterclockwise for left pedal Important Stop if you feel resistance This may be an indication the spindle is entering the hole at an angle Remove the spindle and redo step three Oo If the spindle entered the hole cleanly then use a 15 mm wrench to tighten completely o Flip the pedals into the down position Figure 3 6 20 Schwinn Folding Bicycle Manual indb 20 Figure 3 5 Pedal in up position Pedal in down position Figure 3 6 TAN4 Schwinn Folding Bicycle Manual indb 21 ATTACH THE SEAT A WARNING Improperly adjusted seat height could affect the rider s ability to reach the handlebar and pedals may result in an unexpected movement loss of control and serious injury or death Follow these guidelines when adjusting the seat height Always ensure the seat post minimum insertion marks is below the quick release seat clamp and cannot be seen Ensure the seat clamp is locked and the seat cannot move e Unlock the seat post quick release lever Figure 3 7 o9 Move the height of the seat up or down until the rider feels they have control
27. lt in serious injury or death Always wear protective e Shoes with untied shoe laces gear clothing and helmet when riding the bicycle Ensure protective gear does not interfere with steering braking and pedaling Properly fitted helmet Protective Gear and Clothing Easily seen or Always wear Figure 1 1 reflective clothing Colors that are easily seen and if possible reflective clothing Clothing appropriate for the weather conditions Use of protective gear such as pads for the knees and elbows Elbowpads is highly recommended for children e A properly fitted ASTM or SNELL approved bicycle helmet shall be worn at all times by riders of the bicycle For information regarding how to properly fit a helmet visit http www nhtsa gov people injury pedbimot bike easystepsweb Do not wear e Loose clothing parts strings jewelry that may become entangled with moving parts on the bicycle or interfere with handling of the bicycle Leg band Figure 1 1 Schwinn Folding Bicycle Manual indb 5 D 7114 3 58 PM 1 Safety Helmet Use Important Many states have passed helmet laws regarding children Make sure you know your states helmet laws It is your job to enforce these rules with your children Even if your state does not have a children s helmet law it is recommended that everyone wear a helmet when cycling When riding with a child carrier seat or trailer children must wear a helmet It
28. n that you and your child have learned understand and obey not only the applicable local motor vehicle bicycle and traffic laws but also the common sense rules of safe and responsible bicycling As a parent you should read this manual before letting your child ride the bicycle Please make sure that your child always wears an approved bicycle helmet when riding 74 14 3 58 PM Helmets Save Correct Fitting e AMI S Make sure your helmet covers your forehead e e ALWAYS WEAR A PROPERLY FITTED HELMET WHEN RIDING YOUR BICYCLE e DO NOT RIDE AT NIGHT e AVOID RIDING IN WET CONDITIONS Incorrect Fitting Forehead is exposed and vulnerable to serious injury Schwinn Folding Bicycle Manual indb 3 D 7114 3 58 PM Schwinn Folding Bicycle Manual indb 4 NS 1 Safety Safety SAFETY SIGNAL WORDS The following safety signal words indicate a safety message The symbol alerts you to potential hazards Failure to follow the warning may result in damage to property injury or death This manual contains many Warnings and Cautions concerning the consequences of failure to follow safety warnings Because any fall can result in serious injury or even death we do not repeat the warning of possible injury or death whenever the risk of falling is mentioned A WARNING Indicates a hazard or unsafe practice that will result in severe injury or death Failure to read understand and follow the safety information
29. o avoid rapid pedaling Do not exceed a comfortable speed maintain control and take additional care Braking will require additional distance Initiate braking slowly and earlier than usual Schwinn Folding Bicycle Manual indb 12 e e Cornering Technique Brake slightly before cornering and prepare to lean your body into the corner Maintain the inside pedal at the 12 o clock position and slightly point the inside knee in the direction you are turning Keep the other leg straight do not pedal through fast or tight corners Decrease your riding speed avoid sudden braking and sharp turns Safe Riding Rules for Children Many states require that children wear a helmet while cycling Always wear a properly fitted helmet Do not play in driveways or the road Do not ride on busy streets Do not ride at night Obey all the traffic laws especially stop signs and red lights Be aware of other road vehicles behind and nearby Before entering a street Stop look left right and left again for traffic If there s no traffic proceed into the roadway If riding downhill be extra careful Slow down using the brakes and maintain control of the steering Never take your hands off the handlebars or your feet off the pedals when riding downhill 74 14 3 58 PM BEFORE YOU RIDE SAFETY CHECKLIST Before every ride it is important to carry out the following safety checks Do not ride a bicycle that is not in pro
30. of the bicycle and are comfortable see Section 1 Seat Height and Handlebar Reach Important Be sure the minimum insertion marks do not go past the quick release clamp and are not visible 6 Close the quick release lever and lock the seat in place If there is not enough force to hold the seat in place open the quick release lever hold the base and turn the lever clockwise until you have sufficient force and the seat cannot move 4 Check the seat does not move Note Riders weight including luggage should not exceed 230 Ibs 105 kg Assembly 3 Quick release seat clamp Minimum insertion marks Minimum insertion marks on the seat post Figure 3 7 21 74 14 3 59 PM 3 Assembly FOLDING THE BICYCLE A WARNING The folding bicycle has potential pinch points that may cause injury when you are folding the bicycle Take your time and be aware the position of body parts before moving parts of the bicycle eo Start by opening the handlebar post quick release lever and moving it down out of the slot on the base of the handlebar post Note The quick release lever must be moved completely down to retract the locking pin slide sideways and release the handlebar post Figure 3 8 o9 Move the handlebar post into the folded position upside down and flush against the front wheel Be sure the front wheel stays parallel to the frame Note On some models the handlebar post folds to the o
31. on 2 Schwinn Folding Bicycle Manual indb 15 e 7114 3 58 PM L Schwinn Folding Bicycle Manualindb 16 e Assembly A WARNING Improper assembly of this product may result in serious injury or death Always follow the instructions in this manual and check critical components eg wheels seat pedals brakes derailleurs tires before each use We recommend that you consult a bicycle specialist if you have doubts or concerns as to your experience or ability to properly assembly repair or maintain your bicycle If your bicycle was obtained assembled we recommend that you read these instructions and perform checks specified in this manual before riding Your new bicycle was assembled and tuned in the factory and then partially disassembled for shipping You may have purchased the bicycle already fully assembled and ready to ride or in the shipping carton in the partially disassembled form The following instructions will enable you to prepare your bicycle for years of enjoyable cycling For more details on inspection lubrication maintenance and adjustment of any area please refer to the relevant sections in this manual If you have questions about your ability to properly assemble this unit please consult a qualified specialist before riding 16 If you need replacement parts or have questions pertaining to the assembly of your bicycle call the service line direct at 1 800 626 2811 Monday F
32. ons put the chain at the most extreme angle and can cause premature 34 Schwinn Folding Bicycle Manual indb 34 wear to the drivetrain Bicycles with three front chain rings have enough gear overlaps that these gears are not needed Avoid back pedaling on any bicycle with derailleurs Backpedaling can derail the chain and cause it to jam or fall off the gears When shifting gears make sure you pedal forward until the gear has completely changed At least one full rotation of the pedals Failure to do so may result in the chain not engaging properly the next time you pedal forward or falling off altogether causing a possible danger when you attempt to pedal again Remember always pedal through the gear change on a derailleur equipped bicycle Front derailleur Freewheel Derailleur control cable Crank arm Guide Front pulley chain wheels derailleur Pedal Figure 5 2 74 14 3 59 PM REAR SHIFTER e The rear shifter right will have an indicator that reads from 1 and up Figure 5 3 e 1is the lowest gear This is used for slower riding hill climbing or to allow for easier pedaling It is recommended to start off in this gear and move through the gears as speed increases as needed or comfortable e tisOKtoride the whole time in only one gear if this is comfortable e Turn the left gear shifter handlebar grip up or down to shift into a new gear Use 5 Shift only
33. ontrol and serious injury or death General Safety Familiarize yourself with all the bicycle s features before riding Practice gear shifts braking and the use of toe clips and straps if installed Always ride defensively in a predictable straight line Never ride against traffic Expect the unexpected e g opening car doors or cars backing out of concealed driveways Take extra care at intersections and when preparing to pass other vehicles Maintain a comfortable stopping distance from all other riders vehicles and objects Safe braking distances and forces are subject to the prevailing weather conditions Do not lock up the brakes When braking always apply the rear brake first then the front The front brake is more powerful and if it is not correctly applied you may lose control and fall Always use the correct hand signals to indicate turning or stopping Obey the traffic laws e g stopping at a red light or stop sign giving way to pedestrians Schwinn Folding Bicycle Manual indb 11 Safety 1 Wear proper riding attire reflective if possible and avoid open toe shoes e Do not use items that may restrict your hearing and vision e Do not carry packages or passengers that will interfere with your visibility or control of the bicycle Road Conditions Be aware of road conditions Concentrate on the path ahead Avoid pot holes gravel wet road markings oil curbs speed bumps drain gr
34. ould arrive with the quick release lever properly adjusted but if it is not see Section 4 Adjusting the Frame Latch Important It should require some pressure to engage the lock and your hand should have indent marks from the lever Adjust the quick release lever until it is firmly engaged 18 Figure 3 3 Schwinn Folding Bicycle Manual indb 18 D 7114 3 59 PM Lock the Handlebar Post Latch e Move the quick release lever as shown The locking pin should be completely retracted Figure 3 4 2 Move the handlebar post onto the post latch Move the lever up into the slot on the base of the handlebar post o Move the quick release lever into the locked position The bicycle should arrive with the quick release lever properly adjusted but if it is not see Section 4 Adjusting the Handle Post Latch Important It should require some pressure to engage the lock and your hand should have indent marks from the lever Adjust the quick release lever until it is firmly engaged Schwinn Folding Bicycle Manual indb 19 Assembly 3 Figure 3 4 19 74 14 3 59 PM 3 Assembly ATTACH THE PEDALS A WARNING Attachment of an incorrect pedal into a crank arm can strip the pedal threads and cause irreparable damage Before your first ride check to ensure your pedals are attached correctly If the bicycle came without the pedals attached follow steps 1 6 If the peda
35. per working condition Accessories The reflectors are properly placed and not obscured O All other fittings on the bike are properly and securely fastened and functioning O The rider is wearing a properly fitted helmet protective gear if necessary and that clothing and loose items are properly constrained Bearings O All bearings are lubricated run freely and display no excess movement grinding or rattling Brakes The front and rear brakes work properly O The brake shoe pads are not overly worn and are correctly positioned in relation to the rims O The brake control cables are lubricated correctly adjusted and display no obvious wear O The brake control levers are lubricated and tightly secured to the handlebar Schwinn Folding Bicycle Manual indb 13 Safety 1 Chains The chains are oiled clean and run smoothly Cranks and Pedals L The pedals are securely tightened to the crank arms O The crank arms are secured to the axle and are not bent Frame and Fork O The frame and fork are not bent or broken The quick release clamps are locked in place Steering O The handlebar and post are correctly adjusted and tightened and allow proper steering O The handlebars are set correctly in relation to the forks and the direction of travel The handlebar binder bolt is tightened Wheels and Tires O The rims do not have dirt or grease on them The wheels are properly a
36. re Inflate tire to the pressure indicated on the tire sidewall Check the bead is properly seated while inflating Reduce air pressure in the tube and re seat the bead or refitting the tire Spin wheel and check rotation alignment Loosen axle nut s and adjust until properly seated If the hub is smooth and even bearings need repair see a bicycle mechanic for repair Bead Seating Check for broken or loose spokes See bicycle mechanic for repair Tread Inspect for signs of excessive wear flat spots or Replace tire cuts and damage Valves Check that valve caps are fitted and free of dirt Clean dirt from the valve Wheels Frequency Inspect and maintain at least each use Inspect Action Maintenance Rims Inspect for dirt and grease Use a clean rag or wash with soapy water rinse and air dry Wheels Check the wheels are securely fastened to the Adjust if necessary and tighten axle nuts bicycle and axle nuts are tight Spin wheel and check rotation alignment is See bicycle mechanic for repair true Spokes Check for broken or loose spokes See bicycle mechanic for repair Hub Bearings Lift each wheel and see if there is movement side See bicycle mechanic for repair to side 39 Schwinn Folding Bicycle Manual indb 39 e 7114 3 59 PM HS j 6 Maintenance Drivetrain pedals chains chainwheel crank set freewheel Frequency as noted Inspect Maintenance Pedal
37. riday 8 00 am to 5 00 pm Central Standard Time CST TOOLS REQUIRED e Adjustable wrench or a 15 mm open end wrench ap 74 14 3 58 PM GETTING STARTED e Open the carton from the top and remove the bicycle Figure 3 1 o9 Remove the straps and protective wrapping from the bicycle Inspect the bicycle and all accessories and parts for possible shortages It is recommended that the threads and all moving parts in the parts package be lubricated prior to installation Important Do not discard packing materials until assembly is complete to ensure that no required parts are accidentally discarded Note We recommend using a lithium based grease on the parts before assembly UNFOLDING THE BICYCLE eo Begin by standing on the chain side of the bicycle The chain and crank will be in front of you Figure 3 2 2 Open the front and rear halves of the frame apart and the halves come together Schwinn Folding Bicycle Manualindb 17 Assembly 3 T DA N LM Carry case Figure 3 1 Figure 3 2 17 74 14 3 59 PM 3 Assembly Lock the Frame Latch Push on quick release lever and move the locking pin up Figure 3 3 o Move the two frame halves together Release pressure on the quick release lever Check that the locking pin is fully engaged Move the lever into the slot on the frame O Move the quick release lever into the locked position The bicycle sh
38. rn the frame latch bolt clockwise to tighten the latch counter clockwise to loosen the latch Adjust in 1 16 turn increments until the latch is properly adjusted Figure 4 1 Add a drop of Loc Tite glue to the bolt threads to prevent loosening Do not add Loc Tite glue to the hinges Periodically lubricate the lever to keep it working smoothly Schwinn Folding Bicycle Manual indb 25 Adjustments 4 A CAUTION Some lubricants may damage the paint finish and corrode the frame or hinges Consult your dealer for advice on a good quality lubricant Figure 4 1 25 74 14 3 59 PM 4 Adjustments ADJUSTING THE HANDLE POST LATCH Your bicycle should arrive with the handle post latch properly adjusted However the handle post latch will need periodic adjustment to keep it working optimally Important If you are in any way unsure of how to make these adjustments yourself take your bike to a qualified bicycle technician for professional adjustment To adjust the handle post latch 1 Open and close the handle post latch a few times to determine if it needs to be adjusted o9 To tighten the handle post latch turn the handle post latch bolt clockwise To loosen the latch turn the handle post latch bolt counter clockwise Adjust in 1 8 turn increments until the latch is properly adjusted Figure 4 2 Adjust until the handle post latch o Add a drop of Loc Tite glue to the bolt threads to
39. s or both are brake pressure and set the gap between the brake pad and rim not centered Adjust the Brake Pad Alignment If you see the gap between the fork and wheel is uneven loosen the axle nuts and adjust the wheel until centered Check that all brake pads are aligned correctly If not use a Figure 4 10 5 mm allen wench and loosen the bolt enough so you can reposition the pad Position the pad so it is evenly centered on the rim Retighten the bolt after positioning the pad correctly Figure 4 9 Incorrect Alignment DIX AM Even space between wheel and fork Correct Alignment both sides Wheel should be centered Figure 4 9 Figure 4 10 30 Schwinn Folding Bicycle Manual indb 30 D 7114 3 59 PM o9 If the gap between the brake pad and wheel is uneven adjust the position of the brake pad Usinga phillips head screwdriver adjust the brake arm screws on either side of the brake arm Note Turning the screw clockwise moves the pad away from the rim Turning the screw counterclockwise moves the pad towards the rim Figure 4 11 Start with the side where the pad is closest to the rim or is not moving properly Turn the screw to move the pad towards or away from the rim Adjustments to these screws should be made in small increments one quarter to one half turn then checked by activating the brake lever three to four times after each adjustment If you continue to adjust the screw
40. s Every month check each pedal is securely set and tighten into If necessary re set and tighten the crank arm Before each ride check each front and rear pedal reflectors are Clean or replace clean and in place Pedal Bearings Every ride check the pedal bearings are properly adjusted See bicycle mechanic for repair Move the pedal up and down left and right If looseness or roughness is detected adjustment lubrication or replacement is required Chains Every week check the chain is clean properly lubricated Lubricate if necessary Replace if rusted rust free and is not stretched broken or has stiff links stretched or broken Crank Set Every month check the crank set crank arms chain rings See bicycle mechanic for repair and bottom bracket axle and bearings is correctly adjusted and tight 40 Schwinn Folding Bicycle Manual indb 40 e 7114 3 59 PM Brakes Inspect Maintenance 6 Frequency Inspect and maintain before each use Maintenance Levers Check the levers are securely fastened to the handlebar Position the levers to fit the rider s grip and screw tight to handlebar Pads Check pad position gap and pressure See Section 4 Adjusting the Brakes Cables Check the outer casing for kinks stretched coils and damage Replace cable Check cables for kinks rust broken strands or frayed ends Check the outer casing for kinks stretched coils and damage
41. tenance of the bicycle but is not intended to be a complete or comprehensive manual covering all aspects concerning bicycle ownership We recommend consulting a bicycle specialist if you have any doubts or concerns regarding your experience or ability to properly assemble and maintain the bicycle Our customer service department is dedicated to your satisfaction with Pacific Cycle and its products If you have questions or need advice regarding assembly parts performance or returns please contact the experts at Pacific Cycle Toll free 1 800 626 2811 Customer Service hours Monday Friday 8 00 am to 5 00 pm Central Standard Time CST e You may also reach us at Web www pacific cycle com Email customerservice pacific cycle com Mail P O Box 344 4730 E Radio Tower Lane Olney IL 62450 Do not return this item to the store Please call Pacific Cycle customer service if you need assistance You will need your model number when calling customer service See Section 7 Purchase Record for the location of the model number on your bicycle A Special Note For Parents and Guardians It is a tragic fact that most bicycle accidents involve children As a parent or guardian you bear the responsibility for the activ ities and safety of your minor child Among these responsibilities are to make sure that the bicycle which your child is riding is properly fitted to the child that it is in good repair and safe operating conditio
42. the Figure 4 3 quick release lever hold the base and turn the lever clockwise until you have sufficient force and the seat cannot move 4 Check the seat does not move 27 Schwinn Folding Bicycle Manual indb 27 e 7114 3 59 PM 4 Adjustments BRAKE ADJUSTMENT A WARNING Failure to properly set the brakes may result in the inability to stop the bicycle movement and cause serious injury or death Be sure the brakes are functioning properly before using the bicycle Attaching the Brake Cable to the Brake Lever If the brake cable is not attached to the brake lever follow these steps e Rotate the cable adjustment barrel and cable nut until the slots are aligned with the slot on the brake lever body Figure 4 4 o9 Press the brake lever towards the grip Slide the brake cable through the slots and place the cable head into the brake lever Figure 4 5 o Release the brake lever Figure 4 6 o Lightly pull on the cable and rotate the cable nut and cable barrel so they are no longer aligned 28 Schwinn Folding Bicycle Manual indb 28 Cable adjustment barrel Cable nut Brake lever body Brake lever Figure 4 4 Slide brake cable into slot Cable head Figure 4 5 Figure 4 6 74 14 3 59 PM NENNEN e i 00 3 Adjustments 4 Attaching the Brake Cable to the Brake Carrier squeeze the two brake arms together until the brake pads the
43. ttached to the bicycle and axle O The tires are properly inflated within the recommended pressures displayed on the tires sidewall O The tires have the proper amount of tread no bulges or excessive wear 13 74 14 3 58 PM Q Parts Identification Folding Bicycle Get to know the parts of your bicycle This will help with assembly maintenance and troubleshooting Models vary in color and style Part name Torque in Ib Part name Torque in Ib 1 Handlebar grip 19 Front fork 2 Rear brake lever 55 70 20 Frame latch 3 Front brake lever 55 70 21 Crank arm 390 4 Brake control cables 22 Pedal 300 360 5 Handle post 23 Seat tube 6 Handle post latch 24 Seat clamp with quick release lever 7 Front reflector 25 Seat post 8 Front brake cable pinch bolt 50 70 26 Seat 9 Brake pads 50 60 26a Seat post attaching hardware 130 170 10 Pivot bolt 17 20 27 Rear brake cable pinch bolt 50 70 11 Headtube 28 Rear brake pad 12 Tire valve 29 Brake pad adjustment screw 50 60 13 Front wheel axle 180 240 30 Spring tension adjusting screw 14 Front wheel reflector 7 31 Rear reflector 15 Tire E 32 Rear wheel reflector 16 Spoke z 33 Derailleur E 17 Wheel rim 18 Front fender 14 Schwinn Folding Bicycle Manual indb 14 74 14 3 58 PM Parts Identificati
44. ust the high limit screw H so the guide pulley and the smallest sprocket are lined up Figure 4 13 Figure 4 12 Reconnect the cable pull out any slack and retighten the anchor bolt securely High limit screw Low limit screw Oo Shift through the gears making sure each gear achieved is done quietly and without hesitation If necessary use the barrel adjuster to fine tune each gear by turning it in the direction you want the chain to go For example turning clockwise will loosen the cable tension and move the chain away from the wheel while turning counter clockwise will tighten cable tension and direct the chain towards the wheel o Shift the rear shifter to the gear one and place the chain on the largest cog o Q Adjust the low limit screw L in quarter turn increments Figure 4 13 until the guide pulley and the largest cog are aligned vertically 32 Schwinn Folding Bicycle Manual indb 32 e 7114 3 59 PM A WARNING Failure to follow all local and state regulations and laws pertaining to bicycle use as well as the safety warnings in this manual may result in serious injury or death Always follow all local and state regulations and laws pertaining to bicycle use follow the safety warnings in this manual and use common sense when riding the bicycle Always conduct a pre ride check of the bicycle condition before riding HAND OPERATED BRAKES A WARNING If th
45. utside Next unlock the seat post quick release lever Figure 3 9 o Lower the seat post and turn the seat 45 degrees to the left o Close the quick release Q Raise the kick stand and rotate the crank arms so that the left crank is pointed forward and down at a 45 degree angle Figure 3 10 22 Schwinn Folding Bicycle Manual indb 22 Figure 3 8 Figure 3 9 Figure 3 10 e 7114 3 59 PM NENNEN e i 00 3 Q Open the frame quick release lever and rotate the quick release lever out of the slot Figure 3 11 O Push up on the quick release lever to release the locking pin o Open the frame latch and fold the frame in half by moving the front half of the frame back until the two wheels are Figure 3 11 parallel Figure 3 12 g 10 Push the pedal in and rotate it into the locked position Repeat for the opposite pedal Figure 3 13 Fold wheels The bicycle is now ready for transportation or storage Me paralle Figure 3 12 a bo ee CTS 3 13 23 Schwinn Folding Bicycle Manual indb 23 D 7114 3 59 PM NE j Adjustments AS REQUIRED A WARN NG Phillips id screw driver Proper adjustment of the frame latch is critical to your safety If adjusted too tightly or too loosely injury to the rider or permanent damage to the hinges may result e Adjustable wrench or 10 mm open end and wrench Check the frame latch before every rid
46. when Pedal bearings too tight Adjust bearings pedaling Bottom bracket bearings too tight Adjust bearings Chain fouling derailleurs Adjust chain line Derailleur jockey wheels dirty binding Clean and lubricate jockey wheels 44 Schwinn Folding Bicycle Manual indb 44 e 74 14 3 59 PM _ Se Problem Freewheel does not rotate Possible Cause e Freewheel internal pawl pins are jammed Maintenance 6 Remedy Lubricate If problem persists replace freewh eel Brakes not working effectively Brake pads worn down Brake pads rim greasy wet or dirty Brake cables are binding stretched damaged Brake levers are binding Brakes out of adjustment Replace brake pads Clean pads and rim Clean adjust replace cables Adjust brake levers Center brakes When applying the brakes they squeal squeak Brake pads worn down Brake pads toe in incorrect Brake pads rim dirty or wet Brake arms loose Replace pads Correct pads toe in Clean pads and rim Tighten mounting bolts Knocking or shuddering when applying brakes Bulge in the rim or rim out of true Brake mounting bolts loose Brakes out of adjustment Fork loose in head tube True wheel or take to a bike shop for repair Tighten bolts Center brakes and or adjust brake pads toe in Tighten headset Wobbling wheel Axle broken Wheel out of true Hub comes loose Headset binding Hub bearings collapsed Quic
47. while pedaling forward and seated When shifting lessen the pressure exerted on the pedals during the shift Once you have successfully shifted gears it is OK to start to pedal hard if desired Pedaling hard while shifting can cause the chain to skip and not engage the appropriate gear Backpedaling should be avoided on derailleur bikes because the chain can jam and cause the bike to become unstable See Section 4 Adjusting the Rear Derailleur if adjustments are needed Gear indicator Shifter Figure 5 3 Schwinn Folding Bicycle Manual indb 35 35 74 14 3 59 PM 5 Use SECURITY You just bought a new bicycle Don t lose it It is advisable that the following steps be taken to prepare for and help prevent possible theft 36 Maintain a record of the bicycle s model number located on the frame Figure 5 4 Register the bicycle with the local police and or bicycle registry Invest in a high quality bicycle lock that will resist hacksaws and bolt cutters Always lock your bicycle to an immovable object if it is left unattended Keep in mind that individual parts of a bicycle may be stolen Most commonly if you lock just a wheel or just the frame other parts may be removed from the bicycle Although it is impossible to lock all the parts it is suggested to lock the major components if possible Figure 5 5 Use a lock that is long enough to lock the frame and both wheels if possible Some models w
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