Home

Schneider Electric 01EMAN User's Manual

1. Card Description Card Description B814 002 NC Power Relay 8 Point B877 111 Select 16 channel Single Output Module Ended Input B814 108 NO NC Power Relay 8 Point B881 Input Output Module Output Module B817 16 Point Isolated Input Module B881 001 24 VDC 16 Point Latched Input TrueHigh B817 116 115 VAC 16 Point Isolated B881 108 115 VAC 8 Point Protected Input Module Output Module B817 216 230 VAC 16 Point Isolated B881 508 125 VDC 8 Point True High Input Module Output Module B818 032 24 VDC 32 Point Output True B882 032 24 VDC Diagnostic Output High Module B819 032 230 VAC 32 Point Input B882 239 0 30 kHz 2 High Speed Up Module Counter Module B820 008 10 60 VDC 8 Point Output B883 Input Output Module True High B821 8 Point Input Module B883 001 0 50 kHz 2 High Speed UP Down Counter B821 008 10 60 VDC 8 Point Input True B883 101 4 kHz CAM ABS Encoder High Input 8 Disc Out B821 108 10 60 VDC 8 Point Input True B883 111 1 kHz CAM with Velocity High compensation B824 016 24 VDC 16 Point Output True B883 200 10 Thermocouple Input High Module B825 016 24 VDC 16 Point Input True B883 201 8 RTD Input Module High B826 032 24 VDC 32 Point Output True B884 002 2 Loop PID Control Module High B827 032 24 VDC 32 Point Input True B885 Main Module High B828 016 5V TTL 16 Point Output B885 002 ASCII BASIC Module B829 116 5V TTL 16 Input
2. Card Description Card Description ADU 204 4 Channel Register Input DAP 292 60 VDC 8 Point Input 4 Point 0 5V Output ADU 205 4 Channel Register Input DAU 202 2 Channel Register Output 10V 10V ADU 206 4 Channel Register Input DAU 204 4 Channel Analog Output Opto lsolation ADU 210 4 Channel Analog Input DAU 208 8 Channel Register Output Module 10V ADU 211 8 Channel Analog Input DEO 216 24 VDC 16 Point Input Module Module ADU 212 8 Channel Analog Input DEP 208 230 VAC 8 Point Input Module Module ADU 214 4 Channel Multi Range A D DEP 209 120 VAC 8 Point Input Module Input ADU 216 8 Channel Thermocouple DEP 210 115 VAC 8 Point Input Module ADU 257 8 Channel Thermocouple DEP 211 115 VAC 8 Point Input Module BKF 202 Interbus S Slave DEP 214 12 60 VDC 16 Point Input Module BKF201 16 16 Word Interbus S Master DEP 215 5 VDC TTL 16 Point Input Module BKF201 64 64 Word Interbus S Master DEP 216 24 VDC 16 Point Input Module DAO 216 24 VDC 16 Point Output DEP 217 24 VDC 16 Point Input Module Module DAP 204 24 VDC 4 Point Relay NO DEP 218 115 VAC 16 Point Input Module Module DAP 208 24 VDC 8 Point Relay NO DEP 220 Fast 24 VDC 16 Point Input Module Module DAP 209 120 VAC 8 Point Output DEP 257 110 VDC 16 Point Input Module Module DAP 210 24 230 VAC 8 Point Output DEP 296 60 VDC 16 Point Isolated Input Module Module DAP 211 120 VAC 4 Point Output DEP 297 48 VDC 16 Point Isolated Input Module
3. 209 AS GINEGIOK snsies 28 yt vate tay ee taut Sete Gees pe eae he 209 Working with MacroS 000 eee eee eee eee 213 Ata lA ad ciosc acca ha a ds dias 213 Matros ese a See iste ae a eg ba whee a es ead ii snes We 214 Using Macros Inoue Sees ete Sd tee ey ee Ee 216 ProWORX 32 UtilitieS 00oooooooommo o 219 Atala ul o Edd ii bid it doc dto oral 219 BM85 Setup io io ia ed eee A ee ee 220 BOOIP Over turis tt a 223 Compare Utility sessi ie pa Ge ee Ee eee pd 226 VO Drawing Viewer oocococccococr ttt eee 228 The Ping Utility voii A eee ee os 229 MBP Stat tcp it sa ie beckon gn kyoto nat Cates oe a ad 230 ProWORX 32 Reporting 00 cc cece eee eee eee 233 Reporting 2 0 coasts tot ahd Seen ha den eee as he Be 233 ProWORX 32 Server 0000 cece e ence ee eee 239 Atia GlanCe aise sche hee Pee A Oe a ee Ss 239 Using the ProWORX 32 Server 0 0 0 6 cee ee 240 Audit Trail na aa Dota pr Dart o os ea EE 243 Schneider AlliancesS 00ocoococccoccn 245 AtaiGlANCe ii a A A E ee ee SG 245 Using the Schneider Alliances Tool 0000 c cece eee ees 246 Using the Script Editor 2 2 0 0 0 ccc cee 249 Using Script Editor Controls 0 0 00 cece eens 252 dated ara E A es 255 Ata GIAN A A A A a S 255 VOGards oi ect tances OS ata eee ee 257 ALAIOR a ena eh ce ale tad 257 A A EEAO EN 258 AI A e A A Tea 261 Compact TS Asier ar cios ee 263 A PP ya eae ee eatin See essed a l
4. Check Box Check boxes are used on the grid or on a frame to display either or options Control specific properties Property Description DataChecked The value that the bits are set to if the check box is checked DataUnchecked The value that the bits are set to if the check box is unchecked Label Most often used as a label for a combo box or a data edit box control labels can be used for on screen instructions as well as further detail or descriptions Combo Box The combo box is used when there are a set number of selections you want the user to be able to choose from Each item in the list has a corresponding data value Control specific properties Property Description List The list property provides an ellipsis box which when clicked opens up a Combo Box Configuration dialog The combo box configuration dialog allows you to enter the contents and related values of the items in the list box 252 372 SPU 780 01EMAN May 2002 Schneider Alliances Creating a List for the Combo Box Data Edit Box Command Time State Properties In the combo box configuration dialog Function Action 1 To add an item to the list Click Add Edit the Combo List Item and Item Data fields by double clicking on the cell To move the item within the list click Move Up and Move Down To remove an item click Remove oa AJ wow Pp To save the
5. Symbol Diagram Symbol Diagram LSNC SOL d r 9 o Aj o LSNO TASN LTG TASNC LTR TGSN 2 rR O a PO HORN TGSNO 2 2 R Q iO 372 SPU 780 01EMAN May 2002 147 Using the Logic Editor Diagnostic Trace Overview Why Use Diagnostic Trace Using Diagnostic Trace Analyzing Diagnostic Trace Results The Diagnostic Trace feature is a very powerful search mechanism It is used to find dependencies of a particular output Oxxxx A search is performed to find the destination point Then each network is searched to find dependencies of the output address Each network is then searched to find dependencies of these dependencies Use Diagnostic Trace to isolate problems relating to a specific output For instance if an output is off when it should be on the Diagnostic Trace will search through logic to determine which addresses affect its state From the right click menu in the logic panel Step Action 1 Make sure that the address you want to trace is selected and click Search gt Diagnostic Trace 2 To move to an addresses cross reference select the cross reference from the address drop down box The logic editor moves to the selected network row and column The Diagnostic Trace window shows the output address on the right side of the window The column to the left is all the dependencies of the output address The next column is all the dependenc
6. 70 372 SPU 780 01EMAN May 2002 Communications Setup Configuring Modbus Plus Communications Overview Setting Modbus Plus Parameters Modicon s fast peer to peer protocol standard on many 984 and other controllers Select this option if your computer is connected to a Modbus Plus network through a network adapter card such as an SA85 Select the Modbus Plus tab and set the following communications parameters Parameter Description Modbus Plus Address The Modbus Plus address of the PLC Adapter Sets an identifying number for an SA85 Network Card Up to two SA85 cards numbered 0 or 1 can be installed A card s identifying number in ProWORX 32 must be the same as in the Device command in the PC s CONFIG SYS file Default is O Timeout Specifies the length of time the PC will wait for successful communication with a controller before displaying an error message Default is 3 seconds When you have finished configuring the parameters press OK 372 SPU 780 01EMAN May 2002 71 Communications Setup Configuring Ethernet Gateway Communications Overview A gateway connects two networks that would not normally be able to communicate with each other ProWORX 32 supports Modicon s EMBP Gateway which bridges your computer s TCP IP Ethernet to the controller s Modbus Plus network Note Your computer s Ethernet address is set in Windows by your network
7. Parameter Description Card ID Hex Value The Unique Modicon ID for each card of an I O series INTERBUS ID Hex Value The INTERBUS S ID of a card Drop Allowed Momentum Only Defines whether or not a Momentum CPU supports a non local INTERBUS S drop Card Description Description of the currently selected I O card This is used throughout ProWORX 32 to pick edit and add I O cards Maximum ten characters Medium Description Text description displayed in the Traffic Cop when editing slot properties of a card Long Description A more detailed description of the card Power The amount of power used by the card in the rack Power 5 Number of mA used by card at this power rating Power 4 3 Number of mA used by card at this power rating Power 5 Number of mA used by card at this power rating 372 SPU 780 01EMAN May 2002 247 Schneider Alliances Parameter Description Number of Parameters Used The number of Card config parameters that are used by default Default Number of The available number of parameter words by default Parameters In Bytes The number of input bytes used by the card Out Bytes The number of output bytes used by the card In Bytes IBus Momentum Only Defines the number of input bytes for an INTERBUS card Out Bytes IBus Momentum Only Defines the number of output bytes for an INTERBUS card
8. Module 372 SPU 780 01EMAN May 2002 263 I O Cards Card Description Card Description DAP 212 24 VDC 8 Point Input 4 Point FRQ 204 Frequency and Speed Output Measurement DAP 216 24 VDC 16 Point Output KOS260 24 Universal Communications Module Module DAP 217 5 24 VDC 16 Point Output KOS260 64 Universal Communications Module Module DAP 218 24 240 VAC 16 Point Output MOT 201 1 Slot 1 Axis Motion Control Module Module Encoder DAP 220 24 VDC 8 Point Input Output MOT 202 2 Slot 1 Axis Motion Control Module Module Resolver amp Encoder DAP 250 24 VDC 8 Point Input Output P120 000 Power Supply Module DAP 252 LowTemp 24 VDC 8 Point P120 125 Power Supply Input 4 Point Output DAP 253 LowTemp 110VDC 8 Point ZAE 201 High speed Counter Positioner Input 4 Point Output 2 Relay 264 372 SPU 780 01EMAN May 2002 I O Cards Micro Micro Series I O cards supported in alphabetical order Cards Card Description Card Description MIC128 16 IN 12 Relay OUT 24V DC MIC140 8 Bit Counter Interrupt Input MIC129 16 IN 8 Relay OUT 24V DC MIC141 4 IN 2 OUT 12 Bit 0 10V MIC130 16 IN 4 Relay OUT 24V DC MIC142 4 IN 2 OUT 12 Bit 1 5V MIC131 16 IN 8 Triac 4 Relay OUT MIC143 4 IN 2 OUT 12 Bit A10V 115V MIC132 16 IN 8 Triac OUT 115V MIC144 4 IN 2 OUT 15 Bit 0 10V MIC133 16 IN 4 Relay OUT 115V MIC145 4 IN 2 OUT 14
9. ProWORX 32 Reporting Configuration Tables Traffic Cop Register Content Ranges Address Used Tables After selecting Configuration Tables from the report options list Step Action 1 Select any combination of the following configuration tables check boxes e Configuration e Segment Scheduler e ASCII Messages e Config Extensions After selecting Traffic Cop from the report options list Step Action 4 Select any combination of the following traffic cop check boxes Drop Summary Rack Overview Slot Summary Descriptors Symbols Cross References Short Comments After selecting Register Content Ranges from the report options list Step Action 4 Enter a range of register contents to print in the address 3xxxx 4xxxx and 6xxxx file 1 10 boxes Valid entries include 1 100 None and All After selecting Used Tables from the report options list Step Action 1 Select whether you want a Brief or Full printout of the addresses used in logic 2 Select the check boxes of the addresses you want to include in the report from Oxxxx 10006 3XXXX and 4xxxx 3 Click the Disable References check box to include the addresses that have been disabled in logic 236 372 SPU 780 01EMAN May 2002 ProWORX 32 Reporting Mismatch Tables After selecting Mismatch Tables from the report optio
10. Set the Swap Port x Addresses parameters to either Yes or No 10 Set the Controller x Mode parameters to either Offline or Online 11 Set the Standby Mode on logic mismatch to either Yes or No 12 Set the Executive Upgrade Switch to either Enabled or Disabled 13 Set the Keyswitch Override to either Enabled or Disabled 372 SPU 780 01EMAN May 2002 107 Configuration Extensions IO Scanner Overview The l O Scanner extension provides data transfer between two or more controllers on a TCP IP network The l O Scanner lets you to simultaneously configure up to 128 communication transactions depending on your controller Because the TCP IP connection is established only once and remains connected during an entire session it makes this type of communication very efficient Note If the lO Scanner extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type IO Scanner ProWORX 32 includes a configuration wizard to step you through data transaction Wizard setup between a local device and a number of remote devices on a TCP IP network Editing the lO In the Active Extensions panel select the lO Scanner extension then Scanner a Ste Action Extension P 1 Select a card to edit from the Card Number drop down list box There may be one two or six cards available to edit de
11. Step Action 1 Select Online Commands gt Init Logic 90 372 SPU 780 01EMAN May 2002 Working with Controllers Reading From a Controller Overview Reading From a Controller The Read from Controller function transfers memory contents from a programmable controller into a designated database It is strongly recommended that you use this function to backup the contents of a controller before working with it online From the project navigation panel Step Action 1 Select the project you want to read to 2 Ensure that you have selected the correct controller to read from and that the project you are reading into is backed up if necessary Also check the communications settings for the correct address 3 From the project right click menu select Online Commands gt Read gt Read to read the logic traffic cop configuration loadables ASCII state and disabled tables 4 Or from the project right click menu select Online Commands gt Read gt Read Extended Memory to read only the extended memory registers 5 You are prompted to confirm that you want to read the selected controller Click OK to perform the read 6 When the read is complete click OK to return to Pr WORX 32 372 SPU 780 01EMAN May 2002 91 Working with Controllers Writing to a Controller Overview The Write to Controller function writes the contents of a databas
12. This is the main function used to display data values It is responsible for adding a grid of addresses along with their data values and radices All radices will default to decimal Grids are numbered starting at 1 in the order that they are added This number is used as an ID for other functions such as scSetRowInfo Variable Type Variable Description Address Integer The first address in a sequential list of addresses NumRows Integer The number of rows and addresses to display in this grid VisibleRows Integer This will limit the grid to showing only the number of rows specified Additional rows will be accessible via scrolling scSetRowinfo This function modifies the contents of a specific row in a specific grid The Gridindex Description and a specific Radix may be added with this function Sud Variable Type Variable Description Radix GridIndex Integer This is the Grid s ID Number See scAddGrid GridRow Integer The row in this grid to modify Valid rows start at 1 and go to the maximum number of rows this grid contains TextString String The Description text to add Radix String What radix to display the data in Valid entries are Hexadecimal Binary ASCII Float Long Signed BCD and Decimal 196 372 SPU 780 01EMAN May 2002 Using the Data Watch Window scGetText Textindex scAddBitDisplay BitDisplayName GridN
13. Controller Ste Action Memory to P EEPROM 1 Select Online Commands gt Write gt Transferring to Flash EEPROM PCMCIA 2 A series Compact controllers have four enhanced EEPROM options which may be set prior to transferring e After power down restore PLC to previous Run Stop state e Start PLC after download from EEPROM e Save 4xxxx registers to EEPROM e Optimized Mode When selected the controller can t be edited while online 3 Click Transfer You are prompted to stop the controller if it is running 94 372 SPU 780 01EMAN May 2002 Working with Controllers Transferring the Flash RAM Executive Using To transfer the flash RAM executive read a controller s flash RAM executive into a EXECLoader disk file or write a device s flash RAM executive from a disk file use the third party EXECLoader application The EXECLoader is a Windows based 32 bit program that allows you to update the executive firmware in a variety of Schneider Electric PLC modules Step Action 1 To open EXECLoader select EXECLoader from the Project Navigation panel Utilities tab 372 SPU 780 01EMAN May 2002 95 Working with Controllers Transferring Memory Contents to Micro Flash RAM Overview Transferring to Micro Controller Flash RAM This function works only with Micro controllers This function copies the memory contents of a Micro controller to the controller s flash RAM When the Mic
14. Module Type Defines the type of card Discrete Analog or Analog with no discretes allowed Doc Only Certain cards are not programmed into the controller memory but are still displayed in the traffic cop These cards are documentation only cards MCS Simple 1 Type of hardware module MCS Simple 2 Defines behavior of card See Using the MCS Simple 2 editor Default Parameter Data The value of the card config words by default Rack View Bitmap The bitmap displayed in the Traffic Cop rack View Drop View Bitmap The bitmap displayed in the Traffic Cop in Drop view Extra Bus Info Momentum Only One word that defines extra information for an INTERBUS Drop Script Data The WYSIWYG card config editor 248 372 SPU 780 01EMAN May 2002 Schneider Alliances Using the Script Editor Overview Adding a Control to the Grid Schneider Alliances Script Editor is a WYSIWYG property based editor used to create card configuration scripts The VB Script file used by ProWORX 32 to display card configuration is automatically created by the card configuration editor These scripts are used by ProWORX 32 to configure optional card parameters in the Traffic Cop From the script editor dialog Step Action 1 Click a control in the ToolBox panel to add it to the grid 2 Set the properties for the control Tip To most effectively set your control select the co
15. 372 SPU 780 01EMAN May 2002 141 Using the Logic Editor Working with Addresses Editing In the logic editor Addresses in a St Action Ladder Logic ep 1 To edit a single address double click the cell that contains the address you want to edit Type the new address in the cell and press ENTER to save the changes 2 You can also change the address by using the Properties panel and changing the Type and Offset values for any given cell To edit a batch of addresses across networks select Search Replace 4 Enter the address to replace in the Find What field and the address that is to replace it in the Replace With field and select Replace The logic Replace dialog appears 5 Click Find Next to find an instance of the source address If you want to replace the address click Replace If not click Find Next again and so on If you simply want to replace all addresses click Replace All Finding In the logic editor Addresses in Acti Ladder Logic Step cron 1 To find a specific address select Search gt Find CTRL F Enter the address you want to search for in the Find What field 2 3 Click Find Next to find the address in logic 4 To find all like addresses in ladder logic set the logic editor cursor to a cell that contains the address that you want to search for 5 Select Search Address Search from the logic editor right click menu E g To find
16. Data Protect 8 words S980 Address 8 words Quantum Hot Standby 17 words VME Bus 9 words Profibus Approximately 4096 words check your Profibus manual for details e Peer Cop 5 words Links 3 words per link plus Global Output 4 words per link Global Input 2 words overhead plus for each of up to 64 devices 1 twice the number of up to 8 sub entries max 8 The maximum is 2 64 1 2 8 1090 words Specific Output 2 words overhead plus 2 words for each of up to 64 devices The maximum is 2 2 64 130 words Specific Input 2 words overhead plus 2 words for each of up to 64 devices The maximum is 2 2 64 130 words SY MAX 52 words I O Scanner 4 M1E controllers 10 words of overhead 40 words of overhead for anything other than M1E s 12 words transaction Skips Select this option to enable skips segments can be skipped during solves Bridge Mode Select True to enable Bridge Mode Some controllers support Bridge Mode which allows you to connect to a Modbus Plus network through their Modbus ports 1 Note To use Bridge Mode your controller s MEM DIP switch must be in the MEM position 372 SPU 780 01EMAN May 2002 79 Configuring a Controller Ports Tab Overview From this tab in the Controller Configuration window you configure the controller s Modbus and ASCII ports These settings do not affec
17. From the project right click menu select Project State gt Emulation Before you test your logic set the default states or values into the emulator so when you use the Load command you can debug your database file using the states you have preset Discretes may be set to OFF ON Enabled Disabled OFF or Disabled ON Register values may be set to Decimal Hexadecimal Binary ASCIl or Floating Point From the project right click menu in the Project Navigation Panel Step Action 1 Select Properties The properties window appears 2 In the Properties window select the Emulation tab 372 SPU 780 01EMAN May 2002 39 Working with Projects Setting the You can toggle discretes or transfer values to arrays of registers during emulation Default Address when setting states or register contents on a state or value Data Values Step Action 1 In the Emulation Properties tab enter an address or a range or addresses in the format axxxx axxxx in the Address Range field 2 If you have entered an analog address range enter a value in the Data Value field If you have entered a discrete address range select a data value Off On Enables Disabled Off Disabled On from the Data Value drop down list 3 If you have entered an analog address range select a radix for the address range from the Radix drop down list Note Floating point only works with two registers All others can b
18. Loading Addresses and Data from a Log File The watch window is the primary Data Watch Window You can select any valid address for the current device and view the data for that address Up to 100 addresses of any type may be entered and tracked The data may be edited at any time Register values may be changed and discrete values may be enabled or forced on or off Addresses are automatically saved on exit and reloaded on entry Any register data may be viewed or edited with any selected radix type Available radices are Decimal Hex Binary ASCII Signed integer BCD 32 bit Floating point or 32 bit integer The bottom status bar will display various information including Status messages Offline Online Emulation state Running Stopped state Trigger info and Clamping info In the data watch window Step Action Result 1 Double click or press ENTER in the first available Address cell 2 Insert a valid address into the Address cell 3 Press ENTER to insert the address The Data and Radix fields are ESC to cancel the entry automatically populated if the address exists in the project You can edit the data or radix of an address by double clicking on the cell you want to change From the right click menu Step Action Result 1 Select Clear All addresses are cleared from the Window From the right click menu Step Action Result 1 Select Load The DataWat
19. Using the Logic Editor Undoing Redoing Online Adding the PRWX MSL Loadable While working online the undo redo feature only works when e The property Online Multiple Undo Redo Enabled is selected See Logic Editor Properties p 130 for more information e The PRWX MSL loadable is added to your controller and is in the logic e You use a running controller that supports this feature Online undo redo is supported by the following controllers 984 685E 984 AT4 Compact A120 Series 984 785E All Quantums Compact TSX 984 785L 984 VM4 Atrium After the Online Multiple Undo Redo Enabled property is enabled Step Action 1 Attach to a valid controller The Add PRWX Loadable dialog box appears 2 In the Command field type an unused register to be used by ProWORX 32 to control the loadable 3 In the Table field type an unused register of a starting range 4yyyy to 4yyyy 150 to used by ProWORX 32 to transfer data into the loadable 4 In the Network field type a value between one and the maximum number of networks in the device This number represents the network location to be created and where the PRWX instruction will be placed Up to 5000 networks can be defined 372 SPU 780 01EMAN May 2002 137 Using the Logic Editor Working with Networks Overview A ladder logic network contains a 7x11 celled grid Network logic is solved from left to right top to
20. it is being connected There are five properties that can be set Property Description Parity Select EVEN ODD or NONE Baud Rate The communication speed is set to one of the following baud rates 50 75 110 134 5 150 300 600 1200 1800 2000 2400 3600 4800 7200 9600 and 19200 Number of Stop Bits Select the number of stop bits for each data byte 1 or 2 A system with NO PARITY generally uses 2 stop bits while a system with PARITY uses 1 stop bit Number of Data Bits Select the number of data bits issued from the ASCII port a number from 5 to 8 The choice of 7 data bits is standard for most ASCII devices Keyboard Non Keyboard Select the attached device is defined as a keyboard or non keyboard device The purpose of this function is to allow you to modify the response of the ASCII port to match the type of device to which it is connected In the keyboard mode the port echoes back the input character and requires delimiters to move to the next data field and to terminate the message Editing of input data is possible from a terminal In the non keyboard mode no data is echoed back and as a data field is completed the next available data field is entered or the message automatically terminates No editing capabilities are supported Micro Ports If you are using a Micro 311 411 512 or 612 controller assign it s ports using the Micro port drop down menu The assignmen
21. 372 SPU 780 01EMAN May 2002 277 Troubleshooting Bit Error Description 4 0010 Hex S908 RIO Head Failure or Remote O option failed Causes e A failed S908 RIO board replace the board e lllegal board configuration in the 984 e g the wrong PROM pack e Configuring for more than one drop and not attaching anything to the S908 e Cards contained in the Traffic Cop that are not present in the field or cards in the field that mismatch with the Traffic Cop e Powering up an intelligent I O card B984 at the same time as the 984 e Attempting to start an HSBY system without the S908 cards interconnected e Cycling power on the controller may be necessary to clear this error 5 0020 Hex 984 A B X and 584 CPU Diagnostic Failure The CPU board is bad and should be replaced 5 0020 Hex 984 80 Series Bad Coil Used Table The coils existing in the logic do not match those found in the used table 6 0040 Hex Real Time Clock Failure The CPU board is bad and should be replaced 7 0080 Hex Watchdog Time Expired This bit is usually set in conjunction with another It often signals a Data transfer program that is too large The logic is not being solved fast enough 0090 Hex Real I O Option Failed Check that the S908 card is properly installed and that its ready light is on steady 8 0100 Hex No EOL Detected or Bad Number of Segments T
22. 372 SPU 780 01EMAN May 2002 283 Troubleshooting Communication Status Communication Status 1 2 S901 The Remote l O communication Status Word 1 shows errors and normal operating indication of the indicated channel pair Under normal operating conditions the lower byte should be counting and the upper portion of the byte should match the lower portion of the byte Any bits set in the upper byte indicates an error condition for the channel pair Note that a disconnected channel pair or a channel pair that does not exist will set the function scheduled to 001 Restart communication reset 1 Message from controller is queued Current message frame to drop Cable ID 0 Cable 0 1 Cable 1 of next expected frame from drop 1 Current message not accepted at drop 1 213 4 5 6 Me 9 10 11 12 13 14 15 16 Function Schedule A Function schedule L 1 Current message not supported L 1 Response message count gt transmitted byte count 1 Response from remote interface not what expected Binary Number Description 000 Normal I O 001 Restart comm reset 010 Restart application reset 100 Inhibit 284 372 SPU 780 01EMAN May 2002 Troubleshooting Communication The Remote l O communicatio
23. Fast B885 100 Motion Module Response B832 016 24 VDC 16 Point Output True B885 110 Motion Module Low B833 016 24 VDC 16 Point Input True B886 000 High Speed Logic Solver Low 372 SPU 780 01EMAN May 2002 259 I O Cards Card Description Card Description B836 016 12 250 VDC 16 Point Output B887 000 12 Register Bidirectional Module B837 016 24 VAC DC 16 Point Input B888 100 Datalogic CM1000 AutolD True High interface B838 032 24 VDC 32 Point Output True D908 110 Distributed Control Single High B840 108 NO NC Reed Relay 8 Point D908 120 Distributed Control Dual Output Module B842 008 NO NC Reed Relay 8 Point J890 001 RIO Single Output Module B846 Analog MUX Module J890 002 RIO Redundant B846 001 Analog MUX 16 voltage to J892 001 RIO ASCII Single one output B846 002 Analog MUX 16 current to J892 002 RIO ASCII Redundant one output B849 016 48 VAC DC 16 Point Input P800 003 Power Supply Module B853 016 115 VAC 125 VDC 16 Input P802 001 Power Supply True High B855 016 12 VDC 16 Point Input Intr P810 000 Power Supply Safe B862 001 4 Channel Register Output P830 000 Power Supply TTL Level B863 4 Channel Register Input P840 000 Power Supply B863 001 4 Channel Register Input TTL P884 001 Power Supply Level B863 032 4 Channel Register Input TTL P890 000 Power Supply Level B864 001 8 Channel Regis
24. Instead when you have finished programming you can write all your changes to the controller at once From the project right click menu in the Navigation panel Step Action 1 Select Project State gt Offline To work with a controller online select a project and changes its mode to online ProWORX 32 then attaches to that controller with the communications settings provided The online editors read ladder logic traffic cop information register contents and the controller s configuration directly from the controller and ProWORX 32 writes back to it Changes made in the online mode take effect in the controller immediately but don t appear in its project until you read from the controller From the project right click menu in the Navigation panel Step Action 1 Select Project State gt Online To work with a controller in emulation mode you first make sure that the project is in offline mode Bringing a project into emulation mode allows you to emulate the solving of logic without needing a controller From emulation mode you can view the solving of logic and the changing of register data Use the online controls to start and stop the emulator For more information see Using Emulation Mode p 39 From the project right click menu in the Navigation panel Step Action 1 Select Project State gt Emulation 36 372 SPU 780 01EMAN May 2002
25. MidAddr String Instruction Editor The address in the second node of the instruction if second node exists Terminal Block Editor First output address for cards containing both input and output addresses BotAddr String Instruction Editor The address in the third node of the instruction if third node exists Terminal Block Editor Empty TopLen Integer Instruction Editor The number of implied addresses associated with the address in the top node Terminal Block Editor Empty MidLen Integer Instruction Editor The number of implied addresses associated with the address in the middle node Terminal Block Editor Empty BotLen Integer Instruction Editor The number of implied addresses associated with the address in the bottom node Terminal Block Editor Empty Page Integer If a page control is specified in this script using scAddPages this will give the page number to display Unused1 Unused2 Empty Reserved Values Note All of these parameters will pass data into the script 372 SPU 780 01EMAN May 2002 195 Using the Data Watch Window Display Script Functions Functions Used Within the Display Script scAddGrid Address NumRows VisibleRows Note All functions must be prefixed by Call Editor E g Call Editor scAddGrid Note All strings must be surrounded by quotes E g Call Editor scSetRowInfo 1 1 This is a string description Decimal
26. Odd Parity or even Even Parity If Parity is set to None the check bit is not added The PC and controller must use the same parity Default is None Data Mode Selects a communications mode for the port RTU or ASCII Default is RTU Priority Determines the order in which the BM85 checks the ports with 1 being the highest priority and 4 the lowest All ports must have different priorities Link Time out Sets the maximum time in multiples of 100 milliseconds that the BM85 waits for slave devices to respond to commands before it sends an error message Modem Booster Determines whether the BM85 maintains a dedicated connection to a slave device until it completes a command or transparently processes other network traffic while it waits This option is not available unless the port type is set to Network Note that this option should be set to No for ports attached to 584 controllers operating in SAFE84 Mode 372 SPU 780 01EMAN May 2002 221 ProWORX 32 Utilities Working with Routing Paths Communicating with the BM85 In the BM85 Configuration Dialog To Action Add a routing path Select a table from the Table drop down box and an address from the Address drop down box Enter a routing path in the Installed Routing Path box Click Add Remove a routing path Select a routing path from the Address list box and press DELETE or click Remove If yo
27. Step One Set the size of your descriptor fields for Microsoft Excel Step Action 1 Select the ProWORX 32 project whose documentation you want to edit 2 From the project right click menu in the navigation tree select Properties 3 In the properties dialog select the Documentation tab 4 Set Number of Descriptor Lines to 9 5 Click OK to save changes and return to ProWORX 32 Step Two Export your ProWORX 32 project as a dif file Step Action 1 From the project right click menu in the navigation tree select Export Documentation Select a path and enter a file name in the Select Destination File dialog Click OK to export documentation 372 SPU 780 01EMAN May 2002 303 Editing DIF Files with Microsoft Excel Step Three Open and edit the documentation in Microsoft Excel Step Action 1 Open the DIF file in Microsoft Excel The number in Column A tells you what controller address the row describes The letter in Column B tells you what information the next cells in the row contain e D Descriptors 1 through 9 in columns C through K e S Short Comments 1 through 4 in columns C through F e L Long Comment lookup number in column C e T The Page Title in column C 2 Make your changes to the documentation 304 372 SPU 780 01EMAN May 2002 Editing DIF Files with Microsoft Excel Step Four Convert the
28. TimerThree bmp Time10 bmp Tip The easiest way to name bitmaps for use in the HMI is to use the BitmapName_ bmp format 184 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Editing Cell Data From the right click menu Step Action 1 Select Edit Data 2 Enter a value in the Picture box This will update the value of the address associated with the picture 3 Enter a value in the Monitor box This will update the value of the address being monitored 4 Press OK to save changes Associating a From the right click menu pasatee Sis cion 1 Select Edit Cell 2 Select the Picture Enabled check box 3 Enter an address into the Address box 4 Select from the Stretch Picture drop down list box how you would like the pictures to be displayed Selecting None will trim the bottom and the right side of the picture to fit selecting Fit Cell will make the entire picture fit the cell selecting Fit Width will trim the bottom of the picture and selecting Fit Height will trim the right side of the picture 372 SPU 780 01EMAN May 2002 185 Using the Data Watch Window Associating a After entering an address to associate a picture with Picture with an if Step Action Address Value continued you have entered a 1 Click Off Picture gt Browse and select a bitmap bmp discrete address file to view when the value of the selected
29. Unusedl Unused2 End Sub 3 Add functions to the script as needed Note All functions must be prefixed by Call Editor E g Call Editor scAddGrid 4 Save the script in the ProOWORX 32 Scripts directory using the naming conventions laid out in Naming a display script file Naming a Display Rules and guidelines Script File Step Action 1 Script files must be saved with a ucs extension E g VMER ucs 2 Instruction scripts must be saved using their machine name E g Correct MSTR ucs Incorrect Master ucs 3 Script file names cannot have spaces or punctuation in them E g Correct DAO84010 ucs Incorrect DAO 840 10 ucs DAO 840_10 ucs 194 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Display Script Variables Variable Description Table Variables used within the display script Variable Type Description FunctionName NA The function name must be the same as the name of the instruction or I O card it supports E g For the ADD instruction the function name would be ADD and the script file name would be Add ucs TopAddr String Instruction Editor The address in the top node of the instruction Terminal Block Editor For cards with input addresses only the first input address For cards with output addresses only the first output address For cards with both input and output addresses the first input address
30. e Thatthese numbers are constants and e Their data types For example integers or floating point numbers The default data type is unsigned 16 bit integer So since the above value is a fraction and therefore must be a floating point number it would have to appear as 1 35E 4F With no data type suffix numbers in exponential notation are assumed to be integers For example 1 35E 2 represents the unsigned 16 bit integer value 135 Exponential notation is particularly useful for very large integers 372 SPU 780 01EMAN May 2002 157 Using the Logic Editor Mathematical Operations in Equation Networks Mathematical The following table lists the mathematical operations you can include in your Operations equation Type Operator Result Assignment operator E Assignment The assignment operator is used to assign a storage place for the results of the equation All equations will use the assignment operator The format IS ADDRESS EXPRESSION Where ADDRESS is a valid register address and EXPRESSION is a valid value or expression assigned to the address Unary Operators gt Negation The result is 1 times the Unary means single so unary value operators are used on only one value _ Ones complement This works on the The unary operator is placed just binary representation of a value all 1s before the value or expression to are changed to Os and vice versa which it is applied For examp
31. or disk drive Start by configuring your controller or project to use ASCII messages Step Action 1 Confirm that your controller supports ASCII messages 2 In the Controller Configuration Window gt General Tab configure the controller s ASCII parameters Total Messages Message Words and ASCII Ports For more information see Controller Configuration General Tab 3 Ensure your ASCII ports are configured correctly in the Ports tab of the Controller Configuration Window For more information see Controller Configuration Ports Tab 372 SPU 780 01EMAN May 2002 209 Working with the ASCII Editor Message List The message list panel contains all messages in the current project Click a message to edit or preview it in the Editor Preview window Note A yellow message denotes a message that has too many words From the right click menu To Function Result Cut Copy Paste Select cut copy or paste The message is added to the messages windows clipboard and can be pasted into any other message Insert a message Select Insert INSERT Shuffles the messages up from the selected message Clear a message Select Clear DELETE Deletes all words from the selected message Delete a message Select Delete SHIFT DELETE Deletes the selected message and moves messages up Initialize all Select Initialize Clears all messages mes
32. 0 eee cette ete 295 Status Word Pointer Table 2 0 0 0 cect eee 296 RIO Timeout al Sele int See Be tees pate NS 297 Run Load Debug Status 2 000 c cece teen eee 298 901 J200 Status 2 eee ees 299 S908 ErrOrsse cz iia a a Beha E ds lala Seale eagle 300 Slopcode i 4 wea eae wee A A AA 301 Appendix Editing DIF Files with Microsoft Excel 303 Editing DIF files with Microsoft Excel 0 2 0 cece eee eee 303 Glossary starsat ca carr ete Por ede he WO hata ee 307 Index eer ite eee aia nono Bete ee Se ee eel 321 372 SPU 780 01EMAN May 2002 7 372 SPU 780 01EMAN May 2002 Safety Information Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates A that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminent
33. 100 Errors 300 S980 Configuration Extension 123 Sample Rate in the Data Watch Window 183 Schneider Alliances 1 0 Card Script Editor 249 I O Cards 246 Overview 246 Schneider Electric Contacting 26 Support Guidelines 26 Script Editor Controls 252 Overview 249 Using 249 Scripts Functions Terminal Block Instruction Editor 196 I O Cards 249 Instruction Editor 194 Terminal Block 194 Variables Terminal Block Instruction Editor 195 Search 59 Search Panel 59 Segment Scheduler 153 Server Creating Groups 241 Creating Users 241 Logging On 240 Overview 240 Setting Communications 240 Status 242 Slots 167 Solve Mode Emulation 42 Starting a Controller 98 Stopcode Error Analysis 277 Stopping a Controller 98 372 SPU 780 01EMAN May 2002 325 Index Sweep U Constant Sweep Performing 149 Undo in Logic 136 Overview 149 Single Sweep Performing 149 Uninstalling ProWORX 32 15 SY MAX Configuration Extension 124 Symbols W ISA 146 System Requirements 14 Writing to a Controller 92 T Tables Address Used 60 TCP IP Communications 73 TCP IP Configuration Extension 125 Terminal Block Display Scripts 194 Overview 193 Toolbar 23 Tracking Ladder Logic Addresses 143 Traffic Cop Drops 165 Online Module Status 169 Overview 164 Printing 236 Racks 166 Slots 167 Tracking Addresses in the Data Watch Window 192 Transferring Memory EEPROM 94 EXECLoader 95 Flash
34. 133 Moving Authorization 18 N NetScan Network Explorer 74 Network Explorer 74 Networks 138 Printing 235 O Offline Edit Mode 135 Online Undo Redo 137 Opcodes Editing 87 P PCMCIA 97 Peer Cop Configuration Extension Global Input 114 Global Output 114 Overview 113 Specific Input 116 Specific Output 116 Subfields 115 Wizard 118 PID Block Overview 202 Tuner 202 Ping 229 PLC Status Viewer 99 Ports ASCII 82 Micro 82 Modbus 80 Simple ASCII 81 Profibus Configuration Extension Overview 121 Wizard 122 Project Emulation 39 Project Properties Tab 37 324 372 SPU 780 01EMAN May 2002 Index Projects Combined 37 Converting 34 Creating 29 Emulation 36 Managing 35 Offline 36 Online 36 Selecting a Controller 31 Wizard 29 Protected Registers 58 ProWORX 32 Authorization 17 Contacting Support 26 Environment 19 Installing 15 Logging In 16 Reporting 233 Security 20 Server 240 System Requirements 14 Toolbar 23 ProWORXPLUS Hotkeys 134 Q Quantum Hot Standby Configuration Extension 106 Quantum VME Bus Configuration Extension 126 Quick Picks 234 R Racks 166 Radix Multi Radix View Setting 181 Setting Multiple Addresses 178 Single Radix View Setting 181 Reading From a Controller 91 Redo in Logic 136 Register Editor 201 Register Printing 236 Registers Protected 58 Reporting 233 S S901 Analyzing 100 S908 Analyzing
35. 201 Using the Data Watch Window PID Tuner PID and PID2 PID and PID2 blocks are software programming blocks that allow a process tobe Blocks Overview controlled with no changes or additions to hardware PID stands for Proportional Integral Derivative While the PID2 is a more advanced version of the PID both operate in the same manner PID PID2 Process Process Input PID oe rae Calculation Output Value OP Process Variable Process PV Measurement Process Output The PID calculation compares a process variable PV with a desired control point called the set point SP The calculation uses the difference between the set point and the process variable to adjust the PID output value OV sometimes called the control variable This output value is used to manipulate an input to the process so that eventually the measured process variable equals the desired set point PID Tuner The PID summary displays a list of all the PID and PID2 instructions in the logic of Overview the current project Each row in the grid gives the instruction name its location in logic and the addresses of key data values related to that PID block The currently selected row has an associated PID Faceplate This faceplate allows simple tuning of the selected PID block You may invoke manual mode or adjust the setpoint value Note There may be a delay while a search is performed for
36. 5 VDC 4x8 Output Module Current ACO020 00 4 20 mA Analog Output DDO353 00 24 VDC 32 Output Module Module ACO130 00 8 Channel Output Module DDO353 01 24 VDC 32 Point Output Module AlI330 00 S 8 Channel Analog Input DDO353 10 24 VDC True Low 32 Output Module All330 10 S 8 Channel Analog Input DDO364 00 24 VDC True High 96 Output Current Module AlO330 00 I S Analog Output DDO843 00 10 60 VDC 16 Output AMMO090 00 Analog In Out 4Ch 2Ch DDO885 00 125 VDC 12 Point O P Module ARIO30 10 8 Channel RTD DEVNET 08 64 Register Devicenet Scanner ATIO30 00 8 Channel Thermocouple DEVNET 32 16 Register Devicenet Scanner AUI040 00 16 Channel Universal Input DII330 00 I S Digital Input Module AVI030 00 8 Channel Bipolar Analog DIO330 00 I S Digital Output Input AVI050 00 32 Channel Analog Voltage In DRA840 00 16 Output Relay AVO020 00 Analog Voltage Output Module DRC830 00 8 Output ISO Relay CHS110 00 Hot Standby DSI353 00 24 VDC 32 Point Input Module CPS 111 115 230V AC Power Supply DVO853 00 10 30 VDC Verified Output 3A Module CPS114 115 230V AC Power Supply EHC105 00 High Speed Counter 5 8A Channel 372 SPU 780 01EMAN May 2002 267 I O Cards Card Description Card Description CPS124 115 230V AC Power Supply EHC202 00 High Speed Counter RED 8A CPS 211 24 V DC Power Supply 3A EH
37. 780 01EMAN May 2002 Using the Traffic Cop Cabling Cabling Assumptions Assumptions 1 97 5951 000 RG 11 U Coax Cable 1000 ft reel This is the recommended cable for use as Trunk cable It can also be used for Drop cabling although it is recommended to use the less expensive 97 5750 000 RG 6 U Coax Cable 1000 ft reel for Drop cabling RG 6 U can also be used for Trunk cabling if the cable run is less than 5000 ft but is not recommended If it is used then 52 0488 000 RG 6 U BNC Connectors are used in place of 52 0401 000 RG 11 U F Connectors For cable runs over 8000 ft up to 15000 ft CATV cable should be used but is not supplied by Modicon 2 AS W801 012 I O Signal Cable 12 ft This also comes in 6 ft 006 and 1 5 ft 002 lengths 3 AS W804 012 I O Power Cable to rack with power 12ft This also comes in 5 ft 005 and 1 5 ft 002 lengths 4 AS W802 012 I O Power Cable to rack no power 12 ft This is interchangeable with AS W808 002 005 008 Light weight cable in 1 5 5 or 8 ft lengths 372 SPU 780 01EMAN May 2002 173 Using the Traffic Cop 174 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Ata Glance Data Watch The Data Watch Window is used to view and edit register data values for the Window selected project The project can be Online Offline or in Emulation Live real time Overview data may be viewed or e
38. 8 Point Output DEP 297 48 VDC 16 Point Isolated Input Module Module DAP 212 24 VDC 8 Point Input 4 Point M7251 Programmable Limit Switch Output DAP 216 24 VDC 16 Point Output M7350 Resolver Decoder Function Module Module DAP 217 5 24 VDC 16 Point Output MOT 201 1 Slot 1 Axis Motion Control Module Module Encoder DAP 218 24 240 VAC 16 Point Output MOT 202 2 Slot 1 Axis Motion Control Module Module Resolver amp Encoder DAP 220 24 VDC 8 Point Input Output P120 000 Power Supply Module 372 SPU 780 01EMAN May 2002 261 I O Cards Card Description Card Description DAP 252 LowTemp 24 VDC 8 Point P120 125 Power Supply Input 4 Point Output DAP 253 LowTemp 110VDC 8 Point VIC 200 4 High Speed Pulse or 4 VRC Input 4 Point Output Inputs DAP 292 60 VDC 8 Point Input 4 Point VIC 205 4 High Speed Pulse or 4 5V Output TTL Inputs DAU 202 2 Channel Register Output VIC 212 4 High Speed Pulse or 12 VDC 10V Inputs DAU 204 4 Channel Analog Output VIC 224 4 High Speed Pulse or 24 VDC Opto Isolation Inputs DAU 208 8 Channel Register Output ZAE 201 High speed Counter Positioner 10V 2 Relay DEO 216 24 VDC 16 Point Input Module ZAE 204 4 Channel High speed Counter Positioner 262 372 SPU 780 01EMAN May 2002 I O Cards Compact TSX Compact TSX I O cards supported in alphabetical order Series Cards
39. BootP list click New Device 2 To remove a device from the BootP lists select a device from the list and click Delete Device 3 To configure a device in the BootP list select a device from the list and enter the parameters into the available Device Info and Optional Parameters fields For parameter descriptions see Device Parameters 4 To have the ability to write the Gateway address and the Subnet mask to the device select the Write Optional Parameters check box otherwise these parameters are unavailable 224 372 SPU 780 01EMAN May 2002 ProWORX 32 Utilities Device BootP device parameter descriptions Parameters Bowe Parameter Description Device Displays the description of the associated row selected in the BootP Parameters table MAC Address A 12 digit hexadecimal number uniquely identifying an Ethernet device A device s MAC address cannot be changed The MAC Address is on a label currently marked as the IEEE GLOBAL ADDRESS on each Schneider Ethernet device IP Address A logical 32 bit address used to identify a TCP IP device Each IP address has two parts the network ID and the host ID The network IP identifies all hosts devices that are on the same physical network The host ID identifies a specific host on a network Each computer that runs TCP IP requires a unique IP address The IP Address may be available from or assigned by your network administrator Status The existi
40. Converting Ladder Logic Databases Overview Converting a Old ladder logic databases created in 484 884 ProWORX ProWORX Plus ProWORX NxT Modsoft and Concept can be imported into the new format of ProWORX 32 By importing a database using the ProWORX 32 convert function your logic documentation configuration and other relevant areas of your project are converted directly into ProWORX 32 From the ProWORX 32 menu Database Step Action 1 Select File Import Database The Select Database to Convert dialog appears 2 Select a database to convert from the following database types e 484 databases CF4 e 884 databases CF8 e Old ProWORX databases CF9 DCF e Modsoft databases CFG e Concept databases ASC e ProWORX Plus NxT databases DCF When you have selected a database click Open to start the conversion process 4 To cancel the conversion click Cancel in the Conversion Status dialog Click OK in the Conversion complete dialog to return to Pr WORX 32 34 372 SPU 780 01EMAN May 2002 Working with Projects Using the ProWORX Server to Manage ProWORX 32 Projects Overview The ProWORX Server is an application used to store and manage ProWORX 32 projects The following project transactions can occur between a ProWORX 32 client and the ProWORX Server For more information about the ProWORX Server see ProWORX 32 Server p 239 In the project navigation panel of
41. DIF files Most spreadsheet programs can Data import this format without difficulty However you must take special care Interchange when transferring data to and from Microsoft Excel in DIF files Format dif dBaselV ProWORX 32 creates standard DBF files for use with Ashton Tate s data Database dbf management program dBaselV Most other data management and spreadsheet programs including Microsoft Excel can read this format without difficulty Traffic Cop Importing a TEF file overwrites the existing Traffic Cop data Exporting tef creates a TEF file of the current Traffic Cop data ProWORX 32 requires both the TEF and DEF files to successfully import the documentation Concept txt When exporting ProWORX 32 creates a TXT file of the current descriptors and symbols for Ox 1x 3x 4x and symbols for constants to be used in Concept 56 372 SPU 780 01EMAN May 2002 Working with Projects Note In order to import and export using doc MS Word and xls MS Excel files you must have MS Word and or MS Excel installed on your PC Note Documentation files of type fil fis dif dbf tef and txt are compatible across these ProWORX applications ProWORX NxT ProWORXPLUS and ProWORX 32 372 SPU 780 01EMAN May 2002 57 Working with Projects Protected Registers Overview Ranges of output registers added to the Protected Registers table
42. Function drop down list Read requests data from the remote device and Write sends data to the remote device e Enter the 4xxxx address where the data comes from in the From field The address is from the remote device for a read function and from the local device for a write function e Enter a 4xxxx address where the data is sent to in the To field The address is from the local device for a read function and from a remote device for a write function e Enter the number of consecutive registers to transfer 1 through 32 in the Word Length field e When you have finished configuring the global transaction click Next 372 SPU 780 01EMAN May 2002 119 Configuration Extensions Step Action 5 The summary of transactions screen displays all of the new transactions created by the wizard These transactions are written to the local device as well as the various remote devices when Next is clicked To overwrite any transactions in the remote device that would interfere with the new one check the Overwrite Existing Remote Transactions check box Caution Pressing Next proceeds with all modifications and cannot be undone Note Only offline databases are modified in this step Click Update Online Devices to update the physical devices defined as remote devices by the wizard This does not update the local device The local device must be updated after the configuration extension editor is closed and all cha
43. Machine graphical grid based workspace It allows data to be displayed data values to be entered discrete controls to be enacted and basic animation to be visualized Each cell in the grid may have a series of pictures assigned to it These pictures are selected based on the data value of an address assigned to the cell Therefore as the data changes the pictures will change as well Animated switches gauges meters and similar graphics are available Setting the In the Data Watch Window Properties dialog Background a Color Step Action 1 Click the Background Color Select button 2 Choose a color from the Color dialog 3 Click OK to close the Color dialog 4 Click OK to save the changes and return to the Data Watch Window Setting the In the Data Watch Window Properties dialog Number of Rows Ste Action and Columns P 1 Enter a numeric value into the Number of Rows box Max 10 Min 1 Enter a numeric value into the Columns box Max 10 Min 1 2 3 Click OK to close the Color dialog 4 Click OK to save the changes and return to the Data Watch Window Creating Bitmap Use Windows Explorer to Files to gt Ste Action Associate with P Address Values 1 Ensure all files you want to associate with a cell are in the same directory 2 Ensure the files you want to associate with a cell are named sequentially Correct Timer_1 bmp Timer_2 bmp Timer_3 bmp Timer_10 bmp Incorrect Timer omp TTwo bmp
44. Printing 235 Drops 165 DRUM Summary 205 E EEPROM 94 Emulation 39 Adding Instruction Solve Support 46 Emulation Tab 39 Enable Contact Setting 155 Environment Tab 19 Equation Networks Enable Contact Setting 155 Equation Formatting 156 Mathematical Functions 161 Mathematical Operations 158 Overview 154 322 372 SPU 780 01EMAN May 2002 Index Equations Exponential Notation 157 Formatting 156 Ethernet Gateway Communications 72 EXECLoader 95 Exporting Data Watch Window Data 207 Documentation 55 Extended Memory Addresses Displaying in the Register Editor 201 F Faults Isolating 273 Files ESF Emulation Solve Files 46 Bitmap in the HMI Window 184 Log Files in the Data Watch Window 182 Find 59 Finding Free Addresses 61 Flash RAM 96 Forcing Discrete Addresses 143 H Hardware Clock 152 HMI Background Color Setting 184 Bitmap Files Creating 184 Bitmap Files Using 185 Cell Captions Using 186 Cell Data Editing 185 Monitor Values Adding 187 Overview 184 Rows and Columns Setting 184 Hotkey Template 132 1 0 Drops 165 Racks 166 Slots 167 I O Cards 800 Series 258 A120 Series 261 Adding New 246 Compact TSX Series 263 Micro Series 265 Momentum M1 and INTERBUS Series 266 Quantum 267 Script Editor 249 Script Editor Using the 249 Sy MAX Series 270 I O Drawing Generator 171 Viewer 228 I O Scanner Configuration Extension Ed
45. ProWORX 32 how to display each cell in a Logic Editor network In the project navigation tree Display Step Action 1 Right click the Logic icon 2 Select Properties from the right click menu 3 Configure the logic editor properties as desired See Logic Editor Display Properties 4 Click OK to save and apply changes Logic Editor In the logic editor properties window Display aoe E Propert Description Properties pery P Color The color of the descriptor symbol data back reference cursor background Configuration cursor foreground logic background logic foreground and power flow is user defined Click the color box beside the text and select a color from the Color dialog box To set the colors to their defaults click the Default button This will also set the power flow line width to three Power Flow In Emulation or Online mode the power line shows the flow of power You Line Width can adjust the width of this line from 1 to 6 Display Up to seven lines are available for each element Five lines above the Settings instruction and two below it For each line select one of the following e Clear This line is not displayed e Address The address associated with the cell is displayed e Descriptor 1 9 Descriptors specified in the documentation editor are displayed e Symbol 1 2 Symbols specified in the documentation editor are displayed e Data The addresses data is dis
46. Projects and Controllers 226 Reporting 227 372 SPU 780 01EMAN May 2002 321 Index Conditional Expressions 160 Configuration Extensions Compact Phase ll 104 Data Protect 105 I O Scanner 108 1 0 Scanner Wizard 111 Overview 102 Peer Cop 113 Peer Cop Wizard 118 Profibus 121 Profibus Wizard 122 Quantum Hot Standby 106 Quantum VME Bus 126 980 123 SY MAX 124 TCP IP 125 Configuring a BM85 220 Configuring Controllers ASCII Ports 82 General Tab 77 Loadables Tab 83 Overview 76 Ports Tab 80 Simple ASCII Ports 81 Contacting Schneider Electric 26 Controllers Comparing 226 Configuring Configuring Controllers 76 Initializing Logic 90 Manual Procedure List 274 Pinging 229 Reading From 91 Selecting 31 Start Stop 98 Status 99 Writing to 92 Controls Script Editor 252 Converting Ladder Logic Databases 34 D Data Protect Configuration Extension 105 Data Watch Window Clamps 182 DRUM Summary 205 General Properties 181 HMI 184 Importing and Exporting 207 Instruction Editor 193 Log Files 182 Logic Editor Addresses Tracking 191 PID Tuner 202 Radicies 181 Radicies Setting 178 Register Editor 201 Sample Rate 183 Terminal Block 193 Traffic Cop Addresses Tracking 192 Trend 188 Triggers 181 Watch Window 177 Desriptor Ranges Printing 235 Diagnostic Trace 148 Documentation Importing and Exporting 55 Documentation Editor Overview 51 Using 53 Documentation
47. RAM 96 PCMCIA 97 Trend Alarm Setting 188 Graph Functionality 189 Graph Functionality Table 190 Overview 188 Resolution Setting 188 Setpoint Setting 188 Y Axis Values Setting 188 Triggers in the Data Watch Window 181 Troubleshooting 271 Isolating Faults 273 326 372 SPU 780 01EMAN May 2002
48. SPU 780 01EMAN May 2002 Configuring a Controller Simple ASCII Some Modicon controllers have RS 232 ports as part of Remote I O drops Ports Advanced programmers can use these ports called simple ASCII or ASCII DAP ports for serial communications between controllers and data terminal equipment In ladder logic use the Block Move BLKM instruction to send and receive Simple ASCII messages Configure the number of ASCII ports for a controller by setting the ASCII Ports parameter in the General tab The 984A 984B and Micro 311 411 512 612 controllers have simple ASCII ports having fewer properties than Modbus ports Parameters Description Parity Adds a check bit to a packet to make the number of binary ones always either odd Odd Parity or even Even Parity If parity is set to None the check bit is not added The PC and controller must use the same parity setting Default is even Stop Data Sets the number of bits at the end of a packet which prepare the receiving device for the next packet The PC and controller must use the same number of stop bits Default is 1 Baud Sets the data transfer speed of the controller s Modbus port in bits per second The PC and controller must be set to the same baud Default is 9600 372 SPU 780 01EMAN May 2002 81 Configuring a Controller ASCII Ports This table allows the user to set each port to be compatible with the device to which
49. Size This value places a size limit on the Log file Once the limit is reached no further Limit logging will be done The limit is in Megabytes Setting the Log In the Data Watch Window Properties dialog File Size Limit Step Action 1 Enter a numeric value in Megabytes in the Max Log File Size box 2 Click OK to save the changes and return to the Data Watch Window 182 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Sample Rate Specifies how often to poll the device for data The faster the polling is the more accurate the data is but the client computers responses will become more sluggish This rate also affects the rate that data points are logged The minimum sample rate is one read every sixty minutes and the maximum sample rate is one read every 25 milliseconds Note This is a target sample rate The actual sample rate may be slower than you specify due to a large amount of data being polled and the capabilities of your machine Setting the In the Data Watch Window Properties dialog Sample Rate Step Action 1 Move the Sample Rate slider to the right for a slower sample rate or to the left for a faster sample rate 2 Click OK to save the changes and return to the Data Watch Window 372 SPU 780 01EMAN May 2002 183 Using the Data Watch Window HMI HMI Overview This view displays a simple Human
50. Step Action 1 Select a Communications Port from the Communications Port drop down box 2 Enter a path and file name into the File Name box or click Browse to find a mux file 3 To create a new mux file click Browse navigate to the folder you want the file to reside in and Enter a file name mux into the File Name box When asked if you want to create this file click Yes You can now edit the generic settings 4 To retrieve and display the current settings of the BM85 click Read from MUX 220 372 SPU 780 01EMAN May 2002 ProWORX 32 Utilities Configuring the Configure each of the BM85 s four ports by editing the parameters below Modbus Ports of Parameter a BM85 aramete Description Port Type Selects the Modbus device that attaches to the port e Master Select for a master device such as a PC e Slave Select for a slave device such as a PLC e Network Select for a network of slave devices connected through a modem e X Master Select for a device in Silent Master mode Address Sets the address of a slave device from 1 to 247 Only available when Port Type is Slave Baud Rate Sets the speed of data transmission in bits per second The default is 9600 Stop Bits Sets the number of bits at the end of a packet which prepare the receiving device for the next packet Either 1 or 2 Parity Adds a check bit to a packet to make the number of binary ones always either odd
51. This is an identifier for a pair of transactions specifically Link Client Server transactions The transaction pair must have matching Unit ID s An example situation would include a single Server Write that sends data to the matching Client Reads in a remote device All Client Read transactions accept the data sent from the single Server Write transaction as long as the Unit ID s match Enter a millisecond value representing the length of time to wait for a reply for each transaction in the Health Timeout 0 50k field 10 Enter a millisecond value representing the length of time to wait before repeating the transaction in the Repetition Rate 0 50k field A value of O indicates the quickest possible rate 11 Select one of the following functions from the Function drop down list e Read A unilateral read in which a local device reads data from a remote device e Write A unilateral write in which a local device writes data to a remote device e Read Write A unilateral read write in which a local device reads data from and writes data to a remote device e Link Client Read A paired function type in which a local device responds to a write transaction from a remote device which must have a matching server write e Link Client Write A paired function type in which a local device writes to a remote device which must have a matching server read e Link Client Read Write A paired function type in which a l
52. Working with Projects Projects in Combined Mode Taking a Project to Combined Mode Setting the Project Properties Combined mode is a combination of offline and online modes When a project is in combined mode it attaches to the controller specified by the communication settings All work done in the editors are made directly to the controller Work done in the logic editor traffic cop and register editors are also saved back to the project file so there is no immediate need to read from the controller to update the project file with all of the changes From the project right click menu in the Navigation panel Step Action 1 Select Project State gt Combined From the project right click menu in the Navigation panel Step Action 1 Ensure that the project is selected in the navigation panel The currently selected project is denoted by its name being part of the ProWORX screen s title bar Select Properties Select the Project tab Configure the project properties See Project Properties Descriptions below oa AJOJN Click OK to save changes 372 SPU 780 01EMAN May 2002 37 Working with Projects Project Property descriptions Properties rere Propert Description Description ee P Detailed Project Name Enter the detailed description of the current project Project Enter a name bri
53. accept the entire block of data from the source controller This means that the Index value used in Global I O is not necessary Specific I O allows you to configure multiple defined data blocks for transmission to specific devices on the Modbus Plus network The device receiving the data must be configured for Specific Input from the broadcast device The length in words of the specific input configured in the destination controller must be identical in length to the specific output configured in the source controller The input data however can be stored in any type of reference desired That is five words of 4xxxx data can be stored into five words of Oxxxx memory area Note You can view the register data of any global input output or specific input output by clicking View Data The data watch window will open displaying the relevant data 116 372 SPU 780 01EMAN May 2002 Configuration Extensions Editing Specific Select the Specific Input icon in the Links panel then Inputs Step Action 1 Select a specific input from the Specific Input list by double clicking on an input The specific input properties grid appears In the Start field enter the starting address of the block of data to be placed from the source controller Enter the number of words 1 to 32 to be received from the source controller in the Length field Select either BIN default or BCD from the Type d
54. address is O Oxxxx or 1xxxx zero 2 Click On Picture gt Browse and select a bitmap bmp file to view when the value of the selected address is not 0 zero 3 Press OK to save changes you have entered 1 Click Picture gt Browse and select the first bitmap an analog address bmp in a numbered sequence of bitmaps 3xxxx or 4xxxx 9 Enter a number in the Actual Range boxes These are the low and high data values you expect or know the address will hold 3 Enter a number in the of Pictures box This number will be used to associate different sequentially named pictures with values from the selected address E g If you enter as an actual range the values 0 and 999 then enter 10 into the of pictures box Picture1 bmp the picture you selected in step 1 will be associated with values 1 through 99 Picture2 bmp will be associated with values 100 through 199 and so on 4 Press OK to save changes Note A maximum of 100 pictures may be associated with a cell Addinga Caption From the right click menu to a Cell Step Action 1 Select Edit Cell Select the Caption Enabled check box Enter the text you want displayed in the cell in the Caption box Maximum 20 characters 4 Click the Foreground button to select the text color Select the positioning Top Middle or Bottom of the caption from the Alignment drop down list box 6 Press OK to save cha
55. all 10001 addresses in logic set your cursor to a cell containing the address 10001 and select Address Search 6 All Addresses found are listed in the Search Results window in the format InstructionName Network Row Column 7 To go to an address in the Logic Editor double click the desired address in the Search Results window 142 372 SPU 780 01EMAN May 2002 Using the Logic Editor Tracking Ladder Logic Addresses inthe Data Watch Window Disabling and Forcing Discretes Using Addresses from the Documentation Editor From the logic editor right click menu Step Action 1 To track the address at the cursor select Data gt Add Watch CTRL W or select Data gt Track gt Address 2 To track all addresses in an instruction select Data gt Track gt Instruction To track all addresses in a network select Data Track Network To track all discrete addresses in a network select Data gt Track Discrete You can force a discrete to the ON or OFF state This removes control of the discrete from logic it remains in the fixed state until the force is removed Enabling a discrete removes the Disabled On or Disabled Off placing control of the discrete back in logic Step Action 1 To force discretes in a network ON select Data gt Disable On CTRL S from the logic editor right click menu 2 To force discretes in a network OFF select Data gt Di
56. and Write sends data to the remote device e Enter the 4xxxx address where the data comes from in the From field The address is from the remote device for a read function and from the local device for a write function e Enter a 4xxxx address where the data is sent to in the To field The address is from the local device for a read function and from a remote device for a write function e Enter the number of consecutive registers to transfer 1 through 32 in the Word Length field e When you have finished configuring the transaction click Next The Global Transactions List lists all of the global device to device transactions Existing transactions cannot be modified using the peer cop wizard and are greyed out To add a new global transaction click Add To edit a global transaction created by the peer cop wizard click Edit To remove a global transaction created by the peer cop wizard click Remove When finished adding or editing global transactions click Next Note Up to 64 read transactions may exist although only one global output transaction can exist Of course numerous global output transactions can be defined for different remote devices However once the first global output transaction is defined the From address cannot be changed e After clicking Add to add a new global transaction the global transaction screen appears allowing you to configure the transaction Select Read or Write from the
57. and open a new one Use a modem connection to a controller just like a direct Modbus link You can scan for and attach to Modbus devices and Modbus Plus devices if the controller supports Bridge Mode to allow you to connect to a Modbus Plus network just as you normally would 68 372 SPU 780 01EMAN May 2002 Communications Setup Setting the Modbus Modem Parameters Modbus 10 bit Configurations In the Communications Setup dialog Step Action 1 Select the Modbus tab and set the communications parameters see Configuring Modbus Communications for parameter descriptions 2 The controller must have the same Modbus settings as the computer Set Modbus parameters for your PLC with the Ports tab of the Controller Configuration window 3 Set the Port parameter to show the computer port connected to the modem otherwise ProWORX 32 won t be able to locate it 4 The Modbus configuration must send exactly 10 bits per data package to your modem See Modbus 10 bit Configurations below Modems generally expect 10 bits in a data package however the Modbus defaults Even parity RTU mode and one stop bit send 11 bits per package Change the Modbus settings to provide 10 bits per data package or ProWORX 32 will not be able to communicate with the modem Alternatively if your modem supports large data packages you can set its DIP switches to allow 11 bits per data package see your modem s manual 5 Sel
58. are protected Their data values are uneditable by users who do not have administative access to ProWORX 32 To use registers in the protected registers table ensure that the Protected Registers check box is selected in the security settings You can access the security settings from the My Computer right click menu in the Project Navigation Panel Setting Use the following steps to set protected registers Protected Acti Registers Step ction 1 From the project right click menu in the project navigation panel Select Properties The properties dialog appears 2 In the Properties dialog select the Protected Registers tab 3 Enter 4xxxx addresses in the From and To fields 4 Click Add to add the range of addresses to the Protected Registers table 5 To delete a range of addresses from the Protected Registers table select the row to be deleted and then click Delete 6 Click OK to save your changes and return to ProWORX 32 58 372 SPU 780 01EMAN May 2002 Working with Projects Using Search Overview Using Find Using the Search Panel The search dialog is used find replace or go to addresses or symbols in Pr OWORX 32 From the ProWORX 32 menu Step Action 1 Select Edit gt Find CTRL F to open the Search dialog 2 Enter the value you want to search for in the Find What field Note The value entered depends on the selection you make in the Search By drop down field By default the value type is Addres
59. bottom Inserting In the logic editor Networks Step Action 1 To insert a network into a blank segment select Insert Network from the Network Navigator panel right click menu 2 To insert a network after the current network select Insert gt Next Network from the Network Editor right click menu 3 To insert a network previous to the current network select Insert gt Previous Network from the Network Editor right click menu Moving You can move or copy networks within or between segments and within or between Networks projects by using the standard Cut Copy and Paste functions Theses functions can be selected from the Network Navigator right click menu or from the ProWORX 32 toolbar Deleting From the logic editor right click menu Networks Step Action 1 Select Delete Network The current network is deleted and the any remaining networks are shifted up one network Working with In the logic editor Network Rows Acti and Columns Step cuon 1 To insert a row or column select Insert Row or Column from the logic editor right click menu You can only insert a row or column if it does not make the network invalid Inserting a column shifts existing columns to the right Inserting a row shifts existing rows down 2 To delete a row or column select Delete gt Row or Column from the logic editor right click menu You can only delete a row or column if it
60. controller addresses from numbers to text Step Action 1 Find an unused column in the spreadsheet This temporary column holds information during the conversion process 2 In the first cell of the unused column type TEXT A1 00000 This formula converts the numerical value in cell A1 into a text value which ProWORX 32 can read When you press ENTER the text value appears in the cell where you entered the formula Select the cell From the Excel menu select Edit gt Copy Select the temporary column by clicking its header For example if you entered the TEXT formula into the first cell of Column M now select all of Column M 6 From the Excel menu select Edit gt Paste This operation pastes the TEXT formula copied from the first cell of the temporary column into all the other cells in the column Click Yes if a warning message appears telling you that the selection is too large for Undo The temporary column now contains the same values as Column A but formatted as text instead of numbers Select the entire temporary column again From the Excel menu select Edit gt Copy Select Column A 10 From the Excel menu select Edit gt Paste Special then click Values The text values from your temporary column replace the numerical values in column A Click Yes if a warning message appears telling you that the selection is too large for Undo 11 Select the entire temporary column 12 From the Excel menu select Edit gt Clear then
61. correspond with the list in the Word property Default Parameter Data words 1 is the first word 2 is the second word and so on 3 Enter a bit number into the This is the first bit in a range of bits to be StartBit property edited Valid bit numbers are 1 through 16 4 Enter a bit number into the This is the last bit in a range of bits to be StartBit property edited Valid bit numbers are 1 through 16 Word ones current value is 10101010 10101010 43690 decimal A controls properties are set as follows Word 1 StartBit 9 Word 16 Data value of the control 15 When the card config dialog is saved word ones new value is 10101010 00001111 43535 decimal Notice bits 9 through 15 00001111 are equal to 15 which is what the properties had specified 372 SPU 780 01EMAN May 2002 251 Schneider Alliances Using Script Editor Controls Frame Frames are used to enclose and group related controls Scripts allow multiple layers of frames to be added on top of each other After a frame has been added to a grid or previous frame any of the available controls can be contained by anchored to that frame Radio Button Radio buttons are used on the grid or on a frame to display a limited set of options Only one radio button in a container can be selected at a time Control specific properties Property Description Data The value that the bits are set to if the radio button is selected
62. drop down list Some parameters require you to click the ellipsis box for further configuration 3 Press ENTER to accept the new parameter or ESC to cancel the change 246 372 SPU 780 01EMAN May 2002 Schneider Alliances Using the MCS Simple 2 Editor Using the Default Parameter Data Editor 1 0 Card Parameters After clicking the ellipsis box in the MCS Simple 2 parameter Step Action l Double click the 1 or 0 to toggle a bit 2 Click the Save button to save changes back to the main grid or click Cancel to return the main grid without updating any changes After clicking the ellipsis box in the Default Parameter Data parameter the Data Values dialog opens showing the current number of rows in the Number of Parameters Used parameter and the current value in the Default Parameter Data parameter To edit the contents of a row simply double click the cell you want to edit and enter a Hex value Use the following functions to further edit the parameter Function Action Comment 1 Click Add A blank cell is added to the end of the grid 2 Click Remove The currently selected row is deleted and the cells below are shuffled up 3 Click Move Up The contents of the currently selected cell are moved up one cell 4 Click Move Down The contents of the currently selected cell are moved down one cell Parameters list
63. drops including 1 local 0 TOD present 112 aja TBH 10 11 12 13 14 15 16 1 Copro 4 present 1 Copro 3 present 1 Copro 2 present 1 Copro 1 present 1 DCP present 80 SA85 present 984 A B 1 HSBY present 1 Modbus II present 1 Remote I O present RIO 292 372 SPU 780 01EMAN May 2002 Troubleshooting Module Health S908 Controller Module Health Status information consists of up to 160 words A single bit is used to represent the Health Status of a single module A binary 1 means that the module is healthy Each drop in the I O sub system has five words allocated to contain I O module status Each of these five words contains the I O module status of a single rack within the drop The most significant bit MSB represents the status of the module in slot 1 Slot 2 module status is represented by the bit to the immediate right of the MSB A healthy I O module must meet the following conditions The specified slot must be configured in the Traffic Cop e The slot must contain the module specified in the Traffic Cop e Valid communication must exist between the module and the interface e Valid communication must exist between the interface module and the controller 1 2 13141516 17 18 9 10 11 12 13 114 15 16 Odd
64. instructions in the logic of the current project They are sorted by their top address This address data is known as its Step value All instructions with the same Step value appear together on the right All the Step values that are available appear on the list to the left Each row shows the instruction name its location in logic and key data values related to that block Steps Used Machine ID and Profile ID are all editable values Note There may be a delay while a search is performed for DRUM instructions in logic In the DRUM Summary window Step Action 1 Select an address from the left panel and all applicable instructions referencing that address will be displayed 372 SPU 780 01EMAN May 2002 205 Using the Data Watch Window Editing DRUM In the DRUM Summary window Summary Data Step Retion 1 Double click the Steps Used Machine ID or Profile ID cell that you want to edit 2 Enter a value into the cell 3 Press ENTER to save the changes or ESC to cancel the changes Editing In the DRUM Summary window a Se io Value 1 Select the instruction you want to edit 2 Click the Sequencer button 3 In the Instruction Window double click the Data cell that you want to edit 4 Enter a value into the cell 5 Press ENTER to save the changes or ESC to cancel the changes 6 Click the DRUM Summary tab to exit the Instruction Wi
65. items and data and return to the script editor click OK To cancel changes and return to the script editor click Cancel Data edit boxes are used on the grid or on a frame to allow the user to enter any valid value Valid values are determined by which radix is set for the data edit box For example if Binary is selected in the radix property only ones and zeros are valid data and the value can only have a length of 16 characters Control specific properties Property Description Radix The mode of the edit box Available options are Decimal Binary Hexadecimal ASCII and Long Notes e Allradices are have a 16 bit limit except Long which has a 32 bit limit e A Long data type will overwrite the word that is selected in the Word property of the data edit box as well as the next word in the order that they are set in the Default Parameter Data property of the I O card Itis not recommended that you put a long data value in the last word If the last word is selected in the Word property the Long data value will be truncated and put into the last word This may alter the results you expected significantly The command button is a seldom used control but can be very useful for batch processes For example you can have a button that will check or uncheck a group of check boxes or a button that would clear all fields in a group The time state property control is differen
66. modifications and cannot be undone once completed Note Only offline databases are modified in this step Click the Update Online Devices button to update the physical devices defined as remote devices by the wizard This does not update the local device That must be done once the configuration extension editor is closed and all changes are saved Caution Online devices may be running They must be stopped before their contents can be modified Before stopping any device ensure that itis safe to do so Devices are restarted once the operation is complete Also when these changes are complete they cannot be undone Click Next Click the View Log File button to view a log of all changes made to the local and remote devices This file ScannerWizard log may be saved and printed as needed Click Finish to close the wizard and return to the Configuration Extension Editor 112 372 SPU 780 01EMAN May 2002 Configuration Extensions Peer Cop Overview The Peer Cop extension provides data transfer between two or more controllers on a peer to peer network as well as linking multiple networks using the S985 communication card Peer Cop configures data blocks to be continuously transferred once per scan between nodes on a Modbus Plus network Data can be broadcast to all nodes on a single link Global I O or between specific Modbus Plus nodes on a link Specific 1 0 A maximum of 32 data registers or 51
67. of the control is changed The event of a control is executed when the data value of the control changes The event script allows you to enter VB script code to manipulate controls The event script editor will do minor error checking for syntax mistakes The gird has a unique Initialize function which is executed when the form is opened Using events you can hide controls using the visible property enable and disable controls using enabled and many other standard VB functions After clicking the ellipsis box in the Event property of a control Step Action 1 Enter VB script code into the event window 2 When finished click OK to return to the script editor Certain errors will be caught by the event script editor and there will be an error message if any errors exist Certain errors will not be detected by the editor though and the I O card s script will not be functional in the traffic cop To cancel your changes and return to the script editor click Cancel 250 372 SPU 780 01EMAN May 2002 Schneider Alliances Editing Parameter Data Card Config Words Using Controls Editing Card Config Word Data Example In the properties panel Step Action Comment 1 Select the control that will be used Valid controls are Radio Buttons Check to edit a word Boxes Data Edit Boxes and Combo Boxes 2 Select a word from the drop down The word numbers
68. receives power it first checks to see if a valid configuration is present in the data memory If not the contents of the flash RAM or PCMCIA memory card are re loaded into the controller memory Flash RAM or PCMCIA memory card may be used as an alternative to the optional battery backup or an extra backup of the logic and configuration This function cannot be performed while the controller is running You must stop the controller first From the project right click menu in the navigation panel Step Action 1 Select Online Commands gt Write gt Transferring to Flash EEPROM PCMCIA 2 Select Internal Flash to transfer the current logic to flash memory or PCMCIA to transfer the current logic to the PCMCIA memory card 3 Compact controllers have enhanced options that may be set prior to transferring Set the parameters for internal flash and PCMCIA settings e Start PLC after download from EEPROM Automatically starts the controller with the logic that was stored in flash memory or the PCMCIA card during a power failure e Save state RAM Saves the last state to flash memory or the PCMCIA card in the event of a power failure 4 Type the number of registers to save in the 4xxxx registers to save field The specified number of registers are saved to flash memory or the PCMCIA card in the event of a power failure 5 Click Transfer to transfer the logic to flash memory or the PCMCIA card You are promp
69. separate word processing or spreadsheet program Note This function does not import controller logic Importing In the Project Navigation panel Documentation Step Action 1 To append the documentation to the existing project documentation select Documentation Import gt Append from the project right click menu 2 To merge or overlay the documentation with existing project documentation select Documentation Import gt Overlay from the project right click menu 3 To delete all current documentation and import new documentation select Documentation Import gt Create New from the project right click menu 4 Once you have selected the import type select a file csv mdb doc xls to import from the Select Documentation File dialog and click Open Exporting In the Project Navigation panel Documentation Step Keton 1 From the project right click menu select Documentation Export The Select Destination File dialog appears 2 Select a file type from the Save as type drop down list box csv mdb doc xls Enter the export file name in the File name field Navigate to the folder where you want to save the exported file Click Save 372 SPU 780 01EMAN May 2002 55 Working with Projects Import Export Import Export format descriptions Form ormats Format Description MS Word doc Documentation
70. solving time It only affects how fast the timers increment 2 Click OK to save the changes and return to ProWORX 32 From the project navigation panel Step Action 1 To start emulation select Online Commands gt Start Stop 2 Set the emulator s solve mode in the Start Stop dialog See Setting the Solve Mode for more information 3 To start emulation in continuous solve mode click Start Several solve modes are available to assist in emulating logic You can set Emulation to stop solving following any number of full sweeps after a particular network is solved when a breakpoint is reached or to stop when certain logical conditions are true or not true You can change the solve mode by selecting Online Commands gt Start Stop and selecting a solve mode radio button at anytime when emulation is in a stopped state In the start stop dialog Mode to Sweep Step Action 1 Select the Sweep radio button 2 Enter the number of times you want the logic to be solved before stopping in the Number of Scans to Sweep field 3 To the Spacebar to run another sweep Solving by In the start stop dialog evens Step Action 1 Select the Network radio button 2 Logic is solved network by network in order of networks starting at segment one network one Press the Spacebar to solve the next network 42 372 SPU 780 01EMAN May 2002 Working with Projects Sol
71. the Knowledge Base Printing the Knowledge Base In the knowledge base utility Step Action Comment 1 Click Add The Knowledge Base Entry dialog will pop up 2 Enter a name into the Author box Max 55 characters Enter the problem description into the Max 275 characters Problem box 4 Enter the solution description into the Max 440 characters Solution box 5 Enter the name of an image that may Valid image types are bmp and jpg be associated with problem or solution The image must reside in in the Image field ProWORX 32 Projects KBImages The image name must be entered in Max image name length 255 full including the file extension e g characters Image1 bmp is correct whereas Image1 is not 6 Click OK to save the record The Date and Time is added automatically upon pressing OK In the knowledge base utility Step Action Comment 1 Click Delete The record that the cursor is highlighting will be deleted In the knowledge base utility Step Action 1 Click Print The ProWORX 32 print setup appears From here you can determine specifically what you want to print 372 SPU 780 01EMAN May 2002 63 Working with Projects 64 372 SPU 780 01EMAN May 2002 Communications Setup Connecting to a Controller Overview ProWORX 32 can communicate with controllers in several ways
72. the data for this address reaches the specified value the Data Watch Window begins tracking and or logging values The data is not tracked or logged until the condition is met When the Trigger check box is not selected the Data Watch Window automatically tracks and or logs values 372 SPU 780 01EMAN May 2002 181 Using the Data Watch Window Setting a Trigger In the Data Watch Window Properties dialog Condition Step Action 1 Click the Trigger check box 2 Enter the address that you would like to track in the Address box 3 Select the gt or lt option button 4 Enter a numeric value in the State box 5 Click OK to save the changes and return to the Data Watch Window Clamps When the Clamps check box is selected all data values tracked are forced inside or outside of the range specified This affects the display only and does not affect the actual data values in the device This also affects the data sent to the log file When the Clamps check box is not selected all data values are displayed as their actual data value Setting a Clamp In the Data Watch Window Properties dialog Step Action 1 Click the Clamp check box 2 Enter a numeric value in the Lo Clamp box 3 Enter a numeric value in the Hi Clamp box 4 Select the Capture Inside or Capture Outside option button 5 Click OK to save the changes and return to the Data Watch Window Log File
73. they are represented as 3 node instructions Update parameters by clicking on the parameter row Press ENTER to accept the changes or ESC to decline the changes The changes made will be saved to the project or controller when the configuration editor is closed A prompt is displayed allowing you to confirm that you want to save changes 76 372 SPU 780 01EMAN May 2002 Configuring a Controller General Tab Overview General Tab Parameters This tab in the Controller Configuration window allows you to configure a controller s memory lt contains many important options including the number of coils registers segments of logic and I O cards the controller will use the amount of memory it sets aside for configuration extensions and the number and size of its ASCII messages The following parameters are editable Parameter Description Registers For each of the Oxxxx 1xxxx 3xxxx and 4xxxx register fields type the number of registers the controller will use The controller polls all of these registers each scan so to keep your controller scanning quickly set up only as many registers as you need Segments Type the number of logic segments the controller will use 1 O Drops Different controllers use different I O drops e f you have a controller that uses Channels instead of I O Drops type the number of channels the controller I O will use Channels always
74. this function to protect your ladder logic especially while working online Use Insert When checked you can access the Insert menu by pressing the INSERT key Delete Key and the Delete menu by pressing the DELETE key When cleared these keys Menus operate normally and the menus are only accessible from the Edit menu Show Cross When checked a tooltip will be visible showing the cross reference Reference information for the address that your cursor is hovered over The tooltip is in Tips the format network row instruction ISA Symbols When checked enables the use of ISA symbols in the logic view 372 SPU 780 01EMAN May 2002 131 Using the Logic Editor Hotkey Template Overview The hotkey template is used to select the type of hotkey support that you wish to use The possible options are ProWORX 32 ProoWORXPLUS or Modsoft The following table lists the supported hotkeys for Modsoft and ProWORXPLUS Changing the From the My Computer in the Navigation panel right click menu Hotkey Template Step Action 4 Select Properties The Properties dialog appears Select the Logic tab From the Hotkey Template drop down select the template you want to use ProWORX 32 default ProWORXPlus or Modsoft Click OK to save the changes and exit the Properties dialog 132 372 SPU 780 01EMAN May 2002 Using the Logic Editor Modsoft Hotkey Modsoft Hotkey
75. time out constant and a bit that indicates if redundant cables are present Note Cable A and Cable B are used for remote I O communications L Redundant remote I O cables 2 3 4 5 6 78 Jo ho ft 12 Js 15 16 Remote I O timeout constant 372 SPU 780 01EMAN May 2002 297 Troubleshooting Run Load Debug Status Word 6E Hex This word is a mode indicator for 984 controllers The load mode is used for loading 110 Decimal a program to the controller The run mode indicates that the controller was started in the optimized mode no editing allowed while running The debug mode is the normal mode of operation for a controller In this mode network editing is allowed while the controller is running H 2 014 5 6 718 0 rt re x3 fra O 0 Debug 0 1 Run 1 0 Load 298 372 SPU 780 01EMAN May 2002 Troubleshooting 901 J200 Status Word 68 Hex This word shows the status of the remote I O processor The upper 4 bits should be 104 Decimal zero under normal operating conditions An error indicates a failure in the remote I O processor RIO error status 112151 SOO MNT e 75 6 1 901 J200 memory failure RIO error status 1 901 J200 loopback failure 1 901 J200 timeout 1 901 J200 bad Binary Number Description 000 RIO
76. with the selected device click Stop To begin communications with the selected device click Start 372 SPU 780 01EMAN May 2002 231 ProWORX 32 Utilities 232 372 SPU 780 01EMAN May 2002 ProWORX 32 Reporting 13 Reporting Overview Using the Printing Menu The ProWORX 32 reporting feature allows you to print many aspects of your project to a file or printer Reporting is a very powerful tool which can be used to extract information from your project into a printed document From the ProWORX 32 menu Step Action 1 Select File gt Print to send the currently selected documentation to the printer 2 Select File gt Print Preview to view the current report as it will be printed 3 Select File gt Print Setup to edit the content and documentation that will make up the report 372 SPU 780 01EMAN May 2002 233 ProWORX 32 Reporting Quick Picks Quick picks are pre defined sets of reporting options Select an option in the quick pick list box to get a pre selected list of options for reporting Choose an option in the list box and the respective report options will be automatically selected The options are as follows Quick Pick Description Turn off all options All report options are deselected Turn on all options All report options are selected All networks All settings within the Networks report option are selected Everything but ne
77. yR E ListID String This is aname to be used to identify this particular pick list See scAddPickList ListText String Text that will be appear in the List Usually it describes the purpose of a data value ListValue Integer A data value that will be set if this list entry is selected scAddStaticText This will add a static block of text This is useful for titles instructions or additional TextSting information not provided by any other means Variable Type Variable Description TextString TextString The text to display 200 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Register Editor Register Editor Overview Changing the Displayed Address Type Displaying Extended Memory Addresses The Register Editor allows you to view and edit data for all available addresses This includes all discretes as well as all input holding and extended registers Note Addresses cannot be edited since they are specified by a project s configuration In the Register Editor Window task bar Step Action 1 Select an address type 0x 1x 3x 4x 6x option button Note Extended memory addresses are defined by memory file In the Register Editor Window task bar Step Action 1 Select the 6x option button from the status bar 2 Choose an extended memory file from the File drop down list 372 SPU 780 01EMAN May 2002
78. 002 25 Getting Started Contacting Schneider Electric Contact Customer support is available to registered Schneider Electric users Information If you have a question about ProWORX 32 and can t find the answer in the ProWORX 32 Help system or the User s Guide contact our Customer Service staff for assistance You can reach Schneider s Customer Support department by Internet phone fax or mail Schneider Electric One High Street North Andover MA 01845 Internet http public modicon com E mail customercentral schneiderautomation com Support Hotline 888 266 8705 Telephone 978 794 0800 Fax 978 975 9301 Support To help us assist you quickly we suggest you have the following information ready Guidelines e The version and serial number of your copy of ProWORX 32 To find this information select About on the Help menu e What you were doing when the problem occurred whether you can repeat it and any error messages you received e Your version of Windows To find this information in Windows ME 98 95 2000 or NT 4 x click Start then Settings Select Control Panel When the Control Panel window opens double click System When the System window opens select the General tab Your version of Windows is listed under the heading System e Information about your computer including its processor type memory hard drive size video card type and l O boards 26 372 SPU 780 01EMAN May 2002 Working with Pr
79. 002 Working with Projects Documentation Editor Overview Opening the Documentation Editor Properties Window The documentation editor the defaulted bottom left editor allows you to see and edit documentation for addresses and Traffic Cop items lt hot tracks items that are selected in the many of the editors including the data watch window and traffic cop To open the documentation editor select View Documentation from the ProWORX 32 menu There are three sections of the documentation editor Edit Summary and Traffic Cop To switch between sections select the corresponding radio button at the top of the documentation editor In the navigation tree Step Action 1 Ensure the project folder is expanded and right click the current project s folder 2 Select Properties from the right click menu 3 Select the Documentation tab in the properties window 372 SPU 780 01EMAN May 2002 51 Working with Projects Documentation Editor Properties These properties are found in the Properties window under the Documentation tab Property To set Function Total In the Total Number of The descriptor field is a multi line field that Number of Descriptor Lines box entera can be set from 3 lines to 9 lines of Descriptor number between 3 and 9 or use documentation This preference forces the Lines the arrow keys to increase or editor to edit only the set number of line
80. 01EMAN May 2002 Glossary Distributed I O DIO Documentation Documentation Editor Double Precision One of four major architectures for input output systems also see Local I O Remote I O and Peer to peer Communications O that is installed away from the PLC over a wide area and communicates with it through a Modbus Plus network One Quantum controller can support up to three distributed I O networks each with up to 64 drops The local rack houses a DIO processor for each network which sets the network s head number A description of a controller s memory logic and configuration The descriptors short comments long comments and page titles within a database The editor in which descriptors short comments long comments and page titles can be entered and modified A 32 bit format which uses two registers to store numerical values Drop A group of I O cards physically connected together as an I O network A controller reads information from the drop solves logic then writes results to the drop in one segment of ladder logic The Segment Scheduler controls the order in which drops are serviced Duplicate Coil An output coil address which has been assigned to more than one coil E EEPROM Electrically Eraseable Programmable Read Only Memory Element A ladder logic instruction such as a coil timer or short Enable To allow a PLC based on the logic programmed into it to update the state of a coil or inpu
81. 1 Timer tenths T T 01 Timer hundredths ADD ADD Addition SUB SUB Subtraction MUL MULT Multiplication 144 372 SPU 780 01EMAN May 2002 Using the Logic Editor Mnemonic Description DIV DIV Division RT R gt T Register to Table TR T gt R Table to Register TT T gt T Table to Table BLK BLKM Block Move FIN FIN First In FOU FOUT First Out SRC SRCH Table Search STA STAT System Status AND AND Logical And OR OR Inclusive Or CMP CMPR Logical Compare SEN SENS Logical Bit Sense MBI MBIT Logical Bit Modify COM COMP Logical Complement XOR XOR Exclusive Or BRO BROT Logical Bit Rotate 372 SPU 780 01EMAN May 2002 145 Using the Logic Editor ISA Symbols Overview Attaching an ISA Symbol to a If the ISA Symbol Name field in the project is set up to support discrete addresses the network editor draws the ISA symbol instead of the ladder logic instruction From the logic editor 5 x Acti Discrete Device Step chon 1 Select a discrete device 2 Enter an ISA symbol name in the ISA Symbol field in the Documentation Editor ISA Symbol ISA Symbols Reference Symbol Diagram Symbol Diagram CRNC PBNC CRNO PBNO aa o k o O 30 FLSNC PRSNC FLSNO PRSNO FSNC PSNC FSNO PSNO A Se VA 2D 146 372 SPU 780 01EMAN May 2002 Using the Logic Editor
82. 1 through EXPR4 can be any address value or expression If EXPR2 or EXPR3 are not single values or addresses they must be enclosed in brackets RELOP can be any relational operator such as gt greater than or lt gt not equal to When solving a conditional expression the computer first compares EXPR1 and EXPR2 based on the relational operator If the comparison is true the value of the conditional expression is the result of EXPR3 If the comparison is false the value of the conditional expression is EXPR4 Note It is especially good programming practice to enclose all expressions within a conditional expression in parentheses even when they re not actually needed This makes the equation easier to read and ensures that operations are solved in the correct order 160 372 SPU 780 01EMAN May 2002 Using the Logic Editor Mathematical Functions in Equation Networks Mathematical Functions The following table lists the pre defined math functions you can include in your equation Each of these functions takes one argument enclosed in brackets following the function name The argument can be any valid value or expression For example COS 35 40001 returns the cosine of 35 plus the number stored at address 40001 In this table X refers to a function s argument as in COS X Function Description ABS S Absolute value of X i e negative numbe
83. 2 for example 32 16 I O points can be transferred to or read from a controller at a time Peer Cop is supported by the A145 and all E Series and Quantum controllers Up to three Links of the Peer Cop can be configured and edited Note If the Peer Cop extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type Peer Cop Wizard ProWORX 32 includes a configuration wizard to help you set your Peer Cop extensions To access the Peer Cop wizard see Peer Cop Wizard p 118 372 SPU 780 01EMAN May 2002 113 Configuration Extensions Editing the Peer In the Active Extensions panel select the Peer Cop extension then Cop Extension Step Action 4 The Peer Cop extension can be configured for up to three links When you add a link you will have access to the 64 possible devices on another peer to peer network e Link 1 is the internal link all devices on the local Modbus Plus network can be accessed from Link 1 e Links 2 and 3 are remote links through S985 cards To add a link click Add Link To clear the configuration of a link click Clear Link To delete a link click Delete Link To configure a link set its Head Number Time out value and Last Value parameters For link 2 or 3 select a head number 1 through 16 from the Link x Head Number drop down list box Head Number specifies the head number on a Quantum rack If you are using a
84. 31003882 00 ProWORX 32 Programming Software for PLCs User Guide 372 SPU 780 01EMAN Version 1 0 Schneider Electric 372 SPU 780 01EMAN May 2002 Table of Contents Safety Information ooooooccooconona oo 9 About the BOOK is dat a ba See ita 11 Chapter 1 Getting Started 0 0 cece ee 13 Welcome to ProWORX 32 00 00 ccc tte ae 13 System RequireMentS ooocococccococo ae 14 Installing ProWORX 32 0 a a T Tegl E E AE a h a N 15 LOQGINGAIN ii a A e E e nea AETS 16 Authorizing ProWORX 32 0 0 0 cette nee 17 The ProWORX 32 Environment 0 0 0 cece teens 19 ProWORX 32 Client Security 0 0 cece eee 20 Tracking Helpa rii kerena en kyy ata ey Gg Sed weaned ee E 22 ProWORX 32 Toolbar 2 0 cette eee eee 23 Contacting Schneider Electric 0 0 cette 26 Chapter 2 Working with Projects ooooooooomommmmmoo 27 Ata lance uy a te lr tado ro rd ol 27 Creating a New ProjeCt oocococcoccocococ 29 Selecting a Controller Type n a aana auauna tetas 31 Converting Ladder Logic Databases 0 0c cece eee eee ence 34 Using the ProWORX Server to Manage ProWORX 32 Projects 35 Working with a ProWORX 32 Project 0 0 cece eee ee 36 Using Emulation Mode 0 eee tees 39 Instructions Supported in Emulation Mode 00000 cence 45 Adding Emulation Instruction Solve Support 00 cee eee ee eee 4
85. 372 SPU 780 01EMAN May 2002 105 Configuration Extensions Quantum Hot Standby Overview Editing the Quantum Hot Standby Extension The Quantum Hot Standby extension allows additional configuration of the Quantum Hot Standby setup This lets you set the type of state RAM transfer between the CHS1 10 00 modules It also lets you set the Initial Command Register and the Non Transfer Area This area is only available on version 2 x Quantum controllers that contain the CHS loadable in the configuration Note If the Quantum Hot Standby extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type In the Active Extensions panel select the Quantum Hot Standby extension then Step Action 1 In the General tab enter the 4xxxx address of the command register used to configure the hot standby system in the Command Register field This register must be transferred every scan and cannot be in the non transfer area The initial command register contains the settings that are loaded into the controller when it is started If any changes need to be made while the controller is running the command register must be used and not the initial command register Settings such as port address swapping allowing an executive upgrade setting the standby s mode on a logic mismatch setting the controller s modes and overriding the key switch can be changed from the comma
86. 6 Documentation Editor 0 0 eee as 51 Using the Documentation Editor 0 00000 c eee eee 53 Importing and Exporting ProWORX 32 Documentation 55 Protected Registers 0 0 eee ee eens 58 Using Search iaa boca pa Sha hs REC AIR Ree y A ae esac 59 Address Used a2 i ecu eke A Peis A de he 60 The Knowledge Base 0 eee eee nee 62 372 SPU 780 01EMAN May 2002 3 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Communications Setup 000 e eee ee eee eee 65 Connecting to a Controller a anaa ects 65 Communications Overview 00 cece eee eens 66 Configuring Modbus Communications 0 000 cece eee eens 67 Modbus Communications by Modem 0 0 cence eee eee eee 68 Configuring Modbus Plus Communications 00 0000 0 eee 71 Configuring Ethernet Gateway Communications 00055 72 Configuring TCP IP Communications 0 0 eee eee 73 Network Explorer 0 0 000 c eee eee eens 74 Configuring a Controller oooooooommmmmm mo 75 Controller Configuration 0 0 0 0 cette eee 75 Controller Configuration 2 0 0 0 ccc tees 76 General Tabs iio eck we ok ee ve ee te Yee Pd ea el 77 Ports TADS setae nate tt o a hid tae Adan dae A at ra 80 Loadables Tabiri nieren dra Vee E a Se A ete teed 83 Loadable Library Wizard 1 0 20 cect tenes 86 Working with Controllers o
87. 8 Point Output B872 002 4 20 mA 1 5V 4 Channel Module Analog Output B803 008 115 VAC 8 Point Input Module B872 011 Selectable 4 Channel Voltage Output B804 16 Point Output Module B872 100 4 20mA 4 Channel Current Output Module B804 016 115 VAC 16 Point Output B872 200 Selectable 4 Channel Voltage Module Output B804 116 115 VAC 16 Point Output B873 001 4 20mA 1 5V 4 Channel Module Analog Input B805 016 115 VAC 16 Point Input B873 002 4 20mA 1 5V 4 Channel Module Analog Input B806 32 Point Output Module B873 011 10 V to 10 V 4 Channel Analog Input B806 032 115 VAC 32 Point Output B873 012 10 V to 10 V 4 Channel Analog Module Input B806 124 24 VAC 32 Point Output B873 200 V A Thermo RTD Strain Module Gauge Input B807 32 Point Input Module B875 001 4 20mA 1 5V 8 Channel Analog Input B807 032 115 VAC 32 Point Input B875 002 4 20mA 1 5V 8 Channel Module Analog Input B807 132 115 VAC 32 Point Input B875 011 10 V to 10 V8 Channel Analog Module Input B808 016 230 VAC 16 Point Output B875 012 10 V to 10 V 8 Channel Analog Module Input B809 016 230 VAC 16 Point Input B875 101 Fast selectable 8 Channel Module Analog Input B810 008 115 VAC 8 Isolated Output B875 102 Fast selectable 8 Channel Module Analog Input B814 8 Point Output Module B875 111 Select 8 channel Differential Input B814 001 NO Power Relay 8 Point B875 200 V A Thermo RTD Strain Output Module Gauge Input 258 372 SPU 780 01EMAN May 2002 I O Cards
88. 9 to increment Figure 1 11213 5 J6 7 8 9 10 11 12 13 14 15 16 Dropout counter Retry counter L 0 Cable B status error 0 Cable A status error 0 Communication health error Note It is possible for bits 2 and 3 to be 1 and bit 1 to be 0 Cables 171 372 SPU 780 01EMAN May 2002 289 Troubleshooting S911 Hot Standby Status S908 Word 66 Hex 102 Decimal The hot standby status is valid if a redundancy system is present It shows if the unit is reporting present and healthy and the word also indicates if the unit is the primary or secondary controller Word 4 4xxxx 3 S911 R911 Hot Standby Status E 12 3 14 75 16 S911 R911 present and healthy 0 Controller set to A 1 Controller set to B 0 Controllers logic matches 1 Controllers logic mismatches Remote system state Local system state System State Binary Number Description 01 Offline 10 Primary 11 Secondary 290 372 SPU 780 01EMAN May 2002 Troubleshooting Local Drop Communications Errors S908 Status Words Status Words 182 to 184 show the status of the local drop communication errors 182 184 when a local drop is present The first drop may or may n
89. Bit 1 5V MIC134 16 IN 8 Triac 4 Relay OUT MIC146 4 IN 2 OUT 10V 230V MIC135 16 IN 8 Triac OUT 230V MIC147 16 Bit Timer Count Value MIC136 16 IN 4 Relay OUT 230V MIC148 1 Word IN 1 Word OUT MIC137 16 IN 12 FET OUT 24V DC MIC149 2 Words IN 2 Words OUT MIC 138 16 IN 8 FET OUT 24V DC MIC150 4 Words IN 4 Words OUT MIC139 16 IN 4 FET OUT 24V DC MIC151 8 Words IN 8 Words OUT 372 SPU 780 01EMAN May 2002 265 1 O Cards Momentum M1 and INTERBUS Momentum Series Cards I O cards supported in alphabetical order Card Description Card Description AAI030 00 8 Channel Differential Input AEC920 00 High Speed Counter 50khz AAI140 00 16 Channel single ended Input AMMO90 00 24 VDC 4 In 2 Out Bidirectional AAI520 40 4 Channel RTD Thermocouple ANMO50 10 Seriplex Interface AAO120 00 4 Analog Output 0 20mA ANR120 90 Bi directional Analog 6 in 4 out with 24 VDC 8 in 8 out discrete AAO921 00 4 Analog Output 4 10mA ARM370 30 24 VDC 10 In 8 Out Relay ADI340 00 24 VDC 16 Point I P Module ATV058 00 Single Phase Drive ADI350 00 24 VDC 32 Point I P Module BAI036 00 8 Channel Analog I P Module ADI540 50 120 VAC 16 Point I P Module BAM096 00 4 I P 2 O P Analog Module ADI740 50 230 VAC 16 Point I P Module BAO126 00 4 Channel Analog O P Module ADM350 1X 24 VDC 16 In 16 Out BDI346 00 24 VDC 16 Point I P Mo
90. C204 00 High Speed Counter 4 Channel CPS 214 24 V DC Power Supply 8A EHC208 00 High Speed Counter 8 Channel CPS 224 24 V DC Power Supply RED EIA921 00 1 Channel AS 1 Module 8A Interface CPS 414 48 V DC Power Supply SUM ERT854 10 32 Point Smart Digital Input 8A CPS 424 48 V DC Power Supply RED ESI062 10 2 Channel ASCII Interface 8A CPS 511 125V DC Power Supply 3A GPS100 00 IRIG B Time Sync Interface CPS 524 125V DC Power Supply 8A HLI340 00 Hi Speed Latch Interrupt CRA211 10 DIO Drop MB HRT100 00 HART Serial Communications Card CRA211 20 DIO Drop MB 12T010 00 12T 10 Input 10 Output CRA212 10 DIO Drop MB 12T016 00 12T 16 Input 16 Output CRA212 20 DIO Drop MB MCI186X Resolver Interface Module CRA931 00 RIO Drop S908 MCI18X1X2 Single Turn Interface CRA932 00 RIO Drop S908 MCI18X3X4 MultiTurn Resolver Interface CRP811 00 Profibus DP Interface Module MMB102 00 Two axis motion with incremental CRP931 00 RIO Head S908 MMB104 00 Four axis motion with incremental CRP932 00 RIO Head S908 MMC120 0X 2 Axis Motion Control DAI340 00 24 VAC ISO 16 Input Module MMD102 00 Two axis absolute motion DAI353 00 24 48 VAC 32 Input Module MMD104 00 Four axis absolute motion DAI440 00 48 VAC 2x8 Input Module MSB101 00 Motion Inc Enc DAI453 00 48 VAC 32 Input Module MSC101 00 Motion Enc Res DAI540 00 115 VAC 16 Input Module NOA611 00 Interbus S Master Module Isolated DAI543 00 2x8 115 VAC I
91. IGHT representing the address of a long 32 bit signed integer e 40001 indicates that the result of the calculation is to be stored in register address 40001 as a 16 bit signed integer 156 372 SPU 780 01EMAN May 2002 Using the Logic Editor Exponential Notation Everything to the right of the assignment operator also constitutes an expression An expression is any part of an equation that can be evaluated to a single value This can be a single constant or register address or a complete mathematical operation For example 35 is an expression as are LOG 10 and 40002U COS 40003UL Complex expressions can contain other expressions within them as in 3 40002U COS 40003UL For the most part any operator or function can be performed on any expression no matter how complex Note lt is good programming practice to enclose all expressions in parentheses even when they re not actually needed This makes the equation easier to read and ensures that operations in an equation are solved in the correct order Floating point numbers are normally specified in exponential notation as in 1 34E 4 This represents 1 35 times 10 to the 4th power or 1 35 times 0 0001 Thus we would shift the decimal place four places to the left to get 0 000135 The 4 part is called the exponent note the preceding E and can be a positive or negative number In the Equation Network Editor you must also indicate
92. Listing Listing Hotkey Operation ProWORX 32 Equivalent ALT F2 Invoke RDE Data Watch Window ALT F3 Copy Block Copy ALT F4 Delete ALT F5 Paste Block Paste ALT F6 Offset Replace ALT F7 Search ALT A Append Network Insert Previous Network ALT B Retrace ALT D Delete Network ALT l Insert Network Before Insert Previous Network ALT L Latched Coil ALT M Retentive Coil ALT N Negative Transitional ALT P Positive Transitional ALT T Trace Locate Coil ALT V Vertical Short ALT Z DX Zoom Register Editor CTRL PgUp Previous Segment CTRL PgDn Next Segment CTRL Home Goto 1st Network of Segment CTRL End Goto Last Network of Segment CTRL F8 Configuration 372 SPU 780 01EMAN May 2002 133 Using the Logic Editor ProWORXPLUS Hotkey Listing ProWORXPLUS Hotkey Listing Hotkey Operation ProWORX 32 Equivalent ALT A Address Used ALT C Coil Rebuild Offline Coil Column Online ALT G Global Addressiing Replace ALT H Help ALT J Jump to Mark ALT L Log Book ALT O Locate Coil ALT R Register Editor ALT S Search ALT T Trace Online ALT U Undo ALT X Mark Location and Exit ALT Z Retrace CTRL D Network Display Setup Logic Properties CTRL T Terminal Block Search CTRL U Unlink All Macros 134 372 SPU 780 01EMAN May 2002 Using the Logic Editor Usi
93. May 2002 269 O Cards Sy Max Sy Max Series I O cards supported in alphabetical order cares Card Description Card Description CRM931 D1 Digital 2 Slot RIO Adapter RIM131 High Speed Counter Module CRM931 D2 Digital 4 Slot RIO Adapter RIM144 Multiplexed BCD Input Module CRM931 D4 Digital 8 Slot RIO Adapter RIM301 85 140 VAC 16 Input Module DRM931 D8 Digital 16 Slot RIO Adapter RIM331 32 Function 24V DC Input CRM931 Register RIO Adapter Module RIM361 16 Function 240V AC DC Input RG RDI116 16 Channel Input RIM731 64 Function 24V AC DC Input RDI132 32 Channel Input ROM121 4 Function Analog Output RDI1XX Input Module ROM122 4 Function Isolated Output RDO616 16 Channel Relay Output ROM131 Stepper Motor Controller Module RDO732 32 Channel Relay Output ROM141 Multiplexed BCD Output Module RDOXXX Relay Output ROM221 16 Function 120V AC Output RIM101 16 Function 120V AC DC ROM271 16 Function 120V AC Input RelayOutput RIM121 4 Function Analog Input ROM421 35 140 VAC 16 Output Module RIM123 8 Channel High Speed Analog ROM431 16 Function 240V AC Output Input RIM125 16 Function Analog Input ROM441 32 Function 24V DC Output RIM126 8 Channel Analog Thermo ROM871 64 Function Relay Output Input RIM127 12 Channel RTD Input Module SIM116 16 In Simulator 270 372 SPU 780 01EMAN May 2002 Troubleshooting Troubleshooting Troubleshooting This chapt
94. Or Select an address and press Selected address is deleted DELETE 178 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Jumping to a Specific Address Copying Data Values from One Range of Addresses to Another Moving Data Values from One Range of Address to Another From the right click menu Step Action Result 1 Select Goto Address The Goto Address dialog appears within the Data Watch Window 2 Enter an address in the Select an Address to find box Click OK The specified address is selected in the Data Watch Window From the right click menu Step Action Result 1 Select Data Utilities gt Copy Data The Data Utilities dialog appears within the Data Watch Window 2 Enter an address into the Start The value of this address is the first in Address box the range to be copied 3 Enter an address into the End The value of this address is the last in Address box the range to be copied 4 Enter an address into the Destination The value of this address is the first to be Address box copied to in the sequential range of addresses specified 5 Click OK Values are copied From the right click menu Step Action Result 1 Select Data Utilities gt Move Data The Data Utilities dialog appears within the Data Watch Window 2 Enter an address into the Start The value of this address is the first in Address box th
95. PID instructions in logic 202 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Adjusting the Setpoint Value Jumping to the Currently Selected PID Block in the Logic Editor Editing PID Data Trending PID Data In the PID Summary Window Step Action 1 Click the Adjust button 2 Click and drag the slider up to increase the setpoint and down to decrease the setpoint In the PID Summary Window Step Action 1 Select the row of the PID or PID2 instruction that you want to jump to 2 Click the Goto button The Logic Editor is activated and the cursor is positioned on the selected PID block In the PID Summary Window Step Action 1 Select the row of the PID or PID2 you want to edit 2 Click the Tune button The Instruction Editor is activated containing the selected PID or PID2 instruction Here you may edit all data values related to the instruction 3 Click PID Summary tab to exit the Instruction window In the PID Summary Window Step Action 1 Select the row of the PID or PID2 you want to trend 2 Click the Trend button The Trend Window is activated showing the trend data of the selected PID or PID2 3 Click PID Summary tab to exit the Instruction window 372 SPU 780 01EMAN May 2002 203 Using the Data Watch Window Setting the PID In the PID Summary Window n contact
96. Quantum Controller you have the option of editing the head number for the second or third link The first link is internal therefore it cannot be edited Select a value from the Timeout ms drop down list box Time out specifies the health time out interval The default value is 500ms This value specifies the minimum time period a Peer Cop configured communication must fail before the associated health bit is cleared Valid time out values range from 20ms to 2 seconds If you type a value too big the value truncates to a multiple of 20 For example 230 truncates to 220 it is not rounded up to 240 Select Clear or Hold from the Last Value drop down list box Last Value specifies whether or not to hold the last value When set to Hold the input data area associated with an unhealthy transfer is left in its previous state i e the last value with a health of OK Global Input Global I O is one of two communication methods used by the Peer Cop extension Output the other is Specific I O Global I O is a broadcast communication method where a message is broadcast made available to all controllers on the Modbus Plus network Global I O data transfers do not require an acknowledgment from the receiving controller so there is no immediate overhead placed on the receiving controller Note You can view the register data of any global input output or specific input output by clicking View Data Th
97. Remote Drop Health Remote Drop Cable A Remote Drop Cable B Drop Communications and Module Health checks All potential problems are placed into a report Output graphics descriptions Graphic Description e This area passed and no report entry has been made 0 An entry has been made into the report signifying the state of the area x A problem has been detected in the specific area An entry in the report has been made From the Analyze Device window Step Action 1 Select the Report tab The Report window shows the date and time the problem was found and a brief description of the potential problem 100 372 SPU 780 01EMAN May 2002 Configuration Extensions Ata Glance Overview Configuration extensions are utilities that can be loaded into a controller The Configuration Extensions area contains several different hardware configuration extensions These extensions are controller specific Each different extension hasits own editor and some of the more complex extensions have a wizard as well What s in this This chapter contains the following topics Chapter Topic Page Configuration Extensions 102 Compact Phase II 104 Data Protect Extension 105 Quantum Hot Standby 106 IO Scanner 108 10 Scanner Wizard 111 Peer Cop 113 Peer Cop Wizard 118 Profibus Extension 121 Profibus Wizard 122 S980 Extension 123 SY MAX Extensi
98. Reporting Networks Descriptor Ranges Documentation Tables After selecting Networks from the report options list Step Action 1 Select which networks that are to be printed by typing the numeric range of networks in the Print Networks box To select all networks enter All To select no networks enter None Select whether you want One Network per Page or Two Networks per Page If you select One Network per Page you can then select Cross References to print all of the cross references that are associated with the particular network Network Long Comment to print long comments for the particular network After selecting Descriptor Ranges from the report options list Step Action 1 Enter the range of descriptors to be printed for each address type Valid entries include 1 100 None and All Select Items Used in Logic to print addresses used in logic Select Items with Descriptions to print addresses that have descriptions Select All Items to print all coils This includes all items used in logic and items with descriptions After selecting Documentation Tables from the report options list Step Action 1 Select any combination of the following documentation check boxes Log Book Audit Trail Symbol Table Page Titles Short Comments Long Comments Cross References 372 SPU 780 01EMAN May 2002 235
99. Select the appropriate value for master VME Bus request level from the Master Bus Request Level drop down list This field determines what priority the board has when trying to acquire master status It can range from BRO the lowest to BR3 the highest For each interrupt level from Interrupt 1 to Interrupt 7 select whether it should be Enabled or Disabled These fields will only have an effect when the VME acts as a master If an interrupt level is e Enabled The controller responds to any messages sent on that interrupt e Disabled The controller ignores them 126 372 SPU 780 01EMAN May 2002 Using the Logic Editor Ata Glance Logic Editor The Logic Editor is used to view and or edit ladder logic in Offline Online or Overview Emulation mode In Offline mode network logic is loaded into the Logic Editor from the database when itis opened In Online mode network logic is read from the PLC one network at a time In Emulation mode the power flow is simulated using the network logic loaded from the project 372 SPU 780 01EMAN May 2002 127 Using the Logic Editor What s in this This chapter contains the following topics Chapter Topic Page Logic Editor Overview 129 Logic Editor Properties 130 Hotkey Template 132 Using the Logic Editor 135 Working with Networks 138 Instructions 140 Working with Addresses 142 Con
100. Step Action 1 Click the Force Input Contact check box Note This overrides the contact setting by disabling the contact Ensure that this does not result in any safety issues 2 The default contact setting is Auto To toggle the contact click the Auto Manual button The label on the button specifies the current state of the contact Auto ON Manual OFF Adjusting this disables the contact immediately in front of the top node of this PID instruction and forces it ON or OFF 204 372 SPU 780 01EMAN May 2002 Using the Data Watch Window DRUM Summary DRUM Instruction Overview Drum Summary Overview Selecting a Step The DRUM instruction operates on a table of 4x registers containing data representing each step in a sequence The number of registers associated with this step data table depends on the number of steps required in the sequence You can pre allocate registers to store data for each step in the sequence thereby allowing you to add future sequencer steps without having to modify application logic DRUM incorporates an output mask that allows you to selectively mask bits in the register data before writing it to coils This is particularly useful when all physical sequencer outputs are not contiguous on the output module Masked bits are not altered by the DRUM instruction and may be used by logic unrelated to the sequencer The DRUM summary displays a list of all the DRUM ICMP and SCIF
101. Sweep radio button 3 Enter the target time in 10 s of milliseconds for each scan in the Time box 4 Enter a 4xxxx register to hold the target time value in the Register 4xxxx box The actual time taken for each scan is placed in the next register so a total of two registers are used 5 Click OK Single Sweep mode sets the controller to scan and solve logic and update I O for a set number of scans only When the sweep is finished the controller stops solving logic and updating I O waits until you manually trigger the sweep WARNING Ensure hardware not part of critical process The Single Sweep function should not be used to debug controls on machine tools processes or material handling systems when they are active Once the set number of scans is solved all outputs are frozen in their last state Since no logic solving is occurring all input information is ignored This can result in unsafe hazardous and destructive operation of the machine or process connected to the controller Failure to follow this precaution can result in severe injury or equipment damage 372 SPU 780 01EMAN May 2002 149 Using the Logic Editor Performing a From the networks panel tree right click menu ingle Sw F single Sweep Step Action 1 Select Sweep 2 In the Sweep Mode area select the Single Sweep radio button 3 Enter the target time in 10 s o
102. This chapter explains how to configure ProWORX for several common types of network connections This chapter also describes how to select and attach to a controller both directly and by scanning your entire network for devices What s in this This chapter contains the following topics Chapter Topic Page Communications Overview 66 Configuring Modbus Communications 67 Modbus Communications by Modem 68 Configuring Modbus Plus Communications 71 Configuring Ethernet Gateway Communications 72 Configuring TCP IP Communications 73 Network Explorer 74 372 SPU 780 01EMAN May 2002 65 Communications Setup Communications Overview Overview Opening the Communications Setup Dialog Setting the Default Communications Type Editing Communications Parameters Communicating Using the Server Before your computer can connect to a controller or for some systems the gateway which relays information to and from the controller ProWORX 32 must be configured for your communication system Note To connect with each other your computer and controller must be configured for the same communication system with the same parameters From the Project Navigator panel Step Action 1 Double click the Communications icon in a project to open the communications setup dialog In the Communications Setup dialog Step Action 1 Select the
103. U 780 01EMAN May 2002 Working with Controllers At a Glance Overview This chapter contains information on how to use ProWORX 32 to work with a controller What s in this This chapter contains the following topics Chapter Topic Page Initializing Logic in a Controller 90 Reading From a Controller 91 Writing to a Controller 92 Transferring Memory Contents to Controller EEPROM 94 Transferring the Flash RAM Executive 95 Transferring Memory Contents to Micro Flash RAM 96 Transferring Internal Flash or PCMCIA to Controller Flash 97 Starting and Stopping Controllers 98 PLC Status Viewer 99 Analyze Device 100 372 SPU 780 01EMAN May 2002 Working with Controllers Initializing Logic in a Controller Overview Initializing Logic Initializing logic erases the networks register contents and ASCII messages in a programmable controller The controller must be stopped before you can initialize logic It is strongly recommended that you read the contents of the controller to a backup database before initializing logic WARNING Ensure data integrity is maintained You are about to erase the contents of your controller If you want to save any information stored in the controller ensure that its contents have been read to a database Failure to follow this precaution can result in severe injury or equipment damage From the project right click menu
104. Using the Data Watch Window Properties Using the Data Watch Window Properties Dialog Multi Radix View Changing the View Single Radix vs Multi Radix Trigger In the navigation window Step Action 1 Right click the Data Watch Window icon 2 Select Properties from the drop down list 3 When you have made your property changes To save the proerty changes and close the properties window click OK To save the property changes and remain in the properties window click Apply When the Multi Radix View check box is selected the Watch Window and the Register Editor are in Multi Radix view A column is assigned for each selected radix Hexadecimal ASCII Long Binary and or Float as well as one for Decimal Each column displays the data value for the given address in the selected format Radices cannot be edited When the Multi Radix View check box is not selected the Watch Window and the Register Editor will be in Single Radix view Only one radix will be viewable per address Any radix can be changed In the Data Watch Window Properties dialog Step Action 1 Click the Multi Radix View check box 2 Select which radices Hexadecimal Hex Binary Bin ASCII Asc Float and Long you would like to view 3 Click OK to save the changes and return to the Data Watch Window When the Trigger check box is selected the value of a specific address is tracked When
105. a critical operation before proceeding Failure to follow this precaution can result in severe injury or equipment damage 98 372 SPU 780 01EMAN May 2002 Working with Controllers PLC Status Viewer Overview Checking the Value of a Word Logging Word Data Working with Logged Word Data The status viewer monitors PLC status words The PLC to be monitored is specified by the project selected Multiple projects can be monitored at once and results in the word data grid are saved to the project See Status Words for S901 and S908 p 280 for more information about status words Note The words available are dependant on the PLC being monitored In the PLC status window Step Action 1 Select the Update current node radio button 2 Select the word from the status word navigation panel that you want to see the value of Note Single bits are colored when set In the PLC status window Step Action 1 Select the Record selected nodes radio button 2 Select the word s from the status word navigation panel that you want to log by clicking the check boxes beside the status word icons Click the Start Logging button To end the logging session click the Stop Logging button After logging word data right click on the logged data grid Step Action 1 To clear the selected word data from the logged word data grid c
106. able in your controller Available on a variety of x80 and 984 A B controllers S908 Size Select either 512 or 1024 1k input and output points per drop Available for most 68x and 78x controllers Micro l O Mode Micro controllers only Select e Single The controller is independent not in a parent child relationship e Parent The controller is the parent in a parent child relationship e Child The controller is the child in a parent child relationship Available for Brick controllers from the Micro 311 0 to the Micro 612 4 Click Next when you have set the controller details 32 372 SPU 780 01EMAN May 2002 Working with Projects Communications To select a communications mode Setup Step Action 1 Select a communications tab Modbus Modbus Plus Gateway or TCP IP 2 Set the communications specific properties as desired For more information see Communications Overview p 66 3 If your project will communicate with a controller via the ProWORX server click the Use server to communicate check box 4 Click Next to continue Finish The finish step displays a summary of the selected controller type Click Finish to perform the operations set up in the previous steps When the progress number reaches 100 the wizard closes The newly created project appears in the project navigation tree 372 SPU 780 01EMAN May 2002 33 Working with Projects
107. administrator as is its sub network mask address if necessary Setting Ethernet Select the Gateway tab and set the following communications parameters Gateway Parameter Description Parameters Gateway Type Select a Gateway type SGATE NR amp D MEB GATEWAY to use TCP IP to communicate with a computer which then communicates with the PLC Modbus Plus Address The Modbus Plus address of the PLC IP Address The TCP IP address of the computer linking your PC s Ethernet to your controllers Modbus Plus network Timeout Specifies the length of time the PC will wait for successful communication with a controller before displaying an error message Default is 3 seconds When you have finished configuring the parameters press OK 72 372 SPU 780 01EMAN May 2002 Communications Setup Configuring TCP IP Communications Overview Setting TCP IP Parameters Some controllers can be equipped with TCP IP cards Select this option if both your computer and controller use TCP IP networking regardless of whether they are on the same network or are connected by a gateway Note Your PC s TCP IP address is set in Windows by your network administrator as are the gateway and sub network mask addresses if necessary Select the TCP IP tab and set the following communications parameters Parameter Description IP Address Enter a controller address in stand
108. aining the equation to display Use A B through E to denote a variable Variables will be mapped to the data in a Grid row E g A B C Var1 through Var5 String A string in the format a b r where a Grid ID Number b Grid Row r Radix ILDF The radix value specifies the radix to display the equation data in Integer Long Double or Float Double is not a normal radix It builds a concatenation of 2 16 bit data values These will be the data values that appear in the equation Use for variables that are not used 198 372 SPU 780 01EMAN May 2002 Using the Data Watch Window scAddErrorField GridNumber As Variant GridRow As Variant scAddError FieldText DataValue As Variant ErrorText As Variant scAddPages NumPages scAddPicklist ListName GridNumber GridRow This will create an error box that displays an error message This box will only be visible if an error condition is met Conditions are specified using the scAddError FieldText function Error conditions are a particular value contained in a particular register A row in a grid defines this Only one Error Field is allowed Variable Type Variable Description GridNumber Integer This is the Grid s ID Number See scAddGrid GridRow Integer The row in this grid to modify Valid rows start at 1 and go to the maximum number of rows this grid contains This adds an error condition to an error fiel
109. al 3xxxx Module 22 Bad Number of Output Bytes 43 Real Then Dummy 3xxxx Module 300 372 SPU 780 01EMAN May 2002 Troubleshooting Stopcode 908 Controller This word contains a Stopcode that describes what kind of stop state if any that the Word 69 Hex machine has A 1 in the most significant bit indicates that the controller is not 105 Decimal running Any other 1 bit indicates an error It is possible to have multiple errors For a detailed explanation of Stopcodes see Stopcode Error Analysis p 277 Illegal configuration State RAM checksum error User logic checksum error Invalid node Invalid traffic cop CPU logic solver failed or coil use ta ble for other controllers Real time clock error Watchdog timer expired 1 2 344 5 16 17 18 9 10 111 12 13 14 15 16 No EOL Bad segments L State RAM test failed Start of node did not start segment Segment scheduler invalid Illegal peripheral intervention Controller in DIM AWARENESS Extended memory parity error Peripheral port stop 372 SPU 780 01EMAN May 2002 301 Troubleshooting 901 Controller This word contains a Stopcode that describes what kind of stop state if any that the Word 69 Hex machine has A 1 in the most significant bit indicates that the controll
110. al project is the same as your operation s master project The compare function examines any or all of these elements Networks Coils used Up to four ranges each range 1 1600 Controller configuration Coil state Up to four ranges each range 1 1600 DX instructions Input state Up to four ranges each range 1 256 Traffic cop 3xxxx registers Up to four ranges each range 1 99 Segment Scheduler 4xxxx registers Up to four ranges each range 1 1800 ASCII port parameters Coil disable Up to four ranges each range 1 1600 ASCII messages Input disable Up to four ranges each range 1 256 Using Compare In the utilities menu select Compare Step Action 1 To view all of the elements click Advanced 2 To compare an element select its checkbox To compare all elements click Toggle To view the master databases existing compare report select View Report 4 To compare two projects click Compare Browse and select a project from the Master Project list Click To Browse and select a project from the Compare Project list Deselect both Online checkboxes and click OK 5 To compare a project and controller follow step 4 but select the To Online check box 6 To compare two controllers follow step 4 but select the Compare Online and To Online check boxes 7 To run the compare click OK 226 372 SPU 780 01EMAN May 2002 ProWORX 32 Util
111. an Delay you can set the number of scans for which the Condition must remain true before the Destination is updated Enter the address range by typing a the start and end addresses separated by a dash in the Destination field If there is only one Destination for that control condition enter only one address Destination The Destination is the range of addresses to be driven when the Loopback Control Condition is true For discrete destinations select On or Off from the Data Value drop down list Data Value The Data Value is the new state or value to be placed in a Destination address range when the Loopback Control Condition is true Select the numeric system you want to enter your Destination in from the Radix drop down list Click OK to save the changes and return to ProWORX 32 To load the loopback table while in Emulation mode select Emulation gt Load Loopback Table from the logic editor right click menu 10 To enable or disable loopback while in Emulation mode select Emulation gt Loopback Enabled from the logic editor right click menu 372 SPU 780 01EMAN May 2002 41 Working with Projects Adjusting Scan Time Starting Emulation Setting the Solve Mode Setting the Solve In the Emulation Properties tab Step Action 1 Enter a scan time rate between 1 and 999 in the Scan Time field Note This option does not speed up or slow down the emulator s
112. aname to be used to identify this particular display See scAddBitDisplay BitNumber Integer The number from 1 to 16 of the bit to add the description to 1 LSB BitDescription String The description text to add 372 SPU 780 01EMAN May 2002 197 Using the Data Watch Window scAddBitE This creates a drop down list box for a specified bit in the specified Bit Display This ditValue box may be used to set a block of bits to a specific pattern associated with a BitDisplayName descriptive state Only one list entry is added per call Entries are added in BitNumber sequential order i i Bi FirstBit L easels Variable Type Variable Description Description Value BitDisplayName String This is a name to be used to identify this particular display See scAddBitDisplay BitNumber Integer The number from 1 to 16 of the bit to add the description to 1 LSB FirstBit Integer The first bit number in a sequence to be modified MSB LastBit Integer The last bit number in a sequence to be modified LSB BitDescription String The description of the list entry Value String The binary pattern to set the bits to E g 110110 scAddEquation This will create a functional equation in a box Up to 5 variables may be included EquationStr E e T V le D Var1 Var2 Var3 Variable ype ariable Description Var4 Var5 EquationStr String A string cont
113. ard TCP IP format four numbers ranging from 0 to 255 separated by periods for example 10 0 254 68 is valid Timeout Enter a value that specifies the length of time the PC will wait for successful communication with a controller before displaying an error message Default is 3 seconds Note You must install the TCP IP Configuration Extension into your controllers to set TCP IP addresses for their communication cards For more information see the TCP IP Extension p 125 When you have finished configuring the parameters press OK 372 SPU 780 01EMAN May 2002 73 Communications Setup Network Explorer Overview The Network Explorer finds controllers bridges bridge multiplexers and other devices attached to networks ProWORX 32 displays the devices it finds by their address number and also shows their type mode and status The results of a network scan are displayed in the panel tree on the left of the display If any PLCs are found they are displayed on the right panel The right panel has two different views the graphical and the list view The graphical view displays a picture of the series of controller found along with all of its data The list view displays the data in a spreadsheet format Using the To access the network explorer Network Step Action Explorer 1 From the utilities menu in the project navigation select Network Explorer The commun
114. as control over other devices slaves As the network runs each element can lose and gain master status based on negotiations with other members of the network Note If the VME Bus extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type In the Active Extensions panel select the VME Bus extension then Step Action 1 Enter the appropriate value in the Slave Interrupt Level field Boards on a VME Bus can send and respond to messages on seven interrupt levels numbered from 1 to 7 This field determines which interrupt level the board uses when it s acting as a slave Enter a value between 1 and 255 in the Status ID field When the VME controller receives an interrupt while acting as a slave this is the value it sends Select an appropriate value for master arbitration type from the Master Arbitration Type drop down list This field determines how the controller will operate Valid settings are Not System Controller Primary Mode PRI or Round Robin Mode RRS Select an appropriate value for master release mode from the Master Release Mode drop down list This field determines when a board acting as a master relinquishes its master status Valid settings are Release on Request ROR Release When Done RWD Release On Clear ROC or Bus Capture and Hold BCAP The proper setting depends on how your Quantum network is configured
115. ay then be rewritten successfully to the controller Updating To update a loadable in a project Loadables Step Action 1 Select Update from the right click menu on the row of the loadable that you want to update Copying a To copy a loadable to a controller or project Loadable to a Acti Controller Step chon 1 Select the loadable s checkbox The Select Opcode dialog appears if no Opcode has been set for the loadable 2 Select an available Opcode from the list and click OK 3 If you are offline selected checked loadables are included in the project Any new loadables you check off will be added to the project when the configuration changes are saved To use the loadables in a controller write to the controller See Writing to a Controller p 92 for more information 4 If you are in online mode changes are not made to the current project If you add loadables and close the configurator while online the Configurator makes the changes directly to the controller Note The controller must be stopped 5 If you are in online combined mode any changes that you save are saved to the current project and then written to the controller Note The controller must be stopped 84 372 SPU 780 01EMAN May 2002 Configuring a Controller Deleting To delete a loadable from a controller or project Egadables Step Action 1 To delete a loadable from a project or controller desel
116. ble while viewing live data Zoom XY This allows for zooming of the X and Y axis simultaneously Not available while viewing live data Cursor Shows a cursor the value of the data point and the time it was taken for a given trend line Specific trend lines may be selected from the legend on the right The cursor my be moved via the mouse keys or navigation buttons Not available while viewing live data Zoom Box Use a selection box to zoom into a specific part of the trend Not available while viewing live data View Selected Only Checkbox When Checked the trend only displays the plot of the address selected in the legend on the right When cleared all address plots are displayed Only available in cursor mode with logged data 190 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Track Logic Editor Track Logic Editor Tracking Logic Editor Addresses in the Data Watch Window When the Track Logic check box is selected the specified addresses in logic are automatically added to the Data Watch window and their values tracked When the cursor position in logic is changed the previously tracked addresses are removed and a new set of addresses are tracked There are four logic related options that can be tracked e Network All addresses and their values from the most recently selected network in the Logic Editor are displayed in the Watch Window e Instructions All addresses and t
117. ble logic controller or PLC Characters per Second A list of the networks in which a particular address can be found The cell or ladder logic element being edited The logic editor s cursor is always on the current element The network being edited The network displayed in the logic editor is always the current network Cursor A bar or block which indicates a position on the screen Generally the cursor is located where something can be inserted or selected D Data Bits The bits in a data package which carry a message distinct from start bits stop bits Data Contents Data Register and parity bits Remote Terminal Unit mode the Modbus default communication mode sends eight data bits per package ASCII mode sends seven data bits per package A printout showing the data values in a ladder logic program A 4xxxx holding output register 372 SPU 780 01EMAN May 2002 309 Glossary DCP Drop IDA DCP 908 Decimal Default Descriptor Field Descriptor Record Descriptor Table Descriptor Tables Listing Descriptors Device Dim Awareness A distributed control processor drop address It is equivalent to the drop number used by the DCP A distributed control processor providing intelligent bidirectional communication between a supervisory 984 controller and distributed 984 controllers The base ten number system lt consists of the symbols 0 through 9 A value automatically assigned by the compu
118. brary On rare occasions a library of loadables can become damaged for example when a computer crashes and files are corrupted ProWORX 32 allows you to recreate a library from its USL and MSL files e Transfer Loadable into Loadable Library Transfer loadables from a project an old ProWORX tld file Schneider Electric dat or from within an exe into the loadables library Also use this option to update the version of existing loadables in the loadable library 3 When you have completed using the loadable library wizard click Finish 86 372 SPU 780 01EMAN May 2002 Configuring a Controller Editing Opcodes An opcode is a unique number identifying a loadable in the controller or project Because each opcode must be different they may need changing When a loadable is added to a project or controller the configurator will compare the new loadable s opcode with the opcodes already used in the controller by built in instructions and previously loaded loadables If it sees that the new loadable opcode will conflict the Select Opcode window appears However if you happen to know an opcode that won t conflict with the loadables already in your controller you can use the Edit Opcode option in the wizard to make the change Then when you add the loadable in configuration you won t be prompted to provide a new opcode 372 SPU 780 01EMAN May 2002 87 Configuring a Controller 88 372 SP
119. ceived LAN error code for cable A The LAN hardware detected an error in receiving a message 1 Received message OK lA O __ No end frame 1 Overrun error 1 Alignment error 1 CRC error 1 Short frame 282 372 SPU 780 01EMAN May 2002 Troubleshooting Cable B Errors Cable B Errors Cable B is the secondary or redundant cable connecting the Remote l O Processor to the Remote I O Interface optional redundant cables Status Word Description 176 The count of frame size errors and DMA overrun errors The high order byte represents a count of Cable B frame size errors This indicates that the length of the data message was incorrect The low order byte represents a count of DMA receiver overrun counts This indicates that the hardware had more data to send than was required 177 The Cable B LAN receiver error counter and the Bad Drop reception on cable B counter This indicates a cable or noise problem to a drop The Drop Communication Errors 173 should be examined to determine which drop is having problems 178 The last received LAN error code for cable B The LAN hardware detected an error in receiving a message 1 Overrun error 1 Alignment error 1 CRC error 1 Received message OK lA 5 1 No end frame 1 Short frame
120. ch Address Load dialog appears 2 Select a log file and click OK All addresses from the file are added to the Data Watch Window 372 SPU 780 01EMAN May 2002 177 Using the Data Watch Window Filling the Data Watch Window with Addresses Setting the Radix From the right click menu Step Action Result 1 Select Fill Addresses The Add Addresses dialog appears within the Data Watch Window 2 Enter an address in the Starting This is the first in a range of addresses Address box to be added to the Data Watch Window 3 Enter a numeric value 1 through 100 This is the length of the range of in the Number of Addresses box addresses to be added to the Data Watch window 4 Click OK Addresses specified are added at the current grid location Existing addresses may be overwritten In the data watch window for Multiple z Ste Action Result Addresses P 1 Select the radices you want to change 2 From the right click menu select Set The Set Radices dialog appears within Radix the Data Watch Window Select a radix from the Radix drop down list box 4 Click OK All selected radices are updated to the specified radix Deleting In the data watch window Addr AQIESSES Step Action Result 1 Select the addresses you want to delete 2 From the right click menu select Selected addresses are deleted Delete Addresses 3
121. channel bits 1 through 8 Even channel bits 9 trough 16 Note If a module is configured in the Traffic Cop and active then the bit will be 1 WARNING Upgrade Recommended On systems using J890 J892s with PROM rev 1000 slot 1 will be the LSB J890 J892s with PROM revs greater than 1000 will appear as previously described The earlier J890 J892s should be upgraded as they will be incompatible with any user programming that assumes slot 1 status to be the MSB Failure to follow this precaution can result in severe injury or equipment damage 372 SPU 780 01EMAN May 2002 293 Troubleshooting S901 Controller The I O Module Health Status information consists of words that represent the module health for channel pairs Each word represents 2 channels The words are also divided into input modules and output modules A single bitis used to represent the Health Status of a single module If the slot is inhibited in the Traffic Cop then the bit will be a 0 If the slot contains an input module then the bit will be a 1 This will not be the case if the Communication Status Word 2 2 183 indicates an error If the slot contains an output module and if the active light is on then this bit will be a 1 If the active light is off then this bit will be a 0 It is common to set the status indicator for an output slot to toggle between 0 and 1 when active and healthy The Upper by
122. click All The values in your temporary column disappear Click Yes if a warning message appears telling you that the selection is too large for Undo Step Five Export the Microsoft Excel spreadsheet as a dif file Step Action 1 Save the edited database as a DIF file 372 SPU 780 01EMAN May 2002 305 Editing DIF Files with Microsoft Excel Step Six Correct the rows and columns in the dif header Step Action 1 Open the DIF file with a text editor Notepad or Wordpad 2 Switch the VECTORS and TUPLES values in the header of the DIF file 3 Save the edited database as an ASCII DIF file Step Seven Import the documentation back into ProWORX 32 Step Action 1 From the project right click menu in the navigation tree select Import Documentation Append Overlay or Create New 2 Select the dif file containing the changed documentation from the Select Documentation File dialog 3 Click Open The documentation of the current project is updated 306 372 SPU 780 01EMAN May 2002 Glossary A Address Address Used Table Analog ASCII ASCII Message Assembly Register 1 On a communications network the identifying number for a station such as a PLC 2 In a computer s or PLC s memory a location where data usually a specific input or output value is stored A list of all I O addresses in a controller indicating wh
123. come in pairs so this must be an even number e Ifyou have a Micro series controller in parent mode type the number of children 0 to 4 associated with it e Ifyou have a Micro series controller in child mode type the Child ID 1 to 4 1 0 Words Quantum Atrium 785E_LMS Momentum Compact E258 E265 E275 E258 controllers only type the maximum number of I O words that will be available for programming in the Traffic Cop Check your controller documentation for the appropriate values DCP Drop ID 680 685 685E 780 785 785E or 785L controllers only If another computer uses this controller for distributed control type the controller s Distributed Control Processor ID number 0 to 32 1 0 Time Slice Type the amount of time the controller will devote to peripheral port communication from 1 to 100 milliseconds The default is 10 ms for 984A B and X controllers and 20 ms for Quantum controllers Duplicate Coil Start Set the starting address to a non zero value to enable the duplicate coil range i e allow coil addresses within this range to be assigned to more than 1 coil Set the range to 0 disable the duplicate coil address range The starting address of the duplicate coil range is part of the configuration and defines the entire range of coils that will be treated as duplicate coils The range is from the starting address to the configured number of coils Therefore to enable the entire range
124. d Any number of conditions may be added A condition is true is a data value equals the specified value Variable Type Variable Description DataValue Integer A value that corresponds to an error ErrorText String The error message to display This adds a Page selection control Only one may be specified at a time Pages are numbered sequentially starting at one This is useful if an instruction has a large amount of information to display Variable Type Integer Variable Description NumPages The total number of pages to display This will add a drop down list box to a specified Grid at a specified Row This list will allow the easy selection of specific data values for the associated address Each pick list must be identified by giving it a name Variable Type Variable Description ListName String This is aname to be used to identify this particular pick list A script may create numerous different pick lists GridNumber Integer This is the Grid s ID Number See scAddGrid GridRow Integer The row in this grid to modify Valid rows start at 1 and go to the maximum number of rows this grid contains 372 SPU 780 01EMAN May 2002 199 Using the Data Watch Window scAddToList This will add a data value to a pick list created with scAddPickList ListID ListText E z Variable Type Variable Description ListValue
125. dables checkbox in the loadables tab and saving changes Loadable s parameter listing Parameter Description Name User loadable name Opcode A unique two digit hexadecimal number used to identify an instruction in the programmable controller logic Version The version number of the installed loadable Type Either MSL or USL 372 SPU 780 01EMAN May 2002 83 Configuring a Controller Updating Here are two possible scenarios that would require you to update a loadable Loadables Overview e Periodically new versions of loadables are made available If you try to delete an old loadable from the configuration the configurator alerts you to the fact that it is already used in logic and prevents the loadables deletion As adding or readding a loadable can be an extensive task update loadable conveniently allows you to replace a loadable without first deleting it from logic e You may have read a controller s data into a project where the controller data contained an MSL loadable i e an EXE file from Schneider Electric or a third party vendor If the controller had been run prior to performing the read the MSL loadable in the project is unusable if written back to the controller Use update loadable to get the MSL loadable back to a state where it can be written to the controller Update loadable asks you for the original EXE loadable It places it into the project and the project m
126. decimal A base 16 representation of an integer It uses the symbols 0 through 9 and letters A through F l 1 0 Input Output 312 372 SPU 780 01EMAN May 2002 Glossary I O Configurator Instruction A PLC internal operation that maps logic element addresses to physical I O cards Also known as the Traffic Cop One of the programmable controller s instruction set Ladder Logic Ladder Logic Documentation Ladder Logic Listing Latch Lines Per Page Load Loader Local I O Logic Editor Long Comment LPI A relay based programming language typically used in programmable logic controllers So called because it looks vaguely like a ladder Text information notes and other descriptions of the ladder logic A printout of a group of networks which make up a ladder logic program A coil the state of which is backed up in memory The number of lines printed on a page when printing ladder logic listings To retrieve data from a disk or other source A module that reads and writes ladder logic from a personal computer to a programmable controller or an industrial programming terminal It also starts and stops a programmable controller from a personal computer One of four major architectures for input output systems also see Distributed I O Remote I O and Peer to peer Communications The PLC and I O modules communicate directly through wiring from the field For Quantum controllers local O allows a CPU pow
127. did not respond 001 No response on loopback 010 Failed loopback data check 011 Timeout while awaiting response 100 RIO did not accept all of message 372 SPU 780 01EMAN May 2002 299 Troubleshooting S908 Errors S908 Errors This word is the S908 start error code This word will always be 0000 in a running system If an error does occur the controller will not start and will generate a Stopcode system error of 4000 Number Description Number Description 1 Bad Traffic Cop Length 23 Bad Number of Input Bytes 2 Bad Remote I O Link Number 25 Bad First Reference Number 3 Bad Number of Drops 26 Bad Second Reference Number 4 Bad Traffic Cop Checksum 27 No Input or Output Bytes 10 Bad Drop Descriptor Length 28 Discrete Not on 16 Bit Boundary 11 Bad I O Drop Number 30 Unpaired Odd Output Module 12 Bad Drop Holdup Time 31 Unpaired Odd Input Module 13 Bad ASCII Port Number 32 Unmatched Odd Module Reference 14 Bad Number of Modules in Drop 33 1xxxx Reference After 3xxxx Register 15 Drop Already Configured 34 Dummy Module Reference Already Used 16 Port Already Configured 35 3xxxx Module Not a Dummy 17 More than 1024 Outputs 36 4xxxx Module Not a Dummy 18 More than 1024 Inputs 40 Dummy Then Real 1xxxx Module 20 Bad Module Slot Address 41 Real Then Dummy 1xxxx Module 21 Bad Module Rack Address 42 Dummy Then Re
128. dited within the Data Watch Window The data values may be displayed in a number of ways depending on what Data Watch view is active Several views are available including a Generic Register Editor a Data Watch Edit window a Spreadsheet view a Trend view an Instruction view for specific instructions a Terminal Block view for specific I O cards and a mini HMI view If the preferences are selected data for Traffic Cop and Network Logic elements are tracked automatically Data values may also be logged These values are saved into an external file for future use Preferences and properties of the Data Watch Window are saved in the project 372 SPU 780 01EMAN May 2002 175 Using the Data Watch Window What s in this This chapter contains the following topics Chapter Topic Page Data Watch Window Overview 177 Properties 181 HMI 184 Trend 188 Trend Mode Functionality Table 190 Track Logic Editor 191 Track Traffic Cop 192 Instruction Editor Terminal Block Editor 193 Instruction Terminal Block Editor Display Scripts 194 Display Script Variables 195 Display Script Functions 196 Register Editor 201 PID Tuner 202 DRUM Summary 205 Importing and Exporting Data Watch Window Data 207 176 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Data Watch Window Overview Overview Adding Addresses to Track in the Data Watch Window Clearing Addresses
129. does not make the network invalid Deleting a column shifts existing columns to the left Deleting a row shifts existing rows up 138 372 SPU 780 01EMAN May 2002 Using the Logic Editor Initializing Logic In the logic editor Step Action 1 To initialize logic delete all existing logic and networks from the current project select Initialize Logic from the loigc editor right click menu 372 SPU 780 01EMAN May 2002 139 Using the Logic Editor Instructions Overview Displaying the Instruction List Adding an Instruction to a Network Moving Instructions Finding Instructions The Instruction Panel contains all available logic instructions You can use the instruction list to drag and drop instructions into logic From the logic editor right click menu Step Action 4 Select View gt Instruction List From the instruction panel Step Action 1 You can drag and drop instructions from the instruction to any point in logic 2 You can also add an instruction to the cell that the cursor is currently on by selecting an instruction from the Instructions Toolbar You can move or copy instructions within or between networks and within or between projects by using the standard Cut Copy and Paste functions Theses functions can be selected from the Logic Editor right click menu Edit or from the ProWORX 32 toolba
130. ds using the Terminal Block editor Depending on property settings you can view addresses and edit address values found in the currently selected item rack or slot in the Traffic Cop The display is built using a user defined VB script These scripts are editable and may be used to modify the on screen display in any way The Terminal Block Window works hand in hand with the Traffic Cop To view a certain card simply select the desired card in the Traffic Cop and the card will be displayed in the Terminal Block Window 372 SPU 780 01EMAN May 2002 193 Using the Data Watch Window Instruction Terminal Block Editor Display Scripts Display Scripts The Instruction and Terminal Block views may be customized using specialized VB Overview Script files ucs A large variety of ucs files are provided for common instructions and for some advanced I O cards All ucs files use a standard set of functions that link into the PRWX32 Data editor to provide the on screen elements needed As well all regular VB Script functions such as FOR loops and IF statements are available Note The script must follow standard VBS coding methods and rules Creating a From your Windows Start menu Al play Script Step Action 1 Open a blank script in a script editor Notepad or Wordpad 2 Enter the outline of the new script function as follows Sub FunctionName TopAddr MidAddr BotAddr TopLen MidLen BotLen Page
131. dule ADM370 10 24 VDC 16 In 8 Out BDI356 00 24 VDC 32 Point I P Module ADM390 10 24 VDC 16 In 16 Out BDI546 50 120 VAC 16 Point I P Module ADM390 30 24 VDC 10 In 8 Out Relay BDI746 50 230 VAC 16 Point I P Module ADM540 80 120 VAC 6 In 3 Out Bi Dir BDM346 00 24 VDC 16 In 16 Out ADM690 50 115 VAC 10 In 8 Out BDM346 30 8 In 8 Out Relay ADO340 00 24 VDC 16 Point O P Module BDO346 00 24 VDC 16 Point O P Module ADO350 00 24 VDC 32 Point O P Module BDO356 00 24 VDC 32 Point O P Module ADO530 50 115 VAC 8 Point O P Module BDO946 50 115 to 230 VAC 16 Point O P ADO540 50 115 VAC 16 Point O P Module BNO671 00 BUS Module ADO730 50 24 VAC 8 Point O P Module IBUS XXXX Generic INTERBUS S Modules ADO740 50 230 VAC 16 Point O P Module ISP001 0X ISP Weighing Module 266 372 SPU 780 01EMAN May 2002 I O Cards Quantum Quantum Series Cards I O cards supported in alphabetical order Card Description Card Description ACIO30 00 Analog 8 Channel Unipolar DDI841 00 10 60 VDC 16 Input Module Input ACIO40 00 16 Channel Analog Current DDI853 00 10 60 VDC 32 Input Module Module ACIO50 00 32 Channel Analog Current In DDM390 00 16 8 Bidirectional 24 VDC ACI051 00 32 Channel Analog Voltage DDM690 00 125 VDC 4 Input 4 Output Current HPO Module ACIO52 00 32 Channel Analog Voltage DDO153 10
132. e Windows XP Windows NT 4 0 and Windows 2000 environments and ProWORX Server in Windows XP Windows NT 4 0 and Windows 2000 environments Related Documents Title of Documentation Reference Number Modicon Ladder Logic Block Library 840 USE 101 00 Modicon Modbus Plus PCI 85 Interface Adapter 890 USE 162 00 Modicon Quantum Hot Standby System Planning and Installation 840 USE 106 00 Guide Modicon TSX Quantum Automation Series Hardware Reference 840 USE 100 00 Guide TSX Momentum l O Base User Guide 870 USE 002 00 Modicon A120 Series I O Modules User Guide 890 USE 109 00 BM85 Bridge Multiplexer User s Guide 890 USE 103 00 372 SPU 780 01EMAN May 2002 11 About the Book Product Related Schneider Electric assumes no responsibility for any errors that may appear in this Warnings document If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without the express written permission of Schneider Electric All rights reserved Copyright 2002 User Comments We welcome your comments about this document You can reach us by e mail at TECHCOMM modicon com 12 372 SPU 780 01EMAN May 2002 Getting Started Welcome to ProWORX 32 About this This manual is a guide for operating ProWORX 32 It does not con
133. e aoe 265 Momentum M1 and INTERBUS 0 0 0 0 cece ee ee ee 266 QUAIL ea che ac ey Be vee ee E E A 267 SY MI a ie paa 270 372 SPU 780 01EMAN May 2002 Appendix B Troubleshooting 000 c eee eee eee eee 271 Troubleshooting ssir oc wee eee A cae Meee kee ee 271 B 1 General Troubleshooting 0 0 cee ects 272 SectiOnOVEIVISW ii Pate le ay Seated x a S She See S 272 Isolating FU S vt hs eae Pe oe Pe eae Pee oS 273 Manual Procedure List ooooccooccococoooc 274 Modbus Plus o EO ee es ee Re ee ed 276 Stopcode Error Analysis sc icc seni we evens Des acted ave gt cy atau auntie dans 277 B 2 Status Words for S901 and S908 1 ee 280 Ata lance o tn Fleas tin dae asec Sea as 280 ASCII Message Status oooccoococccccc eee 281 Gable ArErtorS tus ro Sots dns ee SS lee al at a et athe fae hat ea E e 282 Gable B Errorse ci a a ad aia eee 283 Communication Status ooooccccccocnc eee 284 Controller States coo in ede bees ea ke ee A 286 Controller Status lt 2 2 200 004 ee cee eae ee dee eee a ee eee 287 EOL End of Logic Pointer 0 0c cece cette 288 GlobalErrOrsi co cc cae ge a eee ei ra Pa eda eal 289 911 Hot Standby Status S908 20 0 cee ees 290 Local Drop Communications Errors S908 1 0 0 2 000 e eee eee 291 Machine Configuration 0 0 0 0 cect teens 292 Module Health serei i betes Bettas ee tee ee igs 293 Number of Segments 0
134. e data watch window will open displaying the relevant data 114 372 SPU 780 01EMAN May 2002 Configuration Extensions Editing Global Global Input is used to receive global data from any device on a Modbus Plus Inputs network One entry line is available for each device 1 through 64 Each device s global data can also be received in pieces determined by Subfields Step Action 1 Select the Global Input icon in the Links panel 2 Select a global input from the Global Input list by double clicking on an input The global input properties grid appears 3 Enter the starting point 1 through 32 of the broadcast data to read in the Index field 4 In the Start field enter the destination for the received data i e where the received data is to be stored 5 Enter the number of words 1 to 32 to read forwards from the Index value in the Length field For example suppose the source controller is broadcasting 10 words of data using the Global Output function but the receiving controller only uses words 3 to 7 You would type an Index value of 3 and a Length of 5 Note The length value plus the index value must be less than or equal to 33 6 Select either BIN default or BCD from the Type drop down field Editing Global Each device s global data can also be received in sections determined by Subfields Input Subfields You can define a subfield for each block of the broadcast data that you wa
135. e in the User Name field Enter a distinct password in the Password field Click OK to confirm the new user a AJ OJ N To edit a user name or user password click Edit User To delete a user click Remove User Select the Users tab Step Action 1 Click Add Group The Group Rights dialog appears 2 Enter the name of the new group in the Group Name field 3 Select Administration Rights for the group 4 Select Project Rights for the group 5 Click OK to save the new group 6 To edit a group name or group rights click Edit Group Rights To delete a group click Remove Group Select the Users tab Step Action 1 To add a user to a user group select a user from the Users list select a group from the User Groups list and click Add User to Group 2 To remove a user from a user group select a user from the User Groups list and click Remove User From Group 372 SPU 780 01EMAN May 2002 241 ProWORX 32 Server User Rights User rights descriptions User Rights Descriptions Controller Configuration The ability to change the controller configuration or change controller type Traffic Cop Editor The ability to edit in the traffic cop Communications Setup The ability to change the communications setup including the controller s address Logic Editor The ability t
136. e of four major architectures for input output systems also see Distributed I O Local I O and Peer to peer Communications O that is installed away from the PLC and communicates with it though a high performance S908 coaxial cable network For Quantum controllers an interface device at each remote I O drop communicates with an RIO processor in the PLC The interface device sets the address of the drop Each RIO processor supports up to 31 remote drops each of which allows 64 input words and 64 output words A data transmission mode used for Modbus communications RTU uses 8 data bits A group of printouts which consist of hardware allocation data usage and data contents for a ladder logic program The sequence of devices through which a message passes to reach its final destination A popular standard for a serial data link connection 372 SPU 780 01EMAN May 2002 317 Glossary Run Light A light on the front panel of a controller that is on while the controller is running S Save To store information on a disk Search To locate a specified network element or elements in the ladder logic Segment A group of I O networks solved as a unit by the programmable controller The Segment Scheduler controls the frequency of segment execution and order of I O operations Each segment controls two I O channels in a 584 or 984 S901 configuration or one drop in a 984 S908 configuration Serial Port A 9 or 25 pin port used for se
137. e pet eek Seder OP ee eee Ss 124 TGPAPPEXtensSiome cack erin ete ea edad aoa ete oe aes 125 372 SPU 780 01EMAN May 2002 Quantum VME Bus Extension 0 0 0 0 0 cece eee eee eee 126 Chapter 7 Using the Logic Editor oooooooommo 127 Ata Glances iii a 127 Logic Editor Overview m rera reae ot ei e E a E a 129 Logic Editor Properties iissa rept a a i Sin ae a EE a 130 Hotkey Template ooooooooooorrnr eee ees 132 Using the Logic Editor 0 E a EE ee teens 135 Working with Networks oooooccooccoocro 138 INSFUCTIONS is cite i eee ore a de Elie ca ee cee ka OAN 140 Working with Addresses 2 0 0 cee ete 142 Configurable Mnemonics 00 00 cect ete ee 144 ISASSYMDOIS sois Soe ea eee ase AS Fae Melee eet rea cios 146 Diagnostic Trace ir es yee Sata a bee Saeed pee Ee ieee ee 148 Sweep Online Only 000 c cece eet eee 149 Setting Bookmarks in LOGiC 1 0 0 cee 151 Hardware Glock it Aa aa 152 Segment Scheduler 0 00 c eee ete eee 153 Equation Networks 2 2605 se Sf eden ees ee be ated ats 154 Mathematical Equations in Equation NetworkS ooo ooooooooo 156 Mathematical Operations in Equation Networks 00e eee eae 158 Mathematical Functions in Equation Networks 0 e eevee 161 Chapter 8 Using the Traffic Cop 0 2c cece eee eee 163 Aa ANC coito odie ee aed A ke Be ee ee 163 Traffic Cop OvervieW s
138. e range to be copied 3 Enter an address into the End The value of this address is the last in Address box the range to be copied 4 Enter an address into the Destination The value of this address is the first to be Address box moved to in the sequential range of addresses specified 5 Click OK Values are moved 372 SPU 780 01EMAN May 2002 179 Using the Data Watch Window Fillinga Range ot From the right click menu Addresses witha Ste Action Result Data Value P 1 Select Data Utilities Fill Data The Data Utilities dialog appears within the Data Watch Window 2 Enter an address into the Start The value of this address is the first in Address box the range to be filled 3 Enter an address into the End The value of this address is the last in Address box the range to be filled 4 Enter a numeric value into the Data This value is copied into all specified Value box addresses 5 Click OK Address values are set to the specified value Searching for a From the right click menu D Val E ata halve Step Action Result 1 Select Data Utilities gt Search Data The Search Data dialog appears within the Data Watch Window 2 Enter a numeric value into the Data This is the value to be searched for Value box 3 Click OK The address with the specified data value are selected in the Data Watch Window 180 372 SPU 780 01EMAN May 2002
139. e set to work on ranges of addresses 4 Click OK to save the changes and return to ProWORX 32 To load the default address values while in Emulation mode select Emulation gt Load Default Address Values from the logic editor right click menu 40 372 SPU 780 01EMAN May 2002 Working with Projects Setting You can toggle discretes or transfer values to arrays of registers during emulation Instructions with when setting states or register contents based on a state or value To edit the Loopback loopback table in the Emulation Properties tab Step Action 1 Enter the address where you want the loopback in the Ctrl Address field Control Address The instruction address in the logic that is checked for a condition while the logic is being emulated and Loopback is enabled Enter the state or value of the address in the Condition field Condition The state or value of the Control discrete or analog If the condition of the Control s address is true the Loopback stores a new value or triggers a new state in a Destination range of addresses Select the numeric system you want to enter your Condition in from the Radix drop down list Enter the number of scans you want the Condition to be monitored by before being updated 0 to 65535 in the Scan Delay field Scan Delay You may not want the Loopback function to immediately update the Destination when a condition becomes true By setting Sc
140. e than 10000 3xxxx and 4xxxx combined registers are configured then up to 1000 3xxxx registers and all 4xxxx up to a combined total of 10000 are transferred e Routine Only All addresses defined in the routine transfer table are transferred every scan There must be a minimum of 16 4xxxx registers to support the non transfer area The Routine Transfer Table is a range of discretes and registers that must be configured as a multiple of 16 e Routine and Extra All addresses defined in the Routine Transfer Table and in the extra tables are transferred The range of each extra table must be a multiple of 16 The extra tables can be transferred over multiple scans e All State RAM All RAM configured in the controller is transferred every scan Select an address in the table and enter a reference length e For Routine Transfer Table address lengths this must be a value between 16 and the maximum configured size for that address e For Extra Transfer Table address lengths this must be a value between 16 and the maximum configured size for that address exclusive of the range set in the corresponding Routine table e Values must be a multiple of 16 The ranges defined are updated and displayed to the right on the tables as the values change Enter the number of scans 1 255 needed for the primary controller to transfer the extra transfer tables to the standby in the Scans to Transfer field Select the Initial Command Register tab
141. e to a controller The controller must be stopped before you can write to it 92 372 SPU 780 01EMAN May 2002 Working with Controllers Writing to a From the project navigation panel Controller Step Action 1 Select the project you want to write from 2 Ensure that you have selected the correct controller to write to and that the controller you are writing to is backed up if necessary Also check the communications settings for the correct address From the project right click menu select Online Commands gt Write gt Write All to write the logic traffic cop configuration loadables ASCII state and disabled tables This command overwrites all existing PLC data Or from the project right click menu select Online Commands gt Write gt Relocate Logic and Data to write the contents of the controller as long as addresses and function blocks in logic are supported in the destination controller You can choose to update either the Logic Coils Used ASCII and State Disabled tables or just the Logic and Coils Used Or from the project right click menu select Online Commands gt Write gt Write Extended Memory to write only the extended memory registers Select all extended memory files or a specific extended memory file and click OK ProWORX 32 checks to ensure that the controller and database match and the results are stated in the Database Controller Validation dialog If the con
142. ecified are protected from general Modbus data write commands By default all Oxxxx and 4xxxx references are unprotected Note If the Data Protection extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type Editing the Data In the Active Extensions panel select the Data Protect extension then Protect E Step Action Extension 1 Enter an address in the Oxxxx Starting Address field Default 0 0001 2 Enter the number of references that are to be left unprotected in the Oxxxx Length field ProWORX 32 shows the protected reference ranges in the Oxxxx Protected Ranges boxes Suppose you type a Start value of 00017 and a Length of 1024 The first protected range will be from 00001 the first possible value to 00016 the last value before the Start value you entered There will then be an unprotected range from 00017 to 01040 00017 1024 All references above 01041 are also protected If you enter a length that is too high goes beyond the addresses configured for the controller Pr OWORX 32 automatically sets the value to include all addresses above the Starting Address fields Enter an address in the 4xxxx Starting Address field Default 4 0001 Enter the number of references that are to be left unprotected in the 4xxxx Length field ProWORX 32 shows the protected reference ranges in the Oxxxx Protected Ranges boxes
143. ecord of project transactions between the ProWORX 32 client and ProWORX 32 server Each transaction is stored as an entry in the audit trail Audit trail comments can be added to each record when putting a project to the server In the project navigation tree Step Action 1 From the project right click menu select Audit Trail 2 To view a specific transactions information select a transaction from the list in the navigation panel Transactions list e User Who made the changes to the current transactions e Date and Time When the transaction was completed e Changes Made ProWORX 32 areas that were changed from the previous to current transaction e User Comments Any notes or comments that the user has entered when putting the project to the server You can also navigate through the transactions by clicking the standard navigation buttons at the top of the window 3 To hide or view the navigation panel click the view tree button 4 To clear all audit trail from transactions from the audit trail click Clear Audit Trail To print the current audit trail click Print When you are finished click Close to return to ProWORX 32 372 SPU 780 01EMAN May 2002 243 ProWORX 32 Server 244 372 SPU 780 01EMAN May 2002 Schneider Alliances 15 Ata Glance Overview Schneider Alliances is a third party utility used by Schneider Alliances partners to add or m
144. ect the loadable s checkbox Note You cannot delete a loadable if it is used in logic 372 SPU 780 01EMAN May 2002 85 Configuring a Controller Loadable Library Wizard Overview Before you can place a user loadable into a controller or project it must be read into the loadable library A loadable library holds a set of loadables for you so that you only have to translate them to ProWORX 32 format once In the Loadable Library you can read a loadable from disk translate it to ProWORX 32 format and move itinto a library You can read loadables from an existing project a Schneider Electric exe or dat or third party disk exe or dat or a ProWORX TLD library file Note Reading a user loadable into a loadable library does not copy it into your controller or project Using a loadable is a two step process reading it into a loadable library then from the library into the controller or project see Loadables Tab p 83 for more information Note You are unable to open the loadable library wizard while the controller configuration editor is open Using the From the Navigation Panel Utilities tab Loadable Library Step Action 1 Select Loadable Library to open the Loadable Library Wizard 2 Select one of the following options e Edit Opcode See Editing Opcodes below e View Text Displays the manufacturer s notes for a loadable if available e Rebuild Li
145. ect the type of modem from the Modem Type parameter drop down See Modem Type Descriptions below 6 To edit the modem parameters click Modem Setup The Modem Configuration dialog appears For parameter descriptions see below These Modbus configurations provide 10 bits per data package Parameters ASCII Mode ASCII Mode RTU Mode Start Bit 1 bit 1 bit 1 bit Data 7 bits 7 bits 8 bits Stop Bits 1 1 bit 1 bit Stop Bits 2 2 bits Parity None 0 bits 0 bits Parity Odd or Even 1 bit Total 10 bits 10 bits 10 bits 372 SPU 780 01EMAN May 2002 69 Communications Setup Modem Type Modem Type specifies the kind of modem connected to your computer Descriptions Modem Type Description None Default For direct Modbus connections between the PC and controller without a modem This setting disables the other modem options Dial Up For standard modems which do not require a password If you are unsure try this setting first When you select a device ProWORX 32 asks you for a number to dial Dial Chat For password protected modems After the connection is established a terminal window opens so you can enter text When you select a device ProWORX 32 asks you for a number to dial Line J478 For modems with a dedicated telephone line to the controller You do not have to type a number to dial This setting disables the other modem option
146. ed to visualize and configure I O series drops cards and slots Each I O series Quantum Momentum Symax Compact A120 Compact TSX 800 800 200 500 DCP S901 900 Micro Micro 984 has the same look and feel although some series have different I O structures Navigation Panel The navigation panel shows a text based representation of the traffic cop The panel Tree is enabled regardless of which I O series is selected The tree provides a hierarchical view of configured drops racks and slots Navigate through the tree to select a drop or rack to view or to edit its configuration in the Drop or Slot Properties Panel Using the tree view you can insert delete and move any part of the tree drops racks or slots Visual The Visual Representation of the I O system consists of three views Representation e Drop View Visual representation of all racks and slots within the selected I O drop Click on any slot to jump to the rack view that contains the selected slot e Rack View Visual representation of all slots within the selected rack Click on any slot to access that slots properties in the Slot Properties Panel e Momentum View Visual representation of the momentum traffic cop This shows only the current branch of I O If a new card can be programmed the last shown card is labelled AVAILABLE Initializing the In the traffic cop navigation panel Traffic Cop Step Action 1 Right click the I O series ES you wa
147. ef description for the current project Client Enter the name of the project s client if applicable Author Enter the name of the project author 6 Digit Addressing When On sets all addressing to six digits allowing ProWORX 32 to enter and display constants greater than 9999 Auto is the default which sets addressing to five digits unless the controller has addresses configured that require six Maximum Decimal Value Restricts registers to a decimal value of either 9999 default or 65535 Enable Symbols Enables or disables symbolic addressing Save to Flash on Exit of Online If the controller supports flash memory selecting this feature will save the controllers contents to memory on exit of online Online Update Rate Adjust how fast ProWORX 32 polls the controller for information when online and running The faster the update rate the more accurate the data displayed But as the update rate is increased the performance of the software is reduced 38 372 SPU 780 01EMAN May 2002 Working with Projects Using Emulation Mode Overview Taking a Project to Emulation Setting up Emulation Setting Emulation Properties The emulation function is used to test the integrity of the logic in a project without the need of a PLC Emulation mode allows you to check discrete states and register contents and test your logic in a safe environment In the project navigation panel Step Action 1
148. eing created Using the I O In the project navigation panel Drawing Ste Action Generator p 1 I O drawings are generated in a two step process e Intermediate These drawings are used as a working step Generating a series of Intermediate drawings as you go can save time when it comes to generating the Final drawings e Final These drawings are generated based on the corresponding Intermediate drawings 2 To generate an intermediate drawing select I O Drawing gt Intermediate Drawings from the Traffic Cop right click menu 3 To generate a final drawing select I O Drawing gt Final Drawings from the Traffic Cop right click menu 4 To generate both an intermediate and final drawing select I O Drawing gt Both Drawings from the Traffic Cop right click menu 372 SPU 780 01EMAN May 2002 171 Using the Traffic Cop Materials List Overview Using the Materials List When you have finished configuring the l O area of your system you may want to know what materials are required to create the hardware system as configured The material list function creates a list of all required materials as configured and their associated part numbers When the materials list is first launched it will generate a list of materials required by the selected project The materials list will be created from the project if offline or from the controller if online On a second launch of the materials list the data wil
149. emote From field 15 Enter the number of sequential registers to read in the Read from Remote Number To Read field Up to 125 registers are allowed 16 Enter the local data address that sends data to the remote controller in the Write to Remote From field 17 Enter the remote address where the write data is going to in the Write to Remote To field 18 Enter the number of sequential addresses to write in the Write to Remote Number To Write field Up to 100 registers are allowed 110 372 SPU 780 01EMAN May 2002 Configuration Extensions IO Scanner Wizard Overview To launch the lO Scanner wizard click the IO Scanner Wizard button situated directly below the Active Extensions panel The wizard operates independently of the Offline Online mode All changes are made to Offline projects with an option to modify Online devices as well TCP IP communications are required only when modifying online devices Using the lO Read the introduction instructions on the first screen and click Next Scanner Wizard Step Action 1 Set the transaction type by selecting either the Direct radio button or Link Client Server radio button Click Next e Direct Creates a single transaction in the local device Data is transferred regardless of the programming of the remote device This option is simpler than Link Client Server but could pose more risk as the target device needs no additional program to verify its
150. eneral controller status Te o 00 AE L 1 Existing DIM AWARENESS Single sweeps 00 1 Constant sweep time exceeded 1 Start command pending 1 First scan 372 SPU 780 01EMAN May 2002 287 Troubleshooting EOL End of Logic Pointer Word 6B Hex 107 Decimal This location contains the end of logic pointer The EOL pointer provides the hexadecimal address of the end of user logic 112 3 4 5 6 7 8 9 10 11 12 13 14 15 16 EOL pointer address 288 372 SPU 780 01EMAN May 2002 Troubleshooting Global Errors Global Errors Status Word Description 179 The Global Communication Status This word stores communications status for both cable A and cable B Cable A is the main cable connecting the remote I O Processor to the Remote I O Interface Cable B is the optional secondary or redundant cable The specific information stored is shown in the figure below 180 Global Cumulative error counter for cable A High byte Framing error count Low byte No response count Errors counted here cause the error counters in Cable A Errors p 282 to increment 181 Global Cumulative error counter for cable B High byte Framing error count Low byte No response count Errors counted here cause the error counters in Cable B Errors 16
151. er If the second character of the match pair is not a null 00 then the next character in the buffer must be equal or the search continues If the last character test is equal or null the flush is performed up to but not including the matched terminators N A K gt Each tool has specific properties that are editable using the properties panel Changing a tools properties will automatically update the message editor and preview windows 212 372 SPU 780 01EMAN May 2002 Working with Macros 11 Ata Glance Overview When writing logic networks you may find yourself reusing pieces of code again and again changing addresses only for a few of the variables In these cases subroutines might not be suitable such as when large numbers of variables are involved or when you want to reuse the same piece of code in different projects What you re looking for is a macro What s in this This chapter contains the following topics 2 Chapter Topic Page Macros 214 Using Macros in Logic 216 372 SPU 780 01EMAN May 2002 213 Working with Macros Macros Overview Creating a Macro Project Editing a Macro Macros are generic pieces of logic networks you create with parameters instead of actual addresses Macros are programmed offline in the Logic Editor When you insert a macro in your main project you map the parameters to real addresses You can insert the same mac
152. er includes various tools and resources for troubleshooting networks Overview ladder logic I O cards etc Contact support see Contacting Schneider Electric p 26 if you require further information about I O cards What s in this This chapter contains the following sections Chapter Section Topic Page B 1 General Troubleshooting 272 B 2 Status Words for S901 and S908 280 372 SPU 780 01EMAN May 2002 271 Troubleshooting B 1 General Troubleshooting Section Overview Overview The Troubleshooting tools help to reduce down time and improve your maintenance personnel s understanding of the controller installation What s in this This section contains the following topics Section Topic Page Isolating Faults 273 Manual Procedure List 274 Modbus Plus 276 Stopcode Error Analysis 277 272 372 SPU 780 01EMAN May 2002 Troubleshooting Isolating Faults Isolating Faults Faults can fit into one of four categories Fault Possible Causes Fixes Input Output Faults This is the most common type of fault It occurs when an open short or an electrical or mechanical malfunction happens Common locations for these faults are in the field devices and the wiring between the I O module that interfaces to the field device Controller Faults These faults include a faulty controller or improper ladder logic The Controller Manual Check hel
153. er is not 105 Decimal running Any other 1 bit indicates an error It is possible to have multiple errors For a detailed explanation of Stopcodes see Stopcode Error Analysis p 277 Illegal configuration State RAM checksum error User logic checksum error Invalid node IOP failure CPU logic solver failed or coil use ta ble for other controllers Real time clock error Watchdog timer expired 12 34 556 7 8 9 110 111 12 13 14 15 16 No EOL Bad segments L State RAM test failed Start of node did not start segment Segment scheduler invalid Illegal peripheral intervention Controller in DIM AWARENESS Traffic cop error Peripheral port stop 302 372 SPU 780 01EMAN May 2002 Editing DIF Files with Microsoft Excel C Editing DIF files with Microsoft Excel Overview When Excel imports a DIF file it converts the controller addresses in the first column of the database into numerical values which ProWORX 32 cannot read Excel also exchanges the rows and columns of the database in the DIF file s header Unless you correct these problems an error appears when you try to import a DIF file back into Pr OWORX 32 after you have changed it in Microsoft Excel To use Excel to edit documentation follow these seven steps
154. er logic which is defined while using the logic editor This block can be copied deleted saved moved and loaded BM85 See Bridge Multiplexer BP85 See Bridge Plus Bridge Allows you to connect up to four Modbus devices or networks of Modbus devices to Multiplexer a Modbus Plus network Nodes on the Modbus Plus network can access slave devices connected to the BM85 Modbus ports Bridge Plus Links together two Modbus Plus networks Byte A group of eight bits A byte stores a value from 0 to 255 Cc Cell A single location in ladder logic 308 372 SPU 780 01EMAN May 2002 Glossary Channel Characters per Inch CPI Checksum Coaxial Cable Commentary Controller CPS Cross Reference Current Element Current Network In an S901 I O subsystem a group of 128 inputs and 128 outputs assigned to a segment The ladder logic in the segment usually controls all I O operations of the corresponding channel The number of characters a printer prints in one inch Also called horizontal pitch A calculation that sums a range of data and compares it to a pre calculated value This determines if the data is in error or has changed A round cable containing two conductors one inside the other separated by a insulator The inner conductor transmits a signal while the outer conductor is a shield The descriptors short comments long comments and page titles within a project An industrial control computer also called a programma
155. er supply and from one through 14 I O modules in a single backplane up to 448 I O points Local I O is limited to a single rack and is always head number 0 RIO and DIO processors are added in the local rack to extend the controller s I O system The editor in which you edit ladder logic A block of text which comment on an address within a ladder logic program These are printed between the networks in the ladder listing Lines per inch 372 SPU 780 01EMAN May 2002 313 Glossary Machine Word Macro Macro Parameter Master Memory Mismatch Tables Mnemonic ne mon ik Mnemonic Assignments Modbus Modbus Plus Modem Module Motion Control 1 O Drop 16 bits of data two bytes Also called a word Generic pieces of logic networks that can be inserted into main logic databases See also Macro Parameter A placeholder variable used in a macro When inserted into a regular logic database each macro parameter is mapped to a real register address A networked device which controls the devices it connects to Compare to Slave The part of a computer or programmable controller which stores information for manipulation Two printouts which show the differences between two sets of data for example between descriptor records that have been entered for PLC addresses and addresses that have actually been used in a program 1 A memory aid 2 A computer instruction with an abbreviated name that
156. eration on the network should be flashing this pattern One flash per second Node is offline after just being powered up or there is another node on the network with the same address duplicate addresses are not allowed The node remains in this state for five seconds then attempts to go to its normal operating state Two flashes then OFF for two seconds Node is hearing the token being passed among other nodes but is never receiving the token Check the network link for an open or short circuit or defective termination Three flashes then OFF for 1 7 seconds Node is not hearing any other node It is periodically claiming the token but finding no other node to which to pass it to Check the network link for an open or short circuit or defective termination Four flashes then OFF for 1 4 seconds Node has heard a valid message from another node that is using the same address as this node The node remains offline in this state as long as it continues to hear the duplicate address If the duplicate address is not heard for five seconds the node then changes to the pattern of one flash every second 276 372 SPU 780 01EMAN May 2002 Troubleshooting Stopcode Error Analysis Stopcode Error Analysis Bit Error reference Bit Error Description 0 0001 Hex Illegal Configuration Someone or something has probably been modifying controller memory and the configuration is not valid for this controller T
157. esio ae ate aa a Ae a a a tenes 164 Working with Drops and RackS 00 0 eee tees 165 Working with Slots 0 0 cette eee 167 Online Module Status 2 0 0 ect tte ee 169 I O Drawing Generator 0 0 0 cette eee 171 Materials Lists an wie ee goede hw nad PO ae E 172 Chapter 9 Using the Data Watch Window 175 Ata Glance iii te AR A D A Bree ee eee 175 Data Watch Window Overview 0 cee eet eee 177 Properties 2 pintor tad anto Hecke Arad edad way 181 PAM 2 Sea Ses Sieg e na oe Aaa ara 184 TOMA a States A Sete an ar E ET ne ee gs eae ae ny 188 Trend Mode Functionality Table 0 0 0 eee eee 190 Track LOgiGiE dtl e reenn ed eat eo a eae eae 191 Track Traffic GOP sessed ue aah a A ee We ae 192 Instruction Editor Terminal Block Editor 0 0 0 c eee eee eee 193 Instruction Terminal Block Editor Display Scripts 194 Display Script Variables aaua uaaa aaa 195 Display Script Functions 00 00 cece tee 196 Register EMO sitos iadd at e ia aye tends S 201 372 SPU 780 01EMAN May 2002 5 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Chapter 14 Chapter 15 Appendices Appendix A PID TUN Orio a a A Ra Ste Bop aba eee wads eg 202 DRUM S mmary i fice lacio rra Deak hee ete Yea ela rales de 205 Importing and Exporting Data Watch Window Data 207 Working with the ASCII Editor
158. esses in a row that you need in Length a AJ wo mM Click Find to search for the free address es Click Close to exit the Find Free section In the Address Used window Step Action 1 To rebuild the address used tables click Rebuild Note If online rebuilding requires a read from a PLC The used tables are unavailable while being rebuilt 372 SPU 780 01EMAN May 2002 61 Working with Projects The Knowledge Base Overview The Knowledge Base is a warehouse of accumulated process experience relating to a specific project It is used to identify solutions to problems that have occurred in the past lt is also used to keep maintenance records of fixes Opening the In the project navigation panel Knowledge Base Step Action 1 Select Knowledge Base ga Note Each project has its own knowledge base in other words the knowledge base is specific to the project Searching for After opening the knowledge base Keywords in the Step Action Knowledge Base 1 Enter a word in the Keyword box 2 Press Search All fields in the knowledge base are searched for the keyword 3 To find the next instance of the keyword press the Search button again Note You may also search for partial word matches 62 372 SPU 780 01EMAN May 2002 Working with Projects Adding a Record tothe Knowledge Base Deleting a Record from
159. etwork Statistics CTRL N Obtain statistics for the node on which the cursor is located Personality Node information such as type address version and communication state is displayed Error counter Communication information and errors for the selected node are displayed Receive buffers When the node selected is receiving specific input from other nodes on the network the number of receive buffers in use is flashing Transactions The number of data transactions for the 8 data paths of the selected node e DM Data master e DS Data slave e PM Programming master e PS Programming slave Work to do The type of programming and or data activity for the 8 data paths of the selected node is displayed A flashing square indicates data activity Read Global Data CTRL G The global data being transmitted for the selected node is displayed The data can be viewed in HEX DEC signed or DEC unsigned format 230 372 SPU 780 01EMAN May 2002 ProWORX 32 Utilities Status and Diagnostic Tools Tool Tabs Description CPU status CTRL U CPU firmware hardware revisions and crash codes are displayed From here you can access the CPU Status words Adapter statistics CTRL A CPU firmware hardware revisions and crash codes are displayed From here you can access the CPU Status words Note The Refresh slider allows you to set the rate at which the data is updated To stop communications
160. f milliseconds for each scan in the Time box Note If the actual scan takes less time than the target scan time the controller waits for the target scan time to elapse before performing the next scan If the actual scan takes more time than the target scan time the controller finishes the scan then continues on with the next scan This lets you force the scan time to a higher rate when debugging logic that the controller may solve too quickly to otherwise catch 4 Enter the number of scans 1 15 to be performed during the sweep the Scans box Click OK When you are ready to perform the sweep select Sweep from the networks panel tree right click menu 7 Select one of the following radio buttons e Invoke Select to start the sweep e Trigger Select to set a trigger for the sweep e Turn Off Select to shut off the sweep 8 Click OK The controller performs the scans unless you selected Turn Off then stops solving logic with all outputs frozen in their last state You can then browse register contents and perform other diagnostics using this snapshot of the solving process 150 372 SPU 780 01EMAN May 2002 Using the Logic Editor Setting Bookmarks in Logic Overview Setting a Mark in Logic Going to a Marked Cell Deleting a Bookmark You can set bookmarks in your network logic so you can quickly return to a cell or series of cells The Mark and Goto Marks functions allow quick viewing of non consecutive areas of
161. family from the Pick a Controller Family drop down box Compact Micro Momentum 38x 48x 484 Replacement 68x 78x 984ABX Atrium Other Quantum or VME Select the desired controller from the Pick a Controller drop down box The list of controllers depends on which controller family you selected in Step 1 Click Next to continue 372 SPU 780 01EMAN May 2002 31 Working with Projects Controller The controller details available depends on the controller you have selected in the Details previous step Set the available controller details Controller Detail Description Executive Cartridge Cartridges which determine the controller s instruction set Select the one installed in your controller The Executive Cartridge is available for some 38x 48x 68x and Quantum controllers Memory Pack The amount of both Extended and User Logic memory in the controller Select the amount installed in your controller Available on a variety of x80 and 984 A B controllers Extended Memory Additional memory providing 6xxxx registers Select the amount installed in your controller Available on a variety of x80 and 984 A B controllers Built in XMRD XMWT Select Yes or No The built in extended memory functions option is only available for the 984AS908 User Logic Memory available for ladder logic Select the amount of memory you want to use for ladder logic from the total amount avail
162. fic format Operations and functions each have their own format Also for each value you must specify what kind of value it is register address constant or symbol and its data type signed integer unsigned integer etc Each value can refer to a constant register address or symbol The Equation Network Editor determines which data type the value is based on the following format Format Meaning Example Default no sign or single quotes Register address 40001 Prefixed by Constant 123 Enclosed in single quotes Symbol HEIGHT The actual data type of a value is determined by its suffix as shown in the following table Suffix Meaning Example None 16 bit Integer 38 U 16 bit unsigned Integer 40001U L Long 32 bit signed Integer 123L UL Long 32 bit unsigned Integer HEIGHT UL F 32 bit floating point real 4 1 45E 4F Typically you d first indicate the register address where the calculated result is to be stored followed by an equal sign the assignment operator followed by the calculation itself For example 40001 40002U COS 40003UL 4 1 35E 4F HEIGHT L e 40002U is an address of a 16 bit unsigned integer e COS 40003UL calculates the cosine of a long 32 bit unsigned integer value stored at address 40003 e 1 35E 4F is the floating point value of 0 000145 given in exponential notation e HEIGHT L is a symbol of the name HE
163. figurable Mnemonics 144 ISA Symbols 146 Diagnostic Trace 148 Sweep Online Only 149 Setting Bookmarks in Logic 151 Hardware Clock 152 Segment Scheduler 153 Equation Networks 154 Mathematical Equations in Equation Networks 156 Mathematical Operations in Equation Networks 158 Mathematical Functions in Equation Networks 161 128 372 SPU 780 01EMAN May 2002 Using the Logic Editor Logic Editor Overview Overview The Logic Editor is used to enter logic elements display input output data and add descriptors and force discretes The Logic Editor shows project ladder logic in either Offline Online Combined or Emulation mode In Offline mode network logic is loaded into the Logic Editor from the project when the editor is opened In Online and Combined mode network logic is read from the PLC one network at a time During idle states of Online mode networks around the currently displayed network may be cached for faster access to the networks The logic editor is made up of four panels Panel Description Network The Network Navigator Panel tree is used to navigate through networks and Navigator segments To display or hide the Network Navigator Panel select View gt panel Navigation Tree from the logic editor right click menu Logic Editor The Logic Panel contains the view of the logic contained in the currently panel viewed network The title of the Logic Panel contains the current network maximum network and t
164. for display Profibus purposes only To edit and configure the Profibus extension you must use the Extension Profibus wizard 372 SPU 780 01EMAN May 2002 121 Configuration Extensions Profibus Wizard Overview To launch the profibus wizard click the Profibus Import Wizard button situated directly below the Active Extensions panel Using the Follow the on screen instructions as you make your way through the wizard Profibus Wizard Step Action 1 Read the Introduction screen and click Next 2 Select either the Create a new Profibus Station radio button or the Move configuration extension from existing radio button Click Next 3 In order to configure a Profibus configuration extension you have to have the following directory layout Drive Plant Directory gt Station Directory In the Select Plant Path screen select a drive from the drive drop down list box Next select a plant directory from the directory list or click New Folder to enter a new folder name into the list When you have selected a drive and a plant directory click Next 4 In the Select Station Path screen select a station directory from the directory list or click New Folder to enter a new folder name into the list The selected folder will hold the cfg file and the cfg file will have the same name as this folder When you have selected a drive and a plant directory click Next 5 If you have selected Create a New Profibus S
165. g Emulation Instruction Solve Support Overview ProWORX 32 has the capability of allowing advanced users to add instruction solve support for the ProWORX emulator Creating an Using a text editor Emulation Ste Action Solve File p 1 Create a blank ESF file in the ProWORX 32 EmulatorInst directory 2 Name your ESF file the same as the instruction that is to be solved E g The ADD instruction s emulation solve file would be named ADD ESF Note Do not use spaces in your emulation solve file name 46 372 SPU 780 01EMAN May 2002 Working with Projects Instruction Solve Parameter Descriptions File Function neue Variable Description Parameters Network The network number where instruction is located Row The row in logic where instruction is located Col The column in logic where instruction is located TopTyp The address type of the top node of the instruction valid values 0 1 3 4 8 for constants TopVal The address offset of the top node of the instruction valid values 0 65535 TopLen The number of addresses the top node uses MidTyp The address type of the middle node of the instruction valid values 0 1 3 4 8 for constants MidVal The address offset of the middle node of the instruction valid values O 65535 MidLen The number of addresses the middle node uses BotTyp The address type of the bottom node of the instruc
166. gure the remaining properties of the selected slot From the traffic cop navigation panel Step Action X Double click the slot that you want to fix 2 Select the correct card from the Module property combo box in the Slot Properties Panel Press ENTER to accept the selected slot 4 Configure the remaining properties of the selected slot 170 372 SPU 780 01EMAN May 2002 Using the Traffic Cop I O Drawing Generator Overview The I O Drawing Generator creates CAD Computer Assisted Design drawings of 800 Micro Quantum and A120 Traffic Cop series cards The drawings are saved in DXF format which is supported by most CAD programs Setting upthel O From the project right click menu in the navigation panel Drawing E Ste Action Generator P 1 Select Properties Select the I O Drawing tab Enter or select by clicking Browse the directory path to store the Symbol Master Intermediate and Final I O drawings in The I O drawings created reside in the selected path in a subdirectory which has the same name as the project the drawings are created from 4 Select Overwrite Existing Drawings to discard the existing drawings and save the new ones in their place 5 Select Ignore Break or Warn from the Missing Master Drawings options This property sets how ProWORX 32 reacts when a master drawing is missing while the I O drawings are b
167. he error may also be caused by a bad memory board or Executive pack or by inserting the wrong memory or executive into a controller 1 0002 Hex 984 A B X and 584 Backup Checksum Error Information saved in a coil and register has been corrupted In order to recover the corrupted information the program must be reloaded A bad memory board may also cause this error 1 0002 Hex 984 80 Series 984 A B X some PROMS Discrete Disabled Error Usually caused by trying to start the controller in the optimized mode with discrete points that are disabled 2 0004 Hex Logic Checksum Error The calculated user logic checksum does not agree with the stored checksum It can be caused by an illegal change of memory or by abad memory board Try reloading the program This error also occurs if the ASCII area has been loaded incorrectly If reloading fails then try initializing the ASCII area As a last resort try replacing the memory board 3 0008 Hex Invalid Node Type This error usually occurs when loading the controller It may be caused by loading or relocating a program from a machine supporting a DX instruction not supported or configured for in the target machine i e relocating a program with an HSBY function block to a 984 not configured for an HSBY It may also be caused by loading a program made on a 24 bit machine to a 16 bit machine e specifying a constant greater than 999
168. he page title for the network In Online and Emulation mode powerflow will be drawn per cell based on the properties of the Logic Editor The cursor tracks several features instruction help placed in Tracking Help window tracking documentation for the current address in Documentation editor and data for the current network Instructions The Instructions Panel contains a list of all available instructions for the panel current project New instructions are entered by dragging from the Instructions Panel and dropping into the Logic Panel The list of instructions is alphabetically sorted To display or hide the Instructions Panel select View gt Instruction List from the logic editor right click menu Properties The Properties Panel contains information about the current cell the cursor is Panel on Depending on the type of cell the Properties Panel will contain a 1 2 or 3 high instruction For a blank cell the Properties Panel will contain only the name property To display or hide the Properties Panel select View gt Properties from the logic editor right click menu Note The instructions properties and networks panels can be opened or closed using the right click menu in the logic panel Select View gt Instruction List or Properties or Navigation Tree 372 SPU 780 01EMAN May 2002 129 Using the Logic Editor Logic Editor Properties Customizing the The Logic properties dialog box tells
169. heir values that are associated with the most recently selected instruction are displayed in the Instruction Window e Discrete All addresses with discrete values associated with the most recently selected network in the logic editor are displayed in the Watch Window e Address The most recently selected address and its value is displayed in the Watch Window When the Track Logic and Track Traffic Cop check boxes are not selected addresses must be entered manually into the Watch Window in order to be tracked In the Data Watch Window Properties dialog Step Action 1 Select the Track Logic check box 2 Selectthe option button Network Instruction Discretes or Address that you want to track Click OK to save the changes and return to the Data Watch Window Ensure that the Logic Editor and Data Watch Window are open 372 SPU 780 01EMAN May 2002 191 Using the Data Watch Window Track Traffic Cop Track Traffic Cop When the Track Traffic Cop check box is selected the specified addresses in the Traffic Cop are automatically added to the Data Watch window and their values tracked As the cursor position is changed in the Traffic Cop the tracked addresses are also changed The traffic cop related option that can be tracked is e Slot The associated addresses of the card in the most recently selected slot are displayed in the Terminal Block Window When the Track Logic and Track T
170. his error usually occurs when a startup is attempted after the incomplete loading of a program Reload or try another program Note You may receive this system error when you first configure the system before you have programmed any logic This is not a fatal error The system cannot find the end of logic because there is no logic programmed from the primary to the standby state 9 0200 Hex 984 A B X and 584 State RAM Test Failure The continuously running diagnostics have failed Replace the RIO processor 278 372 SPU 780 01EMAN May 2002 Troubleshooting Bit Error Description 9 0200 Hex 984 80 Series Bad Cycle the power on the controller to clear the error or Power Down Start Controller Checksum 10 0400 Hex SON Did Not Start Segment Improper programming from a programming device or software package is usually the cause of start of node failure 11 0800 Hex Bad Segment Scheduler Table The Segment Scheduler has been programmed improperly 12 1000 Hex Illegal Peripheral Intervention This error is caused by an attempt to clear the System Stop State word A programming device has altered memory in a non authorized manner 13 2000 Hex Dim Awareness The 984 has not been configured successfully This bit can be set in conjunction with other flags 14 4000 Hex 984B and 584 Extended Memory Parity Error This error indication pertai
171. hrough a series of easy to understand steps to set up a project Each step configures an important area of the project Each screen in the wizard has a caption stating which step you are currently completing Also each screen has a diagram and description detailing what the current step involves The standard wizard buttons are Button Function Help Displays context sensitive help pertaining to the current step Cancel Exits the wizard and no new project is created or no changes are saved Back Returns the wizard to the previous step Next Advances the wizard to the next step Finish Completes the wizard and creates a new project or saves the changes 372 SPU 780 01EMAN May 2002 29 Working with Projects Step 1 Select Creation Method Select a path to create a new project Path Description Online to Controller This option sets up a project enough to go online to a controller The first step configures the parameters used to communicate with the desired controller This step encapsulates communications setup use of this step is identical to the Project communications setup dialog Click Next to display the Finish step Click Finish to go online to the desired controller Select Controller Type This step allows you to set up the controller type For more information see Selecting a Controller Type p 31 Base on Existing Project This option creates a project ba
172. icates controllers with lt 4K logic memory Some Micro 984 controllers show a 0 for battery failed The 16 bit user logic bit indicates controllers that support 2048 references The 984B and the 780 785 are 24 bit controllers SENS 715 o ro o e IOMA L 1 Battery failed 1 Memory protect OFF 1 Run light OFF 1 AC power ON 1 16 bit user logic Max 2048 reference system 1 Single sweep invoked 1 Constant sweep invoked The Controller state word shows information pertaining to the state and size of the controller A state is any condition that is either set for the life of the controller 16 bit vs 24 bit or set by external events memory protect The AC power bit will always be on or monitoring would not be possible The down size flag indicates controllers with lt 4K logic memory The 16 bit user logic bit indicates controllers that support 2048 references The 984B and 584 Level 4 are 24 bit controllers DO Reserved D1 Set offline mode D2 Set data exchange active D3 Operating mode 286 372 SPU 780 01EMAN May 2002 Troubleshooting Controller Status S908 and S901 The controller status words indicate certain statuses of the machine A status is any Controllers condition which changes during the running of the controller usually from an internal Word 67 event 103 Decimal Word 3 4xxxx 2 G
173. ications editor is launched You can also access the Network Explorer from the communications editor by clicking Network Explorer at the bottom right of any of the communication type s tab 2 Select the default communications type in the Communications Overview p 66 Click OK if you have opened the Explorer through the Utilities menu or click Network Explorer if you are running the Network Explorer from the communications editor 3 To return to the communications editor at any time click Communications Setup 4 To switch between views select either the Graphical View radio button or the List View radio button 5 The following information is provided for each controller found e Project Name In certain controllers you can save the project name inside of a loadable The project name will be retrieved if the controller is running and the loadable is in logic e Controller Address e Controller Type e Current State of the Controller Running Optimized Stopped the Stopcode is displayed For more information see Stopcode Error Analysis p 277 e Current State of the Battery on the Controller Good or Bad e Current State of the Memory Protect Switch of the Controller On or Off 74 372 SPU 780 01EMAN May 2002 Configuring a Controller Controller Configuration Overview The Configuration editor is used to edit and view the current controller configuration of the project The configuration editor displays configuration
174. ich addresses are being used in ladder logic instructions and which are not Inputs such as temperature or outputs such as motor speed which can have a range of values Compare to Discrete American Standard Code for Information Interchange 1 A way of encoding the standard text the letters numbers etc on your keyboard your computer generates 2 A data transmission mode for Modbus communications which sends and receives standard text ASCII mode used 7 data bits while RTU mode uses 8 A text message transmitted or received by a programmable controller These messages are sent to or from a terminal through an ASCII port A register that accepts keyboard input for command and value entry in the Network Editor 372 SPU 780 01EMAN May 2002 307 Glossary Attaching to Also called selecting Connecting your PC to a programmable controller so ProWORX 32 can read its ladder logic traffic cop information and configuration and write changes back to it Baud Rate BCD Binary Bit Bits per Second BPS For serial communications the speed in bits per second at which data is transmitted Binary Coded Decimal The base two numbering system It has two symbols 1 representing On and 0 Off The smallest amount of information in binary either a 1 or a 0 The number of bits passed from one device to another in one second Used to measure data transmission speed Block A section of ladd
175. ick Next and follow the on screen instructions 372 SPU 780 01EMAN May 2002 15 Getting Started Logging In The ProWORX 32 Login Screen Logging In to the ProWORX 32 Server Logging Out of the ProWORX 32 Server When opening ProWORX 32 you are prompted with the ProWORX 32 Login screen If you are using projects that reside on a server or you want to communicate through the server enter the login information and click Login If you are using only projects that reside on the client click Bypass To access the login screen from within ProWORX 32 Step Action 1 In the ProWORX 32 menu select File gt Login 2 Enter the user name and password that your system administrator has given you in the Name and Password fields Select your method of communicating with the server from TCP IP and Modbus Plus Enter the address of the server in the Server Address field Enter the timeout seconds in the Timeout field If you have selected TCP IP enter the port number in the Port Number field NO on s If you have selected Modbus Plus enter the adapter number in the Adapter Number field Click Login Closing ProWORX 32 client logs you out of the server or to log out while remaining in ProWORX 32 Step Action 4 From the ProWORX 32 menu select File gt Logout 16 372 SPU 780 01EMAN May 2002 Getti
176. ield Defined in A ladder logic using a WRIT instruction Space Consecutive blank spaces are displayed 1 SPACE Carriage Moves cursor to the next line ENTER Return a Repeat A repeat is denoted by a repeat start anda Start repeat end A repeat must have both a start End and an end Control A control character is displayed x CTRL Flush The message buffer contains a 256 byte data BACKSPACE field These bytes contain data values ranging abe from 00 to FF The flush command clears all characters form the message buffer Flush Num Removes from 1 through 255 bytes from the N A Bytes beginning of the message buffer tat 372 SPU 780 01EMAN May 2002 211 Working with the ASCII Editor Tool Properties Tool Description Button Hot Key Flush Inclusive Clears specific groups of data from 1 to 255 times or until a match is found The terminator value determines how many times the buffer is flushed The controller stops the buffer flushing when it finds a match for the terminating characters N A lt Flush Exclusive Clears the buffer until a match is found for the terminating character pair It does not flush the match characters This uses two registers The first register contains the type identifier and the second contains the hex values of the terminating pair The hex values range from 0000 to FFFF The controller searches for this range in the buff
177. ies of the dependencies Address color scheme Color Description Red This address is likely to be the source of the problem Yellow This address could be related to the problem Green This address is not likely to be the source of the problem Note To update the ladder logic cross references select Update Cross References from the logic editor right click menu 148 372 SPU 780 01EMAN May 2002 Using the Logic Editor Sweep Online Only Overview Constant Sweep Mode Performing a Constant Sweep Single Sweep The Sweep function is a powerful diagnostic tool that lets you solve logic for a set number of scans or solve logic continuously with a constant time between scans The Constant Sweep mode sets the controller to scan and solve logic and update O continuously but with a constant time interval between scans If the actual scan time is less than the imposed scan time the controller waits for the imposed scan time to elapse before performing the next scan If the actual scan time is more than the imposed scan time the controller finishes the scan then continues on with the next scan This lets you slow the scan time to when debugging logic so that the controller doesn t solve logic too quickly for you to catch errors From the networks panel tree right click menu Step Action 1 Select Sweep 2 In the Sweep Mode area select the Constant
178. ight hand legend This is useful for tracking changes in data over time There are several Zoom and pan functions available In the Data Watch Window properties dialog Step Action 1 Click the Auto Y Axis Scale check box to have the Y Axis automatically set and adjust to include all data points or Enter a numeric value into the Y Axis Min and Y Axis Max boxes to manually set the Y Axis range 2 Click OK to save the changes and return to the Data Watch Window The alarm values are a range of safe values Any value that is outside of this range triggers an alarm state In the Data Watch Window properties dialog Step Action 1 Enter a numeric value into the Lo Alarm and or Hi Alarm boxes 2 Click OK to save the changes and return to the Data Watch Window The setpoint value is a baseline value that can be used as a reference In the Data Watch Window properties dialog Step Action 1 Enter a numeric value into the Setpoint box 2 Click OK to save the changes and return to the Data Watch Window The resolution value is in Milliseconds and defines the width of the X Axis This is the time window of the visible data In the Data Watch Window properties dialog Step Action 1 Enter a numeric value into the Resolution box 2 Click OK to save the changes and return to the Data Watch Window 188 372 SPU 780 01EMAN May 2002 Using the Da
179. in such a way that the information you need at any time is readily accessible through the ProWORX 32 main interface Setting From the My Computer right click menu in the Navigation panel TOW ORE os Step Action Properties 1 Select Properties 2 Select the Environment tab 3 Set the following ProWORX 32 Environment parameters 4 Auto Monitor Logout When selected with Logout the Online Network Editor closes after the specified amount of inactive time When selected with Monitor the Online Network Editor closes after the specified amount of inactive time and Monitor mode is activated Prompt For Read When Exiting Online Displays a prompt to perform a read after switching out of online mode Compare To Project On Attach Displays a prompt to perform a compare when switching to online mode Enable Audit Trails Audit trails and the log book are viewable Automatically Update Used Tables Online When going online the used tables are automatically updated Enable Scrolling Navigation Panel When this option is selected the navigation panel shrinks showing only the panel s border To see the navigation panel hover your mouse over the border and the navigation panel expands 10 Instruction Toolbar See ProWORX 32 Toolbar p 23 372 SPU 780 01EMAN May 2002 19 Getting Started ProWORX 32 Client Security Overview Setting Security Security allows an administra
180. indicates its function For example BLKM is used for the Block Move instruction A table in the configuration menu that lists the configuration of function key levels prompts and instruction mnemonics Modicon s RS 232C master slave serial communications protocol Modicon s high speed peer to peer token ring communications protocol Modulator Demodulator A communications device that allows a computer to transmit information usually over a standard telephone line An input output card Usually an I O drop tied to an ICC410 3220 or 3240 motion control system 314 372 SPU 780 01EMAN May 2002 Glossary Network Network Comment Network Listing Network Logic Node Not Described Mismatch Table 1 A unit of ladder logic in a matrix of elements that is 11 columns wide and seven rows long It is used to group a function s ladder logic 2 A chain of interconnected computers and or programmable controllers which share data A descriptor record assigned to a network Contains short comments a long comment a page title and descriptors A printout of a group of networks of ladder logic which make up a program A programmable controller control program or the representation of a programmable controller control program It includes logic elements networks and register contents A device that is connected to a network and is capable of communicating with other network devices usually to send or
181. ion that maps logic element addresses to physical I O cards U Used Table A list of all l O addresses in a controller indicating which addresses are being used in instructions and which have not Utility A computer program included in a software package but run separately from the package s main program WwW Word 16 bits of data two bytes Also called a machine word 372 SPU 780 01EMAN May 2002 319 Glossary 320 372 SPU 780 01EMAN May 2002 da Index Symbols Authorization Moving 18 CSV 56 DBF 56 ProWORX 32 17 DIF 56 Editing with MS Excel 303 B a Bitmap Files in the HMI Window 184 e BM85 Bridge Multiplexer 220 FIS 56 BootP Server 223 MDB 56 Listening 223 TEF 56 Bridge Multiplexer 220 TXT 56 S XLS 56 Configuring 220 i Modbus Ports Configuring 221 Troubleshooting 222 A Address Used Tables 60 Address Used Tables Printing 236 Addresses Finding Free 61 Finding in Ladder Logic 142 Forcing Discretes 143 in the Logic Editor 142 Tracking in the Data Watch Window 177 Tracking in Ladder Logic 143 Analyze Device 100 ASCII Messages Configuring 209 Editor 209 Tools for Editing 211 Audit Trail 243 C Clamps in the Data Watch Window 182 Client Server 35 Coils in the Equation Network 155 Communications Ethernet Gateway 72 Modbus 67 Modbus by Modem 68 Modbus Plus 71 Setup 66 TCP IP 73 Compact Phase II Configuration Extension 104 Compare
182. is exported directly into an MS Word document Each address type is displayed on a separate table MS Excel xls Documentation is exported directly into an MS Excel Workbook Each address type is displayed on a separate MS Excel Worksheet When importing documentation ProWORX 32 expects these sheets to be in the same order with the same name MS Access Documentation is exported directly into an MS Access database Each mdb address is in its own table Note It is important that you do not move or rename fields within the database if you are going to import your data CSV File The text file csv is a comma delimited file This file can be edited using any standard text editor Notepad Wordpad etc The comma delimited line is different depending on the address type Oxxxx 1xxxx Address Desc1 Desc2 Desc9 Short Comment 1 Short Comment 4 Symbol ISA Symbol Page Title Long Comment ID e 3xxxx 4xxxx Address Desc1 Desc2 Desc9 Short Comment 1 Short Comment 4 Symbol e 6xxxx Networks Segments Address Desc1 Desc2 Desc9 Short Comment 1 Short Comment 4 Page Title Long Comment ID e Traffic Cop Address HxxDxxRxxSxxx Desc1 Desc2 Desc9 Short Comment 1 Short Comment 4 ProWORX Files for exchanging data easily By default ProWORX 32 creates this type ASCII fil of file for documentation ProWORX Files for exchanging symbols Symbol fis Spreadsheet ProWORx 32 creates standard
183. ities Using the After selecting OK in the compare utility Compare Report Step Action 1 After clicking OK to run the compare from the compare setup menu the compare report is displayed in your default browser v Elements match x Element mismatch x Element compare not applicable _ Element not compared For elements that are mismatched click the text link to see mismatch element details To print the compare report select File gt Print from the compare index page To include the whole report select the Print all linked documents under the Options tab in the Print dialog Click Print 372 SPU 780 01EMAN May 2002 227 ProWORX 32 Utilities 1 O Drawing Viewer Overview The drawings are in a DXF format that is supported by most CAD programs The l O Drawing Generator uses the master DXF drawings to create I O drawings based on the I O Configuration and Documentation information Once the final DXF drawings are created they can be imported using your CAD program This dialog box displays the I O drawing for the current card lt also allows you to print the displayed portion of the current DXF drawing using the default Windows printer settings Several options are available to allow you to view your drawings Pan allows you to scroll the view of the drawings displayed in much the same way as Autocad Zoom allows you to zoom in on a selected section of the drawing Z
184. iting 108 Wizard 111 Importing Data Watch Window Data 207 Documentation 55 Initializing Controller Logic 90 Installing ProWORX 32 15 Instruction Editor Display Scripts 194 Overview 193 Instructions Finding in Ladder Logic 140 in the Logic Editor 140 Internal Flash 97 ISA Symbols 146 K Knowledge Base 62 L Ladder Logic Addresses Finding 142 Addresses Tracking 143 Initializing in a Controller 90 Instructions 140 Networks 138 Loadable Library Wizard 86 372 SPU 780 01EMAN May 2002 323 Index Loadables Copying 84 Deleting 85 Updating 84 Log Files Setting the File Size in the Data Watch Window 182 Logging In to ProWORX 32 16 Logging Out of ProWORX 32 16 Logic Editor Bookmarks 151 Diagnostic Trace 148 Display Customizing 130 Equation Network 154 Hardware Clock 152 Instructions 140 ISA Symbols 146 Networks 138 Overview 129 Properties 130 Segment Scheduler 153 Sweep 149 Tracking Addresses in the Data Watch Window 191 Macros 214 Unlinking 218 Using in Logic 216 Marks in Ladder Logic 151 Materials List 172 Mathematical Functions 161 Mathematical Operations 158 MBP Stat 230 Micro Flash RAM 96 Mismatch Tables Printing 237 Mnemonics 144 Modbus Communications 67 Modbus Plus Concept Exec Loader Communications 276 LED Indicator 276 Modbus Plus Communications 71 ModConnect Schneider Alliances 246 Modem Communications 68 Modsoft Hotkeys
185. k Note Before setting config extensions you must set the Configuration Extension Size parameter in the controller configuration editor For more information see Configuring a Controller General Tab Parameters p 77 102 372 SPU 780 01EMAN May 2002 Configuration Extensions Using the In the project navigation tree Configuration Extensions Step Action Utility 1 Double click the Configurations Extensions icon The configuration extensions window will appear showing only the extensions that are available for the active project To add a configuration extension select the check box beside the extension icon To remove a configuration extension de select the check box beside the extension icon To edit an extension ensure that the extensions associated check box is checked Then select the extension that you want to edit from the extensions panel The status bar at the bottom of the Configuration Editor window shows the number of words used total number of words available and any error or status messages as they may appear To save the changes that have been made close the Configuration Extensions window 372 SPU 780 01EMAN May 2002 103 Configuration Extensions Compact Phase Il Overview Compact Phase ll extensions allow the programming of functions specific to the Compact Phase II controllers This provides
186. k the field s handle and drag it to the area of the window that you would like the field moved to Resize a field Click and drag the field s handle Minimize or maximize a field Click the field s handle Enter an address into the Reference box to view the addresses documentation To navigate through documented addresses click the previous documented address 19 and next documented address wij buttons To navigate sequentially through gt addresses click the previous address E and next address gt buttons The single line documentation editor displays the currently selected address descriptors and is un editable To view the single line documentation editor Step Action 1 Select the Display One Line Documentation Window check box in the Properties dialog Documentation tab You can access the documentation properties by select Properties from the Documentation Editor right click menu 2 When viewing single line documentation to edit the current address click Edit Summary mode shows the most common information for documented addresses Using the address type drop down list box select the type of address Symbol Ox 1x 3x 4x Xmem or All addresses you want to view To edit the documentation of any address double click on the appropriate row and the documentation editor will switch to edit mode showing the selected address 372 SPU 780 01EMAN May 2002 53 Working with Pr
187. l be read from the project rather than generated You can add prices and comments to existing materials as well as add new materials to the list The materials list can then be printed or saved to HTML MS Excel or MS Word Note The Material List utility makes some assumptions about cabling that should be checked and modified before printing In the project navigation panel tree Step Action 1 From the traffic cop icon right click menu select Materials List 2 Enter up to six lines of text in the Header text box This text will be displayed at the top of the printed materials list 3 Add or edit materials in the grid All fields are editable except Total which is calculated 4 To regenerate a material list from the controller or project select Generate from the materials grid right click menu 5 To inset a row at the current cursor position select Insert from the materials grid right click menu 6 To clear the currently selected row select Clear from the materials grid right click menu 7 To delete the currently selected row and shuffle the remaining rows up select Delete from the materials grid right click menu 8 To save the materials list to another format select Save As from the materials grid right click menu 9 To print out the materials list select Print from the materials grid right click menu 10 Close the materials list to save the changes 172 372 SPU
188. le 30002 returns 1 times the number stored at address 30002 Exponentiation operator Takes values to a specified power 40001 3 returns the integer value stored at 40001 taken to the third Exponentiation power Arithmetic operators A Multiplication These require two values one before Division and one after the operator These p Addition values can be any valid expression For example 4 40003 results in Subtraction four multiplied by the value stored at address 40003 158 372 SPU 780 01EMAN May 2002 Using the Logic Editor Type Operator Result Bitwise operators amp AND The single bit result of an AND Bitwise operators work on binary operation is only true 1 if both bits are base 2 representations of values set to 1 OR The single bit result of an OR e Inthe case of AND OR and XOR operation is true 1 if either bit is set to the computer applies the operator 1 The result is false 0 only if both bits to each digit in the two values 010 are set to 0 XOR 011 2 XOR 3 in decimal r A XOR Short for Exclusive OR The numbers results in 001 1 in ee decimal single bit result of an XOR operation is ae false 0 if both bits are the same true e Inthe case of shifting operators 1 otherwise the computer shifts all digits in the E binary representation of the lt lt Left Shift The result of 40001 lt
189. letes the currently selected slot and moves remaining slots up 168 372 SPU 780 01EMAN May 2002 Using the Traffic Cop Online Module Status PLC Status Traffic Cop Functionality Matrix Module Status Icon Reference Functionality Matrix PLC Status Online Running Online Stopped Offline Read Only Yes No No PLC Status Automatically Automatically N A Update every 3 seconds every 5 seconds Method Traffic Cop Online Health Yes No N A Functionality Online No Yes N A Module Recognition Data N A Controller is Project is Committed updated after automatically Method user verification updated Online Stopped Module Recognition Icon Description EE e a Indicates that an associated slot is incorrect or missing lis Indicates a slot that is missing or not configured K Indicates that an incorrect slot has been added to the traffic cop Online Running Module Health Icon Description R Indicates an unhealthy slot 372 SPU 780 01EMAN May 2002 169 Using the Traffic Cop Addinga Missing Slot Fixing an Incorrect Slot From the traffic cop navigation panel Step Action R Double click the slot that you want to add The correct slot will be selected in the Module property combo box in the Slot Properties Panel 2 Press ENTER to accept the selected slot 3 Confi
190. lick Delete 2 To clear all word data from the logged word data grid click Delete All 3 To view the detailed word view and diagram of bits click View Bits 4 To print the logged word data click Print 372 SPU 780 01EMAN May 2002 99 Working with Controllers Analyze Device Overview S901 Style Analyze S908 Style Analyze Understanding the Analyze PLC Output Viewing the Analyze Device Report The Analyze feature is very useful in diagnosing problems with your PLC that wouldn t show up as part of typical online programming commissioning Analyze device performs a checklist of predetermined tasks to find specific problems relating to an I O sub systems health and general PLC status The Analyze feature can pinpoint problems for maintenance staff to correct as well as keep an up to date knowledge base of maintenance records for future reference The S901 Analyze performs Stopcode Error Controller Status Battery Failed Memory Protect Single Sweep Constant Sweep S901 J200 Status ASCII Error Channel Communications Health Module Health checks All potential problems are placed into a report The S908 Analyze performs Stopcode Error Controller Status Battery Failed Memory Protect Single Sweep Constant Sweep Hot Standby DCP Present ASCII Error Set Remote I O S908 Error Set Cable A Errors Cable B Errors Global Comm Health Cable A Comm Health Cable B Comm Health Local Drop Health
191. ll Macros from the network navigation right click menu 4 Click Yes to confirm the unlink The macro is unlinked and the Macro Overview display disappears and you are returned to the Logic Editor 218 372 SPU 780 01EMAN May 2002 ProWORX 32 Utilities 12 Ata Glance Overview This chapter gives an in depth look at the following ProWORX 32 Utilities What s in this This chapter contains the following topics Chapter Topic Page BM85 Setup 220 BootP Server 223 Compare Utility 226 1 0 Drawing Viewer 228 The Ping Utility 229 MBP Stat 230 372 SPU 780 01EMAN May 2002 219 ProWORX 32 Utilities BM85 Setup Overview A BM85 Bridge Multiplexer allows you to connect up to four Modbus devices or networks of Modbus devices to a Modbus Plus network The BM85 Setup utility is used to configure a BM85 device BM85 Setup can be run as either a stand alone application BM85_Setup exe in the ProWORX 32 directory or as a utility in the utility menu Working withthe In the BM85 Configuration Dialog Bye To Action Configuration Dialog Read current settings from the BM85 Click Read from MUX Write configuration settings to the BM85 Click Write to MUX Print configuration settings Click Print Save configuration settings to mux file Click Save to File Setting up the In the BM85 Configuration Dialog BMa5
192. logic By marking multiple cell locations on different networks you can use the mark table to quickly jump between the marked locations In the logic editor Step Action 1 Set the cursor to the cell that you want to mark 2 Select Search gt Mark from the right click menu The cell is added to the Bookmark Table In the logic editor Step Action 1 From the right click menu select Search gt Goto Mark The Goto Mark dialog appears 2 Select the mark you want to go to from the list and click Goto In the logic editor Step Action 1 From the right click menu select Search gt Goto Mark The Goto Mark dialog appears 2 Select the mark you want to delete from the list and click Delete 372 SPU 780 01EMAN May 2002 151 Using the Logic Editor Hardware Clock Overview Many controllers have a built in Time of Day clock You can set these clocks if the controllers starting register is configured in Configuration see General Tab Parameters p 77 you have the necessary rights and the controller is running Configuring the From the network tree right click menu Hardware Clock Step Action 1 Select Hardware Clock The Hardware Clock dialog appears 2 In the First Day of Week drop down list box select the day the controller will use as the first day of the week 3 Do one of the following e To synchronize the controllers da
193. login select File gt Login Click Close to exit ProWORX 32 Server In the ProWORX Server menu Step Action 1 Select File gt Set Server Communications 2 Select communications type from TCP IP MBP Adapter 0 and MBP Adapter 1 that the server uses to communicate with the clients 3 If you have selected TCP IP enter the appropriate TCP IP port number in the TCP IP Port Number field 4 Click OK To make the communications changes you must restart the ProWORX 32 Server Select the Projects tab Step Action 1 Select a project from the project tree In the Project Info pane you will find e Project Name e Project Status Checked out by username or Not checked out Click View Project Details to see further project information Project Name Long A more descriptive project name Project Description A detailed description of the project Client The end user of the project Author The author of the project Controller Type Controller Address Communications type and address Click View Audit Trail to view the transaction history of the project 240 372 SPU 780 01EMAN May 2002 ProWORX 32 Server Creating ProWORX 32 Users Creating ProWORX 32 User Groups Working with ProWORX 32 Users and User Groups Select the Users tab Step Action Click Add User The Add User dialog appears Enter the new users nam
194. lt 2 is number the given number of the binary representation of the places to the left or right Digits on number stored at 40001 shifted left two one side of the number are lost 2 places Zeros are added on the and zeros fill in the blanks on the right to fill in the gap other side For example for 8 bit gt gt Right Shift The result of 40001 gt gt 2 is numbers 77 lt lt 2 means the binary representation of the 01001101 shifted left two digits number stored at 40001 shifted right The binary result is 00110100 or two 2 places Zeros are added on 52 decimal the left to fill in the gap Relational operators lt Less than These operators describe a ya Less than or equal to comparison between two values or a Equal to expressions The result is always true 1 or false 0 For example 35 lt lt gt Not equal 42 evaluates to 1 true Relational gt Greater than or equal to operators are used in Conditional A Greater than expressions ee Used in conditional expression Conditional operators See below for details Parentheses Used to set precedence in solving equations To make sure certain operations are solved before others enclose those operations in parentheses 372 SPU 780 01EMAN May 2002 159 Using the Logic Editor Conditional In Equation Networks conditional expressions take the following form Expressions EXPR1 RELOP EXPR2 EXPR3 EXPR4 EXPR
195. ly hazardous situation which if not avoided will result in death serious injury or equipment damage A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage 372 SPU 780 01EMAN May 2002 9 Safety Information PLEASE NOTE Electrical equipment should be serviced only by qualified personnel No responsi bility is assumed by Schneider Electric for any consequences arising out of the use ofthis material This document is not intended as an instruction manual for untrained persons O 2002 Schneider Electric All Rights Reserved 10 372 SPU 780 01EMAN May 2002 About the Book Ata Glance Document Scope This manual describes how to install configure and use ProWORX 32 and all of its components To find out about any changes to the manual after this version was published consult our web site at public modicon com Terms and Abbreviations Numbers are written according to international practice as well as according to approved SI System International d Unites presentation each thousand is separated by a space along with use of the decimal point e g 12 345 67 Validity Note This document applies to the installation and use of ProWORX 32 in Windows 98 Windows M
196. mote devices to the IO Scanner extension click Next 372 SPU 780 01EMAN May 2002 111 Configuration Extensions Step Action 4 To transfer data from one device to another a transaction is required Existing transactions cannot be modified using the IO Scanner wizard and are greyed out Up to 128 transactions may be created except if you are using the M1E PLC s then only support 64 transactions can be supported To add a new transaction click Add To edit a transaction created by the IO Scanner wizard click Edit To remove a transaction created by the lO Scanner wizard click Remove e After clicking Add to add a new transaction you are prompted to select a remote device To do this click on a remote device from the list and press Next e Now you can configure the new transaction First select a function from the drop down list Second enter 4xxxx addresses into the From and To fields and numeric values in the Number of Registers field in the Read from Remote Device and Write to Remote Device areas e When you have finished editing the transaction click Next To see descriptions of the functions and fields see Editing the lO scanner extension The transaction summary screen displays a summary of all new transactions to be written to the local device as well as the variously selected remote devices Ensure the transactions are correct and click Next Caution Clicking Next will proceed with the
197. ms Your computer can then connect to the controller by telephone radio or microwave systems using its own modem Once the connection is established the computer and controller behave as if they were connected directly through a Modbus network You can easily configure ProWORX 32 to connect to controllers through dial up and dedicated line modems Before you begin confirm that e The controller is properly connected to its RS 232 modem e Your computer is properly connected to its modem e The modems DIP switches if they have them are set like this DIP Switch Settings Modem DIP Switch Setting Example US Robotics Modem DIP Switches seen from back Data Terminal Ready Always On Switch 1 on left Down Verbal Word Results Switch 2 Up Result Code Display Enabled Switch 3 Down Command mode local echo Switch 4 Up Auto Answer Switch 5 Up Carrier Detect Normal Switch 6 Up Load Non Volatile RAM Defaults Switch 7 Up Use AT Command Set Smart Mode Switch 8 on right Down After configuring ProWORX 32 to use a modem it checks to see whether there is an active connection each time you select a device on your network e f it cannot find one ProWORX 32 asks you for a phone number to dial or if your modem uses a dedicated line opens a connection automatically e If it finds a connection or after opening one you can choose to select a Modbus device or close the connection
198. n Status Word 2 shows errors and the retry count on Status 2 2 S901 lost communications If communications is lost with the channel pair then the corresponding error bit will be set and the retry counter will increment If the retry counter counts to maximum then other indicators will be affected Module health will show as 0 If communication is re established this error count and error word is not cleared The only way to clear this word is to cycle power on the controller or issue a start and stop command M2 3 4 Be 7 8 o fio 11 12 13 14 15 16 Retry counter L 1 Command not supported by drop 1 Invalid frame number 1 Drop just powered up 1 Address did not respond 1 CRC error from address drop 1 Character overrun error from addressed drop 372 SPU 780 01EMAN May 2002 285 Troubleshooting Controller State S908 Controller Word 65 Hex 101 Decimal S901 Controller Word 65 Hex 101 Decimal The Controller state word shows information pertaining to the state and size of the controller A state is any condition which is either set for the life of the controller 16 bit vs 24 bit or set by external events memory protect The upper bits have no meaning for an 984 5908 or 80 85 controllers The AC power bit will always be on or monitoring would not be possible The down size flag ind
199. n t support it the Equation Network option on the right click Insert menu won t be available Creating an In the Network Navigation panel Equation Network Step Action 1 Select the network where you want to insert the equation network 2 From the right click menu in the logic editor select Insert gt Equation Network An equation network occupies a whole network regardless of the contents of the equation network Using the In the Properties panel Equation Acti Network Step ction 1 Select an input type from the Input Type drop down list 2 Enter the input offset in the Input Offset property 3 Set the register address for the output coils You can enter either the direct address in X Y numeric format or a symbolic address You can also insert addresses from the Symbols list panel Used Register Address table and the Descriptor Summary See below for coil descriptions 4 Enter an equation into the network by selecting the ellipsis box in the Equation property or double clicking anywhere in the Equation Editor Network The Equation Editor dialog appears 154 372 SPU 780 01EMAN May 2002 Using the Logic Editor Coil Descriptions Coil descriptions Coil Description Solved OK Solved OK is set when the equation is being solved without errors lt Coil Result lt 0 is set when the equation result is less than zero Coil Result 0 is set when the equation result is equal to zero gt Coil Result g
200. nd register Enter the starting address of the range of registers that are not to be transferred from the primary controller to the standby in the Non Transfer Area Start Address field This is commonly used to reduce scan time e The first two registers are used in reverse transfer operations These registers allow information to be passed from the standby to the primary controller e The third register is the Status register which stores the status of both controllers This register provides information on how the hot standby system is operating such as the power flow of the CHS instruction position of the controller s A B switch and whether there is a logic mismatch between controllers e Allregisters following the third register are ignored not transferred during the scan Enter the length of the non transfer register range in the Non Transfer Area Length field This value can be from 1 through the total number of registers configured in the controller 106 372 SPU 780 01EMAN May 2002 Configuration Extensions Step Action Click the Show Command Status Registers to view the command and status register contents in the Data Watch Window Select one of the following State RAM Transferred options e Default 12K All Oxxxx and 1xxxx registers up to 8192 each are transferred e f 10000 or fewer 3xxxx and 4xxxx combined registers are configured then all are transferred e f mor
201. nd passes power All instructions upstream of it to its left in the Traffic Cop display must also be passing power The maximum value a timer or counter can have A Programmable Logic Controller For PLC s a set of ladder logic instructions contained in a set of PrOWORX 32 files a Project An industrial control computer also Known simply as a controller Project A group of files sharing a common name but different file extensions where the ladder logic program and descriptor data for a controller is stored ProWORX 32 A ProWORX 32 command or operation Function 316 372 SPU 780 01EMAN May 2002 Glossary Q Quick Print A function that allows you to print a network to a printer with or without documentation R Rack A collection of up to 16 l O modules mounted in one back plane Radix The base system of a value The radix of decimal numbers is 10 the radix of binary Random Access Memory RAM Read Only Memory ROM Remote I O RIO Remote Terminal Unit RTU Reports Listing Routing Path RS 232 numbers is 2 and the radix of hexadecimal numbers is 16 In PrOWORX 32 the term radix sometimes refers to a value s data type binary integer floating point and so on Random Access Memory Memory that holds programs while they are being executed Memory that is not erased by a power failure and that is programmed at the factory to hold vital information This memory cannot be changed On
202. ndow 206 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Importing and Exporting Data Watch Window Data Overview Data watch window data can be imported or exported to or from a text file This file may be modified with any text editor or spreadsheet program such as Notepad or Microsoft Excel Importing data watch window data is only available from the data watch window and register editor when in offline mode Exporting data watch window data is available when in either online or offline mode Importing Data From the data watch window right click menu Step Action Select Data Utilities gt Import Data Select a file txt or csv to import Click Open B 0O D Data from every address found in the Import file is imported regardless of which addresses are on the screen prior to the import Any address in the Import file that is in the configured range of the Project being imported to will have its data imported A progress bars displays the progress of the import Exporting Data From the data watch window right click menu Step Action 1 Select Data Utilities gt Export Data 2 Enter a new file name or select an existing file txt or csv 3 Click Open 4 The data is exported as follows e Data Watch Window Offline All addresses and data values currently shown in the data watch window are exported If there are no addresses
203. next breakpoint press the Spacebar Setting Emulator In the logic editor while in Emulation mode Breakpoints Step Action 1 To set a breakpoiont at the cursor in the logic editor select Emulation gt Breakpoint from the right click menu To delete a breakpoint select Emulation gt Breakpoint Table from the right click menu Select the row of the breakpoint that you want to delete and click Delete Click Close to exit the Breakpoint Table 372 SPU 780 01EMAN May 2002 43 Working with Projects Stopping From the project navigation panel Emulation Step Action 1 To stop emulation select Online Commands gt Start Stop 2 Click Stop 44 372 SPU 780 01EMAN May 2002 Working with Projects Instructions Supported in Emulation Mode Overview Following is an alphabetical list of instructions support by ProWORX 32 1 0 emulation mode Instruction Instruction Instruction Instruction AD16 DV16 NBIT skP ADD EMTH 1 37 NC SRCH AND FIN NCBT SU16 BCD FOUT NO SUB BLKM FTOI NOBT T 01 BLKT IBKR NTC T gt R BROT IBKW OR T gt T CMPR ICMP PTC TO 1 CNR ITOF R gt T T1 0 COMP JSR RBIT TBLK CONV LAB RET TEST CR MATH RTTI TTR DCTR MBIT RTTO UCTR DIV MSTR reg read write SBIT XOR DMTH MU16 SCIF DRUM MULT SENS 372 SPU 780 01EMAN May 2002 45 Working with Projects Addin
204. ng Started Authorizing ProwORX 32 Opening the Authorization Program Using the Authorization Wizard From the Windows Start menu Step Action 1 Select Programs gt ProWORX 32 gt Authorization After opening the authorization wizard Step Action 1 Select which task you would like to perform e Authorize this PC Sets up the PC you are currently using to run ProWORX 32 e Transfer Authorization Transfers authorization from one PC to another e Enter received code If already registered you are taken directly to the Entering Authorization Code screen When you have made a selection click Next 2 Select which method you would prefer to authorize ProWORX 32 by and click Next e Authorize by Phone A message box is displayed containing a customer support phone number and the customer support hours of operation Click OK to return to the authorization application e Authorize by Fax A fax page is printed containing the information you have entered and a number to send the fax to e Authorize by Multi User License Diskette This option is used strictly for uncopyprotected versions in which a diskette has been provided by Schneider Electric The contents of the diskette will be transferred onto your machine e Authorize by Email An email is sent to customer support containing the information you have entered e Authorize by Web You will be directed to a web page at the Schneider Elec
205. ng condition of the ping e Device Found ProWORX 32 has found a Schneider device with this MAC address and IP address e Device not found ProWORX 32 could not find a Schneider device with this MAC address and this IP address Subnet Mask Used to mask a portion of the IP address so that TCP IP can distinguish the network ID from the host ID TCP IP hosts communicate by using the subnet mask to determine whether the destination host is located on a local or remote network The Subnet Mask may be available from or assigned by your network administrator Gateway For communication with a host on another network an IP host must be configured with a route to the destination network If a configured route is not found the host uses the gateway to transmit the traffic to the destination host The default gateway is where the IP sends packets that are destined for remote networks If a default gateway is not specified communications are limited to the local network The Gateway may be available from or assigned by your network administrator 372 SPU 780 01EMAN May 2002 225 ProWORX 32 Utilities Compare Utility Overview ProWORX 32 s Compare function finds differences in logic and configuration between a project and a controller or between two projects or between two controllers This powerful tool lets you be sure that your controllers are using the right logic and are configured properly and that a loc
206. ng the Logic Editor Editing Overview Offline Edit Mode Overview Switching to Offline Edit Mode Editing Logic in Offline Edit Mode The level to which you can edit in the logic editor is set in the client security settings For more information see ProWORX 32 Client Security p 20 User Rights Offline Edit Mode lets you make changes e g entering instructions with undefined addresses or duplicate coils to network logic in the online logic editor without updating the controller in real time From the logic editor right click menu Step Action 1 Select Edit gt Offline Edit Mode While you are in Offline Edit Mode the network appears in bright blue with no power flow or state flow shown The status bar will display Offline Edit Mode in bright blue As long as you are in the Offline Edit Mode changes made to the network won t be sent to the controller Instead they will be kept in a temporary buffer until you exit the Offline Edit Mode or change networks In the logic editor Step Action 1 Use the same editing conventions and procedures as the ProWORX 32 Offline editor does Remember however that you cannot edit more than one network without either cancelling the edit or writing the edit to the controller 372 SPU 780 01EMAN May 2002 135 Using the Logic Editor Exiting Offline From the logic editor right click menu Eat mage Ste
207. ng to the controller through one Default is COMA Baud Rate Sets the data transfer speed of your PC s serial port in bits per second The PC and controller must be set to the same baud Default is 9600 Parity Adds a check bit to a packet to make the number of binary ones always either odd Odd parity or even Even parity If parity is set to None the check bit is not added The PC and controller must use the same parity Default is Even Stop Bits Sets the number of bits at the end of a packet prepares the receiving device for the next packet The PC and controller must use the same number of stop bits Default is 1 Data Mode Identifies which data protocol Remote Terminal Unit or ASCII to use Both the PC and controller must use the same data protocol Default is RTU Timeout Specifies the length of time the PC will wait for successful communication with a controller before displaying an error message Default is 3 seconds Modem Type If your computer is connected directly to the controller set the Modem Type to None If your computer is directed to the controller through a modem it must be configured See Modbus Communications by Modem When you have finished configuring the parameters press OK 372 SPU 780 01EMAN May 2002 67 Communications Setup Modbus Communications by Modem Overview Controllers in remote locations can be equipped with RS 232 mode
208. nges 186 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Adding a Value From the right click menu to Monitor Step Action 1 Select Edit Cell Select the Data Monitor Enabled check box Enter an address into the Address box This address may be the same as or different than the address associated with the picture Click the Foreground button to select the text color Enter numeric values into the Actual Range boxes These are the low and high values you expect or know the address will hold Enter numeric values into the Scale Range boxes You can use the scale range to display a ratio value or an offset value for data analysis purposes You can also set the Scale range to the same values as the Actual range to display raw data Select the positioning Top Middle or Bottom of the caption from the Alignment drop down list box Press OK to save changes 372 SPU 780 01EMAN May 2002 187 Using the Data Watch Window Trend Trend Overview Setting the Y Axis Values Setting the Alarm Values Setting the Setpoint Value Setting the Resolution Value This view does not allow editing of any on screen information It is for viewing data only When active this view will display a graphical line chart of data values The time that the data was taken is displayed on the X axis The data value is displayed on the Y axis as well as on the r
209. nges are saved Caution Online devices may be running They must be stopped before their contents can be modified Before stopping any device ensure that it is safe to do so Devices are restarted once the operation is complete Also when these changes are complete they cannot be undone Click Next Click View Log File to view all of the changes made to the local and remote devices This file PeerWizard log may be saved or printed as needed Click Finish to exit the Peer Cop wizard 120 372 SPU 780 01EMAN May 2002 Configuration Extensions Profibus Extension Overview The Profibus configuration extension allows you to communicate with a Profibus network In order to successfully install and configure the Profibus configuration extension you will have to use a total of three separate utilities e The ProWORX 32 Profibus wizard e Softing s PROFI KON software included with the Profibus hardware e Modicon s SPU931 utility also included with the Profibus hardware Note PROFI KON and SPU931 are not ProWORX 32 products While every effort has been made to ensure the accuracy of these instructions users of PROFIKON and SPU931 do so at their own risk Note If the Profibus extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type Editing the The Profibus extension displayed in the configuration extensions utility is
210. nothing is exported e Data Watch Window Online All addresses and data values currently shown in the data watch window are exported If there are no addresses nothing is exported Note that the exported data is a snapshot of the data values in the PLC e Register Editor Offline All addresses and data values for the selected address type are exported For example if the 4x type is selected all configured 4x addresses and data will be exported 372 SPU 780 01EMAN May 2002 207 Using the Data Watch Window Data Formats Data watch window data import and export file formats File Format TXT Tab Separated Variable text file Address lt tab gt Data CSV Comma Separated Variable text file Address Data 208 372 SPU 780 01EMAN May 2002 Working with the ASCII Editor 10 ASCII Editor Using the ASCII Editor Configuring ASCII Messages ASCII messages let your controller report information to you in plain language Use them for example if you want to see a written alert on your screen every time a motor switches on or a printout every hour of how many items have passed by a counter Use the ASCII Message Editor to enter and edit the messages you want your controller or project to send Note Use the ASCII Read Block READ and ASCII Write Block WRIT in your ladder logic to send a message from a controller to your output device such as a screen printer
211. nput Module NOA611 10 Interbus S Master with PCP DAI553 00 115 VAC 32 Input Module NOE211 00 Ethernet TCP IP Twisted Pair DAI740 00 230 VAC 16 Input Module NOE251 00 Ethernet TCP IP Fiber Optic CPS 424 48 V DC Power Supply RED NOE311 00 Ethernet SY MAX Twisted Pair 8A 268 372 SPU 780 01EMAN May 2002 I O Cards Card Description Card Description DAM390 00 16 8 Bidirectional 24 VAC NOE351 00 Ethernet SY MAX Fiber Optic DAM490 00 16 8 Bidirectional 48 VAC NOE511 00 Ethernet MMS Twisted Pair DAM590 00 16 8 Bidirectional 120 VAC NOE551 00 Ethernet MMS Fiber Optic DAO840 00 24 230 VAC 16 Output NOE771 00 Ethernet TCP IP 10 100 Megabit DAO840 10 24 115 VAC 16 Output NOE771 10 Ethernet TCP IP 10 100 Megabit DAO842 10 100 230 AC 16 Output Module NOL911 XX LonWorks Interface DAO842 20 24 48 VAC 16 Output NOM212 10 MB Drop Interface Card DAO853 00 24 230 VAC 4x8 Output NOM2XX MB Drop Interface Card 00 DCF077 00 24 VDC Input Module NOP911 00 Profibus FMS Interface Module DDI153 10 5 VDC 4x8 Input Module QSPXM Seriplex Master DDI353 00 24 VDC 32 Input Module QUCM SE Programmable communications module DDI353 10 24 VDC True Low 32 Input SERX53 00 Sequence Of Events Recorder Module DDI364 00 24 VDC 6x12 Fast Input XCP900 00 Battery Backup Module DDI673 00 125 VDC 24 Point I P Module 372 SPU 780 01EMAN
212. ns list Step Action 1 Select which addresses that have descriptors but are not used in logic that you want to include in the report by clicking the Oxxxx 1xxxx 3xxxx and 4xxxx check boxes under the Described But Not Used In Logic heading 2 Select which addresses that are used in logic but do not have descriptors that you want to include in the report by clicking the Oxxxx 1xxxx 3xxxx and 4xxxx check boxes under the Used In Logic But Not Described heading 372 SPU 780 01EMAN May 2002 237 ProWORX 32 Reporting 238 372 SPU 780 01EMAN May 2002 ProWORX 32 Server 14 Ata Glance Overview The ProWORX 32 server see Overview p 35 is the repository for projects the center for security and a hub for communications What s in this This chapter contains the following topics 2 Chapter Topic Page Using the ProWORX 32 Server 240 Audit Trail 243 372 SPU 780 01EMAN May 2002 239 ProWORX 32 Server Using the ProWORX 32 Server Logging on to the ProWORX 32 Server Setting the Server Communications Working with Projects From the Windows start menu Step Action 4 Select Programs gt ProWORX 32 gt ProWORX Server Enter the user name given to you by the system administrator in the Name field Enter your password in the Password field 2 3 4 To logout of the ProWORX server select File gt Logout To re
213. ns to the 984B or extended memory 584 only Try reloading memory If that fails to solve the problem replace the memory board 14 4000 Hex 984 80 Series Traffic Cop Failure Usually caused by configuring for more than one drop and not having an S908 remote I O processor in the controller rack This error can also be caused by too many points contained in the Traffic Cop 512 inputs and 512 outputs allowed per drop or by more cards in Traffic Cop than physically present Micro 984 15 8000 Hex Peripheral Port STOP This simply indicates the PLC has stopped 372 SPU 780 01EMAN May 2002 279 Troubleshooting B 2 Status Words for S901 and S908 Ata Glance Overview With both the S901 and S908 controllers the first 11 Status Words are always found at absolute memory address 65 6F hex Pointers determine the absolute memory locations of the remaining words A pointer for the start of the status information is always located at address 6F hex What s in this This section contains the following topics Section Topic Page ASCII Message Status 281 Cable A Errors 282 Cable B Errors 283 Communication Status 284 Controller State 286 Controller Status 287 EOL End of Logic Pointer 288 Global Errors 289 S911 Hot Standby Status S908 290 Local Drop Communications Errors S908 291 Machine Configuration 292 Mod
214. nstalling ProWORX 32 Modifying or Repairing the ProWORX 32 Installation Uninstalling Removing ProWORX 32 ProWORX 32 requires the installation of MDac version 2 5 or greater and Internet Explorer 5 0 or greater Install the MDac software from the ProWORX 32 installation CD and ensure that you have a compatible version of Internet Explorer prior to installing ProWORX 32 Then to install ProWORX 32 Step Action 1 Insert the ProWORX 32 CD into your CD ROM drive The ProWORX 32 installation screen should automatically load If the ProWORX installation program does not automatically load you can open the installation in Windows Explorer at CD Rom Drive gt Setup exe Select the Language you want to install PrOWORX 32 in English French German Spanish Follow the on screen instructions to complete the installation of Pr OWORX 32 If you have already installed ProWORX 32 Step Action 1 Insert the ProWORX 32 CD into your CD ROM drive 2 Select Modify to add new components or remove already installed components Click Next and follow the on screen instructions 3 Select Repair to reinstall all components installed by the previous setup Click Next and follow the on screen instructions If you have already installed ProWORX 32 Step Action 1 Insert the ProWORX 32 CD into your CD ROM drive 2 Select Remove to uninstall all installed components 3 Cl
215. nt the controller to receive while ignoring the remainder Step Action 1 To view the subfields of a global input click View Subfields 2 Select a subfield from the Global Inputs Subfields list 3 Subfields have the same parameters as inputs When you are finished editing the subfields parameters click Return to go back to the list of global inputs 372 SPU 780 01EMAN May 2002 115 Configuration Extensions Editing the Global Output Specific Input Output Global Output broadcasts the specified range of discretes or registers to the devices on the Modbus Plus network Each device used to access the data must also be configured to accept Global Input from the broadcasting device 1 32 Step Action 1 Select the Global Output icon in the Links panel 2 n the Start field enter the destination for the received data i e where the received data is to be stored 3 Enter the length 1 32 of the address range i e the number of registers to broadcast in the Length field 4 Select either BIN default or BCD from the Type drop down field Specific I O is one of two communication methods used by the Peer Cop extension the other is Global I O Specific 1 O uses a one to one communication method and requires an acknowledgment from the receiving device which creates a certain amount of overhead When using Specific I O the destination controller must
216. nt to initialize 2 Select Initialize from the pop up menu WARNING Ensure data integrity Initializing the traffic cop deletes all drops racks and slots and clears all properties Failure to follow this precaution can result in severe injury or equipment damage 164 372 SPU 780 01EMAN May 2002 Using the Traffic Cop Working with Drops and Racks Drop Properties Lists user editable and calculated properties pertaining to the selected drop Panel Available drop properties are Property To Edit Drop Series Select a drop from the available Drop Series drop down list box Hold up Time Enter a hold up time value 3 65 535 Rack 1 x Select a rack from the rack drop down list box X represents the number of racks available ASCII Port Enter an ASCII port value Input Bits Read only number of input bits used within the selected drop Output Bits Read only number of output bits used within the selected drop Status Word Enter a 3xxxx address holds the status information for the drop Read Only Select TRUE or FALSE from the available drop mode drop down list box Note Not all properties are available for all drops i e a Quantum drop will not have an ASCII port property Working with Drops From the right click menu In the traffic cop navigation panel select the drop m you want to work with Function Action C
217. ntrols container in the Container property first This will move the control onto the desired frame 3 Place the control by clicking the controls center selection handle and holding and dragging the control to the desired location 4 Resize the control by clicking and dragging the controls perimeter selection handles to the desired size 372 SPU 780 01EMAN May 2002 249 Schneider Alliances Common Properties Using the Event Editor Dialog Common control properties Property Description Left The left most part of the control in twips Note For reference there are 1440 twips per inch Top The topmost part of the control in twips Width The width of the control in twips Height The height of the control in twips Caption The text display related to the control Container The container is the object that the control is anchored to Note You can anchor a control to either the form pbEditor or to any frame When a control is anchored to a frame the controls positional variables Left and Top are relative to the anchor not to the form StartBit The first bit in a range of bits to edit EnaBit The last bit in a range of bits to edit Word The word number you want to edit Note To add a control that whose data value has no consequence to a word set the Word property to 0 The word list is 1 base Event This is a portion of script that will execute when the value
218. o edit logic Forcing The ability to force contacts and coils Insert The ability to insert cells rows columns and networks Delete The ability to delete cells rows columns and networks Sweep The ability to enter sweep mode Data Editors The ability to enter any of the data editors If deselected the user is unable to change register data Extended Memory The ability to edit extended memory registers Configuration Extensions The ability to edit the configuration extensions ASCII Messages The ability to edit the ASCII messages Documentation Editor The ability to change any of the documentation Read The ability to read from the controller Write The ability to write to the controller Start Stop The ability to start or stop the controller Clear Audit Trails The ability to remove all audit trail and logbook entries Get Projects The ability to get projects from the server Put Projects The ability to put projects to the server The Status Tab The Status tab displays the following project information e User The client currently logged in to the ProWORX Server e Transfer Type The type of transfer being performed Data or File e Description e File The file name and lock status e Data The data type e Progress e File A progress number or Done e Data The number of packets transferred 242 372 SPU 780 01EMAN May 2002 ProWORX 32 Server Audit Trail Overview Using the Audit Trail The audit trail keeps a r
219. o update each copy of it within that logic network There may also be times when you want to make changes in logic to a single macro insertion without changing the original macro project In this case you ll have to unlink that macro insertion Unlinking a macro removes its connection to the original macro project the logic in that macro insertion becomes part of the regular main project logic Once a macro insertion has been unlinked it cannot be re linked Changes made to the macro project will no longer be detected by the Logic Editor Updating a In the logic editor Maero wa Step Action Project 1 Move the cursor onto a macro that needs to be updated The Macro Overview screen appears with a status that reads Macro Has Changed If the macro status reads Rec xxx where xxx is a series of numbers then you don t need to update it 2 From the network navigation panel right click menu select Update Macro The macro s logic is reinserted into the logic network 372 SPU 780 01EMAN May 2002 217 Working with Macros Unlinking a Note Once you ve unlinked a macro you can t re link it Macro from ac Croma Step Action Project 1 While in the Logic Editor move the cursor onto the macro you want to unlink The Macro Overview screen appears 2 From the network navigation panel right click menu select Unlink Macro A confirmation dialog appears 3 To unlink all macros select Unlink A
220. ocal device reads and writes data to and from a remote device which must have a matching server read and write e Link Server Read A paired function type in which a local device initiates a read from a remote device The remote device must have a matching client write e Link Server Write A paired function type in which a local device writes to a remote device The remote device must have a matching client read e Link Server Read Write A paired function type in which a local device reads and writes data to and from a remote device which must have a matching client read write Note For unilateral function types no intervention is required for the remote devices They respond to any Read or Write without the need to set up an l O Scamner transaction Linked function types require two complementary transactions on in each device 372 SPU 780 01EMAN May 2002 109 Configuration Extensions Step Action 12 Select a fallback value from the Fallback Value drop down list box e Zero Resets the data values for the selected transaction to zero in the event of a power failure e Hold Last Retains the last data values for the selected transaction and make them available at restart in the event of a power failure 13 Type the local data address receiving data from the remote controller in the Read from Remote To field 14 Enter the remote address where the read data is coming from in the Read from R
221. odify I O cards What s in this This chapter contains the following topics 2 Chapter Topic Page Using the Schneider Alliances Tool 246 Using the Script Editor 249 Using Script Editor Controls 252 372 SPU 780 01EMAN May 2002 245 Schneider Alliances Using the Schneider Alliances Tool Adding an I O Card Editing an I O Card Editing an I O Card Parameter After opening Schneider Alliances Step Action 4 Select an I O system from the I O System drop down list box Click Add Certain default values are entered into the parameter list Edit the parameters to match the card you are adding 2 3 4 Click Update to save the new data or click Cancel to remove the new data and start over From the Schneider Alliances default screen Step Action 4 Select an I O system from the I O System drop down list box 2 Select an existing card from the Card drop down list box The current card data is entered into the parameters list Click Edit Edit the parameters you wish to update See Editing an I O Card Parameter Click Update to save the new data or Cancel to undo the changes you have made While adding or editing an I O card Step Action 1 Press ENTER or click the Value column of the desired parameter The selected parameter will now be editable 2 Type a valid value or select a value from the
222. of coils set the starting address to 1 372 SPU 780 01EMAN May 2002 77 Configuring a Controller Parameter Description Remote 984A S901 984B S901 and 584 controllers only Select from 2 to 32 Channels remote I O channels Channels always come in pairs so this setting must be an even number Total Controllers that support ASCII messaging only Type the total number of Messages ASCII messages the controller will use Message Controllers that support ASCII messaging only Type the length in machine Words words of your controller s ASCII messages One machine word is equal to two ASCII characters ASCII Ports Type the number of ASCII ports on the controller This setting must be an even number B984 Select the type of B984 controller you have B884 or B886 Controller Input Latched Select this option if you want the controller to freeze the input state on power down Inputs remain frozen for one scan when the controller is powered back up Settling Time Group Settling Time allows you to set parameters for input digital filtering e Each input value is polled through a filter based on a time window You can set the duration of the time window between 200 microseconds and 19 8 ms in 200 microsecond increments e The module samples each input every 200 microseconds and uses the time window associated with the input to determine the input state If the scanned input state is OFF the in
223. ojects Ata Glance Overview ProWORX 32 holds information about each of your controllers in a project The project stores The controller s configuration Ladder logic Descriptors of the controller and ladder logic Project properties Data trends Compare results 372 SPU 780 01EMAN May 2002 27 Working with Projects What s in this This chapter contains the following topics Chapter Topic Page Creating a New Project 29 Selecting a Controller Type 31 Converting Ladder Logic Databases 34 Using the ProWORX Server to Manage ProWORX 32 Projects 35 Working with a ProWORX 32 Project 36 Using Emulation Mode 39 Instructions Supported in Emulation Mode 45 Adding Emulation Instruction Solve Support 46 Documentation Editor 51 Using the Documentation Editor 53 Importing and Exporting ProWORX 32 Documentation 55 Protected Registers 58 Using Search 59 Address Used 60 The Knowledge Base 62 28 372 SPU 780 01EMAN May 2002 Working with Projects Creating a New Project Creating a New From the ProWORX 32 tool bar Project Step Action 1 Click File gt New 2 Enter a project name in the New Project Name box 3 Click OK The New Project Wizard appears Overview The Project Configuration Wizard steps you through creating new default projects and modify existing projects in ProWORX 32 The configuration wizard guides you t
224. ojects Using the Symbol Filter Traffic Cop Mode When Symbol has been selected in the address type drop down list box the Filter box will be visible The symbol filter is a simple query that filters the symbol summary based on what criteria is entered into the filter To view all symbols leave the filter empty and press ENTER The contents of the filter is the LIKE statement of an SQL SELECT statement Therefore rules for entering text into the filter box are the same as composing an SQL query Some filter examples Filter Text Results s All symbols that start with an S are displayed Switch All symbols ending with Switch are displayed A D All symbols starting with A B C or D are displayed Switch All symbols with the letter sequence Switch are displayed Disk All symbols named Disk x will be displayed e g Disk1 Disk2 DiskA etc Using the traffic cop editor you can edit short comments for head drop rack and slot addresses 54 372 SPU 780 01EMAN May 2002 Working with Projects Importing and Exporting ProWORX 32 Documentation Overview ProWORX 32 imports and exports database documentation in several formats The Documentation Import feature lets you bring documentation from existing files or databases into ProWORX 32 without having to re enter information Documentation Export lets you edit documentation in a
225. olbar right click menu Step Action 1 To add a toolbar select a toolbar to add from the list A toolbar that is displayed is denoted by a check e To remove a toolbar select a toolbar to remove from the list To move a selected toolbar within the ProWORX 32 toolbar area select the toolbars handle and drag and drop the toolbar to its desired location To customize the toolbars click Customize To view help concerning toolbar customizing please refer the Windows help file Windows Start Menu gt Help In the project navigation panel Step Action 1 From the project right click menu select Properties Select the Environment tab Scroll to the number of the button 1 14 you would like to change in the Button Number field eg 1 the leftmost button 14 the rightmost button 4 Enter the name of the instruction to be placed on the toolbar in the Button Text field 372 SPU 780 01EMAN May 2002 23 Getting Started Toolbar Listing Default toolbars and items Toolbar Item Standard Toolbar O Create a New Project E Save the Active Project S Print the Active Project La Open Print Preview an Open Report Setup x Undo the most recent action CTRL Z CA Repeats the most recent action x Cut the current selection and copy to the system clipboard CTRL X Copy the current selection to the
226. omment To insert a drop Select Insert Inserting a drop inserts a drop above the selected drop and moves existing drops down To edit a drop Select Edit You can edit the currently selected drop at any time by editing properties in the Drop Properties Panel To clear a drop Select Clear Clearing a drop clears all racks from the selected drop To delete a drop Select Delete Deleting a drop deletes the currently selected drop and moves the remaining drops up 372 SPU 780 01EMAN May 2002 165 Using the Traffic Cop Working with tas Racks In the traffic cop navigation panel select the rack m you want to work with From the right click menu Function Action Comment To insert a rack Select Insert Inserting a rack inserts a rack above the selected rack and moves existing racks down To edit a rack Select Edit You can edit the currently selected rack at any time by editing the rack property in the Drop Properties Panel To clear a rack Select Clear Clearing a rack clears all slots from the selected rack To delete a rack Select Delete Deleting a rack deletes the currently selected rack and moves remaining racks up Using In the ProWORX 32 traffic cop P Cut Copy Paste Step Action 1 Allitems in the traffic cop heads drops racks and slots can be cut copied and pasted Also items can be cut copied or pasted bet
227. on 124 TCP IP Extension 125 Quantum VME Bus Extension 126 372 SPU 780 01EMAN May 2002 101 Configuration Extensions Configuration Ex tensions Overview Configuration extensions can be edited while the project is either online or offline Online changes can only be made to a stopped controller The configuration extension information is stored within the project and can be loaded at any time Available configuration extensions listed in the Active Extensions panl Configuration Extension Description Data Protect Prevents specific blocks of Oxxxx and 4xxxx references from being modified by general Modbus data write commands Peer Cop Allows you to configure data blocks to be transferred between controllers on a Modbus Plus network S980 Addresses Specifies the S980 station address Quantum Hot Standby Allows additional configuration of the Quantum Hot Standby setup Profibus Configures a Quantum controller for Profibus communications TCP IP Configures controllers to connect to a TCP IP network through a communication card SY MAX Configures a Quantum controller for communication with SY MAX drops 1 0 Scanner Allows you to configure data blocks to be transferred between controllers on a TCP IP network Compact Phase II This extension is only available for Phase Il Compact PLC s VME Bus Configures a VME controller for communications with a VME networ
228. oom Out takes you back to display the complete DXF drawing Using the I O From the Navigation panel Utilities menu Drawing Viewer Step Action 1 Select I O Drawing Viewer to open the I O drawing viewer 2 To pan across the drawing click Pan Click the location you want to begin your pan view Drag the cursor to another location in the drawing and release the mouse button The view pans from the start location to your end location 3 To zoom into the display click Zoom Click at the start location where you want to begin your zoom Drag your cursor to mark the area A rectangle appears to define the section of drawing you want to zoom in on Release the mouse button 4 To zoom out of the display click Zoom Out To select a different DXF drawing from the I O Drawing Display window click Open The File Open dialog box appears Select the DXF to display then click OK 6 To print a drawing from the I O Draw Display window click Print The drawing is printed to your default printer 7 To save the I O drawing in another format click Save As 228 372 SPU 780 01EMAN May 2002 ProWORX 32 Utilities The Ping Utility Overview Using the Ping Utility Ping is a TCP IP utility for testing a given IP address The address is checked to see if a device exists for it If the address exists the Ping is successful and a round trip time ms is returned If the ping fails an error res
229. ooooooommmmm mm 89 Ata Glance erenn a canted ca vag A deal eae Pb ae Ee aie SEE 89 Initializing Logic in a Controller 2 0 0 0 cc eee tee 90 Reading From a Controller 0 2 0 0 0 0 c ee tetas 91 Writing to a Controller 0 tet eee 92 Transferring Memory Contents to Controller EEPROM 94 Transferring the Flash RAM Executive 0 0 cee eee eee eee 95 Transferring Memory Contents to Micro Flash RAM 2 005 96 Transferring Internal Flash or PCMCIA to Controller Flash 97 Starting and Stopping Controllers 0 000 eee ee ee eee 98 PLG Status Viewers asec wish es Sete ed awd well Bead eee 99 Analyze Devic oli a yagi PAG eo hie hale el aes 100 Configuration ExtensionS 6 200s e eee eee eee 101 Ata Glance ia al it a eles ede 101 Configuration EXtenSiONS ooooccccccocnc eee 102 Compact Phasel A ss cere ok a tii ae aaah aided aca te bee 104 Data Protect Extension 000 00 o 105 Quantum Hot Standby n essea a asana hs bee wake Ahan ee nee ee esa do 106 IO Scanners heres ets beaks eh alee Sigh ee Pee ee ary Des 108 IO Scanner Wizard i soise ee a E eee eee eens 111 AA A See a eee dh Ag hed 113 Peer Cop Wizard usina ee eee ew eed ie a 118 Profibus ExteEnSiOnitics 045 eid ee ee Sd Pee ae Dee AE 121 Profibus Wizard socio oes ota eee es Grey bes ewe oti bee id 122 S980 EXTENSION Conrad gable AEG Mla 123 SY MAX Extension 2664 ia G
230. operation e Link Client Server Creates a pair of matching transactions one in each device The server makes a request from a client which then responds to that request This is a safer option than Direct transactions but is more complex to set up and maintain Set the local device address by entering an IP address in the Local Device IP Address box in the standard IP format 1 255 1 255 1 255 1 255 If you are using a Quantum PLC select the slot that the NOE or similar ethernet adapter card resides in from the Head Number drop down list Click Next To properly use the IO Scanner extension you must define target PLC s to communicate with These target PLC s are called Remote Devices To add a remote device click Add To remove a remote device click Remove At least one remote device must be defined before proceeding e Select a project to add its associated remote device to the list by clicking the Browse button and selecting a project to the Remote Device Database box Enter the IP address of the PLC for the remote device s project in the Select an IP Address box If you are using a Quantum PLC select the slot that the NOE or similar ethernet adapter card resides in from the What slot in the remote rack is this device mounted in drop down list Click Next to return to the remote device summary screen e Repeat the above step until all desired remote devices have been added When you have finished adding re
231. options properties within several tabs Each tab contains one or more property lists used to display and or edit items relating to controller configuration Properties that are displayed depend on the controller that is being configured What s in this This chapter contains the following topics Chapter Topic Page Controller Configuration 76 General Tab 77 Ports Tab 80 Loadables Tab 83 Loadable Library Wizard 86 372 SPU 780 01EMAN May 2002 75 Configuring a Controller Controller Configuration Overview Configuring a Controller Before you begin use the Creating a New Project p 29 to select the right type of controller The options that appear in the configuration editor depend on the controller type so if the wrong one is selected you can spend time configuring options your controller does not support From the project navigation panel Step Action 4 Click the Configuration icon 2 Click the tab for the options you want to configure e General Configures a controller s memory including the number of coils and registers I O cards and drops the amount of memory set aside for Configuration Extensions and the number and size of the ASCII messages you want to use e Ports Configures the controller s serial and ASCII ports e Loadables Extensions to a controller s capabilities When they appear as instructions most of the time
232. ot be a local drop depending upon the controller type being used Status Word Description 182 The overall health and retry counter for the local drop If the MSB is not 1 then there are Module Health 166 errors on the local drop 183 The ourbus error count for the local drop If the count is incrementing then there are errors on the local drop This may be caused by invalid information in the traffic cop an unhealthy module in the local drop or a mismatch between the traffic cop and the module that exists in a slot located in the local drop 184 The ourbus retry count for the local drop Under normal operating conditions only the all modules healthy bit should be set Figure 1 BPPP 10 11 12 13 14 15 16 1 All modules healthy Retry counter 372 SPU 780 01EMAN May 2002 291 Troubleshooting Machine Configuration Word 61 Hex This screen shows the options that are present for the attached controller These 97Decimal options include remote I O S908 processor Modbus II Hot Standby Distributed Control Processor D908 and Coprocessors It also indicates whether or not the time of day option is available for this controller and the remote I O adapter size Note Some versions of the S908 remote I O processor only support 6 remote drops A 1 indicates that an option is present Figure 1 0 Small RIO 7 drops including 1 local 1 Large RIO 32
233. otected Registers The ability to set ranges of 4xxxx addresses that are uneditable See Setting Protected Registers for more information Configuration Extensions The ability to edit the configuration extensions ASCII Messages The ability to edit the ASCII messages Search The ability to use the search feature Read The ability to read from the controller Write The ability to write to the controller Start Stop The ability to start or stop the controller Clear Audit Trails The ability to remove all audit trail and logbook entries 372 SPU 780 01EMAN May 2002 21 Getting Started Tracking Help Overview Using Tracking Help Tracking help is a brief description or overview of the editor instructions or I O card that is currently selected in ProWORX 32 From the ProWORX 32 menu Step Action 1 Select View gt Tracking Help to open the tracking help window 2 To see more information about the current tracking help topic press F1 22 372 SPU 780 01EMAN May 2002 Getting Started ProWORX 32 Toolbar Overview Using the Toolbar Customizing the Instruction Toolbar The ProWORX 32 toolbar holds all of the icon buttons that can be used to access features utilities and tools needed to properly use ProWORX 32s development capabilities Handle lIl 0 Q Proworx 32 Toolbar From the ProWORX 32 to
234. p Action 1 Select Edit gt Offline Edit Mode Or Select Edit gt Save Network Only visible when in offline network mode Or Exit the logic editor 2 You are then prompted about writing your changes to the controller e Yes ProWORX 32 checks the new network for undefined addresses and duplicate coils If none are found ProWORX 32 deletes the original network in the controller and sends the new network created in Offline Mode to the controller e No Returns to regular logic editor e Cancel Returns to Offline Edit Mode Undoing and Use the undo redo feature to reverse or reapply up to 10 actions Redoing Edits Note If you receive the messages Undo information not recognized clearing undo redo information a possible cause could be the register ranges that are set for the PRWX loadable are being overwritten by theTraffic Cop Peer Cop MSTR or other instruction addresses that are already used Search for address conflicts with the Used Address feature see Address Used p 60 To Undo Redoan From the logic editor right click menu Edit Step Action 1 Select Edit Undo or Edit gt Redo The Undo Redo Stack dialog appears 2 Click in the list where you want the starting point of the actions redone undone The rows actions above the selected action are also selected 3 Click OK to undo or redo the selected actions 136 372 SPU 780 01EMAN May 2002
235. pRegisterData RefTyp RefVal NumGroups Data SetGroupRegisterData RefTyp RefVal NumGroups Data Group register calls are similar to the single calls except that a group of registers are received or set atone time The Data array must contain data for as many groups as are specified 372 SPU 780 01EMAN May 2002 49 Working with Projects Emulation Solve File Content Example ADD ESF File Content Example Sub ADDINST Network Row Col TopTyp TopVal TopLen MidTyp MidVal MidLen BotTyp BotVal BotLen Sparel Spare2 Spare3 dim State TData MData Bdata is top input powered call LLEmulator Get PowerFlow Network Row Col 1 State If State lt gt 0 then get the value of top node If TopTyp 3 or TopTyp 4 then call LLEmulator GetSingleRegisterData TopTyp TopVal TData Else TData TopVal End if get the value of middle node If MidTyp 3 or MidTyp 4 then call LLEmulator GetSingleRegisterData MidTyp MidVal MData Else MData MidVal End if BData TData Mdata overflow If BData gt 9999 then BData BData 10000 call LLEmulator Set PowerFlow Network Row Col 1 End if set value into bottom node call LLEmulator SetSingleRegisterData BotTyp BotVal BData End if End Sub Note Only emulation solve files for instructions currently not supported by the Emulator are checked for by ProWORX 32 You cannot edit built in instructions 50 372 SPU 780 01EMAN May 2
236. pending on the PLC type Each card has an independent set of data values 2 Enter an IP address in the IP Address field in the format 1 255 1 255 1 255 1 255 This address should match the TCP IP extension for the selected card 3 Enter a 1xxxx or 3xxxx address that will receive health information in the Health Block 1x 3x field 4 Enter the number 1 16 of the slot in the backplane the selected card inhabits in the Head Number field This value should match the value in the TCP IP extension for the selected card 5 The transaction list displays up to 128 64 for M1E PLC s transactions A transaction that isn t configured is denoted by a red X a partially configured transaction is denoted by a yellow exclamation mark and a configured transaction is denoted by a green check mark To configure a transaction right click anywhere in the transaction list and select Add Transaction Transactions are configured in order so if you have three transactions and select Add Transaction the fourth transaction can be configured 6 To clear the configuration of the last transaction in the list right click anywhere in the transaction list and select Delete Transaction or press the DELETE key 7 Enter the IP address of the remote device that you are communicating with in the IP Address field 108 372 SPU 780 01EMAN May 2002 Configuration Extensions Step Action Enter the value of the destination Unit ID in the Unit ID field
237. played e Back Ref Back referencing information is displayed e Blank This line is blank Column Select the column width for the seven lines of cell description Increasing the Width width allows less instructions to fit on the screen but more descriptor data and symbol information to be displayed Always Fit 7 Check the check box to always see the full grid of instructions in the window Rows x 11 If the check box is unchecked the cells will be displayed at full size and you Cols will have to scroll to see the entire network 130 372 SPU 780 01EMAN May 2002 Using the Logic Editor Property Description Show Coils in Solve Column Check the check box to see the coils where they are solved by the controller If the check box is unchecked the coils will always be displayed in the 11th column attached to the solve column by dots Multi Function When checked function identifier constants are replaced with four letter Naming descriptions of the function operation Confirm You are prompted to confirm each time you overwrite an existing ladder logic Overwrites instruction with a new one This security feature is useful when working online Multi When checked you can add as many instruction as you want without Instruction specifying an associated address Insert Confirm You are prompted to confirm each time you try to delete an instruction from Deletes ladder logic Use
238. ponse will be given This will help diagnose problems with the TCP IP communications as well as determining a devices existence Ping options are saved to the ProWORX INI file From the navigation tree utilities tab Step Action 1 Select Ping 2 Enter the IP address to ping in the IP Address to Ping box 3 Click Ping to perform a ping The status of the ping attempt is displayed in the Return Status field and if successful the ping time is displayed in the Round Trip Time field 4 Click Close to exit the ping utility 372 SPU 780 01EMAN May 2002 229 ProWORX 32 Utilities MBP Stat Overview To access device status and diagnostic tools select one of the following items from the device right click menu Status and Tool Tabs Description Diagnostic Tools Bus Status CTRL B Used to obtain network status of nodes on the network Active station Active nodes on the network are highlighted table Note The node that the cursor is on is not highlighted Token station Nodes on the network that are receiving and passing table the token are highlighted The Token Rotation Time and Token Pass Counter are also displayed Note The node that the cursor is on is not highlighted Global data Nodes that are sending global data to the selected station table node are flashing if the selected node is configured to receive global data from the nodes N
239. ps isolate a faulty Controller Communication Faults Communication Faults Modicon controllers communicate with the I O sub system through remote I O processor communication networks or within local drops on the Modbus subsystem Faults occur when two pieces of hardware unexpectedly stop communicating or communications becomes unintelligible Invalid Command When the warning Command Not Valid Unless Logged In appears check the following e Ensure the cable is properly attached to the controller e Ensure that the controller you re connected to isn t logged onto by another user e Ensure you re using the correct cable e Ensure the cable is connected to the correct controller port If the problem persists contact Schneider Electric s Customer Support 372 SPU 780 01EMAN May 2002 273 Troubleshooting Manual Procedure List Procedure One Controller failed to power up with good AC supply and fuse OK Step Action 1 Ensure that the power supply jumper is correct on the slot mount controllers 2 Check the input power select switch position is correct for supply voltage 3 Check for loose crimps or screws at the power supply terminal strip 4 Check fuses where relevant Procedure Two To replace a 38x 48x fuse Step Action 1 Remove memory and executing cartridges Remove 9 screws that hold the side 1 4 inch nut driver Remove line cord cove
240. put state is set OFF If the scanned input state is ON the input state is set based on a history queue If the input was ON one time window ago the input is set ON if the input was OFF the input state is set OFF e The inputs are divided into four groups The Settling Time of each can be configured separately e Group 1 Inputs 1 4 e Group 2 Inputs 5 8 e Group 3 Inputs 9 12 e Group 4 Inputs 13 16 Battery Coil Type the control address for the controller s battery Timer Register Type the register offset used to store the controller s timer value Time of Day Clock Type the register offset used to store the controller s clock value For more information see Hardware Clock p 152 Watch Dog Timer Type the time out delay for the Watch Dog Timer in tens of milliseconds The controller adds 250 ms to the value you enter The default is 0000 which represents 250 ms 78 372 SPU 780 01EMAN May 2002 Configuring a Controller Parameter Description Configuration Extension Used Displays the amount of config extension space used This field is not editable Configuration Extension Size Type the amount of memory in machine words to be set aside for Configuration Extensions Use the following information to calculate the minimum Configuration Extension size e Configuration Overhead 1 word e Extension Overhead TCP IP 100 words For M1E Controllers 20 Words
241. r To find all like instructions in ladder logic Step Action 1 Set the logic editor cursor to the bottom node of the instruction that you want to search for 2 Select Search gt Instruction Search from the logic editor right click menu E g To find all ADD instructions in logic set your cursor to the bottom node of an ADD instruction anywhere in logic and select Instruction Search 3 All instructions found are listed in the Search Results window in the format InstructionName Network Row Column 4 To go to an instruction in the Logic Editor double click the desired instruction in the Search Results window 140 372 SPU 780 01EMAN May 2002 Using the Logic Editor Deleting an Instruction from a Network Configuring an Instruction Instruction Properties From the logic editor Step Action 1 Select the instruction that you want to delete and press DELETE In the properties panel Step Action 1 Select the property you want to configure 2 Enter an appropriate value 3 Press ENTER to update the instruction s properties Property descriptions Property Description Top Type Top node address type Top Offset Top node address Mid Type Middle node address type Mid Offset Middle node address Bottom Type Bottom node address type Bottom Offset Bottom node address Name Instruction name
242. r screws and the plastic line cord cover Remove 2 line cord standoffs 3 16 inch nut driver Remove screws near battery compartment O AJOJN The front part of the controller can now separate from the circuit board The fuse is located near the AC power connector 7 Replace fuse with the same size and type Procedure Two To replace a 68x 78x fuse Step Action 1 Remove 2 thumbscrews and 2 machine screws with start washers as shown on front view 2 Remove small cover 3 Remove 4 machine screws from rear cover and slide rear cover back 3 inches Exec pack cover may have to be removed from the right side 4 Carefully slide the left side section toward the back expose the two fuses Replace blown fuses with the same type and size 274 372 SPU 780 01EMAN May 2002 Troubleshooting Procedure Two To replace a P930 P933 fuse Step Action Turn off the P930 P933 power supply Turn off the supply power to the power supply Remove the supply power line from the P930 P933 power terminal B 0O D Loosen mounting screws on top and bottom of the front face of the P930 P933 and slide the P930 P933 out of the chassis Replace fuse with on of the same type and size Procedure Three Failure to attach to a running controller Step Action 1 Ensure that the proper cables and software are being used 2 A
243. raffic Cop check boxes are not selected addresses must be entered manually into the Watch Window in order to be tracked Tracking Traffic In the Data Watch Window Properties dialog Cop Addresses 3 a Ste Action inthe Data Watch Window 1 Select the Track Slot check box 2 Click OK to save the changes and return to the Data Watch Window 3 Ensure that the Traffic Cop and Data Watch Window are open 192 372 SPU 780 01EMAN May 2002 Using the Data Watch Window Instruction Editor Terminal Block Editor Instruction Editor Overview Viewing an Instruction in the Instruction Editor Terminal Block Editor Overview Viewing an I O Card in the Terminal Block Editor You can view the addresses and data of specific Logic instructions using the Instruction Editor Additionally the DRUM Summary and the PID Summary can activate the Instruction Editor for the DRUM or PID function selected in the summaries Only the addresses referenced by the current instruction will be included The display is built using a user defined VB script These scripts are editable and may be used to modify the on screen display in any way The Instruction Window works hand in hand with the Logic Editor To view a certain instruction simply select the desired instruction in the Logic Editor and the instruction will be displayed in the Instruction Window You can view the addresses and data of specific I O car
244. re the communication parameters on the computer the same as those on the controller Check the cable attachment and pinout If Modbus Plus is being used then ensure the Modbus Plus driver is installed and the Modbus Plus active LED on the SA85 or PC85 card and the controller are flashing at six times a second The Modbus Plus Indicator normal operating state If this is the first time this cable has been used then test the cable Procedure Four If Modbus Plus is the chosen mode of communication please ensure that the Modbus Plus driver software is installed You may use the Modbus Plus diagnostic tools included with the driver suite Check if the Modbus Plus active LED is flashing both at the interface card PCI85 or SA85 and at the PLC Normal indication is six times per second 372 SPU 780 01EMAN May 2002 275 Troubleshooting Modbus Plus Modbus Plus Communications for Concept Exec Loader Modbus Plus Indicator When using Modbus Plus communications and the interrupt is NOT 5C you must add the following line to the modicon ini file located in the Windows folder Under the heading Ports MBPO or MBP1 interrupt 5D On most Modbus Plus devices a green LED flashes a repetitive pattern indicating the communication status of the node The patterns are Six flashes per second Normal operating state The node is successfully receiving and passing the token All nodes in op
245. receive l O data A printout of those programmable controller addresses in a ladder logic program which do not have descriptor records O Offline Online Operator Order of Solve When the computer is not connected to the programmable controller and works instead from a database When the computer is connected to a programmable controller working with it directly and in real time In mathematics and in Equation Networks a symbol or character that indicates a specific operation to be performed on one or more elements called operands In 3 Y the plus sign is an operator that indicates addition between the two operands 3 and Y 1 The order in which segments are solved as ordered by the Segment Scheduler 372 SPU 780 01EMAN May 2002 315 Glossary 2 The order in which elements are solved in a network Page Title Path PC Peer to Peer Power Flow Preset Processor Program Programmable Logic Controller PLC A line of text which describes a page or group of pages in a ladder logic listing Printed at the top of the page The part of a file specification that indicates the drive and subdirectory the file is in Personal Computer One of four major architectures for input output systems also see Distributed I O Local I O and Remote I O A protocol for networked devices in which any device can initiate data transfer In logic an instruction is highlighted if it solves true a
246. reply is received or a set amount of time has passed In the case where a PLC has a TCP IP configuration extension active the information in the extension may be used to configure an IP address if a BootP response is not received The BOOTP Server listens for these IP address requests and responds accordingly The response includes an IP address for the client When the response is received the client uses this new IP as its own and may then be accessed normally through the TCP IP network In the BootP Server utility Step Action 1 Click Start Listening to make the BOOTP Server listen for incoming IP requests The BOOTP Server now responds to any BOOTP IP address requests coming from Modicon devices 2 Click Stop Listening and the BOOTP server ignores any incoming requests 372 SPU 780 01EMAN May 2002 223 ProWORX 32 Utilities Automatically Checking IP Addresses Using the Device List In the BootP Server utility Step Action 1 Click Enable Active Device Ping This periodically pings each IP address in the list The status of the device located at the address is reported back in the Status field Tip Use Enable Active Device Ping when performing automatic BootP operations Once a BootP operation is complete the success of the operation is updated in the Status column in the list In the BootP Server utility Step Action 1 To add a device to the
247. represents the parameter number which can be from 1 to 50 For example a macro parameter of 304 would represent the fourth programmable address of the form 3xxxx Note that 304 and 404 refer to different parameters and are mapped to totally different addresses You can have a total of 200 parameters in your macro project 50 for each address type 372 SPU 780 01EMAN May 2002 215 Working with Macros Using Macros in Logic Adding Macro Insert macros into logic while working offline in the Logic Editor To insert a macro Projects to Logic into a ProWORX 32 project Step Action 1 Select Insert gt Macro from the logic editor right click menu The Available Macros list appears Select a macro from the list and click OK The Macro Parameters dialog appears For each parameter enter a Modicon address in the Address column When all the parameters have been mapped to Modicon addresses click Insert ProWORX 32 checks each address to ensure it s valid for the macro parameter s address type and range If invalid addresses are found you are returned to the Macro Parameters dialog box Otherwise the macro s logic is inserted into your ProWORX 32 project and you are taken to the Macro Overview screen Removing Macro Deleting a macro from a project doesn t erase the macro file from your hard drive Projects from it just removes an inserted macro s logic from your main logic To remo
248. rial communications for example Modbus Short Comment Short Comment Field Slave Slot State Flow Stop Bits Subdirectory Sweep Up to four lines of text which comprise a comment about an address within a PLC ladder logic program Typically printed beside output instructions in the ladder listing One of up to four lines of text which comprise a comment about an address within a PLC network logic program Typically printed beside output instructions or below the network in the network listing A networked device controlled by another device Slave devices to not initiate data transactions Compare to Master The position of an I O module in a rack In logic an instruction is highlighted if it solves true instead of only when it passes power compare to Power Flow Bits used to indicate the end of transmission of a data item or frame A directory within a directory For a PLC one cycle of scanning inputs solving logic and writing outputs 318 372 SPU 780 01EMAN May 2002 Glossary T TCP IP A communication protocol for computers connected through an Ethernet or Token Ring network Text A collection of ASCII characters Timeout If communications fail the program waits the specified number of seconds before trying to communicate again Trace An operation in the Network Editor that locates a specified output coil in the network logic Traffic Cop A programmable controller s internal configurat
249. ro controller receives power it first checks to see if a valid configuration is present in the data memory If not the contents of the flash RAM are re loaded into the controller memory Flash RAM may be used as an alternative to the optional battery backup or as an extra backup of the logic and configuration From the project right click menu in the navigation panel Step Action 1 Select Online Commands gt Write gt Transferring to Flash EEPROM PCMCIA 2 Click Transfer You are asked whether or not you want ProWORX 32 to start the controller after loading to Flash RAM Click Yes to have ProWORX 32 automatically start the controller after transferring memory contents to Flash RAM Click No to keep the controller stopped after transferring memory contents to Flash RAM 3 If the controller is currently running you are prompted to stop it You must do so to continue 96 372 SPU 780 01EMAN May 2002 Working with Controllers Transferring Internal Flash or PCMCIA to Controller Flash Overview Transferring the Controller s Memory Contents to Controller Flash or PCMCIA Memory Card This function copies the memory contents of a Compact TSX Quantum 434 or Quantum 534 controller to the controller s flash RAM or PCMCIA memory card Note Do not attempt the transfer operation if the controller s battery is LOW as the processor contents may be lost When the controller
250. ro in several places with different sets of mapped addresses each time The addresses change but the logic stays the same The main project retains its link to the inserted macros This means ProWORX 32 notices if you make changes to a macro and informs you when you view it in the Logic Editor To create a macro project Step Action 1 Create a new ProWORX 32 offline project by selecting File gt New Project from the ProWORX menu For more information about creating projects see Creating a New Project p 29 2 Select the Use as a Macro checkbox and complete the remaining new project wizard steps 3 Once a macro project has been created it is denoted by the macro project icon aj In general you edit a macro with the same tools as a regular project However several ProWORX 32 functions are disabled when editing a macro project Among them are Traffic Cop Config Extensions ASCII Functions Extended Memory PLC Status I O Drawing Generator Analyze Device Reading and Writing 214 372 SPU 780 01EMAN May 2002 Working with Macros Using Macro While editing macro projects you can assign macro parameters in place of register Parameters addresses or symbols These are the addresses that will change for each insertion into the main project Macro parameters use this format txx e The t represents the type of address 0 for Oxxxx 1 for 1xxxx 3 for 3xxxx and 4 for 4xxxx e The xx
251. rom the data mode drop down list box Data Length Enter the data length Power Rating Read only power rating of the selected card Bus Module Count Read only number of modules a Bus Module contains Bypass Local Bus Select TRUE or FALSE from the bypass local bus drop down list box Bypass remote Select TRUE or FALSE from the bypass remote drop down list box Card Config Displays hex parameter data To edit double click the Card Config property and a Card Config dialog box will open Note Not all properties are available for all slots i e a discrete card will not have the Data Mode property 372 SPU 780 01EMAN May 2002 167 Using the Traffic Cop Working with ee 0 q Slots In the traffic cop navigation panel select the slot you want to work with From the right click menu Function Action Comment To insert a slot Select Insert Inserting a slot inserts a slot above the selected slot and moves existing slots down Leaving the Slot Properties Panel without selecting a module while in a Momentum traffic cop will result in the insert being cancelled To edit a slot Select Edit You can edit the currently selected slot at any time by editing properties in the Slot Properties Panel To clear a slot Select Clear Clearing a slot clears the card from the selected slot To delete a slot Select Delete Deleting a slot de
252. rop down field Editing Specific Select the Specific Output icon in the Links panel then Outputs Step Action 1 Select a specific output from the Specific Output list by double clicking on an output The specific output properties grid appears In the Start field enter the starting address for the block of data to be sent to the destination controller Enter the number of words 1 to 32 to be sent to the destination controller in the Length field Select either BIN default or BCD from the Type drop down field 372 SPU 780 01EMAN May 2002 117 Configuration Extensions Peer Cop Wizard Overview Using the Peer Cop Wizard To launch the peer cop wizard click the Peer Cop Wizard button situated directly below the Active Extensions panel ProWORX 32 includes a peer cop wizard to step you through transaction setup between a local device and a number of remote devices on a Modbus Plus network The wizard operates independently of the Offline Online mode All changes are made to Offline projects with an option to modify Online devices as well Modbus Plus communications are required only when modifying online devices Read the introduction instructions on the first screen and click Next Step Action 1 Enter an IP address 01 64 00 64 00 64 00 64 in the Local Device MB Address box Click Next Define target PLC s for the PLC to comm
253. rs become positive ARCCOS X Arc cosine of X radians ARCSIN X Arc sine of X radians ARCTAN X Arc tangent of X radians COS X Cosine of X radians COSD X Cosine of X degrees EXP X Calculates e approximately 2 7182818 to the Xth power FIX X Converts floating point number X to an integer FLOAT X Converts integer X to a floating point number LN X Natural base e logarithm of X LOG X Common base 10 logarithm of X SIN X Sine of X radians SIND X Sine of X degrees SQRT X Square root of X TAN X Tangent of X radians TAND X Tangent of X degrees 372 SPU 780 01EMAN May 2002 161 Using the Logic Editor 162 372 SPU 780 01EMAN May 2002 Using the Traffic Cop Ata Glance Traffic Cop Overview What s in this Chapter The Traffic Cop is used to visualize and configure l O series drops cards and slots Each I O series Quantum Momentum Symax Compact A120 Compact TSX 800 800 200 500 DCP S901 900 Micro Micro 984 has the same look and feel although some series have different I O structures This chapter contains the following topics Topic Page Traffic Cop Overview 164 Working with Drops and Racks 165 Working with Slots 167 Online Module Status 169 1 0 Drawing Generator 171 Materials List 172 372 SPU 780 01EMAN May 2002 163 Using the Traffic Cop Traffic Cop Overview Overview The Traffic Cop is us
254. s LineRTS For radio or microwave modems with a dedicated link to the controller You don t have to type a number to dial This setting disables the other modem options Modbus Modem Set the following Modem parameters Parameter Parameter Description Descriptions Phone Number The phone number of the modem that the PLC is attached to Initialization Some modems require special initialization commands such as ATZ before they can be used Type a sequence of Hayes modem commands in this field for ProWORX 32 to send to your modem Check your modem s manual for the commands to turn off error correction compression and software flow control and turn on verbal word results Dial Command Type ATDT for tone dialing default or ATD for pulse dialing This prefix is sent to the modem along with the phone number you type in the Select Device dialog To instruct the modem to pause for half a second type a comma Command Suffix Characters appended to every command you send to the modem including the Initialization string and Hangup command The default is a carriage return and a line feed Hangup Command To hang up your modem ProWORX 32 sends the standard Hayes modem command ATH If your modem uses a different command enter it here This command is prefixed with Hanging up can take up to three seconds When you have finished configuring the parameters press OK
255. s If the project is in online mode there is a separate set of used tables for the online device This is due to the fact that the online device may have different contents than the project database From the ProWORX 32 menu Step Action 1 Select View Address Used to open the Address Used Tables 2 To view an address type select the corresponding tab Oxxxx 1XXXX 3XXXX 4xxxx 3 To select an address for logic select the address from the used table and drag and drop the address into the instruction that you want to use the address 4 To show or hide the address used legend click the Legend check box The Address Used table displays information as follows Display Description Top left purple square Address is used in logic Top right blue square Address is used in the traffic cop Bottom left green square Address is used in the Peer Cop Bottom right yellow square Address is used in the I O Scanner An overlaid C Coil is used in logic An overlaid D Duplicate coil is used in logic 60 372 SPU 780 01EMAN May 2002 Working with Projects Finding a Free Address Rebuilding the Address Used Tables In the Address Used window Step Action Select the tab of the address type that you want to find Click Find Free Enter an address where the search begins from in Start Address Enter the number of free addr
256. s 3 To search a specific area of the project or by a different value type click Advanced Select an area of ProWORX 32 from the Search drop down box Select a value type to search by from the Search By drop down box Click Find Next to complete a search The search results are displayed in the Search panel From the ProWORX 32 menu Step Action 1 Select View gt Search to open the search panel Select the tab of the area of ProWORX 32 that you want to go to Double click the cell that contains the location of the address that you want to go to To close the search panel click the x in the top right hand corner 372 SPU 780 01EMAN May 2002 59 Working with Projects Address Used Overview Using the Address Used Tables Address Used Display Descriptions The Address Used tables keep track of what addresses are used in logic traffic cop peer cop and the I O scanner Each address has it s own cell in the address used grid The Used tables are updated every time an address is changed in one of the above areas The changes are reflected in the Used Table panel The Used Tables are useful for determining what addresses are used how they are used and how many times they are used Oxxxx 1xxxx 3xxxx and 4xxxx address types are tracked The tables reflect the content of the currently selected project switching projects updates the used table
257. s is in a specific state If you select Set Control you must also e Type the discrete address in the Address field which controls whether the segment in this row is to be solved e Select whether the segment in this row is to be solved when the control discrete is On or Off e Watchdog Timer Reset Inserts a Watchdog Timer Select the segment from the drop down list Select the input drop associated with the segment in this row during the solve from the drop down box Select the output drop associated with the segment in this row during the solve from the drop down box For S901 projects controllers the Drop In is replaced with Chan In and Drop Out is replaced with Chan Out Click OK 372 SPU 780 01EMAN May 2002 153 Using the Logic Editor Equation Networks Overview An Equation Network provides an easy way to program complex math functions with values stored in register locations Equations in an Equation Network are presented in a regular left to right format technically known as infix notation You program Equation Networks and set its enable contact and output coil s in the Equation Network Editor Equation Networks were introduced in Quantum Rev 2 controllers not all controllers support Equation Networks The easiest way to see if your controller supports Equation Networks is by trying to create a new one f your controller does
258. s of decrease the number the descriptor Number of In the Number of Visible The descriptor field is a multi line field that Visible Descriptor Lines box entera can be set from 3 lines to 9 lines of Descriptor number between 1 and the Total documentation This preference forces the Lines Number of Descriptor Lines editor to display only the number of lines of value or use the arrow keys to the descriptor that are set increase or decrease the number Supported In the Supported Fields frame If a check box is unchecked the Fields select the check boxes that you corresponding field will never be displayed want displayed If a check box is checked the field will be displayed as long as dependant properties are set correctly E g If Symbols are disabled for the project the symbol field will not be displayed even though the check box is checked 52 372 SPU 780 01EMAN May 2002 Working with Projects Using the Documentation Editor Edit Mode Overview Customizing the Edit Mode Fields Using the Edit Mode Using the Single line Mode Summary Mode Overview The edit mode is a completely customizable and editable visual representation ofthe current project documentation The edit mode hot tracks items currently selected in ProWORX 32 including instructions I O cards and addresses in the Data Watch Window In the documentation editor To Function Move a field Clic
259. sable Off CTRL D from the logic editor right click menu 3 To return control of a discrete s state back to logic select Data gt Enable CTRL E from the logic editor right click menu In the Documentation Editor summary view Step Action 1 Select an address and drag and drop it into any instruction in logic or any address property in the properties panel 372 SPU 780 01EMAN May 2002 143 Using the Logic Editor Configurable Mnemonics Overview In ProWORX 32 all instruction mnemonics are configurable so you can use mnemonics you are already familiar with Editing a From the project right click menu in the Navigation panel mnemonic Step Action 1 Select Properties 2 Select the mnemonic to edit and click Edit or double click the mnemonic to edit 3 Type in the new mnemonic 4 Click outside of the field or press ENTER Note If you try to type an existing mnemonic ProWORX 32 reverts to the old mnemonic 5 Click OK Mnemonics Mnemonic descriptions Listing Mnemonic Description NO Normally Open NC N Normally Closed PTC JP Off to On NTC N On to Off VTO OPEN Vertical Open VTS SHRT Vertical Shunt HSH SHRT Horizontal Shunt CNR Normal Coil CR L Latched Coil SKP SKP Skip Function UCT UCTR Up Counter DCT DCTR Down Counter T1 T1 0 Timer seconds TO TO
260. sages Editor Preview The editor window is a WYSIWYG message editor Enter instructions into the editor Window by using either the toolbox buttons or the keyboard hot keys The preview window is a view only preview display of the currently selected ASCII message To toggle between the editor and preview windows right click the desired message and select Preview or Editor Note Instructions placed after a carriage return will be ignored Note Do not confuse blank cells with spaces Blank cells will be removed when the message is saved 210 372 SPU 780 01EMAN May 2002 Working with the ASCII Editor ASCII Editor To insert an item either click the corresponding button or press the hot key Items Toolbox are inserted at the cursor Tool Description Button Hot Key Text Box Up to 128 characters of text is displayed T fabi Binary A placeholder for a binary field Defined in B ladder logic using a WRIT instruction 102 Octal A placeholder for an octal field Defined in O ladder logic using a WRIT instruction 10 Integer A placeholder for an integer field Defined in l ladder logic using a WRIT instruction 10 Hexadecimal A placeholder for a hexadecimal field Defined H in ladder logic using a WRIT instruction 1015 Leading 0 A placeholder for a leading 0 integer field L Integer Defined in ladder logic using a WRIT T ol instruction ASCII A placeholder for an ASCII f
261. sed on an existing project First select an existing Project from the list of projects on the local computer ProWORX 32 creates a copy of the project and uses it as the base for the new project ProWORX 32 initializes the logic and clears the traffic cop of the new project ProWORX 32 then displays a communications setup step to configure communications to the desired controller On the finish step click Finish to complete the new project creation Read from Controller This option creates a project based on a read of the program from an existing controller ProWORX 32 displays a communications setup step to configure communications to the desired controller On the Finish step click Finish ProWORX 32 reads the contents of the controller into a new default project Use as a Macro When selecting any offline options you can click the Use as Macro checkbox to create a macro enabled database For more information see Macros p 214 30 372 SPU 780 01EMAN May 2002 Working with Projects Selecting a Controller Type Selecting a Controller Type This step includes two drop down lists to select a controller To the right of the drop down lists is a detailed description of the currently selected controller Displayed below the controller selection drop down list are pictures of the I O type s supported by the current controller To select a controller Step Action 1 Select a controller
262. support for e PLC based password access e Secure Data Area SDA e Comm 1 CTS RTS delay time settings Note If the Compact Phase II extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type Editing the In the Active Extensions panel select the Compact Phase II extension then Compact Phase ll Step Action Extension 1 Enter a Secure Data Area value between 0 and 128 in the SDA Size K Words box A zero value disables the feature 2 Enter a value between 0 and 50 in the CTS Delay x10 ms box A zero value indicates the feature is disabled Note This value is a factor of 10 if 5 is entered 50 is assumed by the PLC 3 Enter a value between 0 and 50 in the RTS Delay x10 ms box A zero value indicates the feature is disabled Note This value is a factor of 10 if 5 is entered 50 is assumed by the PLC 4 Enter a password consisting of a maximum of 16 characters A Z 0 9 and _ in the PLC Password boxes The PLC password can only be changed while online If the password is set to nothing the PLC is not password protected 104 372 SPU 780 01EMAN May 2002 Configuration Extensions Data Protect Extension Overview Data Protect is used to protect specific Oxxxx and 4xxxx references from being modified by Process Monitoring and Control software Write access is allowed for all Oxxxx and 4xxxx references within the specified block References outside the ranges sp
263. system clipboard CTRL C A Paste data from system clipboard to selected area CTRL V de Open the Search window CTRL F Av Repeat the last Search operation SHIFT F4 as 4B Find and Replace CTRL H Open Help F1 Control Toolbar See Working with a ProWORX 32 Project p 36 Take project offline 34 Take project to emulation el Take project online af Take project to combined mode 24 372 SPU 780 01EMAN May 2002 Getting Started Toolbar Item Online Control Toolbar 3 Start Stop controller See Starting and Stopping Controllers p 98 4 ty Initialize logic See Initializing Logic in a Controller p 90 T Read from controller See Reading From a Controller p 91 e Read e Read extended memory Pal Write to controller See Writing to a Controller p 92 Write logic Relocate logic and data Relocate logic only Oo Oo Oo e Write extended memory DWW Log Toolbar Ifa First record fF Previous record Next Record Last record Il Pause Resume o Record Mm Toggle between logging real time data from a controller and logging stored Instruction Toolbar a E Y JP JNE SHRT SHRT ADD SUB MULT A user defined set of instructions Clicking an instruction adds it to the logic editor at the cursor 372 SPU 780 01EMAN May 2
264. t Equation A special section of logic that lets the programmer solve regular mathematical Network equations within the network Not supported by every controller Exponential A format for numbers based on powers of 10 For example 1 35E 4 indicates 1 35 Notation multiplied by 10 to the power of 4 i e with an exponent of 4 which works out to 0 000135 Extended Extra register memory available for some models of 984 584 controllers It is Memory accessed through the XMRD and XMWT functions 372 SPU 780 01EMAN May 2002 311 Glossary Extension The three letters after the period in a DOS file name often used to indicate the file s purpose F File A collection of information stored on a disk It can contain either a program or data File Name The name of a file ProWORX 32 uses DOS naming conventions a file name can have up to eight characters followed by a period and a three character extension Force To change the state of a coil or a discrete input overriding any actions in ladder logic For example if a coil is forced off but the ladder logic is trying to turn it on it will remain off Function A ProWORX 32 command or operation G Global Address Change An operation in the Logic Editor which substitutes one address or a range of addresses for another or several others H Head A collection of I O drops tied to one CPU DIO or RIO processor This term is specific to Modicon s Quantum hardware Hexa
265. t 0 is set when the equation result is greater than zero Error Coil Error is set when errors have occurred while solving the equation While online if the Error coil receives power an error message will appear under the coil describing the error Note If you don t want to use a particular output coil leave the address for that coil blank or erase one already typed in That coil will not be included in the Equation Network Setting up an An Equation Network s enable contact when set activates the Equation Network If Enable Contact an enable contact passes current the Equation Network will be solved You change settings for the enable contact in the Enable Editor display To select a type for the enable contact select the symbol of the enable contact that corresponds with your chosen type An enable contact can be a normally open contact normally closed contact horizontal short or a horizontal open To select a register address for the enable contact in the Enable Contact address field type the direct address in X Y numeric format or symbolic address for the enable contact coil This field is only available if the enable contact type is a normally open or normally closed contact 372 SPU 780 01EMAN May 2002 155 Using the Logic Editor Mathematical Equations in Equation Networks Equation Format Equation Values and Data Types ProWORX 32 expects equation elements to appear in a speci
266. t from other controls in that it is a toggle edit combo box It is used to edit parameters of cards that are actually not passed as data words Namely when editing the time out state of a card you would use a timestate drop down to set the parameter to User Defined or to Last Value 372 SPU 780 01EMAN May 2002 253 Schneider Alliances 254 372 SPU 780 01EMAN May 2002 Appendices Ata Glance Overview These appendices provide information on the I O cards supported by ProWORX 32 and troubleshooting tools and resources What s in this The appendix contains the following chapters ix Appendix Chapter Chapter Name Page A 1 0 Cards 257 B Troubleshooting 271 C Editing DIF Files with Microsoft Excel 303 372 SPU 780 01EMAN May 2002 255 Appendices 256 372 SPU 780 01EMAN May 2002 I O Cards A Ata Glance Overview This appendix lists the I O cards supported by ProWORX 32 for the following I O series What s in this This chapter contains the following topics Chapter Topic Page 800 258 A120 261 Compact TSX 263 Micro 265 Momentum M1 and INTERBUS 266 Quantum 267 Sy Max 270 372 SPU 780 01EMAN May 2002 257 I O Cards 800 800 Series Cards I O cards supported in alphabetical order Card Description Card Description B802 008 115 VAC
267. t is not a valid extension for the current controller type In the Active Extensions panel select the TCP IP extension then Step Action 1 Select a card 1 6 from the Card drop down list box Note Different controllers support different numbers of communications cards e Quantum 113 Rev 2 and 213 Rev 2 controllers support two cards e Quantum 424 Rev 2 supports up to six cards e M1E Momentum controllers only support one card and the Head Number is fixed at one Select a head number 1 through 16 from the Head Number drop down list box Enter an IP address 1 255 1 255 1 255 1 255 in the IP Address Subnet Mask and Gateway IP fields 0 0 0 0 indicates an undefined address Select either Ethernet Il or IEEE 802 3 from the Framing Type drop down list box Select either Extension or BOOTP Server from the IP Address Selection drop down list box e Extension Upon Power Up the PLC will read its TCP IP addressing information from this extension e BOOTP Upon Power Up the PLC will require a BOOTP server to supply TCP IP addressing information 372 SPU 780 01EMAN May 2002 125 Configuration Extensions Quantum VME Bus Extension Overview Editing the VME Bus Extension The VME Bus extension lets a VME 424 X controller control data transfers between devices on a master slave Quantum network In a master slave protocol one device the master h
268. t the communications setup of your PC in any way only the controller s Modbus Ports The following parameters are editable Parameter Description Mode Identifies which data protocol Remote Terminal Unit or ASCII to use Both the PC and controller must use the same data protocol Default is RTU If you select ASCII protocol for a port you can only configure its Parity Stop Data bits and Baud settings Parity Adds a check bit to a packet to make the number of binary ones always either odd Odd Parity or even Even Parity If parity is set to None the check bit is not added The PC and controller must use the same parity Default is Even Stop Data Sets the number of bits at the end of a packet which prepare the receiving device for the next packet The PC and controller must use the same number of stop bits Default is 1 Baud Sets the data transfer speed of the controller s Modbus port in bits per second The PC and controller must be set to the same baud rate Default is 9600 Head Quantum controllers only sets the slot number on the local drop backplane where the CPU resides Dev Addr Assigns the Modbus address for the port Default is 1 Delay Sets the amount of time in tens of milliseconds the controller waits after receiving a message before sending an acknowledgment Default is 1 10 max is 20 200 Modbus Port 2 Type Momentum M1 controllers only Sets the port type of Modbus Port 2 to either RS232 or RS485 80 372
269. ta Watch Window Using the Graph Functionality In the trend window Step Action 1 Select the Mode you want to use Scroll X Zoom X Scroll Y Zoom Y Scroll XY Zoom XY Cursor or Zoom Box Left click the data point you want to work from Hold and drag to manipulate the on screen view of the data 372 SPU 780 01EMAN May 2002 189 Using the Data Watch Window Trend Mode Functionality Table Data Watch Window Trend Mode Functionality Table Mode Description of Functionality Plot Default view This is the setting used when viewing a live trend or logged data If viewing live data the trend automatically updates and scrolls Selecting Plot also resets the view to the default by cancelling any scroll or zoom operations Scroll X Drag the trend chart left or right to view trend data by time Not available while viewing live data Zoom X Compresses or expands the X Time axis This allows for viewing more detail or more data points Not available while viewing live data Scroll Y Drag the trend chart up or down to view trend data that may be beyond the bounds of the current Y axis Not available while viewing live data Zoom Y Compresses or expands the Y Value axis This allows for viewing more detail or more data points Not available while viewing live data Scroll XY This allows for scrolling of the X and Y axis simultaneously Not availa
270. tab of the communications you want to use 2 Select the Set CommunicationsType as default communications check box In the Communications Setup dialog Step Action 1 To edit a communications parameter double click the parameter or while the parameter is selected press Change Setting 2 Make the desired changes in the Edit dialog and press OK to save changes In the Communications Setup dialog Step Action 1 Ensure that you are logged on to the ProWORX Server 2 To communicate with PLCs through the server s communications portal select the Use Server to Communicate check box 66 372 SPU 780 01EMAN May 2002 Communications Setup Configuring Modbus Communications Overview Modicon s master slave protocol standard on 984 and many other controllers Select this option if your computer is connected to a controller s Modbus port either directly or through a modem Note The controller must have the same Modbus settings as the computer Set Modbus parameters for your PLC with the Ports tab of the Controller Configuration window or with its DIP switches Setting Modbus Select the Modbus tab and set the following communications parameters Parameters Parameter Description Modbus Address The Modbus address of the PLC Port Identifies which serial port on your PC is connected to the controller or modem if you are connecti
271. tain information Manual about specific controllers I O cards or ladder logic instructions For further hardware and ladder logic information go to the ProWORX 32 on line help system Getting Started This chapter guides you through starting out with ProWORX 32 with ProWORX 32 What s in this This chapter contains the following topics Chapter Topic Page System Requirements 14 Installing ProWORX 32 15 Logging In 16 Authorizing ProWORX 32 17 The ProWORX 32 Environment 19 ProWORX 32 Client Security 20 Tracking Help 22 ProWORX 32 Toolbar 23 Contacting Schneider Electric 26 372 SPU 780 01EMAN May 2002 13 Getting Started System Requirements Hardware Requirements Software Requirements Hardware Hardware Requirement Processor P200 Memory 128 MB Hard Disk Space Available 200 MB Installation Media Type CD Display 256 color VGA or higher Software Software Requirement ProWORX 32 Client Operating Systems Windows 98 Windows NT Version 4 0 SP5 or higher Windows 2000 Window Me and Windows XP ProWORX Server Operating Systems Windows NT Version 4 0 SP5 or higher Windows 2000 and Windows XP Microsoft Internet Explorer Version 5 0 or higher Microsoft MDAC Version 2 5 or higher 14 372 SPU 780 01EMAN May 2002 Getting Started Installing ProWORX 32 I
272. tation in the Options screen then pressing Next in the previous step will generate a cfg file If you have selected Move configuration from existing no cfg file will be created and you will be taken to the next step 6 To configure the cfg file you must use two external pieces of software e SyCon System Configuration Use this software to configure the Profibus Network e SPU 931 Use this software to configure the Profibus DB for the CRP811 Profibus card Once you have completed configuring the cfg file click Next 7 Click Finish to move the Profibus configuration extension into your ProWORX 32 Project 122 372 SPU 780 01EMAN May 2002 Configuration Extensions S980 Extension Overview Editing the S980 Extension The S980 Configuration Extension stores the S980 station address This address is then used as part of the S980 s mismatch detection mechanism when the controller is powered up the S980 checks to see if it has been moved to a different 984 Note If the S980 extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type In the Active Extensions panel select the S980 extension then Step Action 1 Enter up to a 12 digit hex number representing the S980 address in the Address field 372 SPU 780 01EMAN May 2002 123 Configuration Extensions SY MAX Extension Over
273. te and time with your computer click Auto Set e Type the date in mm dd yy format in the Controller Date box Type the time in hh mm ss format in the Controller Time box 4 Click OK Hardware Clock The time of day clock requires eight 4xxxx registers in your controller Register egisters Register Content 4XXXX Controller Information From the left e Bit 1 Set Clock Values e Bit 2 Read Clock Values e Bit 3 Done e Bit 4 Errors AXXxx 1 Day of week from 1 to 7 4XXXX 2 Month AXxxx 3 Day 4XXXX 4 Year AXxxx 5 Hour in 24 hour format Axxxx 6 Minutes XXXX 7 Seconds 152 372 SPU 780 01EMAN May 2002 Using the Logic Editor Segment Scheduler Overview Using the Segment Scheduler The Segment Scheduler governs when each segment of logic is solved and controls which I O drops are updated after each segment is solved The number of segments in the project is set in the Configuration editor By default the segments are solved in numerical order Segment one first segment two next and so on In the Networks panel right click menu Step Action 1 Select Segment Scheduler 2 Edit the fields in the Segment Scheduler dialog 3 Select the control input e Continuous Sets the segment in this row to be solved every scan e Set Control Sets the segment to be solved only when a discrete addres
274. te contains the status of the lower channel number of the channel pair for example channel 1 for channel pair 1 2 The lower byte contains the status of the higher channel number of the channel pair Each byte represents the status of slots 1 to 8 of the channel The Most Significant Bit of the channel represents slot 1 and the Least Significant Bit shows the status of slot 8 Status Word 012 Drop 01 01 Rack 1 5 1121314 5 6 7 8 jo fo MANOS Slot 1 through Slot 11 E Series Plus these five wQuantum 294 372 SPU 780 01EMAN May 2002 Troubleshooting Number of Segments Word 6A Hex 106 Decimal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Number of segments This word is confirmed during power up to be the number of I O exchange nodes plus 1 for end of logic If this is not true then a stop code of 0100 would result 372 SPU 780 01EMAN May 2002 295 Troubleshooting Status Word Pointer Table Description The address in 6F points to a table of pointers 76 words long It is important to remember that this 76 word long table is a table of address pointers for the 75 word long system status area 296 372 SPU 780 01EMAN May 2002 Troubleshooting RIO Time out Word 6C Hex 108 Decimal This word contains the Remote I O
275. teHistory RefTyp RefVal History SetSingleDiscreteHistory RefTyp RefVal State Single discrete history calls are used to get or set the history of a Oxxxx or 1xxxx address The history will return with O for Off or 1 for On When calling the Set use either O for Off or 1 for On Single Discrete Disabled Calls GetSingleDiscreteDisabled RefTyp RefVal Disabled SetSingleDisabledState RefTyp RefVal Disabled Single discrete disabled calls are used to get or set the disabled status of a Oxxxx or 1xxxx address The disabled status will return with O for Enabled or 1 for Disabled When calling the Set use either O for Enabled or 1 for Disabled Single Register Data Calls GetSingleRegisterData RefTyp RefVal Data SetSingleRegisterData RefTyp RefVal Data Single register data calls are used to get or set the data value of a 3xxxx or 4xxxx address Valid range for data is O to 65535 Group Discrete Calls GetGroupDiscreteState RefTyp RefVal NumGroups State Disabled SetGroupDiscreteState RefTyp RefVal NumGroups State SetGroupDisabledState RefTyp RefVal NumGroups Disablea Group discrete calls are similar to the single calls except 16 discretes per group are received or set at one time The arrays must contain data for as many groups as are specified 48 372 SPU 780 01EMAN May 2002 Working with Projects API Call Description Group Register Calls GetGrou
276. ted to stop the controller if it is running Note Click Clear Flash to clear the logic stored in the flash memory or the PCMCIA card 6 If the controller is currently running click Stop 372 SPU 780 01EMAN May 2002 97 Working with Controllers Starting and Stopping Controllers Starting and From the ProWORX 32 Online Controls tool bar Stopping a Controller Step Action 4 Click Start Stop Controller 3 The Start Stop dialog appears For controllers that support it you can select Optimization Mode In the optimized mode the ability to edit or show power flow is disabled You may have to stop the controller to make logic changes The 685E and 785E controllers have a 2k buffer allowing editing during optimized mode Once this buffer is full no further changes can be made until the controller stops Click Start to start the controller The start stop dialog box displays the following controller information e Project Name e Processor Type e Communications Type and Address e Current State Click Stop to stop the controller WARNING Controller may be Process Critical Stopping a controller stops a controller from solving logic or performing 1 O functions the controller remains in the ready state Stopping a controller may have a major impact on your process Always consider fully the possible consequences of stopping a controller i e is it performing
277. ter Output P892 000 Power Supply TTL Level B865 001 8 Channel Register Input TTL S908 110 RIO Processor Single Level B868 001 8 Channel Register Output 908 120 RIO Processor Dual TTL Level B869 001 8 Channel Register Input TTL S911 800 Hot Standby Module Level B872 4 Channel Analog Output 260 372 SPU 780 01EMAN May 2002 I O Cards A120 A120 Series I O cards supported in alphabetical order ards Card Description Card Description ADU 204 4 Channel Register Input DEP 208 230 VAC 8 Point Input Module 0 5V ADU 205 4 Channel Register Input DEP 209 120 VAC 8 Point Input Module 10V ADU 206 4 Channel Register Input DEP 210 115 VAC 8 Point Input Module ADU 211 8 Channel Analog Input DEP 211 115 VAC 8 Point Input Module Module ADU 212 8 Channel Analog Input DEP 214 12 60 VDC 16 Point Input Module Module ADU 214 4 Channel Multi Range A D DEP 215 5 VDC TTL 16 Point Input Input Module ADU 216 8 Channel Thermocouple DEP 216 24 VDC 16 Point Input Module CM900 Auto Interface DEP 217 24 VDC 16 Point Input Module DAO 216 24 VDC 16 Point Output DEP 218 115 VAC 16 Point Input Module Module DAP 204 24 VDC 4 Point Relay NO DEP 220 Fast 24 VDC 16 Point Input Module Module DAP 208 24 VDC 8 Point Relay NO DEP 257 110 VDC 16 Point Input Module Module DAP 209 120 VAC 8 Point Output DEP 296 60 VDC 16 Point Isolated Input Module Module DAP 210 24 230 VAC
278. ter in a software program Usually this value can be changed One of up to nine text strings which are a short description of an address within a ladder logic program All descriptors short comments the long comment number and the page title for one address point The table of addresses displayed on the screen in the descriptor module A group of printouts which consist of tables of descriptors a table of short comments long comments and mismatch tables A short description of an address within a ladder logic program A number of descriptor fields Any programmable unit such as a PLC numeric controller or robot or I O card The state of a PLC that contains no logic configuration or traffic cop information Directory A group of files and or subdirectories A directory called the root directory is placed on each disk when it is formatted Subdirectories can be created within the root directory and within other subdirectories Files can be stored in a subdirectory or the root directory In Windows directories are often called folders Disable To stop the programmable controller s logic solving mechanism from updating the state of a coil or updating the state of a discrete input Also see Force Discrete Inputs such as switches or outputs such as coils that can only be on or off Discrete inputs are usually held in 1xxxx registers Compare to Analog Display A visual output device such as a monitor 310 372 SPU 780
279. the Pr WORX 32 client from the project right click menu Transaction Result Select Get from Server The selected project is copied to your local PC If you plan to make changes to a project it is recommended that you get the project from the server with a lock Select Get from Server with Lock The selected project is copied to your local PC You have sole access and editing capabilities for a project when it is locked out to your PC Select Put to Server When you have finished making changes or you want to add a project to the server use the Put to Server function This function creates a copy of the project on the server Select Unlock Project The project is unlocked so that other clients can check it out of the server 372 SPU 780 01EMAN May 2002 35 Working with Projects Working with a ProoWORX 32 Project Projects in Offline Mode Taking a Project Offline Projects in Online Mode Taking a Project Online Projects in Emulation Mode Taking a Project to Emulation To work with a controller offline you must create a project for it This project stores the controller s traffic cop and configuration information its ladder logic and descriptors of the controller and ladder logic As you work in offline mode editors modify this data Because the offline editors are not connected directly to the controller changes made in it do not take effect immediately
280. tion valid values O 1 3 4 8 for constants BotVal The address offset of the bottom node of the instruction valid values O 65535 BotLen The number of addresses the bottom node uses UctrNum Used only for UCTR instructions DctrNum Used only for DCTR instructions Spare3 Spare parameter Note All parameters must appear in the instruction subroutine declaration 372 SPU 780 01EMAN May 2002 47 Working with Projects Emulation Solve File API Calls API Call Description Power Flow Calls GetPowerFlow Network Row Col PowerState SetPowerFlow Network Row Col 1 Power flow calls are used to e Determine whether an instruction should be solved using GetPowerFlow e To pass along powerflow to the next cell using SetPowerFlow e To activate an error condition using SetPowerFlow Power flow calls can be used to either get or set a particular cell in logic Depending on the instruction being solved the row and col variables are used to access a particular cell within the 7 row x 11 column matrix Single Discrete State Calls GetSingleDiscreteState RefTyp RefVal State SetSingleDiscreteState RefTyp RefVal 1 Single discrete state calls are used to get or set the state of a Oxxxx or 1xxxx address The State will return with O for Off or 1 for On When calling the Set use either 0 for Off or 1 for On Single Discrete History Calls GetSingleDiscre
281. tor to disable features of ProWORX 32 From the My Computer right click menu in the Navigation panel for a Client Step Action 1 Select Security Settings to open the Client Security dialog 2 To set and confirm the administrative password enter the password into the Password and Confirm Password boxes 3 To set the rights that users have while running ProWORX 32 on this specific PC select rights from the Enabled Functionality group of rights See User Rights below for more information 4 Click OK to confirm changes Click Close to exit 20 372 SPU 780 01EMAN May 2002 Getting Started User Rights User rights descriptions User Rights Descriptions Controller Configuration The ability to change the controller configuration or change controller type Traffic Cop The ability to edit in the traffic cop Communications The ability to change the communications setup including the controller s address Logic The ability to edit logic Forcing The ability to force contacts and coils Insert The ability to insert cells rows columns and networks Delete The ability to delete cells rows columns and networks Sweep The ability to enter sweep mode Data Editors The ability to enter any of the data editors If deselected the user is unable to change register data Extended Memory The ability to edit extended memory registers Pr
282. tric web site where the information that you have entered will be displayed and an authorization number will be generated for you 3 Select which product you want to authorize and click Next e Online Only Client Access to online only portions of ProWORX 32 e Lite Client Access to Momentum Compact and Micro controllers only e Full Development Client Full access to all features of ProWORX 32 e Server Full access to the ProWORX Server 4 Enter all of your personal information in the User Information screen and click Next If you would like to view our privacy policy click Privacy Policy 372 SPU 780 01EMAN May 2002 17 Getting Started Moving Authorization Entering the Authorization After selecting Transfer Authorization in Step One Step Action 1 Insert a diskette into your PC diskette drive 2 Select which transaction you want to complete and click Next e Transfer authorization from computer to diskette e Transfer authorization from diskette to computer After receiving an authorization number Step Action Number 1 A Code Entry Number and a Computer ID are created automatically 2 Enter the Authorization Number provided to you by customer support and click Next 3 To complete your ProWORX 32 authorization click Finish 18 372 SPU 780 01EMAN May 2002 Getting Started The ProWORX 32 Environment Overview ProWORX 32 is organized
283. troller and database match click Write or Relocate to carry out the desired function Potential reasons that the controller and database would not match include e The controller being written to may not have enough memory for the logic being written e The controller address ranges many not be large enough e The controller instruction set many not match the database e The database may use duplicate coils which most controllers do not support When the write is complete click OK to return to ProWORX 32 CAUTION Process Cancellation Warning Cancelling a write while in operation may leave your PLC in an indeterminate state Failure to follow this precaution can result in injury or equipment damage 372 SPU 780 01EMAN May 2002 93 Working with Controllers Transferring Memory Contents to Controller EEPROM Overview Transferring This function works only with Compact controllers This function cannot be performed while the controller is running You must stop the controller first Note Do not attempt the transfer operation if the controller s battery is LOW as the processor contents may be lost Tip Memory Protect is a switch on your controller that stops you from altering the controller s contents The Memory Protect switch should be ON or the card overwrites memory on power up From the project right click menu in the navigation panel
284. ts in the list are combinations of the controllers COM1 COM2 and I O Expansion Link port The assignments available depend on which Micro I O Mode you set in the Controller Details section of the General tab in the Controller Configuration editor 82 372 SPU 780 01EMAN May 2002 Configuring a Controller Loadables Tab Overview Loadable Parameter User loadables are instructions that do not come with a controller Instead they are supplied by Modicon or third party vendors and must be copied into a controller or project to be used Loadables are extensions to a controller s capabilities When they appear as logic function blocks most of the time they are represented as three node instructions The Loadables tab displays the loadables selected and available to be selected for the current project The display shows a table of loadables and related information A check mark is shown beside loadables that are present in the project Loadables with no check mark are present in the loadable library but are not currently available in the project To add or delete a loadable from a project select or de select the associated checkbox Note You can only add loadables that are already part of a loadable library Using a loadable is a two step process transferring it into a loadable library see the Loadable Library Wizard p 86 then selecting it from the library into the controller or project by checking the loa
285. tworks All settings within all report options are selected except the Networks report option All documentation tables All settings within the Descriptor Ranges option and Documentation Tables options are selected All controller tables All settings within the Configuration Tables Traffic Cop Register Content Ranges and Used Tables report options are selected All used tables All settings within the Used Tables report option are selected All mismatch tables All settings within the Mismatch Tables report option are selected Using the After opening the reporting setup dialog Step 3 in Using the printing menu R rtin eporting Setup Step Action 1 Select the report options that you want to include in the report from Networks Descriptor ranges Documentation tables Configuration tables Traffic cop Register content ranges Used tables and Mismatch tables by clicking the corresponding check box 2 Set the parameters within each report option that you have selected To see further details pertaining to each report option see below 3 To select all parameters or deselect all parameters within a report option click Toggle All 4 To save the current report options click Save Settings To preview the report as it will be printed click Print Preview 6 When you are finished setting the report options click Close 234 372 SPU 780 01EMAN May 2002 ProWORX 32
286. u are having trouble communicating with the BM85 Step Action 1 Make sure the COM port selected is plugged into the BM85 2 Make sure the port on the BM85 you are plugged into is in configure mode Set MODBUS Port Configuration switches on the BM85 to CONFIGURE PORT 1 9600 BAUD NO PARITY 1 STOP BIT All off 222 372 SPU 780 01EMAN May 2002 ProWORX 32 Utilities BootP Server Overview Using the BootP Server BootP Listening Using BootP Listening ProWORX 32 supports the configuration of the IP Address of a Quantum NOE Ethernet adapter an ENT module or a Momentum controller via an Ethernet network The BootP server lets you record and configure a device s IP Address and optionally the Gateway IP Address and Sub network mask In the navigation panel utilities tab Step Action 1 Select Boot P to open the BootP Server utility 2 To enable active pinging of devices in the list select the Enable Active Device Ping check box 3 To check if there is a device at the specified IP address click Ping If successful the status field displays Device found at specified IP Address 4 To exit the BootP Server utility click Close When a BOOTP client such as a PLC requires an IP address it broadcasts a request for an address across its Ethernet connection and through the TCP IP network It continues broadcasting these requests periodically until a
287. ule Health 293 Number of Segments 295 Status Word Pointer Table 296 RIO Time out 297 Run Load Debug Status 298 901 J200 Status 299 S908 Errors 300 Stopcode 301 280 372 SPU 780 01EMAN May 2002 Troubleshooting ASCII Message Status Word 6D Hex This word reflects the status of the ASCII message database Bits set in this word 109 Decimal indicate that errors occurred while creating or editing ASCII messages SEIS 3 14 15 16 Number of ASCII messages and number of messages__ pointers do not match Invalid message pointer Invalid message Message checksum error 372 SPU 780 01EMAN May 2002 281 Troubleshooting Cable A Errors Cable A Errors Cable A is the main cable connecting the remote I O Processor to the Remote I O Interface Status Word Description 173 The count of frame size errors and DMA overrun errors The high order byte represents a count of Cable A frame size errors This indicates that the length of the data message was incorrect The low order byte represents a count of DMA receiver overrun counts This indicates that the hardware had more data to send than was required 174 The Cable A LAN receiver error counter and the Bad Drop reception on cable A counter This indicates a cable or noise problem to a drop The Drop Communication Errors 173 should be examined to determine which drop is having problems 175 The last re
288. umber GridRow LineState Editable scAddBitinto BitDisplayName BitNumber BitDescription This retrieves internal PRWX32 text strings Usually you should use a literal text string Hello instead of this function Variable Type Variable Description Textindex Integer The number of the internal text string you wish to retrieve This will add an ellipsis button to the specified Grid on the specified Row This button activates a Bit Display dialog that gives detailed bit by bit descriptions and editing capabilities Variable Type Variable Description BitDisplayName String This is a name to be used to identify this particular display A script may create numerous different Bit Displays GridNumber Integer This is the Grid s ID Number See scAddGrid GridRow Integer The row in this grid to modify Valid rows start at 1 and go to the maximum number of rows this grid contains LineState String A string of 16 numeric characters The first character is the MSB Each character may be one of e 0 No Line e 1 Horizontal Stub e 2 Full Line e 3 End Stub Editable Boolean Set to True to enable bit editing Set to False to make the display read only This adds a bit description to the contents of a specified Bit Display created with scAdaBitDisplay Variable Type Variable Description BitDisplayName String This is
289. unicate with by adding remote devices to the Remote Device Summary list Click Add to add a remote device and its corresponding project Click Remove to delete a remote device from the list e To configure the remote device being added to the extension click Browse to select a project and enter an IP address in the Select MB Address for this Device field e When you have configured the remote device click Next Note The Modbus Plus routing paths for the local device and all remote devices must match Only the last non zero address value may be different All proceeding values must be the same because Peer Cop transactions cannot pass across Modbus Plus bridges or multiplexers 118 372 SPU 780 01EMAN May 2002 Configuration Extensions Step Action To transfer data from one device to another a transaction is required Existing transactions cannot be modified using the peer cop wizard and are greyed out Up to 64 read and 64 write transactions may exist To add a new transaction click Add To edit a transaction created by the peer cop wizard click Edit To remove a transaction created by the peer cop wizard click Remove When finished adding or editing transactions click Next e After clicking Add to add a new transaction the Specific Transaction screen appears allowing you to configure the transaction Select Read or Write from the Function drop down list Read requests data from the remote device
290. ve a macro Logic completely from your hard drive first remove it from the project as described below then from the macro project right click menu in the Navigation panel select Delete To remove a macro from a ProWORX 32 project Step Action 4 Select the macro you want to delete and select Delete Macro from the network navigation panel right click menu A confirmation dialog appears Click Yes and the macro is removed from the project 216 372 SPU 780 01EMAN May 2002 Working with Macros Logic Editor The Macro Overview display appears in the Logic Editor when you move the cursor Macro Display onto an inserted macro It also appears just after inserting a macro into a project Overview This display gives the macro s file name description the Detailed Project Name as entered from the project properties status and a list of its parameters and the Modicon addresses or symbols to which they are mapped The macro status can be one of two things e Macro has changed The macro has been changed since it was inserted into the main logic network You may want to update the inserted macro to reflect the changes made to the macro project it is linked to e Macro not found The macro project file either no longer exists or has been moved to a different directory Making Changes If you make changes to a macro project after it has been inserted into a main logic in Macros network you ll have t
291. view Editing the SY MAX Extension The SY MAX configuration extension allows you to properly access and configure up to six SY MAX RIO cards This extension is only available when using Quantum controllers revision 2 or later Note If the SY MAX extension does not appear in the Active Extensions panel it is not a valid extension for the current controller type In the Active Extensions panel select the SY MAX extension then Step Action 4 Select a card 1 6 from the Card drop down list 2 Enter a I O drop number 1 through 99 in the Module Drop Number field Set to 1 if the drop is not defined Enter the number of the slot 0 through 16 that the RIO card inhabits in the Backplane Slot field Set to 0 to remove a module Enter a retry number 1 through 255 in the Retry Count field Enter a timeout value 1ms through 65535ms in the Timeout field 124 372 SPU 780 01EMAN May 2002 Configuration Extensions TCP IP Extension Overview Editing the TCPAP Extension Before your controller can connect to a TCP IP network you must install and set up the TCP IP configuration extension This extension lets the controller recognize its TCP IP communication card For more information about configuring TCP IP communications see Configuring TCP IP Communications p 73 Note If the TCP IP extension does not appear in the Active Extensions panel i
292. ving by In the start stop dialog Instruction Step Action 1 Select the Instruction radio button 2 Logic is solved instruction by instruction in order of instructions starting at segment one network one cell 1 1 Press the Spacebar to solve the next instruction Solving toa In the start stop dialog Breakpoint Step Action 1 Select the Break radio button Select one of the following break types 2 To set a break when a particular value is reached in a register select Register radio button Enter the address in the Address field and a data value in the Value field To set a break when a discrete value turns on or off select the Discrete radio button Enter the address in the Address field and select Off to On or On to Off in the Value field To set a break when the solve reaches a certain instruction type in logic select the Instruction radio button Select the instruction to break at from the Instruction drop down list To set a break when a specific address is reached in logic select the Address radio button Enter the address to break at in the Address field To break at the breakpoints set in the breakpoint table select the Breakpoint radio button For more information on setting breakpoints see Setting Emulator Breakpoints Logic is solved in order until it comes to the first breakpoint at which point it stops To continue solving logic until the
293. ween different projects traffic cops 2 From the item right click menu select e Cut Removes the currently selected item including documentation from the traffic cop into a buffer e Copy Copies the currently selected item including documentation from the traffic cop into a buffer e Paste Inserts the buffered item including documentation into the currently selected Slot Rack Drop Head Note A Slot copy can only be pasted into a slot if the user attempts to paste the slot onto a drop the paste will be ignored This holds true for any item that is pasted The I O series of the paste must match or it is ignored e Paste Special The same as paste but new available addresses are automatically assigned to any slot that is pasted 166 372 SPU 780 01EMAN May 2002 Using the Traffic Cop Working with Slots Slot Properties Panel Lists user editable and calculated properties pertaining to the selected slot Available slot properties are Property To Edit Card Name Select a card from the available cards drop down list box Description Read only description of the selected card Input Reference Enter an address type Only valid entries are accepted Input Data Mode Select a data mode BIN or BCD from the data mode drop down list box Output Reference Enter an address type Only valid entries are accepted Output Data Mode Select a data mode BIN or BCD f

Schneider Electric 01EMAN User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents