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Scag Power Equipment FREEDOM Z SFZ User's Manual

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18. sp orus spjonb snp Kyayos dooys Made fm the USA by SCAG olun pto 4 130 USAS UoJp IU3 202 JOANE punoJo 210 519449 14 j0U 00 SUIn Uoppns umop 4204 puo 8015 1 114dn 4045 20 419204 ub nok codo s uo 294019006 1 Boag jopinqiJisip un D joyodsa uo sojonbija 121 0 Jonuoy 910191940 24 pooye HIV30 80 5101835 L 1 re e t 949 osphy UFI 8842494 JO DJDAJO 29 95 94019 BuiyJbd osDojo 941801 4104 80111804 so pubu ojjuo oBobuosiQ 5 024 4 341932044 3AIUuQ I1uVlS Lo 2 483467 2007 SFZ Safety Decals Section 3 3 1 ENGINE General Type Brand Horsepower Cyhnders ees Governor Idle Speed Oil Pump Group Starter Belts ien es Pump Drive Belt 3 2 ELECTRICAL Battery Charging System Charging Output System Polarity Starter Interlock Switches Instrument Panel 3 3 TRACTOR Drive System Steering Travel Control Parking Brake Wheels 2 Front Caster 2 Drive Fuel Tank SPECIF ICATIONS Heavy Duty Industrial Commercial Gasoline Briggs amp Statton Kawasaki 19 HP Spec Scag Model SFZ48 19KA SEZ52 19K A 26 HP Spec Scag Model SF
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26. IGNITION SWITCH HOUR METER 8 BERERE HHHHHHO NARRE CUTTING HEIGHT HHHHHH ADJUSTMENT ENGINE THROTTLE CONTROL ET CUTTER DECK RELEASE LEVER O 8 1 RIGHT STEERING CONTROL 9 8 SEAT BELT FUEL GAUGE P SEAT HOLD DOWN RELEASE LATCH MOWER DECK SWITCH DUMP VALVE DUMP VALVE Figure 4 1 Controls and Instruments 12 Section 4 Hourmeter Figure 4 1 Indicates the number of hours the engine has been operated It operates whenever the ignition key switch is in the ON position Has preset maintenance reminders for engine and hydraulic system oil changes Will start flashing scheduled maintenance 2 hours before preset time and continue flashing until 2 hours after Automatically resets Fuse Holders Figure 4 1 Two 20 amp fuses protect the mower s electrical system replace fuses pull fuse out of the socket and install a new fuse Left Steering Control Figure 4 1 Used to control the mower s left wheel when traveling forward or reverse Right Steering Control Figure 4 1 Used to control the mower s right wheel when traveling forward or rev
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44. 2007 THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA TION FOR YOUR SCAG MOWER READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND AD JUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFI CIENCY THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER BEFORE OPERATING YOUR MACHINE PLEASE READ ALL THE INFOR MATION ENCLOSED SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE INC PART NO 03214 PRINTED 1 2007 PRINTED IN USA FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJ URY Read this manual completely as well as other manuals that came with your mower DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution Under no circumstances should the machine be operated on slopes greater than 15 degrees ALWAYS FOLLOW OSHA APPROVED OPERATION DO NOT mow on wet grass Wet grass reduces traction and steering control Keep all shields in place especially the grass discharge chute Before performing any maintenance or service stop the machine and remove the spark plug wire and ignition key If a mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Keep others off the tractor only o
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48. All information is based upon product information available at the time of approval for printing Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation 1 2 DIRECTION REFERENCE The Right and Left Front and Rear of the machine are referenced from the operator s right and left when seated in the normal operating position and facing the forward travel direction 1 3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS The detail servicing and repair of the engine hydraulic pumps and gearboxes are not covered in this manual only routine maintenance and general service instructions are provided For service of these components during the limited warranty period it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer Any unauthorized work done on these components during the warranty period may void your warranty ISO Symbols SYMBOL DESCRIPTION SYMBOL DESCRIPTION Spinning Blade Lay 480718 Off Stop Falling Hazard Thrown Object Hazard amp SYMBOL DESCRIPTION Continuously Variable Linear Cutting Element Basic symbol Cutting Element Engage Cutting Element Disengage Thown Object Hazard Read Operators Manual Keep Bystanders Away Section 2 SAFETY INFORMATION 2 1 INTRODUCTION Your mower is on
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52. Figure 7 8 Blade Sharpening Check the balance of the blade If the blades are out of balance vibration and premature wear can occur See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades C Blade Replacement A WARNING Always wear proper hand and eye protection when working with cutter blades 33 1 Removethe ignition key before replacing the blades 2 Raisethe mower deck to the highest position Place the cutting height pin in the highest cutting height positon to prevent the cutter deck from falling SCAG Section 7 3 Secure the cutter blades to prevent them from rotating 7 9TIRES Use the optional Blade Buddy tool P N 9212 to assist in securing the cutter blades remove the blade attaching Check the tire pressures after every 8 hours of operation or bolt Remove the cutter blade bolt lockwasher and daily flatwasher from the spindle shaft Figure 7 9 Caster Wheels 422222 22 25 PSI 4 Toinstall the new cutter blade put the lockwasher and Drive Wheels 8 PSI flatwasher onto the blade bolt and slide the bolt into the d 7 10 BODY DECK AND UPHOLSTERY CAUTION Do not wash any portion of the equipment while it is hot Do not wash the engine use compressed air l After each use wash the mower and cutter deck Use cold water and automotive cleaners Do not use pressure clea
53. Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass 4 13 ADJ USTING CUTTING HEIGHT The mower deck can be adjusted from a height of 1 inch to 4 1 2 inches at 1 4 inch intervals To adjust the cutting height AWARNING DO NOT adjust the cutting height with the mower blades rotating Disengage the power to the cutter blades and then adjust cutting height 1 Disengage the power to the cutter blades 2 Push the cutting height adjustment foot pedal all the way forward using your right foot until it locks in place Figure 4 4 page 18 3 Insert the pin into the cutting height index at the desired cutting height Push forward on the deck lift foot lever hold in place and lift up on the deck release lever Figure 4 4 Slowly release the foot pedal A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height Figure 4 4 SCAG Section 4 CUTTER DECK CUTTING HEIGHT RELEASE LEVER ADJUSTMENT DECK LIFT lt A 1 P A gt L IV lt SP 22 CS Sr 3 Figure 4 4 Cutter Deck Height Adgustment 4 14 TOWING optional hitch accessory 1 Never allow children or others in or on towed equipment 2 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 3 Follow manufacturer s recommendation
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55. 3 THROTTLE CONTROL AND CHOKE ADJ USTMENTS These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine Should either need adjustment contact your authorized Scag service center 6 4 BELT ADJ USTMENT AWARNING Before removing any guards shut the engine off and remove the ignition key All drive belts and cutter deck belts are spring loaded and self tensioning The belts should be checked periodically for proper alignment and wear 6 5 BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower If you experience frequent belt wear or breakage see your authorized Scag service center for belt adjustment 24 Section 6 6 6 CUTTER DECK ADJ USTMENTS Cutter deck level pitch and height are set at the factory However if these adjustments should ever need to be made the following procedures will aid in obtaining the proper cutter deck adjustment NOTE Before proceeding with the cutter deck adjustments be sure that all tires are properly inflated Cutter Deck Level The cutter deck should be level from side to side for proper cutting performance To check for level be sure that the mower is on flat level surface the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use On the RH side of the machine check the distance from the top of the cutter deck to the floor Next check the
56. Lift 23 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 24 451868 Weldment Deck Lift LH 25 04040 14 Flatwasher 1 4 312 x 750 x 065 26 04001 09 Bolt Hex Head 5 16 18 x 1 27 451867 Weldment Deck Lift RH 28 482628 Chain Deck Lift 29 483374 Spring Deck Lift 30 43710 Sleeve Deck Lift Pivot 31 04001 74 Bolt Hex Head 1 2 13 x 3 32 04105 01 Bolt Hex Socket 5 8 11 x 1 1 2 33 04030 07 Lockwasher 5 8 Spring 34 424535 Pedal Foot Bracket 35 424504 Foot Pedal 36 483492 Grip Deck Latch 37 491254 Weldment Deck Latch 38 04009 06 Bolt Shoulder 1 2 x 1 2 39 483453 10 Bearing 40 483328 Linkage Assy Deck Lift 41 483367 Linkage Assy Deck Lift SCAG Section 8 SHEET METAL COMPONENTS TO RH REAR SEAT MOUNTING BOLT NES TO RH 2007 SFZ SMC Section 8 SHEET METAL COMPONENTS Ref Part Ref Part No No Description No No Description 1 483408 Seat Assembly 28 04019 03 Nut Serrated Flange 5 16 18 483544 Back Cushion 29 462022 Main Frame w Decals 483545 Bottom Cushion 462016 Main Frame w Decals 483549 Arm Rest Kit 30 43703 Spacer Bearing 483543 Seat Adjustment Track Set 31 483379 Bearing 2 483412 Seat Belt Assembly Retractable 32 424480 Support Deck Guide 461990 Hardware Package Seat Belt Mouting 33 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 3 462034 Seat Base w decal 34 43698 Sleeve Front Caster Wheel 462029 Seat Base w decal 35 483453 09 Bearing 4 483371 Spring Seat Latc
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58. No Description 1 48298 Fuse 20amp 04011 13 Bolt Self Tapping 1 4 20 x 3 4 Shakeproof 2 483473 Switch 483364 Tank LH 3 483558 Wire Harness Main 483434 Throttle Cable 4 483474 Switch Seat 462036 Instrument Panel w Decal 5 483537 Hourmeter 483435 Choke Cable 6 48029 13 Battery Cable Red 25 483472 Ignition Switch 7 48029 11 Battery Cable Black 27 48017 02 Key Ignition 8 04001 44 Bolt Hex Head 1 4 20 x 1 2 483162 PTO Switch 9 04020 02 Nut 1 4 20 04001 08 Bolt Hex Head 5 16 18 x 3 4 10 483555 Fuel Tube Assy 04030 03 Lockwasher 5 16 Spring 48568 Valve Fuel Shutoff 11 48059 01 Clamp Fuel Hose 1 4 ID 12 48058 Fuel Hose order by inch 04040 15 Flatwasher 5 16 375 x 875 x 083 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 04107 03 Bolt Hex Head 3 8 16 x 1 1 4 Special Lock 13 Fuel Filter 04110 03 0 3 8 16 14 Nut 5 16 24 UNF Jam 462009 Fuel Tank Assy RH 15 Lockwasher 5 16 483536 Grommet 85663248 4 89606525 16 48029 09 Battery Cable Red 9 17 04017 04 Bolt Hex Head 1 4 20 x 1 2 Serrated Flange 18 461996 Battery Cover incl items 19 amp 20 19 483452 Pad Battery Hold Down 20 483508 Rubber Pad 21 483420 Battery not avail through Scag 22 483381 Muffler Briggs amp Stratton 483383 Muffler Kawasaki 482571 Bushing 56 Dia Viton 23 Exhaust Gasket 24 Lockwasher 250 Bolt 26 482547 Cap Fuel Tank 27 483523 Fuel Gauge Assy 28 483278 Solenoid Used on ma
59. Power Equipment que seg n criterio razonable de Scag presente materiales o mano de obra defectuosos ser reparada o reemplazada por un distribuidor autorizado Scag sin cargo por las piezas ni mano de obra durante los per odos especificados abajo Esta garant a se limita al comprador original y no es transferible Para acceder a cualquier reclamo de garant a el distribuidor requerir el comprobante de compra Todo trabajo bajo garant a debe realizarlo un Distribuidor autorizado Scag Con respecto a materiales o mano de obra defectuosos esta garant a se limita a los siguientes per odos especificados a partir de la fecha de compra original Los art culos desgastables incluyendo correas de transmisi n cuchillas mangueras hidr ulicas y llantas est n garantizados por noventa 90 d as Las bater as est n garantizadas por noventa 90 d as El bastidor y los componentes estructurales incluyendo el dep sito de aceite tienen una garant a de 1 para uso comercial 3 para uso dom stico Piezas y mano de obra Las plataformas de corte est n garantizadas contra rajaduras por un per odo de 1 para uso comercial 3 para uso dom stico Piezas y mano de obra La reparaci n o el reemplazo de la plataforma de corte estar n sujetos a discreci n de Scag Power Equipment Nos reservamos el derecho de solicitar componentes para su evaluaci n Esta garant a no cubre ning n cortac sped que haya si
60. Switch Mount 26 424516 Bracket Tank Mount 27 04003 12 Bolt Carriage 5 16 18 x 3 4 Used on machines with a serial number in the following range only D1500001 to D1500047 41 Section 8 SFZROLL OVER PROTECTION SYSTEM Section 8 SCAG SFZ ROLL OVER PROTECTION SYSTEM Ref Part No No Description 04001 184 Bolt Hex Head 1 2 13 x 3 1 4 Gr 8 04040 13 Flatwasher 1 2 562 x 1 375 x 109 43743 Bushing SFZ ROPS 04021 19 Center Lock 1 2 13 462021 ROPS SFZ SCAG Section 8 DRIVE SYSTEM COMPONENTS TO RIGHT DRIVE PUMP Y ve 49 2007 SFZ DSC Section 8 DRIVE SYSTEM COMPONENTS Ref Part Ref Part No No Description No No Description 1 483465 Engine Briggs amp Stratton 26hp 49 44162 Rod Brake Linkage 483516 Engine Kawasaki 19hp 50 04001 04 Bolt Hex Head 1 4 20 x 1 1 2 2 04061 01 Cotter Pin 3 32 x 1 51 462012 Electric Clutch Assy 3 04069 01 Pin Rue Cotter 3 8 Dia 52 04041 28 Flatwasher 7 16 469 x 1 75 x 25 4 04062 02 HairPin Cotter 080 x 1 19 53 04030 05 Lockwasher 7 16 Spring 5 04019 03 Nut Serrated Flange 5 16 18 54 04102 03 Bolt Hex Head 7 16 20 x 2 1 4 Patch 6 44165 Rod Brake Adjustment 55 483421 Pulley 3 1 2 Dia 7 43726 Joint Swivel 56 482800 03 Fitting Transmission 8 04021 08 Nut Elastic Stop 1 4 20 57 43700 Spacer Axle 9 04040 14 Flatwasher 1 4 312 x 750 x 065 58 481868 Rim w V
61. Y 160087 PROCEDIMIENTO DE ARRANQUE MARCHA LIBERACI N DEL SEGURO DE LA PLATAFORMA Accione el freno de estacionamiento Desconecte la transmisi n de la plataforma del cortac sped Mueva las asas de control a la posici n neutral Arranque el motor Libere el freno de estacionamiento Seleccione la marcha hacia adelante o hacia atr s con las manijas de control hidr ulico 3138 3juexuqej jo sod epeqoude 1244214 seJnpeuanb Se 8113 ejqsnquo ap anbue jap ede e Jesas ap sajue Jojou ja anbedy 58 oU 15 ej 2 4402 e ueq uope ajje jambjenj o jon eJueq ej anbiyipow ON as eunbew e is aj1es ON uounjup asn 24995 ej ap osad e 1 0 4 so snq so 34143 Anu 8 547587 o eysa ap eJambjne is Jopinqisysip ns 003 84008401 ugunjun un osana eJjUo3 eun ozana 4402 uop3a4oJd ap un uo ausujeulbiuo epedinba 253 esoubied sajuaipuad ua e7 sajuaipuad sepeuidua sajuaipuad ua e asado ON e o saAeub sauoisa Jesne apand
62. and back located at rear of 1 ection machine puli reds forward and latch mu unto FRONT 9102 SPOPOLA MONET be allowed or resulting SERIOUS INJURY and eat expansion may cause leaks OR DEATH MAY See your dealer if NEUTRAL ADJUSTMENT the system RESULT FROM damaged SI 3 onte Lava 183425 a p TRACKING Control Lever ROLLOVER 2 gt Linkage ADJUSTMENT C Ere 483425 Capscrew Serious or deam re set neutral have engine off and Stop Bolt t trol i tral L near linkage APA Allow fo If machine pulls to right adjust LH control e position linkage rod and tighten upper stop bolt CW Inward to slow left wheel down Avoid sharp andor quick CA U 1 capscrew Repeat for opposite side If Adjust RH control stop bolt CW Inward wheels still creep after adjustment see to slow right wheel down DO NOT exceed Ihe machine void Injury from an authorized Scag dealer weight raong 483556 uss DO burns hut off NOT jump machine tips DO NOT or mode ro engine 483556 bar removing fuel Toll bar tank cap 482291 Wil void amp no Sooreved by mancfechure 482291 TM 197587 3593133 4930 9 19 94 q 7 2 29 pino 04 622279 4 4
63. are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop They carry a full line of Scag service parts THE REPLACEMENT OF ANY PART ON THIS PRODUCT BY OTHER THAN THE MANUFACTURER S AUTHORIZED REPLACEMENT PART MAY ADVERSELY AFFECT THE PERFORMANCE DURABILITY OR SAFETY OF THIS PRODUCT USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY When ordering parts always give the model and serial number of your mower The serial number plate is located under the seat as shown in Figure 1 1 gt SERIAL NUMBER PLATE LOCATION Figure 1 1 Mower Serial Number Plate Location USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES Scag recommends that all approved attachments and accesories beinstalled by an Authorized Scag Dealer Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine Scag approved attachments and accessories GC SFZ p n TBA Hurricane Mulch p n TBA Mulch Plate p n TBA SFZ Hitch p n TBA SFZ Lights p n TBA Freedom Striper p n TBA GC 4D p n 9054 GC F4 p n 9055 Blade Buddy p n 9212 AWARNING For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should your mower be operated without these devices in place
64. distance from the top of the cutter deck to the floor on the LH side of the machine Both measurements should be the same If the two measurements are different the cutter deck level must be adjusted as follows 1 If the cutter deck is lower side loosen the elastic stop nuts securing the deck level links on the front and rear of the lower side See Figure 6 4 UST HERE 2007 SFZ DLA Figure 6 4 Cutter Deck Level Adjustment 2 Turn the adjustment bolts on the front and rear deck level link clockwise until the cutter deck is level between both sides See Figure 6 4 25 3 Tighten the two elastic stop nuts to secure the cutter deck in the proper position Cutter Deck Pitch The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance check for proper deck pitch be sure that the mower 15 on a flat level surface and the tires are properly inflated Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains The measurement at the front of the cutter deck should be the same as the rear of the deck Make these measurements at the LH side of the cutter deck also If
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66. machine See Figure 7 2 If the fluid is low add 20W50 motor oil until the proper level is achieved DO NOT overfill overfilling the oil reservoir may cause oil seepage Clean the fill cap and install it onto the reservoir HYDRAULIC SYSTEM OIL LEVEL Y SS gt 7 Figure 7 2 Hydraulic System Oil Level B Changing Hydraulic Oil The hydraulic system oil should be changed after the first 120 hours of machine operation and every 400 hours or annually thereafter whichever occurs first The oil should also be changed if the color of the fluid has become black or milky A black color and or a rancid odor usually indicates possible overheating of the oil and a milky color usually indicates water in the hydraulic oil 28 Section 7 IMPORTANT The hydraulic system oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil 1 Park the mower on a level surface and stop the engine Remove the three 1 4 filter guard screws and filter guard from both axles See Figure 7 3 Clean any loose debris from around the perimeter of the filter Place a suitable container under the hydraulic oil filters Remove the cover from the left side tank to gain access to the hydraulic reservoir Remove the fill cap from the reservoir Remove the hydraulic filters from both axles and allow the fluid to drain into the container Properly discard the oil when the system has drained completel
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70. para que se realice el trabajo bajo garant a as como los gastos de devoluci n del cortac sped al propietario despu s de la reparaci n estar n a cargo del propietario La responsabilidad de Scag se limita a la realizaci n de las reparaciones requeridas y ninguna reclamaci n por incumplimiento de las obligaciones de garant a ser causa de cancelaci n o revocaci n del contrato de venta de cualquier cortac sped Scag Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador La garant a no ser de aplicaci n en ning n caso de ocasionado al cortac sped como consecuencia de mantenimiento inadecuado o a cualquier cortac sped o piezas que no se hayan ensamblado o instalado de acuerdo con las especificaciones del Manual del operador o el Manual de montaje La garant a no cubre ning n cortac sped que haya sufrido alteraciones o modificaciones que hayan afectado su funcionamiento o durabilidad Asimismo la garant a no se extiende a reparaciones necesarias por el desgaste normal o por el uso de piezas o accesorios que seg n criterio razonable de Scag sean incompatibles con el cortac sped Scag o afecten la operaci n funcionamiento o durabilidad de ste Scag Power Equipment se reserva el derecho de modificar o mejorar el dise o de cualquier cortac sped sin tener por ello obligaci
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72. stopping These areas may be hot enough to cause a burn DANGER DO NOT run the engine inside a building or a confined area without proper ventilation Exhaust fumes are hazardous and contain carbon monoxide which can cause brain injury and death Keep hands and feet away from cutter blades and moving parts Contact can injure Use care when loading or unloading the machine onto a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision NEVER leave the machine running unattended 3 Check the buckle and latch for proper operation and determine if the latch plate is exessively worn deformed or if the buckle is damaged or cracked See Figure 2 1 Section 2 2 5 ROLL OVER PROTECTION SYSTEM AWARNING Seat belt must be securely fastened during operation Failure to do so could cause serious injury or loss of life This mower has been designed for good traction and stability under normal mowing conditions However caution must be used when traveling on slopes especially when the grass is wet Do not mow on wet grass Wet grass reduces traction and steering control Any or all parts of the Roll Over Protection System MUST NOT be removed Failure to adhere to this guideline could result in injury or death The potential exposure of this seat belt to severe enviromental conditions make it crucial to inspect the seat belt system regularly It i
73. x 03 54 HG52150 Motor 17 HG52110 Gear 45T 55 HG51069 Washer 72 x 1 16 x 04 18 HG52586 Gear 11T Steel 56 HG51140 Seal Lip 18 x 32x 7 19 HG51083 Jackshaft Pin 57 HG52114 Filter 20 HG71413 Kit Housing RH 58 HG52257 Filter Guard HG71421 Kit Housing LH 59 HG50752 1 4 20 x 3 4 21 482800 03 Fitting 60 HG71410 Seal Kit 22 HG51329 Arm Bypass 61 HG71436 Charge Relief 23 HG51627 Ring Retaining 750 Internal 62 71411 Kit Charge Pump 24 HG52136 Rod Bypass 63 HG51048 Trunnion Swashplate 25 HG51628 Ring Retaining 375 External 64 HG50551 ThrustBearing 26 HG51626 Seal Lip 375 x 75 x 25 65 HG51462 ThrustBearing 27 HG50329 Ring Retaining 2 06 Internal 66 HG71579 Kit Motor Cylinder Block 28 HG51161 Seal Lip 17 x 40x 7 67 HG70723 Cylinder Block 29 HG50951 Washer 1 23 x 1 56 x 04 68 HG71448 Plate Bypass 30 HG2000022 Ring Retaining Wire 69 HG71436 Charge Relief 31 HG50315 Bearing Ball 17 x 40 x 12 Open 70 HG52137 Bolt Hex Head 3 8 16 x 1 1 2 Patch 32 52155 Shaft Input 33 HG71569 Shaft Kit Axle 34 HG50771 Bearing Ball 1 0 x 52 x 15 Open 35 HG51630 Ring Retaining 375 External 36 50772 Seal Lip 25 x 52 x 10 TC Gray 37 HG50859 Ring Retaining 2 06 Internal 38 HG71405 Kit Hub HG71241 Puller not shown Section 8 REPLACEMENT DECALS AND INFORMATION PLATES A WA RNING A WARNING INSTALL BEFORE OPERAT ING MACHINE READ OPER
74. 0 Check for level and correct Section 5 TROUBLESHOOTING CONT D CONDITION CAUSE CURE Scalping Blades Hitting Dirt or Cutting Very Close to the Ground I Width of Deck 4 22 lt lt Diss 22 SS ES gt gt zx Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions Cutting too low May need to reduce ground speed raise cutting height change direction of cut and or change pitch and level Rough terrain May need to reduce ground speed raise cutting height and or change direction of cut Ground speed too fast Slow speed to adjust for conditions Wet grass SGB022 Blades not mounted evenly Cut grass after it has dried out Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect L Width of Deck o Slope Cut Sloping Ridges Across Width of Cutting Path Y A M M NN AZ N 22 YA A 2 Y Y o O SGB024 Bent spindle mounting area See your authorized SCAG dealer See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer Bent deck housing NINA ANA MUSA I Width of Deck 4 o 2 9 S ow 5
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81. ARNING T SPINNING BLADES DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 483405 KEEP CLEAR BLADE CONTACT amp THROWN OBJECTS CAN INJURE ARNING 483505 INSTALL Y OPERATING MACHINE WARNING ROTATING BLADES AND BELTS 483402 Keep hands feet amp clothing clear X Keep all guards in place Shut off engine amp disengage blade clutch before servicing 483405 ae wo gt _ WARNING D 0 0 0 U NI 5 5 5 5 seat wi seat mounting provisions C E R M U G K OR RE V E RS Failure to follow these directions result DISCHARGE CHUTE S NSTALLED 481568 in injury or death in the event of a E 483406 483411 IMPORTANT IMPORTANT ADJUSTMENT PROCEDURES HYDRAULIC FLUID LEVEL 5 eck hydraulic vi evel while Operation on slopes mU OPERATORS MANUAL FOR _MORE DETAILS fluid is cool Fluid level should tan be hazardous Caster tires 25 psi be in sigit window Fill This machine was with 20W50 motor oil only EREE WHEEL OPERATION with a Rollover To move machine without running engine pull both IMPORTANT H T dump valve rods up
82. ATOR S MANUAL BELT COVER KEEP CLEAR BLADE CONTACT amp THROWN OBJECTS CAN INJURE WARNING Failure to follow these Replace seat only with Scag approved seat with seat mounting provisions and Scag approved seat belts in injury or death in the event of a rollover 6 directions could result DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 493405 2 FORWARD REVERS 48 COMMERCIAL 5 IMPORTANT This Operation on slopes can be hazardous nis machine was originally equippe with Rollover Protection Device with a Roll Bar and Seat Belt See your dealer if either is missing or damaged 483425 gt ARNING ROTATING BL AD ES AND BELTS X Keep hands feet amp clothing clear X Keep all guards in place Shut off engine amp disengage blade clutch before servicing Use caution in directing discharge Read instruction manual before operating DO NOT OP UNI SS GRASS CATCHER MULCHING KIT OR DISCHARGE CHUT 15 INSTALLED y Check tire pressure Drive tires 8 psi Caster tires 25 psi FREE WHEEL OPERATION dump valve rods To move machine without running engine pull both up and back located at machine and latch into front slot to oper
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85. RNING Battery posts terminals and related acces sories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling A WARNING Lead acid batteries produce flammable and explosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilation and wear safety glasses A WARNING Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS Avoid contact of fluid with eyes skin or clothing Use proper protective gear when handling batteries DO NOT tip any battery beyond 45 angle in any direction If fluid contact does occur follow first aid suggestions below BATTERY ELECTROLYTE FIRST AID EXTERNAL CONTACT Flush with water EYES Flush with water for at least 15 minutes and get medical attention immediately INTERNAL Drink large quantities of water Follow with Milk Of Magnesia beaten egg or vegetable oil Get medical attention immediately In case of internal contact DO NOT give fluids that would induce vomiting 32 Section 7 A Charging the Battery Refer to the battery charger s manual for specific instructions Under normal conditions the engine s alternator will have no problem keeping a charge on the battery If the ba
86. SGB025 21 See your authorized SCAG dealer SCAG Section 6 ADJ USTMENTS pera If this procedure does not achieve proper brake 6 1 PARKING BRAKE ADJ USTMENT adjustment please contact your authorized Scag dealer A WARNING DO NOT operate the mower if the parking brake is notoperable Possible severe injury could result The parking brake linkage should be adjusted whenever the parking brake lever is placed in the ENGAGE position and the parking brake will not prevent the mower from moving If the following procedures do not allow you to engage the parking brake properly contact your Scag dealer for further brake adjustments 1 Parkthe machine on a flat surface and block the caster wheels to prevent the machine from moving Remove the ignition key 2 Disengagethe parking brake See Figure 6 1 3 Release the seat hold down latch and tilt the seat foward to gain access to the brake control linkage 4 Remove cotter pin securing the pivot to the brake control linkage See Figure 6 2 5 Push down on the brake control rod to disengage the parking brake and adjust the pivot until it meets the mounting hole Insert the pivot into the brake control linkage and secure with the cotter pin 5 Repeat steps 4 5 on the LH side of the machine Figure 6 2 Brake Rod Adjustment 6 Test the brake 22 Section 6 6 2 TRAVEL ADJ USTMENTS Neutral or tracking adjustments wil
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89. Z x 53 04021 10 Nut Elastic Stop 5 16 18 462038 Cutter Deck w Decals SFZ x 54 424615 Bracket Belt Guide X X 462040 Cutter Deck w Decals SFZ x 55 04019 03 Nut Serrated Flange 5 16 18 X X 25 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 X x 56 04001 12 Bolt Hex Head 5 16 18 x 1 3 4 26 482877 Cutter Blade 16 5 x 482878 Cutter Blade 18 x 27 04043 06 Flatwasher 5 8 688 x 1 75 x 134 HD Used on machines with a serial number in the following range only 01500001 to 01500047 37 SCAG Section 8 CUTTER DECK CONTROLS 2007 SFZ CDC Section 8 CUTTER DECK CONTROLS Ref Part No No Description 1 483341 Cable Deck Lift 2 04003 31 Bolt Carriage 3 8 16 x 3 4 3 424476 Support Idler Arm 4 43710 Spacer Deck Lift Pivot 5 04001 90 Bolt Hex Head 1 2 13 x 3 1 4 6 04001 183 Bolt Hex Head 1 2 13 x 1 3 4 7 483453 03 Bearing 8 04040 07 Flatwasher 1 2 531 x 1 06 x 095 9 461999 Deck Lift Bellcrank Assy 10 04064 17 Clevis Pin 5 16 x 3 4 11 04062 01 Hair Pin 094 x 1 62 12 04021 07 Nut Elastic Stop 1 2 13 13 04021 10 Nut Elastic Stop 5 16 18 14 04040 13 Flatwasher 1 2 562 x 1 375 x 109 15 04021 19 Nut Center Lock 1 2 13 16 483332 Linkage Push Arm 17 424489 Bracket Push Arm Link 18 04019 04 Nut Serrated Flange 3 8 16 19 04021 09 Nut Elastic Stop 3 8 16 20 04001 49 Bolt Hex Head 5 16 18 x 3 21 04001 52 Bolt Hex Head 1 2 13 x 2 1 2 22 483334 Bearing Deck
90. Z48 26BS SFZ52 26BS 2 with Cast Iron Sleeves Mechanical Type with Variable Speed Control Set At 3600 RPM 1750 RPM Briggs amp Stratton 1550 RPM Kawasaki Integral Fuel Pump with In Line Fuel Filter Non Leaded Gasoline with a Minimum Octane Rating of 87 Positive Displacement Gerotor Oil Pump Electric Starting with Bendix Shift Starter Kevlar cord Self adjusting Self tightening Scag Part Number 483314 12 Volt Alternator 12 Volt 16Amp Negative Ground 12 Volt Electric Ring Gear Type Key Operated Seat Neutral Control Mower Engagement BBC Parking Brake Key Switch Throttle Lever Manual Choke PTO Switch Two 2 20 Amp Hydraulic Drive with Two Hydro Gear ZT2800 Integraded Zero Turn Transaxle Twin Lever Fingertip Steering Control with Individual Control to Each Wheel with Gas Spring Dampers Lever Actuated Linkage to Brakes on Both Drive Wheel Axles 11 X 4 5 5 Two Ply 20 X 10 8 Two Ply Pneumatic Tubeless Radius Edge Single 7 Gallon Seamless Polyethylene Tank with large opening and Fuel Cap 25PSI 8 PSI Padded Thick Cushion with Extra Spring Support 10 Section 3 SCAG 3 3 TRACTOR CONT D NOTE Travel Speed The machine will travel at 8 mph for 0 8 transport purposes For best cutting 0 5 performance the forward travel speed should be adjusted depending upon the 3 4 CUTTER DECK cutting
91. alve Stem 10 04017 07 Bolt Serratted Flange 1 4 20 x 1 1 4 59 04028 02 Wheel Nut 1 2 20 11 451884 Weldment Brake Lever 60 483390 Wheel Assy 12 483504 Bearing 483389 Tire 20 x 10 8 2 Ply 13 04040 15 Flatwasher 5 16 375 x 875 x 083 61 04001 46 Bolt Hex Head 3 8 16 x 2 1 4 14 04041 07 Flatwasher 3 8 391 938 x 105 62 424489 Bracket Pusharm Link 15 04043 04 Flatwasher 3 8 391 938 x 105 HD 63 04001 49 Bolt Hex Head 5 16 18 x 3 16 04041 11 Flatwasher 3 8 406 x 1 5 x 7 GA 64 HG51190 Clip Brake Lever 17 04021 05 Nut Center Lock 3 8 16 65 HG52639 Lever Brake 18 04019 04 Nut Serrated Flange 3 8 16 66 04001 52 Bolt Hex Head 3 8 16 x 1 1 4 19 483087 Spring Transmission Idler 67 43701 Spacer Axles 20 04021 09 Nut Elastic Stop 3 8 16 68 04001 45 Bolt Hex Head 3 8 16 x 2 21 04003 31 Bolt Carriage 3 8 16 x 3 4 69 483339 Rod End 3 8 24 UNF RH 22 04003 12 Bolt Carriage 5 16 18 x 3 4 04020 25 Nut Jam 3 8 24 UNF RH 23 43715 Shaft Pivot Idler Arm 70 483337 Linkage Pump 24 483453 04 Bearing 71 483340 Rod End 3 8 24 UNF LH 25 462004 Transmission Idler Arm Assy 04020 26 Nut Jam 3 8 24 UNF LH 26 43720 Spacer Idler Pulley 72 483527 Transaxle Assy LH ZL KCEF 3LKG 1EXX 27 483514 Cap 483348 Transaxle Assy LH ZJ KCEE 1B7C 1EXX 28 483438 Reservoir Assy 73 483528 Transaxle Assy RH ZL GCEF 3LKF 1EXX 29 04063 31 Key 1 4 x 1 4 x 1 3 4 483347 Transaxle Assy RH ZJ GCEE 1F7B 1EXX 30 48136 05 Clamp 87 M
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93. ate mower linkage capscrew position linkage capscrew Repeat To re set neutral control levers in neutral wheels still creep after adjustment an authorized Scag dealer NEUTRAL ADJUSTMENT pto Linkage Capscrew have engine off and Loosen upper Allow transmission to rod and tighten upper for opposite side If see Pull rods forward and f machine pulls to right stop bolt CW Inward to slow left wheel down Adjust RH control stop bolt CW Inward to slow right wheel down GRADE 7 IMPORTANT ADJUSTMENT PROCEDURES HYDRAULIC FLUID LEVEL READ OPERATORS MANUAL FOR MORE DETAILS Check hydraulic fluid Tevel while fluid is cool Fluid level should Fill be in sight window with 20W50 motor oil only IMPORTANT rear of not overfill Room for latch hot fluid expansion must be allowed or resulting expansion may cause leaks in the system TRACKING ADJUSTMENT Stop Bolt adjust LH control Control Lever 483556 9 e pg DO 15 313 HOLV I 49 YELM 954949 JO pJDAJO 99 93924 6114404 osos 01juo gt oup Q 3d y DOYS Made the USA by SCAG PULL OUT TO ENGAGE PUSH INTO DISENGAGE MOWER DECK 199687 Kye 610 01340 990 q sii Ko pinos 04 619249 949 repris spuonBy
94. ax Dia 74 HG51862 Fan 31 483431 Hose RH Transmission 75 HG51523 FanWasher 32 483432 Hose LH Transmission 76 HG44133 FanNut 33 462001 Handle Bar Assy w Grip 77 483314 Belt Transmission Drive 482340 Grip 483463 Belt Transmission Drive 34 04030 04 Lockwasher 3 8 Spring 78 04001 54 Bolt Hex Head 3 8 16 x 3 35 424476 Support Idler Arm 79 482102 Grip Brake Handle 36 04001 19 Hex Head 3 8 16 x 1 80 462010 Brake Handle Assy 37 04001 49 Bolt Hex Head 5 16 18 x 3 81 43722 Spacer Brake Handle 38 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 82 483453 05 Bearing 39 424498 Bar Control Lever 83 483538 Spring Brake 40 451912 Dump Valve Lever 84 04107 01 Bolt Hex Head 3 8 16 x 1 1 4 Special Lock 41 04021 10 Nut Elastic Stop 5 16 18 85 04110 03 U Nut 3 8 16 42 43602 Spacer Pump Dampener 86 44157 Rod Brake Linkage 43 482794 Dampener 87 462000 Handle Bar w Grip 44 462019 Control Linkage LH 482340 Grip 45 462020 Control Linkage RH 88 483320 Pulley 4 1 2 Dia 1 Bore 46 43674 Spacer 483464 Pulley 4 Dia 1 Bore 47 482070 Spring 89 43719 Spacer Linkage 48 424639 Bracket Dump Mounting Used on machines with a serial number in the following range only D1500001 to D1500047 SCAG Section 8 9 47 m MOUNT E 10 BOLT THROTTLE j fo 31 E a 39 A 38 2007 SFZ ES Section 8 SCAG FUEL AND ELECTRICAL SYSTEM Ref Part Ref Part No No Description No
95. chines with a serial number in the following range only D1500001 to D1500047 Available through the individual engine manufacturer 47 SCAG Section 8 Z1 2800 HYDRAULIC AXLE ASSEMBLY 2 64 TOWARD PISTONS 65 7 Section 8 71 2800 HYDRAULIC AXLE ASSEMBLY Ref Part Ref Part No No Description No No Description 1 HG70489 Kit Fan amp Pulley 39 HG50863 Nut Hex Locking 3 4 16 2 HG51244 Nut Hex Locking 1 2 20 40 HG7159 Kit RTN Assembly 3 HG51523 Washer Slotted 41 HG51812 Bolt 5 16 24 x 1 Patch 4 HG51862 7 Dia 10 Blade 42 HG51950 Washer 343 x 1 5 x 062 5 HG52364 Pulley Cupped 4 1 2 Dia 43 HG71565 Center Section RH HG52366 Hub Pulley HG71566 Kit Center Section LH 6 HG51190 Bolt Hex Head 1 4 20 x 1 1 4 44 HG51605 Spring 7 HG52027 Retaining 45 HG52682 Arm Control 8 HG52639 Handle Brake 46 HG51945 Neutral RH 9 HG52640 Shaft Brake HG51946 Neutral LH 10 HG51804 O Ring 47 HG52527 Spacer 320 1 005 x 179 11 HG9005110 5600 Plug 9 16 18 48 HG51616 Bolt 5 16 24 x 1 Patch 12 HG71572 Kit Side Cover RH 49 HG44130 Washer 34 x 88 x 06 HG71574 Side Cover LH 50 HG44371 Washer 63 x 1 0 05 13 HG44121 Bearing Ball 75 x 40 x 12 51 HG44145 Ring Retaining 14 HG52161 Spacer 75 x 1 0 x 257 52 HG52641 Brake 15 HG52108 Gear 54T 53 HG52341 Gear 14T Steel 16 HG50132 Washer 5 x 1 0
96. conditions aah bakes Floating Adjustable Anti scalping Hybrid Design Combines Out front and Belly mount Designs 10 Gauge top with 11 Gauge reinforcement throughout the spindle area 7 Gauge skirt for strength and longevity True Cutting Width eee 48 122 0 52 132 0 Cutting Height Adjustment versos tacita Foot Operated Lever Adjustment from Operator s Seat 1 00 to 4 5 in 1 4 increments Cutter Blades use ts tes 197 Thick Milled Edge Wear Resistant Marbain Blade Engagement Electric Blade Engagement Clutch with Control Panel Switch Connected to the Cutter Deck via Belt Discharge Opening i deo oed oe UE TOT Extra Wide Discharge Opening with Spring Loaded Discharge Chute E Heavy duty Spindle Shaft Cast Housing Sealed Ball Bearing Maintenance Free Spindle Pulleys inr rhet Split Steel Cutter Deck Belts sone epe DDR HERE RU B section with Kevlar Cord Self adjusting Self tightening Electric Clutch ener iia Ogura Heavy Duty PTO Clutch Brake 3 6 HYDRAULIC SYSTEM Oil Filter iiie Hei 40 Micron Spin on Element Type Hydraulic Reservoir e rete tite pee Nylon 3 7 PRODUCTIVITY The following chart will aid you in determining how many acre
97. do sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los motores el ctricos y los arrancadores est n cubiertos por el per odo de garant a del fabricante del motor Los componentes principales del sistema de transmisi n est n garantizados por Scag Power Equipment por un per odo de 1 afio para uso comercial y 3 para uso dom stico Piezas y mano de obra La garant a no incluye conexiones mangueras ni correas de transmisi n La reparaci n o el reemplazo de los ejes hidr ulicos estar n sujetos a discreci n de Scag Power Equipment Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los embragues el ctricos tienen una Garant a limitada de 1 para uso comercial 3 para uso dom stico Piezas y mano de obra Los ensambles del eje tienen una Garant a limitada de 1 para uso comercial 3 para uso dom stico Piezas y mano de obra Cualquier producto Scag que se utilice para alquiler est cubierto por una garant a de 90 d as El cortac sped Scag incluida cualquier pieza defectuosa debe ser llevado a un distribuidor autorizado de Scag dentro del per odo de garant a Los gastos incurridos en la entrega del cortac sped al distribuidor
98. down the slope whenever possible Never across the slope DO NOT mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in Operate the machine smoothly no sudden turns starts or stops on a slope NEVER tow on slopes The weight of the towed equipment may cause loss of traction and loss of control DO NOT permit untrained personnel to operate the machine 2 6 MAINTENANCE CONSIDERATIONS amp 10 STORAGE Never make adjustments to the machine with the engine running unless specifically instructed to do so If the engine is running keep hands feet and clothing away from moving parts Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire to prevent accidental starting of the engine when servicing or adjusting the machine Wait for all movement to stop before adjusting cleaning or repairing Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect the positive first and the negative last Keep all nuts bolts and screws tight to ensure the machine is in safe working condition Check blade mounting bolts frequently to be sure they are tight Do not change the engine governor settings or overspeed the engine See the engine operator s manual for information on engine settings To reduce fire
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100. e spark or pilot light such as on a water heater or other appliances 6 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling 7 Remove the machine from the truck or trailer and fuel on the ground If this is not possible then refuel the machine with a portable container rather than from a gasoline dispenser nozzle 8 Keepthe nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 9 Iffuel is spilled on clothing change clothing immediately and wash affected skin 10 Replace gas cap and tighten securely 7 5 ENGINE AIR CLEANER A Cleaning and or Replacing Air Cleaner Element For any air cleaner the operating environment dictates the air cleaner service periods Inspect and clean the air cleaner element after every 100 hours of operation bi weekly whichever occurs first and replace the element if required NOTE In extremely dusty conditions it may be necessary to check the element once or twice daily to prevent engine damage 1 Loosen the two bolts securing the air cleaner cover to the air cleaner assembly and remove the cover Set aside 2 Remove the air cleaner and inspect 3 Clean or replace the air cleaner and foam pre cleaner as recommended by the engine manufacturer 7 6 BATTERY A WA
101. e Dealer within the warranty period The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that is the result of improper maintenance or to any mower or parts that have not been assembled or installed as specified in the Operator s Manual and Assembly Manual The warranty does not cover any mower that has been altered or modified changing performance or durability In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which in the reasonable judgment of Scag are either incompatible with the Scag mower or adversely affect its operation performance or durability Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obliga tion to modify any mower previously manufactured other implied warranties are limited in duration to the 1 year for Commercial use 3 years for homeowner u
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103. ec L H NEUTRAL qu SWITCH KEY BLACK SWITCH RED STRIPE RED W YEL STRIPE WHITE WHITE GREEN BLUE GREEN WHITE 2 ue EN GREEN PTO SWITCH RED W YEL STRIPE RED W YEL STRIPE pi 5 GROUND STARTER SOLENOID 52 LIMITED WARRANTY FREEDOMZ Any part of the Scag commercial mower manufactured by Scag Power Equipment and found in the reasonable judgment of Scag to be defective in materials or workmanship will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor during the periods specified below This warranty is limited to the original purchaser and is not transferable Proof of purchase will be required by the dealer to substantiate any warranty claims All warranty work must be performed by an Authorized Scag Service Dealer This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship Wear items including drive belts blades hydraulic hoses and tires are warranted for ninety 90 days Batteries are covered for ninety 90 days Frame and structural components including oil reservoir are warranted for 1 year for Commercial use 3 years for homeowner use Parts and labor Cutter decks are warranted against crack
104. erse 10 Parking Brake Control Figure 4 1 Used to engage and disengage the parking brakes Pull the lever back to engage the parking brakes Push the lever forward to disengage the parking brakes 11 Dump Valve Control Levers Figure 4 2 Located on the left and right side of the rear bumper used to free wheel the mower Rotating the levers forward into the notch allows the unit to move under hydraulic power Rotating the levers backward to the notch allows the mower to be moved by hand free wheeling 12 Deck Lift Foot Lever Figure 4 1 Used to raise and lower the cutter deck 13 Cutting Height Adjustment Figure 4 1 Used to set the cutter deck at the desired cutting height 14 Cutter Deck Release Lever Figure 4 1 Used to lock the cutter deck in the transport position Push the foot pedal forward and pull back on the release lever to release the cutter deck for normal mowing 13 DUMP VALVE CONTROL LEVER E O DRIVE POSITION FREEWHEEL POSITION 2007 SFZ DVL Figure 4 2 Dump Valve Control 15 Seat Belt Figure 4 1 Used to secure the operator Seat belt must be worn at all times during operation 16 Seat Hold Down Release Latch Figure 4 1 Located behind the seat Used to secure the seat in the operators position Release the latch to gain access under the seat 4 2 SAFETY INTERLOCK SYSTEM The mower is equipped with a safety interloc
105. es Increase the overlap of each pass TROUBLESHOOTING CONT D CONDITION Uneven Cut on Flat Lift worn from blade Section 5 Replace blade Ground Wavy High Low Appearance Blade upside down Mount with cutting edge toward ground Scalloped Cut or Rough Contour Deck plugged grass accumulation Clean underside of deck Too much blade angle deck pitch Adjust pitch and level 8 W vM MAC 0 2 Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer 17 YN ON UT NY I Width of Deck 34 CM 20 SGB020 Uneven Cut on Uneven Ground Wavy Appearance High Low Scalloped Cut or Rough Contour NI NA N 17 17 j NA as MM SN M S VA 4 0 I Width of Deck Sloping Ridge Across Width of Cutting Path 2 4 lt lt 8 Le 2 Width of Deck o O o 4 SGBO023 Dullblade Uneven ground Tire pressures not equal Sharpen blade May need to reduce ground speed raise cutting height and or change direction of cut Check and adjust tire pressure Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer Deck not level side to side 2
106. fully read the message Be sure to fully understand the causes of possible injury or death Signal Word Itis a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard DANGER The signal word DANGER denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irrepairable injury if proper precautions are not taken AWARNING The signal word WARNING denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken N CAUTION The signal word CAUTION is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine 2 3 BEFORE OPERATION CONSIDERATIONS E NEVER allow children to operate this riding mower Do not allow adults to operate this machine without proper instructions DO NOT mow when children and or others are present Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area pa DO NOT allow children to ride on or play on
107. functioning slope attempt to back up it with the cutter deck correctly down Ifthe machine can back up the slope without the wheels slipping reduce speed and use extreme caution Under no circumstances should the 11 Fuelis flammable handle it with care Fill the fuel machine be operated on slopes greater than 15 tank outdoors Never fill it indoors Use a funnel or degrees ALWAYS FOLLOW OSHA APPROVED spout to prevent spillage Clean up any spillage OPERATION before starting the engine 2 4 OPERATION CONSIDERATIONS 10 CONT D Section 2 Disengage power to cutter deck before crossing roads walks or gravel drives Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control Be especially cautious when changing directions on slopes To prevent tipping or loss of control start and stop smoothly avoid unnecessary turns and travel at reduced speed When using any attachment never direct the discharge of material toward bystanders or allow anyone near the machine while in operation Before attempting to start the engine with the operator in the seat disengage power to the cutter deck place the steering control levers in the neutral position and engage the parking brake Ifthe mower discharge ever plugs shut off the engine remove the ignition key and wait for all movement to stop before removing the obstruction AWARNING DO NOT use your hand to dislodge
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109. g brake 3 Ifthe engine is cold choke the engine as needed Move the engine throttle control to about half engine speed 14 Section 4 5 Turn the ignition key to the START position and release the key as soon as the engine starts Do not hold the key in the START position for more than 15 seconds at a time Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor Prolonged cranking can damage the starter motor and shorten battery life Allow engine to warm before operating the mower 4 5 GROUND TRAVEL AND STEERING IMPORTANT If you are not familiar with the operation of a machine with lever steering and or hydrostatic transmissions the steering and ground speed operations should be learned and practiced in an open area away from buildings fences or obstructions Practice until you are comfortable with the handling of the machine before attempting to mow Learn the operation on flat ground before operating on slopes IMPORTANT Start practicing with a slow engine speed and slow forward travel Learn to feather the steering controls to obtain a smooth operating action Forward Travel To travel forward with the mower disengage the parking brake pull levers inward out of the neutral lock position and slowly push the steering control levers forward an equal distance The further the steering control levers are pushed forward the greater the forward speed will be To
110. h 36 483486 Seal 1 x 1 375 x 25 5 451883 Seat Latch 37 483453 08 Bearing 6 04021 09 Nut Elastic Stop 3 8 16 38 483409 Caster Wheel Assembly 7 04001 100 Bolt Hex Head 3 8 16 x 6 483417 Tire 11 x4 5 00 2 Ply 8 04019 02 Nut Serrated Flange 1 4 20 483410 Rim 5 x 3 25 w Valve 9 424585 Cover Fan RH 39 04001 80 Bolt Hex Head 1 2 13 x 6 1 2 10 424550 Cover Fan LH 40 04021 07 Nut Elastic Stop 1 2 13 11 04041 07 Flatwasher 3 8 391 x 938 x 105 41 451845 Yoke Caster Wheel 12 483372 Spring Seat 42 483466 Bearing 13 04003 07 Bolt Carriage 1 4 20 x 1 2 43 43736 Spacer Caster Bearing 14 04001 19 Bolt Hex Head 3 8 16 x 1 44 04040 15 Flatwasher 5 16 375 x 875 x 083 15 451929 Rear Bumper 45 04041 38 Flatwasher 3 8 406 x 2 25 x 188 16 424523 Bracket Anti Rotation 46 483493 Rubber Isolator 17 04001 14 Bolt Hex Head 1 4 20 x 1 47 04003 11 Carriage 3 8 16 x 1 1 4 18 04040 14 Flatwasher 1 4 312 x 750 x 065 48 451889 Foot Plate Weldment 19 04021 10 Nut Elastic Stop 5 16 18 49 462024 Control Plate RH 20 04019 04 Nut Serrated Flange 3 8 16 462018 Control Plate RH 21 424639 Bracket Dump Valve 50 462005 Weldment Deck Lift Cover 22 462023 Control Plate LH 51 04003 14 Bolt Carriage 5 16 18 x 1 2 462017 Control Plate LH 52 04040 11 Flatwasher 7 16 500 x 1 250 x 083 23 04110 01 U Nut1 4 20 53 462015 Caster Wheel Assembly w Yoke 24 04001 73 Bolt Hex Head 5 16 18 x 3 3 4 54 483559 Cable Seat Stop 25 424511 Bracket
111. hazard keep the cutting units drives muffler and engine free of grass leaves excessive grease oil and dirt Park the machine on level ground and engage the parking brake NEVER allow untrained personnel to service the machine Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing blades Only replace or sharpen blades NEVER straighten or weld blades Keep all parts in good working condition Replace all worn or damaged decals Section 2 11 Use jack stands to support components when required 12 Carefully release pressure from components with stored energy AWARNING Hydraulic fluid is under high pressure Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure If you need service on your hydraulic system please see your authorized Scag dealer If hydraulic fluid is injected into the skin it must be surgically removed within a few hours by a doctor or gangrene may result 13 Let the engine cool before storing 14 DO NOT store the machine near an open flame 15 Shut off fuel while storing or transporting 16 DO NOT store fuel near flames or drain indoors 17 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and use insulated tools Section 2 SCAG 2 7 SAFETY AND INSTRUCTIONAL DECALS DANGER W
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114. increase the speed push the steering control levers further forward and to decrease the speed pull the steering control levers back To stop the forward travel pull the steering control levers back to the neutral position To steer the mower left while traveling forward pull the left steering lever back The further the lever is pulled back the quicker the mower will turn left Section 4 To steer the mower right while traveling forward pull the right steering control lever back The further the lever is pulled back the quicker the mower will turn right NOTE Smooth operation of the steering levers will produce smooth mower operation While learning the operation of the steering controls keep the travel speed low IMPORTANT Do not travel forward over a curb The mower may hang up on the curb Raise the deck and travel backwards over the curb at a 45 degree angle see Section 4 1 item 12 for cutter deck raising instructions Reverse Travel CAUTION Disengage power to the mower before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower ACAUTION Before backing up observe the rear for persons and obstructions Clear the area before backing up Possible injury or property damage could occur To travel in reverse pull levers inward out of the neutral lock position and pull both handles back Keep the travel speed
115. ing for a period of 1 year for Commercial use 3 years for homeowner use Parts and labor The repair or replacement of the cutter deck will be at the option of Scag Power Equipment We reserve the right to request components for evaluation This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Engines and electric starters are covered by the engine manufacturer s warranty period Major drive system components are warranted for 1 year for Commercial use 3 years for homeowner use by Scag Power Equipment Parts and labor Warranty exclude fittings hoses drive belts The repair or replacement of the hydraulic axles will be at the option of Scag Power Equipment This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Electric clutches have a Limited Warranty for 1 year for Commercial use 3 years for homeowner use Parts and labor Spindle Assemblies have a Limited Warranty for 1 year for Commercial use 3 years for homeowner use Parts and labor Any Scag product used for rental purposes is covered by a 90 day warranty The Scag mower including any defective part must be returned to an Authorized Scag Servic
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118. k system that prevents the engine from starting unless the deck drive is disengaged the steering control levers are in the neutral position and the operator is in the seat The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and or the cutter blades engaged and or the parking brake not engaged WARNING Never operate the mower with the interlock system disconnected or malfunctioning Do not disengage or bypass any switch injury to yourself and or others or property damage could res ult 4 3 INITIAL RUN IN PROCEDURES First Day of Use or Approximately 20 Hours 1 Check all belts for proper alignment and wear at 2 4 and 8 hours Change the engine oil and oil filter after the first 20 hours of operation See Section 7 3 3 Check hydraulic oil level in reservoir See Section 7 2 Check for loose hardware Tighten as needed 5 Check interlock system for proper operation See Section 4 2 Check tire pressure Adjust pressure if necessary See Section 7 9 4 4 STARTING THE ENGINE ACAUTION DO NOT USE STARTING FLUIDS Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition that could resultin engine damage and or personal injury 1 Sitinthe operator s seat fasten seat belt and place the steering control levers in the neutral position Engage the parkin
119. l need to be made if A The steering control levers are in the neutral position and the machine creeps forward or backward See Neutral Adjustment B The steering control levers are in the full forward position and the mower pulls to one side or the other when traveling in a forward direction Tracking Adjustment See Page 24 Neutral Adjustment 1 Be sure the dump valve levers are in the run position and the steering control levers are in the neutral lock position 2 With an operator in the seat start the engine and disengage the parking brake MOVE STEERING LEVER OUT TO THE NEUTRAL POSITION 3 Run the engine at full operating speed and check if the machine creeps forward or backwards Tilt the seat forward and adjust the RH wheel by loosening the upper control linkage mounting bolt See Figure 6 3 Allow the transmission to position the control linkage Tighten the upper control linkage mounting bolt and repeat for the LH wheel Actuate the steering control levers forward and reverse several times and return them to the neutral position Check that the drive wheels remained in neutral and readjust if necessary ADJUST HERE Figure 6 3 Steering Control Adjustment Section 6 Tracking Adjustment CAUTION Stop the engine and remove the key from the ignition before making any adjustments Wait for all moving parts to come to a complete st
120. low while traveling in reverse NOTE The mower may not travel straight in reverse Slight adjustments must be made using the steering controls To steer left while traveling in reverse allow the left steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn left To steer right while traveling in reverse allow the right steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn right To stop the reverse travel allow the steering control levers to return to the neutral position If the mower is to be parked place the handles in the neutral lock position and engage the parking brake 4 6 ENGAGING THE DECK DRIVE CUTTER BLADES 1 Setthe throttle at about 3 4 speed Do not attempt to engage the deck drive at high speed as this shortens the electric clutch life use only moderate engine speed when engaging the deck drive 2 Engage the deck drive by pulling out on the yellow switch located on the instrument panel Figure 4 3 to the engage position NOTE A squealing noise may be heard when engaging or disengaging the deck drive It is caused by the electric clutch plates meshing as the mower comes up to speed This is normal PULL UP TO ENGAGE PUSH DOWN TO DISENGAGE STT99CES Figure 4 3 Cutter Engage Switch Section 4 3 To disengage the deck drive push the switch in t
121. lter See paragraph 7 3 Check battery See paragraph 7 6 clean battery posts and cables Check belts for proper alignment See paragraph 7 7 Check Operator Pressence System See paragraph 2 3 Change engine oil See paragraph 7 3 Drain hydraulic system replace See paragraph 7 2 hydraulic oil and filters Use SAE 20W50 Motor Oil Clean air cleaner element See paragraph 7 5 Check hardware for tightness Change engine oil and filter See paragraph 7 3 Check hydraulic oil level See paragraph 7 2 Replace engine fuel filter See paragraph 7 4 Drain hydraulic system replace See paragraph 7 2 hydraulic oil and filters Use SAE 20W50 Motor Oil Adjust electric PTO clutch See Scag Dealer Perform these maintenance procedures more frequently under extreme dusty or dirty conditions 27 7 2 HYDRAULIC SYSTEM A Checking Hydraulic System Oil Level The hydraulic system oil level should be checked after the first 10 hours of operation Thereafter check the oil after every 200 hours of machine operation or monthly whichever occurs first IMPORTANT If the oil level is consistently low check for leaks and correct immediately 1 Wipe dirt and contaminants from around the reservoir When the machine is cold before operation visually check the level of hydraulic system oil Hydraulic system oil level should be in the middle of the indicator window located on the left side of the
122. ly as safe as the operator Carelessness or operator error may result in serious bodily injury or death Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property READ THIS OPERATOR S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment Service Department at P O Box 152 Mayville WI 53050 or via the Internet at www scag com The manual for your machine can be downloaded by using the model and serial number or use the contact form to make your request Please indicate the complete model and serial number of your Scag product when requesting replacement manuals 2 2 SIGNAL WORDS This symbol means Attention Become Alert Your Safety is Involved The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual The message that follows the symbol contains important information about safety To avoid injury and possible death care
123. mbly incl 32 33 7 424367 Dust Shield 35 43694 Protector Bearing X X 8 483422 Pulley 5 Idler x x 36 43695 Shaft Spindle x cy 9 483325 Belt Cutter Deck X 37 04001 77 Bolt Hex Head 3 8 16 x 3 1 2 483326 Belt Cutter Deck 38 04003 26 Bolt Carriage 3 8 16 4 X X 10 424479 Brace Pulley X x 39 481632 Wheel Anti Scalp X x 11 43711 Spacer 40 04017 27 Bolt Hex Head 3 8 16 x 1 Serr Flange X x 12 424548 Support Idler Pivot x 41 04021 05 Nut Center Lock 3 8 16 X x 424547 Support Idler Pivot 42 422478 Bracket Anti Scalp 13 04021 22 Nut Elastic Stop 5 16 18 X x 43 04001 09 Bolt Hex Head 5 16 18 x 1 x x 14 04030 03 Lockwasher 5 16 Spring X x 44 451926 Shaft Weldment X xX 15 483453 03 Bearing 45 482295 Wheel Anti Scalp 16 462037 Idler Arm incl Item 15 X x 46 04003 42 Bolt Carriage 7 16 14 x 2 1 4 X x 17 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 47 483361 Lever Deck Level 18 43708 Pivot Idler X x 48 04021 11 Nut Elastic Stop 7 16 14 X x 19 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Gr 8 X 49 481625 01 Knob w Stud X x 20 04019 04 Nut Serrated Flange 3 8 16 X X 50 462031 Discharge Chute Assembly x 21 483375 Spring Idler 462032 Discharge Chute Assembly x 22 04110 03 U Nut 3 8 16 X x 51 482245 Spring Discharge Chute 23 04107 04 Bolt Hex Head 3 8 16 x 2 Special Lock x x 52 04001 154 Bolt Hex Head 5 16 18 x 4 3 4 X x 24 462039 Cutter Deck w Decals SF
124. n alguna de modificar cualquier cortac sped fabricado con anterioridad Cualquier otra garant a impl cita se limita a un per odo de 1 afio para uso comercial 3 para uso dom stico o noventa 90 d as en el caso de cortac spedes destinados a alquiler Por consiguiente se rechaza en su totalidad cualquier garant a impl cita incluidas las garant as de comerciabilidad adecuaci n para un fin determinado o de otro tipo despu s de la finalizaci n del correspondiente per odo de garant a de dos o noventa d as La obligaci n de Scag en virtud de la presente garant a se limita estricta y exclusivamente a la reparaci n o el reemplazo de piezas defectuosas y Scag no asume ni autoriza a ning n otro a asumir en su lugar ninguna otra obligaci n La limitaci n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la limitaci n del per odo de validez de una garant a impl cita as que la limitaci n o exclusi n ya mencionadas pueden no aplicarse a su caso Scag no asume responsabilidad alguna por da os incidentales consecuentes ni de cualquier otro tipo incluyendo pero sin limitarse a gasto de gasolina gasto de entrega del cortac sped a un distribuidor autorizado Scag y gasto de su devoluci n al propietario tiempo de viaje del mec nico cargos por comunicaciones telef nicas o telegramas alquiler de un producto similar durante el per odo en que se llevan a cabo las reparaciones baj
125. ne person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment This manual covers the operating instructions and illustrated parts list for SFZ48 19KA with a serial number of D1700001 to D1799999 SFZ48 26BS with a serial number of D1500001 to D1599999 SFZ52 19KA with a serial number of D1900001 to D1999999 SFZ52 26BS with a serial number of D1800001 to D1899999 SMFZ 48 with a serial number of D1600001 to D1699999 SMFZ 52 with a serial number of D2000001 to D2099999 Always use the entire serial number listed on the serial number tag when referring to this product SCA is POWER EQUIPMENT TABLE OF CONTENTS SUBJ ECT Section 1 General Information 11 Introduction 1 2 Directional Reference 1 3 Servicing the Engine and Drive Train Components 1 3 Symbols Section 2 Safety Information 2 Introduction 22 Signal Words 2 3 Before Operation Considerations 2 4 Operation Considerations 2 5 Roll Over Protection System 2 6 Maintenance Considerations 2 7 Safety and Instructional Decals Section 3 Specifications Section 4 Operating Instructions 4 Controls and Instrument Identification 4 2 Safety Interlock System 4 3 Initial Run In Procedures 4 4 Starting the Engine 4 5 Ground Travel and Stee
126. ners 2 Do not spray electrical components 5 8 11 x 1 1 2 HEX HEAD BOLT TORQUE TO 75 LB FT 3 Usea mild soap solution or a vinyl rubber cleaner to clean the seat Figure 7 9 Blade Replacement NOTE 4 Repair damaged metal surfaces using Scag touch up Be sure that the blade is installed with the lift wing paint P N 48521 available from your authorized Scag toward the top of the cutter deck dealer Wax the mower with an automotive paint wax for maximum paint protection 5 Install the cutter blade onto the cutter spindle shaft Secure the blades from rotating and torque to 75 Ibs ft See Figure 7 9 34 Section 8 SCAG NOTES SCAG Section 8 48 amp 52 CUTTER DECKS Oa 32 33 O 5 2 e S 35 2007 SFZ CD Section 8 48 amp 52 CUTTER DECKS Ref Part Ref Part No No Description 4852 No No Description 48 52 1 424528 Belt Cover 28 04030 07 Lockwasher 1 2 Spring 2 04063 01 Key 1 4 x 1 4 x 1 1 4 29 04001 121 Bolt Hex Head 5 8 11 x 1 1 2 x x 3 04112 06 Nut 3 4 16 Spiral Lock X X 30 461950 Spindle Assembly X x 4 483323 Pulley 5 13 OD 25mm Bore x 31 483304 Debris Shield x X 483324 Pulley 5 73 OD 25mm Bore x 32 483303 Bearing 5 04021 09 Nut Elastic Stop 3 8 16 Xx X 33 43693 Spacer Bearing X X 6 04043 04 Flatwasher 3 8 391 x 938 x 105 34 462014 Spindle Housing Asse
127. nstructions C Changing Engine Oil Filter After the first 20 hours of operation replace the engine oil filter Thereafter replace the oil filter after every 200 hours of operation or every month whichever occurs first Refer to Engine Operator s Manual for instructions 30 Section 7 ENGINE OIL FILL 6 DIPSTICK 2007 SFZ OFD ENGINE OIL FILL amp DIPSTICK ENGINE FUEL A FILTER 2007 SFZ EOFF 1 Figure 7 6 Oil Fill Dipstick Oil Filter Fuel Filter Section 7 7 4 ENGINE FUEL SYSTEM DANGER To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling A Filling the Fuel Tank Fill the fuel tank at the beginning of each operating day to within 1 inch below the filler neck Do not overfill Use clean fresh unleaded gasoline with a minimum octane rating of 87 and a maximum of 1046 Ethanol To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition 2 Useonly an approved gasoline container 3 Never remove the gas cap or add fuel with the engine running Allow the engine to completely cool before fueling 4 Never fuel the machine indoors or in an enclosed trailer 5 Never store the machine or fuel container where there is an open flam
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130. o garant a viajes p rdida o dafio de bienes personales lucro cesante dafios ocasionados por la p rdida del uso del cortac sped dafios por la p rdida de tiempo o cualquier otro inconveniente La limitaci n o exclusi n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la exclusi n o limitaci n de dafios incidentales o consecuentes as que la limitaci n exclusi n ya mencionadas pueden no aplicarse a su caso La presente garant a le otorga derechos legales espec ficos aparte de los derechos de los que usted goza seg n el estado ermjuid op eun eed zrnourojne eun uoo pedsooe1100 o LIS JOPINQIASIP ns o qruodsrp ZS8p d N 9926 op vanjuid e uoo sepeuep op sej aredoy p Ojuorse o op 1operdur un uoqef op uoronpos eun asf sooujog e SO IIOOION 2 uorsaud e osn ON soioperdun eng enge s 3109 op e osn epeo onb 8 489 71 10 0W ON 2159 seua odinba jap syed ON NOIOfWOdud VIY3DAVL VNHOAVLV 1d Ooduano OTL 184 g mmm sepany GZ mmm 50
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132. oot pedal and pull up on the cutter deck release lever to lower the cutter deck 2 Check the measurement from the floor to the cutter blade tip If the measurement is not at 3 an adjustment can be made using the deck height control rod 3 Loosen the elastic stop nuts securing the deck level links on both sides of the cutter deck See Figure 6 7 Er gt 26 2007 SFZ DLA Figure 6 7 Cutter Deck Height Adjustment Turn the adjustment bolts equal amount of turns either clockwise to raise or counterclockwise to lower the cutter deck until the measurement at the cutter blade is 3 on both sides Tighten the elastic stop nuts on the deck level links NOTE If an adjustment had to be made be sure that the cutter deck can easily be locked into the transport position Section 7 SCAG MAINTENANCE 7 1 CHART RECOMMENDED SERVICE INTERVALS B Hee HOUR 400 Procedure First 10 Check all hardware for tightness Check hydraulic oil level See paragraph 7 2 Check all belts for proper alignment See paragraph 7 7 Check hydraulic hoses for leaks Use extreme caution when checking the hydraulic hoses See paragraph 2 6 Check seat belts for damage See paragraph 2 5 Check engine oil level See paragraph 7 3 Clean mower See paragraph 7 10 Check condition of blades See paragraph 7 8 Check tire pressure See paragraph 7 9 Change engine oil and fi
133. op before beginning work N CAUTION The engine and drive unitcan gethot during operation causing burn injuries Allow engine and drive components to cool before making any adjustments NOTE Before proceeding with this adjustment be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct If the tire pressure is not correct the machine will pull to the side with the lower pressure 1 Ifat full speed the mower pulls right it is an indication that the left wheel is turning faster than the right wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Turn the tracking adjustment bolt for the LH pump inward clockwise This will cause the control rod to stroke the LH pump less slowing down the LH wheel See Figure 6 3 Page 23 2 lfatfull speed the mower pulls left it is an indication that the right wheel is turning faster than the left wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Turn the tracking adjustment bolt for the RH pump inward clockwise This will cause the control rod to stroke the RH pump less slowing down the RH wheel See Figure 6 3 NOTE If after making the adjustments as outlined do not correct the tracking or neutral contact your local Authorized Scag Power Equipment Dealer 6
134. or regulations and cause loss of hearing equipment requirements 9 Keepthe machine and attachments in good operating 15 DO NOT operate without the side discharge chute condition Keep all shields and safety devices in installed and in the down position or with an optional place If a shield safety device or decal is defective grass catcher or mulch plate completely installed or damaged repair or replace it before operating the machine 16 Check the blade mounting bolts at frequent intervals for proper tightness AWARNING This machine is equipped with an interlock system intended to protect the operator and others from injury This is accomplished by preventing the engine from starting unless the deck drive is disengaged the steering control levers are in the 2 4 OPERATION CONSIDERATIONS 17 Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine neutral position and the operator is in the seat The system shuts off the engine if the operator 1 leaves the seat with the deck drive engaged and orthe steering control levers are notin the neutral postion and the parking brake is not engaged Never operate equipment with the interlock system disconnected or malfunctioning Know the function of all controls and how to stop quickly DO NOT operate steep slopes check a 10 Besure the interlock switches are
135. othe 4 8 PARKING THE MOWER disengage position Always operate the engine at full throttle to properly maintain cutting speed If the engine starts to lug down reduce the forward speed and allow the engine to operate at maximum RPM 4 7 HILLSIDE OPERATION AWARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution Under no circumstances should the machine be operated on slopes greater than 15 degrees ALWAYS FOLLOW OSHA APPROVED OPERATION This mower has been designed for good traction and stability under normal mowing conditions However caution must be used when traveling on slopes especially when the grass is wet Wet grass reduces traction and steering control The Roll Over Protection System is standard equipment for this machine See Section 2 5 page 7 of this manual for further details To prevent tipping or loss of control do not start or stop suddenly avoid unnecessary turns and travel at reduced speed If tires lose traction disengage blades and proceed slowly off the slope Avoid sudden starts when mowing uphill Sudden starts may cause the machine to tip backwards Loss of traction may occur when traveling down hill Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking steering Keep
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137. ring 4 6 Engaging the Deck Drive 47 Hillside Operation 4 8 Parking the Mower 4 0 After Operation 4 10 Removing Clogged Material 4 11 Moving Mower with Engine Stopped 4 12 Recommendations for Mowing 4 13 Adjusting Cutting Height 4 14 Section 5 Troubleshooting Cutting Conditions SUBJ ECT TABLE OF CONTENTS CONT D Section 6 Adjustments 6 1 6 2 6 3 6 4 6 5 6 6 Parking Brake Adjustment Travel Adjustments Throttle Control and Choke Adjustments Belt Adjustment Belt Alignment Cutter Deck Adjustments Section 7 Maintenance 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 Maintenance Chart Hydraulic System Engine Oil Engine Fuel System Engine Air Cleaner Battery Drive Belts Section 8 Replacement Parts SFZ48 SFZ52 Cutter Deck Cutter Deck Controls Sheet Metal Components SFZ Roll Over Protection System Drive System Components Fuel and Electrical System ZT 2800 Hydraulic Axle Assembly Replacement Decals Electrical Schematic Warranty Statement Section 1 GENERAL INFORMATION 1 1 INTRODUCTION Your mower was built to the highest standards in the industry However the prolonged life and maximum efficiency of your mower depends on you following the operating maintenance and adjustment instructions in this manual If additional information or service is needed contact your Scag Power Equipment Dealer We encourage you to contact your dealer for repairs Scag dealers
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139. rs in the FREE WHEEL position Figure 4 2 page 13 Disengage the parking brake and move the mower by hand The dump valve levers must be returned to the DRIVE position to drive the mower 4 12 RECOMMENDATIONS FOR MOWING Do not mow with dull blades A dull blade will tear grass resulting in poor lawn appearance and require extra power The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings When mowing close to obstacles direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects AWARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 3 Cut grass when it is dry and not too tall Do not cut grass too short cut off 1 3 or less of existing grass for best appearance Mow frequently 17 4 Keep mower and discharge chute clean 5 When mowing wet or tall grass mow the grass twice Raise the mower to the highest setting for the first pass and then make a second pass to the desired height 6 Use a slow travel speed for trimming purposes 7 Operate the engine at full throttle for best cutting Mowing with a lower RPM causes the mower to tear the grass The engine is designed to be operated at full speed 8 Use an alternate stripe pattern for best lawn appearance
140. run the engine at 1 2 approximately 4 Quarts of oil Reinstall the top port throttle Release the parking brake move the steering plug in the left axle and continue filling the control levers forward and backward 5 to 6 times It hydraulic system through the reservoir The right be necessary to repeat steps 12 to 15 until the air side axle should fill up to the bottom on the top port is completely purged from the system plug after adding an additional one quart of oil Reinstall the top port plug on the right axle and fill 16 Check the hydraulic system oil level as explained in the hydraulic oil reservoir to the proper level as section 7 2 explained in section 7 2 9 Reinstall the hydraulic oil reservoir cap 10 The hydraulic system will need to be purged Raise the rear of the machine so the drive wheels are off the ground Use jackstands and block the wheels to prevent the machine from moving 29 7 3 A Checking Engine Crankcase Oil Level The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator s Manual furnished with this mower B Changing Engine Crankcase Oil After the first 20 hours of operation change the engine crankcase oil and replace the oil filter Thereafter change the engine crankcase oil after every 100 hours of operation or bi weekly whichever occurs first Refer to the Engine Operator s Manual furnished with this mower for i
141. s for weight limit for towed equipment 250165 maximum towing weight 4 Never tow on slopes The weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra distance to stop 6 Zeroturning with a trailer attached could cause damage to the trailer or mower 18 Section 5 TROUBLESHOOTING CUTTING CONDITIONS CONDITION CAUSE CURE Stringers Occasional Blades of Uncut I Width of Deck 5 20 Streaking Strips of Uncut Grass in Cutting Path I Width of Deck PE 5 o oO O o 968018 Streaking Strips of Uncut Grass Between Cutting Paths PRO Deck o sego Decks o Low engine RPM Run engine at full RPM Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades incorrect sharpening Sharpen blades Deck plugged grass accumulation Clean underside of deck Beltsslipping Dull worn blades Adjust belt tension Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Beltslipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Notenoughoverlapping between rows 19 Replace blad
142. s recommended that the seat belt be inspected on a daily basis for signs of damage Any seat belt system that shows cuts fraying extreme or unusual wear significant discoloration due to UV exposure dirt or stiffness abrasion to the seat belt webbing or damage to the buckle latch plate hardware or any other obvious problem should be replaced immediately AWARNING Failure to properly inspect and maintain the seat belt can cause serious injury or loss of life 1 Check the full length of the seat belt webbing for cuts wear fraying dirt and stiffness See Figure 2 1 2 Check the seat belt webbing in areas exposed to ultra violet rays from the sun or extreme dust or dirt If the original color of the webbing in these areas is extremely faded and or is packed with dirt the physical strength of this webbing may have deteriorated If this condition exists replace the seat belt system INSPECT BUCKLE amp LATCH INSPECT WEBBING Figure 2 1 Seat Belt Inspection AWARNING Reduce speed when turning operating on slopes slick or wet surfaces Allow extra distance to stop Stay off of slopes too steep for safe operation To check a slope attempt to back up it with the cutter deck down If the machine can not back up the slope without the wheels slipping do not operate the machine on this slope Under no circumstances should the machine be operated on slopes greater than 15 degrees ALWAYS travel up or
143. s your Scag mower will cut per day The chart is an estimate based on 8 hours per day cutting time at 6 MPH with a 2096 allowance for overlap and turns Cutting Width 48 52 Acres Per Day 18 6 20 2 11 Section 4 OPERATING INSTRUCTIONS CAUTION Do not attempt to operate this mower unless you have read this manual Learn the location and purpose of all controls and instruments before you operate this mower 4 1 CONTROLS AND INSTRUMENT IDENTIFICATION Before operating the mower familiarize yourself with all mower and engine controls Knowing the location function and operation of these controls is important for safe and efficient operation of the mower 1 Ignition Switch Figure 4 1 Used to start the engine and has three positions OFF ON and START Mower Deck Switch Figure 4 1 Used to engage and disengage the mower drive system Pulling up on the switch will engage the deck drive Pushing down on the switch will disengage the deck drive Engine Choke Control Figure 4 1 Used to start a cold engine Engine Throttle Control Figure 4 1 Used to control the engine speed Pulling the lever back decreases engine speed Pushing the lever forward increases engine speed Full forward position is the cutting position Full back is the IDLE position Fuel Gauge Figure 4 1 Indicates the amount of fuel in the fuel tank DECK LIFT PARKING BRAKE LEFT STEERING CONTROL
144. se or ninety 90 days for mowers used for rental purpose Accord ingly any such implied warranties including merchantability fitness for a particular purpose or otherwise are dis claimed in their entirety after the expiration of the appropriate two year or ninety day warranty period Scag s obliga tion under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Scag assumes no responsibility for incidental consequential or other damages including but not limited to expense for gasoline expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner mechanic s travel time telephone or telegram charges rental of a like product during the time warranty repairs are being performed travel loss or damage to personal property loss of revenue loss of use of the mower loss of time or inconve nience Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GARANT A LIMITADA FREEDOMZ Toda pieza del cortac sped comercial Scag fabricada por Scag
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146. the machine it is not a toy Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades d DO NOT carry passengers e DO NOT operate the machine under the influence of alcohol or drugs Section 2 SCAG 7 Ifthe operator s or mechanic s cannot read English 12 DO NOT add fuel to a running or hot engine Allow or Spanish itis the owner s responsibility to explain the engine to cool for several minutes before adding this material to them fuel Never fuel indoors or in enclosed trailers 8 DO NOT wear loose fitting clothing Loose 13 Keep flammable objects cigarettes matches etc clothing jewelry or long hair could get tangled m open flames and sparks away from the fuel tank and moving parts Do not operate the machine wearing fuel container Use only approved containers shorts always wear adequate protective clothing including long pants Wearing safety glasses safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations 14 Equipment must comply with the latest requirements per SAE J137 and or ANSI ASAE 5279 when driven on public roads NOTE AWA R N IN G If the mower is driven on public roads it must comply with state and local ordinances as well as Always wear hearing protection Operating this SAE J137 and or ANSI ASAE S279 requirements machine over prolonged periods of time can Contact your local authorities f
147. the clogged discharge chute Use a stick or other device to remove clogged material after the engine has stopped running and the blades have stopped turning Be alert for holes rocks roots and other hidden hazards in the terrain Keep away from any dropoff Beware of overhead obstructions low limbs etc underground obstacles sprinklers pipes tree roots etc Cautiously enter a new area Be alert for hidden hazards Disengage power to cutter deck before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower If you must mow in reverse maintain a constant lookout to the rear of the machine and mow slowly DO NOT turn sharply Use care when backing up 12 13 14 15 16 17 18 19 Mow only in daylight or good artificial light NEVER raise the deck with the blades engaged Take all possible precautions when leaving the machine unattended such as disengaging the mower lowering the attachments setting the parking brake stopping the engine and removing the key Disengage power to the attachments when transporting or when not in use The machine and attachments should be stopped and inspected for damage after striking a foreign object and damage should be repaired before restarting and operating the machine ACAUTION DO NOT touch the engine or the muffler while the engine is running or immediately after
148. the measurement at the front of the deck is not the same the cutter deck pitch must be adjusted as follows Loosen the elastic stop nuts securing the deck level links on front of the cutter deck on both sides See Figure 6 5 Figure 6 6 Turn the adjustment bolts on both side either clockwise to raise or counterclockwise to lower the front of the cutter deck until the measurements are equal Tighten the elastic stop nuts VES an lt 3 c UST HERE 2007 SFZ LSDA Figure 6 5 Cutter DeckPitch Adjustment Section 6 LOOSEN HERE gt gt 7 ADJUST 7 22 Figure 6 6 Cutter Deck Pitch Adjustment gt S Su NOTE To prevent the cutter deck from teetering all four cutter deck hanging chains must have tension on them If all four chains do not have tension on them and the deck teeters you must readjust the cutter deck as outlined in the procedures above The measurements should be taken from the top edge of the deck as the deck has an uneven bottom edge Cutter Deck Height The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge To check for proper deck height be sure that the mower is on a flat level surface and the tires are properly inflated 1 Place the cutter deck in the 3 cutting position Push on the cutter deck f
149. tires properly inflated 16 Park the machine on a flat level surface only Do not park the machine on an incline Place the steering control levers in the neutral position Disengage the cutter blades Slow the engine to idle speed Engage the parking brake Turn the ignition key to the OFF position and remove the key 4 9AFTER OPERATION Wash the entire mower after each use Do not use high pressure spray or direct the spray onto electrical components IMPORTANT Do not wash a hot or running engine Cold water will damage the engine Use compressed air to clean the engine if it is hot Keep the entire mower clean to inhibit serious heat damage to the engine or hydraulic oil circuit Check the drive belts for proper alignment and any signs of wear Correct and adjust if necessary Check the tire pressure Adjust pressure if necessary Section 4 4 10 REMOVING CLOGGED MATERIAL DANGER ROTATING BLADES NEVER PUTYOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON Shutoffthe engine and remove the key and only then use a stick or similar objectto remove material if clogging has occurred If the discharge chute becomes clogged shut off the engine and remove the ignition key Using a stick or similar item dislodge the clogged material Then resume normal mowing 4 11 MOVING MOWER WITH ENGINE STOPPED To free wheel or move the mower around without the engine running place the dump valve leve
150. ttery has been completely discharged for a long period of time the alternator may not be able to recharge the battery and a battery charger will be required DO NOT charge a frozen battery It may explode and cause injury Let the battery warm before attaching a charger Whenever possible remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells AWARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced while charging can dissipate Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot over 125 F If spewing or gassing occurs or the temperature exceeds 125 F the charging rate must be reduced or temporarily stopped to permit cooling ump Starting 1 The booster battery must be a 12 volt type If a vehicle is used for jump starting it must have a negative ground system 2 When connecting the jumper cables connect the positive cable to the positive battery post then connect the negative cable to the negative battery post Section 7 7 7 DRIVE BELTS All drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of operation the belts should be checked for proper alignment and wear Thereafter check the belts after every 40 hours of operation or weekly
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152. whichever occurs first NOTE If you experience frequent belt wear or breakage see your authorized Scag Dealer for belt adjustment 7 8 CUTTER BLADES A Blade Inspection Remove the ignition key before servicing the blades Raise the mower deck to the highest position Place the pin in the highest cutting height positon to prevent the cutter deck from falling A WARNING Always wear proper hand and eye protection when working with cutter blades 3 Check the cutter blades for straightness If the cutter blades appear bent they will need to be replaced A WARNING Do notattemptto straighten a bent blade and never weld a broken or cracked blade Always replace it with a new blade to assure safety 4 Ifa blade cutting edge is dull or nicked it should be sharpened Remove the blades for sharpening See Blade Replacement NOTE Keep the blades sharp Cutting with dull blades not only yields a poor mowing job but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive B Blade Sharpening NOTE If possible use a file to sharpen the blade Using a wheel grinder may burn the blade NOTE DO NOT sharpen the blades beyond 1 3 of the width of the blade 1 Sharpen the cutting edge at the same bevel as the original See Figure 7 8 Sharpen only the top of the cutting edge to maintain sharpness Angle Blade Back X Must NOT Exceed 1 3 Blade Width 368033
153. y See Figure 7 3 REMOVE SCREWS AND OIL FILTER GAURD Figure 7 3 Hydraulic Oil Filter and Drain Plug Section 7 SCAG 5 Once the hydraulic system has drained install new 11 Move the dump valve control levers to the freewheel hydraulic oil filters to both axles by hand turn 3 4 to position See Figure 7 5 one complete turn after the filter gasket contacts the filter base 16 6 Reinstall the filter guards and torque the screws to 65 in Ibs gt B 7 Removethe top port plug from both axles before filling EE with oil See Figure 7 4 es 1 2 3 DUMP VALVE 7 ae CONTROL LEVER S 9 DRIVE POSITION Q O FREEWHEEL POSITION O 2007 SFZ DVL Figure 7 5 Dump Valve Control Lever REMOVE TOP PORT PLUG 12 While in the operators position start the engine and disengage the parking brake Figure 7 4 Top Port Plug Location 13 Run the engine at 1 2 throttle and move the steering 8 the hydraulic system oil reservoir with 20w50 control levers forward and backward 5106 8mbs motor oil until oil just appears at the bottom of each axles top port Approximately 5 quart capacity Reinstall the top port plugs and torque to 180 in Ibs 14 Engage the parking brake Move the dump valve control levers to the drive position See Figure 7 5 NOTE The left side axle will fill with oil first using 15 While in the operators position

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