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Sanyo MOV-212S User's Manual

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Contents

1. 2 hours Basic operation sequence Example Chamber temperature 180 C Delay time 2 Description of operation Key operated Indication after operation 0 ALARM O DELAY 11 0 SET VALUE START 5 Press the power key POWER MODE 1 The current chamber temperature is displayed ALARM DELAY aa Release of delay set time SET VALUE START 2 ume DELAY 0 MODE 1 Press ihe Caley timar Key The fourth digit of the indicator flashes ALARM DELAY 3 Press the delay timer key to reset DELAY 7 SET VALUE O START 0 0 the delay time 0 ALARM DELAY 4 Press the delay timer key and the DELAY 4 pa ee O START E 5 current chamber temp is displayed 0 ALARM O_DELAY gt Temperature set ciui SETVALUE START BB D Press the call key 2 The third digit of the indicator ilashes Set the temp to 180 with the digit O ALARM DELAY 6 shift key and the numeric value ee t 1 Shift key Ti t O ALARM O DELAY ime se RE SET VALUE START B 1 0 Press the call key The fourth digit of the indicator flashes Set the time to 02 00 with the digit 0 ALARM O DELAY 8 shift key and numeric value shift ee oo OB key Timer mode 1 s
2. INSTRUCTION MANUAL MOV 112S MOV 212S Sterilizer 2008 MOV 212S Note 1 No part of this manual may be reproduced in any form without the expressed written permission of SANYO 2 The contents of this manual are subject to change without notice 3 Please contact SANYO if any point in this manual is unclear or if there are any inaccuracies SANYO Electric Biomedical Co Ltd All rights reserved Printed in Japan CONTENTS PRECAUTIONS FOR SAFE OPERATION P 2 CAUTIONS FOR USAGE P 6 ENVIRONMENTAL CONDITIONS P 6 STERILIZER COMPONENTS P 7 INSTALLATION P 10 BEFORE COMMENCING OPERATION P 11 OPERATING INSTRUCTIONS P 12 ALARM amp SAFETY FUNCTIONS P 17 ROUTINE MAINTENANCE P 18 TROUBLE SHOOTING P 19 DISPOSAL OF UNIT P 19 SPECIFICATIONS P 20 PERFORMANCE P 20 SAFETY CHECK SHEET P 21 PRECAUTIONS FOR SAFE OPERATION It is imperative that the user complies with this manual as it contains important safety advice Items and procedures are described so that you can use this unit correctly and safely If the precautions advised are followed this will prevent possible injury to the user and any other person Precautions are illustrated in the following way WARNING Failure to observe WARNING signs could result in a hazard to personnel possibly resulting in serious injury or death CAUTION Failure to observe CAUTION si
3. Be careful not to tip over the unit during movement to prevent damage or injury Disconnect the power plug when the unit is not used for long periods Do not put the packing plastic bag within reach of children as suffocation may result CAUTIONS FOR USAGE 1 This unit is not explode proof construction Never store the materials which cause flammable or volatile gas and never store the flammable or volatile liquid in the unit 2 The door glass inside door panel and exhaust vent are very hot when the unit is used with high temperature setting Never touch such portion directly with the hands 3 Avoid to open the door when the chamber temperature is than 100 as it is dangerous The door opening may cause ignition of flammable material or break of equipment resulting from sudden temperature change 4 Do not block the air intake vent on the chamber floor by the stocked articles The blockage can cause unstable chamber temperature and shorten the heater life 5 When cleaning do not use brushes acids benzine thinner soap cleaner or hot water These will cause discoloring or damage to coated surfaces On plastic or rubber parts they will cause transformation discoloration or degeneration Never apply volatile chemicals like benzine etc on plastic or rubber parts When neutral detergent is used be sure to wipe it up thoroughly with a wet cloth afterwards Before cleaning the box refer to page 18 6 When p
4. 0 0 delay time ALARM DELAY 4 Press the delay timer Key ane the DELAY START 5 current chamber temp is displayed mn O ALARM DELAY Temperature set CALL SET VALUE O START 0 0 0 Press the call key The third digit of the indicator 1lashes Set the temp to 050 with the digit O ALARM O DELAY 6 shift key and the numeric value 0 50 Shift key ALARM DELAY 7 Time set CALL START a 0 0 U The fourth digit of the indicator flashes Set the time to with the digit 8 shift key and numeric value shift key O ALARM O DELAY SET VALUE START 0 MODE 1 Start running 9 Press the run stop key 0 ALARM O DELAY SET VALUE START O MODE 1 Ec The unit runs Note When the delay time is not set operation 2 3 and 4 is not necessary of the indicator is displayed by the numerical value shift key at fourth digit flashing OPERATING INSTRUCTIONS Stable running with delay time 50 Delay time Basic operation sequence Example Chamber temperature 50 C Delay time 1 hour Description of operation Key operated Indication after operation O ALARM O DELAY Press the power key POWER pase E E5 The current chamber temperature is displayed O ALARM DELAY Delay time reset DELAY SETVALUE START 00 00 Press th
5. Yes No Risk from radioactive sources Yes No List all potentially hazardous materials that have been stored in this unit Notes 2 Contamination of the unit Unit interior Yes No No contamination sYeS Decontaminated Yes Contaminated Yes No Others 3 Instructions for safe repair maintenance of the unit a The unit is safe to work on DYes DNo b There is some danger see below DYes DNo Procedure to be adhered to in order to reduce safety risk indicated in b below Date Signature Address Division Telephone Product name Model Serial number Date of Installation Sterilizer MOV 112S MOV 212S Please decontaminate the unit yourself before calling the service engineer 91
6. fire Never install the unit where acid or corrosive gases are present as current leakage or electric shock may result due to corrosion Use a dedicated power source as indicated on the rating label attached to the unit Remove dust from the power supply plug before inserting in a power source A dusty plug or improper insertion may pose a hazard Use a power supply outlet with ground earth to prevent electric shock If the power supply outlet is not grounded earthed it will be necessary to install a ground by qualified engineers x Never ground the unit through a gas pipe water main telephone line or lightning rod Such O grounding may cause electric shock in the case of an incomplete circuit Do not insert metal objects such as a pin or a wire into any vent gap or any outlet for inner air circulation This may cause electric shock or injury by accidental contact with moving parts j Never store volatile or flammable substances in this unit This may cause explosion or fire Use this unit in a safe area if using poisonous harmful or radioactive substances Improper use may be harmful to your health or the environment Disconnect the power supply to the unit prior to any repair or maintenance in order to prevent electric shock or injury PRECAUTIONS FOR SAFE OPERATION WARNING Ensure you do not inhale or consume medication or aerosols from around the unit at the time of maintenance These may be harmful to
7. the timer mode is selected Refer to the Timer function on page 13 4 Digit shift key Pressing this key in the setting mode causes the changeable digit to shift 5 Numerical value shift key Pressing this key in the setting mode causes the numerical value to shift 6 Call key CALL By pressing this key the unit enters the setting mode and the digits that can be set flash except that only set value display mode is available when unit is running 7 Delay timer key DELAY Pressing this key results in delayed starting of running 8 Run Stop key RUN STOP This key is for start stop the running 9 Digital temperature timer indicator TEMP TIME This indicator shows the temperature or the time 10 Delay timer lamp This lamp lights when the delay timer is active 11 Startlamp This lamp lights when the unit is running 12 Alarm lamp This lamp lights when the unit is warning condition 13 Set value lamp This lamp lights when setting mode or set value display mode as the unit is running 14 Timer mode 1 lamp This lamp lights when timer mode 1 is active INSTALLATION Installation site To operate this unit properly and to obtain maximum performance install the unit in a location with the following conditions 1 location not subjected to direct sunlight or direct air flow from an air conditioner 2 A location with adequate ventilation Leave at least 30 cm around the unit for ventilation Poor ventila
8. ch are covered with paper do not put them on the shelves directly Use the wire basket and upper shelves instead When ssterilizing the pipettes or the glass pipes waterdrop must be dried out clearly otherwise sterilization will not be completed e Take out the articles in the chamber when the chamber temperature is lower than 50 C Note Do not open the door during sterilization Do not open the door when the chamber temperature is higher than 100 C OPERATING INSTRUCTIONS Stable running Table below shows the basic procedure for setting the chamber temperature the sequence indicated in the table The example in the table is based on the assumption that the desired temperature is 50 C and continuous running 50 C Time Basic operation sequence Example Chamber temperature 50 C Continuous running Perform key operations in Press the call key Description of operation Key operated Indication after operation O DELAY O SERIALU O START db 1 Press the power key POWER 0 MODE 1 The current chamber temperature is displayed 0 ALARM DELAY 2 Delay time reset DELAY START 0 0 0 0 the delay timer key The fourth digit of the indicator flashes O ALARM DELAY 3 Press the delay timer key to reset DELAY varyk O START
9. e delay timer key y The fourth digit of the indicator flashes Set the time to 01 00 with the digit AN ORN i ee SET VALUE START shift key and the numeric value Bane 0 00 shift key Press the delay timer key and the DELAY 5 5 current chamber temp is displayed T t t O ALARM O DELAY emperature se D CALL START 0 DO Press the call key The third digit of the indicator flashes Set the temp to 050 with the digit O ALARM O DELAY shift key and the numeric value ee a am ea 0 5 0 shift key O ALARM O DELAY Ti ee MODE 0 0 DO The fourth digit of the indicator flashes Set the time to with the digit O ALARM DELAY shift key and numeric value shift eo ern S START key ALARM DELAY Start running RUN SETVALUE START Press the run stop 3 MODE 1 The unit runs Start of operation with no change of setting Description of operation Key operated Indication after operation O ALARM O DELAY Press the power key POWER MM 00 00 current chamber temp is displayed O ALARM DELAY Press the call key CALL ee gg BI D The third digit of the indicator flashes O ALARM O DELAY Press the run stop key E 5 The unit runs OPERATING INSTRUCTIONS Sterilization with timer mode 1
10. em with a neutral detergent and wipe it up with a wet cloth 2 Adjust the leveling feet Extend the leveling legs by rotating them counterclockwise so they contact the floor or bench Ensure the unit is level 3 Ground earth WARNING Use a power supply outlet with ground earth to prevent electric shock If the power supply outlet is not grounded it is necessary to install a ground by qualified engineers Never ground the unit through a gas pipe water main telephone line or lightning rod Such grounding may cause electric shock in the case of an incomplete circuit BEFORE COMMENCING OPERATION Prerunning When using the unit for the first time after purchasing operate the unit without objects inside 1 Install the racks in the chamber 2 Set the temperature at 200 C and operate the unit for 20 minutes 3 Leave the unit as it is until the chamber temperature is cool enough 4 Ventilate the room when opening the chamber door as the smoke with a strong odor is exhausted 5 Keep the chamber door opened for a while until the odor is eliminated Note Some odor may be remained after prerunning Such residue is eliminated gradually during usage OPERATING INSTRUCTIONS Basic operating flow chart of control panel 1 Start of operation when the input of setting is conducted Press the key Current temperature display Press the key Delay time set Press the key Temperature set Select the tim
11. er mode by pressing key RUN Press the key 2 Start of operation with no change of setting Press the key Current temperature display Press the key RUN Press the key 12 OPERATING INSTRUCTIONS Timer function The timer function has two modes as follows 1 Normal mode starts immediately after start of the running 2 Timer mode 1 starts when the chamber temperature is 2 0 C lower than the set point When conducting the sterilization always select Timer mode 1 On timer mode 1 the timer starts when the chamber temperature is 2 0 C lower than the set point After timer starting the temperature indicator blinks alarm lamp lights and intermittent tone sounds if the chamber temperature is 5 0 C or more lower than set point due to the door opening etc In spite of the alarm condition the unit continues to run The timer is reset to initial setting when the chamber temperature is 2 0 C lower than the set point again Normal mode Timer mode 1 For sterilization Sterilization Refer to the table below when setting the sterilization temperature and duration Sterilization temperature Sterilization duration 135to145 C 3 to 5 hours 160to170 C 2 to 4 hours 180to200 C 0 5 to 1 hour In case of sterilizing a lot of samples extend the sterilization time for more than an hour When sterilizing the combustibles such as cotton capped tube and instrument whi
12. et 1 set Press the timer mode select key The timer mode 1 lamp is lighted 1 Start of operation RUN SET VALUE 9 0 Press the run stop key stor The unit runs ALARMS amp SAFETY FUNCTIONS This unit has the alarms and safety functions shown in table below and also self diagnostic functions Alarms and safety functions Alarm amp Safety Situation Indication Buzzer Safety operation Automatic set temperature Alarm If the internal temperature deviates from the set temperature by 10 C or more and if timer mode 1 by 5 C or more Alarm lamp lights All digits on the indicator flash Intermittent tone Auto return Ifa key operation is not performed for about 45 sec in each setting mode Normal display mode The setting mode is cancelled Key lock switch When the key lock switch is turned ON Key input is disabled Temperature sensor abnormality If the temperature sensor goes open circuit Alarm lamp lights E01 is displayed on the indicator Intermittent tone Heater OFF Triac abnormality If the triac goes open circuit Alarm lamp lights E02 is displayed on the indicator Intermittent tone Heater OFF If the triac goes short circuit Alarm lamp lights E03 is displayed on the indicator Intermittent tone Heater OFF Relay abnormality If the re
13. gns could result in injury to personnel and damage to the unit and associated property Symbol shows this symbol means caution this symbol means an action is prohibited this symbol means an instruction must be followed Be sure to keep this manual in a place accessible to users of this unit lt Label on the unit gt This mark is labeled on the cover in which the electrical components of high voltage are A enclosed to prevent the electric shock The cover should be removed by a qualified engineer or a service personnel only PRECAUTIONS FOR SAFE OPERATION WARNING Do not use the unit outdoors Current leakage or electric shock may result if the unit is exposed to rain water Only qualified engineers or service personnel should install the unit The installation by unqualified personnel may cause electric shock or fire Install the unit on a sturdy floor If the floor is not strong enough or the installation site is not adequate this may result in injury from the unit falling or tipping over Never install the unit in a humid place or a place where it is likely to be splashed by water Deterioration of the insulation may result which could cause current leakage or electric shock Never install the unit under the water main or vapor pipe Deterioration of the insulation may result which could cause current leakage or electric shock j Never install the unit in a flammable or volatile location This may cause explosion or
14. hock or fire by short circuit Never damage or break the power supply plug Do not use the supply plug if its cord is loose This may cause fire or electric shock Do not touch any electrical parts such as the power supply plug or any switches with a wet hand This may cause electric shock Check the setting when resuming the operation after power failure or switch off The stocked materials may be affected if the setting is changed Do not put a container with water or heavy articles the unit It may cause injury if the articles fall Current leakage or electric shock may result form deterioration of insulation by spilled water Do not climb onto the unit and do not put articles on the unit This may cause injury by tipping or damage to the unit Never touch the inside chamber door glass exhaust vent or inside of the door when the unit is operating with high temperature setting as it may cause burn MI Hold the handle when closing the door This will reduce the likelihood of a trapped finger Never place your hand on the glass or use excessive force on the glass Intentional force may break the glass resulting in injury from the broken glass Do not lean on the door This may cause injury current leakage or electric shock if the unit tips over or door becomes detached Disconnect the power supply plug before moving the unit Take care not to damage the power cord A damaged cord may cause electric shock or fire
15. ilure to use gloves may result in cuts or abrasions from any sharp edges or corners Note Never attempt to directly spray water on the heater box or the inside of the oven as it is very dangerous In addition never use volatile or combustible chemicals to clean the inside Cleaning of unit Cleaning the inside Remove all racks from the inside e Clean the inside using a soft cloth damped with neutral detergent Afterwards wipe off with a cloth washed in clean water e Remove the separation plate at the bottom of the oven and wipe off any particles in the heater box using a soft cloth damped with water Cleaning the frame e Clean the frame using a soft cloth damped with neutral detergent Afterwards wipe it up the detergent with a wet cloth Cleaning the rack To clean the rack place it in a tub of warm water mixed with neutral detergent and wipe with a sponge or a soft cloth Racks subject to high temperature will naturally become colored This is natural coloration acknowledge this 18 TROUBLE SHOOTING If the unit malfunctions check out the following before calling for service The unit does not operate at all 1 The unit is not plugged correctly into a power outlet 2 The circuit breaker at the power source is active 3 A power failure has occurred 4 A fuse has blown The key operation is disabled 1 The key lock function is set in OFF mode If the alarm function operates Ifthe alarm function a
16. lacing objects inside remove traces of water as much as possible 7 When stacking the unit always use stacking kit available as an optional component ENVIRONMENTAL CONDITIONS This equipment is designed to be safe under the following conditions based on the IEC 1010 1 1 Indoor use 2 Altitude up to 2000 m 3 Ambient temperature 5 C to 35 C 4 Maximum relative humidity 80 for temperature up to 31 C decreasing linearly to 50 relative humidity at 40 C 5 Mains supply voltage fluctuations not to exceed 10 of the nominal voltage 6 Other supply voltage fluctuations as stated by the manufacturer 7 Transient overvoltages according to Installation Categories Overvoltage Categories Il For mains supply the minimum and normal category is Il 8 Pollution degree 2 in accordance with IEC 664 STERILIZER COMPONENTS 16 15 13 14 KEYLOCK STERILIZER COMPONENTS 1 Door During use inner panel of the door becomes extremely hot Be careful 2 Observation window During use glass and its surrounding become very hot Be careful 3 Leveling foot Made of rubber Can be adjusted by screws 4 Fan inside Propeller type To cool down the heat discharge plate and fan motor 5 Control panel Refer to page 9 6 Separation plate Do not place objects directly on the plate Especially if the holes are covered the proper temperature cannot be obtained 7 Heater box inside The heater is at
17. lay goes short circuit Alarm lamp lights E04 is displayed on the indicator Intermittent tone Heater OFF If the relay goes open circuit or fan motor and heater goes short circuit Or the ambient temp of circuit is 65 C or more Alarm lamp lights E05 is displayed on the indicator Intermittent tone Heater OFF Independent over heat protection when unit is not running The security circuit is activated by independent temp sensor if the chamber is abnormal over heating Without display change Continuous tone Heater OFF forcedly by external circuit When unit is running The security circuit is activated by independent temp sensor if the chamber is abnormal over heating Alarm lamp lights E05 is displayed on the indicator Continuous tone When the temp s decreased ntermittent tone Heater OFF forcedly by external circuit The buzzer tone resulting from the independent over heat protection cannot be stopped with the BUZZER key Turn off the main switch ROUTINE MAINTENANCE LWARNING Always disconnect the power supply to the unit prior to any repair or maintenance of the unit in order to prevent electric shock or injury Ensure you do not inhale or consume medication or aerosols from around the unit at the time of maintenance These may be harmful to your health CAUTION Always put on dry gloves to protect hands at the time of maintenance Fa
18. nd the buzzer operates check the cause using the following procedure At the beginning of operation 1 The chamber temperature is not equal to the set value During operation 1 The set temperature value was changed 2 The door was left open for a long period 3 A low temperature load was placed inside the unit In these case ifthe unit is left as it is the alarm will eventually clear itself If the chamber temperature is not equal to the set temperature 1 The temperature in the vicinity is too high The ambient temperature must always be at least 5 C less than the set temperature 2 The unit is installed tilted DISPOSAL OF UNIT AWARNING If the unit is to be stored unused in an unsupervised area for an extended period ensure that children do not have access and doors cannot be closed completely The disposal of the unit should be undertaken by appropriate personnel Always remove doors to prevent accidents such as suffocation 1Q SPECIFICATIONS Name Sterilizer Model MOV 112S MOV 212S External dimensions W580 x D595 x H820 mm W730 x D645 x H870 mm Internal dimensions W450 x D450x H450 mm W600 x D500x 500 mm Effective capacity 90 L 150 L Electrically galvanized steel plate Acrylic resin painted Exterior Interior Stainless steel plate SUS 304 Door Electrically galvanized steel plate Acrylic resin painted Observation window Reinforced glass
19. tached under separation plate The sirocco fan is also attached in this box 8 Packing careful not to scratch 9 Key lock switch Put the switch to OFF when you set the operating condition After the setting put the switch to ON to prevent the set condition from changing by accidental contact 10 Main power switch with circuit breaker Main switch for all power When the operation of the unit is stopped by this circuit breaker contact with a dealer or a service station after disconnected the power supply plug 11 Exhaust air vents The air inside the oven is exhausted from these vents Be careful not to block these vents 12 Handle Pull the knob of inside of the handle to open the door 13 Rack support This can be adjusted to change the height 14 Rack They can be slid forward 15 Exhaust air vent The exhaust is controlled by opening closing the vent During use the temperature of this section is extremely high Be careful 16 Temperature sensor installation position Be careful not to allow objects to touch the sensor or scratch it STERILIZER COMPONENTS Control panel and keypad 11 10 9 1 2 3 4 5 6 7 8 1 Power switch POWER Power switch of the control panel 2 Alarm buzzer stop key BZ Press this key to silence the buzzer in the event that the alarm operates and the buzzer sounds Press it once again to reactive the buzzer 3 Timer mode select key TIMER MODE By pressing this key
20. tion will result in a reduction of the performance 3 A location away from heat generating sources Avoid installing the unit near heat emitting appliances such as gas ranges or stoves 4 A location with a sturdy and level floor WARNING Install the unit on a sturdy floor Ifthe floor is not strong enough or the installation site is not adequate this may result in injury from the unit falling or tipping over Select a level and sturdy floor for installation This precaution will prevent the unit from tipping Improper installation may result in water spillage or injury from the unit tipping over 5 A location without flammable or corrosive gas WARNING Never install the unit in a flammable or volatile location This may cause explosion or fire Never install the unit where acid or corrosive gases are present as current leakage or electric shock may result due to corrosion 6 A location not prone to high humidity WARNING Do not use the unit outdoors Current leakage or electric shock may result if the unit is exposed to rain water Never install the unit in a humid place or a place where it is likely to be splashed by water Deterioration of the insulation may result which could cause current leakage or electric shock 10 INSTALLATION Installation 1 Remove the packaging materials and tapes Remove all transportation packaging materials and tapes Open the doors and ventilate the unit If the outside panels are dirty clean th
21. x 3 W150 x H380 mm Glass wool Circuit breaker Insulation Rack Stainless steel plate Stainless wire SUS 304 Temperature controller Sensor K PID control Temperature display Digital display Timer Electronic timer with delay timer 15A Overheat prevention Built in thermister electric circuit Thermal guard mechanism Heater 1 1 kW 1 2 kW Fan motor Output 10 W Accessories 2 racks 4 rack supports 3 racks 6 rack supports Weight 50 kg 66 kg Note Design or specifications will be subject to change without notice PERFORMANCE Model MOV 112S MOV 212S Usable environment condition Temperature 0 C to 35 C Extent chamber temperature Ambient temperature 5 C to 200 C Temperature control range 4 Time of reaching maximum Temperature 0 200 C 60 minutes 70 minutes AC110V 60Hz 1030W AC115to120V 60Hz 1130W AC220 50 60Hz 1130W AC230 to 240V 50Hz 1130W Power source Rated power consumption AC110 to 120V 60Hz 1230W AC220V 50 60HZ 1230W AC230 to 240V 50Hz 1230W Note The unit with CE mark complies with EC directives 89 336 EEC 93 68 EEC and 73 23 EEC CAUTION Please fill in this form before servicing Hand over this form to the service engineer to keep for his and your safety Safety check sheet 1 Refrigerator contents Yes No Risk of infection Yes No Risk of toxicity
22. your health Never splash water directly onto the unit as this may cause electric shock or short circuit Never disassemble repair or modify the unit yourself Any such work carried out by an unauthorized person may result in fire or injury due to a malfunction Disconnect the power supply plug if there is anything wrong with the unit Continued abnormal operation may cause electric shock or fire If the unit is to be stored unused in an unsupervised area for an extended period ensure that children do not have access and that doors cannot be closed completely The disposal of the unit should be undertaken by appropriate personnel Remove doors to prevent accidents such as suffocation Prepare a safety check sheet when you request any repair or maintenance for the safety of service personnel PRECAUTIONS FOR SAFE OPERATION CAUTION Select a level and sturdy floor for installation This precaution will prevent the unit from tipping Improper installation may result in water spillage or injury from the unit tipping over Connect the unit to a power source as indicated on the rating label attached to the unit Use of any other voltage or frequency other than that on the rating label may cause fire or electric shock tfB Fix the shelves securely Incomplete installation may cause injury or damage When removing the plug from the power supply outlet grip the power supply plug not the cord Pulling the cord may result in electric s

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