Ryobi S650D User's Manual
Contents
1. during continuous sanding operations Your sander has quick action paper clamps This makes changing or replacing sandpaper fast and easy Your sander also has a built in dust collection that collects dust through punched holes in the sandpaper and cushion See Figure 1 Before attempting to use your sander familiarize yourself with all operating features and safety requirements SWITCH This tool is equipped with a simple switch control To turn the sander ON slide the switch to the left as shown in Figure 1 Slide the switch to the right O to turn the sander OFF TO TURN OFF DUST BAG CUSHION ELECTRICAL CONNECTION Your sander has a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If your tool does not operate when plugged into an outlet double check the power supply SWITCH PAPER CLAMP PAPER PUNCH A WARNING Do not allow familiarity with your sander to make you careless Remember a careless fraction of a second is sufficient to inflict severe injury Page 6 SPECIFICATIONS Sie 0f PAD SN mearra an teen descent aaa aa sont ETENEE EE EEE bear esha SEEE OE E ea ann hus EEE EEEE E EAE tiene 1 4 sheet MOTON ornari ni A E E EE E EEEE EE TE EE EET Orbital Action Orbit Dian ete Taisona a a2. voltage resulting in loss of power and overheating E Drugs Alcohol Medication Do not operate tool while under the influence of drugs alcohol or any medication Following this rule will reduce the risk of electric shock fire or serious injury A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCTIONS Page 4 SYMBOLS Important Some of the following symbols may be used on your tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer SYMBOL NAME DESIGNATION EXPLANATION CO ee ere No Load Speed Rotational speed at no load min Revolutions or Reciprocation Per Minute Pevokiens SHOKes surface speed orbits etc per minute Indicates danger warning or caution Safety Alert Symbol It mean
3. H Tool service must be performed only by qualified re tool while tired or under the influence of drugs alco hol or medication A moment of inattention while operat pair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury ing power tools may result in serious personal injury E When servicing a tool use only identical replacement E Dress properly Do not wear loose clothing or jew elry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Page 3 parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of elec tric shock or injury GENERAL SAFETY RULES E Keep the tool and its handle dry clean and free from oil and grease Always use a clean cloth when clean ing Never use brake fluids gasoline petroleum based products or any strong solvents to clean your tool SPECIFIC SAFETY RULES Additional Rules for Safe Operation Know your power tool Read operator s manual care fully Learn its applications and limitations as well as the specific potential hazards related to this tool Following this rule will reduce the risk of electric shock fire or serious injury Always wear safety glasses with side shields Every day eyeglasses have only impact resistant lenses they
4. Power tools create sparks which Tool Use and Care may ignite the dust or fumes E Use clamps or other practical way to secure and sup E Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Electrical Safety m E Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug a does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to in stall a polarized outlet Do not change the pluginany W way Double insulation o eliminates the need for the three wire grounded power cord and grounded power supply system E Avoid body contact with grounded surfaces suchas W pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded E Don t expose power tools to rain or wet conditions W Water entering a power tool will increase the risk of elec tric shock E Do not abuse the cord Never use the cord to carry W the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock E When operating a power tool outside use an outdoor W extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of elect
5. ania a a a aaia a as oi ania araida 1 16 in 1 6 mm Non Oa SPCC PEE EAE E E E E E E T T 14 000 OPM MEMO AA A E A A E AN A A EE A T A A OE ENAA 2 0 Amperes Ratingen aa a a aE a a A a E a a Aa a E AE 120 Volts 60 Hz AC UNPACKING INSTRUCTIONS PACKING LIST Your sander has been shipped completely assembled 1 4 Sheet Orbital Sander E Carefully remove the tool and accessories from the box Sandpaper 3 sheets Make sure that all items listed in the packing list are Dust Bag Assembly included E Inspect the tool carefully to make sure no breakage or damage occurred during shipping E Do not discard the packing material until you have care A WARNING fully inspected and satisfactorily operated the tool If any parts are missing do not operate your sander Hi If any parts are damaged or missing please call until the missing parts are replaced Failure to do SO 1 800 525 2579 for assistance could result in possible serious personal injury APPLICATIONS APPLICATIONS Use only for the purposes listed below 1 Sanding on wood surfaces 2 Removing rust from and sanding steel surfaces 3 Sanding plastics Operator s Manual Page 7 OPERATION A WARNING Your sander should never be connected to power supply when you are assembling parts making adjustments assembling or replacing sandpaper cleaning or when not in use Disconnecting sander will prevent accidental starting that could cause serious personal injury I
6. are NOT safety glasses Protect your lungs Wear a face or dust mask if the operation is dusty Protect your hearing Wear hearing protection during extended periods of operation Inspect tool cords periodically and if damaged have repaired at your nearest authorized service center Stay constantly aware of cord location Check damaged parts Before further use of the tool it should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A part that is damaged should be properly repaired or replaced by an authorized service center Following this rule will reduce the risk of electric shock fire or serious injury Do not abuse cord Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oiland sharp edges Following this rule will reduce the risk of electric shock or fire E Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw A wire gage size A W G of at least 16 is recommended for an extension cord 100 feet or less in length A cord exceed ing 100 feetis not recommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord will cause a drop in line
7. NSTALLING NON ADHESIVE SANDPAPER See Figure 2 Inspect sandpaper before installing DO NOT use if broken or defective 1 Unplug your sander A WARNING Failure to unplug your sander could result in accidental starting causing possible serious injury 2 Ifreplacing sandpaper remove old sandpaper To remove paper release paper clamp by lifting up on lever and disengaging it from the tab and allowing the lever to lower 3 Insert end of new 1 4 sheet sandpaper approximately 1 2 in 13 mm under the paper clamp Note 1 2 in 13 mm clamping of sandpaper is necessary for multi sheet stacking of paper 4 Lift up on lever and lock into place Apply downward pressure to conform sandpaper to platen 5 Wrap sandpaper around cushion Lift lever on opposite end of sander and insert loose end of sandpaper under paper clamp Fit sandpaper tight against cushion 6 Lift up on lever and lock into place 7 Multiple sheets of sandpaper can be installed at one time for convenience INSTALLING ADHESIVE SANDPAPER See Figure 2 Inspect sandpaper before installing DO NOT use broken or defective sandpaper 1 Unplug your sander A WARNING Failure to unplug your sander could result in accidental starting causing possible serious personal injury 2 lf replacing sandpaper remove old sandpaper by peeling it off cushion If removing regular sandpaper release paper clamp by lifting up on lever and disengaging it from the t
8. OPERATOR S MANUAL RYOBI 1 4 SHEET SANDER S650D DOUBLE INSULATED Your new Sander has been engineered and manufactured to Ryobi s high standard for dependability ease of operation and operator safety When properly cared for the sheet sander will give you years of rugged trouble free performance A WARNING To reduce the risk of injury the user must read and understand the operator s manual Thank you for buying a Ryobi product SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS M General Safety Rules occ cee cee eee eeee eee reece ee eee eee aaee ee ea ages eeeaaee eee eeeaaeeeeeeaaaaeeeeaaaaeeeeaaeeeseegeaeeeeeeeaaeeeeeaa 3 4 E Specific Safety Rules vrccssccnccasiecrncecnassaceananncaecenasmnteanenssedteiutebiadsnaase mena uadedehadasuddeanasen qodmmnteeteaasgavetenesanrtecmimnueds 4 Nc ccs a cw aes E E ee ee 5 E Features aiee a nea oes see ene eaten oa REAA Betas ee eed EAEE REDEE EA ESAE ENTEL ee bape sede ERS Ero ESEESE 6 E SSO CONS essenin e ena de A E ENT STE O VERE O 7 E Unpacking ereca e ei e E EE E a EOAR EE E EEEE 7 E Appli atiOn estes tccccrtercsacccinaraieeuteseacearenceuanedmaudene E E A EE AE EETA NE EKA ETSE iae 7 E Operatio Metre nee Oe aee a Ea E ee E a A E rey Tee e ene Oe rae 8 10 E IVS VAS ia ge ce eE a a EE E ec ee ete ede ees 11 E Parts Orderingiand Service aaa eee eee mene aia eee eee eee eae cee eee ete rene eer 12 INTRODUCTION DOUBLE INSULATION IMPORTANT Your Ryobi power
9. ab on the platen 3 Remove non adhesive sandpaper then lift up on paper clamp lever and lock it into place 4 Carefully peel adhesive backing from new 1 4 sheet sandpaper 5 Position sandpaper making sure front edge of sandpaper is aligned with front edge of the cushion then carefully press sticky side of sandpaper on cushion Note Sandpaper must be aligned with the front edge of the cushion for proper functioning of the flush sanding feature See Figure 2 CUSHION AA NON ADHESIVE ARIER SANDPAPER ADHESIVE aN ORIENT PAPER PUNCH AS SHOWN Note The cushion on your sander is approximately 1 4 in 6 4 mm smaller than precut adhesive backed sanding sheets If desired you may want to trim off the overhang of sandpaper on the back side of cushion The cushion has been made smaller so that multiple sheets of non adhesive sandpaper can be installed PAPER PUNCH See Figure 3 A paper punch template has been supplied with your sander for aligning and punching holes in sandpaper The punched holes must align with the holes in the sander cushion 1 Install sandpaper on your sander 2 Align sander cushion over the paper punch See Figure 3 3 Push down on sander Page 8 OPERATION A WARNING Always wear safety goggles or safety glasses with side shields when operating your sander Failure to do so could result in foreign objects being thrown into your eyes resulting in possible serious injury Ifthe sandin
10. de shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 Look for this symbol to point out important safety precautions It means attention Your safety is involved Page 2 GENERAL SAFETY RULES A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in elec tric shock fire and or serious personal injury a SAVE THESE INSTRUCTIONS E Work Area E Keep your work area clean and well lit Cluttered benches and dark areas invite accidents E E Do not operate power tools in explosive atmo spheres such as in the presence of flammable liq E Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites acci dents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions uids gases or dust
11. e sander E Remove the dust bag from the frame E Shake out the dust E Replace the dust bag on the frame E Replace the dust bag assembly on the sander Page 10 ORBITAL MOTION DUST BAG ASSEMBLY Fig 7 DUST BAG DUST BAG FRAME MAINTENANCE A WARNING When servicing use only identical Ryobi replacement parts Use of any other parts may create a hazard or cause A WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust product damage GENERAL Avoid using solvents when cleaning plastic parts Most plastics are susceptible to various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plasticparts They contain chemicals that can damage weaken or destroy plastic When electric tools are used on fiberglass boats sports cars wallboard spackling compounds or plaster it has been found that they are subject to accelerated wear and possible premature failure as the fiberglass chips and grindings are highly abrasive to bearings brushes commutator etc Consequently itis not recommended that this tool be used for extended work on any fiberglass material wallboard spackling compounds or plaster During any use on these materials it is ext
12. e work with a slight forward movement See Figure 4 Move it slowly using forward and backward strokes DO NOT FORCE The weight of the unit supplies adequate pressure so let the sandpaper and sander do the work Applying additional pressure only slows the motor rapidly wears sandpaper and greatly reduces sander speed Excessive pressure will overload the motor causing possible damage from motor overheating and can result in inferior work Any finish or resin on wood may soften from the frictional heat Do not allow sanding on one spot too long as the sander s rapid action may remove too much material making the surface uneven Flush sanding can be performed with your sander See Figure 5 The front edge of your sander allows flush sanding in corners Always remove sander from workpiece before turning your sander off A WARNING Do not wear loose clothing or jewelry when operating sander They could get caught in moving parts causing serious injury Keep head away from sander and sanding area Hair could be drawn into sander causing serious injury Page 9 OPERATION ORBITAL MOTION Orbital motion is ideal for fast cutting action when removing old finishes smoothing rough wood cutting stock down to required dimensions or for finishing surfaces to be painted As shown in figure 6 the sandpaper moves in tiny circles at a very high speed allowing the sander to move easily A WARNING Collect
13. ed sanding dust from sanding surface coatings such as polyurethanes linseed oil etc can self ignite in your sander dust bag or elsewhere and cause fire To reduce the risk of fire always empty your dustbag frequently while sanding and never store or leave a sander without totally emptying its dust bag Also follow the recommendations of the coatings manufacturers USING THE DUST BAG ASSEMBLY The dust bag assembly provides a dust collection system for the sander Sanding dust is drawn up through the holes of the sanding disc and collected in the dust bag during sanding TO ATTACH THE DUST BAG ASSEMBLY See Figure 7 Follow these directions to attach the dust bag assembly E Unplug the sander A WARNING Failure to unplug the tool could result in accidental starting causing possible serious injury E Slide the dust bag assembly onto the blower exhaust on the sander using a slight twisting motion TO EMPTY THE DUST BAG ASSEMBLY See Figure 7 and 8 For more efficient operation empty the dust bag when it is no more than half full This will permit the air to flow through the bag better Always empty and clean the dust bag thoroughly upon completion of a sanding operation and before placing the sander in storage TO EMPTY DUST BAG E Unplug your sander A WARNING Failure to unplug your sander could result in accidental starting causing possible serious personal injury E Remove the dust bag assembly from th
14. eed ever exist for repair parts or service simply contact your nearest Ryobi Authorized Service Center Be sure to provide all pertinent facts when you call or visit Please call 1 800 525 2579 for your nearest Ryobi Authorized Service Center You can also check our web site at www ryobitools com for a complete list of Authorized Service Centers e MODEL NO AND SERIAL NO The model number of this tool will be found on a plate attached to the motor housing Please record the model number and serial number in the space provided below e MODEL NUMBER S 650D e SERIAL NUMBER RYOBI TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622 1207 Phone 1 800 525 2579 www ryobitools com 983000 276
15. g operating is dusty also wear a face or dust mask SANDPAPER SELECTION Selecting the correct size grit and type sandpaper is an extremely important step in achieving a high quality sanded finish Aluminum oxide silicon carbide and other synthetic abrasives are best for power sanding Natural abrasives such as flint and garnet are too soft for economical use in power sanding In general coarse grit will remove the most material and finer grit will produce the best finish in all sanding operations The condition of the surface to be sanded will determine which grit will do the job If the surface is rough start with a coarse grit and sand until the surface is uniform Medium grit may then be used to remove scratches left by the coarser grit and finer grit used for finishing of the surface Always continue sanding with each grit until surface is uniform Note DO NOT use sander without sandpaper Doing so will damage the cushion PREPARING FOR OPERATION A CAUTION Be careful not to let your hand completely cover air vents SANDING Clamp or otherwise secure the work to prevent it from moving under your sander A WARNING Unsecured work could be thrown towards the operator causing injury Hold your sander in front and away from you keeping it clear of the workpiece Start your sander by pressing the switch button to ON position and letting the motor build to its maximum speed Gradually lower your sander on th
16. remely important that the tool is cleaned frequently by blowing with an air jet LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required If operation is dusty also wear a dust mask EXTENSION CORDS The use of any extension cord will cause some loss of power To keep the loss toa minimum and to prevent tool overheating use an extension cord that is heavy enough to carry the current the tool will draw Follow the recommended cord sizes on the chart provided to determine the minimum wire size required in an extension cord Extension Cord Length Wire Gauge Size A W G 0 100 Feet 16 When working with your tool outdoors use an extension cord suitable for outdoor use and so marked Outdoor use extension cords are marked with the letters WA on the cord s jacket A CAUTION Keep extension cords away from the sanding area and position the cord so that it will not get caught on lumber tools etc when sanding A WARNING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury Page 11 OPERATOR S MANUAL RYOBI 1 4 SHEET SANDER S650D DOUBLE INSULATED e SERVICE Now that you have purchased your tool should a n
17. ric shock Personal Safety port the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your appli cation The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dan gerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures re duce risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool E Stay alert watch what you are doing and use com Service mon sense when operating a power tool Do not use
18. s attention Your safety is involved Always wear safety goggles or safety glasses with side shields when operating this product The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures Symbol Meaning DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices that may cause property damage Advises you of information or instructions vital to the operation or maintenance of the equipment SAVE THESE INSTRUCTIONS Page 5 FEATURES Your sander is suitable for sanding with coarse medium and fine grit sandpaper It will produce a fine scratch free finish when used to sand with the grain on wood surfaces It has been designed so that flush corner sanding on three sides of the sander is possible Your sander has a comfortable palm grip handle that provides maximum one hand comfort and reduces operator fatigue
19. tool is double insulated Double insulation Servicing of a tool with double insulation requires extreme is aconceptin safety in electric power tools which eliminates care and knowledge of the system and should be performed the need for the usual three wire grounded power cord All only by a qualified service technician For service we suggest exposed metal parts are isolated from internal metal motor you return the tool to your nearest RYOBI AUTHORIZED components with protecting insulation Double insulated SERVICE CENTER for repair When servicing use only tools do not need to be grounded identical Ryobi replacement parts A WARNING A WARNING The double insulated system is intended to protect the Do not attempt to operate this tool until you have read user from shock resulting from a break in the tool s thoroughly and understand completely all instructions internal wiring Observe all normal safety precautions safety rules etc contained in this manual Failure to related to avoiding electrical shock comply can result in accidents involving fire electric shock or serious personal injury Save operator s manual and review frequently for continuing safe operation and instructing others who may use this tool A WARNING The operation of any sander can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with si
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