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        Ryobi AG402 User's Manual
         Contents
1.     e MODEL NO  AND SERIAL NO     The model number of this tool will be found on a plate attached to the motor housing   Please record the model number and serial number in the space provided below     e HOW TO ORDER REPAIR PARTS    When ordering repair parts  always give the following information     e MODEL NUMBER AG402  e SERIAL NUMBER       Ryobie is a registered trademark of Ryobi Limited used under license     ONE WORLD TECHNOLOGIES  INC   1428 Pearman Dairy Road  Anderson  SC 29625  Phone 1 800 525 2579  www ryobitools com    983000 997  06 07 07  REV 01     
2.    E Check for misalignment or binding of moving parts   breakage of parts  and any other condition that may  affect the tool   s operation  If damaged  have the tool  serviced before using  Many accidents are caused by  poorly maintained tools    E Use only accessories that are recommended by the  manufacturer for your model  Accessories that may be  suitable for one tool  may become hazardous when used  on another tool    E Keep the tool and its handle dry  clean and free from  oil and grease  Always use a clean cloth when clean   ing  Never use brake fluids  gasoline  petroleum based  products  or any strong solvents to clean your tool   Following this rule will reduce the risk of loss of control  and deterioration of the enclosure plastic     GENERAL SAFETY RULES    SERVICE    Tool service must be performed only by qualified  repair personnel  Service or maintenance performed by  unqualified personnel may result in a risk of injury     E When servicing a tool  use only identical replacement    parts  Follow instructions in the Maintenance section  of this manual  Use of unauthorized parts or failure to  follow Maintenance Instructions may create a risk of  shock or injury     SPECIFIC SAFETY RULES    Always use proper guard with grinding wheel  A  guard protects operator from broken wheel fragments     Accessories must be rated for at least the speed  recommended on the tool warning label  Wheels and  other accessories running over rated speed can fly apart  and cause inj
3.   Never use your grinder with the guard removed  It has  been designed for use only with the guard installed   Attempting to use grinder with guard removed will result  in loose particles being thrown against the operator  resulting in serious personal injury     12                  CORRECT  LOCATION OF GUARD IS  BETWEEN POINTS A AND B    INCORRECT  LOCATION OF    MAINTENANCE    To replace the guard     A WARNING     E Unplug the angle grinder    When servicing  use only identical replacement parts  E Depress spindle lock button and rotate flange nut with  Use of any other parts may create a hazard or cause provided wrench until spindle locks    product damage  E Using the wrench provided  loosen and remove nut   grinding or accessory wheel  and disc flange from spindle  if necessary    A WARNING  NOTE  To prevent damage to the spindle or spindle lock   always allow motor to come to a complete stop before  engaging spindle lock        Always wear safety goggles or safety glasses with side  shields during power tool operation or when blowing dust        if onisd   d k E Using a screwdriver  loosen the clamp screw   operation is dusty  also wear a dust mask  m Remove the guard   E Place the new guard on the shoulder of the bearing cap   GENERAL MAINTENANCE aligning the arrow with the slot on the bottom of the angle  Avoid using solvents when cleaning plastic parts  Most grinder   plastics are susceptible to damage from various types of NOTE  If the new guard will not fit  loose
4.  and exclusions may not apply to you  This  warranty gives you specific legal rights  and you may also have other rights which vary from state to state     GENERAL SAFETY RULES    A WARNING     Read and understand all instructions  Failure to follow    all instructions listed below  may result in electric shock   fire and or serious personal injury        SAVE THESE INSTRUCTIONS  WORK AREA    E Keep your work area clean and well lit  Cluttered  benches and dark areas invite accidents     E Do not operate power tools in explosive atmospheres   such as in the presence of flammable liquids  gases   or dust  Power tools create sparks which may ignite the  dust or fumes     E Keep bystanders  children  and visitors away while  operating a power tool  Distractions can cause you to  lose control     ELECTRICAL SAFETY    E Double insulated tools are equipped with a polarized  plug  one blade is wider than the other   This plug will  fit in a polarized outlet only one way  If the plug does  not fit fully in the outlet  reverse the plug  If it still  does not fit  contact a qualified electrician to install a  polarized outlet  Do not change the plug in any way   Double insulation  E  eliminates the need for the three   wire grounded power cord and grounded power supply  system     E Avoid body contact with grounded surfaces such as  pipes  radiators  ranges  and refrigerators  There is an  increased risk of electric shock if your body is grounded     E Don   t expose power tools to rai
5.  from the internal metal motor components with  protecting insulation  Double insulated tools do not need  to be grounded     A WARNING     The double insulated system is intended to protect    the user from shock resulting from a break in the tool   s  internal insulation  Observe all normal safety precautions  to avoid electrical shock        NOTE  Servicing of a tool with double insulation requires  extreme care and knowledge of the system and should be  performed only by a qualified service technician  For service   we suggest you return the tool to your nearest authorized  service center for repair  Always use original factory replace   ment parts when servicing     ELECTRICAL CONNECTION    This tool has a precision built electric motor  It should be  connected to a power supply that is 120 volts  60 Hz  AC  only  normal household current   Do not operate this tool  on direct current  DC   A substantial voltage drop will cause  a loss of power and the motor will overheat  If the tool does  not operate when plugged into an outlet  double check the  power supply     EXTENSION CORDS    When using a power tool at a considerable distance from  a power source  be sure to use an extension cord that has  the capacity to handle the current the tool will draw  An  undersized cord will cause a drop in line voltage  resulting in  overheating and loss of power  Use the chart to determine  the minimum wire size required in an extension cord  Only  round jacketed cords listed by Underw
6.  you to operate the tool better and safer     SYMBOL NAME DESIGNATION EXPLANATION    Co pee eae    To reduce the risk of injury  user must read and understand  operator   s manual before using this product     Read The Operator   s Manual    Wet Conditions Alert Do not expose to rain or use in damp locations       Always wear safety goggles or safety glasses with side shields and   am  Eye Protection as necessary  a full face shield when operating this product     A Safety Alert Precautions that involve your safety   No Hands Symbol Failure to keep your hands away from the blade will result in serious  personal injury     No Hands Symbol Failure to keep your hands away from the blade will result in serious  personal injury    No Hands Symbol Failure to keep your hands away from the blade will result in serious  personal injury    a No Hands Symbol Failure to keep your hands away from the blade will result in serious  personal injury      Hot Surface ero the risk of injury or damage  avoid contact with any hot       SYMBOLS    The following signal words and meanings are intended to explain the levels of risk associated with this product     SYMBOL SIGNAL MEANING      Indicates an imminently hazardous situation  which  if not avoided  will result  DANGER  in death or serious injury     i i ituati ich  if not i   It  WARNING  Indicates a potentially hazardous situation  which  if not avoided  could resu    in death or serious injury       Indicates a potentially hazardous situat
7. OPERATOR   S MANUAL    4 1 2 in  ANGLE GRINDER  DOUBLE INSULATED    AG402          Your angle grinder has been engineered and manufactured to our high standard for dependability  ease of operation  and  operator safety  When properly cared for  it will give you years of rugged  trouble free performance        Thank you for your purchase        SAVE THIS MANUAL FOR FUTURE REFERENCE          TABLE OF CONTENTS    Mb EMO GU ON aian a a E a A a e Aaaa aa e a eaa 2  E EE E A A OA A A E AA E E E E E E E ietieies 2  E General Safety Rules asinina aaa ial ne eee de eee 3 4  MB Specie Sere ty CS Fas ee cases ae ces steg duc e ter eaeat eta A E E E a 4  E SYMDOISS  csevvcsecsccesavvecdevavevydsccduavabencveveyseneduvasveuscveaviccactuawsvecedvvavaee ddvasvicncdedayssenccuaysleasuddbivendedsavaees svvenvsecs  veevvensevevevaorans 5 6  MM ENS CHICA oats fies asic lates sah ssa pcan dente cb va hese cea been Sea dyes we beeen ogee daedete rad dee bees oe A A dn eea estes 7  E Features onea a E a E tas siuceos tenon  e a E a 8  E S E E E E E E E E A ed A E E A ee oeree 9  E CPSU ON oeie e a a aad ae AA sacle acids a A E aaa aA aaa aE aia aAa a a aA E A NA KEEA 10 11  MB AdJUSMENtS e e a a E a a E e a r e a A O a E 12  E MaintenanCe iesea cet svacade tule aves azeesveeads sean Ea aa Daaa KERE AE a aE aa vince a Aena aea AEA Eaa Eaa EKE Ea Eida 13  M Parts Ordering   Service          cccccscccccessneeeeceseneeeecesenneeeessnneeeeeeseaeeeeessnensesecesnaaeeeeessaseeeesecueesesssneeeessssenseee
8. a strain on the motor    Normally the weight of the tool alone is adequate for most  grinding jobs    Use light pressure when grinding jagged edges or loose  bolts where there is the potential for the angle grinder to  snag on the metal edge    Lift the angle grinder away from the workpiece before  turning the angle grinder off     NOTE  Only the grinding wheel is included with this tool     TIGHTEN    TO   lt  gt   TO    LOOSEN      WRENCH    FLANGE    FLAT S  SPINDLE    LOCK BUTTON    A WARNING     Before performing any adjustment  make sure the tool  is unplugged from the power supply and the switch is in  the OFF   O   position  Failure to heed this warning could  result in serious personal injury        ADJUSTMENTS    GUARD ADJUSTMENT   See Figure 6   8    Never use the angle grinder without the guard in place and  properly adjusted    E Unplug the angle grinder    E Using the wrench provided  loosen and remove flange  nut  accessory wheel  and disc flange from spindle if  necessary    Using a screwdriver  loosen the clamp screw    Rotate the guard to its correct position as shown in  figures 6 and 7     Retighten clamp screw securely     A WARNING     Never place the guard so that it is on front of the angle  grinder as shown in figure 8  This could result in serious  injury because sparks and loose particles thrown from the  grinding wheel would be directed toward the operator   Always place the guard in the correct location as shown  in figures 6 and 7     A DANGER   
9. an obtain the location of the Service Center nearest you by contacting a service representative at One  World Technologies  Inc   RO  Box 1207  Anderson  SC 29622 1207  by calling 1 800 525 2579 or by logging on to  www ryobitools com  When you request warranty service  you must also present proof of purchase documentation  which  includes the date of purchase  for example  a bill of sale   We will repair any faulty workmanship  and either repair or replace  any defective part  at our option  We will do so without any charge to you  We will complete the work in a reasonable time   but  in any case  within ninety  90  days or less     WHAT   S NOT COVERED  This warranty applies only to the original purchaser at retail and may not be transferred  This  warranty only covers defects arising under normal usage and does not cover any malfunction  failure or defects resulting  from misuse  abuse  neglect  alteration  modification or repairs by other than Authorized Service Centers  One World  Technologies  Inc  makes no warranties  representations or promises as to the quality or performance of its power tools  other than those specifically stated in this warranty     ADDITIONAL LIMITATIONS  Any implied warranties granted under state law  including warranties of merchantability or  fitness for a particular purpose  are limited to two years from the date of purchase  One World Technologies  Inc  is not  responsible for direct  indirect  or incidental damages  so the above limitations
10. eel provided with the angle grinder is suit   able for grinding welds  preparing surfaces to be welded   grinding structural steel  and grinding stainless steel     Secure all work before beginning any operation     Secure small workpieces in a vise or clamp to a work   bench     The key to efficient operation is by controlling the pres   sure and surface contact between the grinding wheel and  workpiece     Flat surfaces are ground at an acute angle  normally  between 5   and 15       For maximum control  hold the angle grinder in front and  away from you with both hands  keeping the grinding  wheel clear of the workpiece     Start the angle grinder and let the motor and grinding  wheel build up to full speed     Gradually lower angle grinder until the grinding wheel  contacts the workpiece     For best results keep the angle grinder tilted at an angle  from 5   and 15   and continuously moving at a steady   consistent pace     Move the angle grinder back and forth or up and down  over the work area     Keep the angle grinder moving so that an excessive  amount of material is not removed from one area     If the angle grinder is held in one spot too long  it will  gouge and cut grooves in the workpiece     If the angle grinder is held at too sharp an angle  it will  also gouge the workpiece because of concentration of  pressure on a small area     Use just enough pressure to keep the angle grinder from  chattering or bouncing  Heavy pressure will decrease its  speed and put 
11. ion  which  if not avoided  may result in  CAUTION  minor or moderate injury     s  Without Safety Alert Symbol  Indicates a situation that may result in property  CAUTION  eae       SERVICE A   Servicing requires extreme care and knowledge and should WARNING    be performed only by a qualified service technician  For To avoid serious personal injury  do not attempt to use this  service we suggest you return the product to the nearest product until you read thoroughly and understand com   AUTHORIZED SERVICE CENTER for repair  When servic  pletely the operator   s manual  If you do not understand  ing  use only identical replacement parts  the warnings and instructions in the operator   s manual     do not use this product  Call Ryobi customer service for  assistance        A WARNING     The operation of any power tool can result in foreign objects being thrown into your eyes  which can  result in severe eye damage  Before beginning power tool operation  always wear safety goggles or  En  safety glasses with side shields and  when needed  a full face shield  We recommend Wide Vision    Safety Mask for use over eyeglasses or standard safety glasses with side shields  Always use eye  protection which is marked to comply with ANSI Z87 1        SAVE THESE INSTRUCTIONS    ELECTRICAL    DOUBLE INSULATION    Double insulation is a concept in safety in electric power  tools  which eliminates the need for the usual three   wire grounded power cord  All exposed metal parts are  isolated
12. its intended function  Check for  alignment of moving parts  binding of moving parts   breakage of parts  mounting  and any other conditions  that may affect its operation  A guard or other part that  is damaged should be properly repaired or replaced  by an authorized service center  Following this rule will  reduce the risk of shock  fire  or serious injury     Make sure your extension cord is in good condi   tion  When using an extension cord  be sure to use  one heavy enough to carry the current your product  will draw  A wire gauge size  A W G   of at least 16 is  recommended for an extension cord 50 feet or less  in length  A cord exceeding 100 feet is not recom   mended  If in doubt  use the next heavier gauge  The  smaller the gauge number  the heavier the cord  An  undersized cord will cause a drop in line voltage resulting  in loss of power and overheating     Inspect for and remove all nails from lumber before  using this tool  Following this rule will reduce the risk of  serious personal injury     If the power supply cord is damaged  it must be replaced  only by the manufacturer or by an authorized service  center to avoid risk     Save these instructions  Refer to them frequently and  use them to instruct others who may use this tool  If you  loan someone this tool  loan them these instructions  also     SYMBOLS    Some of the following symbols may be used on this tool  Please study them and learn their meaning  Proper interpretation  of these symbols will allow
13. n or wet conditions   Water entering a power tool will increase the risk of electric  shock     E Do not abuse the cord  Never use the cord to carry the  tools or pull the plug from an outlet  Keep cord away  from heat  oil  sharp edges  or moving parts  Replace  damaged cords immediately  Damaged cords increase  the risk of electric shock     E When operating a power tool outside  use an outdoor  extension cord marked    W A    or    W     These cords are rat   ed for outdoor use and reduce the risk of electric shock     PERSONAL SAFETY    E Stay alert  watch what you are doing and use common  sense when operating a power tool  Do not use tool  while tired or under the influence of drugs  alcohol   or medication  A moment of inattention while operating  power tools may result in serious personal injury     E Dress properly  Do not wear loose clothing or jewelry   Contain long hair  Keep your hair  clothing  and gloves  away from moving parts  Loose clothes  jewelry  or long  hair can be caught in moving parts     E Avoid accidental starting  Be sure switch is off  before plugging in  Carrying tools with your finger on  the switch or plugging in tools that have the switch on  invites accidents    E Remove adjusting keys or wrenches before turning  the tool on  A wrench or a key that is left attached to a  rotating part of the tool may result in personal injury    E Do not overreach  Keep proper footing and balance  at all times  Proper footing and balance enables better  cont
14. n the clamp  commercial solvents and may be damaged by their use  Use screw until they slide over the bearing cap  Be sure the  clean cloths to remove dirt  dust  oil  grease  etc  tabs on the guard are seated in the groove in the bearing  cap   E Rotate guard to the correct position as shown in figures  A WARNING  ee j d  Do not at any time let brake fluids  gasoline  petroleum  m Tighten clamp screw securely     based products  penetrating oils  etc   come in contact  with plastic parts  Chemicals can damage  weaken or  destroy plastic which may result in serious personal    injury     TO    gt  TIGHTEN WRENCH       Electric tools used on fiberglass material  wallboard  spackling   TO FLANGE  compounds  or plaster are subject to accelerated wear and LOOSEN   1 NUT  possible premature failure because the fiberglass chips and   grindings are highly abrasive to bearings  brushes  commu  GRINDING  tators  etc  Consequently  we do not recommend using this WHEEL    tool for extended work on these types of materials  However   if you do work with any of these materials  it is extremely  important to clean the tool using compressed air     LUBRICATION DISC    FLANGE  All of the bearings in this tool are lubricated with a sufficient  amount of high grade lubricant for the life of the unit under  normal operating conditions  Therefore  no further lubrica   tion is required     A WARNING     To prevent accidental starting that could cause possible    serious personal injury  turn off 
15. ou are attempting  Before  use of this product  familiarize yourself with all operating  features and safety rules     No Load Speed            cceeeeeeeeeeeeeeeeeeees 11 000 r min   RPM   INPUT insin 120 V  60 Hz  AC only  4 4 Amps  Net Wel hitic  ssec neeccteesesuet ceseticeen tess sener tens eecetnteeantees 4 1 Ibs     SIDE HANDLE       SIDE HANDLE   The side handle can be installed on the left or right side of  the grinder  depending on operator preference  for stabili   zation and must be used during all operations  In addition  to maintaining safe control during use  the side handle also  provides convenient ease of operation for the operator     SPINDLE LOCK    The spindle lock keeps the spindle from turning while install   ing and removing wheels and disks     WRENCH STORAGE    The wrench can be easily stored in the side handle when  not in use     ASSEMBLY    UNPACKING    This product requires assembly     A WARNING     E Carefully remove the tool and any accessories from the  box  Make sure that all items listed in the packing list are  included     E Inspect the tool carefully to make sure no breakage or  damage occurred during shipping     Thoroughly inspect a new grinding wheel before you  install it on the grinder     e Tap lightly around the wheel using a wooden hammer     eListen carefully to the resulting sounds  Places with fis     E Do not discard the packing material until you have care   fully inspected and satisfactorily operated the tool     E  f any pa
16. riter   s Laboratories   UL  should be used     When working outdoors with a tool  use an extension cord  that is designed for outside use  This type of cord is desig   nated with    WA    on the cord   s jacket     Before using any extension cord  inspect it for loose or  exposed wires and cut or worn insulation         Ampere rating  on tool data plate   0 2 0 2 1 3 4 3 5 5 0 5 1 7 0    Cord Length Wire Size  A W G    25  16 16 16 16 14 14  jo e e a OO      Used on 12 gauge   20 amp circuit   NOTE  AWG   American Wire Gauge    7 1 12 0 12 1 16 0    A WARNING     Keep the extension cord clear of the working area   Position the cord so that it will not get caught on lumber     tools or other obstructions while you are working with a  power tool  Failure to do so can result in serious personal  injury        A WARNING     Check extension cords before each use  If damaged    replace immediately  Never use tool with a damaged cord  since touching the damaged area could cause electrical  shock resulting in serious injury        FEATURES       PRODUCT SPECIFICATIONS    Wheel SiZe      cece cecccccceccscceccseseeeeseeeeeseeeeeeueeeeeeues 4 1 2 in   Cord Length issiria fests eves  Hed uiaiia auai 10 ft   AMON SIZE 2 kevssrcctecec ikea eenaa reias i 5 8 in  x 11 UNC    SPINDLE  LOCK    KNOW YOUR ANGLE GRINDER  See Figure 1     The safe use of this product requires an understanding of  the information on the tool and in this operator   s manual as  well as a knowledge of the project y
17. rol of the tool in unexpected situations    E Use safety equipment  Always wear eye protection   Dust mask  nonskid safety shoes  hard hat  or hearing  protection must be used for appropriate conditions    E Do not wear loose clothing or jewelry  Contain long  hair  Loose clothes  jewelry  or long hair can be drawn  into air vents    E Do not use on a ladder or unstable support  Stable  footing on a solid surface enables better control of the  tool in unexpected situations     TOOL USE AND CARE    E Use clamps or other practical way to secure and  support the workpiece to a stable platform  Holding  the work by hand or against your body is unstable and  may lead to loss of control    E Do not force tool  Use the correct tool for your ap   plication  The correct tool will do the job better and safer  at the rate for which it is designed    E Do not use tool if switch does not turn it on or off  Any  tool that cannot be controlled with the switch is dangerous  and must be repaired    E Disconnect the plug from power source before making  any adjustments  changing accessories  or storing the  tool  Such preventive safety measures reduce the risk of  starting the tool accidentally    E Store idle tools out of the reach of children and other  untrained persons  Tools are dangerous in the hands of  untrained users    E Maintain tools with care  Keep cutting tools sharp  and clean  Properly maintained tools with sharp cutting  edges are less likely to bind and are easier to control 
18. rts are damaged or missing  please call  1 800 525 2579 for assistance     PACKING LIST    sures or cracks will result in a different sound     Do not use a wheel containing fissures or cracks     When you install a new grinding wheel  carry out a no  load revolution test of approximately one minute with    Angle Grinder the grinding wheel facing a safe direction  i e   away from  Wrench people or objects    Disc Flange   Flange Nut A WARNING    eee The side handle must always be used to help prevent  Grinding Wheel y PP    loss of control and possible serious injury   Operator   s Manual    A WARNING     If any parts are damaged or missing do not operate  this tool until the parts are replaced  Failure to heed this  warning could result in serious personal injury     SIDE    A WARNING     Do not attempt to modify this tool or create accesso        ries not recommended for use with this tool  Any such  alteration or modification is misuse and could result in a  hazardous condition leading to possible serious personal    INSTALLING THE SIDE HANDLE  See Figure 2     injury  E Unplug the angle grinder   E Insert the side handle into the desired operating  Av WARNING  postion     E Securely tighten by turning the side handle clockwise     NOTE  You can install the handle on the left or right side of  the grinder depending on operator preference     Do not connect to power supply until assembly is  complete  Failure to comply could result in accidental  starting and possible serio
19. sessaas Back Page    INTRODUCTION    This tool has many features for making its use more pleasant and enjoyable  Safety  performance  and dependability have  been given top priority in the design of this product making it easy to maintain and operate     WARRANTY    RYOBle POWER TOOL   LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY  One World Technologies  Inc   warrants its RYOBle power tools with the following conditions     30 DAY EXCHANGE POLICY  During the first 30 days after date of purchase  you may either request service under this  warranty or you may exchange any RYOBle power tool which does not work properly due to defective workmanship or  materials by returning the power tool to the dealer from which it was purchased  To receive a replacement power tool  or requested warranty service  you must present proof of purchase and return all original equipment packaged with the  original product  The replacement power tool will be covered by the limited warranty for the balance of the two year period  from the date of the original purchase     WHAT THIS WARRANTY COVERS  This warranty covers all defects in workmanship or materials in your RYOBle power  tool for a period of two years from the date of purchase  With the exception of batteries  power tool accessories are  warranted for ninety  90  days  Batteries are warranted for two years     HOW TO GET SERVICE  Just return the power tool  properly packaged and postage prepaid  to an Authorized Service  Center  You c
20. the tool  and unplug the  angle grinder before performing any maintenance or  adjustment        GUARD REPLACEMENT   See Figure 9    After extended use  the guard may become worn and need  adjustment or replacing  Or  if you drop the angle grinder and  damage the guard  it may be necessary to replace it        OPERATOR   S MANUAL    4 1 2 in  ANGLE GRINDER  DOUBLE INSULATED    AG402       A WARNING     Some dust created by power sanding  sawing  grinding  drilling  and other construction activities con   tains chemicals known to cause cancer  birth defects or other reproductive harm  Some examples of  these chemicals are    elead from lead based paints    ecrystalline silica from bricks and cement and other masonry products  and   e arsenic and chromium from chemically treated lumber    Your risk from these exposures varies  depending on how often you do this type of work  To reduce your  exposure to these chemicals  work in a well ventilated area  and work with approved safety equipment   such as those dust masks that are specially designed to filter out microscopic particles     e SERVICE    Now that you have purchased your tool  should a need ever exist for repair parts or service   simply contact your nearest Authorized Service Center  Be sure to provide all pertinent  facts when you call or visit  Please call 1 800 525 2579 for your nearest Authorized  Service Center  You can also check our web site at www ryobitools com for a complete  list of Authorized Service Centers 
21. ury    Hold tool by insulated gripping surfaces when  performing an operation where the cutting tool may  contact hidden wiring or its own cord  Contact with a     live    wire will make exposed metal parts of the cutting  tool    live    and shock the operator     Use side handles supplied with the tool  Loss of control  can cause personal injury     Know your power tool  Read operator   s manual care   fully  Learn its applications and limitations  as well  as the specific potential hazards related to this tool   Following this rule will reduce the risk of electric shock   fire  or serious injury    Always wear safety glasses  Everyday eyeglasses  have only impact resistant lenses  they are NOT safety  glasses  Following this rule will reduce the risk of serious  personal injury    Protect your lungs  Wear a face or dust mask if the  operation is dusty  Following this rule will reduce the risk  of serious personal injury     Protect your hearing  Wear hearing protection during  extended periods of operation  Following this rule will  reduce the risk of serious personal injury     Inspect tool cords periodically and  if damaged  have  repaired at your nearest Authorized Service Center   Constantly stay aware of cord location  Following this  rule will reduce the risk of electric shock or fire     E Check damaged parts  Before further use of the    tool  a guard or other part that is damaged should  be carefully checked to determine that it will operate  properly and perform 
22. us personal injury        OPERATION       A WARNING     Do not allow familiarity with tools to make you care   less  Remember that a careless fraction of a second is  sufficient to inflict serious injury     A WARNING     Always wear safety goggles or safety glasses with side    shields when operating power tools  Failure to do so  could result in objects being thrown into your eyes  resulting in possible serious injury     A WARNING     Do not use any attachments or accessories not  recommended by the manufacturer of this tool  The use  of attachments or accessories not recommended can  result in serious personal injury     APPLICATIONS    You may use this tool for the purposes listed below     Grinding metals  Sanding wood or metal surfaces    SLIDE SWITCH  See Figure 3     To turn the angle grinder ON  press the slide switch forward   To the lock the grinder in the ON position  depress front of  switch To turn it OFF  push slide switch forward     CAUTION     Never cover air vents  They must always be open for  proper motor cooling        INSTALLING ACCESSORY WHEELS  See Figure 4     Unplug the angle grinder    Depress and hold the spindle lock button and rotate nut  with provided wrench until spindle locks    NOTE  To prevent damage to the spindle or spindle lock   always allow motor to come to a complete stop before  engaging spindle lock    Loosen and remove flange nut from spindle  Do not  remove disc flange    Make sure flats on the bottom of disc flange are engaged  
23. with flats on spindle    Place the accessory wheel over the spindle     10    A WARNING     Always install grinding wheel and abrasive mop disc with  the depressed center against the disc flange as shown  on the opposite page  Failure to do so will cause the  grinding wheel to crack when tightening the clamp nut   This could result in serious personal injury because of  loose particles breaking off and being thrown from the  angle grinder  Do not overtighten        E Thread the flange nut onthe spindle with the flat side of nut    facing up  Fit raised  small diameter portion of the clamp  nut into the hole in the wheel and finger tighten    To install abrasive mop disc  thread the nut on the spindle  with the flat side of flange nut facing down  Finger  tighten    Depress and hold the spindle lock button and rotate the  wheel clockwise until the spindle locks in position   Securely tighten the nut with the wrench provided   Do not overtighten     A DANGER     Never attach a wood cutting or carving blade of any type    to this angle grinder  It is only designed for grinding and  sanding  Use for any other purpose is not recommended  and creates a hazard  which will result in serious injury        OPERATION    GRINDING AND SANDING  See Figures 4   5     Always carefully select and use grinding wheels that are  recommended for the material to be ground     Make sure that the minimum operating speed of any  accessory wheel selected is not less than 11 000 RPM     The grinding wh
    
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