Royal Sovereign 1650 User's Manual
Contents
1. 27 2 Thank you for purchasing a Royal Sovereign Roll Laminator It has been designed and manufactured to provide years of continuous service in the professional environment To insure high quality lamination please read this instruction manual thoroughly This manual will provide you with complete operating and maintenance information For additional product support or factory direct ordering information Call Royal Sovereign Customer Service at 1 800 397 1025 SAFETY PRECAUTIONS The safety recommendations outlined in this section are to be read understood and followed before operating machine Keep this information for future reference Failure to comply any of the following safety procedures could result in serious personal injury 1 2 10 To prevent the possibility of electrical shock do not immerse machine in water or permit liquids to spill inside Do not allow articles of clothing neckties scarves papers etc near front or rear machine openings as they could get caught by rollers and be pulled inside causing personal injury Do not insert sharp objects into front or rear machine openings Do not place anything in feed tray openings of machine other than appropriate laminating materials or pouches Do not attempt to laminate items that exceed total recommended material thickness Do not operate machine for any other purposes than its intended use Do2. BUTTON BUTTON EM eel i 2 a 2 1 LCD WINDOW 1 Initial display status E los It displays you the last working condition 2 Is displayed when the preset temperature UPPER TEMPERATURE LOWER TEMPERATURE is reached d Jr 3 KOR Blinking Indicates to wait till blinking stops Current temperature is higher or lower than the preset temperature saving electricity status 5 Temperature 1 Shows the preset temperature 2 You can check the current temperature on the heat shoe by pressing T Check 6 Speed 9 different speed option RSH type SPEED1 gt 0 4m 1 3ft min SPEED9 2 0m 6 5ft min RSR type SPEED1 gt 0 8m 2 6ft min SPEED9 4 0m 13 1ft min You can choice from1to4 for Cold Function 7 PRGM 9 different memory cell address You can memorize 9 different working conditions 2 FUNCTIONS OF BUTTONS UPPER Upper roller temperature controller PROGRAMMING BUTTON LOWER Lower roller temperature controller UPPER a SPEED SPEED 14 EN UPPER a SPEED SPEED Speed controller lt EST LOWER WY MEMORY Choose memorized working condition zZ l a CD Increase temperature COLD HOT T CHECK ST BY 2 Increase speed OPERATING BUTTON EES SEE 3 Restore the memoriz
3. Set pressure lever at the proper position following to your lamination condition 21 4 After pressing the button choose and set proper speed by using the SPEED and Mi button o It is when ready is show on the screen and the buzzer rings three times sound three times 6 Turn on the take up device and set the proper film tension by pressing the RUN button Lower tension would make better operation 7 Set document on the table You should allow at least 5mm 1 4 space on each side for perfect laminations 8 Turn the switch Run and take up motor at the same time The liner and film will be rolled at the same time 9 When lamination is finished press the button For your convenience it would be better to set table guide in proper position And if needed cut documents with cross cutter 10 Set pressure lever at the Hard board 15mm mode 11 Turn off the power switch Reference 1 Set up the protection paper Otherwise glue form the film will be stuck on the face of roller and it can be seriously damaged 2 Turn the switch Run and Take up motor at the same time 3 For worm lamination set temperature from the hot mode 1 Itis convenient to use the remote control in the back of machine while laminating 2 It is also convenient if you use Foot Switch while laminating HARD BOARD 3 RUN STOP REV buttons on Remote Control have same functions with the ones
4. button then speed display mode is blinking 6 times Before blinking finish the operator can change the speed with My or b d Lit 3 Each time you press the button buzzer will ring a SPEED v Memorizing Working condition and Using the memorized working condition RS speen UPPER TEMPERATURE Exe 1 Memorize working condition A LOWER TEMPERATURE Ilir LLI L UPPER m LOWER vi dam w SPEED MEMORY MEMORY 1 Operator can memorize 9 working conditions 2 Choose working condition by pressing and uy button after pressing MEMORY button and speed press MEMOR button 3 It is memorized if buzzer is ringing with blinking If you change the temperature or speed when LCD screen is still blinking you have to press MEMORY button after changing 4 When you memorize another working condition you can do above 2 and 3 operation over 2 Use the memorized working condition 1 Operator can choose one of 9 memorized working conditions 2 Press MEMORY then wy or LA to select a working condition The display will blink 3 After the blinking stops it is set the working condition you selected and shows the working condition on the display Check current temperature on the hot rollers RS UPPER TEMPERATURE 1 When you press T CHECK button the present temperature will be shown on th
5. right side of machine to the open mode at 15mm Insert a piece of wide cardboard guiding paper carrier between the rollers Pull the film from the upper roller passing over the upper idle bar to the upper roller and put it on the roller When temperature reaches 80 C 176 F resin starts melting and films turn to be transparent Place the film from lower shaft beneath the film from the upper roller which is already melting and unwind films of both rollers 30 40Cm 1 1 3ft for loosing the tension oet the pressure Lever to the 1mm oet speed at 1 and press Run button The films will be fed into the machine and will come out from the rear site of machine Check the status of lamination and place the pressure lever at lamination mode 2 COLD FILM TAKE UP DEVICE TAKE UP DEVICE zd ees E OM Mm CILA IANC Ur UCV I UC IAKE UP DEVICE PAPER BAOK HOT METAL ROLLER UPPER IDLE BAR UPPER IDLE BAR PAPER BACK HOT AY ROLLER a LONER IDLE BAR 9 IDLE BAR RSH 1050 1650 RSR 685 1050 PAPER JA PAPER 1 Set up cold film below the upper bar of the machine Set the same as method of HOT film for protect paper of lower part 2 Set the pressure Lever to the 15mm open mode 3 Insert a piece of wide cardboard guiding paper carrier between the rollers 4 Pull the film from the upper roller passing over the upper idle bar to the upper roller and put it on the upper r
6. Royal Sovereign LAMINATORS OWNER S MANUAL RSH 1050 1650 RSR 685 1050 PLEASE READ AND SAVE INSTRUCTIONS TOPICS PAGE INSTR CTION Hos 3 SAFETY PRECAUTION ee 3 CHARACTERISTICS e 4 SPECIFICATIONG se so mmm 4 NAMES OF MAJOR PARTS OF MACHIN 5 HOW TO INSTALL THE REWINDER 6 7 HOW TO INSTALL THE UNWINDER 8 SETIINGUPFILM moss ss p 9 HANGING FILM se sss e bos sm 10 HOT FIM nep 10 2 GOED FILM eese LL es 11 CONTROL OF ROLLER PRESSURE 12 INSTRUCTIONS FOR CONTROL PANEL 13 LOD INDON aeee 14 2 FUNCTIONS OF BUTTONS 15 SHOW TO USE Tute 16 19 LAMINATING STEPS s akm p sm 20 LIHOT LAMINATING s su 20 21 SCOLDIAMINATINO m m m a pis se Majs 22 TIPS FOR REMOTE CONTROL AND FOOT SWITCH 23 METHOD FOR USING CUTTER 23 OROS CUTTER 2 23 IMPORTANT SAFETY CONCERNS 24 MAINTENANCE cece ee 24 ITSNOTOUTOF ORDER see 25 SPARE PARIS ssp 25 WARRANTY 26 SPEED 8 TEMPERATURE ADJUSTMENT
7. e screen and will UPPER TEMPERATURE FIL L LIL CI LOWER TEMPERATURE FL _ LIL 1 a SPEED 9 MEMORY C HOT ST BY FLAVAN 1 13 blink five times 2 After this it automatically returns to the previous state Cold moder 1 You can do cold lamination with this function 2 Press the button to show Cold on the display 3 Speed will always show 2 4 Speed can be varied 1 or 4 by selecting a wp button 9 You release the machine from cold mode by pressing Cor button 6 Everytime you press the button buzzer is ringing 7 ST BY mode is not working at COLD mode STND BY Saving Electricity while you are not operating for a while uu A e _ 659 4 when press STBY button will display SPEED UPPER TEMPERATURE uii Hr on the screen and STND BY mode is set at 80C 2 When isin 14 mode machine condition wouldn t work Press the button and it will revert to the previous working zy TEMPERATURE 3 When machine runs you can t change it to the II mode LI LIL In this case press the button and turn the machine to the BI Daig mode Check the laminating length amp How many laminated papers READY 7 1 When press MM Dutton the present numbers of length and papers laminated will be shown on UFPER TEMPERATURE the screen Mm 2 When you want to return to working
8. ect misuse or improper installation operation or external scratch any damage caused from service maintenance EH or tampering by anyone other than a Sovereign authorized service representative or damage caused by a natural calamity such as fire or earthquake and etc 3 Customers will bear the expense of Transportation fee and delivery fee of the damaged machine EE micron 7 micron 96 E S III VII 3 mil ef 100 micron 120 4 mil 125 micron 125 5 mil 150 micron 125 6 mil 175 micron 130 7 mil 200 micron 135 8 mil 250 micron 2f
9. ed working Me setting CD Decrease temperature 2 Decrease speed 3 Restore the memorized working setting c HOT Cold and Hot mode change T CHECK Check current temperature STBY saving electricity while the machine is not being operated Reverse function otay pressing reverse button to have the roller run backward Stop working Run the rollers Run and stop the fans Lount amp Length Values Format Change Into Count amp Length Mode 3 HOW TO USE BUTTONS Set the upper lower hot rollers 1 Temperature available range from 0 C 32 F 15 Riittan 8 Nicnlaw ULLVII C Wioyviay to 160 C 320 F ar RS 2 Temperature setting of upper roller mi mi L Press uPPER you will see the LCD screen is E aL A blinking 6 times Before blinking is finished press we reper ee VE a o WW to set the temperature FIDE IL LIL 3 Set temperature of lower roller Press LOWER and choose the arrow button UPPER 2 the same way to set temperature of upper roller l 4 2 W Each time you press the button it will change 1 C 2 F If you press the button more than 1 seconds temperature will change automatically until you press the button again o Buzzer is ringing each time you press the button Speed controls air 1 The operator can use 9 different lamination speeds ei vmo 2 Press SPEED
10. g MEMORY function 2 KO sign may appear on LCD window in the case continuous laminating 20 2 eee If it happens the speed needs to be lowered by one speed level and started again after 139934 signal on the LCD window 3 In case of wrinkling or rolling of film due to wrong position of document is needed to be keeping pushed in order that document could come out to the front with buzzer sound 4 When document is much smaller than film you should place it in the middle of film for preventing wrinkle 5 Use cooling fan when you laminate continuously without break and document is too hot L aminating Speed at each level mm ft min SPEED RSHAOSOMOSO 4 ommon 3 20 sommen s 2400mm 7 98 i20mmG98 6 2800mm 9 28 oomme 8 18 1800mm 5 9R 9 2000 6 The above laminating speed numbers are at the condition on regular voltage with almost no film tension There might be the possibility for difference to the above numbers due to the change of voltage or adjustment of tension 2 COLD LAMINATING 1 Put cold roll film on upper bar Set the same as methord of HOT film for protect paper of lower part 2 Pull COLD film and fix it so that backside protecting paper can be wound on take up mandrel clockwise Revolve core to make protectingpaper tight a little bit 3
11. min 13 1ft min 1650mm 1050mm 685mm Max Laminating Width 64 9inch 41 3inch 27inch 15 0mm 13 0mm Max Laminating Thickness 0 6inch 0 5inch 32 250micron Film thickness 1 3 10mil 3 Voltage Cycles Ass y Stand Switch Foot Wired Remote Control 4 FRAME GUIDE PAPER Ke H uu a 3 TWewpBEBN O o mem 100100 een JoJo o CECR ss oO porn oO 77 REmore conTROL swircH o BECHER DREES SR SS SS TENSION CONTROL KNOB FILM ALIGNMENT KNOB SAFETY COVER 1 Disassemble both the Right cover and the Left cover Note Turn the fastening nut of the Emergency switch counterclockwise and disaasemble the Emergency switch before disassembling the Right cover JI Ze NR 2 Disassemble the Rear cover 3 Disassemble the power switch bracket which is located at the left side of the machine Power switch bracket Plate Hewinder L 4 Put the Plate Rewinder L on the outer side of the frame as shown in the following figure and fasten it with six M5 screws 5 Put the Plate Rewinder R on the outer side of the frame as shown in the following figure and fasten it with six M5 screws 22 wn 1 i a gt 4 5 a N CH R x 6 Insert the male connector from the Rewinder motor ne female connector from the take up motor Female Connector from take up motor ale Connector from rewinder m
12. mode H Press M button again 3 Also you can reset measure mode by pressing RESET button for 2 second 1 HOT LAMINATING 1 Turn the power switch on the back side of the machine Emergency Switch must be turned off 19 oet the pressure lever to the Laminating mode Increase roller temperature If you already memorized special working condition press MEMORY button and choose right condition by using AA or button When it s ready you will see ready sign on the screen and the buzzer will ring Press the RUN button If rollers don t run check the emergency switch whether itis located at ON position or not To set film tension properly use the Tension Control Knob Lower tension would make better operation oet document on the table You should allow at least 5mm 1 4 space on each side for perfect laminations Press the button when your lamination is finished For your convenience it would be better to set table guide in proper position 10 When lamination is just finished it is hot and easily bent Try not to touch it until it cools down 11 After finishing your work set the pressure lever to the Hard Board 15mm 12 Turn the Power switch off Useful Information 1 It would be easier for you to operate the machine next time if the temperature and the speed are set at the best condition and memorized the usin
13. n 5 Please check the lubricant after long operation or you do not use for a long time 6 Check the chain linking each gear is not loosened The limit tension allowed is 3mm Symptom Check point Rollers do not operate 1 Power cord may not be plugged 1 Check the power cord after press RUN button in 2 Check the switch is on 2 Power switch is at OFF mode 3 Check the emergency switch 3 Emergency switch may be at is off ON mode 4 Release STND BY switch by 74 4 It may stay at STAND BY mode press the STND BY button Hot roller is not heater 1 Itis set at the cold mode 1 Change the function to hot up 2 Memorized temp may be lower lamination than atmosphere temp 2 Set proper temperature for the Work Wrinkled lamination 1 Film tension is not proper too 1 Adjust film tension E fe rmm Result of lamination is 1 Temperature on the hot roller 1 Increase the temperature on the not clear is too low or lamination is too hot roller or decrease the speedy speed Bolt M8X65 7 KG FUSE 50T AC250V 6 3A 291050 1050 8858 1050 RSR 685 RSR 685 RSH 1050 FUSE 65TS AC250V 20A 1 For six month from the date of purchase Royal Sovereign International Corporation or its authorized service center will repair this product free of charge if it is defective in material or workmanship 2 This Limited Warranty does not include cleaning or damage caused by accident negl
14. not operate machine if electrical plug or power cord is damaged Turn off the power when unattended or not in use Unplug machine before moving it or when it is not in use for an extended period of time This machine is intended for indoor use only Do not alter or extend electric plug Plug is configured for appropriate electrical supply The socket outlet shall be installed near the equipment and shall be easily accessible RS Roll Laminator Line is advanced laminators with time transcendental design utilizing the latest in laminating technology It is designed for you to set temperature and speed as necessary and have the machine remember your settings Also you can laminate anything at high speed regardless of thickness of material and type of film Remote control device allows for control of the machine from the front or rear Foot Pedal Switch allows for hands free operation It is also designed for convenient use by anyone through the simple procedure of adjusting film tension in accordance with the thickness of film and materials to be laminated Description sse Lessel ms 1960x650x1210mm 1400x650x1220mm 1070x650x1220mm Dimensions w x d x h l l l 77 2x25 6x47 4in 55 1x25 6x48 0in 42 1x25 6x48 0in 300Kg 140Kg 100Kg Weight 660lbs 308 6lbs 220 5lbs AC100 120V 50 60Hz AC220 240V 50 60Hz Power Consumption 3300w 3000w 2000w 2m min 4m min 2m min 4m min Max Laminating Speed 6 5ft min 13 1ft min 6 5ft
15. oller 5 Put the paper back of the film to the bobbin at take up bar to rewind the paper back 6 Allow some of the film with melted resin to stick to the Guiding Paper 7 Place the film from lower shaft beneath the film from the upper roller which is already melting and unwind films of both rollers 30 40Cm 1 1 3ft for loosing the tension 8 Set the pressure Lever to the 1mm 9 Set speed at 1 and press Run button The films will be fed into the machine and will come out from the rear site of machine 10 Check the status of lamination and place the pressure lever at lamination mode ae CN Methods of controlling pressure of the roller 1 For setting pull the pressure lever out and turn the lever to following the indication 2 Open 15mm for laminating 15mm 0 6 thick board RSH 1050 1650 10 13mm for laminating 10 13mm 0 4 to 0 5 thick board 4 5 7 mm for laminating 5 mm 0 2 to 0 27 thick board o 1mm for laminating 1mm 40Omil thick board 6 LAMINATING for laminating 32 250micron thick film We designed this machine standing by user s convenience You can manipulate 12 speed and temperature of rollers each by each by the LCD controller And with memory function you don t need to set machine every time you laminate la rm ss Wi RS ES CD LCD DISPLY PROGRAMMING BUTTON SPEED imi LOWER C HOT T CHECK ST BY GER OPERATING
16. on Control Panel 202 4 Press Foot Switch one time for RUN press one more time for STOP Don t keep pressing 5 After use of Remote Control attach it to the left side of rear of machine Cross Cutter 1 It is on the back side of the machine 2 After lamination move cutter to a point about 1 3 of the width of lamination 3 Grasp film with one hand and press the cutter cutter downward and slide it to the direction intending to cut with another hand 4 Press the cutter and slide it the other way 1 Please be cautious that neck tie necklace long hair clothes are kept well away while operation 2 Prevent children from accessing the machine 23 Extreme Heat Will Cause Injury 3 Place the machines on the plated place so that 4 Make certain that the machine is connecterd to an adequate power souce o Do not use any other purposes other than Lamination 1 Do not allow the machine to run with only one roll of film installed The melted resin will adhere to one roller and ruin future laminations 2 The width of film should be bigger than the material and Width of upper side and lower side of film should be same in order not to allow melted resin to adhere to the rollers 3 Be sure to adjust the film tension while in operation If the tension is too tight it could cause the film to stretch 4 After work you should clean the resin from the rollers before beginning the next operatio
17. otor 7 Assemble the Right cover letting the wires go through the slot which is located at the rear side of the Right cover 8 Put the Power switch bracket on the Plate Rewinder L and fasten it with two M4 screws Power switch bracket Plate Rewinder L 1 Put the Plate Unwinder R on the inner side of the frame as shown in the following figure and fasten it with four M6 hexagonal bolts Plate Unwinder H M6 hexagonal b i S 2 Put the Plate Unwinder L on the inner side of the frame as shown in the following figure and fasten it four M6 hexagonal bolts Picture 1 Picture 2 MASA Upper Film Picture 3 Picture 4 Picture 5 1 Set the glossy side of upper lower film to face the heat Glossy side is PET film and matte side is thermal polymer laminating film 2 Like picture 1 insert core into the left side of upper lower film shaft 3 Like picture 2 and 3 insert core into the right side of upper lower film 4 Like picture 4 and 5 adhere core closely Make the right left direction of fixing screw consistent 5 Locate film in the middle and then fasten core fixing screw W N 1 HOT FILM UPPER ROLL FILM UPPER ROLL FILM UPPER IDLE BAR UPPER IDLE BAR HOT METAL ROLLER LOWER ROLL FILM LOWER IDLE BAR RSH 1050 1650 RSR 685 1050 Insert bar into the core of the roll film then place the bar on the machine Place the Pressure Lever on the
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