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RIDGID TS3650 User's Manual

1. 1 1 4 20 x 5 8 Pan Head Screw with Lockwasher Handwheel Pan Head Screw with Lockwasher Bevel Handwheel a LY SP6498 Belt Drive Saw 05 03 7 15 03 A 04 AM Page 18 ND Assembly continued Installing Elevation Handwheel 1 Locate the following hardware FFs W 1 Handwheel 1 Elevation Lock Knob Elevation Elevation Handwheel 1 Elevation Lock Tube Lock Knob Lock Tube 2 Slide elevation lock tube onto elevation shaft 3 Line up flat spots on shaft and handwheel push handwheel onto shaft 4 Screw elevation lock knob onto HERIOK shaft Do not tighten at this time is Elevation Elevation Handwheel Elevation Lock Knob Assembling Leg Stand 1 Locate the leg stand Remove all parts from packing maenas eee 5 16 18 Serrated Head S 2 Locate the following hardware Sen Flange Hex Nut ad 23 Truss Head Screws 5 16 18 x 5 8 long 23 Serrated Flange Hex Nuts 9 16 18 Rs Leveling 4 Leveling Feet een Foot Rip Fence 8 _3 8 16 Hex Nut canted mene 3 Locate the following 4 Legs End Panels Leg Leg Braces Leg Braces Miter Gauge Storage Hook Rip Fence Rip Fence Storage Hooks Foot Stiffeners A N ND N End Panel 5 Foot Stiffener 8 Miter Gauge El Storage Hook 18 LIN LY SP6498 Belt Drive Saw 05 03 15 03 y J PA 04 AM B Page 19 Assemble the le
2. 1 Circuit overloaded with lights appliances and other motors 2 Undersize wires or circuit too long 1 Do not use other appliances or motors on same circuit when using the saw 2 Increase wire sizes or reduce length of wiring See Motor Specifications and elec trical Requirements section 3 Request a voltage check from the power company 3 General overloading of power company facilities In some sections of the country demand for electrical power may exceed the capacity of existing generating and distri bution systems 4 Incorrect fuses of circuit breakers in power line 4 Install correct fuses or circuit breakers Motor starts slowly or fails to come up to full speed 1 Low voltage 1 Request voltage check from the power company 2 Windings burned out or 2 Have motor repaired or open replaced 3 Starting switch not operating 3 Have switch replaced Motor overheats 1 Motor overloaded 1 Feed work slower into blade 73 IN LY SP6496 Belt Drive Saw 05 03 7 15 03 7 K 05 AM Page 74 TY Troubleshooting Motor continued Starting switch in motor will not 1 Burned switch contacts due 1 Have switch replaced and operate to extended hold in periods request a voltage check from caused by low line voltage etc the power company 2 Shorted capacitor when equipped 3 Loose or brok
3. 1 4 20 Lock Nut 7 16 Hex Nut w Serrated Washer we ED wee a oe ge Tube Rear 5 oD Plate Assembly Channel Caster Tube Rear Plate Assembly N Hole 7 De lt t Facing Down en TNN Si cZ L i t al I p Channel A Rear IN ae SP6498 Belt Drive Saw 05 03 7 15 03 774 04 AM Page 28 a Assembly continued Lower Assembly 1 Locate the following hardware 4 Hex Head Screw w Washer edges 1 4 20 x 2 4 Lock Nut 1 4 20 Hex Head Screw w Washer 4 Hex Nut w Serrated Flange 5 16 18 2 Hex Nut w Serrated Flange 7 16 1 U Bolt 5 16 18 Hex Nut Lock Nut 2 From the loose parts find the wisartated 7 16 Hex Nut following Flange w Serrated Flange 2 Caster 2 Tube Front 13 7 8 Long 1 Tube Support 17 1 4 Long 1 Tube U Bolt 19 5 8 Long 3 Assemble support tube 17 3 4 inch length to both front tubes 13 7 8 Caster inch length using two each 1 4 20 x 2 hex head screw and lock nut as 3 shown Loosely assemble at this D time Tube Support NOTE The larger hole at the end of the front tube must face down as shown 4 Align and assemble U bolt tube 19 5 8 inch length with holes in the Tube Front Assembled On Top front tube using two each 1 4 20 x 2 gt hex head screw and lock nut as shown Loosely assemble at this time 5 Assemble 5 16 nut on each side of U bolt as shown with serration facing tubing 2 6 Place U bolt through holes in U bol
4. 35 Hex Head Screws lt for Adjusting Fence Parallelism d Slide the fence against the blade of the combination square e Alternately tighten the hex head SCrews f Recheck alignment g Repeat steps as needed until rip fence is correctly aligned d This should provide the best fence adjustment possible without over tightening Check fence lock across entire bar length Recheck fence parallelism with miter slot in locked position and adjust if necessary lf the fence does not clamp the same across the entire length of the bars the guide bars may need to be readjusted with shims provided Fence Clamp Jun Guide Bar Fence Clamp and Rear Guide Bar Should Barely Touch When Fence is Raised a ae SP6498 Belt Drive Saw 05 03 Page 36 Assembly continued Adjusting Fence Indicator The rip fence has two indicators One to use when the fence is on the right side of the blade and one to use when the fence is on the left side of the blade 1 Place rip fence on saw table so that it lightly touches the right side of the blade and lock it in this position 2 Loosen pan head screw Adjust the right indicator so that the red line is located over the zero line of the right rip scale and tighten screw 3 Reposition rip fence on saw table so that it lightly touches the left side of the blade and lock it in place NOTE lf blade guard is already installed it must be tempo
5. 7 15 03 fA 05 AM ar Page 71 BLACK WHITE gt 120V O GREEN Overload Protector BLACK WHITE gt 240V O GREEN WARNING If you are unfamiliar with the basic fundamentals of electricity do not attempt this procedure Use a qualified electrician to change the voltage of the saw to avoid electric shock or possibility of fire Overload Protector soP6d90 Belt Drive saw 05 03 7 13 03 AOS AM Page 72 TY Troubleshooting WARNING For your own protection turn switch OFF and always remove plug from power source outlet before troubleshooting General Probable Cause Remedy 1 Blade out of balance 1 Discard blade and use a different blade Cannot make square cut 1 Miter gauge not 1 See Adjustments section Miter Gauge when crosscutting adjusted properly Cut binds burns or 1 Dull blade or improper 1 Sharpen or replace blade stalls motor when rip tooth set ping 2 Blade is heeling 2 See Adjustments section Heeling Adjustment 3 Consider cutting from other side or use a jig or fixture to make stable To reduce the risk of kickback the board must be made sta ble and not rock or tip during cutting If the board can not be held stable discard board 4 See Assembly section Aligning Rip 4 Rip fence not parallel Fence to blade 5 See Assembly section Installing Bla
6. _ Bar N 10 32 x 3 8 Pan Head Screw With Lockwasher Switch Assembly Z IN ae SP6498 Belt Drive Saw 05 03 7 15 03 ypt 04 AM Page 41 U Mounting Switch on Right Side 1 Slide the nuts into the lower slot of the front guide bar from the right end with the switch facing front 2 Slide switch assembly left until the left side of switch assembly is in line with right side of main saw table tighten screws Securing Electrical Cords Locate the following 3 Wire Ties Switch Mounted on Right Side Route motor cord and power cord along right side of cabinet Use a hammer to lightly tap the pointed tabs on the wire ties into the two holes provided on the right side of cabinet Secure both cords in wire ties Loop motor cord in rear wire tie to remove excess slack NOTE One wire tie is extra Switch Mounted on Left Side Route motor cord and power cord along left side of cabinet Use a hammer to lightly tap the pointed tabs on the wire ties into the three holes provided on the left side of the cabinet Secure both cords through wire ties Installing Guide Bar End Caps 1 The left and right end caps for front guide bar can be installed at this time Align the plastic end cap to match profile of bar 2 Install self tapping M4 pan head screw into each hole 3 The left and right end caps for rear guide bar can be installed at this time 4 Install rear end caps as shown NOTE This completes
7. e Align bolts with 3 8 holes Place the side against the fence with the base extending under the fence as shown e Install a flat washer and 1 4 20 nut on each bolt Hold device tight against side and bottom of fence and tighten nuts Workpiece 56 IN ae SP6498 Belt Drive Saw 05 03 7 15 03 fA 05 AM ar Page 5 7 Basic Saw Operations Using the Miter Gauge The miter gauge is used when crosscutting miter cutting bevel cutting compound miter cutting dadoing and when rabbeting across the end of a narrow workpiece WARNING For your own safety read and always observe all safety precautions listed manual and on saw in operators Additional Safety Instructions for Crosscutting Before Starting e Never use the rip fence when cross cutting except as specifically instructed e An auxiliary wood facing attached to the miter gauge can help prevent workpiece twisting and throwbacks Attach it to the slots provided Make the facing long enough and big enough to support your work Make sure however it will not interfere with the sawblade guard Crosscutting Definition A cutting or shaping operation made across the width of a workpiece The graduations on the miter gauge provide ample accuracy for average wood working In some cases where extreme accuracy is required make a trial cut and then recheck it with a precision square or protractor NOTE The space between t
8. From among the loose parts find the following 1 Spacer Bar To determine how many shim washers shown on previous page will be needed slide the reduced ends of the spacer bar into the T slots of the front and rear guide bars Push the spacer bar against the fence brackets and toward the front of saw If there is a gap between the large diameter of the spacer bar and the inside of the rear guide bar fill the gap with the appropriate number of shim washers Remove the spacer bar and place the shim washers over the reduced end of the bar Thread one of the set screws into each of the locking plates as shown Place one locking plate assembly over each end of the spacer bar with the bent legs pointing out as shown Slide the locking plates set screw end first into the T slots in the front and rear guide bars Locate the spacer bar approximately 4 1 2 in from the end of the rear guide bar and parallel to the side of the table Use a 3 32 hex wrench to tighten both set screws while holding the bar in place 7 15 03 fA 04 AM Page 34 ar Set Screw oe Locking Plate 10 32 x 7 16 Spacer Bar Rear i Spacer Guide Bar Bar Front Guide Bar Fill Gap With Shim Washers 3 32 Hex Wrench Set Screw Locking 40 32 x 7 16 Plate Shim Washers If Needed Locking Plate Spacer Bar Assembly a Rear Guide Bar Shim Washers _ If Needed ok Spacer Bar
9. swivel of the clamp will not grip properly Place a small block of wood between the bottom edge of the table and the C clamp WARNING For your own safety replace the sawblade guard as soon as the non thru sawing operation is complete Push Stick WARNING For your own safety 1 Do not Backup reverse feeding while resawing because this could cause a kickback 2 Make first pass to a depth slightly more than one half the width of the board 3 Keeping the same face of board against the fence rotate it end over end and make the second pass WARNING For your own safety install blade guard immediately upon completion of the resawing operation Auxiliary Fence Work Support QS RN A Q os EN Cet Wood Block Workpiece C Clamp 64 ZIS U SP6498 Belt Drive Saw 05 03 77 45 03 Page 65 Using Carbide Tipped Blades WARNING To reduce the risk of cutting tool failure and thrown Shrapnel broken pieces of blade read and understand all the warnings and instructions which come with carbide tipped blades Failure to heed all carbide tipped blade warnings and safety instructions can result in serious injury Carbide is a very hard but brittle material Take care when mounting using and storing carbide blades to prevent accidental damage Slight shocks such as striking a tip during handling can Dadoing Dadoing is cutting a groove into th
10. 1 Position rip fence over right miter gauge groove While holding up rear of rip fence engage front end of rip fence onto the front guide bar Now lower rip fence down onto table Open operators manual so that 8 pages are separated from the rest of the book Use these pages like a feeler gage to set the spacing between the bottom of the fence and the table top 2 3 A a m04 AM Page 33 7 Very Thin Shim Washer Shim Washers Table or Extension En Rear Guide Bar fi Operators Manual 8 Pages 3 Rip fence should clear saw table extension surface just enough to allow pages to slide back and forth under rip fence If rip fence is too high or too low loosen nuts holding front guide bar and adjust bar up or down Wrench tighten nuts when proper alignment is achieved Adjust rear guide bar as noted above Slide fence left and right on guide bar to ensure clearance from side to side and from front to back If necessary readjust rip fence guide bars to get proper clearance Wrench tighten all nuts holding guide bars in place NOTE During this adjustment the left right positioning of the guide bars could be affected Realignment may be necessary 33 IN ae SP6498 Belt Drive Saw 05 03 Assembly continued Installing Spacer Bar 1 Locate the following hardware 2 Set Screws 10 32 x 7 16 long From unlabeled bag assembly remove the following 2 Locking Plates
11. 67 IN ay SP6498 Belt Drive Saw 05 03 7 15 03 fA 05 AM Page 68 LY Adjustments WARNING For your own safety Knob turn switch OFF and remove N Miter Gauge plug from power source outlet Head before making any adjustments Pointer Miter Gauge NOTE The graduations are manufac tured to very close tolerances which pro vide ample accuracy for fine woodworking In some cases where extreme accuracy is required when making angle cuts for example make a trial cut and then recheck it Adjustment There are adjustable screw stops for the Screw Stop Pin stop pin at 0 and 45 right and left positions for conveniently setting the miter gauge to cut miters at these standard angles Adjusting Stop Screws A Loosen lock nut of screw for 0 stop B Place 90 square against the miter gauge bar and the face of the miter Flat Head gauge head Screw C If adjustment is needed loosen handle of miter gauge Adjust miter gauge head flush to square Tighten lock knob D Adjust stop screw until it rests against the stop pin and tighten lock nut E Adjust 45 left and right using a 45 triangle or a protractor of a square using the above procedure The miter gauge head should swivel smoothly on the bar after the knob is loosened To adjust this swivel movement A Loosen the knob B Loosen set screw with a 2 5mm hex wrench C If the head is too loose turn the flat head screw in a clockwis
12. SP6498 Belt Drive Saw 05 03 71 13 03 y J A040 AM Page 8 y Safety Instructions For Table Saw continued Before Leaving The Saw To reduce the risk of throwback of cut off pieces Use the guard assembly To remove loose pieces beneath or trapped inside the guard Turn saw OFF Remove switch key Wait for blade to stop before lifting the guard Turn the saw off Wait for blade to stop spinning Unplug the saw Make workshop child proof Lock the shop Disconnect master switches Remove the yellow switch key Store it away from children and others not qualified to use the tool Additional Safety Instructions For Rip Type Cuts Never use the miter gauge when ripping Use a push stick whenever the fence is 2 inches or more from the blade When thru sawing use an auxiliary fence and push block whenever the fence must be between 1 2 and 2 inches from the blade Never thru saw rip cuts narrower than 1 2 inch See Basic Saw Operations Ripping and Bevel Ripping sections Never rip anything shorter than 10 long When using a push stick or push block the trailing end of the board must be square A push stick or block against an uneven end could Slip off or push the work away from the fence A Featherboard can help guide the workpiece see Basic Saw Operation Using Featherboards for Thru Sawing section Always use featherboards for any non thru rip type cuts See Ba
13. Stop 45 Stop Pin Screw Auxiliary Facing Slide the workpiece along the miter gauge until it touches the block hold the workpiece securely against the miter gauge or clamp it with the hold down clamp optional accessory not shown e Make the cut turn the saw off remove the piece after the blade has stopped and before cutting the next piece WARNING To reduce the risk of kickback from twisting the work piece clamp the block so the end of the block is well in front of the sawblade Be sure it is clamped securely Wood Block Cut Off Piece IN ae SP6498 Belt Drive Saw 05 03 7 15 03 fA 05 AM Page 59 LY Miter Crosscutting Miter cutting is known as cutting wood at When using the miter gauge in the an angle other than 90 with the edge of right hand groove hold the workpiece the wood Follow the same procedure as with your right hand and the lock knob you would for crosscutting with your left hand e Adjust the miter gauge to the desired angle and lock it e The miter gauge may be used in s either of the grooves in the table L DAL Make sure it is locked e A yj When using the miter gauge in the left CP Pl y hand groove hold the workpiece ALAN YY f firmly against the miter gauge head 3 with your left hand and grip the lock knob with your right hand Bevel Crosscutting Bevel crosscutting is the same as cross _ Use the auxiliary fence work support
14. kickback You could be hit or cut Front 7 118 Mark on Guide Bar Right Hand Rip Scale 31 IN ae SP6498 Belt Drive Saw 05 03 15 03 y J PA 04 AM B Assembly continued Installing Rear Fence Guide Bar 1 Locate the following hardware 4 Square Head Bolts 5 16 18 x 1 Long 4 Serrated Flange Hex Nuts 5 16 18 2 From the fence guide bar carton find the following 1 Rear Guide Bar Short 3 Insert four 5 16 18 x 1 long square head bolts into the holes as shown 4 Attach serrated flange hex nut loosely as shown so the bolt head protrudes through the rear edge of the table and extensions 5 Slide the rear guide bar slot over each of the square head bolts similar to the front guide bar assembly 6 Position a framing square or straight edge against either side of the blade Move the rear guide bar right or left until the indicator mark is aligned with the straightedge 7 Push rear guide bar against the saw table and extensions Finger tighten each nut on the table and extensions The guide bars will be aligned and the nuts tightened at a later time 8 Shims may be required between the rear guide bar and saw table or extension See instructions for adjusting rip fence quide bars WARNING Front and rear guide bars must be aligned with blade Misaligned guide bars could twist Twisted guide bars could misalign fence A misaligned fence could cause binding or kickba
15. miter gauge when not in use Using Ind I Cut A 04 AM Page 45 D To lower the table saw press down on the foot pedal Make sure the saw firmly rests on the floor Adjust the rubber leveling feet if necessary IN ae SP6498 Belt Drive Saw 05 03 Page 46 15 03 y J A 05 AM B Getting to Know Your Table Saw continued 15 Sawdust Ejection Port Your table saw is equipped with a vacuum hookup This feature will allow you to attach any standard 2 1 2 inch diameter wet dry vacuum hose into the hole provided for convenient sawdust removal If large scraps become lodged in the sawdust collector it may be necessary to remove the blade cover To remove the blade cover pull the two metal latches inward tilt blade cover away from blade and lift up Remove scraps and replace blade cover Zero Clearance Insert supports the workpiece right next to the blade to help prevent chipping and splintering Also helps to prevent small off fall pieces from becoming wedged between the blade and the large opening in conventional table insert WARNING Sawdust can clog motor Motor could ignite saw dust Even if saw is connected to vacuum blow out sawdust regularly to reduce the risk of fire Zero Clearance Insert Additional Safety Instructions When Using Zero Clearance Insert 1 Always turn the table saw power switch OFF and remove plug from power sou
16. Cut Device which when properly An angle cutting operation made maintained is designed to stop the through the face of the workpiece workpiece from being thrown towards Compound Cut the front of the saw at the operator A simultaneous bevel and miter during ripping operation crosscutting operation Arbor Crosscut The shaft on which a cutting tool is a cutting operation made across the mounted width of the workpiece 9 IN ae SP6498 Belt Drive Saw 05 03 15 03 y J m04 AM Page 10 Glossary of Terms for Woodworking continued Dado A non thru cut which produces a square sided notch or trough in the workpiece Featherboard A device which can help guide work pieces during rip type operation Freehand Performing a cut without the use of fence guide miter gauge fixture hold down or other proper device to prevent the work piece from twisting during the cutting operation Twisting of the workpiece can cause it to be thrown Gum A sticky sap based residue from wood products Heel Misalignment of the sawblade such that the blade is not parallel to the miter gauge groove Kerf The amount of material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Kickback An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw Leading End The end of the workpiece which during a rip type operation is pushed into t
17. SP6498 Belt Drive Saw 05 03 A WARNING For Your Own Safety Read Operator s Manual Before Operating Saw Part No SP6498 Page 1 7 15 03 fk 04 AM oe TS3650 OPERATORS MANUAL 10 CAST IRON TABLE SAW a Call Us 1 For any questions about e Operation e Warranty See back cover e Technical Assistance Repair Parts Please have your Model Number and Serial Number on hand when calling 1 866 539 1710 RIDGID com POWER TOOL PARTS amp ACCESSORIES Printed in Taiwan el 7 SP6496 Belt Drive Saw 05 03 7 19 03 77 04 AM Page 2 LY Table of Contents Section Page Section Page Table of Contents cnssisviseaticedercisvestuanenoecatiedes 2 Mounting the Motor nee 38 Safety Instructions For Table Saw 3 Installing Belt onnsmenesensest migeen 39 Safety Signal Words c sccsssereeesssereeees 3 Installing Belt Guard nnn 39 Before Using The Saw nnen 3 Mounting Switch and End Caps 4 40 When Installing Or Moving The Saw 4 Securing Electrical Cords 41 Before Each Use unseren 4 Installing Guide Bar End Caps 41 To Reduce the Risk of Injury From Getting to Know Your Table Saw 42 Jams Slips Or Thrown Pieces Additional Safety Instructions When Kickbacks Or Throwbacks 5 Using Zero Clearance Insert 46 Plan Ahead To Protect Your Re
18. T Slot Approximately 4 1 2 _ 3 32 Hex Wrench 34 IN ae SP6498 Belt Drive Saw 05 03 7 15 03 A is 04 AM Page 35 ND Rip Fence Alignment Adjustment WARNING A misaligned fence can cause kickbacks and jams To reduce the risk of injury follow these instructions until the fence is properly aligned 1 The rip fence must be PARALLEL with the sawblade and miter gauge grooves Clean any debris off the fence guide bars Move fence until it is along side the miter gauge groove and lock it It should be parallel to groove If it is not Unlock fence Loosen the four hex head screws located to each side of the rip fence handle Place the blade of the combination square in the right miter gauge groove as shown Rip Fence Lock Lever Adjustment WARNING Make sure the fence lock works in the center and at each end of the fence guide bar An improperly adjusted fence could move Movement could cause binding or kickback You could be hit or cut 1 The rip fence lock lever when locked down should hold the rip fence securely The lever should not be difficult to push down and lock To assure proper fence adjustment Raise lock lever and push fence head toward rear of saw Hold fence head down onto front guide bar while lifting rear of fence up and down Tighten adjusting nut until fence clamp just barely touches rear guide bar lock
19. Up to 3 8 1 5 8 oN AN 1 7 a o 1 2 P 90 Notch Square Head Bolt Wood Facing rn i E y Fence Li a A Lockwasher Flat Washer Hex Nut a A 3 4 Diameter x 3 8 Deep 5 3 LIN LY Ze SP6498 Belt Drive Saw 05 03 7 15 03 7fA 05 AM Page 54 ae Work Feed Devices continued Push Block Material for Push Block There are any number of ways to je AtLeast 12 properly cut your workpieces to make a push block The following steps describe 3 8 Thick Plywood one way you can make a push block Making the base Start with a piece of 3 8 inch plywood Cutting Out the Base at least 5 5 8 inches wide or wider 3 8 and 12 inches long or longer Make two ripcuts Perform the first ripcut along the side of the 3 8 wide strip Next ripcut the 3 8 plywood to a width of 5 1 8 Crosscut the 3 8 plywood to 12 long Crosscut a 2 1 2 piece off the 3 8 wide by 3 8 thick strip and save this short piece for later The next cuts will create the 3 8 by 9 1 2 notch in the base Mark the long Finished Base edge of the board 2 1 2 from one end a 12 __ ao Make a crosscut into the edge on the EE mark stop ping about 3 4 into the At Least board Set the saw and rip the width to 5 5 8 4 3 4 along the same edge as the Ri stopped crosscut Stop the ripcut where 2 1 2 4314 These Edges the two cuts intersect Turn off the
20. Using the miter gauge fitted with a facing follow the same procedures and instructions for cross cutting making successive cuts across the width of the workpiece to obtain the desired width of cut Do not use the rip fence for rabbeting across the end Ploughing and Molding Ploughing is grooving with the grain the long way of the workpiece using the fence Use featherboards and push sticks as required Molding is shaping the workpiece with the grain the long way of the workpiece using the fence Use featherboards and push sticks as required When cutting a deep dado or a wide groove it is necessary to remove only a small amount of material 1 8 1 4 at a time Continue to increase dado elevation until the desired depth is reached Some rabbet cuts can also be made in one pass of the workpiece over the cutter using a dado head WARNING For your own safety install blade guard immediately upon completion of rabbeting operation This side against fence when making second cut Second Cut Rabbet First Cut Second Cut Etc Ploughing IN ay SP6496 Belt Drive Saw 05 03 7 15 03 7 205 AM Page 67 TY Molding Molding is cutting a shape on the edge or face of the workpiece With a molding head and a selection of different knife shapes it is possible for almost any kind of molding base cove bead etc to be produced There are a wide variety of molding heads available
21. Wired for Wired for 120V 240V Rated H P 1 1 2 1 1 2 Voltage 110 120 220 240 Hertz 50 60 Cycles Phase Single Sne 3450 2875 50 Hz 3450 60 Hz Rotation of Clockwise Clockwise Shaft WARNING Do not permit fingers to touch the terminals of plug when installing or removing the plug to or from the outlet IN ae SP6498 Belt Drive Saw 05 03 15 03 y J w04 AM Page 12 Motor Specifications and Electrical Requirements continued 110 120 Volt 60 Hz Tool Information The plug supplied on your tool may not fit into the outlet you are planning to use Your local electrical code may require slightly different power cord plug connections If these differences exist refer to and make the proper adjustments per your local code before your tool is plugged in and turned on In the event of a malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug as shown The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Properly 3 Prong Plug Grounded 3 Prong Outlet Grounding Prong 12 Im
22. attached to the saw at the rear of the miter saw base You should record both model and serial number in a safe place for future use QUESTIONS OR COMMENTS CALL 1 866 539 1710 www ridgidwoodworking com Please have your Model Number and Serial Number on hand when calling Form No SP6498 Printed in Taiwan 06 03 dn SE
23. cutting except that the wood is cut at an for additional support of the angle other than 90 with the bottom workpiece flat side of the wood e Adjust the blade to the desired angle e Always use the miter gauge in the groove to the right of the blade It cannot be used in the groove to the left because the blade guard will interfere Hold the workpiece with your right hand and the lock knob with your left hand Compound Crosscutting Compound cutting is a combination of miter cutting and bevel crosscutting The cut is made at an angle other than 90 to both the edge and the bottom flat side of the wood e Adjust the miter gauge and the blade to the desired angle Make sure miter gauge is locked 59 IN ae SP6498 Belt Drive Saw 05 03 Page 60 7 15 03 fA 05 AM ar Basic Saw Operations continued Using the Rip Fence Ripping bevel ripping resawing and rabbeting are performed using the rip fence together with the auxiliary fence work support push stick or push block WARNING For your own safety read and always observe all safety precautions listed in manual and on saw Additional Safety Instructions for Rip Cuts Never use the miter gauge when ripping Use a push stick whenever the fence is 2 inches or more from the blade When thru sawing use an auxiliary fence and push block whenever the fence must be between 1 2 and 2 inches from the blade Never thru
24. example must lie flat or be held by a fixture of jig that will not let it twist rock or slip while being cut Use jigs or fixtures where needed to prevent workpiece shifting e Use a different better suited type of tool for work that can t be made stable Plan your cut e To reduce the risk of kickbacks and throwbacks which occur when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw Never cut Freehand Always use either a rip fence miter gauge or fixture to position and guide the work so it won t twist or bind on the blade and kickback Make sure there s no debris between the workpiece and its supports e Use extra caution with large very small or awkward workpieces e Use extra supports tables saw horses blocks etc for any work pieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic saw table or to help feed support or pull the workpiece SP6498 Belt Drive Saw 05 03 Never confine the piece being cut off that is the piece not against the fence miter gauge or fixture Never hold it clamp it touch it or use length stops against it It must be free to move If confined it could get wedged against the blade and cause a kickback or throwback 15 03 y J A05 AM
25. for special operations loosen the thumbscrew and slide the guard off the rod Do not disturb the setting of the rod When replacing the guard make sure the pin in the rod engages with the notch in the spreader support Make sure the thumbscrew is tightened securely 9 Table Insert is removable for removing or installing blade or other cutting tools WARNING To reduce the risk of Injury from accidental start turn switch OFF and remove plug from power source before removing insert A Lower the blade below the table surface B Raise blade guard C Loosen insert screw D Lift insert from front end and pull toward front of saw WARNING Never operate saw without the proper insert in place Use the table insert when sawing Use the combination dado molding insert when using a dado or molding head IN ae SP6498 Belt Drive Saw 05 03 Page 44 7 15 03 F 04 AM ar Getting to Know Your Table Saw continued 10 Removing and Installing Saw blade Open End WARNING To reduce the risk of injury from accidental start turn switch OFF and remove plug from power source outlet before removing or installing sawblade A Raise blade guard remove insert elevate blade to its highest point B To remove blade hold arbor wrench securely pull arbor nut wrench towards the front of the table C To tighten arbor nut hold arbor wrench securely push arbor nut wrench towards t
26. guard Herc U Lift Caster System Periodically clean and grease U bolt and latch mechanism as needed Grease caster ball bearings and oil caster axle as needed Grease Caster Ball Bearing Oil Caster Axle 69 IN LY SP6498 Belt Drive Saw 05 03 7 15 03 05 AM Page 70 TY Lubrication The saw motor bearings have been packed at the factory with proper lubri cant See motor label for lubrication instructions The following parts should be oiled occasionally with SAE no 20 or no 30 engine oil 1 Tilt screw threads and pivot nut First clean with a solvent 5 recommended for gum and pitch removal 2 Elevation screw threads and pivot nuts First clean with a solvent 3 recommended for gum and pitch removal 3 Cradle bearing points 4 Bearing points in blade guard and miter gauge RIDGID Recommends the Following Accessories item SKU No WARNING Use only accessories Miter Gauge Hold Down AC1022 recommended for this saw Molding Dado Insert for 8 AC1040 Using other accessories may be Zero Clearance Insert AC1045 dangerous Flip Top Portable Work Support AC9933 Do not use any accessory unless you have received and read complete instructions for its use 70 a ay SP6498 Belt Drive Saw 05 03 120 V and 240V Wiring Diagrams 120V BLACK 240V BLACK inal GREEN EE Loo i I Een WHITE GREEN Motor Supplycord
27. leg brackets Install the hex head screw 1 4 20 x Adjust U Bolt 1 5 8 through the front leg bracket Centered Within Latch Mechanism and tube as shown Install the n n washer and lock nut until lock nut is flush with end of screw The screw should freely pivot side x to side Latch Mechanism 5 Place the upper assembly under U Bolt the saw see illustration with the l rear ends of the tube under the leg 5 Insure the upper tubes remain brackets and install the hex head screw 1 4 20 x 1 5 8 washer and nut in the same manner as step 4 Center the upper tubes between the lower tubes and tighten all hardware at this time beginning with the four 4 screws attaching the plate assembly to the tubes centered between the lower tubes and tighten the hardware on the lower assembly 7 Press down on the plate assembly and check alignment of the U bolt The U bolt should be centered within the latch mechanism as shown Release pedal and adjust the U bolt as necessary then tighten the nuts holding the U bolt to the tube 29 IN ay SP6498 Belt Drive Saw 05 03 7 15 03 MA 04 AM Page 30 LY Assembly continued Operation of Herc U Lift Caster System The caster set is activated by pressing down on the metal platform This will raise the table saw and allow the saw to be moved to desired location To lower the table saw press down on the foot pedal Make sure the saw firmly rests on t
28. pointer as described in step A To check for alignment 45 Position 1 Tilt blade to left as far as it will go 2 Place an accurate square against blade Make sure square is not touch ing the tip of one of the saw teeth If blade is 45 to table 1 Check pointer If pointer does not point to the 45 mark on the scale the scale must be adjusted a Remove elevation handwheel assembly b Loosen two screws on scale and adjust scale up or down until pointer points to 45 mark c Install elevation handwheel assembly B If blade is not 45 to table stop screw and scale must be adjusted 1 Use a 3 16 hex L wrench to unscrew the 45 stop screw until it is flush with the top of the table 2 Turn bevel handwheel until blade is 45 to the table 3 Screw 45 stop screw in until the sawblade starts to move Check once again and readjust screw if necessary 4 Check pointer as described in step A above 90 Stopscrew 45 Stopscrew Scale Screws Bevel Handwheel Retainter Bearing Inside Base Nm aRD Screws anes a o He Checking Tilt Mechanism With bevel lock handle loosened the hand wheel should turn freely without binding The turning friction can be adjusted by tightening or loosening the screws in the bearing retainer NOTE Bevel handwheel must be removed to adjust When adjusting the screws in the bearing retainer hold the nut in
29. reach in back of the cutting tool with either hand to hold down or support the workpiece to remove wood scraps or for any other reason Reduce the Risk of hand positions where a sudden slip could cause fingers or a hand to move into a sawblade or other cutting tool Don t overreach Always keep good footing and balance Push the workpiece against the rotation of the blade never feed material into the cutting tool from the rear of the saw Always push the workpiece all the way past the sawblade As much as possible keep your face and body to one side of the sawblade out of line with a possible kickback or throwback Set the cutting tool as low as possible for the cut you re planning Reduce the Risk of Accidental Starting Make sure switch is OFF before plugging saw into a power outlet IN ae Ze SP6498 Belt Drive Saw 05 03 Page 52 Safety Instructions for Basic Saw Operations continued Whenever Sawblade Is Spinning WARNING Don t allow familiarity gained from frequent use of your table saw cause a careless mistake Always remember that a careless fraction of a second is enough to cause a severe injury e Before actually cutting with the saw watch it while it runs for a short while lf it makes an unfamiliar noise or vibrates a lot stop immediately Turn the saw off Unplug the saw Do not restart until finding and correcting the problem e Make sure the top o
30. the assembly of your table saw Do not throw away any remaining hardware until you have read the entire operator s manual 41 Mounting Switch on Left Side 1 Slide the nuts into the lower slot of the front guide bar from the left end running wire behind unit with switch facing front 2 Slide the assembly right until the right side of the switch assembly is in line with the left side of the main saw table tighten screws M4 x 1 6 x 12 Pan Head Screws Rear End Cap IN ae SP6498 Belt Drive Saw 05 03 7 15 03 F 04 AM ar Page 42 Getting to Know Your Table Saw 8 Blade Guard 10 Sawblade 7 Miter Gauge 5 Tilt Lock Handle 15 Sawdust Ejection Port 3 Elevation Lock Knob 7 Miter Gauge Storage Hook 2 Elevation Wheel 1 On Off Switch WARNING Before turning switch ON make sure the blade guard is correctly installed and operating properly to reduce the risk of serious personal injury The On Off Switch has a locking feature This feature is intended to help prevent unauthorized and possible hazardous use by children and others A To turn saw ON insert key stand to either side of the blade never in line with it place finger under switch lever and pull end of lever out After turning switch ON always allow the blade to come up to full speed before cutting Do not cycle the motor switch on and off rapidly as this may cause the sawblade
31. to clearance insert sawblade completely lowered position 1 Lower the sawblade completely 2 Tighten the flat head screw that secures the insert completely then loosen screw 3 turns saw table top and wear approved 3 Place the zero clearance insert in the safety goggles table slot and push toward the rear of 11 Turn the saw OFF and unplug the saw to engage the spring clip 12 Remove clamps and board 4 Drop the front edge 7 de oe ial 13 Loosen the flat head screw and reposi ance Insert on top of the flat hea tion the zero clearance insert until the Screw key slot drops over the flat head screw NOTE Front of insert will be above the 44 The zero clearance insert should be table to allow clearance for sawblade flush with the table top Check near WARNING To reduce the risk of injury keep both hands off of the 5 Adjust the side positioning set screw each set screw as shown Adjust the found on edge of insert to eliminate side four set screws as necessary Tighten play as required the flat head screw Do not tighten the 6 Clamp a 1 x 4 or larger board across screw to the point where it deflects the the zero clearance insert as shown zero clearance insert Make sure the board covers the flat head screw WARNING The zero clearance insert must be even with the table surface Inserts too high or low can let the workpiece snag or catch on uneven edges Work piece could twist and kickback Failu
32. to loosen In the event this should ever occur allow the sawblade to come to a complete stop and retighten the arbor nut normally not excessively Never leave the saw while the power is ON B To turn saw OFF PUSH lever in Never leave the saw until the cutting tool has come to a complete stop C To lock switch in OFF position hold switch IN with one hand REMOVE key with other hand 9 Table Insert 6 Rip Fence 12 Micro Adjust Rip Fence 1 On Off Switch 4 Bevel Handwheel 11 Ind I Cut 14 Rip Fence Storage Hooks 13 Casters WARNING For your own safety lower blade or other cutting tool below table surface If blade is tilted return it to vertical 90 position Always lock the switch OFF When saw is not in use remove key and keep it in a safe place Also in the event of a power failure all of your lights go out turn switch off lock it and remove the key This will prevent the saw from starting up again when the power comes back on IN ay SP6498 Belt Drive Saw 05 03 2 Elevation Handwheel elevates or lowers the blade Turn clockwise to elevate counterclockwise to lower 3 Elevation Lock Knob locks the blade at the desired height To loosen turn counterclockwise To tighten turn clockwise 4 Bevel Handwheel tilts the blade for bevel cutting Turn clockwise to tilt toward left counterclockwise to tilt toward right When the blade is tilted
33. warranty applies only to the original purchaser at retail and may not be transferred This warranty only covers defects arising under normal usage and does not cover any malfunction failure or defect resulting from misuse abuse neglect alteration modification or repair by other than authorized RIDGID service center for hand held and stationary power tools One World Technoligies Inc makes no warranties representations or promises as to the quality or performance of its power tools other than those specifi cally stated in this warranty Additional Limitations To the extent permitted by applicable law all implied warranties including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PUR POSE are disclaimed Any implied warranties including warranties of mer chantability or fitness for a particular purpose that cannot be disclaimed under state law are limited to three years from the date of purchase One World Technologies Inc is not responsible for direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Catalog No TS3650 Model No TS36500 Serial No The model and serial numbers may be found on a plate
34. N ae SP6498 Belt Drive Saw 05 03 Safety Instructions for Basic Saw Operations continued 17 43 03 705 AM Page 50 ar Always use unbroken balanced blades designed to fit this saw s 5 8 inch arbor When thru sawing making cuts where the blade comes through the workpiece top always use a 10 inch diameter blade This keeps the spreader in closest to the blade Do not over tighten arbor nut Use arbor wrenches to snug it securely Use only sharp blades with properly set teeth Consult a professional blade sharpener when in doubt Keep blades clean of gum and resin Never use the saw without the proper blade insert Inspect your work area Keep work area clean Cluttered areas and benches invite accidents Floor must not be slippery from wax or sawdust To reduce the risk of burns or other fire damage never use the saw near flammable liquids vapors or gases To reduce the risk of injury don t do layout assembly or setup work on the table while blade is spinning It could cut or throw anything hitting the blade Plan your work Use the right tool Don t force tool or attachment to do a job it was not designed for Inspect your workpiece Make sure there are no nails or foreign objects in the part of the workpiece to be cut 50 a LY e When cutting irregularly shaped workpieces plan your work so it will not slip and pinch the blade e A piece of molding for
35. Page 51 Never cut more than one workpiece at a time Never turn your table saw ON before clearing everything except the workpiece and related support devices off the table Plan Ahead To Protect Your Eyes Hands Face and Ears Dress for safety Do not wear loose clothing gloves neckties or jewelry rings wrist watches They can get caught and draw you into moving parts Wear nonslip footwear Tie back long hair Roll long sleeves above the elbow Noise levels vary widely To reduce the risk of possible hearing damage wear ear plugs or muffs when using table saw for hours at a time Any power saw can throw foreign objects into the eyes This can result in permanent eye damage Always wear safety goggles not glasses complying with ANSI Z87 1 or in Canada CSA Z94 3 99 shown on package Everyday eyeglasses have only impact resistant lenses They are not safety glasses Safety goggles are available at many local retail stores Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break E i SAFETY GOGGLES FORESIGHT IS l BETTER THAN NO SIGHT For dusty operations wear a dust mask along with safety goggles Plan the way you will push the workpiece through 5 r Never pull the workpiece through Start and finish the cut from the front of the table saw Never put your fingers or hands in the path of the sawblade or other cutting tool Never
36. and wrenches Form a habit of checking for and removing keys and adjusting wrenches from table top before turning saw on Make sure all clamps and locks are tight and no parts have excessive play To Reduce the Risk of Injury From Jams Slips Or Thrown Pieces Kickbacks Or Throwbacks Inspect Your Blade Choose the right blade or cutting accessory for the material and the type of cutting you plan to do Use The Right Tool Don t force tool or attachment to do a job it was not designed for Never use grinding wheels abrasive cutoff wheels friction wheels metal cutting blades wire wheels or buffing wheels They can fly apart explosively Cut only wood wood like or plastic materials Do not cut metal Choose and inspect your cutting tool carefully To reduce the risk of cutting tool failure and thrown shrapnel broken pieces of blade use only 10 or smaller blades or other cutting tools marked for speeds of 5000 rpm or higher Always use unbroken balanced blades designed to fit this saw s 5 8 inch arbor When thru sawing making cuts where the blade comes through the workpiece top always use a 10 inch diameter blade This keeps the spreader closest to the blade Do not over tighten arbor nut Use arbor wrenches to tighten it securely Use only sharp blades with properly set teeth Consult a professional blade sharpener when in doubt Keep blades clean of gum and resin Never use the saw witho
37. as shown and to help stop kickbacks Featherboard Use the T slots in the rip fence to attach Board a 7 1 2 high flat facing board the full Q length of the fence as shown SS Mount featherboards to facing board and Se table as shown so that leading edges of t featherboards will support workpiece WARNING Make sure the feath f erboard against the edge presses Featherboard Workpiece only on the uncut portion in front Push Stick of the blade It might otherwise pinch the blade in the kerf and cause a kickback Before starting the operation switch OFF and blade below table surface Using Featherboards for Non Thru Sawing Featherboards are not employed during non thru sawing operations when using the miter gauge Use featherboards for all other non thru sawing operations when sawblade guard must be removed Featherboards are used to keep the work in contact with the fence and table as shown and to stop kickbacks Use the T slots in the rip fence to attach a 7 1 2 high flat facing board the full length of the fence as shown WARNING Always use push blocks push sticks and featherboards when making non through cuts to reduce the risk of serious personal injury Featherboard Work Support 63 SP6498 Belt Drive Saw 05 03 15 03 y J A 05 AM B Page 64 Basic Saw Operations continued Mount featherboards to facing board and table as shown so that
38. as well as many different shapes Molding of knives Be sure and consult the specific instructions included with your molding head WARNING For your own safety always read understand and follow all directions in the instructional booklet furnished with the molding head The slot provided for the sawblade in the regular table insert is too small for the molding head to pass through Therefore a special metal molding insert AC1040 8 must be purchased WARNING For your own safety always use molding insert listed under recommenced accessories When using the molding head it will be necessary to remove the blade guard and spreader Use caution Use miter gauge fence featherboards or push sticks etc as required WARNING For your own safety always replace the blade table insert guard and spreader when you are finished molding A typical molding head is shown The various shapes of knives are fitted into a groove in the cutterhead and secured with a screw s The molding head is assembled to the saw arbor in the same manner as the saw blade Make sure the arbor nut is tight It is necessary to use an auxiliary fence when shaping edges of a workpiece Position the auxiliary fence over the cutterhead with the cutter head below the surface of the saw table Turn the saw ON and slowly raise the cutterhead The Auxiliary Fence cutterhead will then cut its own groove in the auxiliary fence
39. ay Satisfaction GuaranteePolicy During the first 90 days after the date of purchase if you are dissatisfied with the performance of this Ridgid tool for any reason you may return the tool to the dealer from which it was purchased for a full refund or exchange To receive a replacement tool you must present proof of pur chase and return all original equipment packaged with the original product The replacement tool will be covered by the limited warranty for the bal ance of the three year warranty period What is covered under the Limited Three Year Warranty This warranty covers all defects in workmanship or materials in this RIDGID tool for the three year period from the date of purchase This war ranty is specific to this tool Warranties for other RIDGID products may vary How to obtain service To obtain service for this RIDGID tool you must return it freight prepaid to an authorized RIDGID service center for hand held and stationary power tools You may obtain the location of the authorized service center nearest you by calling toll free 1 866 539 1710 or by logging on to the RIDGID website at www ridgidwoodworking com When requesting warranty ser vice you must present the proof of purchase documentation which includes a date of purchase The authorized service center will repair any fauity workmanship and either repair or replace any defective part at our optioon at no charge to you What is not covered This
40. cardboard or heavy paper on the floor so the saw is resting on the table top WARNING The saw is heavy To reduce the risk of back injury get help to lift the saw Hold the saw close to your body Bend your knees so you can lift with your legs not your back 2 Place legs on saw so that holes in saw base and leg set line up and trim label is facing front 3 Install screws and serrated flange hex nuts as shown 4 Tighten all leg assembly and mounting hardware at this time 2 a LY 0 Serrated Flange Hex Nut Leg Screw Base Typical On Each Leg SP6496 Belt Drive Saw 05 03 7 15 03 7 K 04 AM Page 21 a Assembling Table Extensions 1 From the blister pack locate the Hum following hardware Quantity indicated is for two extensions 8 Hex Head Screws eae ene 5 16 18 x 3 4 Long With Washers with washers NOTE Assemble with saw upside down WARNING Stock table exten sions must be installed They help support the fence guide bars An unsupported guide bar can twist Twisted guide bars can misalign fence A misaligned fence can cause binding or kick back You could be hit or cut Hex Screw With Washers 2 Insert four 4 5 16 18 x 3 4 in long screws with washers through the holes in each extension and screw into the table Do not tighten 3 Repeat step 2 to install the other extension 4 Stand saw upright on legs Roll saw over
41. ck Thru Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece Trailing End The workpiece end last cut by the blade in a ripping operation Workpiece The item on which the cutting operation is being performed The surfaces of a work piece are commonly referred to as faces ends and edges Motor Specifications and Electrical Requirements Power Supply and Motor Specifications WARNING To reduce the risk of electrical hazards fire hazards or damage to the tool use proper circuit protection Your tool is wired at the factory for operation using the voltage shown Connect tool to a power line with the appropriate voltage and a 15 amp branch circuit Use a 15 amp time delay type fuse or circuit breaker To reduce the risk of shock or fire if power cord is worn or cut or damaged in any way have it replaced immediately General Electrical Connections WARNING To reduce the risk of electrocution 1 Use only identical replacement parts when servicing Servicing should be performed by a qualified service technician Do not use in rain or where floor is wet This tool is intended for indoor residential use only 11 The A C motor used on this tool is a totally enclosed fan cooled TEFC capacitor start capacitor run non reversible type having the following specifications It is wired at the factory for operation on 110 120v AC 60 Hz service
42. ck You could be hit or cut 32 Page 32 5 16 18 Serrated Flange Hex Nut 5 16 18 x 1 In Square Head Bolt Serrated Flange Hex Nut ye Leaner Bolt Lis Ut a Rear of Table or Extension Rear Guide Bar Square Head Bolt Straightedge Mark on Rear Guide Bar IN ae SP6498 Belt Drive Saw 05 03 7 15 03 Adjusting Rip Fence Guide Bars WARNING Front and rear guide bars must be aligned with blade Misaligned guide bars could twist Twisted guide bars could misalign fence A misaligned fence could cause binding or kickback You could be hit or cut Installing Shims 1 Locate the following hardware 10 Very thin shim washers Loosen the 4 nuts holding the rear guide bar in place Holding the guide bar against the rear of saw table and extensions note if there is any gap between the table or extension and the inside face of the rear guide bar If no gap exists finger tighten nuts If gap appears slip shim washers into gap until space is full Stack shim washers on table or extension nearest to bolt that is affected When all four bolt locations have been checked slide guide bar off of bolts and install stacks of shim washers under head of appropriate bolt s Reinstall rear guide bar and realign the mark on rear guide bar as described earlier Finger tighten nuts Aligning Rip Fence Guide Bars
43. de 5 Spreader out of align Guard ment Cut not true at 90 or 1 Stop collars not prop 1 See Adjustment section Blade Tilt or 45 positions erly adjusted squareness of blade to table Tilt and elevating hand 1 Sawdust on threads 1 See Maintenance and Lubrication sec wheel turn hard of tilt screw or elevating tions screw 2 Bearing retainer too tight 3 Warped cupped or twisted board 2 See Assembly section Checking Tilt Mechanism 72 IN LY sSP6496 Belt Drive Saw 05 03 7 15 03 7 4205 AM Page 13 TY Troubleshooting Motor NOTE Motors used on wood working tools are particularly susceptible to the accumu lation of sawdust and wood chips and should be blown out or Vacuumed frequently to prevent interference with normal motor ventilation Excessive Noise 1 Motor 1 Have motor checked by qual ified service technician Repair service is available at your nearest Authorized Service Center Motor fails to develop full power NOTE Low Voltage Power output of motor decreases rapidly with decrease in voltage at motor terminals For example a reduction of 10 in voltage causes a reduction of 19 in maximum power output of which the motor is capable and a reduction of 20 in voltage causes a reduction of 36 in maximum power output
44. e work piece There are a wide variety of dado heads available be sure and consult the specific instructions included with your dado head WARNING For your own safety always read understand and follow all directions in the instruc tional booklet furnished with the dado head The slot provided for the saw blade in the regular table insert is too small for the dado head to pass through Therefore either a special dado insert must be purchased or a Zero Clearance Table Insert may be used WARNING For your own safety always use dado insert when using a dado blade A dado is never used for thru sawing or cutting completely through a workpiece It is used for non thru sawing cutting part way into the workpiece Therefore A 05 AM B seriously damage the blade Foreign objects in the work piece such as wire or nails can also cause tips to crack or break off Before using a carbide tipped blade always examine the blade and tips for damage Look for bent teeth a bent blade cracks broken missing or loose carbide tips Do not use a carbide tipped blade if damage is found or suspected Do not use a carbide tipped blade without all appropriate guards in place Mount blade securely in proper rotation direction Never rotate a carbide tipped blade faster than its maximum recommended speed the blade guard and spreader cannot be used and must be removed Use caution Use miter gauge rip fence feath
45. e direction lf the head is too tight and will not swivel smoothly turn the flathead screw counterclockwise D Tighten set screw Set Screw 68 IN LY SP6498 Belt Drive Saw 05 03 7 15 03 fA 05 AM Page 69 LY Maintaining Your Table Saw Maintenance Anti Kickback WARNING For your own safety Pawl turn switch OFF and remove plug from power source outlet Spreader before maintaining or lubricating your saw l Round Fi A Lo ST ile A Vd e Do not allow sawdust to accumulate _ eA inside the saw Frequently blow out any 4 dust that may accumulate inside the saw i cabinet and the motor e Clean your cutting tools with a gum and pitch remover e The cord and the tool should be wiped with a dry clean cloth to prevent deteri oration from oil and grease e A coat of automobile type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely e Ifthe power cord is worn cut or damaged in any way have it replaced immediately Anti Kickback Pawls Make sure the teeth of the anti kickback pawls are always sharp To sharpen 1 Remove blade guard U Bolt Apply 2 Rotate pawl toward rear of spreader so Latch Grease that teeth are above top of spreader Mechanism 3 Hold spreader with left hand and place pawl over corner of workbench as shown 4 Using a small round file smooth cut sharpen the teeth 5 Reinstall blade
46. e to position and guide the work so it wont twist or bind on the blade and kick back Make sure there s no debris between the workpiece and its supports Use extra caution with large very small or awkward workpieces Use extra supports tables saw horses blocks etc for any workpieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic saw table or to help feed support or pull the workpiece Never confine the piece being cut off that is the piece not against the rip fence miter gauge or fixture Never hold it clamp it touch it or use length stops against it It must be free to move If confined it could get wedged against the blade and cause a kickback or throwback Never cut more than one workpiece at a time Never turn your table saw ON before clearing everything except the workpiece and related support devices off the table Plan Ahead To Protect Your Eyes Hands Face and Ears Dress for safety Do not wear loose clothing gloves neckties or jewelry rings wrist watches They can get caught and draw you into moving parts Wear nonslip footwear Tie back long hair Roll long sleeves above the elbow Noise levels vary widely To reduce the risk of possible hearing damage wear ear plugs or muffs when using table saw for hours at a time An
47. eath must be adjusted to make the blade parallel to the miter gauge groove Sawblade BNN eh CombinationA Square miter Gau Groove IN ae SP6498 Belt Drive Saw 05 03 Assembly continued 7 Tighten the tilt lock handle located at the front of the saw 8 Loosen the three mounting screws that hold the front trunnion and the three mounting screws that hold the rear trunnion using a 9 16 wrench The front center trunnion bolt can be accessed through the slot for the tilt lock handle in the front of the saw 9 Check position of the sawblade in the table insert slot There should be a minimum of 1 8 between the right edge of the slot and the blade viewed from rear of saw Adjust by moving the front trunion Secure by lightly tightening the front trunion center bolt 10 Standing at the rear of the saw determine which direction the rear of the sawblade must move to make it parallel to the miter slot To move the rear of the blade to the right turn the micro adjust lever to the left To move the rear of the blade to the left turn the micro adjust lever to the right 11 Using the micro adjust lever move the rear of the blade in the desired direction Repeat steps 3 and 4 until blade is parallel to miter gauge slot 12 Securely tighten all six screws on the rear and front trunnion using a 9 16 wrench 13 Recheck the marked blade tooth at the front and rear position to insure t
48. en connec tions 2 Have capacitor tested and replace if defective 3 Have wiring checked and repaired Motor stalls resulting in blown 1 Starting switch not operating 1 Have switch replaced fuses or tripped circuit break 2 Voltage too low to permit ers motor to reach operating speed 3 Fuses or circuit breakers do not have sufficient capacity 2 Request voltage check from the power company 3 Install proper size fuses or circuit breakers Frequent opening of fuses or 1 Motor overloaded 1 Feed work slower into blade circuit breakers _ 2 Install proper size fuses or 2 Fuses or circuit breakers do circuit breakers not have sufficient capacity 3 Starting switch not operating motor does not reach speed 3 Have switch replaced 74 IN LY SP6498 Belt Drive Saw 05 03 Notes 15 03 y J A 05 AM B 7 5 a LY Page 75 SP6498 Belt Drive Saw 05 03 T7 1s 03 00 AM Page 88 RIDGID INC Part No SP6498 RIDGID VY RIDGID HAND HELD AND STATIONARY POWER TOOL LIMITED THREE YEAR WARRANTY AND 90 DAY SATISFACTION GUARANTEE POLICY This product is manufactured under license from Ridgid Inc by One Worid Technologies Inc All warranty communications should be directed to One World Technologies Inc at toll free 1 866 539 1710 90 D
49. erboards or push sticks as required WARNING For your own safety always replace the blade table insert guard and spreader when you are finished dadoing IN ae SP6498 Belt Drive Saw 05 03 Page 66 7 15 03 fA 05 AM ar Basic Saw Operations continued The dado head is assembled to the saw arbor in the same manner as the saw blade The arbor on the saw is long enough so that the widest cut that can be made is 13 16 wide It is not necessary to install the outside loose collar before screwing on the arbor nut Make sure the arbor nut is tight Rabbeting Rabbeting is known as cutting out a section of the corner of a piece of material across an end or along an edge To make a rabbet requires cuts which do not go all the way through the material Therefore the blade guard must be removed 1 Remove blade guard 2 For rabbeting along an edge long way of workpiece as shown add facing to rip fence approximately as high as the workpiece is wide Adjust rip fence and blade to required dimensions then make first cut with board flat on table as any rip type cut make second cut with workpiece on edge Follow all precau tions safety instructions and operational instructions as for ripping or rip type operations including feather boards and push stick etc 3 For rabbeting across an end for work piece 10 1 2 and narrower make the rabbet cut with the board flat on the table
50. erstand this table saw Safety Signal Words DANGER means if the safety information is not followed someone will be seriously injured or killed WARNING means if the safety information is not followed someone could be seriously injured or killed Before Using The Saw WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead bases paints e Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well venti lated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles CAUTION means if the safety information is not followed someone may be injured WARNING To reduce the risk of mistakes that could cause serious permanent injury do not plug the table saw in until the following steps have been satisfactorily completed e Completely assemble and align saw See Assembly section e Learn the use and function of the ON OFF switch blade guard spreader anti kickback device miter gauge rip
51. f Loose Parts sinssisurcrsesbinagarswedaparsranaivns 16 Using the Miter Gauge 57 Herc U Lift Caster Carton 17 Additional Safety Instructions LOOSE PAS srsawsvienexcasanvetctiewiceGareeuens dmt 17 TOF CROSSCUUING sarren 57 Assembly accra reeds ceerceedeincnceenereeene eee 17 Oe gE 57 Installing Bevel Handwheel 17 Repetitive CroSSCutting 58 Installing Elevation Handwheel 18 Miter CROSSCUMG we vascscecanvewssisoocteccdontenessdeust 59 Assembling Leg Stand en 18 Bevel Grosscutting neee 59 Mounting Your Saw serres senen 19 Compound Crosscutting ccceeeeees 59 Assembling Table Extensions 21 Using the Rip Fence nennen 60 Checking Table Insert 22 Additional Safety Instructions for Rip Cuts 60 Checking Heeling Adjustment or Parallelism RIDDU esc gee coc oa E osx cess 61 of Sawblade to Miter Gauge Groove 23 Bevel Ripping Narrow Work 62 Checking Blade Tilt or Squareness Using Featherboards for Thru Sawing 63 of Blade 10 TADS sonen 25 Using Featherboards for Non Thru Sawing 63 Checking Tilt Mechanism 26 EE serina renni EET 64 Assembling Herc U Lift Caster System 27 Using Carbide Tipped Blades 65 Assembly MIDS scwiscesnsseneersazaeniinataduvedapteaseeaincs 27 DAC ONG sena r cassapuancosesmakemtandastd 65 Upper Assembly i cccccccosecctantezccesecasanersde edocs 27 PREDIC UIIG dre
52. f the arbor or Cutting tool turns toward the front of the saw Keep Children Away e Keep all visitors a safe distance from the table saw e Make sure bystanders are clear of the table saw and workpiece Don t Force Tool e Let the blade reach full speed before cutting e It will do the job better and safer at its designed rate e Feed the workpiece into the saw only fast enough to let the blade cut without bogging down or binding Work Feed Devices Before cutting any wood on your saw study all of the Basic Saw Operations As you learn new table saw woodworking techniques you ll see that many types of cuts need different supportand feeding devices known as jigs or fixtures They can help you make cuts more accurately By helping to steady the workpiece and keep you away from the blade they can help you safely use your saw for certain cuts 7 15 03 fA 05 AM ar Before freeing jammed material e Turn switch OFF e Wait for all moving parts to stop e Unplug the saw e Check blade spreader and fence for proper alignment before starting again To reduce the risk of throwback of cut off pieces e Use the guard assembly To remove loose pieces beneath or trapped inside the guard e Turn saw OFF e Remove switch key e Wait for blade to stop before lifting the guard Before Leaving The Saw e Turn the saw off e Wait for blade to stop spinning e Unplug the saw e Make works
53. fence table insert blade elevation and blade tilt controls See Getting to Know Your Table Saw section e Review and understand all safety instructions and operating procedures in this manual e Review the maintenance methods for this saw See Maintaining Your Table Saw section IN ae SP6498 Belt Drive Saw 05 03 Safety Instructions For Table Saw continued 71 13 03 y PA 0 4 AM Page 4 ae Find and read all the warning labels found on the saw shown below Sa ga TS3650 i nahy i wookdves ded stel det bege pufa aries de pok koer al EEE When mounting an auxilary fence lace lan ng beyond de arrows k right ond left Keep fasteners flechas que eatin a in derecha ya le a from blade pe las plezes de zujaci n a naperimeeiat retrocess owrterse Hinia ies maal tope gria Dor rafic ia guide sales peuvent comer be marvels t da gehit Celac pacorhten avec aque do vant Maeyer bar relia du guits oven de be WARNING AVERTISSEMENT ADVERTENCIA Raised guard can drop on spinning blade and break Do not raise guard during use of saw To reduce the risk of injury guard must be in place during use Align riving knife before use Un protege lame releve peut retomber sur la lame en rotation et la casser Ne relevez pas le protege lame lorsque vous ullisez la scie Pour reduire le risque de blessures le protege lame doit tre bien en place penda
54. g parts breakage of parts saw stability and any other conditions that may affect the way the saw works If any part is missing bent or broken in any way or any electrical part does not work properly turn the saw off and unplug the saw Replace damaged or missing parts before using the saw again Use the sawblade guard spreader and anti kickback pawls for any thru sawing whenever the blade comes through the top of the work piece Make sure the anti kickback pawls work properly Make sure the spreader is in line with sawblade Remove adjusting keys and wrenches Form a habit of checking for and removing keys and wrenches from table top before turning saw on Make sure all clamps and locks are tight and no parts have excessive play To Reduce the Risk of Injury From Jams Slips Or Thrown Pieces Kickbacks Or Throwbacks Inspect Your Blade Choose the right blade or cutting accessory for the material and the type of cutting you plan to do Never use grinding wheels abrasive cutoff wheels friction wheels metal cutting blades wire wheels or buffing wheels They can fly apart explosively 4 9 Cut only wood wood like or plastic materials Do not cut metal Choose and inspect your cutting tool carefully To reduce the risk of cutting tool failure and thrown shrapnel broken pieces of blade use only 10 or smaller blades or other cutting tools marked for speeds of 5000 rpm or higher I
55. gs as shown Insert the screws through the holes in the legs then through the holes in the end panels Attach miter gauge and rip fence storage hooks as shown Legs must be assembled on top of panels Screw on the serrated flange hex nuts hand tight Insert the screws through the holes in the legs then through the holes in the leg braces Screw on the serrated flange hex nuts but do not tighten until completely assembled Install leveling feet through holes in foot stiffeners and bottom of legs as shown Adjust feet all the way up to bottom of leg Once you have completed the entire assembly process move saw to desired location and adjust 1 9 the four leveling feet to support the tool as follows With 9 16 wrench loosen bottom nut b Back off top nut by hand Raise or lower foot by adjusting bottom nut using 9 16 wrench Snug top nut against inside of leg by hand Tighten all four bottom nuts using 9 16 wrench Rip Fence Miter Gauge 5 Storage Hook Storage Hook foi Ope U l JORDE N i Eens 4 beed rr sin ms oD Screw Head l Leg Uh Ll Brace Herc U Lift Via 2 en Foot Systems Will EKL Stiffener Be Installed Here e er Leveling Foot Hex Nuts IN LY En SP6498 Belt Drive Saw 05 03 7 15 03 N w04 AM Page 20 Assembly continued Mounting Your Saw 1 Place the saw upside down onto a smooth piece of
56. hat the adjustment has not moved 14 If the adjustment moved loosen the five bolts all except front center and repeat steps 11 12 15 When the adjustment is correct securely tighten all six bolts on the front and rear trunnion NOTE Maintain a minimum 1 8 inch clearance between the right side of the blade and the table insert viewed from rear of saw This insures clearance when the blade is beveled 15 03 y J w04 AM Page 24 Trunnion Eccentric Lever Front Rear Front Rear Trunnion Trunnion Trunnion Trunnion Screws Screws Screws Screws 1 8 Minimum Clearance To Move Blade Move Lever a a I IN ay SP6498 Belt Drive Saw 05 03 7 15 03 ypt 04 AM Page 25 a Checking Blade Tilt or Squareness Tilt Lock Handle of Blade to Table Bel Vi SAR When the bevel pointer is pointing O directly to the 0 mark on the bevel la scale the sawblade should make a x square cut 90 to the table Bevel a Pointer ASK WARNING For your own safety i VS a SN turn switch OFF and remove Pal de plug from power source outlet LA To check for squareness 90 position Pp c ee 1 Raise blade to 3 depth of cut 2 Operate the tilt lock handle counter clockwise to loosen the tilt clamp screw NOTE Handle is spring loaded for engagement with screw head must be pushed
57. he cutting tool first Cross Cut Kerf gt Molding Compound Bevel Cut Cut Miter Cut Miter Cut An angle cutting operation made across the width of the workpiece Molding A non through cut which produces a special shape in the workpiece used for joining or decoration Ploughing Grooving with the grain the length of the workpiece using the fence A type of non through cut Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations which helps keep the OPERATORS hands well away from the blade Push Block A device used for ripping type operations too narrow to allow use of a push stick Rabbet A notch in the edge of a workpiece A type of non through cut Resin A sticky sap based substance that has hardened Revolutions Per Minute RPM The number of turns completed by a spinning object in one minute Rip Cut A cutting operation along the length of the workpiece Dado or mp Cut Pioughing Rabbet IN ae SP6498 Belt Drive Saw 05 03 15 03 y J PA 04 AM B Page 11 Sawblade Path The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece which will be or has been cut by the blade Set The distance that the tip of the sawblade tooth is bent or set outward from the face of the blade Throw Back Throwing of pieces in a manner similar to a kickba
58. he floor Adjust the rubber leveling feet if necessary 30 IN LY SP6498 Belt Drive Saw 05 03 7 15 03 7 A 04 AM Page 31 a Installing Front Rip Fence Guide Bar 1 Locate the following hardware 4 Square Head Bolts 5 16 18 x 1 Long 4 Serrated Flange Hex Nuts 5 16 18 5 16 18 x 1 In 5 16 18 Serrated 2 From the fence guide bar carton square NOAG Bor ARGE nine find the following 1 Front Guide Bar Lon ong Serrated 3 Insert four 5 16 18 x 1 long square _ Flange head bolts into the holes as shown aie Hex Nut 4 Attach serrated flange hex nut loosely as shown so the bolt head protrudes through the front edge of the table and extension 5 Slide the front guide bar slot over each of the square head bolts as shown and finger tighten the four nuts 6 The front guide bar must be aligned left to right at this time Align the 7 1 8 inch mark on the right rip scale with the right edge of the cast aes iron table top Or Extension 7 Push front guide bar against the gt YS saw table and extensions Finger tighten each nut on the table and extensions The guide bars will be Front aligned and the nuts tightened at a a a later time Square Head Bolt Miter Gauge Groove WARNING Front and rear guide bars must be aligned with blade Misaligned guide bars could twist Twisted guide bars could misalign fence A misaligned Right Edge of Table fence could cause binding or
59. he miter gauge bar and the groove in the table is held to a minimum during manu facturing For maximum accuracy when using the miter gauge always favor one side of the groove in the table In other words don t move the miter gauge from side to side while cutting but keep one side of the bar riding against one side of the groove NOTE Gluing a piece of sandpaper to the face of the miter gauge head can help prevent the workpiece from creeping while it is being cut The miter gauge head is locked in position by twisting the lock knob clockwise Always tighten it securely when in use e Use jigs or fixtures to help hold any piece too small to extend across the full length of the miter gauge face during the cut This lets you properly hold the miter gauge and workpiece and helps keep your hands away from the blade While cutting e To reduce the risk of blade contact always hold the miter gauge as shown in the this section Always Support Sandpaper Lerg Workpieces WARNING To reduce the risk of injury from blade contact or kickback hold miter gauge properly The miter gauge may be used in either of the grooves in the table When using the miter gauge in the left hand groove hold the workpiece firmly against miter gauge head with your left hand and grip the lock knob with your right hand When using the miter gauge in the right hand groove hold the workpiece with your right hand and the lock knob w
60. he rear of the table When installing the blade make sure the teeth are pointing toward the front of the saw and that the blade and collars are clean and free from any burrs The hollow side of the collar must be against the blade Always tighten the arbor nut securely NOTE When using the dado or molding head it is not necessary to install the outer loose blade collar D Lower the blade below the table E To replace insert place insert into opening in table and push toward rear of saw to engage rear spring on insert and until keyslot in insert will drop over screw Tighten screw Do not tighten screw to the point where it will deflect the insert 11 Ind l Cut The plastic disc embedded in the table in front of the sawblade is provided for marking the location of the sawcut kerf on the workpiece Check disk location If it is above table surface place a piece of hardwood on top of it and tap it down with a hammer Marking the Ind I Cut A With blade 90 square to table and miter gauge in left groove cross cut a piece of wood holding the wood firmly against miter gauge Closed End Arbor Arbor Nut y Nut Wrench Wrench Tighten 4 Blade Collar Arbor _ _ Top Teeth Arbor Nut Pointing To Front of Saw Table Insert WARNING To reduce the risk of injury from a thrown workpiece blade parts or blade contact never operate saw without the proper insert in place Use
61. his manual Feed the workpiece by hand along the auxiliary fence until the end is approxi mately 1 past the front edge of the table Continue to feed using the push block Hold the workpiece in position and install the push block by sliding it on top of the auxiliary fence work support this may raise guard Auxiliary Fence WARNING To reduce the risk of injury from blade contact never thru saw cuts narrower than 1 2 wide Narrow strips thicker than the auxiliary fence work support may enter the guard and strike the baffle Carefully raise guard only enough to clear the workpiece Use push block to complete cut Bevel Ripping Narrow Work When bevel ripping material 6 or narrower use fence on the right side of the blade only This will provide more space between the fence and the sawblade for use of a push stick If the fence is mounted to the left the sawblade guard may interfere with proper use of a push stick 62 IN ae SP6498 Belt Drive Saw 05 03 Page 63 7 15 03 fA 05 AM ar 1 Install featherboards so they exert pressure on the workpiece be positive they are securely attached 2 Make sure by trial that the feather boards will stop a kickback if one should occur Using Featherboards for Thru Sawing Featherboards are not employed for thru sawing operations when using the miter gauge Featherboards are used to keep the work in contact with the fence and table
62. hop child proof Lock the shop Disconnect master switches Remove the yellow switch key Store it away from children and others not qualified to use the tool Many people custom build their own jigs and fixtures Jigs and fixtures are often designed for a particular cut You can use your table saw to easily make many jigs and fixtures To get you started we ve included instructions for some simple ones After you have made a few practice cuts make up these jigs before starting any projects The use of these devices is explained in Basic Saw Operation section IN ae SP6498 Belt Drive Saw 05 03 7 15 03 fA 05 AM ar Page 53 Attaching Wood Face Board 1 A T slot is provided in the rip fence for attaching a wood facing when using the dado head or molding head featherboards or other jigs and fixtures 2 Select a piece of smooth straight wood approximately 3 4 inch thick and the same length as the rip fence nt Kerfs About 5 16 Apart 4 1 2 9 32 Diameter Hole 1 3 8 Counterbore 3 To fasten wood face to the fence use the three 1 4 20 x 3 4 square head bolts lock washers flat washers and nuts supplied Counterbore three 3 4 dia holes 3 8 deep into the 3 4 board at the dimen sion shown Avoid placing screws directly over blade 4 Drill a 9 32 clearance hole through the board at each counterbore location _ Slightly Less Than Thickness LS Of Workpiece
63. hrowbacks properly hold the miter gauge and Attach it to the slots provided Make workpiece and helps keep your the facing long enough and big hands away from the blade enough to support your work Make While Cutting sure however it will not interfere e To reduce the risk of blade contact with the sawblade guard always hold the miter gauge as shown in Basic Saw Operations Using The Miter Gauge Additional Safety Instructions For Herc U Lift Caster System Before Using the Caster System Read the following warning located on the plate assembly Vutiliser qu ave 3 La mas enin edoi eae ate an u is e pou e S anco au co osic c roda La i una superficie mvo a Ha ile ie ar lines pla vimiento fouti ee ent S Patentes de Estados ite fen 55870173 5957649 Brevets En ge 2876173 eten she a 6079931 6311992 y otras patentes pendientes 6311992 s bre ee DTE ONES ee _ 3 Machine mu ge een arag level surface to inal movemen e sa sta nda and do nat oper rate Satin ng pos L To reduce the risk of injury from the tool on a firm level surface U S Patent 5876173 5957649 6079931 6311992 with others pending unexpected tool movement where there is plenty of room to e Check to make sure tool does not handle and properly support the move prior to use If tool moves workpiece adjust all four leveler feet to support the tool Glossary of Terms for Woodworking Anti Kickback Pawls Bevel
64. ineer gerin 66 Lower Assembly eneen 28 Ploughing and MOldING scsivsisssvauscnnnseevessmnonnes 66 Assembling Herc U Lift Caster System Molding escndedencedsectanncsndsccntdasdedarndesectanetnestaeets 67 TO SW anesthesie 29 Adjustments siesseincecdater dencdacordeudmuvihdenaiiabieteiasuante 68 Installation Instructions 2 2 2cc0cscssceceeseneeeeese 29 Miter GAUGE csser raaa 68 Operation of Herc U Lift Caster System 30 Maintaining Your Table Saw cee 69 Installing Front Rip Fence Guide Bar 31 Maintenance znaseensindtrennt eden 69 Installing Rear Fence Guide Bar 32 LUBTICAION cssscasancettassneccinaspsoseangeuasseanatpeaseazan 70 Adjusting Rip Fence Guide Bars 33 RIDGID Recommends the Following Installing Spacer Bar vsennanserenenennnndenenen 34 ACCESSES sojini 70 Rip Fence Alignment Adjustment 35 Wiring Diagrams nn nnnnnnn nennen eneen 71 Rip Fence Lock Lever Adjustment 35 Troubleshooting snie ereraad Je Adjusting Fence Indicator cere 36 General ssk Sne a 72 Installing Blade Guard rsssrserrsennen sene 36 MOOT re eet 73 Aligning Blade Guard ne a NOGE eneen ee 75 Real PANG width 76 2 LN Sl SP6498 Belt Drive Saw 05 03 7 15 03 A a AO AM Page 2 y Safety Instructions For Table Saw Safety is a combination of common sense staying alert and knowing how your table saw works Read this manual to und
65. insert should be used for each blade dado blade or different setup e When making bevel cuts a Install the zero clearance insert with the blade at 90 See Installing Zero Clearance Insert section of this manual b Bevel the blade to the required setting c Slowly and cautiously raise the saw blade into the zero clearance insert by rotating the elevation handle clockwise IN ae SP6498 Belt Drive Saw 05 03 If using blade stabilizers check for proper clearance before raising the saw blade When using a dado blade follow the procedures above However use additional caution due to the large amount of material being cut away from the zero clearance insert Rotate the dado blade manually don t touch it with your fingers but 15 03 y J A 05 AM Page 49 y use a stick of wood to be sure it clears the insert before connecting the power cord to the electrical outlet in your shop Never operate the saw without the proper insert installed When replacing the sawblade and table insert always replace the blade guard Safety Instructions for Basic Saw Operations Before Each Use Inspect your saw To reduce the risk of injury from accidental starting turn the switch off unplug the saw and remove the switch key before raising or remov ing the guard changing the cutting tool changing the setup or adjusting anything Check for alignment of moving parts binding of movin
66. inward for disengagement whenever necessary to obtain a new grip on screw head Always position handle in downward position to prevent binding when tilting the blade 3 Rotate tilt handwheel clockwise a few turns to tilt blade Now rotate handwheel counterclockwise until it stops Blade should now be square Blade with table and pointer should point Square to 0 n 4 Place the square against blade Make sure square is not touching the tip of one of the saw teeth A If blade is square to table N NE re 1 Check pointer If pointer does not PN ED point to the 0 mark on the bevel scale a Remove elevation handwheel Ad assembly b To adjust loosen the screw and Pointer at 0 SAA position the pointer using a medium Position GN screwdriver c Install elevation handwheel assembly lt lt og Scale Adjusting xu Screws oe WYN SP6498 Belt Drive Saw 05 03 7 15 03 7 A 04 AM Page 26 WD Assembly continued B lf blade is not square to table the 90 stop screw must be adjusted 1 Use a 3 16 hex L wrench to unscrew the 90 stop screw until it is flush with the top of the table 2 Turn bevel handwheel clockwise one turn then turn handwheel counter clockwise until blade is square with table 3 Screw 90 stop screw in until the sawblade starts to move Check once again for squareness and readjust screw if necessary 4 Check
67. ion Cutting operation along the length of the workpiece Position the fence to the desired width of rip and lock in place Before starting to rip be sure 1 Rip fence is parallel to sawblade 2 Spreader is properly aligned with sawblade 3 Anti kickback pawls are functioning properly When ripping long boards or large panels always use a work support A simple support can be made by clamping a piece of plywood to a sawhorse WARNING To reduce the risk of kickback push forward only on the part of the workpiece that Us Lice wN i will pass between the blade and the fence Keep your hands out of the blade path Feed the workpiece by pushing forward only on the part of the workpiece that will pass between the Push Stick blade and the fence Stop your left thumb at the front edge of the table Finish the cut with the appropri ate pusher Once the trailing end is on the table When width of rip is 2 or wider use the push stick to finish the work all the way past the blade 61 IN LY SP6496 Belt Drive Saw 05 03 7 15 03 y 03 AM Page G2 TY Basic Saw Operations continued When width of rip is narrower than 2 the push stick cannot be used because the guard will interfere use the auxiliary fence and push block Use the T slots in the rip fence to attach the auxiliary fence See Work Feed Devices Attaching Wood Face Board section of t
68. ith your left hand IN ae oD SP6498 Belt Drive Saw 05 03 Page 58 7 15 03 fA 05 AM ar Basic Saw Operations continued Slots are provided in the miter gauge for attaching an auxiliary facing to make it easier to cut very long or short pieces Select a suitable piece of smooth wood drill two holes through it and attach with screws Make sure the facing does not interfere with the proper operation of the sawblade guard When cutting long workpieces you can make a simple support by clamping a piece of plywood to a sawhorse As seen on previous page Use the hold down clamp optional accessory on the miter gauge for greater accuracy Repetitive Crosscutting Definition Cutting a quantity of pieces the same length without having to mark each piece e Follow all safety precautions and operational instructions for cross cutting e When making repetitive cuts from a long workpiece make sure it is adequately supported WARNING Never use the rip fence as a direct length stop because the cutoff piece could bind between the fence and the blade causing a kickback e When making repetitive cuts shorter than 6 inches attach a block of wood 3 long to the fence at desired length to act as a length stop A T slot is provided in the rip fence for attaching the wood block See Work Feed Devices Attaching Wood Face Board section of this manual Lock Knob Miter Gauge Head
69. ld be flush with table top Check as shown Loosen flat head screw that holds insert and adjust the four set screws as necessary Tighten flat head screw Do not tighten screw to the point where it bends the insert CAUTION Insert must be even with the table surface Inserts too high or low can let the workpiece snag or catch on uneven edges Workpiece could twist and kickback Table Insert YA ex oor NL Wrench L l A a 7 Repeat steps 5 and 6 to align the other extension To remove insert Make sure saw is off and unplugged b Loosen flat head screw Lift insert from front end and pull toward front of saw To replace insert Make sure saw is off and unplugged Place insert into insert opening in table and push toward rear of saw to engage spring clip and until keyslot in insert will drop over flat head screw Tighten screw Do not tighten screw to the point where it bends the insert Flat Head SP6498 Belt Drive Saw 05 03 Page 23 7 15 03 FA 04 AM ar Checking Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove While cutting the material must move in a straight line parallel to the sawblade Therefore both the miter gauge groove and the rip fence must be parallel to the sawblade WARNING The blade must be parallel to the miter gauge groove Misaligned blades could bind on workpiece Work
70. leading edges of featherboards will support workpiece until cut is complete and the workpiece has been pushed completely past the cutter sawblade dado head etc with a push stick as in ripping Before starting the operation switch OFF and blade below table surface 1 Install featherboards so they exert pressure on the workpiece be positive they are secure 2 Make sure by trial the featherboards will stop a kickback if one should occur Resawing Resawing is a rip cut made in a piece of wood through its thickness The piece is typically positioned on its edge If the piece is narrower than 3 3 8 it can be resawn in one pass with the blade guard in place Extra supports or fixtures will be required when the edge resting on the table is too narrow for the piece to be stable and when the fence interferes with the blade guard See method described below WARNING Do not attempt to resaw bowed or warped material It can t be properly supported It could kickback or bind NOTE To resaw a piece of wood wider than 3 3 8 or a piece needing extra sup port it will be necessary to remove the blade guard and use the auxiliary fence work support See Workfeed Devices Clamp the auxiliary fence work support to the table so that the workpiece will slide easily without binding between the two fences and it will not tilt or move sideways Do not clamp directly to the bottom edge of the table because the
71. levation handle clock wise N O WARNING To reduce the risk of 2 If necessary loosen the flathead screw injury keep both hands off of the and position the zero clearance insert Saw table top and wear approved until the key slot drops over the flat Safety goggles head screw 3 Adjust the side positioning set screw 9 Turn the saw OFF and unplug found on edge of insert to eliminate side 10 Remove the blade guard The blade play See Installing Zero Clearance guard is not used for non through Insert cuts 4 The zero clearance insert should be 11 The table saw and zero clearance flush with the table top Check near insert are now ready to use When each set screw see Installing Zero replacing the sawblade insert always Clearance Insert Adjust the four set replace the blade guard screws as necessary Tighten the flat head screw Do not tighten the screw to the point where it deflects the zero clearance insert Operation Tips Do not use the zero clearance insert for molding operations Use an 8 Dado Molding Insert The zero clearance insert supports the work pieces right next to the blade to help prevent chipping and splintering It also prevents small pieces from becoming wedged between the blade and the large opening in a conventional table insert For best results raise the blade only high enough to cut through the work piece 48 e For best results a separate zero clearance
72. mmer Tape Rule Seg Pliers 2 5mm 1 8 In 5 32 In 3 16 In Phillips Screwdriver Medium Screwdriver Small Screwdriver O Combination Wrenches 10mm 11mm 12mm 14mm 17mm 1 2 in 11 16 in Hex L Wrenches Framing Square Combination Square must be true Check its accuracy as shown below Draw light line on Select the straight edge of board along edge 3 4 thick board This edge Pi must be perfectly straight NOTE The square and straight edge are used to align the saw They must be accurate if the saw is to be aligned properly Should be no gap or overlap here when square is flipped over in dotted position LID Combinati Utility Knife A Se Adjustable Wrench Unpacking The TS3650 comes with two cartons labeld 1 of 2 and 2 of 2 Make sure you have both cartons before beginning assembly 1 Separate saw and all parts from packing materials and check each one with the illustration and the List of Loose Parts to make certain all items are accounted for before discarding any packing material Call 1 866 539 1710 or E mail us at info ridgidwoodworking com if any parts are damaged or missing WARNING If any parts are missing do not attempt to assemble the table saw plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly 2 Remove the protective oil that is applied to the table top and edges of the table a
73. move the Existing Insert 47 Eyes Hands Face and Ears 6 Installing Zero Clearance Insert Sawblade 47 Whenever Sawblade Is Spinning 7 Installing Zero Clearance Insert Dado Blades 48 Additional Safety Instructions For 8 Operation TIDS sgsr 48 Additional Safety Instructions For 9 Safety Instructions for Basic Saw Operations 49 Additional Safety Instructions For Before Each Use oo cccceceeeeeseeeseeessneeaes 49 Herc U Lift Caster System 9 To Reduce the Risk of Injury From Jams Glossary of Terms for Woodworking 9 Slips Or Thrown Pieces Kickbacks Or Motor Specifications and Electrical Throwbacks asen seen 49 Requirements reren dte 11 Plan Ahead To Protect Your Eyes Power Supply and Motor Specifications 11 Hands Face and Ears 51 General Electrical Connections 11 Whenever Sawblade Is Spinning 52 Changing Motor Voltage 13 Work Feed Devices nn nnen neren 52 Motor Thermal Overload Protector 14 Attaching Wood Face Board 53 Wire DIE Senate 14 PUSH BIOCK anssen enenanonnsesenn deden 54 Unpacking and Checking Contents 15 Auxiliary PONCE jacccsvesarcessstenceseiestoccverceustesaats 55 Tools Needed anneer 15 Work Support for Material over 26 Wide 56 UANC 216 sereen ade ner ern ee ener rere 15 Basic Saw Operations nnen 57 List o
74. nd table extensions Use any ordinary household type grease and spot remover WARNING To reduce the risk of fire or health hazard never use naphtha or similar gasoline highly volatile solvents 3 Apply coat of paste wax to the table and table extensions WARNING The saw is heavy To reduce the risk of back injury get help to lift the saw Hold the saw close to your body Bend your knees so you can lift with your legs not your back NOTE Before beginning assembly e Check that all parts are included If you are missing any part do not assemble the saw Sometimes small parts can get lost in packaging material Do not throw away any packaging until saw is put together Check packaging for missing parts before contacting RIDGID A complete parts list Repair Parts is at the end of the manual Use this list to identify the part number of the missing part WARNING For your own safety never connect plug to power source outlet until all assembly steps are complete and you have read and understand the safety and operating instructions IN ae SP6498 Belt Drive Saw 05 03 7 15 03 7 A 04 AM Page 16 a Unpacking and Checking Contents continued List of Loose Parts Item Part Name Qty Item Part Name Qty A Miter Gauge 1 L Rip Fence annen 1 B Table Extension 2 M Motor Switch Assembly 1 C Blade Guard 1 N En 4 D Belt Guard a
75. ng Out the Side at least 2 3 8 inches wide or wider 27 4 and 27 inches long or longer _3 4 Thick Plywood Side zaw e Cut the piece to shape and size shown Finished Auxiliary Fence Putting it together 314 Plywood e Put the pieces together as shown 4 3 4 1 1 4 IMPORTANT Make sure the screw heads do not stick out from the bottom of the base they must be flush or Plywood This face and this edge recessed The bottom must be flat and must be parallel smooth enough to rest on the saw table without rocking 7 IN ae SP6498 Belt Drive Saw 05 03 7 15 03 fA 05 AM Page 56 LY Work Feed Devices continued Work Support for Material over 26 Wide When ripping material in excess of 26 wide install this fence extension to support the edge of the work and prevent material from sliding under rip fence 11 1 2 Side 11 1 2 Making the base e Start with a piece of 3 4 plywood at least 4 wide and at least 25 long e Cut the base to size as shown ite ole Making the side e Start with a piece of 1 2 plywood at least 3 1 2 wide and 25 long e Cut the side to size as shown e Putting it together e Drill holes in side as shown e Put the pieces together as shown e Install four wood screws at least 8 x 1 1 4 long in lower holes Rip Fence Install extension e Slide three 1 4 20 x 1 long square or hex head bolts into T slot away from blade
76. ng a qualified electrician c Low voltage Although the motor is designed for operation on the voltage and frequency specified on motor nameplate normal loads will be handled safely on voltage not more than 10 above or below the nameplate voltage Heavy loads however require that voltage at motor terminals equals the voltage specified on nameplate 4 Most motor troubles may be traced to loose or incorrect connections overloading reduced input voltage such as small size wire in the supply circuit or to overly long supply circuit wire Always check the connections the load and the supply circuit whenever motor fails to perform satisfactorily Check wire sizes and length with the Wire Size Char below Wire Sizes NOTE Make sure the proper extension cord is used and is in good condition The use of any extension cord will cause some loss of power To keep this to a minimum and to prevent overheating and motor burn out use the table shown to determine the minimum wire size A W G extension cord 14 Use only 3 wire extension cords which have 3 prong grounding type plugs and 3 prong receptacles which accept the tools plug Extension Gauge Cord Length A W G S 110 120VT 220 240V 0 25 Ft 14 12 26 50 Ft 16 14 LN LY SP6498 Belt Drive Saw 05 03 15 03 y J PA 04 AM B Page 15 Unpacking and Checking Contents Tools Needed Ha
77. nt v tilis ation i Alignez le couleau divis eur avant l ilis ation Un protector dela hoja levantado puede caerse sobre la hoja que esta girando y quebrarla No levante el Protector de la hoja cuando este usando la sierra A fin de reducir el ries go de sufrir una lesien el protector debe estar siempre en su lugar cuando utilice la sierra Alinee la cuchilla separadora antes del uso bingi on jection seudaine de n plica vert arri re Hapert ou du vous couper porttanner When Installing Or Moving The Saw Reduce the Risk of Dangerous Environment Use the saw in a dry indoor place protected from rain Keep work area well lighted Use recommended accessories Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons To reduce the risk of injury from unexpected saw movement Bolt or clamp the saw to firm level surface where there is plenty of room to handle and properly support the workpiece See Assembly Mounting Your Saw section Support the saw so the table is level and the saw does not rock When using a table extension longer than 12 attached to any side of the saw bolt the saw to a stationary surface or prop up the outer end of the extension from the floor or bench top to keep the saw from tipping Put the saw where neither operator nor bystanders must stand in line with the sawblade To reduce
78. onto front then up onto feet WARNING The saw is heavy To reduce the risk of back injury get help to lift the saw Hold the saw close to your body Bend your knees so you can lift with your legs not your back 5 Line up the front edge of extension with the front edge of the table At the spots marked X in the drawing tighten a C Clamp over the edge of table and extension Use a combination square to check the alignment of the front and top edges nearest the X s Tighten the two corner nuts only with a 1 2 wrench NOTE This assembly may also be done without the use of a C Clamp gi ae aay HP i ty HL ta Align Front Edges 21 IN LY SP6498 Belt Drive Saw 05 03 7 15 03 w04 AM Page 22 Assembly continued WARNING Table extensions must be installed Front edge of table and extensions must be lined up An uneven front edge can twist the fence quide bar Twisted guide bars can misalign fence A misaligned fence can cause binding or kickback You could be hit or cut 6 Tighten a C clamp over the edge of table and extension at the center until the extension is even with the table surface as shown Tighten the two center nuts with a 1 2 wrench Checking Table Insert WARNING To reduce the risk of injury from accidental start make sure switch is OFF and plug is not connected to power source outlet 1 Insert shou
79. or right so that it touches blade of square Tighten screw Socket set screw must tighten against the spreader rod flat NOTE The spreader is now square with the table and approximately in line with the sawblade The spreader requires further adjustment to align it parallel to the blade and in the middle of the cut kerf made by the sawblade IMPORTANT To work properly the spreader must always be adjusted so the cut workpiece will pass on either side of the spreader without binding or skewing to the side NOTE The spreader is thinner than the width of the cut kerf by approximately six thicknesses of paper 2 15 03 y J PA 04 AM B pawls to hold the pawls out of the way Align spreader square to table as shown 7 Tighten both hex head screws Hex Hd l Anti Aickback awls Srl Ze Set Screw Jam a Wrench Sn E Spreader Straightedge Along Side SS AA of Blade PA Vel pz Socket Set vid Screw In Guard Support Space Equal to Approx Wood 3 Thicknesses of Paper Kerf Spreader Looking Down on Saw yr 3 Make two folds in a small piece 6 x 6 inch of ordinary newspaper making three thicknesses The folded paper will be used as spacing gauge 37 IN ae SP6498 Belt Drive Saw 05 03 15 03 y J A04 AM Page 38 Assembly continued 4 Place rip fence on the right hand side of table Carefully move it against blade so
80. ossible keep your face and body to one side of the sawblade out of line with a possible kickback or throwback Set the cutting tool as low as possible for the cut you re planning Reduce the Risk of Accidental Starting Make sure switch is OFF before plugging saw into a power outlet Whenever Sawblade Is Spinning WARNING Don t allow familiarity hi ee clear of gained from frequent use of your e table saw and workpiece table saw to cause a careless Don t Force Tool e Let the blade reach full speed before cutting It will do the job better and safer at its designed rate Feed the workpiece into the saw only fast enough to let the blade cut without bogging down or binding Before freeing jammed material e Turn switch OFF e Wait for all moving parts to stop e Unplug the saw e Check blade spreader and fence for proper alignment before starting again mistake Always remember that a careless fraction of a second is enough to cause a severe injury e Before actually cutting with the saw watch it while it runs for a short while If it makes an unfamiliar noise or vibrates a lot stop immediately Turn the saw off Unplug the saw Do not restart until finding and correcting the problem e Make sure the top of the arbor or cutting tool turns toward the front of the saw Keep Children Away e Keep all visitors a safe distance from the table saw 7 A a ae
81. ove wire connectors Reconnect the leads as shown in the Wiring Diagram section on page 71 of this manual Reinstall the wire connectors and wrap with two layers of new ULL listed electrical tape per wire connector 220 240V Grounding 15 Amp 3 Blade Prong Receptacle Grounded Outlet Box 1 PA 04 AM B 6 Recheck your wiring to the wiring diagrams Do this so you can be sure that the wiring is correct Reinstall the junction box cover Cut off the 120 volt power cord plug and replace it with a 3 blade 240 volt 15 amp ULL listed plug See illustration of 240V plug amp receptacle Connect the power cord white and black leads respectively to the hot plug blade terminals and connect the power cord green grounding wire to the plug ground prong terminal Plug your saw into a 220 240V 15 amp 3 blade receptacle 10 Make certain the receptacle is connected to a 240V A C power supply through a 240V branch circuit having at least a 15 amp capacity and protected by a 15 amp time delay fuse of circuit 9 breaker YZ Junction i Box Cover E 3 IN LY En SP6498 Belt Drive Saw 05 03 15 03 y J A P 04 AM Page 14 Motor Specifications and Electrical Requirements continued Motor Thermal Overload Protector 3 Frequent blowing of fuses or tripping of CAUTION To reduce the risk of motor damage this motor should be blown out or vacu
82. piece could suddenly kickback You could be cut or hit To check for parallelism 1 Raise blade to approximately 3 depth of cut 2 Mark an X on one tooth 3 Place the head of a combination square in the left miter gauge groove Rotate the blade so that the tooth marked with an X is at the front and adjust the blade of the square so that it just touches the tip of the marked tooth Lock the square at this setting NOTE Hold the head of the combination square firmly against the edge of the miter gauge groove during all measurements 4 Move the square to the rear of the blade Rotate the blade so the marked tooth is at the rear and see if the marked tooth again touches the blade of the square 5 If the marked tooth touches the square at the front and at the rear of the sawblade the blade is parallel to miter gauge slot The parallelism is correct Proceed to the Checking Blade Tilt or Squareness of Blade to Table If the sawblade is not parallel to the miter gauge groove the blade will bind at one end of the cut This is known as Heeling WARNING To reduce the risk of injury from accidental start make sure switch is OFF and plug is not connected to power source outlet 6 If square does not touch the marked tooth at the rear and front equally gap is greater that 0 015 inch thickness of 4 pages from Owners Manual or tooth interferes with square the mechanism undern
83. proper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal If the grounding instructions are not completely understood or if you are in doubt as to whether the tool is properly grounded check with a qualified electrician or service personnel WARNING If not properly grounded this tool can cause an electrical shock particularly when used in damp locations in proximity to plumbing or out of doors If an electrical shock occurs there is the potential of a secondary hazard such as your hands contacting the sawblade IN LY SP6498 Belt Drive Saw 05 03 Page 13 15 03 y J Changing Motor Voltage WARNING Electric shock can kill To reduce the risk of shock never connect plug to power source outlet until all assembly steps are completed Unplug saw before making or changing any connections NOTE The saw is prewired at the factory for 120V operation Use the following procedure to change motor voltage from 120V to 240V 1 Unplug the saw 2 Open the motor junction box cover located on the side of the motor Remove and discard the electrical tape from the wire connectors Rem
84. rarily removed to perform this adjustment Reinstall when adjustment is complete Installing Blade Guard 1 Locate the following parts 2 Hex Head Screws 1 4 20 x 5 8 Long 2 Serrated Flange Hex Nuts 1 4 20 1 Thumb Screw 1 Spreader Support Locate the following 1 Blade Guard 2 Slide spreader support onto spreader rod until notches engage pin Thread thumbscrew into tapped hole and hand tighten 3 Attach spreader to spreader support so that the edge of the spreader is even with the edge of the spreader support as shown Tighten screws with a 7 16 wrench 4 Raise blade all the way up make sure it is square with table 5 Loosen both hex head screws holding blade guard support to cradle 7 15 03 F 04 AM ar Indicator at Zero Line 4 Loosen pan head screw Adjust the left indicator so that the red line is located over the zero line of the left rip scale and tighten screw 1 4 20 Serrated Flange Hex Nut 1 4 20 x 5 8 In Hex Hd Screw f Spreader Support A Cos Blade Guard 4 IN LY SP6498 Belt Drive Saw 05 03 Page 37 6 Raise blade guard Lift up both anti kickback pawls Insert a large set screw wrench in the notches of the Serrate d Flange Hex Nut Notches of Support Guard Support Aligning Blade Guard 1 Lay blade of square or other straight edge alongside of blade Loosen socket set screw in guard support and move spreader left
85. rce outlet before removing or installing the insert Always wear safety goggles not glasses complying with ANSI Z87 or in Canada CSA Z94 3 99 shown on package Make sure the sawblade or dado blade is not in contact with the insert before turing the saw ON Do not attempt to tilt the arbor while any blade is in the insert The blade may bind causing possible damage 46 5 For initial installation the zero clearance insert must be securely clamped down with a board before plunging the blade up through it to cut a kerf When using blade stabilizers check for proper clearance before raising the blade IN LY SP6498 Belt Drive Saw 05 03 7 15 03 7 K 05 AM Page 47 TY Remove the Existing Table Insert 3 Lift the insert from the front end and pull toward the front of the saw WARNING To reduce the risk of injury from accidental start make sure switch is OFF and saw is unplugged before removing insert 1 Make sure saw is off and unplugged SS 2 Loosen the flathead screw that i secures the insert Flathead Screw Installing Zero Clearance Insert Sawblade 9 Turn the saw ON 10 Slowly and cautiously raise the saw blade into the zero clearance insert by rotating the elevation handle clock WARNING To reduce the risk of Injury from accidental start make sure switch is OFF and saw is unplugged before installing zero wise 4 turns Return the saw blade
86. rd by pressing down on the tab lock as shown 5 Position the guard so the large hole fits around the pulley Insert the motor studs through the four small holes as shown 6 Attach a serrated flange hex nut to each motor stud as shown and tighten securely 7 Reposition the belt on the motor and arbor pulley 8 Close the hinged cover securely until the tab snaps and locks the cover closed 9 Check the belt clearances on the guard by raising the blade to full height using the elevation handwheel 10 Check motor clearances by rotating the bevel handwheel located on the right side until the indicator is set at 45 Mounting Switch and End Caps Locate the following hardware 2 Pan Head Screws With Lockwasher 10 32 x 3 8 Long 2 Square Nuts 10 32 6 Pan Head Screws M4 x 1 6 x 12 Locate the following 4 Plastic End Caps 1 Key Switch 2 Insert the 2 10 32 x 3 8 pan head screws with lockwashers through the outermost holes in switch assembly 3 Install the 2 square nuts on the screws so that there is an 1 8 clearance between the inside of the nut and the top of the switch assembly bracket NOTE Switch assembly may be mounted on left or right hand side of saw 40 Guard Serrated Flange Motor Flat Washer Stud Hex Nut e Pan Head Screw 10 32 M4 x 1 6 x 12 Square Nut E fi N ti 10 32 x 3 8 al vw ewer Pan Head Screw With Lockwasher Plastic End Caps Square Nut a Bracket Front Guide
87. re to heed this warning could result in serious personal injury Ek ET er kt i3 AAT a e 1 t gt y Flat Head Screw Ne i i m a ee i i y EEA T A 7 Make sure blade guard is properly installed 8 Reconnect power to the saw 47 IN ay SP6498 Belt Drive Saw 05 03 7 15 03 7 A 05 AM Page 48 TY Getting to Know Your Table Saw continued Installing Zero Clearance Insert Dado Blades WARNING The zero clearance insert must be even with the table surface Inserts too high or low can allow the WARNING To reduce the risk of workpiece to snag or catch on injury from accidental start make uneven edges Workpieces could sure switch is OFF and saw is twist and kickback Failure to heed unplugged NOTE Before using the dado blade read and understand the Safety and Operating instructions contained in the operators manual furnished with your table saw and the instructions furnished with your dado blade 1 Adjust the dado blade to the desired width and mount on table saw arbor Tighten arbor nut Do not install the outer loose collar the one next to the arbor nut when installing the dado blade this warning could result in serious personal injury 5 Make sure blade guard is properly installed Reconnect power to the saw Turn the saw ON 8 Slowly and cautiously raise the dado blade into the zero clearance insert by rotating the e
88. ren teerendenesenennnnn 1 P Leg Brace antennen 2 E Storage Hook Bag 1 Q Side Stringer 2 F Drive Belt 1 R Blister Pack Hardware 1 G Blade Wrench 2 S Rod Support saccccesecsezsedoensenecs 1 H Wire Tie eerenterterneee sten 3 T Operators Manuals J Handwheel 2 Fence Guide Bar Carton Containing K Foot Stiffener ccceeeeeeee 4 U Front Fence Guide Bar 1 V Rear Fence Guide Bar 1 W Bag Loose Parts 1 a A cA mi WS Blade Guard EZ Rip Fence L Motor SP6498 Belt Drive Saw 05 03 7 15 03 Herc U Lift Caster Carton Item Description Qty A Channel Rear 1 B Tube U Bolt 19 5 8 Long 1 C Tube Support 17 1 4 Long 1 D Plate Assembly 1 Loose Parts SQ Assembly Installing Bevel Handwheel 1 Locate the following hardware 1 Pan Head Screw with Lockwasher 1 4 20 x 5 8 long 1 Lockwashers 1 4 External Type From among the loose parts find the following 2 Handwheels 2 Line up flat spots on shaft and hand wheel push handwheel onto shaft Install screw and lockwasher to lock handwheel on shaft Repeat for the other handwheel ten packed separately in main table saw box zis 04 AM Page 17 XT Item Description Qty E Tube Front 13 7 8 Long 2 F Caster Swivel 3 4 G Tube Rear 27 Long 2 H Blister Pack Hardware
89. saw ay and remove the base piece The base should now measure as shown Creating the Notch 1st Cut 54 IN LY sSP6496 Belt Drive Saw 05 03 7 15 03 7 4205 AM Page 55 ar Making the handle e Miter crosscut a piece of 3 4 inch thick plywood to shape and size shown NOTE The mitered corners can be any size that looks like the drawing about 1 1 2 by 1 1 2 Putting it Together e Using good quality woodworking glue glue the 3 8 x 3 8 x 2 1 2 piece strip saved earlier to the base as shown IMPORTANT Do not use nails or screws This is to prevent dulling of the sawblade in the event you cut into the push block Only e Position the handle at the center of SD A the plywood base as shown Fasten them together with glue and wood 3 4 Plywood Handle 3 8 Plywood Base screws IMPORTANT Make sure the screw heads do not stick out from the bottom of 1 the base they must be flush or Screw Head Must Be A recessed The bottom must be flat and Flush Or Recessed smooth enough to slide along the auxiliary fence you are now ready to make Auxiliary Fence Making the base TE e Start with a piece of 3 8 inch plywood lt gt at least 5 1 2 inches wide or wider i and 30 inches long or longer i e Cut the piece to shape and size Cutting Out the ge 2 5 8 en shown 5 Making the side oh 3 8 Thick Plywood Base 512 e Start with a piece of 3 4 inch plywood Cutti
90. saw rip cuts narrower than 1 2 inch Never rip anything shorter than 10 long When using a push stick or push block the trailing end of the work piece must be square A push stick or block against an uneven end could slip off or push the workpiece away from the fence A featherboard can help guide the workpiece See Basic Saw Operation Using Featherboards for Thru Sawing section Always use featherboards for any non thru sawing rip type cuts See Basic Saw Operations Using Featherboards for Non Thru Sawing section 60 Before Starting e To reduce the risk of kickbacks and slips into the blade make sure the rip fence is parallel to the sawblade e Before thru sawing check the anti kickback pawls the pawls must stop a kickback once it has started Replace or sharpen anti kickback pawls when points become dull Plastic and composition like hard board materials may be cut on your saw However since these are usually quite hard and slippery the anti kickback pawls may not stop a kick back Therefore be especially careful in your setup and cutting procedures While Thru sawing To reduce the risk of kickbacks and slips into the blade always push forward on the section of the work piece between the sawblade and the rip fence Never push forward on the piece being cut off IN LY SP6496 Belt Drive Saw 05 03 7 15 03 7 K 05 AM Page 61 TY Ripping Definit
91. sic Saw Operations Using Feather boards for Non Thru Sawing section Featherboard See Work Feed Devices section for Material and Dimensions Before Starting To reduce the risk of kickbacks and Slips into the blade make sure the rip fence is parallel to the sawblade Before thru sawing check the anti kickback pawls The pawls must stop a kickback once it has started Replace or sharpen anti kickback pawls when points become dull See Maintaining Your Table Saw Anti Kickback Pawls section Plastic and composition like hard board materials may be cut on your saw However since these are usually quite hard and slippery the anti kickback pawls may not stop a kick back Therefore be especially careful in your setup and cutting procedures While Thru sawing To reduce the risk of kickbacks and slips into the blade always push forward on the section of the work piece between the sawblade and the rip fence Never push forward on the piece being cut off LIN LY SP6498 Belt Drive Saw 05 03 7 15 03 fA 04 AM Page 9 LY Additional Safety Instructions For Crosscut Type Cuts Before Starting e Never use the rip fence when e Use jigs or fixtures to help hold any cross cutting piece too small to extend across e An auxiliary wood facing attached the full length of the miter gauge to the miter gauge can help prevent face during the cut This lets you workpiece twisting and t
92. side using a 3 8 inch wrench 26 dk ae SP6498 Belt Drive Saw 05 03 1 15 03 704 AM Page 27 ar Assembling Herc U Lift Caster System Assembly Tips 1 The caster set consists of an upper and lower assembly First put the upper and lower assembly together following instruc tions below Loosely assemble all nut and screw connections After mounting the assemblies on the table saw adjust frames on center and then securely tighten all fasteners When assembling the frames Tube Rear 27 long and Tube Front 13 7 8 long must be assembled so the large hole faces down towards the floor See the illustration before assembling Upper Assembly 1 Locate the following hardware 4 Hex Head Screw w Washer 1 4 20 x 1 1 2 2 Hex Nuts w Serrated Flange 7 16 4 Lock Nuts 1 4 20 From the loose parts find the following 1 Plate Assembly 2 Tube Rear 27 Length 1 Channel Rear 2 Casters Assemble Tube Rear 27 inch length to each side of the Plate Assembly as shown using four each 1 4 20 x 1 1 2 hex head screw and lock nut Loosely assemble at this time NOTE The larger hole at the end of the tube opposite the plate assembly must face down 4 Align rear channel with holes in the rear tubes as shown Assemble caster through channel and tube as shown Fasten with 7 16 nut as shown Loosely assemble at this time 2 2 7 1 4 20 x 1 1 2 Hex Head Screw w Washer
93. t iy tube Assemble 5 16 nuts on each Paa poe side of U bolt as shown with serration Tube U Bolt facing tube U Bolt Tube Front 7 Adjust U bolt about two inches from i Assembled tube Tube ae B L Hol 8 Assemble caster through tube Fasten wheal Facing Daun with 7 16 nut as shown Tighten nuts securely Use adjustable wrench on caster stem hex to keep stem from turning while tightening nut Assemble each tube exactly as shown Note both front tubes are placed on top of the tube U bolt and tube support as shown 28 IN ae SP6496 Belt Drive Saw 05 03 7 15 03 7 4 04 AM Page 29 a Assembling Herc U Lift Caster System to Saw Installation Instructions WARNING To reduce the risk of injury from unexpected starting 1 4 20 x 1 5 8 Hex Head Screw w Washer unplug the tool before attaching caster set aman 114 20 x 1 2 1 Locate the following hardware Screw Hex Hd 114 20 1 4 I D 4 Hex Head Screw w Washer M Lock Nut Washer 1 4 20 x 1 5 8 4 Washer 1 4 I D Leg Bracket 12 Lock Nut 1 4 20 T 8 Hex Head Screw 1 4 20 x 1 2 2 Locate the following 4 Bracket 3 Install the four leg brackets on the inside of each leg using 1 4 20 x 1 2 hex head screws and lock nuts Tighten screws securely UL 4 Place the Lower Assembly under Center Frames Equa gt the saw with the front ends of the Sales On FACA SIGE Tighten All Nuts tube under the front
94. that it is parallel to the blade and just touches tips of saw teeth Tighten rip fence lock lever Insert folded paper spreader and fence Using M10 wrench loosen the 1 4 20 hex head screws so the spreader can slide sideways Hold spreader flat against folded paper and fence Tighten screws using M10 inch wrench To remove blade guard and spreader loosen thumbscrew Do not loosen other screws This allows you to remove and replace the guard for non through cuts without disturbing the spreader alignment between Mounting the Motor 1 Remove Motor Assembly 2 Loosen the two hex head screws that lock the pins in the cradle Lift motor and insert the two pins on motor support assembly into holes in cradle Push motor in as far as it will go Do not tighten screws at this time Wrench Folded Paper M10 1 gt an l ae H aa Tai te Ma W D 47 9 lo Hex Head Screws SP6498 Belt Drive Saw 05 03 7 15 03 fA 04 AM Page 39 LY Installing Belt 1 Locate the motor belt 2 Lower the blade all the way down Ze and set bevel to 0 Motor Support 3 Install belt on saw pulley and motor Assembly Motor Support Pins Assembly Clamp sean Screws 4 Sight along edges of both pulleys check that the belt is parallel to the el Motor edges of both pulleys If not use a Cradle Hex L wrench to loosen the Washer setscrew on the motor pulley Reposition the mo
95. the table insert when sawing Use the proper size dado molding insert for dado blades and molding heads WARNING For your own safety turn switch OFF and remove plug from power source outlet before making any adjustments B Pull miter gauge back until freshly cut edge of wood is over disk Using a sharp pencil mark a line on disk at freshly cut edge of wood Marking Ind I Cut C With miter gauge in right hand groove follow same procedure and mark another line on disk IN ae SP6498 Belt Drive Saw 05 03 7 15 03 N D These lines indicate the path of the cut kerf made by the sawblade E When cutting the workpiece line up mark on workpiece with line on disk NOTE When the blade is changed or a dado molding head installed these lines will need to be erased and reset 12 Micro Adjust Rip Fence allows the operator to accurately adjust the rip fence using only one hand To move the fence push in on the micro adjust knob and rotate The microadjust mechanism may be converted to operate on the left hand side of the fence Simply remove two Phillips head screws rotate the micro adjust mechanism 180 and reinstall screws oD 13 Herc U Lift Caster Opera tion The caster set is activated by pressing down on the metal platform This will raise the table saw and allow the saw to be moved to desired location 14 Storage Hooks Conveniently holds rip fence and
96. the risk of injury from electrical shock make sure your fingers do not touch the plug s metal prongs when plugging in or unplugging the saw Never Stand On Tool Serious injury could occur if the tool tips or you accidentally hit the cutting tool Do not store anything above or near the tool where anyone might stand on the tool to reach them Before Each Use Inspect your saw To reduce the risk of injury from accidental starting turn the switch off unplug the saw and remove the switch key before raising or removing 4 the guard changing the cutting tool changing the setup or adjusting anything Make sure switch is in OFF position before plugging in A a ay SP6498 Belt Drive Saw 05 03 Check for alignment of moving parts binding of moving parts breakage of parts saw stability and any other conditions that may affect the way the saw works If any part is missing bent or broken in any way or any electrical part does not work properly turn the saw off and unplug the saw Replace damaged or missing parts before using the saw again Use the sawblade guard spreader and anti kickback pawls for any thru Sawing whenever the blade comes 71 13 03 y J A040 AM Page 5 y through the top of the work piece Make sure the anti kickback pawls work properly Make sure the spreader is in line with sawblade See Assembly Aligning Blade Guard section Remove adjusting keys
97. to the left as far as it will go it should be at 45 to the table and the bevel pointer should point 45 NOTE There are limit stops inside the saw which prevent the blade from tilting beyond 45 to the left and 90 to the right See Adjustments and Align ments section Blade Tilt or Square ness of Blade to Table 5 Bevel Lock Handle locks the blade in the desired tilt position To loosen turn counterclockwise Push handle in and turn it to another position if necessary in order to tighten or loosen IMPORTANT Be sure handle is hanging in the DOWN position before tilting blade If it is pointing to the 1 o clock position it may jam on underside of the table and bend the locking bolt 6 Rip Fence is locked in place by pushing the lock lever down until the lever rests on the stop To move the fence lift the lock lever and grasp the fence with one hand at the front 7 Miter Gauge nead is locked in position for cross cutting or mitering by tightening the lock knob Always securely lock it when in use There are adjustable screw stops for the stop pin 0 and 45 right and left positions for conveniently setting the miter gauge to cut miters at these standard angles 15 03 y J A04 AM Page 43 8 Blade Guard must always be in place and working properly for all thru sawing cuts That is all cuts where the blade cuts completely through the workpiece To remove the guard
98. tor pulley and securely tighten the set screw on ZA siot in the motor pulley Bracket 5 Raise saw blade all the way up 6 Lift motor until edge of washer see Pivot Screw Edge ier illustration is even with end of slot SoN of Slot in Bracket in motor support assembly In this position pull motor toward you pins will slide in the cradle until slack is removed from belt Make sure edge of washer is still even SS d with end of slot Using a 1 2 inch wrench tighten the two motor support assembly clamp screws 7 Put your hand around the belt half way between the two pulleys and squeeze belt until two sides of belt touch The motor should move freely as you squeeze the belt If o motor does not move freely the motor must be repositioned as described above NOTE Do not attempt to tighten the pivot screw It must slide freely in slot as the blade is raised and lowered Installing Belt Guard Press Down on 1 Locate the following hardware Tab Lock to Open 4 Serrated Flange Hex Nuts M5 x 0 8 4 Flat Washers M5 3 x 12 x 1 From among the loose parts find the 5 3x12x1 M5 following Flatwasher Serrated Belt Guard Flange Hex 1 Belt Guard Nut 39 IN ae SP6498 Belt Drive Saw 05 03 Page 40 15 03 y J PA 04 AM B Assembly continued 2 Lower blade all the way down and remove the motor belt 3 Install one flat washer onto each of the four motor studs 4 Open the hinged belt gua
99. umed frequently to prevent sawdust buildup which will interfere with normal motor ventilation Your saw is equipped with a manual reset thermal overload protector designed to open the power line circuit when the motor temperature exceeds a safe level when motor is overloaded or when a low voltage condition exists WARNING To reduce the risk of thrown objects or blade contact from unexpected starting If the protector stops the saw motor immediately turn the saw switch OFF remove the key and allow motor time to cool 1 After cooling to a safe operating temperature the overload protector can be reset by pushing the red button on the junction box of the motor If the red button will not click into place immediately the motor is still too hot and must be allowed to cool for a while longer The time required for the motor to cool may be equal to the length of time the saw was used before the thermal overload protector opened NOTE An audible click will indicate the protector is reset push hard to hear the click 2 As soon as the red button is reset the saw may be started and operated normally circuit breakers may result if a Motor is overloaded Overloading can occur if you feed too rapidly or if saw is misaligned b Motor circuit is fused differently from recommendations Always follow instructions for the proper fuse breaker Do not use a fuse breaker of greater capacity without consulti
100. ut the proper table insert Inspect your work area Keep work area clean Cluttered areas and benches invite accidents Floor must not be slippery from wax or sawdust To reduce the risk of burns or other fire damage never use the saw near flammable liquids vapors or gases To reduce the risk of injury don t do layout assembly or setup work on the table while blade is spinning It could cut or throw anything hitting the blade a ay SP6498 Belt Drive Saw 05 03 71 13 03 y J AO AM Page 6 y Safety Instructions For Table Saw continued Plan your work Use the right tool Don t force tool or attachment to do a job it was not designed for Inspect your workpiece Make sure there are no nails or foreign objects in the part of the workpiece to be cut When cutting irregularly shaped workpieces plan your work so it will not slip and pinch the blade A piece of molding for example must lie flat or be held by a fixture or jig that will not let it twist rock or slip while being cut Use jigs or fixtures where needed to prevent workpiece from shifting Use a different better suited type of tool for work that can t be made stable Plan your cut To reduce the risk of kickbacks and throwbacks when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw Never cut Freehand Always use either a rip fence miter gauge or fixtur
101. y power saw can throw foreign objects into the eyes This can result in permanent eye damage Always wear safety goggles not glasses complying with ANSI Z87 1 or in Canada CSA Z94 3 99 shown on package Everyday eyeglasses have only impact resistant lenses They are not safety IN ae SP6498 Belt Drive Saw 05 03 glasses Safety goggles are available at many local retail stores Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break WE ii SAFETY GOGGLES FORESIGHT IS BETTER THAN NO SIGHT For dusty operations wear a dust mask along with safety goggles Plan the way you will push the workpiece through Never pull the workpiece through Start and finish the cut from the front of the table saw Never put your fingers or hands in the path of the sawblade or other cutting tool Never reach in back of the cutting tool with either hand to hold down workpiece support the workpiece remove wood scraps or for any other reason 71 13 03 y J 04 AM Page 7 y To reduce the risk of hand positions where a sudden slip could cause fingers or hand to move into a saw blade or other cutting tool Don t overreach Always keep good footing and balance Push the workpiece against the rotation of the blade never feed material into the cutting tool from the rear of the saw Always push the workpiece all the way past the sawblade As much as p

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