RIDGID EB44241 User's Manual
Contents
1. it away from children and others not qualified to use the tool Disconnect master switches Lock the shop Precautions To Take When Sanding Metals When sanding metals sparks or hot fragments could cause a fire To reduce the risk of this 1 Disconnect any dust collecting hose from the sander 2 Remove all traces of wood dust from inside the unit before sanding metals 3 Remove all traces of metal dust from inside the unit before sanding wood again Precautions To Take When Sanding Paint Sanding of lead based paint is not recommended It is difficult to control the contaminated dust that could cause lead poisoning It is also difficult to identify whether or not a paint contains lead Therefore we recommend the following precau tions when sanding all paints 1 Protect your lungs Wear a dust mask or respirator at all times Wear only dust masks that are suit able for working in lead paint sand ing environments Ordinary painting masks do not offer this protection 2 Do not allow children or pregnant women to enter the work area until paint sanding job is complete and work area is clean 3 To prevent ingesting contaminated paint particles Do not eat drink or smoke in a work area where paint is being sanded After sanding paint wash and clean up before eating drinking or smoking Do not leave food drinks or tobacco prod ucts in the work area where dust can settle on them Precautions To Tak2. and immediately OFF noting if the belt tends to slide off the drums If it did not tend to slide off it is tracking prop erly Clockwise Moves Belt Up 6 If the sanding belt runs down towards the table turn the tracking knob clock wise 1 4 turn DA SAN the table turn the tracking knob coun terclockwise 1 4 turn 8 Turn switch ON and immediately Moves Belt OFF again noting belt movement Down Readjust tracking knob if necessary 19 Getting to Know Your Spindle Sander 3 Tracking Knob 4 Spindle Knob i 2 Belt Tension Lever 3 Table Adjustment Screws gt Left and Right Side 9 Front Table Lock Knob Detent 8 Sanding Drum s 15 Table Insert Sleeves s Slots for 10 On Off Switch Saw Horse Mounting 12 Dust Collection Port 14 3 32 Hex L Wrench 5 32 Hex L Wrench 13 Table Insert Sanding Belt Storage WARNING To reduce the risk of remove sanding belt assembly or injury from accidental start turn sanding drum and change to spindle switch OFF and remove plug sanding or belt sanding NOTE from power source outlet before Knob has left hand threads Turn knob clockwise to loosen and counterclock wise to tighten 1 Sanding Belt Removes material from 5 Backstop Supports the workpiece on wood Oscillates 3 4 up and down to the sanding belt sand faster and prevents burning of 6 Front Table Supports the wor
3. could trap your fingers worn or damaged electric cords e stable mounting and e any other conditions that may affect the way the sander works e Remove adjusting keys and wrenches Form a habit of checking for and removing keys and adjusting wrenches from table top before turn ing sander on If any part is missing bent or broken in any way or any electrical parts don t work properly turn the sander off and unplug the sander Replace damaged missing or failed parts before using the sander again Disconnect the sander to reduce the risk of injury from accidental start ing Turn switch off unplug sander and remove the switch key before changing the setup or sanding drum Maintain tools with care Keep the sander clean for maximum and safest performance To reduce the risk of injury from jams slips or thrown pieces e Use only recommended accessories e Use the correct spacer ring insert The opening between the sanding sleeve and insert must be 5 32 of an inch or less See page 15 All sanding drums washers and knobs are tight No parts should have excessive play prior to operat ing unit e Keep work area clean Cluttered work surfaces invite accidents Floor must be clean and dry for stable footing Plan Ahead To Protect Your Eyes Hands Face and Ears Dress for Safety e Any power sander can throw foreign objects into the eyes This can result in permanent eye damage Always wear safety go
4. adapter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extension from the adapter must be connected to a permanent ground such as a properly grounded outlet box Improper connection of the equipment grounding conductor could result in a risk of electric shock The conductor with insu lation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equip ment grounding conductor to a live termi nal If the grounding instructions are not com pletely understood or if you are in doubt as to whether the tool is properly grounded check with a qualified electri cian or service personnel WARNING If not properly grounded this tool can cause an electrical shock particularly when used in damp locations in proximity to plumbing or out of doors If an electrical shock occurs there is the potential of a secondary hazard such as your hands contacting the sanding belt spindle Properly lal 3 Prong Plug Grounded 3 Prong R Grounding Prong Make sure this Is Connected to a Known Grounding Lug 3 Prong O Plug x NI OF Adapter NOTE The adapter illustrated is for use only if you have a properly grounded 2 prong outlet NOTE In Canada the use of a temporary adapter is not permitt
5. are missing PELE E N AA E E EE 1 do not attempt to assemble the 3 4 X 4 412 aasaran 1 sander plug in the power cord n E 9 A A EE 1 or turn the switch on until the ad EAR OP E E ee te 1 missing parts are obtained and 2 KART 2 As iattin ean eis 1 installed correctly E Sanding Belt Installed List of Loose Parts Pah oN og me a NOTE Before beginning assembly check QG Operators Manual s00s0seee0 1 that all parts are included If you are miss H Bag of Loose Parts ing any part do not assemble the sander Containing the following parts Call 1 866 539 1710 or E mail us at Rubber feet 0 cceeceeeeeeeeeeeee sees 4 info ridgidwoodworking com if any parts Washer Flat 21 64 x 1 3 4 x 1 8 1 are damaged or missing Sometimes Washer Flat 21 64 x 7 8 x 3 64 1 small parts can get lost in packaging Washer Flat 21 64 x 5 8 x 1 32 1 material Do not throw away any packag Switch Key2a hon cits tectvieeatan ie 1 ing until sander is put together Check Hex L Wrench 3 32 cnn 1 packaging for missing parts before con Hex L Wrench 5 32 ccenn 1 tacting RIDGID Loose Parts Spacer Ring Inserts OOOO 1 2 Ta 1 1 2 2 Drums and Sandpaper Sleeves lian 1 2 3 4 41 1 1 2 2 NOTE The sander is shipped with the 4 x 24 sanding belt attached NOTE Parts shown are not actual size 11 CEREA O Assembly NOTE The sander is preassembled except for the attachment of the rub
6. by Part Number Not by Key Number 13 64 x 3 8 x 031 Koy Part No Description Key Part No Description No No 1 826358 1 Knob Spindle 26 826801 Enclosure 2 805553 2 Washer 27 825854 Cord w Plug 21 64 x 5 8 x 1 32 28 819012 Foot 3 822304 Drum Sanding 3 4 29 9416630 Screw Hex Hd Ty T 4 See pg 29 tDrum Sandpaper 5 16 18 x 1 5 825808 Plate Throat 2 30 829785 Switch Locking 6 See pg 29 tBelt Sanding 4 x 24 31 AC1000 tKey Switch 7 810993 2 Screw Set Half Dog 32 817399 11 Relay 10 32 x 1 2 33 37837 Wrench Hex L 5 32 8 825841 Adapter Throat Plate 34 825549 Spacer Table Lock 9 830291 Fan 35 825537 1 Bracket Table Lock Left 10 805297 9 Screw Flat Hd 36 825543 Bolt Table Lock 1 4 20 x 5 8 37 825524 Table Front 11 825523 Table Rear 38 803309 2 Screw Soc Set Lock 12 825548 Plate Wear 10 32 x 3 8 13 825844 Nut Special Twin 1 4 20 39 825525 Plate Stop 14 825842 Screw Shoulder 1 4 20 40 825539 1 Knob 1 4 20 15 830246 Chute Sawdust 41 SP6496 Owners Manual 16 825537 Bracket Table Lock 42 37836 Wrench Hex L 3 32 17 825852 Knob 1 4 20 x 3 4 43 Belt Sanding Assembly 18 159572 138 Screw Wash Hd See Fig 2 Ty T 10 32 x 3 8 44 805553 30 Washer 5 8 x 1 3 4 x 1 8 19 808380 7 Screw Pan Hd 10 14 x 1 4 45 805553 24 Washer 20 825840 Spring Detent 21 64 x 7 8 x 3 64 21 830456 Base 46 82
7. fire if power cord is worn or cut or damaged in any way have it replaced immediately The A C motor used on this tool is a relay start motor having the following specifica tions It is wired at the factory for opera tion on 110 120V AC 60 Hz operation Rated H P 3 8 Voltage 110 120 Amperes 5 0 Hertz Cycles 60 Phase Single RPM 1725 Rotation of Shaft Clockwise 110 120 Volt 60 Hz Tool Information NOTE The plug supplied on your tool may not fit into the outlet you are planning to use Your local electrical code may require slightly different power cord plug connections If these differences exist refer to and make the proper adjustments per your local code before your tool is plugged in and turned on In the event of a malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug as shown The plug must be plugged into a matching outlet that is properly installed and grounded in accor dance with all local codes and ordi nances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician A temporary adapter may be used to con nect this plug to a 2 pole outlet as shown if a properly grounded outlet is not avail able This temporary
8. for finishing of the surface Always continue sanding with each grit until surface is uniform 3 Bf oi qd 1 2 3 4 1 1 1 2 NOTE Do Not use sander without sand paper Doing so will damage the rubber drum Select and install the desired sanding sleeve for your particular application Sanding sleeves from 1 2 to 2 can be used with this sander Choose one that is close in size to the workpiece you are sanding Also install the appropriate spacer ring insert page 15 WARNING Failure to use the cor rect size spacer ring insert with its matching sanding sleeve could result in fingers being pinched or the workpiece being pulled down between the spacer ring insert and sanding sleeve NOTE The correct size sanding belt is 4 x 24 These belts are available in coarse medium and fine grits 2 26 Surface Sanding on the Sanding Belt WARNING To reduce the risk of injury from slips jams or thrown pieces adjust the backstop to clear the sanding surface by no more than 1 16 of an inch When checking clearance between the sanding belt and backstop press the sanding belt flat against the metal bed beneath it Hold the workpiece firmly with both hands keeping fingers away from the sanding belt Keep the end butted against the backstop and move the work evenly across the sanding belt Use caution when sanding very thin pieces For sanding long pieces the backstop can be rotate
9. is flush with the table If necessary adjust the set screws in the table insert with the 3 32 hex L wrench provided 5 Position 15 16 inside diameter spacer w Selection Of Spacer Ring Inserts And Upper Spindle Washers WARNING Using the wrong spacer ring insert may permit small pieces of wood or finger tips to become wedged between the abrasive surface and the insert ring insert in the table recess Locate 1 2 sanding sleeve and slide it on the spindle Rubber drum is not used Install the upper spindle washer and tighten the knob Do not overtighten NOTE Knob turns counterclockwise to tighten Plug the power cord in the power source and install the yellow switch key Y Knob 5 8 O D Washer lt 1 2 Sanding A Sleeve y 15 16 I D Spacer Ring Sanding Sleeve Spacer Ring Insert Upper Spindle Washer Diameter Opening Inside Diameter Outside Diameter 1 2 Inch i 34 inch 15 16 Inch 5 8 1 Inch 1 3 16 Inch nc 3 16 Inc 7 3 1 1 2 Inch 1 11 16 Inch 2 Inch 2 3 16 Inch 1 3 4 e Use the smallest spacer ring insert that will fit over the drum e Use the largest upper spindle washer that will not protrude past sanding sleeve Assembly continued Bolting Oscillating Edge Belt Spindle Sander To Workbench If sander is to be used in a permanent location it should be fastened securely to a firm supporting surface such
10. of burns or other Always unplug the sander before fire damage never use the sander moving it near flammable liquids vapors or e Put the sander on a firm level sur gasses face where there is plenty of room To reduce the risk of injury or for handling and properly supporting death from electrical shock the workpiece e Ground the sander This sander has Attach rubber feet an approved 3 conductor cord anda Support the sander so it does not 3 prong grounding type plug Use rock On Wie Groun ee gone ts raad z Bolt the sander to its work surface TO volts T9 amperes alps he Use the fasteners and method green conductor in the cord is the shown in Assembly See page grounding wire To reduce the risk of 16 y pag electrocution Never connect the Ls e Never stand on tool Serious injury green wire to a live terminal could occur if the tool tips Do not e Make sure your fingers do not touch store anything above or near the ihe plugs meia prongs when plug tool where anyone might stand on ging or unplugging the sander th rtool to reach itt e Never use this or any power sander for wet sanding Doing so could Before Each Use Inspect your sander Check for alignment of moving parts e binding of moving parts e broken or damaged parts e work parts that cause a gap larger than 1 16 between work support and sanding surface sanding belt narrower than 4 inches Narrower belts uncover parts that
11. parts e Do not layout assemble or setup work on the sander while any parts are moving e Reduce the risk of accidental starting Make sure switch is OFF before plugging sander into a power outlet Safety Instructions for Oscillating Edge Belt Spindle Sander continued Inspect your workpiece make sure there are no nails or foreign objects in the part of the workpiece to be sanded Plan the way you will hold the workpiece from start to finish Reduce the risk of awkward opera tions and hand positions where a sudden slip could cause finger or hand to move into a sanding surface Don t overreach Maintain balance and footing Keep face and body to one side Stay out of line with a possible throw back Plan your work to reduce the risk of THROWBACKS when the work piece catches the sanding drum and is torn from your hands e Make sure there s no debris between the workpiece and its sup ports e When sanding irregularly shaped workpieces plan your work support so it will not slip and be pulled from your hands e Use extra caution with large very small or awkward workpieces e Never use this tool to finish pieces When Sander is Running Before starting your work watch the sander while it runs If it makes an unfamiliar noise or vibrates exces sively Stop Immediately Turn the sander off Unplug the sander Do not restart until identifying and correcting the problem Never leave t
12. the table insert is flush with the table If necessary adjust the set screws in the table insert with the 3 32 hex L wrench provided 5 Slide the sanding sleeve rubber drum onto the spindle NOTE If the drum is difficult to slide over the spindle apply talcum powder to the spindle 6 Position spacer ring insert in the table recess See recommended spacer ring insert selection area from table on page 15 Use the smallest spacer ring insert that will fit over the drum 7 Place desired sanding sleeve on cor rect drum NOTE If the sanding sleeve is difficult to slide over the drum apply talcum powder to the outside surface of the rubber drum 8 Install the correct upper spindle washer and tighten the knob Do not over tighten NOTE Knob turns counter clockwise to tighten 9 Plug power cord in the power source and install the yellow switch key 14 Installing Sanding Sleeves for the 1 2 Diameter Sanding Drum WARNING To reduce the risk of injury from accidental starting always turn switch OFF unplug the sander and remove switch key before removing or replacing the spacer ring inserts sleeves and drums 1 Remove the fan and clean sawdust from inside table recess 2 Slide the fan onto the motor shaft vanes face down aligning slot with roll pin The fan is used with all sanding operations Install the table insert 4 Use a straight edge as shown to make sure the table insert
13. 2304 1 Drum Sanding 1 22 159572 186 Screw Hex Hd 47 822304 2 Drum Sanding 1 1 2 Ty T 1 4 20 x 1 48 822304 3 Drum Sanding 2 23 824604 Screw Hex Wash Hd 49 825808 1 Plate Throat 1 1 2 Ty T 8 32 x 3 8 50 825808 2 Plate Throat 1 24 830290 e Motor Drive Asm 51 825808 3 Plate Throat 1 2 25 805549 22 Washer Standard Hardware Item May be purchased locally t These parts are available where you purchased your sander e Any attempt to repair this motor may create a hazard unless repair is done by a qual ified service technician Repair service is available at your nearest Authorized Ser vice Center 33 Repair Parts Parts List For RIDGID Oscillating Edge Belt Spindle Sander Model EB44241 RIDGID parts are available on line at www ridgidparts com Figure 2 O o Always order by Part Number Not by Key Number read Part No Description Prd Part No Description 1 825539 Knob 10 32 x 1 1 4 12 817453 Ring Retaining 5160 50 2 830306 Washer 12 mm 1 0 13 826802 Platen 3 830453 Drum Drive Asm 14 30521 Spring Swivel 4 37482 Nut Lock 15 821166 1 Screw Flat Hd Hex 5 830305 Guide 10 32 x 1 1 2 6 825531 Spring Extension 16 809169 9 Screw Pan Cr Ty T 7 825529 Lever 8 32 x 3 4 8 805549 4 Washer 17 820175 Washer Rubber 13 64 x 1 2 x 3 64 18 9416712 Washer 9 830304 Shaft Idle 3 16 x 5 8 x 1 16 10 826163 2 Cap Grip 19 114603 Lo
14. EB4424 OPERATORS MANUAL OSCILLATING EDGE BELT SPINDLE SANDER Call Us 1 For any questions about Operation Warranty See back cover Technical Assistance Repair Parts Please have your Model Number and Serial Number on hand when calling 1 866 539 1710 RIDGID 72425 com POWER TOOL PARTS amp ACCESSORIES A WARNING Read and follow all Safety Rules before first use of this product Part No SP6496 Printed in Taiwan Table of Contents Section Page Table of Content csssseecceeeeseeee 2 Safety Instructions For Oscillating Edge Belt Spindle Sander 3 Safety Signal Words eeeee 3 Before Using The Sander 3 When Installing Or Moving The Sander a r LAE aie 4 Before Each Use ceeeeeteeecereeees 5 Plan Ahead To Protect Your Eyes Hands Face and Ears n 5 When Sander is Running 7 Before Leaving The Sander 7 Precautions To Take When Sanding Metals sas scc cecies A cccessecende 7 Precautions To Take When Sanding Pint socee fee docs oes cesseds oes eet cts Renee raaua 7 Motor Specifications and Electrical Requirements sees eeeeeeeeeeeeeeeees 8 General Electrical Connections 8 Power Supply and Motor Specifications ccceeeeeeeeeeeeeeeees 8 110 120 Volt 60 Hz Tool Information 9 Motor Safety Protection 000 10 Wire
15. Gauge Slot The sanding belt is installed at the factory Adjust Bed however check and make sure the belt is Assembly parallel to the miter gauge groove Parallel to ee Miter Gauge 1 Use a combination square to check the distance from the miter gauge groove to the belt assembly as shown 2 If adjustment is required use a 5 32 inch hex L wrench provided with unit to loosen the two flat head socket recess screws on the table 3 Adjust the bed assembly as needed to make it parallel or same distance to the miter gauge slot 4 Tighten two screws Socket Recess Screws 18 Removing Installing the Sanding Belt Tensioning and Tracking WARNING To reduce the risk of Tensioning injury from accidental start make sure tool is unplugged before removing or installing sanding DA Belt belt R AS Tracking Some sanding belts have a directional arrow on the inside or smooth side If there is an arrow the belt must run in the direction of the arrow so the splice will not come apart If there is no arrow the belt may be put on either direction oo 1 Slide the tension lever to the left to release the belt tension 2 Remove the sanding belt 3 Place the replacement sanding belt over the drums as shown Make sure the belt is centered on both drums 4 Slide the tension lever to the right to apply belt tension 5 Plug in the power cord Insert the yel low switch key and turn the unit ON
16. Sizes ni each 10 Unpacking and Checking Contents 11 List of Loose Parts cceeseeeeeeees 11 Loose Parts ss h4un isis need 11 Assembly sisiring 12 Mounting Rubber Feet To Base 12 Parts Storage ccecce 12 Removing the Sanding Belt Assembly 13 Installing the Sanding Belt Assembly 13 Installing Sanding Sleeves Larger than 1 2 Diameter 0 ceeeee 14 Installing Sanding Sleeves for the 1 2 Diameter Sanding Drum Selection Of Spacer Ring Inserts And Upper Spindle Washers 4 15 Bolting Oscillating Edge Belt Spindle Sander To Workbench n 16 Section Page Supporting Oscillating Edge Belt Spindle Sander to Sawhorses 17 Alignment seceeeeeeeseeereeseeeeeneeneneeee 17 Squaring Front Table ou eee 17 Aligning Belt To Miter Gauge Slot 18 Removing Installing the Sanding Belt 19 Tensioning and Tracking eee 19 Getting to Know Your Spindle Sanden 2s 25h teeth ees ssid aes aara 20 On Off Switch oo ee eeeeeeeteeeteeereeetees 21 Safety Instructions for Oscillating Edge Belt Spindle Sander 2 0 22 Before Using The Sander 22 When Installing Or Moving The Sander Aen a a de 22 Before Each Use cser 22 Plan Ahead To Protect Your Eyes Hands Face and Ears secsec 23 When Sander is Running eee 24 Before Leaving The Sander 25 Precautions To Take When Sanding Metall isnan aa 25 Precautions To Take When Sanding Pai
17. U No ries recommended for this Miter Gauge 000 ee AC1021 sander Using other accessories Switch Key AC1000 may be dangerous Universal Legset ccccceeees AC9910 Replacement Sanding Sleeves 2 pk scese See Chart Below Size Grit SKU No Size Grit SKU No 1 2 Fine AC7001 1 1 2 Fine AC7010 Medium AC7002 Medium AC7011 Coarse AC7003 Coarse AC7012 3 4 Fine AC7004 2 Fine AC7013 Medium AC7005 Medium AC7014 Coarse AC7006 Coarse AC7015 1 Fine AC7007 Medium AC7008 Coarse AC7009 Do not use any accessory unless you have received and read complete instruc tions for its use Wiring Diagram NOTE 4 x 24 Replacement sanding belts are available at you local Home Depot Store Troubleshooting WARNING For your own safety turn switch OFF and remove plug from power source outlet before troubleshooting your sander TROUBLE PROBABLE CAUSE REMEDY Excessive noise NOTE The sander will make some noise when itis operating normally Motor gearbox not oper ating correctly Consult Authorized Service Center any attempt to repair this motor or gearbox may create a hazard unless repair is done by a qualified service technician Motor fails to develop full power starts slowly or fails to come up to full Circuit overloaded with lights appliances and other motor Do not use sander on heavily loaded circuits s
18. ands Face and Ears Dress for Safety e Any power sander can throw foreign objects into the eyes This can result in permanent eye damage Always wear safety goggles not glasses complying with ANSI Z87 1 or in Canada CSA Z94 3 99 shown on package Everyday eyeglasses have only impact resistant lenses They are not safety glasses Safety goggles are available at many local retail stores Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break For dusty operations wear a dust mask along with safety goggles Wear nonslip footwear Tie back long hair Roll long sleeves above the elbow Noise levels vary widely To reduce the risk of possible hearing damage wear ear plugs or muffs when using sander for hours at a time Sanding operations are usually dusty Wear a dust mask along with the safety goggles e Do not wear loose clothing gloves neckties or jewelry rings wrist watches They can get caught and draw you into moving parts Know your sander Read and under stand the owner s manual and labels affixed to the tool Learn its applica tion and limitations as well as the spe cific potential hazards Plan your work Think through how you will hold and maneuver the work piece against the sanding drum or belt Use the right tool Don t force tool or attachment to do a job it was not designed to do To reduce the risk of injury from accidental contact with moving
19. area well lighted To reduce the risk of burns or other fire damage never use the sander near flammable liquids vapors or gasses To reduce the risk of injury or death from electrical shock e Ground the sander This sander has an approved 3 conductor cord anda 3 prong grounding type plug Use only 3 wire grounded outlets rated 120 volts 15 amperes amps The green conductor in the cord is the grounding wire To reduce the risk of electrocution Never connect the green wire to a live terminal e Make sure your fingers do not touch the plug s metal prongs when plug ging or unplugging the sander e Never use this or any power sander Before Each Use Inspect your sander Check for e alignment of moving parts e binding of moving parts broken or damaged parts e work parts that cause a gap larger than 1 16 between work support and sanding surface sanding belt narrower than 4 inches Narrower belts uncover parts that for wet sanding Doing so could cause electrocution serious injury or worse To reduce the risk of injury from unexpected sander movement e Always unplug the sander before moving it e Put the sander on a firm level sur face where there is plenty of room for handling and properly supporting the workpiece e Attach rubber feet e Support the sander so it does not rock e Bolt the sander to its work surface Use the fasteners and method shown in Assembly page 16 e Never
20. as a work bench with either bolts or drywall screws Fastening with bolts 1 Use 1 4 bolts washers and nuts not included The bolt length should be 1 1 2 plus the thickness of the work bench Locate and mark the holes where the sander is to be mounted Drill 4 3 8 diameter holes through workbench Place sander on workbench aligning holes in base with holes drilled in work TT nea oo 7 bench 5 Insert 4 1 4 diameter bolts and wash ers and attach nuts securely Fastening with screws Drive 4 2 1 2 long screws through the holes in the base and through the work bench Do not overtighten the screws CAUTION To reduce the risk of injury from tool movement use either 1 4 diameter screws and nuts or 2 1 2 long screws Clamping Oscillating Edge Belt Spin dle Sander To Workbench An alternative method of mounting is to fasten the sander to a mounting board The board should be sufficient size to avoid tipping while in use Any good grade of plywood or chipboard with a 3 4 thickness is recommended Thinner chip board can break NOTE For proper stability holes must be countersunk so screw heads are flush with the surface of supporting board 16 lt _ __ 16 1 4 14 1 4 Ly 1 4 Dia Bolt Holes Screws Holes Supporting Oscillating Edge Belt Spindle Sander to Sawhorses The sander has provis
21. ber feet Mounting Rubber Feet To Base Place the sander directly on the table sur face From the parts bag locate the four rub ber feet Place the sander on its side so the bot tom of the base is facing toward the front Locate the four holes in each corner of the base and place one of the rubber feet in each of these holes Rubber Feet Position sander in the upright position and apply pressure in the downward position to ensure the feet are inserted securely ak N w oS CAUTION To reduce the risk of injury from tool movement the supporting surface where sander is mounted should be examined carefully after mounting to insure no movement during use can result If any tipping or walking is noticed secure to workbench or supporting surface before oper ating sander Parts Storage On board storage has been provided for all washers spacers drums sleeves and hex L wrenches All front loaded parts can be protected from incidental dislodg ing by lowering the table all the way down until it rests against the base and tighten ing the knob Storage for the sanding belt assembly and table insert is provided in the pocket on the rear of the base 12 Assembly Knob Assembly Removing the Sanding Belt Spindle g Sanding Belt Ry WARNING To reduce the risk of injury from accidental start make sure tool is unplugged before removing the sanding belt assembly Loos
22. ckwasher Ext 10 11 830454 Drum Idle Asm Standard Hardware Item May be purchased locally 34 Notes 35 2003 RIDGID INC Part No SP6496 RIDGID HAND HELD AND STATIONARY POWER TOOL LIMITED THREE YEAR WARRANTY AND 90 DAY SATISFACTION GUARANTEE POLICY This product is manufactured under license from Ridgid Inc by One World Technologies Inc All warranty communications should be directed to One World Technologies Inc at toll free 1 866 539 1710 90 Day Satisfaction GuaranteePolicy During the first 90 days after the date of purchase if you are dissatisfied with the performance of this Ridgid tool for any reason you may return the tool to the dealer from which it was purchased for a full refund or exchange To receive a replacement tool you must present proof of pur chase and return all original equipment packaged with the original product The replacement tool will be covered by the limited warranty for the bal ance of the three year warranty period What is covered under the Limited Three Year Warranty This warranty covers all defects in workmanship or materials in this RIDGID tool for the three year period from the date of purchase This war ranty is specific to this tool Warranties for other RIDGID products may vary How to obtain service To obtain service for this RIDGID tool you must return it freight prepaid to an authorized RIDGID service center for hand held a
23. d out of the way Apply only enough pressure to allow the sanding belt to remove material End Sanding on the Sanding Belt Move the work evenly across the sanding belt For accuracy use a miter gauge accessory not included Sanding Curved Edges Inside curves are best sanded with the sander assembled in the spindle mode However inside curves larger than 1 1 2 may be sanded on the drive drum when in the belt sander mode Although it is possible to lightly sand on the idler drum end of the belt sanding assembly it is not recommended The idler drum is an integral part of the belt tracking mechanism It is spring loaded to maintain proper tension Use of the idler drum to sand curves may cause belt to track improperly 27 Basic Sanding Operation continued Feed Direction WARNING To prevent thrown workpiece feed workpiece against sanding sleeve from left to right as shown The sanding sleeve rotates clockwise Feed the workpiece against the sanding sleeve from left to right as shown When fed from left to right the rotation of the sanding sleeve sands against the work piece If fed in the opposite direction the rotation forces of the spinning sanding sleeve will tend to throw or bounce the workpiece away from the sanding sleeve This could cause loss of control of work piece or injury Dust Collection Capability A standard 2 1 2 dust exhaust port has been provided to make dustless sanding possib
24. e When Sanding Paint continued 4 Protect the environment when sanding paint Use a dust collection system if possible Seal the work area with plastic if necessary Do not track paint dust outside the work area 5 Thoroughly clean the work area upon completion of paint sanding project If project lasts for an extended period of time clean work area often Items such as sanding dust vacuum filter bags plastic drop cloths etc should be placed in a sealed container and disposed of properly Clean all items exposed to sanding dust Motor Specifications and Electrical Requirements General Electrical Connections DANGER To reduce the risk of electrocution 1 Use only identical replace ment parts when servicing Servicing should be per formed by a qualified service technician 2 Do not use in rain or where floor is wet This tool is intended for indoor use only WARNING Do not touch the ter minals of plug when installing or removing the plug to or from the outlet If power cord is worn or cut or damaged in any way have it replaced immediately Power Supply and Motor Specifications WARNING To reduce the risk of electrical hazards fire hazards or damage to the tool use proper circuit protection Your tool is wired at the factory for Operation using the voltage shown Connect tool to a power line with the appropriate voltage and a 15 amp branch circuit To reduce the risk of shock or
25. e cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks and cement and other masonry prod ucts and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles WARNING To reduce the risk of mistakes that could cause seri ous permanent injury do not plug the sander in until the fol lowing steps are completed e Assembly See pages 12 19 e Learn the use and function of the ON OFF switch See page 21 e Review and understanding of all safety instructions and operating procedures in this manual e Review of the maintenance meth ods for this sander See page 29 Safety Instructions for Oscillating Edge Belt Spindle Sander continued Read the following WARNING labels found on the sander awaRNine A ADVERTENCIA A AVERTISSEMENT awana AADVERTENCIA AAVERTISSEMENT AWARNING A ADVERTENCIA A AVERTISSEMENT 1 Read Manual before using sander 1 Lea el manual antes de usar la lijadora 4 Lire le manuel avant d utiliser la ponceuse The starting relay El comenzando Le fonctionnement du 2 Woar safoty
26. e the risk of accidental starting Make sure switch is OFF before plugging sander into a power outlet Inspect your workpiece Make sure there are no nails or foreign objects in the part of the workpiece to be sanded Plan the way you will hold the work piece from start to finish Reduce the risk of awkward operations and hand positions where a sudden slip could cause finger or hand to move into a sanding surface Don t overreach Maintain balance and footing Keep face and body to one side Stay out of line of a possible throw back Plan your work to reduce the risk of THROWBACKS when the work piece catches the sanding drum and is torn from your hands e Make sure there is no debris between the workpiece and its sup ports e When sanding irregularly shaped workpieces plan your work support so it will not slip and be pulled from your hands e Use extra caution with large very small or awkward workpieces e Never use this tool to finish pieces too small to hold by hand e Use extra supports tables saw horses blocks etc for any work pieces large enough to tip when not secured to the work surface e Never use another person as a sub stitute for a table extension or as additional support for a workpiece that is longer or wider that the basic sander table or to help feed sup port or pull the workpiece e Sand only one workpiece at a time e Clear everything except the work piece a
27. ed by the Canadian Electrical Code Motor Specifications and Electrical Requirements continued Motor Safety Protection IMPORTANT To reduce the risk of motor damage the motor should be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventila tion 1 Connect this tool to a power source with the appropriate voltage for your model and a 15 amp branch circuit with a 15 amp fuse or circuit breaker Using the wrong size fuse can damage the motor If the motor won t start turn off the power switch immediately and unplug the tool Check the spindle to make sure it turns freely If the spindle is free try to start the motor again If the motor still does not start refer to the Trouble shooting chart If the motor suddenly stalls while sand ing turn off the power switch unplug the tool and remove the workpiece from the belt drum The motor may now be restarted and the sanding finished Fuses may blow or circuit breakers may trip frequently if a Motor Is Overloaded Overloading can occur if you sand too rapidly or make too many start stops in a short time b Line voltages should not be more than 10 above or below the name plate voltage For heavy loads how ever the voltage at motor terminals must equal the voltage specified for your model 5 Most motor troubles may be traced to loose or incorrect connections over load low voltage such as small size wire
28. ed parts Switch Cord before using sander 2 Burned out motor no 2 Consult Authorized Service power to motor or low Center Any attempt to voltage repair this motor may cre ate a hazard unless repair is done by a qualified ser vice technician Sanding drum or belt 1 Applying too much pres 1 Reduce pressure on work slips or slows down sure to workpiece piece easily 2 Spindle knob too loose 2 Tighten spindle knob Wood burns while sand 1 Sanding drum is glazed 1 Replace sandpaper ing with sap Sandpaper doesn t 1 Sandpaper is com 1 Replace sandpaper remove material pacted with sawdust Spindle doesn t go 1 Sawdust is compacted 1 Vacuum sawdust from area through full 3 4 travel under lower drum of lower drum washer washer 2 Ensure that fan is installed 2 Fan not installed with vanes face down 3 Damaged gearbox 3 Consult Authorized Service Center Any attempt to repair this gearbox may create a hazard unless repair is done by a quali fied service technician 31 Repair Parts Parts List For RIDGID Oscillating Edge Belt Spindle Sander Model EB44241 RIDGID parts are available on line at www ridgidparts com Figure 1 1 FL 2 44 45 40 Se _ 3 46 47 48 39 A 5 49 50 51 Do 38 D i 32 Repair Parts Parts List For RIDGID Oscillating Edge Belt Spindle Sander Model EB44241 RIDGID parts are available on line at www ridgidparts com Figure 1 Always order
29. en the backstop knob and pivot the backstop out of the way Tighten the backstop knob 2 Remove the spindle knob and lift off the sanding belt assembly NOTE Knob turns clockwise to loosen 3 Store assembly in pocket in rear of Installing the Sanding Belt Assembly 1 2 Slide the fan onto the motor shaft 3 Slide bed assembly down motor shaft 4 Tighten spindle knob Do not over 5 Install sanding belt see Removing 6 Plug the power cord into the power base Remove the fan and clean sawdust from inside table recess vanes face down aligning slot with roll pin as shown The fan is used in all sanding operations Align drive drum splines with the slots in the fan Place bed assembly into the wear plate opening as shown tighten NOTE Knob turns counter clockwise to tighten Installing the Sanding Belt page 19 source and install the key 13 Assembly continued Installing Sanding Sleeves Larger than 1 2 Diameter WARNING To reduce the risk of injury from accidental starting always turn switch OFF and remove switch key before remov ing or replacing the spacer ring inserts sleeves and drums 1 Remove the fan and clean sawdust from inside table recess 2 Slide the fan onto the motor shaft vanes face down aligning slot with roll pin The fan is used with all drums and sleeves 3 Install the table insert 4 Use a straight edge as shown to make sure
30. er and Pull end of switch out To turn sander OFF Push lever in N w WARNING Never leave the sander unattended until it has come to a complete stop 4 To lock switch in OFF position hold switch IN with one hand Remove key with other hand WARNING For your own safety always lock the switch OFF when sander is not in use Remove key and keep it in a safe place Also in the event of a power failure all of your lights go out turn switch off remove the key and store it remote from sander CAUTION Before turning switch on make sure the belt or drum and sleeve are properly installed 21 a On Off AYA lt Switch lt Yellow Switch Key we Turning Sander On Turning Sander Off Remove Yellow Key Safety Instructions for Oscillating Edge Belt Spindle Sander Before Using The Sander WARNING To reduce the risk of mistakes that could cause seri ous permanent injury do not plug the sander in until the fol lowing steps are completed e Assembly See pages 12 19 e Learn the use and function of the ON OFF switch See page 21 e Review and understanding of all safety instructions and operating procedures in this manual e Review of the maintenance meth ods for this sander See page 29 When Installing Or Moving The Sander Avoid dangerous environment Use the sander in a dry indoor place protected from rain Keep work
31. ggles not glasses complying with ANSI Z87 1 or in Canada CSA Z94 3 99 shown on package Everyday eyeglasses have only impact resistant lenses They are not safety glasses Safety goggles are available at many local retail stores Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break WEAR YOUR d SAFETY GOBGLES e Sanding operations are usually dusty Wear a dust mask along with the safety goggles e Wear nonslip footwear e Tie back long hair e Roll long sleeves above the elbow e Noise levels vary widely To reduce the risk of possible hearing damage wear ear plugs or muffs when using sander for hours at a time Safety Instructions for Oscillating Edge Belt Spindle Sander continued e Do not wear loose clothing gloves neckties or jewelry rings wrist watches They can get caught and draw you into moving parts Know your sander Read and under stand the owner s manual and labels affixed to the tool Learn its applica tion and limitations as well as the spe cific potential hazards Plan your work Think through how you will hold and maneuver the work piece against the sanding drum or belt Use the right tool Don t force tool or attachment to do a job it was not designed to do To reduce the risk of injury from accidental contact with moving parts e Do not layout assemble or setup work on the sander while any parts are moving e Reduc
32. goggles that 2 Use galas de soguritlad que cumplancon 2 Portez dos lunottos do protection in thi 7 meet ANS 287 1 or in Canada las normas ANSI ZB7 1 y CSA 294 3 09 conformes la norme CSA Z94 3 99 CSA Z94 3 99 standards 3 Use una mascarilla antipalvo 3 Porter un masque anti poussi re 3 Wear a dust mask 4 Cuando Ia lijadora est encendida no 4 Maintenir les doigts cari da ta tande 4 Kesp lingers away irom sanding acerque los dedos a la banda lijadora ni a d pon age ou du manchon abrasif quand bett ar abrasive sleeve when Ja manga abrasiva Ja machine esi en marche machine is on 5 Siempre use un tope trasero mesa de 5 Toujours maintenir en place la pi ce avec 5 Always support workpiece with trabajo o ambos para apoyar la pieza de des but es un plateau porte pi ce ou les hackstop worktable or both trabajo Mantenga un maximo de 1 16 nieux Maintenir un d gagement maximal Maintain 1 16 inch maximum pulgada 0 16 om de espacio entre el lope de 4 6 mm 1 16 po enire Ia bul e arri re clearance between backstop and yla banda de la lijadora et la courroie de pon age sanding bolt 6 Evite incondios Antes de lijar motalos limpio 6 Nettoyortouto la seiure et d branchor tout 6 Avoid lire Clean out all sawdust el acertin por completo y de estar a lijadora syst me d aspiration avant de poncer des and disconnect from any vacuum conectada a una aspiradora descon ctala m taux alin d viter les
33. h and clean up before eating drink ing or smoking Do not leave food drinks or tobacco products in the work area where dust can settle on them 4 Protect the environment when sanding paint Use a dust collection system if possible Seal the work area with plas tic if necessary Do not track paint dust outside the work area 5 Thoroughly clean the work area upon completion of paint sanding project If project lasts for an extended period of time clean work area often Items such as sanding dust vacuum filter bags plastic drop cloths etc should be placed in a sealed container and dis posed of properly Clean all items exposed to sanding dust 25 Basic Sanding Operation Sandpaper Selection Selecting the correct size diameter cor rect size grit and correct type sandpaper is an extremely important step in achiev ing a high quality sanded finish Aluminum oxide silicon carbide and other synthetic abrasives are best for power sanding Natural abrasives such as flint and gar net are too soft for economical use in power sanding In general coarse grit will remove the most material and finer grit will produce the best finish in all sanding operations The condition of the surface to be sanded will determine which grit will do the job If the surface is rough start with a coarse grit and sand until the surface is uniform Medium grit may then be used to remove scratches left by the coarser grit and finer grit used
34. in the supply circuit or to overly long supply circuit wire Always check the connections the load and supply circuit whenever motor doesn t work well Check wire sizes and extension cord length with the Wire Size Chart Wire Sizes NOTE Make sure the proper extension cord is used and is in good condition The use of any extension cord will cause loss of power To keep this to a minimum and to prevent overheating and motor burn out use the table shown to deter mine the minimum wire size A W G extension cord Use only 3 wire extension cords with 3 prong grounding type plugs and 3 pole receptacles Extension Cord Length Gauge A W G 0 25 Ft 16 26 50 Ft 14 10 Unpacking and Checking Contents 1 Remove tool from carton by lifting unit Item Description Qty 2 Place the tool on a secure stationary A Oscillating Edge Belt work surface and look the tool over Spindle Sander c ceeeeeeeeees 1 carefully B Spacer Ring Inserts 1 2 Ds Stati le A A 1 WARNING For your own safety POM DEE E E ST 1 never connect plug to power 1 4 2 LD sssini 1 source outlet or insert switch A A acters ee A ees 1 key until all assembly steps are C Drums complete and until you have read 3 4 X 4 1 2 occ eeccceceeeceteeeeeeteeeneeaeens 1 and understood the entire own TEAST OY E EEA 1 ers manual tA eA era EaR 1 PaE E a T A E ETE 1 WARNING To reduce the risk of D Sandpaper Sleeves injury if any parts
35. incendias before sanding metals T Con el fin de minimizar los puntos de 7 Uliliser l adaptateur appropri pour chaque 7 Use the proper insert for each espol n entre la manya y la pieza de manchon afin de minimiser les points de sleeve to minimize pinch paints inserci n use la pieza de insersi n pincement entre Ie manchon el F arlaptateur reemplazo en esta relais de d marrage de herramienta es un tipo cet outil est influenc par pe Nevertum fsensibie de gravedad la gravit Mettez l outil the power on Nunca arrancar el en marche seulement s il unless the tool is motor a menos que la f est l endroit sans quoi in upright position herramienta este en ta vous risquez ar the motor will posicion verticata et f d endommager le moteur be damaged motor se dafiara between sleeve and insert adecuada para cada manga 8 Ne exnosez pas l outil la pluie et ne B Do not expose torainaruse in 8 No exponer a la luvia ni usar en lugares V utilisez pas dans un endroit humide amp damp locations humedos Electrical 120 volts 60 Hz AC only 5 0 Amps Toot Covered by U S Patent No s 5 549 507 and D423 021 e US LISTED pigias When Installing Or Moving The Sander Avoid dangerous environment cause electrocution serious injury Use the sander in a dry indoor place or worse protected from rain Keep work area To reduce the risk of injury from well lighted unexpected sander movement To reduce the risk
36. ions for being sup ported by sawhorses The sawhorse can be built with the crosspiece either vertical or horizontal Make sure the sawhorses are secure Alignment Squaring Front Table WARNING To reduce the risk of injury from accidental start make Combination Square sure tool is unplugged before Combination Square Must be True aligning Draw Light Line on Tools Needed Board Along This Edge 1 Use a combination square to check the Straight Edge of Board angle of the front table with the sanding 3 4 Thick This Edge Must belt NOTE Combination square is not Be Perfectly Straight supplied 2 If the front table is not 90 to the sand ing belt a Use the hex wrench provided and back out both 10 set screws located on each side of the table b Loosen the front table lock knob and adjust the front table 90 to the sand ing belt c Tighten the front table lock knob Should be no Gap or Overlap when Square is Flipped Over in Dotted Position inati Sandin d Adjust both set screws to contact the catia Belt a front table aS Front Table ig 3 Adjust detent if necessary Bracket 7 a Loosen the two pan head screws Table Fock Table that secure the detent Lock Knob 10 Set b Adjust detent so that it engages the Screw notches in the bracket table lock Detent F c Tighten the two pan head screws a a Pan Head Screws 17 Alignment continued Aligning Belt To Miter
37. kpiece the workpiece Can also be tilted for bevel sanding Belt Tension Lever Slide lever leftto 7 Spacer Ring Fits around drum to release the sanding belt tension slide help support workpiece right to apply belt tension making any adjustments N gt 8 Sanding Sleeve Drum Removes 3 Tracking Knob Turning knob coun material from wood Oscillates up and terclockwise causes sanding belt to down to sand faster and prevents move towards the table turning knob burning the workpiece clockwise causes sanding belt to 9 Table Lock Knob Loosening knob move away from the table allows the front table to be tilted for 4 Spindle Knob Loosen knob to bevel sanding 20 10 On Off Switch 11 Backstop Knob Loosening knob allows backstop to be pivoted 12 Dust Collection Port 2 1 2 opening for wet dry vac hook up 13 Table Insert Sanding Belt Storage Holds table insert or sanding belt when not being used 14 Hex L Wrench Use 3 32 wrench to adjust front table and table insert Use 5 32 wrench to adjust belt to miter gauge slot 15 Table Insert Helps to support work piece when drum sanding On Off Switch The On Off switch has a locking feature This Feature Is Intended To Help Pre vent Unauthorized And Possible Haz ardous Use By Children And Others To turn sander ON insert key into switch NOTE Key is made of yellow plastic located in loose parts bag Insert finger under switch lev
38. le It is on the rear of your sander as shown The pickup adapter end of a vacuum hose fits inside the dust exhaust port with a wedge fit Even with a dust collection system it is necessary to periodically clean sanding dust from the recess in the table Sawdust buildup in the table recess may prevent the belt or spindle from making a com plete oscillation which may cause prema ture wear Transporting Sander When using your sander in a portable application it is acceptable to lift and carry sander by the table top by the carry handles Be careful when transporting to reduce the risk of dislodging accessories spacer ring inserts wrench and upper spindle washers from their respective storage areas Maintenance WARNING For your own safety turn switch OFF and remove plug from power source outlet before adjusting or maintaining your sander WARNING To reduce the risk of electrocution or fire any repairs to electrical systems should be done only by qualified service technicians Unit must be reas sembled exactly to factory speci fications If power cord is worn or cut or damaged in anyway have it replaced immediately Frequently blow out or vacuum out any dust that may accumulate inside the motor Lubrication All bearings in tool are self lubricating They require no further lubrication RIDGID Recommends the Following Accessories WARNING Use only accesso Item SK
39. nc is not responsible for direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Catalog No EB4424 Model No EB44241 Serial No The model and serial numbers may be found on the back side of the base You should record both model and serial number in a safe place for future use QUESTIONS OR COMMENTS CALL 1 866 539 1710 www ridgidwoodworking com Please have your Model Number and Serial Number on hand when calling Form No SP6496 Printed in Taiwan 4 03
40. nd related support devices off the table before turning the sander on e Always feed workpiece from right to left against the direction the sanding sleeve or belt is rotating e Do not use drums sanding sleeves or sanding belts which show visual signs of wear such as grooves tears or rips WARNING Don t let familiarity gained from frequent use of your sander cause a careless mistake A careless fraction of a second is enough to cause a severe injury When Sander is Running Before starting your work watch the sander while it runs If it makes an unfamiliar noise or vibrates exces sively Stop Immediately Turn the sander off Unplug the sander Do not restart until identifying and correcting the problem Never leave tool running unat tended Before using the sander make sure the sanding belt turns clockwise when viewed from above Keep children away Keep all visi Before Leaving The Sander Turn switch off Don t leave tool until the unit comes to a complete stop Make workshop child proof Remove the yellow switch key Store tors a safe distance from the sander and workpiece Don t force tool It will perform better and safer at its designed rate Press workpiece against the sanding sleeve hard enough to begin sanding without bogging down or binding spindle or belt Before freeing any jammed mate rial e Turn switch OFF e Unplug the sander e Wait for all moving parts to stop
41. nd stationary power tools You may obtain the location of the authorized service center nearest you by calling toll free 1 866 539 1710 or by logging on to the RIDGID website at www ridgidwoodworking com When requesting warranty ser vice you must present the proof of purchase documentation which includes a date of purchase The authorized service center will repair any faulty workmanship and either repair or replace any defective part at our optioon at no charge to you What is not covered This warranty applies only to the original purchaser at retail and may not be transferred This warranty only covers defects arising under normal usage and does not cover any malfunction failure or defect resulting from misuse abuse neglect alteration modification or repair by other than authorized RIDGID service center for hand held and stationary power tools One World Technoligies Inc makes no warranties representations or promises as to the quality or performance of its power tools other than those specifi cally stated in this warranty Additional Limitations To the extent permitted by applicable law all implied warranties including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PUR POSE are disclaimed Any implied warranties including warranties of mer chantability or fitness for a particular purpose that cannot be disclaimed under state law are limited to three years from the date of purchase One World Technologies I
42. nt ccsevecssecctevees scccstvecsceseersestesccnte 25 Basic Sanding Operation 0 26 Sandpaper Selection ce 26 Surface Sanding on the Sanding Belt 27 End Sanding on the Sanding Belt Sanding Curved Edges Feed Direction cc cceceeeeeeeeceees 28 Dust Collection Capability 28 Transporting Sander eee 28 Maintenance ccscceseseesseeeeeneeeeneseee 29 Lubrication nee 29 RIDGID Recommends the Following ACCESSOTIES sscsseeeteeeeeeeeeeeeenseeees 29 Wiring Diagram ccesessseenseeeeeee 29 Troubleshooting sceseeseeeeeeeees 30 Repair Parts cccssssensseeeesennseeeees 32 NOUGS cidicenscciistcceccadsaceccdiadaciseeaativasedeess 35 Safety Instructions For Oscillating Edge Belt Spindle Sander Safety is a combination of common sense staying alert and knowing how your oscillating edge belt spindle sander works Read this manual to understand this sander Safety Signal Words DANGER means if the safety infor mation is not followed someone will be seriously injured or killed WARNING means if the safety infor mation is not followed someone could be seriously injured or killed CAUTION means if the safety infor mation is not followed someone may be injured Before Using The Sander WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to caus
43. ool tended Before using the sander make sure the sanding belt turns clockwise running unat too small to hold by hand e Use extra supports tables saw horses blocks etc for any work pieces large enough to tip when not secured to the work surface e Never use another person as a sub stitute for a table extension or as additional support for a workpiece that is longer or wider that the basic sander table or to help feed sup port or pull the workpiece e Sand only one workpiece at a time e Clear everything except the work piece and related support devices off the table before turning the sander on e Always feed workpiece from left to right against the direction the drum sleeve is rotating e Do not use drums sanding sleeves or belts which show visual signs of wear such as grooves tears or rips WARNING Don t let familiarity gained from frequent use of your sander cause a careless mistake A careless fraction of a second is enough to cause a severe injury when viewed from above Keep children away Keep all visi tors a safe distance from the sander and workpiece Don t force tool It will perform better and safer at its designed rate Press workpiece against the sanding sleeve or belt hard enough to begin sanding without bogging down or binding spin dle 24 Before freeing any jammed mate rial e Turn switch OFF e Unplug the sander e Wait for all moving parts to sto
44. p Before Leaving The Sander Turn switch off Don t leave tool until the unit comes to a complete stop Make workshop child proof Remove the yellow switch key Store it away from children and others not qualified to use the tool Disconnect master switches Lock the shop Precautions To Take When Sanding Metals When sanding metals sparks or hot fragments could cause a fire To reduce the risk of this 1 Disconnect any dust collecting hose from the sander 2 Remove all traces of wood dust from inside the unit before sanding metals 3 Remove all traces of metal dust from inside the unit before sanding wood again Precautions To Take When Sanding Paint Sanding of lead based paint is not rec ommended It is difficult to control the contaminated dust that could cause lead poisoning It is also difficult to identify whether or not a paint contains lead Therefore we rec ommend the following precautions when sanding all paints 1 Protect your lungs Wear a dust mask or respirator at all times Wear only dust masks that are suitable for working in lead paint sanding environments Ordinary painting masks do not offer this protection 2 Do not allow children or pregnant women to enter the work area until paint sanding job is complete and work area is clean 3 To prevent ingesting contaminated paint particles Do not eat drink or smoke in a work area where paint is being sanded After sanding paint was
45. peed 2 General overloading of 2 Request a voltage check by NOTE Low voltage power company facili qualified electrician ties 3 Motor relay not operat 3 Have relay replaced Con ing sult Authorized Service Center Any attempt to repair this relay may create a hazard unless repair is done by a qualified service technician Motor overheats 1 Motor overloaded 1 Reduce pressure on work piece Motor stalls resulting in 1 Motor relay not operat 1 Have relay replaced Con blown fuses or circuit ing sult Authorized Service breakers Center Any attempt to repair this relay may create a hazard unless repair is done by a qualified service technician 2 Voltage too low Circuit 2 Request voltage check by overloaded or general qualified electrician overloading of power company facilities 3 Incorrect fuses or circuit 3 Install correct fuse or circuit breakers in power line breaker 30 TROUBLE PROBABLE CAUSE REMEDY Frequent opening of Motor overloaded 1 Feed work slower fuse or circuits breaker 2 Incorrect fuses or circuit 2 Install correct fuse or circuit breaker in power line breakers 3 Relay not operating 3 Have relay replaced Con sult Authorized Service Center Any attempt to repair this relay may create a hazard unless repair is done by a qualified service technician Motor will not run 1 Damaged On Off 1 Replace damag
46. stand on tool Serious injury could occur if the tool tips Do not store anything above or near the tool where anyone might stand on the tool to reach them could trap your fingers worn or damaged electric cords e stable mounting and e any other conditions that may affect the way the sander works e Remove adjusting keys and wrenches Form a habit of checking for and removing keys and adjusting wrenches from table top before turn ing sander on 22 If any part is missing bent or broken in any way or any electrical parts don t work properly turn the sander off and unplug the sander Replace damaged missing or failed parts before using the sander again Disconnect the sander to reduce the risk of injury from accidental start ing Turn switch off unplug sander and remove the switch key before changing the setup or sanding drum Maintain tools with care Keep the sander clean for maximum and safest performance To reduce the risk of injury from jams slips or thrown pieces e Use only recommended accesso ries e Use the correct spacer ring insert The opening between the sanding sleeve and insert must be 5 32 of an inch or less See page 15 All sanding drums washers and knobs are tight No parts should have excessive play prior to operat ing unit e Keep work area clean Cluttered work surfaces invite accidents Floor must be clean and dry for stable footing Plan Ahead To Protect Your Eyes H
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