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Ricoh PRIPORT JP730 User's Manual
Contents
1. O00 OQO AAM December 2005 C2618670 Printed in China
2. to Fast E Normal m Letter LE m DD Darker E Photo I Densit T jf Original C Q mage Density ype of Original te Ol et Slow Fast adel IIHI gt gt gt Combine Image Position Speed a gt cr D a ZJSS182E Note O The faster the printing speed be E Normal E Letter E m DD Darker E Photo G Image Density Type of Original FAS peo Slow Fast a gt LIEI gt gt gt Combine Image Position Speed ZJSS181E comes the lighter the printing density is If you want darker prints decrease the printing speed Changing the Printing Speed Changing the Printing Speed Use the Speed key to adjust the speed of the machine to suit the im age density and paper type 1 Press the Speed key to select the printing speed E Normal m Letter lE m DD Darker E Photo Image Density Type of Original A 100 a Slow Fast e eL LIEI gt gt gt Combine Image Position Speed ZJS5S182E Note O The following speeds are avail able e Fast 90 sheets minute e Slow 60 sheets minute O The default is 90 sheets minute O The faster the printing speed be comes the lighter the printing density is and vice versa O Select the slower speed when you are printing on very thick or very thin paper 21 22 Operation
3. ZJSH391E Poor Printing Poor Printing Dirt on the Back Side of Paper GRDIRTOE F Note O When you use paper smaller than the original select the proper reduction ra tio Otherwise you might get dirty background prints O When you use postcards and the like the background might be dirty because postcards do not absorb ink well O You might get prints with dirty background when printing at low speed and under high temperature 1 Turn off the main switch ZISHI41E ZJSH280E 61 62 Troubleshooting Reference See p 33 Changing the Color Drum Unit for the details 3 Clean the pressure roller with a clean cloth OONAN NN ZJSH470E 4 With a clean cloth remove any ink that has accumulated on the trailing edge of the drum unit 8 Insert the drum unit until it locks in position then lower the drum unit lock lever ZJSH311E G Close the front door Poor Printing 7 Turn on the main switch ZJSH140E Dirt on the Front Side of Paper Black Line Stain GRBLACIE Note O When black lines or stains still appear on prints even if you clean the above contact your service representative O If there is no margin or if there is a solid image area near the leading edge of the origi
4. Sor be e Make sure that the paper feed side plates touch the paper lightly Put back the lock levers GRWHITOE ZJSH110E When you get white or incomplete prints even when you have checked the above perform the following procedure 1 Pull out the drum unit ZJSH280E Reference See p 34 Changing the Colour Drum Unit for the details 61 Troubleshooting B Remove the master from the drum drum TSLHO2BE 4 Insert the drum unit until it locks in position then lower the drum unit lock lever 62 5 Remarks Operation Notes General Cautions While printing do not turn off the main switch While printing do not open the door or covers While printing do not unplug the power cord While printing do not move the machine Keep corrosive liquids such as acid off the machine Open and close the door and covers softly Do not put anything except originals on the machine Do not spill liquid on the machine When opening or closing the door or covers keep hold of them so they do not fall When removing the drum unit from the machine be careful not to let the drum unit fall Do not modify or replace any parts other than the ones specified in this man ual Do not operate the machine without covers You might get your fingers caught in the machine or th
5. ZJSH240E B Release the ink holder lock lever and pull out the ink holder Remove the used ink cartridge a ZJSH320E 39 o 3 Replenishing Supplies B Remove the cap of the new ink cartridge a 4 Insert the new cartridge into the ink holder a ii of LA ZJSH321E Note O Always supply ink of the same colour O Make sure that the part indicated by the arrow mark is firmly inserted into the guide Ww TSLTONE slide the ink holder back in until it clicks into place 6 Close the front door The machine will start idling to supply ink to the drum F Note O It will stop when the correct amount of ink reaches the drum 40 Master Roll Replacement Master Roll Replacement The Master End indicator i lights Note up when it is time to replace the mas When the Master End indicator aaa lights up it is necessary to re 1 Open the right side cover place the master roll even if some master remains on the old roll 4 Make sure that the new master roll is positioned as shown in the illustration ZJSH330E B Open the plotter cover TSLHO1XE B Set the paper edge of the master roll as shown TSLHOZEE B Remove the used master roll and pull out both spools Then insert both spools into a new master
6. Note O When the Master End indicator lights up it is necessary to re place the master roll even if some master remains on the old roll 4 Make sure that the new master roll is positioned as shown in the illustration TSLHO1XE 8 Set the paper edge of the master roll as shown Note O Rotate the spools backward to take up any slack in the master Master Roll Replacement g Close the plotter cover using both hands until it clicks into place TSLHO23E ZJSH332E 43 44 Replenishing Supplies If Your Machine does not Operate as You Want If a malfunction or a misfeed occurs within the machine the following indicators will light tie Deeds anna Co moue O Boomer B Pri 0 Image Density Type of Original E 10 Sot Slow Fast aC Tradl gt gt gt Combine Image Position Speed Lo ZJSS340E When the misfeed indicator 34 lights with the machine indicators Indicator Page 4 and P p 48 When 8 and P light up oh and A p 50 When A and A light up W and B p 50 When 8 and B light up 8 and C p 52 When 34 and C light up 8 and D p 55 When 8 and D light up W and E p 56 When W and E light up A CAUTIO
7. Changing the Paper Size 4 Lower the paper feed tray adjust ment lever Remove the paper from the paper feed tray ZJSH101E B Release the paper feed side plate lock levers Adjust the paper feed side plates to match the new pa per size ZJSHOOE 1 Paper Feed Side Plate Lock Le vers B toad paper into the paper feed tray ZJSH100E Note O Correct any paper curl before setting the paper O Make sure that the side plates touch the paper lightly O Shift the lock levers back to their original positions p Adjust the side plates and the end plate of the paper delivery tray ZJSH120E When the Add Ink Indicator iJ Lights When the Add Ink Indicator Lg Lights The Add Ink indicator 1 lights up when it is time to supply ink A CAUTION e If ink comes into contact with your eyes rinse immediately in running water For other symptoms consult a doctor A CAUTION e Keep the ink or ink container out of reach of children A CAUTION e If ink is ingested induce vomiting by drinking a strong saline solution Con sult a doctor immediately A CAUTION e Our products are engineered to meet high standards of quality and function ality and we recommend that you use only the expendable supplies availa ble at an authorized dealer 4 Open the front door
8. e If you cannot correct the paper curl stack the paper with the curl face down as shown O x GRMARUOE GRBATSOE 51 52 Troubleshooting e When the leading edge margin of the original is less than 5 mm 0 2 or there is a solid image on the leading edge insert the original with the widest mar gin first or make a leading edge margin by making a copy GRLEADOE When 34 and C light up A paper misfeed occurs in the paper delivery section A CAUTION e Be careful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters 4 Remove the misfed paper ZJSH380E ey Clearing Misfeeds A If the paper is completely wrapped around the drum pull out the drum unit and remove the misfed paper from the drum TSLHO2BE 3 Re install the drum unit locks in position and put the lever back in place ZJSH311E F Note O If you followed step B or B close the front door To prevent paper misfeeds If the paper is curled or the original s leading edge margin is too narrow the fol lowing action is necessary e When you use curled paper correct the curl as shown GRCURLOE 53 Troubleshooting e If you cannot correct the paper curl stack the paper with the curl face down as shown O GRMARUO
9. Originals If there is no margin or if there is a solid image area near the leading edge of the original make at least a5 mm 0 2 margin at the leading edge otherwise the paper might wrap around the drum or the paper exit pawl might become dirty and cause black lines on prints If you use originals that have bold letters or solid images at the leading edges you might get prints with dirty edges In this case insert the widest margin first or increase the printing speed 65 66 Remarks Where to Put Your Machine Your machine s location should be carefully chosen because environmental con ditions greatly affect its performance Environmental Conditions Optimum environmental conditions A CAUTION e Keep the machine away from humidity and dust Otherwise a fire or an elec tric shock might occur e Do not place the machine on an unstable or tilted surface If it topples over an injury might occur A CAUTION e Ifyou use the machine in a confined space make sure there is a continuous air turnover A CAUTION e After you move the machine use the caster fixture to fix it in place Other wise the machine might move or come down to cause an injury e Temperature 10 30 C 50 86 F e Humidity 20 90 RH e A strong and level base a sturdy desk and cabinet etc e The machine must be level within 5 mm 0 2 both front to rear and left to right e Make sure to locat
10. kimportant O Allow the prints to dry for a while before printing the second color O If the prints are still wet when you print on them again the paper feed roller might become dirty In this case wipe off the roller with a cloth Note O You cannot print in two colors at a time OD Prepare two originals Place the first original in the document feeder a e GRCOLO0E P Press the Master Making key OOO OOO oo I C 3 Check the image position on the trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left Proof Master Making Print Start ZJSS160E 35 Optional Functions 4 Enter the number of prints with the number keys OO OOO Proof Master Making 7 Change the drum unit See p 33 Changing the Color Drum Unit 00 6O B Press the Print Start key 000 O00 O00 n l oo ZJSS162E Proof Master Making g Remove the prints from the paper delivery tray and re load them into the paper feed tray as shown in the illustration 8 Place the second original and press the Master Mak
11. Stopping the Machine during the Multi print Run When You Want to Stop the Machine during the Multi print Run and Print the Next Original 1 Press the Clear Stop key 2 Oe 6 B Place the new original in the doc ument feeder Master Making Print Start ZJSS190E B Enter the number of prints and press the Master Making key Proof OO Master Making gt Q Q O 00 amp When You Want to Change the Number of Prints Entered or Check the Completed Prints 1 Press the Clear Stop key B change the number of prints or check the completed prints Note O When you change the number of prints you can re enter the number with the number keys after pressing the Clear Stop key Master Making Print Start ZJSS190E B Press the Print Start key Proof 000 O E Cie Oars 006 Print Start ZJSS162E Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios You can select a preset ratio for print g You can select a ratio regardless of ing the size of an original or printing paper With some ratios parts of the image might not be printed or margins will appear on prints O Prints can be reduced or enlarged as follows Reduction Metric version
12. cccccccscccsseseeeeeeeeeeeeeeeeeeeeeeeees Paper Feed Roller paper feed tray Combination Chartae a e ae aae oea eN oaa E pa E danada eenei 6 Specifications Math Frame wesisssesss casas sscncadvasveitwasveaducvas cucwsececencscancaubvauedsstavaseavexntvaysbutwaxsueevenwaceuaee 71 GOMSUIMADIGS asc ies suceecten cocditecccandecacadsscectceuasstthecsaaasnsnchdesbecoeadeccaseuctuckentabescubecacunt 74 INDE Xs EA E EEE A E AA A AEA E EE EOE EE EE 75 Safety Information When using this machine the following safety precautions should always be fol lowed Safety During Operation In this manual the following important symbols are used A WARNING Indicates a potentially hazardous situation which if instructions are not followed could result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if instructions are not followed may result in minor or moderate injury or damage to property A WARNING e Connect the power cord directly into a wall outlet and never use an ex tension cord e Disconnect the power plug by pulling the plug not the cable if the power cable or plug becomes frayed or otherwise damaged e To avoid hazardous electric shock do not remove any covers or screws other than those specified in this manual e Turn off the power and disconnect the power plug by pulling the plug not the cable if any of the following occurs e You spill something into
13. Enlargement 23 Enlarge Reduce key 8 24 Enter key 8 Environments to avoid 70 Error indicators 9 E XX 46 F Feed roller pressure lever 6 Front door 6 Image Density key 8 20 Image Position key 18 Image Position keys 8 Indicators 9 Ink Add ink indicator J 39 Ink holder 7 Ink holder lock lever 7 K Keys 8 L Loading Paper 13 Loading Paper into the Paper Feed Tray 37 M Machine Exterior 6 Machine indicator Misfeed 47 Machine indicators 9 Machine Interior 7 Magnification indicators 9 Main Frame 75 Main switch 7 Maintaining Your Machine 72 Making Color Prints 33 Master eject box 7 Master Eject Indicator 60 Master Making key 8 Master Roll Replacement 42 misfeed indicator 45 N Number keys 8 O open cover unit indicator 45 Operation Notes 67 Optimum environmental conditions 70 Original delivery tray 6 Originals 12 79 P Paper delivery end plate 7 Paper delivery side plates 7 Paper delivery tray 7 Paper Feed Roller 72 Paper feed side plate lock levers 6 Paper feed side plates 6 Paper feed tray 6 Paper feed tray adjustment lever 6 Photo mode 27 Poor Printing 61 Power connection 71 Preparing the Paper Delivery Tray 14 Preset Reduce Enlarge 23 Printing in Two Colors 35 Printing Paper 11 Printing Preparations 13 Print Start key 8 Proof key 8 R Reduction 23 Replenishing Paper 37 Right side co
14. Full Size n f gt LIN lI gt gt gt Enlarge Reduce Combine Image Position Speed Bh gt Le 1 Magnification indicators Show the preset magnification ratio se lected See p 23 Preset Reduce En large Reducing and Enlarging Using Preset Ratios 2 Machine indicators Show the jammed area with the amp indi cator See p 47 84 Clearing Misfeeds Show the cover unit that is opened with the Li indicator See p 58 When the Open Cover Unit Indicator Lights 3 Error indicators Show errors and machine status J Add Ink indicator See p 39 When the Add Ink Indicator Lights i Master End indicator See p 42 Master Roll Replacement 3 Master Eject indicator See p 60 When the Master Eject Indica tor 1f Lights ZJSSO6ON D Open Cover Unit indicator See p 58 When the Open Cover Unit In dicator D Lights 84 Misfeed indicator See p 47 84 Clearing Misfeeds Load Paper indicator See p 37 Loading Paper into the Paper Feed Tray 4 Counter Displays the number of prints entered While printing it shows the number of prints remaining 5 Speed indicators Shows the printing speed selected Printing Paper The following types of print paper are not recommended for this machine Paper smaller than 90 mm x 140 mm 3 6 x 5 6 Paper larger than 275 mm x 395 mm 10 8 x15 6 Paper heavi
15. GRREDUOE Indica Original Print Reduc tor Size Size tion Ratio 93 I 93 A4PB5 A4 B5 JIS 87 Japa GRENLAOE nese In dustrial Note Stand O The centre and the leading edge of ard the print image do not shift when a B4 gt A4 BAIS A4 82 n image is made with this func B5 gt A5 BSIIS re B4 gt B5 B4JIS B5 JIS 71 I Select this ratio when you make am prints with a lot of edge margins wy l Reduction Inch version i Indica Origi Print Reduc l HD tor nal Size Size tion i Ratio a E ip Create I 93 aa Margin l b 81 2 x 8172 x 81 2 x 77 GCRATIOE 14 pst 2 14 11 x11 a Paper Feed Direction 7 11 x 11 x 15 8 2 x 74 b Constant 15 P81 11 O You can select one of 7 preset ratios x11 3 enlargement ratios 4 reduction 11 x 11 x17 8 2 x 65 ratios 17 gt 8 11 x11 lL Select this ratio when you make prints with a lot of edge margins 23 Operation Enlargement Metric version Indica Original Print En tor Size Size large ment 1 B5 gt B4 BSJIS B4 JIS 141 A4PB4 A4 B4 JIS 122 A5 gt B5 A5 B5 JIS B5 gt A4 BSJIS A4 115 Enlargement Inch version Indica Origi Print En tor nal Size Size large ment Ratio
16. 3 B4 JISO A40 BS JISD or A5D Note O The following tables list the repro duction ratios used Metric version Original Size B5 A5 B6 A6 ys D jms D D D B4 100 122 11 l TS l 5 D g A4 82 100 115 141 nv D 2 4 6 H a B5 71 87 100 122 Jas jt 5 D A5 71 82 100 D 41 2 lL For a reduction ratio of 71 use the Enlarge Reduce key to select BAPBS For a reduction ratio of 82 use the Enlarge Reduce key to select BAP A4 B5 gt A5 2 3 For a reduction ratio of 87 use the Enlarge Reduce key to select A4PB5 For an enlargement ratio of 115 use the Enlarge Reduce key to se lect B5PA4 For an enlargement ratio of 122 use the Enlarge Reduce key to se lect A4 gt B4 A5PB5 For an enlargement ratio of 141 use the Enlarge Reduce key to se lect B5PB4 4 5 6 Inch version Original Size 51 2 x 81 2 D Paper 8 2 x 100 Size 11 D 51 2 x 65 81 2 D For a reduction ratio of 65 use the Enlarge Reduce key to select 11 x 17 gt 81 x 11 O If the master length of the first original is longer than 243mm 9 5 or shorter than 70 mm 2 8 Com bine mode is disabled O Any image closer than 5 mm 0 2 to the leading edge of an original will not be printed When the im age is too clos
17. 5 D A4 82 100 115 141 S nv D 7 o 4 6 H a BS 71 87 100 122 am JIS 1 3 5 D A5 71 82 100 D 1 2 i For a reduction ratio of 71 use the Enlarge Reduce key to select BARBS For a reduction ratio of 82 use the Enlarge Reduce key to select BAP A4 BS PAS For a reduction ratio of 87 use the Enlarge Reduce key to select BARBS 2 3 For an enlargement ratio of 115 use the Enlarge Reduce key to se lect B5PA4 For an enlargement ratio of 122 use the Enlarge Reduce key to se lect A4 gt B4 A5PB5 For an enlargement ratio of 141 use the Enlarge Reduce key to se lect B5PB4 5 6 Inch version Original Size 51 2 x 8 2 D Paper 8 x11 D 100 Size 51 2 x 65 1 8 2 D I For a reduction ratio of 65 use the Enlarge Reduce key to select 11 x 17 gt 81 x 11 O If the master length of the first original is longer than 243mm 9 5 or shorter than 70 mm 2 8 Com bine mode is disabled O Any image closer than 5 mm 0 2 to the leading edge of an original will not be printed When the im age is too close to the leading edge use copies of the originals with the image shifted at least 5 mm 0 2 from the leading edge O You can select different image set tings for the first and second origi nal
18. 51 2 x 51 2 x 8 2 x 155 81 2 gt 81 7 81 2 14 x14 5 2 x 51 2 x 8 2 x 129 81 281 81 2 11 x11 81 2 x 81 2 x 11 x17 121 14 11 14 x 17 1 Select the desired reduction or en largement ratio using the En large Reduce key ElReduce EB O gt E93 P gt A4 gt B5 elu P gt B4 gt A4 B5 gt A5 P gt B4 gt B5 gt 100 a gt Enlarge Reduce Combine Bhd U ZJSS200E B Make sure that the original and the print paper are of the correct size 24 B Place the original in the docu ment feeder and specify the number of prints 4 Press the Master Making key Proof 000 Master Making D OOO ma TE Clear Stop loos 5 Check the image position on the trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left G Press the Print Start key Printing on Different Types of Paper Thickness Printing on Different Types of Paper Thickness Depending on the thickness of the pa per that you are printing on you need to perform the following steps Feed Roller Pressure Lever 4 Shift the feed roller pr
19. 6 7 Check the image position on the ZJSS160E trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left Combine Combining Two Originals onto One Print B Enter the number of prints with the number keys Proof OOO Master Making 0O00 oS aoe Print Start Noe g Press the Print Start key to make your prints ZJSS161E 31 32 Operation 2 Optional Functions Colour Printing Using the Optional Colour Drum In addition to the standard black drum colour drum units red blue green brown yellow purple navy maroon orange and teal are also available as options To make colour prints a separate drum unit is needed for each colour gt GRCOPROE Making Colour Prints 1 Check that the machine is loaded with a drum unit of the correct colour re Reference For how to change the colour drum unit see p 34 Changing the Colour Drum Unit B Place the original in the docu ment feeder and press the Master Making key Proof 000 DE Creole a Oe D B Check the image position on the trial or proof print Y Note O If the
20. Check the Completed Prints E Press the Clear Stop key De OO oe Oo 2 Change the number of prints or check the completed prints Note O When you change the number of prints you can re enter the number with the number keys after pressing the Clear Stop key 3 Press the Print Start key Master Making Print Start ZJSS190E Proof 000 O00 DOO nn mm J 0o08 ZJSS162E l Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios You can select a preset ratio for print ing z GRREDUOE GRENLAGE Note O The center and the leading edge of the print image do not shift when a print image is made with this func tion u ID TPN am GCRATIOE a Paper Feed Direction b Constant O You can select one of 7 preset ratios 3 enlargement ratios 4 reduction ratios g You can select a ratio regardless of the size of an original or printing paper With some ratios parts of the image might not be printed or margins will appear on prints O Prints can be reduced or enlarged as follows Reduction Metric version Indica Original Print Reduc tor Size Size tion Ratio 93 1 93 A4PB5 A4 B5 JI
21. Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left ZJSS160E g Make your prints 28 Operation Auto Cycle Processing a Master and Making Prints in One Step Use the Auto Cycle key to process masters and make prints in one step 4 Place the original in the document feeder 2 Press the Auto Cycle key OnLine Clear Modes Recovery Auto Cycle Le Proof OOO Master Making ame ZJSS220E B Enter the number of prints re quired with the number keys Proof OOOH O OO C pone Print Start J O Press the Master Making key ZJSS161E Proof 5 Master Making Q O 66 8 ZJSS160E Combine Combining Two Originals onto One Print Combine Combining Two Originals onto One Print You can print two separate originals on a single sheet of paper The follow ing diagrams show the available pa per lists and orientations Hiei ZCTX010E 1 BS JISD A5L B6 JISD or A60 2 B5 JISD A5 D B6JISD or A6D 3 B4 JISO A40 B5 JISO or ASD Note O The following tables list the repro duction ratios used gt Metric version Original Size B5 A5 B6 A6 js D Jms D D D B4 100 122 14 JIS
22. an injury might occur e Unplug the power cord from the wall outlet before you move the machine While moving the machine you should take care that the power cord will not be damaged under the machine e When you disconnect the power plug from the wall outlet always pull the plug not the cable e Donotallow paper clips staples or other small metallic objects to fall inside the machine e For environmental reasons do not dispose of the machine or expended supply waste at household waste collection points Disposal can take place at an authorized dealer e When disposing of a used ink container reattach the cap to prevent ink from splattering e Becareful not to get ink on your clothes when replacing an ink container Ink stains on clothes are hard to remove e Be careful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters e fink comes into contact with your eyes rinse immediately in running water For other symptoms consult a doctor e Keep the ink or ink container out of reach of children e If ink is ingested induce vomiting by drinking a strong saline solution Con sult a doctor immediately e f your skin comes into contact with ink wash the affected area thoroughly with soap and water e While printing do not touch the belt at the end of the paper delivery tray or the job separator Otherwise an injury might occur e Our products are engineered t
23. 8 and D light up 4 Open the right side cover ZJSH330E B Open the plotter cover and then remove the misfed master TSLHOZEE 3N Clearing Misfeeds B If you could not remove the misfed master in steps B and B take out the drum and remove the misfed master from the inside ZJSH430E 4 Close the right side cover When 34 and E light up 1 Check where the misfed master is Remove the misfed master as follows When a master misfeed occurs in the master eject section Pull out the master eject box ZJSH390E ZJSH400E Note O Be careful not to stain your hands with ink when you touch used masters 53 54 Troubleshooting Return the master eject box to its original position Note O Set the drum unit and close the front door When a master misfeed occurs on the drum Lift the lever to unlock the drum unit and pull out the unit ZJSH310E Reference For how to remove the drum unit see p 34 Changing the Colour Drum Unit Remove the master from the drum TSLHO31E Re insert the drum unit until the drum unit locks in position and put the lever back in place ZISH311E When the Open Cover Unit Indicator d Lights When the Open
24. Aa aan le R When W and A light up When 84 and B light Up cccccsccscscesesesesetsseteseetenesees When 4 and C light Up c cccscsssscsssssssscssesesscsesessesesseseseesssessscessseesseeeeseseesesses When 4 and D light Up ccccccccccsssssescsesecesscecscscscscscsescsescsesesesesesacesaacscseecatsees When hr and E light Up ccccccccscseseseesesseeseetenecees When the Open Cover Unit Indicator L Lights When the Master Eject Indicator 1 Lights Poor Printing ccssessssssenseeees Dirt on the Back Side of Paper Dirt on the Front Side of Paper Black Line Stain White Prints or Incomplete Prints ce eeeeeceeeeeeeeeeeeeeeeeeeeennaeeeeeeeeeeeesesnaeeeeeenaeeeees 5 Remarks Operation Notes cccsseccscsesscesssceeeseeeesseesssceesseeeessnesssnesasesesenesseneessnesssenenseneenss General Cautions cccccccccccccecceseesssssseeseeceeeeeeeessssseees Print Paperss chszcc 2 2 2t ses Saati creas ete sieht eet Originals lt Asweh winnie Said Anan Where to Put Your Machine Environmental Conditions c ccccccccccccesssssessseseeeeeeeees Power Connection ccccccceeessssceeeeeeeeeccesesssessssaeeeseeeees Acc ss to Machine ainda aea eaaa aaa eaaa o Te oR ale eee Maintaining Your Machine sssssssssensseusnnnsnnunnunnnnunnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnn nnn Document Feeder
25. E a aZepehectts execs ax ba cerune cans begtey st deb cp ch edlds cz TT E Where to Put Your Machine cccccceeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeceeseaeesssesseeess 70 Environmental Conditions Power Connection issar cedescicccecdscisaetencediesoesdeiiiecadeed eevteesseecdevedeuthaasneveacbonuia ACCESS 10 MACHING ireren a ea e aE daceea et Eaa aa EIERE EAE EAA Maintaining Your Machine Document Feeder cccccccessssesseeeeeeeeeeeeeeeees Paper Feed Roller paper feed tray COMDINAMON CAM cA EAE E E E AE set wasesusuvsia oununuisheSenceabecpmocustoanntentace 6 Specifications Waitt a eaa eE E E E E E EE 75 ConsuMa DES e a a ea aAa sideewieddeasselanwelens 78 I EEEE E E EEE OAE AE E E E AE E E E EE 79 Safety Information When using this machine the following safety precautions should always be fol lowed Safety During Operation In this manual the following important symbols are used A WARNING k EP IN ae Indicates a potentially hazardous situation which if instructions are not followed could result in death or serious injury A CAUTION eae ee f Indicates a potentially hazardous situation which if instructions are not followed may result in minor or moderate injury or damage to property A WARNING Do not damage break or make any modifications to the power cord Do not place heavy objects on it Do not pull it hard nor bend it more than necessary These
26. H o WIP Darker gt por oo Ima je Density P A4 gt B5 TA P gt B4 gt A4 B5 gt A5 C2 gt B4 gt B5 AT 41 000 1 e 100 a i gt ILIE Enlarge Reduce Combine Image Position aD a a gt E E Slow Fast Print S gt gt gt rint Start Clear Stop pi Si 6 7 8 1 Image Density key Press to make prints darker or lighter See p 20 Adjusting the Print Image Densi ty 2 Type of Original key Press to select Letter or Photo mode See p 27 Selecting Original Type 3 Clear Modes Recovery key e Clear Modes Press to clear the previously entered job settings e Recovery Press to reset the error indicators after clearing a misfeed See p 45 8h Clear ing Misfeeds 4 Auto Cycle key Press to process the master and make prints automatically See p 28 Auto Cy cle Processing a Master and Making Prints in One Step 5 Proof key Press to make proof prints 6 Enlarge Reduce key Press to enlarge or reduce the image See p 23 Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios ma ee Aras a ZAJSSOSOE 7 Combine key Press to combine originals onto one print See p 29 Combine Combining Two Originals onto One Print 8 Image Position keys Press to shift the image forwards or back wards See p 18 Adjusting the Print Im age Position 9 Speed key Press
27. P Reference This symbol indicates a reference Keys that appear on the machine s display panel Keys built into the machine s control panel What You Can Do with this Machine Below is a quick summary of this machine s features and where to look in this manual for more information Standard Printing See p 15 Standard Printing Adjusting the Print Image Position See p 18 Adjusting the Print Image Position Adjusting the Print Image Density See p 20 Adjusting the Print Image Density Changing the Print Speed See p 21 Changing the Printing Speed Reducing and Enlarging Using Preset Ratios See p 23 Preset Reduce Enlarge Reducing and Enlarging Using Preset Ra gt GRREDUOE z GRENLAOE gt Printing on Thick or Thin Paper See p 25 Printing on Different Types of Paper Thickness Selecting Original Type See p 27 Selecting Original Type Printing from Several Originals at Once See p 28 Auto Cycle Processing a Master and Making Prints in One Step Combining Originals onto One Print See p 29 Combine Combining Two Originals onto One Print Ale A B ZCTXO40E Making Color Prints See p 33 Making Color Prints Printing in Two Colors See p 35 Printing in Two Colors Machine Exterior 1 Front
28. Position After master making you can adjust the print image position to suit your needs There are two ways to do this Shifting the Image Position Forwards or Backwards Adjust the image position using the Image Position keys Shifting the Image Position to the Right or Left Adjust the image position by shift ing the paper in the paper feed tray Shifting the Print Image Position Forwards or Backwards EJE HEE GRFORWOE Paper feed direction 1 Press the left Image Position key to move the image forwards and the right key to move it back wards Q mG Lighter E Normal E Letter H 9 0 m DD Darker E Photo e G A Image Density Type of Original FS E EEF Slow Fast age Pir gt gt gt Combine Image Position Speed a gt ZJSS180E Note O When you shift the image for wards leave a margin more than 5 mm 0 2 at the leading edge If there is no margin pa per might wrap around the drum and cause a misfeed O The right or left Image Position keys shift the image about 1 mm 0 04 each time they are pressed However the indicator will only register a change when the image position is shifted about 5 mm 0 2 B Press the Proof key to check the image position On Line Auto Cycle Clear Modes Recovery DOE a CEA Master Making Prin
29. Replacement ccsesssseseeesseeeseeeesseeeenseeesseeesseeesnseessseesaseenensenenes 4 Troubleshooting If Your Machine does not Operate as YOU Want ccccssessseesseeessseeneeeenseenenes My Clearing MisfeedS ccssssssssessssseseeescsesseseseseees When 84 and P light up When ey and A light up When 84 and B light Upseeri a e A r A A E A AET When 84 and C light UP cccccccscsessssssessssesessssesesnscesessseseseesessssasseseeceseseasseenesees When 84 and D light UP cceceeceteeeeeeeeees When 84 and E light Up c cccccscsessssseseseessesseseseseenesescseseseeseseseasseseeeeeeasacacenesees When the Open Cover Unit Indicator L Lights When the Master Eject Indicator U7 Lights ssccsseeeesesseseeeeeeeeeeeeeeeeee POOK Printing sissicasiscesssctesascissnvetevecanagctuadsaateaveserevestsadeduvancansscedscdervni eunteraucstaatets Dirt on the Back Side Of Papel eeeceeceeeseeeceeeeeeeeeeeeeeeeeaeeseaeeeseeeseaeeseneeeneaeessaees Dirt on the Front Side of Paper Black Line Stain ccceeeeeeeeeeeeeeeeeeteeeeeeneees White Prints or Incomplete Prints eeccceeeeneeeeeeeeneeeeeeeneeeeeeeaeeeeeeeaeeeeeeneeeeeeneee 5 Remarks Operation Notes ccssesssecesesesscersseerssceesseeeesseeseseeesneneessnessseeesseeeessnesseneesseeeenss General Cautions Print Paper sie MIG IM ALS fs ean
30. Select this mode when your origi nals contain only letters no pic tures gt Letter Photo mode Select this mode when your origi nals contain photographs or text with pictures Note O Moire patterns might occur when screened originals are printed O When using Photo mode to print originals with both letters and photographs the letters will ap pear lighter 1 Press the Type of Original key to select either Letter or Photo mode 2 Press the Image Density key to ad just the image density E Normal m Letter BH E DD Darker E Photo c Image Density Type of Original ro a N ATES Slow Fast n j gt IIHI gt gt gt Combine Image Position Speed Gpe m Note O When both the Photo mode and Letter mode indicators light up ZJSS183E Letter Photo mode is selected E Normal E Letter O m DD Darker E Photo A Image Density Type of Original m 40 ST Slow Fast a Meo LIE IlI gt gt gt Combine Image Position Speed a gt cr D ZJSS181E 3 Place the original in the document feeder O Press the Master Making key Proof 000 OOO OO Oe Print Start amp 5 Check the image position on the trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18
31. actions could cause an electric shock or fire e Disconnect the power plug by pulling the plug not the cable if the power cable or plug becomes frayed or otherwise damaged To avoid hazardous electric shock do not remove any covers or screws other than those specified in this manual e Turn off the power and disconnect the power plug by pulling the plug not the cable if any of the following occurs e You spill something into the machine e You suspect that your machine needs service or repair e The external housing of your machine has been damaged e Keep the machine away from flammable liquids gases and aerosols A fire or an electric shock might occur Connect the power cord directly into a wall outlet and never use an ex tension cord Only connect the machine to the power source described in this man ual e Disposal can take place at our authorized dealer or at appropriate col lection sites A CAUTION e After you move the machine use the caster fixture to fix it in place Other wise the machine might move or come down to cause an injury e Ifyou use the machine in a confined space make sure there is a continuous air turnover e Keep the machine away from humidity and dust Otherwise a fire or an elec tric shock might occur e Protect the machine from dampness or wet weather such as rain and snow e Do not place the machine on an unstable or tilted surface If it topples over
32. be comes the lighter the printing density is If you want darker prints decrease the printing speed Changing the Printing Speed Changing the Printing Speed Use the Speed key to adjust the speed of the machine to suit the im age density and paper type 4 Press the Speed key to select the printing speed H Normal Letter A or E DD Darker E Photo I Densi T f Original c Lo image Density ype of Original eth OP ere Slow Fast a i gt Plait gt gt gt Combine Image Position Speed ZJSS182E Note O The following speeds are avail able e Fast 90 sheets minute e Slow 60 sheets minute O The default is 90 sheets minute O The faster the printing speed be comes the lighter the printing density is and vice versa O Select the slower speed when you are printing on very thick or very thin paper 21 Operation Stopping the Machine during the Multi print Run When You Want to Stop the Machine during the Multi print Run and Print the Next Original E Press the Clear Stop key Master Making Print Start 2 gt 00 SO 2 Place the new original in the doc ument feeder 3 Enter the number of prints and press the Master Making key Proof DOO DCD OO ee I amp Print Start ZJSS160E When You Want to Change the Number of Prints Entered or
33. blue green brown yellow purple navy maroon orange and teal Image Position Adjustment e Vertical More than 10 mm 0 39 e Side 10 mm 0 39 for either side Paper Feed Tray Capacity 500 sheets 80 g m 20 Ib gt Paper Delivery Tray Capacity 500 sheets 80 g m 20 Ib Master Eject Box Capacity 30 masters Dimensions W x D x H Width Depth Height Stored 582 mm 23 0 663 mm 26 1 519 mm 20 5 Set up 1 332 mm 52 5 663 mm 26 1 519 mm 20 5 1 With both the paper feed tray and the paper delivery tray detached Weight e Main Frame 54 kg 119 1 lb Main Frame Noise Emission 1 Sound Power Level Printing Speed Noise Emission Stand by oe 32 dB A During printing 60 cpm 77 dB A 90 cpm 80 dB A Sound Pressure Level 2 Printing Speed Noise Emission Stand by 23 dB A During printing 60 cpm 64 dB A 90 cpm 68 dB A 1 The above measurements made in accordance with ISO 7779 are actual val ue 2 It is measured at the position of the operator Power Source See the inside front cover of this manual Power Consumption Master Making Less than 0 175 kW Printing Less than 0 175 kW Optional Equipment e Color Drum B4 drum LG drum 78 Specifications Consumables Name Size Rema
34. door Open for access to the inside of the ma chine 2 Original delivery tray The scanned original is delivered here 3 Control panel Operator controls and indicators are lo cated here See p 8 Control Panel 4 Document feeder cover Open this cover to clean the document feeder 5 Right side cover Open to replace the master roll or to clear a master misfeed ZJSHO10E 6 Feed roller pressure lever Use to adjust the contact pressure of the paper feed roller according to the paper thickness 7 Paper feed tray Set paper on this tray for printing 8 Paper feed side plates Use to prevent paper skew 9 Paper feed side plate lock levers se to lock or unlock the paper feed side lates SC 0 Separation pressure lever se to prevent double feed 1 Paper feed tray adjustment lever se to move the paper feed tray up or own acs Ch Machine Interior 1 Document feeder Place the original in the document feeder one sheet at a time 2 Main switch Use to turn the power on or off 3 Master eject box Used masters are stored here A Paper delivery side plates Use to align the prints on the paper deliv ery tray 5 Paper delivery end plate Use to align the leading edge of prints _ ZJSH030E 8 6 Paper delivery tray Completed prints are delivered here 7 Drum unit The master is wrapped around this unit 8 Ink holder lock lever Release this le
35. image position is not cor rect adjust it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left Print Start ZJSS160E 4 Make your prints 33 34 Optional Functions Changing the Colour Drum Unit 4 Open the front door ZJSH240E B titt the drum handle to unlock the drum ZJSH250E B Slowly pull the drum out ZJSH260E Note O If you cannot pull out the drum unit turn off the main switch and then try again 4 Hold the rail on the drum and slide out the drum while pulling the release towards you al ZJSH270E B Remove the drum unit from the machine while holding the upper drum stay ZJSH280E Note O Be careful not to let the drum unit fall 6 Set the colour drum unit on the guide rail Colour Printing Using the Optional Colour Drum B siide in the drum unit until it locks in position S ZF 08 ZJSH290E 8 Lower the drum unit lock lever ZJSH300E p Close the front door Note O Make sure that the Cover Open indicator L turns off
36. margin by making a copy GRMARUOE GRBATSOE GRLEADOE 49 Troubleshooting When 34 and C light up A paper misfeed occurs in the paper delivery section A CAUTION e Becareful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters 1 Remove the misfed paper ZJSH380E B If the paper is completely wrapped around the drum pull out the drum unit and remove the misfed paper from the drum TSLHO2BE 3 Re install the drum unit locks in position and put the lever back in place ZJSH311E Note O If you followed step A or B close the front door 50 3N Clearing Misfeeds To prevent paper misfeeds If the paper is curled or the original s leading edge margin is too narrow the fol lowing action is necessary e When you use curled paper correct the curl as shown GRCURLOE e If you cannot correct the paper curl stack the paper with the curl face down as shown GRMARUOE GRBATSOE 51 52 Troubleshooting e When the leading edge margin of the original is less than 5 mm 0 2 or there is a solid image on the leading edge insert the original with the widest mar gin first or make a leading edge margin by making a copy GRLEADOE When
37. the machine e You suspect that your machine needs service or repair e The external housing of your machine has been damaged A CAUTION e Protect the machine from dampness or wet weather such as rain snow e Unplug the power cord from the wall outlet before you move the machine While moving the machine you should take care that the power cord will not be damaged under the machine e When you disconnect the power plug from the wall outlet always pull the plug not the cable e Donot allow paper clips staples or other small metallic objects to fall inside the machine e For environmental reasons do not dispose of the machine or expended supply waste at household waste collection points Disposal can take place at an authorized dealer e Becareful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters e Our products are engineered to meet high standards of quality and function ality and we recommend that you use only the expendable supplies availa ble at an authorized dealer How to Read this Manual Symbols In this manual the following symbols are used A WARNING This symbol indicates a potentially hazardous situation that might result in death or serious injury when you misuse the machine without following the in structions under this symbol Be sure to read the instructions all of which are de scribed in the Safety Infor
38. the work period e Inkis readily removed from skin with waterless hand cleaners followed by washing with soap and water Also be careful not to get any ink on your clothing while emptying the master eject box or while loading a new ink cartridge The image density varies according to the printing speed and the room tem perature To achieve the desired image density adjust the printing speed or increase the room temperature When you make a lot of prints from a small image ink might ooze out from the edges of the master especially under high temperature and when print ing in two or more colors In this case make a new master Use ink made within one year Ink stored for a long period of time tends to dry up gradually and result in lower image density While making a master do not leave the document feeder cover open When you use originals with light lettering edges of the letters might be printed clearly and the inside of the letters might be light In this case in crease the image density When marks on the printing paper occur clean the paper feed roller See p 72 Paper Feed Roller paper feed tray If you make a print before the ink on the first print dries the ink may adhere to the paper feed roller and soil the print Before printing on the reverse side of a printed sheet or overprinting on a printed sheet be sure that the ink on the first print is adequately dry See p 72 Paper Feed Roller paper feed tra
39. together x means that these modes cannot be used together 1 3 4 5 6 1 Enlarge Reduce O O O O x 2 Auto Cycle O O O O O 3 Combine O O _ O O x 4 Type of Original O O O O x 5 Image Density O O O O x 6 On Line x O x x x 74 Remarks Main Frame Configuration Desk top Printing Process Full automatic one drum stencil system Original Type Sheet Original Size Maximum 275 mm x 395 mm 10 8 x 15 6 Pixel Density 300 x 300 dpi gt Image Mode Photo mode Letter mode Letter Photo mode Image Density Lighter Normal Darker Tint Reduction Ratios e Inch version 93 77 74 65 e Metric version 93 87 82 71 Enlargement Ratios e Inch version 155 129 121 e Metric version 141 122 115 Printing Area e LG drum 210 mm x 355 mm 8 2 x 14 0 e B4drum 250 mm x 355 mm 9 8 x 14 0 75 76 Specifications Print Paper Size Maximum 275 mm x 395 mm 10 8 x 15 6 Minimum 90 mm x 140 mm 3 6 x 5 6 Leading Edge Margin 5 mm 3 mm 0 2 0 12 Print Paper Weight 35 g m to 127 9 g m 9 3 Ib to 34 Ib Print Speed 60 90 cpm 2 steps First Copy Time Master Process Time Less than 45 0 seconds A4D 81 2 x 14 Second Copy Time First Print Time Less than 47 0 seconds A4D 81 2 x 14 gt Color Printing Drum unit replacement system black red
40. type at an authorized dealer 4 Open the front door ZJSH240E O Our products are engineered to meet high standards of quality and function ality and we recommend that you use only the expendable supplies available 39 40 Replenishing Supplies B Release the ink holder lock lever and pull out the ink holder Remove the used ink cartridge lt lt _ p f lt i ZJSH320E 3 Remove the cap of the new ink cartridge AY TSLT012E 4 Insert the new cartridge into the ink holder ZJSH321E When the Add Ink Indicator iJ Lights Note O Always supply ink of the same color O Make sure that the part indicated by the arrow mark is firmly inserted into the guide TSLTONE 5 Slide the ink holder back in until it clicks into place G Close the front door The machine will start idling to supply ink to the drum Note O It will stop when the correct amount of ink reaches the drum 41 42 Replenishing Supplies Master Roll Replacement The Master End indicator 13 lights up when it is time to replace the mas ter roll g Open the right side cover ZJSH330E 2 Open the plotter cover TSLHO2EE 3 Remove the used master roll and pull out both spools Then insert both spools into a new master roll TSLTO10E
41. unit See p 34 Changing the Colour Drum Unit ZJSH310E B Place the second original and press the Master Making key OOO OOO DOO na I 006 9 Check the image position 10 Press the Print Start key Proof Master Making Print Start ZJSS160E 3 Replenishing Supplies Loading Paper into the Paper Feed Tray The Load Paper indicator I and the machine indicator A lights when the paper feed tray runs out of paper Replenishing Paper 1 Press the Clear Stop key Se ee 2 Clear Stop Note O This step is necessary only if you want to pause a print run to replenish paper Master Making Print Start ZJSS190E B Lower the paper feed tray adjust ment lever ZJSHOB0E Note O The top sheet of paper might re main between the feed rollers In this case remove the top sheet B toad paper into the paper feed tray ZJSH100E Note O Correct paper curl before set ting the paper 4 Shift the tray adjustment lever to the paper feeding position Note O Before you start printing the paper feed tray must be aligned with the feeding position If not a paper misfeed might occur B Press the Print Start key to resume printing OOO OOO OOO nn E I 006 Proof Master Making ZJSS162E 37 38 Replenishing Supplies
42. 0 2 O Remove staples or clips of originals Fan originals that have had staples or clips removed When 34 ty and A light up A paper misfeed occurs in the paper feed section A CAUTION e Becareful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters 1 Lower the paper feed tray adjustment lever B Slowly but firmly pull out the paper p5 ZJSH370E 47 48 Troubleshooting When 8 and B light up The master or paper is wrapped around the drum or a paper misfeed occurs in side the machine 1 Pull out the drum unit ZJSH310E B Remove the misfed paper 3 Re insert the drum unit until the drum unit locks into position and put the lever back in place ZJSH311E 4 Close the front door To prevent paper misfeeds If the paper is curled or the originals leading edge margin is too narrow the fol lowing action is necessary 3N Clearing Misfeeds e When you use curled paper correct the curl as shown SA GRCURLOE e If you cannot correct the paper curl stack the paper with the curl face down as shown O kp e When the leading edge margin of the original is less than 5 mm 0 2 or there is a solid image on the leading edge insert the original with the widest mar gin first or make a leading edge
43. 41 0 4 Slow Fast n gt LIE I gt gt gt Combine Image Position Speed a gt wD D ZJSS180E Note O When you shift the image for wards leave a margin more than 5 mm 0 2 at the leading edge If there is no margin pa per might wrap around the drum and cause a misfeed O The right or left Image Position keys shift the image about 1 mm 0 04 each time they are pressed However the indicator will only register a change when the image position is shifted about 5 mm 0 2 B Press the Proof key to check the image position Auto Cycle Proof Master Making Print Start OnLine Clear Modes Recovery e Oe oe MAOA ZJSS170E Adjusting the Print Image Position Shifting the Print Image Position to the Right or Left GRLEFTOE Paper feed direction 4 Lower the paper feed tray adjust ment lever and unlock the paper feed side plates Shifting the image to the right Shift the paper towards the front of the machine ZJSH111E Shifting the image to the left Shift the paper towards the back of the machine ZJSH112E Note O The image position can be shift ed up to about 10 mm 0 4 each way 2 Lock the paper delivery side plates and shift the tray adjustment le ver back to the paper feeding po sition 3 Press the Proof key to c
44. 5 mm 10 8 x 15 6 Pixel Density 300 x 300 dpi Image Mode Photo mode Letter mode Reduction Ratios e Inch version 93 77 74 65 e Metric version 93 87 82 71 Enlargement Ratios e Inch version 155 129 121 e Metric version 141 122 115 Printing Area e LG drum 210 mm x 355 mm 8 2 x 14 0 e B4 drum 250 mm x 355 mm 9 8 x 14 0 Print Paper Size Maximum 275 mm x 395 mm 10 8 x 15 6 Minimum 90 mm x 140 mm 3 6 x 5 6 71 72 Specifications Leading Edge Margin 5 mm H 3 mm 0 2 0 12 Print Paper Weight 35 g m to 127 9 g m 9 3 lb to 34 Ib Print Speed 60 90 cpm 2 steps First Copy Time Master Process Time Less than 45 0 seconds A40 8 2 x 14 D Second Copy Time First Print Time Less than 47 0 seconds A40 8 2 x 14 D Colour Printing Drum unit replacement system black red blue green brown yellow pur ple navy maroon orange and teal Image Position Adjustment e Vertical More than 10 mm 0 39 e Side 10 mm 0 39 for either side Paper Feed Tray Capacity 500 sheets 80 g m 20 Ib Paper Delivery Tray Capacity 500 sheets 80 g m 20 Ib Master Eject Box Capacity 30 masters Dimensions W x D x H Width Depth Height Stored t 582 mm 23 0 663 mm 26 1 519 mm 20 5 Set up 1 332 mm 52 5 663 mm 26 1 519 mm 20 5 I
45. Cover Unit Indicator L Lights Make sure that the following door units are closed ZFRS230E The machine indicator shows the place where the door units are not closed Right Side Cover Close the right side cover firmly until it locks into position ZJSH332E Front Door Close the front door completely ZJSH241E 55 56 Troubleshooting Drum Unit Set the drum unit completely until it locks in position ZJSH311E When the Master Eject Indicator tJ Lights When the Master Eject Indicator ij Lights The Master Eject indicator tf lights when it is time to empty master eject box or when you need to set the master eject box 4 Take out the master eject box and remove the used masters ZJSH390E Note O Spread an old newspaper then turn the master eject box upside down on it to remove the used masters Then throw away the masters B Push the master eject box back in until it clicks into position ZJSH391E 57 58 Troubleshooting Poor Printing Dirt on the Back Side of Paper GRDIRTOE Note O When you use paper smaller than the original select the proper reduction ra tio Otherwise you might get dirty background prints O When you use
46. E Zz GRBATSOE e When the leading edge margin of the original is less than 5 mm 0 2 or there is a solid image on the leading edge insert the original with the widest mar gin first or make a leading edge margin by making a copy GRLEADOE 54 ey Clearing Misfeeds When 34 and D light up g Open the right side cover 2 Open the plotter cover and then remove the misfed master TSLHO2EE 3 If you could not remove the misfed master in steps and B take out the drum and remove the misfed master from the inside PNA cw TE ZJSH430E 0 Close the right side cover 55 4 56 Troubleshooting When 34 and E light up 1 Check where the misfed master is Remove the misfed master as follows When a master misfeed occurs in the master eject section Pull out the master eject box ZJSH390E Remove the misfed master ZJSH400E Note O Be careful not to stain your hands with ink when you touch used mas ters Return the master eject box to its original position Note O Set the drum unit and close the front door ey Clearing Misfeeds When a master misfeed occurs on the drum Lift the lever to unlock the drum unit and pull out the unit
47. Image Position to the Right or Left 0 eee eee eeeeeees Adjusting the Print Image Density Before Making a Master 00 After Making a Master Changing the Printing Speed Stopping the Machine during the Multi print Run ccsssssseeseeeeseseeneeeens When You Want to Stop the Machine during the Multi print Run and Print the Next Original 22 When You Want to Change the Number of Prints Entered or Check the Completed Prints 22 Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios 23 Printing on Different Types of Paper Thickness cccssesssesseessseeenseeeneeee 25 Feed Roller Pressure Lever Separation Pressure Lever Selecting Original Type ssssssssnseens Auto Cycle Processing a Master and Making Prints in One Step 28 Combine Combining Two Originals onto One Print cccsseesseeeseenseeeees 29 2 Optional Functions Color Printing Using the Optional Color Drum ccssssesseeeseeeesseeeneeeenneenens 33 Making Color Prints wc aiia atlas a eiaa a E E ET Changing the Color Drum Unit Printing im TWO COlOrsis 2s 40sc2 2 5 seg eaves EE A A 3 Replenishing Supplies Loading Paper into the Paper Feed Tray Replenishing Paper cscceesseeeeeeeneeeeeeeee Changing thie Paper SiZe se snc a A e e a Gb a r e aaa da When the Add Ink Indicator 124 Lights cscssssssssssessescsesseassrseseesessseeeeees Master Roll
48. N e Be careful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters Note O To prevent misfeeds do not leave any torn scraps of paper within the ma chine O When clearing misfeeds do not turn off the main switch If you do so your copy settings are cleared O If misfeeds occur repeatedly contact your service representative 45 46 Troubleshooting When the open cover unit indicator D lights up Indicator Meaning Page De Close the front door or the right side p 58 When the Open Cover Unit Indica cover tor U Lights Li and M Set the drum and D Close the plotter cover and E Close the master eject box When the supply exchange indicators light up Indicator Meaning Page and A Load more paper p 37 Loading Paper into the Paper Feed Tray Load new ink cartridge p 39 When the Add Ink Indicator U4 Lights 5 Load new master roll p 42 Master Roll Replacement i Empty master eject box p 60 When the Master Eject Indicator 4 Lights When a service code E XX is displayed Turn the main switch off and on If a service code appears again contact your service representative Note O If a service code appears on the display after you turn the main switch off and on a few times do not continue
49. O 000 5 0068 ZJSS162E Tt Note O After printing is completed the same number of prints is auto matically set for the next job O To stop the machine during the multi print run press the Clear Stop key O To return the machine to the ini tial condition after printing press the Clear Modes Recovery key After Printing After Printing 4 Lower the paper feed tray adjust ment lever and remove the paper from the paper feed tray ZJSH101E 2 Remove the prints from the paper delivery tray 3 Turn off the main switch ZJSH141E Operation Adjusting the Print Image Position After master making you can adjust the print image position to suit your needs There are two ways to do this Shifting the Image Position Forwards or Backwards Adjust the image position using the Image Position keys Shifting the Image Position to the Right or Left Adjust the image position by shift ing the paper in the paper feed tray Shifting the Print Image Position Forwards or Backwards GRFORWOE Paper feed direction 4 Press the left Image Position key to move the image forwards and the right key to move it back wards E Normal E Letter BH 0 m DD Darker E Photo Image Densii Type of Original mC OL g ty Typi g
50. O Make sure that the paper feed side plates touch the paper lightly when using the Combine function If they do not the two original im ages will not appear at the proper position on the prints JE E E DD Darker E Photo I Densi T f Original O a image Density ype of Original Operation E Press the Combine key H Normal Letter haben yo ser Slow Fast n gt LIEI gt gt gt Combine Image Position Speed ZJSS184E 2 Place the first original face down in the document feeder ZJSH230E Note O The first original will be printed on the leading part of the print 3 Specify the reproduction ratio and check that the correct paper size is loaded O Press the Master Making key Proof O Master Making O ooo SMM oos O ZJSS160E 30 8 The beeper sounds after the first original has been stored Place the second original face down in the document feeder Note O If you wish to select a different reproduction ratio for the sec ond original you need to enter the new settings before the beeping stops O Press the Master Making key Proof 000 Master Making QO Sane Print Start ZJSS160E 7 Check the image position on the trial or proof print PF Note O If the image position is not cor rect adju
51. Printing in Two Colours After printing in one colour you can print in another colour on the same side of the print kimportant O Allow the prints to dry for a while before printing the second colour O If the prints are still wet when you print on them again the paper feed roller might become dirty In this case wipe off the roller with a cloth 2 Note O You cannot print in two colours at a time D Prepare two originals Place the first original in the document feeder H E GRCOLO0E 2 Press the Master Making key Proof 000 ORE U ZJSS160E 35 36 Optional Functions B Check the image position on the trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left 4 Enter the number of prints with the number keys OO OOO DOO cine BE 000 B Press the Print Start key OO OOO DOO nan E 00 Proof Master Making ZJSS161E Proof Master Making l ZJSS162E G Remove the prints from the paper delivery tray and re load them into the paper feed tray as shown in the illustration ZJSH102E E change the drum
52. RICON Priport JP730 OPERATING INSTRUCTIONS Read this manual carefully before you use this product and keep it handy for future reference For safety please follow the instructions in this manual Introduction This manual describes detailed instructions on the operation and notes about the use of this machine To get maximum versatility from this machine all operators are requested to read this manual carefully and follow the instructions Please keep this manual in a handy place near the machine Please read the Safety Information before using this machine It contains important information related to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS Notes Some illustrations in this manual might be slightly different from the machine Certain options might not be available in some countries For details please contact your local dealer The model names of the machines do not appear in the following pages Check the type of your ma chine before reading this manual e LG drum Not Available e B4drum 6123cp Certain types might not be available in some countries For details please contact your local dealer Two kinds of size notation are employed in this manual With this machine refer to the metric version For good print quality the supplier recommends that you use genuine masters and ink from the suppli er The supplier shall not be responsible for any damage or expense that might result from the use of parts other
53. S 87 Japanese Industrial Standard B4PA4 B4JIS A4 82 B5PA5 BS JIS A5 B4 gt B5 B4JIS B5 JIS 71 1 Select this ratio when you make prints with a lot of edge margins Reduction Inch version Indicator Origi Print Reduc nal Size Size tion Ratio Create a 93 Margin 81 2 x 81 2 x 81 2 x 77 14 81 3 14 11 x 11 11 x 11 x15 81 3 x 74 15 gt 81 2 11 x 11 11 x 11 x17 81 3 x 65 17 81 3 11 x 11 l Select this ratio when you make prints with a lot of edge margins 23 24 Operation Enlargement Metric version Indica Original Print En tor Size Size large ment Ratio B5 gt B4 BSJIS B4 JIS 141 A4PB4 A4 B4 JIS 122 A5 gt B5 A5 B5 JIS B5 gt A4 B5JIS A4 115 Enlargement Inch version Indica Original Print En tor Size Size large ment Ratio 51 2 x 51 2 x 81 2 x 155 81 2 h8 81 2 14 1 2 x 14 51 3 x 51 2 x 8t y x 129 81 2 gt 8 81 2 11 1 2 x 11 81 2 x 8t x 11 x17 121 14 gt 11 14 x 17 4 Select the desired reduction or en largement ratio using the En large Reduce key ElReduce Bo O P gt P Create Margin rc G O P gt 82x14 814x11 B 11 15 gt 8 x11 P gt 11 x17 812x11 P GB Full Size n a gt Enlarge Reduce Combin
54. When the machine is used in low temperature conditions the image density might decrease In this case select the slower printing speed Press the Proof key to perform a test print as the first few prints might be light 67 68 Remarks The outer portion of the image might not be printed under low temperature In this case either select the slower printing speed or increase the room tem perature The paper exit pawl might come in contact with the printing paper and cause black lines on the prints In this case increase the printing speed or make a new master with a lighter image density If you cannot pull out the drum close the front cover again to rotate the drum Pull out the drum after it stopped at the position The leading edge of the prints might become stained if the edge touches the image of prints on the paper delivery tray The ink of the print on the paper delivery tray might stick to the back side of the next print When the machine is on and the power source is less than 90 of the specified amount printing quality will decrease Therefore make sure the supply from your electrical outlet is at least 90 of the required amount As various kinds and qualities of paper exist some paper might be wrapped around the drum or cause misfeeds If your hands are stained with ink e Avoid prolonged or repeated contact with skin e Cleanse skin thoroughly after contact before breaks and meals and at the end of
55. With both the paper feed tray and the paper delivery tray detached Weight e Main Frame 54 kg 119 1 Ib Main Frame Noise Emission 1 Sound Power Level Printing Speed Noise Emission During printing 60 cpm 77 dB A 90 cpm 80 dB A Stand by ER 32 dB A Sound Pressure Level 2 Printing Speed Noise Emission During printing 60 cpm 64 dB A 90 cpm 68 dB A Stand by X 23 dB A 1 These noise emission levels are actual values measured in accordance with ISO 7779 2 Sound pressure level 2 is measured from the position of the operator Power Source See the inside front cover of this manual Power Consumption Master Making Less than 0 175 kW Printing Less than 0 175 kW Optional Equipment e Colour Drum B4 drum LG drum 73 74 Specifications Consumables Name Size Remarks Master for LG drum Length 50 m 164ft roll 100 masters can be made per Width 240 mm 9 5 roll 1 roll pack Master for B4 drum Length 50 m 164ft roll 100 masters can be made per Width 280 mm 11 0 roll 1 roll pack Ink Black 500m1 pack 5 packs case Environmental conditions 5 Ink Red 600m1 pack 5 packs case ieee ee as Ink Blue 600ml1 pack 5 packs case Ink Green 600ml1 pack 5 packs case Ink Brown 600ml1 pack 5 packs case Ink Yellow 600ml1 pack 5 packs case Ink Purple 600m
56. ZJSH310E Reference For how to remove the drum unit see p 33 Changing the Color Drum Unit Remove the master from the drum TSLHOS1E Re insert the drum unit until the drum unit locks in position and put the lever back in place ZJSH311E 57 Troubleshooting When the Open Cover Unit Indicator L Lights LiMake sure that the following door units are closed The machine indicator shows the place where the door units are not closed Right Side Cover Close the right side cover firmly until it locks into position ZJSH332E Front Door Close the front door completely ZJSH241E 58 When the Open Cover Unit Indicator L Lights gt Drum Unit Set the drum unit completely until it locks in position ZJSH311E 59 60 Troubleshooting When the Master Eject Indicator iJ Lights The Master Eject indicator LI lights when it is time to empty master eject box or when you need to set the master eject box g Take out the master eject box and remove the used masters ZJSH390E Note O Spread an old newspaper then turn the master eject box upside down on it to remove the used masters Then throw away the masters A Push the master eject box back in until it clicks into position
57. achine is used heavily A CAUTION e After you move the machine use the caster fixture to fix it in place Other wise the machine might move or come down to cause an injury e Temperature 10 30 C 50 86 F e Humidity 20 90 RH e A strong and level base a sturdy desk and cabinet etc e The machine must be level within 5 mm 0 2 both front to rear and left to right e Make sure to locate this machine in a large well ventilated room that has an air turnover of more than 30 m hr person Environments to avoid e Locations exposed to direct sunlight or strong light more than 1500 lux e Locations directly exposed to cool air from an air conditioner or heated air from a heater Sudden temperature changes might cause condensation with in the machine e Places where the machine might be subjected to frequent strong vibration e Dusty areas e Areas with corrosive gases Where to Put Your Machine Power Connection A WARNING e Connect the power cord directly into a wall outlet and never use an ex tension cord e Only connect the machine to the power source describe in the manual e Do not damage break or make any modifications to the power cord Do not place heavy objects on it Do not pull it hard nor bend it more than necessary These actions could cause an electric shock or fire A CAUTION e Unplug the power cord from the wall outlet before you move the machine Wh
58. and adjust the side plates to match the paper size ZJSH090E 1 Paper Feed Side Plate Lock Le vers 3 Load paper into the paper feed tray ZJSH100E FP Note O Correct the paper curl before setting the paper If you cannot do so stack the paper with the curl face down as shown fan O ea 4 Make sure that the paper feed side plates touch the paper light ly Shift the lock levers back to their original positions GRMARUOE GRBATSOE ZJSH110E 5 Shift the tray adjustment lever to the paper feeding position Note O Before you start printing the paper feed tray must be aligned with the feeding position If not a paper misfeed might occur Operation Preparing the Paper Delivery Tray 4 Adjust the paper delivery side plates to match the paper size 2 Adjust the paper delivery end plate to match the paper size Standard Printing Standard Printing Printing In this manual the word printing is used as opposed to copying in or der to distinguish between the pro cess that your machine uses to make prints and the process used by a stan dard copier machine A standard copier scans in the origi nal for each copy set made This ma chine however scans in your original once and makes multiple prints from this maste
59. desired image density adjust the printing speed or increase the room temperature When you make a lot of prints from a small image ink might ooze out from the edges of the master especially under high temperature and when print ing in two or more colours In this case make a new master Use ink made within one year Ink stored for a long period of time tends to dry up gradually and result in lower image density While making a master do not leave the document feeder cover open When you use originals with light lettering edges of the letters might be printed clearly and the inside of the letters might be light In this case in crease the image density Operation Notes When marks on the printing paper occur clean the paper feed roller See p 68 Paper Feed Roller paper feed tray If you make a print before the ink on the first print dries the ink may adhere to the paper feed roller and soil the print Before printing on the reverse side of a printed sheet or overprinting on a printed sheet be sure that the ink on the first print is adequately dry See p 68 Paper Feed Roller paper feed tray Print Paper When the paper is curled stack the paper with the curl face down otherwise the paper might wrap around the drum or stains might appear Postcards and the like do not absorb ink well Offset images might appear on the rear side of subsequent prints Solid image originals will cause offset im age prints
60. e Dh ZJSS450E 2 Make sure that the original and the print paper are of the correct size 3 Place the original in the document feeder and specify the number of prints O Press the Master Making key OOO 0O00 OOO na J 4 8 Check the image position on the trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left Proof Master Making Print Start ZJSS160E g Press the Print Start key Printing on Different Types of Paper Thickness Printing on Different Types of Paper Thickness Depending on the thickness of the pa per that you are printing on you need to perform the following steps Feed Roller Pressure Lever 1 Shift the feed roller pressure le ver to the Thick or Standard paper position N ZJSH210E Note O Shift the lever according to the paper weights as shown in the following table Metric version Inch version Thick 81 6 127 9 21 7 34 0 Ib g m Stan 35 81 5 g m 9 3 21 6 Ib dard O If the feed roller pressure lever is at the Standard paper posi tion and paper misfeeds occur even though
61. e machine might be damaged because for exam ple dust or the like might get inside Since some parts of the machine are sharp and might cause injury touch only the parts specified in this manual If you clean rubber parts with alcohol wipe them with a dry cloth afterwards Always turn the machine off when you have finished printing for the day If the machine must be transported by vehicle please contact your service representative Always make trial prints to check the image position because the image posi tion of the trial print might not correspond with that of the original If image registration is not consistent slow down the printing speed When doing bicoloured or multicoloured printing leave the printed paper for a while before the next printing in order to let the ink dry on the printed paper If this is not done feed roller marks will appear on the print image If the machine has not been used for a long period the ink may dry up caus ing image density to decrease In such a case select the slower printing speed and make extra prints until the image density recovers 63 64 Remarks When the machine is used in low temperature conditions the image density might decrease In this case select the slower printing speed Press the Proof key to perform a test print as the first few prints might be light The outer portion of the image might not be printed under low temperature In this case either select t
62. e this machine in a large well ventilated room that has an air turnover of more than 30 m hr person Environments to avoid e Locations exposed to direct sunlight or strong light more than 1500 lux e Locations directly exposed to cool air from an air conditioner or heated air from a heater Sudden temperature changes might cause condensation with in the machine e Places where the machine might be subjected to frequent strong vibration e Dusty areas e Areas with corrosive gases Where to Put Your Machine Power Connection A WARNING e Connect the machine only to the power source described on the inside front cover of this manual Connect the power cord directly into a wall outlet and do not use an extension cord e Do not damage break or make any modifications to the power cord Do not place heavy objects on it Do not pull it hard nor bend it more than necessary These actions could cause an electric shock or fire A CAUTION e Unplug the power cord from the wall outlet before you move the machine While moving the machine you should take care that the power cord will not be damaged under the machine A CAUTION e When you disconnect the power plug from the wall outlet always pull the plug not the cable Main Frame e Make sure the plug is firmly inserted in the outlet Access to Machine Place the machine near the power source providing clearance as shown Mai
63. e to the leading edge use copies of the originals with the image shifted at least 5 mm 0 2 from the leading edge O You can select different image set tings for the first and second origi nal O Make sure that the paper feed side plates touch the paper lightly when using the Combine function If they do not the two original im ages will not appear at the proper position on the prints 29 Operation 1 Press the Combine key E Normal m Letter B m DD Darker E Photo Image Density Type of Original Ia te O oo Slow Fast n gt LIEI gt gt gt Combine Image Position Speed a gt E D j ZJSS184E B Place the first original face down in the document feeder ZJSH230E F Note O The first original will be printed on the leading part of the print B Specify the reproduction ratio and check that the correct paper size is loaded 4 Press the Master Making key Proof 000 O00 OC Om Print Start 6 ZJSS160E 30 B The beeper sounds after the first original has been stored Place the second original face down in the document feeder Note O If you wish to select a different reproduction ratio for the sec ond original you need to enter the new settings before the beeping stops 6 Press the Master Making key Proof 000 OOO D Print Start
64. e08 oa e e esee Operation 2 Optional Functions 3 Replenishing Supplies 4 Troubleshooting 5 Remarks 6 Specifications Read this manual carefully before you use this machine and keep it handy for future reference For safe and correct use be sure to read the Safety Information before using the machine TABLE OF CONTENTS Safety Information cccseeseeeeseeseeeesseeeessensseeeeeseeseneessseeeeaseeeeneeeeseneenseeeenennenees Safety During Operation 00 How to Read this Manual What You Can Do with this Machinne cccccccssssssssseseeceeseessnesssssneeseeeeeneeeeees 4 Machine Exterior ra raaa ra a Erara a a paean Aaaa a bordara Ea aaoo SKE raa aa kaaa andara iasa 6 Machine Interiors aa area aaa anaana aSa aaa aaa aaa aa araa Aaa a a deara Aauday Control Panel K Y Sonnii hoyrir aanta tase aatecyeentee ascents Indicators kire n a ed a cece a arae eaa aea We eae Seed eee 1 Operation Printing Paper ccscesseceesseeeeseeesseeeesseeeeneneesecesesneeessneesecessseeenseessseesseeeensnenseees OUI AS EA E T Printing Preparations ccsecsseeeeessseeeeseeeeseeeeneeeeseeeeseeeeaseeesnseeseseeaseeneeseeenes Loading Papet erresires iis Preparing the Paper Delivery Tray Standard Printing After Printing ccsesseesssesseeesseeeneeeenseenes Adjusting the Print Image Position Shifting the Print Image Position Forwards or Backwards Shifting the Print
65. ear Modes Recovery D Proof Master Making OOO T 8 A Print Start ZJSS170E Note O If the image position is not cor rect adjust it using the Image Position keys See p 18 Adjust ing the Print Image Position O If the image density is too dark or too light adjust the image density using the Image Densi ty key See p 20 Adjusting the Print Image Density 15 Operation O tnter the number of prints re quired with the number keys Proof O O OOO 000 I 4 ZJSS161E Note O Up to 9999 prints can be entered at a time O To change the number entered press the Clear Stop key and enter the new number B Press the Print Start key Proof 000 Cee O ZJSS162E Note O After printing is completed the same number of prints is auto matically set for the next job O To stop the machine during the multi print run press the Clear Stop key O To return the machine to the in itial condition after printing press the Clear Modes Recovery key After Printing After Printing 4 Lower the paper feed tray adjust ment lever and remove the paper from the paper feed tray ZJSH101E B Remove the prints from the paper delivery tray 3 Turn off the main switch ZJSH141E Operation Adjusting the Print Image
66. ed originals Bound stapled or clipped originals OHP transparencies Translucent paper Pasted originals F Note O The first 5 mm 0 2 of the leading edge cannot be printed Make sure the lead ing edge margin is at least 5 mm 0 2 Original Print g a 5mm 0 2 O Remove staples or clips of originals Fan originals that have had staples or clips removed 49 50 Troubleshooting When 34 y and A light up A paper misfeed occurs in the paper feed section A CAUTION e Be careful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters 4 Lower the paper feed tray adjustment lever A Slowly but firmly pull out the paper A ZJSH370E When 34 and B light up The master or paper is wrapped around the drum or a paper misfeed occurs in side the machine 1 Pull out the drum unit ZJSH310E 2 Remove the misfed paper ey Clearing Misfeeds 3 Re insert the drum unit until the drum unit locks into position and put the lever back in place ZJSH311E 4 Close the front door To prevent paper misfeeds If the paper is curled or the originals leading edge margin is too narrow the fol lowing action is necessary e When you use curled paper correct the curl as shown SA GRCURLOE
67. ed side plate lock levers Adjust the paper feed side plates to match the new pa per size ZJSH090E 1 Paper Feed Side Plate Lock Le vers B Load paper into the paper feed tray ZJSH100E Note O Correct any paper curl before setting the paper O Make sure that the side plates touch the paper lightly O Shift the lock levers back to their original positions 4 Adjust the side plates and the end plate of the paper delivery tray Wc ey L ZJSH120E When the Add Ink Indicator iJ Lights When the Add Ink Indicator Lights The Add Ink indicator J lights up when it is time to supply ink A CAUTION e Keep the ink or ink container out of reach of children A CAUTION Becareful not to get ink on your clothes when replacing an ink container Ink stains on clothes are hard to remove A CAUTION e When disposing of a used ink container reattach the cap to prevent ink from splattering A CAUTION e If your skin comes into contact with ink wash the affected area thoroughly with soap and water A CAUTION e fink comes into contact with your eyes rinse immediately in running water For other symptoms consult a doctor A CAUTION e If ink is ingested induce vomiting by drinking a strong saline solution Con sult a doctor immediately kimportant O Faults may occur if you use ink other than the recommended
68. eeeeeeeneeeeeeeeneeeeeeeaee Separation Pressure Lever cc cccccsssseceeesseeeeessneeeess Selecting Original Type ccccssesssnessnenseeesseeseseeeeneeessseeseseeesaseesaseeseseeeeaseeseas Auto Cycle Processing a Master and Making Prints in One Step 28 Combine Combining Two Originals onto One Print cccesesseesseeneeeeenes 29 2 Optional Functions Colour Printing Using the Optional Colour Drumm cccssseeeseesseeeseeeenneeenees 33 Making Colour Prints wii sisi ctiscact ses eeieei ce ti baie hd Ms eee hn eaeeed as ener 33 Changing the Colour Drum Unit ee ee eee cee cee teas cee tees eee seeeeaeseeeeeeeeeeeaes 34 Printing in TWO COlOUIS sisirin eieiaeo igesi ud essdvecessbedentivanesdecbebbeedoestesachus 35 3 Replenishing Supplies Loading Paper into the Paper Feed Tray scssessssessseesseeesseeessensnseeeseseenees 37 Replenishing Pape iss 2 cts cctece a fens 2eceueau cen ye ee caseca fas Wear cesta cettaaeaetin faze Changing the Paper Size When the Add Ink Indicator tJ Lights Master Roll Replacement ccsesssesseeesseessseesnseeeeseeeesseeenseeesseeeenseesnsneeansenenes 41 4 Troubleshooting If Your Machine does not Operate aS YOU Walt cccsssessseesseeeseeenneneenesenenes 43 Me Clearing Misfeeds sssssssssscsssessssssssssessscscsssesesssssanseacseecsesssesseasaranscsessess When 34and SP igh Up e 2x tris ei ns A AE A
69. er than 127 9 g m 34 0 Ib Paper lighter than 35 g m 9 3 Ib Roughly cut paper Paper of different thickness in the same stack Buckled or curled paper Low stiffness paper Correct curls in the paper before setting it in the machine When you cannot cor rect the paper curl stack the paper with the curl face down Otherwise the paper might wrap around the drum or stains might appear Store paper where it will not curl or absorb moisture Use paper soon after it is unpacked Only use paper where the leading edge has two right angle corners as shown below t GRPRINOE Operation Originals Note O Originals that can be set in the document feeder are as follows e Maximum size 275 x 395 mm 10 8 x 15 6 e Minimum size 90 x 140 mm 3 6 x 5 6 e Maximum weight 127 9 g m2 34 0 Ib e Minimum weight 40 7 g m 10 8 Ib O If you are printing from originals that have bold letters or solid images at the leading edges you may get prints with dirty edges In this case insert the widest margin first or raise the printing speed O The first 5 mm 0 2 of the leading edge cannot be printed Make sure the lead ing edge margin is at least 5 mm 0 2 Original Print O a 5mm 0 2 Printing Preparations Printing Preparations Loading Paper 4 Lower the paper feed tray adjust ment lever ZJSHO80E BH Release the paper feed side plate lock levers
70. er within the ma chine O When clearing misfeeds do not turn off the main switch If you do so your copy settings are cleared O If misfeeds occur repeatedly contact your service representative 43 44 Troubleshooting When the open cover unit indicator L lights up Indicator Meaning Page De Close the front door or the right side p 55 When the Open Cover Unit Indica cover tor G Lights and M Set the drum and D Close the plotter cover and E Close the master eject box When the supply exchange indicators light up Indicator Meaning Page J and A Load more paper p 37 Loading Paper into the Paper Feed Tray J Load new ink cartridge p 39 When the Add Ink Indicator U4 Lights amp Load new master roll p 41 Master Roll Replacement ih Empty master eject box p 57 When the Master Eject Indicator 8 Lights When a service code E XX is displayed Turn the main switch off and on If a service code appears again contact your service representative Note O If a service code appears on the display after you turn the main switch off and on a few times do not continue turning it on and off Leave the machine off O E04 might be displayed when you make masters continuously using the orig inals that have solid images In the case turn off the main switch and wait
71. essure le ver to the Thick or Standard paper position lt ZJSH210E Note O Shift the lever according to the paper weights as shown in the following table Metric Inch version version Thick 81 6 127 9 21 7 34 0 lb g m Stand 35 81 5 g m 9 3 21 6 Ib ard O If the feed roller pressure lever is at the Standard paper posi tion and paper misfeeds occur even though you are using pa per within the specified range move the lever to the Thick pa per position B Make sure that the paper feed side plates touch the paper light ZJSH110E B When you have finished printing shift the feed roller pressure lever back to the Standard paper posi tion amp ZJSH210E Operation Separation Pressure Lever 1 To prevent double feed adjust the paper separation pressure us ing the separation pressure lever ZJSH480E Note O Paper separation pressure can be adjusted according to the pa per weights as shown in the fol lowing table Posi Metric Inch version tion version 1 Use this position if the lead ing edge of the paper is curled or when the paper does not feed properly at Po sition 2 2 35 47 0 9 3 12 5 Ib g m 81 6 21 7 34 0 lb 127 9 g m 3 47 1 81 5 12 6 21 6 lb g m 4 Use this position when a double feed occurs 5 Use this pos
72. evveaciecvetsecnensatecesauvcadsessaniseseradnessvadevederdeuenyidedusducidedgteasenceas Printing Preparations ccsseeeseesseeessseeesseeseeeeeseeeeseeeesseenseeeenseeensneeaeneenseenenes 13 Loading Paper Preparing the Paper Delivery Tray ccceesecceseseceeeeeeeeeeeeeeaaeeetteseeeeeseaaeeeeeeeneeeeess 14 Standard Printing csecesseseenssseeeseeeseeeesseeeseceeeseeesnseeseseeseseeeseseeeaseesaseeaneeeeenes 15 After Printing cc cciessedscssnscatatestcancodeectacrenscesusuedenceesosadeaocecdneecenssesncireusnsddcqsvedcarsanees 17 Adjusting the Print Image Position cssesseessseesseeeenseeeesseeseeeeenseeenseneneeenes 18 Shifting the Print Image Position Forwards or Backwards seseeeeeeeees 18 Shifting the Print Image Position to the Right or Left Adjusting the Print Image Density ccsseesssesssersseeessesesseesssenenseenseeeeesenes Before Making a Master uo cece eee e cece eeeeeneee eee After Making a Master oo cere erent e nein Changing the Printing Speed ccscsseeesseneeeeseeee Stopping the Machine during the Multi print Run When You Want to Stop the Machine during the Multi print Run and Print the Next Original 22 When You Want to Change the Number of Prints Entered or Check the Completed Prints 22 Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios 23 Printing on Different Types of Paper Thickness Feed Roller Pressure Lever 0 eecceeeecs
73. feed tray Set paper on this tray for printing 8 Paper feed side plates Use to prevent paper skew 9 Paper feed side plate lock levers se to lock or unlock the paper feed side lates OC 0 Separation pressure lever se to prevent double feed 1 Paper feed tray adjustment lever se to move the paper feed tray up or own aC Ch Machine Interior 1 Document feeder Place the original in the document feeder one sheet at a time 2 Main switch Use to turn the power on or off 3 Master eject box Used masters are stored here 4 Paper delivery side plates Use to align the prints on the paper deliv ery tray 5 Paper delivery end plate Use to align the leading edge of prints k ZJSHO30E 8 6 Paper delivery tray Completed prints are delivered here 7 Drum unit The master is wrapped around this unit 8 Ink holder lock lever Release this lever in order to pull out the ink holder 9 Drum unit lock lever Lift to unlock and pull out the drum unit 10 Ink holder Set the ink cartridge in this holder Control Panel Keys 3 4 5 cycle OnLine Clear Mo les Recovery Auto Le eZ 2 Proof IODO Master Making Type of Original w 1O 2 H Eniarge M B Bs gt B4 Tbs Cory hel AE P gt A4 gt B4 A5 gt B5 gt m o ade E Normal WReduce
74. for a while 3N Clearing Misfeeds amp Clearing Misfeeds ZFRS230E The machine indicator shows the area where jams occur kimportant O When clearing misfeeds do not turn off the main switch If you do your print settings are cleared After clearing misfeeds Press the Clear Modes Recovery key to reset the error indicators OnLine _ Clear Modes Recovery Auto Cycle Proof OOO Master Making NN ZJSS221E 45 46 Troubleshooting When 84 and P light up An original misfeed occurs in the document feeder 4 Open the cover of the document feeder ZJSH350E ZJSH360E E Close the cover of the document feeder To prevent original misfeeds Originals heavier than 127 9 g m2 34 0 Ib Originals lighter than 40 g m2 10 8 Ib Carbon coated originals Damaged originals Originals with glue on them Originals perforated for ring binders Book originals Originals smaller than 90 mm x 140 mm 3 6 x 5 6 Originals larger than 275 mm x 395 mm 10 8 x 15 6 Folded curled creased originals 3N Clearing Misfeeds Bound stapled or clipped originals e OHP transparencies e Translucent paper e Pasted originals Note O The first 5 mm 0 2 of the leading edge cannot be printed Make sure the lead ing edge margin is at least 5 mm 0 2 Original Print g a 5mm
75. fore you start printing the paper feed tray must be aligned with the feeding position If not a paper misfeed might occur Preparing the Paper Delivery Tray 1 Adjust the paper delivery side plates to match the paper size YES ZJSH120E B Adjust the paper delivery end plate to match the paper size ZJSH130E 3 Turn on the main switch ZJSH140E Standard Printing Standard Printing Printing In this manual the word printing is used as opposed to copying in or der to distinguish between the proc ess that your machine uses to make prints and the process used by a standard copier machine A standard copier scans in the origi nal for each copy set made This ma chine however scans in your original once and makes multiple prints from this master This chapter describes the basic print ing operations that your machine is capable of D Place the original face down in the document feeder Adjust the original side guides to match the size of the original ZJSH150E F Note O You can only place one original at a time 2 Press the Master Making key Proof 000 O0O Cre Print Start amp A trial print is delivered to the pa per delivery tray B Press the Proof key and check the image density and image po sition on the proof print Auto Cycle OnLine Cl
76. he slower printing speed or increase the room tem perature The paper exit pawl might come in contact with the printing paper and cause black lines on the prints In this case increase the printing speed or make a new master with a lighter image density If you cannot pull out the drum close the front cover again to rotate the drum Pull out the drum after it stopped at the position The leading edge of the prints might become stained if the edge touches the image of prints on the paper delivery tray The ink of the print on the paper delivery tray might stick to the back side of the next print When the machine is on and the power source is less than 90 of the specified amount printing quality will decrease Therefore make sure the supply from your electrical outlet is at least 90 of the required amount As various kinds and qualities of paper exist some paper might be wrapped around the drum or cause misfeeds If your hands are stained with ink e Avoid prolonged or repeated contact with skin e Cleanse skin thoroughly after contact before breaks and meals and at the end of the work period e Inkis readily removed from skin with waterless hand cleaners followed by washing with soap and water Also be careful not to get any ink on your clothing while emptying the master eject box or while loading a new ink cartridge The image density varies according to the printing speed and the room tem perature To achieve the
77. heck the image position OnLine Clear Modes Recovery Auto Cycle Lh eZ OOO ZOE MAA Print Start ZJSS170E 20 Operation Adjusting the Print Image Density You can adjust the print image densi ty to suit your needs There are two ways to do this Before Making a Master Adjust the image density using the Image Density key gt After Making a Master Adjust the image density using the Speed key Before Making a Master 4 Use the Image Density key before pressing the Master Making key E Normal Letter BH 0 E DD Darker E Photo V Image Densit Type of Original c g y ype gi E 0 et Slow Fast u gt LIHI gt gt gt Combine Image Position Speed ZJSS181E Note O In addition to Normal Darker and Lighter modes you can also select Tint mode to make half tone prints When the Lighter mode indicator is blinking Tint mode is selected After Making a Master 1 Press the Speed key to decrease the printing speed Press it again to bring the printing speed back to Fast Q mG Lighter E Normal E Letter Le SD E DD Darker E Photo c A Image Density Type of Original weet are Slow Fast a gt LIE lI gt gt gt Image Position Speed ZJSS182E Combine Note O The faster the printing speed
78. ile moving the machine you should take care that the power cord will not be damaged under the machine A CAUTION e When you disconnect the power plug from the wall outlet always pull the plug not the cable e The socket outlet shall be installed near the machine and shall be easily acces sible e Voltage must not fluctuate more than 10 Access to Machine Place the machine near the power source providing clearance as shown Main Frame 3 GRINSTOE 1 More than 20 cm 8 0 2 More than 60 cm 23 7 3 More than 60 cm 23 7 4 More than 60 cm 23 7 71 Remarks Maintaining Your Machine To maintain high print quality clean the following parts and units regular ly Document Feeder 1 Lift the document feeder cover A Clean the two areas indicated be low using a damp cloth and then wipe with a dry cloth ZJSH420E Note g If you do not clean the docu ment feeder marks on the feed er will be printed 72 Paper Feed Roller paper feed tray g Wipe off the paper dust on the pa per feed roller with a damp cloth then wipe it with a dry cloth ZJSH440E Note O If you do not clean the paper feed roller paper misfeeds tend to occur Combination Chart Combination Chart This combination chart shows which modes can be used together O means that these modes can be used
79. ing key COC OOO OOO Ts 0280 9 Check the image position Proof Master Making I Press the Print Start key 3 Replenishing Supplies Loading Paper into the Paper Feed Tray The Load Paper indicator J and the machine indicator A lights when the paper feed tray runs out of paper Replenishing Paper E Press the Clear Stop key OO p Oe SO Note O This step is necessary only if you want to pause a print run to replenish paper Master Making Q Start ZJSS190E 2 Lower the paper feed tray adjust ment lever ZJSHO80E Note O The top sheet of paper might re main between the feed rollers In this case remove the top sheet B toaa paper into the paper feed tray ZJSH100E Note O Correct paper curl before set ting the paper 4 Shift the tray adjustment lever to the paper feeding position PF Note O Before you start printing the paper feed tray must be aligned with the feeding position If not a paper misfeed might occur B Press the Print Start key to re sume printing Coe S CO OO SO Proof Master Ce z Start ZJSS162E l 37 38 Replenishing Supplies Changing the Paper Size g Lower the paper feed tray adjust ment lever Remove the paper from the paper feed tray ZJSH101E 2 Release the paper fe
80. ing the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left 4 Make your prints Changing the Color Drum Unit g Open the front door ZJSH240E 33 Optional Functions 2 Lift the drum handle to unlock the drum ZJSH250E 3 Slowly pull the drum out ZJSH260E Note O If you cannot pull out the drum unit turn off the main switch and then try again O noia the rail on the drum and slide out the drum while pulling the release towards you ZJSH270E 34 8 Remove the drum unit from the machine while holding the upper drum stay ZJSH280E Note O Be careful not to let the drum unit fall 6 Set the color drum unit on the guide rail U slide in the drum unit until it locks in position S ae is pi ZZ ZJSH290E Color Printing Using the Optional Color Drum 8 Lower the drum unit lock lever Lee FSP 5 i AS D o pe a _ ZJSH300E p Close the front door Note O Make sure that the Cover Open indicator L turns off Printing in Two Colors After printing in one color you can print in another color on the same side of the print
81. ition if double feeds persist even after the lever has been shifted to Po sition 4 This position can also be used if the leading edge of the paper is curled or when the paper does not feed properly 26 Selecting Original Type Selecting Original Type Select one of the following two types to suit your originals Photo mode Delicate tones of photographs and pictures can be reproduced with this mode Letter mode Select this mode when your origi nals contain only letters no pic tures Note O Moire patterns might occur when screened originals are printed O When using Photo mode to print originals with both letters and photographs the letters will ap pear lighter 1 Press the Type of Original key to select either Letter or Photo mode H Normal i Letter B m DD Darker E Photo c A Image Density Type of Original Ci a S Slow Fast uL LIEI gt gt gt Combine Image Position Speed ZJSS183E B Press the Image Density key to ad just the image density M E Normal E Letter LE amp E DD Darker E Photo Image Densit Type of Original c Q g y yp gi re E O Slow Fast n LIEI gt gt gt Combine Image Position Speed w Ge ZJSS181E B Place the original in the docu ment feeder 4 Press the Master Making key Pro
82. l1 pack 5 packs case Ink Navy 600ml1 pack 5 packs case Ink Maroon 600ml1 pack 5 packs case Ink Orange 600ml1 pack 5 packs case Ink Teal 600m1 pack 5 packs case Note O Specifications are subject to change without notice INDEX A Access to machine 67 Adjusting the Print Image Density 20 Adjusting the Print Image Position 18 After clearing misfeeds 45 After Printing 17 Auto Cycle 28 Auto Cycle key 8 28 Cc Changing the Colour Drum Unit 34 Changing the Paper Size 38 Changing the Printing Speed 21 Clearing Misfeeds 45 Clear Modes Recovery key 8 Clear Stop key 8 22 Colour Printing 33 Combination Chart 69 Combine 29 Combine key 8 29 Consumables 74 Control panel 6 8 Counter 9 D Dirt on the Back Side of Paper 58 Dirt on the Front Side of Paper Black Line Stain 60 Document Feeder 68 Document feeder 7 Document feeder cover 6 Drum unit 7 Drum unit lock lever 7 E Enlargement 23 Enlarge Reduce key 8 24 Enter key 8 Environments to avoid 66 Error indicators 9 E XX 44 F Feed roller pressure lever 6 Front door 6 Image Density key 8 20 Image Position key 18 Image Position keys 8 Indicators 9 Ink Add ink indicator J 39 Ink holder 7 Ink holder lock lever 7 K Keys 8 L Loading Paper 13 Loading Paper into the Paper Feed Tray 37 M Machine Exterior 6 Machine indicator Misfeed 45 Machine indica
83. mage Density Changing the Print Speed See p 21 Changing the Printing Speed Reducing and Enlarging Using Preset Ratios See p 23 Preset Reduce Enlarge Reducing and Enlarging Using Preset Ra GRREDUOE z GRENLAOE Printing on Thick or Thin Paper See p 25 Printing on Different Types of Paper Thickness Selecting Original Type See p 27 Selecting Original Type Printing from Several Originals at Once See p 28 Auto Cycle Processing a Master and Making Prints in One Step Combining Originals onto One Print See p 29 Combine Combining Two Originals onto One Print A Blehs ZCTXO40E Making Colour Prints See p 33 Making Colour Prints Printing in Two Colours See p 35 Printing in Two Colours Machine Exterior 1 Front door Open for access to the inside of the ma chine 2 Original delivery tray The scanned original is delivered here 3 Control panel Operator controls and indicators are lo cated here See p 8 Control Panel 4 Document feeder cover Open this cover to clean the document feeder 5 Right side cover Open to replace the master roll or to clear a master misfeed ZJSHO10E 6 Feed roller pressure lever Use to adjust the contact pressure of the paper feed roller according to the paper thickness 7 Paper
84. mation section A CAUTION This symbol indicates a potentially hazardous situation that might result in mi nor or moderate injury or property damage that does not involve personal injury when you misuse the machine without following the instructions under this symbol Be sure to read the instructions all of which are described in the Safety Information section The statements above are notes for your safety kimportant If this instruction is not followed paper might be misfed originals might be damaged or data might be lost Be sure to read this E Preparation This symbol indicates the prior knowledge or preparations required before op erating the machine Note This symbol indicates precautions for operation or actions to take after misop eration k4 Limitation This symbol indicates numerical limits functions that cannot be used together or conditions in which a particular function cannot be used 2 Reference This symbol indicates a reference e Keys that appear on the machine s display panel C Keys built into the machine s control panel What You Can Do with this Machine Below is a quick summary of this machine s features and where to look in this manual for more information Standard Printing See p 15 Standard Printing Adjusting the Print Image Position See p 18 Adjusting the Print Image Position Adjusting the Print Image Density See p 20 Adjusting the Print I
85. n Frame 3 GRINSTOE 1 More than 20 cm 8 0 2 More than 60 cm 23 7 3 More than 60 cm 23 7 4 More than 60 cm 23 7 67 Remarks Maintaining Your Machine To maintain high print quality clean the following parts and units regular ly Document Feeder 1 Lift the document feeder cover B Clean the two areas indicated be low using a damp cloth and then wipe with a dry cloth ZJSH420E Note O If you do not clean the docu ment feeder marks on the feed er will be printed 68 Paper Feed Roller paper feed tray 1 Wipe off the paper dust on the pa per feed roller with a damp cloth then wipe it with a dry cloth ZJSH440E Note O If you do not clean the paper feed roller paper misfeeds tend to occur Combination Chart Combination Chart This combination chart shows which modes can be used together O means that these modes can be used together x means that these modes cannot be used together 1 3 4 5 6 1 Enlarge Reduce O O O O x 2 Auto Cycle O O O O O 3 Combine O O O O x 4 Type of Original O O O O x 5 Image Density O O O O x 6 On Line x O x x x 69 70 Remarks Main Frame Configuration Desk top Printing Process Full automatic one drum stencil system Original Type Sheet Original Size Maximum 275 mm x 39
86. nal make a margin of at least 5 mm 0 2 at the leading edge Other wise the paper exit pawl might become dirty and cause black lines on prints O Check the document feeder and clean it if dirty See p 72 Document Feed er 63 Troubleshooting White Prints or Incomplete Prints abe S GRWHITOE e Make sure that the paper feed side plates touch the paper lightly Put back the lock levers ZJSH110E When you get white or incomplete prints even when you have checked the above perform the following procedure 1 Pull out the drum unit Reference ZJSH280E See p 33 Changing the Color Drum Unit for the details 64 Poor Printing B Remove the master from the drum drum TSLHO2BE 4 Insert the drum unit until it locks in position then lower the drum unit lock lever 65 Troubleshooting 5 Close the front door ZJSH241E 66 5 Remarks Operation Notes General Cautions While printing do not turn off the main switch While printing do not open the door or covers While printing do not unplug the power cord While printing do not move the machine Keep corrosive liquids such as acid off the machine Open and close the door and covers softly Do not put anything except originals on the machine Do not spill liquid on
87. o meet the high standards of quality and func tionality and we recommend that you only use the expendable supplies available at an authorized dealer How to Read this Manual Symbols In this manual the following symbols are used Z WARNING This symbol indicates a potentially hazardous situation that might result in death or serious injury when you misuse the machine without following the in structions under this symbol Be sure to read the instructions all of which are de scribed in the Safety Information section A CAUTION This symbol indicates a potentially hazardous situation that might result in mi nor or moderate injury or property damage that does not involve personal injury when you misuse the machine without following the instructions under this symbol Be sure to read the instructions all of which are described in the Safety Information section The statements above are notes for your safety kimportant If this instruction is not followed paper might be misfed originals might be damaged or data might be lost Be sure to read this E Preparation This symbol indicates the prior knowledge or preparations required before op erating the machine Note This symbol indicates precautions for operation or actions to take after misop eration k4 Limitation This symbol indicates numerical limits functions that cannot be used together or conditions in which a particular function cannot be used
88. of O Master Making OOe OOO ma E l 050 O ZJSS160E B Check the image position on the trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left G Make your prints 27 Operation Auto Cycle Processing a Master and Making Prints in One Step Use the Auto Cycle key to process P he Master Making key masters and make prints in one step o teas the Master Making key Proof D pace the original in the docu ment feeder B Press the Auto Cycle key Owe OnLine Clear Modes Recovery Auto Cycle E C Q of E cs l 000o l oo 8 Master Making OC AA 8 A Print Start B Enter the number of prints re quired with the number keys Proof OOH O OOO 000 E 0068 ZJSS161E l Combine Combining Two Originals onto One Print Combine Combining Two Originals onto One Print You can print two separate originals ona single sheet of paper The follow ing diagrams show the available pa per lists and orientations Heks ZCTX010E 1 B5 JISD A5D B6JISD or A6D 2 B5 ISD A50 B6JIsSD or A60
89. postcards and the like the background might be dirty because postcards do not absorb ink well O You might get prints with dirty background when printing at low speed and under high temperature o Turn off the main switch ZJSH280E Poor Printing Reference See p 34 Changing the Colour Drum Unit for the details B Clean the pressure roller with a clean cloth s S CN LY yJ ZJSH470E 4 With a clean cloth remove any ink that has accumulated on the trailing edge of the drum unit 5 Insert the drum unit until it locks in position then lower the drum unit lock lever ZJSH311E G Close the front door 59 60 Troubleshooting 7 Turn on the main switch ZJSH140E Dirt on the Front Side of Paper Black Line Stain GRBLACIE Note O When black lines or stains still appear on prints even if you clean the above contact your service representative O If there is no margin or if there is a solid image area near the leading edge of the original make a margin of at least 5 mm 0 2 at the leading edge Other wise the paper exit pawl might become dirty and cause black lines on prints O Check the document feeder and clean it if dirty See p 68 Document Feed er Poor Printing White Prints or Incomplete Prints
90. r This chapter describes the basic print ing operations that your machine is capable of 4 Place the original face down in the document feeder Adjust the original side guides to match the size of the original ZJSH150E Note g You can only place one original at a time P Press the Master Making key DG Crore Ce Orr O A trial print is delivered to the pa per delivery tray Proof Master Making Print Start ZJSS160E 3 Press the Proof key and check the image density and image po sition on the proof print OnLine Clear Modes Recovery M Ta Coe AAM Note O If the image position is not cor rect adjust it using the Image Position keys See p 18 Adjust ing the Print Image Position Auto Cycle Proof Master Making Print Start ZJSS170E O If the image density is too dark or too light adjust the image density using the Image Densi ty key See p 20 Adjusting the Print Image Density 15 Operation DB Enter the number of prints re quired with the number keys Proof O Master Making OOO Q pie Print Start OK ZISS161E Note O Up to 9999 prints can be entered at a time O To change the number entered press the Clear Stop key and enter the new number B Press the Print Start key Proof 000 O
91. rks Master for LG drum Length 50 m 164ft roll 100 masters can be made per roll Width 240 mm 9 5 1 roll pack Master for B4 drum Length 50 m 164ft roll 100 masters can be made per roll Width 280 mm 11 0 1 roll pack Ink Black 500m1 pack 5 packs case Environmental conditions 5 Ink Red 600m1 pack 5 packs case 1O AOLO tO ARRE Ink Blue 600ml pack 5 packs case Ink Green 600ml pack 5 packs case Ink Brown 600ml1 pack 5 packs case Ink Yellow 600ml1 pack 5 packs case Ink Purple 600ml1 pack 5 packs case Ink Navy 600ml1 pack 5 packs case Ink Maroon 600ml1 pack 5 packs case Ink Orange 600ml1 pack 5 packs case Ink Teal 600ml1 pack 5 packs case F Note O Specifications are subject to change without notice INDEX A Access to machine 71 Adjusting the Print Image Density 20 Adjusting the Print Image Position 18 After clearing misfeeds 47 After Printing 17 Auto Cycle 28 Auto Cycle key 8 28 Cc Changing the Color Drum Unit 33 Changing the Paper Size 38 Changing the Printing Speed 21 Clearing Misfeeds 47 Clear Modes Recovery key 8 Clear Stop key 8 22 Color Printing 33 Combination Chart 73 Combine 29 Combine key 8 29 Consumables 78 Control panel 6 8 Counter 9 D Dirt on the Back Side of Paper 61 Dirt on the Front Side of Paper Black Line Stain 63 Document Feeder 72 Document feeder 7 Document feeder cover 6 Drum unit 7 Drum unit lock lever 7 E
92. roll Note O Rotate the spools backward to take up any slack in the master lt N TSLTO10E 41 Replenishing Supplies G Close the plotter cover using both hands until it clicks into place TSLHO23E ZJSH332E 42 4 Troubleshooting If Your Machine does not Operate as You Want If a malfunction or a misfeed occurs within the machine the following indicators will light Zi m HAINE GARA o mG Lighter Ne l E Letter B I DD Darter E Photo O Image Density Type of Original te ol Pa here eres Slow Fast a gt C LIII gt gt gt Combine Image Position Speed ZJSS340E When the misfeed indicator 84 lights with the machine indicators Indicator Page W and P p 46 When 8 and P light up W J and A p 47 When 84 and A light up W and B p 48 When W and B light up 3N and C p 50 When 84 and C light up W and D p 52 When W and D light up W and E p 53 When W and E light up A CAUTION e Be careful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters Note O To prevent misfeeds do not leave any torn scraps of pap
93. s to process the master and make prints automatically See p 28 Auto Cy cle Processing a Master and Making Prints in One Step 5 Proof key Press to make proof prints 6 Enlarge Reduce key Press to enlarge or reduce the image See p 23 Preset Reduce Enlarge Reducing and Enlarging Using Preset Ratios ZAJSSO40N 7 Combine key Press to combine originals onto one print See p 29 Combine Combining Two Originals onto One Print 8 Image Position keys Press to shift the image forwards or back wards See p 18 Adjusting the Print Im age Position 9 Speed key Press to select Fast or Slow for your print ing speed See p 21 Changing the Print ing Speed 10 Number keys Press to enter the desired number of prints and data for selected modes 11 H key Press to enter data in selected modes 12 Clear Stop key Press to cancel a number you have en tered or to stop printing 13 Print Start key Press to start printing 14 Master Making key Press to make a master Indicators 1 2 3 4 On Lin are PE 8884 Ie Sn UP smsem swa Hoi A i JLE B gt 8 11 gt 11x17 B gt 8 14 gt 11x17 HC Lighter E Normal m Letter Reduce E DD Darker E Photo D a D Create Margin Image Density Type of Original 82x 14 gt 84x11 A ees a 11 x 17 gt 8 x11 P street 4 0 4 Slow Fast B gt
94. st it using the Image Position key see p 18 Shifting the Print Image Position For wards or Backwards or by moving the position of the pa per see p 19 Shifting the Print Image Position to the Right or Left Combine Combining Two Originals onto One Print 8 Enter the number of prints with the number keys Proof OOO Master Making OOO Q Print Start Clear Stop ere El Press the Print Start key to make your prints ZJSS161E 31 32 Operation 2 Optional Functions Color Printing Using the Optional Color Drum In addition to the standard black drum color drum units red blue green brown yellow purple navy maroon orange and teal are also available as options To make color prints a separate drum unit is needed for each color gt ANTI14S Making Color Prints 1 Check that the machine is loaded with a drum unit of the correct color Reference For how to change the color drum unit see p 33 Changing the Color Drum Unit B Place the original in the docu ment feeder and press the Master Making key OOO OOO DOO na 00 69 Proof Master Making Print Start ZJSS160E 3 Check the image position on the trial or proof print Note O If the image position is not cor rect adjust it using the Image Position key see p 18 Shift
95. t Start ZJSS170E Adjusting the Print Image Position Shifting the Print Image Position to the Right or Left GRLEFTOE Paper feed direction 4 Lower the paper feed tray adjust ment lever and unlock the paper feed side plates Shifting the image to the right Shift the paper towards the front of the machine ZJSH11E Shifting the image to the left Shift the paper towards the back of the machine ZJSH112E Note O The image position can be shift ed up to about 10 mm 0 4 each way B Lock the paper delivery side plates and shift the tray adjust ment lever back to the paper feed ing position B Press the Proof key to check the image position Auto Cycle OnLine Clear Modes Recovery 000 OO EE Print Start ZJSS170E Operation Adjusting the Print Image Density You can adjust the print image densi ty to suit your needs There are two ways to do this Before Making a Master Adjust the image density using the Image Density key After Making a Master Adjust the image density using the Speed key Before Making a Master 1 Use the Image Density key before pressing the Master Making key After Making a Master 1 Press the Speed key to decrease the printing speed Press it again to bring the printing speed back
96. t can be set in the document feeder are as follows e Maximum size 275 x 395 mm 10 8 x 15 6 e Minimum size 90 x 140 mm 3 6 x 5 6 e Maximum weight 127 9 g m 34 0 Ib e Minimum weight 40 7 g m 10 8 Ib O If you are printing from originals that have bold letters or solid images at the leading edges you may get prints with dirty edges In this case insert the widest margin first or raise the printing speed O The first 5mm 0 2 of the leading edge cannot be printed Make sure the lead ing edge margin is at least 5 mm 0 2 Original Print O a 5mm 0 2 Printing Preparations Printing Preparations Loading Paper 4 Lower the paper feed tray adjust ment lever ZJSHOBOE B Release the paper feed side plate lock levers and adjust the side plates to match the paper size ZJSHO90E 1 Paper Feed Side Plate Lock Le vers B toad paper into the paper feed tray ZJSH100E Note O Correct the paper curl before setting the paper If you cannot do so stack the paper with the curl face down as shown AS O x GRMARUGE GRBATSOE Operation 4 Make sure that the paper feed side plates touch the paper light ly Shift the lock levers back to their original positions ZJSH110E B Shift the tray adjustment lever to the paper feeding position F Note O Be
97. than genuine parts from the supplier with your office products Power Source 220 240V 50 60Hz 1 3A or more Please be sure to connect the power cord to a power source as above For details about power source see p 67 Power Connection For safety please read this manual carefully before you use this product and keep it handy for future reference Declaration of Conformity The Product complies with the requirements of the EMC Directive 89 336 EEC and its amending di rectives and the Low Voltage Directive 73 23 EEC and its amending directives In accordance with IEC 60417 this machine uses the following symbols for the main switch means POWER ON O means POWER OFF Copyright 2002 TABLE OF CONTENTS Safety Information cccsssesseeseeessseeesseeeeaseeesseeesneeeeaseeeaseeesneeeeaseeeseenesseeeensnensees Safety During Operation cceeceeeeeeeeeeeeeeeeeeeeeeeeeeeee How to Read this Manual What You Can Do with this Machine cccccesssessssesssseseseeenenesssseeeseenees 4 Machine Exterior ssiiisccciicticsesscasssctiescasceesnsssecctsrseaveteansececesersessatennassteetieeserersensasces 6 Machine Interior ic seesccicc cess cis ccasetacceccvevedessntave coctsvecedsstanctcecsstavscsnsenscntesttivesssavsanacecce 7 Control Panel KOYS ascen INGICATONS e Bese Ge eel ct oe esheets Atta here hsadk Ne A thks ehh 1 Operation Printing Paper OVIQUNANS v cccisceceeasniess
98. the machine When opening or closing the door or covers keep hold of them so they do not fall When removing the drum unit from the machine be careful not to let the drum unit fall Do not modify or replace any parts other than the ones specified in this manual Do not operate the machine without covers You might get your fingers caught in the machine or the machine might be damaged because for exam ple dust or the like might get inside Since some parts of the machine are sharp and might cause injury touch only the parts specified in this manual If you clean rubber parts with alcohol wipe them with a dry cloth afterwards Always turn the machine off when you have finished printing for the day If the machine must be transported by vehicle please contact your service representative Always make trial prints to check the image position because the image posi tion of the trial print might not correspond with that of the original If image registration is not consistent slow down the printing speed When doing bicolored or multicolored printing leave the printed paper for a while before the next printing in order to let the ink dry on the printed paper If this is not done feed roller marks will appear on the print image If the machine has not been used for a long period the ink may dry up caus ing image density to decrease In such a case select the slower printing speed and make extra prints until the image density recovers
99. to select Fast or Slow for your print ing speed See p 21 Changing the Print ing Speed 10 Number keys Press to enter the desired number of prints and data for selected modes 11 H key Press to enter data in selected modes 12 Clear Stop key Press to cancel a number you have en tered or to stop printing 13 Print Start key Press to start printing 14 Master Making key Press to make a master Indicators 1 2 3 4 On Lin pe leeaoe 8889 Ce _ gt B5 B4 A GA E e B gt A4 gt B4 A5 gt B5 B gt B5 A4 m d Lighter E Normal E Letter itl Reduce E DD Darker E Photo C 4 93 Image Density Type of Original A4 B5 2 E P gt B4 gt A4 B5 A5 Le B4 B5 gt gt a 4 0 1 Slow Fast B E 100 a gt LIH II gt gt gt Enlarge Reduce Combine Image Position Speed Dh gt Lz 1 Magnification indicators Show the preset magnification ratio se lected See p 23 Preset Reduce En large Reducing and Enlarging Using Preset Ratios 2 Machine indicators Show the jammed area with the Sr indi cator See p 45 8 Clearing Misfeeds Show the cover unit that is opened with the i indicator See p 55 When the Open Cover Unit Indicator Q Lights 3 Error indicators Show errors and machine status J Add Ink indicator See p 39 When the Add Ink Indica
100. tor Lights 1 Master End indicator See p 41 Master Roll Replacement Ud Master Eject indicator See p 57 When the Master Eject Indica tor 9 Lights ZJSSO70E Lr Open Cover Unit indicator See p 55 When the Open Cover Unit In dicator Lt Lights 8 Misfeed indicator See p 45 8 Clearing Misfeeds J Load Paper indicator See p 37 Loading Paper into the Paper Feed Tray 4 Counter Displays the number of prints entered While printing it shows the number of prints remaining 5 Speed indicators Shows the printing speed selected Printing Paper The following types of print paper are not recommended for this machine Paper smaller than 90 mm x 140 mm 3 6 x 5 6 Paper larger than 275 mm x 395 mm 10 8 x15 6 Paper heavier than 127 9 g m 34 0 Ib Paper lighter than 35 g m 9 3 lb Roughly cut paper Paper of different thickness in the same stack Buckled or curled paper Low stiffness paper Correct curls in the paper before setting it in the machine When you cannot cor rect the paper curl stack the paper with the curl face down Otherwise the paper might wrap around the drum or stains might appear Store paper where it will not curl or absorb moisture Use paper soon after it is unpacked Only use paper where the leading edge has two right angle corners as shown below t GRPRINOE 11 Operation Originals Note O Originals tha
101. tors 9 Machine Interior 7 Magnification indicators 9 Main Frame 71 Main switch 7 Maintaining Your Machine 68 Making Colour Prints 33 Master eject box 7 Master Eject Indicator 57 Master Making key 8 Master Roll Replacement 41 misfeed indicator 43 N Number keys 8 O open cover unit indicator 43 Operation Notes 63 Optimum environmental conditions 66 Original delivery tray 6 Originals 12 75 P Paper delivery end plate 7 Paper delivery side plates 7 Paper delivery tray 7 Paper Feed Roller 68 Paper feed side plate lock levers 6 Paper feed side plates 6 Paper feed tray 6 Paper feed tray adjustment lever 6 Photo mode 27 Poor Printing 58 Power connection 67 Preparing the Paper Delivery Tray 14 Preset Reduce Enlarge 23 Printing in Two Colours 35 Printing Paper 11 Printing Preparations 13 Print Start key 8 Proof key 8 R Reduction 23 Replenishing Paper 37 Right side cover 6 S Safety Information 1 Separation pressure lever 6 Shifting the Image Position Forward or Backward 18 Shifting the print image to the left 19 Shifting the print image to the right 19 Speed indicators 9 Speed key 8 21 Standard Printing 15 Stop the Machine 22 supply exchange indicators 43 T Type of Original key 8 WwW Where to Put Your Machine 66 White Prints or Incomplete Prints 61 MEMO 77 78 MEMO GB CGB AE C252 8600 e0008e0e
102. turning it on and off Leave the machine off O E04 might be displayed when you make masters continuously using the orig inals that have solid images In the case turn off the main switch and wait for a while ey Clearing Misfeeds eA Clearing Misfeeds ZFRS230E The machine indicator shows the area where jams occur kimportant O When clearing misfeeds do not turn off the main switch If you do your print settings are cleared After clearing misfeeds Press the Clear Modes Recovery key to reset the error indicators OnLine _ Clear Modes Recovery Auto Cycle Proof OOO Master Making Coo OOM ZJSS221E 47 Troubleshooting When 34 and P light up An original misfeed occurs in the document feeder 4 Open the cover of the document feeder ZJSH350E 2 Pull out the original gently ZJSH360E 3 Close the cover of the document feeder 48 ey Clearing Misfeeds To prevent original misfeeds Use the exposure glass for the following kinds of originals Originals heavier than 127 9 g m2 34 0 Ib Originals lighter than 40 g m 10 8 Ib Carbon coated originals Damaged originals Originals with glue on them Originals perforated for ring binders Book originals Originals smaller than 90 mm x 140 mm 3 6 x 5 6 Originals larger than 275 mm x 395 mm 10 8 x 15 6 Folded curled creas
103. ver 6 S Safety Information 1 Separation pressure lever 6 Shifting the Image Position Forward or Backward 18 Shifting the print image to the left 19 Shifting the print image to the right 19 Speed indicators 9 Speed key 8 21 Standard Printing 15 Stop the Machine 22 supply exchange indicators 45 T Type of Original key 8 Ww Where to Put Your Machine 70 White Prints or Incomplete Prints 64 MEMO 8 82 MEMO an GS C261 8608 OPERATING INSTRUCTION CHART Standard Printing see p 15 EJ Document feeder tj Load New Ink see p 39 2 b Original delivery tray Right side cover e Main switch Control panel S F Ls 5 S SESS M X Ink holder N eS 3 d as A ais lt a O st box me p Dins Paper feed tray O N Front door Drum unit lock lever N NS Paper delivery tray W 5 OOO OO OOO OKONO OOO 00 0O 0000 Ink holder lock lever k Clearing Misfeeds see p 45 B gt B5 B4 B gt A4 gt B4 A5 gt B5 B gt B5 gt A4 il O O gt F93 p gt A4 gt B5 He Oo B B4 A4 B5 A5 B gt B4 gt B5 gt 100 E LC o gt la Ge
104. ver in order to pull out the ink holder 9 Drum unit lock lever Lift to unlock and pull out the drum unit 10 Ink holder Set the ink cartridge in this holder Control Panel Keys 1 2 3 4 5 Hen OnLine Clear Mojles Recovery Auto ycle nlarge ooogd P 5x82 814x14 tory hd Ge Ooo 2 4 Le U P 8 x11 11x17 Proof P gt 82x14 11x17 o m Lighter B m Normal 1 Letter WReduce 89 o m 1 Darker I Photo f P gt P Create Margin Imale Density Type of Original Master Making _ __ _ ic Q P gt 812x14 814x11 a H eS Se d Bw 11 x15 811 M M P gt 11 17 gt 8 x11 lt oe D at Slow Fast P gt Full size mg i il gt gt gt O Print Start Enlarge Reduce Combine Image Position Speed Cleaner P eo Ce fo m G OAA E 6 7 8 9 10 11 12 13 14 1 Image Density key Press to make prints darker or lighter See p 20 Adjusting the Print Image Density 2 Type of Original key Press to select Letter Photo or Let ter Photo mode See p 27 Selecting Original Type 3 Clear Modes Recovery key Clear Modes Press to clear the previously entered job settings Recovery Press to reset the error indicators after clearing a misfeed See p 47 8 Clear ing Misfeeds 4 Auto Cycle key Pres
105. y Operation Notes Print Paper e When the paper is curled stack the paper with the curl face down otherwise the paper might wrap around the drum or stains might appear e Postcards and the like do not absorb ink well Offset images might appear on the rear side of subsequent prints Solid image originals will cause offset im age prints Originals e If there is no margin or if there is a solid image area near the leading edge of the original make at least a 5 mm 0 2 margin at the leading edge otherwise the paper might wrap around the drum or the paper exit pawl might become dirty and cause black lines on prints e If you use originals that have bold letters or solid images at the leading edges you might get prints with dirty edges In this case insert the widest margin first or increase the printing speed 69 70 Remarks Where to Put Your Machine Your machine s location should be carefully chosen because environmental con ditions greatly affect its performance Environmental Conditions Optimum environmental conditions A CAUTION e Keep the machine away from humidity and dust Otherwise a fire or an elec tric shock might occur e Do not place the machine on an unstable or tilted surface If it topples over an injury might occur A CAUTION e Make sure the room where you are using the machine is well ventilated and spacious Good ventilation is especially important when the m
106. you are using pa per within the specified range move the lever to the Thick pa per position 2 Make sure that the paper feed side plates touch the paper light ZJSH110E 3 When you have finished printing shift the feed roller pressure lever back to the Standard paper posi ZJSH210E 26 Operation Separation Pressure Lever 4 To prevent double feed adjust the paper separation pressure us ing the separation pressure lever Note ZJSH480E O Paper separation pressure can be adjusted according to the pa per weights as shown in the fol lowing table Posi tion Metric version Inch version 1 Use this position if the lead ing edge of the paper is curled or when the paper does not feed properly at Po sition 2 3547 0 g m2 9 3 12 5 1b 81 6 127 9 21 7 34 0 Ib g m 47 1 81 5 g m 12 6 21 6 lb Use this position when a double feed occurs Use this position if double feeds persist even after the lever has been shifted to Po sition 4 1 This position can also be used if the leading edge of the paper is curled or when the paper does not feed properly Selecting Original Type Selecting Original Type Select one of the following two types to suit your originals Photo mode Delicate tones of photographs and pictures can be reproduced with this mode gt Letter mode
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