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Rhino Mounts NITRO FN10 User's Manual
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1. T 42 ADVERTENCIA Le INSTRUCCIONES DE SEGURIDAD A PELIGRO LA DEFENSA HACE FALTA NO OPERAR Cumpla con un programa de seguridad MY LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACI N DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer Seguridad previa a la operaci n MH Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operaci n del equipo que usted deber obedecer Algunas reglas para su seguridad y la de los dem s Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor Nunca altere o desmonte el equipo de segu
2. SAFETY IMPORTANT Always replace blades in pairs IMPORTANT iat Always Replace Blades in Blade Pan Pate S Bade Torque Blade Bolt to 300 fibs AG NOTE Blade Bot has Left Hand Threads uds Counter Clockwise te tighten Clockwise to remove P N D417 DANGER Stay clear when lowering or raising wings A DANGER i Cer wnan removing vaopor and lowering or raising whe Conpenenis fare or acidental aparaton forts may Stow wr ofa sudor and caso boa ny e aat ters wih Reston sd must be Med nol for boro and ell Lack winga up securely tor tarepert Doretsteso mower wth weg ad wen tery wo P N 00753840 row bcs eae ey death 1000 RPM OPERATE THIS MACHINE AT 1000 RP TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury P N D401 DANGER Keep everyone clear when lifting folding and working under raised components Block securely before working under mower Install Weight Box and Weight Min of 700lbs before operating to prevent turning over the center section which can cause SERIOUS BODILY INJURY or DEATH Without weight Do not fold wing Attach transport strap securely to prevent inadvertent dropping from the transport position and possible CRUSHING INJURY OR DEATH P N 999403 FN10 FN15 NITRO 02 10 Safety Section 1 22 2010 Alamo Group Inc SAFETY For safety and to guarantee optimum prod
3. be used and maintained in good working condition All safety Ey devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sem 3 gt E 3 o o Deeds Chain guard Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES scm 10 DO NOT weld or repair rotating mower components Welds and other repairs may cause AWARNING rete e severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs scm 13 gt E 3 FN10 FN15 NITRO 02 10 Safety Section 1 15 2010 Alamo Group Inc SAFETY SAFETY PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use gen
4. DANGER AWARNING AWARNING AWARNING AMEN A DANGER Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent sc 22 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death sc 24 i N Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operat
5. FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar Fallo de la hoja Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas Antes de segar retire los desechos y objetos extrafios para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan l
6. E FN10 FN15 Hind diis Published 02 10 Part NO 00779794C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover RHINO ATENCI N 1020 S Sangamon Ave e Gibson City IL 60936 Sino Le mgs Pida MEMBER OF THE 800 446 5158 Pee ator A ALAMO GROUP Email parts servis rhino com Medidas de Seguridad ALWAYS ON THE CUTTING EDGE 2010 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT UNDER MANUAL BELTS amp ROPS 1 Study and understand oper
7. If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process BLADE CARRIER INSPECTION Blade bolt fit into carrier bushings should be checked every time blades are changed The blade bolt should fit into carrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the square shoulder of the new blade bolt the bushings should be replaced Bushings can be removed by cutting bushing head where it is welded to carrier bar Once head is removed bushing can be pressed out of bar Clean and grind top of blade bar so new bushing can be installed and welded Bushing should be pressed into bar as far as possible Use low hydrogen rod to weld bushing in place Failure to replace a worn blade carrier bushing as described above may lead to catastrophic failure of the blade blade bolt and or blade bolt nut resulting in the ejection of the broken parts out from under the mower at tremendous speed and force which could result in serious bodily injury or death Blade Bar Blade Bushing Mnt R 0343 Bolt holes to be inspected Mnt R 0344 FN10 FN15 NITRO 01 11 Maintenance Section 5 11 2010 Alamo Group Inc ASNVNALNIVIN MAINTENANCE MAINTENA
8. Replace worn or damaged guards driveline guards and other shielding before mowing Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment Replace worn or damaged decals and warning instructions Explain the inspection and maintenance instructions to those users or operators who cannot read Run Over AVDID Hotating Parts READ Manuals AOD MANTAN Equipment Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain contro over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJ
9. operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control e the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces sti 01 When the Wings are folded for transport the center of gravity is raised and the possibility of overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sti 02 DANGER Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle
10. 21 SPLINE leien 7 EESB 1000 RPM PTO 1 34 20 SPLINE Loan ROTATING 4 BLADES Keep Away KEEP Bystanders Away Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction Check for any persons behind mower before reversing direction Use extreme care when reverse direction mowing Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut Normal ground speed range is 2 to 5 mph Slower ground speed for mowing tall dense grass Faster ground speed for mowing medium height thin grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing You may need to mow extremely tall grass twice First mowing pass Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass Remove debris and objects Cut grass at desired height and 90 degree to the first mowing pass when possible Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When
11. 4 2 mounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls L
12. Blades turn when the Mower Deck is raised for any reason including clearance or for turning exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from Raising the Mower deck 2010 Alamo Group Inc OPERATION When mowing across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure OPS R 0029 Correct Mower Deck Positioning o v m o z Wrong Mower Deck Positioning FN10 FN15 NITRO 02 10 Operation Section 4 39 2010 Alamo Group Inc OPERATION OPERATION 11 6 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of ti
13. Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals 2 6 Apply to D388 if Implement is 1000 RPM 21 20 20 31 4432 D519 Located on Transport Strap 9 2218 i 1B RR 9 99 DL R 0048 33 FN10 FN15 NITRO 02 10 Safety Section 1 17 2010 Alamo Group Inc SAFETY SAFETY ITEM SPANO PO Nos 0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Decal Sheets PART NO D389 D388 D390 D417 00753840 D401 999403 00760657 00756004 D558 D557 nfs D137 D138 00771283 00771284 99102 D302 D303 03200347 1458392 1458393 00776031 00779794C 10058000 00024100 02959924 1006348 D482 D520 D519 D539 Flex Wing D420 Single Wing D422 Logo D408 QTY Provided by Wheel Assembly Supplier For Two Section Unit Only Use one or the other FN10 FN15 NITRO 02 10 TYPE DECAL DECAL DECAL IMPORTANT DANGER INSTRUCT DANGER IMPORTANT DANGER MODEL NAME MODEL NAME LOGO NAME LOGO NAME SER PLATE INSTRUCT INSTRUCT INSTRUCT INSTRUCT NAME LOGO LOGO NAME REFLECT REFLECT REFLECT WARNING WARNING IMPO
14. FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY Do not operate near bystanders Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES Do not allow riders on tractor or mower Securely fasten seat belt when mow ing Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower Keep clear of rotating blades parts and drivelines Never start tractor engine while standing beside equipment Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES Keep guards driveline and other shielding in place and in good repair Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding
15. MAINTENANCE MAINTENANCE HIGH PRESSURE OIL LEAK HAZARD igh pressure oil penetrating High pressure oil eroding Using cardboard to check for skin skin oil leaks TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS DANGER PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury HYDRAULIC HOSES Replace pinched and broken Hydraulic Hoses at once Tighten any Hydraulic Fitting with fluid leaking from it If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be exercised when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Al
16. Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH srios FN10 FN15 NITRO 02 10 Safety Section 1 13 2010 Alamo Group Inc SAFETY SAFETY Secure the Implement for transport before traveling on public roads For pull type Implements secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor Secure wings in upright position on folding Implements using wing transport locks st 7 Always keep a careful lookout and use extreme care when working AWARNING around overhead obstructions and electrical power lines The Implement wing can be over 10 feet high Never allow the Implement wing to come within 10 feet of any power line sti s Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sr 10 Maintenance and Service Safety Instructions and Practices Make sure the PTO shield integral driveline shields and input shields A DANGER are installed when using PTO driven equipme
17. Retighten blade carrier retaining nut on gearbox lower shafts to 600 ft Ibs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the INSTRUCTIONS Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL A PELIGRO medidas de seguridad sc 3 INSTRUCTIVO FN10 FN15 NITRO 02 10 Operation Section 4 2 2010 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications FN15 NITRO FN10 NITRO Cutting Width 180 126 Transport Width 90 3 4 86 3 8 Overall Width 186 133 Overall Length 183 183 Cutting Height 1 3 4 14 1 2 1 3 4 14 1 2 Hitch HD Clevis HD Clevis Blade Overlap 6 6 Blade Carrier HD Pan HD Pan HP Required Min 50 HP 40 HP Gearbox Rating Power Divider 325 HP 325 HP Center Wing 285 HP 285 HP Output Shaft Diameter 2 9 16 2 916 Blade Tip Speed C
18. Stand between the wings of the implement and remove nuts holding the shipping strap in place and remove strap AWARN 6 Do not stand outside of the wing to remove the shipping strap if the wing fell it could kill you Make sure no bystanders are under the wing or in the area where the wing could fall Reinstall nut and flatwasher to retain side skirt FN10 FN15 NITRO 02 10 Assembly Section 3 4 2010 Alamo Group Inc ASSEMBLY 11 Filling the cylinders with oil should raise the wings slightly and loosen the wing Transport Bars Latches retaining pin NOTE DO NOT release the wing Transport Bar Latch if there s a force on the pin If there is a force holding the Transport Bar Latch in place use the tractor hydraulic control levers while in the tractor seat to raise the wings until the force is relieved Release the Transport Bar Latch and secure in the storage location Figure AsmP R 0119 Transport Bar Latch Position 12 From the tractor seat use the tractor hydraulic control levers to lower the wing s Keep coworkers and bystanders away from the implement while filling AwaRNING P d p 13 Continue to hold the control lever until both wings are down and the wing cylinders are fully extended Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is trapped in the
19. all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn s or broken parts and leaky or loose fittings Make sure all pins have 5 cotter pins and washers Serious injury may occur from not maintaining 4 4 this machine in good working order sc 21 Da Pu FN10 FN15 NITRO 02 10 Operation Section 4 18 2010 Alamo Group Inc OPERATION 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be
20. could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sti o2 10 5 Operating Position To lower the wings remove the transport lock braces and secure braces on storage bracket DO NOT drive out transport brace pins The wing cylinder may need to be retracted to remove tension for brace removal After removing brace bars extend wing hydraulic cylinders and fully lower wings The valves operating wing cylinders should be placed in the float position while mowing to allow the mower to follow the contour of uneven terrain and to prevent the wings from creeping up When extending a wing over a ditch for mowing place the control valve lever detents in the center position This will give the mower more stability and prevent the opposite wing from raising DO NOT operate the mower with the valves in the detent position for extended periods of time to prevent deck frame damage OPS R 0017 FN10 FN15 NITRO 02 10 Operation Section 4 30 2010 Alamo Group Inc OPERATION Use extreme care when lowering or unfolding the implements wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines sser os 10 6 Driving the Tractor and Cutter Start off drivi
21. en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario SEESEESEEN Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fab
22. free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A Before operating the mower check to make sure the mower is equipped with correct main A CAUTION driveline Long Tongue Model uses CV and the Short Tongue uses Non CV Ops 0007 MISC When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sspt 17 FN10 FN15 NITRO 02 10 Operation Section 4 14 2010 Alamo Group Inc OPERATION 8 1 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the a
23. from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins 1 Use the implement jack to raise the implement tongue until it is even with the tractor drawbar Insert the jack into the jack adapter in the implement tongue and swivel it so that it is vertical Follow the instructions on the jack Install the jack retaining pin Measure the height of the tractor drawbar and raise the implement tongue to the same height FN10 FN15 NITRO 02 10 Assembly Section 3 2 2010 Alamo Group Inc ASSEMBLY 2 Make sure the tractor PTO is the correct speed and shaft size for the implement Ensure the drawbar is extended the proper distance from the Tractor PTO shaft for desired PTO speed 540 PTO is 14 and for 1000 PTO speed the distance is 16 IMPORTANT REQUIRED FOR STANDARD PULL TYPE UNIT 3 2 H 44 640 RPM A 16 1000 RPM oim 20 1000 1 3 4 Shaft TONGUE oQ C macron Op 1166 L 3 Carefully back tractor to mower Do not allow coworkers or bystanders between the tractor and the implement while backing When dismounting the tractor ALWAYS shut down the tractor disengage the PTO and set the parking brake before dismounting gt 7 o m y lt 4 Install the retaining bolt through tongue clevis and tractor drawbar The implement tongue is very heavy Make any height adjustments usin
24. hydraulic circuit Continue to cycle the cylinders until all sponginess is removed 14 Test to make sure the wings lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If the wings fall rapidly have the hydraulic system or cylinders repaired before operating the implement CONNECTING DRIVELINE DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 FN10 FN15 NITRO 02 10 Assembly Section 3 5 2010 Alamo Group Inc n o m z D lt ASSEMBLY ASSEMBLY When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in pe
25. injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sr o When disconnecting the mower the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control levers back and forth several times Lower the parking jack and raise the mower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the ground and can be adjusted by loosening the positioning nut and moving the jack up to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the mower Once the mower tongue is being supported entirely by the jack remove the hitch bolt locknut and washers Remove the hydraulic hoses from the tractor and secure to the mower to prevent contact with dirt After disconnecting the mower hitch remove the mower driveline from the tractor PTO shaft Place the driveline in its storage bracket to prevent it from contacting mud or dirt which can contaminate the universal joint bearings and shorten the life of the driveline After the driveline has been removed from the tractor place the PTO master shield back in
26. made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance OPS R 0005 O FN10 FN15 NITRO 02 10 Operation Section 4 16 2010 Alamo Group Inc OPERATION 8 2 Constant Velocity CV Driveline Mowers are equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over extend which can cause CV joint damage Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 80 Angles greater than 80 will result in mechanical damage to the CV joint and mower driveline The Constant Velocity joint must be lubricated every 20 40 hours of operation as specified in the Maintenance Section Failure to properly lubricate the joint will result in accelerated wear and joint component failure CV Driveline Maximum Angle Check Procedure With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke abo
27. may also cause structural cracks in cutter housing Never work under equipment supported by a hydraulic device because it may drop if the AWARNING control is actuated even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position Follow Original Pattern Mai in C er A Y aintain Corn T Mnt R 0008 NOTE Replace Blades in pairs after no more than 1 2 notch wear BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear 14 4 box Remove lock nut from blade bolt left hand threaded bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point See Figure Mnt R 0014 Install blade bolts with partially worn side of bolt either toward or away from center Tighten lock nut to 600 ft Ibs Avoid personal injury Blade and or blade carrier removal should be done only with the AWARNING tractor engine shut off key removed in neutral parking brake on PTO disengaged and the cutter blocked in the raised position Mnt R 0014 FN10 FN15 NITRO 01 11 Maintenance Section 5 9 2010 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE Blad
28. on the tire sidewall lt lt FORWARD MOVEMENT OF UNIT NOTE SEGMENT CURVATURE PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL Bem LAMINATED TIRE Asm R 0127 FN10 FN15 NITRO 02 10 Assembly Section 3 7 2010 Alamo Group Inc gt 2 m z w lt a m m Y 7p lt ASSEMBLY EXPLOSION HAZARD RELEASE ALLAIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI 1006348 Asm R 0213 SEE SIDE OF TIRE FOR MAXIMUM TIRE PRESURE H RIB IMPLEMENT TIRE paa BOLTS PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL ls FOAM FILLED TIRE IESSURE 50 Psi MAXIMUM SPEED 20 MPH ALSO SEE DECAL 60762608 Mazmun IMELATION AIRPLANE TIRE Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section FN10 FN15 NITRO 02 10 Assembly Section 3 8 2010 Alamo Group Inc OPERATION SECTION OPERATION OPERATION RHINO FN10 FN15 NITRO ROTARY MOWER OPERATION INSTRUCTIONS Rhino FN10 FN15 NITRO rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds crop stalks brush and other vegetation up to 5 diameter The mowe
29. onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 FN10 FN15 NITRO 02 10 Operation Section 4 46 2010 Alamo Group Inc OPERATION 14 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper eq
30. operating clearances How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition Keep all protective devices in place and securely fastened NEVER operate your equipment with missing disconnected or damaged safety devices Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day Check for loose broken missing or damaged tractor and mower parts Repair or replace these parts when needed Check for proper tractor and mower attachments Check for proper tractor and mower PTO rpm rating match Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower hydraulic systems Check and read safety signs and war
31. or avoid all foreign objects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passersby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Defiectors are in place andin good condition e Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of thrown objects See Operator s Manual e Stay away from rotating blades Keep hands and feet away from rotating blades Do Not approach mower until all motion has stopped BE TRAINED BEFORE OPERATING THIS CUTTER FORCEBYBLADES OR BY BLADE CONTACT To prevent serious injury To yourself andlor bystanders be ralned in Safe Mowing Practices Always replace Guards which Alamo Group Companies AI M amp W Rhino Schulte and Tiger provide training material have been removed for iatis critical for your Safety and te Safety of others when operating tnis equipment Make maintenance Never operate lese Safety Procedures an important partot every workday with Guards missingorbroken Read and understand the Operator s Manual Chain Guards Gearbox amp Do not et untrained individuals operate this equipment Driveline Shields Rubber Fabric Contact your Dealer AEM www aem org or Alamo Group ww Alamo Group co
32. persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain at least 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 E If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 FN10 FN15 NITRO 02 10 Operation
33. que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas Revise y lea los avisos de seguridad y las instrucciones de advertencia Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer El mejor y m s seguro procedimiento de segado Tipo de material y altura de segado Estado del terreno de operaci n Ei uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo Camine alrededor del equipo Verifique que no haya nadie debajo sobre o cerca del equipo Aleje a todas las personas de estas reas Haga sonar una alarma USE el contacto de a tres puntos ESTRUCTURA CONTRA VUELCOS ROPS y el cintur n de seguridad APELIGRO 4 Arranque nicamente desde el asiento en estacionamiento o en punto muerta El arranque
34. recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes Evite las condiciones de terreno resbaloso Haga virajes anchos y graduales Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESION POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO 10 Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u Operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la ca da de la segadora o piezas de e
35. the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011_A Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Inspect the condition of the deck skid shoes and the skid shoe attaching hardware OPS R 0012 FN10 FN15 NITRO 02 10 Operation Section 4 21 2010 Alamo Group Inc NOILVHJdO OPERATION OPERATION Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured with pins Check for hydraulic oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0013_B Ensure that the mower is equipped and secured with wing transport locks Check the condition of the wing hinge pins Check the condition of the mower axle suspension spring Inspect mower tire condition wheel bearings and lug nut torque OPS R 0014 A Before mower operation ensure that the bolt is removed from both floa
36. they raise and lower simultaneously Operating the Mower Hydraulics with a 3 Spool Hydraulic Control Valve Extra Equipment Ensure the valve matches the hydraulic operating system of the tractor open or closed center Refer to the Assembly Section for additional information on equipping the tractor with a 3 spool control valve Mount the valve bank to a tractor fender or other accessible location Connect valve bank inlet and outlet lines FN10 FN15 NITRO 02 10 Operation Section 4 11 2010 Alamo Group Inc o v m e z OPERATION OPERATION to outlets of the same tractor hydraulic port Connect the mower hydraulics to the control valve bank with the center section line to the right port Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing To activate the 3 spool hydraulic control valve tie the tractor s hydraulic control lever back to keep hydraulic oil continuously fed to the valve bank 3 Spool Control Valve INLET PORT TO VALVE OUTLET PORT TO RESERVOIR THREE SPOOL h FRONT HOSE BRACKET CONTROL VALVE e REAR HOSE BRACKET AXLE LET CYLINDER LEFT WING LIFT CYLINDER RIGHT WING LIFT CYLINDER 0 05 Hydraulic Line Support After connecting the mower hydraulic lines to the tractor support the hoses with the equipped brackets Ensure that hoses do not contact the driveline do not bind while turning and
37. to the Driveline C V Ball amp Socket J Cross amp Bearings Telescoping Members C V Center Housing iuard Bushings Cross amp Bearings Mnt R 0358 Cross amp Bearing Telescoping Member Shield Bearing WING DRIVELINE Mnt R 0377 Cross amp Bearing Intermediate Drive Telescoping Member Mnt R EXTENDED LUBE LEVER LOCATION INTERVAL ACTION PUMPS Cross amp Bearings 50 Hours 2 3 Telescoping Tube 50 Hours 8 10 CV Ball amp Socket 50 Hours 4 6 CV Center Housing 50 Hours 12 15 CE amp Non Rotating Guard Bushings 1000 RPM Max 50 Hours 2 FN10 FN15 NITRO 01 11 Maintenance Section 5 6 2010 Alamo Group Inc MAINTENANCE MAIN CV DRIVELINE SHIELD SERVICE INSTRUCTIONS Hn Clean and grease bushing groove before the bushing is placed in the groove Grease any remaining bushings in guard 2 Slide guard half over driveline and insert bushing tabs into the openings in the guard 3 Turn the bushing until it engages into the guard 4 Push Easy Lock clip into position The bushing and guard are now secure 5 TO REMOVE GUARD Use screwdriver to release Easy Lock clip Turn the bushing to disengage from the guard and remove guard Figure Mnt R 0359 Mnt R 0362 AA DANGER GREASE BUSHING AA DANGER Mnt R 0359 MPORTANT Check that Guard Missing decal on steel tube under inner guard and Rotating Driveline Decal are firmly affixed undamage
38. with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023 Raise Mower over solid objects 11 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 FN10 FN15 NITRO 02 10 Operation Section 4 34 2010 A
39. 0 REM Input CCW Rotation SOW dica PIN 00779113 Less Clutch P N 00778999 wiClutch Secondary Gearbox Assembly 1000 RPM Input CW Rotation Mnt R 0219 FN10 FN15 NITRO 01 11 Maintenance Section 5 5 2010 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE DRIVELINES The Drivelines and U Joints should be inspected each morning before the mower is started Many of the equipment components are HEAVY 70 lbs or greater and Special Lifting ION Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries ACAUT The U Joint and CV Joint on the Driveline undergo extreme forces when the unit is turning or when the Wings are being raised It is important that the CV Joint be greased before the unit is started The U Joints are located at each end of the Center and Wing Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assemblies are accessible by rotating the Driveline Safety Shield until the hole in the Shield matches up with the Grease Fitting Use 2 Bearing Grease for lubrication Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage
40. ADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor Agregue pesas o balasto a las ruedas delanteras y traseras Ajuste el espacio entre las ruedas al ancho m ximo Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante Explique los ajustes a los usuarios u operadores que no puedan leer PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales de operador del fabricante para conocer las pr cticas de seguridad de operaci n
41. BOX A Warranty is ONE YEAR 12 MONTHS for Seals After one year seals are considered to be WEARING PARTS and replacement is the users responsibility B Users Gearboxes may be rebuilt by Rhino or replaced by new or rebuilt Gearboxes at the option of Rhino 2 TWO YEAR 24 months LIMITED WARRANTY on the DRIVELINE components provided they have been properly maintainedt and have not been subjected to abuse or mis use WARRANTY LIMITATIONS DRIVELINE A Warranty is ONE YEAR 12 MONTHS for DRIVELINE SHIELDS except that evidence of wear from contact with other parts on the shield voids this warranty B Shield Bearings are wearing parts and are not warrantable C Slip Clutch Disks are wearing parts and are not warrantable Evidence of burning up Slip Clutch Plates due to improper adjustment will void warranty on Slip Clutch Parts T NOTE properly maintained specifically includes but is not limited to A Running Gearboxes with the proper amount of the correct lubricant B Adjusting Slip Clutches correctly to provide proper protection for Driveline and Gearbox Components C Properly lubricate al driveline components as specified D Maintaining proper bearing preload on all gearbox shafts To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the in
42. CI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo EL MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios u Operadores que no puedan leer MANTENGA PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE alejados a los CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS Benaaun
43. EELS OPERATION SECTION Standard Equipment and Specifications OPERATOR REQUIREMENTS TRACTOR REQUIREMENTS ROPS and Seat Belt Tractor Safety Devices Tractor Horsepower Drawbar Tractor Hydraulics Front End Weight Power Take Off PTO Tire Spacing GETTING ON AND OFF THE TRACTOR Boarding the Tractor Dismounting the Tractor STARTING THE TRACTOR CONNECTING THE MOWER TO THE TRACTOR Connecting the Mower Tongue to the Tractor Connecting Mower Hydraulic Lines to the Tractor SETTING THE MOWER Setting Deck Height Setting Deck Pitch DRIVELINE ATTACHMENT Driveline Length Check Constant Velocity CV Driveline PRE OPERATION INSPECTION AND SERVICE Tractor Pre Operation Inspection Service Mower Pre Operation Inspection Service Cutting Component Inspection Blade Bolt Inspection DRIVING THE TRACTOR AND IMPLEMENT Starting the Tractor Brake and Differential Lock Setting Operating the Mower Wings Transport Position Operating Position Driving the Tractor and Cutter Crossing Ditches and Steep Inclines OPERATING THE TRACTOR AND IMPLEMENT Foreign Debris Hazards Bystanders Passersby Precautions Engaging the Power Take Off PTO PTO RPM and Ground Speed Operating the Mower Shutting Down the Implement DISCONNECTING THE MOWER FROM THE TRACTOR MOWER STORAGE SERS PERN rere TOS TRANSP
44. ING WING SECTIONS WITH CENTER To level the wing sections with the deck center adjust the leveling screw between the wing axle and the center axle To lower the wing loosen the jamnut and shorten the screw assembly lengthen the screw assembly to raise the wing After wings are leveled retighten jamnuts to maintain settings FN10 FN15 NITRO 02 10 Operation Section 4 13 2010 Alamo Group Inc o U m S J e z OPERATION OPERATION 7 2 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor In addition a more even distribution of the clippings from the rear of the mower will be achieved with this deck pitch Adjust the leveling rods linking the tongue to the rear axle until the front of the mower is at least 3 4 lower in the front that than the rear To lower the front lengthen the leveling rods and to raise the front shorten the leveling rods IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS R 0002 8 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt
45. IRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris EAD from escaping the blade enclosure area in every mowing condition It is anuais possible for objects to escape and travel several hundred 300 feet RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read KEEP TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS Mr STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area i Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair Do not operate with damaged or missing thrown object shielding THROWN Object lt 4 Hazard A USE ROPS Enclosed Cabs or Protective ay Eniclosur s y b USE Proper p PTO Speed MAINTAIN Equipment OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations
46. If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely stopped sc 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 FN10 FN15 NITRO 02 10 Operation Section 4 8 2010 Alamo Group Inc OPERATION
47. NCE BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft Position carrier on the gear box output shaft and install flat washer and 1 hex nut Tighten nut holding blade carrier to minimum 600 ft pounds strike the carrier on the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 600 ft pounds Install and spread cotter pin Operating the mower with a loose blade pan or holder can damage the taper connection on the gearbox output shaft To ensure proper seating between the blade holder and output shaft check and tighten the retaining nut after the first day of operation Recheck the blade carrier attachment each morning before operating Grasp the carrier firmly with both hands and try to push and pull the carrier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier If the carrier is loose retighten the retaining nut before operating the mower Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling TORQUE LIMITER A slip clutch in incorporated in the PTO driveline It is designed to slip absorb the shock load and protect the driveline Avoid overheating of clutches by too long or too frequent slipping of the clutch since this can damage the friction plates and clutch parts When checking sli
48. ORTING THE TRACTOR AND IMPLEMENT Tire and Wheels Transporting on Public Roadways Hauling the Tractor and Implement TROUBLESHOOTING GUIDE MAINTENANCE SECTION Lubrication M CENTER amp WING GEARBOXES DIVIDER GEARBOX GEARBOX ARRANGEMENTS Secondary Gearboxes DRIVELINES MAIN CV DRIVI BLADE SERVICING BLADE SHARPENING BLADE REMOVAL Blade Bolt Inspection BLADE CARRIER REMOVAL BLADE CARRIER INSPECTION BLADE CARRIER INSTALLATION TORQUE LIMITER SEASONAL CLUTCH MAINTENANCE SLIP CLUTCH REPAIR PROCEDURE WHEEL HUB ASSEMBLY TIRES AND WHEELS Tongue HIGH PRESSURE OIL LEAK HAZARD HYDRAULIC HOSES Flex Wing Hydraulic Cylinder Replacement Instructions STORAGE ente PROPER TORQUE FOR FASTENERS SAFETY SECTION SAFETY SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are respo
49. RTANT DANGER DANGER Safety Section 1 18 DESCRIPTION Lift Unit Decal Sheet Driveline Hazards Pull Type Units Replace Blades in Pairs Folding Wing Thrown Objects 1000 RPM Not Shown Overturn of Two Section Flex Genuine Parts Shield Missing FL15 FL10 Small Nitro Large Nitro Serial Number Plate CCW Blade Rotation CW Blade Rotation 5 Yr Gearbox Warranty 2 Yr Driveline Warranty Rhino 11 5 8 x 3 1 4 Rhino 4 7 8 x 6 1 2 Rhino Type 4 3 8 x 16 3 4 SMV Red Reflector Amber Reflector Canister Operator s Manual Operator s Manual Bolt Flatwasher Locknut Explosion Hazard Jack Positioning Transport Latch Crushing Hazard Falling Crushing Hazard Lock 2010 Alamo Group Inc SAFETY Decal Description Multi Hazard Decal Sheet P N D389 Decal D389 consists of the following multi hazards A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA Gu a Study and understand operators manual safety signs and Instructional decals tor actor and Implement to prevent misuse abusa and Elh howto stop engine suddenly nan emergency Bealetforpassarby and especialy ran 2 Aw no chidren on or near implementar actor Allow no riders on tractor and implement Fang off may cause serious injury or death fom being runoverbytactororcutie
50. Rhino P N D302 FN10 FN15 NITRO 02 10 Safety Section 1 25 2010 Alamo Group Inc SAFETY SAFETY Logo Product Name Rhino P N D303 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 RHIN FN10 FN15 NITRO 02 10 Safety Section 1 26 2010 Alamo Group Inc SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 WARNING Explosion Hazard Release all air pressure in tire before loosening bolts P N 1006348 WARNING Jack Maximum Capacity 3 200 Ibs Side Load 2 000 Ibs P N D482 IMPORTANT Transport Latch Lower and lock before transporting mower roadway P N D520 FN10 FN15 NITRO 02 10 EXPLOSION HAZARD RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS E FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI Capacity 3 200 Ibs Maximum side Load 2 000 Ibs Clevis Tongue KT Parking Positioning Jack EAN Postion Jack vertically as shown torque positioning bolt to250 Ftlbs Fully engage j
51. Section 4 43 2010 Alamo Group Inc NOILVHJdO OPERATION OPERATION 14 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 15 MPH Excessive speed can cause damage to the machine and tire sections Laminated tires must be installed such that the rubber segments lay with the ground FORWARD MOVEMENT OF UNIT NOTE SEGMENT CURVATURE PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL Cm s LAMINATED TIRE Foam Filled used Airplane Tires are ideal for conditions where a puncture proof tire is needed and the mower is frequently transported between locations Pneumatic Tires Implement tires are ideal for frequent long distance towing however they are not puncture proof and are not recommended for mowing brushy areas or other conditions that could damage the tires Check side wall of tire for proper inflation pressure DO NOT over inflate OPS R 0035 Tire Size and Matching requirements Center Axle Tire assemblies when mounted on center axle duals should always be within limits listed Laminated Tires Maximum difference between tire diameters on a center axle should be 1 2 inch or less Foam Filled Airplane Tires Maximum difference between tire diameters on a center axle should be 1 inch or less When replacing
52. THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 Ifany provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS TTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when pplying for warranty ervis Rhino Implement Model Serial Number ate Purchased Dealer TENTION RHINO EAD YOUR OPERATOR S MANUAL 1020 S Sangamon Ave Gibson City IL 60936 800 446 5158 Email parts servis rhino com TO THE OWNER OPERATOR DEALER In addition to the standard Limited Warranty shown on the facing page Rhino also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they have been properly maintainedt and have not been subjected to abuse or mis use except as limited below WARRANTY LIMITATIONS GEAR
53. TO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation sser 16 FN10 FN15 NITRO 02 10 Operation Section 4 7 2010 Alamo Group Inc e v m o z OPERATION OPERATION 3 8 Tire Spacing Tractor tires should be set a minimum of 60 1 5 mm apart measured from inside of tire to inside of tire Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals
54. TRO 02 10 Operation Section 4 12 2010 Alamo Group Inc OPERATION 7 1 Setting Deck Height LEVELING DECK CENTER SECTION 4 Place the tractor and mower on a level surface and lower both wings 23 Using the center section hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than the desired final cut height For example for a 3 cut raise or P lower the mower until the skid shoes are P ed Ca Y approximately 2 off the ground 4 b A e 3 Shut down the tractor place the Leveling Rod Adjustments transmission in park and set the parking s Y brake before dismounting 4 Level the mower deck front to rear by adjusting the leveling rods linking the tongue to the rear axle DO NOT allow feet or other body part underneath the mower when making adjustments To adjust rod length loosen jamnut and screw turnbuckles To lower the front lengthen the rods and to raise the front shorten the rods DO NOT unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the mower to fall Re tighten jamnuts when deck is leveled 5 IMPORTANT Alternate adjustments between rods and adjust at equal lengths to maintain equal tension Improper adjustments may cause rods to snap or bend 6 Place split collar assemblies on the center axle hydraulic cylinder rod to maintain a set cutting height each time the mower is raised and lowered LEVEL
55. USTMENTS Read the tractor operator s manual for adjustments to increase tractor stability Adding front and rear wheel weights or ballast Adjusting wheel spacing to maximum width Adding off side counter ballast to side mounted and boom mowers Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following Securely fasten seat belt when mowing with ROPS equipped tractors Avoid excessive ground speed for terrain conditions Avoid sudden starts stops and turns when operating up down or across slopes Avoid slippery ground conditions Make wide and gradual turns Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or op
56. Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause Blade failures Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES Never operate mower with broken bent missing or severely worn blades Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding Replace worn or damaged guards and other shielding before mowing Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment Replace worn or damaged decals and warning instructions Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS
57. a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 5 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026_J FN10 FN15 NITRO 02 10 Operation Section 4 36 2010 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed sevi Mow only in conditions where you
58. a que el motor enfr e gradualmente permita que funcione al ralent Coloque los controles en estacionamiento P o en punto muerio N Coloque el freno de estacionamiento Baje la segadora al suelo Baje al suelo las alas de las segadoras de tipo ala Apague el motor Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido desatendido Baje cuidadosamente manteniendo un contacto de tres puntos y APLIQUE el freno de MUERTO NEURAL ASEGURELA INICI Asegure las cubiertas contra el vandalismo cuando el equipo permanece Qe d ESPERE que 498 las piezas moviblesse 7 detengan antes I de bajar S Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente Para su seguridad use las pr cticas apropiadas para la parada del equipo Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor Nunca baje del equipo cuando est en movimiento Nunca salte de las m quinas Baje cuidadosamente Verifique que los escalones no est
59. a tire assembly on center axle always check diameters to make sure tires fall within allowed range for maximum tire and wheel life It may be necessary to move one or more tires from wing axles to remain within size limit FN10 FN15 NITRO 02 10 Operation Section 4 44 2010 Alamo Group Inc OPERATION 14 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor flex arm and mower before entering a public road Secure the center section at a safe transport height by placing additional stroke control spacers on the center axle cylinder and then lower the mower Secure the mower wings in the raised position with the transport lock braces OPS R 0036 Only tow the Implement behind a properly sized
60. ack retaining pintolockin position Failure to correctly position Jack may result in serious injury D482 IMPORTANT Transport Latch Lower and lock before transporting mower on roadway Safety Section 1 27 2010 Alamo Group Inc SAFETY SAFETY DANGER Crushing Hazard Transport Latch P N D539 EX AN CRUSHING TRANSPORT LATCH Raise and DANGER Crushing Hazard Falling Wings DANGER Crushing Hazard Falling T DO NOT remove shipping strap holding wings until wing cylinders are filed with ol D DO NOT allow any person to be near or under wings when removing shipping strap Make sure wing Transport Bars Latches are engaged before removing shipping strap D519 P N D519 FN10 FN15 NITRO 02 10 Safety Section 1 28 2010 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working cond
61. all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srw o1 Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to the Tractor drawbar The Implement could tip over and cause equipment damage and possible serious injury or death Raise or Lower the mower wing only while seated in the Tractor operator s seat with the seat belt securely fastened sw A DANGER Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections srm 0s DANGER Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm
62. an result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 A Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspr 15 6 1 Connecting the Mower Tonque to the Tractor 1 Ensure the tractor is equipped with the Ca h pacity 3 200 Ibs correct PTO shaft and the drawbar is set at Side Load 2 000 Ibs the correct length 2 Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck 3 Board the tractor and start the engine Back the tractor to the mower aligning the drawbar e Position Jack vertically as hitch hole with the mower tongue clevis shown torque positioning Turn off the tractor engine place the tractor bolt to 250 Ft Ibs xb in park and set the parking brake before Ed A dismount
63. and again after the day of operation In severe cutting conditions or commercial use a daily inspection is required To help prevent structural damage caused by loose hardware tighten gear case hardware as specified Check torque after first 8 hours of use and every 50 hours thereafter Inspect Blades daily for abnormal wear If Blades have a notch worn into the leading edge at the lower bend more than a 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death NOTE Replace Blades in pairs after no more than 1 2 notch wear 1 2 Maximum Mnt R 0034 FN10 FN15 NITRO 01 11 Maintenance Section 5 8 2010 Alamo Group Inc MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in FIGURE Mnt R 0008 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade IMPORTANT When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration
64. and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 AWARNING Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 sel Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local A DANGER BN traffic regulations sc s The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 FN10 FN15 NITRO 02 10 Operation Section 4 45 2010 Alamo Group Inc o v m S a o z OPERATION OPERATION Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding
65. and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent Y machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scw os Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sem 07 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only at a slo
66. ando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer Evitando operar en pendientes extremadamente inclinadas Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado Manteniendo una velocidad absoluta minima Haciendo virajes anchos y graduales Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilida
67. approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower CORRECT Approach ditch at an angle resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 11 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to t
68. around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines sapr 05 This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Be sure you have adequate knowledge of the property you will be working on Take time to A DANGER make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death If in doubt about buried utility lines call 811 before digging or 1 800 258 0808 seio 3 E 3 Es Ej FN10 FN15 NITRO 02 10 Safety Section 1 5 2010 Alamo Group Inc SAFETY H 2 zZz SAFETY AWARNING A DANGER A DANGER A DANGER H 2 zZ DANGER Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result i
69. as shown in Figure 22 replacing parts as necessary Install driveline yoke onto shaft and install four bolts through yoke spacer 10 and center plate 4 Install locknuts and tighten Rotate yoke and center plate so that cotter pin 13 can be installed 10 Tighten large nut 7 as much as possible by hand NOTE Make sure both springs 5 are centered on guide ring 6 41 Tighten three bolts 8 as far as possible Clutch setting is automatically set by this procedure 12 Reinstall washer 15 and castle nut 14 CAUTION Do not ever tighten nut 14 Tighten only enough to remove play between the yoke washer 15 and nut 14 Install cotter pin Qa NICE OUI OO E so 24 1 Mm Mnt R 0022 FN10 FN15 NITRO 01 11 Maintenance Section 5 13 2010 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE WHEEL HUB ASSEMBLY The Wheel Hub Assemblies need to be lubricated on a weekly basis FIGURE MntP R 0032 GREASE y WEEKLY NN I o MntP R 0032 TIRES AND WHEELS Before working on any tires and wheels make certain the Cutter is jacked up high enough and securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the Wheel When installing Sectional Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire See Assembly S
70. ator s manual safety signs and Instructional decals for tractor and Implement to prevent misuse abuse and accidents e Learn how to stop engine suddenly in an emergency Be alertfor passerby and especially children 2 Allow no children on or near Implement or tractor Allow noriderson tractor endimplem ent Falling off may cause seriou sinjury or death from being Tun over by tractor or cutter orcontact with rotating blades 3 Operate only with tractor having Roll Over Protective Structure ROPS an dwith seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are Recommended 4 Block up of support raised machine andalllited components se curely before putting hands or feet under or workingun derneath any lited components toprevent crushing Injuryor death from sudden dropping orina dvertent operation of controls Make certain area is clear before lowering or folding 5 Beforetransporting put Lift Leverin detent orfulklif position Secure the implement for transport by installing Cylinder Stops or Transport Pin on Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual 6 Make certain that the SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never op erate
71. avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exists which if not avoided may result in minor or moderate injury ACCIDENTS DISABLE AND KILL ACCIDENTS COST ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers AE A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES E B00M SICKLE BAR Ne MOWER MOWER NS Be a Responsible Operator MENE For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s aleriness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equ
72. ces In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of
73. ch it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 Do not operate or pull the mower into standing water When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders sem 15 AWARNING Use extreme caution when raising the Mower above ground level Stop the Blades from turning when the Mower is raised and passersby are within 100 yards Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades sru 1 A DANGER a FN10 FN15 NITRO 02 10 Safety Section 1 9 2010 Alamo Group Inc SAFETY SAFETY Rotary Mowers are capable under adverse conditions of throwing objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully L STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and
74. cohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar Casco protector Zapatos de seguridad Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial Guantes extrafuertes Protecci n auditiva Ropa reflectora Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dif cil Manejo seguro de riesgos y peligros AA INSTRUCCIONES DE SEGURIDAD Peligro causado par objetos y DESPEDIDOS LEA los manuales Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVEN
75. ctor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm o7 Do not put hands or feet under mower decks Blade Contact can result AWARNING in serious injury or even death Stay away until all motion has stopped I W and the decks are securely blocked up scm os FN10 FN15 NITRO 02 10 Operation Section 4 35 2010 Alamo Group Inc o v m o z OPERATION OPERATION 11 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the requir
76. ctor lever in down position to avoid unexpected movement Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety Refer to mower and tractor manufacturers manuals Attach only to drawbar hitch Do not attach to tractor s rear axle or three point hitch arms Adjust tractor drawbar length for 540 or 1000 rpm PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact Keep chain shields flexible or solid deflector shields or discharge chutes in place and in good repair Keep everyone several hundred 300 feet from mowing operation Never direct mower discharge toward anyone Keep hands feet and other body parts away from rotating parts blades and discharge openings Do not operate mower in transport position Mower PTO drive engagement Raise mower to maximum cutting height Engage PTO at low engine rpm Increase engine rpm to mower rated rpm PTO speed Lower mower to desired cutting height Stop and shut down immediately if the mower strikes an obstruction Inspect and repair any mower damage before resuming mowing Do not operate mower with severe vibrations or with unusual noise 540 RPM PTO 1 8 8 6 SPLINE ES A TRACTOR Drawbar Adjustment 1000 APM PTO 1 848
77. d and readable If not replace FN10 FN15 NITRO 01 11 Maintenance Section 5 7 2010 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR DANGER WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sox gt B zZ a Manually wiggle the glade carriers to check for any looseness Retighten any loose parts Recheck torque every 50 hours Operating with loose blade hardware will damage the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours Operating with loose blade holder will damage the blade holder and output shaft two initial tightenings are required Retighten after one hour
78. d del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leer Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos Desenganche la toma de fuerza PTO conectada a la segadora Suba la segadora a la posici n de transporte Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s Cuando transporte en caminos p blicos Obedezca todas las r
79. d watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions expected and watch shaft movement If the distance between the mark and the outer shield becomes less than 2 at any point there is a potential problem bottoming out the driveline and the driveline should be replaced with shorter driveline Contact your local dealer or Technical Service for proper directions OPS R 0004 J Driveline in maximum compressed position FN10 FN15 NITRO 02 10 Operation Section 4 15 2010 Alamo Group Inc e v m o z OPERATION OPERATION Engagement Check Procedure With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner driveline shield 1 8 from the end of the outer shield Disconnect the driveline from the tractor and separate the two driveline halves Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged If the engaged length is less than 6 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be
80. daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects objectwhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SON ES Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has Visible cracks or Ifthe recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 FN10 FN15 NITRO 02 10 Operation Section 4 25 2010 Alamo Group Inc e v m o z OPERATION Rotary Mower PRE OPERATION Inspection Mower ID Make Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the m
81. dence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts VIVITAR Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa s tion which not avoided will result in death or serious injury A W ARNING This signal word indicates a potentially hazardous situation which if not
82. do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport braces to lower the mower wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully retract wing cylinders and extend center cylinder Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinders before removing the transport braces NEVER drive out bar pins and NEVER remove braces that have tension on them 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted A DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 9 injury or even death sc 14 FN10 FN15 NI
83. dous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Form IAM00 12 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos ASSOCIATION OF EA 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A cues www aem org Contenido SESEEEEESEENEEEEN Reconocimiento Introducci n w Palabras para el usuario Alerta de seguridad Segadoras industriales y agr colas eese 4 Sea un operador responsable ueueeeeeeeeee nn 5 Manejo seguro de riesgos y peligros eese 6 Cumpla con un programa de seguridad 11 Seguridad previa a la OPCraciON 2cccccccccccerseeeeeeeneeeees 11 Seguridad durante el arranque y prueba eee 13 Seguridad durante la operaci n ommmmmmmm 14 Seguridad durante la parada Seg
84. e connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sapr 17 Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury ssPt 18 Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sr o A z A 2 2 2 z zZ z o o o On a fully assembled unit do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil Lower the Wi
85. e Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects objectwhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SON Recessed area on bolt head E ad Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades FN10 FN15 NITRO 01 11 Maintenance Section 5 10 2010 Alamo Group Inc MAINTENANCE BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gear box shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable two jaw gear puller to pull carrier off tapered gear box shaft
86. e conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K Item o v m o z The flashing ligh The SMV Sign is The tires are in good condition with proper pressure The wheel lug bolts are tight s function properly clean and visible The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properl The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER FN10 FN15 NITRO 02 10 Operation Section 4 27 2010 Alamo Group Inc OPERATION OPERATION 10 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transpor
87. e no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con L neas de transmisi n de energ a el ctrica Ramas bajas de rboles Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja CONOZCA 4 m las distancias lt lt y el espacio g e gt 2 LN 4 ELECTRICIDAD 4 gt puede rad Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado Aseg rese de que no haya personas cerca cuando suba o baje las alas Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada Detenga el segado si entran personas en el rea de segado Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas Despu s de pasar sobre un objeto o sobre incl
88. e the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sc 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sc 33 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition 86 36 FN10 FN15 NITRO 02 10 Safety Section 1 4 2010 Alamo Group Inc SAFETY Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding scs AWARNING Do not p
89. ection Do not exceed 15 M P H on Sectional Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 20 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall FN10 FN15 NITRO 01 11 Maintenance Section 5 14 2010 Alamo Group Inc MAINTENANCE Tongue The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the tractor Drawbar When the mower is unhitched and this 1 Bolt is removed examine for signs of cracking or wear Replace the Drawbar 1 Bolt at first sign of either problem FIGURE Op 1155 FN10 FN15 NITRO 01 11 Tongue Connection Locknut Bolt Flatwashers ES MOWER TONG N 7 TRACTOR DRAWBAR 7b Attach Safety Chain Securely Op 1155 Maintenance Section 5 15 2010 Alamo Group Inc ADNVNALNIVIN
90. ed PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Aw RNING Implement driveline or blade failures resulting in serious injury or death sc 26 Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 07 11 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with
91. eer Peligros y riesgos de las hojas rotativas y l nea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protactores del equipo y pr cticas de seguridad recomendadas PRACTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES No debe operar cerca de transe ntes Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n Nunca arranque el motor del tractor mientras est de pie al lado del equipo Solamente arranque el motor del tract
92. eglamentaciones locales de tr fico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en reas designadas o alejadas del tr fico Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado Coloque el equipo en posici n transversal en las pendientes Aplique los frenos de estacionamiento Baje la segadora al suelo Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico Retire el equipo de los caminos p blicos Coloque las banderas de advertencia Use las luces intermitentes del tractor Seguridad durante la parada WAY Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique ESTACIONAMIENTO PARK los procedimientos a los usuarios u operadores que no puedan leer TOMADE FUERZA PTO Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor Desenganche el embrague y transmisi n de la toma de fuerza PTO Par
93. en oti posici n puede causar la muerte USE la velocidad P comerladeja W P toma de fuerza ANS GUI Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir L mpiese los zapatos y las manos Durante la subida y la bajada del tractor Use las asas y placas de los escalones Nunca utilice los volantes de direcci n o controles como asas Nunca suba ni baje de un tractor en movirniento Prueba de seguridad de los controles del tractor y segadora Antes del arranque Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente Repare un tractor que no est funcionando apropiadamente antes de usarlo Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche Ver
94. ener failure Broken blades or bolts can be thrown out from under the mower for distances up to 300 feet When the blades are replaced the fastening hardware must be replaced Check and retighten the blade hardware after the first eight hours of operation In severe cutting conditions recheck the blade carrier and blade bolt torque every 50 hours To help prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter A DANGER Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 127mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 FN10 FN15 NITRO 02 10 Operation Section 4 24 2010 Alamo Group Inc OPERATION 9 4 Blade Bolt Inspection Inspect Blade Bolt Head
95. enter 540 RPM 15 162 FPM 13 995 FPM 1000 RPM 13 709 FPM 13 709 FPM Wings 540 RPM 15 162 FPM 15 162 FPM 1000 RPM 14 851 FPM 14 851 FPM Cutting Capacity Max 5 Diameter 5 Diameter Driveline Size Main 44R or CV CAT6 CAT 6 Wings CAT 6 CAT 6 Deck Thickness 7 Ga 7 Ga Side Skirts Replaceable 1 4 x10 1 2 1 4 x10 1 2 Replaceable Skid Shoes Std Std Wing Flex 90 Degrees up 22 Degrees Down Safety Deflectors Std Std Wing Lift Hyd Std Std Jackstand Std Std Weight Approx 5960 Ibs 6080 Ibs Tractor Static Vertical Drawbar 3200 lbs 3200 Ibs Load Rating Min Safety Deflectors are standard equipment Single and double chain guards are available as extra equipment at extra cost Servis Rhino recommends mowers be equipped with deflectors or double chain guards for all mowing purposes Single chain guards may be used for agriculture purposes only and are specifically not recommended for highway right of way parks or greenbelt mowing Ratings based on actual field performance Weight includes single chain guards FN10 FN15 NITRO 02 10 Operation Section 4 3 2010 Alamo Group Inc o U m e z OPERATION OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practi
96. eration Section 4 50 Do not carry cutter on cylinder Use stroke collars Replace piston O ring Replace cylinder Use correct piston rings Sharpen or replace blades Use correct blade for carrier rotation Use correct PTO speed and check for correct gear box ratio Adjust machine Move tires out of cutter overlap area Minimum 60 inside tires Reduce ground speed Free blades Replace blade bolts Allow grass to dry before cutting Slow ground speed of tractor but keep engine running at full PTO rpm Move rear tires as wide as possible so wing blades will pick up grass Sharpen or replace blades See Cutting Height Instructions 2010 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE MAINTENANCE Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making Aw RNING adjustments Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more
97. erators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following RECOMMENDED SAFETY PRACTICES Before working near or underneath lifted mower or equipment parts Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower Securely support or block up raised mower or equipment parts Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following Search for leaks with cardboard or wood Do not use hands to check for leaks Relieve system pressure before disconnecting lines Before applying system pressure Check fo
98. esperado Explique los procedimientos de enganche a los usuarios u operadores que no puedan leer LEA ii Jr TOMA DE FUERA DE MARAA TS pu ose LM a gt Ajuste de ta bara de tiro del TRACTOR Seguridad en el montaje de la segadora con enganche de tipo tiro Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro No la enganche al eje trasero del tractor ni a los brazos del enganche de tres puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm EESB fusus 2A RANURAS Le eee my Towa DE raza TO SE Yao pat pl EAS I sis Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas Mantenga ios blindajes de la cadena blindajes deflectores flexibles o s lidos conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado Nunca dirija hacia ninguna persona la descarga de la segadora Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar
99. et the drawbar length at 16 for 21 spline 1 3 8 mowers and at 20 for 1 3 4 20 spline mowers 14 540 RPM 1 3 8 6 TONGUE DRAWBAR pot Pintle Hook Hitch Optional Equipment Drawbar length must be modified to obtain dimension A CV Driveline 17 2 Standard Driveline 19 2 Pintle Pintle Hook Hook M 5 unt Tongue Cont Rod Attach Safety Chain securely p 3 5 Tractor Hydraulics The mower center section and each wing are positioned with hydraulic cylinders that are operated by the tractor hydraulic pump The tractor must have a minimum of 2 hydraulic control valves devoted to the mower unless the tractor is fitted with a 3 spool control valve extra equipment A 3 spool control valve is required if the tractor is equipped with a single valve and is recommended for those with two valves so that the center section and each wing can be controlled independent of one another Refer to the Assembly Section of this manual for properly equipping the tractor with a 3 spool control valve Tractors equipped with three hydraulic ports can position the center section and each wing independently with no extra equipment If the tractor is equipped with only two hydraulic ports and a 3 spool control valve is not used the wings cannot be operated independently and will raise and lower at different speeds FN10 FN15 NITRO 02 10 Operation Section 4 6 2010 Alamo Group I
100. formation you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety requirements of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available D AN Oo ONS FN10 FN15 NITRO HEAVY DUTY FLEX WING ROTARY CUTTER P N 00779794C 25 FN10 FN15 SOM 02 10 Printed U S A
101. frequent lubrication Mnt R 0380 Use Multi Purpose Gear Oil P N 00786250 when required in Gearbox Use N L G I 2 grease for all locations designated with grease gun Be sure to clean the fitting thoroughly before using grease gun Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft FN10 FN15 NITRO 01 11 Maintenance Section 5 2 2010 Alamo Group Inc MAINTENANCE Mower amp Gearbox Grease Points Gearbox Left Gearbox Right Gearbox Center Gearbox Divider Gearbox Tailwheel H8 Wheel Hubs Axle Pivot Tongue Pivot Driveline Grease Points Driveline Main U Joints Main Telescoping Tube Wing Telescoping Tube M50 amA ETA Wing U Joints 50H Shield Bearings Check Gear Oil Use Multi Purpose Gear Oil P N 00786250 Use N L G I 2 Grease FN10 FN15 NITRO 01 11 Maintenance Section 5 3 8 Hours 8 Hours 8 Hours 8 Hours 40 Hours 8 Hours 8 Hours 50 Hours 50 Hours 50 Hours 50 Hours 50 Hours Mnt R 0380 2010 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE CENTER 8 WING GEARBOXES The Gearboxes have been filled with lubricant to the proper level prior to shipment However you should check the oil level using dipstick before operating and frequently thereafter The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking It is recommended that the di
102. g signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 FN10 FN15 NITRO 02 10 Operation Section 4 5 2010 Alamo Group Inc o v m o z OPERATION OPERATION 3 3 Tractor Horsepower The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut terrain condition operator experience condition of the mower and tractor and others For most mowing conditions the FL10 NITRO mower requires a tractor with a minimum of 40 HP and the FL15 NITRO mower requires a tractor with a minimum of 50 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 100 HP for a 540 RPM drive and 140 HP for a 1000 RPM drive may cause mower damage by overpowering the unit in heavy cutting conditions 3 4 Drawbar Constant Velocity and Standard Driveline Position the length of the drawbar from the end of the Tractor Drawbar Length tractor PTO shaft to the drawbar hitch hole according Based on Mower Operating Speed to the operating speed of the mower If the mower is a 540 RPM unit position the drawbar length from shaft end to hitch hole at 14 For 1000 RPM mowers s
103. g the implement jack Place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt 2 through clevis and drawbar and retain in position with a 1 locknut 3 Tighten the locknut securely but do not overtighten which could spring or break the clevis NOTE NEVER attach mower to the tractor with a pin not having a nut 5 Install the implement tow chain to a secure location on the tractor 6 Attach proper hydraulic couplers to implement hose ends Insert the wing hose quick disconnect couplers into tractor hydraulic remotes 7 Mount tractor fasten your seatbelt and start engine From the operators seat use the tractor hydraulic control levers to fill wing cylinders with oil Filling the cylinders should retract the wings slightly to their minimum closed width Continue to apply pressure to cylinders for at least 10 seconds to assure they have filled with fluid Keep coworkers and bystanders away from the implement while filling AWARNING FN10 FN15 NITRO 02 10 Assembly Section 3 3 2010 Alamo Group Inc ASSEMBLY ASSEMBLY 8 Remove retaining bracket from end yoke of main driveline Remove main driveline from mower and place on ground or hard surface Figure AsmP R 0120 9 Make sure the wing Transport Bars Latches are locked in the position to hold the wings vertical before removing shipping strap Figure AsmP R 0118 10
104. g type and side mounted mowers Attach safety chain between pull type mower and tractor Make sure lights flashers reflectors and SMV are in place and visible Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle While transporting on public roads Obey all local traffic regulations Approach intersections with caution Observe speed and traffic control signs Avoid panic stops and sharp turns Parking Safety Park equipment at Designated or out of traffic areas Preferably level ground locations Sloping ground parking locations Position equipment across slope Set parking brakes Lower mower to ground Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas Remove equipment from public roads Set out warning flags Use tractor flashers Safety During Shutdown WAI Use Proper Equipment Shutdown Practices For Your Safety Reter to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read Make proper equipment shutdown procedures an important habit to practice Follow these safety practices before dismounting tractor Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place the controls in PARK or NEUTRAL Set the parking brake Lower mower to ground L
105. gar y abrochados firmemente NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o dafiados Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar Repare o reemplace estas piezas cuando sea necesario Verifique que los implementos del tractor y segadora sean los apropiados Verifique que sean iguales las rpm de r gimen de la toma de fuerza PTO a las del tractor y de la segadora Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas Verifique que todas las deiensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados Verifique
106. ghly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures Thoroughly clean the cutter Lubricate the cutter as covered in Maintenance Section Tighten all bolts and pins to the recommended torque Check the cutter for worn or damaged parts Make replacements immediately Store the cutter in a clean dry place with the cutter housing resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque Values for Standard Bolts Proper Torque Values for Metric Bolts Bolt Dameter i Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Three L
107. have clear visibility in daylight or with adequate artificial Aw RNING lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING A Follow these guidelines to reduce the risk of equipment and grass fires WARNING while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean cl
108. he operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such a AAWARN 6 as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that gt cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scw os FN10 FN15 NITRO 02 10 Operation Section 4 33 2010 Alamo Group Inc e v m e z OPERATION OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled
109. he same time Blade Broken Blade carrier bent Blade hub not properly seated on shaft New Blade or bolts matched with worn blade or bolts Drivelines not phased correctly Implement amp tractor yokes must be in line Gearbox Overheating Low on lubricant Improper type lubricant Excessive trash build up around gear box Bearing or gears set up improperly FN10 FN15 NITRO 02 10 Operation Section 4 48 Remedy Tighten if loose Tighten If loose Replace shaft if bent Free blades so they swing Weigh blades Weight should be within 1 oz Always replace both blades Replace blades in sets Replace carrier Remove hub check tapered spline shaft clean and replace Replace blades or bolts in sets Replace Drivelines Fill to level plug Replace with NLGI 000 lubricant Remove trash Consult your dealer 2010 Alamo Group Inc OPERATION Gearbox Noisy Gearbox Leaking Clutch Slips Excessively Blade Wears Too Fast Hydraulic Cylinder Will Not Op FN10 FN15 NITRO 02 10 Rough gears Worn bearing Damaged oil seal Bent shaft Shaft rough in oil seal area Oil seal installed wrong Oil seal not sealing in the housing Oil level too high Sand hole in casting Gasket damaged Bolts loose Clutch linings badly worn or plates warped Too much power for clutch Oil on facings Friction facings glazed Cutting in sandy conditions Cutting in rock
110. ifique que su equipo no vibre excesivamente y que no tenga ruidos anormales Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n Instale un embrague de sobremarcha Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 13 Seguridad durante la operaci n SENE Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos Haga referencia a los manuales de los fabricantes de la segadoras y el tractor Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balancin en posici n baja para evitar el movimiento in
111. inaciones del terreno baje el ala levantada al suelo Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente Revis
112. indajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS O MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PR CTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES 0 SERVICIO DE LA SEGADORA TOMA DE APLIQUE EL FRENG DE pem ESTACIONAMIENTO bie pm ona ave gt ESPERE QUE SE DETENGAN poem E S PIEZAS NOBLES INSTRUCCIONES DE SEGURIDAD Palabra final ESSNENESSEESES Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de Seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudar
113. ines Six Lines 46 8 8 or 9 8 10 9 129 Grade Five Grade Eight Pound Foot Value Pound Foot value Pound Fool Value Pound Foot Value Pound Foot Value Pound Foot Value Dy Dy Dry Dy Dy Dy 7 10 9 10 15 22 23 24 26 39 45 47 42 60 79 81 64 88 126 130 100 134 196 202 128 180 270 279 227 320 382 394 365 515 520 537 Gloss mm 650 680 To get Newton Meters multiply pound foot of torque by 1 356 968 998 30mm 355 917 1312 1353 Mnt B 0005 FN10 FN15 NITRO 01 11 Maintenance Section 5 18 2010 Alamo Group Inc MAINTENANCE MAINTENANCE FN10 FN15 NITRO 01 11 Maintenance Section 5 20 2010 Alamo Group Inc MAINTENANCE FN10 FN15 NITRO 01 11 Maintenance Section 5 21 2010 Alamo Group Inc ADNVNALNIVIN RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Servis Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to im
114. ing e Failure to correctly position Jack may result in serious injury D482 FN10 FN15 NITRO 02 10 Operation Section 4 10 2010 Alamo Group Inc OPERATION 4 To attach the mower place two 1 flatwashers positioned under top lip of tongue clevis and to the top of drawbar Tongue Connection Insert a 1 diameter grade 5 or 8 bolt through clevis and drawbar and retain in Locknut Bolt Flatwashers position with a 1 locknut Tighten the locknut securely but do overtighten which could spring or break the clevis NEVER attach the mower to the tractor with a pin PT not having a nut Tee L 5 Securely attach the mower safety chain to jJ the tractor drawbar or drawbar support TRACTOR iram DRAWBAR 6 Lower the jack until the tongue is completely supported by the drawbar Attach Safety Chain Securely op 1155 Remove jack from the tongue and place on storage bracket of mower Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the righ
115. instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Group Ag D
116. ior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER
117. ipment when their alertness judgement or coordination is impaired Protect Yourself Wear all the protective clothing and personal safety devices issued to you or called for by job conditions You may need Hard hat Safety shoes Safety glasses with side shields goggles or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY In addition to equipment design and configuration HAZARD CONTROL Pr g INSTRUCTIONS and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER THAOWN Object OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS W
118. ippings and collected debris from the mower deck scm 12 FN10 FN15 NITRO 02 10 Operation Section 4 37 2010 Alamo Group Inc e v m e z OPERATION OPERATION When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower NEVER raise the mower wings while the blades are turning When turning the angle between the tractor and mower should not be so great that a clattering of the U joints occurs Sharp turns can cause premature failure of the joints and place pressure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped with a Constant Velocity driveline CV joints enable the tractor PTO shaft and mower driveline to be angled safely up to 80 degrees with no damage to the mower or driveline OPS R 0027 the Blades srm o7 Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Use care to avoid hitting these items OPS R 0028 FN10 FN15 NITRO 02 10 Operation Section 4 38 Do not let the
119. ithin 300 feet of the mower during operation No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keeping persons at a minimum distance of 300 feet from the mower at all times during operation Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY AWARNING Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment FN10 FN15 NITRO 02 10 Introduction Section 2 2 2010 Alamo Group Inc INTRODUCTION FC R 0019 Your heavy duty Cutter is designed primarily for weeds grass and brush up to 5 diameter With proper maintenance as described in this manual your Cutter will provide you with years of dependable service with a minimum of repairs It is recommended that all operators of this implement read this manual or be instruc
120. itions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service
121. ivision is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEMVideo alamo group com TABLE OF CONTENTS SAFETY SECTION General Safety Instructions and Practices Operator Safety Instructions and Practices Equipment Operation Safety Instructions and Practices Connecting or Disconnecting Implement Safety Instructions an Transporting Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices Storage and Parking Safety Instructions and Practices Concluding Safety Instructions and Practices Decal Location Decal Description Federal Laws and Regulations INTRODUCTION SECTION ccsccscsesesesessssssssescseseseseenesssseseseseseseessseseseseaeaeseesseeseseens Attention Owner Operator ASSEMBLY SECTION DEALER SET UP INSTRUCTIONS ASSEMBLY CONNECTING DRIVELINE DRIVELINE ATTACHMENT TIRES AND WH
122. ked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 Never attempt to lubricate adjust or remove material from the Implement while it is in AWARN G motion or while tractor engine is running sc 20 Periodically inspect all moving parts for wear and replace when um WARNING necessary with authorized service parts Look for loose fasteners worn X P w or broken parts and leaky or loose fittings Make sure all pins have 5 cotter pins and washers Serious injury may occur from not maintaining 4 4 this machine in good working order sc 21 PO PL Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sc 35 Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn sc 37 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should
123. la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte Enganche la toma de fuerza PTO con rpm bajas del motor Aumente las rpm del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atr s Evite segar en marcha atr s siempre que sea posible Haga lo siguiente cuando segue en marcha atr s Verifique que no haya personas atr s de la segadora antes de dar marcha atr s Use extremo cuidado al invertir la direcci n del segado Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte El alcance normal de la velocidad absoluta es de 2 a 5 mph La velocidad absoluta debe ser menor cuando segue pasto alto y denso La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terre
124. lamo Group Inc OPERATION A DANGER Rotary Mowers are capable under adverse conditions of throwing A DANGER objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tra
125. le a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informacion de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 FormitlAMOO 12 Impreso en EE UU INTRODUCTION SECTION INTRODUCTION INTRODUCTION This Rotary Cutter is designed with care and built with quality materials by skilled workers Proper assembly Maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service save extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate
126. le and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc s 7 FN10 FN15 NITRO 02 10 Safety Section 1 12 2010 Alamo Group Inc SAFETY Transport only at speeds where you can maintain control of the AwaRNiNG P Spot ony at Spe etek a equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before
127. lement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 DANGER In case of mechanical difficulty during operation place the transmission in the park AWARNING position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting se 39 Do Not operate this equipment in areas where insects such as bees may attack you and or Aw RNING cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sc 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mo
128. les PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSEUNTES Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS E PROTECTORES DEL EQUIPO DESPEDIDOS Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar USE cabinas cerradas con una estructura protector s contra wueleos P ROPS o cubiertas protestoras USE la velocidad apropiada de la toma a de fuerza PTO SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE
129. ll safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secure at both ends OPS R 0008 Ensure chain guards and or rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure the driveline integral shields are in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued OPS R 0009 FN10 FN15 NITRO 02 10 Operation Section 4 20 2010 Alamo Group Inc OPERATION Ensure the tractor PTO master shield is in place lowered and in good condition Ensure each mower slip clutch shield is secured in place and in good condition Ensure the driveline slip clutches are properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance OPS R 0010 Perform scheduled lubrication as specified in the maintenance section Inspect each gearbox oil level and replenish if needed A low oil level is a warning sign that
130. m for Deflectors and Solid Band i rmation on training material or courses that provide training in Safer Operating Enclosures are subject to wear NCsctcosforCulers and lost or broken parts and must be repaired or replaced as soon as damage is found Safety Shielding must be installed a SEM o iraan cops IMPORTANT anytime this machine is operated in any area where thrown objects An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were could cause property damage or attached to this implement during final inspection at the factory If they were not attached at the time of bodi 1 purchase please contact your selling dealer at once APELIGRO SI No lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que Le Traduzca las Medidas de Seguridad FN10 FN15 NITRO 02 10 Safety Section 1 19 2010 Alamo Group Inc SAFETY SAFETY Driveline Hazards P N D388 Decal D388 consists of the following multi hazards FN10 FN15 NITRO 02 10 A DANGER 1 Make certain Drivelines are of the correct length and securely attached Driveline Separation and or PTO Stub Shaft failure can cause injury or death See Operator s Manual for procedure FS mam mn NO ie i GI i Make certain that Driveline Shields are Installed Correctly and Turn Freely to prevent injury or death from entanglement 3 Make Certain that Driveline is i
131. machine component before working on it Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS Do not substitute common hardware for self locking blade bolts or other special part items Do not substitute blades pins shields or other critical safety related parts Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE STOP TRANSMISSION TRANSMISSION PABK NEUTRAL SET PARKING i ra ENGINE 9 s LOWER MOWER TO GROUND WAIT FOR MOVING PARTS TO STOP y AVOID CRUSHING o BLOCIUP MOWER REMOVE KEY Maintenanc Schedule SAFETY INSTRUCTIONS One Final Word MARAA RAAR RAE You have just finished reading the Mower Safety Manual It is impossible tor this manual to cover every potentially hazar
132. maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this blade during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Rhino typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and double chainguard Shielding should be selected based on the intended use of the mower Double chainguards or deflectors should be used for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower Chainguards are more durable provide a longer service life and require less Maintenance and replacement than deflectors Single chainguards may be sufficient for agriculture and other mower use only where passersby or property are not w
133. me Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 0030 Always shut the Tractor completely down place the transmission in park and set the A DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sapr 15 FN10 FN15 NITRO 02 10 Operation Section 4 40 2010 Alamo Group Inc OPERATION Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift AWARNING the Tongue without using the Tongue Jack could cause strains or other
134. mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Raised wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations or Protective Use enclosed ROPS cabs special protective enclosures and other mer Enclosures operator shielding when performing these operations Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read Avoiding extremely steep slope operations Using extreme care to maintain control over your equipment when operating in these conditions Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor o
135. mowing with an under mount mower Keep removable discharge chute in place and over discharge opening Never stand on an operating mower housing Distribute grass clipping with discharge chute facing mowed area Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with Electrical power lines Low tree limbs Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers p i s TAM A ELECTRICITY Raised wing positions reduces shielding protection and increases the Can Kill thrown object and blade contact hazard risks 3 To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations Do not mow with bystanders in mowing area Be sure no one is near mower while raising or lowing wings Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations Stop mowing if persons enter into mowing area Only raise wing to clear objects in the mowing path or to match ground slope Disengage wing drive for extended periods of mowing with raised wings Lower raised wing to ground after clearing object or ground slope conditions Allow all
136. n component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing sri over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover Operate this Equipment only with a Tractor equipped with an approved roll when the operator could be pinned under the ROPS se 7 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc s Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate
137. n resbalosos Mantenga los pies y manos alejados de los controles Use las asas para las manos y los escalones para bajar Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 2 pies 1 mano Seguridad durante el mantenimiento WAY Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Programa de Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica mii qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio 20 Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a Desenganche la toma de fuerza PTO antes de apagar el motor Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor Apli
138. nc OPERATION 3 6 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3 7 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor P
139. nd lowering the wings To lower the wings hook the hydraulic hoses to the tractor From the Operators Seat use the tractor hydraulic control levers to fill wing cylinders with oil Refer to Operation Section Keep coworkers and bystanders away from the implement while filling For implements with the wings in the raised or transport position fill ing the cylinders should raise the wings slightly and loosen the wing retaining lock DO NOT release the wing Transport Bar Latch if there is a force on the lock Use tractor hydraulic control levers to lower the wing s Continue to hold the control lever until both wings are down and the wing cylinders are fully retracted or extended Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is entrapped in the hydraulic circuit Continue to cycle the cylinders until all sponginess is removed The implement wings should lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If the wings fall rapidly have the cylinders repaired before operating the implement Asm 0002 ASSEMBLY Select a suitable work area large enough to allow for lowering of the wings Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet
140. ng at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel do
141. ngs 9 Check to see that the cylinder is not under pressure by moving the cylinder pins by hand The pins should be loose If the cylinder pins are in a bind and can not be moved the cylinder maybe under pressure Make sure the implement decks and axles are supported by blocks and then carefully remove one of the cylinder pins Do Not allow any one or any part of your body to be underneath the implement wing Do not loosen the hydraulic connections to the cylinder until all pressure has been relieved 10 Slowly loosen the hydraulic hose connection to the cylinder 11 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 12 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 13 Install the new cylinder in place and install both cylinder pins and retaining clips in place 14 Reconnect hydraulic hose s to the cylinder and tighten the fittings Wing cylinder has a special adapter with a small hole drilled in it to control the lowering speed on the wing Make sure this adaptor is installed Without this adaptor the wing can fall rapidly Make sure the transport lock device s are reattached when inserting the cylinder pins 15 Reconnect the implement hoses to the tractor 16 Get into the Tractor seat and fasten your seat bel
142. ngs slowly and carefully Keep bystanders away during operations sri 05 gt CAUTION FN10 FN15 NITRO 02 10 Safety Section 1 11 2010 Alamo Group Inc SAFETY SAFETY Transporting Safety Instructions and Practices AWARNING Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury s3PT 20 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visib
143. ning instructions Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine Best and safest mowing procedure Material type and height to be mowed Operating terrain conditions Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment Walk around the equipment Check for anyone under on or near the equipment Clear everyone from these areas Sound a warning Safety Starting amp Testing MEE Mounting Tractor Safely Before mounting Clean shoes and wipe hands During mounting and dismounting Use handholds and step plates Never grab steering wheels or controls for handholds Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engagement Check PTO disengagement Check all controls for Neutra or Park position Warn others in area before starting tractor Follow tracto
144. no sean uniformes Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado Retire los desechos y otros objetos Corte el pasto a la altura deseada y a 90 grados de la primera pasada Siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique qu
145. ns including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Implement Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior will fit parts will void 4 Y Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions conceming the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 A Member of Alamo Group FN10 FN15 NITRO 02 10 Introduction Section 2 4 2010 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY ASSEMBLY DEALER SET UP INSTRUCTIONS The mower as received from the factory is virtually completely assembled and requires minimum time to complete assembly ready for sale On a fully assembled unit do not release the Wing Retaining Strap until the hoses are A RNING attached to the tractor and the Wing Cylinders are filled with oil Always keep bystanders away while raising a
146. nsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE Identifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the INSTRUCTIONS Safety Messages Always use g
147. nstalled correctly an Tractor PTO Shaft Move Yoke back and forth until locking Collar clicks forward and locks Yoke in place 4 540 PTO RPM unless specifically marked otherwise LINEA DE CONDUCCIOIN GIRATORIA EL CONTACTO PUEDE CAUSAR LA MUERTE MANTENERSE LEJOSINO FUNCIONE SIN QUE Un manual de la seguridad dela fe Todos los protectores de la linea de linea de conducci n n p conducci n alimentador y bindajes del 00773776 est disponible en quipoest nensulugar espanol Llame el namera Lasl neasde conducci n est n conectadas conseguridaden ambos extremos enumerado para una copia Los protectores de la linea de conducci n gr tis de vuela libremente en la l nea de conducci n OPERATE THIS MACHINE AT 540 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injun Safety Section 1 20 2010 Alamo Group Inc SAFETY Multi Hazard Decal Sheet P N D390 Decal D390 consists of the following multi hazards DO NOT OPERATE EQUIPMENT WITH OIL LEAKS 4 High pressure fui can be invisible and can be injected ito the body through the skin Serious injury or even death ean resul A doctor amar WIR this type of injury mus surgealy remove the injedeatiuiimmectely You should visual inspect for hydrau hi leaks before using the equipment Never use your fendto check or leake Wear ol mpenetrabie gloves safety glasses an use a peoe
148. nt Always replace any shield if it is damaged or missing sarr 8 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work saPr o9 AWARNING Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspr 11 A DANGER Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING cause a failure of the equipment and may result in injury sBH 13 Always maintain the safety signs in good readable condition If the safety signs are missing A RNING damaged or unreadable obtain and install replacement safety signs immediately sc s Do not modify or alter this Implement Do not permit anyone to modify or alter this AWARNING Implement any of its components or any Implement function scs FN10 FN15 NITRO 02 10 Safety Section 1 14 2010 Alamo Group Inc SAFETY Never work under the Implement the framework or any lifted component unless the Implement is securely supported or bloc
149. o se evita podr a resultar en la muerte o lesiones graves Esta palabra de se al indica una situaci n potencialmente A ATENCI N riesgosa que si no se evita podr a resultar en lesiones menores o moderadas LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE Segadoras industriales y agr colas AMM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON ALA PLEGABLE SEGADORA DESGRANADORA SEGADORA DE PESCANTE SEGADORA ROTATIVA SEGADORA DE y BARRA TIPO HOZ Ne Sea un operador responsable MATA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber al
150. o7 A WARNING DO NOT allow any person under a folded wing unless wing is secure A DANGER locked up or HRA DO NOT approach the Implement unless the dex Tractor is turned off and all motion has ceased Never work under the e frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sr os FN10 FN15 NITRO 02 10 Safety Section 1 10 2010 Alamo Group Inc SAFETY onnecting or Disconnecting Implement Safety Instructions and Tactices DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspr 15 A DANGER When attaching the Implement input driveline to the Tractor PTO it is important that th
151. ocate the light control lever Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 FN10 FN15 NITRO 02 10 Operation Section 4 9 2010 Alamo Group Inc o v m o z OPERATION OPERATION Never run the Tractor engine in a closed building or without adequate ventilation The IGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear c
152. of wood or ar board to check fo evidence of leas I you suspecta leak Remove ihe Hose and have festedataDesier Inspect hoses regulsiy Frayed torn or crimped hoses may rupture sudderiy and violentiy Tesuling in serious odiy inju Irom a fying howe end or fom sealdng bum Ines or Of peretralon sprayed on fo equipment of componeris can resu 1n We Repal or Teplace Focus as indcaled fo prevert unexpected falure and possible serous injury lo operator or bystanders KEEP SHIELDS OVER HYDRAULIC COMPONENTS IN PLACE 1 DO NOT transport at speed above 20 mph Exceeding 20 mph decreases braking ablity and may cause loss control and serious personal nj 2 ONLY transport behind a property sized and equipped tractor NEVER tow behind a truck or other motor venicle ALWAYS propery fasten the implement safety tow chain to the tractor 3 Reduce speed on inclines while tuming and when towing in adverse conditis 4 ENSURE a SMV emblem can be clearly seen from behind the unit Turn ON the tractor flashing warning lights when transporting Keep Mower Deck Clear of Debris ere is a risk of Fire when dry material accumulates generated from rotating components See Operator s Manual for fire prevention IMPORTANT REQUIRED FOR STANDARD PULL TYPE UNIT a a Attach Safety Chain securely as per ASAE S338 FN10 FN15 NITRO 02 10 Safety Section 1 21 2010 Alamo Group Inc 9o gt m Es lt SAFETY
153. ood common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL dh PELIGRO medidas de seguridad sc 3 INSTRUCTIVO FN10 FN15 NITRO 02 10 Safety Section 1 2 2010 Alamo Group Inc SAFETY Engine Exhaust some of its constituents and certain vehicle components contain or emit AWARNING chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sc 30 Battery posts terminals and related accessories contain lead and lead compounds Aw RNING chemicals known to the state of California to cause cancer birth defects or other reproductive harm se 31 Operator Safety Instructions and Practices A WARNING The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased s3PT 10 Wait a minute Save a life Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch dh DANGER Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service sser 19 Never operate the Tractor or Implement until you have read and dh DANG ER completely
154. or cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA E DEFENSAS Y BLINDAJES DE LA L NEA DE TRANSMISI N Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado No debe operar la segadora cuando las defensas defensas de la linea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo Reemplace las caicomanias e instrucciones de advertencia desgastadas o da adas Explique las instrucciones de inspecci n y mantenimiento a los usuarios u Operadores que no puedan leer EVITE las piezas rotativas z LEN los manuales E wur PASAJEROS Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE TERRENO ACCIDENT
155. or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in yo
156. our manufacturer s manuals for proper maintenance repair and Service procedures Explain the procedures to those users and operators who cannot read Stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be either locked blocked relieved disconnected stopped secured neutralized controlled or reduced to a practical minimum before any maintenance repair or service procedures can be done safely 20 Some basic safety practices to prevent potential injuries from energy releasing sources Disengage PTO before shutting off engine Place controls in PARK or NEUTRAL before shutting off engine Set parking brake or block wheels Allow all moving parts to stop Lower mower to ground Lower wings to ground on wing type mowers Shut off tractor engine Lock ignition and remove key Look and listen for evidence of moving parts before opening shields Securely support or block up mower before working underneath mower or other lifted components Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower Relieve hydraulic system pressure by moving controls several times in all directions Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any elevated
157. ower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K Item Z e E ps W a O The Operator s Manual is in the canister on the mower All safety decals are in place and legible The tongue hitch connection bolts amp pins are tight There are no cracks in tongue or hitch The tow chain i ecured to the tractor amp mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck lear of cut grass and debris Chain guards deflectors are in place amp in good condition Driveline gearbox shields are in good condition Driveline clutches are in good condition not frozen Driveline telescoping members amp U joints are lubricated Driveline yokes are securely attached to PTO amp mower Gearbox mounting bolts are tight Gearbox oil is at the proper level Blade carrier retaining nut is tight Blades are not chipped cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER FN10 FN15 NITRO 02 10 Operation Section 4 26 2010 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Tractor ID Make Date Shift Befor
158. ower wings of wing type mowers to ground Shut off engine Wait for all moving parts to stop before equipment inspections adjust ments or repairs Relieve hydraulic pressure by moving hydraulic controls several times in all directions Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended Lock anti vandalism covers and closures when equipment is unattended Dismount carefully maintaining three point contact STOP SET PARKING di CPARKI ENGINE LOWER MOWER TO GROUND REMOVE KEY LOCK IGNITION E Schedule Dismounting Tractor Safely Before dismounting tractor Use proper equipment shutdown practice for your safety Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor Never dismount from moving equipment Never jump from machines Dismount carefully Check for slippery steps Keep feet and hands away from controls Use handholds and steps during dismount Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance SEEN Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures Follow proper equipment shutdown practice Wear all the protective clothing and personal safety devices necessary to safely perform the job e Refer to y
159. p clutch for overheating DO NOT touch with hand Clutch could be extremely hot and cause severe burn After the first hour of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating If an adjustment is required this may be done in the field by following the procedure outlined below Following these instructions will give maximum rated torque and long life f With the three Capscrews 8 backed out until the points are below the surface of the circular Adjusting Nut 7 run Adjusting Nut up finger tight or slightly less than finger tight g Alternately tighten the hardened cup point Capscrews 8 no more than one half turn at a time until the Capscrew heads Bottom Out Do not over tighten the Capscrews nor completely flatten the Spring Washers 5 The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Replace after 1 32 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the friction lining plates are not rusted corroded together Should this occur refer to the procedure described in the Seasonal Clutch Maintenance Section on the next page FN10 FN15 NITRO 01 11 Maintenance Section 5 12 2010 Alamo Group Inc MAINTENANCE SEASONAL CLUTCH MAINTENANCE It is important tha
160. perator s manual for recommendations Using ROPS and seat belt equipped tractor for operator safety during mowing operations Maintaining m nimum ground speed Making wide and gradual turns Avoiding sudden starts stops and turns when operating up down or across slopes Not raising rear mount or side mount mowers or mower wings from the ground during these operations Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower Avoiding slippery ground conditions that could overturn tractor and mower Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safely Ii equipment is to be driven on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads Disengage PTO to mower Raise mower into transport position Lock wings up into transport position with locking devices on win
161. ponents and could result in possible injury from the separated Driveline sections srm 0s 9 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional a ind performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 AWARNING Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death s3Pt 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the eT Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sr os Periodically inspect
162. proper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 Ifafter examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement pr
163. pstick be removed after every 8 to 10 hours of operation and oil added until it rises to proper level on dipstick Filler Plugs are located on top of all Gearboxes FIGURE Mnt 0004 e mE DIVIDER GEARBOX The filler pressure relief dipstick is on top of the Gearbox FIGURE Mnt R 0005 Do not over fill If Gearboxes are filled above proper level pressure under working A CAU N conditions may cause the Grease Seals to leak MRtP R 0005 Recommended lubricant for all Gearboxes is Multi Purpose Gear Oil P N 00786250 FN10 FN15 NITRO 01 11 Maintenance Section 5 4 2010 Alamo Group Inc MAINTENANCE GEARBOX ARRANGEMENTS Secondary Gearboxes All Three secondary Gearboxes have the same identical parts in them for 540 or 1000 RPM and for the left center or right sections To change Gearbox from 540 to 1000 RPM the Gear 1 and Pinion 2 must be reversed Remove the Gear from the Cross Shaft and the Pinion from the vertical Output Shaft Install the Gear on the vertical output shaft and the pinion on the Cross Shaft Reassemble the Gearbox allowing 008 to 012 backlash Repeat this procedure on all three Gearboxes When removing the Bearings and Gears do not marthe Grease Seal Race Be extremely careful when installing the Grease Seals so they will not be damaged l 2 PIN 0077111 Less Clutch dr ea PIN 0077941 w Clutoh Gacondary Gearbox Secondary Gearbox pontes 540 RPM input 100
164. que el freno de estacionamiento o coloque bloques en las ruedas Permita que todas las piezas movibles se detengan Baje la segadora al suelo En las segadoras de tipo ala baje las alas al suelo Apague el motor del tractor Asegure la ignici n y extraiga la llave Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensambiar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella Evite las llamas chispas o fumar cerca de cualquier combustible e oo Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores bl
165. quipo haga lo siguiente PRACTICAS DE SEGURIDAD RECOMENDAD Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCI N DE FLUIDO A PRESI N ALTA o GANGRENA CAUSADA POR LA INYECCI N EN LA PIEL DE ACEITE HIDR ULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIR RGICAMENTE EN POCAS HORAS POR UN M DICO FAMILIARIZADO CON ESTE TIPO DE LESI N PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente Busque las fugas con pedazos de cart n o madera Nouse las manos para
166. r damaged lines pipes and hoses Check to insure tight connections Before operating pressurized systems Purge air from system Refer to the manufacturer s operator manual s for instructions Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling Shut off engine and ignition Never fili fuel tank near open flames Never smoke while refueling Avoid static electricity sparks by grounding fuel nozzle against tank filler neck Avoid overfilling tank or spilling fuel Clean up any spilled fuel immediately Always replace fuel cap To avoid serious injury or death from engine exhaust fumes Adequately ventilate enclosed spaces before starting the engine A WARNING A EA 0 TA LL li A WARNING WARNING pA WARNING I WARNING A Oooo eee AWARNING SAFETY INSTRUCTIONS 9 e A DANGER LA GUARD MISSING DO NOT OPERATE Follow A Safety Program MARA RAEE SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor Receiving operational training with mower and tractor Asking you
167. r equipment dealer or supervisor to explain things you do not understand Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read Safety Before Operation SESEEEEEEN Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey Some basic rules for your s and others safety A ROPS and seat beli equipped tractor is required for operator protection during mowing operations Know mower and tractor operating capacity and characteristics Never alter or remove safety equipment Never allow children or unqualified persons to operate mower or tractor Never allow riders on mower or tractor Keep others away from mowing operation Use proper equipment shutdown practice before dismounting tractor Allow all moving parts to stop before making equipment inspections repairs or adjustments Securely support or biock up mower before working beneath mower or lifted components Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower Function purpose and use of controls Safe operating speeds Safe slope and uneven terrain capabilities Braking and steering characteristics Tractor and mower
168. r is equipped with protective deflectors and or chain guards to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a flex wing rotary mower and are not necessarily of a FN10 FN15 NITRO cutter Some pictures may show shields removed for picture clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation
169. r manufacturer s recommended starting procedures b USEROPS my and Seatbelt al d After starting Check all instruments gauges and indicator lights for normal operation Check all tractor controls steering and brakes for proper function Repair improperly functioning tractor before using Raise and lower mower jor driveline bottoming out or engagement problems Check your equipment for excessive vibration and unusual noises coat pk oF Use proper equipment shutdown practices before inspecting equipment VERUS Power Takeoff System And Mower Safety arting in gear kills Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed Be sure to position PTO selector to mower s rated PTO rpm speed USE Proper PTO speed m Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating tums Stops and speed reductions Safety During Operation MANI Hitching Mower To Tractor Safety Three point hitch mounted mower safety Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft sele
170. re the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 10 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARN G When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 10 3 Operating the Mower Wings Wings are positioned with hydraulic cylinders It is recommended that the tractor be equipped with three hydraulic ports or a 3 spool control valve be used so that each section can be controlled independently Ensure the hydraulic cylinder
171. repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should aioe be used and maintained in good working condition All safety a devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be SEI nd Decor Gran guara replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sem s Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN di DANGER WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES scm 10 FN10 FN15 NITRO 02 10 Operation Section 4 19 2010 Alamo Group Inc o v m S o z OPERATION OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure a
172. ricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad WENA S mbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte o lesiones graves Esta palabra de se al indica una situaci n potencialmente A ADVERTENCIA riesgosa que si n
173. ridad Nunca permita que ni os o personas no capacitadas operen una segadora o tractor Nunca permita pasajeros en la segadora o tractor Mantenga a otras personas alejadas de la operaci n de segado Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo m Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora Funci n prop sito y uso de los controles Velocidades seguras de operaci n Capacidad para operar en forma segura en pendientes y terreno accidentado Caracter sticas de frenado y direcci n Espacios libres necesarios para la operaci n del tractor y segadora C mo detener r pidamente el equipo cuando haya una emergencia 11 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado Mantenga todos los dispositivos protectores en su lu
174. ristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes e or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 FN10 FN15 NITRO 02 10 Operation Section 4 28 2010 Alamo Group Inc OPERATION 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensu
175. rorcontactwii rotang blades 3 Operate oniy win tracto having Rol Over Protective Structure ROPS and wilh seatbelt fastened securely and snugly lo prevent in cc pestis doth trom alg e or atier overturn Personal cia Equipment such ae Hard Hak lay Glasses Gale Seo and Ear Pugs are Recommended i Block up or support raised machine ana al it components fo preventerusing inuy before towering ar folding ed components securely before puting hands ar fest under or working under any esito sudden Stopping or adverte operator ol convo Make cara aroa leal 5 Before transporting put Lit Lever in detent or fut position Secure the implement for transport by instaling Cylinder Stops or MA A eT 6 Make certain trate SMV sign Waming Lights end Reflectors are clear visible Follow local traffic codes 7 ower orate Curtin gad raiso i passe bystanders or vafle are nthe area to reduce possibilty ofinjury or death rom Seer teme m plk or ce Brake aangee PIO dp engine d remove key and wait unti noise of rotation Has ceased to Pres Riser cn or oia Soong venal Gating fr Evet may causeinjury or death FAILURE TO USE AND MAINTAIN SHIELDS AND BEAWARE DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY BEALERT OR DEATH FROM ENTANGLEMENT WITH ROTATING BEALIVE PARTS BEING HIT BY OBJECTS THROWN WITH GREAT A DANGER ALAAVS KEEP AWAY THROWN OBJECTS e Inspect the area before mowing for potential mower hazards Remove
176. rsonal injury and damage to the Implement sapr 17 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003 1 Many of the equipment components are HEAVY 60 Ibs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries CAUTION 1 Remove double clamp bolts from main driveline implement connection yoke and insert onto power divider gearbox shaft Insert clamp bolt and tighten to 170 ft Ibs FN10 FN15 NITRO 02 10 Assembly Section 3 6 2010 Alamo Group Inc ASSEMBLY 2 Inner center axle dual tire assemblies are shipped bolted on wing mount tubes Remove transport bars from wings and lower each wing so that inner tire and hub assembly can be removed and installed on center axle NOTE lt will be necessary to raise each side of center axle
177. s and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract wings and extend center Only operate the mower with both wings fully lowered NEVER operate the mower with a raised wing Wait until the blades are at a complete stop before raising wings OPS R 0015 FN10 FN15 NITRO 02 10 Operation Section 4 29 2010 Alamo Group Inc o v m gt a o z OPERATION OPERATION 10 4 Transport Position To raise mower wings drive the unit to a level area and retract the wing hydraulic cylinders DO NOT raise wings with the mower positioned on an embankment or other inclined position to prevent overturning the mower After the wings are fully raised install transport lock braces to prevent wings from inadvertently falling NOTE If the transport lock braces can not be easily installed lower the mower wings and remove rod end of cylinder and adjust the rod clevis in or out to match the transport brace length The center of gravity is raised and the mower more prone to tipping when the wings are in the raised position When transporting raise the center section high enough to clear ground obstacles OPS R 0016 When the Wings are folded for transport the center of gravity is raised and the possibility of A DANG ER overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement
178. slightly so inner dual tires can be installed 3 Install gearbox vents or vent dipsticks if not installed Check all gearbox lube levels TIRES AND WHEELS Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the wheel There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE OR WHEEL such as automotive tires and rims DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE OF TIRE As excessive speed can cause damage to the machine tire and wheel When installing Laminated Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire and install as shown in Figure Asm R 0127 Do not exceed 20 M P H on Laminated Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPERATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 20 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed implement tires to manufacturer rated PSI as shown
179. ssembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury sapt 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 6 must be maintained for a Constant Velocity CV tube type driveline and a minimum engagement of 6 for non CV solid shaft drivelines Before operating the mower check to make sure the mower is equipped with correct main A CAUTION driveline Long Tongue Model uses CV and the Short Tongue uses Non CV Ops 0007 MISC Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed EY Place a mark on the inner shield 1 8 from the 3 qe INCH j end of the outer shield and reattach the driveline to the PTO shaft With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible an
180. t Clear the area of all persons before attempting to raise the wing From the tractor seat start the tractor and operate the control valve to raise the wing 17 Look for sign of oil leak If an oil leak exists shut the tractor down and remove all oil pressure in the lines by moving the valve control handles back and forward Retighten any lose fittings or connections If a hose is leaking replace the hose with a new hose 18 If there are no leaks raise and lower the wing completely at least three full cycles to remove any air trapped in the circuit 19 Check the hydraulic reservoir of the tractor to ensure there is sufficient oil 20 If the wing is to remain in the raised position attached the wing transport latch FN10 FN15 NITRO 01 11 Maintenance Section 5 17 2010 Alamo Group Inc ADNVNALNIVIN MAINTENANCE momo ws MAINTENANCE SKID SHOES Skid shoes are made of carbon steel to reduce wear and increase service life Premature wear can be caused by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the ground Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to early frame failure on the mower Replace worn Skid Shoes as required STORAGE Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thorou
181. t and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed 6 2 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position When connecting the mower hydraulic lines keep hoses quick couplers and swivels free of contamination Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use If the tractor ports or mower hydraulic hose ends become contaminated wipe clean with a rag before connecting Operating Mower Hydraulics with Three Tractor Hydraulic Ports Connect one hose into each hydraulic port Connect lines to correspond with position of hydraulic control levers Operating Mower Hydraulics with Two Tractor Hydraulic Ports The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve Ensure that the operator is aware that each wing cannot be controlled independently nor will
182. t requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 This Implement may be wider than the Tractor Be careful when operating or transporting A DANGER this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this a gt equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characte
183. t the clutches slip when an obstacle or load heavier than the clutch setting is encountered Before using the cutter each season use the following procedure to make sure the clutch will slip and give the overload protection required 1 Loosen Bolts 8 until gap between adjusting nut 7 and guide ring is approximately 1 16 2 Attach machine to tractor set engine at approximately half throttle and quickly engage PTO This procedure will break clutch facings loose and allow the proper torque to be maintained 3 Return the bolts to their original position as described in b above NOTE If machine sits outside longer than 30 days and is exposed to rain and humid air the clutches should be removed from machine and stored in a dry area Clutch facings will soak up moisture and cause the metal plates to rust badly When this occurs the break away torque increases greatly and damage to gearbox driveline or tractor PTO can occur SLIP CLUTCH REPAIR PROCEDURE Remove two bolts from top cover plate which holds shield bracket to gearbox Remove locknuts 11 from bolts 12 Remove cotter pin 13 castle nut 14 and washer 15 NOTE It may be necessary to rotate yoke to remove cotter pin Remove driveline yoke from shaft Loosen three bolts 8 until large nut 7 maybe removed from hub 1 Remove all parts from hub 1 Clean or sand outer plates 2 and center plate 4 to remove rust or burned lining material from plates Reassemble clutch
184. ted of its contents as to safety proper operation and maintenance before beginning operation Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 RPM Should you desire to change PTO input speed contact your local Rhino dealer who will assist you in performing the necessary modifications This machine is recommended for use with tractors rated 60 HP 45kW to 200 HP 149kW for 540 RPM drive and 60 HP 45kW to 256 HP 186kW for 1000 RPM drive When ordering parts for the Gearboxes and the Drivelines be sure to specify the serial number The serial number is located outside of the right Tongue attaching Plate on the center Mainframe section Chain Guards are extra equipment Deflectors Driveline Integral Shields and Gearbox Shields are standard equipment and are to be used at all times To place the warranty into effect fill out the warranty card in full giving all the requested information and mail promptly Be sure to give the serial number of this Cutter FN10 FN15 NITRO 02 10 Introduction Section 2 3 2010 Alamo Group Inc NOILINCOYLNI INTRODUCTION INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questio
185. that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS R 0032 Never allow children to play on or around Tractor or Implement Children can slip or fall off DANGER the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 14 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 FN10 FN15 NITRO 02 10 Operation Section 4 42 2010 Alamo Group Inc OPERATION Never allow children or other
186. the operating position OPS R 0031 FN10 FN15 NITRO 02 10 Operation Section 4 41 2010 Alamo Group Inc NOILVHJdO OPERATION OPERATION 13 MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level If the mower is stored with the wings in the raised position select a level area and install wing transport braces to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section Tighten all bolts and pins to the recommended torque Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keepthe driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical
187. the controls easily sc 11 the Tractor only when the Tractor and all moving parts are completely stopped sc 12 Do not mount or dismount the Tractor while the tractor is moving Mount Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills FN10 FN15 NITRO 02 10 Safety Section 1 6 2010 Alamo Group Inc SAFETY Do not operate this Equipment with hydraulic oil or fuel leaking Oil Aw RNING and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE 3 po OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 5 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 Do not exceed the rated PTO speed for the Imp
188. the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 FN10 FN15 NITRO 02 10 Operation Section 4 4 2010 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities ASABE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower Minimum FL10 NITRO 40HP FL15 NITRO 50HP Maximum 540 RPM Unit 200 HP 1000 RPM Unit 250 HP Drawbar Set length according to operating speed of the mower and driveline type rated to carry weight of the mower safety chain attachment point Tongue Weight 3200 Ibs Hydraulics Minimum of 1 hydraulic port extra 3 spool valve required Minimum 2 ports 3 ports recommended if additional 3 spool con
189. though a small amount of oil will be present from bleeding at all Hydraulic Fittings significant amounts of oil leaking around the Breather Plug on the Cylinder indicates that the seal in the Cylinder is worn out Replace the seals in the Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F FN10 FN15 NITRO 01 11 Maintenance Section 5 16 2010 Alamo Group Inc MAINTENANCE Flex Wing Hydraulic Cylinder Replacement Instructions Implement Cylinders Removal and Replacement Follow these Steps 1 Clear the area of all personnel before lowering the wings 2 From the tractor seat with your seat belt fastened around you Lower the implement wings to the ground Do Not attempt to replace the cylinder with the wings in the raised position 3 Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting 4 Block up the center and wing sections with blocks or jack stands 5 Release all oil pressure from the circuit by moving the valve controls handles back and forward 6 Remove the Implement Input Driveline from the tractor PTO shaft JT Remove the hydraulic hoses from tractor quick disconnects 8 Wear Safety Glass and impenetrable gloves when working with hydraulic hoses and fitti
190. ting links on the unit These bolts are for shipping purposes only OPS R 0086 Ops 633 Remove Before Use FN10 FN15 NITRO 02 10 Operation Section 4 22 2010 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge EZY xcessive Blade Wear Cause Mowerheight settoo low Blade used pastintended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjustmower heightfor mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 Check Output Shaft Nut Torque Check Blade Bolt Torque Maintain 600 ft Ibs Torque to 600 ft Ibs FN10 FN15 NITRO 02 10 Operation Section 4 23 2010 Alamo Group Inc O v m S a O z OPERATION OPERATION Operating the mower with loose blade hardware will damage the blade holder or blades and can result in blade breakage or blade fast
191. trol valve is not used Front End Weights As needed to maintain 20 weight on front axle Power Take Off Operating speed and shaft size depends on operating speed and driveline type of the mower Tire Wheel Spacing 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se Set tires minimum width of 60 from inside to inside of tires 9 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warnin
192. uct reliability always use genuine RHINO replacement parts P N 00760657 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced P N 00756004 NAME LOGO FL10 P N FL10 NAME LOGO FL15 P N FL15 FN10 FN15 NITRO 02 10 For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior wil ft parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any conceming the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 A Member of Alamo Group SHIELD MISSING DO NOT OPERATE ADANGER Safety Section 1 23 2010 Alamo Group Inc SAFETY SAFETY NAME LOGO NITRO P N D558 NAME LOGO NITRO P N D557 Blade Rotation Counter Clockwise P N D137 Blade Rotation Clockwise P N D138 FN10 FN15 NITRO 02 10 BLADE ROTATION D138 Safety Section 1 24 2010 Alamo Group Inc SAFETY INFORMATION 5 Year Gearbox Warranty P N 00771283 INFORMATION 2 Year Driveline Warranty P N 00771284 Logo Product Name Rhino RHINO P N 99102 Logo Product Name
193. uine Rhino mower parts for economy and safety sPrRm 1 SEE YOUR RHINO DEALER Be sure you have adequate knowledge of the property you will be working on Take time to AW RNING make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death sr Awarning In wet conditions where there is a likelihood ot material collecting on the Implement make WARNING certain that this material is removed before traveling on public roadways sr 7 Storage and Parking Safety Instructions and Practices To prevent tipping of Implement when stored in folded position use carrying wheels or A CAUTION adequate stands on center frame s3PT 6 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 18 FN10 FN15 NITRO 02 10 Safety Section 1 16 2010 Alamo Group Inc SAFETY Decal Location NOTE Rhino supplies safety decals on this product to promote safe operation
194. uipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 FN10 FN15 NITRO 02 10 Operation Section 4 47 2010 Alamo Group Inc o v m S a e z OPERATION OPERATION 15 TROUBLESHOOTING GUIDE Problem Possible Cause Excessive Vibrations Check Gear box bolts Check For loose nuts on blade holder and blades Check for bent output shaft If shaft is bent oil will normally leak from the bottom seal Check to see if blades are free swinging Check for even wear on each blade tip Were both blades changed at t
195. understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation S64 The operator and all support personnel should wear hard hats safety AWARNING shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment sc 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE CAUTION PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery scr FN10 FN15 NITRO 02 10 Safety Section 1 3 2010 Alamo Group Inc SAFETY gt 2 E SAFETY A DANGER DANGER
196. ur own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 FN10 FN15 NITRO 02 10 Safety Section 1 29 2010 Alamo Group Inc Industrial Agricultural Mower Safety Manual For Operators and Mechanics VASSOCIATION OF EA 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A cues www aem org Contents FAA AAA AAAA ARARE Safety Before Operation Safety Starting and Testing Safety During Operation Safety During Shutdown ee 18 Safety During Maintenance se 19 One Final Word eee 21 Acknowledgement SESEEEENEESEN We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward SESSESEESEESEEESEN This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the
197. uridad durante el mantenimiento Palabra final Reconocimiento MAAA AA ARAARA Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n SESENEENEEEENENEN El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la Operaci n segura de su m quina puede estar incluida
198. ut hands or feet under mower decks Blade Contact can result gt j AWARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scm os Y Always keep a careful lookout and use extreme care when working around utility and municipal obstructions Never allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation seus Do not operate the implement while wearing loose fitting clothing Entanglement of the dh DANGER clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp o3 gt E 3 Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components sapr 1 Use extreme care when lowering or unfolding the implement s wings Make sure no AWARNING bystanders are close by or underneath the wings Allow ample clearance
199. ve the PTO shaft and then angle the CV joint to its maximum angle A minimum difference of 10 degrees between the center line of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled If the joint cannot be angled at least 10 there is a potential problem of over angling the joint while making sharp turns Solutions To ensure the joint is not damaged check the following Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower Move the tractor rear tires wider apart to limit the tractor turning radius Position the mower at multiple angles and perform the above procedure Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator OPS R 0006_A CONSTANT VELOCITY JOINT MAXIMUM ANGLE CHECK Op 12 FN10 FN15 NITRO 02 10 Operation Section 4 17 2010 Alamo Group Inc o v m e z OPERATION OPERATION CAUTION The Constant Velocity PTO driveline is HEAVY 70 lbs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train com
200. verificar la presencia de fugas Descargue la presi n del sistema antes de desconectar los conductos Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados Revise que las conexiones est n apretadas Antes de operar los sistemas presurizados Descargue el aire del sistema Haga referencia al los manual es del operador del fabricante para obtener instrucciones Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas Nunca fume mientras llena combustible Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla del combustible contra el cuello de llenado del tanque Evite sobrellenar el tanque o derramar el combustible Limpie inmediatamente el combustible derramado Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor Ventile adecuadamente los espacios cerrados antes de arrancar el motor LEA C IB p 10S manuales y ENUE E cendios y las MM li Hes E Cd dh ADVERTENCIA Hi E a 42 ADVERTENCI
201. w ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Do not mow with two machines in the same area except with Cab tractors with the windows closed sem 11 FN10 FN15 NITRO 02 10 Safety Section 1 8 2010 Alamo Group Inc SAFETY Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck scm 12 The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for whi
202. wer Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem 1 H 2 zZ FN10 FN15 NITRO 02 10 Safety Section 1 7 2010 Alamo Group Inc SAFETY SAFETY DANGER AWARNING AWARNING AWARNING AWARNING There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even dM death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of mower scw o2 The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles scm Extreme care should be taken when operating near loose objects such a as gravel rocks wire
203. with Cutting Head raised f passerby bystanders or traffic are in the area toreduce possibility of injury or death from Objects thrown by Bladesunder Guard or cutter structure 8 Before dismounting secure implementin transport position orl owerto ground e Puttractor in park or set the brake disengage PTO stop engine and remove key andwait until noise of rotation Has ceased toprevent entanglement in rotating parts which can cause injuryor death e Never mount or dismounta moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING rise a 00749117 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain gt BESAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower n Safety Training Ab MEW Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Group Ag Division in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and
204. wnhill OPS R 0018 FN10 FN15 NITRO 02 10 Operation Section 4 31 2010 Alamo Group Inc O v m S a O z OPERATION OPERATION 10 7 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When contronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 FN10 FN15 NITRO 02 10 INCORRECT DO NOT approach ditch straight on Operation Section 4 32 2010 Alamo Group Inc OPERATION Inclines and ditches should be
205. worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine get a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User FEESEEEEESEEN It is your responsibility to read and understand this safety manual and the manufacturer s manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern pru
206. y conditions Soft will fit blades Not enough pressure Valve not connected properly Quick coupler not completely connected Operation Section 4 49 Run in or change gears Replace bearing Replace Seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of seal Drain oil to proper level Replace castings or gear box Replace gasket Tighten bolts Repair clutch per maintenance section of manuals Reduce ground speed and material intake Replace facings Clean with emery cloth Increase cutting height Increase cutting height Use genuine Rhino HT blades Check pressure Re plumb valve Complete connection 2010 Alamo Group Inc e v m e z OPERATION OPERATION Oil Squirting from Breather vent hole Not Cutting Clean Streaking Conditions In Swath FN10 FN15 NITRO 02 10 Oil leaking by piston ring A small amount of leakage is normal Piston O ring worn Cylinder wall scored or pitted Wrong piston ring on piston Blades dull Blade rotation incorrect Carrier RPM too low Cutter not level Tires mashing down grass Ground speed too fast Blades locked back Blades riding up due to blade bolt wear Conditions too wet for cutting Blades unable to cut that part of grass pressed down by path of tractor tires Dull Blades Height of cutter lower at rear or front Op
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