Remington 500V User's Manual
Contents
1. 3 ALWAYS store UNLOADED powder actuated tool and power loads in a locked container Keep power loads of different power levels in separate containers 4 NEVER carry or pass a loaded powder actuated tool NEVER point a powder actuated tool at anyone 5 Ifthe tool is dropped inspect for damage and repair it before continuing to work NEVER use a damaged tool 6 ALWAYS take precaution to maintain your balance while operating a powder actuated tool 106763 Continued Safety Precautions 7 An operator taking medication should take extra precautions while handling the tool NEVER drink alcoholic beverages or take medications which impair your vision balance or judgement before using a powder actuated tool KNOW YOUR FASTENING BASE MATERIAL m ALWAYS know the thickness and type of base material into which you are fastening NEVER GUESS Test the base material by using the Center Punch Test The Center Punch Test is performed by using a hammer to test drive the particular power fastener to be used into the material If the point penetrates easily the material is too soft If the point becomes blunt the material is too hard If the material fractures cracks or shatters the material is too brittle Test fastenings can be made if the material shows a clear fastener impression and the fastener point is not blunted ALWAYS use test fastenings to determine th2. 0322 203 248 7553 1 800 397 7553 Eckley s Small Engine 31617 Spruce Drive Eustis FL 32726 9592 352 357 6764 Parts Company of America 1657 Shermer Road Northbrook IL 60062 5362 708 498 5900 1 800 323 0620 www grainger com Portable Heater Parts 342 North County Road 400 East Valparaiso IN 46383 9704 219 462 7441 1 800 362 6951 www portableheaterparts com sales portableheaterparts com techservice portableheaterparts com FBD 1349 Adams Street Bowling Green KY 42103 3414 270 846 1199 1 800 654 8534 franktalk aol com Lyons amp Lyons Sales Co Inc Glen Arm Road Glen Arm MD 21057 9454 410 665 6500 1 800 333 5966 lyonsco erols com Fasteners SP FASTENERS Master Part Distributors 1251 Mound Avenue NW Grand Rapids MI 49504 2672 616 791 0505 1 800 446 1446 www masterparts net Hance Distributors Inc 12795 16th Avenue North Plymouth MN 55441 4556 763 559 2299 www hanceco com Automotive Equipment Service 3117 Holmes Kansas City MO 64109 1716 816 531 9144 1 800 843 3546 www aes lawnparts com Bowden Electric Motor Service 1681 S Wesleyan Blvd Rocky Mount NC 27803 252 446 4203 East Coast Energy 10 East Route 36 West Long Branch NJ 07764 1501 1 800 755 8809 Forrest Lytle and Sons Inc 740 West Galbraith Road Cincinnati OH 45231 6002 513 521 1464 Bortz Chain Saw Shop Road 2 Box 64A Oley PA 19547 9412 610 987 6452 21st Century 2950 Fretz Valley Ro
3. Application Chart oe escccasanianctsneczecntiadsttiebatantndectenadsconeetnelacctdaneeiendedeoeies 29 ATE ATE LIIN AE PEE EAE A E EE E E Back Cover REMINGTON Power Pro Semi automatic Model 500V The Remington Power Pro Model 500V is designed for use with Remington 27 caliber power load strips and Remington power fasteners which are no longer than 3 Remington power fasteners are manufactured from special steel and heat treated to produce a very hard yet ductile fastener Maximum 3 Spall Shield Power Fastener Barrel Power Muzzle Indicator neo Guide Adjustment Wheel i 10 Shot Power Load Strip Recommended Approved Goggles Not supplied with tool 106763 A Warning Safety Precautions IMPORTANT Read these operating instructions carefully and com pletely before trying to operate or service this tool Improper use of this tool can cause serious injury or death from firing fastener into body or from flying debris We expressly disclaim any liability for any injury to persons or damage to property which result from your failure to take the precautions contained in this manual A WARNING This tool is designed only for use by qualified operators Qualification is obtained through a thorough understanding of the Safety Warnings and operating instructions as defined in this operating manual NOTE The labor regulations of many states require that the operator of this tool on a job site be thoroughly train
4. Conduit Clips Concrete 1 Yellow Cement Block q T 77 Green Steel 3 16 to 3 8 Thick 1 J Yellow Red Shelf Brackets T Concrete p or Yellow Cement Block 1 J Green 1 4 Plywood or Concrete 1 1 4 Yellow Pegboard Cement Block 1 1 4 Yellow Steel 3 16 to 3 8 Thick 1 1 4 Yellow Red Power load listings are recommendations only If you are in doubt try atest fastening using the next lightest power load IMPORTANT e Recommended for use with Remington power load strips and power fasteners e f power fastener goes below the top surface of the board use penetrating con trol disc see illustration below e Always wear approved goggles and hearing protection Use power fastener with penetration control disc part number 015549 Color Code Load strip loads for Strength powder actuated tols medium heavy extra heavy Limited Warranty Agreement DESA Specialty Products warrants the Remington Power Pro Model 500V against defects in materials and workmanship for a period of one 1 year from the date of purchase If within one 1 year from the purchase date this Powder Actuated Tool fails due to a defect in material or workmanship DESA Specialty Products will repair or replace the tool at DESA Specialty Products option To obtain service under this warranty contact DESA Specialty Products at the number address listed below Yo
5. Insert baffle assembly with o ring into handle and tighten see Figure 15 A g A Ring affle Assembly 2 Figure 15 Inserting Baffle Assembly C REPLACING ADVANCE BAR 1 Place advance bar and spring into housing see Figure 16 2 Secure advance bar by inserting the advance pin through the housing advance bar and spring 3 Place cover onto housing and align holes Insert screws into cover and tighten with 3mm hex wrench see Figure 16 Housing Handle Advance Bar and Spring Cover b LS oo D Advance Pin Housing Figure 16 Replacing Advance Bar D REPLACING TRIGGER AND PAWL ASSEMBLY 1 Assemble pawl components and screw into housing using a phillips head screwdriver see Figure 17 2 Slide trigger into housing see Figure 17 N Housing we Note Spring and plate are NOT reversible Bent arm on spring must be toward plate D va Dn 1 gt D Pa oN Si y NS 4 e i L UN Pawl Ta Assembly b Trigger Figure 17 Replacing Trigger and Pawl Assembly 106763 22 E REPLACING FIRING PIN 1 Insert transfer pin and push pin into outer liner assembly See Figure 18 2 Place sear spring into firing pin assembly Slide firing pin assembly into outer liner assembly see Figure 18 Slide the firing pin guide onto the outer liner assembly Align the holes in the firing pin guide the outer liner assembly and firing pin assembly so that the sear can pass easily th
6. Note Rear pad and power indicator assembly is spring loaded Pressure should be kept on the assembly at all times while loosening screws to avoid loosing parts 2 Pull rear pad and power indicator assembly out of housing see Figure 6 Rear Pad and Power Indicator Assembly Figure 6 Removing Rear Pad and Power Indicator Assembly D REMOVING ROCKER ARM ASSEMBLY 1 Remove the larger spring from the outside of the outer liner assembly and the firing pin spring from inside the outer liner assembly see Figure 7 2 Remove rocker arm pin with hammer and punch 3 Remove rocker arm assembly from housing see Figure 7 Housing ee Rocker Arm Pin o a Figure 7 Removing Rocker Arm Assembly from Housing 106763 Continued 19 Tool Disassembly Cont E REMOVING FIRING PIN 1 Slide firing pin guide back so the slot in the firing pin guide lines up with the slot in the outer liner assembly 2 Pull the sear out of the aligned holes see Figure 8 3 Slide firing pin guide off of the outer liner assembly see Figure 9 Pull the firing pin assembly with sear spring out of the outer liner assembly Remove sear spring from firing pin assembly see Figure 9 4 Remove transfer pin and push pin from outer liner assembly See Figure 9 Assembly Sear Spring Firing Pin a Guide gt lt Transfer Pin l Outer Liner Assembly omens an Figure 8 Removing Sear Firing Pin Assembly Firing Pir Guid
7. firing pin guide and check all parts for correct fit as sembly See data listed under Too does not completely depress above Fully reset piston See step 1 un der Operation pages 14 and 15 Check firing pin mark on power load Clean firing pin guide sear and firing pin Replace worn or damaged parts Notice Do not attempt to clean power load strip channel with wire brush You may damage tool Inspect and clean complete tool Replace worn or damaged parts Notice Do not attempt to clean power load strip channel with wire brush You may damage tool 106763 Replacement Parts And Accessories WARNING Use only replacement parts and accessories described in this manual Use of other parts or accessories could damage saw or injure operator For original replacement parts and accessories contact your nearest Authorized Dealer or Authorized Service Center for this product If they can not supply the part or accessory contact your nearest Parts Central listed on page 28 Each Authorized Dealer Authorized Service Center and Parts Central is independently owned and operated See pages 16 and 17 for an Illustrated Parts List If you need additional referral information contact our Technical Service Department see Technical Service In Canada call 1 800 561 3372 for parts information Technical Service You may have further questions about assembling operating or maintaining this product If so you can visit our Tec
8. 1105 SF901104 SF901100 301013 SF901106 306012 SF901200 SF901213 SF901403 454037 454100 454034 454033 454035 101320 02 056486 500V Description Housing O Ring Baffle Assembly Pawl Assembly Trigger Rocker Arm Assembly Rocker Arm Spring Rocker Arm Pin Screw Handle Pad Assembly Rear Pad and Power Indicator Assembly Cover Screw Advance Bar Advance Spring Advance Pin Piston Assembly Includes Ring Piston Ring Muzzle Cap Plastic Buffer 5 Pack Transfer Pin Push Pin Outer Liner Assembly Ball Detent Annular Spring Key Stop Barrel Power Adjustment Pin and Ring Spring Firing Pin Spring Firing Pin Assembly Includes Pin Spring Washer and Screw Sear Spring Sear Firing Pin Guide Optional Accessory Spall Shield Brush Qty e Se Ce Ce Ce M M Cs M M CORE M CRE COs CHI NS Ma a Ma N M Cres Cts Cn M M M CHIE Ne h h l 1 1 IMPORTANT Do not use key numbers when ordering service parts Always order components by part number and description Include model number and serial number of tool 16 106763 Parts List 500V Cleaning and Maintenance Clean tool after each days use Disassemble and clean the barrel assembly with the wire brush provided with tool Notice Do not attempt to clean power load strip channel with wire brush Apply good quality penetrating lubricant spray such as WD 40 sparingly and wipe dry 106763 Tool Disass
9. REMINGTON Power Pro Semi automatic Model 500V POWDER ACTUATED TOOL MANUFACTURERS INSTITUTE INC Operating Instructions IMPORTANT Read this manual and all labels carefully before operat ing your powder actuated tool This manual should always accompany the tool and be transferred with it upon change of ownership Warning Safety Precautions sccwiccsesscscegccasandsanisocesedamenacdancetessienadonds 3 11 Why A Power Fastener HoldS iiictussccacusnaucceaneatanetincinticidducinivanbieetneannasvs 12 Selecting Power Fasteners and Power Loads c sccceeeeeeeeeeeeeees 13 RD SAO IN scree tects enorer EE EEEE E 14 15 FU SU ce oa cen E NA nee et AET E A E A E EE 16 17 Cleaning and Maintenance ccccccceseseeeeeeeeenseeeeecsaaaeeeeeeneaaeeeeees 17 Tool Disassembly sincuncsticenanetcsnezcecetsaceitosesantioatdtacdedntedianietidentannstensids 18 21 TOOLASSEMDIY wecccincsnorsnsnssincenencunbacnbedunisecamemcmnaneneimidoionbansimecsinnas anus 22 25 Troubleshooting GUID G vei cscsocscennstencedteesdaesrasteuioccedaccscedeeteiecedecceuneenses 26 Replacement Parts and Accessories cccsscccsseeceseeceeecseeeceeeeeaeeess 27 Technical Service cccccceecccseececeeeeeceueeeceseeceseeceuceeseueeeseueeesaneessaaess 27 Repair Service directs neces teemnccaconeletoaeau recat aracmenacueteislsacues eeciengnonceceatSionaceaases 27 Pants Centrals scrisese eee eee eee 28 BELEN E e E EE A E EN E A E E E E E T 28
10. Recommended applications are between 3 16 3 8 steel NOTE When fastening in steel be sure the point goes through the steel 12 o ie ire 106763 Selecting Power Fasteners and Power loads FASTENING INTO CONCRETE The proper power fastener length can be determined by adding the thickness of the material to be fastened and the amount of fastener that will actually penetrate the concrete The concrete must be three times as thick as the intended fastener penetration In most cases pen etration should be approximately 1 to 1 into the base concrete material FASTENING INTO STEEL The proper fastener length can be determined by adding the thickness of the material to be fastened and the thickness of the steel The point of the power fastener must go completely through the steel POWER LOADS AND POWER INDICATOR SETTING Proper fastening requires the correct combination of power load level andthe tool s power indicator setting to match the fastener length for a given application A general estimate for the power load level needed for a given application can be found in the application chart on page 29 For a given power load level always start with the lowest power indicator setting on the tool If the first test fastening does not penetrate to the desired depth increase the tool s power indicator setting until a proper fastening is made IMPORTANT Damage to the tool will result if the above in
11. ad Perkasie PA 18944 4034 215 795 0400 1 800 325 4828 Wood or Non Metals To Steel Laportes 2444 N 5th Street Hartsville SC 29550 7704 843 332 0191 MTA Distributors 555 Hickory Hills Blvd Nashville TN 37189 9244 615 299 8777 1 800 264 0225 Webbs Appliance Center 1519 Church Street Nashville TN 37203 3004 615 329 4079 1 800 899 4079 Industrial Hardware 4109 Bainbridge Blvd Chesapeake VA 23324 1403 804 543 2232 1 800 788 0008 catatem erols com Mills Lawn and Garden 928 Commonwealth Place Virginia Beach VA 23464 757 361 9293 www mills parts com Tuco Industrial Products 5223 180th Street SW Suite 4A 1 Lynnwood WA 98037 4506 425 743 9533 1 800 735 1268 www tucoheat com Wood or Non Metals To Concrete Fasten wood or nonmetals to concrete or steel Application Chart Power load and power fastener application information power fastener power load For fastening this to this length color Two by Fours Concrete 2 2 __ Yellow Cement Block 2 1 2 Yellow Steel 3 16 to 3 8 Thick 2 J Yellow Red Furring Strips Concrete 1 1 2 Yellow Cement Block I 1 1 2 Yellow Steel 3 16 to 3 8 Thick 1 1 2 wW Yellow Red Electrical E Concrete m T Yellow Junction Boxes GH Cement Block i J Green S Steel 3 16 to 3 8 Thick 1 Yellow Red
12. and will re LEVEL 4 sult in damage to tool POWER A See page 13 LEVEL 5 2 Remington power load strips are available in three power levels green level 3 yellow level 4 and red level 5 Green is lowest power level red is highest power level Always use test fastenings to determine the correct power load level and the tool s power indicator setting see Power Loads and Power Indicator Setting page 13 IMPORTANT Purple level 6 power load strips will not function in model 500V tool 3 NEVER use power loads in firearms POWER LOAD STRIPS ONLY 4 NEVER carry fasteners or other hard objects in the same pocket or container with power load strips 5 A color blind person must take extra precautions to prevent the chance of mixing the power load strips of various levels 106763 10 Safety Precautions 6 Power fasteners are a permanently installed fixture An act of demolition is required for their removal Appropriate safety precautions must be taken Plastic Flute 7 Never use common nails or other materials as fasteners Remington Power Fasteners are manufactured from special steel and heat treated to produce a very hard yet ductile fastener Never pry a power load out of the strip Prying can discharge the load causing serious injury See Troubleshooting Guide page 26 Never attempt to reload used strips 9 If work is interrupted fo
13. e Figure 9 Removing Firing Pin Guide Firing Pin Assembly Sear Spring Transfer Pin and Push Pin F REMOVING TRIGGER AND PAWL ASSEMBLY 1 Slide trigger out of housing see Figure 10 2 Using a phillips head screw driver loosen screw and remove pawl assembly components from housing see Figure 10 N Housing Pawl Assembly Trigger Figure 10 Removing Trigger and Pawl Assembly 106763 20 G REMOVING ADVANCE BAR 1 Using a 3mm hex wrench loosen screws on cover and remove 2 Remove advance pin with hammer and punch 3 Remove advance bar and spring ne oP LT Cover i SX ws A gt Advance Pin Advance Bar and Spring Housing Figure 11 Removing Advance Bar H REMOVING BAFFLE ASSEMBLY 1 Loosen and remove baffle assembly and o ring O Ring q fp OQ Figure 12 Removing Baffle Baffle Assembly I REMOVING OUTER LINER ASSEMBLY FROM HOUSING 1 Grasp outer liner assembly and firmly pull from housing Outer Liner Assembly Housing Figure 13 Removing Outer Liner Assembly Tool Assembly WARNING Always unload a powder actuated tool before disassembling replacing barrel cleaning or assembling A INSERTING OUTER LINER ASSEMBLY 1 Firmly push outer liner assembly into housing see Figure 14 Housing Outer Liner Assembly Figure 14 Inserting Outer Liner Assembly 106763 Continued 21 Tool Assembly Cont B INSERTING BAFFLE ASSEMBLY 1
14. e correct power load level and the tool s power indicator setting see Power Loads and Power Indicator Setting page 13 Operators and bystanders must always wear goggles and ear protection which meet or exceed the accepted standards for adequate protection in your country In the USA refer to ANSI standards In Canada refer to CSA standards 106763 Safety Precautions 2 NEVER attempt to drive power fasteners into very hard or brittle materials including but not limited to cast iron glass tile stone brick or hardened steel Materials of this type tend to shatter and create hazards from flying particles 3 NEVER make fastenings in spalled or cracked areas 4 NEVER drive power fasteners into thin or easily penetrated materials unless it is backed by concrete or steel When in doubt such as when base material is concealed conduct a Center Punch Test See page 6 Check continually to avoid fastening into unsuitable material especially in older buildings 5 DO NOT fasten through or within 1 2 of predrilled or pre punched holes 106763 Continued Safety Precautions 6 DO NOT drive power fasteners into concrete less than three times as thick as the intended fastener penetration within 3 of the edge within 3 of another power fastener or within 3 of a failed power fastener K V 7 DO NOT drive power fasteners into steel base material less then 3 16 thick within 2 of a weld within 1 2 o
15. ed and certified for competence prior to operating this tool For certification procedures call DESA Specialty Products Technical Services Department 1 800 858 8501 or visit www desatech com U S A or 1 905 826 8010 Canada BEFORE USING 1 ALWAYS handle the tool as if it were loaded Before starting work check that the tool is unloaded and the muzzle is clear NEVER load a tool unless it is going to be used 2 ALWAYS inspect to make sure the tool is working properly If the tool does not work properly remove from service and tag DEFECTIVE DO NOT use the tool again until it has been properly repaired 3 Operators and bystanders must ALWAYS wear goggles and hearing protection which meet or exceed the accepted standards for adequate protection in your country In the USA refer to ANSI standards In Canada refer to CSA standards 106763 Continued 3 Safety Precautions WARNING POWDER ACTUATED TOOLS IN USE 4 ALWAYS clear the work area on all sides and post appropriate warning signs on job sites 5 ALWAYS make sure the work area is clean from loose material and debris HANDLING THE TOOL 1 NEVER place your hand over the muzzle Accidental discharge can cause serious injury _ REMNGTON 500V 2 NEVER place yourfinger on the trigger until the tool s muzzle is against the work surface 106763 Safety Precautions
16. embly WARNING Always unload a powder actuated tool before disassembling replacing barrel cleaning or assembling A REMOVING BARREL ASSEMBLY 1 ota i Using screwdriver lift end of annular spring and rotate spring until key stop is uncovered see Figure 1 Annular Spring Key Stop Figure 1 Rotating Annular Spring to Uncover Key Stop Push key stop towards rear of tool and remove see Figure 2 Figure 2 Removing Key Stop Firmly grip and pull barrel assembly from the outer liner assembly Unscrew muzzle cap Pull plastic buffer out of muzzle cap see Figure 3 Barrel Assembly Plastic Buffer Muzzle Cap 4 r ou Outer Liner Piston Assembly Figure 3 Separating Barrel Assembly from Housing Pull piston assembly using moderate force from barrel see Figure 4 Piston Assembly NN Barrel Figure 4 Removing Piston Assembly from Barrel 106763 18 B REMOVING HANDLE PAD ASSEMBLY 1 Loosen screw on back of handle pad assembly with 3mm hex wrench Do not remove the screw from the assembly see Figure 5 2 Remove handle pad assembly Handle Pad Assembly 3mm Hex Wrench Figure 5 Removing Handle Pad Assembly C REMOVING REAR PAD AND POWER INDICATOR ASSEMBLY 1 Keeping pressure against the back of the rear pad and power indicator assembly loosen screws using a 3mm hex wrench Slowly release pressure
17. essive power Piston jammed Overdriving of fastener see above Power load strip will not Advance bar or spring damaged advance Tool dirty Reduction or loss of Piston not returning to full rear power position Worn piston ring or broken piston Tool does not com Misassembled or damaged sear pletely depress firing pin parts or guide Tool does not fire Failure of tool to depress com pletely Piston not fully reset Dirt buildup on sear not allowing proper penetration of firing pin or worn firing pin Opening and closing of Lack of proper cleaning barrel or pushing down on tool etc is not smooth but is rough or binds 26 REMEDY Tap piston on hard surface until piston is pushed back into the guide See Over driven Fastener below Remove barrel assembly see pages 18 21 Replace all dam aged or missing parts Replace piston or piston ring or take tool to your distributor Change to next lower power indi cator setting and or power load level See page 13 or use next longer length fastener Remove barrel assembly see pages 18 21 Replace other parts if damaged Replace advance bar or springs Clean tool Notice Do not at tempt to clean power load strip channel with wire brush You may damage tool Barrel must be opened to the full extended position to properly position piston Replace piston and or piston ring or take tool to your distributor Remove
18. f the edge or within 1 of another power fastener 8 When fastening into masonry walls always drive into horizontal mortar joints never into vertical mortar joints BE CAREFUL A poorly laid joint may permit too much penetration and or unsatisfactory holding power OPERATING THE TOOL Hl REMNGTON 1 ALWAYS hold tool perpendicular to work surface 106763 Safety Precautions 2 Should the tool fail to fire hold the muzzle firmly against the work surface for 30 seconds Release the trigger and remove pressure on the tool while holding the muzzle against the work surface Again press the tool firmly against the work surface and pull the trigger If the tool still fails to fire hold the tool firmly against the work surface for another 30 seconds before advancing the power load strip Use remaining loads in strip Discard power load strip into water or oil 4 Ee REMINGTON 500V Shield 3 ALWAYS use the spall shield when driving directly into concrete or steel Always wear goggles 4 NEVER use a powder actuated tool in an explosive or flammable atmosphere or when non sparking tools are required POWER LOADS AND FASTENERS 1 NEVER leave unfired power load strips on floors or work surfaces 106763 Continued Safety Precautions NOTE f Failure to start with GREEN POWER LEVEL 3 T the lowest power level A can resultin overdrive YELLOW si POWER O x condition
19. hnical Service web site at www desatech com orcontact our Technical Service Department at 1 800 858 8501 English Only You may also write to DESA Specialty Products P O Box 90004 Bowling Green KY 42102 9004 ATTN Technical Service Specialty Products When contacting DESA Specialty Products have ready e Your Name Your Address Your Phone Number Model Number of Product Date of Purchase Include copy of receipt for written requests Repair Service Note Only use original replacement parts This will protect your warranty coverage for parts replaced under warranty Each Authorized Service Center is independently owned and operated WARRANTY SERVICE If product requires warranty service return it to nearest Authorized Service Center You must show proof of purchase If faulty materials or workmanship caused damage we will repair or replace product without charge Note Normal wear misuse abuse neglect or accidental damage is not covered under warranty NON WARRANTY SERVICE If product requires service return it to nearest Authorized Service Center Repairs will be billed to you at regular repair list prices For additional Service Center or warranty information call 1 800 858 8501 or visit our Technical Service web site at www desatech com 106763 27 Parts Centrals Ray s Portable Heater Service 3191 Myers Road Camino CA 95709 9550 530 644 7716 Baltimore Electric 5 Manila Drive Hamden CT 06514
20. nsert power load strips through bottom of handle Push power load strip in until even with bottom of handle 4 Place the muzzle of tool perpendicular to work surface without tilting the tool Push tool against work surface until sliding action of barrel stops 106763 14 Operation 5 Squeeze trigger to set power fastener Be sure to keep pressure on tool during this operation 6 Grasp muzzle cap and slide barrel forward rapidly until it stops Push barrel assembly back into tool to the closed position This advances the power load strip and resets the piston for the next fastening WARNING Do not depress barrel assembly past the closed position when loading new power fastener Live power load is in firing position 7 Should the tool fail to fire hold the muzzle firmly against the work surface for 30 seconds Release the trigger and remove pressure on the tool while holding the muzzle against the work surface Again press the tool firmly against the work surface and pull the trigger If the tool still fails to fire hold the tool firmly against the work surface for another 30 seconds before advancing the power load strip Use remaining loads in strip Discard power load strip into water or oil 106763 15 Parts List Part No SF901011 450108 SF901800 SF901010 450005 455000 455041 455042 456048 SF901700 SF901600 SF901002 SF901005 SF901301 SF901302 SF901303 SF901205 452220 SF901208 TA4087 SF90
21. r Actuated Tool Or For Certification Procedures Call Technical Services Department 1 800 858 8501 Or Visit www desatech com 106763 01 REV C Printed in Taiwan 08 03
22. r any reason remove the power load strip before removing the power fastener 106763 11 Why A Power Fastener Holds A Power Fastener Holds WHY A POWER FASTENER HOLDS IN CONCRETE The compression bond of the concrete to the power fastener accounts for the majority of the holding power The fastener displaces the concrete which tries to return to its original form causing a squeezing effect Maximum holding power is achieved when the depth of penetration produces a bond on the power fastener equal to the strength of the concrete As a general rule pene tration should be approximately 1 to 1 1 4 into the base concrete Make sure the concrete is at least three times as thick as the intended fastener penetration Never have the power fastener point protrude through the concrete NOTE Concrete needs to cure for 28 days before maximum fastening holding power will be achieved WHY A POWER FASTENER HOLDS IN STEEL Holding power in steel depends on the elasticity of the steel The steel pushes back on the shank of the power fastener Drop a marble into water the water parts the marble continues down the water closes back This is similar to the reaction when a power fastener penetrates steel In steel the point of the power fastener must penetrate completely through for highest holding power Ifthe fastener does not penetrate the spring action of the steel pushes back on the point and tends to force the fastener out
23. rough all three see Figure 19 3 Depress sear spring with sear and slide the sear and firing pin guide toward the front of the tool Sear Firing Pin Spring Assembly Firing Pin Guide ee Firing Pin SS Transfer Pin WZ I Guide lt I Push Pin W Outer Liner Assembl Figure 18 Replacing Firing Pin Guide Firing Pin Assembly Spring Figure 19 Replacing Sear Transfer Pin and Push Pin F REPLACING ROCKER ARM ASSEMBLY 1 Place rocker arm assembly with rocker arm spring attached into housing The rocker arm assembly will sit on top of the firing pin guide 2 Push rocker arm pin through the housing and rocker arm assembly witha punch and hammer 3 Insert firing pin spring into outer liner assembly Slide larger spring onto the outer liner assembly Rocker Arm Assembly Sear D KLAR Q Firing Pin Guide Rocker Arm Spring Figure 20 Replacing Rocker Arm Assembly into Housing 106763 Continued 23 Tool Assembly Cont G ATTACHING REAR PAD ASSEMBLY 1 Pushthe rear pad and power indicator assembly onto housing aligning screws with holes in housing 2 Holding pressure on rear pad and indicator assembly tighten screws with 3mm hex wrench Note Rear pad and power indicator assembly is spring loaded Pressure should be kept on the assembly at all times while tightening screws to avoid loosing parts Rear Pad and Power Indicator Assembly Housing Figure 21 At
24. structions are not followed see illustrations to right and lower right OVERDRIVEN POWER FASTENERS AND PISTON An overdriven power fastener results when the combi nation of power load level and the tool s power indicator setting is too strong causing the piston to extend past the muzzle Decrease the tool s power indicator setting Repeated overdrive will damage the tool By avoiding overdrive the tool s life can be extended considerably and costly repairs can be avoided NOTE Never fire the tool without a power fastener This can damage the tool and or cause possible injury to the operator 106763 13 lt e Wood or Non Metals To Concrete Wood or Non Metals To Steel Flush With Surface Piston Extended Out of Muzzle Operation RENINGCTON 500V NINGTON 500V 1 Grasp barrel assembly and slide forward rapidly until it stops Push barrel assembly back into tool to the closed position This sets piston into firing position Insert power fastener into muzzle of tool head end first Push the fastener until point is even with end of muzzle NOTE Failure to start with the proper power level and power set ting can resultin over drive condition and will result in damage to tool See page 13 3 Select the proper power level of power load strips and power indicator setting see Power Loads and Power Indicator Setting page 13 Always i
25. taching Rear Pad and Power Indicator Assembly H ATTACHING HANDLE PAD ASSEMBLY 1 Place handle pad assembly onto housing body and tighten screw with 3mm hex wrench Make sure rocker arm spring stays tight against the handle pad assembly while tightening screw Rocker Arm Spring Handle Pad Assembly Figure 22 Attaching Handle Pad Assembly I ASSEMBLING BARREL ASSEMBLY 1 Using moderate force insert piston assembly into barrel see Figure 23 Piston Assembly Barrel Figure 23 Inserting Piston Assembly into Barrel 106763 24 Insert plastic buffer into muzzle cap Screw muzzle cap to barrel assembly Firmly insert barrel into outer liner assembly with slot side down see Figure 24 sae cic Barrel Assembly Plastic Buffer Muzzle Cap by 9 Outer Liner Assembly Piston Figure 24 Separating Barrel Assembly from Housing Insert key stop into slot on outer liner assembly See Figure 25 Push stop towards front of tool see Figure 25 7 Rotate annular spring until key stop is covered see Figure 26 oo i QL AS Figure 25 Replacing Key Stop a Annular Spring Key Stop Figure 26 Rotating Annular Spring to Cover Key Stop 106763 25 Troubleshooting Guide PROBLEM POSSIBLE CAUSE Piston hangs out of Tool overdriven muzzle Piston not properly assembled in relation to stop Broken piston or piston ring Overdriven fastener Exc
26. u must have the Serial Number Model Number date of purchase and indicate the type of problem being experienced DESA Specialty Products will send replace ment part s repair or replace the tool at DESA Specialty Products option However this warranty does not cover failures caused by misusing or abusing the product for proper use of this product read and understand the operating instruc tions in this owners manual Repairs made because of misuse abuse negligence or accident will be charged for at regular repair prices This express and limited warranty is the only warranty on this product and to the full extent permitted by law there are no other warranties express or implied including warranties of merchantability and or fitness for a particular purpose which extend beyond the terms of this express and limited warranty To the full extent permitted by law the liability of DESA Specialty Products for personal injury property damage or any other damage whatsoever including consequential and incidental damages arising from the sale or use of this product shall not exceed the purchase price of this product This warranty gives you specific legal rights and you may also have other rights which vary from state to state For information about this warranty write DESA SPECIALTY PRODUCTS P O Box 90004 Bowling Green KY 42102 9004 www desatech com U S A ONLY For Technical Assistance on Your Remington Powde
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