Remeha Avanta Plus P420 Assembly Instructions
Contents
1. Position the front side panels with the bushes pointing to opposite side to the hinges on the door of the combustion chamber the front of the boiler OFx to the front on the lower casing brackets using 2 screws HM5x25 serrated washers 25 Position the rear side panels with the bushes pointing to the rear of the boiler Insulation width boiler body Boiler Front Rear P 420 8 520 RB2 930 MP3 P 420 9 520 RB2 480 MP4 610 MP5 P 420 10 520 RB2 480 MP4 770 MP2 P 420 11 520 RB2 480 MP4 930 MP3 P 420 12 520 RB2 480 MP4 480 MP4 610 MP5 P 420 13 520 RB2 480 MP4 480 MP4 770 MP2 P 420 14 520 RB2 480 MP4 480 MP4 930 MP3 8229N041A Bo gt Position the remaining side panels in the order shown in the diagram position each panel in the lower casing supports and hook it into the cable way 2 P 420 02 04 08 300016854 001 A 26 Position the front and rear covers in the order shown in the diagram The intermediate and rear covers are narrower than the front cover Affix the first intermediate cover length 480 to the cable ways using 4 screws HM5x25 serrated washers Affix the remaining covers to the cable ways using 2 screws HM5x25 serrated washers 8229N042A Boiler type Puce Length of the intermediate cover pee Pack no P 420 8 480 RB 1 480 490 MP3 P 420 9 480 RB 1 480 480 170 MP4 MP5 P 420 10 480 RB 1 480 480 330 MP2 MP4 P 420 11 4802. Remeha P 420 F2 Assembly Instructions 300016854 001 A 63193 1 Package list Package list Before starting to assemble the boiler refer to the table below to check if you have received all the packages required 1 Boiler body Accessories Boilers supplied with an assembled body Number of sections 8 9 10 11 12 13 14 Assembled boiler body contents depend upon model 1 1 1 1 1 1 1 m For boiler supplied with the boiler body in bulk Number of sections 8 9 10 11 12 13 14 Front section 1 1 1 1 1 1 1 Special intermediate section 1 1 1 1 1 1 1 Normal intermediate section 5 6 7 8 9 10 11 Rear section 1 1 1 1 1 1 1 Common accessories 1 Package CS 20 CS 20 CS 20 CS 20 CS 20 CS 20 CS 20 Lower insulation boiler body 1 Package CS 51 CS 53 CS 53 CS 55 CS 55 CS 57 CS 57 Base frame dimensions depend upon model 2 Baffle plates Number of sections 8 9 10 11 12 13 14 Baffle plates 1 Package CS 30 CS 31 CS 31 CS 32 CS 32 CS 33 CS 33 3 Casing Number of sections 8 9 10 11 12 13 14 Casing common parts Package RB2 1 1 1 1 1 1 1 Casing variable parts Package MP2 1 1 Package MP3 1 1 1 Package MP4 1 1 1 2 2 2 Package MP5 1 1 4 Cable channel Number of sections 8 9 10 11 12 13 14 Cable channel 1 Package CS 41 CS 42 CS 43 CS 44 CS 45 CS 46 CS 47 5 Control panel RC 1 6 Technical documents Number of sections 8 9 10 11 12 13 14 Technical documents Content depends upo
3. RB 1 480 480 490 MP3 MP4 P 420 12 480 RB 1 480 480 480 170 MP5 MP4 P 420 13 480 RB 1 480 480 480 330 MP2 MP4 P 420 14 480 RB 1 480 480 480 490 MP3 MP4 02 04 08 300016854 001 A P 420 27 Assembly of the rear panels Package RB2 K AZ FETT LA LR NI O Hook the lower rear panel 1 to the 2 bushes on the side panels 8229N054 2 Put in place the 2 self tapping screws 3 9 x 12 7 serrated washers without tightening them Hook the left and right upper rear panels to the 2 bushes on the side panels and secure each one to the lower rear panel using 2 self tapping screws 3 9x12 7 serrated washers O Fix to the rear top panel 2 self tapping screws 3 9x12 7 serrated washers 5 Hook the additional lower rear panel onto the 2 screws on panel 1 and tighten these 2 screws to secure the panel QO to Q On the lower rear panel 2 screws Serrated washers 28 Mounting of the front casing panels 8229EN043 8229EN039 1 Affix the lower front panel to the cross bar 2 screws 3 94x12 7 serrated washers 2 Position the lower cross bar and affix to the side panels using 2 self tapping screws 3 94x12 7 serrated washers Position the panel for combustion chamber door and secure using 2 screws HM12x25 flat washers 2 P 420 02 04 08 300016854 001 A 8229EN040 1 Hook the lower left and right front panels to the bush on the side panel
4. 1 P 420 9 1 1 6 1 P 420 10 1 1 7 1 P 420 11 1 1 8 1 P 420 12 1 1 9 1 P 420 13 1 1 10 1 P 420 14 1 1 11 1 P 420 02 04 08 300016854 001 A Assembly of the base frame delivered unassembled 1 M001233 M001234 P 420 02 04 08 300016854 001 A 2 Fitting the brackets Q Front Rear P 420 9 P 420 11 P 420 13 P 420 8 P 420 10 P 420 12 P 420 14 gt Fitthe 2 rear holding brackets and secure them to the frame Use the corresponding holes following the indication on the frame gt Position the lower insulation fabric to the top package CS 51 to CS 57 If necessary adapt the length of or fold the lower insulation after completing assembly of the casing 3 Positioning the frame and the rear section 8229N023 1 Establish the location of the frame on the basis of the opening direction of the furnace door and the length of the burner 2 Position the rear section on the frame and prop it up amp Affix it to the brackets 2 screws HM 12x40 40 4 washers L12 2 nuts HM12 Around every 100 mm place points of silicon mastic 1 tube delivered with the accessories package CS 20 in the leak proofing groove in the section using a gun 5 Carefully introduce the leak proof thermocord into the leak proofing groove A do not pull on the seal while inserting it Otherwise you may stretch it and reduce its thickness You must not make the junction point with the thermocord in the l
5. 0 using 2 screws HM 12 x 25 2 nuts M 12 4 washers DE 12 OFit the hinge on the door of the combustion chamber boiler body accessories package to the left or right depending on which way you wish to open it and secure using 3 screws HM12x30 washers CL14 Boiler body accessories package Assemble the door of the combustion chamber 4 nuts M12 4 thick washers Put in place the added hinge with its hinge pin 4 P 420 02 04 08 300016854 001 A 15 OAtix the added hinge boiler body accessories package to the 2 a door of the combustion chamber using the 3 screws HM12x30 3 012 washers L 12 previously dismantled Leave the 3 screws HM12x30 and the 3 washers L12 in place on the combustion chamber door on the side opposite to the added hinge Put in place the left and right sweeping doors with their hinge pin package CS 20 8229EN021A 02 04 08 300016854 001 A P 420 16 Assembling the baffle plates 8229EN028A 8229EN051 8229EN022 Boilers for following countries NL BE ES Flue ways P 420 8 P 420 9 P 420 10 P 420 11 P 420 12 P 420 13 P 420 14 Upper 1 8229 0010 and 8229 0022 2 x 8229 0010 PEER ana 3 x 8229 0010 1 x 8229 0022 Central 2 x 8229 0011 and 2 8229 0011 and 8229 0023 2 x 8229 0011 no 3 x 8229 0011 Lower 3 8229 0012 and 8229 0024 2 x 8229 0012 Shore ie aie 3 x 8229 0012 1 x 8229 0024 Boilers for following countries GB HU SE ET
6. 2 Hook on the front casing support 2 bushes Position the top front panel in the front casing support and hook it into the front cover 30 Rating plate gt Affix the rating plate supplied with the instructions which corresponds to the country of destination 1 Boiler type 2 Power ranges 3 Thermic output 02 04 08 300016854 001 A P 420 NL Remeha B V E Postbus 32 7300 AA APELDOORN Tel 31 55 5496969 Fax 31 55 5496496 Internet nl remeha com E mail remeha remeha com GB Broag Ltd Remeha House E Molly Millars Lane RG41 2QP WOKINGHAM Berks Tel 44 118 9783434 Fax 44 118 9786977 Internet uk remeha com E mail boilers broag remeha com IRL B J L Mampaey BVBA Uitbreidingstraat 54 2600 ANTWERPEN Tel 32 3 2307106 Fax 32 3 2301153 Internet www mampaey be E mail info mampaey be B Thema S A 6 Avenue de l expansion 4460 GRACE HOLLOGNE Tel 32 4 2469575 Fax 32 4 2469576 Internet www thema sa be E mail info thema sa be H Marketbau Remeha Kft Gy r u 2 Ipari Park 2040 BUDA RS Tel 36 23 503 980 Fax 36 23 503 981 Internet www remeha hu E mail remeha remeha hu E Termibarna S A C Zamora 55 59 08005 BARCELONA Tel 34 3 3000204 Fax 34 3 3009558 E Cuatrocesa S A c Sor Angela de La Cruz 10 10 Oficina C 28020 MADRID Tel 34 91 658 18 88 Fax 34 91 658 30 77 Copyright All technical and technological information contained in these techn
7. TT CORRE CRC Lg 784 g 78 Lg Lg P420 14 C000131 1 Front 2 Rear Fit the upper assembly rods boiler body accessories in the order shown in the diagram above Place the expansion spring and its washer on each rod at the rear Stop tightening the nuts when the free space between the threads is around 2 mm Fit the upper casing supports package CS13 and the upper cross bars package CS10 11 12 14 with the assembly rods boiler body accessories package as per the details A B C D Fit the lower assembly rods in the order shown in the diagram Remove the assembly tool 10 P 420 02 04 08 300016854 001 A 10 Hydraulic test After assembling the boiler body the installer must carry out a water tightness test at a pressure equal to 1 3 times the operating pressure that is 7 8 bar mini for 10 minutes at least Ok fC Corp S 8229N073 tT N Z O N N Ensure that all the air in the boiler is vented to avoid any bursting of the body After the tightness test drain the boiler and remove all the parts used for the test 02 04 08 300016854 001 A P 420 8229EN025B Secure the flue gas nozzle boiler body accessories to the flue gas box package CS 20 using 4 screws HM 12 x40 4 nuts H 12 4 washers 2 P 420 02 04 08 300016854 001 A 12 HM12 x60 Orit the 2 threaded rods using multiple slip joint pliers body accessories p
8. ackage M12x175 for the flue gas outlet Secure the outlet and return pipes boiler body accessories package using 4 nuts H16 for each pipe 24 mm spanner remembering to insert the leak proof seal 1 A P420 8 to P420 10 B For P420 11 to P420 14 the return collector is replaced by a collector with water distributor marked INJ Fit the flue gas outlet to the heating body 6 nuts H12 6 flat washers L12 19 mm spanner O Fit 2 screws HM 12x60 2 nuts to the flue gas outlet for the sweeping hatch see detail Affix the sweeping hatches package CS 20 using 4 nuts H12 2 washers L12 2 washers M12 Assembling the flow switch Fasten the flow switch on the sleeve tube The direction of the arrow head on the collet must be the same as the flowing out of the water in the tube The table opposite is used to check that the flow controller delivered corresponds to the boiler being assembled Boiler Flow controller no P 420 8 8802 4706 P 420 9 8802 4710 P 420 10 8802 4712 P 420 11 8802 4722 P 420 12 8802 4725 P 420 13 8802 4727 P 420 14 8802 4729 02 04 08 300016854 001 A P 420 Put in place the lower plug and the upper plug with the sensor tube boiler body accessories package Do not forget the hemp Put the 8 M12x50 pins in place in the holes provided for this purpose amp Put the 2 M12x85 pins in place in the holes provided for this purpose Fit the hinges to the sweeping doors package CS2
9. ep 9 then 1 Put the left and right cable ways in place respecting the assembly sequence 2 Secure the cable ways 3 screws HM5x25 serrated washers Sccure the front top panel package RB2 with 4 screws HM5x25 serrated washers 18 P 420 02 04 08 300016854 001 A 21 Control panel assembly 1 Front 2 Rear 1 Position the control panel in the rear bushes Open the control panel by unscrewing the 2 screws on the front of the panel 8229N053 8229EN033A except NL see instructions delivered with the water low safety Then insert the bulbs inside the pocket and maintain them with the pressure sensitive switch spring At the front screw the control panel to the cover using 2 self tapping screws 3 9x12 7 serrated washers Phillips screwdriver Carefully unroll and take out the various bulbs from the control panel passing them through the opening in the front cover 23 Electrical connection All connections are made with the terminal boxes designed for that purpose on the back of the boiler s command board Connections must be made by a qualified technician 02 04 08 300016854 001 A P 420 19 24 Casing assembly 8229N040 1 Position the front side panels length 520 Package RB2 in the O Fit to the front 2 screws 3 94x12 7 serrated washers lower casing supports and hook them into the cable ways 5 Position the burner cable as shown in the diagram and on the
10. ical instructions as well as any drawings and technical descriptions supplied remain our property and shall not be multiplied without our prior consent in writing Subject to alterations 02 04 08 3000 16854 001 A D A C S A Tom s A Edison 29 Poligono Cogullada 50014 ZARAGOZA Tel 34 76 464076 Fax 34 76 471311 Internet www dac es E mail dac dac es Norte Comercial Organizaci n S A Bereteage Bidea 19 48180 LOIU Vizcaya Tel 34 94 471 03 33 Fax 34 94 471 11 52 E mail nco nco es Euro Gas Ltd Unit 38 Southern Cross Business Park Boghall Road Bray Co WICKLOW Tel 353 12868244 Fax 353 12861729 Internet www eurogas ie E mail sales eurogas ie 1312 LR remeha
11. n country MHECRES 1 1 1 1 1 1 1 2 P 420 02 04 08 300016854 001 A 2 Boilers supplied with an assembled body 8229N057A m Manoeuvring the assembled boiler body Mounting To manoeuvre the assembled body it is possible to use the four For boilers with assembled boiler body start assembly from figure 16 lifting rings located on the frame m Hydraulic test Refer to view 10 Certain parts will have to be removed to carry out the hydraulic test 3 Mounting Warning Assemble the boiler in the order given by the 1 Refer to the applicable price list for any optional features used numbers of each figure in compliance with all the instructions Tools required 122 box spanner 1 Phillips screwdriver 1 hammer 1 putty gun 1 stanley knife 13 19 24 spanners 1 Allen key JDTE or JDTE Plus assembly tool 02 04 08 300016854 001 A P 420 m Boilers supplied with an assembled body e Hydraulic test Mounting Refer to view 10 For boilers with assembled boiler body start assembly from figure 16 Certain parts will have to be removed to carry out the hydraulic test m For boiler supplied with the boiler body in bulk Hydraulic test Refer to view 10 Mounting Assembly of the sections is done from back to front as shown below beginning with assembly view 1 8229N025B 8229 0003 8229 0005 8229 0001 8229 0002 Q Front Rear Boiler type Rear section Le See ee Front section P 420 8 1 1 5
12. ower part of the section 6 P 420 02 04 08 300016854 001 A 8229EN013 Handle the nipples with gloves there might be sharp 1 Sandpaper edges 2 Lubricant Supplied Clean the bores and nipples Coat with the lubricant supplied with the sections 9 8229EN014 Gently push in the 2 nipples 02 04 08 300016854 001 A P 420 6 Assembling the sections Thermocord Special intermediate section in front of rear section 1 Place the first special intermediate section making sure that it is turned in the right direction i e with the flattening groove against the thermocord 2 For safety reasons insert an upper assembly rod loose boiler body accessories package into the holes in the 2 sections Push the section gently and simultaneously on the 2 nipples of the rear section with a hammer and a piece of wood positioned in line with the bores 8 gt P 420 02 04 08 300016854 001 A Put the assembly tool in position Tighten gradually so as to bring together the upper and lower connections evenly and simultaneously 8 Fit the remaining sections one by one in the order shown proceeding as per the views 3 4 5 6 Leave the assembly tool in place 02 04 08 300016854 001 A P 420 9 Fitting the upper and lower assembly rods and the upper casing supports A _ _ Ee a his FMI
13. xaz 38220 0010 lO ERLE camo I eam LONGI PODE and GAA 2x 8229 0012 Se 2 x 8229 0012 2 x 8229 0012 The 8 figure part number of the baffle plate is moulded into the metal Put the upper central and lower baffle plates in place following the order of assembly shown in the diagram Follow the order of assembly shown in the diagram Hook the baffle plates into one another before fitting them into the flue ways Close the sweeping doors and secure using 3 nuts HM12 3 thick washers L12x32x6 18 P 420 02 04 08 300016854 001 A 17 Boilers supplied with an assembled body 1 Rear Unscrew the screw A on the bracket lt LA To fit the flow controller refer to stage no 11 18 QO Affix the lower casing supports packages RB2 MP2 and MP5 to the frame using 1 screws HM8x25 serrated washer for each support 8229N039 Insert the boiler body insulation panels Hold the insulation in place by knotting each strap to the lower casing support on either side of the boiler H M 8x25 Insulation width boiler body 500 500 600 800 900 Boiler Rear Front P 420 8 P 420 9 P 420 10 P 420 11 P 420 12 P 420 13 P 420 14 package RB2 MP4 MP5 MP2 MP3 02 04 08 300016854 001 A P 420 19 gt Insert the rear insulation Package R B2 8229N031 Hi 8229EN029A i Boilers supplied with an assembled body Fit the upper crosspieces See st
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