Remeha Avanta Plus Gas 360 Technical Instruction
Contents
1. JO S S 123456789 1011 8502N086 f Make the connections respecting the live L neutral N and earth terminals Control panel RD 9 22 08 05 300005192 001 A 2 Installation with optional Rematic control unit a B Qc X rematic 55 O A w lu ce 0000168 21 Fitting the Rematic control unit The Rematic control unit is fitted on the left hand side of the front of the panel 8502N090 8502N089 22 08 05 300005192 001 A Control panel RD 9 3 Installing the supplementary wiring Remove the External Regulation harness D000173 Fitthe harnesses delivered with the REMATIC RC4 5 option D000172 8 Control panel RD 9 22 08 05 300005192 001 A 22 Connections optional REMATIC Connection block for Rematic sensors and controls See the instructions supplied with the control unit and any remote control unit used fy Separate the extra low voltage sensor wires from 230 V power wires in order to prevent electromagnetic interference Inside the boiler Boilers with one cable channel Place the 230 V main supply cables on one side of the cable channel and the sensor cables on the other The cables shall be held in place on either side using plastic ties Boilers with two cable channels2. i e v Zd o T e m OA 8 f va va Ld i k 2 va va 62g 1 i si 6597 L i CE 2145 m 9 7 va H3Z MM Er x ed la a i pompe So IV vo zy de i 8 L 9 87309 LAI i 5 v wey Wa La i im Pe Ps FE La NS 03 vo m m L ls vo LA LA o 6 09 11 WA Hx ND L zaz 6 AU Spare E 1 l n 17 M i 90603 La L d pum vA 8 6A LAZ 1798 ai xz Ftzlaaad Aad cadi REEL 6 z z s 9 1 g9 T 92 fords Le su 98 Sl E a T va 09 SVD VW3HOS3dlONIHHd NVHYOVIO ONIYIM NVIdINVINOULS AdiONIYd VIN3HOS Starting up and operation 1 Control panel without Rematic control unit 2 E ik EE A N The first start up is to be performed by your installation engineer Before starting the boiler check if the installation is filled with water Start the boiler in the following order Boiler temperature regulation by means of the thermostats Place the boiler thermostat 5 in the required position If the burner has 2 stages the stage 2 thermostat must always be set to value which is approximate
3. 2 stage burners It may be fitted along with several optional features Rematic control unit for 2 stage burners regulating the burner and 2 mixing valve for heating only or for heating and domestic hot water Hour run meter s Package BG 40 Flue gas thermometer Package BP 28 Symbols used Caution danger Risk of injury and damage to equipment Attention must be paid to the warnings on safety of persons and equipment 1 Specific information Information must be kept in mind to maintain comfort Reference Refer to another manual or other pages in this instruction manual 22 08 05 300005192 001 A Control panel RD 9 Description 11 8 9 110 13 6 8502N008 1 3 position switch Auto Manual M TEST STB The switch may be left on either position manual M or automatic AUTO STB TEST temporary action to test the safety thermostat Press the TEST STB switch and set pump shut off switch 2 B to the Summer position 3t 2 Switch Burner Heating pump This button is used to control the burner and the heating pump Both buttons are in Winter position Heating and hot water production systems operate if a hot water tank is included Both buttons are in Summer 34 position The burner and the heating pump don t operate If the boiler is fitted with a control unit both buttons must be left on the Winter positio
4. Place the 230 V main supply cables in one cable channel and the sensor cables in the other The cables shall be held in place on either side using plastic ties Outside the boiler use 2 pipes or cable guides at least 10 cm apart f Failure to comply with these instructions could lead to interference and control unit malfunctioning or even damage to the electronic circuitry 22 08 05 300005192 001 A Control panel RD 9 2 3 Moutingofthe control unit 00004 38 0000137 00139 Q Bring the blue connectors out through the opening in the control panel 2 Plug the connectors onto the back of the control unit Control panel RD 9 Push the control unit into the front of the control panel and fix it with the 2 plastic screws supplied push and 1 4 turn clockwise on the front of the control unit Close the control panel 22 08 05 300005192 001 A 3 Connecting a third party control unit CO 2 LL ZL 91 ZL 8L D000180 Control of the first stage of the burner by volt free contacts Control of the second stage of the burner by volt free contacts 4 Connecting the harness CD Take out the shunt bridge CA Connect the External Regulation harness to the control panel harness 22 08 05 300005192 001 A Control panel RD 9 5 Connecting the low water pressure switch alarm indicator Only NL D000183 CD Low water pressure switch a
5. Control panel Gas 360 u A hy ce Technical instructions CE 00400 CR remeha Contents ___ A 3 1 PIESENtAtIoN ci e ehe E KR ARR E AE Kade RR e AR Rc d dd 3 Ie Ul DO ladri 4 Operating caverns EROR RUN RE RR 5 Electrical connections atene 5 1 Terminal DOCK nre aio gates al 5 11 Electrical corinections is i ke mr em e RUE Ri e RU RE Re or RE o Re 6 2 Installation with optional Rematic control unit LL 7 2 1 Fitting the Rematic control Unit 7 2 2 Connections optional REMATIC La 9 2 3 Mouting of the control Unit e e e Roe e 10 3 Connecting a third party control unit HH meme 11 4 Connecting the harness i 2s ess ber ria eee er UR RR OE qn Ro RU AE ia E Rh Rt d 11 5 Connecting the low water pressure switch alarm indicator Only NL 12 6 Connecting the safety thermostat alarm indicator Hm 12 7 Connecting or two hour run meters Package 40 13 8 Connecting the flue gas thermometer Package BP 28 14 9 Connecting the bumer ee nhe rrr rrr e
6. Hd 3svHd 1 i UVVIIIVHOS YILNIMHIININOZ HOLIMS YALNIWYIWWNS Ma_LVM WHVAM UIV_LINYS LOH YELIVHOSYELNIM H3INNOS YINH3LI BNILAMBYILNI M3SSVMNSVM BUIVLINVS so3 iS amp UVVTSAVHOS 1 307 H30NYH8 SOVLS PUZ HOLIMS H3NHh8 zaz 3HOSINH3HL LINDO 84 15 2 HILIVHOS H3NN3HN8 3UNTIV euez YNITNYA zaz YILIVHOSS NNLSIITI 1 N N 5 SAWA Al3dvS S LOVLNOOSCISHONISA LOVLNOS Al34VS so TLNIALINOWN 3NNVA S DIV LNOMS LISHH3HOIS ALIHNOIS 19 VINOO so Vel PZ 9NDIH3M 39VIS HOLVOIGNI 440 NO da DiLiis4v 09 34N1S 31HOonans83lul38 euez 3HOHVIN INVAOA 3ddV svogav MWnalvsnigso 13dv19 09 151 SNINY IM 3rdWv 1 39VLS 15 HOLVOIONI 440 NO epz HITTALUNN 3OVIS Puz NNY YNOH 33015 31HONITSCIIHLIA FUNTIV 88 3HOHVIN INVAOA 34n1S Z H31H3ZN3QNh 1SS83lH138 FYNTIV euez FHIVHYOH YNILdNOD ardWvi aiHonaTWsviv almnoas WUVIV 5 SOI3H HOLVOIONI NUYVIV IVISONHIHL AT34vs SLVA 15 HANALuNn 39VI1S 5 NOH YNOH MW3zNauo3gunivis3dWals liHH3HOIS 1V1SOWH3Hl3WHVIV INVAOA SILVA 34n1S L H3 11H3ZN3QNh 1ISS83lH FYNTIV 3HIVHOH H 31dWOO M3 10HLNOO AVVISOWM3H SQI3H IVISOWH3HL A134VS SL TOY LNO
7. ISONILHIIA HOSITOAD WALSAS ONI400 d HVS 399 YVIZNIYDIGUNIVYI ANILS LIAHYIHIAIS 5 LVLSOWYSHL 51 1 1 INOMIAI UNFTOULNOI 399 OJVHLSSNIGISHOS UINYOASNVUL ONILVIOSI L SFIMIOSAVUL NOILO3NNOO 3GV2SVO vo Od3VHINN3H1 AN3W310SlQ UNILVINYOASNWUL IL ONNLIVHOSNICYASWM 5 wo 3ardwvi HOLVOIONI 3unTiv BILHONITYELS YNITINYE 3Wsviv dvul IVVISOWH3H IT3L39 SOVLS LVLSOWYSHL Y37108 SNIN3dvM3gsi3H dONMUNYA 1354 VAYdE 330152 145544 euiez LVLSOWYSHL FLSVLSONNUYEL SLNIHINNIYE INVAOA L3 IN3NINYVAUY NOLNOS VAUdE aanv 15 IVVISOWH3H LT313 9 15 151 1VISONH3HL Y37108 LH L yanyna a 33nis YJI9IJYYNLVYJAWIL 145544 919 JYJIANVH 1V1SOWH3HL LH L HINNIYE ananya a AVVLSOWYSHL OVISONFILLLNW WALSAS 4401NHS LN3A 0349078 Avi dWOd FOVTDADIY LINNHS oe A1VISOWH3HISSNnHOVMH380SVOgV MWnaTn033slLNV LVLSOWYSHL AVL 3dWndSI3HX13SS3 39v19A03M 3dWOd oe SNr1393H YOLVINDIY ou V SNIS3 dWOdSONINY VMSA V LINDYID 9NLLV3H v amp SNmi3938 NOLLYINDIU 9H V SI3H3 3dWWndSI3H T3883 V LINOUIO v 145 E b ez n me D z T n va ES ah st va Di 92 84 SA NE di vi 3 va 3 va f 2 a 2 2 qi DA V S SEVA g
8. larm indicator 6 Connecting the safety thermostat alarm indicator E E 19 amp 230V 50Hz ALI N C L N 8502N097 N e 2 217 jil Safety thermostat alarm indicator Control panel RD 9 22 08 05 300005192 001 A 7 Connectingoneortwo hour run meters Package BG 40 One or two optional hour run meters stage 1 and 2 may be fitted on the front of the control panel To do so Cut the cover off with a cutter along the edges of the coloured rectangle Pull out the 1 wires standing by in the control panel Connect the wires to the hour run meter the wires are interchangeable Brown and blue wires for stage 1 Violet and blue wires for stage 2 Clip the hour run meter into the control panel If the burner is a 1 stage burner the counter displays the burner operating time If the burner has 2 stages the first stage hour run meters displays the total burner operating time and the second hour run meter displays the operating time of stage 2 22 08 05 300005192 001 A Control panel RD 9 8 Connecting the flue gas thermometer Package BP 28 An optional flue gas thermometer may be fitted on the front of the control panel To do so Cutthe cover off with a cutter along the edges of the coloured
9. ly 5 C less than that of the stage 1 thermostat If required move the maximum temperature stop as instructed below yr there is no control unit we advise you never to set the boiler thermostat below mark 4 approx 40 C in order to avoid the risk of combustion products condensing on the walls of the boiler Set switch 1 to the manual 4 position Control unit in boiler room electrical cabinet See the instructions supplied with the control unit and any remote control unit used e Check that safety thermostat 9 is properly set do so unscrew the hexagonal cap and press the reset button with a screwdriver Set the burner and heating pump buttons 2 to the Winter position Set main On Off switch 3 to CD aD Em oo hy ce 8502N100 Moving the thermostat stop M000154 A factory set stop limits the maximum temperature to 75 C To move the stop proceed as follows Pull the thermostat button out carefully use pliers and a cloth Remove the stop with the pliers Put the stop in the hole of the desired higher temperature maximum 90 C 22 08 05 300005192 001 A Control panel RD 9 2 Control panel with optional Rematic control unit ae V rematic I 12 3 The first start up is to be performed by your installation e
10. n 3 Main ON OFF switch Location for hour run meter for the first and second stage optional 5 Boiler thermostat 30 to 90 C A factory set stop limits the maximum temperature to 75 C The stop may be moved if necessary 6 Stage or stage two indicators These only go on if the relevant thermostat or control unit require heating and if the safety contact is closed Boiler thermometer Location for flue gas thermometer optional Safety thermostat with manual reset set to 110 C 10 10 A Circuit breaker with delayed action and manual reset 11 Location for optional features or RC4 RC5 control unit 13 Switch for selecting the number of burner stages 14 Burner alarm indicator Reset button Control panel RD 9 22 08 05 300005192 001 A Operating principle TSI Boiler regulation The boiler may be regulated either by the boiler thermostats or by the Rematic control unit if any optional terminal strip present in control panel or by the Rematic control unit of the cascaded installation or by a third party control unit with volt free contacts for high low and on off operation if any connection kit necessary If the boiler is fitted with a Rematic control unit the boiler temperature is modulated by the regulator which controls the burner and the motorised mixing valves depending upon the outside temperature With a third party control connected the boiler thermostats are set to the maximum positio
11. n Operating security is provided by the safety thermostat with manual reset Electrical connections m u ps the electrical wiring has been carefuly checked in the factory the internal connections on the control panel must not be changed in any way Electrical connections must match the electrical diagrams delivered with the equipment and comply with the instructions in the manual The electrical connections shall comply with standards in force The equipment must have a power supply equipped with a omnipolar switch with an opening distance above 3 mm The earth connections shall comply with local standards 1 Terminal block All connections are made with the terminal boxes designed for that purpose on the back of the boiler s command board 22 08 05 300005192 001 A Control panel RD 9 1 1 Electrical connections D000171 Proceed as follows to open the control panel Open the side of the panel Turn the panel Remove the 4 screws Q Remove the upper casing of the boiler Take out the heater door These cables will be fixed on to the control panel with cable clips supplied a separate bag Remove the top front panel Pull out the connection board cover E E E E E E LO LO N P e e x x m e Hz o CS
12. ngineer Before starting the boiler check if the installation is filled with water Start the boiler in the following order Set the boiler thermostats 5 on maximum position If required move the maximum temperature stop as instructed on the preceding page 7 Set the Rematic control unit 12 To do so operate according to the control instructions supplied with the unit Set switch 1 to the AUTO position Check that safety thermostat 9 is properly set do so unscrew the hexagonal cap and press the reset button with a screwdriver Set the burner and heating pump buttons 2 to the Winter position Set main On Off switch 3 to CD To Boe Control panel RD 9 D000182 2 5 22 08 05 300005192 001 A Control panel RD9 22 08 05 300005192 001 A NL GB D A C S A Tom s A Edison 29 Poligono Cogullada 50014 ZARAGOZA Tel 34 76 464076 Fax 34 76 471311 Internet www dac es E mail dac dac es Remeha B V E Postbus 32 7300 AA APELDOORN Tel 31 55 5496969 Fax 31 55 5496496 Internet nl remeha com E mail remeha remeha com Broag Ltd Remeha House E Molly Millars Lane RG41 2QP WOKINGHAM Berks Tel 44 118 9783434 Fax 44 118 9786977 Internet uk remeha com E mail boilers broag remeha com Norte Comercial Organizaci n S A Bereteage Bidea 19 48180 LOIU Vizcaya Tel 34 94 471 03 33 Fax 34 94 471 11 52 E mail nco nco es IRL Euro Gas L
13. rectangle Clip the thermometer into the opening Bring the sensor to the back of the boiler via the cable channel and insert it in the flue gas pipe 14 Control panel RD 9 22 08 05 300005192 001 A 9 Connecting the burner 8502N164B Gas pressostat bridge factory fitted Not used on a Gas 360 2a Gas valve 2nd stage 2b Safety box Gas valve 1st stage Anti backflow thermostat Package RD19 optional as of 10 section models 4 Flue damper only version Gas 360 L bridge plug factory fitted 5 Leak proofing system Package RD18 bridge factory fitted 22 08 05 300005192 001 A Control panel RD 9 Skeleton Diagrams n W L100 00ZS0000 Zvoivisosssu4 osd o 1WVISOISS3HdSVO 1V1SOSS3Hd SVO 954 S YVVTAJVHOS 1831 HOLIMS 1S3L IZ MILIVHOSISIL 1591 YNILANYYAUNI 1z YILININ IYLNIN N Ico IS UVYTDIVHOS 3N3W3O1V HOLIMS NIV oz asv4 3svHd 1 MH3L IVHOSLdnvH IVYINIO UNILANYYILNI 92 3sv
14. rre 15 caosa io alienare IEEE Ret 16 Starting up and operatioli seo ux x EAE ia ARI NC EE RE RR REEF ER 17 1 Control panel without Rematic control unit 0 0 Hmmm en 17 2 Control panel with optional Rematic control Unit 18 Control panel RD 9 22 08 05 300005192 001 A Introduction r _ _ 1111_ _ _ _ _ _ _ _11 z y The control panel is fitted to Remeha boilers in the Gas 360 ranges This product will be marketed in the following European Union member states Version L BE ES Version S GB HU ES Directive 97 23 EC Gas and oil boilers with a maximum operating temperature of 110 C and hot water tanks with a maximum operating pressure of 10 bar pertain to article 3 3 of the directive and therefore cannot be CE marked to certify compliance with the directive 97 23 ECThe boilers and hot water tanks are designed and manufactured in accordance with the sound engineering practice as requested in article 3 3 of the directive 97 23 EC it is certified by compliance with the directives 90 396 EC 92 42 EC 73 23 EC and 89 336 EC 1 Presentation f Warning The boiler shall be assembled and installed by a qualified professional only For a proper operating of the boiler follow carefully the instructions The control panel is used to control boilers with 1 or
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