RedMax G3200EZ User's Manual
Contents
1. SPACER 1 14 2850 74102 SWITCH ASSY 1 72 848 C60 5423 WEIGHT 1 15 848 C30 72C1 CORD EARTH 1 73 2872 54230 SPRING 1 16 848 C30 72B1 CORD SWITCH 1 74 2851 54270 e SPRING 1 75 3330 75411 e WASHER 1 20 848 C30 7502 STARTER ASSY 1 76 3310 53331 NUT 1 21 848 C30 7520 e REEL COMP 1 77 2851 54301 LEVER COMP 1 22 2841 75300 SPRING COMP 1 78 2851 54350 e ROLLER 1 23 T2044 75410 ROPE 03 1 79 2670 54411 ARM 1 24 T2044 75520 PULLEY 1 80 T2200 54510 BAND 1 25 1400 75170 e KNOB 1 81 3356 24140 ROLLER 1 26 T2044 75420 KNOB CAP 1 82 2670 54610 SPRING 1 27 T1812 75150 e SCREW M5xL12 1 83 848 C30 53C2 COVER 1 28 848 C30 74B0 CUSHION 1 84 T2200 53200 LINK A 1 29 848 C30 74A1 COVER 1 85 T2200 53280 SPRING 1 30 848 825 1911 SCREW TP5 P tight xL19 T27 3 86 848 C30 66C1 PLATE B 1 31 72200 32100 HANDLE 1 87 848 C30 5341 NUT ASSY 1 32 848 825 1901 SCREW TPS P tight xL19 T27 4 33 848 C30 3311 HANDLE COMP 1 91 848 C30 90K0 LABEL 1 34 848 C30 33C1 LEVER 1 92 848 C30 90L0 LABEL 1 35 3356 33321 SPRING 1 93 848 C3D 90B0 LABEL cover 1 36 848 C30 33E3 ARM 1 94 848 C3A 90CO LABEL recoil 1 37 848 C30 33L1 COVER 1 38 848 825 1911 SCREW TPS P tight xL19 T27 1 39 2841 31801 CAP ASSY 1 40 2841 31820 GASKET 1 41 2877 31800 CAP ASSY 1 42 2841 31820 e GASKET 1 42. 9 Maintenance F9 1 F9 2 Maintenance replacement or repair of the emission control device and systems may be performed by any non road engine repair establishment or individual WARNING Before cleaning the inspecting or repairing the unit make sure that engine has stopped and is cool Disconnect the spark plug to prevent accidental starting MAINTENANCE AFTER EACH USE 1 Oiling port Dismount the guide bar and check the oiling port for clogging 1 Oiling port 2 Guide bar When the guide bar is dismounted remove sawdust in the bar groove and the oiling port Grease the nose sprocket from the feeding port on the tip of the bar 1 Oiling port 2 Grease port 3 Sprocket 3 Others Check for fuel leakage and loose fastenings and damage to major parts especially handle joints and guide bar mounting If any defects are found make sure to have them repaired before operating the saw again PERIODICAL SERVICE POINTS Every 25 hours use 1 Air cleaner 1 Loosen the knob by moving it to the direction A until it clicks 2 Pull the cover to the direction B and unfasten the hooks so that the cover can be detached 3 When fixing the cylinder cover back into its original position align the 3 hooks 3 move the cover in the opposite direction of removal until it clicks 1 Knob 2 Projection 3 Hook 9 Maintenance 0 6 0 7mm
3. Be sure to block the air intake hole 2 Spark arrester The muffler is equipped with a spark arrester to prevent red hot carbon from flying out of the exhaust outlet Periodically check and clean as necessary with a wire brush after removing two muffler cover nuts and one screw 1 Spark arrester Never use a muffler if the spark arrester is missing or defective 3 Exhaust port Remove the muffler insert a screwdriver into the vent and wipe away any carbon buildup after every 100 hours of use Wipe away any carbon buildup on the muffler exhaust vent and the cylinder exhaust port at the same time 1 Muffler exhaust vent 2 Cylinder exhaust port 5 Sprocket Check for cracks and for excessive wear interfering with the chain drive If the wear is considerable replace it with new one Never fit a new chain on a worn sprocket or a worn chain on a new sprocket 10 Maintenance of Saw Chain and Guide Bar F10 1 91VG F10 2 25AP 3 91VG 025 0 64mm SAW CHAIN 4 WARNING It is very important for smooth and safe operation to keep the cutters always sharp Your cutters need to be sharpened when Sawdust becomes powder like You need extra force to saw in The cut way does not go straight Vibration increases Fuel consumption increases Cutter setting standards WARNING Be sure to wear safety gloves Before filing Make sure the saw chain is
4. 27 T1812 75150 e SCREW M5xL12 1 83 848 C30 53C2 COVER 1 28 848 C30 74B0 CUSHION 1 84 848 C30 66C1 PLATE B 1 29 848 C30 74A1 COVER 1 85 2841 53240 e SCREW 1 30 848 825 1911 SCREW TPS P tight xL19 T27 3 86 848 C33 66K0 NUT 1 31 72200 32100 HANDLE 1 87 2671 53230 e GEAR 1 32 848 825 1901 SCREW TPS P tight xL19 T27 4 88 3350 53410 NUT 1 33 848 C30 3311 HANDLE COMP 1 34 848 C30 33C1 LEVER 1 91 848 C30 90K0 LABEL 1 35 3356 33321 SPRING 1 92 848 C30 90L0 LABEL 1 36 848 C30 33E3 ARM 1 93 848 C3A 90B0 LABEL cover 1 37 848 C30 33L1 COVER 1 94 848 C3A 90C1 LABEL recoil 1 38 848 825 1911 SCREW TPS P tight xL19 T27 1 39 2841 31801 CAP ASSY 1 40 2841 31820 e GASKET 1 41 2877 31800 CAP ASSY 1 42 2841 31820 GASKET 1 48 2850 34501 BREATHER ASSY 1 49 848 C30 85U0 GROMMET 1 50 848 C30 8530 PIPE ASSY 1 51 1850 85300 FILTER 1 52 2850 34350 COLLAR 1 53 848 C30 37A1 SPRING F 1 54 848 C30 37B1 SPRING M 1 55 848 C30 37C1 SPRING P 1 56 848 825 1901 SCREW TPS P tight xL19 T27 5 13 Parts list Fig 3 POWER UNIT S N 400001 and up 70 G3200EZ 56 32 Fig 3 POWER UNIT S N 400001 and up G3200EZ PART NUMBER DESCRIPTION NOTE Key PART NUMBER DESCRIPTION NOTE UNIT 1 848 C30 12A1 CYLINDER 1 56 T2
5. Check for engine flooding Check the spark gt Replace with proper fuel Remove and dry the spark plug Then pull the starter again with no choke gt Replace with a new plug Case 2 Lack of power Poor acceleration Rough idling Check fuel for water or substandard mixture filter for clogging Check air filter and fuel Check carburetor for inadequate adjustment Case 3 Oil does not come out Check oil for substandard quality Check oil passage and ports for clogging gt Replace with proper fuel gt Clean gt Readjust speed needles gt Replace gt Clean When your unit seems to need further service please consult with our service shop in your area 12 Storage 1 Empty the fuel tank and run the engine out of fuel 2 Empty the oil tank 3 Clean the entire unit 4 Store the unit in a dry place out of the reach of children 13 Parts list CHAINSAWS G3200 G3200EZ NOTE 1 Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and or replacement 2 KOMATSU ZENOAH does not warrant the machines which have been damaged by the use of any parts other than those specified by the company 3 When placing parts orders for repair and or replacement check if the model name and the serial number are applicable to those specified in the parts list then use parts num
6. Fig 2 POWER UNIT S N 404766 and up G3200 Key PART NUMBER DESCRIPTION Q TY NOTE Key PART NUMBER DESCRIPTION NOTE UNIT UNIT 1 848 C30 82H3 ROD 1 57 848 C30 37D2 HELPER 2 2 848 C30 82G2 GROMMET 1 58 848 C30 37E1 BAND 1 3 848 C30 25A2 CASE 1 59 848 825 1601 SCREW TPS P tight xL16 T27 1 4 848 815 1400 SCREW M5xL14 T27 4 60 01640 20508 WASHER 1 5 848 825 1911 SCREW TP5 P tight xL19 T27 1 6 848 C30 25C2 KNOB 1 65 848 C3A 5400 BRAKE ASSY 1 7 848 C30 25D0 CLIP 1 66 2670 54630 e SCREW TP4 B tight xL12 T20 4 8 T2200 21230 BOLT 1 67 848 C30 54A2 s GUARD 1 9 848 C30 6612 PLATE 1 68 2850 54120 e SPRING 1 10 848 C30 66F1 CATCHER 1 69 2850 54130 SCREW 1 11 848 825 1911 SCREW TPS P tight xL19 T27 1 70 2850 54140 e SPACER 1 71 2850 54211 SPACER 1 14 2850 74102 SWITCH ASSY 1 72 848 C60 5423 WEIGHT 1 15 848 C30 72C1 CORD EARTH 1 73 2872 54230 SPRING 1 16 848 C30 72B1 CORD SWITCH 1 74 2851 54270 e SPRING 1 75 3330 75411 e WASHER 1 20 848 C35 7502 STARTER ASSY 1 76 3310 53331 NUT 1 21 848 C35 75C1 REEL 1 77 2851 54301 LEVER COMP 1 22 2841 75300 SPRING COMP 1 78 2851 54350 e ROLLER 1 23 T2044 75410 ROPE 03 1 79 2670 54411 ARM 1 80 T2200 54510 BAND 1 25 1400 75170 e KNOB 1 81 3356 24140 ROLLER 1 26 T2044 75420 KNOB CAP 1 82 2670 54610 SPRING 1
7. tools are used to remove the flywheel or if an improper tool is used to hold the flywheel in order to remove the clutch structural damage to the flywheel could occur which could subsequently cause the flywheel to disintegrate Always shut off the engine before setting it down Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance When cutting a limb that is under tension be alert for spring back so that you will not be struck when the tension in the wood fibers is released Keep the handles dry clean and free of oil or fuel mixture 4 For safe operation 17 18 19 Operate the chain saw only in well ventilated areas Never start or run the engine inside a closed room or building Exhaust fumes contain dangerous carbon monoxide Do not operate a chain saw in a tree 20 When transporting your chain saw make sure the appropriate guide bar scabbard is in place 21 This chain saw is equipped with a spark arrester built in muffler Periodically check the arrester to keep it in good unless specially trained to do so order Guard against kickback Kickback is the upward motion of the guide bar which occurs when the saw chain at the nose of the guide bar contacts an object Kickback can lead to dangerous loss of control of the chain saw KICKBACK SAFETY PRECAUTIONS FOR CHAIN SAW USE
8. 30093 RedMax Garantie limit e des tronconneuses Pi ces en rapport avec les missions de gaz d chappement KOMATSU ZENOAH AMERICA INC par l interm diaire de n importe quel revendeur RedMax r parera gratuitement ou remplacera gratuitement pour l acheteur initial et chaque acheteur successif toute s pi ce s se r v lant de constitution et ou de montage d fectueux pendant deux 2 ans compter de la date initiale de livraison d une unit Les pi ces en rapport avec les missions de gaz d chappement sont l assemblage carburateur l assemblage bobine le rotor la bougie le filtre air le filtre carburant la tubulure d admission et les joints Toutes les pi ces autres que celles mentionn es ci dessus deux 2 ans d utilisation domestique 1 an d utilisation commerciale et quatre vingt dix 90 jours pour la location compter de la date d achat initial La soci t par l interm diaire d un distributeur RedMax r parera ou remplacera toute s pi ce s sans frais et au b n fice de l acheteur original en prenant en charge les frais de pi ces et ou de main d ceuvre Telles sont les limites de la garantie Le co t du transport de l unit jusqu au revendeur RedMax et depuis celui ci sera la charge de l acheteur L acheteur ne supportera pas le co t de main d oeuvre du diagnostic qui am ne la conclusion qu une pi ce garantie est d fectueuse si ce diagnostic est effectu chez le revendeur R
9. Pay attention to agitation 1 Measure out the quantities of gasoline and oil to be mixed 2 Put some of the gasoline into a clean approved fuel container 3 Pour in all of the oil and agitate well 4 Pour In the rest of gasoline and agitate 11 6 Fuel and Chain oil again for at least one minute As some oils may be difficult to agitate depending on oil ingredients sufficient agitation is necessary for the engine to last long Be careful that if the agitation is insufficient there is an increased danger of early piston seizing due to abnormally lean mixture 5 Put a clear indication on the outside of the container to avoid mixing up with gasoline or other containers 6 Indicate the contents on outside of container for easy identification FUELING THE UNIT 1 Untwist and remove the fuel cap Rest the cap on a dustless place 2 Put fuel into the fuel tank to 8096 of the full capacity 3 Fasten the fuel cap securely and wipe up any fuel spillage around the unit WARNING 1 Select bare ground for fueling 2 Move at least 10feet 3meters away from the fueling point before starting the engine 3 Stop the engine before refueling the unit At that time be sure to sufficiently agitate the mixed gasoline in the container FOR YOUR ENGINE LIFE AVOID 1 FUEL WITH NO OIL RAW GASOLINE It will cause severe damage to the internal engine parts very quickly 2 GASOHOL It can cause deteri
10. SCREW 1 33 848 C71 80N0 PISTON 1 16 3310 81280 COVER 1 17 1480 81420 PLUG 1 18 1148 81390 RING 1 to 9 13 Parts list Fig 6 ACCESSORIES S N G3200 404766 andup G3200EZ 400001 and up Key PART NUMBER DESCRIPTION Q TY NOTE 1 848 CB1 2020 BAR CV30 1 4 1 2 3310 52210 50 CHAIN OREGON 25AP J68E 1 3 3617 97110 PROTECTOR 300 350mm 1 OP 4 3320 91140 WRENCH 1 5 848 C3A 93A0 OWNER S MANUAL 1 6 848 C30 0610 GASKET KIT 1 OP 7 T3195 91110 BAG 1 8 2670 91150 DRIVER 1 9 2670 96220 STOPPER for piston 1 OP 10 3330 97310 GAUGE for air gap 1 OP 11 2850 96410 WRENCH T20xT25xT27 1 OP 12 2670 96510 GUIDE for brake spring 1 OP G3200 G3200EZ RedMax CHAIN SAWS LIMITED WARRANTY EMISSION RELATED PARTS FOR TWO 2 YEARS FROM THE DATE OF ORIGINAL DELIVERY KOMATSU ZENOAH AMERICA INC THE COMPANY THROUGH ANY RedMax DEALER WILL REPAIR OR REPLACE FREE OF CHARGE FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EMISSION RELATED PARTS ARE THE CARBURETOR ASSY COIL ASSY ROTOR SPARKPLUG AIR FILTER FUEL FILTER INTAKE MANIFOLD AND THE GASKETS ALL OTHER PARTS EXCEPT ABOVE PARTS FOR TWO 2 YEARS OF HOME USE 1 YEAR COMMERCIAL USE AND NINETY 90 DAYS FOR RENTAL USE FROM THE DATE OF ORIGINAL PURCHASE T
11. arrow to the MAX position the chain oil flow more and if you turn to the MIN position less Position Bottom of the power unit IMPORTANT ENGINE INFORMATION THIS ENGINE CONFORMS TO US EPA PH1 FOR SMALL OFF ROAD ENGINES ENGINE FAMILY 4KZXS 0324RS EM ENGINE DISPLACEMENT 32cc REFER TO OWNER S MANUMAL FOR MAINTE NANCE SPECIFICATIONS AND ADJUSTMENTS MANUFACTURED ZENORH KOMATSU ZENOAH CO RedMax Made in Japan INFORMATION IMPORTANTE CONCERNANT LE MOTEUR Ce moteur conformc aux normcs U S EPA PH1 pour les petits moteurs tout terrain Type de moteur 4KZXS 0324RS EM Cylindr e du moteur 32cc Se r f rer au Manuel de l utilisateur pour les sp cifications d entretien et les r glages Manufactur ZENORH KOMATSU ZENOAH RedMax Made in Japan J 4 For safe operation 1 Never operate a chain saw when you are fatigued ill or upset or under the influence of medication that may make you drowsy or if you are under the influence of alcohol or drugs Use safety footwear snug fitting clothing and eye hearing and head protection devices Select flat and bare ground for fueling Always use caution when handling fuel Wipe up all spills and then move the chain saw at least ten 10 feet three 3 m from the fueling point before starting the engine 4a Eliminate all sources of sparks or 4 flame ie smoking open flames or work that can cause sparks in t
12. maintenance instructions for saw chain 7 Only use replacement bars and chains specified by the manufacturer or the equivalent 5 Installing guide bar and saw chain F5 2 A standard saw unit package contains the items as illustrated 1 Power unit 2 Bar protector 3 Guide bar 4 Saw chain 5 Plug wrench Open the box and install the guide bar and the saw chain on the power unit as follows WARNING The saw chain has very sharp edges Use thick protective gloves for safety G3200 1 Pull the guard towards the front handle to check that the chain brake is not engaged 2 Loosen the nut and remove the chain cover 3 Gear the chain to the sprocket and while fitting the saw chain around the guide bar mount the guide bar to the power unit Adjust the position of the chain tensioner 1 Moving direction 2 Tensioner nut 3 Chain cover Pay attention to the correct direction of the saw chain 4 Fit the chain cover to the power unit and fasten the nuts to finger tightness 5 While holding up the tip of the bar adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail 1 Lift UP 2 Tensioner screw 3 Loosen 4 Tighten 6 Tighten the nut securely with the bar tip held up 12 15 N m Then check the chain for smooth rotation and proper tension while moving it by hand If necessary read
13. 100 23200 FILTER COMP 1 2 T2200 14210 GASKET oyl 1 57 848 C30 6731 PIPE IN COMP 1 3 848 C30 2101 CASE ASSY 1 58 T2200 21400 PIPE OUT COMP 1 4 2629 21130 PIN 3 59 848 C35 7111 ROTOR COMP 1 5 06030 06201 BEARING 2 60 848 C35 7121 COIL ASSY 1 6 04065 03212 e SNAPRING 032 1 61 2850 72110 CAP 1 7 2169 21210 SEAL 1 62 1400 72121 SPRING 1 8 848 8AC 3210 SEAL 1 63 5500 72130 GROMMET 1 9 2616 21230 STUD 1 64 1650 43230 NUT M8xP1 0 1 10 848 C30 21D1 GASKET 1 65 2670 55410 SCREW M4xL14 T20 2 11 848 8Y5 6000 SPACER 1 66 3699 90032 10 SPARK PLUG 1 12 72200 41110 PISTON 1 67 T2100 31500 COMP 1 13 72102 41210 RING 1 68 2850 81900 PUMP 1 14 T2200 41310 PIN 1 69 2850 82611 PIPE 1 15 3310 41320 RING 2 70 848 C3D 99F0 LABEL caution 1 16 3310 41410 BEARING 1 71 848 C30 90E0 LABEL choke 1 17 1650 41510 WASHER 2 18 72200 42000 SHAFT COMP 1 19 4820 13180 BOLT TORX M5xL20 T27 8 24 848 C3A 15B0 ARRESTER 1 25 12200 15110 MUFFLER 1 26 12200 15310 STAY 1 27 12100 15210 GASKET 1 28 848 C3A 15M1 BOLT 2 29 2850 15230 NUT 2 30 848 815 1400 SCREW M5xL14 T27 1 31 848 C30 14A1 INSULATOR 1 32 T2200 31120 1 33 848 C30 14B1 GASKET in 1 34 3330 14121 GASKET carb 1 35 848 C3A 8100 CARBURETOR ASSY 1 36 848 C30 82A2 MANIFOLD 1 37 2867 82210 BOLT M4x70 2 38 848 825 1601 S
14. 8 2850 34501 BREATHER ASSY 1 49 848 C30 85U0 GROMMET 1 50 848 C30 8530 PIPE ASSY 1 51 1850 85300 FILTER 1 52 2850 34350 COLLAR 1 53 848 C30 37A1 SPRING F 1 54 848 C30 37B1 SPRING M 1 55 848 C30 37C1 SPRING P 1 56 848 825 1901 SCREW TPS P tight xL19 T27 5 13 Parts list Fig 5 CARBBURETOR COMPONENTS S N G3200 404766 and up G3200EZ 400001 and up 2 a ri b kiiy G3200 G3200EZ Key PART NUMBER DESCRIPTION NOTE PART NUMBER DESCRIPTION QTY NOTE IUNIT IUNIT 1 848 C3A 8100 CARBURETOR ASSY 1 19 3310 81341 VALVE 1 2 848 C3A 0630 REBUILD KIT 1 20 2880 81470 SCREW 3 3 3306 81380 SCREEN 1 21 2670 81410 SPRING 1 4 3356 81310 VALVE 1 22 848 C3A 81T0 SHAFT 1 5 2841 81270 SPRING 1 23 2630 81330 SCREW 1 6 3310 81250 1 24 3350 81380 SPRING 1 7 3310 81240 SCREW 1 25 2670 81440 LEVER 1 8 3310 81230 LEVER 1 26 2850 81190 SCREW 1 9 T2100 06020 GASKET KIT 1 27 2841 81450 VALVE 1 10 3304 81140 GASKET 1 28 T2002 81350 SPRING 1 11 1172 81150 e DIAPHRAGM 1 29 848 C30 81E0 SHAFT 1 12 2850 81290 GASKET 1 30 2850 81430 BUSHING 1 13 3310 81260 DIAPHRAGM 1 31 3310 81351 SCREW 4 14 2850 81120 COVER 1 32 2810 81530 SPRING 1 15 3310 81130
15. 848 C3A 93A0 410 OWNER OPERATOR MANUAL CHAINSAWS G3200 G3200EZ WARNING WARNING The engine exhaust from this product Before using our products please contains chemicals known to the State read this manual carefully to of California to cause cancer birth understand the proper use of your defects or other reproductive harm unit APPLICABLE SERIAL NUMBERS G3200 404766 andup G3200EZ 400001 and up SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury and for this reason you are requested to read all such instructions carefully and follow them without fail WARNINGS IN THE MANUAL WARNING This mark indicates instructions which must be followed in order to prevent accidents which could lead to serious bodily injury or death IMPORTANT This mark indicates instructions which must be followed or it leads to mechanical failure breakdown or damage This mark indicates hints or directions useful in the use of the product CONTENTS 1 Parts location 4 2 Specifications 4 3 Symbols on the machine 5 4 For safe operation 6 5 Installing guide bar and saw chain 8 6 Fuel and chai
16. CREW TP5 P tight xL16 T27 1 39 848 C30 82F2 ROD CHOKE 1 40 T2200 83100 CLEANER 1 41 848 C30 31A2 COVER 1 42 T2220 51110 DRUM 3 8x6T 0 1 43 848 C30 5121 CLUTCH 1 44 848 C30 51E2 SPRING 3 45 T2041 51210 PLATE 1 46 3310 51310 BEARING 1 50 2841 55112 OIL PUMP 1 51 2850 55121 WORM 1 52 2850 55211 WASHER 1 53 T2200 55610 COVER 1 54 2670 55410 SCREW M4xL14 T20 2 55 2670 54630 SCREW TP4 B tight xL12 T20 1 13 Parts list G3200EZ T EN 69 76 75 ANS D 7478 m 87 gt 34 Fig 4 POWER UNIT S N 400001 and up G3200EZ Key PART NUMBER DESCRIPTION Q TY NOTE Key PART NUMBER DESCRIPTION NOTE UNIT UNIT 1 848 C30 82H3 1 57 848 C30 37D2 HELPER 2 2 848 C30 82G2 GROMMET 1 58 848 C30 37E1 BAND 1 3 848 C30 25A2 CASE 1 59 848 825 1601 SCREW TP5 P tight xL16 T27 1 4 848 815 1400 SCREW M5xL14 T27 4 60 01640 20508 WASHER 1 5 848 825 1911 SCREW TP5 P tight xL19 T27 1 6 848 C30 25C2 KNOB 1 65 848 C36 5401 BRAKE ASSY 1 7 848 C30 25D0 CLIP 1 66 2670 54630 e SCREW TP4 B tight xL12 T20 3 8 T2200 21230 BOLT 1 67 848 C30 54A2 s GUARD 1 9 848 C30 6612 PLATE 1 68 2850 54120 SPRING 1 10 848 C30 66F1 CATCHER 1 69 2850 54130 SCREW 1 11 848 825 1911 SCREW TPS P tigh xL19 T27 1 70 2850 54140 e SPACER 1 71 2850 54211
17. E gal 1 2 3 4 5 engine and allow it cool before 2 CYCLE OIL fl oz 2 6 5 2 78 10 4 13 refueling the unit Select outdoor bare ground for fueling and move at least GASOLINE liter 1 2 3 4 5 3m 10ft away from the fueling point 2 CYCLE OIL ml 20 40 60 80 100 before starting the engine Exhaust emission are controlled by the fundamental engine parameters and components eq carburation ignition timing and port timing without addition of any major hardware or the introduction of an inert material during combustion These engines are certified to operate on unleaded gasoline The RedMax engines are lubricated by oil Make sure to use gasoline with a specially formulated for air cooled 2 cycle minimum octane number of 89 RON gasoline engine use If RedMax oil is not USA Canada 87AL available use an anti oxidant added If you use a gasoline of a lower octane quality oil expressly labeled for air cooled value than prescribed there is a danger 2 cycle engine use JASO FC GRADE that the engine temperature may rise and OIL or ISO EGC GRADE an engine problem such as piston seizing Do not use BIA or TCW 2 stroke water may consequently occur cooling type mixed oil Unleaded gasoline is recommended to reduce the contamination of the air for the sake of your health and the environment Poor quality gasolines or oils may damage sealing rings fuel lines or fuel tank of the engine HOW TO MIX FUEL IMPORTANT
18. EZ 7 7 3 5 Ibs kg Cutting attachment Guide bar Type Size M G3200 Hard nose Carving 12 30 in cm esae G3200EZ Sprocket nose 14 35 in cm Saw chain Type Pitch Gauge G3200 Oregon 25AP 1 4 6 35 0 050 1 27 in mm ee G3200EZ Oregon 91VG 3 8 9 53 0 050 1 27 in mm Specifications are subject to change without notice 3 Symbols on the machine For safe operation and maintenance symbols are carved relief on the machine b According to these indications please be careful not to take a mistake a The port to refuel the MIX GASOLINE Position Fuel cap b The port to refuel the chain oil Position Oil cap d c Put the switch to the O position immediately the engine stops Position Rear left of the unit PULL d If you pull out the choke knob you can set the choke as cold start mode H e Position Upper right of the aircleaner cover e The screw under the H stamp is The High speed adjustment L Screw The screw under the L stamp is The Slow speed adjustment Screw T The screw at the left of the T stamp is the Idle adjustment Screw Position Left side of the rear handle f It shows the directions that the chain brake is released for the white arrow and activated for the black arrow Position Front of the chain cover g g If you turn the rod by screwdriver follow the
19. HE COMPANY THROUGH ANY RedMax DEALER WILL REPAIR OR REPLACE FREE OF CHARGE FOR THE ORIGINAL PURCHASER ANY PART OF PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND OR WORKMANSHIP THIS IS THE EXCLUSIVE REMEDY THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE RedMax DEALER THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION THAT A WARRANTED PART IS DEFECTIVE IF THE DIAGNOSTIC WORK IS PERFORMED AT THE RedMax DEALER THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS DEFINED BY THE MANUFACTURER IN THE OWNER OPERATOR MANUAL ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE OR WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF REPAIR OR REPLACE AS NECESSARY SHALL BE WARRANTED FOR THE WARRANTY PERIOD ANY WARRANTED PART WHICH IS SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF TIME UP TO THE FIRST SCHEDULED REPLACEMNET POINT FOR THE PART ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DULABILITY MAY BE USED IN NON WARRANTY MAINTENANCE OR REPAIRS AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE COMPANY THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAILURE OF A WARRANTED PARTS STILL UNDER WARRANTY THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF INSTRUCTION LISTED IN THE OWNER OPERATOR MA
20. Mos x Champion RCJ 7Y 4 Remove the cleaner element by unfastening the hooks Split the element into halves and wash in neutral detergent and warm water After cleaning dry the element completely Exchange the element with new one in case it has been contaminated When reinstalling the element to the unit fit the hook A and the hole and then inset the element to the unit 1 Hooks 2 Air cleaner element 3 Hole 4 Hook A 5 Hook B Make sure that the hook A is correctly fit with the hole to reduce the chance of damage of the hook A 2 Fuel filter Using a wire hook take out the filter from the filler port Clean away the dirt attached to the filter Replace with a new one if needed 1 Fuel filter Never bend the filter pipe when returning it 3 Spark plug Clean the electrodes with a wire brush and reset the gap to 0 65 mm as necessary 1 Air cooling system Dust clogging around the cooling system and the cylinder fins will cause overheating of the engine Periodically check and clean the cooling system and the cylinder fins with a brush after removing the cylinder cover the air cleaner and the recoil case When installing the cylinder cover and the cooling system make sure that switch wires and grommets are positioned correctly in place 1 Recoil case 2 Fan cover 3 Fan 4 Cylinder fins 5 Cylinder cover 9 Maintenance F9 8
21. NUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS ACCIDENTAL MISHANDLING ALTERATION ABUSE IMPROPER LUBULICATION USE OF ANY PARTS OR ACCESSARIES OTHER THAN THOSE SPECIFIED BY THE COMPANY OR OTHER CAUSES BEYOND THE CONPANY S CONTROL THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS CHANGES IN THEIR APPEARANCE THERE ARE NO OTHER EXPRESS WARRANTIES IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO TWO 2 YEARS FOR HOME USE ONE 1 YEAR FOR COMMERCIAL USE AND NINETY 90 DAYS FOR RENTAL USE FROM THE ORIGINAL DELIVERY DATE LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMINATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER PLEASE CALL KOMATSU ZENOAH AMERICA INC AT 770 381 5147 IMPORTANT YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE PLEASE FILL OUT THE CARD AND SEND IT TO RedMax KOMATSU ZENOA AMERICA WITHIN SEVEN 7 DAYS BE SURE TO KEEP A COPY FOR YOUR RECORDS KOMATSU ZENOAH AMERICA INC ax 4344 Shackleford Road Suite 500 Norcross Georgia
22. PACER 1 66 3699 90032 10 SPARK PLUG 1 12 72200 41110 PISTON 1 67 T2100 31500 COMP 1 13 72102 41210 RING 1 68 2850 81900 PUMP 1 14 T2200 41310 PIN 1 69 2850 82611 PIPE 1 15 3310 41320 RING 2 70 848 90 0 LABEL caution 1 16 3310 41410 BEARING 1 71 848 C30 90E0 LABEL choke 1 17 1650 41510 WASHER 2 18 72200 42000 SHAFT COMP 1 19 4820 13180 BOLT TORX M5xL20 T27 8 24 848 C3A 15B0 ARRESTER 1 25 12200 15110 MUFFLER 1 26 12200 15310 STAY 1 27 12100 15210 GASKET 1 28 848 C3A 15M1 BOLT 2 29 2850 15230 NUT 2 30 848 815 1400 SCREW M5xL14 T27 1 31 848 C30 14A1 INSULATOR 1 32 T2200 31120 1 33 848 C30 14B1 GASKET in 1 34 3330 14121 GASKET carb 1 35 848 C3A 8100 CARBURETOR ASSY 1 36 848 C30 82A2 MANIFOLD 1 37 2867 82210 BOLT M4x70 2 38 848 825 1601 SCREW TP5 P tight xL16 T27 1 39 848 C30 82F2 ROD CHOKE 1 40 T2200 83100 CLEANER 1 41 848 C30 31A2 COVER 1 42 T2200 51110 DRUM 1 4x8T 060 1 43 848 C30 5121 CLUTCH 1 44 848 C30 51E2 SPRING 3 45 T2041 51210 PLATE 1 46 3310 51310 BEARING 1 50 2841 55112 OIL PUMP 1 51 2850 55121 WORM 1 52 2850 55211 WASHER 1 53 T2200 55610 COVER 1 54 2670 55410 SCREW M4xL14 T20 2 55 2670 54630 SCREW TP4 B tight xL12 T20 1 13 Parts list Fig 2 POWER UNIT S N 404766 and up G3200 30
23. RS WARNING Kickback may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a lightning fast reverse reaction kicking the guide bar up and back towards the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator Either of these reactions may cause you to lose control of the saw which could result in serious personal injury Do not rely exclusively on the safety devices built into your saw As a chain saw user you should take several steps to keep cutting jobs free from accident or injury 1 With a basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good grip on the saw with both hands the right hand on the rear handle and the left hand on the front handle when the engine is running Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip will help you reduce kickback and maintain control of the saw Don t let go 3 Make certain that the area in which you re cutting is free from obstructions Do not let the nose of the guide bar contact a log branch or any other obstruction which could be hit while you are operating the saw 4 Cut at high engine speeds 5 Do not overreach or cut above shoulder height 6 Follow manufacturers sharpening and
24. bar and chain are installed properly STARTING THE ENGINE 1 Fill fuel and chain oil tanks respectively and tighten the caps securely 1 Fuel 2 Chain oil 2 Set the switch to I position 1 Switch 3 Continuously push the priming bulb until fuel comes in the bulb 1 Priming bulb 4 Pull out the choke knob completely to close the choke 1 Choke knob 2 Close 3 Open When restarting immediately after stopping the engine you need not to pull out the choke knob 5 While holding the saw unit securely on the ground pull the starter rope vigorously WARNING Do not start the engine while the chain saw hangs in one hand The saw chain may touch your body This in very dangerous 13 7 Operation 6 When engine has ignited pull the throttle slightly to return the choke knob to the original position If the engine stops pull the starter again without pulling out the choke knob 7 Allow the engine to warm up with the throttle lever pulled slightly WARNING Keep clear of the saw chain as it will start rotating upon starting of engine CHECKING THE OIL SUPPLY WARNING Make sure to set up the bar and the chain when checking the oil supply If not the rotating parts may be exposed It is very dangerous After starting the engine run the chain at medium speed and see if chain oil is scattered off as shown in the figure 1 Chain oil The chain
25. ber described in the parts list 4 The contents described in the parts list may change due to improvement 5 The parts for the machine shall be supplied seven 7 years after the machine is discontinued It is possible that some specific parts may be subject to change of their delivery term and list price within the limit of seven 7 years after the machine is discontinued It is also possible that some parts may be available even after the limit of seven 7 years APPLICABLE SERIAL NUMBERS Oct 2004 G3200 404766 up 3320052 400001 and up 13 Parts list Fig 1 POWER UNIT S N 404766 and up 70 G3200 28 Fig 1 POWER UNIT S N 404766 and up G3200 PART NUMBER DESCRIPTION NOTE Key PART NUMBER DESCRIPTION NOTE IUNIT 1 848 C30 12A1 CYLINDER 1 56 T2100 23200 FILTER COMP 1 2 T2200 14210 GASKET oyl 1 57 848 C30 6731 PIPE IN COMP 1 3 848 C30 2101 CASE ASSY 1 58 T2200 21400 PIPE OUT COMP 1 4 2629 21130 PIN 3 59 848 C35 7111 ROTOR COMP 1 5 06030 06201 BEARING 2 60 848 C35 7121 COIL ASSY 1 6 04065 03212 e SNAPRING 032 1 61 2850 72110 CAP 1 7 2169 21210 SEAL 1 62 1400 72121 SPRING 1 8 848 8AC 3210 SEAL 1 63 5500 72130 GROMMET 1 9 2616 21230 STUD 1 64 1650 43230 NUT M8xP1 0 1 10 848 C30 21D1 GASKET 1 65 2670 55410 SCREW M4xL14 T20 2 11 848 8Y5 6000 S
26. edMax L acheteur ou propri taire a pour responsabilit d effectuer l entretien obligatoire tel que d fini par le fabricant dans le manuel du propri taire de l utilisateur Toute pi ce garantie dont le remplacement n est pas pr vu dans le cadre de l entretien obligatoire ou pour laquelle est seulement pr vue une inspection p riodique pour remplacement ou r paration si n cessaire sera garantie pour la p riode de garantie Toute pi ce garantie arriv e l ch ance de son premier remplacement pr vu sera garantie jusqu celui ci Toute pi ce de rechange quivalente en performance ou en durabilit peut tre utilis e pour l entretien hors garantie ou les r parations hors garantie et ce sans r duire l obligation de garantie incombant la soci t La soci t sera tenue responsable des dommages aux autres composants du moteur caus s par la d faillance de pi ce s garantie s en p riode de garantie La garantie ne s applique pas aux unit s endommag es par suite de n gligence dans la mise en oeuvre des instructions sp cifi es dans le manuel du propri taire de l utilisateur en vue d une utilisation et d un entretien correct fausse manceuvre accidentelle modification utilisation abusive lubrification incorrecte utilisation de pi ces ou d accessoires autres que ceux sp cifi s par la soci t ou autres causes hors du contr le de la soci t Cette garantie ne couvre pas les pi ces remplac es en raison de
27. he areas where fuel is mixed poured or stored b Do not smoke while handling fuel or while operating the chain saw Do not allow other persons to be near the chain saw when starting the engine or cutting a wood Keep bystanders and animals out of the work area Children pets and bystanders should be a minimum of thirty 30 feet away when you start or operate the chain saw Never start cutting until you have a clear work area secure footing and planned retreat path from the falling tree Always hold the chain saw firmly with both hands when the engine is running Use a firm grip with thumb and fingers encircling the chain saw handles Keep all parts of your body away from the saw chain when the engine is running 9 10 11 12 13 14 15 16 Before you start the engine make sure the saw chain is not contacting anything Always carry the chain saw with the engine stopped the guide bar and saw chain to the rear and the muffler away from your body Always inspect the chain saw before each use for worn loose or changed parts Never operate a chain saw that is damaged improperly adjusted or is not completely and securely assembled Be sure that the saw chain stops moving when the throttle control trigger is released All chain saw service other than the items listed in the Operators Manual should be performed by competent chain saw service personnel e g if improper
28. he guide bar To release the brake pull up the front guard toward the front handle till a click sound is heard 1 Release 2 Activate 3 Front guard IMPORTANT Be sure to confirm brake operation during daily inspection How to confirm 1 Turn off the engine 2 Holding the chain saw horizontally release your hand from the front handle hit the tip of the guide bar to a stump or a piece of wood and confirm brake operation Operating level varies by bar size In case the brake is not effective ask our dealer for inspection and repairs If the engine keeps rotating at high speed with the brake engaged the clutch will overheat causing trouble 7 Operation When the brake engages during operation immediately release the throttle lever to stop the engine STOPPING THE ENGINE 1 Release the throttle lever to allow the engine to idle for a few minutes 2 Set the switch to the O STOP position 1 Switch CARBURETOR ANTI FREEZE MECHANISM Operating chain saws in temperatures of 0 5 C at times of high humidity may result in ice forming within the carburetor and this in turn may cause the output power of the engine to be reduced or for the engine to fail to operate smoothly This product has accordingly been designed with a ventilation hatch on the right side of the surface of the insulator cover to allow warm air to be supplied to the eng
29. held securely Make sure the engine is stopped e Use a round file of proper size for your chain 25AP 91VG 5 32 in 4 0mm Chain type File size Place your file on the cutter and push straight forward Keep the file position as illustrated F10 1 After every cutter has been set check the depth gauge and file it to the proper level as illustrated F10 2 WARNING Be sure to round off the front edge to reduce the chance of kickback or tie strap breakage 1 Appropriate gauge checker 2 Make the shoulder round 3 Depth gauge standard 10 Maintenance of Saw Chain and Guide Bar Make sure every cutter has the same length and edge angles as illustrated F10 3 4 Cutter length 5 Filing angle 6 Side plate angle 7 Top plate cutting angle eo GUIDE BAR Reverse the bar occasionally to prevent partial 1 a gt gt wear The bar rail should always be a square Check for wear of the bar rail Apply a ruler to the bar and the outside of a cutter If a gap is observed between them the rail is normal Otherwise the bar rail is worn Such a bar needs to be ce corrected or replaced F10 4 1 AE 2 Gap 4 3 No gap 4 Chain tilts 11 Troubleshooting Guide Case 1 Starting failure A Make sure the icing prevention system is not working Check fuel for water or substandard mixture
30. ine and to thereby prevent icing from occurring Under normal circumstances the product should be used in the normal operating mode i e in the mode to which it is set at the time of shipment However when the possibility exists that icing may occur the unit should be set to operate in the anti freeze mode before use Stop the engine remove the cylinder cover and install the grommet A to the appropriate position of the mode See Maintenance part for how to remove the cylinder cover 1 Normal operation mode 2 Anti freeze mode 3 Insulator 4 Carburetor 5 Grommet A 8 Sawing WARNING Before proceeding to your job read For Safe Operation section It is recommended to first practice sawing easy logs This also helps you get accustomed to your unit Always follow the safety regulations The chain saw must only be used for cutting wood It is forbidden to cut other types of material Vibrations and kickback vary with different materials and the requirements of the safety regulations would not be respected Do not use the chain saw as a lever for lifting moving or splitting objects Do not lock it over fixed stands It is forbidden to hitch tools or applications to the P t o that are not specified by the manufacturer t is not necessary to force the saw into the cut Apply only light pressure while running the engine at full throttle When the saw chain is caught in the cut do not at
31. just with the chain cover loose 7 Tighten the tensioner screw 5 Installing guide bar and saw chain F5 4 A new chain will expand its length in the beginning of use Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itseif and the guide bar G3200EZ 1 Pull the guard towards the front handle to check that the chain brake is not engageg 2 Loosen the nut assembly and dismount the chain cover 1 Nut assembly 2 Chain cover 3 Loosen 3 Set the guide bar to the power unit gear the chain to the sprocket of clutch drum and fit it into the groove of the bar and the sprocket at the tip of the bar 1 Moving direction 2 Sprocket of the clutch drum 3 Guide bar 4 Sprocket of the bar 4 WARNING Pay attention to the correct direction of the saw chain Make sure to fit the chain into the groove of the bar and the sprocket If not you may fail to tighten the chain 4 Move the guide bar back and forth to adjust the position of projection A B and C to fit in each hole By inserting the projections into the bottom of holes attach the chain cover securely 1 Projection A 2 Projection B 3 Projection C 5 Installing guide bar and saw chain F5 8 IMPORTANT While temporary tightening you may hear the click sound But do not stop tightening at that time This sound d
32. leur usure normale ou de changements d apparence sans effets II n existe aucune autre garantie explicite Les garanties implicites y compris la valeur marchande et la valeur d usage pour une utilisation particuli re sont limit es deux 2 ans d utilisation domestique un 1 an d utilisation commerciale et quatre vingt dix 90 jours pour la location compter de la date originale de livraison Les responsabilit s pour les dommage cons quents ou incidents sont exclues de toutes les garanties Certaines provinces n autorisant pas les limitations la dur e des garanties implicites ou les exclusions ou limitations relatives aux dommages incidents ou cons quents la limitation indiqu e ci dessus peut ne pas vous tre applicable Cette garantie vous donne des droits juridiques sp cifiques et vous pouvez galement jouir d autres droits variant d une province l autre Si vous d sirez obtenir des informations sur le centre de service le plus proche veuillez appeler KOMATSU ZENOAH AMERICA INC au 770 381 5147 Note importante vous recevrez une carte d enregistrement de garantie au moment de l achat Veuillez la remplir et l adresser RedMax KOMATSU ZENOAH AMERICA sous sept 7 jours en prenant soin de conserver une copie pour vous KOMATSU ZENOAH AMERICA INC ax 4344 Shackleford Road Suite 500 Norcross Georgia 30093 KOMATSU ZENOAH AMERICA INC 4344 Shackleford Road Suite 500 Norc
33. n 11 7 Op ration 1 13 8 SAWING p 17 9 Maintenance 20 10 Maintenance of Saw Chain and Guide Bar 23 11 Troubleshooting Guide 25 12 Storage ee item 26 13 ioco cca Enti Rr EXE ed EE Rx uen 27 1 Parts location Front guard Starter knob Air cleaner Choke knob Throttle interlock Right handle Throttle lever Engine switch 9 Fuel tank 10 Oil tank 11 Left handle 12 Saw chain 13 Guide Bar O1 ND 2 Specifications G3200 G3200EZ Power unit Displacement UTENTI ILLE 2 00 31 8 cu in cm IPIE Mixture Gasoline 50 2 cycle oil 1 Fuel tank capacity ee 9 13 0 27 fl oz 0 CHAMO gt Motor oil SAE 10W 30 Oil tank capacity 6 76 0 20 fl oz Carburelor Diaphragm type Walbro WT Ignition SYSTEM Pointless CDI Spark plug 0 Champion RCJ 7Y Oil feeding SYSTEM eee Automatic pump Sprocket Pitch No of teeth 4 33200 1 4in 6 35mm 8T A G3200EZ 3 8 9 53 6T Dimensions W H assises stacesmesoncudesmnensst ennancne 15 380 x9 1 230 x9 8 250 in mm Dry weight e 93200 7 5 3 4 Ibs kg G3200
34. oes not mean that the saw chain and guide bar were assembled 5 While holding the chain cover temporary tighten the nut assembly and fix the bar and chain cover You can fix them even by tightening the lever Check if the saw chain fits on the bar rail If not readjust by loosen the nut assembly 1 Nut assembly 2 Chain cover 3 Lever 4 Proper tension No gap 6 After fixing them attach the bar protector for your safety Pull the lever up and tighten it securely Tightening torque 7 9 12 8 80 130kgf cm 1 Lever 2 Bar protector 3 Fully tighten 7 If the chain becomes loose while using the unit attach the bar protector and loosen the nut assembly around 4 turns Dismount the protector and check if the chain fits on the bar rail If not readjust by loosen the nut assembly Temporary tighten the nut assembly The chain is to be tensioned automatically After fixing the guide bar mount the protector and tighten the lever securely for fully tightening 1 Loosen 2 Bar protector A new chain will expand its length in the beginning of use Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itself and the guide bar 6 Fuel and Chain oil RECOMMENDED MIXING RATIO WARNING GASOLINE 50 OIL 1 Gasoline is very flammable Avoid smoking or bringing any flame or SO MIXING CHART sparks near fuel Make sure to stop the GASOLIN
35. oil flow can be changed by inserting a screwdriver in the hole on bottom of the clutch side Adjust according to your work conditions 1 Rich 2 Lean 3 Chain oil flow adjusting ADJUSTING THE CARBURETOR The carburetor on your unit has been factory adjusted but may require fine tuning due to a change in operating conditions Before adjusting the carburetor make sure that the provided air fuel filters are clean and fresh and the fuel properly mixed When adjusting take the following steps Be sure to adjust the carburetor with the bar chain attached 7 Operation F7 10 1 H and L needles are restricted within the number of turn as shown below needle 1 4 L needle 1 4 2 Start engine and allow it to warm up in low speed for a few minutes 3 Turn idle adjusting screw T counter clockwise so that saw chain does not turn If idling speed is too slow turn the screw clockwise 4 Make a test cut adjust the H needle for best cutting power not for maximum speed 1 L needle 2 H needle 3 Idle adjusting screw CHAIN BRAKE This machine is equipped with an automatic brake to stop saw chain rotation upon occurrence of kickback during saw cutting The brake is automatically operated by inertial force which acts on the weight fitted inside the front guard This brake can also be operated manually with the front guard turned down to t
36. oration of rubber and or plastic parts and disruption of engine lubrication 3 OIL FOR 4 CYCLE ENGINE USE It can cause spark plug fouling exhaust port blocking or piston ring sticking 4 Mixed fuels which have been left unused for a period of one month or more may clog the carburetor and result in the engine failing to operate properly 12 5 In the case of storing the product for a long period of time clean the fuel tank after rendering it empty Next activate the engine and empty the carburetor of the composite fuel 6 In the case of scrapping the used mixed oil container scrap it only at an authorized repository site As lot details of quality assurance read the description in the section Limited Warranty carefully Moreover normal wear and change in product with no functional influence are not covered by the warranty Also be careful that if the usage in the instruction manual is not observed as to the mixed gasoline etc described therein it may not be covered by the warranty CHAIN OIL Use motor oil SAE 10W 30 all year round or SAE 30 40 in summer and SAE 20 in winter Do not use waste or regenerated oil that can cause damage to the oil pump 0 7 Operation F7 2 F7 5 WARNING It is very dangerous to run a chainsaw that mounts broken parts or lacks any parts Before starting engine make sure that all the parts including
37. rkers of the danger 1 Notch cut 2 Felling cut 3 Felling direction Bucking and Limbing WARNING Always ensure your foothold Do not stand on the log Be alert to the rolling over of a cut log Especially when working on a slope stand on the uphill side of the log Follow the instructions in For Safe Operation to avoid kickback of the saw Before starting work check the direction of bending force inside the log to be cut Always finish cutting from the opposite side of bending direction to prevent the guide bar from being caught in the cut 8 Sawing A Log lying on the ground F8 3 Saw down halfway then roll the log over and cut from the opposite side F8 3 A Log hanging off the ground F8 4 l B 0 4 In area A saw up from the bottom one third and finish by sawing down from the top In area B saw down from the top one third and finish by sawing up from the bottom Cutting Limb of Fallen Tree F8 5 F8 5 First check to which side the limb is bent Then make the initial cut from the bent side and finish by sawing from the opposite side WARNING Be alert to the springing back of a cut limb Pruning of Standing Tree F8 6 Cut up from the bottom finish down from the top WARNING Do not use an unstable foothold or ladder Do not overreach Do not cut above shoulder height Always use your both hands to grip the saw F8 6
38. ross Georgia 30093
39. tempt to pull it out by force but use a wedge or a lever to open the way GUARD AGAINST KICKBACK F8 1 This saw is equipped with a chain brake that will stop the chain in the event of kickback if operating properly You must check the chain brake operation before each usage by running the saw at full the throttle for 2 seconds and pushing the front hand guard forward The chain should stop immediately with the engine at full speed If the chain is slow to stop or does not stop replace the brake band and clutch drum before use t is extremely important that the chain brake be checked for proper operation before each use and that the chain be sharp in order to maintain the kickback safety level of this saw Removal of the safety devices inadequate maintenance or incorrect replacement of the bar or chain may increase the risk ot serious personal injury due to kickback 8 Sawing F8 2 FELLING A TREE F8 2 1 Decide the felling direction considering the wind lean of the tree location of heavy branches ease of job after felling and other factors 2 While clearing the area around the tree arrange a good foothold and retreat path 3 Make a notch cut one third of the way into the tree on the felling side 4 Make a felling cut from the opposite side of the notch and at a level slightly higher than the bottom of the notch WARNING When you fell a tree be sure to warn your neighboring wo
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