RCA Door L User's Manual
Contents
1. 17 Preparing the header assembly for lifting 17 5 4 1 Lifting locations UI 17 5 4 2 Lifting witha ORIN ccc LULU 18 5 5 Installing the Header 19 5 6 Drive Chain Tension eles 20 5 61 Chain Tension eiit eee uo tunt 20 5 7 Counter Balance m m 21 5 7 1 Pre charging 21 5 8 Closing the side 22 5 8 Hand Chain 23 59 Adjustmentof limit SWIEDIGSs sesanan 24 1 4 Version 2 0 6 0 Service amp U nc n bonded n J J 25 6 1 Customer Service Adan A 25 6 2 Inspection and maintenance 25 5 3 Coating oo D et 26 6 3 1 Cleaning and maintenance of the door 26 6 3 2 Cleaning and maintenance of the door 27 DT TOHDISSBOOHC oro metn buenas 27 6 4 1 How to wedge acurtall 27 6 4 2 Operato2. Figure 9 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Installation 5 5 Installing the Header While lifting the Header align the holes on the installed side frames with the holes in the header assembly Note that the idler barrel bearing has been moved out of the way Never leave the header assembly unattended without fully bolting the header assembly to the side frames or before removing lifting device and or leaving general area of the door installation Once you have aligned the header bolt the assembly to the side frames Small doors have 2 bolts per side larger doors have 3 bolts per side These should be torque to 212 ft lb You must bring down the curtain before securing the idler bearing Figure 11 RCA L 19 Version 2 0 LBANY DOOR SYSTEMS A company of Albany International Corp Installation 5 6 Drive Chain Tension Figure 11 is a finished header assembly that has been installed Also note the idler barrel has been bolted back into place back Chain tension should be checked after the door is cycled a few times The M amp I drive chain is to be tensioned so the deflection of the slack side bottom side of the chain is equal to 2 of the distance between the shafts For door over 12 x 12 this value is 3 8
3. Version 2 0 Installation LBANY DOOR SYSTEMS A company of Albany International Corp 5 4 Preparing the header assembly for lifting Loosen and remove the lower idler barrel bolt figure 5 and move the idler barrel out of the way figure 6 before lifting the header assembly 5 4 1 Lifting locations There are eyebolts for lifting the header assembly into place located on the header plates Attach cable or chain that is rated for the weight of the header assembly Be sure to balance the header assembly before lifting into place WARNING The cable or chain used for lifting the header assembly must not exceed a 45 angle from vertical DANGER A falling header assembly can result in SEVERE INJURY and POSSIBLE DEATH RCA L 17 Version 2 0 Installation 5 4 2 Lifting with a fork lift WARNING You must not ever lift using the bottom beam or the idler barrel between the forks and the header assembly damage can occur You can place the forks of the forklift up under the top roll figure 9 Not the header framework or the Idler Barrel if done DAMAGE WILL OCCUR Be careful to have the header assembly properly balance on the forks Secure the header assembly to the forks to help prevent from falling DANGER A falling header assembly can result in SEVERE INJURY and POSSIBLE DEATH RCA L 18 LBANY DOOR SYSTEMS A company of Albany International Corp
4. 9 5 mm For doors under 12 x 12 this value is 9 32 7 1 mm 5 6 1 Operator assembly The operator is not assembled to the door when it is shipped On the drive side of the header assembly 4 weld studs serve as attachment points for the operator When assembling the operator the slots on the operator mounting surface should be centered on the studs Tighten using the provided flat washers and nuts Assemble the chain NE 1 LE essel Figure 12a ee 5 6 2 Chain Tension Adjustment If the Chain tension needs to be adjusted you need to do the following Support the operator prior to loosening the operator mounting bolts Loosen the 4 bolts that attach the operator to the header assembly Either raise or lower the operator to achieve the proper tension Retighten the 4 bolts that attach the operator to the header assembly Figure 12b RCA L 20 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Installation 5 7 Counter Balance Springs Figure 13 5 7 1 Pre charging Springs The springs must be pre charged with the door curtain in the up position This pre charge amount is listed on the spring bracket this should be should be stamped with numbers for example 3 S and 4 T With S standing for the amount of pre stretch in inches and T for amount of pre turns You also stretch the spring at this time this amount is also located on the same tag You alwa
5. The components of the door system must only be taken from the transport crate at the place where the door is being installed RCA L 14 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp 5 Installation 5 1 Inspection of the shipment The M amp l Re Coil Away door is mostly pre assembled before leaving the factory The side frames together with the top roll are attached to a pallet at the time of leaving the factory The door must be checked for possible transport damage and that all the components ordered with the door are with it Check against the order statements 5 2 Installation preparations Check the installation place with regard to the necessary fixing points and setup If necessary a support construction or other installation possibilities must be set up The side frames should be securing attached to a suitable mounting surface Insulated panel walls honeycomb bricks and lightweight partition walls must first be checked for installation use Clear dimensions width and height of the door opening should be measured and compared with the order statements The installation location must be secured for passenger and automobile traffic Before installation the packing material must be removed Also lower the bottom beam below the idler barrel before lifting into place RCA L 15 Version 2 0 Installation 5 3 Starting the install 5 3 1 Setting up the side fames NOTE Some wall surfaces
6. 18 15 per sec Measured at 8 feet high 2 2 Electric safety features Before each downward movement an internal test of the photocells and the control unit is performed Safety classification 2 If a malfunction has been acknowledged the drive power is interrupted ACS 50 Control Panel and the door will not operate to close the door RCA L 7 Version 2 0 LBANY DOOR SYSTEMS A company of Albany International Corp Product Description 2 2 1 Additional Safety systems Depending on the kind of application it may be useful to have additional sensors as safety features This is especially true for a door with a high volume of human traffic or with low sized doors with a height under 10 feet 3m Albany Door Systems offers a variety of safety systems for high speed doors Some examples could be any of the following Light beam barriers motion detectors induction loops For any other electrical requirement contact us at the factory 2 3 Drives The Re Coil Away is operated with an electrical drive Drive side is chosen by the end user The drive system has a 1 speed operator The drive systems come in 3 different operating voltages 208 VAC 460 VAC and 575 VAC 2 4 Technical Data Door principle Roll door Running direction Vertical Application External door also applicable as interior door Maximum Sizes 18 wide x 18 high Maximum opening speed 18 inches per secon
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8. band on the pins NOTE The brake band is preformed at the factory Please insert the brake band careful y around the brake drum Trying to enlarge or force the brake band on the brake drum will cause damage to the metallic part of the band and cause it to malfunction 5 Place the link and use a screwdriver to push it towards the brake drum Be sure that the link is securely fastened on the two pins 7 Check if the brake band is properly mounted on the brake drum RCA L 32 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Service amp Repair 6 5 5 Adjusting the operator brake band Once the brake band has been replaced please refer to the pictures and instructions below to properly adjust the brake Adjustment lever Pivot nut 1 Slightly unscrew the pivot nut using the appropriate key 7 16 or a nut driver 2 Press the brake lever towards the solenoid to adjust the gap between the plunger and the solenoid body meanwhile pull the brake adjustment lever away from the motor to put tension on the band 1 4 to 3 8 gap between the plunger and the solenoid body Fs 3 The gap between the plunger and the solenoid body should measure 1 4 to 3 8 wide 5 Check the Brake adjustment Verify that the brake drum does not rotate by hand Manually push the plunger onto the solenoid body and verify that the brake drum rotates easily by hand amp Once the ad
9. curtain one end at a time out of the guides and set it outside the front guide plates 3 Lower the curtain slowly and make sure that it does not catch on the guides To re install the curtain follow the above steps in reverse order Be sure to close and bolt the front guide plates prior to putting the door back into operation 6 5 2 Removal and Re installation of curtain in bottom bar 1 With the curtain and bottom bar supported on a flat surface loosen the bolts which secure the bottom bar to the curtain 2 Slip the curtain out of the bottom bar To re install the curtain back into the bottom bar follow the above steps in reverse order If the bottom bar is equipped with an electric reversing edge be sure to unplug the connector when removing the bottom bar In addition take extreme care not to damage the electric reversing edge fabric A puncture would allow moisture to penetrate it thus causing premature failure of the reversing edge 6 5 3 Repairs to rubber curtain rips or perforations In order to work on the ripped or perforated area the curtain must be taken out of the guides and lowered to the floor Then either work on an area supported by the floor or alternatively a solid level surface provided by a heavy table for example Refer to Figure 31 and 32 for positioning of the curtain prior to repairing it 1 Using a utility knife set it to a depth that will penetrate the rubber down to the nylon cord centre of the cu
10. LBANY DOOR SYSTEMS company of Albany International Corp L Owner s Manual LBANY DOOR SYSTEMS Version 1 0 RCA L LBANY DOOR SYS company of Albany Inte Components See a E amam 15 7 1 2 LBANY DOOR SYSTEMS company of Albany International Corp Components The M amp l Re Coil Away door contains the following parts 1 Header Assembly Contains the curtain operator 2 Door Curtain SBR EPDM 3 Side Frames Painted steel 4 Pneumatic Safety Edge Self monitoring 5 Drive System Jack Shaft operator 6 Safety Photocell ADS Photocells either reflective or thru beam 7 Springs 50 000 cycle 8 Chains and sprockets Size 60 chain 9 Idler Barrel not shown Helps guide the curtain into the side frames 10 Hoods Optional not shown RCA L 3 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Table of Contents 1 Manufacturer and general information U 6 1 1 HVAC WO tec 6 MSO cw cm 6 2 Product description U aaa 7 2 1 Function and design of this door a 7 2 1 1 qasa 7 2 1 2 ve 2121 8 lt 5 7 2 2 Electric saf
11. To return to electrical operation merely pull the disconnect chain to the engaged position See figure 14c WY Figure 14a Figure 14b Figure 14c RCA L 23 Version 2 0 LBANY Installation DOOR SYSTEMS A company of Albany International Corp 5 9 Adjustment of limit switches 1 Remove the cover of the electrical enclosure 2 Manually raise the door to a nearly open position 3 Depress the travelling cam retaining bracket and rotate the Open cam figure 18 Note turning the cam towards the center of the shaft increases the door travel Turning the cam towards the switch decreases the travel 4 Manually rotate The Open cam until it depresses the Open limit switch sufficiently so as to hear the switch click 5 Release the retaining bracket Make sure that the bracket engages the slots of both limit cams after each adjustment 6 Manually lower the door to a nearly closed position and repeat steps 3 through 5 with the Close cam 7 Upon completion of all wiring connections repeat steps 2 through 6 using the Stop button for adjustments of limit switches to their final exact positions ries ow DT ram retaining CER plate to rotate cams i Rotate cams to i j desired position Figure 18 RCA L 24 Version 2 0 LBANY DOOR SYSTEMS A company of Albany International Corp Service amp Repair 6 0 Service amp Repair 6 1 Customer Service In case of door maintenance m
12. alfunctions or repair work please contact the supplier or the manufacturer Address of Customer Services Department ALBANY DOOR SYSTEMS 975 A Old Norcross Road Lawrenceville GA 30045 PH 877 925 2468 Fax 770 338 5034 6 2 Inspection and maintenance Maintenance inspection and service work at the doors is only to be performed by manufacturer trained personnel Before starting work on the door the power must be disconnected by switching off the main power disconnect and then locked out Then the control box needs to be checked for it s powerless position with a respective device Please observe that all used ladders scaffoldings or such correspond with the valid safety regulations The working area must be blocked for both vehicle and foot traffic Lubrication oil on the floor tools and other material should be removed from the floor when work has been finished The necessary maintenance inspections check up and time intervals are list in the Inspection section RCA L 25 Version 2 0 6 3 Cleaning 6 3 1 Cleaning and maintenance of the door curtain Do not ever use any petroleum based products on the curtain Clean curtain with a citrus based cleaner only RCA L 26 Version 2 0 Service amp Repair LBANY DOOR SYSTEMS company of Albany International Corp 6 3 2 Cleaning and maintenance of the door curtain Dust may be removed with a cloth Harder dirt may be removed with water Dirt grease or oil o
13. are not ideal and may require shimming to keep the side frames square to each other This will help eliminate photocell misalignment problems and curtain binding issues The door is usually centered over the door opening Also at this time establish a level line or mark on each side of the door opening must be marked in order to establish a reference height in case of an uneven floor This can be accomplished using either a water level or an optical measuring device Measuring down from this mark to the floor on each side of the door opening will tell you if your floor is level at the points of installation for each of the side frames Example If on side A you measure from your level mark to the floor and it 46 and side B it measures 47 This measurement tells you that Side A should be installed first right on the floor and that Side B will have to be raised 1 in order to be level with Side A See figure 1 Once you have established which side frame to install first You need to put up this side frame up and fully plumb and level it as seen in figure 2 Centering the door in the doorway opening will allow for minor variations in the existing door opening NOTE Along the inside of each side frame there are predrilled holes for mounting the side frame to the door opening See Appendix RCA L LBANY DOOR SYSTEMS company of Albany International Corp Door Height Opening Door Width Openin
14. d 8 feet Depends on door size Maximum Closing speed 18 inches per second 8 feet Depends on door size Fitting position Interior or external mounting Drive Electrical Electric Power 208VAC 460VAC 575VAC Maximum Horse power 2 0 H P Control unit Built in operator controls Control voltage 24VDC Motor protection category IP54 NEMA 12 Door frame Painted Steel Curtain SBR EPDM Door dimensions and fitting space See enclosed technical drawing Fixing points See fixing drawings A Technical changes resulting of product maintenance are subject to alterations RCA L Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Product Description 25 Warranty Information 2 5 1 Limited Warranty All door systems manufactured by Albany Door Systems are warranted from the date of purchase against defects in materials and workmanship as follows i door systems in general two 2 year Section 2 5 2 rubber curtains DO NOT EVER USE PETROLEUM BASED PRODUCTS ON THE CURTAIN IF DONE THIS VOIDS ALL WARRANTY ON THE CURTAIN MATERIAL If within this period of time any part is found to be defective new or re manufactured parts will be furnished free of charge F O B our plant in Lawrenceville Georgia provided that recommended installation and maintenance procedures as outlined in our Owners Instructions booklet are followed In cases wh
15. eproduced without the prior permission of Albany Door Systems Should you have any questions regarding our doors and services please do not hesitate to contact us We shall be eager to help you in any way RCA L 6 Version 2 0 LBANY DOOR SYSTEMS A company of Albany International Corp 2 Product description 2 1 Function and design of this door The model Re Coil Away is a vertically opening door 2 1 1 Principle The door assembly consists of left and right side frames and a header assembly The header assembly contains the curtain and the drive system already attached The bottom beam is already attached to the curtain Door comes standard with a balance system The Re Coil Away door rolls the curtain material directly on and off a barrel assembly The edges of this curtain are contained within the side frames via a patented windlok system while the curtain is being rolled or unrolled off the barrel These side frames guide the curtain also and provide a seal The bottom beam located on the bottom of the curtain contains a continuously monitored pneumatic safety edge Activation of this device will stop the door and cause the door to reverse to a fully open position The door also has a reversing photocell attached to the side frames of the door 2 1 2 Door Speeds The maximum opening speed depends on the size of the door and sprocket size Door Size 1 Speed Up to 12 x 12 18 per sec 12 x 12 to i 18 x
16. ere the manufacturer s warranty of certain parts connected with our door systems i e electrical motors switches etc is less than the Albany Door Systems warranty the manufacturer s warranty will apply The Albany Door Systems warranty does not include replacement of parts due to normal wear and tear damage beyond the control of Albany Door Systems i e damage in transit impacts etc or any labor charges incurred in the removal and or replacement of defective parts Warranty claims must be made to Albany Door Systems or to the authorized distributor from whom the purchase was made and defective parts to be returned for verification or replacement must have a Return Goods Authorization Number This number can be obtained from Albany Door Systems customer support This phone number is 877 925 2468 RCA L 9 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Product Description 2 5 2 RE COIL AWAY SBR Curtain Limited Warranty LIFETIME WARRANTY ON SBR Curtain material Albany Door Systems warrants to the original owner of the door that the door panel fabric and components windlok will be free of defects in material and workmanship for as long as the door is installed in it s original opening or building Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by this warranty Albany Door Systems will replace any component parts that are found
17. ety features NET mom m Tt 7 2 2 1 Additional Safety systems r r r 8 23 o m 8 24 TechnicalDalau CPC 8 29 Waranty Information a LIU II Ra E E 9 2 5 1 Limited Warranty eT m Too TS 9 2 5 2 RE COIL AWAY SBR Curtain Limited 10 lt 11 3 1 Area of application M 11 3 2 Responsibilities of the 11 3 3 Safety symbols explanation rss 12 or Witte NAAR oom 12 4 Storageandiransport uuu iusti naa Ri EROGO D DURER EVER NEU EA EXER ER SEDED KM RR ER EY FARA 14 MEME Ctm 14 4 2 Dimensions of the fitted a nennen 14 4 3 Devices and aids allowed for the 14 4 4 X Transport to the installation 14 5 Installation Y 15 51 Inspection of the shipment mmm 15 5 2 Installation preparations 15 53 u u u uu S RSS akii Sai Suha aus bisa 16 5 3 1 Setting up the side fames nnne 16 oM
18. hain to proper tension Limit cam retainer not engaging slots s nra Be sure retainer is in slots of BOTH cams Limit cams are binding on shaft threads which allows them to jump shaft threads Limit cams should turn position on retainer The Advanced Open limit switch is insufficiently advanced from the full Open limit switch The contact of the radio control receiver is maintained for 1 5 seconds when a command is issued by the radio transmitter Adi OU AUC just the Advanced Open limit switch by bending the limit switch lever punch away from ned and a pulse is sent from the i ra mkia ash the receiver maintains the the travelling cam and more towards the Open contact closed for 1 5 seconds If the Mit switch door has closed and the Advanced Open limit switch has returned to its normal state the reversing relay will be activated and the door bounces back to the open position LBANY DOOR SYSTEMS company of Albany International Corp Service amp Repair 6 5 Repairs amp Removals 6 5 1 Removal and Re installation of curtain in guides 1 Utilizing a 3 8 wrench unbolt the hinged front guide plates of both the left and right guides Swing the front guide plates open and place them to the side 2 Inthe event that only the upper portion is hinged raise the curtain and bottom bar until the bottom bar front angle is just below the open hinged portion Then lift the
19. justment has been completed reinstall the solenoid cover 4 Tighten the pivot nut and recheck the qap measurement RCA L 33 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Service amp Repair 6 6 Maintenance Schedule Due to the unique design features of your new RE COIL AWAY the need for continual maintenance normally associated with conventional door systems i e guide rollers hinges door track etc is virtually eliminated The limited maintenance procedures listed below when completed as indicated will assure many years of trouble free operation INTIAL EVERY 25 000 EVERY 50 000 CYCLES 1 500 CYCLES OR 3 OR 12 MONTHS CYCLES MONTHS MAINTENANCE PROCEDURE LUBRICATE Flange Bearing 4 Grease 1 shot Drive Chain OIL ADJUSTMENTS Drive Chain Tension Brake band Solenoid Guides bottom bar amp header assembly for rust or damage Guide Opening 1 2 All Fasteners check for tightness Limit Settings YES YES Reversing Edge EVERY MONTH YES every 350 000 cycles check for proper operation and any signs of damage RCA L 34 Version 2 0 Service amp Repair 6 6 1 Gearbox LBANY DOOR SYSTEMS company of Albany International Corp The gear construction is maintenance free and has lifetime lubrication The output shaft should be kept rust free 6 7 Torque Specifications The table below list the type of bolt its use and what its torque se
20. lso e Operation of the emergency lever may lead to partly opening closing motion of the door e Do not drive through the door opening unless door is completely open RCA L 12 Version 2 0 LBANY DOOR SYSTEMS A company of Albany International Corp Safety Advice e n power loss condition the electrical drive for the door curtain can be unlocked using the disengagement chains and then the curtain hand chained upwards When the disengage lever has been engaged the control system has been disable e During operation of the door do not stick your hands in the side frames Keep hands and feet clear of the door at all times Stay clear of the door while it is operating e Human traffic should be avoided within the working area of the door Existing side doors for human traffic should be used instead e Do nol run through the door opening Go upright and with normal pace e Keep the working vicinity and the opening of the door in clear of obstructions Maintain a clear door opening at all times Obstructions may cause accidents e Do not climb up the door e For all kind of work on the door the main switch main disconnect must be set to the OFF position and locked out to prevent power from being reset e When damage occurs to the door mechanically or electrically turn off operational power immediately This is especially true if you have damage of the curtain or drive system e USE EXTREME CAUTION when it is necessary to
21. n metal may be removed with a citrus cleaner 6 4 Troubleshooting 6 4 1 How to wedge a curtain Why would a curtain need a wedge A wedge is used to correct uneven curtain build which can be evidenced by the following symptoms a Bottom bar tracks to either right or left thereby causing it to jam against the guide b Bottom bar becomes out of level when door is in the open position c Curtain tends to cone in one direction on the barrel as the door is rolling up What is a wedge A wedge is a piece of waste rubber can be as large as 6 square by as much as 1 2 thickness which is strategically placed on the drive barrel between the curtain and the barrel It is secured with a self tapping screw s How to determine where to fasten wedge It is normal for a curtain to float slightly from side to side as the door rolls up and down Wedging is required only when there is a severe tracking problem such as listed above The placement of a wedge can be determined in several ways For example if the bottom bar were tracking to the left as the door is opening then the wedge would be fastened on the right end of the barrel The wedge would then make the curtain roll up faster on the right side thus making the bottom bar track evenly between the guides Should the door be tracking to the right and then obviously the wedge should be fastened to the left end of the barrel It is important to identify whether a door requires a
22. oor openings preferably in industrial buildings that are highly used area of automobiles or heavy equipment As a flexible exterior door with resistance against wind and weather conditions the door opens with a speed that is especially suitable for heavy traffic throughways It ensures a smooth transport flow and reduces collisions The M amp I Re Coil Away door may also be applied to interior areas 3 2 Responsibilities of the operator The M amp I Re Coil Away door is designed and manufactured under consideration of safety technical specifications This meets the highest standard of safety However this safety can only be reached in operational practice if all necessary measures are met It is the duty of the operator of such door system to ensure all these measures and check its status Please read the operation manual carefully and keep it in a safe place The operator of the door is held to ensure especially that e Installation first operation inspection servicing repair work and dismantling is only done by personnel that have been trained by the manufacturer e Only to be operated by personnel that have been sufficiently assigned and authorized to operate this door system e The door is only used according to the determined application see above e The door must be only operated in a functional perfect state and especially the safety features must be checked for function in regular intervals e The operation manual should be ke
23. place open contactor is defective Verify and replace open limit switch is defective Verify and replace Pneumatic hose broken electrical i wiring not connected Contact a qualified installer RCA L 28 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Service amp Repair as enn close limit switch is Replace S The advanced close limit switch needs to be The advanced close limit switch is not _ being engaged by travelling cam ced n ahead of the end of travel 18 close limit switch is Replace The advanced close limit switch needs to be The advanced close limit switch is not being engaged by travelling cam rcm al es rx da ahead of the end of travel E gue es Check Close push button or any closing A Close command is being given dub ULM Check of the m receiver they must e same Press on us s pa transmitter and listen to the receiver you should beina fully operational Therefore hear a faint click The transmitter battery may rath ts m bri be dead or your receiver may need servicing tme de rdg control wil take 10 To test for radio control function short out seconds before becoming fully momentarily terminals 7 and 8 on the terminal rational ng strip Operator should function normally Have the radio control verified the mini relay inside the receiver may be defective allows chain Adjust c
24. pt at the site of the fitted door system in readable condition e All safety and warning labels should not be removed from the machine and should also be kept readable RCA L 11 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Safety advice 3 3 Safety symbols explanation The following safety symbols are used in the enclosed operation manual These symbols should advise the reader of the important text they should read closely These symbols point to existing danger for life and health of persons or the machine material or the environment Attention Danger for persons or the door system Attention Danger through electric power Important Information Advice labels situated directly at the door and the control box must absolutely be regarded and also be kept in good condition to be seen and read 3 4 General Safety Advice WARNING THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING OPERATING OR SERVICING A HIGH SPEED RAPID ROLL DOOR OR ELECTRICAL CONTROL PANEL FAILURE TO FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY DAMAGE PERSONNEL BODILY INJURY OR DEATH Please read the operation manual carefully and keep it a safe place The safety rules mentioned in this operation manual must definitely be kept Do not use the door for purposes not defined If the door is transferred to third person this operation manual must transferred a
25. r DIroubleshoolirig rn ERR i nde 28 6 5 Repairs amp oett tbt o vetet bist eo tette 30 6 5 1 Removal and Re installation of curtain in guides 30 6 5 2 Removal and Re installation of curtain in bottom bar 30 6 5 3 Repairs to rubber curtain rips or perforations 30 6 5 4 Replacing the operator brake 32 6 5 5 Adjusting the operator brake band 33 6 6 Maintenance Schedule adactus es 34 TIT 35 6 7 Torque Specification u a uu 35 RCA L 5 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp 1 Manufacturer and general information 2003 ALBANY DOOR SYSTEMS This operational manual is part of the Re Coil Away door 1 1 Manufacturer Manufacturer of this rapid roll door is ALBANY DOOR SYSTEMS 975 A OLD NORCROSS ROAD LAWRENCEVILLE GA 30045 PH 1 877 925 2468 FAX 770 338 5034 Internet www albanydoorsystems com Email doorservice albint com 1 2 Copyright All rights for this roll door type M amp I Re Coil A way and the respective operation manuals are subject to copyright Design copy of this door system will be legally prosecuted No part of this operation manual may be r
26. rtain and cut a rectangular or square section approximately 2 wider than the sides of the rip or perforation Be careful not to cut the nylon cord itself see Figure 31 2 Using a screwdriver and pliers and starting at one corner of the cut peel the surface from the nylon cord centre within the perimeter of the cut 3 Using coarse sandpaper or a wire brush remove loose rubber particles from the nylon cord centre However it is not necessary to have the fabric 100 bare 4 Flip the curtain over to the other side of the rip or perforation and repeat Step 1 through Step 3 5 From the thick piece of repair rubber cut some pieces to inlay into the prepared areas Using a grinder with a sanding disc or a wire brush roughen up the inlay surfaces for bonding RCA L 30 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Service amp Repair 6 Mix the adhesive as per the manufacturer s instructions and apply a liberal coating to the nylon cord fabric and the rough surfaces of the inlay rubber segments Allow pieces to dry to the touch about 15 to 20 minutes and apply a second coating Allow to set until tacky Place the inlay segments into position and using a rubber or rawhide mallet and a steel buckler impact the entire area of the patch repeatedly A high degree of impact ensures proper adhesion Clamping is not acceptable Allow the cement to cure thoroughly 1 2 to 2 hours before moving the c
27. service the control panel or the auxiliary control box while it is energized The door must only be operated with the correct voltage and frequency e Use only the auxiliaries and devices authorized by the manufacturer of the door e The STOP Button on the front of the panel is a momentary stop ONLY The door will only stop the door for that cycle motion detectors floor loops or any activating device can activate the door To ensure that the door keeps from being activated use the rotary disconnect on the front of the panel e DO NOT EVER USE PETROLUM BASED PRODUCTS ON THE CURTAIN IF DONE THIS VOIDS ALL WARRANTY ON THE CURTAIN MATERIAL Pay attention to the general safety advises mentioned under the core point SAFETY but also the special safety advises mentioned in the other chapters of the operation manual RCA L 13 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp 4 Storage and transport 4 1 Storage The partly pre assembled door is delivered in a crate An undamaged crate makes it possible to store the door externally for some days The crate must be stored on even ground The crate must not be removed before the start of installation 4 2 Dimensions of the fitted door See technical drawings in the section 11 4 3 Devices and aids allowed for the transport The door should be lifted in such a way that tilting the crate sideways is avoided 4 4 Transport to the installation place
28. to be defective upon inspection by an Albany Door Systems representative This warranty does not cover damage caused by collision or other abuse of the product Adjustments made to the Control Panel or to the mechanical operation of the door without the authorization of Albany Door Systems will void this warranty The replacement provisions shall be the limit of Albany Door System s responsibility under this warranty and Albany Door Systems shall not be responsible for any other losses or damages due to the operation of any door or parts covered by this warranty No other oral or written representations made by Albany Door Systems or its agents are a part of this warranty unless specifically set forth in writing by an authorized Albany Door Systems official DO NOT EVER USE PETROLEUM BASED PRODUCTS ON THE CURTAIN IF DONE THIS VOIDS ALL WARRANTY ON THE CURTAIN MATERIAL THE ABOVE SET FORTH WARRANTY IS SELLER S SOLE WARRANTY SELLER MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM THIS AGREEMENT LIFE IME FABRIG WARRANTY RCA L 10 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Product Description 3 Safety advice 3 1 Area of application The M amp l Re Coil Away is used for the closing of d
29. tting is Size Type Location Torque ft Ib Hex head bolt 5 8 11 x 2 Grade 8 Drive barrel bearing to end plate 212 5 8 11 x 1 1 2 End plate to side frame 212 Grade 8 LER Hex head bolt End plate to spring mounting Grade 8 brackets 212 Hex head bolt 1 2 13x 2 Grade 8 Idler barrel bearing to end plate 106 Hex head bolt Header assembly to estote Grade 8 truss spreader bars 109 3 8 16 x 1 1 4 Weld bolt Operator to endplate 31 3 8 16 x 1 1 2 Side frame angle to front cover 31 Grade 5 3 8 16 x 1 Socket head cap screw Bottom beam 34 grade 5 to aluminum extrusion Button head screw Bottom beam angle Sete Tus Grade 5 thru fabric to flat bar 21 5 16 18 x 1 1 2 Self tapping screw Curtain to drum tube 15 1 4 20 x 1 1 4 Break away bar bottom beam 8 Grade 5 RCA L 35 Version 2 0 RCA L Architectural Up to amp including 12 x 12 LBANY DOOR SYSTEMS A company of Albany International Corp TED 8 E ITH H E IMENS ETERMINED 5 IF REQUIRE TE RCA L 36 Version 2 0 RCA L Architectural Over 12 x 12 BANY DOOR SYSTEMS company of Albany International Corp L A 8100 19 Syn st2 058 cos oat X AO SAOONIM mama ou _
30. urtain 7 Finally raise the curtain to an open position re insert it into the guides close and re bolt the guides and resume normal operation REPAIRS RUBBER CURTAIN ORIGIMAL RIF OR PERFORATION WINDLOK SIDE L FABRIC CORD AT CENTRE OF RUBBER CURTAIN Figure 31 WINDLOK SIDE REMOVE DAMAGED REMOVE SECTION SECTION AND FROM OPPOSITE APPLY BOTH INLAYS PREPARE INLAY gt DE PRERARE AT THE SAME TIME _ J C Figure 32 RCA L 31 Version 2 0 LBANY DOOR SYSTEMS company of Albany International Corp Service amp Repair 6 5 4 Replacing the operator brake band BEFORE PERFORMING ANY CHANGES THE OPERATOR BE SURE THE MAIN POWER IS OFF Please refer to the instructions below before starting to dismantie any parts from the solenoid brake Solenoid cover nut Brake band retaining link 2 Remove the link which retains both ends of the brake band 1 Remove the solenoid cover by unscrewing the two Brake plate 5 Use a screwdriver to press the bottom of the link pins between the brake plate and brake lever this will stabilize the pins in their initial position while placing the link 3 Push on the solenoid plunger to reduce the tension and to remove the brake band 4 Place the new brake band around the drum in the position shown above and push on the solenoid to position the
31. wedge or if it has been installed out of level For instance if a door rolls down with the bottom bar continually tracking to one side eventually jamming near the floor yet the curtain does not appear to cone then the door is most likely out of level To remedy the problem it may be necessary to raise one of the end plates which have slotted holes to level the door RCA L 21 Version 2 0 LBANY DOOR SYSTEMS A company of Albany International Corp Service amp Repair 6 4 2 Operator Troubleshooting Reset the overload protection press reset button Motor has overworked and the located on the side of the unit for a single phase overload thermal protection has operator For a three phase operator the thermal tripped switch is inside the motor let motor cool and restart operator 15 the door unbalanced Circuit breaker tripped if used Reset circuit breaker Replace fuse If control circuit fuse keeps blowing Disconnect all external devices Leave power terminals connected Run the operator artificially by using jumpers and shorting out the terminals as indicated the Start Up and Testing Guide Then reconnect the various external devices one by one until you find the one causing the short to Penal OR If you an ohm meter use it to check all incoming wires for rx puel in ground The meter Fuse is blown should read infinity in all instances If there is conduction between an
32. y control circuit wire and ground this indicates a leak to ground and this is e control circuit fuse blows when power is applied Ih some cases the trouble is intermittent i e the fuse only blows at certain times This problem is more difficult to detect but again disconnect all wires going to external devices and run the operator if the fuse does not blow this indicates that the trouble resides outside the operator Transformer defective Replace Defective stop push button Replace Foose connection in one of the push Verify tighten or replace posce open or close push Replace Defective open push button Replace Reinsert cam back onto the threaded shaft and readjust Open position Defective open limit switch Replace Loose wire on open push button c Open cam has been overdriven open limit switch or coil of open Verify tighten or replace contactor Defective close push button Replace Close cam has been overdriven o peri the threaded shaft and Defective close limit switch Adjust Loose wire on close push button close kmit switch or coil of close Verify tighten or replace con Interchange any two power leads Wrongly connected on a single phase Interchange Black and White motor leads on operator contactor close contactor is defective Verify and replace Or tor close limit switch defective Verify and re
33. ys charge in the up position as shown in figure 13 RCA L 24 LBANY DOOR SYSTEMS A company of Albany International Corp Installation 5 8 Closing the side frames Open the side frame covers as shown in figure 16 Bring the curtain down so it travels behind the idler barrel and down into the guides of the side frame If you need to get the bottom beam behind the idler barrel you can remove the bottom bolt on each side of the idler barrel and swing it down out of the way Figure 16 Next figure 17 shows the guides closed and set to the proper clearance gap This gap is a minimum of 1 2 13 mm This gap allows the curtain to travel within the guide freely 1 RCA L 22 Figure 17 LBANY DOOR SYSTEMS company of Albany International Corp Installation 5 8 Hand Chain Operator The operator is equipped with an emergency chain hoist and floor level disconnect mechanism to operate the door manually if necessary To manually operate the door Pull the disconnect chain downwards to the disengaged position See figure 14a A positive engaging coupling disengages the initial drive mechanism from electrical operation and transfers it to manual chain hoist drive A switch disconnects the electrical controls to prevent injuries Operate the door manually by pulling downward on one side of the chain Pulling the other side will cause the door to move in the opposite direction See figure 14b
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