Razor E125 User's Manual
Contents
1. Inspect the brake pads A for proper alignment against the wheel or excess wear To realign brake pads loosen the fixing nut B and adjust the pad to contact the rim Retighten and test the function readjust as needed TUR FUA AMS 2 E200 8 E300 If the brake lever adjuster 1 threaded outward and the brake still has too much slack use the rear brake adjuster for addi tional adjustment WARNING Failure to properly engage the quick release clamp may cause the T tube to move up or down while riding which may cause you to lose control and fall With the quick release properly adjusted and engaged the handlebars will not move up or down Note Be careful not to over tighten You should be able to open and close the quick release lever by hand and the T tube should move up and down freely with the quick release open WARNING The brake is capable of skidding the tire and throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a stop as this can cause you to lose control or damage the rear tire 3 10 06 2 10 57 PM Inflating the Tires Tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase WARNING Failure E200 E300 Rear Tire to remove the valve adapter after inflating will cause the inner tube and or adapter to be2. 57 Main On Off switch 58 Electronic control module 59 Nut for charger receptacle 60 Charger receptacle 61 Nut for rear deck screws 62 Knob for folding system Razor logo 63 Folding system threaded rod 3 10 06 2 11 11 PM E100 PARTS 60 el 20 646566 26 30 31 34 38 E Series ManualviO indd 15 3 10 06 2 11 12 E200 PARTS Keep your scooter running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part availability Specifications subject to change without notice gt cO a N oo C N gt gt gt gt co N o O1 Ro 20 22 23 24 25 26 27 28 29 30 32 33 34 Grip right side flange Anti friction spacer throttle Throttle T bar Brake lever Screw Grip left side with flange Anti friction spacer t tube Screw Quick release Frame Extension tube folding system Headset steering bearing parts Rubber fork bellows Fork Front wheel tire tube and rim assembly Axle front Spacer center front Bearing 6200 Spacer outside front Nut axle fixing Washer front axle Motor 200 225 watt Motor fixing screws Chain Kickstand Kickstand washer Kickstand lockwasher Screw kickstand B Spacer brake to hub B B B ake assembly band type ake anchor screw ake anchor spacer ake anchor locknut E_Series_Manualv10 indd 16 35
3. to use e nitial charge time 12 hours e Recharge time up to 8 hours Battery should be recharged a minimum of 8 hours after each use When the vehicle is not in regular use recharge the battery at least once a month until normal use is resumed e Run time up to 40 minutes e Average battery life 250 charge discharge cycles Charger Port 2 Plug the charger plug into a wall outlet 1 Plug the charger port into the port on the scooter The charger works with the power switch lug in either the on or off position The charging input on off switch and overload breaker are located under the deck at the front left hand side Attaching the Handlebars TIA 2 Remove the plastic protector 3 Slide the quill into the covering the base of the handle fork until it bottoms on the bar assembly Insert the quill headset part of the handlebar assembly into the fork You may have to loosen the wedge to allow it to slip into the fork 1 Loosen the locking knob and swing to the 6 o clock po sition to unfold the handlebar 6 Swing the locking knob to the 12 o clock position and tighten by hand as firmly as possible 5 Pivot the handlebar assembly upright 4 Using a 6mm hexagonal key wrench tighten the wedge by turning the bolt clockwise The wedge is properly tightened when the handlebars cannot be twisted out of alignment with the front wheel E Series M
4. your area A long sleeved shirt long pants and gloves are recommended Always wear athletic shoes lace up shoes with rubber soles never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplied with the E100 E200 or E300 scooter should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until the charger has been repaired or replaced Use only with the recommended charger The charger is not a toy Always disconnect from the charger prior to wiping down and cleaning your scooter with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION 3 10 06 2 10 50 PM BEFORE YOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping Because the scooter was 95 percent assembled and packed at the factory there should not be any problems even if the box has a few scars or dents Estimated Assembly and Set Up Time Razor recommends assembly by an adult with experience in bicycle mechanics Allow up to 20 minutes for assembly not including initial charge time Al
5. 11 11 PM TROUBLESHOOTING GUIDE Problem Possible Cause Solution Sometimes the scooter Brakes are not adjusted properly Refer to adjusting the brakes instructions on page 4 doesn t run but other times it does Loose wires or connectors Check all wires around the motors and all connectors to make sure they are tight Charger gets warm Motor or electrical switch Contact your local Razor authorized service center for diagnosis and during use damage repair Scooter does not stop Normal response to charger use No action required This is normal for some chargers and is no cause when applying the brake for concern If your charger does not get warm during use it does not mean that it is not working properly Scooter makes loud Brakes are not adjusted properly Refer to adjusting the brakes instructions on page 4 noises or grinding 2 i sounds Chain is too dry Apply a lubricant such as in 1 or Tri Flow the chain Brake rotor is dragging on brake Use your fingers to twist the caliper adjuster in either direction until pads rotor is centered between pads Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 12 E Series ManualviO indd 13 3 10 06 2 11 11 PM E100 PARTS Keep your scooter running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part avail
6. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 72 73 Nut axle fixing rear Axle adjusting eye assembly Locknut for axle adjusting eye Washer rear axle Washer clipped for rear axle Spacer rear outside non drive side Axle rear Bearing 608 C clip for brake shoulder Rear wheel tire tube and rim assembly Spacer rear center Sprocket rear wheel drive Washer locking for sprocket SHCS screw for sprocket Spacer rear outside sprocket side Rear fender Chain guard Screws for chain guard Circuit breaker prewired Cover for charger receptacle Charger receptacle Nut for rear deck screws Nut for charger receptacle Main On Off switch Electronic control module Screws for electronic control module Button head screws for deck seat Battery box Grommet for wires Deck FH screw for deck Battery 12v 7AH Knob for folding system Razor logo Folding system threaded rod 3 10 06 2 11 12 PM E200 PARTS EA cr A 18 17 20 22 en eceer CO 34 353201 25 35 E_Series_Manualv10 indd 17 3 10 06 2 11 13 E300 PARTS Keep your scooter running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part availability Specifications subject to change without notice 1 Grip right side no flange 35 Nut axle fixing rear 2 Anti fri
7. OWNER S MANUAL Read and understand this entire manual before riding DO NOT RETURN TO STORE NOTE F100 125 must be traveling 3mph before motor will engage Kick start to 3mph then twist the throttle to start motor E Series ManualviO indd 1 Item Numbers E100 E125 E200 E200S E225S E300 E300S E325S 13100E BL 13125E BK Black 13111110 Red 13200E SL 13201S SL 13112850 13300E SL 13301S SL 13116390 3 10 06 2 10 49 PM CONTENTS Safety Warnlngs 1 Before You 2 22 2 Assembly 5 3 4 Repair SAFETY WARNINGS WARNING Riding the E100 E200 or E300 scooter can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other electric vehicles the scooter can and is intended to move and it is therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or properly use your E100 E200 or E300 scooter Because any incide
8. Replace the chain guard 8 E_Series_Manualv10 indd 9 3 10 06 2 11 07 PM REPAIR AND MAINTENANCE Front Tire Replacement Tools required 10mm wrench two 2 17mm wrenches and a flathead screwdriver e 1 E100 Only Loosen 2 Using two 17mm wrenches 3 Remove wheel and replace the brake pad bolt and remove loosen the front axle bolts by tire To reinstall wheel reverse one brake pad turning the wrenches counter these steps Helpful hint You clockwise may need to use a flathead screwdriver to center the axil and the bolts E_Series_Manualv10 indd 10 3 0 06 2 11 09 PM REPAIR AND MAINTENANCE Battery Care and Disposal warnine i a Do not store the battery in temperatures above 75 or below 10 battery leak develops avoid 2 contact with the leaking acid CONTAINS SEALED LEAD BATTERY BATTERY MUST BE RECYCLED o ce in a plastic bag Refer to the Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in disposal instructions at left If an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode acid comes into contact with or leak Do not dispose of a lead acid battery in your regular household trash The incineration land filling skin or eyes flush with cool or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return water for at least 15 minutes exhausted b
9. ability Specifications subject to change without notice Grip right side no flange Anti friction Spacer throttle Throttle T Bar Brake Lever Screw Grip left side with flange Anti friction spacer t tube CO coc 4 9 Screw 10 Quick release 11 Frame 12 Extension tube folding system 13 Headset steering bearing parts 14 Rubber fork bellows 15 Fork 16 Caliper brake 17 Brake hardware 18 Brake fixing locknut 19 Front wheel tire and rim assembly 20 Axle front 21 Spacer center front 22 Bearing 6200 23 Spacer outside front 24 Nut axle fixing 25 Washer front axle 26 Motor 100 125 watt 27 Chain 28 Kickstand 29 Screw kickstand 30 Washer kickstand 31 Nut rear axle fixing E_Series_Manualv10 indd 14 32 Adjusting eye assembly rear axle 33 Locknut for axle adjusting eye 34 Washer rear axle 35 Washer clipped for rear axle 36 Spacer rear outside non drive side 37 Axle rear 38 Bearing 608 39 Wheel rear one piece 40 Spacer rear center 41 Sprocket rear wheel drive 42 SHCS Screw for sprocket 43 Washer locking for sprocket 44 Spacer rear outside sprocket side 45 Chain guard 46 Screws for chain guard 47 Rear fender 48 Circuit breaker prewired 49 Cover for charger receptacle 50 Battery 12v 4 5AH 51 Deck 52 FH screw for deck 53 Battery box 54 Grommet for wires 55 Button head screws for deck seat 56 Screws for electronic control module
10. ach subsequent use Check all connectors Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into the wall Make sure power flow to the wall outlet is on You may check to see if your charger is working by using a volt meter or asking your local Razor authorized service center to test your charger for you Kick start to 3mph then twist the throttle to start motor Scooter was running but suddenly stopped Tripped circuit breaker Check all wires and connectors to make sure they are tight The circuit breaker next to on off switch will automatically shut off the power if the motor is overloaded An excessive overload such as too heavy a rider or too steep a hill could cause the motor to overheat If the scooter suddenly stops running wait a few seconds and then push the breaker to reset the circuit Correct the conditions that caused the breaker to trip and avoid repeatedly tripping the breaker Short run time less than 30 minutes per charge Undercharged battery Battery is old and will not accept full charge Brakes are not adjusted properly Charge the battery A new battery should have been charged for at least 12 hours before using the scooter for the first time and up to 8 hours after each subsequent use Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into
11. anualviO indd 4 A WARNING Always disconnect your scooter from the charger before cleaning with liquid Note f your charger does not look like the one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED or two LEDs to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in over charge protection to prevent battery from being over charged Be sure to properly align the groove on the charger input plug with the corresponding socket on the case otherwise no charging action will occur A warnine Failure to recharge the battery at least once a month may result in a battery that will no longer accept a charge A WARNING Failure to properly tighten the wedge may allow the handlebars to dislodge while riding and may cause you to lose control and fall When correctly tightened the handlebars will not rotate out of alignment with the front wheel under normal circumstances A WARNING Keep your fingers clear of the pivoting mechanism when folding or unfolding the scooter and make sure others are standing clear Note The cable and wire assembly from the handlebar must not wrap around the steering tube or handlebar as shown in step 3 Sharp bends or twis
12. ate to fit or maintain control of the scooter Do not touch the brakes or motor on your scooter when in use as these parts can become very hot Refer to the section on safety for additional warnings ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the E100 E200 or E300 scooter may be used Ride defensively Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others Do not activate the speed control on the hand grip unless you are on the scooter and in a safe outdoor environment suitable for riding The E100 scooter must be moving at 3 miles per hour before the motor will start E Series ManualviO indd 2 E100 E200 and E300 Scooter Parts 13 18 Safety Back Cover Warranty the handlebars and folding system can cause you to lose control and fall When properly adjusted you cannot twist the front wheel out of line with the handlebars or move the T tube out of adjustment If you can twist or force these components to move or come off by hand readjust and properly retighten clamp mechanisms Do not attempt or do stunts or tricks on your E100 E200 or E300 scooter The scooters are not
13. atteries to a federal or state approved lead acid battery recycler or a local seller of automotive and contact a physician batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream Charger The transformer charger supplied with the scooter should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the scooter must not be charged until it has been repaired or replaced Use ONLY with the recommended charger Replacement Parts The most frequently requested replacement parts wheels tires tubes batteries and chargers are available for purchase at some Razor retail partners or online at www razorama com For other parts contact an authorized Razor repair center Repair Centers For a list of authorized Razor repair centers e Check online at www razor com e Send e mail to customerservice razorusa com or call 866 467 2967 for the center nearest you E_Series_Manualv10 indd 11 3 10 06 2 11 10 PM TROUBLESHOOTING GUIDE gt Problem Possible Cause Solution Scooter does not run Undercharged battery Charger is not working Loose wires or connectors E100 only Scooter must be traveling 3mph before motor will engage Charge the battery A new battery should have been charged for at least 12 hours before using the scooter for the first time and up to 8 hours after e
14. ction spacer throttle 36 Axle adjusting eye assembly 3 Throttle 37 Locknut for axle adjusting eye 4 T bar 38 Washer rear axle 5 Brake lever 39 Washer clipped for rear axle Screw 40 Washer 7 Grip left side with flange 41 Spacer rear outside non drive side 8 Anti friction spacer t tube 42 Axle rear 9 Screw 43 Bearing 608 10 Quick release 44 C clip for brake shoulder 11 Frame 45 Rear wheel tire tube and rim assembly 12 Extension tube folding system 46 Spacer rear center 13 Headset steering bearing parts 47 Locknut for sprocket to freewheel 14 Rubber fork bellows 48 Freewheel 15 Fork 49 Sprocket rear wheel drive 16 Front wheel tire tube and rim assembly 50 SHCS screw for sprocket 17 Axle front 51 Spacer rear outside sprocket side 18 Spacer center front 52 Rear fender 19 Bearing 6200 53 Chain guard 20 Spacer outside front 54 Screws for chain guard 21 Nut axle fixing 55 Battery 12v 10AH 22 Washer front axle 56 Circuit breaker prewired 23 Motor 300 325 watt 58 Charger receptacle 24 Motor fixing screws 59 Nut for rear deck screws 25 Chain 60 Nut for charger receptacle 26 Kickstand 61 Main On Off switch 27 Kickstand washer 62 Electronic control module 28 Kickstand lockwasher 63 Screws for electronic control module 29 Screw kickstand 64 Button head screws for deck seat 30 Brake assembly band type 65 Battery box 31 Spacer brake to hub 66 Grommet for wires 32 Brake anchor screw 67 Deck 33 B
15. l loss or damage due directly or indirectly to the use of this product Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased For your records save your original sales receipt with this manual and write the serial number below Item Numbers E100 E125 E200 E200S E225S E300 E300S E325S 13100E BL 13125E BK Black 13111110 Red 13200E SL 13201S SL 13112850 13300E SL 13301S SL 13116390 Need Help Visit our web site for updates and a list of authorized service centers at www razor com or Call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time Community Design No 130919 0001 U S Design Patent D497 397 S Printed in China for Razor USA LLC PO Box 3610 Cerritos CA 90703 Copyright 2006 Razor USA All rights reserved E_Series_Manualv10 indd 22 030806 3 10 06 2 11 15 PM
16. low up to 12 hours for initial charge see page 3 for charging information Speed Control T tube Brake Lever AM Brake Lever Adjuster Handlebar height adjust NEED Extension Tube Charger 9 Charger Folding System Plug iEn Locking Knob Headset On off switch and charging port Battery pack and motor controller Required Tools Some tools may be supplied however we recommend the use of mechanic s grade tools Use the supplied tools only as a last resort Inflation valve 6mm hexagonal Bicycle style tire pump key wrench adapter extender for Schrader valve included with E200 amp E300 tires with pressure only gauge WARNING DO NOT USE NON RAZOR PRODUCTS WITH YOUR RAZOR E100 E200 or E300 SCOOTER The scooter has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame fork and all other parts Certain aftermarket products may or may not be compatible Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time E Series ManualviO indd 3 3 10 06 2 10 52 PM ASSEMBLY AND SET UP Charging the Battery Your electric scooter may not have a fully charged battery Therefore it is a good idea to charge the battery prior
17. made to withstand abuse from misuse such as jumping curb grinding or any other type of stunts Maintain a hold on the handlebars at all times Never carry passengers or allow more than one person at a time to ride the scooter Never use near steps or swimming pools Keep your fingers and other body parts away from the chain drive chain steering system wheels and all other moving components Never use headphones or a cell phone when riding Never hitch a ride with another vehicle Do not ride your scooter in wet or icy weather and never immerse the scooter in water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions The E100 E200 and E300 scooters are intended for use on flat dry surfaces such as pavement or level ground without loose debris such as sand leaves rocks or gravel Wet slick bumpy uneven or rough surfaces may impair traction and contribute to possible accidents Do not drive your scooter in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by use of an E100 E200 or E300 scooter indoors Do not ride at night or when visibility is limited PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled elbow pads and kneepads A helmet may be legally required by local law or regulation in
18. ns 7 Install new chain or wheel by maneuvering the chain onto the sprocket and slipping the axle into the slots on the frame E_Series_Manualv10 indd 8 2 Witha 10mm wrench loosen the brake cable anchor and disconnect the cable 5 With two 17mm wrenches loosen the axle Push the wheel forward in the slots to loosen the chain 2 8 To hook up the brake housing anchor align the cable guide adjuster and install the spacer and bolt Do not tighten until final step S With two 8mm wrenches loosen brake housing anchor and disconnect Keep the spacer and washers together 6 Pull the wheel out Note the arrangement of the hardware sequence The spacer order 1 small medium and large with the small spacer between the brake and frame the medium between the brake and wheel and the long between the wheel and frame 9 Install the brake spring and thread the cable wire into the cable anchor Thread the cable to its original position and tighten securely 3 10 06 2 11 04 PM REPAIR AND MAINTENANCE SH 10 Install the axle adjusters 1 1 Tighten both axle adjust 12 Tighten the brake housing and axle nuts Tighten until they ers the same number of turns anchor securely Test ride and just barely hold the hardware to fine tune the tension on the check Readjust as needed in place chain and to approximately maintain the centering of the wheel 13
19. nt can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned APPROPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important safety information It is your responsibility to review this information and make sure that all riders understand all warnings cautions instructions and safety topics and assure that young riders are able to safely and responsibly use this product Razor recommends that you periodically review and reinforce the information in this manual with younger riders and that you inspect and maintain your children s vehicle to insure their safety The recommended rider ages of 8 and older for the E100 scooter and 12 and older for the E200 and E300 scooters are only estimates and can be affected by the rider s size weight or skills Any rider unable to fit comfortably on the scooter should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that it is intended for use only by persons who are at a minimum completely comfortable and competent while operating the vehicle DO NOT EXCEED THE WEIGHT LIMIT OF 120 pounds for the E100 scooter or 220 pounds for the E200 and E300 scooters Rider weight does not necessarily mean a persons size is appropri
20. ours regularly Frame Fork and Handlebars DO NOT RETURN TO STORE a da Tire Inflation Periodically inspect the tires for excess wear and regularly check the tire pressure and re inflate as necessary If you get a flat tire the inner tube can be patched or a new tube can be purchased from Razor or an authorized repair center Safety Gear Always wear proper protective equipment such as an approved safety helmet elbow pads and kneepads Always wear athletic shoes lace up shoes with rubber soles never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system Do not use this vehicle for the first time until you have inflated the tires to the correct PSI and charged the battery for at least 12 hours Failure to follow these instructions may damage your vehicle and void your warranty WARRANTY Razor Limited Warranty The manufacturer warranties this product to be free of manufacturing defects for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables or any damage failure or loss caused by improper assembly maintenance or storage or use of the Razor electric chopper This Limited Warranty will be void if the product is ever used in a manner other than for recreation or transportation e modified in any way rented The manufacturer is not liable for incidental or consequentia
21. rake anchor spacer 68 screw for deck 34 Brake anchor locknut 74 Knob for folding system Razor logo 17 E_Series_Manualv10 indd 18 3 10 06 2 11 14 PM E300 PARTS A gt 68 6758613 64 63 62 61 60 39 38 S 9 Cw gy dE 8 17 20 12 24 23 23282 Ch 22 4 2833 30 35 36 E Series ManualviO indd 19 3 10 06 2 11 14 PM SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC VEHICLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR E_Series_Manualv10 indd 20 3 10 06 2 11 14 PM E_Series_Manualv10 indd 21 3 10 06 2 11 14 PM SAFETY REMINDERS PRE RIDE CHECKLIST Loose Parts Check and secure all fasteners before every ride Make sure steering stem clamp bolts are locked properly in place There should not be any unusual rattles or sounds from loose parts or broken components If you are not sure ask an experienced mechanic to check Brake Check the brakes for proper function When you squeeze the lever the brake should provide positive braking action When you apply the brake with the speed control on the brake cut off switch will stop the motor Check tor cracks or broken connections Although broken frames are rare it is possible for an aggressive driver to bash into a curb or wall and wreck and bend or break a frame Get in the habit of inspecting y
22. severed by the rear drive sprocket Note If you lose the adapter a valve stem extender can be purchased at almost any auto parts store 1 Use the special valve 2 Align the access hole in S Remove valve adapter Note The pressurized air extender adapter supplied the drive sprocket with the immediately after inflating supplies found at gasoline The valve adapter is located tire valve Thread the adapter stations are designed to inflate in the bag with the owners completely onto the valve and high volume automobile tires manual supplied at the time attach the pump Inflate to If you decide to use such an air of purchase the PSI indicated on the tire supply to inflate your electric sidewall scooter tires first make sure the pressure gauge is working then use very short bursts to E200 E300 Front Tire and E100 Tires inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately 1 Using a bicycle style tire pump equipped for a Schrader type valve inflate the front tire to the PSI indicated on the sidewall of the tire E_Series_Manualv10 indd 6 3 10 06 2 10 59 PM REPAIR AND MAINTENANCE Adjusting the Chain Tools required 10mm wrench two 2 8mm wrenches and two 2 17mm wrenches 1 Using two 17mm wrenches loosen the rear axle bolts by turning the wrenches counter clockwise SS Once the tension is correct tigh
23. ten the axle and brake an chor bolt Test run the scooter Readjust as needed E_Series_Manualv10 indd 7 2 Using two 8mm wrenches loosen the brake housing anchor which is located in the long slot on the left side of the rear fork 3 Using a 10mm wrench tighten the tension adjusters on the axle 1 8 to 1 4 turn to fine tune the chain tension Both adjusters must be tightened the exact same amount to maintain wheel alignment Note This system of adjusters is common to motorcycles and BMX bicycles If you are not familiar with it or do not feel comfortable performing the ad justment consult an authorized Razor service center or a quali fied BMX bike or motorcycle mechanic The chain should be just taut in other words snug but not piano wire tight The tension should be similar to the fan chain on an automobile BE CAREFUL NOT TO ADJUST TOO TIGHT The tensioning system can easily impart too much ten sion and snap the chain or bend the motor shaft Adjust 1 8 to 1 4 turn at a time and check the tension each time 3 10 06 2 11 01 PM REPAIR AND MAINTENANCE Chain and Rear Tire Replacement Tools required Phillips screwdriver 10mm wrench two 2 8mm wrenches and two 2 17mm wrenches 1 With a Phillips screwdriver loosen the two screws and remove the chain guard 4 With a 10mm wrench loosen both axle adjusters an equal amount about five tur
24. the wall Make sure power flow to the wall outlet is on Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 2 years depending on scooter use and conditions Replace only with a Razor replacement battery Refer to adjusting the brakes instructions on page 4 Scooter runs sluggishly Driving conditions are too stressful Tires are not properly inflated Scooter is overloaded Brake dragging Use only on solid flat clean and dry surfaces such as pavement or level ground The tires are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Refer to instructions on page 5 of this manual to properly inflate tires Make sure you do not overload the scooter by allowing more than one rider at a time exceeding the E100 120 Ib or E200 and E300 220 Ib maximum weight limit going up a hill or towing objects behind the scooter If the scooter is overloaded the circuit breaker may trip and shut off power to the motor Correct the driving conditions that caused the overload wait a few seconds and then push the breaker to reset the circuit Avoid repeatedly tripping the circuit breaker E100 Use your fingers to twist the adjuster in either direction until wheel is centered between pads E200 E300 Adjust brake at lever page 4 to allow wheel to spin without brake contact E Series ManualviO indd 12 11 3 10 06 2
25. ting of the brake cable can cause the brakes to malfunction 3 10 06 2 10 54 PM ASSEMBLY AND SET UP a Adjusting the Handlebar Height 4 1 Pull the quick release lever outward 2 Slide the T tube to the desired position and secure by pushing the quick release lever Riding Your Scooter Testing the Brakes To use the brakes squeeze the front and back brake levers to increase the pressure on the brake The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement If brake is not engaging properly follow instructions for adjusting the brakes on page 5 3 The tension of the quick release clamping mechanism can be adjusted by tightening or loosening the bolt with your fingers Note The E100 must be going 3 mph before the motor will start Kick to 3 mph then activate the speed control while simultaneously pressing the green go button to engage the motor Check the Razor web site for any updates on the latest repair and maintenance procedures Turn power switch off before conducting any maintenance procedures Adjusting the Brakes 1 To adjust the brake cable play thread the brake lever adjuster in or out 1 4 to 1 2 turn until the desired brake adjust ment is attained Most adjustments are complete at this step If brake still needs further adjustment proceed to step 2 E_Series_Manualv10 indd 5
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