Raypak 652B User's Manual
Contents
1. DESCRIPTION 302B 402B 502B 652B 752B 902B 8 SHEETMETAL 1 S Jacket Top 009740F 009741F 009742F 009743F 009744F 009745F 2 S Upfront Control Panel 009746F 009746F 009746F 009746F 009746F 009746F Upfront Control Panel w Window 009747F 009747F 009747F 009747F 009747F 009747F 3 S Upper Control Access Jacket Panel 009748F 009749F 009750F 009751F 009752F 009753F 4 S Lower Front Jacket Panel 009754F 009755F 009756F 009757F 009758F 009759F 5 5 Access Panel Igniter Sensor 009694F 009694F 009694F 009694F 009694F 009694F 6 S Lower Rear Jacket Panel 009760F 009761F 009762F 009763F 009764F 009765F 7 5 Upper Left Side Jacket Panel 009816F 009816F 009766F 009766F 009766F 009766F 8 S Upper Right Side Jacket Panel 009817F 009817F 009767F 009767F 009767F 009767F 9 S Air Intake Cover Panel 009768F 009768F 009768F 009768F 009768F 009768F 10 8 Rear Flue Exhaust Cover Panel 009769F 009770F 009770F 009771F 009771F 009771F 11 5 Flue Exhaust Cover Panel 009772F 009773F 009773F 009774F 009774F 009774F 12 S Lower Corner Supports Front and Rear 009775F 009775F 009775F 009775F 009775F 009775F 13 S Center Support Panel 010245F 010246F 010247F 010248F 010249F 010250F 14 S Left amp Right Heat Exchanger Support 010251F 010251F 010251F 010251F 010251F 010251F 15 S Air Intake Adapter Panel TruSeal 009776F 009776F 009776F 009776F 009776F 009776F 16 S Support Horizontal 009777F 009778F 009779F 009780F 009781F 009782F 17 S Support Assy Controls and Flue Exhaust 009886F 009886F 009783F 009782. 09618F 009618F 3 F Intake Flange TruSeal 009697F 009697F 011746F 009697F 009697F 009697F 4 F Hose Duct 4 NIA N A 007417F Hose Duct 6 007420F 007420F 007420F 007420F 007420F 007420F 5 F Filter Media 8 x 8 009730F 009730F 009730F 009730F 009730F 009730F G GAS VALVES 1 G Main Valve Gas Manual A 1 1 4 IRI NIA N A 007190F 007190F 007190F 007190F 2 G Valve Gas Manual A 3 4 007421F 007421F 007421F 007421F 007421F 007421F 3 G Bleedle Valve 1 4 007422F 007422F 007422F 007422F 007422F 007422F Bleedle Valve 1 8 007423F 007423F 007423F 007423F 007423F 007423F 4 G Combination Gas Valve On Off Nat 3 4 007424F 007424F 007424F 007424F 007424F 007424F Combination Gas Valve On Off Pro 3 4 007425F 007425F 007425F 007425F 007425F 007425F Combination Gas Valve On Off Nat 3 4 Low Gas Press NIA 007666F N A 007666F 007666F N A 5 G Switch Low Gas Pressure w o Bracket optional 007187F 007187F 007187F 007187F 007187F 007187F 6 G Switch High Gas Pressure w o Bracket optional 007188F 007188F 007188F 007188F 007188F 007188F 7 G Solenoid Gas Valve 008407F 008407F 8 G Vent Valve IRI 011913F 011913F 011913F 011913F 9 G Valve Gas Manual B IRI 007195F 007195F 007195F 007195F 10 G Valve On Off IRI 004094F 004094F 004094F 004094F H HEAT EXCHANGER 1 H Heat Exch Assy Cast Iron 007452F 007453F 007454F 007455F 007456F 007457F Heat Exch Assy Brass 007458F 007459F 007460F 007461F 007462F 007463F Heat Exch A
3. 3F 009783F 009783F 18 S Flue Collector Top 009784F 009785F 009786F 009787F 009788F 009789F 19 S Access Panel 009790F 009790F 009790F 009790F 009790F 009790F 20 8 Access Panel w Pump 009791F 009791F 009791F 009791F 009791F 009791F 21 S Pump Cover 00267 1F 00267 1F 00267 1F 002671F 002671F 002671F 22 S Control Box Sheetmetal 009792F 009792F 009792F 009792F 009792F 009792F 23 8 Controller Mounting Panel 009698F 009698F 009698F 009698F 009698F 009698F 24 5 Filter Mounting Panel 009793F 009793F 009793F 009793F 009793F 009793F 25 8 Intake Air Vent Hood 010746F 010746F 010746F 010746F 010746F 010746F 26 5 Blower Plenum 009887F 009887F N A N A N A N A 27 S Flue Exhaust Gasket Retainer 010029F 010030F 010030F 010031F 010031F 010031F 28 5 Combustion Chamber Rear Panel 010766F 010767F 010768F 010769F 010770F 010771F 29 5 Base Assy 010754F 010755F 010756F 010757F 010758F 010759F 30 5 Rear Center Cover Panel 011858F 011858F 011858F 011858F 011858F 011858F V VENTING 1 V Outdoor Stack 010793 010794 010794 010795 010795 010795 2 V Flue ExhaustTee 009795F 009796F 009796F 009797F 009797F 009797F 3 Flue Exhaust Tee Cap 009798F 009799F 009799F 009800F 009800F 009800F 4 V Flue Exhaust Adapter 009801F 009802F 009802F 009803F 009803F 009803F 5 V Flue Exhaust Straight Pipe 011851F 011852F 011852F 011853F 011853F 011853F Registered Quality Management System www raypak com
4. COMMERCIAL and POOL CATALOG NO 9300 752 Effective 08 19 08 MODELS 302B THROUGH 902B Replaces 06 25 08 RAYPAK REPLACEMENT PARTS MODEL SIZES 302B 402B 502B 652B 752B amp 902B MODEL TYPES HI DELTA H W WH amp P DATES OF MANUFACTURE 01 01 07 THROUGH CURRENT THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE RAYPAK RESERVES THE RIGHT TO SUBSTITUTE DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS FOR DETAILED INSTRUCTIONS SEE HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST CATALOG NO 9001 10 Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 bla 805 278 5300 Fax 800 872 9725 Litho In U S A 21 8 55 o N 1 HEAT EXCHANGER DETAIL 3 5 BURNER ASSEMBLY DETAIL CONTROL BOX DETAIL 1 e 1 eo c 1 D FRONT SWITCH DETAIL CALL OUT DESCRIPTION 302B 402B 502B 652B 752B 902B B BURNER ASSEMBLY 1 B Burner Assy w Burners 009717F 009718F 009719F 009720F 009721F 009722F 2 B Mounting Assy 009723F 009724F 009725F 009726F 009727F 009728F 3 B 007442F 007442F 007442F 007442F 007442F 007442F 4 B Seal Gasket 007443F 007443F 007443F 007443F 007443F 007443F 5 B Manifold Upper 007444 007444F 007444F 007445F 6 B Manifold Lower 007446F 007447
5. F 007448F 007449F 007450F 007451F 7 B Manifold Lower Split 008920F 008917F 8 Burner Orifice Natural 1 9 mm 351414 6 351414 8 351414 10 351414 13 351414 15 351414 18 Burner Orifice Natural 44 Low Gas Press 351640 6 351640 8 351640 10 351640 13 351640 15 351640 18 Burner Orifice Propane 57 35144216 351442 8 351442 10 351442 13 351442 15 351442 18 CONTROLS 1 C Manual Reset Adjustible High Limit 240 F Max 007144F 007144F 007144F 007144F 007144F 007144F Manual Reset Adjustible High Limit 200 F Max 008081F 008081F 008081F 008081F 008081F 008081F Manual Reset Adjustible High Limit 180 F Max 009554F 009554F 009554F 009554F 009554F 009554F 2 C Auto Reset Adjustible High Limit 240 F Max 007141F 007141F 007141F 007141F 007141F 007141F Auto Reset Adjustible High Limit 180 F Max 006445F 006445F 006445F 006445F 006445F 006445F Auto Reset Adjustible High Limit 200 F Max 012546F 012546F 012546F 012546F 012546F 012546F 5 C Remote Aquastat Tankstat 2 007148F 007148F 007148F 007148F 007148F 007148F Remote Aquastat Tankstat 2 Stage B 3 007392F 007392F 007392F 007392F 007392F 007392F Remote Aquastat Tankstat 2 Stage B 9 007392F 007392F 007392F 007392F 007392F 007392F 6 C Controller 2 Stage B 4 007393F 007393F 007393F 007393F 007393F 007393F Controller 2 Stage B 6 007392F 007392F 007392F 007392F 007392F 007392F Controller On Off B 20 006445F 006445F 006445F 006445F 006445F 006445F T C Con
6. fy Length 800351 800351 800351 800351 800351 800351 13 Fiberfrax Insulation 1 Wide 008405F 008405F 008405F 008405F 008405F 008405F 14 Flue Exhaust Tee Seal Gasket 009734F 009735F 009735F 009736F 009736F 009736F 15 Flue Exhaust Adapter Seal Gasket 009737F 009738F 009738F 009739F 009739F 009739F 16 Intake Air Seal Gaskets TruSeal 010028F 010028F 010028F 010028F 010028F 010028F 17 Window Combustion Chamber 006947F 006947F 006947F 006947F 006947F 006947F 18 Flame Sensor 006535F 006535F 006535F 006535F 006535F 006535F 19 Igniter 007400F 007400F 007400F 007400F 007400F 007400F 20 Touch up Paint Green 750125 750125 750125 750125 750125 750125 Touch up Paint Dark Gray 750126 750126 750126 750126 750126 750126 21 Sight Window Plug 008474F 008474F 008474F 008474F 008474F 008474F 22 Gas Manifold Grommet 3 4 NPT 010778F 010778F 010778F 010778F 010778F 010778F 23 Gas Manifold Grommet 1 1 4 NPT N A 010779 010779 010779 010779 o OPTIONS 1 0 Remote Sensor for Low Water Cut Off 007228F 007228F 007228F 007228F 007228F 007228F 2 0 Low Water Cut Off PC Board 007157F 007157F 007157F 007157F 007157F 007157F 3 0 Momentary Switch 005641F 005641F 005641F 005641F 005641F 005641F R REFRACTORY 1 R Refractory Kit All Panels 007401F 007402F 007403F 007404F 007405F 007406F 2 R Refractory Front Panels 007407F 007408F 007409F 007410F 007411F 007412F 3 R Refractory Blanket 009863F 009864F 009865F 009866F 009867F 009868F CALL OUT
7. ssy Cast Iron w Pump Hdr 008852F 008853F 007466F 007467F 007468F 007469F Heat Exch Assy Brass w Pump Hdr 008854F 007471F 007472F 007473F 007474F 007475F Heat Exch Assy Cast Iron Cupro Nickel 007476F 007477F 007478F 007479F 007480F 007481F Heat Exch Assy Brass Cupro Nickel 007482F 007483F 007484F 007485F 007486F 007487F Heat Exch Assy Cast Iron w Pump Hdr Cupro Nickel 007488F 007489F 007490F 007491F 007492F 007493F Heat Exch Assy Brass w Pump Hdr Cupro Nickel 008855F 007495F 007496F 007497F 007498F 007499F 2 H Inlet Outlet Header Cast Iron 007500F 007500F 007500F 007500F 007500F 007500F Inlet Outlet Header Brass 007501F 007501F 007501F 007501F 007501F 007501F 3 H Return Header Cast Iron 007502F 007502F 007502F 007502F 007502F 007502F Return Header Brass 007503F 007503F 007503F 007503F 007503F 007503F 4 H Return Pump Header Cast Iron 007504F 007504F 007504F 007504F 007504F 007504F Return Pump Header Brass 007505F 007505F 007505F 007505F 007505F 007505F 5 H Tube Bundle 007506F 007507F 007508F 007509F 007510F 007511F Tube Bundle Cupro Nickel 007512F 007513F 007514F 007515F 007516F 007517F 6 H Exchange Tube 007518F 007519F 007520F 007521F 007522F 007523F Heat Exchange Tube Cupro Nickel 007524F 007525F 007526F 007527F 007528F 007529F 7 H Stud Bolt Kit 007536F 007536F 007536F 007536F 007536F 007536F Stud Bolt Kit w Pump Header 007537F 007537F 007537F 007537F 007537F 007537F 8 H Header Gasket 800001B 800001B 800001B 800001B 800001B 800001B 9 H Baffle Ki
8. t H 009804F 009805F 009806F 009807F 009808F 009809F Baffle Kit WH and P 007530F 007531F 007532F 007533F 007534F 007535F 10 H Sensor Well 007211F 007211F 007211F 007211F 007211F 007211F 11 H Well Retaining Clip 300203 300203 300203 300203 300203 300203 OUT DESCRIPTION 302B 402B 502B 652B 752B 902B J CONTROL BOX 1 J Control Box N A N A N A N A N A N A 2 Ignition Control 007374F 007374F 007374F 007374F 007374F 007374F Ignition Control with Manual Reset 009057F 009057F 009057F 009057F 009057F 009057F 3 J Printed Circuit Board CPW 009626F 009626F 009626F 009626F 009626F 009626F 5 Relay 24 1 amp 009688F 009688F 009688F 009688F 009688F 009688F 6 J Relay 3PDT 120VAC 009689F 009689F 009689F 009689F 009689F 009689F 7 J Printed Circuit Board UDB Diagnostic 011758F 011758F 011758F 011758F 011758F 011758F 8 J Printed Circuit Board Status Lights 007896F 007896F 007896F 007896F 007896F 007896F 9 J Transformer 100 VA 007494F 007494F 007494F 007494F 007494F 007494F 10 J Time Delay Contactor 008921F 008921F 008921F 008921F 008921F 008921F 11 J Automatic Shut Down Breaker Switch AMP 007380F 007380F 007380F 007380F 007380F 007380F 12 On Off Switch Rocker 006872F 006872F 006872F 006872F 006872F 006872F 13 J Momentary Switch 005641F 005641F 005641F 005641F 005641F 005641F 14 J Terminal Block 3 Space 007382F 007382F 007382F 007382F 007382F 007382F 15 J Swi
9. tch Mtg Panel 009628F 009628F 009628F 009628F 009628F 009628F M MISCELLANEOUS 1 M Flow Switch Paddle 010026F 004079F 004079F 004079F 004079F 004079F 2 M PRV 30 PSI 007470F 007470F 007217F 007218F 007219F 007748F PRV 45 PSI 007220F 007220F 007220F 007346F 007221F 007221F PRV 60 PSI 007222F 007222F 007222F 007222F 007222F 007222F PRV 75 PSI 007223F 007223F 007223F 007223F 007223F 007223F PRV 125 PSI 011912F 011912F 011912F 007224F 007224F 007224F PRV 150 PSI 007225F 007225F 007225F 007225F 007225F 007225F 3 M Deliming Kit 052870F 052870F 052870F 052870F 052870F 052870F 4 M T amp P Gauge H 007205F 007205F 007205F 007205F 007205F 007205F T amp P Gauge W 007399F 007399F 007399F 007399F 007399F 007399F 5 M Integral Pump 4 Impeller 009296F 009296F 009296F 009296F 009296F 009296F Integral Pump 4 1 4 Impeller N A N A 004844F 004844F 004844F 004844F 6 M Pump Inline CIBF Taco 0012 007746 007746 007746 007746 007746 N A Pump Inline BR Taco 0012 007747 007747 007747 007747 007747 N A T M Pump Cartridge Tace 0012 951153F 951153F 951153F 951153F 951153F N A 8 M Pump Gasket Taco 0012 008749F 008749F 008749F 008749F 008749F N A 9 M Thermostatic Converter diverting valve Sparco 009076F 009076F 009077F 009077F 009077F 009078F 10 Gasket diverting Pool 009079F 009079F 009080F 009080F 009080F 009081F 11 RTV Sealant 2 8 oz 008924F 008924F 008924F 008924F 008924F 008924F RTV Sealant 10 oz 005755F 005755F 005755F 005755F 005755F 005755F 12 Sealant Tape gray Speci
10. troller On Off B 28 Digital Tekmar 009729F 009729F 009729F 009729F 009729F 009729F Controller 2 Stage B 26 27 Digital Raypak 009861F 009861F 009861F 009861F 009861F 009861F Controller 4 Stage B 21 23 Digital Raypak 009862F 009862F 009862F 009862F 009862F 009862F 15 C Sensor Outdoor Air Raypak 010786F 010786F 010786F 010786F 010786F 010786F 16 C Sensor Water Raypak 010787F 010787F 010787F 010787F 010787F 010787F 8 C Controller Ray Temp 4 Stage B 25 010252F 010252F 010252F 010252F 010252F 010252F Controller Ray Temp 2 Stage B 24 012368F 012368F 012368F 012368F 012368F 012368F 9 C Sensor Return Temperature RayTemp 009506F 009506F 009506F 009506F 009506F 009506F 17 C Sensor Outdoor Air RayTemp 010788F 010788F 010788F 010788F 010788F 010788F 10 C Temp Controller Pool not shown 003346F 003346F 003346F 003346F 003346F 003346F 11 C Flow Switch 007142F 007142F 007142F 007142F 007142F 007142F 12 C Economaster P C Board ADJ 3 to 10 MIN 004675F 004675F 004675F 004675F 004675F 004675F 18 C Pump Delay 5 or 10 MIN 012551F 012551F 012551F 012551F 012551F 012551F 13 C Switch Air Pressure Vent 007158F 007158F 007158F 007158F 007158F 007158F 14 C Switch Air Pressure Differential Blower 008171F 008171F 008171F 008171F 008171F 008171F 16 C Relay 24 VAC Auto Reset Hi Limit100 240F 009039F 009039F 009039F 009039F 009039F 009039F F FAN 1 Blower Combustion Air 007413F 007413F 007414F 007414F 007414F 007414F 2 F Air Shutter 009618F 009618F 009618F 009618F 0
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