Raypak 199 User's Manual
Contents
1. 061380F 061380F P PILOT 1 P Pilot Nat Standing 002412F 002412F 002412F 002412F Pilot Pro Standing 002413F 002413F 002413F 002413F 2 P Pilot Nat IID 002234F 002234F 002234F 002234F 002234F 002234F 002234F 002234F Pilot Pro IID 002235F 002235F 002235F 002235F 002235F 002235F 002235F 002235F Pilot Nat C2 amp IRI 002236F 002236F 002236F 002236F 002236F 002236F 002236F 002236F 3 P Pilot Orifice Nat Standing 600552 600552 600552 600552 Pilot Orifice Pro Standing 600148 600148 600148 600148 4 P Pilot Orifice Nat IID 600552 600552 600552 600552 600552 600552 600552 600552 Pilot Orifice Pro IID 600894 600894 600894 600894 600894 600894 600894 600894 Pilot Orifice Nat C2 600552 600552 600552 600552 600552 600552 600552 600552 5 P Thermocouple Standing Pilot 600003 600003 600003 600003 6 P Ignitor Standing Piezo N A N A N A N A N A N A N A N A 7 P Ignition Control IID Nat N A N A N A N A N A N A N A N A Ignition Control IID Pro Lockout N A N A N A N A N A N A N A N A Ignition Control C2 amp IRI Complete 008702F 008702F 008702F 008702F 008702F 008702F 008702F 008702F 8 P Pilot Mounting Bracket Std 303612 303612 303612 303612 Pilot Mounting Bracket IID amp C2 304666 304666 304666 304666 304666 304666 304666 304666 9 P Pilot Tube Specify Length 400013 400013 400013 400013 400013 400013 400013 400013 10 P Ignitor Wire Std 600502 600502 600502 600502 11 P Ignitor Wire IID 6505542. 002411F 002411F 002411F 002411F J Box IRI Not Shown N A N A N A N A 2 J Transformer 40VA 006533F 006533F 006533F 006533F 006533F 006533F 006533F 006533F Spark Generator C2 amp IRI Not Shown 007361F 007361F 007361F 007361F 007361F 007361F 007361F 007361F 3 J Relay SPST 007377F 007377F 007377F 007377F 007377F 007377F 007377F 007377F Relay SPDT C2 Not Shown 650117 650117 650117 650117 650117 650117 650117 650117 Relay DPDT IRI Not Shown 600158 600158 600158 600158 4 J Toggle Switch 008079F 008079F 008079F 008079F 008079F 008079F 008079F 008079F M MISCELLANEOUS COMPONENTS 1 M PRV 30 PSI TA TD 007217F 007217F 007217F 007217F 007217F 007217F 007217F 007218F PRV 60 PSI T TB TX TC 007222F 007222F 007222F 007222F 007222F 007222F 007222F 007222F PRV 125 PSI WT THWS TIP TIPR 008091F 011912F 011912F 011912F 011912F 011912F 011912F 011912F 2 M Deliming Kit 062869F 062869F 062869F 062869F 062869F 062869F 062869F 062869F 3 M T amp Gauge T TA TB TD TX 007205F 007205F 007205F 007205F 007205F 007205F 007205F 007205F T amp P Gauge WT THWS TIP TIPR 007399F 007399F 007399F 007399F 007399F 007399F 007399F 007399F 4 M Integral Pump Raytherm 061379F 061379F 061379F 061379F 061379F 061379F 061379F 061379F Integral Pump Hurricane 061380F 061380F 061380F 061380F 061380F 061380F
3. 1 1 1 1 1 1 Comb Step Open Valve Nat 3 4 600869 111 Comb Step Open Valve Nat 3 4 600868 Comb Step Open Valve Pro 3 4 003569F 111 Comb Step Open Valve Pro 3 4 N A Comb Step Open Valve Nat 1 600870 1 Comb Step Open Valve Pro 1 003574F 1 Comb Gas Valve IID Nat 1 004877F 11111 Comb Gas Valve IID Pro 1 N A 1 1 1 Comb 2 Stage Valve Nat STG 3 4 004883F 1 1 Comb 2 Stage Valve Nat IID 1 600820 11111 Comb 2 Stage Valve Pro STG 3 4 003656F 1 1 Comb 2 Stage Valve Pro IID 1 N A 1 11 Comb 2 Stage Valve Nat STG 3 4 N A 1 Comb 2 Stage Valve Nat IID 1 600655 1 Comb 2 Stage Valve Pro STG 3 4 N A 1 Comb 2 Stage Valve Pro IID 1 601094 1 Comb 2 Stage Valve Nat STG 17 600847 1 Comb 2 Stage Valve Pro STG 1 003558F 1 Actuator 2 stage 1 600458 111 111 Actuator Modulation 600449 1 1 1 1 Actuator Modulation w B3 600900 Actuator On Off 011908F 2 2 2 27 1 1 1 1 1 1 1 1 Gas Vent Valve 3 4 011913F 1 1 1 1 1 1 1 1 1111111 Gas Valve Body 1 600467 2 2 2 1 1 1 11111 Gas Valve Body 1 1 4 600451 2 2 1 Gas Valve Body 1 600450 11111 1111111 Gas Pressure Switch Low 007187F 1 1 1 1 1 1 1 1 1 1 1 1 Gas Pressure Switch High 007188F 1 1 1 111 1 11 11 1 1111111 REQUIRED FOR IRI MODELS CALL PART Tc Td Tx OUT GAS VALVES NO 199 260 330 400 510 625 725 825 199 260 330 400 510 625 725 825 510 625 725 82 G GAS VALVES Manua
4. 7 H Bundle 1 1 4 002678F 002679F 002680F Tube Bundle 2 002641F 002642F 002643F 002644F 002645F 002646F Tube Bundle 2 Cupro Tip 003044F 003045F 003046F 003047F 003048F 003049F 8 H Heat Exchange Tube 003082F 003084F 003085F 003087F 003088F 003090F 003091F 003092F Heat Exchange Tube Cupro Tip 002783F 002784F 002785F 002786F 002787F 002788F 9 H Baffle Kit N A N A N A N A N A N A N A N A 10 H Stud Bolt Kit 001051F 001051F 001051F 001051F 001051F 001051F 001051F 001051F 11 H Header Gasket 800001B 800001B 800001B 800001B 800001B 800001B 800001B 800001B 12 H Senso Well 007211F 007211F 007211F 007211F 007211F 007211F 007211F 007211F 13 H Well Retaining Clip 300203 300203 300203 300203 300203 300203 300203 300203 FOR ALTITUDES ABOVE 2 000 FEET ABOVE SEA LEVEL CONSULT THE FACTORY CALL OUT DESCRIPTION 199 260 330 400 510 625 725 825 J J BOX 1 J J Box Nat Pro Std 002682F 002682F 002682F 002682F J Box Nat IID 002684F 002684F 002684F 002684F 002684F 002684F 002684F 002684F J Box Pro 10 Lockout 002686F 002686F 002686F 002686F 002686F 002686F 002686F 002686F J Box Nat IID TA TX Not Shown 002409F 002409F 002409F 002409F J Box Pro IID TA TX Not Shown 002410F 002410F 002410F 002410F J Box C2 Not Shown 002411F 002411F 002411F 002411F
5. 825 510 625 725 825 199 260 330 400 510 625 725 82 GAS VALVES Manual B Valve 1 8 007195F 1 1 17 1 1 1 1 1 1111111 Manual A Valve 1 007189 1 17 1 1 1 1 1 Lube Cock Valve 1 600324 2 2 2 21212 21212 Lube Cock Valve 1 1 4 600325 2 2 2 Pressure Regulator Nat 1 8 600217 11 1 1 17 1 1 14 1 11111114 Pressure Regulator Pro 1 8 003568F 11 1 1 17 1 1 17 1 1 1 1 1 Pressure Regulator Nat 1 007932F 1 1 1 11111 11111 Pressure Regulator Pro 1 003570F 1 1 1 11111 11111 Pressure Regulator Nat 1 1 4 600050 1 Pressure Regulator Pro 1 1 4 003571F 1 Pilot Gas Valve 1 8 600154 1 1 1 1 1 1 1 1 1 1 1 1 Pilot Gas Valve 1 8 600562 1 17 1 1 1 1 1 On Off Valve 3 4 004876F Auto On Off Valve 1 600011 1 1 1111111 Auto On Off Valve 1 1 4 600455 111 Mod Valve 85 120 F 1 2 N A Mod Valve 85 120 F 3 4 N A Mod Valve 85 120 F 1 Mod Valve 120 240 F 1 2 N A 1 Mod Valve 120 240 F 3 4 N A 1 1 Mod Valve 120 240 F 1 1 2 2 2 2 Mod Valve 110 170 F 3 4 N A Mod Valve 110 170 F 1 Mod Valve 150 210 F 3 4 N A Mod Valve 150 210 F 1 Mod Valve 140 Max 1 2 N A Mod Valve 140 Max 3 4 N A Mod Valve 140 Max 1 N A Comb Gas Valve Nat 1 2 600004 1 Comb Gas Valve IID Nat 3 4 600866 1 1 1 Comb Gas Valve Pro 1 2 N A 1 Comb Gas Valve IID Pro 3 4 N A 1 1 1 Comb Gas Valve Nat 1 600631 1 17 1 1 1 1 Comb Gas Valve Pro 1 600692
6. 00868 1 1 Comb Step Open Valve Pro 3 4 003569F 1 1 1 Comb Step Open Valve Pro 3 4 N A 1 1 Comb Step Open Valve Nat 1 600870 1 1 Comb Step Open Valve Pro 1 003574F 1 1 Comb Gas Valve IID Nat 1 004877 111 41 1 1 Comb Gas Valve IID Pro 1 11111 11 1 Comb 2 Stage Valve Nat STG 3 4 004883F Comb 2 Stage Valve Nat IID 1 600820 Comb 2 Stage Valve Pro STG 3 4 003656F Comb 2 Stage Valve Pro IID 1 N A Comb 2 Stage Valve Nat STG 3 4 N A Comb 2 Stage Valve Nat IID 1 600655 Comb 2 Stage Valve Pro STG 3 4 N A Comb 2 Stage Valve Pro IID 1 601094 Comb 2 Stage Valve Nat STG 1 600847 Comb 2 Stage Valve Pro STG 1 003558 Actuator 2 stage 1 600458 Actuator Modulation 600449 Actuator Modulation w B3 600900 1 1 1 1 Actuator On Off 011908F 111 1 1 1 1 1 1 Gas Vent Valve 3 4 011913F 111 1 1 1 1 1 1 Gas Valve Body 1 600467 111 41 Gas Valve Body 11 4 600451 1 2 Gas Valve Body 1 600450 21212 Gas Pressure Switch Low 007187F 111 1 1 111 1 1 Gas Pressure Switch High 007188F 1111111 REQUIRED FOR IRI MODELS CALL PART WT THWS TIP TIPR OUT GAS VALVES NO 199 260 330 400 510 625 725 824 199 260 330 400 510 625 725 824 330 400 510 625 725 824 330 400 510 625 725 824 G GAS VALVES Manual B Valve 1 8 007195F 1 1 1 1 111 11 1 111 11 111 11 1 Manual A Valve 1 007189 1 1 1 1 1 1 1 Lube C
7. 3F 001874F 001875F 001876F 001877F 001878F 001879F 001880F 4 B Burner 301210 12 301210 16 301210 20 301210 24 301210 31 311210 38 301210 44 301210 50 5 B Burner Orifice Nat Sea Level 48 350077 12 350077 16 350077 20 350077 24 350077 31 350077 38 350077 44 350077 50 Burner Orifice Pro Sea Level 57 350083 12 350083 16 350083 20 350083 24 350083 31 350083 38 350083 44 350083 50 CONTROLS 1 Auto Hi Limit Fixed TA 600791 600791 600791 600791 600791 600791 600791 600791 2 C Manual Hi Limit THWS TIP 007144F 007144F 007144F 007144F 007144F 007144F 007144F 007144F Auto Reset Dual Stat TC WT 600464 600464 600464 600464 600464 600464 600464 600464 Manual Reset Dual Stat TX 600676 600676 600676 600676 Adj Auto Hi Limit TB TD TIPR 007141F 007141F 007141F 007141F 007141F 007141F 007141F 007141F Controller Modulating TA 600524 600524 600524 600524 Controller 2 Stage TB 600887 600887 600887 600887 600887 600887 600887 600887 Controller B3 TX 001893F 001893F 001893F 001893F Controller B5 TX 600503 600503 600503 600503 3 C Flow Switch TD TIP TIPR 007142F 007142F 007142F 007142F 007142F 007142F 007142F 007142F 4 C Low Water Cutoff Not Shown 006202F 006202F 006202F 006202F 006202F 006202F 006202F 006202F 5 C Thermostat Economaster 003609F 003609F 003609F 003609F 003609F 003609F 003609F 003609F 6 C Fl
8. 650554 650554 650554 650554 650554 650554 650554 12 P Hi Tension Wire 002663B 002663B 002663B 002663B 002663B 002663B 002663B 002663B 13 P Amplifier Flame Rectification 008092F 008092F 008092F 008092F 008092F 008092F 008092F 008092F R REFRACTORY 1 R Refractory Kit 001310F 001311F 001312F 001313F 001314F 001315F 001316F 001317F 2 R Refractory Retainer Kit 001627F 001627F 001627F 001627F 001627F 001627F 001627F 001627F S SHEET METAL 1 S Jacket Top N A N A 002417F 002418F 002419F 002420F 002421F 002422F 2 8 Flue Collector N A N A 002423F 002424F 002425F 002426F 002427F 002428F 3 8 Door Assy N A N A N A N A N A N A 001838F 001839F 4 S Access Panel 1 1 4 Header 001842F 001842F 001842F 5 8 Access Panel 2 Header 001843F 001843F 001843F 001843F 001843F 6 5 Access Panel 2 Header 001844F 001844F 001844F 001844F 001844F 7 5 Control Cover 002672F 002672F 002672F 002672F 002672F 8 S Pump Cover 002671F 002671F 002671F 002671F 002671F 9 S J Box Sheetmetal N A N A N A N A N A N A N A N A VENTING 1 V Stackless Top Kit Outdoor N A N A 001101F 001102F 001103 001104 001105 001106 2 Draft Hood Indoor N A N A 001093F 001094F 001095F 001096F 001097F 001098F CALL PART T Ta Tb OUT GAS VALVES NO 199 260 330 400 510 625 725
9. COMMERCIAL CATALOG NO 9300 25 Effective 09 21 07 MODELS 199 THRU 825 Replaces 02 08 07 RAYPAK ILLUSTRATED PARTS LIST MODEL SIZES 199 260 330 400 510 625 725 825 MODEL TYPES T Ta Tb Tc Td Tx WT THWS TIP TIPR DATES OF MANUFACTURE 08 01 81 THRU 09 30 82 MODELS T Ta Tb Tc Td Tx BUILT FOR MODELS 510 THRU 825 ONLY MODELS TIP TIPR BUILT FOR MODELS 330 THRU 825 ONLY THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE RAYPAK RESERVES THE RIGHT TO SUBSTITUTE DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS i AMI MM N NM IT FOR DETAILED INSTRUCTIONS SEE HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST CATALOG NO 9001 10 Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 allipla 805 278 5300 Fax 800 872 9725 Litho In U S A FIG 9303 FIG 9293 CALL OUT DESCRIPTION 199 260 330 400 510 625 725 825 B BURNER TRAY 1 B Burner Tray w Burners Sea Level 001849F 001850F 001851F 001852F 001853F 001855F 001857F 001859F Burner Tray w o Burners Sea Level 001861F 001862F 001863F 001864F 001865F 001867F 001869F 001871F 2 B Burner Tray w Burners Sea Level 001854F 001856F 001858F 001860F Burner Tray w o Burners Sea Level 001866F 001868F 001870F 001872F 3 B Burner Spacer Hold Down Bracket Kit 00187
10. Pro 3 4 003569F 1 1 Comb Step Open Valve Pro 3 4 N A 111 Comb Step Open Valve Nat 1 600870 1 1 1 1 Comb Step Open Valve Pro 1 003574F 1 1 1 1 Comb Gas Valve IID Nat 1 004877 117421 11111 11111 11111 Comb Gas Valve IID Pro 1 N A 11111 11111 11111 11111 Comb 2 Stage Valve Nat STG 3 4 004883F Comb 2 Stage Valve Nat IID 1 600820 Comb 2 Stage Valve Pro STG 3 4 003656F Comb 2 Stage Valve Pro IID 1 N A Comb 2 Stage Valve Nat STG 3 4 N A Comb 2 Stage Valve Nat IID 1 600655 Comb 2 Stage Valve Pro STG 3 4 N A Comb 2 Stage Valve Pro IID 1 601094 Comb 2 Stage Valve Nat STG 1 600847 Comb 2 Stage Valve Pro STG 1 003558 Actuator 2 stage 1 600458 Actuator Modulation 600449 111 11 111 11 111 11 Actuator Modulation w B3 600900 Actuator On Off 011908F 1 1 1 1 11111 1 11111 1 111 11 1 Gas Vent Valve 3 4 011913F 111111 T rd 111 11 1 111 11 1 Gas Valve Body 1 600467 11 1 11 1 11 1 11 1 Gas Valve Body 1 1 4 600451 1 1 1 1 Gas Valve Body 1 600450 Gas Pressure Switch Low 007187F 1 1 1 1 11 11 111 11 1 111 11 1 Gas Pressure Switch High 007188F 1111111 11111 1111111 11111 11 REQUIRED FOR IRI MODELS Registered Quality Management System www raypak com
11. l B Valve 1 8 007195F 111 1 1 1 1 1 1 14 1 Manual A Valve 1 007189 1 1 171 1 1 1 Lube Cock Valve 1 600324 2 2 2 2 2 2 Lube Cock Valve 1 1 4 600325 2 2 Pressure Regulator Nat 1 8 600217 1 1 1 1 1 17 1 111 14 Pressure Regulator Pro 1 8 003568F 1 1 1 1 1 17 1 1 1 1 Pressure Regulator Nat 1 007932 al Pressure Regulator Pro 1 003570 1 1 1 Pressure Regulator Nat 1 1 4 600050 1 1 Pressure Regulator Pro 1 1 4 003571F 1 1 Pilot Gas Valve 1 8 600154 1 1 1 1 Pilot Gas Valve 1 8 600562 1 1 147 1 1 1 1 On Off Valve 3 4 004876F 1 1 1 1 Auto On Off Valve 1 600011 Auto On Off Valve 1 1 4 600455 1 1 Mod Valve 85 120 F 1 2 N A Mod Valve 85 120 F 3 4 N A Mod Valve 85 120 F 1 Mod Valve 120 240 F 1 2 N A Mod Valve 120 240 F 3 4 N A Mod Valve 120 240 F 1 Mod Valve 110 170 F 3 4 N A Mod Valve 110 170 F 1 Mod Valve 150 210 F 3 4 N A Mod Valve 150 210 F 1 N A Mod Valve 140 Max 1 2 1 Mod Valve 140 3 4 N A 1 1 Mod Valve 140 Max 1 112121212 Comb Gas Valve Nat 1 2 600004 1 Comb Gas Valve IID Nat 3 4 600866 1 1 1 1 11111 Comb Gas Valve Pro 1 2 N A 1 Comb Gas Valve IID Pro 3 4 N A 1 1 1 1 11 4 Comb Gas Valve Nat 1 600631 1 147 1 1 1 1 Comb Gas Valve Pro 1 600692 1 1 1 1 1 1 1 Comb Step Open Valve Nat 3 4 600869 1 1 1 Comb Step Open Valve Nat 3 4 6
12. ock Valve 1 600324 2 2 2 212 2 2 2 2 2 2 2 Lube Cock Valve 1 1 4 600325 2 2 2 2 Pressure Regulator Nat 1 8 600217 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pressure Regulator Pro 1 8 003568F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pressure Regulator Nat 1 007932 111141 11111 111141 11111 Pressure Regulator Pro 1 003570F 1 1 1 11111 11111 11111 Pressure Regulator Nat 1 1 4 600050 1 1 1 1 Pressure Regulator Pro 1 1 4 003571F 1 1 1 1 Pilot Gas Valve 1 8 600154 1 1 1 1 11 11 11 11 11 11 Pilot Gas Valve 1 8 600562 1 1 1 1 1 1 1 On Off Valve 3 4 004876F 1 1 1 1 Auto On Off Valve 1 600011 Auto On Off Valve 1 1 4 600455 1 1 Mod Valve 85 120 F 1 2 N A 1 Mod Valve 85 120 F 3 4 N A 1 Mod Valve 85 120 1 N A 1122 12 2 Mod Valve 120 240 1 2 N A Mod Valve 120 240 F 3 4 N A Mod Valve 120 240 F 1 Mod Valve 110 170 F 3 4 N A Mod Valve 110 170 F 1 1122 12 2 Mod Valve 150 210 F 3 4 N A Mod Valve 150 210 F 1 N A 1122 22 2 Mod Valve 140 Max 1 2 N A Mod Valve 140 Max 3 4 N A Mod Valve 140 Max 1 Comb Gas Valve Nat 1 2 600004 1 Comb Gas Valve IID Nat 3 4 600866 1 1 1 1 1 1 Comb Gas Valve Pro 1 2 N A 1 Comb Gas Valve IID Pro 3 4 N A 11 11 1 1 Comb Gas Valve Nat 1 600631 1 1 1 1 1 1 1 Comb Gas Valve Pro 1 600692 1 111 111 111 Comb Step Open Valve Nat 3 4 600869 1 1 Comb Step Open Valve Nat 3 4 600868 1 1 Comb Step Open Valve
13. ow Switch Paddle 004079F 004079F 004079F 004079F 004079F 004079F 004079F 004079F G GAS VALVES SEE GAS VALVE REPLACEMENT CHART H HEAT EXCHANGER 1 H Heat Exchange Assy Brass 1 1 4 002822F 002823F 002824F Heat Exchange Assy Cast Iron 2 NA NA NA NA NA NA Heat Exchange Assy Brass 2 003118F 003112F 003113F 003114F 003115F 003116F Heat Exch Assy Cast Iron w Pump Header NA NA NA NA NA NA Heat Exch Assy Brass w Pump Header 003124F 003125F 003126F 003127F 003128F 003129F Heat Exch Assy Cast Iron w Pump Header Tip NA NA NA NA NA NA Heat Exch Assy Brass w Pump Header Tip 003136F 003137F 003138F 003139F 003140F 003141F Heat Exch Assy Cast Iron Cupro Tip NA NA NA NA NA NA Heat Exch Assy Brass Cupro Tip 003148F 003149F 003150F 003151F 003152F 003153F 2 H Inlet Outlet Header Brass 1 1 4 N A N A N A 3 H Inlet Outlet Header Cast Iron 2 NA NA NA NA NA NA Inlet Outlet Header Brass 2 002913F 002913F 002913F 002913F 002913F 002913F Inlet Outlet Header Cast Iron Tip NA NA NA NA NA NA Inlet Outlet Header Brass Tip 002916F 002916F 002916F 002916F 002916F 002916F 4 H Return Header Brass 1 1 4 003160F 003160F 003160F 5 H Return Header Cast Iron 2 NA NA NA NA NA NA Return Header Brass 2 002922F 002922F 002922F 002922F 002922F 002922F 6 H Return Header Cast Iron Pump NA NA NA NA NA NA Return Header Brass Pump 002924F 002924F 002924F 002924F 002924F 002924F
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