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Quadra-Fire Front Solitaire Front 839-1390 User's Manual

1. Verify maintenance of proper clearance to combustible household objects Gasket Seal Glass 1 Inspect gasket seal and its condition Assembly and Glass Inspect glass for scratches and nicks that can lead to breakage when exposed to heat 3 Confirm there is no damage to glass or glass frame Replace as necessary 4 Verify that latches engage properly and glass attachment components are intact and operat ing properly Replace as necessary 5 Clean glass Replace glass assembly if severely coated with silicate deposits that cannot be removed Valve Compartment Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning these and Firebox Top areas Screw tips that have penetrated the sheet metal are sharp and should be avoided 2 Remove any foreign objects 3 Verify unobstructed air circulation Logs 1 Inspect for broken damaged or missing logs Replace as necessary EE 2 Verify correct log placement and no flame impingement causing sooting Correct as neces sary Firebox 1 Inspect for paint condition warpage corrosion or perforation Sand and repaint as neces sary 2 Replace appliance if firebox has been perforated Burner Ignition and 1 Verify burner is properly secured and aligned with pilot or igniter Operation 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary USE CAUTION WHEN CLEANING HANDLING CERAMIC BURNER 3 Replace ember mat
2. 178mm diameter hole is acceptable CENTER OF HOLE CENTER CENTER LINE CENTER OF TER LINE Wall Thimble 14 in 356mm Pipe Length Max Wall Depth 10 in 254mm EN in 25mm Clearance from stove corner to combustible wall 77 45 Elbow 1 in 25mm Clearance from stove corner to combustible wall 45 Elbow in Corner Installation When installing the Sapphire in a rear vent configuration with no vertical rise a Snorkel Kit must be used and a derating orifice must be installed The appropriate orifice is supplied with the Rear Vent Kit Figure 5 5 January 28 2008 Quadra Fire Sapphire 250 7233E NOTE 1 Installation requires a minimum of 11 in 279mm horizontal run Each 1 ft 305mm of horizontal vent run must include a 1 4 in 6mm of vertical rise towards the termination Never allow the vent to run downward This could cause high temperatures and may present the possibility of a house or structure fire 2 The location of the horizontal vent termination on an exterior wall must meet all local and national building codes and must not be easily blocked or obstructed see Figure 4 4 on page 9 3 For installations requiring a vertical rise on the exterior of the building the HHT snorkel kit Part 844 8921 is available with a 14 in 356mm and a 36 in 914mm tall snorkel termination cap Follow the sam
3. 3 Continued c Defective valve Turn the valve knob to the ON position Place the ON OFF switch in the ON position Check the millivolt meter at the thermopile terminals The millivolt meter should read greater than 125mV If the reading is accept able and if the burner does not come on replace the gas valve d Plugged burner Check the burner orifice for stoppage Remove stoppage orifice e Wall switch or Follow the corrective action in Symptom and Possible Cause 1 a wires are defective Check the switch and wiring Replace where defective 4 Frequent pilot outage a Pilot flame may Clean and adjust the pilot flame for maximum flame impingement on problem be too high or too thermocouple Follow lighting instructions carefully low or blowing high causing safety pilot to drop out 5 The pilot and main a No LP in tank Check the LP propane tank Refill the fuel tank burner extinguish while Inner vent pipe Check for proper vent connection at flue collar and all vent joints in operation leaking exhaust gases back into the system c Horizontal vent The horizontal vent termination cap should slope down only enough to improperly pitched prevent any water from entering the appliance d Bad thermopile or Replace if necessary thermocouple e Improper vent cap Check for proper installation and freedom from debris or blockage installation 6 Glass soots a Flame impinge Adjust the log set so that the fl
4. 41 Section 11 Maintaining amp Servicing Appliance A Maintenance Tasks 44 B Service and Maintenance Log 45 Section 12 Reference Materials A Appliance Dimension Diagram 46 B Vent Components Diagram 47 C Vent Components List 48 D Service Parts 49 E 22 022 52 F Warranty 53 Contact Information 56 Quadra Fire Sapphire 250 7233F Page 3 Listing and Code Approvals A Appliance Certification MODEL Sapphire LABORATORY OMNI Test Laboratories Inc 061 S 19b 5 Direct Vent Gas Heater STANDARD ANSI Z21 88a 2000 CSA 2 33 00 UL307b CAN CBA 2 17 M91 The product is listed to ANSI standards for Vented Gas Appliance Heaters and applicable sections of Gas Burning Heating Appliances for Manufactured Homes and Recre ational Vehicles and Gas Fired Appliances for use at High Altitudes Manufactured Home or Mobile Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Hou
5. tre droit ni Manufactured Date Page 2 Quadra Fire Sapphire 250 7233F January 28 2008 TABLE OF CONTENTS Section 1 Listing and Code Approvals A Appliance Certifications 4 B Glass Specifications 4 C BTU Specifications 4 D High Altitude Installations 4 E Non Combustible Materials 4 F Combustible Materials 4 G Requirements for the Commonwealth of Massachusetts 5 Section 2 Getting Started A Design amp Installation 6 B Tools and Supplies Needed 6 C Inspect Appliance amp Components 6 Section 3 Appliance Location amp Clearances A Selecting Appliance Location 7 B Clearances to Combustibles 7 Section 4 Termination Locations A Vent Termination Minimum 8 Section 5 Vent Information A Venting Components 10 B Use of 10 C Measuring Standards 10 D How to Use the Vent Graph 11 E Venting Guidelines 11 F Horizontal Termination 12 G Vertical Termination 15 Section 6
6. Top Vent 063 52 DMS 106 36 DMS Rear Vent no vertical 059 53 DMS 096 41 DMS IMPORTANT NOTE The orifice supplied with the con piguree Turn control knob to the OFF position ensure that version kit is for installations with vertical rise If your 45 supply to the valve has been turned off Using a Torx appliance was fitted with the rear vent kit the correct TH20 or slotted screwdriver remove the three pressure reg conversion orifice was supplied WITH THE REAR VENT mounting screws A pressure regulator tower B KIT and diaphragm C Page 24 QuadraFire Sapphire 250 7283F 28 2008 B Gas Pressures Proper input pressures required for optimum appliance per formance gas line sizing requirements need to be followed from NFPA51 WARNING Fire Risk Explosion Hazard High pressure will damage valve Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1 2 psig Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1 2 psig Pu Figure6 7 Ensure that the rubber gasket D is properly posi tioned and install the new HI LO pressure regulator assem bly to the valve using the new screws E supplied with the kit Tighten screws securely Reference torque 25 Install the enclosed identification label F to the valve body where it can be seen Verify inlet press
7. minutes to clear out any gas Smell for gas including near the floor If you smell gas STOP Follow B ofthe safety information above If you don t smell gas go to the next step Push gas control knob in and turn counterclockwise 77 to the pilot position NOTE Knob cannot be turned unless knob is pushed in slightly Do not force PIEZO IGNITER Press down on the gas control knob in pilot position and simultaneously press the piezo igniter This may take many repetitions for lighting ELECTRONIC IGNITER Ifthe unit is equipped with an electronic igniter it should begin sparking right away 9 The pilot should be visible through the door opening 10 After the pilot is lit continue holding control knob down for approximately 30 seconds Release the knob and it will pop back up Pilot should remain lit MiLLIVOLT If it goes out repeat steps 7 through 9 GENERATOR Fui Tf the knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier 11 Reinstall door and face Wait five minutes to allow pilot flame to stabilize and establish proper draft 12 Push down and turn gas control knob counterclockwise to ON 13 Push burner rocker switch on the control panel to ON If thermostat is to be used leave switch in OFF position and set
8. 12 to 10 12 Over 10 12 to 11 12 Over 11 12 to 12 12 Over 12 12 to 14 12 Over 14 12 to 16 12 Over 16 12 to 18 12 Over 18 12 to 20 12 Over 20 12 to 21 12 8 foot minimum in snow regions Figure 4 3 Minimum Height from Roof to Lowest Discharge Opening 4 3 specifies minimum vent heights for various Page8 Quadra Fire Sapphire 250 7233F 28 2008 January 28 2008 12 inches See Note 1 clearances above grade veran da porch deck or balcony clearances to window or door that may be opened or to per manently closed window Glass vertical clearance to unventilat ed soffit or to ventilated soffit lo cated above the terminal for vinyl clad soffits and below electrical service 12 inches 18 inches 30 inches 9 inches clearance to outside corner 6 inches 3 ft Canada clearance to inside corner not to be installed above a gas meter regulatorassembly within 3 feet 90cm horizontally from the center line of the regulator clearance to gas service regula tor vent outlet 9inches U S A 12 inches Canada clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings only permitted if veranda porch deck or balcony is fully open on a minimum of
9. 2 sides beneath the floor or meets Note 2 NOTE 1 On private property where termination is less than 7 feet above a sidewalk driveway deck porch veranda or balcony use of a listed cap is suggested See vents components pages NOTE 2 Termination in an alcove space spaces only open on one side and without an overhang are permitted with the dimensions specified for vinyl or non vinyl siding and soffits 1 There must be at least 3 feet minimum between termination caps 2 All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap 3 All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap NOTE 3 Location of the vent termination must not interfere with access to the electrical service Figure 4 4 See Note 2 T S D Quadra Fire Sapphire 250 7233E clearance to a mechanical powered air supply inlet FA i NR S clearance above paved See Note 1 sidewalkor a paved driveway located on public property clearance under veranda porch deck balcony or over hang 42 inches vinyl 18 inches 6 inches See Note 3 clearance from sides of electrical service 12 inches See Note 3 clearance above electrical service Alcove Applications 6inches 12 inches P 81 non vinyl sidewalls vinyl sidewalls 3 feet 6 feet
10. Family Hearth amp Home Technologies welcomes you to our tradition meticulously fabricated and gold and nickel surfaces are of excellence In choosing Quadra Fire appliance you nang finished for lasting beauty and enjoyment Our pledge have our assurance of commitment to quality durability to quality is completed as each model undergoes a quality and performance control inspection From design to fabrication to shipping This commitment begins with our research of the market Our guarantee of quality is more than a word it s Quadra including Voice of the Customer contacts ensuring we Fire tradition and we proudly back this tradition with a Lim make products that will satisfy your needs Our Research ited Lifetime Warranty and Development facility then employs the worlds We wish you and your family many years of enjoyment in advanced technology to achieve the optimum operation of the warmth and comfort of your hearth appliance Thank our stoves inserts and fireplaces And yet we are old fash you for choosing Quadra Fire ioned when it comes to craftsmanship Each appliance is With warm regards Alan Trusler Dan Henry Jason Olmstead tee Steve Tate Vice President Vice President Vice President amp Advanced Technolgies General Manager Brand Manager SAMPLE OF SERIAL NUMBER SAFETY LABEL LOCATION ON BACK OF APPLIANCE SERIAL NO Serial Number 1445 North
11. Gas Information A Fuel 23 B Gas 25 C Gas 22 25 January 28 2008 Section 7 Electrical Information A Recommendation for Wire 27 B Connecting to the Appliance 27 C Standing Pilot Ignition System Wiring esses 27 Section 8 Appliance Setup A Remove Shipping Materials 29 Top to Rear Vent Conversion 29 C Grille Cover Installation 31 D 31 E Front Installation 32 F Hearth Legs Installation 33 Positioning the Logs 33 Mineral 34 l Glass Door Assembly 34 J Blower Installation 34 Damper Adjustment 37 Shutter Adjustment 37 Section 9 Operating Instructions A Before Lighting Appliance 38 B 38 C Lighting 39 D After Appliance is Lit 40 E Frequently Asked Questions 40 Section 10 Troubleshooting
12. Highway Colville WA 99114 IVEC LE COMBUSTIBLE B d B 55 APPROUV POUR LE CANADA ET LES TATS UNIS alli Fireplace Heaters and ANSI Z21 88a 2000 CSA 2 33a M00 Fournaises au Gaz avec Ventilation for Manufacture etles sections applicable de UL 307b Appareils de Chauffage Au Gaz pour 17 Gas Fired Appliances les Maisons Mobiles et les V hicules Motoris s CANCGA 2 17 M91 Altitudes This appliance is for operation w ppliances for use at High Altitudes Cet appareil est manufactur venice tai Li TEE M O C eO Name be used Thilappliance may be installed in a bedroom or bedsitngroom in ullis es Cet appareil peut etre vis dans une chambre coucher ou salle Canada thermostat installation is required de s jour au Canada l installation d un thermostat distance est exig e 6408 NG 65 42 LP Top Vent Input Rate on HI BTU Hr Input Rate on LO BTU Hr um Output BTU Hr 1065 360 5 late on HI BTU Mr 26 000 18 000 20 000 0960 410 5 0595 530 5 45 70 GAUTION DO NOT OPERATE THIS APPLIANCE WITH GLASS SERVICE PERSO eme NE DOIT PAS ETRE OPERE SILA S TO COMBUSTIBLES ESPACE MINIMUM AUX COMBUSTIBLES pn for all appliance surfaces Espaces minimum exig s de la construction level strong enough to support the stove wih n dessous du po le doit
13. NOT INCLUDED Figure 5 29 Step 11 The connection between the appliance and the retro connector may be completed with sections of direct vent pipe January 28 2008 Gas Information A Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali fied technician using Hearth amp Home Technologies specified and approved parts 1 Converting to LP Gas NOTE Gas conversions should only be performed by a qualified service person and or where required by state and local codes licensed installer service technician In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter KIT CONTENTS Replacement orifice replacement pilot injector valve regulator and conversion label TOOLS REQUIRED Power drill a 90 handle is help ful 2 Phillips bit 5 32 Allen wrench 5 8 open end wrench IMPORTANT NOTE The orifice supplied with this con version kit is for TOP VENT MODELS ONLY If your stove was fitted with the rear vent kit the correct conversion orifice was supplied WITH THE REAR VENT KIT Figure 64 Remove front if installed glass and logs if installed Using the 2 Phillips screwdriver remove the two 2 1 4 x 20 screws securing the burner as indicated Lift burner out of
14. approved to be vented either horizontally through the side wall or vertically through the roof You may vent through a Class A or masonry chimney if an approved adapter is used This appliance is a direct vent heater All combustion air must come directly from the outside of the building The vent pipe for this unit consists of an inner and an outer pipe The inner pipe carries the appliance exhaust out of the system and the outer pipe brings fresh combustion air into the appliance round support box wall thimble or heat shield is required when the venting passes through a combus tible wall A support box or ceiling firestop is required when the venting passes through a ceiling e Roof flashing and a storm collar are required when vent ing passes through the roof Follow instructions provided with the venting for instal lation of these items Fire Hazard Explosion Risk Asphyxiation Risk Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance Ventthis appliance directly outside Use separate vent system for this appliance May impair safe operation of this appliance or other appliances connected to the flue Page 10 Quadra Fire Sapphire 250 7233F B Use of Elbows caution ALL vent configuration specifications MUST be followed This product is tested and listed to these specifications Appliance performance will suffer if
15. hardening sealant above and below the joint between the storm collar and the pipe uu HIGH WIND TERMINATION CAP SECURE FLASHING WITH NON HARDENING SEALANT AND ROOFING NAILS Figure 5 15 January 28 2008 Step 9 Twist lock the vent cap and seal Note For multi story vertical installations a ceiling firestop is required at the second floor and any subsequent floors Figure 5 16 The opening should be framed to 10 in x 10 in 254mm x 254mm inside dimensions in the same manner as shown in Figure 5 13 page 16 CEILING FIRES TOP MIN 1 in 25mm CLEARANCE MIN 1 in 25mm CLEARANCE MIN 1 in 25mm CLEARANCE MIN 1 in 25mm CLEARANCE Figure 5 16 Fire Risk Explosion Risk Anyoccupied areas above the first floor including closets and storage spaces which the vertical vent passed through must be enclosed The enclosure may be framed and sheetrocked with standard construction materials however refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure Do not fill any of the required air space with insulation January 28 2008 Quadra Fire Sapphire 250 7233E Page 17 2 Cathedral Ceiling Step 1 Follow installation Steps 1 and 2 under vertical installation section page 15 Step 2 Using the plumb bob mark the center line of the venting System on the ceiling and drill a
16. small hole through the ceiling and roof at this point From the roof locate the drill hole and mark the outline of the cathedral ceiling support box Step 3 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 8mm larger than the support box outline Step 4 Lower the support box through the hole in the roof until the bottom of the support box protrudes at least 2 in 51mm below the ceiling Figure 5 16 Align the support box both vertically and horizontally with a level Temporarily tack the support box in place through the inside walls and into the roof sheathing LEVEL CATHEDRAL CEILING SUPPORT BOX 2 in 61mm MIN BELOW FINISHED CEILING CUT HOLE 1 8 in 8mm GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE Figure 5 16 Step 5 Using tin snips cut the support box from the top corners down to the roofline and fold the resulting flaps over the roof sheathing Figure 5 17 Before nailing it to the roof run a bead of non hardening mastic around the top edges of the support box to make a seal between it and the roof Clean out any combustible material from inside the support box Page 18 Quadra Fire Sapphire 250 7233F Figure 5 17 Step 6 Complete the cathedral ceiling installation by following the same procedures outlined in steps 4 through 8 for
17. the pipe will be off center on flashing Ensure that proper clearances to combustible materials are maintained If you are using an approved termination cap other than HHW2 part 8841 0670 on a building with vinyl siding a vinyl siding standoff should be installed between the termination cap and the exterior wall Figure 5 8 Follow manufacturer s instructions for attaching the vinyl siding standoff to the horizontal termination cap The vinyl siding standoff prevents excessive heat from possibly melting the vinyl siding material The vent terminal cap shall not be recessed into a wall or siding Remove siding from the area where the standoff will be located VINYL SIDING APPLY SEALANT TO ALL FOUR SIDES SCREWS ja ra TO VINYL STANDOFF BOLT HORIZONTAL WALL COVER lt SCREWS VINYL SIDING STANDOFF WITH SIDING BENEATH WALL THIMBLE REMOVED Figure 5 8 Step 5 Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the vent termination cap assembly It is important that the vent pipe extend into the vent termination cap a sufficient distance so as to result in a minimum pipe overlap of 1 1 4 in 32mm Secure the connection between the vent pipe and the vent termination cap by attaching the two sheet metal strips extending from the vent termina
18. the glass Gas supply piping Read all of the instructions before starting the instal P lation Follow these instructions carefully during the installation to ensure maximum safety and benefit Whether optional accessories devices such as a blower thermostat or remote control are desired 7 Hearth amp Home Technologies disclaims any responsibility for and the warranty will be Keep appliance dry u voided by the following actions Mold or rust may cause odors Water may damage controls Installation and use of any damaged appliance or vent System component Modification of the appliance or vent system Installation other than as instructed by Hearth amp Home Technologies Improper positioning of the gas logs or the glass door Before beginning the installation be sure that the following Installation and or use of any component part not approved B Tools and Supplies Needed tools and building supplies are available Note Not all by Hearth amp Home Technologies tools will apply to every installation Any such action may cause a fire hazard Reciprocating saw Pliers Hammer Phillips Screwdriver Flat Blade Screwdriver Variable Speed Drill Driver Wrench Set Framing Square Framing Material Hi temp caulking material Plumb Line Voltmeter Level Gloves Manometer Safety Glasses tape Non corrosive Leak Check Solution or combustible gas detector Page 6 Q
19. to the bottom of the ceiling support box add 3 in 76mm to this measurement and cut a section of 4 in 101mm flex pipe to that length the flex should be fully extended Step 3 Connect the end of the flex pipe section to the underside of the top adapter using four sheet metal screws Figure 5 20 Flex 4 Sheet Metal Screws 24 Figure 5 20 January 28 2008 Quadra Fire Sapphire 250 7233E Step 4 Pass the flex pipe down through the center of the chimney system and center the top adapter on the top of the chimney pipe Drill four 1 8 in 3mm diameter holes through the top adapter and into the chimney top Ensure that you are drilling into the metal on the chimney Twist lock the high wind termination cap onto the top adapter Figures 5 21 and 5 22 Figure 5 21 HIGH WIND TERMINATION CAP SHEET METAL SCREWS DRILL FOUR 1 8 in 3mm DIAMETER Figure 5 22 Step 5 Pull the flex pipe down through the ceiling support box until it protrudes approximately 3 in 76mm Connect the flex pipe to the retro connector and attach with sheet metal Screws Step 6 Push the flex pipe back up into the ceiling support box center the retro connector and attach it to the support box with sheet metal screws Step 7 The connection between the appliance and the retro connector may be completed with sections of direct vent pipe Page 19 4 Existing Masonry Chim
20. vertical installations page 16 Step 7 Place the support clamp provided with the support box inside the support box at the bottom and secure to the pipe section The clamp allows the support box to support the weight of the pipe sections Continue to add pipe sections until you are above the roofline Step 8 Install the black trim collar around the outside of the cathedral ceiling support box Figure 5 18 The two pieces of the trim collar slide over one another to allow for easy adjustment around the support box Using the six screws provided secure the four corners and the overlapping sections of the trim collar to the ceiling You may want to predrill the holes for the overlapped sections for ease of installation CATHEDRAL CEILING SUPPORT BOX SCREWS Figure 5 18 January 28 2008 3 Class A Metal Chimney EL TOP ADAPTOR 4 FLASHING I EXISTING METAL SYSTEM 4 in 101mm FLEX PIPE a RETRO CONNECTOR DIRECT VENT PIPE Figure 5 19 CAUTION Ensure that existing chimney is functionally sound and clean Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance Step 1 Remove existing chimney cap Step 2 Measure the distance from the top of the chimney
21. 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 0445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending HEARTHGHOME technologies Page 56 Quadra Fire Sapphire 250 7233F January 28 2008
22. 9 feet 12 feet termination caps x 3 2 X actual 1 X Q 2 8 actuat 1 2 X Q Rma 2 termination caps NOTE Local codes or regulations may require different clearances NOTE Termination caps may be hot Consider their proximity to doors or other traffic areas WARNING In the U S Vent system termination is NOT permitted in screened porches You must follow side wall overhang and ground clearances as slated in the instructions In Canada Vent system termination is NOT permitted in screened porches Vent system termination is permitted in porch areas with two or more sides open You must follow side wall overhang and ground clearances as stated in the instructions Quadra Fire assumes no responsibility for the improper perfor mance of the appliance when the venting system does not meet these requirements CAUTION IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED part VPK DV Page 9 Vent Information A Venting Components In order to comply with applicable codes and product warranties use only following venting components Hearth amp Home Technologies HHT Security Chimney s Secure Vent Chimney System Selkirk Metalbestos AmeriVent Simpson Dura Vent SDV DO NOT USE FIELD FABRICATED VENTING COMPONENTS Refer to the venting manufacturer s instructions This product is
23. COUPLER SHEET METAL SCREWS Figure 5 26 Step 8 Secure the top adapter to the flashing Use three sheet metal screws through the side of the top adapter into the flange on the flashing Figure 5 27 Twist lock the high wind termination cap on to the top adapter HIGH WIND pr ERMINATION CAP TOP ADAPTER THREE SHEET J METAL SCREWS 2 FLASHING Figure 5 27 Step 9 Attach the flex to the retro connector Use three sheet metal screws to attach the flex liner to the connector Figure 5 28 Mount the retro connector to the masonry wall using masonry bolts Redrill larger holes on connector as needed Be careful to ensure that the connector is centered in the opening and the mounting holes line up with the masonry wall Page 22 Quadra Fire Sapphire 250 7233F 6 in 152mm DIAMETER OPENING IN MASONRY RETRO CONNECTOR THREE MASONRY BOLTS NOT INCLUDED Figure 5 28 Step 10 Slide wall thimble cover over retro connector and secure with masonry bolts Figure 5 29 If you have a framed wall in front of the masonry use wood screws to mount wall thimble cover to framed wall over retro connector and 10 in 254mm square framed opening Figure 5 24 page 21 If needed add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover RETRO CONNECTOR WALL THIMBLE COVER FOUR MASONRY BOLTS
24. Page 46 QuadraFire Sapphire 250 7283F 28 2008 B Vent Components Diagram 6 1 2 in hn 9 1 4 in 235mm 6 5 8 in 168mm 17 24 in 432 610mm 11 3 4 in 298mm gt SL 17 24D SL 12D SL17 24D 6 3 8 in 162mm I4 6 3 8 162mm 6 1 2 in 165mm 9 5 8 in 244mm nn L 6 5 8 in 168mm gt j 5 3 4 in 146mm 6 1 2 in 165mm FS p 12 17 305 432 34 SL 06D 9 5 8 in 244mm RM 47 314 in 1213mm gt SL 12 17D SL 12 17D SL 24D SL 36D 4 in 102 mm inner pipe 6 5 8 168 mm outer pipe Figure 12 2 SL D Series Vent Components January 28 2008 Quadra Fire Sapphire 250 7233E Page 47 C Vent Components List COMPONENTS TERMINATION KITS 930D Ceiling Support Wall Thimble Black SLK 01TRD Trapezoid Termination Kit 7 3 4 inch 11 Cathedral Ceiling Support Black inch 2 Firestops 942 Wall Thimble SLK 991DA Vertical Termination Cap High Wind 6 inch Pipe Length Black 970D Horizontal Termination Kit includes 904B 930D SLK 01TRD amp ZC flashing 991DA cap and hardware packa
25. Sapphire 250 7233E CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE Figure 5 25 Step 4 To determine the length of flex needed measure from 3 in 76mm above the top of the flashing down to the level of the opening Add the distance from the center of the chimney out through the wall Cut a piece of 4 in 102mm flex to this length extended to its nominal length Be sure to leave 2 3 in 51 76mm of flex above the existing chimney to allow for connection to the termination kit Step 5 Connect the flex liner to the top adapter using three sheet metal screws Figure 5 20 page 19 Step 6 Feed the flex liner through the flashing into the chimney Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall forming an angle to line up the flex liner with the vent opening on the appliance Fire Risk Explosion Risk Do not let the flex liner sag below the level at which it will connect to the appliance or connector This could allow hot gas to become trapped and potentially become a fire hazard The flex liner path should always be sloped up toward the termination cap Step 7 If additional lengths of flex liner are needed to span the chimney height use a flex coupler to connect the pieces of flex liner together Connect the flex to the coupler by using four sheet metal screws for each side Figure 5 26 on the next page Page 21 FLEX LINER FLEX
26. Sapphire 250 7283F 28 2008 THIS PAGE INTENTIONALLY LEFT BLANK January 28 2008 77 Quadra Fire Sapphire 250 7233E Page 55 G Contact Information UADRA FIRE CONTACT INFORMATION Hearth amp Home Technologies 1445 North Highway Colville WA 99114 Division of HHT INDUSTRIES Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer please visit our web site at www quadrafire com CAUTION Do NOT discard this manual Important operating and maintenance instructions included Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation Your Records for Model Sapphire DEALERSHIP WHERE PURCHASED SERIAL NUMBER DATE PURCHASED DATE INSTALLED DEALER TELEPHONE This product may be covered by one or more ofthe following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261
27. TAL INSTALLATION When installing the Sapphire in a rear vent configuration with no vertical rise a snorkel kit must be used and a derating orifice must be installed The appropriate orifice is supplied with the rear vent kit For any vertical rise when rear venting a minimum of 2 ft 610mm vertical must be used prior to any horizontal run The maximum horizontal vent run is 2 ft 610mm The maximum horizontal vent run with a 45 elbow is 14 in 356mm No external minimum rise is required The minimum horizontal vent run is 11 in 279mm NOTE IF YOUR INSTALLATION FALLS WITHIN A SHADED AREA ON THE GRAPH THE DAMPER MUST BE USED NOTE In the Commonwealth of Massachusetts the word damper shall be replaced with the words flue restrictor REAR VENTING WITH VERTICAL RISE 30 28 28 26 26 24 24 EX 2 2 20 18 VERTICAL DISTANCE FROM APPLIANCE 16 TO 90 ELBOW 14 12 10 11 MIN 2 4 6 8 10 12 1415 MAX TOTAL HORIZONTAL RUN TO BASE OF THE TERMINATION CAP EXCLUDING ELBOWS Figure 5 2 January 28 2008 Quadra Fire Sapphire 250 7233E Page 11 F Horizontal Termination Up amp Out Installations for Top Vent Configurations 90 DEGREE ELBOW ES jen
28. UADRA FIRE SAPPHIRE DIRECT VENT ROOM HEATER Quartet Front maintenance instructions included operation A WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Installation and service of this appliance should be 2 OJ AN performed by qualified personnel Hearth amp Home Technologies suggests certified or factory trained professionals or technicians super vised by certified professional Technical Training www quadrafire com Owner s Manual Installation and Operation Model 839 1390 839 1440 839 1460 SAPPH D CSB SAPPH D CWL DO NOT DISCARD THIS MANUAL Important operating and Read understand and Leave this manual
29. alling this appliance at an elevation above 2000 feet it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Input rate should be reduced by 496 for each 1000 feet above a 2000 foot elevation in the U S A If the heating value of the gas has been reduced these rules do not apply To identify the proper orifice size check with the local gas utility If installing this appliance at an elevation above 4500 feet in Canada check with local authorities E Non Combustible Materials Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non combustible materials F Combustible Materials Materials made of or surfaced with wood compressed paper plant fibers plastics or other materials that can ignite and burn whether flame proofed or not or whether plastered or unplastered shall be considered combustible materials January 28 2008 NOTE The following requirements reference various Massachusetts and national codes not contained in this document G Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
30. ame does not excessively impinge on it ment Check that logs are placed according to installation instructions b Improper shutter Adjust the air shutter at the base of the burner setting c Debris around Inspect the opening at the base of the burner NO MATERIAL SHOULD opening at base of BE PLACED IN THIS OPENING burner 7 Flame burns blue a Insufficient Ensure that the vent termination cap is installed properly and free of and lifts off burner oxygen being sup debris Ensure that the vent system joints are tight and have no leaks plied Ensure that no debris has been placed at the base of or in the area of the air holes in the center of the base pan beneath the burner Ensure that the glass is tightened properly on the appliance particu larly on top corners Page 42 QuadraFire Sapphire 250 7283F January 28 2008 Maintaining and Servicing Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation pu CAUTION a qualified service technician should perform an appliance check up at the beginning of each heating season 2 Handle glass assembly with care Risk of injury or property damage Before servicing Turn off gas Turn off electricity to appliance Ensure appliance is completely cooled After servicing Replace front and glass if removed Reseal and reinstall any venting removed for servicing NOTE Clean glass aft
31. avoid cutting loadbearing members When location is determined drill small hole CONNECTED TO WALL STRAP TWO 45 DEGREE ELBOWS Figure 5 12 Page 15 Step 3 To install the round support box wall thimble cover in a flat ceiling cut a 10 in 254mm square hole in the ceiling centered on the hole drilled in Step 2 Frame the hole as shown in Figure 5 13 CEILING JOISTS ROUND CEILING SUPPORT BOX WALL THIMBLE COVER Figure 5 13 Step 4 Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box Ensure that all pipe and elbow connections are in their fully twist locked position Assemble as instructed Step 5 Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2 The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles as specified Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box wall thimble up through the roof line Galvanized pipe and elbows may be utilized in the attic as well as above the roofline The galvanized finish is desirable above the roofline due to its higher corrosion resistance NOTE 1 If an offset is necessary in the attic to avoid obstructions it is important to support the vent pipe every 3 ft 914mm to avoid excessive stress on the elbows and possible separation Wall straps are available f
32. bon monoxide detector with an alarm shall be installed Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS January 28 2008 Quadra Fire Sapphire 250 7233E Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa tion unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 Exemptions The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separated from the dwelling building or structure used in whole or in part for resident
33. cratches Do NOT strike slam or scratch glass Do NOT operate appliance with glass door removed cracked broken or scratched Replace glass assembly as a complete assembly Page 34 Quadra Fire Sapphire 250 7233F J Blower Installation FROM THE KIT YOU WILL NEED Blower motor snap disc bracket with wire harness rheostat rheostat nut knob Screws 1 zip tie TOOLS REQUIRED 2 Phillips head bit hand drill 11 16 in wrench Figure 8 22 Mount blower to rear of the appliance using two Screws Ensure these wires are BEHIND Blower the mounting 8 mountin bracket pre Harness m beneath onnector appliance Blower fron as seen 4 4 from front de eR Figure 8 23 Beneath the appliance from its front side ensure that all wiring is moved behind the blower mounting bracket which already comes installed on the bottom of the appli ance Complete blower mounting by inserting two screws through the blower into the mounting bracket Make the wire harness connection January 28 2008 Figure 8 24 Use two screws to connect the snap disc bracket to the blower mounting bracket Route the wires from the snap disc to the right upper edge of the blower Figure 8 25 Insert the rheostat control into its opening from beneath the control panel Fit the rheostat nut on top and tighten the nut using an 11 16 in wrench Attach the black knob Gather any excess in the wiring and zip tie to the
34. ctivity Turning clockwise to open damper less flame height and more blue in flame color Turning counterclockwise to close damper increased flame height and more yellow in flame color January 28 2008 Quadra Fire Sapphire 250 7233E Make adjustment until flame size and activity suits your per sonal preference and then retighten screws on adjustment control Reattach the rear vent access plate rear vent OR the grille plate top vent NOTE In the Commonwealth of Massachusetts the word damper shall be replaced with the words flue restrictor L Shutter Adjustment Figure 8 29 shutter is located on the underside of the appliance on the right side To adjust the shutter loosen the wingnut Retighten the wingnut after adjustment Moving the shutter bolt to the right closes the shutter Moving the shutter bolt to the left will open the shutter Opening the shutter causes flames to become shorter and blue Closing the shutter creates taller orange yellow flames NOTE Do not close so much as to cause a sooty flame Improper adjustment can cause sooting in the firebox and or on the outside of a house with a horizontal termination After adjustment tighten nut to lock in place Page 37 Operating Instructions A Before Lighting Appliance Read this entire manual prior to using the appliance Failure to follow the instructions may result in property damage bodily injury or even death e R
35. d to propane LP the valve cover should have a label stating that the unit has been converted to propane Connect the gas line at the 3 8 9 5mm pipe connector on the valve at the back of appliance We recommend connecting the appliance with an approved flex gas line If flex gas lines are not approved in your area you must connect a hard pipe to the gas hookup You must supply a manual shut off valve in a visible location within 3 ft 914mm of the appliance Asmall amount of air will be in the gas supply lines When first lighting appliance it will take a short time for air to purge from lines When purging is complete the appliance will light and operate normally Air only needs to be purged again if gas valve has been turned to the OFF position Page 26 Quadra Fire Sapphire 250 7233F Fire or Explosion Hazard Gas build up during line purge may ignite Purge should be performed by qualified technician Ensure adequate ventilation Ensure there are no ignition sources such as sparks or open flame CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk Check all fittings and connections Do not use open flame Afterthe gas line installation is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off all leak check solution following testing Fittings and connections may have loosened during
36. d to steel and cast iron components all gas burners gas logs combustion chambers heat exchanger systems stainless steel frebox components plating doors glass damaged by thermal breakage steel baffb supports steel and ceramic baffes and manifold tubes Labor is for the frst years Lifetime Warranty THREE YEAR WARRANTY Our pellet frepots are covered under Hearth amp Home Technologies three year warranty program Labor is for 3 years TWO YEAR WARRANTY All electrical components such as but not limited to blowers wiring vacuum switches speed controls control boxes thermodisc switches pilot assem bly gas valves thermostats and remotes are covered under Hearth amp Home Technologies two year warranty program Effective April 2005 igniters are also covered under the two year warranty Labor is for two years ONE YEAR WARRANTY Porcelain and Powder Coat fnishes are warranted against manufacturer defects for one year Labor to repair or replace these parts is covered for one year reimbursed per our warranty service fee schedule CONDITIONS This warranty is non transferable and is made to the original retail purchaser only provided thatthe purchase was made through an authorized dealer of Hearth amp Home Technologies It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product as well as any applicable local and national codes Any alteratio
37. e installation procedures as used for standard horizontal terminations If the snorkel termination must be installed below grade i e basement application proper drainage must be provided to prevent water from entering the snorkel termination Do not backfill around snorkel termination Step 4 Position the horizontal termination cap in the center of the 10 in x 10 in 254mm x 254mm square hole and run a bead of non hardening mastic around its outside edges so as to make a seal between it and the wall attach termination cap to the exterior wall with the four wood screws provided The arrow on the vent cap should be pointing up Figure 5 6 WOOD SCREW A ll PART HHW2 PART Tm Im HOT 841 0670 Preferred WALL THIMBLE Figure 5 6 NOTES 1 The four wood screws provided should be replaced with appropriate fasteners for stucco brick concrete or other types of sidings 2 Termination HHW2 Part 31841 0670 is highly recommended on a building with vinyl siding as the vinyl siding standoff is built in The pilot hole will be 2 in 51mm closer to the bottom of the square than the top Using a framing square draw a 14 in x 14 in 356mm x 356mm square around the pilot hole in the siding See Figure 5 7 on the next page Page 13 JE 203mm m i Figure 5 7 NOTE If you are installing termination cap HHW2
38. emove all shipping materials from inside and or underneath the firebox e Review proper placement of logs mineral wool e Check the wiring e Check the baffle adjustment e Ensure that there are no gas leaks e Ensure that the glass is sealed and in the proper posi tion e Ensure that the flow of combustion and ventilation air is not obstructed front grilles and vent caps Glass door must be in place when appliance is operating Risk of Combustion Fumes Fire Do NOT operate appliance with glass door removed Open viewing glass for servicing only Glass door MUST be in place and sealed before operating appliance Only use glass door certified for use with appliance Glass replacement should be done by qualified technician F HOT DO NOT TOUCH SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT w Glass and other surfaces are hot during ti operation and cool down Keepchildren away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures Do NOT operate with protective barriers open or removed Keep clothing furniture draperies and other combustibles away Page 38 Quadra Fire Sapphire 250 7233F Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information c
39. en Cap Recommended WALL for optimum THIMBLE performance Type A PIPE LENGTH WALL PIPE LENGTH MBL OVER On horizontalterminations use Hearth amp Home Technologies Part HHW2 or like components Rear Installations for Use with Rear Vent Kit Type B SNORKLE KIT WALL THIMBLE MK AXXO 940944 QUU WALL THIMBLE PIPE LENGTH WALL STRAP 14 in 356mm Wide 0 This is the only venting configuration that requires the use of the rear vent derating orifice that comes with the rear vent kit NOTE A Snorkel Kit is required Figure 5 3 Step 1 Determine the desired location of the appliance Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached If this is the case you may want to adjust the location of the appliance Page 12 Quadra Fire Sapphire 250 7233F 7 Fire Hazard Exhaust Fume Risk Impaired Performance of Appliance Ensure vent components are locked together correctly Pipe may separate if not properly joined Step 2 Direct vent pipe is designed with a locking connection To connect the venting system to the appliance flue outlet a twist lock adapter is built into the appliance at the factory Wall thickness may vary Remember to include wall thickness in minimum clearances when figurin
40. er initial 3 4 hours operation Longer operation without cleaning glass may cause a permanent white film on glass When cleaning glass door Avoid striking scratching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL Remove and clean glass assembly Replace glass assembly and operate appliance for additional 12 hours Refer to maintenance instructions WARNING Annual inspection by qualified technician recommended Check Condition of glass glass assembly and glass seal Obstructions of combustion and ventilation air Obstructions of termination cap Burner ignition and operation Burner air shutter adjustment Gas connections and fittings Clean Glass Air passageways grilles control compartment Burner burner ports USE CAUTION WHEN CLEANING HANDLING CERAMIC BURNER Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Inspect external vent cap regularly Ensure no debris blocks cap Combustible materials blocking cap may ignite Restricted air flow affects burner operation January 28 2008 Quadra Fire Sapphire 250 7288E 0 Page 43 A Maintenance Tasks Maintenance Tasks Inspect for scratches dents or other damage and repair as necessary Verify no obstructions to air flow
41. erial with new dime size and shape pieces Do not block ports or obstruct lighting paths 4 Check for smooth lighting and ignition carryover to all ports Verify there is no ignition delay 9 Inspect thermocouple thermopile sensor rod for soot corrosion and deterioration Clean with emery cloth or replace as required 10 Verify millivolt output Replace as necessary Venting 1 Inspect venting for blockage or obstruction such as bird nests leaves etc 2 Confirm that termination cap remains clear and unobstructed by plants etc 3 Verify that termination cap clearance to subsequent construction building additions decks fences or sheds has been maintained Remote Controls Page 44 QuadraFire Sapphire 250 7283F 28 2008 B Service and Maintenance Log Date of Service Performed By Description of Service January 28 2008 Quadra Fire Sapphire 250 7233E 1 Page 45 Reference Materials A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 XXXXX ANN QE x XX Q N NN REAR VENT NOTE If appliance is equipped with Hearth Legs Kit center line dimension is reduced by 3 in 76mm Location Inches Wilimeter Location Inches Mitimeter 1 14 5 8 21 12 D 8 Figure 12 1 Appliance Dimensions
42. firebox January 28 2008 Quadra Fire Sapphire 250 7233E Figure 6 2 Remove the burner support by loosening the left screw on the pilot tower and removing the two screws on the front side of the burner neck support Figure 6 3 Slide the burner neck support to the left Pull off pilot hood and set aside Figure 6 4 Use a 5 32 Allen wrench to remove the pilot injector Page 23 Replace pilot injector with the one supplied in the conversion 2 Valve Regulator Replacement kit 35 for Propane 62 for Natural Gas NOTE The injector is ONLY replaced if you are convert WARNING ing to another gas It is not replaced for a change Fire Risk from top to rear vent Explosion Risk y Disconnect any electrical cords and Replace pilot hood snapping into position turn off gas supply to unit before proceeding if converting fuel on an Remove main burner orifice using a 5 8 wrench appliance already fully installed Remove upper and lower back shield Loosen the set col lars on the extension rods with the 3 32 in Allen wrench Remove the rods and adapter cap Figure 6 5 Replace orifice with the proper size as indicated below for your gas type and venting Re install burner Slide burner neck into shutter and over orifice Re install burner pan locators on left and right side of the burner Secure with one screw to each side Replace logs glass door and front PROPANE NATURAL GAS
43. from the top of the appliance to the center of the 90 elbow is 7 ft 2m the horizontal run to the base of the temination cap must not exceed 13 ft 2 in 4m If the vertical dimension from the top of the appliance is 21 ft 6m the horizontal run to the base of the termination cap must not exceed 7 ft 3in 2m Example 2 Each 90 elbow is equivalent to 3 ft 914mm of vent pipe and each 45 elbow is equivalent to 1 ft 305mm of vent pipe and must be subtracted from vent pipe run A single vertical to horizontal 90 elbow is already calculated into the allowable 15 ft bm run Each additional 90 elbow reduces the maximum horizontal distance by 3 ft 914mm The use of 3 elbows would reduce the allowable horizontal run to 9 ft 3 1 2 elbows x 3 ft 6 ft 15 ft max 6 ft 9 ft max Example TOP VENT GRAPH 30 E Venting Guidelines Notes The maximum horizontal vent run is 15 ft bm when the vertical vent rise is 10 ft 3m The minimum horizontal vent 279mm Minimum wall thickness is 4 in 102mm Maximum wall thickness is 20 in 508mm Horizontal sections require 1 4 in 6mm rise for every 12 in 305mm of horizontal travel Exterior Vent Diameter 6 5 8 in 168mm Inner Vent Diameter 4 in 101mm Horizontal sections require noncombustible support every 3 ft 914mm e g plumbing tape run is 11 in EXCEPTION FOR REAR VENT KIT Snorkel Kit 3844 8921 HORIZON
44. g venting lengths for your installation needs Note Female ends of direct vent pipe elbows are designed to slide straight onto the male ends of adjacent pipes by orienting the pipe indentations so they match and slide into the entry slots on the male ends see Figure 5 4 Push the pipe sections completely together then twist lock one section clockwise approximately one quarter turn until the two sections are fully locked The female locking lugs may not be visible from the outside They may be located by examining the inside of the female ends Female Locking Lugs Male Locking Lugs Fire Risk Explosion Risk Combustion Fume Risk Use vent run supports per installation instructions Connect vent sections per installation instructions Maintain all clearances to combustibles Do allow vent to sag below connection point to appliance Maintain specified slope if required Improper support may allow vent to sag or separate January 28 2008 Step 3 For installations using a round support box wall thimble check pipe manufacturer s instructions mark the wall for a 10 in x 10 in 254mm x 254mm square hole The center of the square hole should line up with the center line of the horizontal pipe as shown in Figure 5 5 Cut and frame the hole in the exterior wall where the vent will be terminated If the wall being penetrated is constructed of noncombustible material i e masonry block or concrete a 7 in
45. ge 9 inch Pipe Length Black 9 SLK SNKD Snorkel Kit 12 inch Pipe Length Black 11 inch 14 5 8 inch Pipe Length Black VPK DV Vinyl Siding Protector Kit LINK STOVE Adapter Kit includes 30 ft of 4 inch flex 24 inch Pipe Length Black adapters wall thimble masonry 36 inch Pipe Length Black 48 inch Pipe Length Black 12 inch 17 inch Pipe Adjustable Black 841 0670 HHW2 Horizontal High Wind 45 degree Elbow Black recommended for optimal performance 899 4491 HHW2K Horizontal Kit one 90 degree 390R BIBEK black wall thimble 24 inch black SL 06D 6 inch Pipe pipe 11 inch 14 5 8 inch adjustable SL 09D 9 inch Pipe vent HHW2 termination cap SL 12D 12 inch Pipe 844 8921 RHVK Snorkel Kit with Dura Vent parts SL 24D 24 inch Pipe 911B and 940 SL 36D 36 inch Pipe MISCELLANEOUS SL 48D 48 inch Pipe 953 Storm Collar SL 45D 45 degree Elbow 963 Ceiling Firestop SL 90D 90 degree Elbow 988 Wall Strap SL F6D 0 12 6 12 Roof Flashing 9456 Attic Insulation Shield SL F12D 7 12 12 12 Roof Flashing 923GK Chimney Liner Termination Kit SL SCD Storm Collar 923GCL Co axial Co lineal Appliance Connector Retrofit Adj Chimney Connector Retrofit EU Page 48 QuadraFire Sapphire 250 7283F 28 2008 QUADRA IDE D Service Parts List SAPPHIRE NG LP Exploded Parts Diagram Beginning Manufacturing Date 4 24 02 Ending Manufacturing Date ema Descrip
46. ial purposes MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side horizontally vented gas fueled equipment provides a vent ing system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include Detailed instructions for the installation of the venting sys tem design or the venting system components and A complete parts list for the venting system design or venting system Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall hor izontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special vent ing systems the following requirements shall be satisfied by the manufacturer The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and The special venting system shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all vent ing instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appli ance or equipment a
47. iance has a pilot that must be lit manually When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building mmediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions fyou cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS STOP Read the safety information above on this label Set the thermostat to the lowest setting 1f applicable and turn off the switch at the control panel Disconnect the power from the appliance Open the door of the appliance May need to remove face front first Push in gas control knob slightly and turn clockwise lt 77 to the OFF position Do not force Wait five 5
48. igure 8 18 The log set is packed in the components box and consists of the following Qty Description amp January 28 2008 Quadra Fire Sapphire 250 7233E Figure 8 19 Set the rear log on the three locator pins in the back of the firebox Figure8 20 Setleft and right partial logs with butt end towards the side of the appliance firebox in the grooves provided on the burner surface Locate the pin hole on the bottom of the right and left twigs and situate them over the white pins one is located on the rear log and the other is on the right partial log Page 33 H Mineral Wool Explosion Risk Follow ember placement instructions in manual Do NOT place embers directly over burner ports Replace ember material annually Improperly placed embers interferes with proper burner operation Figure 8 21 Place individual pieces of embers in front of and around the gas log where they can be seen Space them so that gas can contact them on all sides Avoid stacking the embers on top of each other NOTE Do not block gas ports l Glass Door Assembly Installation Remove the glass door assembly by opening latches at the bottom front of the appliance on both the left and right sides Lift out and away from the appliance Replace with a new glass door assembly CAUTION Handle glass assembly with care Inspect the gasket to ensure it is undamaged Inspect the glass for cracks chips or s
49. ilot lights turn off the pilot and trig will not light the pilot misaligned electrode ger the piezo button again If the pilot lights an improper gas air mixture spark at electrode caused the bad lighting and a longer purge period is recommended If the pilot will not light ensure the gap at the electrode and pilot is one eighth 1 8 inch to have a strong spark If the gas is OK replace the pilot No gas or low gas Check the remote shut off valve from the appliance Usually there is a pressure valve near the gas main There can be more that one 1 valve from the appliance and the main d No LP in tank Check the LP propane tank You may be out of fuel 2 The pilot will not stay a Defective thermo Check that the pilot flame impinges on the thermocouple Clean and or lit after carefully follow couple adjust the pilot for maximum flame impingement ing the lighting instruc tions Ensure that the thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter wire on the ther mocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple b Defective valve If the thermocouple is producing more than 15 millivolts replace faulty valve 3 The pilot is burning ON OFF sw
50. instructions included with accessories Refer to Section 12 for appropriate accesso ries n Shock or fire risk Use ONLY optional accessories approved for this appliance Using non listed accessories voids warranty Using non listed accessories may result in a safety hazard Only Hearth amp Home Technologies approved accessories may be used safely Page 31 E Front Installation Fronts are shipped attached to the face INSTALLATION AND REMOVAL INSTRUCTIONS FOR QUARTET AND SOLITAIRE FACE OPTIONS Quartet Front Solitaire Front Figure8 13 To remove the face loosen the thumb bolt beneath the ashlip Figure 8 14 Lift up on the top of the Front gently pulling out on the bottom Set aside in a safe location Instructions continue for Quartet Front only Doors ship attached to the face If they have been removed follow instructions below Install one door at a time Slide the bottom hinge rod into the lower hinge box hole on the face Figure 8 15 Place a washer on the top of the door hinge Line up the hole in the door hinge and the washer with the hole in the hinge box of the face Place a gold plated hinge pin in the hole to secure Quartet Door Alignment Doors are properly aligned at the point of manufacture However the possibility exists for them to become out of alignment during shipping To correct this occurance follow the instructions below Alle
51. itch or Check the ON OFF switch and wires for proper connections Place the there is no gas to the wires defective jumper wires across the terminals at the switch If the burner comes on burner the valve knob is replace the defective switch If the switch is OK place the jumper wires in the ON position and across the switch wires at the gas valve IF the burner comes on the the ON OFF switch is in wires are faulty or connections are bad the ON position b Thermopile may If the pilot flame is not close enough physically to the thermopile adjust not be generating the pilot flame sufficient millivoltage Be sure the wire connections from the thermopile at the gas valve ter minals are tight and that the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP amp TP terminals of the gas valve The meter should read 325 millivolts minimum while holding the valve knob depressed in the pilot position with the pilot lit and the ON OFF switch in the OFF position Replace the faulty thermopile if the reading is below the specified minimum With the pilot in the ON position disconnect the thermopile leads from the valve Take a reading at the thermopile leads The reading should be 325 millivolts minimum Replace the thermopile if the reading is below the minimum January 28 2008 Quadra Fire Sapphire 250 7233E 0 Page 41 Symptom Possible Cause Corrective Action
52. itional 12 hours This will help to cure Smoke and odors may be irritating to sensitive individuals the products used in the paint and logs During this break in period it is recommended that some windows in the house be opened for air circulation This will A WARNING help avoid setting off smoke detectors and help eliminate i any odors associated with the appliance s initial burning Fire Hazard Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicinity Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids in this appliance Combustible materials may ignite Fire Risk High Temperatures Keep combustible household items away from appliance Do NOT obstruct combustion and ventilation air Do NOT place combustible items on top of or in front of appliance Keep furniture draperies away from appliance E Frequently Asked Questions ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations As the appliance warms this condensation will disappear Blue flames This is a result of normal operation and the flames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curi
53. l January 28 2008 777 Quadra Fire Sapphire 250 7233E 2 7 Termination Locations A Vent Termination Minimum Clearances Fire Risk Explosion Risk Maintain vent clearance to combustibles as specified Donotpack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause fire CAP Measure vertical clearances from this surface Measure horizontal clearances from this surface See Figure 4 4 for specific clearances Figure 4 1 Termination Clearances Gas or Wood Termination 24 in 610mm NC l minimum to 7 Gas Perpendicular 18 in lermination Wall Gas Only Figure 457mm pitched roofs lii Gas Termination Wood amp Fuel Oil Termination A 6 in 152mm 20 in 508mm Figure 4 2 Multiple Vertical Termination TERMINATION 271 HORIZONTAL 2 T 222 VERTICAL LOWEST WATE DISCHARGE OPENING X 12 L ROOF PITCH IS 12 H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H Min Ft Flatt 6 12 te t Re 1 0 Over 6 12 10 72 cad tind one 1 25 Over 7 1240 8 12 1 5 Over 9 12 10 0M2 tcc sciet 2 0 Over 9
54. ly 7010 017 _ Grille Cover 455 0390 Grille Top Vent 5ee page 52 Hinge Assembly 454 5030 50 Quadra Fire Sapphire 250 7233F 28 2008 QUADR IDE p Service Parts NG LP Exploded Parts Diagram Beginning Manufacturing Date 5 19 05 Ending Manufacturing Date IMPORTANT THIS IS DATED INFORMATION The most current information is located on your dealer s VIP site When ordering supply serial and model numbers to ensure correct service parts Alphabetical Order Wem Godd 702590 2 tine Gas T618 50 6360 BM Magnet Round 00002 Ro Mineral Wool 2002550 oo y Y OA S Onfte LP 059 Rearvet O OE onfe tP 063 fT jOnfteNG 096 Rearvet orifte NG 10 OE KEC E Pilot Assembly EZ with Injector 8 PilotBracket o i PilotHood Only 3Flame 29500 Regulator Conversion 50 40 000000000000 H301870 U Regulator Conversion 2303320 Relief DoorAssembly Let 55550 Relief DoorAssembly Right 59 Hinge Pins Godoy d side i Snap Disc Fan 2300980 O jSpedConol 882 0370 Thermocouple 34i 20980 jmemepieGeneratrMilvo 000000000000 18295 i Seepaes2 Touch up Paint MateBleck or 1000304 Touch up Paint Porcelain Creme 0 18599 Touch up Paint PorcelainGreen 8555 0420 Touch up Pain
55. millivolt systems ws 1 This appliance be used with a wall switch wall mounted thermostat and or a remote control 2 If using thermostat use one compatible with a millivolt gas valve system 3 Follow parameters for locating thermostat see individ ual thermostat instructions to ensure proper operation of appliance 4 Use low resistance thermostat wire for wiring from igni tion system to the wall switch and thermostat 5 Use the following chart for wire sizing Wire Size Length 16 gauge 65 feet 18 gauge 40 feet 20 gauge 25 feet 22 gauge 18 feet 6 Keep wire lengths as short as possible by removing any excess wire length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box January 28 2008 Quadra Fire Sapphire 250 7233E 8 Ensure the thermostat is mounted level for accurate readings 9 thermostat should be mounted on an inside wall and not in direct line with the appliance convection air 10 If the thermostat is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired temperature in your home Do not connect this appliance to a thermostat serving any other appliance Bedroom installation in Canada requires this appliance to be connected to a thermostat Shock hazard This appliance is equipped with a three pronged grounding plug for your protection against shock ha
56. n willful abuse accident or misuse of the product shall nullify this warranty Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the frst five years per our warranty service fee reim bursement schedule Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten 10 years after Hearth amp Home Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance clean ing and temporary repairs do not qualify for a service call fee and will notbe covered The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee and will not be covered This limited Lifetime Warranty does not extend to or include surface fnish on the appliance door gasketing glass gasketing glass frebrick pellet logs kaowool or other ceramic insulating materials It does not cover installation or operational related problems such as overfring use of corrosive driftwood downdrafts or spillage caused by environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets or negative air pressures caused by mechanical systems such as furnaces fans clothes dryers etc Any installation construction transportation or other related costs or expenses arising from defective part s repair replaceme
57. n head bolts on back of Quartet Face 2 per side Figure 8 16 Back of Quartet Face Locate the two Allen head bolts connecting the hinge bar to the face The hinge bar can be adjusted left or right Hinge Bar make adjustment right or left Figure 8 17 Use 5 32 in Allen head wrench and loosen the Allen head bolts Make necessary adjustment move hinge to right or left for proper fit and operation of doors and retighten Allen bolts Quadra Fire Sapphire 250 7233F Page 32 January 28 2008 F Hearth Legs Installation NOTE HEARTH LEGS CANNOT BE USED IF A BLOWER IS INSTALLED AS THERE WILL NOT BE ENOUGH CLEARANCE Refer to Section 12 for specific color part numbers Hearth legs will allow three additional inches of clearance Be sure to calculate this distance correctly if necessary to cut wall hole to install horizontally Refer to Dimensions on in Section 12 To change legs use a 1 2 in wrench to remove and replace one leg at a time while the appliance is in an upright position G Positioning the Logs While still breakable the logs do not become fragile until after the appliance is burned and they have cured After curing any handling must be done with care as breakage can easily occur PLEASE NOTE Logs have been designed to work specifically with the burner of this appliance Exact placement will ensure proper operation of your gas appliance and reduce sooting F
58. ney Type B Hearth Rear Vent Installations for Use With Rear Vent Kit see Section 12 for conversion kit and venting components Type A Up amp Out Installations for Top Vent Configurations TOP ADAPTOR RETRO CONNECTOR 4 in 102mm FLEX LINER Co Axial to 3 in 76mm Flex Co Linear Liner Connector JE Part 923GCL 90 DEGREE DIRECT VENT PIPE Figure 5 23 Page 20 Pipe Length Optional Mh Co Axial to Co Linear Connector Pipe Length Optional Showing two 30 ft 9m Sections of Flex Liner Chimney Liner Termination Cap 30 ft 9m of 3 in 76mm Flex Liner Exhaust Section This section of the chimney MUST be sealed The chimney must be sealed from the 4 ft 1m section to termination using a smoke shelf or a damper The seal should be 6 in 152mm below the end of IRA the 4 ft 1m Air Intake section 4 ft 1m of 3 in 76mm Flex Liner Air Intake Section In the Commonwealth of Massachusetts the word damper shall be replaced with the words flue restrictor Quadra Fire Sapphire 250 7233F January 28 2008 CAUTION Ensure that existing chimney is functionally sound and clean Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance Step 1 Before c
59. ng of the paint and the burning off of any oils remaining from manufacturing If appliance has not been used for some time dust can build up and cause an odor Film on the glass This is a normal result of the curing process of the paint and logs Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process A non abrasive cleaner such as gas appliance cleaner may be necessary See your dealer Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound produced by a furnace or heating duct This noise does not affect the operation or longevity of the appliance Page 40 QuadraFire Sapphire 250 7283F 28 2008 1 0 Troubleshooting With proper installation operation and maintenance your gas appliance will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken This troubleshooting guide can only be used by a qualified service technician Symptom Possible Cause Corrective Action 1 After repeated trig a Defective ignitor Check the spark at the electrode and pilot If no spark and electrode gering of the piezo wire is properly connected replace the ignitor button the spark ignitor Defective pilot Using a match light the pilot If the p
60. nstall the burner Slide the burner neck into the shutter and over the orifice Refer to Figure 8 10 Reinstall the burner pan locators on the left and right side of the burner Secure with one screw to each side Install logs referring to instructions on page 33 Replace glass door and front January 28 2008 Quadra Fire Sapphire 250 7233E C Grille Cover Plate Installation Top grill cover is shipped with the appliance and is an optional use item It may be used with rear or top venting Primarily its purpose is to hide the interior of the top of the appliance from being viewed through the top grill piece Its use will also increase the efficiency of the blower if a blower is installed on the appliance To prepare the part for use you will need tin snips pliers and a hammer 1 Foruse with top venting See Figure 8 11 below Use the tin snips to cut the straight edges 2 Gently bend the piece until the two attached sections of the circular area snap apart Discard this piece 3 Bend the tabs up towards the black painted side 4 With the top grill lying face down set the black painted side of grill cover onto the grill 5 Use the hammer to tap on the four speed nuts also supplied with the appliance 6 For use with rear venting Follow steps 3 through 5 leaving the cover piece intact 7 SNIP HERE BEND 7 TABS TOWARDS PAINTED SIDE Figure 8 11 D Accessories Install approved accessories per
61. nstall the cast insert piece in the top of the appliance NOTE A grill cover plate is shipped with the appliance This plate may be placed beneath the top grille The use of the plate increases blower efficiency and also hides the interior of appliance from view See next page for installation instruc tions 2 Replace Burner Orifice for Horizontal Vent Figure 8 5 Install the inner flue cover on top of the appliance Configurations ensuring that the damper rod is in the up position Remove front glass and logs if installed Figure 8 6 Install the outer flue cover with damper adjustment plate attached to the top of the appliance Figure 8 8 To remove the burner pan locators from the left and On top of the appliance Reattach the damper adjustment tight sides of the burner remove one screw from each side with screw lift locators up and out 30 Quadra Fire Sapphire 250 7233F 28 2008 Figure 8 0 Remove burner by sliding the shutter to the right lifting up the left side of the burner and sliding it the the left EN b Figure 8 10 Remove the main burner orifice using a 5 8 in wrench Replace the orifice with the proper size as indicated for your gas type PROPANE 059 53 DMS NATURAL GAS 096 41 DMS NOTE If the venting configuration has no vertical rise a derating orifice must be installed The derating orifices are supplied with the rear vent conversion kit Rei
62. nt etc will not be Covered by this warranty nor will Hearth amp Home Technologies assume responsibility for them Further Hearth amp Home Technologies will not be responsible for any incidental indirect or consequential damages except as results in damage to the interior or exterior of the building in which this appliance is installed This limited Lifetime Warranty does not apply to the venting components hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth amp Home Technologies This warranty is void if the stove has been overfred or operated in atmospheres contaminated by chlorine fliorine or other damaging chemicals the stove is subjected to prolonged periods of dampness or condensation or there is any damage to the stove or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation Hearth amp Home Technologies may at its discretion fully discharge all obligations with respect to this warranty by either repairing or replacing the unit or refunding the wholesale price of the defective part s This limited Lifetime Warranty is effective on all appliances sold after May 1 2002 and supersedes any and all warranties currently in existence Policy 250 8620 Rev K January 28 2008 Quadra Fire Sapphire 250 7233E Page 53 THIS PAGE INTENTIONALLY LEFT BLANK 54 QuadraFire
63. onsult a qualified installer service agency or the gas supplier Do NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water B Controls FAN SPEED This knob controls the speed of the blower that pushes the heated air into the room MAIN BURNER This control is used to turn the appliance on and off PILOT IGNITOR The pilot ignitor is used only to start the pilot When the valve control knob is turned to the pilot position and fully depressed press the piezo ignitor repeatedly creating a blue spark directly next to the pilot igniting the pilot flame VALVE CONTROL This knob is used to control gas to the appliance and for starting the pilot There are three positions ON OFF amp PILOT The indicator on the valve indicates the position of the knob COMFORT CONTROL This knob controls the flame height from low LO to high HI NOTE If using a remote control wall switch or thermostat the On Off Switch must be left OFF Turning the On Off Switch to ON will keep the appliance on continually January 28 2008 C Lighting Appliance FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appl
64. or this purpose Figure 5 12 page 15 2 Whenever possible use 45 elbows instead of 90 elbows The 45 elbow offers less restriction to the flow of flue gases and intake air Step 6 Slip the flashing over the pipe section s protruding through the roof Secure the base of the flashing to the roof with roofing nails Ensure the roofing material overlaps the top edge of the flashing as shown in Figure 5 14 Verify that the chimney is the required height above the roof See roof pitch table Figure 4 3 on page 8 Page 16 Quadra Fire Sapphire 250 7233F SHINGLES OVERLAP ON TOP EDGE OF FLASHING CAP AND STORM COLLAR NOT SHOWN FOR CLARITY Figure 5 14 Step 7 Continue to assemble pipe sections until the height of the vent before adding the termination cap meets the minimum code requirements as outlined the current CAN CGA B149 Installation Codes in Canada the National Fuel Gas Code NFPA 54 ANSI Z223 1 in USA or local codes Note that for steep roof pitches the vent height must be increased See Roof Pitch Table Figure 4 3 on page 8 In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height or switching to the high wind termination cap may solve this problem Step 8 Slip the storm collar over the pipe and push it down to the top of the flashing Figure 5 15 Use non
65. s attic rafters or other nearby combustible surfaces See page 16 Figure 5 15 Check the instructions for maximum vertical rise of the venting system and any maximum horizontal offset limitations All offsets must fall within the set parameters of the vent graph Figure 5 2 located on page 11 NOTE Maximum vertical rise allowable is 35 ft 11m Figure 5 11 NOTE Maximum number of 45 elbows permitted for a vertical installation is eight provided their installation does not decrease maximum allowable horizontal run as specified by vent graph on page 11 Fire Risk Explosion Risk Maintain vent clearance to combustibles as speci fied Do not pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause fire January 28 2008 Quadra Fire Sapphire 250 7233E 35 ft 11m MAXIMUM Figure 5 11 Step 2 Set the gas appliance in its desired location Drop a plumb bob down from the ceiling to the position of the appliance flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling and mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system You may wish to relocate the appliance or to offset as shown in Figure 5 12 to
66. seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipmentis to be installed In addition the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equip ment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be metatthe time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated car
67. shipping and handling Fire hazard Do NOT change the valve settings This valve has been preset at the factory Changing valve settings may result in fire hazard or bodily injury Omni Test Laboratories listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U S A and 0 to 4500 feet in Canada When installing this appliance at an elevation above 2000 feet it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Input rate should be reduced by 496 for each 1000 feet above a 2000 foot elevation in the U S A If the heating value of the gas has been reduced these rules do not apply To identify the proper orifice size check with the local gas utility If installing this appliance at an elevation above 4500 feet in Canada check with local authorities January 28 2008 Electrical Information A Recommendation for Wire See B5 below for recommended maximum lead length two wire when using wall thermostat switch NOTE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C221 1 B Connecting to the Appliance Wire 110v to electrical junction box Do NOT wire 110v to the valve Do NOT wire 110V to wall switch Incorrect wiring will damage
68. sing CSA Z240 4 When installed the appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 B Glass Specifications This appliance is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass NOTE This installation must conform with local codes In the absence of local codes you must comply with the National Fuel Gas Code ANSI Z223 1 latest edition in the U S A and the CAN CGA B149 Installation Codes in Canada Do NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water Page 4 Quadra Fire Sapphire 250 7233F C BTU Specifications Model Maximum Minimum Orifice Steady 4 US Canada Input Input Size State BTU BTU DMS Efficiency TOP VENT 30 000 21 000 36 84 64 Sapphire NG Sapphire LP Thermal efficiency maximum pipe with blower on Canada minimum pipe REAR VENT Sapphire NG Sapphire LP D High Altitude Installations Omni Test Laboratories listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U S A and 0 to 4500 feet in Canada When inst
69. specifications are not followed Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect See Figure 5 1 Two 45 elbows may be used in place of one 90 elbow On 45 runs one foot of diagonal is equal to 8 1 2 in 216mm horizontal run and 8 1 2 in 216mm vertical run A length of straight pipe is allowed between two elbows See Figure 5 1 i Horizontal Figure 5 1 C Measuring Standards Vertical and horizontal measurements were made using the following standards Pipe measurements are from center line to center line Horizontal terminations are measured to the outside of the mounting surface flange of termination cap See Figure 4 1 on page 8 Vertical terminations are measured to the top of the last pipe before termination cap Horizontal pipe installed level with 1 4 in rise January 28 2008 D How to Use the Vent Graph 1 Measure the distance from the top of appliance to the center of the 90 elbow On the graph below draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line From the point of this intersection draw a vertical line to the bottom of the graph The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run Example 1 If the vertical dimension
70. switch wires and piezo wire at the rear of the appliance NOTE This blower utilizes a snap disc to control ON and OFF operation When the correct temperature is reached the blower will automatically turn ON Use the rheostat knob to adjust the fan to High or Low to suit your preferences January 28 2008 Quadra Fire Sapphire 250 7233E Page 35 RHEOSTAT 31IHM 98 ul pe E 35 ot e 4 in 102mm WHITE v BLOWER EE Figure 8 26 Blower Wiring Diagram Page 36 Quadra Fire Sapphire 250 7233F January 28 2008 K Damper Adjustment FOR TOP OR REAR VENT INSTALLATIONS See vent graph for recommendations on page 11 before you begin your adjustment If your installation falls within the range of the gray shaded area of graph it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance Damper Adjustment r DT Figure 8 27 TOP VENT INSTALLATIONS Locate the damper adjustment control at the rear of the appliance behind the rear vent access plate 7 Outer Cover Plate Figure 8 28 REAR VENT INSTALLATIONS Locate the damper adjustment control on the top of the appliance beneath the grille plate Make adjustment Let appliance warm up before adjusting Loosen screws using a Phillips head screwdriver Pivot the vertical damper adjustor in 1 4 in 6mm incre ments while observing the flame a
71. t PorcelainMahogany oo O O _ Touch up Paint PowderCoatcreme TCHR January 28 208 777 Quadra Fire Sapphire 250 7233E Page 5t QUADR FIRE 2 Setvice Parts cows SAPPHIRE NG LP Exploded Parts Diagram Beginning Manufacturing Date 5 19 05 Ending Manufacturing Date IMPORTANT THIS IS DATED INFORMATION The most current information is located on your dealer s VIP site When ordering supply serial and model numbers to ensure correct service parts CINE 01 80 Alphabetical Order Touch up Paint Powder CoatLindenGreen 00 HOKWUFCIG 9 Valve Bracket SY 50190 CAST PARTS INDIVIDUAL PIECES Add color code to SKU Example 454 0070MBK 515020 CWL Powder Coat Wilow ee E Accessories Rear Vent Kit Powder Coat Sienna Bronze RV SA CSB Rear Vent Kit Powder Coat Willow RV SA CWL Warming Shelf WS 1 2 Matte Black 844 7850 Warming Shelf WS 1 2 Porcelain Mahogany 844 9740 Warming Shelf WS 1 2 Porcelain Midnite Blue 844 9751 Warming Shelf Bracket WS B1 2 Black 844 7950 Warming Shelf Bracket WSB1 2 Gold 844 7960 Page 52 QuadraFire Sapphire 250 7283F 28 2008 F Warranty Policy QUADRA FIRE gt f The Hearth amp Home Technologies limited Lifetime Warranty guarantees thatthe following components will work as designed for the lifetime of the stove or Hearth amp Home Technologies will repair or replace them These items include but are not limite
72. t the completion of the installation See Gas Connection section for additional Common wealth of Massachusetts requirements Page 5 Getting Started A Design amp Installation Considerations C Inspect Appliance amp Components Quadra Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the P A WARNING Inspect appliance and components for damage Damaged parts may impair safe building and all exhaust gases expelled to the outside No additional air source is required operation Do NOT install damaged components Do NOT install incomplete components Do NOT install substitute components CAUTION Check building codes prior to installation Installation MUST comply with local regional state Report damaged parts to dealer and national codes and regulations e Consult local building fire officials or authorities having jurisdiction about restrictions installation inspection Carefully remove the appliance and components from and permits the packaging Remove cast door and glass door and set aside on pro When planning an installation it is necessary to determine tective surface the following information before installing Remove log set and component pack from firebox Where the appliance is to be installed Report to your dealer any parts damaged in shipment The vent system configuration to be used particularly the condition of
73. the thermostat to desired setting 14 Reconnect electrical power to appliance TO TURN OFF GAS TO APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off all electric power to the appliance if service is to be performed 3 Push in gas control knob slightly and turn clockwise to OFF position January 28 2008 Quadra Fire Sapphire 250 7288E Page 39 D After Appliance is Lit CAUTION Initial Break in Procedure Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time Property damage possible from elevated temperatures When you light your appliance you may notice that it pro duces heat which does have an associated odor or smell If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process Condensation on the glass is normal CAUTION Smoke and odors released during initial operation NOTE The appliance should be run three to four hours Open windows for air circulation on the initial start up Turn it off and let it cool completely Leave room during initial operation Remove and clean the glass Replace the glass and run the Smoke may set off smoke detectors appliance for an add
74. tion reme Description Pictassemoy 17 Back Stied Cover Pere Vawe Bracket January 28 2008 777 Quadra Fire Sapphire 250 7233E Page 49 QUADR FIDE 2 Setvice Parts co SAPPHIRE NG LP Exploded Parts Diagram Beginning Manufacturing Date 5 19 05 Ending Manufacturing Date IMPORTANT THIS IS DATED INFORMATION The most current information is located on your dealer s VIP site When ordering supply serial and model numbers to ensure correct service parts E I E Alphabetical Order Adapter DY o 7000182 Air ShutterAssemby 000000000 468900 i 8540070 Blower 2 4 Bead 2657 BumerAssemby 889280 Bumerstop Component Pack Matte Black Includes ON OFF Valve LP Orifte 063 Mineral Wool LP Pilot Injector EZ LP 35 455 5130 LP Conversion Label Owner s Manual Warranty Card Consumer View Card Touch up Paint and Fastener PMB 455 5290 PMH 455 5300 CSB 455 5340 CWL 455 5350 E E Conversion Ki NG 89020 DoorAssemby 55180 DoorAssembly Let DoorAssembly Right 0 Elbow 375 MLFER x375 1000000 Eek Elbow Brass SSA A Exhaust Cover P late 455 0730 See page 52 ace Quartet See page 52 lex Line 3 8 F lare x 22L 7000 197 lue Collar Assembly 55 5120 Gasket Elbow 460 0610 Gasket Glass 10 ft 844 3010 Glass Assemb
75. tion cap assembly into the outer wall of the vent pipe Use the two sheet metal screws provided to connect the strips to the pipe section Figure 5 9 Page 14 Quadra Fire Sapphire 250 7233F 1 1 4 in 6mm FOLD STRAP HERE WALL WALL THIMBLE COVER CEILING THIMBLE FIRESTOP AS REQUIRED BY LOCAL JURISDICTION Figure 5 9 Note The attachment from the vent pipe to the vent termination cap must be sealed with silicone Termination caps shall not be recessed into a wall or siding A WARNING Fire Hazard Exhaust Fume Risk Impaired Performance of Appliance Ensure vent components are locked together correctly Pipe may separate if not properly joined A WARNING Burn Risk Local codes may require installation of a cap shield to prevent anything or anyone from i touching the hot cap January 28 2008 G Vertical Termination 1 Direct Vent Pipe VERTICAL TERMINATION rd CAP STORM COLLAR FLASHING d FIRESTOP SUPPORT BOX PIPE LENGTH WARN MAN Figure 5 10 Step 1 Check the installation instructions for required 1 in 25mm clearances air space to combustibles when passing through ceilings walls roofs enclosure
76. uadra Fire Sapphire 250 7233F January 28 2008 Appliance Location and Clearances NOTE Illustrations reflect typical installations and are FOR WARNING DESIGN PURPOSES ONLY Fire Risk 4 Provide adequate clearance Illustrations diagrams are not drawn to scale Around air openings Actual installation may vary due to individual design To combustibles preference e For service access Locate appliance away from traffic areas A Selecting Appliance Location AX WARNING When selecting a location for your appliance it is important to rf consider the required clearances to walls see Figure 3 1 Fire Risk Locate and install appliance to all NOTE For actual appliance dimensions refer to Section 12 clearance specifications in manual B Clearances Wd Figure 3 1 It is permissable to place the appliance on carpet A WARNING Fire Risk Odor Risk Tipping Risk CAUTION Some carpet materials may be sensitive to radiant heat from the appliance causing discoloration or odor Install appliance on a stable level platform floor strong enough to support appliance without tipping NOTE Flooring beneath appliance may reach 90 degrees plus room ambient temperature Check with flooring USE wood flooring ceramic tile brick hearth manufacturer for maximum temperature allowed on flooring or high pressure laminate flooring applied surfaces directly over the sub flooring materia
77. ures High pressure may cause overfire condition Fill out the conversion label and attach it to the valve cover Low pressure may cause explosion Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig Fire Risk Explosion Risk Pressure requirements for appliance are shown in the table Gas Leak Risk below Rubber gasket must be seated properly on valve face PRESSURE NG Minimum Inlet Pressure 11 0 inches w c Do no install a valve or regulator that has been dropped Maximum Inlet Pressure 14 0 inches w c Manifold Pressure on HI 10 0 inches w c Fire Risk If the pressure is not sufficient ensure Explosion Risk If the information in these instructions is 1 the piping used is large enough not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury 2 the supply regulator is adequately adjusted or loss of life The qualified service agency is responsible for the proper installation of this conversion kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the The supply regulator the regulator that attaches directly to the manufacturer s instructions supplied with residence inlet or to the propane tank should supply gas at the kit the suggested inp
78. ut pressure listed above Contact the local gas supplier if the regulator is at an improper pressure 3 that the total gas load for the residence does not exceed the amount supplied January 28 2008 Quadra Fire Sapphire 250 7233E 1 Page 25 C Gas Connection NOTE Have the gas supply line installed in accordance with local building codes if any If not follow ANSI Z223 1 Instal lation should be done by a qualified installer approved and or licensed as required by the locality In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter NOTE A listed and Commonwealth of Massachusetts ap proved 1 2 inch 13mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 inch 13mm control valve inlet e Ifsubstituting for these components please consult local codes for compliance WARNING Gas Leak Risk Support control when attaching pipe to prevent bending gas line NOTE The gap between the supply piping and gas access hole may be plugged with non combustible insulation to prevent cold air infiltration Leak test all gas line joints and the gas control valve prior to and after starting the fireplace Before making the gas connection ensure that the appliance you are installing is designed for the type of gas being supplied This information can be found on the Ratings Label under the appliance If the appliance has been converte
79. utting any holes assemble the desired sections of direct vent pipe to determine the center of the masonry penetration Step 2 Oncethe center point ofthe penetration has been determined cut a 6 in 152mm diameter hole in the masonry If the hole is too large the retro connector might not mount properly if the hole is too small the appliance might starve for intake air If there is a frame wall in front of the masonry wall cut and frame a 10 in 254mm square opening in the wall centered around the 6 in 152mm masonry opening If there is sheet rock only no studs in front of the masonry the 10 in 254mm opening is still needed but does not need to be framed If the hole is framed a round support box wall thimble is required This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles Figure 5 24 STUDWALL 10 in x 10 in 254mm x 254mm FRAMED OPENING IN WALL RETRO CONNECTOR MASONRY CHIMNEY WALL THIMBL COVER FOUR MASONRY BOLTS NOT INCLUDED NOTE For hearth applications refer to page 19 Figure 5 23 for the use of the 923GCL co axial to co linear appliance connector Figure 5 24 Step 3 Secure the flashing to the top of the masonry chimney using a bead of non hardening sealant adhesive If the flashing is larger than the top of the chimney cut and fold flashing as needed to fit chimney Figure 5 25 January 28 2008 Quadra Fire
80. ve the rear outer flue cover plate with the 1 Convert to Rear Vent damper adjustment plate attached Ensure that the gaskets At the REAR of the appliance and grommets stay in place Outer Flue Damper Adjustment Remove the inner flue cover plate and set aside Cover Plate At the TOP of the appliance with exceptions noted Figure 84 Remove rear access plate on the back shield and discard Figure 8 3 Lift out the cast insert piece on top of the appli ance Remove the outer flue collar and inner collar adapter and set aside Ensure that the gasket is intact if not high temperature silicone can be used as an alternative to gasket replacement as indicated in Figure 8 4 on the next page Remove the Wear protective gloves screws retaining the inner flue collar and safety glasses during installation Lift out the inner flue collar with damper in place CAUTION Sharp Edges NOTE In the Commonwealth of Massachusetts the word damper shall be replaced with the words flue restrictor January 28 208 777 Quadra Fire Sapphire 250 23 Page 29 Figure 8 4 Install the inner flue collar on rear of appliance with damper rod pointing up A dab of high temperature silicone on the gasket will help gasket adhere to the appliance Figure 8 7 Install the inner collar and outer flue collar on the rear of the appliance Install the rear vent cover plate supplied iwth the kit on the back shield Rei
81. with follow these instructions for safe installation and 250 7233F p ee Tested and Beaverton Listed by Oregon USA US OMNI Test Laboratories Inc party responsible for use and operation HOT DO NOT TOUCH SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT Glass and other surfaces are hot during oper ation and cool down m Keepchildren away wa WR CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures Do NOT operate with protective barriers open or removed Keep clothing furniture draperies and other combustibles away In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter See Table of Contents for additional Commonwealth of Mas sachusetts requirements This appliance may be installed as an OEM installation in manufactured home USA only or mobile home and mustbe installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN CSA Z240MH This appliance is only for use with the type s of gas indicated on the rating plate January 28 2008 Congratulations and Welcome to the Quadra Fire
82. zard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug C Standing Pilot Ignition System Wiring This appliance DOES NOT require 110 VAC supply for operation A wiring diagram is shown in Figure 7 1 on the next page This appliance is equipped with a millivolt control valve Page 27 GAS PILOT IGNITOR THERMOCOUPLE 8 11 3 THERMOPILE IGNITOR RED 28 in 711mm ON OFF SWITCH RED 28 in 711mm Figure 7 1 CAUTION Shock hazard Replace damaged wire with type 1059 C rated wire Wire must have high temperature insulation Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Page 28 QuadraFire Sapphire 250 7283F 28 2008 Appliance Setup A Remove Shipping Materials Remove shipping materials from inside or underneath the firebox B Top and Rear Vent Conversion KIT CONTENTS Rear vent grill 096 orifice 059 LP orifice Rear Vent Cover Plate Top Grill Cover Plate TOOLS REQUIRED Power drill 2 Phillips bit 5 32 in Allen wrench 5 8 in open end wrench high temp silicone sealant optional Figure 8 42 Remo

Quadra-Fire Front Solitaire Front 839-1390 User's Manual

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