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Quadra-Fire Castile Pellet Insert CASTILEI-MBK User's Manual

1. 5 10 15 Figure 14 2 Minimum Vertical Vent for Three Elbows HH 0 Length of Horizontal Sections FT 2 4 6 8 10 12 Figure 14 3 NOTICE These are guidelines for successful venting of your pellet appliance The more vertical rise you can obtain in your system the better it will perform Horizontal vent runs can accumulate ash and will need to be cleaned more often Try to keep them as short as possible Page 14 7022 122 January 19 2011 QUADRA FIRE Castile Pellet Insert Venting Systems A Full Reline With Horizontal Outside Air WARNING Fire Risk CAUTION Inspection of Chimney e Masonry chimney must be in good condition Never draw outside combustion air from Meets minimum standard of NFPA 211 Wall floor or ceiling cavity Factory built chimney must be a minimum 6 inch e Enclosed space such as an attic or garage 152mm UL103 HT m E Z NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insu lation such as mineral wool or ceramic Do not use high temperature caulking materials to seal any edge to prevent future service ability Vana EM KD Il dum mmi Outside Air through Rear Wall Horizontal Figure 15 1 NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY NOTE In Canada where passage thro
2. Figure 43 1 Cleaning Rods amp Heat Exchanger Tubes RIGHT SIDE Combustion Blower Vacuum Switch Leveling Bolt Red Call Control Box Power Cord Outlet Heat Output Switch Firepot Cleaning Rod Reset Button Thermostat Block Junction Box Figure 43 3 January 19 2011 7022 122 Page 43 Castile Insert Beginning Manufacturing Date Jan 2011 Ending Manufacturing Date Active CASTILEI MBK CASTILEI PMH CASTILEI CSB CASTILEIW CWL Castile Pellet Insert Uapna IDE Service Parts LES lt a Part number list on following pages 01 11 Figure 44 1 January 19 2011 7022 122 Page 44 QUADR m IDE c Parts Castile Insert Beginning Manufacturing Date Jan 2011 Ending Manufacturing Date Active Stocked parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer at Depot Matte Black 7022 1298K 1 Top Cast Must specify color Porcelan 7022 429POR P
3. Clean firepot Make sure there is no clinker in the firepot See page 32 Clinkers may have to be broken up with firepot clean out tool or other means Check that firepot clean out plate is fully closed Clean firepot Make sure there is not a clinker in the firepot Clinkers may have to be pushed out of firepot with firepot clean out tool or other means Scrape with solid piece of wire or firepot tool Remove ash drawer to see if igniter is glowing red on start up Check igniter wires for good connection Replace igniter using 1 4 inch 6mm male female spade connectors Replace control box Check that firepot clean out is fully closed Clean firepot Make sure there is not a clinker in the firepot Clinkers may have to pushed out of firepot with firepot clean outool or other means Reduce feed rate using feed rate adjust ment control rod located inside hopper Page 29 Castile Pellet Insert UADRA DE Symptom Possible Cause Corrective Action Slow or smoky start up Dirty exhaust and or venting system Check for ash build up in appliance Cont d including behind rear panels firebox heat exchanger exhaust blower and venting Feed system fails to Out of fuel Check hopper fill with fuel start 2 snap disc may be defective Replace snap disc Firebox door must be closed securely Check exhaust blower is plugged in and operating Check vacuum switch is plugged in Check vacuum hose is in g
4. Page 35 Castile Pellet Insert D High Ash Fuel Maintenance e Frequency When the ash build up exceeds more than half way up the firepot e By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes the appliance susceptible to overfill ing the firepot with pellets which may result in smoking sooting and possible hopper fires Figure 36 1 shows an example where the firepot overfills pellets back up into the feed tube and ash has accumulated in the firebox An inefficient and non economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 36 2 The correct flame size when good quality premium pellet fuel is burned is shown in Figure 36 3 If the ash buildup exceeds the half way point in the firepot IMMEDIATE ATTENTION AND CLEANING IS REQUIRED Fire Risk High ash fuels or lack of maintenance can cause the firepot to overfill Follow proper shutdown procedure if ash buildup exceeds half way point in firepot Failure to do so could result in smoking sooting and possible hopper fires Page 36 7022 122 QUADRA FHRE Pellets Back Up rfill Firepot Overfi a In Feed Tube a i Ash Build Up in Firebox 45 Figure 36 1 Incorrect Tall Lazy Flame Orange in Color Figure 36 2 Correct Flame Size Yellow White in Color Figure 36 3 Janu
5. Tested and approved for wood pellets and shelled Check building codes prior to installation field corn fuel only Burning of any other type of fuel e Installation MUST comply with local regional state and national codes and regulations voids your warranty Consult local building fire officials or authorities having jurisdic tion about restrictions installation inspection and permits Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire www quadrafire com 7022 122 January 19 2011 Castile Pellet Insert Congratulations OUADRA FIRE and Welcome to the Quadra Fire Family Hearth amp Home Technologies welcomes you to our tradition of excellence In choosing a Quadra Fire appliance you have our assurance of commitment to quality durability and performance This commitment begins with our research of the market including Voice of the Customer contacts ensuring we make products that will satisfy your needs Our Research and Devel opment facility then employs the world s most advanced tech nology to achieve the optimum operation of our stoves inserts and fireplaces And yet we are old fashioned when it comes to craftsmanship Each unit is meticulously fabricated and surfaces are hand finished for lasting beauty and enjoyment Our pledge to quality is completed as each model undergoes a quality control inspection We wish you and your family many yea
6. isk of electrical shock Disconnect power supply before servicing ly with 5mm ceramic available from your dealer Portland Oregon USA c US OMNI Test Laboratories Inc Report Rapport 061 S 77d 6 2 Made in U S A of US and imported parts tats Unis d Am rique par des pi ces d origine am ricaine et ep viewing and ash removal doors tightly closed during operation pi ces import es PREVENT HOUSE FIRES Install and use only in accordance with manufacturer s installation and opq Contact local building or fire officials about restrictions and inspection in our affa HEARTH amp HOME WARNING FOR MOBILE HOMES Do not install appliance in a sleepinglroom An outside technologie combustion air inlet must be provided The structural integrity of the mobilehome floor ceiling and walls must be maintained Refer to manufacturer s instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling Inspect and clean vent sytem frequently in accordance with manufacturer s instructions DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE Use a 3 or 4 inch 76 102mm diameter type L or PL venting system Manufactured by Fabriqu par 1445 Highway North Colville WA 99114 www quadrafire com 2010 2011 2012 E HE NH JAN FEB MAR E SH NH APR MAY JUNE A Oin Omm Profondeur Maximale Mantel 254mm JULY AUG SEPT
7. B 12in 305mm s Mantel Manteau cl G 2 In 51mm Top Vent Deg onduits Du Haut m m m C Oin Omm E poo fem 2 5 in 64mm Rear Vent Des onduits Arri res D Oin Omm re Garniture 1 H 2in 51mm OCT NOV DEC 2 2 de facade E E E 6in 152mm Z 4in 102mm F 6in 152mm E neen J 3in 76mm 2 Ins re LE 0 in Clearance To Exposed Section and Face Trim Espace libre DO NOT REMOVE THIS LABEL de 0 mm de la section expos e et de la garniture du devant NE PAS ERLEVER L TIQUETTE 7022 121 yE Eel 7022 122 January 19 2011 QUADRA FIRE Safety Alert Key Castile Pellet Insert e DANGER indicates a hazardous situation which if not avoided will result in death or serious injury e WARNING indicates a hazardous situation which if not avoided could result in death or serious injury e CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury e NOTICE Indicates practices which may cause damage to the fireplace or to property TABLE OF CONTENTS Section 1 MOO WS Section 2 A IL T IT OD C DD Section 3 A B C g Qnm Section 4 A B C Section 5 A B Section 6 Listing and Code Approvals Appliance Certifications 4 Mobile Home Approved 4 Glass Specifications 4 Electrical Rating 4 BTU amp Efficiency Specifications 4
8. WARNING RISK OF FIRE Do NOT place combustible objects in front or to the sides of the appliance High tempera tures may ignite clothing furniture or draperies Mantel Avoid placing candles and other heat sensitive objects on mantel or hearth Heat may damage these objects NOTICE Clearances may only be reduced by means approved by the regulatory authority having jurisdiction WARNING RISK OF FIRE Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicin ity e Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Figure 26 1 Keep all such liquids well away from the heater while it is in use as combustible materials may ignite Page 26 7022 122 January 19 2011 QUADRA FIRE F Starting Your First Fire 1 A thermostat is required for proper operation of this appliance except for corn At this time fill the hopper with pellets set the thermostat to its lowest setting Plug the power cord into nearby outlet 2 The exhaust blower will stay on for approximately 18 minutes even though the thermostat is not calling for heat This is normal 3 Locate the heat output control switch on the lower right side of the firebox behind decorative front door Set to the HIGH setting and then adjust the thermostat to its highest setting The re
9. 19 Door Removal eee 19 Adjustable Hearth Support 19 Hearth Support Standard Surround 20 21 Surround amp Trim Set Econo 21 Surround Cast Trim Set 22 Log Set Placement 22 Thermostat Installation 24 Section 8 Operating Instructions A Combustible amp Non Combustible 25 B Fuel Material amp Fuel Storage 25 C General Operation Information 26 D Before Your First Fire 26 E Clear Space 0 26 F Starting Your First Fire 27 G Fire Characteristics 27 H Feed Rate Adjustment 27 l Ignition Cycles 28 J Frequently Asked Questions 28 Section 9 Troubleshooting 29 31 Section 10 Maintaining amp Servicing Appliance A Proper Shutdown Procedures 32 B Quick Reference Maintenance Chart 32 C General Maintenance amp Cleaning 32 35 D High Ash Content Maintenance 36 E Combustion Blower Replacement 37 F Convection Blower Replacement 37 G Igniter Replacement 38 H Glass Replacement 38 Baffle amp Brick Removal 39 40 Section 12 Reference Material A Component
10. 4 inches 102mm If the fire has tall flames with black tails and seems somewhat lazy the feed rate will need to be reduced If the fire is not 4 inches 102mm tall increase the feed rate A medium and low setting will give a shorter flame The flame will rise and fall somewhat This is normal H Feed Rate Adjustment Instructions The feed adjustment control rod is factory set and should be adequate for most fuels The control rod will slide by only loosening the wing screw However if the flame height is too high or too low you will need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minutes for feed adjustment to take effect Make adjustments in approximately 1 2 inch increments 1 Loosen the wing screw Figure 27 2 2 Adjustthe fuel adjustment control rod towards to the right and up to increase the feed rate and flame height or to the left and down to decrease the feed rate and flame height 3 Re tighten the wing screw Push down to Decrease Pull up to __ Increase Le eee F JUUUTOOO OOOO DOO UU Figure 27 2 Power Cord Outlet Thermostat Block Junction Box Figure 27 1 January 19 2011 7022 122 Page 27 Castile Pellet Insert UADRA DE I Ignition Cycles 1 Atthe beginning of each ignition cycle it is normal to see WARNING some smoke in the firebox The smoke will stop once Fire Risk th
11. Minor expansion contraction or movement of certain parts causing noise These conditions are normal and com plaints related to this noise are not covered by this warranty e Damages resulting from 1 failure to install operate or maintain the appliance in accordance with the installation instructions operating instructions and listing agent identification label furnished with the appliance 2 failure to install the appliance in accordance with local building codes 3 shipping or improper handling 4 improper opera tion abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs 5 environmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed constructions insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly authorized and approved by HHT in writing and or 9 interruptions or fluctuations of electrical power supply to the appliance e Non HHT venting components hearth components or other accessories used in conjunction with the appliance e Any part of a pre existing fireplace system in which an i
12. There is a tab on the bottom right side that hooks into the side bracket Remove the top baffle by first pulling the baffle forward until back edge drops down Then slide baffle back and down until the front edge clears the shelf that it had been resting on Figure 39 1 The top baffle must be removed before you can remove the right and left brick Remove the right brick by hold ing top lip of brick and lifting up then push outside edge back Slide brick to the right until it is flush with the firebox Rotate the inside edge of the brick forward and remove brick Repeat for left brick Figure 39 2 Castile Pellet Insert Re installing Baffle amp Brick Set 1 Place right brick in behind the right bracket and then slide to the left so the tabs are behind the center brick Figure 39 4 The brick will be flush against the back wall and notches exposed in the side bracket Figure 39 5 Lift slightly and pull the right edge of the brick forward until it stops and then drops down into both top and bottom notches of right bracket and locks into place Figures 39 1 and 39 2 4 Repeat for left brick 5 Insert baffle into top front inside the firebox and pull for ward Then raise up the bottom end and insert baffle tab into slot on the top of the right bracket to lock into place Figure 39 3 Place the left side hook at the bottom of the baffle over the top edge of brick for stability Figure 37 4 6 Th
13. maximum 2 1 4 inch 4 3 4 121 57mm face trim Insert side to maximum 2 1 4 inch 57mm face trim D Minimum Opening for Masonry and Factory Built Fireplaces Figure 11 2 A Rear Width 23 5 8 Demn v Front Width 28 1 8 January 19 2011 7022 122 Castile Pellet Insert E Floor Protection pp Inches Milimeter E Floor protection hearth extension from door opening EHE F Floor protection to the side of door 192 opening F Prefabricated Metal Chimney The chimney can be new or existing masonry or prefabricated and must meet the following minimum requirements Must be minimum 6 inch 152mm inside diameter of high temperature chimney listed to UL 103 HT 2100 F or ULC S628 Must use components required by the manufacturer for installation Must maintain clearances required by the manufacturer for installation Refer to manufacturers instructions for installation This insert is listed to UL 1482 Standard and is approved for installation into listed factory built zero clearance fire places listed to UL 127 conforming to the following speci fications and instructions The original factory built zero clearance fireplace chim ney cap must be re installed after installing the approved chimney liner meeting type UL 103 HT requirements 2100 F per UL 1777 elf the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full h
14. may need to be cut to the appropriate size Ensure that the leveling bolt is positioned over the 2 x 4 before level ing the insert The metal floor of the factory built fireplace may be removed to facilitate the installation of the insert only when a 1 4 6mm inch airspace is provided between the insert and the floor of outer wrap This should have prior approval from authority having juris H Altering the Factory Built Fireplace diction Upon removal the factory built fireplace is no longer l considered a UL 127 Listed fireplace only a metal box The fireplace must not be altered except for the exceptions listed below Do not removal the bricks and Ensure the metal box is supported to hold weight of the chim mortar from the existing fireplace ney and the insert Maintain clearances to combustibles a The following modifications are premissible The following is only one example as there are many different models of factory built fireplaces Removal of damper or locked in open position e Removal of smoke shelf or baffle p e Removal of ember catches EL AM e Removel of fire grate A e Removal of view screen curtain 1 e Removal of doors External trim pieces which do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed he permanent metal warning label provided must be attached to the back of the fireplac
15. through an HHT authorized dealer or distributor A list o HHT authorized dealers is available on the HHT branded websites e This warranty is only valid while the HHT appliance remains at the site of original installation e Contact your installing dealer for warranty service If the installing dealer is unable to provide necessary parts contact the nearest HHT authorized dealer or supplier Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product e Check with your dealer in advance for any costs to you when arranging a warranty call Travel and shipping charges for parts are not covered by this warranty WARRANTY EXCLUSIONS This warranty does not cover the following e Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty e Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes e Repair or replacement of parts that are subject to normal wear and tear during the warranty period These parts include paint wood pellet and coal gaskets firebricks grates flame guides light bulbs batteries and the discolor ation of glass e
16. 1 WARNING Heat exchanger cleaning rods may be warm to the touch For safety purposes wear gloves Do not pull heat exchanger cleaning rods while appliance is operating Push cleaning rods IN when done DO NOT leave cleaning rods OUT Injury can occur 7 Cleaning Beneath Heat Exchanger e Frequency Monthly or every 1 ton of fuel e By Homeowner A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes The ash will be resting on the back of the baffle This will require removing the baffle and cast brick set Please refer to pages 39 amp 40 for a detailed explanation of removing the baffle and brick set NOTE Hearth amp Home Technologies recommends using a heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning Page 34 7022 122 OUADRA FIRE 8 Cleaning the Glass Frequency When clear view of the firepot is obscure By Homeowner a Appliance must be completely cool before cleaning glass b Vacuum fly ash from the glass and door rope c Use a damp paper towel or any non abrasive glass cleaner Wipe off with dry towel CAUTION Handle glass assembly with care When cleaning glass Avoid striking scratching or slamming glass Do NOT clean glass when hot Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Refer to maintenance instructi
17. 11 0520 Trim Cast Matte Black 811 0930 Footer Left 414 7090MBK Footer Right 414 7100MBK Header 414 7110MBK Trim Leg Left o 414 7120MBK Trim Leg Right o 414 7130MBK Trim Cast Mahogany 811 0960 Footer Left 414 7090PMH NENNEN Footer Right o 414 7100PMH Header 414 7110PMH Trim Leg Left o 414 7120PMH Trim Leg Right o 414 7130PMH Trim Cast TR CAST CSB Footer Left 414 7090CSB Footer Right 414 7100CSB Header o 414 7M0CSB Trim Leg Left __ 414 7120CSB Trim Leg Right __ 414 7130CSB Trim Cast TR CAST CWL Footer Left o 414 7090CWL Footer Right o 414 7100CWL Header o 414 7110CWL Trim Leg Left o E 414 7120CWL Trim Leg Right o 414 7130CWL Zero Clearance _ Trim Support adjustable standard panel surround only Zero Clearance 811 0980 Mittal ib Additional service part numbers appear on following page QUADR IDE See Parts Castile Insert Beginning Manufacturing Date Jan 2006 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked in this manual may be ordered from an authorized dealer d FASTENERS Ra Repair O RVNUEREPAR Y 7 Bot HexHead Ub20X1 Pwo 29z3AHo v Bumper Rubber Poona SRV22403402 Y imemgBo Pigor s 22000095 Y Nut Capped Pus
18. 3 or 4 inch 76 102mm de diametre de type L ou PL MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS ESPACES LIBRES MINIMUM DES MAT RIAUX COMBUSTIBLES Masonry or Zero Clearance D gagement de la magonnerie ou D gagement z ro AS A BUILT IN UNIT COMME APPAREIL INS R Maximum Mantel Depth 10 inches Page 2 Remove cast side and swing label forward Test Lab amp Report No Serial Number Model SERIAL NO NUM RO DU S RIE 00702300000 QUADRA FIRE Listed Solid Fuel Room HeaterPellet Type Insert For Use with SoliddWood Fuel and Shelled Field Corn Only Also sutable for Mobile Home Installation This agipliance has been tested and listed for use in Maffufactured Homes in accordance with GAR 814 23 9000 through 814 23 909 Tested to ASTM E1509 04 UL 5628 93 ULC ORD C1482 M1990 Room Heating Pellet Burning Type UM 84 HUD FOR USE ONLY WITH PELLETIZED WOOD OMNI Test laboratories inc E determingd that this appliance complies with S arauan Sandars Castile Pellet Insert B Association CSA B415 1 and Mie Duo X SubPart AAA OMNI Test Laboratories Accrediations Ihe Standards Council a um Listed by the American National Standards Institute and the U S Environmental Protection Agency Input Rating 30 000 BTU HR Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 Amps r cord away from unit Do not route cord under or in front of appliance
19. Combustion Blower between Housing amp Motor 812 4710 Exhaust Transition Assembly 414 5100 P Snap Disc 2 vos Y Stocked at Depot PS 38 Firepot and Associted Parts Washer 1 4 Sas Buhn Frept PS EC Foor Firepot ao Y 366 caserta 2400830 Y Nut Lock 420 lPkgoz5 22600025 Y BokFrepon 1 11 Long Poors 22502075 Y 3 amp 7 Wing Thumb Screw 8 32x 12 Poora 700022324 Y sss Hsing Bemenssan 18 tne Dr savroonaana w Pag of 10 SRV7000 4620 Y Additional service part numbers appear on following page lt lt lt lt lt lt lt January 19 2011 7022 122 Page 47 QUADR z IDE See Parts Castile Insert Beginning Manufacturing Date Jan 2011 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed a Stocked in this manual may be ordered from an authorized dealer at Depot DESCRIPTION COMMENTS PART NUMBER Mahogany SRV7022 023 Component Pack Assembly Includes Firepot Cleanout Matte Black SRV7022 020 NENNEN Tool Touch Up Paint Power Cord Thermostat Wire Harness Owners Manual Warranty Card How To Dvd SRV7022 021 pi Dvd Original Energy Insert 7000 441 Pp Matte Black 812 0910 DE Mahog
20. Functions 40 42 B Component Locations 43 C Exploded Drawings 44 D Service Parts amp Accessories 45 50 E Maintenance amp Service Log 01 52 F Homeowners Notes o3 G Warranty Policy 04 55 H Contact Information 56 7022 122 Page 3 Castile Pellet Insert OUADRA FRE Listing and Code Approvals A Appliance Certification E BTU amp Efficiency Specifications Particulate Emissions Rating s LU BTU Output 8 000 30 000 hr Heating Capacity up to 1 500 sq ft depending on climate zone MODEL Castile Pellet Insert B LABORATORY OMNI Test Laboratories Inc REPORT NO 061 S 77d 6 2 TYPE Solid Fuel Room Heater Pellet Fuel Burning Type Insert STANDARD ASTM E1509 2004 ULC S628 93 and ULC ORD C1482 M1990 Room Heater Pellet Fuel Burning Type and UM 84 HUD Mobile Home Approved NOTE This installation must conform with local codes In the absence of local codes you must comply with the ASTM E1509 2004 ULC S628 93 ULC ORD C 1482 M1990 UM 84 HUD The Castile Pellet Insrt by Quadra Fire is exempt from Envi ronmental Protection Agency certification under 40 CFR 60 531 y definition Wood Heater A Air to Fuel Ratio B Mobile Home Approved This appliance is approved for mobile home install
21. Getting Started Design Installation amp Location Considerations ss 5 Locating Your Appliance amp Chimney 6 D S HH 6 Negative Pressure 6 Avoiding Smoke amp Odors T Fire Safety cccccsseccccseeeeseeeeesseeees 8 Tools amp Supplies Needed 8 Inspect Appliance Components and Pre Burn List 8 Dimensions amp Clearances Appliance Dimensions 9 Clearances to Combustibles As A Built In UL and ULC 10 Clearances to Combustibles Masonry amp Zero Clearance 11 Minimum Opening for Masonry and Factory Built Fireplace 11 Floor Protection 11 Prefabricated Metal Chimney 11 Removing Floor of Factory Built Fireplace T 12 Altering Factory Built Fireplace 12 Vent Information Chimney amp Exhaust Connections 13 Venting Termination Requirements 13 Pellet Venting Chart 14 Venting Systems Full Reline with Outside Air Horizontal 15 Full Reline with Outside Air Vertical 16 Mobile Home 17 January 19 2011 Section 7 Appliance Set Up Tomnmoomugp Leveling System s 18 Outside Air Kit 18 Door Handle Removal
22. If this occurs the Thermocouple Thermostat Um Block Selector BEEN E a Disc 3 Button Igniter Figure 42 1 snap disc with automatically reset itself 19 Snap Disc 3 Burn Back Protector 250 F Snap disc 3 is mounted on the back of the auger tube in the center of the appliance and has a reset button To access it remove the right side panel If the fire tries to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset Power is always present at snap disc 3 if the stove is powered up 20 Vacuum Switch The vacuum switch is located on the lower right side of the appliance behind left access panel This switch turns the feed system on when vacuum is present in the firebox The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the firebox door is open 21 Wiring Schematic See Figure 42 1 below Feed Motor Vacuum Hopper Snap Capacitor Switch Switch Disc 2 Disc 1 Blower Exhaust Blower 7022 122 January 19 2011 Page 42 QUADRA FIRE Castile Pellet Insert B Component Locations 10 Heat Exchanger Tubes Cleaning Rods
23. LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS This appliance is equipped with a heat output control switch SUCH AS GASOLINE NAPHTHA OR ENGINE OIL that has three settings or burn rates low medium and high DO NOT USE CHEMICALS OR FLUIDS TO START THE Figure 26 1 FIRE Keep all such liquids well away from the heater while it is in use Combustible materials may ignite 2 Heat Output Controls The appliance will turn on and off as the thermostat demands When the thermostat calls for heat the appliance will always start up on High After burning approximately 4 minutes the appliance will then burn at the rate at which it was originally set If the appliance is set at one of the lower settings it wil D Before Your First Fire run quieter but takes longer to heat up an area than if it were 1 set at a higher burn rate First make sure your appliance has been properly installed and that all safety requirements have been met Pay Regardless of the burn rate when the area is warm enough to particular attention to the fire protection venting and satisfy the thermostat the appliance will shut off thermostat installation instructions Double check that the ash drawer and firebox are empty Close the front door CAUTION Tip of thermocouple must be in contact with the f CAUCA AUC inside end of the thermocouple cover Missed ignitions can occur E Clear Space
24. No Lubrication Frequency Yearly or as needed By Qualified Service Technician Task Contact your local dealer 13 Soot and Fly Ash Formation amp Need for Removal January 19 2011 in Exhaust Venting System Frequency Yearly or more frequently depending on ash build up By Qualified Service Technician Homeowner The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases At start up if there is incomplete combustion or if there is a shut down or incorrect operation of the appliance it will lead to some soot formation This will collect in the exhaust venting system The venting chimney system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections Ash will build up more quickly in the horizontal sections 7022 122 Castile Pellet Insert 14 Preparing Firebox for Non Burn Season Frequency At the end of the heating season By Homeowner a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thoroughly c Paint all exposed steel including cast iron e Use the Touch Up paint supplied with the appliance Or Purchase paint from your local dealer Must use a high temperature paint made specifi cially for heating appliances
25. Screw Pan Head Philips 10 32 x 1 4 Glass Assembly w gasket 17 1 4 W x 11 5 8 H 70100388 Y NENNEN IOR 23 D Gasket Tadpole ape Door Comer vorar 2 6 Retainer Rope o 700 92 24 Vacuum Switch SRVT00b 34 25 comers SRG Bolt GRD 2 Tap 3 8 x 4 228 0140 NNNM Snap Disc 110 20 SRV230 1220 28 Feed Assembly 28 7 d gt NS e 28 8 C reuAwemy pue 281 Screw 8 32 x 3 8 PHTF Pkgof40 225050040 2 2 Feanor en v 20 3 Cola Set 28 2 090 284 Bearing Feed System Nyon SRV700 598 285 Feed Motor Bracket Assembly 7001089 285 GewetFeedMotr 2400 04 Y 257 Feed Spring Assembly SR Y Set Screw 5 16 18 x 1 4 225 0550 25 Additional service part numbers appear on following page 01 11 Page 46 7022 122 January 19 2011 QUADR z IDE See Parts Castile Insert Beginning Manufacturing Date Jan 2011 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer ITEM DESCRIPTION COMMENTS PART NUMBER Blower Exhaust Combustion a 812 4400 Housing amp Stove 240 0812 Y Gasket Exhaust
26. THER vent components may be used Substitute or damaged vent components may impair safe operation e Follow venting manufacturer s clearances 5 and instructions when installing venting system i Vent surfaces get HOT can cause burns if touched Non combustible shielding or guards may be required NOTICE In Canada when using a factory built chim ney it must be safety listed Type UL103 HT 2100 F 1149 C CLASS A or conforming to CAN ULC S629M STANDARD FOR 650 C FACTORY BUILT CHIMNEYS January 19 2011 7022 122 such as a stairwell covered breezeway etc Termination must exhaust above air inlet elevation It is strongly recommended that at least 60 inches 1524mm of vertical pipe be installed when appli ance is vented directly through a wall This will create a natural draft which will help prevent the possibility of smoke or odor venting into the home during a power outage It will also keep exhaust from causing a nui sance or hazard by exposing people or shrubs to high temperatures The safest and preferred venting method is to extend the vent vertically through the roof Distance from doors and opening windows or gravity or ventilation air inlets into building a Notless than 48 inches 1219mm below b Notless than 48 inches 1219mm horizontally from c Notless than 12 inches 305mm above Distance from permanently closed windows a Notless than 12 inches 305mm below horizontal
27. UADRA FIRE CASTILE PELLET INSERT Owner s Manual Installation and Operation Model CASTILEI MBK CASTILEI PMH CASTILEI CSB CASTILEI CWL Tested and Portland Listed by Oregon USA C US OMNI Test Laboratories Inc mambar of Pallet Fuels Institute vise pellethaat err DO NOT DISCARD THIS MANUAL Important operating and Read understand and Leave this manual with maintenance instruc follow these instruc party responsible for use tions included tions for safe installa and operation tion and operation 4 WARNING Please read this entire manual HOT SURFACES before installation and use of this ge pellet fuel burning room heater Ad Glass and other surfaces are Failure to follow these instructions g hot during operation AND cool down could result in property damage bodily injury or even death Hot glass will cause burns Do not store or use gasoline or other flam Do not touch glass until it is cooled mable vapors and liquids in the vicinity of this NEVER allow children to touch glass or any other appliance Keep children away Do not overfire If any external part starts to c SHE E RYE CANCE AE To oH Tug e inn Sm oe mE EEC TALE Alert children and adults to hazards of high verfiring will void your warranty temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away CAUTION CAUTION
28. Wind loading possible Location NOT recommended Too close to tree Below adjacent structure Lower roof line Avoid outside wall b Multi level Roofs Recommended Outside Air Intake on windward side Figure 5 1 January 19 2011 7022 122 NOT recommended Outside Air Intake on leeward side Page 5 Castile Pellet Insert B Locating Your Appliance amp Chimney Location of the appliance and chimney will affect performance e Install through the warm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire e Penetrate the highest part of the roof This minimizes the effects of wind loading Locate termination cap away from trees adjacent structures uneven roof lines and other obstructions Minimize the use of chimney offsets e Consider the appliance location relative to floor and ceiling and attic joists CAUTION DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM May allow flue gases to enter the house C Draft Draft is the pressure difference needed to vent appliances successfully When an appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include e Preventing negative pressure Location of appliance and chimney To measure the dra
29. all Listed pellet vent Use Listed double wall flue connector A Quadra Fire outside air kit must Castile Pellet Insert B Venting Termination Requirements CAUTION Do not terminate vent in any enclosed or semi enclosed area such as a carport garage attic crawl space under a sun deck or porch narrow walkway or closely fenced area or any location that can build up a concentration of fumes be used with manufactured home installations 3 Residential Use 24 gauge single wall flue connector or Listed double wall flue connector to Class A Listed metal 1 chimneys or masonry chimneys meeting International Build ing Code ICC standards for solid fuel appliances 4 INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER 5 Secure exhaust venting system to the appliance with at least 3 screws Also secure all connector pipe joints with at least 3 screws through each joint 6 DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT 2 7 DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE NOTE All pipe must be welded seam pipe whenever pos sible Seal pipe joints with high temperature silicone 500 F 260 C minimum rated only NOTE If burning shelled field corn you must use approved 3 venting specifically designed for corn Follow the instruc tions from the venting manufacturer 4 WARNING Fire Risk e Only LISTED venting components may be used NO O
30. annel Discard sO lt lt i Hose Clamp Collar Assembly Page 18 Flex Hose 7022 122 B Outside Air Kit Instructions Parts Included in Kit 1 piece of 2 inch x 3 ft flex hose 2 hose clamps 1 collar assembly 1 termination cap assembly 1 trim ring fasteners and air intake channel discard Tools Needed Phillips head screwdriver wire cutters hole saw or jig saw 1 Measure distance from floor to air vent opening in appli ance and mark location on wall 2 Use saw to cut opening in wall Cut a 2 1 2 to 3 inch 64 76mm opening on inside wall and a 3 to 3 1 2 inch 76 89mm opening on outside of house 3 Use hose clamp to secure flex pipe to collar assembly Slide trim ring over flex pipe and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp Secure termination cap to outside surface Secure trim ring to interior wall CAUTION Never draw outside combustion air from e Wall floor or ceiling cavity e Enclosed space such as an attic or garage Leveling Bolt Attach Termination Cap to Exterior Wall Trim Ring Termination Hose Clamp January 19 2011 QUADRA FIRE C Door Handle Removal 1 Open the outer door 2 Unlatch and open the firebox door 3 Continue to turn handle until it is free from the firebox door D Door Removal 1 Open the outer door 2 Unlatch and open the firebox door 3 Lift the firebox door up freeing it fr
31. any 855 1450 Paint Touch Up TOUCHUP CSB TOUCHUP CWL Harness Thermostat Wire 230 0810 EN Fuse 7 Amp Junction Box Pkg of 10 812 0380 10 Hose Vacuum 5 32 Id SRV240 0450 Magnetic Switch 7000 375 EN Wire Harness Hopper Switch SRV414 1220 OPTIONAL ACCESSORIES ADJSPT 12 m Tl nn Adjustable Hearth Support 12 x 50 2 10 H Y Y Trim Plate Outside Air Kit Surround Trim Assembly 43 X 31 Gol Gol Surround Trim Assembly 51 X 34 Tl quA Additional service part numbers appear on following page 01 11 Page 48 7022 122 January 19 2011 QUADRA IDE Service Parts Castile Insert Beginning Manufacturing Date Jan 2006 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer ITEM DESCRIPTION COMMENTS PART NUMBER Stocked at Depot a RENE NNNM NNNM NEM NENNEN NNNM NNNM NNNM NNNM NEM NENNEN NENNEN NENNEN EN NENNEN 01 11 January 19 2011 7022 122 Page 49 Surround Basic Large SP CSTLI5134 Component Pack DEBERI SRV7022 055 Surround Basic Standard o SP CSTLI4331 Component Pack o SRV7022 055 Surround Standard SP CSTLIA230 CM Component Pack D SRV7022 054 Surround Standard SP CSTLI4834 CM Thermostat Mechanical 812 3760 Thermostat Programmable EEE 8
32. appliance There are 2 impellers one on each side of the motor The convection blower pushes air through the heat exchange system into the room 3 Exhaust Blower The exhaust blower is mounted on the right side of the appliance behind the right side panel The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system 4 Feed System The feed system is located behind the firebox and can be removed as an entire assembly The assembly includes the feed motor mounting bracket bearing and feed spring auger The hollow feed spring auger pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the firepot at a set rate The feed motor starts and stops every 7 seconds 5 Firepot The firepot is made of high quality ductile iron and has a cleaning pull out rod The floor of the firepot opens for cleaning when you pull out the rod Be sure that the floor returns to a completely closed position or your appliance will not operate properly 6 Fuse The fuse is located on the side of the junction box near the red call light The fuse will blow should a short occur and January 19 2011 7022 122 Castile Pellet Insert When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE shut off power to the appliance T Heat Exchangers The heat exchangers transf
33. arness with 1 4 inch 6mm male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm through the grommet at the back of the ash drawer chamber Disconnect the spade connections and remove the igniter from the chamber LooseN the thumb screw and slide igniter 4 Slide the retainer rod into the top hole first and then line up the bottom crimped end with the hole in the door The crimped end must be parallel with the glass in order to insert it into place Figure 38 2 out 3 Install new igniter into the chamber and tighten the s n Slide this thumb screw Re connect the wires to the 2 leads with m in first the spade connectors 4 Push excess wire leads back through the grommet one wire at a time to take up the 4 to 5 inches 102mm to 127mm previously pulled out This will keep the wires out of the way of the ash drawer Double check that Ge so the igniter wires are clear of any movement i e ash 5 Re install the ash drawer and then re install the side drawer firepot cleaning rod cleaning slide plates etc anel and re connect the power A P E x OE Retainer Rods Crimped end must Gasket x be paralle with the glass Figure 38 2 Page 38 7022 122 January 19 2011 QUADRA FIRE Baffle amp Brick Set Removal 1 Follow proper shutdown procedures in Section 10 The top baffle has a hook on the bottom left side that rests on the top lip of the cast brick
34. ary 19 2011 QUADRA FIRE E Combustion Blower Replacement 1 O A W N If you have adequate clearance you will not have to remove the panel set and disconnect flue if not then you will have to remove the panel set and disconnect the flue Pull appliance out onto the hearth Remove right cast side Disconnect the white and blue wires from the blower Remove blower mounting screws not housing bolts Figure 37 1 from blower housing and remove blower The replacement blower is shipped with a housing If you do not need the housing discard it If you do need to the replace the housing you will also need to replace the gasket See Service Parts List for the part number Re install in reverse order Housing Bolts Do Not Remove Castile Pellet Insert F Convection Blower Replacement 1 The blower is located at the bottom rear of the insert If an outside air kit is also installed you will first need to remove the outside air flange by removing the 2 screws using a Phillips head screwdriver You do not need to remove the flex pipe
35. ations when not installed in a sleeping room and when an outside combustion air inlet is provided The structural integrity of the mobile home floor ceiling and walls must be maintained The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent Class L or PL connector pipe A Quadra Fire Outside Air Kit must be installed in a mobile home installation Note This appliance is also approved for installation into a shop C Glass Specifications This appliance is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 Amps NOTE Some generator or battery back up systems may not be compatible with the micro processor electron ics on this appliance Please consult the power supply manufacturer for compatible systems Page 4 7022 122 Hopper Capacity 45 Ibs Fue Wood Pellets or Shelled Corn Shipping Weight 252 lbs BTU output will vary depending on the brand of fuel you use in your appliance Consult your Quadra Fire dealer for best results WARNING Risk of Fire Hearth amp Home Technologies dis claims any responsibility for and the warranty and agency listing will be voided by the below actions DO NOT e Install or operate damaged appliance e Modify appliance e Install other than as instructed by Hearth amp Home Techn
36. black soot 3 Excessive build up of ash See solution Z4 The lower burn settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent cleaning of the glass is required 4 Glass has turned dirty 3 Excessive build up of ash The lower burn settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent clean ing of the glass is required 5 Fire has tall flames with black tails and is lazy 4 The feed rate needs to be reduced or the firepot needs cleaning Heat exchanger or exhaust blower needs cleaning 6 Smokey start up or puffs of smoke from the airwash 5 Either the firepot is dirty or there is too much fuel at start up and not enough air Close down feed rate 1 4 6mm inch at a time until this no longer happens 6 Large flame at start up 6 This is normal Flame will settle down once the fire is established Page 28 7022 122 January 19 2011 QUADRA FIRE Troubleshooting Castile Pellet Insert With proper installation operation and maintenance your appliance will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken This troubleshooting guide can only be used by a qualified service technician Turn down thermostat and let the appliance completely cool Exha
37. connections between feed motor and wire harness Defective thermocouple Replace thermocouple Defective control box Replace control box Firepot more than 1 2 full See page 36 for detailed instructions for High Ash Fuel Content Maintenance Appliance calls for heat Thermocouple is defective or not properly Check connections on thermocouple or Call light illuminates plugged in replace if defective Exhaust blower starts A flashing yellow light on the control box No feed or igniter indicates a problem with the thermocouple Defective control box Replace control box Hopper lid not closed all Switch or magnet is out of adjustment Close the lid If that doesn t work adjust or the way auger will not function replace the switch or magnet January 19 2011 7022 122 Page 31 Castile Pellet Insert UADRA DE 10 A Proper Shutdown Procedure Maintaining amp Servicing Your Appliance C General Maintenance 1 Types of Fuel Depending on the type of fuel you are burning will dictate how A CAUTION often you have to clean your firepot IIIT If the fuel you are burning has a high dirt or ash content or you Shock and Smoke Hazard qf are burning shelled field corn it may be necessary to clean the Turn down thermostat let appliance completely firepot more than once a day cool and exhaust blower must be off Now you can unplug appliance before servicing Dirty fuel will cause clinkers to form in the fire
38. d call light will be on which is located on the top of the junction box behind the right access panel This indicates the thermostat is calling for heat Figure 27 1 4 The fuel feed system and the igniter should now be on For your first fire it will be necessary to press the reset button once per minute until pellets start to drop into the firepot then press button 1 more time This will fill the feed system and allow the appliance to begin dropping pellets The appliance will continue to run as long as the thermostat is calling for heat 6 Oncethe appliance has ignited let it burn for approximately 15 minutes then set the thermostat to the desired room temperature Adjust the heat output control switch to the desired setting NOTE We recommend the use of a 50 50 blend of corn and wood pellets The only change in operation is that the feed rate may require a slight adjustment If the appliance is running all of the time 10096 corn will work after the fire has been started using wood pellets CAUTION Odors and vapors released during initial operation e Curing of high temperature paint Open windows for air circulation Odors may be irritating to sensitive individuals Red Call epot Cleaning Rod Reset Button Castile Pellet Insert G Fire Characteristics A properly adjusted fire with the heat output control switch set on HIGH has a short active flame pattern that extends out of the firepot approximately
39. der the insert Figure 20 7 OUADRA FRE NOTE Manually pre shape sides before installing Alignment Hole EU UE XN VY AD eo IN Figure 20 7 7022 122 January 19 2011 QUADRA FIRE F Hearth Support Cont d Base Plate Only Installation Parts Needed 1 cast ring 2 base zero clearance panel extensions Discard balance of parts Tools Needed Phillips head screwdriver 1 Attach base zero clearance panel extensions to cast ring 2 Place assembly under appliance Cast Trim Footer Panel Extension Figure 21 1 G Surround amp Trim Set Econo Included in Surround Kit 2 side pieces left and right top piece and fastener package Included in Basic Trim Kit 2 side pieces left and right top piece and L brackets Tools Needed 4 6 inch long Philips head screwdriver pliers and flat head screwdriver 1 Lay surround face down on a flat protected surface to prevent scratching 2 Using the Philips head screwdriver attach the side surrounds to the top surround using 2 sheet metal screws provided with the kit on each side 3 Assemble the trim with the two corner brackets provided 4 Slide the assembled trim over the assembled surround set 5 Remove the cast sides before attaching the surround and trim Lift up the top to expose the thumb screws that secure the cast sides Remove the thumb screw and top bracket and then remove the cast side NOTE The right cast side brack
40. e closed container until all cinders have been thoroughly cooled WARNING Disposal of Ashes Ashes should be placed in metal container with tight fitting lid Ashes should be retained in closed container until all cinders have thoroughly cooled 4 vor WARNING Fire Risk NEVER pull firepot cleaning rod or cleaning slide plates when appliance is operating Hot pellets may fall into ashpan and may start a fire or have mis starts due to lack of vacuum d TF WARNING Ju Fire Risk The cleaning slide plates must be fully CLOSED when appliance is operating Hot pellets may fall into ash pan and start a fire January 19 2011 7022 122 Page 33 Castile Pellet Insert 6 Cleaning Heat Exchanger Tubes e Frequency Weekly or every 5 bags of fuel e By Homeowner The amount of ash buildup in the firebox will be a good guide to determine how often you should clean the heat exchangers a Allow the appliance to completely cool down before pulling the cleaning rods Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time It will pull fly ash out the exhaust instead of into the room b Locate the 2 exposed rods directly underneath the heat exchanger tubes Figure 34 1 c To clean pull the rods straight out until it stops approximately 8 inches 203mm Slide the rods OUT and IN a couple of times 10 Heat Exchanger Tubes AN Cleaning Rods Figure 34
41. e with screws or Figure 12 1 Measure and mark the metal floor for cutting With nails stating that the fireplace may have been altered a drill make a starter hole in each corner to accommodate the insert and the fireplace must be returned to original condition befor use as a conventional fireplace Figure 12 4 e f the hearth extension is lower than the fireplace opening the portion of the insert extending onto the hearth must be supported e Manufacturer designed adjustable support kit can be ordered from your dealer e Final approval of this installation type is contingent upon the authority having jurisdiction Figure 12 2 Using a saws all cut out the floor NOTE Refer to chimney liner manufacturer for rec ommendations on supporting the liner Installation g into fireplaces without a permit will void the listing Keep sharp edge of A metal floor away from dE power cord 7 i WARN N G THIS FIREPLACE MAY HAVE BEEN ALTERED TOACCOMMODATE AN INSERT ITMUSTBE Qo RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE 250 2061 Figure 12 4 Figure 12 3 Using a saws all cut out the floor Page 12 7022 122 January 19 2011 QUADRA FIRE Vent Information A Chimney and Exhaust Connection 1 Chimney amp Connector Use 3 or 4 inch 76 102mm diameter type L or PL venting system It can be vented vertically or horizontally Mobile Home Approved for
42. e baffle does not completely cover the top of the firebox There is an opening on the left as shown in Figure 40 5 on page 40 NOTE Improper installlation can cause poor appli ance performance f ug y Y 7 4 LAI ITE Y 7 LEM a amp Left Brick Figure 39 2 TIP Vacuum 4 i Exhaust Area F 4 i Figure 39 3 Figure 39 5 January 19 2011 7022 122 Page 39 Castile Pellet Insert UARDRA IDE Re installing Baffle amp Brick Set Cont d Figure 40 4 di Figure 40 5 Figure 40 3 Page 40 7022 122 January 19 2011 QUADRA FIRE Reference Materials e A Component Function 1 Control Box a The control box is located on lower right side of appliance on top of the junction box b There is a light located inside of the control box The internal light will turn green when the appliance has reached a temperature of 200 F 93 C in the firepot and will turn red when it reaches 600 F 315 C c There is also an internal blue light located in the upper left corner of the control box When you plug in the appliance the blue light will automatically start blinking 4 blinks every 10 seconds for 60 seconds depending upon setting and then will stop NOTE Do NOT open the control box This will void the warranty If you need to plug in or remove the control box you must first unplug the appliance 2 Convection Blower The convection blower is mounted at the bottom rear of the
43. e fire starts Do NOT operate appliance With appliance door open 2 The convection blower will automatically turn on after your Firepot floor open appliance has reached the set temperature Cleaning slide plates open This blower transfers heat from your appliance into the Do NOT store fuel Closer than required clearances to com bustibles to appliance e Within space required for loading or ash removal room and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down 3 Occasionally the appliance may run out of fuel and shut itself down When this happens the red call light will be on See Figure 27 1 on page 27 To restart it fill the hopper and press the reset button When you press the reset button the red call light will go out Release the button and the light will come back on You should see a fire shortly If not follow the instructions on page 27 Starting Your First Fire Figure 28 1 DO NOT LEAVE FIREPOT FLOOR OPEN J Frequently Asked Questions ISSUES SOLUTIONS 1 Metallic noise 1 Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound pro duced by a furnace or heating duct This noise does not affect the operation or longevity of your appliance 2 White ash buildup on glass 2 This is normal Clean the glass using any non abrasive glass cleaner 3 Glass has buildup of
44. e high temperature caulk ing materials to seal any edge to prevent future serviceability T MU E EN EEE EEE EME TH FE TE EU HH 4 yY y KAN M KD Figure 16 1 Page 16 7022 122 January 19 2011 QUADRA FIRE Mobile Home A Mobile Home Installation You must use a Quadra Fire Outside Air Kit for instal lation in a mobile home An outside air inlet must be provided for the combustion air and must remain clear of leaves debris ice and or snow It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage Smoke spillage can also set off smoke alarms The combustion air duct system must be made of metal It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen The appliance must be secured to the mobile home structure by bolting it to the floor using lag bolts Use the same holes that secured the appliance to the ship ping pallet with a minimum of two attachment points The appliance must be grounded with 8 solid copper grounding wire or equivalent terminated at each end with an NEC approved grounding bonding connector Refer to clearances to combustibles and floor protection requirements on pages 9 to 11 for listings to combus tibles and appropriate chimney systems Use silicone to create an effective vapor barrier at t
45. eight listed chimney liner must be installed from the appliance flue collar to the chimney top The liner must be securely attached to the insert flue collar and the chimney top The air flow of the factory built zero clearance fireplace system must not be altered The flue liner top support attachment must not reduce the air flow for the existing air cooled chimney system No dilution air is allowed to enter the chimney 1 Secure the fireplace damper in the open position If this cannot be accomplished it will be necessary to remove the damper 2 Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fireplace 3 Both methods must be removable and replaceable for cleaning and re installation Page 11 Castile Pellet Insert OUADRA IDE G Removing Metal Floor of Factory Built Fireplace e The firebrick refractory glass doors screen rails screen In Figure 2 3 Ensure that the power cord can not be damaged mesh and log grates can be removed from a factory built fire by the sharp metal edge You may need to cut out a notch to box in order to gain minimum insert opening requirements accommodate the cord Any smoke shelves shields and baffles may be removed from a factory built firebox if attached with mechanical fas NOTE f the floor is made of thin metal we recommend teners using the 2 x 4 from the insert packaging to support the insert The 2x 4
46. em b Plug in your appliance if unplugged and turn the thermostat on and immediately shut it off to start the exhaust blower on its cycle time It will pull fly ash out the exhaust instead of into the room c Open door There are 2 cleaning slide plates to the left and right of the firepot with finger holes Pull both slide plates out and sweep the remaining ash from the firebox into the 2 open holes A paint brush works well for this Close slide plates d This ash is deposited in the same ash drawer as the firepot debris The ash drawer should be emptied every time you clean the firebox Remember to place the ash and debris into a metal or non combustible container e The 2 cleaning slide plates must be fully closed when cleaning is complete 4 Castile Pellet Insert Cleaning Ash Drawer Frequency Weekly or every 5 bags or more frequently depending on ash build By Homeowner Locate the ash drawer underneath the firepot and slide the ash drawer straight out Empty into a non combustible container and re install ash drawer Disposal of Ashes Frequency As needed By Homeowner Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in th
47. ent from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced in the following table The term Limited Lifetime in the table below is defined as 20 years from the beginning date of warranty coverage for gas appliances and 10 years from the beginning date of warranty coverage for wood pellet and coal appliances These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions Warranty Period Period HHT Manufactured Appliances and Venting EPA Components Covered Parts Labor Wood Pellet Wood Coal Electric Venting All parts and material except as 1 Year X X X X X X X covered by Conditions Exclusions and Limitations listed Igniters electronic components ane glass aie ot RR _ Factory installed blowers L x Midd refractory panels 3years x Firpotsandbumpos _5 years 1 year x x JCestngsandbafles Manifold tubes 10 1 year X Burners logs and refractory ears Limited mE 3 years X X X X X Firebox and heat exchanger Lifetime woo Tx Tx x x x x x mmm beyond warranty period See conditions exclusions and limitations on next page 4021 645C 12 29 10 Page 1 of 2 Page 54 7022 122 January 19 2011 QUADRA FIRE Castile Pellet Insert WARRANTY CONDITIONS e This warranty only covers HHT appliances that are purchased
48. er heat from the exhaust system into convection air There are 2 clean out rods located under the heat exchangers 8 Heat Output Switch The heat output switch is located on the lower right side of firebox behind the front access door and above the reset button The function of the heat output switch is to regulate the burn rates low medium and high settings 9 Hopper Switch The hopper switch is located in the upper right hand corner outside of the hopper This switch is designed to shut down the feed motor whenever the hopper lid is opened 10 Igniter The igniter is mounted on the base ofthe firepot Combustion air travels over the red hot igniter creating super heated air that ignites the pellets 11 Junction Box And Wiring Harness The junction box is located on the lower right side of the appliance behind the left front access door The junction box and wiring harness are replaced as one component 12 Power Supply The power outlet is located on the lower right side of the appliance on the front of the junction box Check the wall receptacle for 120 volt 60 Hz standard current Make sure the outlet is grounded and has the correct polarity A good surge protector is recommended When operating with a generator you need a least 600 watts of power or with an inverter at least 800 watts of power available for the appliance during the start cycle 13 Red Call Light The red call light is on the top of the junctio
49. et has the hopper cut out switch attached Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when removing side 6 Install the power cord in the surround 7 If power enters the appliance on the right side Using the pliers attach cord restraint 12 inches from the female end of the cord and then press into the right side panel Figure 21 2 January 19 2011 Castile Pellet Insert If power enters appliance on the left side The cord will have to be routed through the back of the insert When routing the power cord keep cord lying flat as possible keeping the cord away from all exhaust surfaces and moving parts After routing install cord restraint and press into the left side panel Slide surround over the top of the insert into place Surround attaches to bottom and top of insert sides with the supplies 1 4 inch screws 10 Plug cord into inlet on junction box routing the wire as shown in Figure 21 3 11 Install plug into unused hole Back of To D Panel b 1 Screws 1 1022122 Page 21 Castile Pellet Insert G Surround amp Trim Set Econo Cont d View of L Bracket installed Bracket Surround Set attaches to top and bottom of insert sides Figure 22 2 H Surround and Cast Trim Set Included in Surround Kit 2 side surrounds left and right 1 surround top 1 fastener package Included in Cast Trim Kit 2 cast
50. from the flange If you have adequate clearance you will not have to remove the panel set and disconnect flue if not then you will have to remove the panel set and disconnect the flue 3 Pull appliance out onto the hearth 4 Remove left cast side 5 Disconnect the wires from the blower The wires coming from the wiring harness are purple amp white and the wires from the blower are black 6 The blower is held in place with a wing screw T Re install in reverse order Figure 37 2 January 19 2011 7022 122 Page 37 Castile Pellet Insert UADRA DE G Igniter Replacement H Glass Replacement Glass is 5mm thick high temperature heat resistant ceramic glass DO NOT REPLACE with any other material Alternate material may shatter and cause injury Igniter Bracket 1 Open the face and remove door from the appliance by lifting door off of hinge pin and and lay on a flat surface face down Figure 38 1 2 Using a screwdriver tap the bottom of the rope retainer rod to push it up out of the hole The top 1 Shutdown the appliance by turning down the thermostat end of the rod will slide up Swing the rod toward and let the appliance completely cool down After the you from the bottom and remove the rod Repeat for appliance has cooled down unplug it and remove the other side ash drawer 3 Remove old glass and replace with new glass 2 he wire leads to the igniter are connected to the wire h
51. ft or negative pressure on your appliance use a magnahelic or a digital pressure gauge capable of reading O 25 inches of water column W C The appliance should be running on high for at least 15 minutes for the test With the stove running on high you should have a negative pressure equal to or greater than the number given in the chart below If you have a lower reading than you find on the chart your appliance does not have adequate draft to burn the fuel properly Minimum Vacuum Requirements 095 Page 6 7022 122 OUADRA FRE D Negative Pressure WARNING Risk of Asphyxiation Negative pressure can cause spillage of combustion fumes and soot Negative pressure results from the imbalance of air avail able for the appliance to operate properly It can be stron gest in lower levels of the house Causes include e Exhaust fans kitchen bath etc e Range hoods e Combustion air requirements for furnaces water heaters and other combustion appliances e Clothes dryers e Location of return air vents to furnace or air conditioning e Imbalances of the HVAC air handling system Upper level air leaks such as Recessed lighting Attic hatch Ductleaks To minimize the effects of negative air pressure Install the outside air kit with the intake facing prevailing winds during the heating season Ensure adequate outdoor air for all combustion appliances and exhaust equipment e Ensure furnace and air c
52. h 4 Cg fz 700 5724 Y utSerHangeSmalT4z0 Pkgorz 22603004 Y Wmg amp 32 O Pgo 22600024 Y LE Screw FiatHesa 1420 Pkgofz 70013024 Y Screw 14 20x3 8 PhilpsButonHead Pkgor24 700040424 Y Screw Flat Head Phiips 8 32X12 Pkgotiz 22004002 v Screw Machine Screw 1420x858 Poora 220044024 v Screw Pan Head Philips 8 32X 38 Pkgorao 225 050040 v Screw Pan Head Phiips Te8 32x12 Pkgorzs 220 003025 Y Screw Pan Head Phiips 102x14 Pigoza 220123024 v C Screw Sheet Metal 8 X 172 5 Grp Prgorao 124040 v senus OOOO oora 7042224 v Tam Screw 7420x42 Pkgotto 70650 Y m at Depot NEN NEN NEN a NENNEN NEN 01 11 Page 50 7022 122 January 19 2011 QUADRA FIRE Castile Pellet Insert E Service And Maintenance Log Date of Service Performed By Description of Service January 19 2011 7022 122 Page 51 Castile Pellet Insert UADRA DE E Service And Maintenance Log Cont d Date of Service Performed By Description of Service Page 52 7022 122 January 19 2011 QUADRA FIRE Castile Pellet Insert F Homeowner s Notes January 19 2011 7022 122 Page 53 Castile Pellet Insert DUADRA DE Hearth amp Home Technologies Inc LIMITED LIFETIME WARRANTY Hearth amp Home Technologies Inc on behalf of its hearth brands HHT extends the f
53. has a clearance notch to allow room for the cast on the boss Place the clips over the boss so that the notch is facing the outer edge of the surround Figure 23 3 on page 23 It is best to install all of the 1 4 20 screws only half way at first to allow for adjustments After adjustment tighten the 2 screws in each footer first and then work your way around to the rest Remove the cast sides before attaching the surround and trim Lift up the top to expose the thumb screws that secure the cast sides Remove the thumb screw and top bracket and then remove the cast side NOTE The right cast side bracket has the hopper cut out switch attached Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when remov ing side 6 Install the power cord in the surround If power enters the appliance on the right side Using the pliers attach cord restraint 12 inches from the female end of the cord and then press into the right side panel Figure 21 2 on page 21 If power enters appliance on the left side The cord will have to be routed through the back of the insert When routing the power cord keep cord lying flat as possible keeping the cord away from all exhaust surfaces and moving parts After routing install cord restraint and press into the left side panel Slide surround over the top of the insert into place Sur round attaches to bottom and top of insert sides with t
54. he supplies 1 4 inch screws 10 Plug cord into inlet on junction box routing the wire as 11 7022 122 shown in Figure 21 3 on page 21 Install plug into unused hole January 19 2011 QUADRA FIRE Castile Pellet Insert H Surround and Cast Trim Set Cont d I Optional Log Set Placement Instructions CAUTION 4 Felt Vibration Insulation Pads Logs are FRAGILE Use extreme care when handling or cleaning logs Secure Surrounds to Cast Trim Kit Two Piece Log Set Installation 1 Open door to expose the firebox Attach Magnet gt SX amp 2 Install the left log first and then the right log Figure 23 1 before installing Cast Foot i i ick i ao N 4 3 Lean the logs against the cast iron brick in the back of the firebox 4 Push the logs to the far left and far right against the sides of the firebox Figure 23 2 Cast Footers j D Left amp Right To clean the logs use a vaccum cleaner and a soft brush attachment or a paint brush Figure 23 5 Figure 23 6 Surround Set vat NOTE ttaches to t Ka T l nena Due to the abrasive nature of a pellet appliance fire the and bottom of insert sides p logs are not covered under warranty Any placement vari ation other than shown here can cause excessive heat and shall void the appliance warranty Figure 23 4 January 19 2011 7022 122 Page 23 Castile Pellet Insert UADRA DE J Thermostat Installation 1 A12 vol
55. he location where the chimney or other component penetrates to the the exterior of the structure Follow the chimney manufacturer s instructions when installing the vent system for use in a mobile home Installation shall be in accordance with the Manufactur ers Home amp Safety Standard HUD CFR 3280 Part 24 Installation must comply with Manufactured Home and Safety Standard HUD CFR 3280 Part 24 Asphyxiation Risk NEVER INSTALL IN A SLEEPING ROOM Consumes oxygen in the room January 19 2011 Castile Pellet Insert CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFAC TURED HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Do NOT cut through Floor joist wall studs or ceiling trusses e Any supporting material that would affect the structural integrity opark Arrestor Cap NX Roof Flashin g PAN Storm Collar p EE Joist Shield Firestop A d CI a pprove ass PL Pellet Vent Figure 16 1 1022422 Page 17 Castile Pellet Insert OUADRA FIRE Appliance Set Up A Leveling System The leveling bolts are located at the rear of the appliance To access the bolts remove the side access panels Reach in and turn the bolt to the desired height to level the appli ance Shown in Figures 18 1 and 18 2 LJ M 0 D Ld v L PES a a a EE je IDODOU OI Sel f Leveling Bolt on each Side Figure 18 1 Figure 18 2 LO Air Intake Ch
56. ies Needed Tools and building supplies normally required for installation unless installing into an existing masonry fireplace The masonry chimney is inspected by a profes sional and is clean or the factory built metal Reciprocating Saw Hammer Phillips Screw driver Tape Measure Plumb Line Level Framing Material Non Combustible Sealant Material Page 8 Gloves Safety Glasses Framing Square Electric Drill amp Bits 1 4 Self Tapping Screws May also need Vent Support Straps Venting Paint chimney is installed according to the manufac turer s instructions and clearances The chimney meets the required minimum height 10 All labels have been removed from the glass door 11 Plated surfaces have been wiped clean if applicable PANE Thermostat or remote has been installed 13 A power outlet is available nearby 14 A good quality surge protection is highly recom mended to protect the electronics 7022 122 January 19 2011 QUADRA FIRE Castile Pellet Insert Dimensions and Clearances A Appliance Dimensions 27 718 in 707mm 23 3 8 in 594mm 8 In 209mm Van 24 314 in FIN 629mm T 5 ES LL Ep e ueri 32 1 4 in 819mm Figure 9 1 Top View Tr Y NIZ NC SE s LOL E Figure 9 3 Front View Overall Size A B Metal Surround w Cast Trim STD 42 1 2 in 1080mm 30 in 762mm Metal Surround
57. lti ton lots to ensure your satisfaction CAUTION Tested and approved for wood pellets and shelled field corn Burning of any other type of fuel voids your warranty Storage Wood pellets should be left in their original sealed bag until using to prevent moisture absorption e Shelled corn should be stored in a tight container to prevent it from absorbing moisture from damp or wet floors Do not store any pellet fuel within the clearance requirements or in an area that would hinder routine WARNING Fire Risk High ash fuels or lack of maintenance can cause the firepot to fill with ash and clinker If the firepot fills to the top immediately shut down the appliance and clean Failure to do so could result in smoking sooting and possible hopper fires Page 25 Castile Pellet Insert UADRA DE Vana yy A WARNING O 1 Thermostat Calls For Heat E WARNING The appliance is like most modern furnaces when the thermostat Fire Hazard calls for heat your appliance will automatically light and deliver Bech ORDER materias Je heat and other flammable vapors and liquids clear of appliance When the room is up to temperature and the thermostat is Do NOT store flammable materials in the appliance s satisfied the red call light will shut off and the appliance will shut vicinity down The red call light is located behind the right access panel DO NOT USE GASOLINE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR
58. ly from or above Distance between bottom of termination and grade should be 12 inches 305mm minimum This is con ditional upon plants in the area and nature of grade surface The grade surface must be a non combustible material i e rock dirt The grade surface must not be lawn Distance between bottom of termination and public walkway should be 84 inches 2134mm minimum Distance to combustible materials must be 24 inches 610mm minimum This includes adjacent buildings fences protruding parts of the structure roof overhang plants and shrubs etc Termination Cap Location Home Electrical Service Side to side clearance is to be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl sof fits Clearance of a termination cap above electrical service will be 12 inches 305mm minimum Location of the vent termination must not obstruct or interfere with access to the electrical service Page 13 Castile Pellet Insert C Pellet Venting Charts The maximum horizontal venting allowed with no vertical vent ing attached is 48 inches 1219mm including one 90 elbow or two 45 elbows This is our recommended horizontal vent Addition of any horizontal venting beyond 48 inches 1219mm Hearth amp Home Technologies strongly recommends a minimum of 60 inches 1524mm of additional vertical vent Horizontal section
59. mage to exterior walls of the house and to prevent re entry of soot or ash into the house Maintain specified clearances to windows doors and air inlets including air conditioners e Vents should not be placed below ventilated soffits Run the vent above the roof Avoid venting into alcove locations e Vents should not terminate under overhangs decks or onto covered porches Maintain minimum clearance of 6 inches 152mm from the vent termination to the exterior wall If you see deposits developing on the wall you may need to extend this distance to accommodate your installation conditions Page 7 Castile Pellet Insert OUADRA FIRE F Fire Safety H Inspect Appliance amp Components To provide reasonable fire safety the following should be given serious consideration Remove appliance and components from packaging and inspect for damage e Install at least one smoke detector on each floor of your home Locate smoke detector away from the heating appliance and close to the sleeping areas Report to your dealer any parts damaged in shipment Read all the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit Follow the smoke detector manufacturer s placement and installation instructions and maintain regularly Conveniently locate a Class A fire extinguisher to contend with small fires Ins
60. n box by the fuse The function of the red call light is to indicate that the thermostat is calling for heat 14 Reset Button The reset button is located on the lower right side of firebox in behind the access door and below the heat output control switch The function of the switch is to momentarily open the thermostat circuit which restarts the system 15 Thermocouple The thermocouple is located on top of the firepot inside the thermocouple cover ceramic protection tube The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights Page 41 Castile Pellet Insert OUADRA FIRE have been obtained 16 Thermostat The appliance is designed to run on a 12 volt AC thermostat The heat anticipator if present should be set on the lowest setting available 17 Snap Disc 1 Convection Blower 110 F Snap disc 1 is located on the right side of the firebox There are 2 purple wires connected to it This snap disc turns the convection blower on and off as needed Power is always present at snap disc 1 if the stove is powered up 18 Snap Disc 2 Fuel Delivery Interrupt 250 F Snap disc 2 is located on the back side of the feed drop tube There is 1 orange wire and 1 black wire connected to it This snap disc will turn off the feed system which will turn off the appliance if an overfire condition should occur or if the convection blower should fail to operate
61. nsert or a decorative gas appliance is installed e HHT s obligation under this warranty does not extend to the appliance s capability to heat the desired space Informa tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application Consider ation must be given to appliance location and configuration environmental conditions insulation and air tightness of the structure This warranty is void if e The appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by but not limited to warped plates or tubes rust colored cast iron bubbling cracking and discoloration of steel or enamel finishes e The appliance is subjected to prolonged periods of dampness or condensation e There is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation LIMITATIONS OF LIABILITY e The owners exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance Some states do not allow exclusions or limitation of incidental or consequential damages so these limi
62. ollowing warranty for HHT gas wood pellet coal and electric hearth appliances that are purchased from an HHT authorized dealer WARRANTY COVERAGE HHT warrants to the original owner of the HHT appliance at the site of installation and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase that the HHT appliance Nill be free from defects in materials and workmanship at the time of manufacture After installation if covered compo nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at its own discretion may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product tself The maximum amount recoverable under this warranty is limited to the purchase price of the product This warranty s subject to conditions exclusions and limitations as described below WARRANTY PERIOD Warranty coverage begins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipm
63. ologies e Operate the appliance without fully assembling all components Overfire e Install any component not approved by Hearth amp Home Technologies e Install parts or components not Listed or approved Disable safety switches Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your dealer NOTE Hearth amp Home Technologies manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice Quadra Fire is a registered trademark of Hearth amp Home Technologies January 19 2011 QUADRA FIRE Getting Started Castile Pellet Insert A Design Installation amp Location Considerations 1 Appliance Location NOTICE Check building codes prior to installation e nstallation MUST comply with local regional state and national codes and regulations e Consult insurance carrier local building inspector fire officials or authorities having jurisdiction over restrictions installation inspection and permits It is a good idea to plan your installation on paper using exact measurements for clearances and floor protection before actually beginning the installation Consideration must be given to e Safety convenience traffic flow Placement of the chimney and chimney connector f you are n
64. om the firebox hinges E Adjustable Hearth Support Size 9 d x 45 w 2 to 10 Height Adjustment Included in Kit 1 trim top 1 trim front 2 trim sides double sided tape already installed Tools Needed Phillips head screwdriver sheet metal shears measuring tape gloves 1 The 10 screws on each set of scissors will already be loose when shipped Figure 19 1 2 Expand scissors to desired height Tighten screws to hold in place using Phillips head screwdriver 3 Measure front and side trims to required height to cover scissors and mark pieces for cutting Cut excess material from top of trim s edge not bottom This edge will be sharp wear gloves to prevent injury to your hands The cut edge fits under lip of top trim so it allows for some variance in your straight edge Figure 19 2 4 The double sided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjust ments are extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 5 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The front piece overlaps side pieces 6 Once you are satisfied with the positioning remove trim and set aside 7 Remove the paper from double sided tape that is to accept trim side Align side and then press hard against tape to secure side piece Repeat for other side Install fron
65. onditioning return vents are not located in the immediate vicinity of the appliance e Avoid installing the appliance near doors walkways or small isolated spaces e Recessed lighting should be a sealed can design e Attic hatches weather stripped or sealed e Attic mounted duct work and air handler joints and seams taped or sealed NOTICE Hearth amp Home Technologies assumes no responsibility for the improper performance of the chimney system caused by e Inadequate draft due to environmental conditions e Downadrafts e Tight sealing construction of the structure e Mechanical exhausting devices January 19 2011 QUADRA FIRE E Avoiding Smoke and Odors Negative Pressure Shut Down and Electrical Power Failure To reduce the probability of back drafting or burn back in the pellet appliance during power failure or shut down con ditions it must be able to draft naturally without exhaust blower operation Negative pressure in the house will resist this natural draft if not accounted for in the pellet appliance installation Heat rises in the house and leaks out at upper levels This air must be replaced with cold air from outdoors which flows into lower levels of the house Vents and chimneys into basements and lower levels of the house can become the conduit for air supply and reverse under these conditions Outside Air An outside air kit is recommended in all installations The Outside Air Kit must be ordered se
66. ons Handle glass with care Inspect the gasket to ensure it is undamaged e Do NOT strike slam or scratch glass Do NOT operate appliance with glass assembly removed Do NOT operate with glass cracked broken or scratched 9 Door Latch Inspection e Frequency Prior to heating season e By Homeowner The door latch is non adjustable but the gasketing between the glass and firebox should be inspected periodically to make sure there is a good seal NOTE There is no gasket on the bottom of glass January 19 2011 QUADRA FIRE 10 Cleaning the Hopper 11 Frequency Monthly or every 50 bags of fuel By Homeowner After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build up A combi nation of sawdust and pellets on the auger reduces the amount of fuel supply to the firepot This can result in nuisance shutdowns and mis starts The appliance must be in complete shutdown Allow the appliance to completely cool down Empty the hopper of any remaining pellets Vacuum the hopper and feed tube Cleaning Exhaust Blower Requires No Lubrication Frequency Yearly or as needed By Quality Service Technician Homeowner a Remove left amp right cast brick The exhaust blower is behind the right cast brick Vacuum this area thoroughly See pages 39 amp 40 for removing the cast bricks Re install cast bricks when done 12 Cleaning Convection Blower Requires
67. ood condition clear and connected at both ends Check thermocouple is in good condition and plugged in properly Make sure venting system is clean NOTE High winds blowing into the vent ing system can pressurize the firebox causing loss of vacuum Vacuum switch not closing No vacuum Feed system jammed or blocked Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Feed spring not turning with feed motor Check that set screw is tight on feed spring shaft at end of feed motor Feed motor defective or not plugged in Check connections on feed motor replace if defective No call light Appliance Thermostat not set to a high enough tempera Adjust thermostat above room tempera does not begin start ture ture xd Snap Disc 3 tripped Reset snap disc No power Connect to power Fuse blown Replace fuse Connections at thermostat and or appliance not Check connections at thermostat and making proper contact appliance Defective thermostat or thermostat wiring Replace thermostat or wiring NOTE To test thermostat and wiring use a jumper wire at the thermostat block on the appliance to by pass thermostat and wiring Control box defective Replace control box Appliance fails to shut Call light on Turn thermostat off off If call light does not go out disconnect
68. ot using an existing chimney place the appli ance where there will be a clear passage for a factory built listed chimney through the ceiling and roof e Installing an optional outside air kit would affect the loca tion of the vent termination Since pellet exhaust can contain ash soot or sparks you must consider the location of e Windows Air Intakes Air Conditioner e Overhang soffits porch roofs adjacent walls e Landscaping vegetation When locating vent and venting termination vent above roof line when possible Warning Risk of Fire Damaged parts could impair safe operation Do NOT install damaged incomplete or substitute components CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions from the venting manufacturer NOTICE Locating the appliance in a location of considerable air movement can cause intermittent smoke spillage from appliance Do not locate appliance near e Frequently open doors e Central heat outlets or returns Recommended Location Recommended Location Above peak jo wien c NN ene Marginal Location Below peak Location NOT recommended Not the highest point of the roof ju Wind loading possible e Insulated exterior chase in cooler climates Windward X 1 Above peak lt Inside heated space b Asl P RUN Marginal Location
69. owder Coat T022120PWD 2 HedeCowrPae O voaa 3 Heat Shield Top SRo 4 Hinge Assembly Top 703 00p SideCastHook SRVzO22437 kg of 10 Porcelain Color 414 0050POR Powder Coat IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement qur Side Must specify color Gasket Channel 1 8 x 1 1 4 10 Ft 7000 377 10 Backer Side Window Interchangeable 414 0280 Door Hinge Assembly Hinge Door Male 450 2810 SRV7022 012 Deflector Bottom Airwash 413 0680 Y Y Y Plate Ash Cleanout 18 Bracket Magnet 414 0930 Pkg of Fuse 8 Amp Control Box Pkg of 10 1 Face Hinge Matte Black Porcelain Color Powder Coat 414 0040PWD E O1 14 6 1 N NO NO Face Must specify color Additional service part numbers appear on following page January 19 2011 7022 122 Page 45 QUADRA IDE Service Parts Castile Insert Beginning Manufacturing Date Jan 2011 Ending Manufacturing Date Active Stocked parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer ITEM DESCRIPTION COMMENTS PART NUMBER 23 Door Assembly IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement pe at Depot SRV7021 007 Door Assembly 23 007 00
70. pect appliance and components for damage Damaged parts may impair safe operation Do NOT install damaged components e Do NOT install incomplete components Do NOT install substitute components e n the event of a hopper fire Evacute the house immediately Notify fire department Report damaged parts to dealer WARNING Fire Risk Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Place the appliance in a location near the final installation area and follow the proce dures below Installation and use of any damaged appliance Modification of the appliance Installation other than as instructed by Hearth amp Home Technologies Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components Do NOT Overfire Or any such action that may cause a fire hazard Open the appliance and remove all the parts and articles packed inside the Component Pack Inspect all the parts and glass for ship ping damage Contact your dealer if any irregu larities are noticed 9i All safety warnings have been read and fol lowed CENE This Owner s Manual has been read 5 Floor protection requirements have been met i Venting is properly installed The proper clearances from the appliance and chimney to combustible materials have been G Tools And Suppl
71. perately Per national building codes consideration must be given to combustion air supply to all combustion appliances Failure to supply adequate combustion air for all appliance demands may lead to backdrafting of those and other appliances When the appliance is roof vented strongly recommended The air intake is best located on the exterior wall ori ented towards the prevailing wind direction during the heating season When the appliance is side wall vented The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet The outside air supply kit can supply most of the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume the air needed for the appli ance It may be necessary to add additional ventilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house January 19 2011 7022 122 Castile Pellet Insert Vent Configurations To reduce probability of reverse drafting during shut down conditions Hearth amp Home Technologies strongly recom mends Installing the pellet vent with a minimum vertical run of 5 feet 1 52m Preferably terminating above the roof line Installing the outside air kit at least 4 feet 1 22m below the vent termination To prevent soot da
72. pot A clinker is i formed when dirt ash or a non burnable substance is heated e Smoke spillage into room can occur if appliance to 2000 F 1093 C and becomes glass like See D page 36 SNOOPER Uap gang in this section for more details on fuels with high ash content Risk of shock if appliance not unplugged before servicing appliance Follow the detailed instructions found in this section for each step listed in the chart below Clinker B Quick Reference Maintenance Chart Ash Pan Every 5 bags of fuel depend ing on the fuel type or ash build up Ash Removal from Firebox Every 5 bags or more fre quently depending on the fuel type or ash build up Beneath Heat Exchanger Every 1 ton of fuel Blower Combustion Exhaust More frequently depending on the fuel type Blower Convection Every 25 bags or more fre quently depending on the fuel type Door Latch Inspection Prior to heating season Exhaust Path More frequently depending on ash build up texas a ol O Ce T GR SACHE TC M UM PS NK Fmpitewgon even tree for x Glass When clear view of firepot becomes obscure Heat Exchanger amp Drop Tube Every 5 bags of fuel Hopper Every 50 bags of fuel or when changing fuel types Top Vent Adapter More frequently depending on X the fuel type or ash build up Venting System More frequently depending on X the fuel type NOTICE These are recommendations Clean more frequently if you encoun
73. rs plastics or any material capable of igniting and burning whether flame proofed or not plastered or unplastered e Non combustible Material Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile slate glass or plasters or any combination thereof e Non combustible Sealant Material Sealants which will not ignite and burn Rutland Inc Fireplace Mortar 63 Rutland 76R Nuflex 304 GE RIV106 or GE RTB116 or equivalent B Fuel Material and Fuel Storage Pellet fuel quality can greatly fluctuate We recommend that you buy fuel in multi ton lots whenever possible However we do recommend trying various brands before purchasing multi ton lots to ensure your satisfaction Fuel Material e Made from sawdust or wood by products e Shelled field corn Depending on the source material it may have a high or low ash content Higher Ash Content Material e Hardwoods with a high mineral content Fuelthat contains bark e Standard grade pellets high ash pellets or shelled field corn Lower Ash Content Material Most softwoods Fuels with low mineral content Most premium grade pellets Shelled Field Corn e Moisture content must be 15 or less Corn must be free of debris Never burn corn straight from the field it will clog the auger mechanism Corn with excessive grain dust must be screened by sifting with 3 16 4 76mm inch mesh screening Do not u
74. rs of enjoyment in the warmth and comfort of your hearth appliance Thank you for choosing Quadra Fire NOTE Consult insurance carrier local building inspector fire officials or authorities having jurisdiction over restrictions installation inspection and permits LOCATION Riveted to appliance behind left side panel SAFETY LABEL TIQUETTE DE B CURIT Appareil de chauffage ins r de combustible solide de type de boulettes Pour Usage Avec Bois Solide et Champ de Mais gren Seulement Accept dans l installation dans les maisons mobiles Cet appareil a t test et enregistr pour l usage dans les Maisons Mobiles en accord avec OAR 814 23 9000 jusqu 814 23 909 Test ASTM 1509 04 ULC 8628 93 ULC ORD C1482 M1990 Room Heating Pellet Burning Type UM 84 HUD POUR USAGE AVEC LES BOULETTES DE BOIS OMNI Test Laboratories Inc a d termin que cet appareil se conforme avec la norme de l Association Canadienne de normalisation CSA B415 1 ainsi que le Titre 40 du Code F d ral de R gulations des Etats Unis partie 60 sous partie AAA Accr ditations OMNI Test Laboratories Le Conseil Canadien des Normes CCN SCC l Institue des Standards Nationaux Am ricain ANSI et l Agence de Protection Environnemental EPA Puissance de Rendement 30 000 BTU HR Puissance lectrique 115 VAC 60 Hz D but 4 1 Amps Courir 1 1 Amps loignez le fil lectrique de l appareil Ne pas faire passer le fil lec
75. s of vent pipe should have a ing installation 1 4 inch 6 35mm rise per foot Hearth amp Home Technologies recommends any installation requiring more than two 90 elbows or more than 15 feet 4 5m of venting to use 4 inch 102mm vent ONE 90 ELBOW Horizontal Vertical Diameter 3 4 5 O 4 EN NN 6 7 gr Coo 10 9 Ce co 4 Oo O1 23 Cc 5 h5 Ce 11 L 45 4 C1 19 TWO 90 ELBOWS Horizontal Vertical Diameter L9 E qr 3 55 e d 3 8 a ce 9 2 4 THREE 90 ELBOWS Total Minimum Vent Horizontal Vertical Diameter zx S x O Oc1 23 65 n5 17 Minimum Vertical Rise ft ce CO 20 4 gt QUADRA FIRE WARNING Fire Risk e Only LISTED venting components may be used NOOTHER vent components may be used Substitute or damaged vent components may impair safe operation 45 elbow is equivalent to 1 foot of straight pipe 90 elbow is equivalent to 3 feet of straight pipe Minimum Vertical Vent for One Elbow 20 15 10 Minimum Vertical Rise ft 5 10 15 20 Horizontal Run FT Figure 14 1 Minimum Vertical Vent for Two Elbows 20 15 10 Rise ft 5 Minimum Vertical 0 0 Length of Horizontal Sections FT
76. se corn that contains additives such as oils or meals or has been chemically treated with pesticides It Will void your warranty and destroy the exhaust system January 19 2011 7022 122 Castile Pellet Insert Clinkers Minerals and other non combustible materials such as sand will turn into a hard glass like substance called a clinker when heated in the firepot Trees from different areas will vary in mineral content That is why some fuels produce more clinkers than others Moisture Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing heat from your home Damp pellet fuel can clog the feed system Size Pellets are either 1 4 inch or 5 16 inch 6 8mm in diameter e Length should be no more than 1 1 2 inches 38mm Pellet lengths can vary from lot to lot from the same manufacturer e Dueto length variations the feed rate may need adjusting occasionally Performance Higher ash content and burning corn requires the firepot and the ash drawer to be emptied more frequently e Hardwoods require more air to burn properly Premium wood pellets produce the highest heat output Burning pellets longer than 1 1 2 inches 38mm can cause an inconsistent fuel feed rate and or missed ignitions or jammed auger We recommend that you buy fuel in multi ton lots whenever possible However we do recommend trying various brands before purchasing mu
77. t AC thermostat is required to operate this pellet appliance You may use the included wall mount thermo CAUTION Shock hazard Do NOT remove grounding prong from plug Stat or purchase an optional programmable thermostat or remote control The included thermostat is equipped with an adjustable Plug directly into properly grounded 3 prong heat anticipator The current rating is 05 amps The receptacle anticipator needs to be adjusted to the lowest setting Route cord away from appliance available Do NOT route cord under or in front of appli ance 2 When mounting a thermostat on a wall be sure to follow your thermostat installation instructions carefully NOTE Thermostat must be mounted level for accu rate readings The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air Remove any packaging from inside the thermostat before using NOTE If the thermostat is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired tem perature in your home Red Call Control Box Power Cord Outlet Firepot Cleaning Rod Reset Button Thermostat Block Junction Box Figure 24 1 Page 24 7022 122 January 19 2011 QUADRA FIRE Operating Instructions A Combustible Non Combustible Materials e Combustible Material Material made of or surfaced with wood compressed paper plant fibe
78. t trim piece last 8 There are 3 holes in the back flange of the top to secure it to the wall if necessary Use the appropriate January 19 2011 Castile Pellet Insert fastener for the type of wall material i e brick sheet rock etc NOTE 3 8 inch 9 5mm thick tile or like material can be cut to size and fit under lip of top trim edge for a decora tive touch Figure 20 3 EXPLODED VIEW OF SCISSORS CUT TOP EDGE OF TRIM INSTALL FRONT TRIM LAST NOT BOTTOM EDGE CORNERS OVERLAP SIDE TRIM PIECES Sheet metal trim edges will be sharp For safety purposes wear gloves Injury can occur 7022 122 Page 19 Castile Pellet Insert F Hearth Support For Standard Surround Only Page 20 Remove contents from box and lay on protective surface to avoid scratching the paint Lay hearth support s front and sides face down Bend the tab down toward the inside The side pieces are shipped flat It is much easier to manually flex the sides into a bowed position before installing Lay 1 cast ring face up which will become the bottom ring when installed Attach the 2 sides FIRST and then the front piece Figure 20 3 Now turn the cast ring right side up and attach the top cast ring Figure 20 4 Attach the hearth support s panel extensions Figure 20 5 Attach cast footers Figure 20 6 Place the assembled hearth support un
79. tations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE 4021 645C 12 29 10 Page 2 of 2 January 19 2011 7022 122 Page 55 OUADRA FRE CONTACT INFORMATION Hearth amp Home Technologies 1445 North Highway Colville WA 99114 Division of HNI INDUSTRIES www quadrafire com Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer visit our website at www quadrafire com NOTICE DO NOT DISCARD THIS MANUAL e Importantoperating and Read understandand Leave this manual with maintenance instruc follow these instruc party responsible for use tions included tions for safe installa and operation tion and operation Q We recommend that you record the following pertinent information for your CASTILE PELLET INSERT Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer phone Notes This product may be covered by one or more of the following patents United States 6830000 and 5582117 or other U S and foreign patents pending HEARTHGHOME technologies Page 56 7022 122 January 19 2011
80. ter heavy build up of ash at the recommended interval or you see soot coming from the vent Not properly cleaning your appliance on a regular basis will void your warranty Page 32 7022 122 January 19 2011 QUADRA FIRE 2 Cleaning Firepot with Cleaning Rod amp Firepot Clean Out Tool e Frequency Daily or more often as needed e By Homeowner a The appliance must be in complete shutdown and cool and the exhaust blower off NOTE If you are just cleaning the firepot there is no need to unplug the insert b Pull firepot cleaning rod OUT and IN a couple of times to help shake debris loose See Figure 43 3 on page 43 If rod is hard to pull it may be necessary to use your firepot clean out tool to chip away material that has built up on the bottom plate of the firepot and to push out any clinkers Larger clinkers may have to be removed from the top of the firepot Corn clinkers can be especially difficult to break up c The firepot floor plate must be fully closed when finished See Figure 28 1 on page 28 3 Ash Removal from Firebox e Frequency Weekly or 5 bags or more frequently depending on ash build up e By Homeowner a There must not be any hot ashes in the firebox during cleaning so allow the appliance to completely cool The firebox ash should be removed every time the exhaust path is cleaned Frequent cleaning of the ash in the firebox will help slow down the build up of ash in the exhaust blower and vent syst
81. thermostat wires from appliance If call light does go out thermostat or wires are defective Page 30 7022 122 January 19 2011 OUADRA HRE Castile Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to 1 snap disc defective Replace snap disc start Blower not plugged in Check that blower is plugged into wire har ness Blower is defective Replace blower Control box is defective Replace control box Exhaust blower fails to Blower not plugged in Check that blower is plugged into wire har start or does not shut off ness Blower is clogged with ash Clean exhaust system Blower is defective Replace blower Control box is defective Replace control box Large lazy flame orange Dirty appliance Clean appliance including firepot heat color Black ash on glass Poor fuel quality high ash content exchangers and venting system Remove stainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to pre mium Firepot clean out plate not completely Check that firepot clean out plate is fully closed closed Excessive amount of fuel Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low flame Increase feed by opening feed rate adjust ment control rod located inside hopper Sawdust buildup in hopper Clean hopper see page 35 Feed motor is reversing Check for good
82. trim legs left and right 1 cast trim header 2 cast trim footers left and right Tools Needed 4 6 inch long Philips head screwdriver pliers and flat head screwdriver 1 Place the peel and stick round felt vibration insulation pads on the front side in each corner of the top metal piece and on the back side in each corner of the top cast piece Figure 23 1 on page 23 2 Lay surround face down on a flat protected surface to prevent scratching 3 Using the Philips screwdriver attach the side surrounds to the top surround using 2 sheet metal screws provided with the kit on each side CAUTION Do not pick up assembled appliance by corners It is too heavy and may damage the surrounds Pick up from center Page 22 4 OUADRA FIRE Assemble Cast Trim and attach to surround a Place corresponding cast trim pieces 2 cast trim sides and 1 cast trim header underneath the surround set also face down Align the holes in the metal pieces with the 5 bosses on the top cast piece and 2 bosses on each side piece Figure 22 1 b Attach the magnets to the magnet brackets with one countersink screw each Attach magnet and bracket to the metal surround sides with magnet facing the front as shown in Figure 23 2 on page 23 c Place cast footers under metal sides aligning the top and bottom holes d The 9 mounting clips are shipped in one long strip Use your hands or pliers to break them apart e Each clip
83. trique au dessus ou en dessous de l appareil DANGER y a risque de d charge lectrique D connectez le fil lectrique de la prise de contact avant le service Remplacez la vitre seulement avec une vitre c ramique de 5 mm disponible chez votre fournisseur Pour allumer monter la temp rature du thermostat au dessus de la temp rature de la pi ce le po le s allumera automatiquement Pour teindre descendre la temp rature du thermostat en dessous de la temp rature de la pi ce Pour des instructions suppl mentaires r f rez vous au manuel du propri taire Gardez la porte d ouverture et la port des cendres ferm es herm tiquement durant l op ration PR VENTION DES FEUX DE MAISON Installez et utilisez en accord avec les instructions d installation et d op ration du fabricant Con de la construction ou le bureau des incendies au sujet des restrictions et des inspections la voisinage Ne pas obstruez l espace en dessous de l appareil AVIS Pour Les Maisons Mobiles Ne pas installer dans une c combustion d air doit tre install et ne doit pas tre obstru int grale du plancher du plafond et des murs de la maison mobile d R f rez vous aux instructions du fabricant et des codes locaux pour chemin e travers un mur ou un plafond combustibles et les compensa Inspectez et nettoyez la chemin e fr quemment Ne pas connecter cet appareil une chemin e servant un autre appareil Utilitsez le syst me de ventilation de
84. ugh a wall or partition of Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference combustible construction is desired the installation shall conform to CAN CSA B365 January 19 2011 7022 122 Page 15 Castile Pellet Insert UADRA DE C Full Reline With Vertical Outside Air NOTE Check clearances carefully for this type of CAUTION installation to ensure adequate room for outside air venting Check building codes prior to installation nstallation MUST comply with local regional state and national codes and regulations Consult local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits 12 365mm f min above NOTE In Canada only a full reline is allowed per ULC 8628 93 ORD ULC C1482 M1990 NOTE In Canada this fireplace insert must be installed with a continous chimney liner a 6 inch 152mm in diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 requirments of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys YN NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as mineral wool or ceramic Outside Air Termination at Chimney Top Do not us
85. ust blower must be off Unplug appliance before servicing Symptom Possible Cause Corrective Action Plug in appliance No response Call light on No fire No fuel in firepot Call light on No fire Partially burned fuel in firepot Call light on No fire Unburned pellets in firepot Slow or smoky start up January 19 2011 No current to outlet 7 amp fuse defective 3 snap disc tripped or defective Control box defective Out of fuel 2 snap disc may be defective Vacuum switch not closing no vacuum Control box defective Firepot clean out plate not closed Firepot is dirty missed ignition Firepot clean out plate not closed Firepot is dirty The ignition hole between the igniter bracket and firepot is blocked Igniter not working Control box defective Firepot clean out plate not closed Firepot is dirty Excessive amount of fuel at start up 7022 122 Check circuit breaker at service panel Replace fuse Reset or replace snap disc Replace control box Check hopper Fill with fuel Replace snap disc Check exhaust blower is plugged in and operating Check vacuum switch is plugged in Check vacuum hose is in good condition clear and connected at both ends Check thermocouple is in good condition and plugged in properly Make sure venting system is clean Make sure front door is closed Replace control box Check that firepot clean out plate is fully closed
86. w Cast Trim LRG 48 in 1219mm 34 in 864mm Metal Surround w Standard Trim STD 43 in 1092mm 31 in 787mm Metal Surround w Standard Trim LRG 51 in 1294mm 34 in 864mm January 19 2011 7022 122 Page 9 Castile Pellet Insert UADRA DE B Clearance To Combustibles UL and ULC NOTE All Clearances are Minimum Clearances AS A BUILT IN l A B J mm DIU 0 in Clearance To Exposed Section And Face Trim Figure 10 1 Must be installed in a non tapered enclosure a LE Tenes Mimet a resven 25 S SueorHopeer Top or Rear ven 20 p Vent Pipe to Combustible Top orRearvent 30 76 INSTALLED AS A BUILT IN UNIT Shown with Rear Vent and Outside Air Fire Risk Combustible Comply with all minimum clear Mantel ances to combustibles as speci fied Failure to comply may cause house fire 152mm 2 in 51mm Rear Vent 2 5 in 64mm e Illustrations reflect typical installations Back of H and are FOR DESIGN PURPOSES ack of Hopper ONE ROSE Illustrations diagrams are not drawn to Vent Pipe to scale Combustibles Actual installation may vary due to K000 3 in 76mm individual design preference Figure 10 2 Page 10 7022 122 January 19 2011 QUADRA FIRE C Masonry and Factory Built Fireplaces Maximum Mantel Depth 12 inches 305mm Dont _ Figure 11 1 C eee me B nsertopro man 32 95 C Insert top to

Quadra-Fire Castile Pellet Insert CASTILEI-MBK User's Manual

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