PSB Speakers G5C User's Manual
Contents
1. L PE i pyy COMPRESSORE FRIGORIFERO N 2 JE w A 5 REFRIGERANT COMPRESSOR PEL 151 116A 5 l 5 pmp VENTILATORE CONDENSATORE FRIGORIFERO REFRIGERANT CONDENSER FAN F1 K1 20A 7 ELETTROVALVOLA DI SCARICO CONDENSA BA KLKI 1V1 Ah CONDENSATE DRAIN SOLENOID VALVE J 9 5 ELETTROVALVOLA CIRCUITO FRIGORIFERO RT1 1V2 sal REFRIGERANT SOLENOID VALVE tg al f r lej PRESSOSTATO DI SICUREZZA N7 1P1 ov R HIGH PRESSURE SAFETY SWITCH A 230V PRESSOSTATO VENTILATORE i i KJ 1P2 PRESSURE SWITCH seq LINTERRUTTORE SEZIONATORE MAIN SWITCH 5 7 CONTROLLORE ELETTRONICO 1P1 AP P2 1M ELECTRONIC CONTROLLER ees eee SONDA TEMPERATURA C RTI TEMPERATURE PROBE s CONTATTORE K1 CONTACTOR SWITCH lt gt 4 4 5 FUSIBILE VENTILATORE PE if Tt F1 CPER FAN FUSING 2 5 5 1 Fa 8 g BOX AVVIAMENTO COMPRESSORE COMPRESSOR BOX L l 5 Li PCP 1V v2 ma gt G5C 150 230 1 60 Cod 714 003 01 00 Rev 05 10 01 01 4 Lio2. Activated Carbon Filter Water Oil Separator Cod 710 062 01 00 Rev 08 02 05 02
3. 10 8 1 eee AA NAGA AA KA JK ce L i CONDENSATE CONDENSATE i S22 rH gt i rik f lt O A H O 415125 E sa Sell Pi 7 a La H fC f S Kana a 11 SA O O EAS fa REFRIGERANT LINE gin 3 UG 5 LY LI simaan COMPRESSED AIR LINE REFRIGERANT LINE AG 2 CONDENSATE DRAIN LINE F COMPRESSED AIR LINE Z g CONDENSATE DRAIN LINE G5C 18 THRU 75 Cod 713 001 04 00 Rev 28 09 00 G5C 100 THRU 250 Cod 713 001 01 00 Rev 01 28 09 00 11 0 ELECTRICAL WIRING DIAGRAMS i COMPRESSORE FRIGORIFERO AU REFRIGERANT COMPRESSOR PE gt VENTILATORE CONDENSATORE FRIGORIFERO EFRIGERANT CONDENSER FAN ROVALVOLA DI SCARICO CONDENSA CONDENSATE DRAIN SOLENOID VALVE ROVALVOLA CIRCUITO FRIGORIFERO GERANT SOLENOID VALVE P SSOSTATO VENTILATORE FAN PRESSURE SWITCH P ERRUTTORE SEZIONATORE AIN SWITCH py CONTROLLORE ELETTRONICO ELECTRONIC CONTROLLER ary SONDA TEMPERATURA TEMPERATURE PROBE MORSETTO TERMINAL BLOCK G5C 18 THRU 75 115 1 60 Cod 714 001 02 00 12 16 Cod 710 062 01 00 Rev 08 02 05
4. RIF COSTRUTTORE MODELLO DENOMINAZIONE REF MANUFACTURER MODEL DESCRIPTIO Fix 3 OMEGA 3A KLK 10x38 UL CSA FUSIBILI VENTILATORE E TRASFORMATORE FAN AND TRANSFORMER FUSES F2 OMEGA 1A KLK 10x38 UL CSA FUSIBILE CIRCUITO CONTROLLO CONTROL CIRCUIT FUSE 1 SIE SC03 T 240 INC CONTATTORE COMPRESSORE COMPRESSOR CONTACTOR SWITCH 2 SIE SC03 T 240 INC CONTATTORE VENTILATORE FAN CONTACTOR SWITCH 5 BRETER LE2 20 1753 INTERRUTTORE SEZIONATORE AIN SWITCH ELFRI 100VA 50 60Hz 460 230V TRASFORMATORE TRANSFORMER WEIDMULLER WDU 2 5 MORSETTIERA TERMINAL BLOCKS X2 WEIDMULLER WDU 4 MORSETTIERA TERMINAL BLOCKS A1 0 305 052 02 00 CONTROLLORI ELETTRONICI ELECTRONIC CONTROLLERS RT1 0 243 025 03 00 SONDE TEMPERATURA TEMPERATURE PROBES 17 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net 650 250 460 3 60 PARTS LIST Cod 714 003 02 00 Rev 03 02 05 02 12 0 SYSTEM INSTALLATION amp LAYOUT DIAGRAM HHH 00 a Air Compressor Condensate Separator 7 Filter 0 01micron HHH 00
5. 00000000000 00000000000000 gt a S x in 15 lt 4 aT 0000000000000 mc fz oe d OODQOO0000000o0 Ei of SESS 900050000 5 jaja ajaja aja aja ajaja nja a an he gt E b4 ees D N ue LSI 925 m 979 MODEL G5C 18 THRU 30 MODEL 656 50 THRU 100 626 MODEL G5C 120 THRU 250 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net 10 0 REFRIGERATION CIRCUIT DIAGRAMS 1 Compressor Refrigerant Filter Dryer_ 2 Condenser 9 DXSolenoid Valve 3 Fan 10 Fan Pressure Switch 4 Airto Air Economizer 11 Refrig High Pressure Switch 5 Evaporator 9 12 Condensate Separator 6 Zero Loss Drain Valve 13 Condensate strainer amp Shut Off Capiliary Tubes OOo ee
6. il at Xi EREEREEEEEE CECE EEE f t QODOD0000SSS005000000 1 E uF D DODODOOOODSS00S000000 anang bei nj gt un tl Lu Ooooooo000 a N pes N 3 gornog z PEA 5 a parran Do Ww 1 0 1 g 6991 LS 6E 02 22 96 uiw 0 L702 uw 650 4 saa y 00000 20000 0000000 Poeg LMG 20000 OoO00000 a 200000 gt 2g 6060650 a 4 8 SERBS lt i Hue AA 8 8 mo mbuka 2 Sl pan 20000 E ogoogo e 5 o000000 EENS 2 5 5 POO gt Ln MO14 LSI i Just YISNJONO LO male F 2 or ai 8 T 00000000000
7. X1 X2 5 5 Bs a 5 5 8 MOTORE COMPRESSOR 1M1 COMPRESSORE MOTOR MOTORI FAN MOTORS VENTILATORE 1M2 1 Q RESISTENZA CARTER COMPRESSOR IRA 2 COMPRESSORE CRANKCASE HEATER PRESSOSTATO DI SAFETY PRESSURE pi _ SICUREZZA SWITCH VY PJ PRESSOSTATO FAN PRESSURE 1P2 VENTILATORE SWITCH TERMICO 1M2 FAN THERMAL VENTILATORE 1 2 SWITCH ELETTROVALVOLA REFRIGERANT 192 CIRCUITO FRIGO SOLENOID VALVE ELETTROVALVOLA DI CONDENSATE DRAIN 1v1 Vy SCARICO CONDENSA SOLENOID VALVE G5C 250 460 3 60 TERMINAL BLOCK DIAGRAM Cod 714 003 02 00 Rev 03 02 05 02 Al 2 4 K1 K2 41 e PANNELLO DI CONTROLLO 174 CONTROL PANNEL X1 2 2 2 Vista da A QUADRO ELETTRICO INTERNO View from ELECTRICAL BOX INTERNAL 650 250 460 3 60 COMPONENTS LAYOUT Cod 714 003 02 00 Rev 03 02 05 02
8. 1 1 How to use this manual All features of this machine including information on safety installation operation and maintenance are described in this manual This manual is an integral part of the machine and must be read and understood by any person involved with its operation or maintenance In the event of re sale of this unit this manual should be forwarded to the new owner Replacement manuals may be obtained from your authorized dealer 1 2 Symbols The symbols below are used throughout this manual and on the unit itself to indicate specific unit components or potential safety hazards that will be encountered during machine operation and maintenance pd Air inlet ve Condensate drain outlet lt Air outlet A Direction of rotation of fan motor V IN Electric shock danger 1 3 Warranty This product has been factory tested before shipment It is guaranteed to be free from defects in material and or workmanship for a period of 12 months from the date of shipment This warranty applies provided the machine has been installed and used in accordance with the instructions detailed in this manual The manufacturer agrees at its discretion to repair or replace all defective parts free of charge Further the manufacturer agrees to cover charges associated with field labor required to make authorized warranty repairs provided the PSB General Air warranty policy is followed and an S I
9. 814 454 3492 www PSBINDUSTRIES com e psb genair net 650 200 250 230 1 60 ELECTRIC WIRING DIAGRAM Cod 714 002 01 00 Rev 05 29 04 02 BLU BLUE L5 N5 L3 N NERO BLACK ROSSO RED BIANCO WHITE BIANCO WHITE NERO BLACK MARRONE BROWN ARANCIONE ORANGE BLU BLUE 650 200 250 230 1 60 TERMINAL BLOCK DIAGRAM Cod 714 002 01 00 Rev 05 29 04 02 Poean aaa g LIAT osgo D 15pF 25uF PANNELLO DI CONTROLLO 1354F CONTROL PANNEL F1 o QUADRO ELETTRICO INTERNO ELECTRICAL BOX INTERNAL Vista da A View from G5C 200 250 230 1 60 COMPONENTS LAYOUT Cod 714 002 01 00 Rev 05 29 04 02 15 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com e psb genair net G5C Dryers AWG16 1 5mmq j 3A KLKI L1 1 2 L2 3 gt 3 5 A PE L 151 6 3 F1
10. 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com e psb genair net G5C Dryers a mE 151 I PE T ela 1M1 1V1 G5C 100 115 1 60 Cod 714 001 01 00 L 1 i li N 275 W l 7 3 5 t PEL 151 ea a 1 8 2 al F1 K1 4 20A KLKI b Jk i un un RTI 9 L Wy l 2 3 4 e ov R A 18 4 10 i 5 7 1P1 25 1P2 ea L 5 Ll 2 ee i 1 2 EIE S C R i an Lis M DE 0 K1 1V 1V2 1M2 1M1 G5C 120 115 1 60 Cod 714 003 03 00 13 16 PRESSORE FRIGORIFERO FRIGERANT COMPRESSOR M2 TILATORE CONDENSATORE FRIGORIFERO FRIGERANT CONDENSER FAN ROVALVOLA DI SCARICO CONDENSA ENSATE DRAIN SOLENOID VALVE V2 OVALVOLA CIRCUITO FRIGORIFERO REFRIGERANT SOLENOID VALVE PR ESSOSTATO DI SICUREZZA HIGH PRESSURE SAFETY SWITCH P2 ESSOSTATO VENTILATORE PRESSURE SWITCH ERRUTTORE SEZIONATORE N SWITCH TROL
11. Install dryer in heated space Locate amp remove blockage Close valve Clean strainer Repair or replace See Symptom 1 above Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net Fan doesn t start and or Faulty fan thermostat or pressostat Repair or replace stop Low refrigerant charge Locate amp repair leak amp re charge Low load with low ambient temprature Install dryer in heated space 9 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net 8 0 ZERO LOSS DRAIN TRAP 8 1 Operation The Zero loss drain is designed to remove condensate from any compressed air application without air loss It is completely automatic and requires no external settings or adjustments A two stage condensate level sensor installed in the trap s internal cavity signals both the beginning and the end of the discharge cycle so the trap discharges only liquid and no air is wasted regardless of load At start up purge any air from the trap s inlet connection by pushing the TEST button several times The factory installed inlet filter should be examined and cleaned daily for the first week of operation an
12. R authorization is issued by PSB General Air Labor coverage shall be limited to maximum rates as published in the latest price list Field repairs may only be performed by a factory authorized service technician This warranty is limited to defects associated with operation and manufacture only All parts subject to wear due to their normal operation are not covered by this warranty All transportation costs associated with factory repair of equipment are the sole responsibility of the owner 1 4 Standard Equipment e Refrigerated air drying circuit with economizing heat exchanger amp condensate separator e Automatic condensate drain system Microprocessor based control panel with LED display and pushbutton user interface e Instruction and maintenance manual with wiring diagram 1 5 Description Of Operation These dryers have been specially designed to provide dry compressed air while consuming electrical power in direct proportion to the actual load thereby saving energy The dryers utilize mechanical refrigeration in conjunction with thermal storage to condense moisture by lowering the compressed air temperature to about 37 F The dryer stores its refrigeration ability during periods of low load by making ice This allows simple and efficient on off control of the refrigerant compressor to be used for capacity control An air to air economizer is employed to minimize the size of the refrigeration plant and to save electrical
13. applications but especially when high purity and low moisture content is required such as in the pharmaceutical amp food industry medical applications and for coating amp painting applications 1 7 General Safety Instructions Read this manual carefully before performing any operation This machine has been designed and manufactured to be used only as described below The supplier is not responsable for difficulties associated with operation other than the intended use or operation that is not in compliance with the instructions mentioned in this manual All maintenance or cleaning operations involving interior parts must be performed by trained technicians only ALWAYS Always be familiar with all controls Always be sure that the dryer is isolated from the compressed air network inlet and outlet valves closed and that internal pressure has been released before performing any maintenance Always disconnect electrical power and allow 15 minutes for the inner parts to cool down before removing the protection panels Always be sure to disconnect electrical power before removing the cooling fan protection grill Always be sure that all protection panels are properly attached during operation and after any maintenance operation NEVER Never place flammable objects near the dryer Never use the dryer if the power cable is faulty or the connection is not safe Never allow anyone to operate the dryer without giving him her proper instruct
14. clean condenser finned surfaces with compressed air jet 5 0 EQUIPMENT DATA Model G5C 18 G5C 30 G5C 50 G5C 75 G5C 100 G5C 120 G5C 150 G5C 200 G5C 250 G5C 250 Capacity scfm 18 30 60 75 100 120 150 200 250 250 Compressor Power HP 1 6 1 4 1 3 1 2 Ya 1 1 1 2 1 1 2 2 2 Power Supply V Ph Hz 115 1 60 115 1 60 115 1 60 115 1 60 115 1 60 115 1 60 230 1 60 230 1 60 230 1 60 460 3 60 Rated Current A 1 1 3 7 5 2 6 8 8 1 9 2 7 5 7 5 8 5 3 Full Load Current A 2 4 6 6 8 8 9 8 11 8 7 10 5 12 5 5 2 Refrigerant Type R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a Refrigerant Charge LBS 0 66 0 79 1 21 1 21 1 21 1 32 1 75 2 16 2 0 2 0 Connection Size F NPT 1 2 1 2 3 4 3 4 Ya 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 Weight Ibs 66 77 119 132 141 203 232 232 247 247 Max Air Inlet F 113 113 113 113 113 113 113 113 113 113 Max Ambient F 104 104 104 104 104 104 104 104 104 104 Max Pressure psig 230 230 230 230 230 230 230 230 230 230 Rated capacity air inlet of 100 F amp 100 psig 100 F ambient amp 33 39 F leaving dewpoint 5 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net 6 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC Ge
15. energy Condensed moisture is accumulated in the built in moisture separator and is discharged through the zero air loss drain When the dryer is started it is automatically in the direct expansion mode and cools the compressed air by direct heat exchange with refrigerant When the sensor temperature drops below setpoint indicating that the dryer capacity is in excess of the load the refrigerant solenoid valve is closed forcing refrigerant through the ice making circuit only The dryer continues to run making ice for a predetermined time interval after which the refrigerant compressor is switched off At this time the LED displays the code ICE indicating that the dryer is cooling the compressed air by melting the ice mass When the sensor temperature rises sufficiently indicating that the ice mass has been depleted the refrigeration system is re started and the control cycle is repeated ATTENTION although this dryer is equipped with an on off switch amp internal individual component protection complete unit over current amp short circuit protection MUST be provided by the installer in the user s power supply before the dryer 2 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psbh genair net 1 6 Use The use of a dryer is recommended for nearly all compressed air
16. LORE ELETTRONICO CTRONIC CONTROLLER DA TEMPERATURA PERATURE PROBE X1 0 RSETTO RMINAL BLOCK COMPRESSORE FRIGORIFERO REFRIGERANT COMPRESSOR VENTILATORE CONDENSATORE FRIGORIFERO REFRIGERANT CONDENSER FAN V1 LETTROVALVOLA DI SCARICO CONDENSA ONDENSATE DRAIN SOLENOID VALVE v2 LETTROVALVOLA CIRCUITO FRIGORIFERO REFRIGERANT SOLENOID VALVE pi PRESSOSTATO DI SICUREZZA HIGH PRESSURE SAFETY SWITCH P2 PRESSOSTATO VENTILATORE FAN PRESSURE SWITCH 1 INTERRUTTORE SEZIONATORE MAIN SWITCH Al CONTROLLORE ELETTRONICO ELECTRONIC CONTROLLER RT1 SONDA TEMPERATURA TEMPERATURE PROBE CONTATTORE CONTACTOR SWITCH F1 FUSIBILE VENTILATORE FAN FUSING BOX COMPRESSORE COMPRESSOR Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net G5C Dryers
17. PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net GLACIER Cycling Refrigerated Compressed Air Dryers with Zero Loss Drain Trap Operation amp Maintenance Manual MODELS 5 0018 thru G5C 0250 TABLE OF CONTENTS 1 0 GENERAL 2 1 1 How to use this manual 1 2 Symbols 1 3 Warranty 1 4 Standard Equipment 1 5 Description of Operation 1 6 Use 1 7 General Safety Instructions 2 0 MACHINE UNPACKING AND HANDLING 3 2 1 Unpacking and handling 2 2 Package disposal 2 3 Returned Equipment 3 0 SET UP 3 1 Positioning 4 3 2 Installation 3 3 Filling the thermal mass reservoir 3 4 Start Up 3 5 Dryer Transportation or Long Term Storage 4 0 MAINTENANCE 5 4 1 Weekly 4 2 Monthly 4 3 Semi annually 5 0 EQUIPMENT DATA 5 6 0 CONTROL PANEL OPERATION 6 6 1 Status LEDs 6 2 Button Functions 6 3 Set Point Modification 6 4 Digital Display 6 5 Error Codes 7 0 TROUBLESHOOTING 7 8 0 INTELLIDRAIN 8 8 1 Operation 8 2 Controls 8 3 Maintenance 9 0 DIMENSIONAL DATA 9 10 0 REFRIGERATION CIRCUIT DIAGRAMS 10 11 0 ELECTRICAL WIRING DIAGRAMS 10 12 0 SYSTEM INSTALLATION amp LAYOUT 13 1 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psbh genair net 1 0 GENERAL
18. acturer Do not transport the dryer without proper packing shipment damage remains the responsibility of the sender Materials returned without proper packing and authorization documents will not be accepted 3 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psbh genair net 3 0 SET UP 3 1 Positioning The dryer should be located in an area with a flat floor and protection against weather conditions and if possible direct sun light The area must also be properly ventilated amp heated if necessary so that the temperature is kept between 40 F and 110 F when the dryer is running remember that the operating dryer will add heat to the room It must also be large enough to allow at least three feet of free space adjacent to both the condenser air inlet and outlet grills to allow for proper unit cooling 3 2 Installation Air by pass piping is recommended to allow uninterrupted air service during instances of maintenance of repair Prior to installation check to insure that the compressed air piping is free of debris or other contaminants Connect the dryer to the compressed air line in accordance with one of the diagrams shown in section 11 and per unit labeling Always use a back up wrench to prevent damage to the connections during piping of the air inlet and outlet Ma
19. d monthly thereafter 8 2 Controls e Green LED Electrical Power ON Red LED Discharge Solenoid Energized valve open e Pushbutton Discharge TEST Open Valve Manually 8 3 Maintenance Close the ball valve located on the filter stop installed at the drain trap inlet Depressurize the trap by by pushing the TEST button Unscrew the plug in the end of the filter stop to access the filter screen Clean the filter screen with a compressed air jet Reassemble and open filter stop valve TEST button 10 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C Dryers ir net Cod 710 062 01 00 Rev 08 02 05 02 11 16 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 814 454 3492 www PSBINDUSTRIES com e psbh gena 814 45 3651 Fax Phone 9 0 DIMENSIONAL DATA Ts T 1 4 N cs N
20. ey AWG16 1 5mmq AWG16 1 5mmq AWG16 1 5mmq 6 K1 K2 K1 ITI AA Looe AKI kI a agi 2 h 16 2 Ju j 1100 AC 230V S S SSS HI 5 EAE ae ee ee MA KLKI l Iw le sis 3 Yh PE 10 8 ERE nes E a aana andang u v v P W PE A w ARI 1 3 1 m M mz M Sasia COMPRESSORE VENTILATORE RESISTENZA CARTER COMPRESSORE COMPRESSOR FAN COMPRESSOR CRANKCASE HEATER 1 2 8 2 2 8 G5C 250 460 3 60 POWER WIRING DIAGRAM Cod 714 003 02 00 Rev 03 02 05 02 gt lt 23 pasaja saba 1 1 12 G 1 16 1 a 18 22 SAFETY PRESSURE SWITCH PRESSOSTATO DI SICUREZZA G5C 250 460 3 60 CONTROL WIRING DIAGRAM Cod 714 003 02 00 Rev 03 02 05 02 FAN PRESSURE SWITCH PRESSOSTATO VENTILATORE FAN 1M2 THERMIC SWITCH TERMICO VENTILATORE 1M2 16 16 REFRIGERANT SOLENOID VALVE ELETTROVALVOLA FREON CONDENSATE DRAIN SOLENOID VALVE ELETTROVALVOLA SCARICO CONDENSA Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net G5C Dryers 5 SJS 5
21. ions Never make any alterations to safety parts Never strike or use excessive force on internal parts Never touch any part of the cooling circuit when the machine is running They are very hot Never drain the condensate directly into the sewage system request PSB General Air oil water separator information All installation use and maintenance operations must be perfomed according to the instructions detailed in this manual All dryer maintenance should only be performed by qualified personnel taking the proper safety precautions 2 0 MACHINE UNPACKING AND HANDLING 2 1 Unpacking and Handling The dryer is shipped on a wooden skid and packaged in a protective cardboard carton with banding straps The package must always be lifted from the bottom and must be kept in an upright position at all times Unpack the dryer by cutting straps always wear safety gloves and eye protection and cut either with scissors or cutting nippers removing the carton from the top and moving the dryer from the wooden pallet to the chosen position 2 2 Package Disposal It is recommended that the packaging materials be retained at least thoughout the warranty period Should the dryer need to be transported for service the original packaging will allow for easier and safer shipping 2 3 Returned Equipment e Repack the dryer in its original carton or with one of the same dimensions e The dryer must be kept vertical and packed as supplied from the manuf
22. ke sure that line power agrees with the unit data plate and the service complies with local electrical codes Always include a fused safety switch in the line power supply refer to data plate amperage for proper selection A particulate filter is recommended at the air inlet to avoid any deposit of solid particles into the dryer Position the dryer so that all controls can be easily read and so that all maintenance operations are easily performed Connect the condensate drain tube in compliance with local regulations The condensate is a pollutant and cannot be drained directly into the sewage system A Motivair oil water separator of suitable capacity is recommended 3 3 Filling The Thermal Mass Reservoir Remove the threaded plug A from the fill port located on the top panel of the dryer Slowly fill the reservoir with clean tap water until it can be seen coming from the flexible overflow tube B at the rear of the dryer Replace the fill port plug WATER FILLING Rotate 8 bro open IIHT IO et aka OOOO aiaiuiuiainiaaey OOOOH lau LRRD 3 4 Start Up e Close inlet and outlet valves switch on S1 and ON OFF hold for 3 seconds and check for the pilot light on the control panel e Allow the dryer to run until the word ICE appears in the digital display usually about 15 minutes Open the o
23. low Message flashing PFA Cause High Dewpoint Temperature Temperature Sensor failure All the alarms except for PF1 are automatically reset when the cause is removed PF1 must be cleared by switching the unit off and then re started has a priority over all the other displayed messages 7 0 TROUBLESHOOTING SYMPTOM POSSIBLE ORIGIN Temperature shown in display is higher than preset value High compressed air inlet temperature High compressed air flow High ambient air temperature Fouled refrigerant condenser Low refrigerant charge Faulty refrigerant compressor Faulty refrigerant solenoid valve Faulty fan thermostat Faulty control relay Refrigerant high pressure switch open Excessive air pressure drop across dryer Inlet outlet piping reversed Thermostat sensor out of well Faulty thermostat Ambient temperature below freezing Obstruction in air circuit Water present in air downstream of dryer Air by pass valve open Condensate drain strainer fouled Faulty condensate drain High dew point temperature 8 16 SOLUTION Reduce air temperature to within design limits Reduce air flow to within design limits Increase ventilation rate of installation area Clean condenser Locate amp repair leak amp re charge Repair or replace Repair or replace Repair or replace Repair or replace Eliminate cause amp reset switch Connect properly Re install Repair or replace
24. nds When deactivated the OFF message is displayed 6 3 Set Point Modification e Press the SET button the current set point value is displayed Modify see factory the displayed set point value by using the UP or DOWN button if modification is not performed in 15 seconds the controller automatically returns to the normal operating display indicating the DEW POINT value e Confirm the new set value by pushing the SET button within 10 seconds of the modification the flashing of the set point value confirms acceptance of the new data If the modified data is not confirmed within 10 seconds the new data will not be stored and the controller will revert to the previous set point Please note that changes to the set point WILL adversely effect dryer operation and therefore should only be done by authorized technical service personnel 7 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net 6 4 Digital Display Message NOT flashing Numeric Value ICE Description Dewpoint Temperature Energy Saving Standby Mode 6 5 Error Codes The controller recognizes specific types of operational errors When an error occurs the display shows a flashing alarm message alternating with the current dewpoint value as described be
25. neral Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net 6 0 CONTROL PANEL OPERATION These dryers are equipped with an electronic controller Please note that the SET POINT amp other control parameters have been optimized and factory set Altough the set point value can be displayed the ability to alter these factory settings via the digital interface on the front panel has been removed to eliminate the possiblity of unit damage caused by improper settings A description of the operation of the digital interface is provided below however to facilitate factory authorized adjustments DP1 DP2 DP3 Display E Onm DEW POINT Electronic Control System Buttons a oao A a on oe o o 6 2 Button Functions TEST e Performs a test of the condensate discharge valve when pressed for more than 3 seconds during the normal operation SET e Displays the set point value when pressed during normal operation e Stores all changes when pressed after changing set point om e Decreases the displayed value when pressed during set point programming see factory 6 1 Status LEDs KH Increases the displayed value when pressed during set point programming see factory ON OFF e Activates or deactivates unit operation when pressed for 3 seco
26. t COMPRESSORE FRIGORIFERO Ni Ts W 151 dea bi ji REFRIGERANT COMPRESSOR aS ae sale N 2 je VENTILATORE CONDENSATORE FRIGORIFERO 3 5 K1 ma HE 4 REFRIGERANT CONDENSER FAN if 5 pa lloa pyg ELETTROVALVOLA DI SCARICO CONDENSA L1 CONDENSATE DRAIN SOLENOID VALVE RTI 5 J AL typ LELETTROVALVOLA CIRCUITO FRIGORIFERO D mn 55 REFRIGERANT SOLENOID VALVE PRESSOSTATO DI SICUREZZA l w iv yt Ti 4 15 I 11 HIGH PRESSURE SAFETY SWITCH A 230V 8 4 L10 z f pz PRESSOSTATO VENTILATORE FAN PRESSURE SWITCH gt lt 5 i 1 S ji g4 NTERRUTTORE SEZIONATORE 1P1 18 IP2PEN I MAIN SWITCH 1 X lt presses E S i 5 HING CONTROLLORE ELETTRONICO BU Unis Tam ELECTRONIC CONTROLLER SONDA TEMPERATURA 1 RTI TEMPERATURE PROBE p CONTATTORE CONTACTOR SWITCH PE j if 7 H p4 FUSIBILE VENTILATORE elo r FAN FUSING yy MORSETTIERA INTERNO SCATOLA ELETTRICA i ELECTRICAL BOX TERMINAL BLOCKS D X g CONDENSATORI DI MARCIA K1 1y 1V2 RUN CAPACITORS p CONDENSATORE DI SPUNTO ICE 200 ICE 250 START CAPACITOR A 15uF A 15uF B 30uF B 25 C Our C B5pF 14 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax
27. utlet air valve completely and then gradually pressurize the dryer by slowly opening the inlet air valve Compressed air flow rates in excess of rating will reduce performance but will not compromise safety 4 16 Cod 710 062 01 00 Rev 08 02 05 02 PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 e www PSBINDUSTRIES com e psb genair net 3 5 Dryer Transportation or Long Term Storage e Close inlet and outlet valves switch off the devices S1 and ON OFF and disconnect power Depressurize the air circuit using the condensate trap TEST button amp remove the fill port plug to vent the reservoir e Drain the reservoir tank into a suitably sized container by removing right side panel B amp turning drain valve A counter clockwise e Replace the fill port plug amp close the drain valve A by turning clockwise Rotate to open DODO 4 0 4 1 Weekly e Visually inspect for proper condensate drain operation 4 2 Monthly isolate the dryer from the compressed air system by closing inlet 4 outlet valves and release pressure e Clean or replace condesate drain trap filter to remove any accumulated debris 4 3 Semi annually e Check compressor electrical current draw against amperage listed on the data plate e Remove power from the dryer and
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