Procom AL500HYLA User's Manual
Contents
1. Screw 2 Caution Some of the steel edges may be sharp Please use caution when assembling the unit INSTALLATION INSTRUCTIONS 1 Remove grate out of base and set flat on floor 2 Take log foam package out of base Please note each log fits the number marked on foam package 3 Unscrew the 16 screws that attach the top panel and the middle base with short columns Remove top panel and short columns Then set flat on the floor See FIG 3 Note Short Columns and Self tapping Screws are used for packing only Figure 3 Burner fixing plate 4 Place grate on burn plate Make sure to line up the red mark and five holes of grate with that of burn plate Then secure grate to burn plate with 5 4 14 Self tapping Screws See FIG 4 Red point Figure 4 Place grate on burn plate AL058 01 INSTALLATION INSTRUCTIONS Continued 5 Install logs 1 2 3 4 5 by inserting each log screw into holes of corresponding grate branch Make sure each log is placed in proper sequence See FIG 5 Note If the log is too loose or the screw can t be pulled down after inserting the log screw screw the nuts to adjust the clearance between nuts and logs Figure 5 Installing log 1 2 3 4 5 6 Install logs 6 7 8 9 10 as step 5 See 4 9 2 5 10 1 6 Figure 6 Installing log 6 7 8 9 10 Attach the four columns to the burner plate with M4x 10 screws provided Do not tighten at this time See FIG2. Save this manual for future reference Installer Leave this manual with customer SAFETY INFORMATION 1 Check the heater completely and thoroughly for damage DO NOT run a damaged heater 2 DO NOT alter the heater or operate a heater that has been modified from its original condition 3 Use only propane gas 4 Use only vapor withdrawal propane gas If any question contact your LP dealer 5 Do not use this heater as a wood burning heater Use only the logs provided with the heater 6 Inspect hose assembly before each use of the heater If there is excessive abrasion or hose is cut STOP USING HEATER Replace with a new hose 7 This heater is for outdoor use only Even so make sure that there is ample fresh air ventilation Do not use in buildings garages or other enclosed spaces 8 In the event that gas odor is detected IMMEDIATELY STOP operation until gas supply has been located and corrected 9 Do not place the heater where directly exposed to water spray rain dripping water or wind 10 Maintain minimum clearance to people or normal combustible material like paper of 2 feet 11 Place heater on a stable level surface 12 You must operate the heater with the heater screen in place Make sure heater screen is in place before running heater 13 This heater is designed to be smokeless If logs ever appear to smoke turn off heater and call a qualified service person Note during initial operation slight smo
3. 7 Figure 7 Column installation ALO58 01 8 Set the top panel in place on the columns and 12 From the outer side use M5 x 10 screws to secure with 10 screws provided Do not fasten the fixing hoop on the right and left support tighten at this time See FIG 8 Fasten the other side of the fixing hoop after the an cylinder is in place See FIG 11 Figure 11 The fixing hoop installation Figure 8 Top panel installation CONNECTING TO GAS SUPPLY 9 Attach the screens to columns with M4 x 10 Note The installer must supply an external regulator with a hose with 5 8 nut at one end and a regulator at the other end and a 20 Vertical Acme with OPD LP cylinder screws provided Do not tighten at this time See FIG 9 1 Turn the door knob clockwise and open heater 4 T door E 2 Remove dustproof wrap from regulator 3 Set cylinder flat on base compartment See FIG 12 4 Connect regulator with cylinder Tighten with care Do not over pressurize the valve 5 Before opening gas supply valve make sure control knob is in the OFF position Open gas supply valve Apply a mixture of liquid soap and water to all joints Do not use an open flame Bubbles forming show leak Check Figure 9 Screens installation connections for leaks immediately 10 Tighten the screws of step 8 9 10 to finish installation 11 Attach the handle to the middle base with 2 he
4. Model and serial numbers of your heater How heater was malfunctioning Type of gas used propane LP or natural gas Usually we will ask you to return the defective part to the factory Shipping Weight 163 For purpose of shipment adjustment TROUBLESHOOTING OBSERVED PROBLEM POSSIBLE CAUSE Burner does not light bh Air in gas lines h REMEDY Continue holding down control knob Repeat igniting operation until air is removed 2 Inlet gas pressure is too low 2 Check gas pressure 3 Gas supply turned off 3 Fully open gas supply 4 Air passageway on heater blocked 4 Check air passageway 5 Burner orifice clogged 5 Clean burner 6 Control knob not in ING ON position 6 Turn control knob to ING ON position 7 Control knob not fully pressed in while 7 Press down control knob in ING ON position When ignitor buttons pressed in there 1 Ignitor electrode positioned wrong 1 Reposition ignitor is no spark at safety Pilot 2 Ignitor electrode broken 2 Replace ignitor 3 Broken ignitor cable 3 Replace ignitor cable 4 ignitor electrode not connected to 4 Connect electrode to ignitor cable ignitor cable Burner fire does not last 1 Damaged thermocouple 1 Replace thermocouple 2 Thermocouple electrode 2 Clean thermocouple electrode corrosion Damaged control valve 3 Replace control valve 4 Control knob not pressed long 4 After ODS pilot lights keep control enough knob pr
5. joints Bubbles forming show a leak Do not use a match or an open flame to detect leak Light heater after ensuring that no gas leak exists START HEATER 1 Turn the control valve knob clockwise to the OFF position 2 Turn the door knob clockwise and open the heater door Check all connections as described in the Connecting to Gas section of this manual on 5 4 Fully open the valve on the propane cylinder 5 Push in gas control knob and turn it to IGN ON position Then Push and release the ignition button repeatedly until there is a flame at the pilot 6 Keep control knob pressed in for 30 seconds after ignition then release 7 Turn the burner on to maximum rate and then set to desired setting or remain on HI 8 Replace heater compartment door OPERATING HEATER Continued TO TURN OFF HEATER 1 gas control knob to the OFF position 2 If heater is not to be used shut off cylinder valve 3 Do not attempt to relight heater within 5 minutes after the propane cylinder valve has been closed RESTART HEATER 1 Turn gas control knob clockwise to OFF position 2 Wait 5 minutes before restarting 3 Repeat step 5 6 7 MAINTENANCE AND STORAGE 1 The Lp gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP gas cylinder of the U S Department of transportation 2 Storage of an appliance indoors is permissible on
6. yellow 3 There is no strong disagreeable odor eye burning or other physical discomfort 4 No smoke or soot exists internal or external to the heater 5 No unplanned or unexplained shut down of the heater occur REPLACEMENT REPLACEMENT PARTS PARTS NOT UNDER WARRANTY Contact authorized dealers of this product or Parts Central if they can t supply original replacement part s Call PRO COM s Parts Department at 1 877 886 5989 for referral information When calling PRO COM have ready e Model number of your heater eo The replacement part number ACCESSORIES Purchase these heater accessories from your local dealer or Parts Central If they cannot supply these accessories call PRO COM s Sales Department at 1 877 886 5989 for referral information You can also write to the address listed on the back page of this Note Use only original replacement parts This will manual protect your warranty coverage for parts replaced under warranty SPECIFICATIONS PARTS UNDER WARRANTY ES Contact authorized dealers of this product If they e E nly can t supply original replacement part s PRO COM s Technical Service Department at Inlet Gas Pressure In of water Maximum 13 1 877 886 5989 for referral information Mi im 44 When calling PRO COM or your dealer have Dimensions Inches HxWxD ready Stove 42 9 16 x26 x26 e Your name Carton 30 5 16 x27 3 4 x27 3 4 Your address Weight Lbs Stove 141
7. HYLA 12 058 01 G S LI ST This list contains replaceable parts used in your heater When ordering parts follow the instructions listed under Replacement Parts on page 7 of this manual ALSOOHYLA KEY PART NO NUMBER DESCRIPTION QTY 057 06 s Deme us 3 s wm ws 3 13 ALO58 01 LOGS LIST ALSOOHYLA NANJING PRO COM ELECTRIC APPLIANCE CO LTD 6 CHUANGYE ROAD HIGH NEW TECH ZONE NANJING 210061 CHINA PRO COM Toll Free number 1 877 886 5989 14 ALO58 01
8. PRO CON FIREPLACE OWNER S OPERATION AND INSTALLATION MANUAL ALSOOHYLA 50 000 BTU Hr Manually Controlled N gt e 7 0000000000000 N HA i AAA A gt AN MD ate AT AT AVAVAVAVAY WWW EAN ARR SM M M AN 22102 AA IMPORTANT Read this owner s manual carefully and completely before trying to assemble operate or service this heater WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life A FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other A WARNING Improper appliance installation adjustment WHAT TO DO IF YOU SMELL GAS alteration service e Do not try to light any appliance maintenance can cause injury e Do not touch any electrical switches do not use 9 Property damage Read the any phones in your building installation operating and e Immediately call your gas supplier from a Maintenance Instructions neighbor s phone follow the gas supplier s thoroughly before installing or instructions servicing this equipment e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a 44 WARNING For Outdoor Use qualified installer service agency or the gas supplier Only
9. York NY10018 National Fire Protection Association INC Batterymarch Park Quincy MA 02269 UNPACKING 1 Slide stove out of carton and set it on the flat floor Remove protective packaging See FIG 2 Remove plastic wrap and carton from MID base A N Remove top inner pack Turn the door knob clockwise open heater door to take out log set Remove all protective plastic wrap Unwrap log set by cutting plastic ties Check for any shipping damage If stove or log is damaged promptly inform dealer where you bought the stove Figure 2 shipping fireplace AL058 01 PRODUCT FEATURES SAFETY PILOT The heater has a pilot with a safety shutoff system The safety pilot is a required feature for outdoor heaters It shuts off the heater if flame is extinguished by rough wind PIEZO IGNITION SYSTEM This heater has a piezo igniter This system requires no matches batteries or other sources to light heater INSTALLATION TOOLS REQUIRED Philips screwdriver e Wrench Check if you have the items listed below before installation Logs 10 o 4x 14 self tapping screw 5 e M4x 10 screw 32 e M5x 10 screw 4 Column 4 e Log grate 1 e Fixing hoop 1 e Hex head screw 2 e Handle 1 e Screen 4 NAJIR MA ba pie aat lapping M4 M5 x10 Screw O Y Fixing hoop 1 Log grate 1 Column 4 kl y m i 5 2 5 ra pr ith ll a Screen 4 Handle
10. es on injector holder for dust and dirt See FIG 13 3 Blow air through the ports slots and holes in the burner 4 Check the injector holder again remove any large particles of dust and dirt with a soft cloth or vacuum cleaner nozzle 5 Blow air into the primary air holes on the injector holder 6 In case large clumps of dust have been pushed into the burner repeat steps 3 and 4 Clean the pilot assembly also A yellow tip on the pilot indicates dust and dirt in the pilot assembly Burner a 7 tube Primary Air Inlet Holes Figure 13 Injector Holder On Outlet Burner Tube EXTERIOR Use a soft cloth dampened with a mild soap and water mixture Wipe the cabinet to remove dust LOGS If you remove logs for cleaning refer to installing logs Pages 3 and 4 to properly replace logs Replace logs if broken or chipped MAIN BURNER Periodically check all burner flame holes with the heater running All slotted burner flame holes should be open with a yellow flame present Some burner flame holes may become blocked by debris or rust with no flame present If so turn off heater and let cool Either remove blockage or replace burner Blocked burner flame holes will create soot AL058 01 SERVICE INDICATIONS A hazardous condition may result if a heater has been modified or is not functioning properly When the heater is working properly 1 The flame is contained within the heater 2 The flame is essentially
11. essed in for 30 seconds 9 Thermocouple connection 5 Hand tighten connection or replace loose at control valve thermocouple 6 Pilot flame not touching 6 Contact qualified service man thermocouple AL058 01 PARTS LIST HP500MA This list contains replaceable parts used in your heater When ordering parts follow the instructions listed under Replacement Parts on page 7 of this manual KEY PART DESCRIPTION QTY NO NUMBER ICON om o 3 s Ames __ FCI ww mo 9 AL013 01 Support v mw peor 9 058 01 ILLUSTRATED PARTS BREAKDOWN AL500HYLA XXX QU A Y YY TARTRATE MAMMA W W i WAAAY Hi PRO 1 V UN WA 000 NYY Win AM NE AMAA Wr INN WN lt i 2S wv 24 ee Nt 5 ae MAMMA M NA 10 AL058 01 PARTS LIST HP500MA This list contains replaceable parts used in your heater When ordering parts follow the instructions listed under Replacement Parts on page 7 of this manual KEY PART NO NUMBER NDW L600x4 Safety Pilot DESCRIPTION QTY 1 AB31002 Safety Pilot Inlet Tube ASM MLO031 03 Control Knob NV2020 1217 Control Valve 11 058 01 ILLUSTRATED PARTS BREAKDOWN AL500
12. ing process lasts too long and proceeds too fast the propane temperature and pressure will fall so low that the heater operation may be improper or even halt Often frost forming on the outside of the propane container warns excessive refrigeration Recommendations on how to reduce refrigeration A Provide considerably more propane than you plan to consume it s better to provide twice as much B Fill containers frequently especially in cold weather Never allow propane to fall below one third of container capacity CLEANING AND MAINTENANCE 4h CAUTION You must keep control areas and top panel of heater clean Inspect these areas of heater before each use Have heater inspected yearly by a qualified service person AAWARNING Shut off heater and let cool before servicing PILOT AND BURNER Clean dust with a vacuum cleaner BURNER AIR INLET HOLE We recommend that you clean the unit every three months or after 2500 hours operation We also recommend that you keep the burner tube and pilot assembly clean and free of dust To clean these parts we suggest using compressed air no greater than 30 PSI You can also use a vacuum cleaner in the blow position If using compressed air in a can please follow the directions on the can Otherwise you might damage the pilot assembly 1 Shut off the unit including the pilot Allow the unit to cool for at least thirty minutes 2 Inspect burner pilot and primary air inlet hol
13. king could occur due to log curing and heater burning manufacturing residues 14 Do not attempt to move handle or service while heater is hot or in operation 15 Use only in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI223 1 1996 16 Do not hang or attach clothing or any other flammable materials on or near the heater 17 Carefully supervise young children when they are in the vicinity of heater 18 Heater becomes very hot while running Keep children and adults away from hot surface to avoid burns or clothing ignition 19 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required as necessary It is imperative that control compartment burners and circulating air passageways of the appliance be kept clean PRODUCT IDENTIFICATION a AS NN duy WA S ry A TPETT TIL ES AAA 24 DU n Y 241 XA LU TIGUGA NEA SX Narr IMT IT UN MAPA Logs Control Cabinet Base LOCAL CODES Install and use heater with care Follow all local codes In the absence of local codes use the latest edition of The National Fuel Gas Code ANSZ223 1 also known as 54 Available from American National Standards Institute INC 1430 Broadway New
14. ly if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors in a wellventilated area out of the reach of children Disconnected cylinders must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed area 3 The pressure regulator and hose assembly supplied with the appliance must be used and a statement that replacement pressure regulators and hose assemblies must be those specified by the appliance manufacturer 4 If the connection to the LP gas cylinder is other than Type Il or Ill as described in the Standard for Cylinder Connection Devices ANSI Z21 81 CGA 6 25 the cylinder with its mating fitting shall be provided by the appliance manufacturer Supplying the cylinder may be accomplished by a method controlled by the manufacturer that will result in both the appliance and the cylinder being available at the time of purchase 5 The cylinder supply system must be arranged for vapor withdrawal 6 The cylinder used must include a collar to protect the cylinder valve 7 Have the heater inspected by qualified service man before each use or at least annually 8 Check the POL fitting for any damage before each use and replace if any damage is found 9 Turn off cylinder valve when the heater is not to be used AL058 01 MAINTENANCE AND STORAGE Continued 11 Spiders and insects can nest and live in outdoor appliances especial
15. ly in the burners and orifices This will interrupt the normal flow of LP gas to the heater and can be a very dangerous situation Inspect for insect infiltration of burner orifice when one of the following occurs A The smell of gas along with predominating yellow tipping of the burner flames Heater can not reach desired temperature Uneven burner flow Burner makes popping noises during normal use or shutdown 12 When heater to be stored outdoors detach connection between LP cylinder and heater Remove cylinder from heater and store in accordance with chapter 5 of the standard for Storage and Handling of liquified gas 13 Adopt rainproof cover provided with the heater to avoid rust of heater when not in use UU A WARNING Local codes for installation of propane systems may vary considerably Therefore ask your local propane supplier for advice on propane system installation In the absence of local codes install in accordance with Standard for the Storage and Handling of Liquified Petroleum Gases ANSI NFPA 58 1995 and National Fuel Gas Code ANSI Z223 1 1996 Your supplier fire marshal or library should have a copy The propane used must be arranged for vapor withdrawal Propane cylinders must be secured in the upright position to keep them from falling or being knocked over GENERAL INFORMATION During use liquid propane in a cylinder vaporizes As it vaporizes the propane cools itself If this cool
16. x head screws provided See FIG 10 TORY ANA GK MUI ESA EEE Figure 12 Cylinder set and pipe Figure 10 Handle installation installation 5 058 01 CONNECTING TO GAS SUPPLY Continued FUEL REQUIREMENTS e Connect regulator hose with standard 20 pound LP cylinder coupler e Call the LP gas supplier to inspect the cylinder Do not use a damaged LP gas cylinder e Do not use LP gas without decompression Do not connect irregular LP gas supply with heater Use only LP gas on this heater Do not convert to other gases Ah CAUTION It is dangerous to use a damaged or rusted cylinder OPERATING HEATER This heater is designed for use with LP gas You may light the heater directly LP gas is heavier than air If it leaks from joint it may sink down to the floor and mix with ambient air to form a detonable mixture If you have questions contact your LP dealer for instructions or service proper A Warning Fire burn inhalation and explosion hazard Keep solid combustibles such as building materials paper or cardboard at safe clearances from the heater Never use heater in the vicinity of gasoline solvent paint thinner or other combustibles Caution When heater runs in the presence of other people the user is responsible to properly offer those present safety precautions and hazard information LIGHTING INSTRUCTIONS Follow adaptable lighting instructions Apply soap solution to all
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