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Powerware 9315s User's Manual

1. OUTPU T CAPS Powerware 9315 750 CAN A and CAN B Interface Location DESCRIPTION UPM CAN INTERFACE POWERWARE 9315 625 750 UPMs DRAWING NO 464201373 6 SHEET 2 of 3 Powerware 9315 Parallel eee Redunnant System with PHP SSBM 4201373 Rev A 092402 Table M UPM CAN A amp CAN B Interface Inputs and Outputs From 28 A1TB1 1 OANA CHANNEL A POWERNET HIGH CANA Channel A connection of PowerNet from Bie GEANE LA POWERNET LOW SSBM Used to control and monitor UPMs A1TB1 3 OANA CHANNEL A POWERNET GND a17B7 1 CANA CONTROL POWER 12VDC J2 1 Control power connection for Channe
2. LEGEND me E NII FBP it al IN FEEDBACK PROTECTION BREAKER SSW STATIC SWITCH CONT CONTROLS SECTION 2 SECTION 3 FRONT VIEW SSBM DIMENSION RATING F 2500A 5 8 i l 4 4 B T 3000A 5 8 4 4 oo e 4000A 8 8 8 oe A DESCRIPTION PowerHandlerPlus SSBM 16420137311 SHEET 9 of 4 DRAWING NO Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 BYPASS INPUT POWE R amp CO IN SWITCHB CAB ETS B OVERALL DI RECO RECO MENDE MENDE _ SWI TCHBOAR lt CONT ROL WI EMPORARY LOAD BANK ROL WI RD SE For 3 Phase 4 wire SSBM option ONLY Neutral Bus in Sections 2 and 3 SECTION 3 SECTION 2 SECTION
3. STATIC SWITCH CONTROLS SECTION 2 SECTION 3 LEGEND SYSTEM BYPASS BREAKER SYSTEM OUTPUT BREAKER FEEDBACK PROTECTION BREAKER MAINTENANCE BYPASS BREAKER MAINTENANCE ISOLATION BREAKER SSBM SMB DIMENSION RATING 2500A 3000A 4000A DESCRIPTION PowerHandlerPlus SSBM with SMB DRAWING NO 164201373 12 SHEET 2of4 Powerware 9315 Parallel pee Redundant System with PHP SSBM 164201373 Rev A BYPASS INPUT MAINTENANCE BYPASS INPUT CRITICAL LOAD NOTES IN SWITCHBOARD SEE TOP OR BOTTOM VIE gt CABINETS BOLT TOGETHER WITH MIO BOLTS OVERALL DIMENSIONS DO NOT IN
4. ae a 7 x LULU AR LU YS AAN KF a ay Z 07 i iar PY aN INN O7 L7 ATA W A UY Ce J v DA Mi Y AA OS f X Ly Lg zs LL y LL TATA EN re J AA wim R S N Ey E Z i ff Wy L7 VA NAN 7 LRA KRY PNJ R N Le 77 Wy AN ATN a LL Wy Ma NN WY NA gt I k N7 Pang U Sa OR bp buy RISA UTILITY POWER INPUT TO UPM Tons My UPM OUTPUT TO SSBM INPUT Y Wen NP See Table N of Appendix A for UPM aloha Output Conductor Sizing SSBM OUTPUT TO CRITICAL LOAD UTILITY POWER INPUT TO BYPASS BUS gt be BPE POWERNET DUAL REDUNDANT NETWORK SSBM INTERFACE TERMINAL BLOCK TB1 UPM INTERFACE TERMINAL BLOCK TB1 FOR 9315 625 750 UPM ONLY NOTE 1 Accommodates one to eight UPMS Four UPM system shown 2 The input transformer cabinet may be ALSO INCLUDES DUAL REDUNDANT installed on either the left or the right NETWORK POWER SUPPLY side of the UPM cabinet SBM INTERFACE TB7 3 Refer to the Powerware 9315 UPS VEMINTERIACE A CANAS CAND Installation manual provided with the UPMs for UPM battery and optional input transformer installation information 4 Actual SSBM physical arrangement and cable connection location
5. Dimensions are in millimeters inches KNOCKOUTS PROVIDED ON FIVE SURFACES DESCRIPTION RELAY INTERFACE MODULE PRAWINGNO 164201373 9 Powerware 9315 Parallel ese System with PHP SSBM 4201373 Rev A 092402 Y F gt KNOCKOUTS PROVIDED ON FIVE SURFACES __ MAX WIRE SIZE NO 14 AWG MIN WIRE SIZE NO 18 AWG FLUSH MOUNT DX DX x 24VDC RETURN a BUNR K L o O m 2 O O Ta 711C O SURFACE MOUNT FOR HANGING O CoO EXCEED 500 FEET Dimensions are in millimeters inches CONDUIT AND WIRING SUPPLIED BY WIRES MUST CUSTOMER MAX DISTANCE BETWEEN BE TWISTED REMOTE MONITOR AND SBM NOT TO DESCRIPTION SUPERVISORY CONTACT MODULE DRAWING NO 164201373 10 SHEET 1 of 1 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 REMOVABLE LIFTING BRACKETS BRACKETS BETWEEN SECTIONS amp 2 MUST BE REMOVED BEFORE INSTALLATION AT CUSTOMERS SITE R
6. OOHO OHO o O OLOO 70 OpOpOnOpnoOpnoO NE NEN ERRATA HA Lo Figure 11 3 Supervisory Contact Module The SCM provides signals for the following indications e SYSTEM NORMAL TB2 1 through TB2 3 e NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through TB2 9 BYPASS NOT AVAILABLE TB2 10 through TB2 12 ON BATTERY TB2 13 through TB2 15 e UPS ALARM TB2 16 through TB2 18 e ON BYPASS TB2 19 through TB2 21 SHUTDOWN IMMINENT TB2 22 through TB2 24 Refer to the applicable Powerware 9315 Installation manual chapter Installing a Supervisory Contact Module for TB2 contact configurations Powerware 9315 Parallel oe System with PHP SSBM 11 5 164201373 Rev A 11 7 17 8 Common Battery Racks A Common battery rack can be used to supply the DC input to the Parallel Capacity Redundant system UPS modules This common rack would be used in place of the individual racks for each module You can enhance the protection time provided by your Parallel Capacity Redundant system by adding one or more battery racks The battery racks should be equipped with sealed lead acid maintenance free batteries An external battery disconnect switch must be used Refer to the applicable Powerware 9315 Installation manual provided with the UPS for battery requirements and installation instructions External Battery Disconnec
7. 00 0 cece cee cnet e eens 3 1 Remote Monitor Panel RMP 2 00 0 cece eee eee ee 4 2 Terminal Block Bracket 00000 cece eee eee eens 4 3 Relay Interface Module 2 0c cece eee eee eee 5 1 Terminal Block Bracket 00 ccc eee eee ee eens 5 2 Supervisory Contact Module 0 c cece cece ees 6 1 Terminal Block Bracket 02 ccc eee e cece eens 6 2 Supervisory Contact Module TB2 00 cece ees 6 4 Path of Current Through the Parallel Capacity Redundant System in Normal Mode 0 00 cece eee neers 7 4 Path of Current Through the Parallel Capacity Redundant System in Bypass Mode cece cee eee 7 5 Path of Current Through the Parallel Capacity Redundant System in Battery Mode 0 0c cee eee eee eee 7 6 Path of Current Through the Parallel Capacity Redundant System in Load Bank Mode with SSBM with Temporary Load Bank Tabs 0 000 eee eee eeee 7 8 Path of Current Through the Parallel Capacity Redundant System in Load Bank Mode with SSBM SMB with Temporary Load Bank Tabs 00cc eee neces 7 9 Path of Current Through the Parallel Capacity Redundant System in Maintenance Bypass Mode 0 050 7 11 Path of Current Through the Parallel Capacity Redundant System in Redundant CBP Mode 00000ee eens 7 13 Typical SSBM Control Section Sheet 1 of 4 8 2 Ty
8. a POWERNODE PANEL EXTENSION PLATE ADDED FOR OPTIONAL SMB 110915520 th VIEW B B SHOWING U VIEW_A A CUSTOMER INTERFACE PANEL I o o o TTT I I POWERNODE PANEL A1 MOUNTED apes a 838 8 rob a 883 iE 388 ee a e e i b TO MAINT FROM MAINT co pe ee s s e VIEW IN DIRECTION P P MAINT BYPASS SWITCH A181 SHOWING ALL M N L CAPS NLARGED VIEW O PASS KEY SWITC OPTIONAL DESCRIPTION TYPICAL SSBM CONTROL SECTION ene 164201373 13 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 SMB ELECTRICAL INTERLOCK PANEL A10 OPTIONAL 680008088888 ees ee 68 99 ar Ga a ENLARGED VIEW VIEW D D SMB ELECTRICAL INTERLOCK PANEL A11 WITH REDUNDANT CBP CONTROLS OPTIONAL em ae eee cep Fl F2 10A 10A OP POD PPOP DOOD
9. 0 cece eee 13 4 Figure 13 4 Event History Log sca cae ecnc dees eevaea wes ase e eee eee ae eee 13 8 Figure 13 5 System Meters Screen eee ee eee eee 13 9 Powerware 9315 Parallel a ecru System with PHP SSBM 64201373 Rev A 092402 List of Tables Table 6 1 Supervisory Contact Module Wire Terminations Sede ohne hone 6 3 Table 13 1 Pin Assignments for Port 1 DB 9 0 002 cee eee eee 13 2 Table 13 2 Pin Assignments for Port 2 DB 25 0 cee eee eee 13 3 Table 13 3 Options Available for Each Communication Port 13 5 Powerware 9315 Parallel capacity Redundant System with PHP SSBM xi 164201373 Rev A 0924 This Page Intentionally Left Blank xii Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Introduction The Powerware 9315 Parallel Capacity Redundant online power protection system is utilized to prevent loss of valuable electronic information minimize equipment downtime and or minimize the adverse effect on equipment production due to unexpected power problems The Powerware 9315 Parallel Capacity Redundant System continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with your building s electrical system the Parallel Capacity Redundant System supplies clean consistent power that your sen
10. _JAll packing materials and restraints have been removed from each cabinet _JEach cabinet in the Parallel Capacity Redundant system is placed in its installed location _JA ground bond is installed between any cabinets that are bolted together _JAll switchboards conduits and cables are properly routed to the SSBM UPMs and auxiliary cabinets _JAll power cables are properly terminated _JA ground conductor is properly installed _ If neutral connection is used no other N G bonds exist downstream from the UPMs _ Battery cables and harness are terminated on E4 and E5 _ Internal battery cabinet connections have been completed bus bars plugs etc _ Shunt trip signal wiring is connected from UPMs to battery breaker s _JAir conditioning equipment is installed and operating correctly _ The area around the installed Parallel Capacity Redundant system is clean and dust free It is recommended that the Parallel Capacity Redundant system be installed on a sealed concrete pad or a sealed concrete floor _ JAdequate work space exists around the SSBM UPMs and other cabinets _JAdequate lighting is provided around the Parallel Capacity Redundant system _JA 120VAC service outlet is located within 25 feet of the Parallel Capacity Redundant system _JAIl circuit breaker trip units settings have been completed per the user s coordination study _JEach Remote Monitor Panel RMP is mounted in its installed
11. wl o o GROUND BUS SEE DETAIL A Hi OO E4 MODULE NEUTRAL MODULE INPUTS CRITICAL LOAD RING MAY COME THROUGH TOP OR BOTTOM ACCESS AREAS CLOSEST TO TERMINATION E TOP OR BOTTOM VIEWS FOR SPECIFIC DIMENSIONS OF EACH SECTION THER WITH MIO BOLTS 3 IN FRONT amp 3 IN REAR SUPPLIED BY MFR DO NOT INCLUDE BOLT HEADS TO SECURE FRONT SIDE amp REAR PANELS CLEARANCE OVER SWITCHBOARD IS 304 8MM 12 0 CLEARANCE BEHIND AND IN FRONT OF SWITCHBOARD IS 812 8MM 32 0 AINTAINED UPRIGHT 15 DURING HANDLING INALS WILL ACCEPT 22 12 AWG WIRES DESCRIPTION PowerHandlerPlus SSBM 164201373 11 SHEET 9 of 4 DRAWING NO Powerware 9315 Parallel ie ae eee System with PHP SSBM 4201373 Rev A 092402 FRONT OF CABINET AVAILABLE BOTTOM ENTRY CONDUIT AREA USEABLE OPEN 63 CONDUIT 2 AREA BOTTOM ENTRY TYPICAL 1448 69 57 0 524 REF 60 0 upe p Floor Mounting Details NOTE Frame and bottom main bus shown onl 11 11 0 437 TYP DETAIL GND BUS SCALE 0 187 g CONNECTI ON NUMBER OF CABLE TERMINATIONS TERMINALS 2500A SSBM 3000A SSBM 4000A SSBM BYPASS PUT El 10
12. 4 for the terminal block location on the Customer Interface Panel Table N Remote EPO REMOTE QO EPO SWITCH ji TWISTED WIRES 2 Remote EPO switch rating is 24 VDC 1 amp minimum if supplied by user NOTE This switch must be a dedicated switch and not tied into any other circuits DESCRIPTION REMOTE EMERGENCY POWER OFF 164201373 7 SHEET 4 of 2 DRAWING NO A 26 Powerware 9315 Parallel Capacity Redunnant System with PHP SSBM 4201373 Rev A 092402 95 3 3 75 SQUARE Knockout pattern typ 5 sides O O UNINTERRUPTIBLE POWER SYSTEM EMERGENCY OFF EMERG OFF TO SSBM TO OTHER EQUIPMENT Dimensions are in millimeters inches DESCRIPTION REMOTE EMERGENCY POWER OFF DRAWING NO 164201373 7 SHEET 9 of 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 27 164201373 Rev A 092402 KNOCKOUTS PROVIDED ON FIVE SURFACES __ MAX WIRE SIZE NO 14 AWG MIN WIRE SIZE NO 18 AWG FLUSH MOUNT
13. PF OO UF FP Ww Inverter Normal Meters Statistics Graphics Setup SE gt Figure 9 6 Event History Log Screen A small return arrow lt appears in the upper right corner of the information area of the Event History Log screen This arrow is a reminder that you can press the lt pushbutton on the Monitor Panel to toggle the scroll bar between the menu box and the information area When the scroll bar is in the information area the return arrow is in the menu box When the scroll bar is in the menu box the return arrow is in the information area When the scroll bar is in the information area you can press the amp and V pushbuttons to scroll through the Event History log Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 9 6 5 Active System Events Screen Select Active from the Events menu to display a listing of all system events that are currently active The most recent system event is listed first As events clear they are removed from the Active System Events listing Figure 9 7 shows the Active System Events screen Uninterruptible Power System System Normal ALARM ON BATTERY SHUTDOWN IMMINENT NOTICES NONE 15 JUL 1998 09 25 42 Battery Active System Events Minutes 48 5 NOTICE Input power unavailable NOTICE Bypass Not Available ALARM Shutdown Imminent Events History Versions Meters Statistics Gr
14. e Chapter 13 Serial Communications describes the serial communications features of the Parallel Capacity Redundant system e Chapter 14 Remote Notification contains instructions for using the remote notification feature of the Parallel Capacity Redundant system e Chapter 15 Maintaining the Parallel Capacity Redundant System contains maintenance instructions for the Parallel Capacity Redundant system e Chapter 16 Product Specifications provides detailed specifications for the Parallel Capacity Redundant system Appendix A Customer Information contains important information on wiring requirements and recommendations and important diagrams of the mechanical details and electrical access Read through each procedure before you begin Perform only those procedures that apply to the Parallel Capacity Redundant system you are installing or operating Conventions Used in This Manual The text in this manual uses these conventions e Bold type highlights important concepts in discussions key terms in procedures and menu options e Italic type highlights notes and new terms where they are defined e Rectangular boxes containing bold type are warnings or cautions that pertain to the Parallel Capacity system or its electrical connections In this manual the term SSBM refers only to the Switchboard System Bypass Module and its internal elements The term Parallel Capacity Redundant system refer
15. gt SURFACE MOUNT FOR HANGING CONDUIT AND WIRING SUPPLIED BY WIRES MUST CUSTOMER MAX DISTANCE BETWEEN BE TWISTED REMOTE MONITOR AND SBM NOT TO 14 18 gauge EXCEED 500 FEET DESCRIPTION REMOTE MONITOR PANEL Dimensions are in millimeters inches DRAWING NO 164201373 8 SHEET 1 of 4 Powerware 9315 Parallel ie ae Lee System with PHP SSBM 4201373 Rev A 092402 FLUSH MOUNT mood od EXISTING INTERNAL WIRING CONDUIT AND WIRING SUPPLIED BY CUSTOMER Maximum distance between RIM and SBM not to exceed 500 feet Wires must be twisted MAX WIRE SIZE NO 14 AWG MIN WIRE SIZE NO 18 AWG DESCRIPTION SURFACE MOUNT FOR HANGING CONTINUES AT UPS RELAY INTERFACE MODULE DRAWING NO Dimensions are in millimeters inches 164201373 9 SHEET Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 15 PIN D SUB CONNECTORS
16. TB1 7 TB3 4 From RMP B if used To SSBM Remarks TB1 4 TB3 5 TB1 5 TB3 6 TWISTED WIRES 4 1 2 TURNS PER TB1 6 TB3 7 3 INCHES TB1 7 TB3 8 5 To check the operation of the RMP ensure that the Parallel Capacity Redundant system is supplying the load via the inverters or bypass If the indicators on the RMP show the appropriate status then it is operating correctly If the communications link between the SSBM and the RMP is not present the RMP will self test all indicators flash and the horn beeps at one second intervals If this occurs check all harness connectors and the fuse for proper seating If all connections are secure but the RMP continues to self test replace the fuse with the spare included in the hardware kit If this does not correct the problem contact your local field service office for verification that the RMP is working correctly 6 To test the indicator lamps press the horn silence button and hold it for 3 seconds All lamps should light and the horn will sound continuously until you release the button 7 Repeat steps 1 2 and 4 through 6 for each RMP you are installing 8 If you are installing an RIM or SCM in addition to an RMP proceed to Chapter 5 or 6 respectively otherwise secure the SSBM by reversing the steps contained in procedure To Prepare the SSBM for Wiring to an RMP RIM SCM or Remote EPO of Chapter 2 Powerware 9315 Parallel ae Redindant S
17. a cub lt 5 ce o ERES Bo bbb bbb ENLARGED VIEW VIEW D D DESCRIPTION TYPICAL SSBM CONTROL SECTION 110915520 DRAWING NO 16420137313 SHEET 4 of 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Table O UPM Output to SSBM Cable and Conduit Configurations Based on UPM Manuals UPM Output to SSBM Cable Configuration Max No of UPMs Connectable to each SSBM Minimum Conductor Size 32 1 Neutral 1 Gnd Based on UPM to SSBM Cable Configuration Number of Number and Conductor Size Conductors per Size of Conduit Model kVA kW Voltage Current AWG or kemil and Neutral i inches Model 2500 Model 3000 Model 4000 f200 eoorieo 400 eo 2 2 20 7 7 7 eas pesrre0 208 ees a0 3 3 20 _ 22s p2srre0 a0 r 30 1 20 30225780 480 27 30 T 20 S00 zasriao e00 f er 350 T 20 EEEN D 90_ soon 8830 300 300240 480 30 250 2 22o EE E 3 3 20 0 2060 20 20 ao 20 20 2020 a00 30 20 f eo o o o a aos sas AEA R A 50 azas 4 EEK e E sor S E 2 EO E 250 sf E 4d ECS e E 380 E EEE ESE E E 380 3 EEE peas s0oa00 a00 72 s0 4 f 3 30 peas soso a00 722 s0
18. 1A maximum Powerware 9315 Parallel oe System with PHP SSBM 11 1 164201373 Rev A 11 4 Remote Monitor Panel As an option you can install Remote Monitor Panels RMPs to monitor the operation of the Parallel Capacity Redundant system from virtually any location within your facility up to 500 feet from the SSBM Each RMP contains backlit status indicators and a local horn You can flush mount or surface mount an RMP on a desktop wall or wherever you have a serial interface line A maximum of two monitoring accessories RMPs Relay Interface Modules RIMs or Supervisory Contact Modules SCMs can be installed See Table 11 1 for the number of accessories permitted Figure 11 1 shows an RMP UNINTERRUPTIBLE POWER SYSTEM NORMAL SYSTEM STATUS Figure 11 1 Remote Monitor Panel Table 11 1 Optional Monitoring Accessories Number and Type of Accessories Permitted Remote Monitor Panel Relay Interface Module Supervisory Contact Module 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 The RMP contains a local horn and the following backlit status indicators SYSTEM NORMAL The UPS is energized either with utility power or battery backup and is supplying conditioned power to the critical load NO REDUNDANCY SYSTEM This indicator applies only to parallel systems when one cabinet is n
19. BE TWISTED Figure 4 1 Remote Monitor Panel RMP 4 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 NOTE Before installing an RMP be sure you have prepared the SSBM according to the instructions in Chapter 2 4 2 To install an RMP 1 Securely mount the RMP s 2 Install wiring from the RMP using 1 in conduit through the cable entry panels in the top of the SSBM control section refer to the enclosed switchboard vendor drawings for the location of the conduit landing plate 3 In the spare parts kit locate the RMP adapter cable assembly see Figure 4 2 Mate the DB 9 connector on the back of the terminal block to the DB 9 connector Port 1 on the Customer Interface Panel of the SSBM refer to Drawing 164201373 4 in Appendix A Use two screws from the spare parts kit to secure the terminal block bracket to the Customer Interface Panel Connect to Port 1 DB 9 on Customer Interface Panel y Z P TERMINAL g BLOCK A TB3 W Figure 4 2 Terminal Block Bracket Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 4 3 164201373 Rev A 092402 4 Connect RMP wiring to the terminal block using terminations shown in Table 4 2 Table 4 2 RMP Wire Terminations From RMP A To SSBM Remarks TB1 4 TB3 1 TB1 5 TB3 2 TWISTED WIRES 4 1 2 TURNS PER TB1 6 TB3 3 3 INCHES
20. BLDG ALARM 3 RTN ontact closure BLDG ALARM 4 Programmable UPS alarm Activated by a remote contact closure Default is Go to Bypass BLDG ALARM 4 RTN See Note 2 and 3 BLDG ALARM 5 Programmable UPS alarm Activated by a remote contact closure Default is Go to UPS BLDG ALARM 5 RTN See Note 4 BLDG ALARM 6 Programmable UPS alarm Activated by a remote BLDG ALARM 6 RTN contact closure Default is on Generator NOT USED NOT USED NOTUSED E 7 T NOTUSED 1 If the SSBM is equipped with an optional System Maintenance Bypass SMB Building Alarms 1 and 2 are used for the MIS and MBP breakers shown on the Monitor Panel Mimic and are unavailable for customer use If the SSBM is setup for Powerware Sync Control Building Alarm 4 is used for the Sync Control Trouble alarm and is unavailable for customer use If the SSBM is setup for Powerware Hot Tie Control Building Alarm 4 is used for the programmed control function Hot Tie Trouble and is unavailable for customer use If the SSBM is setup for Powerware Sync Control or Hot Tie Control Building Alarm 5 is used for the programmed control function Transfer to Bypass Disabled and is unavailable for customer DESCRIPTION SSBM CUSTOMER INTERFACE PANEL Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 92402 164201373 Rev A 0 Table J Customer Interface Panel Inputs and Outputs Cont d Terminal f cue
21. TB Pin Name Description ON UPS Contacts used to indicate On UPS status of ON UPS RTN Parallel Capacity Redundant System ON BYPASS Contacts used to indicate On Bypass status of 4 ON BYPASS RTN Parallel Capacity Redundant System See Note 6 RELAY 1 NG General purpose NO and NC relay a BERN wane contacts See Note 4 RELAY 1 RTN 8 __ RELAY 2 NG RELAY 2 NO General purpose NO and NC relay contacts See Note 5 RELAY 2RTN Bypass ZA Bypass ZB Bypass OC R Sync Reference Voltage for Optional Powerware 4 SyncReference A 9315 Sync Control Connections Sync Reference B e Sync Reference C Also used for Optional Powerware Hot Tie Control and Hot Tie with Sync Control connections Output GA P 8 omus o ouge pa eocRIN Optional CAN Power Supply Panel A13 Terminal ee _ evORN ica Ps eavocRIN a TB4 TB6 B7 TVOG TIVO RTN TIND E NOTES Relay 1 is normally deenergized and is only energized for an alarm condition Relay 2 is normally energized and is only deenergized for an alarm condition If the SSBM is setup for a Powerware Sync Control the ON BYPASS contact is used for Sync Control and is not available for customer use DESCRIPTION SSBM CUSTOMER INTERFACE PANEL DRAWING NO 164201373 4 SHEET 6of6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Two redundant PowerNet control networks connect the UPMs to each oth
22. The setup screens for Port 1 and Port 2 are identical For detailed information about configuring the serial ports refer to Chapter 13 Serial Communications Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 9 13 164201373 Rev A 092402 This Page Intentionally Left Blank Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Operating Instructions for the Parallel Capacity Redundant System 10 1 General Information Before You Start The following procedures provide instructions for operating the Parallel Capacity Redundant System NOTE 1 Before starting the Parallel Capacity Redundant system ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the Parallel Capacity Redundant system operates properly 2 Refer to Chapter 9 of this manual for description of SSBM controls and monitor panel functions 3 Refer to the applicable Powerware 9315 UPS Operation manual provided with the UPMs for UPM operating instructions 10 2 Operation of SSBM with Powerware 9315 200 thru 9315 500 UPMs 10 2 1 Initial Setup 1 Ensure the Switchboard System Bypass Module SSBM circuit breakers are manually charged and set as follows System Output Breaker CBS OPEN System Bypass Breaker CBP
23. f eeo peas 6257500 a00 soz s0 a f ees peas e2erse2 400 9 s0 3 35 _ 3 3 0 w HH ol w 750 6257500 a80 72 o o E 0 660 60 e 0 3 3 30 4 _ 00 750 625 562 480 752 330 70 6262 60 6 s0 s f ereo EEA E e 00 4 3 35 3 _ 750 7507600 600 72 s0 3 3 30 _ mo 480 02 o 4 3 35 3 __ m e 600 ree 800 e s 30 4 NOTES 1 Connections to output transformer not UPM Refer to applicable Powerware 9315 UPS Installation manual for UPS cable requirements between the UPS and its output transformer DESCRIPTION UPM OUTPUT TO SSBM CABLE AND CONDUIT CONFIGURATIONS DRAWING NO 164201373 14 SHEET 4of2 A 44 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Table P UPM Output to SSBM Cable and Conduit Configurations For Max Number of UPMs UPM Output to SSBM Cable Configuration Max No of UPMs Connectable to each SSBM Minimum Conductor Size 32 1 Neutral 1 Gnd Based on UPM to SSBM Cable Configuration Number of Number and Conductor Size Conductors per Size of Conduit Model kVA kW Voltage Current AWG orkemil and Neutral in inches Model 2500 Model 3000 Model 4000 zoo sooreo oo aso soo ff imas fess 22s resrr 0 208 ees soo 2 35 _ 22s 22srre0 a80 e7 T 30 T 30 300 e2srre0 600 air 300 7 1 80 300 sooo 208 e380 ao
24. it continually monitors itself and the incoming utility power In Battery or Bypass modes the Switchboard System Bypass Module SSBM may issue alarms to let you know exactly what event caused the change from Normal mode System events on the SSBM can be indicated by horns lights messages or all three Select Active from the Events menu on the LCD screen to look at the Active System Events screen This screen shows any currently active alarms notices or commands NOTE Refer to the applicable Powerware 9315 UPS Operation manual provided with the UPMs for UPM system events System Event Horns The system event horn beeps according to the type of event it is signifying e When the UPS detects an alarm that requires your attention the horn beeps at Ye second intervals e When a notice occurs the horn beeps at 2 second intervals System Event Lights The status indicators on the SSBM Control Panel work in conjunction with the event horn to let you know when the Parallel Capacity Redundant system is operating in any mode other than Normal Only the Normal indicator is visible during normal Parallel Capacity Redundant system operation The others light to indicate alarms or events When an alarm occurs you should first check these indicators to see what type of event has taken place For descriptions of the status indicators refer to the Reading the Status Indicators section of Chapter 9 Powerware 9315 Parallel Capac
25. Call a Remote Computer To configure the modem to call a remote computer perform the following procedure NOTE The brackets in the following steps indicate characters that require 1 2 3 keying in prior to pressing ENTER Connect the modem to the PC through the serial port as described in the modem manufacturer s manual Key in A T then press ENTER Confirm that the modem responds with OK or 0 zero NOTE In steps 4 and 5 the xxxxxxx is the phone number of a remote computer 6 7 9 8 9 The phone number should include all local line and long distance access numbers needed to dial out This number is limited to 32 characters For example use 9 if needed for an outside line 1 for long distance Area Code Number or whatever access codes are needed to dial the call directly Add a in the number anywhere that a delay is needed This will cause a one second delay More than one delay may be added to the number for example enter AT amp ZO T 9 1 Area Code Phone Number TO program a group one number key in A T amp Z 0 zero T L Xxxxxxx then press ENTER TO program a group two number key in A T amp Z 1 T L pooxxxx then press ENTER Confirm that the modem responds with OK or 0 zero Key in A T amp W 0 zero then press ENTER Confirm that
26. Current Through the Parallel Capacity Redundant System in Bypass Mode You can transfer the SSBM from Normal mode to Bypass mode manually However the SSBM switches automatically to Bypass mode whenever the UPMs can no longer supply the critical load If the SSBM transfers to Bypass mode from Normal mode due to an output voltage deviation the SSBM automatically attempts to transfer back to Normal mode up to three times within a 10 minute period The fourth transfer or an overload condition will lock the critical load on the bypass source and requires operator intervention to transfer Bypass mode is a normal operating mode and not an alarm condition However if the SSBM is unable to return to Normal mode following an automatic transfer to Bypass mode an alarm condition will be recorded Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 7 5 164201373 Rev A 092402 7 2 3 Battery Mode The UPMs transfers to Battery mode automatically if a utility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the batteries provide emergency DC power that the inverters convert to AC power When the UPMs switch to Battery mode the alarm indications depend on the cause and condition of the battery charge The length of time the system can operate in Battery mode depends on loading and the battery supply capacity Figure 7 3 shows the path of electrical power through the Parallel Ca
27. Current Through the Parallel Capacity Redundant System in Load Bank Mode with SSBM with Temporary Load Bank Tabs 7 8 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 UPM INPUT BYPASS MAINTENANCE ANAS SOAs INPUT BYPASS 1 INPUT UPM1 gt gt gt SSBM FBP BATT CBP gt open ss UPM2 BATT VS SPOS CBS l uPM3 M KISISSSSS SSS LBB LLL LE EN TEMP TABS i BATT SMB MIS gt MBP UPM4 open BATT TO TEMPORARY LOAD BANK BY OTHERS V OUTPUT TO CRITICAL Path of Electrical Power LOAD Figure 7 5 Path of Current Through the Parallel Capacity Redundant System in Load Bank Mode with SSBM SMB with Temporary Load Bank Tabs Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 7 9 164201373 Rev A 092402 7 3 Optional Modes of Parallel Operation Maintenance Bypass and Redundant CBP There are two optional modes of operation in this Parallel Capacity Redundant system e In Maintenance Bypass mode optional the SMB bypass supplies the load and isolates the SSBM and UPMs for maintenance purposes e In Redundant CBP mode optional if the CBP breaker fails to close during a manual or automatic operation the SSBM automatically closes the MBP breaker to maintain power to the critical load The following d
28. Home UPM 2 Phone Home UPM 3 Phone Home UPM 4 Phone Home UPM 5 Phone Home UPM 6 Phone Home UPM 7 Phone Home UPM 8 Phone Home Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 INVERTER NOTICES Input Breaker CB1 Open Bypass Mode Bypass AC Over Voltage Bypass AC Under Voltage Bypass Over Frequency Bypass Under Frequency Bypass is Not Available Battery Discharged Battery DC Under Voltage Battery Disconnected Battery Not Charged Phase A Current Limit Phase B Current Limit Phase C Current Limit Battery Voltage Low Inv Logic Power Failure RECTIFIER NOTICES Input AC Over Voltage Input AC Under Voltage Input Over Frequency Input Under Frequency Power Supply Over Voltage Power Supply Under Voltage Input Transient DC Voltage Low DC Voltage High Equalizing Battery Testing Battery Battery Test Failed Input Battery Current Limit Reduced Input Current Limit Rct Logic Power Failure 12 6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 4201373 Rev A 092402 MONITOR NOTICES Output AC Over Voltage Output AC Under Voltage Output Over Frequency Output Under Frequency Three Wire AC Over Voltage Three Wire AC Under Voltage Three Wire Under Freq PowerNode Network Down Power Off Switch Rectifier Network Down Inverter Network Down Monitor Network Down Battery Time Low Batt Test Requires Calibration Battery Time Low Monitor Logic Power Failure Building Alarm 1 Activ
29. Remote Monitor Panel 4 1 Installation Procedures As an option you can install Remote Monitor Panels RMPs to monitor the operation of the Parallel Capacity Redundant system from virtually any location within your facility up to 500 feet from the Switchboard System Bypass Module SSBM You can flush mount or surface mount an RMP on a desktop or on a wall wherever you have a serial interface line A maximum of two monitoring accessories RMPs RIMs or SCMs can be installed See Table 4 1 for the number of accessories permitted Figure 4 1 shows an RMP Drawing 164201373 8 in Appendix A shows the enclosure dimensions and knockout patterns Table 4 1 Optional Monitoring Accessories Number and Type of Accessories Permitted Remote Monitor Panel Relay Interface Module Supervisory Contact Module Powerware 9315 Parallel ee System with PHP SSBM 4 1 164201373 Rev A PSS SSS SS CoS ray he raat bee p H Haea eee eS Fk L J L J Lay eos en pe eee Eel a prej cra Lowe a ee J eed eats Ss jess L J ra rS Lesa kal maina i er bag ae ae ne 2 J P FLUSH MOUNT o o BUNR X DX x 24VDC RETURN OO o o O O o o O O o o OO SURFACE MOUNT FOR HANGING 11 4 Oo I TBI 1 TBI 2 TBI 3 SA WIRES MUST
30. SSBM NOTE The required neutral conductors must be spread evenly as possible between the available neutral runbacks External overcurrent protection is not provided by this product but is required by codes Refer to Tables A B and O for wiring requirements If an output lockable disconnect is required it is to be supplied by designated personnel Terminals E1 through E17 are 2 hole bus bar mountings for standard NEMA 2 hole barrel lugs The Frame Ground is a single hole bus bar mounting for NEMA 1 hole barrel lugs Refer to Table C for power cable terminations Refer to drawing 164201373 13 for the location of the power cable terminals inside the SSBM The system supports either a single common battery shared by all UPS modules or a separate battery for each UPS module The system supports either valve regulated lead acid batteries or flooded wet cell batteries 9 The rectifier inputs and bypass input three phase feeds should be symmetrical about ground due to the existence of voltage surge protection devices 10 The line to line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load The recommended line to line load unbalance is 50 or less 11 The SSBM can be equipped for separate input feeds for the SSBM Bypass input and the SMB Bypass input or for a single input feed for both the SSBM Bypass Input and the SMB Bypass Input DESCRIPTION INSTALLA
31. Service office for information on how to obtain copies of this manual Powerware 9315 Parallel Capacity Redundant System with PHP SSBM vii 02 164201373 Rev A 0924 Getting Help If you have a question about any of the information in this manual or if you have a question this manual does not answer please call Powerware Corporation Field Service United States 1 800 843 9433 Canada 1 800 461 9166 Outside the U S Call your local representative viii Powerware 9315 Parallel Capacity Redinaant System with PHP SSBM 64201373 Rev A 092402 Section I Installation Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 This Page Intentionally Left Blank Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Getting Started zz 1 1 Installing the UPS The Switchboard System Bypass Module SSBM and UPMs of the Parallel Capacity Redundant system are shipped on separate pallets Use a forklift or pallet jack to move the packaged cabinets to the installation site or as close as possible to the site before unloading from the pallet This is the basic sequence of the installation steps 1 Create an installation plan for the Parallel Capacity Redundant system Chapter 1 2 Prepare your site for the Parallel Capacity Redundant system Chapter 1 3 Inspect unpack and unload the SSBM Chapter 1 4 Inspect unpack and unload the
32. Test Failed Battery Test Failed EEPROM Write Failed Logic Power Supply Failure Fan Failure UPS Failure Other UPS is On Bypass Other UPS Status is Unknown Emergency Bypass Failure Redundant Module Failure Check KW Sensing Check Parallel Setup Parallel System Overload On Battery more than 30 Seconds Check UPM Breaker CBS AUX Check Bypass Breaker CBP AUX Monitor Calibration Required Monitor Setup Required Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 PNODE ALARMS PowerNode Board Failure Bypass Brkr CBP Will NOT Open Bypass Brkr CBP Will NOT Close UPM Breaker CBS Will NOT Open UPM Breaker CBS Will NOT Close Bkfeed Brkr FBP Will NOT Open Bkfeed Brkr FBP Will NOT Close UPM Phase Rotation Bypass Phase Rotation PowerNet Channel A RX Down PowerNet Channel B RX Down PowerNet Channel A TX Down PowerNet Channel B TX Down STSW NOT Available STSW SCR SHORTED Load Over 100 Load Over 125 STSW Disconnected K1 Relay Failure PowerNode Calibration Required PowerNode Setup Required 12 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 4201373 Rev A 092402 UPM ALARMS UPM 1 Not Reporting UPM 2 Not Reporting UPM 3 Not Reporting UPM 4 Not Reporting UPM 5 Not Reporting UPM 6 Not Reporting UPM 7 Not Reporting UPM 8 Not Reporting UPM 1 Alarm UPM 2 Alarm UPM 3 Alarm UPM 4 Alarm UPM 5 Alarm UPM 6 Alarm UPM 7 Alarm UPM 8 Alarm UPM 1 Phone
33. The Parallel Capacity Redundant system can be protected against failure of the CBP breaker to close if an electrically interlocked System Maintenance Bypass SMB with Redundant CBP controls has been provided The Redundant CBP controls protect the critical load against power losses caused by CBP close failures during manual or automatic operations Redundant CBP operations can be recognized by an alarm condition at the SSBM and the following breaker conditions CBP OPEN CBS OPEN FBP OPEN MIS CLOSED MBP CLOSED CAUTION The critical load is not protected while the Parallel Capacity Redundant system is in Maintenance Bypass or Bypass mode Once Redundant CBP operation has occurred the SSBM must be isolated to allow CBP breaker maintenance without impact on the system s critical load To achieve SSBM isolation the Redundant CBP controls have been interlocked with the System Maintenance Bypass controls To exit from Redundant CBP operation the SMB control switch must be turned to the TO MAINT position This action opens the UPS system MIS breaker and places the the UPS system fully into Maintenance Bypass mode After the CBP breaker has been repaired the UPS system can be transferred from Maintenance Bypass mode to Bypass mode as described above Figure 7 7 shows the path of electrical power through the Parallel Capacity Redundant system when operating in Maintenance Bypass mode Powerware 9315 Parallel natant System
34. The Parallel Capacity Redundant system continues to maintain power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of tolerance frequency conditions Refer to Figure 164201373 3 in Appendix A of this manual for the detailed relationship of the SSBM and the UPMs If utility power is interrupted or falls outside the parameters specified in the Powerware 9315 Operation manual the Parallel Capacity Redundant system uses a backup battery supply to sustain power to the critical load for a specified period of time or until the utility power returns For extended power outages the backup battery supply allows you to either transfer to an alternate power system such as a generator or shut down the critical load in an orderly manner Refer to the Powerware 9315 Operation manual provided with the UPMs for operation of the UPMs 7 1 Looking Inside the Parallel Capacity Redundant System The output of the system is normally supplied by several Uninterruptible Power Modules UPMs Multiple UPMs are connected with their outputs in parallel to provide a load level greater than the rating of one UPM and for redundancy The paralleled UPMs supply the output load with protected power as long as the load does not exceed the combined rating of the paralleled UPMs The power system is denoted redundant as long as one of the UPMs can be disconnected from the output bus and the remaining UPMs can
35. To restart the UPM follow the procedure in this chapter Restarting a Single UPM 10 12 Powerware 9315 Parallel Capacity Redunaan System with PHP SSBM 64201373 Rev A 092402 10 3 10 Using the SSBM EMERGENCY UPM OFF Pushbutton An SSBM Emergency UPM Off is initiated by the covered red EMERGENCY UPM OFF pushbutton on the SSBM Control Monitor Panel This pushbutton is protected by a clear plastic shield to prevent accidental activation In an emergency you can press this pushbutton to instantaneously control the UPM and SSBM output The SSBM EMERGENCY UPM OFF pushbutton functions differently depending on the Emergency Power Off EPO option specified when ordered The options available are as follows e The critical load is transferred to bypass and UPMs powered down UPM breakers CB1 CB2 MBB and CB3 open e Power to the critical load is de energized and UPMs powered down UPM breakers remain CB1 CB2 MBB and CB3 open e The critical load is transferred to bypass and UPMs powered down UPM CB1 breakers trip and the UPM is cut off from utility power This function requires additional EPO kit available from Powerware e Power to the critical load is de energized and UPMs powered down UPM CB1 breakers trip and the UPM is cut off from utility power This function requires additional EPO kit available from Powerware The SSBM including Bypass remains locked off until you reset the EMERGENCY UPM OFF pushbutton To restart
36. UPMs refer to the applicable Powerware 9315 Installation manual provided with the UPM 5 Wire the system refer to Chapter 2 and the applicable Powerware 9315 Installation manual provided with the UPM 6 Install features accessories and or options as applicable Chapter 3 7 Complete the Installation Checklist Chapter 2 8 Have authorized service personnel perform preliminary operational checks and startup NOTE Startup and operational checks should be performed only by authorized service personnel This service is usually offered as part of the sales contract for your Parallel Capacity Redundant system Contact service in advance usually a two week notice is required to reserve a preferred Startup date 1 1 1 Creating an Installation Plan Before beginning to install the Parallel Capacity Redundant system read and understand how this manual applies to the system being installed Use the procedures and illustrations in the following chapters to create a logical plan for installing the system It is important to note that UPM installation procedures are contained in the applicable Powerware 9315 Installation manual provided with the UPMs First understand how to install the UPMs before installing the SSBM The information in Chapter 2 of this manual provides a guide to installation of the SSBM to the UPMs Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 1 1 164201373 Rev A 092402 1 1 2 Prepa
37. an ultimate end user In no event shall Powerware be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Powerware shall not be responsible for failure to provide service or parts due to causes beyond Powerware s reasonable control This limited warranty applies only to the original end user of the unit Cost for replacement equipment installation material freight charges travel expenses and labor of Powerware representatives will be borne by the Purchaser user Any advice furnished the Purchaser before or after delivery in regard to use or application of Powerware equipment is furnished without charge and on the basis that it represents Powerware s best judgment under the circumstances The use of any such advice by the Purchaser is solely and entirely at its own risk Powerware 9315 Parallel Capacity Redundant System with PHP SSBM W 1 164201373 Rev A 092402 This Page Intentionally Left Blank Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 164201373 RevA
38. been subject to neglect accident abuse misuse misapplication incorrect installation or that has been subject to repair or alteration not authorized in writing by Powerware personnel Purchaser shall be invoiced for and shall pay for all services not expressly provided for by the terms hereof including without limitation site calls involving an inspection which determines no corrective maintenance is required THIS WARRANTY IS THE PURCHASER S USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NOT OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED In no case will Powerware s liability under this Warranty exceed the replacement value of the Unit warranted Powerware s obligation under said warranty is expressly conditioned upon receipt by Powerware of all payments due it including interest charges if any During such time as Powerware has not received payment of any amount due to Powerware in accordance with the Contract terms under which the equipment is sold Powerware shall have no obligation under said warranty also during this time the period of said warranty shall continue to run and the expiration of said warranty shall not be extended upon payment of the overdue amount These limitations to said warranty apply even in the event that the equipment is sold initially by Powerware for resale to
39. chs werteeke eee ates Weeden a eed 13 14 13 6 8 Modify Low Battery Time 0 cece eee eee 13 15 13 7 Calibration Mode 2 2 c 024 05 beskenee ene eeetasea aed 13 15 13 8 Computer Mode 00 c cece eee eee 13 15 13 9 Remote Monitor Mode 0 cece 13 15 Powerware 9315 Parallel capacity Redundant System with PHP SSBM 164201373 Rev A 0924 vil 14 Remote Notification cccccec cece cee ececueeuaas 14 1 14 1 Description si bi0tei scp fo pe aeke eta eee ies ee E 14 1 14 2 Remote Notification Features 2 0 cece eee 14 2 14 3 Description of Operation 0 0 eee 14 2 TALS Al Cal ANSWE sce Sick hfe coe dels Bokeh aces Uebel Sek ess 14 2 143 2 ROO nre alec anaa Gee ES ent GES ow Ueto a Ee cies 14 3 14 3 3 Housekeeping Reise ddd nuh saul eG as dine ban Hee teed ees 14 4 14 4 Hardware Requirements 0 0 cece eee eee ee 14 4 14 5 Configuring the Modem 0 cece eee ee 14 5 14 5 1 Basic Modem Configuration 0 cee eee eee 14 5 14 5 2 Configuring the Modem to Call a Remote Computer 14 6 14 5 3 Configuring the Modem to Calla Numeric Pager 14 7 14 5 4 Final Modem Configuration 0c cece eee eee 14 8 14 6 SSBM Setup Configuration 2 e cee eee ee 14 9 14 6 1 User Selected Events 0 cece eee eee eee 14 10 15 Maintaining the Parallel Capacity Redundant System 15 1 15 1 Generali Cech
40. dele oa Pak kD eg ee cg ied cg eh LE ah ete Ble Seg ec th Sl 15 1 15 2 Important Safety Instructions 00 cee eee eee 15 1 15 3 Performing Preventive Maintenance 0 005 15 3 15 4 Short Circuits oc ose G sda cal eae seg E E E 15 4 15 5 Circuit Breakers 0 0 0 e eee eee 15 4 15 6 Maintenance Training 0 cee eee 15 4 16 Product Specifications 0cc cece eee eee eee eens 16 1 16 1 Model Numbers 255 4 see ke d bee aeted Slaw AY ita eee 16 1 16 2 SSBEMM INp t 42 578 o Seek Geb e ae Tameside Bites ae ah ee 16 1 16 3 SS SBM OUP T lt xis Oi nk Get en Petts Pea taea ee nds 16 2 16 4 Environmental Specifications 2 0 c eee eee 16 2 Appendix A Customer Information 0 00eeeeee A 1 viii Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Figure 7 2 Figure 7 3 Figure 7 4 Figure 7 5 Figure 7 6 Figure 7 7 Figure 8 1 Figure 8 1 Figure 8 1 Figure 8 1 Figure 9 1 Figure 9 2 Figure 9 3 Figure 9 4 Figure 9 5 Figure 9 6 Figure 9 7 List of Figures Figure 1 Typical Parallel Capacity Redundant System with SSBM Figure 1 1 Figure 3 1 Figure 4 1 Figure 4 2 Figure 5 1 Figure 5 2 Figure 6 1 Figure 6 2 Figure 6 3 Figure 7 1 Cabinets as Shipped with Outer Packaging and Pallet 1 3 Remote EPO Control
41. from Maintenance Bypass 1 If system was shut down follow Manual Start or Auto Start procedure to start system 2 Ensure SSBM is on bypass 3 On SSBM turn the Maintenance Bypass key switch to the right FROM MAINTENANCE momentarily 4 Observe MIS closes and MBP opens System is now in bypass mode Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 16 64201373 Rev A 092402 Redundant CBP Operation The Redundant CBP controls protect the critical load against power losses caused by CBP breaker close failures during manual or automatic operations 1 Redundant CBP operations can be recognized by an alarm condition at the SSBM and the following breaker conditions CBP Open CBS Open FBP Open MIS Closed MBP Closed 2 Once Redundant CBP operation has occurred the SSBM should be isolated to allow CBP breaker maintenance without impact on the system s critical load To achieve SSBM isolation and to exit from Redundant CBP operation turn the SMB key switch to the left TO MAINTENANCE momentarily This action will open the UPS system s MIS breaker and place the UPS system fully into Maintenance Bypass mode Note Ifthe CBP breaker failure can be repaired without SSBM isolation complete the CBP repairs and then proceed to step 3 below 3 After the CBP breaker has been repaired the UPS system can be transferred from Maintenance Bypass mode to Bypass mode as described above Powerware 9315 Para
42. in Figures 6 1 and 6 3 6 Repeat steps 1 through 5 for each SCM you are installing 7 If you are installing an RMP or RIM in addition to an SCM proceed to Chapter 4 or 5 respectively otherwise secure the SSBM by reversing the steps contained in procedure To Prepare the SSBM for Wiring to an RMP RIM SCM or Remote EPO of Chapter 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 6 3 164201373 Rev A 092402 ay ae NORMAL FE UNDANG 7 Oe T an GENERATOR o BYPASS NOT AVAILABLE s lt a aS 16 A ON ee oe BYPASS as 22 SHUTDOWN p a IMMINENT Note Supervisory contacts are rated at 2 0 amps at 28 Vdc or 120 Vac and 0 15 amp at 115 Vdc Supervisory contacts require external power supply Internal 24 Vdc is not capable of supplying contact current Figure 6 3 Supervisory Contact Module TB2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 4201373 Rev A 092402 Section II Operation Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 This Page Intentionally Left Blank Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Understanding Parallel Capacity Redundant System Operation The Switchboard System Bypass Module SSBM supports the normal operation of the Powerware 9315 Parallel Capacity Redundant system by offering parallel capacity redundant capability
43. location OPTIONAL _ The control wiring for each RMP is terminated inside the UPS cabinet OPTIONAL _ The Remote Emergency Power Off EPO device is mounted in its installed location and its wiring terminated inside the SSBM OPTIONAL _JSummary alarms and or building alarms are wired appropriately OPTIONAL _JA Relay Interface Module RIM is mounted in its installed location and its wiring is terminated inside the SSBM OPTIONAL _JA remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and battery cabinet OPTIONAL _ Startup and operational checks performed by authorized service personnel Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 2 7 164201373 Rev A 092402 Notes 2 8 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Installing a Remote EPO Control T The Remote EPO control arrives as shown in Figure 3 1 See Drawing 164201373 7 in Appendix A for wiring information enclosure dimensions side views and knockout patterns UNINTERRUPTIBLE POWER SYSTEM EMERGENCY OFF EMERG OFF to SBM to other equipment Figure 3 1 Remote EPO Control NOTE Before installing an Remote EPO be sure you have prepared the SSBM according to th
44. now reset To restart the Parallel Capacity Redundant system follow the procedure at the beginning of this Chapter Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 7 164201373 Rev A 092402 10 3 Operation of SSBM with Powerware 9315 625 thru 9315 750 UPMs 10 3 1 Initial Setup 1 Ensure the Switchboard System Bypass Module SSBM circuit breakers are manually charged and set as follows System Output Breaker CBS OPEN System Bypass Breaker CBP OPEN Backfeed Protection Breaker FBP OPEN Maintenance Isolation Breaker MIS CLOSED optional Maintenance Bypass Breaker MBP OPEN optional 2 Ensure the UPS circuit breakers for all UPMs are set as follows UPS Input Breaker CB1 Open UPS Battery Breaker CB2 MBB Open UPS Output Breaker CB3 Open 3 Ensure the Emergency UPM OFF PUSH TO RESET pushbuttons on the SSBM and all UPMs are pressed in NOTE When power is applied in the following step circuit breakers CBS CBP and FBP will charge if not already charged 4 Close upstream UPM and SSBM input feeder circuit breakers 5 Observe SSBM monitor screen becoming active and Alarm and Notice messages scrolling 6 Observe all UPM monitor screens become active as an indication of logic power 7 Verify all UPMs are shown on the SSBM mimic screen 10 8 Powerware 9315 Parallel Capacity Redunaan System with PHP SSBM 64201373 Rev A 092402 10 3 2 Manual Start 1 Perform the Initial Setup
45. or SCM in addition to an RIM proceed to Chapter 4 or 6 respectively otherwise secure the SSBM by reversing the steps contained in procedure To Prepare the SSBM for Wiring to an RMP RIM SCM or Remote EPO of Chapter 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 5 3 92402 164201373 Rev A 0 This Page Intentionally Left Blank 5 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Installing a Supervisory Contact Module 6 1 Installation Procedures The optional Supervisory Contact Module SCM as shown in Figure 6 1 provides contacts for monitoring Parallel Capacity Redundant system status A maximum of two monitoring accessories RMPs RIMs or SCMs can be installed Refer to Chapter 4 Table 4 1 for the number of accessories permitted See Drawing 164201373 10 in Appendix A for enclosure dimensions side views and knockout patterns BUNR RETURN TB2 O Q Jol O O OO 10 LO ONZ JO Q 10 92A Ta 7 10 O O ad O eee eee le SURFACE MOUNT FOR HANGING O C3 o lt WIRES MUST BE TWISTED Figure 6 1 Supervisory Contact Module NOTE Before installing an SCM be sure you have prepared the SSBM according to the instructions in Chapter 2 Powerware 9315 Paral
46. proper precautions ATTENTION Une batterie peut pr senter un risque de choc lectrique de brulure ou d incendie Suivre les pr cautions qui s imposent e Pour le remplacement utiliser le m me nombre et mod le des batteries e L limination des batteries est reglement e Consulter les codes locaux a cet effet 15 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 15 3 Performing Preventive Maintenance The Parallel Capacity Redundant system requires very little preventive maintenance However the system should be inspected periodically to verify that the units are operating normally and that the batteries are in good condition Perform the following checks DAILY e Check the area surrounding the Parallel Capacity Redundant system Ensure the area is not cluttered allowing free access to the unit Ensure the air intakes vents on the front doors and exhaust opening on top of the UPS cabinet and SSBM are not blocked Ensure there is at least six inches of clearance behind the unit for proper air circulation Ensure the operating environment is within the parameters specified in Chapter 16 Product Specifications e Ensure the SSBM and UPS modules are in Normal mode Normal status indicator is lit If alarm lamps are lit or the Normal status indicators are not lit contact Powerware Customer Support Perform the following checks MON
47. returns to the Housekeeping function If the re initialization is unsuccessful two more attempts to re initialize the modem are made before the SSBM disables all Call Out attempts Re initialization is then attempted every ten minutes or until the communications mode is changed by the SSBM front panel controls or the modem is successfully re initialized For each unsuccessful attempt the SSBM logs a modem failure event into the event log When the modem link is confirmed the SSBM communications resume normal operation and Call Out is enabled Hardware Requirements The following hardware components are required to connect the Remote Notification function e Modem Basic external PC modem supporting the following AT commands T Tone dialing amp F Load factory defaults EO Do not echo characters in command state NO Handshake only at speed specified by S37 QO Return result codes in both originate and answer mode Vo Display result codes as numbers XO Provide basic result codes CONNECT NO CARRIER and RING amp DO Ignore status of DTR signal amp KO Disable local flow control amp Q5 Communicate in error control mode S0 1 Auto Answering 37 6 2400 Baud VO Store setup in profile O YO Recall profile O on power up NOTE Consult the modem manufacturer s manual to confirm that the above commands are supported by your modem e Standard serial cable with a mal
48. the lt and gt pushbuttons simultaneously for 3 seconds All the indicators should light while you hold down these pushbuttons If any indicator does not light its LED may need to be replaced Contact Customer Service if you have a problem with the indicator lamps 9 4 Powerware 9315 Parallel cial ie System with PHP SSBM 64201373 Rev A 092402 9 6 Using the Menu Options The UPS menus allow you to display data in the information area to help you monitor and control UPS operation The following menus and options are available 9 6 1 Meters Events Statistics Graphics Setup Displays performance meters for the system or critical load Displays the list of Active System Events and a historical log of system events Displays statistical information about UPS operations for the battery load or line Displays a real time graphic representation of the flow of current through the internal UPS components Allows you to configure the UPS communications port and set the date and time for the time stamp System Meters Screen Figure 9 3 shows the LCD screen as it appears when you first start the UPS The Meters menu is displayed in the menu box with the System option highlighted In the information area the system meters show their current readings System Normal ALARM NONE NOTICES NONE Uninterruptible Power System 15 JUL 1998 09 25 42 Battery Minutes 48 5 Meters Load Amps Versions I
49. the UPS after pressing the EMERGENCY UPM OFF pushbutton follow the procedure Resetting the Parallel Capacity Redundant System after Emergency UPM Off of this chapter before starting the system NOTE The Remote SSBM Emergency Power Off REPO option functions differently than the SSBM EMERGENCY UPM OFF pushbutton on the SSBM control panel If activated the REPO option will deenergize the critical load power down the UPMs and open UPM breakers CB1 CB2 MBB and CB3 The Remote SSBM Emergency Power OFF REPO option is not configurable to transfer the critical load to bypass power if activated 10 3 11 To Use the SSBM EMERGENCY UPM OFF Pushbutton 1 Raise the clear plastic shield covering the red SSBM EMERGENCY UPM OFF pushbutton on the SSBM Control Panel 2 Press the EMERGENCY UPM OFF pushbutton Breakers open and close you can hear them opening and closing and the Emergency UPM Off PUSH IN TO RESET pushbutton on the SSBM Control Panel pops out Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 13 164201373 Rev A 092402 10 3 12 Resetting the Parallel Capacity Redundant System after EMERGENCY UPM OFF CAUTION Do not attempt to restart the system after Emergency UPM Off until the cause of the emergency has been identified and cleared The Emergency UPM Off PUSH IN TO RESET pushbutton is a small white button on the SSBM Control Monitor Panel The PUSH TO RESET pushbutton pops out when th
50. the modem responds with OK or 0 zero Key in A T amp Y 0 zero then press ENTER Confirm that the modem responds with OK or 0 zero 10 Connect a telephone line to the modem and test the modem by keying in A T D S 0 zero then pressing ENTER 11 The modem dials the telephone number stored in step 4 The number is displayed on the terminal screen as it is dialed Repeat steps 4 through 9 as necessary to modify the telephone number 12 Confirm that the modem responds with 1 one or Connect when the connection is made NOTE To set up a group one or group two pager number refer to Configuring the Modem to Call a Numeric Pager section of this chapter 14 6 Powerware 9315 Parallel ca i System with PHP SSBM 64201373 Rev A 092402 14 5 3 Configuring the Modem to Call a Numeric Pager To configure the modem to call a numeric pager system perform the following procedure NOTE The brackets in the following steps indicate characters that require keying in prior to pressing ENTER 1 Connect the modem to the PC through the serial port as described in the modem manufacturer s manual 2 Key in A T then press ENTER 3 Confirm that the modem responds with OK or 0 zero NOTE In steps 4 and 5 the xxxxxxx is the pager system number and yyyyyyy is the numeric message usually a phone numbe
51. to prevent accidental activation In an emergency you can press this pushbutton to instantaneously open all UPM breakers and interrupt UPM output The UPM remains locked off until you reset the EMERGENCY UPM OFF pushbutton To restart the UPS after pressing the EMERGENCY UPM OFF pushbutton follow the procedure Resetting the UPM after Shutdown of this chapter before starting the UPS NOTE The UPM REMOTE EMERGENCY LOAD OFF REPO functions in the same way as the UPM EMERGENCY UPM OFF pushbutton on the UPM Monitor panel 10 3 8 To Use the UPM EMERGENCY UPM OFF Pushbutton 1 Raise the clear plastic shield covering the red EMERGENCY UPM OFF pushbutton on the UPM Monitor Panel 2 Press the EMERGENCY UPM OFF pushbutton UPS breakers CB1 and CB3 and Battery breaker CB2 MBB open The EMERGENCY UPM OFF PUSH TO RESET pushbutton on the UPM Control Panel pops out The UPM shuts down 10 3 9 Resetting the UPM after an EMERGENCY UPM Shutdown CAUTION Do not attempt to restart the UPM after Emergency UPM Shutdown until the cause of the emergency has been identified and cleared The EMERGENCY UPM OFF PUSH TO RESET pushbutton is a small white button on the UPM Control Panel The PUSH TO RESET pushbutton pops out when the EMERGENCY UPM OFF pushbutton on the Monitor Panel is activated To reset the UPM 1 Press the EMERGENCY UPM OFF PUSH TO RESET pushbutton until it clicks in and remains recessed 2 The UPM is now reset
52. voltage present 10 2 5 SSBM Shutdown to Bypass 1 On SSBM turn the SYSTEM MODE key switch to BYPASS momentarily 2 Observe CBS opens and CBP closes 3 On SSBM monitor screen verify On Bypass message appears System is now on bypass 4 Set UPM battery disconnect breakers to open 5 When UPM Battery Disconnected alarm and notification message is received open CB1 on all UPMs except the last UPM The last UPM must be shutdown using the UPM LOAD OFF pushbutton Refer to Using the UPM LOAD OFF Pushbutton in this chapter 6 To shutdown last UPM press last UPM LOAD OFF pushbutton WARNING Power is present at UPM CB1 input until upstream UPM input feeder circuit breaker is opened Fans and load side of K3 will still have voltage present 10 4 Powerware 9315 Parallel Capacity Redunaan System with PHP SSBM 64201373 Rev A 092402 10 2 6 Restarting a Single UPM On UPM close CB1 Observe UPM monitor screen becoming active as an indication of logic power Verify UPM is shown on the SSBM mimic screen On UPM set BATTERY switch to NORMAL On UPM set MODE switch to NORMAL On UPM turn the START switch to the right for 2 seconds and then release ASO Or A Ga IO ee When UPM Battery Disconnected alarm and notification is received close UPM battery disconnect breaker 8 UPM will automatically return to online condition The rectifier turns on then the inverter turns on When the inve
53. with PHP SSBM 64201373 Rev A 092402 BATT UPM INPUT UPM1 BATT UPM2 t BATT UPM3 i BATT UPM4 Path of Electrical Power BYPASS MAINTENANCE INPUT BYPASS INPUT SSBM L_ FBP 7 open CBP 7 open ss dh 4 CBS open 1 CRLELE SS SMB MIS MBP V OUTPUT TO CRITICAL LOAD Figure 7 7 Path of Current Through the Parallel Capacity Redundant System in Redundant CBP Mode Powerware 9315 Parallel Cap 164201373 Rev A 0924 acity Redundant System with PHP SSBM 02 This Page Intentionally Left Blank 7 14 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Operational Controls and Features 8 1 General The Parallel Capacity Redundant system should function automatically and require very little attention during normal operation The controls and indicators identified in this section are used during startup to monitor normal operation and during abnormal events Figure 8 1 sheets 1 thru 4 identify and show the location of the controls and indicators on the typical Switchboard System Bypass Module SSBM control section The following descriptions provide a brief overview of the SSBM controls and standard and optional features NOTE Read the Operation section and have thorou
54. 092402 This Page Intentionally Left Blank 13 16 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 14 1 Remote Remote Notification ooo cation Z Fi i Description Remote Notification provides the user with the option of receiving alarms and notices at a remote location Remote Notification operates through a standard computer modem Using the Terminal mode the user calls the Switchboard System Bypass Module SSBM to perform basic monitoring In the event of a SSBM alarm or notice the user is notified at the remote location The SSBM calls through the modem to the user s computer or pager and leaves a message Remote Notification is an extension of the Terminal mode with the additional support algorithms necessary to control an external modem refer to Chapter 13 Serial Communications Connection to the SSBM is made when a user calls the SSBM on the phone The user has exactly the same capabilities as if using a terminal connected directly to the SSBM RS 232 port Remote Notification differs from the basic Terminal mode with the addition of Call Answer Call Out and Housekeeping functions The Call Answer function allows the user to call into the SSBM from a remote location and enter Terminal mode The Call Out function allows the SSBM to be configured to call either a remote computer or numeric paging service over the phone line Call Out allows the SSBM to call a remote compute
55. 1 INPUT CIRCUIT a BREAKER OPTIONAL INPUT FILTER E1 E3 enn SWITCHBOARD SYSTEM BYPASS MODULE RECTIFIER OPTIONAL ol OPERATOR DISCONNECT AVAILABLE op INVERTER OUTPUT FILTER jj Wn ISOLATION O TRANSFORMER FUSE _ OUTPUT CONTACTOR K3 E9 E12 E9 E12 A AC OUTPUT TO SSBM 3 PHASE 4 WIRE SEE NOTES 2 AND 3 SEPARATE BATTERY PARALLEL CAPACITY REDUNDANT SYSTEM D E11 E13 OPT TONAL MAINTENANCE BYPASS Lj E15 E17 UPS OUTPUT TO LOAD BANK 3 PHASE 3 OR 4 WIRE UPS OUTPUT TO CRITICAL LOAD 3 PHASE 3 OR 4 WIRE DESCRIPTION ONELINE DRAWING OF TYPICAL PARALLEL See Sheet 3 for notes CAPACITY REDUNDANT SYSTEM DRAWING NO 164201373 3 SHEET 1 of 3 A 10 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 AC INPUT TO MODULE 4 3 PHASE 3 WIRE E23 E25 AC INPUT TO MODULE 3 3 PHASE 3 WIRE E23 E25 AC INPUT TO MODULE 2 3 PHASE 3 WIRE E23 E25 AC INPUT TO MODULE 1 3 PHASE 3 WIRE
56. 1of4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 19 92402 164201373 Rev A 0 INTERFACE PANEL Powerware 9315 200 kVA 300 kVA PowerNet Interface Panel Location DESCRIPTION UPM POWERNET INTERFACE PANEL POWERWARE 9315 200 TO 500 UPMs DRAWING NO 164201373 5 SHEET 2 of 4 Powerware 9315 Parallel Capacity Redunnant System with PHP SSBM 4201373 Rev A 092402 INTERFACE PANEL 99999 Powerware 9315 400 kVA 500 kVA PowerNet Interface Panel Location DESCRIPTION UPM POWERNET INTERFACE PANEL POWERWARE 9315 200 TO 500 UPMs DRAWING NO 164201373 5 SHEET 3 of 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Table K Control Wiring Terminations Terminal Description Terminal
57. 225 5149 Ibs 1646 kg 3629 Ibs WEIGHT WI EAKERS amp SSW SSBM SMB RATING SECTIO SECTION 2 amp 3 SECTION 4 2500A TIl 2011 9 kg 1567 4435 Ibs 1022 3 kg 2252 Ibs 3000A TIl 2011 9 kg 1567 4435 Ibs 1022 3 kg 2252 Ibs 4000A 1147 1 2838 1 kg 2529 6257 Ibs 1928 kg 4237 Ibs CUSTOMER TO CUT CONDUIT OPENINGS AS NEEDED IN TOP REAR COVER COVER MAY BE REMOVED TO CUT HOLES COVER NOT DESIGNED TO SUPPORT CONDUIT SHIPPING PALLETS TO BE REMOVED BEFORE INSTALLATION AT CUSTOMER SITE DESCRIPTION PowerHandlerPlus SSBM with SMB DMAWING NO 164201373 12 SHEET 4of4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 AVAILABLE TOP ENTRY CONDUIT AREA SEE TOP ENTRY VIEW FOR DETAILS m E F G or H 133 55 REF 28 9 PING SPLI
58. 3 le 12 le CRITICAL LOAD ES TOEF le le le TEMPORARY LOAD BANK ESA TO ETA 12 12 le MODULE PUTS E8 TO EIQ 14 14 14 NEUTRAL BUS SECTION E4 24 24 24 NEUTRAL BUS _ SECT ON 2 OPTION E4 24 24 24 NEUTRAL BUS SECT ON 3 OPTION E4 24 24 GROUND BUS SECTION GND 24 30 GROUND BUS SECTION 2 GND 20 30 GROUND BUS SECTION 3 GND 28 30 DESCRIPTION for clarity ft 44 45 Ehe tal i DETAIL BUS DETAIL SCALE 0 187 PARTIAL VIEW OF BUS SEE TABLE BELOW FOR SPECIFIC NUMBER OF CABLES AT EACH CONNECTION LOCATION PowerHandlerPlus SSBM DRAWING NO SHEET 164201373 11 4of4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 REMOVABLE LIFTING BRACKETS BRACKETS BETWEEN SECTIONS 8 2 BRACKETS BETWEEN SECTIONS 3 amp 4 MUST BE REMOVED BEFORE INSTALLATION AT CUSTOMERS SITE REMOVAL OF BRACKETS ON EACH END IS REQUIRED IF OPTIONAL HOIST IS USED WEIGHT WITHOUT BREAKERS amp SSW SSBM SMB RATING SECTIO SECTION 2 amp 3 SECTION 4 2500A 60 1564 9 kg 1325 3450 Ibs 802 9 kg 1770 Ibs 3000A 60 1564 9 kg 325 3450 Ibs 802 9 kg 1770 1b5 4000A 1009 2335 5 kg 2
59. 4 through 6 On UPS Monitoring On Bypass Monitoring Summary Alarm amp Notice Contact Sync Reference Voltage for Optional Sync Control Hot Tie Control or Hot Tie with Sync Control Optional CAN Power Supply Panel A13 Terminal Block for Powerware 9315 500 kVA 750 kVA Models only DESCRIPTION SSBM CUSTOMER INTERFACE PANEL PRAWINGNO 164201373 4 SHEET 4of6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Terminal Block NOTES use Table J Customer Interface Panel Inputs and Outputs CHANNEL A POWERNET HIGH Channel A connection of PowerNet from UPS CHANNEL A POWERNET LOW Modules Used to control and monitor UPS CHANNEL A POWERNET GND modules a NOT USED SS 5 NOT USED Coo eE CHANNEL B POWERNET HIGH Channel B connection of PowerNet from UPS CHANNEL B POWERNET LOW Modules Used to control and monitor UPS 8 CHANNEL B POWERNET GND modules ae EPO TO UPS MODULE RTN Emergency Power Off control connections for EPO TO UPS MODULE UPS modules REMOTE EPO Contacts used to activate remote EPO of SSBM REMOTE EPO RTN and UPS NOT USED fe NOT USED el BLDG ALARM 1 Programmable UPS alarm Activated by a remote BLDG ALARM 1 RTN contact closure See Note 1 BLDG ALARM 2 Programmable UPS alarm Activated by a remote BLDG ALARM 2 RTN contact closure See Note 1 BLDG ALARM 3 Programmable UPS alarm Activated by a remote
60. 4201373 Rev A 092402 9 Using the Control Panel 0000 cece eee eee eee 9 1 DGSCIDUON cris ease dea ce eee yl ae BAe os Ce ees ok Med 9 2 Using the LCD Screen 0 cece eee 9 3 Using the Pushbuttons 0 cee 9 4 Adjusting the Contrast 00 eee eee 9 5 Reading the Status Indicators 0 cece eee eee 9 6 Using the Menu Options 0 cece ee 9 6 1 System Meters Screen 0c eee eee 9 6 2 Load Amp Meters Screen 0 0c eee eee eee 9 6 3 Software Versions Screen cece ee ees 9 6 4 System History Screen 0 00 eee eee 9 6 5 Active System Events Screen 00 c cece eee eee 9 6 6 Unit Statistics Screen 0 0 eee ees 9 6 7 Mimic Screen igyen2se aes wether eas a ee deo ee 9 6 8 Time Setup Screen 2 cece ees 9 6 9 Port Setup Screen 0 2 c eee eee 10 Operating Instructions for the Parallel Capacity Redundant System 10 1 General Information Before You Start 10 2 Operation of SSBM with Powerware 9315 200 thru 9315 500 UPMs 10 2 f Initial SQW 2 Se7220 4 otoes hrmagae wed Bee ees ee eae V2 Teal SSA eat tO cae Gite de oP tolls tate Coe Bitlet ta we 102 3 A to Stari ss ees ie wehbe che be ete e eb eieteee yen ewiw ees 10 2 4 Single UPM Shutdown 00 ec eee eee eee 10 2 5 SSBM Shutdown to Bypass 000 ce
61. A 2 4 2 5 Installing SSBM or SMB Circuit Breakers 2 4 2 5 1 Installing an SSBM or SMB Circuit Breaker 2 4 2 5 2 Setting the Power Trip Unit 0 e ee eee 2 5 2 6 Installing UPM Cabinets 00 0 eee eee eee 2 5 2 7 Installing SSBM Wiring 0 c cece eee ee 2 5 2 8 Installing Optional SMB Wiring eee eee eee 2 6 2 9 Preparing for Installing Optional Accessories 2 6 2 10 Mitia Stat p senat a el tee eit Se Ot he te ale 2 6 2 11 Completing the Installation Checklist 0 2 6 2 12 Installation Checklist 0 000 c cece eee 2 7 3 Installing a Remote EPO Control 00ceee eee eens 3 1 4 Installing a Remote Monitor Panel 0eeeeeees 4 1 5 Installing a Relay Interface Module 2 055 5 1 6 Installing a Supervisory Contact Module 6 1 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 0924 Section Il Operation 7 Understanding Parallel Capacity Redundant System Operation 7 1 7 1 Looking Inside the Parallel Capacity Redundant System 7 1 7 2 Standard Modes of Parallel Operation Normal Battery and Bypass Modes 5 7 3 7 2 1 Normal Mode eea na en eens 7 4 7 2 2 Bypass Mode lt 2 t s5s5 teat eee rhe eens ARP AGE SY 7 5 7 2 3 Battery Mode 2 2s0s514
62. AL PPPP PPP LOAD upm gt gt gt BATT Path of Electrical Power Figure 7 1 Path of Current Through the Parallel Capacity Redundant System in Normal Mode If the utility AC power is interrupted or is out of specification the UPMs automatically switch to Battery mode to support the critical load with no interruption When utility power returns the UPMs return to Normal mode If the UPMs becomes overloaded or unavailable the SSBM switches to Bypass mode The SSBM automatically returns to Normal mode when the error condition is cleared and system operation is restored within specified limits Powerware 9315 Parallel Capacity Redunaant System with PHP SSBM 64201373 Rev A 092402 7 2 2 Bypass Mode The SSBM automatically switches to Bypass mode if it detects a UPM overload UPMs unavailable load fault or internal failure The bypass source supplies the commercial AC power to the load directly CAUTION The critical load is not protected while the SSBM is in Bypass mode Figure 7 2 shows the path of electrical power through the Parallel Capacity Redundant system when operating in Bypass mode UPM INPUT BYPASS INPUT UPM1 SSBM BATT UPM2 BATT sh UPM3 rf OUTPUT TO BALT CRITICAL LOAD UPM4 BATT Path of Electrical Power Figure 7 2 Path of
63. CAL INTERLOCK WITH REDUNDANT CBP A11 110915520 NETWORK POWER SUPPLY PANEL A13 CUSTOMER INTERFACE PANEL gt SEE ENLARGED VIEW OF MBP KEY SWITCH PANEL ON SHEET 3 POWERNODE PANEL A1 SEE SHEET 3 FOR DETAIL A Oo 0 oO o oO 0 0 o o 0 o oO oO oO 0 o o 0 0 Oo oO 09990 0 0 0 000000000 0 0 0 0 O 0 0 OFJO 0 0 0 0 0 OO 0 0 0 FRONT VIEW FRONT DOORS REMOVED DESCRIPTION TYPICAL SSBM CONTROL SECTION DRAWING NO 164201373 13 SHEET 2of4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 QO O O OO coo000 0000000900000 E E Fl E ARRIBAR PITT ig lt fiini fon mir zal E
64. CE PANEL 164201373 4 SHEET 2of6 DRAWING NO A 14 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Channel A Channel B Terminating Resistor Terminating Resistor 120 ohm 1 4 watt 5 120 ohm 1 4 watt 5 1 10 Q O DOOODDDOOD l lil lil VDOVVOVOU D SSBM and UPM PowerNet Interface Terminal Block Terminating Resistor Location DESCRIPTION SSBM CUSTOMER INTERFACE PANEL DRAWING NO 164201373 4 SHEET 30f6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 15 92402 164201373 Rev A 0 Table Control Wiring Terminations Terminal Description Terminal Function TB1 Compression Terminal Block with removable customer wiring plug Compression Terminal Block with removable customer wiring plug Compression Terminal Block with removable customer wiring plug Compression Terminal Block with removable customer wiring plug Compression Terminal Block Compression Terminal Block with removable customer wiring plug Channel A PowerNet Channel B PowerNet EPO to UPS Module Remote EPO Building Alarms 1 through 3 Building Alarms
65. CLUDE BOLT RECOMMENDED MINIMUM CLEARANCE OVER SW RECOMMENDED MINIMUM CLEARANCE BEHIND AND IN FRONT OF SWITCHBOARD IS 1016 0MM FOR 3 PHASE 4 WIRE SSBM SMB OPTION ONLY NEUTRAL BUS IN SECTIONS 2 3 amp 4 eT SECTION 3 SECTION 2 SECTION TEMPORARY LOAD BANK WS FOR SPECIFIC DIMENSIONS OF EACH SECTION 3 IN FRONT amp 3 IN REAR SUPPLIED BY MFR HEADS TO SECURE FRONT SIDE amp REAR PANELS TCHBOARD IS 304 8MM 12 0 SWITCHBOARD TO BE MAINTAINED UPRIGHT 15 DURING HANDLING gt CONTROL WIRING TERMINALS WILL ACCEPT 22 12 AWG WIRES DESCRIPTION GROUND BUS DETAIL MAS E4 MODULE NEUTRAL POWER amp CONTROL WIRING MAY COME THROUGH TOP OR BOTTOM ACCESS AREAS CLOSEST TO TERMINATION 40 0 PowerHandlerPlus SSBM with SMB BENE NO 164201373 12 SHEET 3 of 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 FRONT OF CABINET 0 0 7 5 3 AVAILABLE BOTTOM ENTRY CONDUIT AREA USEABLE OPEN 63 7 CONDUIT 2 BOTTOM ENTRY AREA J TYPICAL 1448 69 J 157 0 a 1524 REF 60 01 ga sig Floor Mounting Details NOTE Frame and bottom main bus shown only for c
66. E23 E25 AC INPUT TO SYSTEM BYPASS 3 PHASE 3 OR 4 WIRE E26 E28 E26 E28 E26 E28 E1 E3 UPS MODULE 4 E1 E3 UPS MODULE 3 E1 E3 UPS MODULE 2 ao I e mrnue udu OPTIONAL INPUT ISOLATION TRANSFORMER CABINET aM E26 E28 E1 E3 UPS MODULE 1 INPUT CIRCUIT O7 BREAKER OPTIONAL FILTER eon RECTIFIER INVERTER OUTPUT FILTER en S GURUT i ISOLATION TRANSFORMER _ OUTPUT ZZ CONTACTOR K3 E9 E12 AC INPUT E1 E3 SWITCHBOARD SYSTEM BYPASS MODULE AC OUTPUT TO SSBM 3 PHASE 4 WIRE SEE NOTES 2 AND 3 COMMON BATTERY PARALLEL CAPACITY REDUNDANT SYSTEM See Sheet 3 for notes DC QUTPUT TO UPS MODULES MAINT BYPASS 3 PHASE 3 OR 4 WIRE o OPTIONAL MOTOR OPERATOR DISCONNECT AVAILABLE BATTERY RACK Y UPS OUTPUT TO LOAD BANK 3 PHASE 3 OR 4 WIRE E5 E7 OPT IONAL MAINTENANCE BYPASS O O MBP Miss qe TO E11 E13 i 2 BF UPS OUTPUT TO CRITICAL LOAD 3 PHASE 3 OR 4 WIRE y DESCRIPTIO
67. EMOVAL OF BRACKETS ON EACH END IS REQUIRED IF OPTIONAL HOIST IS USED WEIGHT WITHOUT BREAKERS amp SSW SSBM RATING SECTIO SECTION 2 amp 3 60 1564 9 kg 2500A 1325 3450 Ibs 601 1564 9 kg 3000A 1325 3450 Ibs 1009 2 2335 5 kg AQUA 2225 1b 5149 Ibs WEIGHT WITH BREAKERS amp SSW SSBM RATING SECTIO SECTION 2 amp 3 nak 711 2011 9 kg 3000A TI 2011 9 kg g 1567 Ibs 4435 Ibs 9 1567 Ibs 4435 Ibs ioth aT 2838 1 kg 2529 Ibs 6251 Ibs WEIGHT FOR OPTIONAL HOIST 54 9 kg 121 Tps CUSTOMER TO CUT CONDUIT OPENINGS AS NEEDED IN TOP REAR COVER COVER MAY BE REMOVED TO CUT HOLES COVER NOT DESIGNED TO SUPPORT CONDUIT g W Y SHIPPING PALLETS TO BE REMOVED FOR INSTALLATION AT CUSTOMER SITE DESCRIPTION PowerHandlerPlus SSBM 164201373 11 SHEET 4of4 DRAWING NO Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 AVAILABLE TOP ENTRY CONDUIT AREA SEE TOP ENTRY VIEW FOR DETAILS 5 a rN 733 55 TOP COVER 28 9 TYPICAL e 733 55 REF 28 9 TOP_VIEW na SHIPPING SPLIT TOP_ENTRY TYPICAL SCALE 0 062
68. Function PowerNet Compression Terminal Block Channel A PowerNet Terminal with removable customer Block wiring plug Channel B PowerNet EPO to UPM Optional Table L UPM Powernet Interface Panel Inputs and Outputs Terminal ents CHANNEL A POWERNET HIGH Channel A connection of PowerNet from 2 SU SN See tain eae SSBM Used to control and monitor UPMs CHANNEL A POWERNET GND PowerNet NOT USED rt NOT USED 7 6 CHANNEL B POWERNET HIGH Channel B connection of PowerNet from SPANNE D POEL tO SSBM Used to control and monitor UPMs 8 CHANNEL B POWERNET GND O9 EPO TO UPS MODULE RTN Emergency Power Off control connections EPO TO UPS MODULE for UPMs Optional DESCRIPTION UPM POWERNET INTERFACE PANEL POWERWARE 9315 200 TO 500 UPMs DRAWING NO 164201373 5 SHEET 4 of 4 164201373 Rev A Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 092402 Two redundant PowerNet control networks connect the UPMs to each other and the UPMs to the SSBM Each network requires only one shielded twisted pair of wires and one twisted pair of wires for the redundant power supplies The control wiring is connected at J2 of the CAN interface See drawing below Refer to sheets 2 and 3 for location of the CAN A and CAN B Logic Boards Use Class 1 wiring methods as defined by the NEC for control wiring Install the control wiring in separate conduits from the pow
69. INPUT TO UPM UPM OUTPUT TO SSBM INPUT See Table O of Appendix A for UPM Output Conductor Sizing NOTE 1 Accommodates one to eight UPMs Four UPM system shown 2 The input transformer cabinet may be UTILITY POWER INPUT TO BYPASS BUS installed on either the left or the right side of the UPM cabinet POWERNET DUAL REDUNDANT NETWORK 4 Refer to the Powerware 9315 UPS SSBM INTERFACE TERMINAL BLOCK TB1 Installation manual provided with the SEERA NA SLOCE IDE UPMs for UPM battery and optional ALSO INCLUDES DUAL REDUNDANT input transformer installation information eee 4 Actual SSBM physical arrangement and UPM INTERFACE CANA amp CANB cable connection locations may differ from that shown See drawings a E EER DESCRIPTION TYPICAL PARALLEL CAPACITY REDUNDANT SYSTEM WITH SSBM 164201373 2 Mol SSBM OUTPUT TO CRITICAL LOAD DRAWING NO Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 9 02 164201373 Rev A 0924 AC INPUT TO AC INPUT TO AC INPUT TO AC INPUT TO AC INPUT TO AC INPUT TO MODULE 4 MODULE 3 MODULE 2 MODULE 1 SYSTEM BYPASS MAINT BYPASS 3 PHASE 3 PHASE 3 PHASE 3 PHASE 3 WIRE 3 WIRE 3 OR 4 WIRE 3 OR 4 WIRE E23 E25 E23 E25 E23 E25 E23 E25 OPTIONAL INPUT ISOLATION mn TRANSFORMER CABINET E26 E28 E26 E28 E26 E28 E26 E28 BATTERY BATTERY BATTERY BATTERY E1 E3 RACKS E1 E3 RACKS E1 E3 RACKS E1 E3 RACKS UPS UPS UPS UPS MODULE 4 MODULE 3 MODULE 2 MODULE
70. Immunity to 25 kV without damage and with no disturbance or adverse effect to the critical load 16 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 Appendix A Customer Information The information in this appendix will help you plan for and install your UPS system This appendix contains the following drawings 164201373 1 164201373 2 164201373 3 164201373 4 164201373 5 164201373 6 164201373 7 164201373 8 164201373 9 164201373 10 164201373 11 164201373 12 164201373 13 164201373 14 Installation Notes Typical Parallel Capacity Redundant System with SSBM Oneline Drawing of Typical Parallel Capacity Redundant System SSBM Customer Interface Panel UPM PowerNet Interface Panel Powerware 9315 200 to 500 UPMs UPM CAN Interface Powerware 9315 625 750 UPMs Remote Emergency Power Off Remote Monitor Panel Relay Interface Module Supervisory Contact Module PowerHandlerPlus SSBM PowerHandlerPlus SSBM with SMB Typical SSBM Control Section UPM Output to SSBM Cable and Conduit Configurations Powerware 9315 Parallel 164201373 Rev A 0 Capacity Redundant System with PHP SSBM 92402 Table A INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9315 Switchboard System Bypass Module SSBM 3P3W Output Neutral Not Used Umts Rating SSBM Model 2500 3000 4000 2500 3000 4000 AC Input from UPS to SSBM CB
71. LARM NONE NOTICES NONE Battery Percent 100 Setup Serial Port 1 Rate Data Stop Handshaking Save 9600 8 1 XON XOFF NO Setup Port 2 Time Meters Events Statistics Graphics EZS gt Figure 13 3 Setup Serial Port 1 Screen A small return arrow lt appears in the upper right corner of the Setup Port screen This arrow is a reminder that you can press the lt pushbutton on the Monitor Panel to toggle the pushbuttons between the menu box and the information area If the scroll bar is in the menu box press the lt pushbutton to toggle to the information area The first setting Mode is highlighted Press the lt or gt pushbutton to move the highlight to the setting you want to change To scroll through the available options for that setting press the 4 or V pushbutton To save the settings upon exit from this screen be sure the Save field is set to YES 13 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 4201373 Rev A 092402 Table 13 3 shows which options are available for each port The sections that follow describe the configuration settings you can change Table 13 3 Options Available for Each Communication Port ae a Calibration Mode System Configuration x emote entered x ota zest bis ore 13 4 1 Modes The operational mode of the port Each communications port operates in one of the following modes Terminal mode System
72. LJ tL PHOODOHODHHH OHHOHHOGOD Of 1 O A DDDODDOOD E Cc 9000000000 5 ou nt O C O0P OOODHDY OOHHOOHOOO 1 O S 9 19 O O MOODDOODDODDO ODODODOD DG OF TO TB4 TB2 p2 TTB6 A S FOR OPTIONAL i CONTROL OR Port 2 IE CONTROL DB 25 Connector SSBM DESCRIPTION Customer Interface Panel SSBM CUSTOMER INTERFACE PANEL Top View DRAWING NO 164201373 4 SHEET 4 of g Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 13 92402 164201373 Rev A 0 CHANNEL A TERMINATION POINTS CHANNEL A TERMINATION POINTS CHANNEL A CHAN B TERMINATION POINT Arrangement B CHANNEL B TERMINATION POINTS CHANNEL B TERMINATION POINTS CHANNEL B TERMINATION POINTS CHAN A TERMINATION POINT Arrangement C Robust Network Routing SSBM TYPICAL POWERNET NETWORK PESORIPTION WIRING AND TERMINATIONS SSBM CUSTOMER INTERFA
73. Locating the Communications Panel 13 1 13 3 Connecting Equipment to a Serial Port 13 1 13 4 Configuring the Serial Ports 0 c eee eee ee 13 4 AAA MOUOS iaa hie S eg wich Os ote RUA Decent ules 9 ee Obs Biase a ciees 13 5 1342 Rate rostra Gui tees ean bat heels e he dics be ER ees 13 5 13 43 Data SlOp 3 409 sse4 Ose baa de ailese seed sek Se Se gee ease 13 6 13 4 4 Handshaking 40 icac raya cage aie hasan Seaie he eae aes 13 6 DAB SAVE 2510S thera uerne eyed Sama a mata eae ater Nee 13 6 13 4 6 Default Settings c c 2 0 c aigs as eee eya sei e nea wes 13 6 13 5 Terminal Mode 2 2 tac4240pese ees baie take oa tae 13 7 13 5 1 Printing Selected Information 0 0 eee eee eee 13 7 13 5 2 Entre Log Ctrl P eA teeta eee tay Si owed 13 8 13 5 3 Meters Printout Ctrl M 00 cece eee eee eee 13 9 13 5 4 System Information Printout Ctrl A 0000 13 9 13 6 System Configuration 103 ving orn dete eet Wen URE ees 13 10 13 6 1 System Configuration Mode Main Menu 13 10 13 6 2 Program Building Alarms 0 0 0 c eee eee ee 13 10 13 6 3 Enable Disable Default Functions 000005 13 11 13 6 4 Customize Alarm Messages 00 cece e eee eee ee 13 12 13 6 5 Program Unit Name 0 cee 13 13 13 6 6 Change Password 4 s2232be ede ae ware ok ees teed Bales 13 13 13 6 7 Battery Test Setup occ s46
74. N ONELINE DRAWING OF TYPICAL PARALLEL DRAWING NO 164201373 3 092402 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A NOTE 1 Accommodates one to eight UPMs Four UPM system shown NOTE 2 A bypass neutral feeder must be installed when the output neutral is used If no bypass neutral is installed the output neutral is to be bonded to the chassis in the SSBM through the minimum size copper conductor listed in Table H In either case fully rated neutral conductors are to be run from the output of each UPM to the neutral bus bar inside the SSBM 30008 00 NOTE 3 Refer to Section 1 1 4 for additional guidance for wiring and conduit installation NOTE 4 The required neutral conductors must be spread as evenly as possible through the available runbacks DESCRIPTION ONELINE DRAWINGS OF TYPICAL PARALLEL CAPACITY REDUNDANT SYSTEM DRAWING NO 164201373 3 SHEET 3of3 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Two redundant PowerNet control networks connect UPM module to UPM module and UPM module to the SSBM Each network requires only one shielded twisted pair of wires Refer to drawing 164201373 13 for location of the Customer Interface panel A1 Use Class 1 wiring methods as defined by the NEC for control wiring Install the control wiring in separate conduits from the power wiring Install
75. N DIRECTION P P mist NLARGED VIEW OF MAINT BYPASS KEY SWITCH PANEL 110915520 OPTIONAL Figure 8 1 Typical SSBM Control Section Sheet 3 of 4 8 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 SMB ELECTRICAL INTERLOCK PANEL A10 OPTIONAL Fii Fa t 680008086888898 A I_D A v m m ee 06 868 a o a Ge F12 F22 0 oj SMB ELECTRICAL INTERLOCK ENLARGED VIEW VIEW D D PANEL A11 WITH REDUNDANT CBP CONTROLS OPTIONAL oo 0 0 o A a N a ENLARGED VIEW ai ili Se ty Fi F2 o 10A 10A DN ANN B OO PPPD DODD PPID 8 8 L a r p cub f gt ce o RRES O a Be O66 S66 d bbb bel lic ge MI le keale 110915520 Figure 8 1 VIEW D D Typical SSBM Control Section Sheet 4 of 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 8 5 8 2 3 SMB Circuit Breakers The System Maintenance Byp
76. OPEN Backfeed Protection Breaker FBP OPEN Maintenance Isolation Breaker MIS CLOSED Optional Maintenance Bypass Breaker MBP OPEN Optional NOTE When power is applied in the following step circuit breakers CBS CBP and FBP will charge if not already charged 2 Close upstream UPM and SSBM Bypass input feeder circuit breakers 3 Observe SSBM monitor screen becoming active and Alarm and Notice messages scrolling Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 1 164201373 Rev A 092402 10 2 2 Manual Start 1 Perform the Initial Setup procedures a Oe ee 11 12 13 14 15 On SSBM turn the SYSTEM MODE key switch to BYPASS momentarily If a bypass source is available when you turn the SYSTEM MODE key switch to BYPASS the critical load is immediately supplied by the bypass source in Bypass mode until the the UPMs are available and the SSBM has been manually transferred to Normal mode The status indicators on the SSBM monitor screen indicate when the Parallel Capacity Redundant system is in Bypass mode and Normal mode Observe that CBP and FBP have closed On first UPM close CB1 Observe UPM monitor screen becoming active as an indication of logic power Verify UPM is shown on the SSBM mimic screen On first UPM set BATTERY switch to NORMAL On first UPM set MODE switch to NORMAL On first UPM turn the START switch to the right for 2 seconds and then release Wh
77. PMs Ready message 11 If message appears turn the SSBM SYSTEM MODE key switch to NORMAL momentarily 12 Observe that breaker CBS closes breaker CBP opens and the SSW is turned off Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 9 164201373 Rev A 092402 10 3 3 Auto Start NOTE Autorestart must be enabled to use this procedure Perform the Initial Setup procedures On SSBM turn the SYSTEM MODE key switch to BYPASS momentarily Observe that CBP and FBP have closed On all UPMs set BATTERY switch to ENABLE On SSBM turn the SYSTEM MODE key switch to NORMAL momentarily The UPS CB1 breakers close ea eee The rectifiers and input rectifier cooling blowers turn on All CB2 MBB UPS battery breakers close NOTE If CB2 is a manual battery breaker manually close CB2 after UPM Battery Disconnected alarm and notification is received All inverter and output inverter cooling blowers turn on When the inverters reach full voltage the UPS CB3 breakers close It takes less than one minute for the UPMs to achieve Normal mode The UPMs are now ready to supply power to the critical load 6 Once the Parallel Capacity Redundant system is redundant the critical load is automatically transferred from bypass to the UPMs via the CBS breaker and system is operating in Normal mode NOTE If transfer is not completed within one minute the SYSTEM MODE key switch must be turned momentarily to NORMAL again to ac
78. Pager section of this chapter for more information NOTE Because the pager service is not a modem the SSBM does not know if its message got through therefore the SSBM continues to call the pager service for a programmed number of times or until a call in reset is performed or the key on the front panel is reset An unsuccessful notify event is logged into the SSBM event log for each attempted call out If the phone number that the SSBM is calling does not answer the SSBM delays for a time period programmable from 1 to 60 minutes and then reattempts the call If answered the SSBM ceases further attempts to call Each unsuccessful attempt to call causes an unsuccessful notify event to be logged into the SSBM event log If both call groups are active the SSBM alternates between calling the groups The Call Out process can be terminated at any time by calling into the SSBM and sending the reset command press and hold CTRL and press R or by turning the key switch on the front of the SSBM Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 14 3 164201373 Rev A 092402 14 3 3 Housekeeping 14 4 When the modem is idle the SSBM pings tests for connection the modem by sending an AT to the modem at five minute intervals If the modem does not respond correctly by sending either OK or 0 to the SSBM the SSBM attempts to re initialize the modem After a successful re initialization the SSBM
79. Phase B 14 2 bolt mounting 76 ypass Separate Feed E13 Phase C 14 2 bolt mounting 76 E4 Neutral 24 2 bolt mounting 76 76 76 76 76 76 76 76 76 76 76 76 lt lt lt Frame Ground AC Output from E5 E15 Phase A 2 bolt mounting SSBM or Optional E6 E16 Phase B 2 bolt mounting aaa to Couga E7 E17 Phase C 2 bolt mounting Neutral Ground 38 1 bolt mounting 5 56 56 D lt lt 56 56 lt Ground 38 1 bolt mounting 5 5 56 56 56 D AC Output from Phase A 12 2 bolt mounting 2 SSBM to Load Phase B 12 2 bolt mounting Bank Phase C 12 2 bolt mounting Neutral 24 2 bolt mounting lt Ground 30 1 bolt mounting 56 lt NOTES These neutral bolt mountings are only available on SSBMs or SSBMs with SMBs rated as 3P 4W DESCRIPTION INSTALLATION NOTES DRAWING NO 164201373 1 SHEET 4 of 6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 5 02 164201373 Rev A 0924 12 The 100 rated bypass input overcurrent protection and bypass input disconnect switch are to be provided by the user Table E lists the maximum rating for output circuit breakers satisfying the criteria for both Rating is based on 100 of output current for a 100 breaker Table E Ma
80. Powerware Parallel Capacity Redundant UPS with PowerHandler Plus J NSTALLATION amp Switchboard System Bypass Module SSBM OPERATION MANUAL www powerware com POWERWARE IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La S curit SAVE THESE INSTRUCTIONS Conserver Ces Instructions This manual contains important instructions for your Uninterruptible Power Supply UPS system You should follow these instructions during the installation and maintenance of the UPS options accessories and batteries Cette notice contient des instructions importantes concernant la s curit This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense WARNING This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent disturbance
81. S Breaker AWG or Refer to Table R for minimum Reu Minimum conductor size 3 1 neutral 1 gnd kcmil ea conductor sizes Note 5 number per and neutral A AC AC Input to SSBM Bypass AWG or a F 7 INPUT Full Load Current minimum conductor size B kcmil ea 32 1 gnd number per 2 AC Input to optional SMB Bypass AWG or a e RNT Full Load Current minimum conductor size C kcmil ea Note 2 3 1 gnd number per AC AC Output from SSBM to Load Bank AWG or a D OUTPUT Full Load Current minimum conductor size kcmil ea 32 1 gnd number per AC Output from SSBM or optional SMB to AWG or 500 500 500 Critical Load kcmil ea 6 7 9 duii Full Load Current minimum conductor size 3 1 gnd number per Table B INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9315 Switchboard System Bypass Module SSBM 3P4W Output Neutral Used Units Rating SSBM Model 2500 3000 4000 2500 3000 4000 AC Input from UPS to SSBM CBS Breaker AWG or Refer to Table R for minimum NEUT Minimum conductor size kcmil ea conductor sizes Note 5 32 1 neutral 1 gnd number per and 9 AC AC Input to SSBM Bypass AWG or an ie 600 INPUT Full Load Current minimum conductor size kcmil ea 11 3 1 neutral 1 gnd number per and neutral AC Input to optional SMB Bypass AWG or a a 600 Rye Full Load Current minimum conductor size kcmil ea 11 Note 12 3 1 neutral 1 gnd number per an
82. SSBM 4201373 Rev A 092402 9 6 9 Port Setup Screen Select Port 1 or Port 2 from the Setup menu to display one of the Port Setup screens The Port Setup screens allow you to specify settings for the two serial communication ports on the UPS Figure 9 11 shows the Setup Serial Port 1 screen Uninterruptible Power System UPS System Normal 15 NOV 1997 09 25 45 Alarm None Notice None Battery Minutes Setup Serial Port 1 48 5 RATE DATA STOP HANDSHAKING SAVE 9600 8 1 XON XOFF NO Setup Port 2 Time Language Meters Events Statistics Graphics EZS q gt Figure 9 11 Port Setup Screen The small return arrow lt appears in the upper right corner of the Port Setup screen This arrow is a reminder that you can press the lt pushbutton on the Monitor Panel to toggle the pushbuttons between the menu box and the information area When the scroll bar is in the information area the return arrow is in the menu box When the scroll bar is in the menu box the return arrow is in the information area When the scroll bar appears in the information area you can use the pushbuttons to change the port configuration To change a setting press the lt and gt pushbuttons to move the highlight to the setting you want to change To scroll through the available options for that setting press the 4s or V pushbutton To save the settings upon exit from this screen be sure the SAVE field is set to YES
83. THLY Ensure all status indicator lamps are operative Press the 4 and Y pushbuttons simultaneously to test the lamps e Monitor system parameters as described in Chapter 9 Using the Control Panel e Check the air filters in UPS modules located behind the front doors and replace them as necessary The filter size is 16 in x 20 in x 1 in e Record the results of your checks and any corrective actions in a suitable log ANNUAL maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the Parallel Capacity Redundant system Contact your nearest Powerware field service office for more information about service offerings BATTERY maintenance Contact your nearest Powerware field service office for battery maintenance Battery replacement and maintenance should be performed only by authorized service personnel Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 15 3 164201373 Rev A 092402 15 4 Short Circuits Normally the overcurrent protective device on the circuit will prevent any electrical damage except at the actual point of short circuit A thorough inspection of the entire system after any large fault current should be made to ensure that there has been no mechanical damage to conductors insulation or equipment In addition the individual overcurrent protective device or devices which performed the short ci
84. TION NOTES eee 164201373 1 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 3 92402 164201373 Rev A 0 Table C Power Cable Termination Requirements Powerware 9315 SSBM Model 2500 and 3000 Tightening Bolt Int Number of Cable Torque Hex Size Terminal Function Terminal Function Connections per Bus N M lb ft In AC Input from UPS Phase A 14 2 bolt mounting 76 56 Output to SSBM Phase B 14 2 bolt mounting 6 56 Phase C 14 2 bolt mounting 6 56 Neutral 24 2 bolt mounting 76 56 Ground 24 1 bolt mounting 6 56 AC Input to SSBM Phase A 12 2 bolt mounting 6 56 Bypass Phase B 12 2 bolt mounting 6 56 Phase C 12 2 bolt mounting 76 56 Neutral 24 2 bolt mounting 6 56 6 56 Ground 28 1 bolt mounting AC Input to E11 Phase A 14 2 bolt mounting optional SMB E12 Phase B 14 2 bolt mounting Bypass Separate Feed 6 56 6 56 E13 Phase C 14 2 bolt mounting 76 56 E4 Neutral 24 2 bolt mounting 6 56 Frame Ground 6156 AC Output from E5 E15 Phase A 2 bolt mounting SSBM or Optional E6 E16 Phase B 2 bolt mounting SMB to Critical Load Ground 24 1 bolt mounting 6 56 6 56 E7 E17 Phase C 2 bolt mounting 76 56 Neutral 6 56 6 56 Ground 24 1 b
85. USH IN BYPASS NOTICE TO BYPASS TO NORMAL ee en STANDBY SYSTEM MODE Figure 9 1 Parallel Capacity Control Panel The Control Panel contains 1 ared EMERGENCY UPM OFF pushbutton 2 a flat liquid crystal display LCD screen 3 a horizontal row of pushbuttons 4 a vertical column of backlit status indicators 5 a SYSTEM MODE key switch 6 a PUSH IN TO RESET pushbutton The following sections describe the Monitor Panel in detail Powerware 9315 Parallel Mee Redundant System with PHP SSBM 9 1 164201373 Rev A 9 2 Using the LCD Screen The LCD screen at the top of the Control Panel provides an operator interface with the Parallel Capacity Redundant system Figure 9 2 identifies the display fields discussed in the following sections Uninterruptible Power System System Normal 15 JUL 1998 09 25 42 F ALARM NONE NOTICES NONE Battery Input Output G Minutes 48 ae VAB VBC VCA FREQ VBC VCA FREQ 480 480 480 60 0 480 480 60 0 IA IB Ic IB IC IN 480 480 480 361 361 000 KVA KW PF KVA KW PF 399 379 0 95 300 240 0 80 System Bypass Battery Versions VAB VBC VCA Vv I 480 480 18 Events Statistics Graphics Figure 9 2 Parts of the LCD Screen Typical for Powerware 9315 300 480 480V Unit A The UPS status area contains three lines that display the current state of the UPS The first line shows the present operational mode of the UPS The second line shows t
86. acturer s operating manual for instructions on battery rack maintenance or contact your local Powerware field service office Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 15 1 164201373 Rev A 092402 Observe these precautions when working on or around battery racks e Remove watches rings or other metal objects e Use tools with insulated handles e Wear rubber gloves and boots e Do not lay tools or metal parts on top of batteries or battery cabinets e Disconnect the charging source prior to connecting or disconnecting terminals e Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance e When replacing batteries use the same number of sealed lead acid batteries e Proper disposal of batteries is required Refer to your local codes for disposal requirements WARNING HAZARDOUS WASTE Do not incinerate or dispose of batteries indiscriminately Observe local and national codes WARNING Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be toxic A battery can cause electrical shock burn from high short circuit current or fire Observe
87. and uncluttered Battery cabinet maintenance or battery replacement should be performed only by authorized service personnel Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment Refer to the more detailed safety precautions described in the Powerware 9315 Operation manual provided with the UPS system vi Powerware 9315 Parallel Capacity Rediindant System with PHP SSBM 64201373 Rev A 092402 For More Information This manual describes how to install and operate your Parallel Capacity Redundant system For more information about the installation and operation of the UPS modules refer to the following 164201037 164201118 164201036 164201119 164201244 Powerware 9315 200 kVA 300 kVA UPS Installation Powerware 9315 400 kVA 500 kVA UPS Installation Provides installation instructions for the UPS cabinet and optional components and accessories Site preparation planning for installation and wiring and safety information are supplied Detailed illustrations of cabinets and optional accessories including dimensional and connection point drawings are provided Powerware 9315 200 kVA 300 kVA UPS Operation Powerware 9315 400 kVA 500 kVA UPS Operation Describes the UPS cabinet Control Panel and Monitor Panel and explains the functions of the UPS discusses the standard features of the UPS and optional accessories provides procedures for startin
88. aphics Setup q Figure 9 7 Active System Events Screen Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 9 6 6 Unit Statistics Screen Select Unit from the Statistics menu to display a listing of statistics about UPS operation Figure 9 8 shows the Unit Statistics screen Uninterruptible Power System UPS System Normal ALARM NONE NOTICES NONE 15 JUL 1998 09 25 42 Battery Start Date 04 MAY 1997 Minutes 48 5 S Number of Incidents Month Total Time On DAYS On Battery lt 1 Min On Battery 1 4 Min On Battery gt 4 Min Full Batt Discharge Building Alarm 1 Statistics Building Alarm Building Alarm Building Alarm Building Alarm Building Alarm 0 UPS 0035 Bypass 0000 Battery 0000 Generator 0000 Logic 0035 Availability UPS Bypass WUNUNNOOHKR wono wvreoO Meters Events DAFA Graphics Figure 9 8 Unit Statistics Screen The left column shows the number of UPS incidents for the current month and since the start date shown at the top of the screen The top right column shows the time that the UPS was on bypass battery or generator and the amount of time the UPS logic has been functioning since the start date The lower right column shows the percent of availability of the UPS and the bypass source 9 10 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 9 6 7 Mimic Screen Selec
89. are each item with the Bill of Lading If damage has occurred or shortages are evident contact Powerware Corporation Customer Service Department immediately to determine the extent of the damage and its impact upon further installation NOTE While awaiting installation protect the unpacked SSBM and UPS cabinets in an indoor area free from moisture dust and other harmful contaminants in a rodent free area with moderate temperatures Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 1 5 164201373 Rev A 092402 This Page Intentionally Left Blank 1 6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Installing the Parallel Capacity Redundant System 2 1 Preliminary Installation Information WARNING Installation should be performed only by qualified personnel Refer to the following while installing the Parallel Capacity Redundant system Appendix A of this manual for installation drawings and additional installation notes Dimensions in this manual are in millimeters and inches Do not tilt the Switchboard System Bypass Module SSBM UPMs or other cabinets more than 10 during installation The conduit landing plates are to be removed to add conduit landing holes as required Plate material is generally 16 gauge steel 0 06 in thick The Remote Emergency Power Off EPO and the EMERGENCY UPM OFF pushbuttons open all breakers in the SSBM s
90. ass SMB contains two breakers the Maintenance Bypass Breaker MBP and the Maintenance Isolation Breaker MIS The MIS connects the output of the UPMs to the critical load via CBS The MBP is used as the bypass in the event the output of the SSBM is not available and to supply the critical load during SSBM maintenance These breakers are manually controlled through electrical interlocks which include a control switch mounted inside the Control Section on the A1 Panel 8 2 4 Fully Rated Static Switch The fully rated static switch is connected in series with the FBP and is only gated on during emergency transfers from Normal to Bypass mode The fully rated static switch is electrically controlled by the SSBM and is automatic in operation 8 2 5 EMERGENCY UPM OFF An EMERGENCY UPM OFF pushbutton is provided for situations where you must instantaneously control the UPM and SSBM output The pushbutton is located on the front of the SSBM for quick access and is covered with a clear plastic shield to prevent inadvertent operation The shield must be raised before pressing the pushbutton The EMERGENCY UPM OFF pushbutton is described in detail in Chapter 10 Operating Instructions for the Parallel Capacity Redundant System 8 2 6 Customer Interface Panel PowerNet Two redundant control networks connect UPM to UPM and UPM to the SSBM Each network requires only one shielded twisted pair of wires Refer to Appendix A drawing 164201335 4 fo
91. ation groups tell the SSBM to notify a remote computer or pager for each selected event Refer to the Configuring the Modem section of this chapter for information on the modem configuration Refer to the User Selected Events section of this chapter to note which events are designated as group one or two These events are selected when the SSBM is purchased The Call Out function activates as follows e ASSBM alarm or notice occurs that is programmed to cause a Call Out e The SSBM takes the modem off the hook and sends a command to the modem to call the notification groups phone numbers required The phone are stored in the modem only The command sent to the modem for group one is ATDSO and ATDS1 for group two This allows the user to program the desired phone numbers into the modem e The SSBM logs a successful notify to the event log when the remote computer or modem answers and leaves an event message with the following format nnn lt space gt mmm lt LF gt lt CR gt where nnn UPS Remote_Notification Default 40 characters maximum lt space gt ASCII space character 0x20 mmm Event message for notice or alarm 40 characters maximum lt LF gt ASCII line feed character Ox0A lt CR gt ASCII carriage return character Ox0D If calling a pager service and the service answers the modem can delay momentarily and before dialing the pager number Refer to Configuring the Modem to Call a Numeric
92. ation of logic power Verify UPM is shown on the SSBM mimic screen On UPM set BATTERY switch to ENABLE On UPM turn MODE key switch to NORMAL for three seconds Confirm the UPS breaker CB1 has closed by viewing breaker position on LCD Mimic screen The rectifier and input rectifier cooling blowers turn on 7 Confirm UPS Battery Breaker CB2 MBB has closed by viewing breaker position on LCD Mimic screen NOTE If CB2 is a manual battery breaker manually close CB2 after UPM Battery Disconnected alarm and notification is received OY Ol EP ics The inverter and output inverter cooling blowers turn on When the inverter reaches full voltage UPS breaker CB3 closes It takes less than 1 minute for the UPS to achieve Normal mode If UPS is not in Autorestart turn the MODE key switch to NORMAL for three seconds to transfer to Normal mode 8 The UPM is now operating in Normal mode 9 On SSBM mimic screen check for presence of UPM Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 11 164201373 Rev A 092402 10 3 7 Using the UPM EMERGENCY UPM OFF Pushbutton NOTE The UPM EMERGENCY UPM OFF pushbutton will only interrupt the ability for that module to deliver power to the critical bus The redundant modules continue to support the critical load Emergency UPM shutdown is initiated by the covered red UPM EMERGENCY UPM OFF pushbutton on the UPM Monitor Panel This pushbutton is protected by a clear plastic shield
93. ators on the SSBM monitor screen indicate when the Parallel Capacity Redundant system is in Bypass mode and Normal mode 8 Observe that CBS is open and CBP is closed 9 When UPM Battery Disconnected alarm and notification message is received close UPM battery disconnect breakers The UPM inverters turns on When each inverter reaches full voltage K3 closes Logic power is supplied and the UPM is ready to supply power to the critical load It takes less than 1 minute for the UPM to achieve Normal mode 10 Once the Parallel Capacity Redundant system is redundant the critical load is automatically transferred from bypass to the UPMs and system is operating in normal mode NOTE If transfer is not completed within one minute the SYSTEM MODE key switch must be turned momentarily to NORMAL again to achieve normal operation Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 3 164201373 Rev A 092402 10 2 4 Single UPM Shutdown NOTE If system is not redundant UPM cannot be shut down using this procedure On UPM turn the MODE switch to BYPASS On SSBM monitor screen verify UPS OFF message appears Set UPM battery disconnect breaker to open BO D es When UPM Battery Disconnected alarm and notification message is received open CB1 on UPM The UPM powers down WARNING Power is present at UPM CB1 input until upstream UPM input feeder circuit breaker is opened Fans and load side of K3 will still have
94. cess plate 3 Refer to Chapters 3 4 5 or 6 as applicable for installation instructions Initial Startup Startup and operational checks should be performed only by authorized service personnel Contact service in advance usually a two week notice is required to reserve a preferred startup date Completing the Installation Checklist The final step in installing your Parallel Capacity Redundant system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Completing all items listed on the checklist will ensure a smooth installation You should make a copy of the Installation Checklist before filling it out and retain the original After your installation is complete a service representative will be able to verify the operation of your Parallel Capacity Redundant system and commission it to support your critical load The service representative cannot perform any installation tasks other than verifying software and operating setup parameters Service personnel may request a copy of the completed Installation Checklist to be sure you have completed all applicable equipment installation NOTE The Installation Checklist MUST be completed prior to starting the Parallel Capacity Redundant system for the first time 2 6 Powerware 9315 Parallel Capacity Redunaant System with PHP SSBM 64201373 Rev A 092402 2 12 Installation Checklist
95. continue to supply power to the load without exceeding their ratings The SSBM contains switchgear and components that allow the the UPMs to be paralleled and the source of system output power to be transferred between Bypass and the paralleled UPMs When the load is being supplied by the UPMs the system output bus is continuously monitored by the SSBM for an over or under voltage condition If an out of limits condition is detected the SSBM will transfer the load to bypass using a high speed emergency bypass The transfer will occur in less than 4 milliseconds The emergency bypass consist of a static switch a wraparound bypass breaker CBP and a backfeed protection breaker FBP The backfeed protection breaker is located in series with the static switch If an SCR shorts the breaker will open so that the UPMs will not backfeed the bypass source dropping the load when a utility outage occurs Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 7 1 164201373 Rev A 092402 During maintenance the output of the system can be supplied power through the bypass breakers in the SSBM or the optional System Maintenance Bypass SMB The bypass input and breaker must be rated for the total system load since it must supply all of the system load when on bypass Manual transfers between the bypass source and the paralleled UPMs are verified make before break Operations during transfers to bypass differ depending on the type of tran
96. cted by a clear plastic shield to prevent accidental activation In an emergency you can press this pushbutton to instantaneously control the UPM and SSBM output The SSBM EMERGENCY UPM OFF pushbutton functions differently depending on the Emergency Power Off EPO option specified when ordered The options available are as follows e The critical load is transferred to bypass and UPMs powered down UPM CB1 breakers remain closed e Power to the critical load is de energized and UPMs powered down UPM CB1 breakers remain closed e The critical load is transferred to bypass and UPMs powered down UPM CB1 breakers trip and the UPM is cut off from utility power This function requires additional EPO kit available from Powerware e Power to the critical load is de energized and UPMs powered down UPM CB1 breakers trip and the UPM is cut off from utility power This function requires additional EPO kit available from Powerware 10 6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 The SSBM including Bypass remains locked off until you reset the EMERGENCY UPM OFF pushbutton To restart the UPS after pressing the EMERGENCY UPM OFF pushbutton follow the procedure Resetting the Parallel Capacity Redundant System after Emergency UPM Off of this chapter before starting the system NOTE The Remote SSBM Emergency Power Off REPO option functions differently than the SSBM EMERGENCY UPM OFF p
97. ctions at each SSBM and SBM terminal If additional cable connections are required consider using FCI HYSTACK Type ASA U adapters HYSTACK P N ASA250U covers NEMA 2 hole terminals for wire sizes from 8 AWG to 250kcmil HYSTACK P N ASA800U covers NEMA 2 hole terminals for wire sizes from 8 AWG to 800kcmil Care must be taken in HYSTACK adapters to ensure the required phase to phase clearance of 1 inch and phase to ground clearance of 1 inch 1 5 inches in Canada is maintained For external wiring including the recommended minimum AWG size of external wiring see Tables A B O and P in Appendix A The power wiring connections for this equipment are rated at 90 C If wire is run in an ambient temperature greater than noted above higher temperature and or larger size wire may be necessary Control wiring for PowerNet EPO and optional accessories such as building alarms monitoring interface and Maintenance Bypass control should be connected at the customer interface panel at the top of the SSBM Powernode Panel A1 which is shown in drawing 164201373 12 in Appendix A Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 1 3 02 164201373 Rev A 0924 1 1 5 Inspecting and Unpacking Each Cabinet NOTE Refer to the applicable Powerware 9315 Installation manual provided with the UPMs for UPM unpacking instructions The first task in preparing for installation is inspecting and unpacking the SSBM T
98. d neutral AC AC Output from SSBM to Load Bank D AWG or 7 et 600 OUTPUT Full Load Current minimum conductor size kcmil ea 11 32 1 neutral 1 gnd number per and neutral AC Output from SSBM or optional SMB to AWG or 500 600 600 Critical Load kcmil ea 7 8 11 m Full Load Current minimum conductor size 3 1 neutral 1 gnd number per and neutral NOTE Callout letters and DESCRIPTION map to drawing 164201373 3 INSTALLATION NOTES PRAWING NO 164201373 1 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Read and understand the following notes while planning your installation Refer to national and local electrical codes for acceptable external wiring practices Material and labor for external wiring requirements are to be provided by designated personnel For external wiring use 90 C copper wire See the appropriate column in Tables A B and O Refer to the appropriate UPS installation manual for UPS module and optional equipment installation notes A bypass neutral feeder must be installed when the output neutral is used If no bypass neutral is installed the output neutral is to be bonded to the chassis in the SSBM through a minimum size copper conductor listed in Table H on Sheet 3 of Drawing 164201373 3 In either case fully rated neutral conductors are to be run from the output of each UPM to the neutral buss bar inside the
99. dundant System with PHP SSBM 164201373 Rev A 092402 8 3 m o o S f s e fe 3 o G I o o o o Sa fo I o o I I o Q o ih as sS o o a o 3 o gt EF 2 cs gt gt O o o o z Q jani O o n ion om af i TOL Mmm MIT om a T 2 a Pt o E B ec ee o IP Lo o VIEW_A A SA 7 CUSTOMER POWERNODE PANEL INTERFACE PANEL VIEW B B SHOWING POWERNODE PANEL A1 MOUNTED SEBSeSEeE TEPPERS C e o D B R8 ee R8 ee i J TO MAINT FROM MAINT cio MePa eP MTSUA Mise MBTUA MAINT EXTENSION PLATE ADDED FOR OPTIONAL SMB O SWITCH VIEW I
100. e Building Alarm 2 Active Building Alarm 3 Active Building Alarm 4 Active Building Alarm 5 Active Building Alarm 6 Active Testing Battery Battery Test Aborted load Battery Test Aborted utility Battery Passed Test Printing Sampled Data Other UPS Bypass Not Available Loss of Redundancy Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 PNODE NOTICES UPM AC Over Voltage UPM AC Under Voltage UPM Over Frequency UPM Under Frequency Bypass AC Over Voltage Bypass AC Under Voltage Bypass Over Frequency Bypass Under Frequency Bypass is Not Available Not Enough UPMs System NOT Redundant PowerNode Calibration Fail PowerNode Calibration Pass No Bypass Sync Check EPO Reset Pn Logic Power Failure 12 8 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 4201373 Rev A 092402 Serial Communications Communications W a 13 1 Description This chapter describes the serial communications feature of the Powerware 9315 Switchboard System Bypass Module SSBM Two serial communications ports on the SSBM allow you to connect equipment to view system event information The following sections describe the serial communications feature and provide information about connecting hardware setting up the ports changing settings and changing modes 13 2 Locating the Communications Panel The Customer Interface Panel inside the SSBM contains two serial communications po
101. e 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 LIMITED FACTORY WARRANTY FOR THREE PHASE POWERWARE PRODUCTS This Warranty applies only to units installed in the Fifty 50 United States of America Subject to the conditions herein Powerware Corporation Powerware warrants solely to the initial end user the electronics the Unit against defects in material and workmanship for a period of 12 months from the date of equipment start up or 18 months from date of receipt by end user whichever occurs first If in the opinion of Powerware the Unit fails to meet published specifications and the defect is within the terms of this warranty the Unit will be repaired or replaced at the option of Powerware with no charge for replacement parts Labor required to make the repairs or replacement installation and travel costs incurred by Powerware s representatives is not included under the terms of this Limited Warranty except for labor required during the first 90 days after the date of delivery provided that startup of the unit onsite has been performed by Powerware Equipment sold but not manufactured by Powerware e g batteries and only the manufacturer of such equipment shall warrant battery racks Equipment repaired or replaced pursuant to this warranty will be warranted for the remaining portion of the original warranty subject to all the terms thereof This warranty does not apply to any Unit that has
102. e 9315 Parallel Capacity Redundant System with PHP SSBM 10 5 164201373 Rev A 092402 10 2 8 To Use the LOAD OFF Pushbutton 1 Raise the clear plastic shield covering the red LOAD OFF pushbutton on the UPM Monitor Panel 2 Press the LOAD OFF pushbutton The breaker and contactors open you can hear them opening The CB1 switch trips and the Load Off PUSH TO RESET pushbutton on the UPM Control Panel pops out The UPM shuts down 10 2 9 Resetting the UPM after LOAD OFF CAUTION Do not attempt to restart the UPM after Load Off until the cause of the emergency has been identified and cleared The Load Off PUSH TO RESET pushbutton is a small white button on the UPM Control Panel The PUSH TO RESET pushbutton pops out and the CB1 switch trips when the LOAD OFF pushbutton on the Monitor Panel is activated To reset the UPM 1 Press the Load Off PUSH TO RESET pushbutton until it clicks in and remains recessed 2 Move the CB1 switch from the center tripped position to OFF The switch should be difficult to move from the TRIPPED position 3 The UPM is now reset To restart the UPM follow the procedure in Chapter 4 Starting and Stopping the UPS in the applicable Powerware 9315 UPS Operators manual provided with the UPM 10 2 10 Using the SSBM EMERGENCY UPM OFF Pushbutton An SSBM Emergency UPM Off is initiated by the covered red EMERGENCY UPM OFF pushbutton on the SSBM Control Panel This pushbutton is prote
103. e DB25 connector on both ends e DB25 null modem adapter All the above items can be acquired at your local computer products supply store An alternative to purchasing a cable is to build your own serial cable using the following pin out description Male DB25 Male DB25 pin 7 pin 7 pin 2 pin 2 pin 3 pin 2 14 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 14 5 Configuring the Modem The modem must be programmed with the Call Out telephone numbers in order to operate the Remote Notification option To configure the modem connect the serial port of a standard PC computer to the modem through the serial cable Run a terminal emulation program on the computer Test the connection to the modem by typing A T and ENTER The modem should respond with either OK or 0 zero If the modem does not respond consult the modem manufacturer s manual to confirm your setup If the modem still does not respond then seek technical assistance from your modem manufacturer After connection perform Basic Modem Configuration and the remaining sections of this chapter 14 5 1 Basic Modem Configuration The basic modem should be a plug and play type All setup is done by the UPS Only the initial phone number needs to be entered by the user Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 14 5 14 5 2 Configuring the Modem to
104. e Emergency UPM Off pushbutton on the SSBM Control Monitor Panel is activated To reset the Parallel Capacity Redundant system 1 Press the Emergency UPM Off PUSH IN TO RESET pushbutton until it clicks in and remains recessed 2 The Parallel Capacity Redundant system is now reset To restart the Parallel Capacity Redundant system follow the procedure at the beginning of this chapter 10 14 Powerware 9315 Parallel natant System with PHP SSBM 64201373 Rev A 092402 10 4 Operation of the Optional System Maintenance Bypass SMB The optional System Maintenance Bypass SMB is available with electrical controls The SMB electrical controls are available with or without Redundant CBP controls Operations of each configuration is detailed below CAUTION The critical load is not protected while the Parallel Capacity Redundant system is in Maintenance Bypass or Bypass mode 10 4 1 Operation with Electrical Controls NOTE Refer to Drawing 164201373 11 in Appendix A for the location of the Maintenance Bypass key switch Transfer to Maintenance Bypass 1 Ensure power is supplied to the MBP breaker input before attempting transfer to maintenance bypass 2 On SSBM ensure that SSBM CBS breaker is open or system is not on inverter 3 On SSBM turn the Maintenance Bypass key switch to the left TO MAINTENANCE momentarily 4 Observe MBP closes and MIS opens System is now on maintenance bypass 5 To shutdown SSBM a
105. e SSBM The Bypass area shows the phase to phase voltage of the bypass source The Battery area displays the DC voltage V and the DC current I Figure 13 5 shows a sample Meters printout Uninterruptible Power System UPS System Normal 03 NOV 1997 14 22 45 Alarm None Notice None Input Output VAB VBC VCA FREQ VBC VCA 480 480 480 60 0 480 480 IA IB Ic IB IC 640 640 640 480 480 KVA KW PF KVA KW PF 530 505 0 95 400 320 0 80 Bypass Battery VBC VCA 480 480 Figure 13 5 System Meters Screen 13 5 4 System Information Printout Ctrl A This key sequence prints a listing of all available serial data This printout contains the information shown on the Event History Log and Meters screens of the SSBM both Figures 13 4 and 13 5 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 13 9 164201373 Rev A 092402 13 6 System Configuration The System Configuration mode allows you to modify special functions in your SSBM These functions include programming of building alarms customizing building alarm messages adjusting the nominal output voltage and scheduling battery tests The menus provided and their function are described in this section 13 6 1 System Configuration Mode Main Menu When the System Configuration mode is selected with a terminal attached you will be prompted to enter the password for this mode Please Enter Password The default password is POWER1 You may modify this passw
106. e instructions in Chapter 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 3 1 164201373 Rev A 092402 To install a Remote EPO control 1 2 4 Securely mount the Remote EPO station Recommended locations include operator s consoles or exit doors Install wiring from the Remote EPO station using 2 in conduit through the cable entry panels on the top of the SSBM Connect the Remote EPO wiring as shown in Tables 3 1 and 3 2 Table 3 1 Remote EPO Wire Terminations From Remote To Customer Interface EPO Station s Panel in SSBM Remarks Twisted wires 2 14 18 gauge Table 3 2 Remote EPO T TWISTED WIRES 2 REMOTE EPO SWITCH Remote EPO switch rating is 24 VDC 1 Amp minimum if supplied by user NOTE This switch must be a dedicated switch not tied into any other circuits If you are installing multiple Remote EPO stations wire additional stations in parallel with the first Remote EPO If required install 2 in conduit and wiring from the Remote EPO station to trip circuitry of upstream protective devices A normally open contact is provided as shown in Table 3 2 Remote EPO switch wiring must be in accordance with UL Class 1 requirements Secure the SSBM by reversing all steps taken to prepare it for Remote EPO installation 3 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 Installing a
107. e stamp of the UPS The time stamp is used for logging events in the Event History Log Figure 9 10 shows the Time Setup screen Uninterruptible Power System UPS System Normal 15 JUL 1998 09 25 42 ALARM NONE NOTICES NONE Battery Minutes Set Time amp Date 48 5 DAY DT MON YR HR MN SAVE MON 07 APR 97 15 06 YES Setup Port 1 Port 2 Language Meters Events Statistics Graphics EASI q gt Figure 9 10 Time Setup Screen The small return arrow lt appears in the upper right corner of the Time Setup screen This arrow is a reminder that you can press the lt pushbutton on the Monitor Panel to toggle the pushbuttons between the menu box and the information area When the scroll bar is in the information area the return arrow is in the menu box When the scroll bar is in the menu box the return arrow is in the information area When the scroll bar appears in the information area you can use the pushbuttons to change the time stamp settings To change a setting in the time stamp press the lt and gt gt pushbuttons to highlight the setting you want to change To increase the setting make it a higher value press the amp pushbutton To decrease the setting make it a lower value press the pushbutton If you want to save the settings upon exit from this screen be sure the SAVE field is set to YES 9 12 Powerware 9315 Parallel Capacity Redundant System with PHP
108. eaker 2 5 Installing SSBM or SMB Circuit Breakers The SSBM and SMB are equipped with General Electric PowerBreak II drawout circuit breakers Circuit Breaker SSBM Current Rating Circuit Breaker Circuit Breaker Current Rating 100 Rated Manufacturer Weight kg Ibs 2500A 100 kAIC 2500A 100 kAIC General Electric 110 242 2 5 1 Installing an SSBM or SMB Circuit Breaker NOTE The General Electric installation instructions and user s guides noted below are available at the GE Industrial Systems Publications Library website of http www geindustrial com cwc library Using an adequate lifting device install the SSBM and SMB circuit breakers per instructions in GE Document GEH 6271 nstallation Instructions for PowerBreak I Circuit Breakers Draw Out 800 4000 Ampere Frames 9 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 2 5 2 Setting the Power Trip Unit As received the long time delay long time pickup and instantaneous trip settings are at their maximum values It is the user s responsibility to install the long time delay long time pickup and instantaneous trip settings which are in compliance with their overall coordination study Using GE Document DEH 049 User s Guide for the Power Trip Unit set the required long time delay long time pickup and instantaneous trip settings on all SSBM and SMB circuit breakers trip units NOTE The applicable
109. ect when configuring the port using the Setup Port screen 13 6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 13 5 Terminal Mode In this mode system events are continually logged through the serial port to the device connected to the port Port 2 operates by default in Terminal mode The printed log entries contain a time and date stamp and the alarm text message Terminal mode uses this format for printing alarm entries MMM DD HH MM SS hh KYWD MESSAGE KKKK lt CR gt lt LF gt Symbol Description MM Month 3 letters DD Day 2 digits HH Hour 2 digits MM Minute 2 digits SS Second 2 digits hh Hundredths of Second 2 digits KYWD Keyword ALARM NOTICE COMMAND or STATUS KOK KK System Diagnostic Information lt CR gt Carriage Return Character ASCII 13 lt LF gt Line Feed ASCII 10 An alarm message is prefixed by the word CLEAR whenever an alarm is entered into the Event History Log with a cleared status 13 5 1 Printing Selected Information If a port is operating in Terminal mode and is connected to a computer you can use key combinations at any time to print only selected information Ctrl P Prints the entire log with a header Ctrl M Prints the current system meters with a header Ctrl A Prints all system information Ctrl B Prints Battery Test Log To use a key combination hold down the Control key and press the letter key Powerware 9315 Parall
110. ed the following menu is displayed Customize Alarm Messages Enabled on Building Alarm Number s 23 Enter Building Alarm Number This example indicates that there are custom messages enabled for Building Alarms 2 and 3 When a building alarm number is entered the message being used by the software is displayed either a custom message or the default message indicated by the list of enabled custom messages If 1 was entered at the prompt the following will be displayed Building Alarm Active Message Building Alarm 1 default message Enter New Message or lt CR gt for No Change At this level you can enter a custom message 30 characters maximum to display when Building Alarm 1 is activated If a custom message is entered to activate the building alarm a custom message should also be entered to deactivate After the message or a carriage return is entered the following is displayed Building Alarm Clear Message Clear Building Alarm 1 default message Enter New Message or lt CR gt for No Change At this prompt the user should enter the custom message for the building alarm deactivation state When a message or a Carriage return is entered the following will be displayed Enter E to Enable Custom Message Enter D to Disable Custom Message Enter lt CR gt for No Change Enter Selection If an E is entered at the prompt the custom messages will be used for the building alarm Ifa D is entered the default messages wi
111. eee eee ee 10 2 6 Restarting a Single UPM 00 cece eee ee 10 2 7 Using the UPM LOAD OFF Pushbutton 10 2 8 To Use the LOAD OFF Pushbutton 00000 10 2 9 Resetting the UPM after LOAD OFF 005 10 2 10 Using the SSBM EMERGENCY UPM OFF Pushbutton 10 2 11 To Use the SSBM EMERGENCY UPM OFF Pushbutton 10 2 12 Resetting the Parallel Capacity Redundant System after an EMERGENCY UPM OFF 10 3 Operation of SSBM with Powerware 9315 625 thru 9315 750 UPMS 10 3 1 Initial SQW 4 hegs ees Shoes dese eee Sees et E tee aoe 10 3 2 Mantel Statt seca Sted det eracee vetoes eau aes ots TOES 3 Auto Start bie Gt Slee de nies a A a aes oes 10 3 4 Single UPM Shutdown 0 0 cece eee eee eee 10 3 5 SSBM Shutdown to Bypass 0c ee eee eee 10 3 6 Restarting a Single UPM 0 cc eee eee ee Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 0924 Operating Instructions for the Parallel Capacity Redundant System cont 10 3 7 Using the UPM EMERGENCY UPM OFF Pushbutton 10 12 10 3 8 To Use the UPM EMERGENCY UPM OFF Pushbutton 10 12 10 3 9 Resetting the UPM after an EMERGENCY UPM Shutdown 10 12 10 3 10 Using the SSBM EMERGENCY UPM OFF Pushbutton 10 13 10 3 11 To Use the SSBM EMERGENCY UPM OFF Pushbutton 10 13 10 3 12 Resetting the Parallel Capacity Redunda
112. el Capacity Redundant System with PHP SSBM 13 7 164201373 Rev A 092402 13 5 2 Entire Log Ctrl P This key sequence prints the entire Event History Log of the SSBM at the time the data is requested The printout begins with the oldest alarm entry in the queue and ends with the most recent Any alarms that occur while the Event History Log is printing are included in chronological order The Event History Log lists up to 400 system events in chronological order with the most recent event listed last Figure 13 4 shows a sample Event History Log printout Uninterruptible Power System UPS System Normal 03 NOV 1997 14 23 45 Alarm None Notice None Event History Log Event Description COMMAND Keyswitch On 0421 STATUS Auto Mode 1000 COMMAND Rectifier Commanded On 2030 STATUS Inverter On 2202 STATUS Rectifier On STATUS Inverter Contactor 3 Closed STATUS Bypass Contactor K4 Open STATUS Inverter Normal 4001 32 JUN 04 12 16 35 9 NOTICE Room High Temperature Figure 13 4 Event History Log 13 8 Powerware 9315 Parallel aan lee System with PHP SSBM 64201373 Rev A 092402 13 5 3 Meters Printout Ctrl M This key sequence prints the current readings of the SSBM system meters The Input area shows the phase to phase voltage frequency and phase current of the incoming utility followed by the kVA kW and power factor measurements The output area shows the same information for the power being output by th
113. en UPM Battery Disconnected alarm and notification is received close first UPM battery disconnect breaker On first UPM turn the START switch to the right momentarily The rectifier turns on then the inverter turns on When the inverter reaches full voltage K3 closes Logic power is supplied and the UPM is ready to supply power to the critical load It takes less than 1 minute for the UPM to achieve Normal mode Start remaining UPMs by repeating steps 4 through 10 On SSBM monitor screen check for On Bypass UPMs Ready message If message appears turn the SSBM SYSTEM MODE key switch to NORMAL momentarily Observe that breaker CBS closes and breaker CBP opens System is now in Normal mode with the critical load being supplied power from the UPMs 10 2 Powerware 9315 Parallel Capacity Redundan System with PHP SSBM 64201373 Rev A 092402 10 2 3 Auto Start NOTE Automode must be enabled to use this procedure Perform the Initial Setup procedures On SSBM turn the SYSTEM MODE key switch to BYPASS momentarily Observe that CBP and FBP have closed On all UPMs close CB1 On all UPMs set BATTERY switch to NORMAL On all UPMs set MODE switch to NORMAL On SSBM turn the SYSTEM MODE key switch to NORMAL momentarily The UPM rectifiers turn on Fe Ol A A IS a If a bypass source is available the critical load is immediately supplied by the bypass source in Bypass mode until the the UPMs are available The status indic
114. en press ENTER Confirm that the modem responds with OK or 0 zero Key in A T then press ENTER o Oo a A WB ND Confirm that the modem responds with OK or O zero and that the AT is not echoed back to the terminal 9 Key in A T amp W 0 zero then press ENTER 10 Confirm that the modem responds with OK or 0 zero 14 8 Powerware 9315 Parallel capacity Redundant System with PHP SSBM 64201373 Rev A 092402 14 6 SSBM Setup Configuration Connect the modem to the SSBM by connecting one end of the serial cable to the UPS Port 2 DB 25F connector and the other to the modem refer to Chapter 13 Serial Communications If using a standard serial cable a null modem adapter is required for the connection to the modem The Powerware 9315 SSBM can only use serial Port 2 DB 25F for the Remote Notification option This connection is located on the Customer interface Panel at the top right of the SSBM cabinet The remote modem operates at only 2400 baud Following the instructions in Chapter 9 Using the Control Panel and Chapter 13 Serial Communications use the LCD screen and pushbuttons on the Monitor Panel to access the setup screen and configure Port 2 as follows NOTE The modem should be connected to the SSBM as described in the modem manufacturer s manual before configuring the SSBM communications port lt MODE gt Rem
115. ents Peay paws fo em SSS C aswassoae e a ases oa Ce mm eem iP 13 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 PORT 2 DB 25 ae NOT USED 2 15 NOT USED vom are NOTUSED RS232 CTS 7 NOT USED 3 NOT USED RS232 DSR 6 Bah O NOT USED 20 RS232 DTR vee NOT aa 2 2 12V u 23 NOT USED NOT USED D worusen ga MTU NOT USED 25 y Figure 13 2 Port 2 Pin Assignments 20 Data Terminal Ready 1 7 Pin Symbol Description _ 1 GND Chassis Ground 2 TxD TransmitData 3 RXD Receive Data 4 ATS RequesttoSend 5 CTS CleartoSend 6 DSR DataSetReady 7 RIN Rem 8 v vois 20 DTR_ Data Terminal Ready 22 v 12vots Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 13 3 164201373 Rev A 092402 13 4 Configuring the Serial Ports You must configure the port for communications using the LCD screen and pushbuttons on the SSBM Monitor Panel Select Port 1 or Port 2 from the Setup menu to display one of the Setup Port screens The screens for Port 1 and Port 2 are identical and allow you to specify settings for the two serial communication ports Figure 13 3 shows the Setup Serial Port 1 screen Uninterruptible Power System UPS System Normal 15 JUL 1998 09 25 42 A
116. er and the UPMs to the SSBM Each network requires only one shielded twisted pair of wires Refer to sheets 2 and 3 for location of the UPM PowerNet Interface Panel Use Class 1 wiring methods as defined by the NEC for control wiring Install the control wiring in separate conduits from the power wiring Install the twisted pair of each redundant PowerNet network in separate conduits The wire should be rated at 24 volts 1 amp minimum The recommended wire for the PowerNet network is shielded 22 gauge twisted pair Belden 8761 or equivalent Control wiring run may not exceed 100 meters Connect control wiring and terminating resistor if applicable to the removable portion of the terminal block Terminate each redundant PowerNet network at the end modules in the system Usea 120 ohm 1 4 watt 5 resistor Powerware Part Number 141202041 Refer to drawing 164201373 4 sheet 2 for typical termination points Install terminating resistors onto appropriate UPM PowerNet Interface Panel terminal block Refer to drawing 164201373 4 sheet 3 for terminal location Connect each resistor across terminals 1 and 2 and 6 and 7 Refer to Tables K and L and to applicable chapters for information about installing control wiring PC he UPM PowerNet Interface Panel DESCRIPTION UPM POWERNET INTERFACE PANEL POWERWARE 9315 200 TO 500 UPMs DRAWING NO 164201373 5 SHEET
117. er wiring Install the twisted pair of each redundant PowerNet network in separate conduits The wire should be rated at 24 volts 1 amp minimum The recommended wire for the Powernet network is shielded 20 gauge twisted pair Belden 8762 or equivalent The recommended wire for the power supplies is 14 gauge twisted pair Control wiring run may not exceed 100 meters Connect control wiring to the removable portion of the terminal block Terminate each redundant PowerNet network at the end modules in the system Refer to drawing 164201373 4 sheet 2 for typical termination points Refer to applicable chapters for information about installing control wiring J2 CAN Interface Connection Ce HNHH T p i ALLOLLI R19 na ch rcp d L Lim Deees LL sonnei ieee JE H 2 FE i DESCRIPTION UPM CAN INTERFACE POWERWARE 9315 625 750 UPMs DRAWING NO 164201373 6 SHEET 1of3 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 CUSTOMER INTERFACE CAN A CAN B
118. ero Key in A T amp W 0 zero then press ENTER Confirm that the modem responds with OK or 0 zero Key in A T amp W 0 zero then press ENTER Confirm that the modem responds with OK or 0 zero oO Oo N DB N QO Connect a telephone line to the modem and test the modem by keying in A T D S 0 zero then pressing ENTER 10 The modem dials the telephone number stored in step 4 or step 5 The number is displayed on the terminal screen as it is dialed Confirm that the pager receives the message Repeat steps 4 or 5 through 9 as required to modify the telephone number and message NOTE To set up a group one or group two number to call a computer refer to Configuring the Modem to Call a Remote Computer section of this chapter Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 14 7 164201373 Rev A 092402 14 5 4 Final Modem Configuration The final step in configuring the PC modem for use with the SSBM is to turn off the echo feature of the modem Perform the following procedure NOTE The brackets in the following steps indicate characters that require keying in prior to pressing ENTER 1 Connect the modem to the PC as described in the modem manufacturer s manual Key in A T then press ENTER Confirm that the modem responds with OK or 0 zero Key in A T E 0 zero th
119. ery mode Because Battery mode is a normal condition of the UPS the Normal indicator also remains lit This yellow symbol is lit when the UPS is operating in Bvpass A N Bypass mode The critical load is supported by the yP bypass source The Normal indicator is not lit when the system is in Bypass mode This yellow symbol is lit when the system needs attention The LCD screen shows all active notices Some notices Notice may be accompanied by an audible horn To silence the horn press the lt and the gt pushbuttons simultaneously The Notice indicator may be lit along with other indicators This red symbol is lit when a situation requires immediate attention The LCD screen shows the highest priority active Alarm alarms All alarms are accompanied by an audible horn To silence the horn press the lt and the gt pushbuttons simultaneously The Alarm indicator may be lit along with other indicators This yellow symbol is lit when electricity is present in the PPU of the UPS and the Normal indicator is not lit During normal startup this indicator illuminates until the the UPS Standby transfers to Normal mode at which point the Normal indicator is lit During normal shutdown the Standby indicator is lit until all energy in the UPS is dissipated and shutdown is complete For more information about audible horns refer to the System Event Horns section of Chapter 12 To test the LED lamps behind the status indicators press
120. escriptions provide the Parallel Capacity Redundant system optional operating mode differences Powerware 9315 Parallel natant System with PHP SSBM 64201373 Rev A 092402 7 3 1 Maintenance Bypass Mode Optional The Parallel Capacity Redundant system can be manually transferred to maintenance bypass if the System Maintenance Bypass SMB has been provided Maintenance bypass is used when the system is not operating or is in need of service The maintenance bypass source supplies the commercial AC power to the load directly The SMB is configured with electrical interlocks CAUTION The critical load is not protected while the Parallel Capacity Redundant system is in Maintenance Bypass mode Figure 7 6 shows the path of electrical power through the Parallel Capacity Redundant system when operating in Maintenance Bypass mode UPM INPUT BYPASS ene INPUT INPUT UPMI SSBM FBP BATT 3 CBP ss UPM2 4 BATT rn CBS UPM3 AIIAN ij BATT SMB MIS MBP UPM4 en BATT Path of Electrical Power Y OUTPUT TO CRITICAL LOAD Figure 7 6 Path of Current Through the Parallel Capacity Redundant System in Maintenance Bypass Mode Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 7 3 2 Redundant CBP Mode Optional
121. etween the raised supports on the bottom of the unit Remove side panels from SSBM cabinet to gain access to hardware securing cabinet to pallet Remove hardware securing cabinet to pallet CAUTION Lift only at lifting eyes or cabinet damage may occur 5 6 11 12 13 14 Attach suitable hoist to SSBM lifting eyes and lift SSBM cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 in Once SSBM cabinet is clear of the pallet pull the pallet from under the UPS cabinet Discard or recycle them in a responsible manner Carefully lower the SSBM cabient until the cabinet base contacts the floor Remove lifting eyes from SSBM cabient With the shipping section in their final locations align SSBM shipping sections Bolt shipping sections together with supplied hardware and anchor to floor or pad Install all Bypass Critical and Neutral Bus shipping split bus plates Torque supplied hardware to 30 ft lbs Install all Ground Bus shipping split bus plates Tighten supplied hardware Run section wiring harnesses through wire trough in rear cabling area and pass into Control section through grommeted opening Insert harness plugs into match caps in the bottom of the A1 Panel in the Control Section 2 2 Powerware 9315 Parallel le Maa re System with PHP SSBM 64201373 Rev A 092402 2 3 Installing Optional System Maintenance Bypass SMB The System Maintenance Bypass i
122. events are logged immediately as they occur Calibration Used only by service personnel System Config Allows you to set building alarms battery tests etc Check with your Sales or Service Representative for availability Computer Provides a proprietary Binary Computer Mode BCM Interface for Powerware facility monitoring or network communication via ConnectUPS Remote Monitor Sends all system event information to an RMP RIM or SCM Available for Port 1 only Port 1 and Port 2 cannot be in the same mode simultaneously they must always be operating in different modes The modes are described later in this chapter 13 4 2 Rate The baud rate of the equipment connected to this port The baud rate determines the speed of data transferred between the SSBM and the connected equipment For Remote Monitor mode the baud rate must be set to 300 All other modes should operate at the highest baud rate available with the connected equipment 300 baud is not recommended for any mode except Remote Monitor You can select a baud rate of 300 1200 2400 4800 9600 or 19 200 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 13 5 164201373 Rev A 092402 13 4 3 Data Stop The data size and stop bits of the equipment connected to this port These settings determine the number of bits transmitted per ASCII character The data size and stop bits you specify depend on the configuration of your equipment For Port 1 the data s
123. for many trouble free years NOTE Refer to the applicable Powerware 9315 Operation manual provided with the UPS for UPS maintenance 15 2 Important Safety Instructions Remember that your Parallel Capacity Redundant system is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER The UPS module interiors are unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged The SSBM is unsafe until the UPS modules have been powered down and bypass power has been removed After disconnecting the utility power and the DC power authorized service personnel should wait at least 5 minutes before attempting internal access to the UPS module WARNING Servicing and maintenance should be performed by qualified service personnel only WARNING LETHAL VOLTAGE PRESENT This unit should not be operated with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Since each battery rack is an energy source in itself opening the Battery Circuit Breaker does not de energize the voltage within the battery rack DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY RACK YOURSELF VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY RACK If you suspect that a battery rack needs service you should contact your local Powerware field service office If the rack requires service refer to the battery rack manuf
124. for ventilation you should place them in front of the UPS and Switchboard System Bypass Module SSBM Ambient air convection cooling is the only cooling requirement for the SSBM Recommended minimum clearance over the SSBM is 304 8 mm 12 in Do not block ventilation grills Your Switchboard System Bypass Module operating environment must meet the size and weight requirements shown in the enclosed switchboard vendor drawings The basic environmental requirements for operation of the UPS system are Ambient Temperature Range 0 25 C 82 77 F Recommended Operating Range 20 25 C 68 77 F Maximum Relative Humidity 95 noncondensing For SSBM and SMB rated for 100 kKAIC secure cables as shown in figure below to prevent cable whipping Wrap line cable together with nominal 3 8 inch 9 5mm nylon rope or other rope having a minimum tensile strength of 2000 pounds 8896 N Wrap line cables at 6 inches 152mm and 12 inches 305mm from the line terminals with five wraps Wrap each additional 6 inch 152 4mm interval with five wraps or 1 inch 25 4mm intervals with one wrap DESCRIPTION INSTALLATION NOTES Renee 164201373 1 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 7 92402 164201373 Rev A 0 SEPARATE BATTERY SYSTEM ix WYS SU SIR MIR aS F ZNP lt SS N at b i Ii Wi Lg 87 C7 AN V7 Wi A l M iN Te
125. g and stopping the UPS and information about maintenance and responding to system events Also described are the RS 485 and RS 222 serial communications capabilities of the UPS system discusses the two communications ports on the Customer Interface Panel inside the UPS and how to connect optional remote accessories to your UPS system provides information about enabling disabling and customizing building alarms Powerware 9315 500 kVA 750 kVA UPS Installation Operation Provides installation instructions for the UPS cabinet and optional components and accessories Site preparation planning for installation and wiring and safety information are supplied Detailed illustrations of cabinets and optional accessories including dimensional and connection point drawings are provided Describes the UPS cabinet Control Panel and Monitor Panel and explains the functions of the UPS discusses the standard features of the UPS and optional accessories provides procedures for starting and stopping the UPS and information about maintenance and responding to system events Also described are the RS 485 and RS 222 serial communications capabilities of the UPS system discusses the two communications ports on the Customer Interface Panel inside the UPS and how to connect optional remote accessories to your UPS system provides information about enabling disabling and customizing building alarms Contact your local Powerware Field
126. gh knowledge of Parallel Capacity Redundant operation before attempting to operate For a more detailed description of UPS operation refer to Powerware 9315 Operation manual supplied with the UPS system 8 2 SSBM Standard Features The SSBM has many standard features that provide cost effective and consistently reliable power protection 8 2 1 Control Panel The Control Panel on the front of the SSBM control section contains an LCD screen to display the current status of the Parallel Capacity Redundant system You can view a statistical history and log of system events and display a real time graphic representation of power flowing through the system components Backlit status indicators show the operating mode of the SSBM and alert you to system events The SYSTEM MODE switch also located on this panel is used to start and stop the system and transfer the load between normal UPM operation and bypass operation The EMERGENCY UPM OFF pushbutton is located at the top of the control panel and the PUSH IN TO RESET button for EMERGENCY UPM OFF is located above the SYSTEM MODE switch The Control Panel is described in chapter 9 Using the Control Panel 8 2 2 SSBM Circuit Breakers The SSBM contains three circuit breakers the System Output Breaker CBS the System Bypass Breaker CBP and the Backfeed Protection Breaker FBP CBS connects the output of the UPMs to the critical load CBP is used as the bypass supply in the event the o
127. he SSBM is shipped in sections which are bolted to wooden pallets and protected with outer protective packaging material as shown in Figure 1 1 and a plastic inner covering WOODEN PALLET OUTER ead PACKAGING Figure 1 1 Cabinets as Shipped with Outer Packaging and Pallet 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact your local sales or service office immediately CAUTION Only insert the forklift jacks where FORK HERE signs appear on cabinet packaging 2 Use a forklift or other material handling equipment to move the cabinet to a convenient unpacking area Insert the forklift jacks between the raised supports on the bottom of the pallet CAUTION Do not tilt cabinets more than 10 degrees from vertical 3 Set each pallet on a firm level surface allowing a minimum clearance of 4 6m 15 ft on each side for removing the cabinets from the pallets Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 4 Remove the protective plastic wrap and cardboard covering from the cabinets using a knife blade no longer than 25 mm 1 in 5 Discard or recycle the wrapping materials in a responsible manner 6 After removing the protective covering inspect the contents for any evidence of physical damage and comp
128. he highest level of the current active alarms and the third line shows any notices the UPS has posted For more information about alarms and notices refer to Chapter 12 Responding to System Events B The battery charge box shows the minutes of battery capacity available C The menu box shows the currently selected menu and lists the options available on that menu The title at the top of the menu box is also shown below on the menu bar E Press the amp and V pushbuttons to scroll up and down through the options in the menu box D The currently selected option is highlighted in the menu box Press the amp and V pushbuttons to move the highlight up or down The data in the information area G changes accordingly E The menu bar lists the titles of the menus The title of the menu currently displayed in the menu box is highlighted When you press the lt and gt gt pushbuttons to move the highlight left or right the data in the menu box and the information area change accordingly 9 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 4201373 Rev A 092402 9 3 F The time stamp shows the current date and time This date and time are recorded in the Event Log when a notice or alarm is activated G The information area contains data about UPS status and operations Select a menu option to display statistics or graphics You can use the LCD screen and the pushbuttons beneath it to e Monitor UPS
129. hieve normal operation 10 3 4 Single UPM Shutdown NOTE If system is not redundant UPM cannot be shut down using this procedure 1 On UPM turn the MODE key switch to BYPASS for three seconds 2 Verify that UPS breakers CB1 and CB3 and battery breaker CB2 MBB are open and the UPM powers down 3 On SSBM monitor screen verify UPS OFF message appears WARNING Power is present at UPM CB1 input until upstream UPM input feeder circuit breaker is opened The load side of CB3 will still have voltage present 10 10 Powerware 9315 Parallel Capacity Redundan System with PHP SSBM 64201373 Rev A 092402 10 3 5 SSBM Shutdown to Bypass 1 On SSBM turn the SYSTEM MODE key switch to BYPASS momentarily 2 Observe CBS opens CBP closes 3 On SSBM monitor screen verify On Bypass message appears System is now on bypass 4 On all but the last UPM turn the MODE key switch to BYPASS for three seconds 5 Verify that UPS breakers CB1 and CB3 and battery breaker CB2 MBB are open and the UPM powers down 6 To shut down last UPM press last UPM LOAD OFF pushbutton 7 Verify that UPS breakers CB1 and CB3 and battery breaker CB2 MBB are open and the UPM powers down WARNING Power is present at UPM CB1 input until upstream UPM input feeder circuit breaker is opened 10 3 6 Restarting a Single UPM Close upstream UPM input feeder breaker Observe UPM monitor screen becoming active as an indic
130. hut down the UPMs and isolates power from your critical load Local electrical codes may also require tripping protective devices upstream from the UPMs The SSBM cabinet must be installed on a level sealed concrete pad or floor The floor or pad must be strong enough to prevent sagging or cracking from the SSBM weight If the floor area is subject to vibrations special mounting must be provided to prevent transmitting the vibrations to the SSBM If perforated floor tiles are required for ventilation place them in front of the UPMs Details about control wiring are provided in each procedure for connecting options and features Drawings 164201373 4 through 164201373 7 in Appendix A identify the control wiring terminations Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 2 4 164201373 Rev A 092402 2 2 Installing the Switchboard System Bypass Module The SSBM is shipped in separate shipping sections Each shipping section is bolted to a wooden pallet The SSBM shipping sections are extremely heavy If unloading instructions are WARNING not closely followed the sections may tip and cause serious injury 1 Find section labels on each shipping section Install the shipping sections in numerical order CAUTION Only insert the forklift jacks where FORK HERE signs appear on cabinet packaging 2 3 4 Move the SSBM to final installed location using forklift jacks b
131. in Chapter 7 of this manual and Emergency Load Off procedure described in the Powerware 9315 UPS Operation manual provided with the UPM This manual describes how to install and operate your Powerware 9315 Parallel Capacity Redundant system The installation section contains instructions for installing the Powerware PowerHandlerPlus Switchboard System Bypass Module SSBM The operation section contains instructions for operating the SSBM and UPMs while paralleling for capacity redundancy The information you use depends on the system you purchased NOTE The installation procedures of this manual only refer to the SSBM and its connection to the UPS modules for parallel capacity redundancy operation The operation section of this manual refers to the operation for the SSBM and the UPMs when paralleling for capacity redundancy For full installation and operation of the UPMs refer to the Powerware 9315 UPS Installation and Powerware 9315 UPS Operation manuals provided with the UPMs Each component of your Parallel Capacity Redundant system is housed in a free standing cabinet The UPM cabinets line up and match in style and color and have safety shields behind the doors for hazardous voltage protection Figure 1 shows a typical Parallel Capacity Redundant System Powerware 9315 Parallel Capacity Redundant System with PHP SSBM i 164201373 Rev A 092402 T ES i S e lt ii Al it v NIE IE
132. ity Redundant System with PHP SSBM 12 1 164201373 Rev A 092402 12 4 System Event Messages When a system event occurs a message is added to the Event History Log A message may also appear on the Monitor Panel of the SSBM or UPM The Event History Log contains all system event messages whether or not they were displayed on the Monitor Panel The following list contains the programmable events displayed on the Active screen of the Monitor panel INVERTER ALARMS Inverter Failure Inverter AC Over Voltage Inverter AC Under Voltage Inverter Over Frequency Inverter Under Frequency Inverter DC Over Voltage Bypass Phase Rotation Inverter Phase Rotation Service Required UPS Tripped Shutdown Imminent UPS Off Battery Contactor K2 Failed Bypass Contactor K4 Failed Inverter Contactor K3 Failed Bypass Control Failed Check Unit Setup Bypass Contactor K4 Fail Battery Ground Fault 100 Overload Shutdown 125 Overload Shutdown Over Temperature Shutdown Network Sync Failure Inverter Calibration Required Inverter Setup Required 12 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 RECTIFIER ALARMS Rectifier Failure Rectifier DC Over Voltage Rectifier DC Under Voltage Input Phase Rotation Over Temperature Over Temperature Warning Temperature Sensor Failure Rectifier Calibration Required Rectifier Setup Required MONITOR ALARMS Overload Warning Load Over 100 Load Over 125 Battery
133. ize must be set to 8 with 1 or 2 stop bits Settings of 7 data bits 1 stop bit and 7 data bits 2 stop bits are available for Port 2 NOTE When connecting a computer running a terminal emulation program you should set your equipment to NO PARITY 13 4 4 Handshaking This setting controls handshaking You can select XON XOFF or Disabled for this setting e Disabled No Handshaking If handshaking is disabled the SSBM transmits and receives data via the serial port ignoring all inputs from handshaking lines e XON XOFF If handshaking is enabled the SSBM uses special characters KON and XOFF to handshake with the host terminal The XON character is defined to be ASCII value 11 hex and the XOFF character is defined to be ASCII value 13 hex Upon reception of an XOFF command the SSBM halts transmission until an XON command is received In the same way if the terminal receives an XOFF command the SSBM expects the terminal to halt transmission until the SSBM sends an XON command 13 4 5 Save Set to YES to save any changes to configuration settings upon exit from the Setup screen Set to NO if you do not want to save any changes 13 4 6 Default Settings The following are the default configuration settings for the serial communications ports Port 1 Remote Monitor 300 baud 8 1 Handshaking Disabled Port 2 Terminal 9600 baud 8 1 Handshaking Disabled Each communications port on the SSBM operates in one of five modes which you sel
134. l 50 60 Hz 415 VAC nominal 50 60 Hz 480 VAC nominal 60 Hz only 600 VAC nominal 60 Hz only Input Frequency Range 3 Hz of nominal 50 Hz or 60 Hz Input Current Model 2500 2500 Amps Model 3000 3000 Amps Model 4000 4000 Amps Powerware 9315 Parallel he System with PHP SSBM 16 1 164201373 Rev A 16 3 SSBM Output Output Voltage 208 VAC nominal 60 Hz only UPM Dependent 220 VAC nominal 60 Hz only 380 VAC nominal 50 60 Hz 400 VAC nominal 50 60 Hz 415 VAC nominal 50 60 Hz 480 VAC nominal 60 Hz only 600 VAC nominal 60 Hz only Output Frequency Range 3 Hz of nominal 50 Hz or 60 Hz Output Current Model 2500 2500 Amps Model 3000 3000 Amps Model 4000 4000 Amps Overload Capability Alarm only Trip Delay customer adjustable in accordance with breaker manufacturer specifications 16 4 Environmental Specifications Operating Temperature 0 to 25 C without derating The recommended operating temperature is 25 C Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Storage Temperature 20 to 70 C prolonged storage above 40 C will cause rapid battery self discharge Relative Humidity 95 maximum noncondensing operating and storage Acoustical Noise N A EMI Suppression Meets FCC Regulation 47 Part 15 Subpart J for class A devices Electrostatic Discharge ESD Meets IEC 801 2 specifications Withstands up
135. l Hot Tie Control or continuous duty static switch not all Building Alarms will be available for customer use See Appendix A Drawing 164201373 4 for affected areas If the SSBM is equipped with an optional System Maintenance Bypass SMB not all Building Alarms will be available for customer use See Appendix A Drawing 164201373 4 for affected areas General Purpose Relay Contacts Two general purpose relay contacts are provided as a standard feature on the SSBM The alarm contacts one notice and one alarm are located inside the SSBM on the customer interface panel Refer to drawings 164201373 4 and 164201373 13 in Appendix A for location of the customer interface panel and for terminal wiring information You can specify that each contact be either normally closed NC or normally open NO Ifthe state of the contact changes from the state you specify as normal an signal is issued You can connect these contacts to equipment at your facility such as a light or an alarm bell to let you Know when an alarm is active on the SSBM This feature is useful if the SSBM is located in a remote area where the SSBM alarm horn may not be heard immediately NOTE In choosing contacts note that Relay 1 is normally deenergized and is only energized for an alarm condition Relay 2 is normally energized and is only deenergized for an alarm condition CAUTION Contacts should not be operated in excess of 30 VAC or 42 4V peak AC or DC
136. l and Neutral Bus shipping split bus plates Torque supplied hardware to 30 ft lbs 12 Install all Ground Bus shipping split bus plates Tighten supplied hardware 13 Run SMB wiring harnesses through wire trough in rear cabling area and pass into Control section through grommeted opening 14 Connect Mate N Lock plug and cap at temporary Load Bank current transformers 15 Insert harness plugs into matching caps in the bottom of the A1 Panel in the Control Section Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 2 3 164201373 Rev A 092402 2 4 Installing the Powerware Static Switch Your Switchboard System Bypass Module SSBM includes the Powerware static switch shown below SSBM Current Static Switch Static Switch Static Switch Static Switch Rating Current Rating Type Manufacturer Weight kg Ibs 2500A 2500A Fully Rated 91 200 3000 to 4000A 4000A Fully Rated 227 500 2 4 1 Installing a Fully Rated Static Switch 2500A or 4000A WARNING The SSBM should be shut down prior to installing the static switch If the SSBM cannot be shut down transfer the SSBM to Bypass and manually open the FBP breaker prior to installing the static switch If the SSBM is supplied with a System Maintenance Bypass SMB transfer the SSBM to Maintenance Bypass prior to installing the static switch Using an adequate lifting device install the fully rated static switch in the same manner as a drawout circuit br
137. l A CAN Logic Board from SSBM A17B7 2 OANA CONTROL POWER GND E A1TB1 6 OANB CHANNEL B POWERNET HIGH CAN B Channel B connection of PowerNet from aG GEANDE CE POWE RNE TELON SSBM Used to control and monitor UPMS A1TB1 8 OANB CHANNEL B POWERNET GND a17B7 3 CANB CONTROL POWER 12VDC J2 1 Control power connection for Channel B CAN Logic Board from SSBM A17B7 4 OANB CONTROL POWER GND Operon A DESCRIPTION UPM CAN INTERFACE POWERWARE 9315 625 750 UPMs DRAWING NO 164201373 6 SHEET 3 of 3 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 The Remote EPO feature shuts down the UPS modules opens all breakers in the Switchboard System Bypass Module and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS modules To open all UPM breakers a separate twisted pair of wires and an EPO Kit sold separately must be installed to the modules from the SSBM Use Class 1 wiring methods as defined by the NEC for control wiring Install the control wiring in separate conduit from the power wiring The wire should be rated at 24 volts 1 amp minimum Refer to Table N of this drawing and to applicable chapters for information about installing control remote EPO Refer to drawings 164201373 4 and 164201373 13 for location of the Customer Interface panel and drawing 164201373
138. l Capacity Redundant System with PHP SSBM 14 11 164201373 Rev A 092402 MONITOR MONITOR MESSAGES NOTICES Battery Passed Test Battery Test Aborted load Battery Test Aborted utility a Battery Time Low MESSAGES ALARMS Battery Test Failed Battery Test Failed Fan Failure esas cn ae ai Load Over 125 Monitor Calibration Required Monitor Setup Required Overload Warning Power Supply Failure Battery Test Requires Calibration Lo Building Alarm 1 Active _ il Building Alarm 2 Active a Building Alarm 3 Active Building Alarm 4 Active i Building Alarm 5 Active o Building Alarm 6 Active E Inverter Network Down o Monitor Logic Pwr Fail a Monitor Network Down dl No Active Events Le Output AC Over Voltage Output AC Under Voltage Output Over Frequency Output Under Frequency Power Off Switch a Rectifier Network Down Testing Battery a La Three Wire AC Over Notes fd a Three Wire AC Under Voltage Three Wire Over Freq Three Wire Under Freq 14 12 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Maintaining the Parallel Capacity Redundant System 15 1 General You must schedule periodic performance checks of your Parallel Capacity Redundant system to keep it running properly Regular routine checks of operation and system parameters will enable your system to function efficiently
139. larity 11 11 0 437 TYP CPARTIAL VIEW OF BUS SEE TABLE BELOW FOR SPECIFIC NUMBER OF CABLES AT EACH CONNECTION LOCATION DETAIL BUS DETAIL SCALE 0 187 DETAIL sap BUS SCALE 0 187 NUMBER OF CABLE TERMINATIONS CONNECTION TERMINALS 2500A SSBM SMB 3000A SSBM SBM 4000A SSBM SMB BYPASS INPUT El TO 3 12 le l2 CRITICAL LOAD EIS TO El7 14 14 14 TEMPORARY LOAD BANK ESA TO ETA l2 l2 le MODULE INPUTS E8 TO 10 14 14 14 MAINTENANCE BYPASS INPUT Ell TO E13 14 14 14 NEUTRAL BUS SECTION E4 24 24 24 NEUTRAL BUS SECTION 2 4 OPT E4 24 24 24 GROUND BUS SECTION GND 24 24 30 GROUND BUS SECTION 2 GND 20 20 30 GROUND BUS SECTION 3 GND 28 28 30 GROUND BUS SECTION 4 GND 24 24 38 DESCRIPTION PowerHandlerPlus SSBM with SMB 164201373 12 DRAWING NO Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 39 164201373 Rev A 092402 110915520 CONTROL MONITOR PANEL y gs SYSTEM BYPASS MODULE FRONT VIEW DESCRIPTION TYPICAL SSBM CONTROL SECTION DRAWING NO 164201373 13 SHEET OFA Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 SMB CONTROL PANEL OPTIONAL WILL BE ONE OF THE FOLLOWING SMB ELECTRICAL INTERLOCK A10 R O SMB ELECTRI
140. le in the Terminal mode from a remote computer or terminal 14 3 1 Call Answer When the modem receives a call the SSBM is alerted to wait for a connect signal from the modem When the modem answers and finishes handshaking the SSBM acknowledges the modem connect signal and allows the caller into the Terminal mode refer to Chapter 13 Serial Communications In this mode the user can request four items and perform one command NOTE The brackets in the following steps indicate standard keyboard characters e Display all screens B M P Press and hold CTRL then press A e Display battery test results by pressing and holding CTRL then pressing B e Display meters screen by pressing and holding CTRL then pressing M e Display event history by pressing and holding CTRL then pressing P e Reset Call Out Alarms by pressing and holding CTRL then pressing R The Reset Call Out Alarms command causes the SSBM to cease Call Out attempts on a currently active alarm and resets that alarm call Refer to the Call Out section of this chapter for more information when calling a pager or if a failed connection to a PC terminal 14 2 Powerware 9315 Parallel eas Redundant System with PHP SSBM 64201373 Rev A 092402 14 3 2 Call Out The Call Out function contains programmable alarms setup by service personnel and status events refer to Chapter 12 Responding to System Events The notific
141. lel ce System with PHP SSBM 6 1 164201373 Rev A 6 2 To install a Supervisory Contact Module 1 Securely mount the SCM 2 Install wiring from the SCM using 2 in conduit through the cable entry panels in the top of the SSBM control section refer to the enclosed switchboard vendor drawings for the location of the conduit landing plate 3 If not already installed locate the RMP adapter cable assembly see Figure 6 2 in the spare parts kit Mate the DB 9 connector on the back of the terminal block to the DB 9 connector Port 1 on the Customer Interface Panel of the SSBM refer to Drawing 164201373 4 in Appendix A Use two screws from the spare parts kit to secure the terminal block bracket to the Customer Interface Panel Connect to Port 1 DB 9 on Customer Interface Panel Q Z TERMINAL J BLOCK TB3 Z Q Figure 6 2 Terminal Block Bracket 6 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 4 Connect the SCM wiring to the terminal block using the terminations shown in Table 6 1 Table 6 1 Supervisory Contact Module Wire Terminations TWISTED WIRES 4 1 2 TURNS PER 3 INCHES From SCM B if used To SSBM TWISTED WIRES 4 1 2 TURNS PER 3 INCHES 5 Contact your local field service office for verification and testing of the SCM and its connections prior to making connections to terminal strip TB2 shown
142. ll be used for the building alarm 13 12 Powerware 9315 Parallel Capacity Rediindant System with PHP SSBM 64201373 Rev A 092402 13 6 5 Program Unit Name If Program Unit Name is selected from the main menu the following is displayed Program Unit Name Unit Name Enter New Name or lt CR gt No Change NOTE Unit Name is 45 characters maximum The current unit name is displayed This name will be displayed on the second line of the display and in the headers of prints from Terminal mode If a change is desired the new unit name should be entered at the prompt The unit name is 45 characters maximum and includes spaces and any punctuation If the user wants to center the text portion of the name the appropriate number of leading spaces should be included when entered 13 6 6 Change Password If Change Password is selected from the main menu the following menu is displayed Change Password Enter New Password Verify New Password NOTE Password must be six characters in length lt CR gt to return with no change The password will be changed if the user enters and verifies the password The entry must be six characters Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 13 13 164201373 Rev A 092402 13 6 7 Battery Test Setup If Battery Test Setup is selected from the main menu option 5 the following menu is displayed NOTE If a message stating Battery Test Requires Calibration appea
143. llel Capacity Redundant System with PHP SSBM 10 17 164201373 Rev A 092402 This Page Intentionally Left Blank 10 18 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Features and Options 11 2 11 3 General Cee aan A The many standard features of your Parallel Capacity Redundant system Parallel Capacity Redundant system provide consistent economical and dependable power protection In addition you can add available options to enhance the performance of your system This chapter provides descriptions of some of the features and options introduced earlier in this manual Refer to drawings 164201373 4 and 164201373 13 in Appendix A for location of the customer interface panel and for terminal wiring information NOTE Refer to the applicable Powerware 9315 Operation manual provided with the UPS for UPS features and options Building Alarm Monitoring This standard feature lets you connect the Switchboard System Bypass Module SSBM to your building alarms such as smoke detectors or overtemperature alarms The terminals for external connections are located inside the SSBM on the customer interface panel Regardless of how you assign the building alarms they display as Building Alarm 1 Building Alarm 2 Building Alarm 3 etc on the LCD screen of the Monitor Panel You should use twisted pair wires for each alarm input and common If the SSBM is equipped for a Powerware Sync Contro
144. ltage Bypass AC Under Voltage Bypass is Not Available Bypass Mode Bypass Over Frequency Bypass Under Frequency Input Breaker CB1 Open Inverter Setup Battery Contactor K2 Required Open Battery DC Under Voltage Inverter Under Frequency 100 Overload Shutdown 125 Overload Shutdown Over Temperature mi Battery Discharged Battery Not Charged Battery Voltage Low Shutdown Shutdown Imminent Phase A Current Limit Load Off i Phase B Current Limit Bypass Contactor K4 Phase C Current Limit Failed Battery Contactor K2 Phase C Current Limit Failed Bypass Control Failed Bypass Phase Rotation is tlt Go To Bypass Active Batery Ground Faut 14 10 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 RECTIFIER RECTIFIER MESSAGES NOTICES Battery Test Failed DC Voltage High pewon an meon e Oooo Lo MESSAGES ALARMS Input Phase Rotation Over Temperature O o ae Maming Warning i R Required oT Rectifier DC Over Voltage Rectifier DC Under Voltage Rectifier Failure Rectifier Setup Required Temperature Sensor Failure Input Over Frequency Input Transient Input Under Frequency Input Battery Current Limit Logic Power Failed Power Supply Over Voltage Power Supply Under Voltage Rene i Reduced Input Current Limit Teinonen _ Powerware 9315 Paralle
145. nce Bypass SMB is available with electrical interlocks or electrical interlocks with Redundant CBP control You can enhance any of these system configurations by adding optional accessories such as a Remote Monitor Panel RMP Relay Interface Module RIM Supervisory Contact Module SCM or Remote Emergency Power Off EPO control Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Using This Manual The information in this manual is divided into the sections and chapters listed The system you are installing dictates which parts of this manual you should read Everyone should read the Introduction Chapters 1 and 2 and Chapters 7 through 12 Introduction The Introduction provides a brief description of the Parallel Capacity Redundant system a description of the content of each chapter safety text conventions used in the manual and reference information Section Chapter 1 Getting Started tells you how to prepare your site for the installation of your Parallel Capacity Redundant system It discusses equipment environmental requirements inspecting and unpacking cabinets Chapter 2 Installing the Parallel Capacity Redundant System describes how to install the SSBM and provides references for installing UPMs and optional equipment Chapter 3 Installing a Remote EPO Control contains information for installing the optional Remote Emergency Power Off EPO co
146. nd UPMs follow procedure under SSBM Shutdown to Bypass 6 On SSBM open CBP and FBP breakers Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 10 15 164201373 Rev A 092402 WARNING Power is available at CBP and FBP inputs until upstream SSBM bypass input feeder circuit breaker is opened Transfer from Maintenance Bypass 1 If system was shut down follow Manual Start or Auto Start procedure to start system 2 Ensure SSBM is on bypass 3 On SSBM turn the Maintenance Bypass key switch to the right FROM MAINTENANCE momentarily 4 Observe MIS closes and MBP opens System is now in bypass mode 10 4 2 Operation with Electrical Controls with Redundant CBP Controls NOTE Refer to Drawing 164201373 11 in Appendix A for the location of the Maintenance Bypass key switch Transfer to Maintenance Bypass 1 Ensure power is supplied to the MBP breaker input before attempting transfer to maintenance bypass 2 On SSBM ensure that SSBM CBS breaker is open or system is not on inverter 3 On SSBM turn the Maintenance Bypass key switch to the left TO MAINTENANCE momentarily 4 Observe MBP closes and MIS opens System is now on maintenance bypass 5 To shut down SSBM and UPMs follow procedure under SSBM Shutdown to Bypass 6 On SSBM open CBP and FBP breakers WARNING Power is available at CBP and FBP inputs until upstream SSBM bypass input feeder circuit breaker is opened Transfer
147. ndant System with PHP SSBM 164201373 Rev A 092402 9 6 3 Software Versions Screen Select Versions from the Meters menu to see the software versions installed on the UPS Figure 9 5 shows the Versions screen Uninterruptible Power System System Normal 15 JUL 1998 09 25 42 ALARM NONE NOTICES NONE Battery Software Versions Minutes 48 5 Version Part Number Monitor 01 17 143650369 Rectifier RRRKK 143650347 Inverter FREES 143650348 Meter System Loading Events Statistics Graphics Setup n Figure 9 5 Versions Screen Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 9 7 9 6 4 System History Screen Select History from the Events menu to display the Event History Log The Event History Log lists up to 400 system events in chronological order with the most recent event listed last The end of the log the most recent events appears when you display the screen and you must scroll upward to view older event listings Figure 9 6 shows the Event History Log screen Uninterruptible Power System System Normal 15 JUL 1998 09 25 42 ALARM NONE NOTICES NONE Battery Event History Log Minutes 48 5 Date Time Event Description May 03 03 03 03 03 03 03 Active 03 Keyswitch On Auto Mode Rectifier Commanded On Inverter On Events Rectifier On Inverter Contactor 3 Closed Bypass Contactor K4 Open
148. ndant System with PHP SSBM 02 164201373 Rev A 0924 one 8 4 Safety Considerations The Parallel Capacity Redundant system enclosures are designed for industrial or computer room applications and contain safety shields However the system is very sophisticated and should be handled with appropriate care following these guidelines e Keep surroundings clean and free from excess moisture e Do not operate the system close to gas or electric heat sources e The system is not intended for outdoor use e The system operating environment should be maintained within the parameters stated in this manual e Keep the system doors closed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit e The system contains its own power source Lethal voltages are present even when the system is disconnected from utility power WARNING Only AUTHORIZED SERVICE PERSONNEL should perform service or maintenance on the Parallel Capacity Redundant system If service or routine maintenance is required e Ensure all power is disconnected before performing installation or service Ensure the area around the Parallel Capacity Redundant system is clean and uncluttered e Battery cabinet maintenance or battery replacement should be performed only by authorized service personnel e Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment e Always conform to the m
149. ng accessories RMPs RIMs or SCMs can be installed See Table 11 1 for the number of accessories permitted Figure 11 2 shows the RIM with its four 15 pin connectors labeled J1 through J4 Figure 11 2 Relay Interface Module The RIM can provide these signals UPS AVAILABLE UPS OFF LINE UTILITY FAILURE BATTERY WEAK pins 1 and 12 Contacts are closed when the UPS is offline pins 3 and 13 Contacts are closed when the UPS is operating in Normal mode pins 6 and 15 Contacts are closed when Utility Failure is detected pins 5 and 14 Contacts are closed when approximately 2 minutes of battery time is remaining before the critical load is lost Powerware 9315 Parallel cabacy Redon System with PHP SSBM 64201373 Rev A 092402 11 6 Supervisory Contact Module An optional Supervisory Contact Module SCM establishes an interface between the Parallel Capacity Redundant system manufacturer s equipment and the customer s monitor This interface allows the customer to monitor operational status of the Parallel Capacity Redundant system equipment A maximum of two monitoring accessories RMPs RIMs or SCMs can be installed See Table 11 1 for the number of accessories permitted Figure 11 3 shows the SCM input connections on TB1 and output connections on TB2 RDX RDX RETURN k ee oac iS C gt
150. nit will only perform one battery test in any 24 hour period 13 14 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 13 6 8 Modify Low Battery Time This menu allows you to modify the low battery time warning When selected the following menu will be displayed Modify Low Battery Time Low Battery Time Minutes 004 Enter New Low Battery Time NOTE Low Battery Time should be no greater than 999 Enter lt CR gt to return with no change Enter the new time desired to change the warning level 13 7 Calibration Mode Calibration mode is used by factory and field service personnel to calibrate system meters Factory test engineers calibrate the SSBM meters prior to shipping so the SSBM arrives at your site correctly calibrated After use field service personnel may need to use Calibration mode to recalibrate one or more meter settings NOTE Calibration mode is for use by service personnel ONLY To prevent inadvertent modification this mode can be accessed only by trained personnel 13 8 Computer Mode This mode provides a computer interface which gives your system compatibility with system monitoring and network products For a list of products available contact your sales representative 13 9 Remote Monitor Mode This mode provides the interface for the RMP RIM or SCM described earlier Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 13 15 164201373 Rev A
151. nput Output VAB 480 VBC VCA 480 480 FREQ 60 0 VBC 480 VCA 480 FREQ 60 0 IA IB IC IB IC IN 480 480 480 361 361 000 KVA KW PF 399 379 0 95 KVA KW PE 300 240 0 80 Bypass Battery VBC 480 VCA vV I 480 18 Meters Events Statistics Graphics Setup Figure 9 3 System Meters Screen Typical for Powerware 9315 300 480 480V Unit The Input area shows the phase to phase voltage frequency and phase current of the incoming utility followed by the KVA KW and power factor measurements The output area shows the same information for the power being output by the UPS The Bypass area shows the phase to phase voltage of the bypass source The Battery area displays the DC voltage V and the DC current I Powerware 9315 Parallel Cap 164201373 Rev A 0924 acity Redundant System with PHP SSBM 02 9 6 2 Load Amp Meters Screen Select Load Amps from the Meters menu to see a real time bar graph of the output current of the UPS The graph shows the current for each phase Figure 9 4 shows the Load Amps Meters screen System Normal ALARM NONE NOTICES NONE Uninterruptible Power System 15 JUL 1998 09 25 42 Battery Minutes 48 5 Meters System Versions Output Current 0 Phase A Phase B Phase C Events Statistics Graphics Setup Figure 9 4 Load Amps Meters Screen Ss Powerware 9315 Parallel Capacity Redu
152. nt System after EMERGENCY UPM OFF 0000 eee eee 10 14 10 4 Operation of the Optional System Maintenance Bypass SMB 10 15 10 4 1 Operation with Electrical Controls 0 000005 10 15 10 4 2 Operation with Electrical Controls with Redundant CBP Controls 00 cece eee ee eee 10 16 11 Using Features and Options 00cce eee eens 11 1 19a Gener l serei to te eee Ae et eee eer Oe heehee Seas 11 1 11 2 Building Alarm Monitoring 0 c eee ee eee 11 1 11 3 General Purpose Relay Contacts 0 00e eee 11 1 11 4 Remote Monitor Panel 00 2 c eee eee eee 11 2 11 5 Relay Interface Module 00 cece eee ee 11 4 11 6 Supervisory Contact Module 0c ee eee eee ee 11 5 11 7 Common Battery Racks 0 0 cece eee 11 6 11 8 External Battery Disconnect for Common Battery Racks 11 6 12 Responding to System Events 00eeeeeeeeeeees 12 1 124 GenGtal sienose seew anne Sees Medea Rese oe Shea 12 1 12 2 System Event Horns vse sey e sdae ates Meera eS Cowon wy bates 12 1 12 3 System Event Lights a 22 scene seas de eo mee eeu aki dads 12 1 12 4 System Event Messages cece eee eee eee 12 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 13 Serial Communications 2c0cececeececuceceuaas 13 1 13 1 Description 2 32s6st2c0hn tee aeeeee e E EEEE aed 13 1 13 2
153. ntrol Chapter 4 Installing a Remote Monitor Panel contains information for installing the optional Remote Monitor Panel RMP Chapter 5 Installing a Relay Interface Module contains information for installing the optional Relay Interface Panel RIM Chapter 6 Installing a Supervisory Contact Module contains information for installing the optional Supervisory Contact Module SCM Section Il Chapter 7 Understanding Parallel Capacity Redundant Operation provides information on understanding parallel operation Chapter 8 Operational Controls and Features describes the standard and optional operational features and controls of the parallel capacity redundant system Chapter 9 Using the Control Panel describes the controls and indicators found on the Control Panel and shows the various information screens displayed on the LCD screen Chapter 10 Operating Instructions for the Parallel Capacity Redundant System contains startup and shutdown procedures for the Parallel Capacity Redundant system Chapter 11 Using Features and Options contains descriptions and instructions for the Parallel Capacity Redundant system features and options Chapter 12 Responding to System Events lists all the alarm messages and notices that occur during operation of the Parallel Capacity Redundant system Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402
154. olt mounting AC Output from Phase A 12 2 bolt mounting 6 56 SSBM to Load Phase B 12 2 bolt mounting 6 56 Bank 76 Phase C 12 2 bolt mounting 6 56 Neutral 24 2 bolt mounting 6 56 Ground 28 1 bolt mounting 76 56 NOTES These neutral bolt mountings are only available on SSBMs or SSBMs with SMBs rated as 3P 4W DESCRIPTION INSTALLATION NOTES DRAWING NO 164201373 1 SHEET 3 of 6 A 4 Powerware 9315 Parallel cee Redunnant System with PHP SSBM 4201373 Rev A 092402 Table D Power Cable Termination Requirements Powerware 9315 SSBM Model 4000 Tightening Bolt Int Number of Cable Torque Hex Size Terminal Function Terminal Function Connections per Bus N M lb ft In AC Input from UPS Phase A 14 2 bolt mounting 76 56 Output to SSBM Phase B 14 2 bolt mounting 56 Phase C 14 2 bolt mounting 56 Neutral 24 2 bolt mounting 56 lt lt Ground 30 1 bolt mounting 5 5 D AC Input to SSBM Phase A 12 2 bolt mounting Bypass Phase B 12 2 bolt mounting Phase C 12 2 bolt mounting Neutral 24 2 bolt mounting 2 56 56 56 lt lt lt Ground 30 1 bolt mounting 5 56 56 56 56 2 76 76 76 76 76 76 76 76 76 AC Input to E11 Phase A 14 2 bolt mounting 76 Pa SMB E12
155. operation e Look at a log of UPS events alarms notices and commands Using the Pushbuttons The pushbuttons below the LCD screen are labeled with arrows indicating their 9 4 functions e Press the 4 and Y pushbuttons to move through the options in a menu or to scroll through the list of alarms and notices in the event log e Press the lt and gt pushbuttons to move through the menu titles on the menu bar Press them simultaneously to silence the horn or to test the lamps behind the status indicators e Press the lt pushbutton to toggle the use of the 4 and Y pushbuttons between the menu box and the information area Adjusting the Contrast e Use the pushbuttons to adjust the contrast on the LCD screen Hold down the lt pushbutton then press the 4 pushbutton to increase the contrast or the V pushbutton to decrease the contrast Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 9 3 164201373 Rev A 092402 9 5 Reading the Status Indicators The six symbols on the left side of the monitor panel are status indicators They are backlit by colored light emitting diode LED lamps and they work in conjunction with the alarm horn to let you know the operating status of the UPS This green symbol is lit when the UPS is operating in NORMAL ZA Normal mode The power processing unit PPU is supplying power to the critical load This yellow symbol is lit when the UPS is operating in Battery E Batt
156. ord using the change password function in the following menu When the valid password is entered the main menu will be displayed Program Mode Main Menu Program Building Alarms Program Unit Name Adjust Output Voltage Change Password Battery Test Setup Modify Low Battery Time Exit Program Mode Enter Selection NO Of WD 13 6 2 Program Building Alarms This menu provides access to all the functions available in the system configuration mode If 1 is entered at the prompt you can program the building alarm functions Program Building Alarms 1 Enable Disable Default Functions 2 Customize Alarm Messages 3 Return to Main Menu Enter Selection 13 10 Powerware 9315 Parallel Capacity Redinaant System with PHP SSBM 64201373 Rev A 092402 13 6 3 Enable Disable Default Functions From this menu you may either enable the building alarms for general functions or special functions such as On Generator Go To Bypass and Go To UPS You may also customize the alarm messages from this menu When 1 is selected from this menu the following menu is displayed Enable Disable Default Functions 1 Enable Disable Go To Bypass 2 Enable Disable Go To UPS 3 Enable Disable On Generator 4 Enable Disable Building Alarm 5 Return to Program Building Alarms Menu Enter Selection If you select entry 1 3 from this menu the following menu will be displayed Enable Disable Function Enabled Building Alarm Number s 14 En
157. ore detailed safety precautions described in Important Safety Instructions section of Chapter 15 8 8 Powerware 9315 Parallel Gapacity Redundant System with PHP SSBM 64201373 Rev A 092402 8 5 Symbols Controls and Indicators These symbols may appear on your UPS system or on labels inside the UPS They are accepted by most international safety agents Everyone in your organization who works with your system should understand the meaning of these symbols ON The principal power switch is in the On position OFF The principal power switch is in the Off position PHASE The word phase RISK OF ELECTRIC SHOCK There is a risk of electric shock present and you should observe associated warnings The UPS contains high voltages CAUTION REFER TO MANUAL Stop and refer to the Operator s Manual for more information Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 8 9 164201373 Rev A 092402 This Page Intentionally Left Blank 8 10 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Using the Control Panel 9 1 Description This chapter describes the Switchboard System Bypass Module SSBM Control Panel including controls and indicators and how to monitor Parallel for Capacity Redundant operation The Control Panel is a black square area on the front of the SSBM control section see Figure 9 1 J EMERGENCY NORMAL 4 P
158. ot functioning This NORMAL feature is not available on this system ON GENERATOR This alarm means that the UPS input and bypass are being supplied by the power from the generator instead of from the utility power ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass REDUNDANCY mode and a horn sounds after 30 seconds BATTERY UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the alarm lamps and horn on the UPS BYPASS ON BATTERY The UPS battery backup is supplying the critical load The utility power is either GENERATOR UNAVAILABLE interrupted or out of specification The SYSTEM NORMAL indicator is also lit BYPASS UNAVAILABLE The UPS system is in Normal mode but a bypass source is not within specification A horn sounds after 30 seconds SHUTDOWN IMMINENT The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit This light is accompanied by an audible alarm horn SHUTDOWN BYPASS IMMINENT Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 11 5 Relay Interface Module An optional Relay Interface Module RIM uses relay contact closures to indicate the operating status and alarm condition of the Parallel Capacity Redundant system A maximum of two monitori
159. ote Notify lt RATE gt The baud rate at which the modem will communicate to other modems 2400 baud lt DATA STOP gt 8 1 Standard 8 data bits 1 stop bit no parity lt HANDSHAKING gt Disabled lt SAVE gt Yes To save new configuration The handshaking feature listed is for SSBM to terminal handshaking not SSBM to modem handshaking Setting the handshaking to modem has no effect If the remote terminal has buffering problems because of excessive data transfer rate from the SSBM XON XOFF handshaking can be selected to resolve this issue The user must make sure that the modem not the remote terminal at the remote terminal end of the connection is configured for either hardware handshaking or none at all This is required so that the modem does not attempt to trap the XON XOFF characters and prevent them from being transmitted to the SSBM Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 14 9 164201373 Rev A 092402 14 6 1 User Selected Events Insert a check at each alarm or notice in the appropriate Group 1 or Group 2 block to indicate the configuration of your SSBM INVERTER INVERTER MESSAGES MESSAGES ALARMS NOTICES Inverter AC Over Inv Logic Power Failed Voltage Inverter AC Under Bypass AC Over Voltage Inverter Calibration Required Inverter Contactor K3 Failed Inverter DC Over Voltage Inverter Failure mi Inverter Over Frequency Inverter Phase Rotation m Vo
160. pacity Redundant system when operating in Battery mode UPM INPUT BYPASS INPUT urm B gt SSBM L FBP BATT 5 gt CBP open ss UPM2 gt gt gt l BATT S555 y WS NI i CB UPM P gt V V L OUTPUT TO BATT 7 CRITICAL LOAD upm gt gt gt BATT N Path of Electrical Power Figure 7 3 Path of Current Through the Parallel Capacity Redundant System in Battery Mode When the discharging battery voltage reaches the lower limit of UPM operational capability the critical load is transferred by the SSBM to Bypass mode if it is available If Bypass input is not available a Shutdown Imminent warning occurs The warning time before critical load loss occurs is approximately 2 minutes depending on battery capacity and the amount of loading If incoming power returns to within specified parameters the UPMs automatically return to Normal mode and alarm indications clear However the process of returning to Normal mode is not instantaneous The UPMs gradually draw increasing power from the incoming utility until Normal mode is achieved Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 7 2 4 Load Bank Mode The SSBM and SSBM with SMB are both equipped with Load Bank Tabs for the connection of a temporary load bank The Load Bank Tabs allo
161. pical SSBM Control Section Sheet 2 of 4 0 8 3 Typical SSBM Control Section Sheet 3 of 4 8 4 Typical SSBM Control Section Sheet 4 of 4 0 8 5 Parallel Capacity Control Panel sssnnaa aeaaaee 9 1 Parts of the LCD Screen Typical for Powerware 9315 300 480 480V Unit 9 2 System Meters Screen Typical for Powerware 9315 300 480 480V Unit 9 5 Load Amps Meters Screen 00c cece cence nee eeee 9 6 Versions SCN 204s acs heia eines Seen awa ees SSS 9 7 Event History Log Screen 00 cece eee eee 9 8 Active System Events Screen 000 cece eee eee 9 9 Powerware 9315 Parallel Capa iy Redundant System with PHP SSBM 164201373 Rev A 0924 List of Figures cont Figure 9 8 Unit Statistics Screen 0 cee ee 9 10 Figure 9 9 Mimic Screen 0 ccc cee teen e een nenas 9 11 Figure 9 10 Time Setup Screen 00 c cece eee 9 12 Figure 9 11 Port Setup Screen 0 0 cece eee 9 13 Figure 11 1 Remote Monitor Panel 0 0 e eee 11 2 Figure 11 2 Relay Interface Module 0 0 e cece ee 11 4 Figure 11 3 Supervisory Contact Module 0 cece eee eee 11 5 Figure 13 1 Port1 Pin Assignments 0 00 cece eee 13 2 Figure 13 2 Port2 Pin Assignments 00 cee e eee eee 13 3 Figure 13 3 Setup Serial Port 1 Screen
162. procedures 2 On SSBM turn the SYSTEM MODE key switch to BYPASS momentarily If a bypass source is available when you turn the SYSTEM MODE key switch to BYPASS the critical load is immediately supplied by the bypass source in Bypass mode until the UPMs are available and the SSBM has been manually transferred to Normal mode The status indicators on the SSBM monitor screen indicate when the Parallel Capacity Redundant system is in Bypass mode and Normal mode Observe that CBP and FBP have closed On first UPM set BATTERY switch to ENABLE On first UPM turn the MODE key switch to NORMAL for three seconds Confirm the UPS breaker CB1 has closed by verifying breaker position on LCD mimic screen The rectifier and input rectifier cooling fans blowers should be running 7 Confirm UPS Battery Breaker CB2 MBB has closed by viewing breaker position on LCD Mimic screen NOTE If CB2 is a manual battery breaker manually close CB2 after UPM Battery Disconnected alarm and notification is received a a The inverter and output inverter cooling blowers turn on When the inverter reaches full voltage UPS breaker CB3 closes It takes less than 1 minute for the UPS to achieve Normal mode If UPS is not in Autorestart turn the MODE key switch to NORMAL for three seconds to transfer to Normal mode 8 UPS is now operating in Normal mode 9 Start remaining UPMs by repeating steps 4 through 8 10 On SSBM monitor screen check for On Bypass U
163. r The three provide a delay while the pager system computer answers The xxxxxxx entry should include all local line and long distance access numbers needed to dial out as well as the pause necessary between dialing the pager service and sending the pager the numeric message This number is limited to 32 characters For example use 9 if needed for an outside line 1 for long distance Area Code Number or whatever access codes are needed to dial the call directly Add a in the number anywhere that a delay is needed This causes a one second delay More than one delay may be added to the number for example enter AT amp ZO T 9 1 Area Code Phone Number Pauses Numeric Message For areas with pulse dialing the T should be inserted before the numeric message to switch to tone dialing The numeric message can only be delivered using tone dialing Keying in the pound character at the end of the numeric message is very important It prevents the pager service from picking up on the modem hang up commands and sending additional characters 4 To program a group one number key in A T amp Z 0 zero T xxxxxxx L LI L yyyyyyyl then press ENTER 5 To program a group two number key in A T amp Z 1 T LJ boooooc LI L L yyyyyyy then press ENTER Confirm that the modem responds with OK or 0 z
164. r sf 3 80 fs00 S000 480 30 a0 2 f ees 30 3020 60 29 s0 1 f es 8d 0 2060 a00 20 s0 o 3 0 2020 a0 30 a e 2 28 ESELA e e 300 d 80 CEE A smo 500 a00 20 208 mo so o a 500 400 320 o o o 500 500 400 a a ENE Ee ee Basai i 625 625 500 ate oe 625 626562 400 902 so 3 750 625 500 480 750 6257500 60 e0 752 750 625 562 752 is 722 N HH a NI N N NI N N Ht N l wj e e il w nm wo oo A e e w N 09 oa CEA 750 750 600 N 50 700 00 350 700 500 350 700 500 500 350 700 00 50 00 aS a ae a ae ee a ee ow ii no wj AY lt o w N l AIS e o a o o s 722 3 EER EJ NOTES 1 The cable configurations shown support connection of the maximum number of UPMs for each SSBM model The maximum number of UPMs connected to any SSBM shall not exceed eight 2 Maximum conductor size considered 700 kcmil 3 Connections to output transformer not UPM Refer to applicable Powerware 9315 UPS Installation manual for UPS cable requirements between the UPS and its output transformer DESCRIPTION UPM OUTPUT TO SSBM CABLE AND CONDUIT CONFIGURATIONS DRAWING NO 164201373 14 SHEET 2of2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM A 45 164201373 Rev A 092402 This Page Intentionally Left Blank Powerwar
165. r and leave a one line descriptive message of the alarm or notice condition Numeric paging support allows the SSBM to call a paging service and send numeric messages The Housekeeping function maintains the link between the SSBM and modem Powerware 9315 Parallel Pe apacilyRedundani System with PHP SSBM 14 1 164201373 Rev A 14 2 14 3 Remote Notification Features Remote Notification provides the SSBM with the capability to utilize a standard off the shelf PC modem as a telephone interface The features provided by this option are as follows e Call out to a remote terminal or pager based on programmable events and alarms e Two separate programmable notification groups phone numbers Programmable number of redial attempts Programmable time delay between call out attempts e Automatic answering user configurable for access to the Terminal mode of the SSBM Remote and local ability to clear Call Out alarms and events e Error detection and correction for misconfigured and disconnected modems e Uses standard modems and null modem cables available at your local computer supply center NOTE Programmable functions are to be set by Powerware Corporation authorized personnel only Description of Operation The Remote Notification option performs three basic functions Call Answer into Terminal mode Call Out to a remote terminal and Housekeeping Remote Notification also allows access to any functions availab
166. r further information Computer Interface Two serial communications ports are standard on all units and are electrically isolated from the SSBM You can use these ports to link the SSBM to the features described in Chapter 13 Serial Communications and Chapter 14 Remote Notification Summary Alarm Contacts Alarm contacts are provided for connection to equipment at your facility such as a light an audible alarm or a computer terminal The equipment you connect to these contacts alerts you to an SSBM alarm This feature is described further in Chapter 11 Using Features and Options Building Alarm Monitoring You can connect your facility s alarm system contacts to six inputs in the SSBM The SSBM uses these inputs to monitor your building alarms in addition to the SSBM status This feature is described further in Chapter 11 Using Features and Options 8 2 7 Customer Convenience Outlet An uninterruptible 120VAC 0 2 amp fuse protected convenience outlet is provided to supply power to the optional modem It is located adjacent to the Customer Interface Panel 8 2 8 Installation Features Power wiring can be routed through the top or bottom of each cabinet External sensing and monitoring control wire must be installed in accordance with Class 1 wiring methods Class 1 wiring can be routed through the top or bottom of each cabinet Powerware 9315 Parallel Gapacity Redundant System with PHP SSBM 64201373 Re
167. r the location of the conduit landing plate 3 If not already installed locate the RMP adapter cable assembly see Figure 5 2 in the spare parts kit Mate the DB 9 connector on the back of the terminal block to the DB 9 connector Port 1 on the Customer Interface Panel of the SSBM refer to Drawing 164201373 4 in Appendix A Use two screws from the spare parts kit to secure the terminal block bracket to the Customer Interface Panel Connect to Port 1 DB 9 on Customer Interface Panel Q Z TERMINAL G BLOCK TB3 Z Q Figure 5 2 Terminal Block Bracket 5 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 4 Connect RIM wiring to the terminal block using the terminations shown in Table 5 1 Table 5 1 RIM Wire Terminations From RIMA To SSBM Remarks TB1 4 TB3 1 TWISTED WIRES 4 TBISS TB3 2 1 2 TURNS PER TB1 6 TB3 3 3 INCHES TB1 7 TB3 4 From RIM B if used To SSBM Remarks TB1 4 TB3 5 TWISTED WIRES 4 1 2 TURNS PER TB1 5 TB3 6 TB1 6 TB3 7 3 INCHES 5 TB1 7 TB3 8 Contact your local field service office for verification and testing of the RIM and its connections prior to making connections to J1 J4 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Repeat steps 1 through 5 for each RIM you are installing If you are installing an RMP
168. rcuit interruption must be inspected for possible arcing damage to contacts arc chutes and or insulation 15 5 Circuit Breakers Refer to General Electric Document GEH 6271 nstallation Instructions for PowerBreakll Circuit Breakers DrawOut 800 4000 Ampere Frames for recommended circuit breaker maintenance 15 6 Maintenance Training A basic training course available from Powerware Corporation gives you a competent working knowledge of the Parallel Capacity Redundant system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Powerware Corporation Training Coordinator in Raleigh North Carolina or call Powerware Corporation field service at 1 800 843 9433 15 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 64201373 Rev A 092402 Product Specifications 16 1 Model Numbers 7 ss Model Numbers a e The Switchboard System Bypass Module SSBM is housed in a freestanding switchboard The SSBM is available in both 50 Hz and 60 Hz with various current ratings System Model Powerware 9315 2500 SSBM 2500 Powerware 9315 3000 SSBM 3000 Powerware 9315 4000 SSBM 4000 The following sections detail the input output and environmental specifications for the SSBM 16 2 SSBM Input Input Voltage 208 VAC nominal 60 Hz only UPM Dependent 220 VAC nominal 60 Hz only 380 VAC nominal 50 60 Hz 400 VAC nomina
169. ries in accordance with all applicable codes and regulations including the National Electrical Code NEC Article 480 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 2 5 164201373 Rev A 092402 2 8 2 9 Installing Optional SMB Wiring NOTE Refer to section 1 1 4 for additional guidance for wiring and conduit installation NOTE For SMB with100 kAIC short circuit rating power rating must be secured as shown in drawing 164201373 1 Install power wiring to the SMB and between the SMB and critical load Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Preparing for Installing Optional Accessories If you are installing optional accessories such as a Remote Monitor Panel RMP a Relay Interface Module RIM a Supervisory Contact Module SCM or a Remote Emergency Power Off EPO you must install conduit between each device and the UPS cabinet for wiring these options Refer to Appendix A for the locations of the interface points within the SSBM cabinet To prepare the SSBM for wiring to an RMP RIM SCM or Remote EPO 2 10 2 11 1 Be sure the Parallel Capacity Redundant system is turned off and all power sources are removed See the operation section of this manual for shutdown instructions 2 Remove the access plate on top of the SSBM control section to gain access to the Customer Interface Panel refer to Appendix A for location of the ac
170. ring Your Site For your Parallel Capacity Redundant system to operate at peak efficiency your installation site should meet the environmental parameters outlined in the operator s manual for the SSBM and UPMs If you intend to operate the system at an altitude higher than 1500 meters 5000 feet contact your local sales or service office for important information about high altitude operation The operating environment must meet the size and weight requirements shown in the enclosed vendor drawings The basic environmental requirements for operation of the Parallel Capacity Redundant system are Ambient Temperature Range 0 25 C 82 77 F Recommended Operating Range 20 25 C 68 77 F Maximum Relative Humidity 95 noncondensing The UPM cabinets use forced air cooling to regulate internal component temperature The SSBM battery and optional component cabinets use convection cooling to regulate internal component temperature Air inlets are in the front of the cabinet and outlets are inthe top You must allow clearance in front of and above each cabinet for proper air circulation 1 1 3 Environment Considerations The life of the Parallel Capacity Redundant system will be adversely affected if the installation does not meet the following guidelines 1 The system must be installed on a sealed concrete pad or a sealed concrete floor 2 The system must be installed in a temperature controlled indoor area free of conduc
171. rs please notify your service representative for proper calibration Battery Test Setup 1 Setup One time Delayed Battery Test 2 Setup Monthly Battery Test 3 Setup Quarterly Battery Test 4 Cancel Pending Battery Test 5 Display Next Scheduled Battery Test 6 Return to Main Menu Enter Selection This menu allows you to schedule review schedule or cancel pending battery tests The following menu is displayed when 1 3 is selected Enter Starting Month 1 12 Enter Day of Week Sunday 1 1 7 Enter Week of Month 1 5 Enter Hour of Test 0 23 Enter Minute of Test 0 59 NOTE Follow each entry with lt CR gt lt CR gt with no entry will return to Battery Test Setup Menu Enter the information at the prompt with a carriage return to schedule the battery test If entry 4 is selected from the Battery Test Setup menu you will be prompted to enter Y to cancel all pending tests This selection will only cancel pending tests and will not stop a test currently in progress If entry 5 is selected from the Battery Test Setup menu and if a Battery Test is scheduled the following menu is displayed Next Battery Test Scheduled WK DAY MON HR MN 4 FRI MAR 15 34 NOTE Enter lt CR gt to return to Battery Test Setup Menu If 5 is selected and there are no tests scheduled the following will be displayed No Battery Test Scheduled Enter lt CR gt to return to Battery Test Setup Menu NOTE The u
172. rter reaches full voltage K3 closes Logic power is supplied and the UPM is ready to supply power to the critical load It takes less than 1 minute for the UPM to achieve Normal mode 9 On SSBM mimic screen check for presence of UPM 10 2 7 Using the UPM LOAD OFF Pushbutton NOTE The UPM LOAD OFF pushbutton will only interrupt the ability for that module to deliver power to the critical bus The redundant modules will continue to support the critical load To remove all power from the critical load use the SSBM EMERGENCY UPM OFF pushbutton optional setup or the optional REMOTE EMERGENCY POWER OFF REPO pushbutton Load Off is initiated by the covered red UPM LOAD OFF pushbutton on the Monitor Panel This pushbutton is protected by a clear plastic shield to prevent accidental activation In an emergency you can press this pushbutton to instantaneously open the input breaker and interrupt UPM output The UPM remains locked off until you reset the LOAD OFF pushbutton WARNING All power to the critical load is lost when you press this pushbutton Use this feature only in an emergency or when you want to de energize the critical load To restart the UPS after pressing the LOAD OFF pushbutton follow the procedure Resetting the UPM after Load Off of this chapter before starting the UPS NOTE The UPM Remote Emergency Load Off option functions the same way as the LOAD OFF pushbutton on the Monitor Panel Powerwar
173. rts one DB 9 and one DB 25 The ports provide a computer interface to a Remote Monitor Panel RMP Relay Interface Module RIM Supervisory Contact Module SCM or remote terminal and or printer The Communications Panel also contains terminals TB1 thru TB7 for connecting your equipment to the SSBM Refer to drawings 164201373 4 and 164201373 13 in Appendix A for location of the Customer Interface Panel inside the SSBM 13 3 Connecting Equipment to a Serial Port The SSBM is designed to accept a wide variety of Data Communication Equipment DCE such as terminals printers and computers to each port Set up the remote equipment using the appropriate parameters for the mode you select The following section provides more information about configuration The cables you use for connection depend on the equipment you are connecting to the SSBM Cables should be no longer than 16m 50 ft The connectors for Port 1 and Port 2 on the Communications Panel in the SSBM are female so the cables into the SSBM should be male Figure 13 1 shows the pin assignments for Port 1 and Table 13 1 describes them Figure 13 2 shows the pin assignments for Port 2 and Table 13 2 describes them Powerware 9315 Parallel hee System with PHP SSBM 13 1 164201373 Rev A PORT 1 DB 9 oe D 6 NOT USED RS232 TXD 2 7 485 RS232 RXD 3 485 NOT USED o RETURN 8 ale Figure 13 1 Port 1 Pin Assignm
174. s ii Powerware 9315 Parallel capaciy Redundant System with PHP SSBM 64201373 Rev A 092402 Table of Contents Int oduttion sieaa a aani a a a at ancy ie ae ener Secor aea E a hat i Basic System Configurations 0 0 cece iii Using This Manual ici 4s ownicd Pine cnididee sand denn arab eddee haw hee iv Conventions Used in This Manual 00 cece eee eee v Safety Considerations 06 cece eee eee vi For More Information save tees ee Radio 2s RAE es ore hee eet es vii Getting GID es earra an Stet a erie tM ek ed ahah es viii Section Installation T Getting Started i a cect atest ota vesenedeuew ee enasentes 1 1 1 1 Installing the UPS gerie icc4s aveeeee se ky eed Se Pewee eed 1 1 1 1 1 Creating an Installation Plan 0 2 c eee eee eee 1 1 1 1 2 Preparing Your Site 2 442 esi see hed a eee ee 1 2 1 1 3 Environment Considerations 00 cee eee eee 1 2 1 1 4 Preparing for Wiring the Parallel Capacity Redundant System 1 2 1 1 5 Inspecting and Unpacking Each Cabinet 1 3 2 Installing the Parallel Capacity Redundant System 2 1 2 1 Preliminary Installation Information 0002 00 2 1 2 2 Installing the Switchboard System Bypass Module 2 2 2 3 Installing Optional System Maintenance Bypass SMB 2 3 2 4 Installing the Powerware Static Switch 2 4 2 4 1 Installing a Fully Rated Static Switch 4000
175. s Modes With the Parallel Capacity Redundant system the system continues to function automatically to supply AC electrical power to the critical load There are three standard operation modes In Normal mode Parallel Capacity Redundant system functions normally suppling clean filtered power from the UPMs to the load e In Bypass mode the SSBM bypass input supplies the load and isolates the UPMs e In Battery mode the battery cabinet supplies DC power which maintains UPM operation The following descriptions provide the Parallel Capacity Redundant system operating mode differences Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 7 3 164201373 Rev A 092402 7 2 1 Normal Mode In Normal mode utility AC power is supplied to the UPMs Power from the output of the UPMs is then supplied to the SSBM for parallel operation The SSBM then supplies the critical load with clean filtered AC power The message System Normal appears in the status area of the Control Panel LCD screen Figure 7 1 shows the path of electrical power through the Parallel Capacity Redundant system when operating in Normal mode UPM INPUT BYPASS ASSSSSSS INPUT UPM1 gt gt gt SSBM FBP BATT Y ASSASSSAN CBP gt open ss UPM2 SS BATT V YSSSSSS CBS UPM3 PFP VY V OUTPUT TO BATT Y CRITIC
176. s may differ from that shown See enclosed switchboard vendor drawings for details Figure 1 Typical Parallel Capacity Redundant System with SSBM ii Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 Basic System Configurations The flowing Parallel Capacity Redundant system configurations are possible with the PowerHandler Plus Switchboard System Bypass Module SSBM SSBM with Temporary Load Bank Tabs two or more UPS modules and one battery rack for each module SSBM with Temporary Load Bank Tabs two or more UPS modules and one common battery rack SSBM with Temporary Load Bank Tabs two or more UPS modules one battery rack for each module and an input transformer SSBM with Temporary Load Bank Tabs two or more UPS modules one common battery rack and an input transformer SSBM with Temporary Load Bank Tabs optional System Maintenance Bypass SMB two or more UPS modules and one battery rack for each module SSBM with Temporary Load Bank Tabs optional System Maintenance Bypass SMB two or more UPS modules and one common battery rack SSBM with Temporary Load Bank Tabs optional System Maintenance Bypass SMB two or more UPS modules one battery rack for each module and an input transformer SSBM with Temporary Load Bank Tabs optional System Maintenance Bypass SMB two or more UPS modules one common battery rack and an input transformer The optional System Maintena
177. s shipped as a separate shipping section The SMB section is bolted to a wooden pallet CAUTION The SMB is heavy If unloading instructions are not followed closely the cabinet may tip and cause serious injury or damage Do not tilt cabinets more than 10 degrees from vertical 1 Find section label on SMB Install the SMB in numerical order with SSBM shipping sections CAUTION Only insert the forklift jacks where FORK HERE signs appear on cabinet packaging 2 Move the SMB to final installed location on the right side of the SSBM shipping sections using forklift jacks between the raised supports on the bottom of the unit 3 Remove side panel from SMB cabinet to gain access to hardware securing cabinet to pallet 4 Remove hardware securing cabinet to pallet CAUTION Lift only at lifting eyes or cabinet damage may occur 5 Attach suitable hoist to SMB lifting eyes and lift SMB cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 in 6 Once SMB cabinet is clear of the pallet pull the pallet from under the UPS cabinet Discard or recycle them in a responsible manner 7 Carefully lower the SMB cabient until the cabinet base contacts the floor 8 Remove lifting eyes from SMB cabient 9 With the SMB in its final location align with SSBM shipping sections 10 Bolt SMB to SSBM with supplied hardware and anchor to floor or pad 11 Install all Bypass Critica
178. s to the entire power protection system the SSBM UPS modules battery racks and options or accessories installed Powerware 9315 Parallel Capacity Redundant System with PHP SSBM v 164201373 Rev A 092402 Safety Considerations The UPS cabinet and SSBM enclosures are designed for industrial or computer room applications and contain safety shields behind the doors However the parallel redundant system is a sophisticated power system and should be handled with appropriate care following these guidelines Keep surroundings clean and free from excess moisture Do not operate the parallel redundant system close to gas or electric heat sources The system is not intended for outdoor use The operating environment should be maintained within the parameters stated in this manual and the Powerware 9315 Operation manual provided with the UPS system Keep the cabinet doors closed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit The parallel redundant system contains its own power source Lethal voltages are present even when the UPS is disconnected from utility power WARNING Only AUTHORIZED SERVICE PERSONNEL should perform service or maintenance on the parallel redundant system If service or routine maintenance is required Ensure all power is disconnected before performing installation or service Ensure the area around the parallel redundant system is clean
179. sfer Manual or Emergency Manual and Emergency transfers function as follows Fully Rated Static Switch For Manual transfers to bypass the static switch is not used During the transfer CBP is closed and verified and then CBS is opened For transfers of the load from bypass to the UPMs CBS is closed and verified and then CBP is opened The static switch is armed and ready during both types of transfers For Emergency transfers to bypass the static switch is turned on During the transfer CBP is closed and verified and then CBS is opened The static switch turns off after a set time delay which allows the CBP and CBS breakers to complete their transfer Communications is required between the SSBM and UPMs in the system for full system operation System level communications and control are accomplished using a dual redundant network known as PowerNet PowerNet consists of two independent networks that are connected to each component network node in the parallel system Data is always transmitted on both networks simultaneously Each network node monitors both PowerNets Failure of one of the two will only result in an alarm condition In addition the applications at each node are designed such that messages can be lost on the network without affecting the operation of the system Powerware 9315 Parallel Capacity Redundan System with PHP SSBM 64201373 Rev A 092402 7 2 Standard Modes of Parallel Operation Normal Battery and Bypas
180. sitive electronic equipment requires for reliable operation And during brownouts blackouts and other power interruptions optional battery racks provide emergency power to safeguard your operation The Parallel Capacity Redundant system using the Powerware PowerHandlerPlus Switchboard System Bypass Module SSBM allows two to eight UPMs to operate in parallel to provide more capacity than a single UPM and as backup for each other The Parallel Capacity Redundant system can supply up to 4000 Amps depending on the SSBM used In addition when one UPM is taken out of service for maintenance or is not operating properly the redundant UPM continues to supply uninterrupted power to the critical load The Parallel Capacity Redundant system refers to the SSBM in conjunction with the UPMs The Parallel Capacity Redundant system consists of a Switchboard System Bypass Module with optional System Maintenance Bypass SMB two or more UPMs and battery racks or cabinets Each UPM may have its own battery rack or may share the same battery rack with the other UPMs The SSBM has temporary load bank tabs to allow full load testing of the UPMs and the SSBM Your UPMs functions automatically and requires very little attention during normal operation However you should read and understand the procedures described in this manual to ensure trouble free operation In particular you should be thoroughly familiar with the Emergency UPM Off procedure described
181. t Mimic from the Graphics menu to display a real time graphical representation of the flow of current through the UPS Figure 9 9 shows the Mimic screen NOTE Number of UPMs showing on MIMIC screen is dependent on number of units installed at site Uninterruptible Power System UPS System Normal 15 JUL 1998 09 25 42 ALARM NONE NOTICE NONE Battery Minutes 48 5 NORMAL NO E ALARM N ALARM ALARM B AM NOTICE OTIC OTe NOTICE OE EOZEN EOE VPA BYPASS BYPASS EEA S STDBY aT B BATT STATIC SWITCH INPUT BYPASS MBP KWA KV Amps Phase INPUT CAPACITY 500 420 222 LOAD 0 0 0 Meters Events Statistics Graphics Setup Figure 9 9 Mimic Screen The Mimic screen shows the internal components of the UPS cabinet The flow of current through the components is highlighted NOTE The number of UPMs displayed on the Mimic screen is dependent on the actual number of units installed at location Also all alarms are shown for information purposes only Only actual alarms would be shown in the installed instance Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 9 11 164201373 Rev A 092402 9 6 8 Time Setup Screen Select Time from the Setup menu to display the Time Setup screen The Time Setup screen allows you to set the internal tim
182. t for Common Battery Racks An optional external DC circuit breaker provides a manual means of disconnecting a battery rack from the UPS modules in the Parallel Capacity Redundant system The circuit breaker is enclosed in a wall mounted box You can install it anywhere between the remote DC supply and the UPS according to national and local codes The breaker switch should be set to ON for normal UPS operation when DC power is available at the UPS When service personnel are performing maintenance on the UPS or battery cabinet the switch should be set to OFF Note 1 There is no DC disconnect device within the UPMs Note 2 The DC input to the UPM is protected by internal fuses F21 and F22 Note 3 The UPM DC disconnect trip signal from TB4 points 1 and 2 shunt trip or TB4 points 1 and 3 UV trip must be connected to the DC source disconnect device s Each UPM must have a separate disconnect device 11 8 1 ModBus Cards The Powerware ModBus Card is an optional X Slot connectivity device that allows you to continuously and reliably monitor the UPS system in your Building Management System BMS See Powerware ModBus Card User Guide 164201376 and Powerware Expansion Chassis User Guide 164201336 for details Powerware 9315 Parallel ace Redundant System with PHP SSBM 64201373 Rev A 092402 Responding to System Events 12 1 12 2 12 3 General When the Parallel Capacity Redundant system is running in Normal mode
183. tantieac teehee t Seas SR RO ES 7 6 7 2 4 Load Bank Mode 0 ccc ccc eens 7 7 7 3 Optional Modes of Parallel Operation Maintenance Bypass and Redundant CBP 7 10 7 3 1 Maintenance Bypass Mode Optional 7 11 7 3 2 Redundant CBP Mode Optional 00 005 7 12 8 Operational Controls and Features 000000005 8 1 8 1 General semane ee ee asl bee eee hee oe a a st 8 1 8 2 SSBM Standard Features 0 0 0 ccc cece eens 8 1 8 21 Control Panelis urii sets ates beeps nce beh tet pared ated ig bie 8 1 8 2 2 SSBM Circuit Breakers 0 000 c cee ees 8 1 8 2 3 SMB Circuit Breakers 0 0 cc ees 8 6 8 2 4 Fully Rated Static Switch 0 eee eee 8 6 8 2 5 EMERGENCY UPM OFF 000 cc cece eee eee 8 6 8 2 6 Customer Interface Panel 00 00 nnana annann 8 6 8 2 7 Customer Convenience Outlet 0 0 cee eee 8 6 8 2 8 Installation Features 0 0 ccc ee eee 8 6 8 3 Options and Accessories 000 e eee ence eens 8 7 8 3 1 Remote Monitor Panel 0 0 cece eee eee 8 7 8 3 2 Relay Interface Module 00 c eee eee eee 8 7 8 3 37 ModE aiana ia a e Dre E AT a iiaa EE an T E A E 8 7 8 4 Safety Considerations 0 0 c cece eee eee 8 8 8 5 Symbols Controls and Indicators 00eeeeee 8 9 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 16
184. ter E to Enable Building Alarm Number Enter D to Disable Building Alarm Number Enter lt CR gt for No Change Enter Selection Where Function indicates the function the building alarm is being programmed for The line following the Enabled Building Alarm Number s label indicates which building alarms are currently enabled for the function In this example Building Alarms 1 and 4 are enabled A building alarm can only be programmed for one special function at a time from these menus Enabling a building alarm for a special function automatically enables the alarm If you disable a special function the building alarm is also disabled If you select entry 4 from this menu the following menu will be displayed Enable Disable Building Alarm Enabled Building Alarm Number s 14 Enter E to Enable Building Alarm Number Enter D to Disable Building Alarm Number Enter lt CR gt for No Change Enter Selection The line following the Enabled Building Alarm Number s label indicates which building alarms are currently enabled In this example Building Alarms 1 and 4 are enabled Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 13 11 164201373 Rev A 092402 13 6 4 Customize Alarm Messages If Customize Alarm Messages is selected from the Program Building Alarm menu you can select a custom message for a building alarm or disable a previously enabled building alarm custom message When this entry is select
185. the twisted pair of each redundant PowerNet network in separate conduits The wire should be rated at 24 volts 1 amp minimum The recommended wire for the PowerNet network is shielded 20 gauge twisted pair Belden 8762 Powerware Part Number 175090703 or equivalent The recommended wire for the optional Network Power Supply panel A13 for Powerware 9315 625 750 UPMs is 14 gauge twisted pair Control wiring run may not exceed 100 meters Refer to sheet 2 for typical control wiring routing Use Arrangement C for a more robust network Connect control wiring and terminating resistor if applicable to the removable portion of the terminal block Terminate each redundant PowerNet network at the end modules in the system Usea 120 ohm 1 4 watt 5 resistor Powerware Part Number 141202041 Refer to sheet 2 for typical termination points If SSBM is to be terminated install terminating resistors onto terminal block TB1 Refer to sheet 3 for terminal location Connect each resistor across terminals 1 and 2 and 6 and 7 Refer to Tables J and K and to applicable chapters for information about installing control wiring Port 1 DB 9 Connector NOTE TB7 IS FOR OPTIONAL 750 CAN POWER SUPPLY PANEL A TB TB3 Ot F 1 DOODDODODDODD OOODODODODO OOH Q
186. time current curve is GE Document GES 9890E 2 6 Installing UPM Cabinets To install the UPMs refer to the Powerware 9315 UPS Insatallation manual provided with the UPMs 2 7 Installing SSBM Wiring NOTE Refer to section 1 1 4 for additional guidance for wiring and conduit placement NOTE For SSBM with100 kAIC short circuit rating power rating must be secured as shown in drawing 164201373 1 1 Install input power wiring to the SSBM and power wiring between the UPMs SSBM and critical load Each UPM is individually wired to the SSBM UPM input bus Refer to Appendix A of this manual for wiring and termination requirements and wiring access information 2 Install control wiring between UPMs and the SSBM PowerNet network is wired serially daisy chained between UPMs and SSBM Wire dual redundant PowerNet in separate conduits for maximum failure protection Refer to Appendix A of this manual for wiring and termination requirements and wiring access information 3 If a common UPM battery is being used a separate DC source disconnect device must be provided for each UPM Wire shunt UV DC disconnect trip and battery breaker open signals from each UPM to the respective DC source disconnect 4 After wiring the Parallel Capacity Redundant system to the facility power and critical load s be sure to ground the system according to local and or national electrical wiring codes using your own cabling and conduit 5 Install batte
187. tive contaminants 1 1 4 Preparing for Wiring the Parallel Capacity Redundant System NOTE The external wiring and conduit sizings described in this manual are only provided as a recommended approach Many design considerations may require an external wiring and conduit configuration much different than the examples provided in this manual Applicable local codes and national codes must be followed Table A in Appendix A covers SSBM and SMB power cabling for a 32 3W system Table A is based on the entire 3 3W system being in a 25 C room ambient and the use of 90 C copper wire The 500kcmil and 600kcmil cables are used as examples Table B in Appendix A covers SSBM and SMB power cabling for a 32 4W system Table B is based on the entire 32 4W system being in a 25 C room ambient use of 90 C copper wire and a 0 80 derating factor because there are more than three current carrying conductors in a raceway NEC Table 310 16 and Notes The 500kcmil and 600kcmil cables are used as examples Powerware 9315 Parallel Capacity Rediindant System with PHP SSBM 64201373 Rev A 092402 NOTE Two tables in Appendix A cover the cables running from the UPM output terminals to the SSBM module input terminals E8 QA E9 2B E10 and E4 Neutral Table O covers the recommended wiring and conduit sizing based on the applicable Powerware 9315 Installation manual provided with the UPM Using the noted power wiring Table O shows the n
188. umber of UPMs that can be connected to each SSBM model This number of UPMs is limited by the number of cables connections for the SSBM module input terminals E8 E9 E10 and E4 shown in Table C in Appendix A If the parallel capacity redundant system requires the connection of more UPMs to the SSBM than is shown in Table O refer to Table P Table P covers the recommended wiring and conduit sizing to support connection of the maximum number of UPMs up to eight for each SSBM model CAUTION The UPM output wiring configurations in Table O in Appendix A do not match that shown in the applicable Powerware 9315 UPS Installation manual Review the planned UPM output power cables to ensure the planned cabling is compatible with the available number of cable connections at both the UPM and SSBM terminals NOTE NOTE Powerware UPMs are rated for operation in a 40 C room ambient For this reason Table O and P are based on the entire 32 3W system being housed ina 40 C room ambient the use of 90 C copper wire and a 0 80 derating factor because there are more than three current carrying conductors in a raceway NEC Table 310 16 and Notes Refer to the applicable Powerware 9315 Installation manual provided with the UPM for all other UPM power cable requirements AC input DC input and grounding Review Table C in Appendix A to ensure the planned power cable configuration is compatible with the available number of cable conne
189. ushbutton on the SSBM control panel If activated the REPO option deenergizes the critical load powers down the UPMs and opens UPM breakers CB1 and contactor K3 The Remote SSBM Emergency Power REPO option is not configurable to transfer the critical load to bypass source if activated 10 2 11 To Use the SSBM EMERGENCY UPM OFF Pushbutton 1 Raise the clear plastic shield covering the red SSBM EMERGENCY UPM OFF pushbutton on the SSBM Control Panel 2 Press the EMERGENCY UPM OFF pushbutton The breakers and contactors open you can hear them opening and closing and the Emergency UPM Off PUSH IN TO RESET pushbutton on the SSBM Control Panel pops out 10 2 12 Resetting the Parallel Capacity Redundant System after an EMERGENCY UPM OFF CAUTION Do not attempt to restart the system after Emergency UPM Off until the cause of the emergency has been identified and cleared The Emergency UPM Off PUSH IN TO RESET pushbutton is a small white button on the SSBM Control Panel The PUSH TO RESET pushbutton pops out when the Emergency UPM Off pushbutton on the SSBM Control Panel is activated To reset the Parallel Capacity Redundant system 1 Press the Emergency UPM Off PUSH IN TO RESET pushbutton until it clicks in and remains recessed 2 On the UPMs move the CB1 switches from the center tripped position to OFF The switches should be difficult to move from the TRIPPED position 3 The Parallel Capacity Redundant system is
190. utput of the UPMs are not available and to supply the critical load during maintenance FBP is used to prevent power from being fed back to the UPMs in the event the static switch fails These breakers are electrically controlled by the SSBM and are automatic in operation Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 8 1 164201373 Rev A 092402 POWERWARE gas SYSTEM BYPASS MODULE CONTROL MONITOR PANEL Pa g ddig bil y 1 goen FRONT VIEW 110915520 Figure 8 1 Typical SSBM Control Section Sheet 1 of 4 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 8 2 SMB CONTROL PANEL OPTIONAL WILL BE ONE OF THE FOLLOWING SMB ELECTRICAL INTERLOCK at D OR SMB ELECTRICAL INTERLOCK WITH REDUNDANT CBP A11 110915520 Figure 8 1 PS2 D NETWORK POWER SUPPLY PANEL A13 CUSTOMER INTERFACE PANEL ad gt SEE ENLARGED VIEW OF LBB AND MBP KEY SWITCH PANEL ON SHEET 3 POWERNODE PANEL A1 O00 0000000000000 0 0 0 OJ0 P 090990 0 90000000 0000 00 0 0 Olo 0 OFJO 0 000 0 OO 0 0 0 TAE ooa 000 ooo EDI ooo 000 EEEL 000 FRONT VIEW FRONT DOORS REMOVED SEE SHT 3 FOR DETAIL B B Typical SSBM Control Section Sheet 2 of 4 Powerware 9315 Parallel Capacity Re
191. v A 092402 8 3 Options and Accessories Contact your sales representative for information about any of these available options 8 3 1 Remote Monitor Panel An optional Remote Monitor Panel RMP contains backlit status indicators and a local horn allowing you to monitor the operational status and alarm condition of the SSBM from virtually any location within your facility You can install multiple RMPs at remote locations to increase your monitoring capabilities This option is described further in Chapter 11 Using Features and Options 8 3 2 Relay Interface Module An optional Relay Interface Module RIM uses relay contact closures to indicate the operating status and alarm condition of the SSBM The module uses a serial interface line and may support up to eight critical loads This option is described further in Chapter 11 Using Features and Options 8 3 3 Modem An optional modem is available for use with the Remote Notification feature described in Chapter 14 Remote Notification Refer to the manual supplied with the modem for modem operating instructions 8 3 4 ModBus Cards The Powerware ModBus Card is an optional X Slot connectivity device that allows you to continuously and reliably monitor the UPS system in your Building Management System BMS See Powerware ModBus Card User Guide 164201376 and Powerware Expansion Chassis User Guide 164201336 for details Powerware 9315 Parallel Capacity Redu
192. w load testing to be performed on the UPMs or Bypass input portion of the SSBM or SSBM with SMB The SSBM comes standard with temporary Load Bank tabs only Figure 7 4 shows the path of electrical power through an SSBM in Load Bank Mode with Load Bank tabs connected to a temporary Load Bank Only UPM1 is shown under testing Figure 7 5 shows the path of electrical power through an SSBM with SMB in Load Bank mode with Load Bank Tabs when connected to a temporary Load Bank The SMB is in Maintenance Bypass mode carrying the Critical Load while UPM1 is shown under testing WARNING During testing cables connecting the temporary load bank to the load bank tabs will have to exit the SSBM or SSBM with SBM via an open rear door With the rear door open personnel are exposed to energized buswork To prevent injury from electrical shock temporary barriers and warning signs should be established Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 7 7 164201373 Rev A 092402 UPM INPUT BYPASS ANS SASS INPUT urm gt gt gt SSBM FBP BATT gt CBP gt open ss UPM2 BATT SSS D DD CBS uPM3 M KANN SANG LBB l TEMP TABS BATT V DEMS OUTPUT TO CRITICAL LOAD BATT TO TEMPORARY LOAD BANK BY OTHERS Path of Electrical Power Figure 7 4 Path of
193. wy ASK a V i it i M S a A a wm L Z Yl Y TTA z LX ze 4 NA vi G wh Ly la vay Va LY LY AN wl L7 EXE NA UTILITY POWER INPUT TO UPM UPM OUTPUT TO SSBM INPUT See Table O of Appendix A for UPM Output Conductor Sizing SSBM OUTPUT TO CRITICAL LOAD NOTE 1 Accommodates one to eight UPMs Four VELIT POWERINPUTTOBYEASS BUS UPM SY stem shown y POWERNET DUAL REDUNDANT NETWORK 2 The input transformer cabinet may be ER AE GEO Fat installed on either the left or the right UPM INTERFACE TERMINAL BLOCK TB1 side of the UPM cabinet FOR 9315 625 750 UPM ONLY Refer to the Powerware 9315 UPS ape one DANT Installation manual provided with the ea ae UPMs for UPM battery and optional s input transformer installation information Actual SSBM physical arrangement and cable connection locations may differ from that shown See drawings DESCRIPTION TYPICAL PARALLEL CAPACITY BE H 11 and 164201373 12 REDUNDANT SYSTEM WITH SSBM DRAWING NO 164201373 2 SHEET 4 of 2 A 8 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 COMMON BATTERY SYSTEM Dr ii S Ii i Hin cbs 3 Mil l I lt i Mi 2 i A bl lt SES ie at YV SiS A x O VA 7X Q V LA 7Z_ X AA VANA NAY Z AN Ww BY YZ ai D KS Aw NAN LUZ YW i t AQ i x Pa Sl UTILITY POWER
194. ximum Bypass Input Circuit Breaker Ratings SSBM Model Powerware 9315 Switchboard System Bypass module S59 ae 2500 3000 4000 The breakers CBS CBP FBP MBP optional and MIS optional have AT trip ratings and a maximum Amp Interrupting Capability KAIC as shown in Table F Table F SSBM Breaker Trip Ratings and Amp Interrupting Capability SSBM Model Powerware 9315 Switchboard System Bypass 3000 All Models module Trip Rating C N A 3000 4000 65 SSBM and SMB EREN 2500 3000 4000 100 The 100 rated output overcurrent protection and output disconnect switch are to be provided by the user Table G lists the maximum rating for output circuit breakers satisfying the criteria for both Rating is based on 100 of output current for a 100 breaker Table G Maximum Output Circuit Breaker Ratings SSBM Model Powerware 9315 Switchboard System Bypass module gf ea 2500 3000 4000 SSBM 2500 3000 4000 SMB 2500 3000 4000 In the Parallel Capacity Redundant System each UPS module Switchboard System Bypass Module SSBM SSBM breakers and optional equipment are crated separately for shipping 16 Do not tilt cabinets more than 10 during handling 17 Dimensions are in millimeters inches DESCRIPTION INSTALLATION NOTES DRAWING NO 164201373 1 SHEET 5 of 6 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 164201373 Rev A 092402 If perforated floor tiles are required
195. ystem with PHP SSBM 64201373 Rev A 092402 Installing a Relay Interface Module 5 1 Installation Procedures The optional Relay Interface Module RIM uses relay contact closures to indicate the operating status and alarm condition of the Parallel Capacity Redundant system The module uses an RS422 serial interface line and may support up to eight critical loads A maximum of two monitoring accessories RMPs RIMs or SCMs can be installed Refer to Chapter 4 Table 4 1 for the number of accessories permitted Figure 5 1 shows the RIM with its four 15 pin connectors labeled J1 through J4 Drawing 164201373 9 in Appendix A outlines the enclosure dimensions FLUSH MOUNT SURFACE MOUNT FOR HANGING qo Ln O JAN J2 J3 J4 CONTINUES 15 PIN D SUB CONNECTORS AT UPS Figure 5 1 Relay Interface Module NOTE Before installing an RIM be sure you have prepared the SSBM according to the instructions in Chapter 2 Powerware 9315 Parallel Capacity Redundant System with PHP SSBM 5 1 164201373 Rev A 092402 5 2 To install a RIM 1 Securely mount the RIM 2 Install wiring from the RIM using 1 2 in conduit through the cable entry panels in the top of the SSBM control section refer to the enclosed switchboard vendor drawings fo

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