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Powerware 1085 User's Manual

1. CABINET TO CABINET TERMINAL SZTN o ss CABLE ACCESS LOCATION GROUNDING STUD LOCATION 2X LEVELING FEET Figure 12 Series 1085 Battery Cabinet Wiring Detail Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 Powerware 9350 UPS with Separately Located Battery Cabinets Use this procedure to wire a separately located Series 685 or Series 1085 Battery Cabinet to any Powerware 9350 UPS cabinet see Figure 14 zi B g du a In this situation the Battery cabinets are remotely loacted from the UPS and are lineup and match with each other Figure 13 UPS with Separately Located Battery Cabinets 20 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 Two small brackets go here Back of Back of see detail at left Battery Cabinet 1 Battery Cabinet 2 Screw from kit Screw from kit Bracket
2. uy 2 Va N N AN E CX H es ia e o J Series 685 Cabinet Series 1085 Cabinet CABINET TO CABINET CABLE ACCESS AREA EACH SIDE Figure 11 Series 685 and 1085 Battery Cabinet Hanger Brackets 18 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev P00 053002 Dy H H 8 BATTERY ki BREAKER FIXED RIGHT BATTERY POWER CONNECTOR BLACK STRING CONNECTORS RED MONITORING CONNECTION FOR REMOTE CUSTOMER CONNECTION CABINET GROUNDING REMOTE INSTALLATION CABINET TO CABINET TERMINAL NOTE COMPRESSION LUGS SHOWN ARE USED FOR REMOTE INSTALLATION ONLY
3. DC INPUT from battery to UPS E4 E5 Figure 19 Battery Connections for a Powerware 9350 160 30 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 7T Mount the side panels to the sides of the first and last battery cabinets a Mount the hanger brackets to the top side of the battery cabinets using M4 screws refer to Chapter 3 Figure 11 for location b Hang the side panel on the hanger brackets and align it with the front and rear of the battery cabinet c Secure the side panel at the bottom using M4 hex head screws 8 Secure all battery cabinets by closing and latching the doors 9 Secure the UPS by reinstalling safety shields and closing and latching the doors WARNING Initial closing of the battery cabinet breakers or the external battery disconnect should be performed only in the presence of authorized service personnel Completing the Installation Checklist The final step in installing your battery cabinet is to complete the Installation Checklist This checklist ensures that you have installed all hardware cables and other equipment Completing all items on the checklist will ensure a smooth installation Make a copy of the Installation Checklist before filling it out and retain
4. ac i Existing Screw Bracket from kit O Screw from kit Front of 685 lt Front of Battery Cabinet UPS Y UPS Battery Existing Screw Cabinet Cabinet Large bracket goes here see Figure 8 for Series 1085 xisting Screw see Figure 9 for Series 685 racket from kit NOTE When cabinets are properly aligned Front of Front of 1085 all cabinet doors will be flush with each other UPS Battery Cabinet Figure 7 Placement of Attaching Brackets UPS to Battery Cabinet Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 13 Installation Manual 164201408 Rev P00 053002 TOP VIEW Ground Wire Ground Stud O _ Bracket from kit Existing hinge m FRONT VIEW 4 E JF o Nut from kit Nut from kit Front of Front of 1085 UPS e Battery Cabinet 00 rur Figure 8 Attaching UPS Base to Series 1085 Base 12 Route the ground wire from the field kit from the customer ground stud in the battery cabinet under the lower right hand battery tray through the access hole in the side panel of the UPS and attach to customer ground stud in the UPS cabinet Hard
5. 13 Figure 8 Attaching UPS Base to Series 1085 Base 14 Figure 9 Attaching UPS Base to Series 685 15 Figure 10 Series 685 Battery Cabinet Wiring Detail 17 Figure 11 Series 685 and 1085 Battery Cabinet Hanger Brackets 18 Figure 12 Series 1085 Battery Cabinet Wiring Detail 19 Figure 13 UPS with Separately Located Battery Cabinets 20 Figure 14 Placement of Joining Brackets Two or More Series 685 Battery Cabinets 21 Figure 15 Connecting Two Series 685 Bases 22 Figure 16 Placement of Joining Brackets Two or More Series 1085 Battery Cabinets 23 Figure 17 Connecting Two Series 1085 Bases 24 Figure 18 Battery Connections for a Powerware 9350 80 29 Figure 19 Battery Connections for a Powerware 9350 160 30 Figure 20 Remote Battery Disconnect Enclosure 33 Figure 21 Knockout Pattern for Remote Battery Disconnect 35 vi Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 Introduction This manual describes how to install the Powerware 9350 Series 685 or Series 1085 Battery Cabinet see Figure 1 It contains instructions
6. Bracket from kit BATTERY BATTERY CABINET 1 CABINET 2 Large bracket goes here Front of Front of see Figure 17 Battery Cabinet 1 Battery Cabinet 2 NOTE When cabinets are properly aligned all cabinet doors will be flush with each other Figure 16 Placement of Joining Brackets Two or More Series 1085 Battery Cabinets Separate Installation of Series 1085 Battery Cabinets 1 Remove the right hand screw from the top door hinge of battery cabinet 1 Align the hole in one flat bracket over this screw hole and the other hole over the hole in the top of battery cabinet 2 Replace the screw in the hinge and attach the other end of the bracket by using an M4 x 10 hex screw from the field kit see Figure 16 2 Align the holes in the other small flat bracket with the two holes in the top rear of battery cabinets 1 and 2 Attach each end to its mating hole using an M4 x 10 hex screw from the field kit see Figure 16 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 23 Installation Manual 164201408 Rev 053002 Bracket from kit Existing hinge lt Front of Nut from kit Nut from kit Front of Battery Cabinet 1 Battery Cabinet 2 LUJ I LJ Figure 17 Connect
7. 164201408 4 Series 685 1085 Configurations NOTE Outline diagrams and oneline diagrams for the various UPS models are available in their respective manuals See this manual for more information 164201407 Powerware 9350 100 kVA 160 kVA UPS Installation and Operation Manual Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A 1 Installation Manual 164201408 Rev POO 053002 1 The output of the UPS is a separately derived source Output neutral is bonded to equipment ground through the main bonding jumper Refer to NEC Article 250 and local codes for proper grounding practices 2 Your battery cabinet operating environment must meet the size and weight requirements shown in Table A Table A Equipment Weight and Point Loading on casters 4 leveling feet are provided Weight Point Loading Component Kg Ib Kg Ib Series 685 J14 869 1915 4at217 479 Series 685 J17 1111 2450 4 at 278 613 Series 1085 J47 2178 4800 8 at 272 600 3 The basic environmental requirements for operation of the battery system are Ambient Temperature Range 10 40 C 50 104 Recommended Operating Range 20 25 C 68 77 F Maximum Relative Humidity 9596 noncondensing 4 Use Class 1 wiring methods as defined by the NEC for control wiring Install the control wiring in separate conduit from the power wiring The wire should be rated at 24 volts 1 amp minimum 5 Battery voltage is compu
8. 2 3 42 4 42 4 50 50 1085R B10 Integral Supplied 3 8 hex 875 3 8 hex 375 1 2 3 42 4 42 4 50 50 1085R B10 ora Separate 3 0 3 8 hex 875 3 8 hex 875 B27 1 B37 B47 1 2 3 42 4 22 6 50 50 1085 H30 H40 ora Integral Supplied 3 8 hex 875 1 4 hex 200 H50 B27 1 B37 B47 1 2 3 42 4 22 6 50 50 1085 H30 H40 or 4 Separate 2 0 3 8 hex 875 1 4 hex 200 H50 B14 B17 42 4 22 6 80 50 685 H20 1or2 Integral Supplied 3 8 hex 875 1 4 hex 200 B14 B17 42 4 22 6 80 50 685 H20 1or2 Separate 2 0 3 8 hex 875 1 4 hex 200 1 2 3 42 4 42 4 80 50 1085R B10 ord Integral Supplied 3 8 hex 875 3 8 hex 875 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A 3 Installation Manual 164201408 Rev POO 053002 Table C External Wiring Requirements UPS to Battery or Remote Disconnect to Battery NOTE All specified wire sizes are 90 rated copper minimum Battery Cabinet UPS Cabinet Wire UPS Battery Integral Torque Torque Series Cabinet peu cda e O URSo ToolSe Tool Size Model Series Separate Battery Ib in Ib in 1 2 3 42 4 42 4 80 50 1085R B10 Separate 3 0 3 8 hex 875 3 8 hex 875 B27 B31 B37 B47 1 2 3 42 4 22 6 80 50 1085 H30 H40 ord Integral Supplied 3 8 hex 875 1 4 hex 200 H50 B27 1 B37 B47 1 2 3 42 4 22 6 80 50 1085 H30 H40 o4 Separate 2 0 3 8 he
9. 3 8 hex 3 8 hex Torque N M Ib in 42 4 875 42 4 875 42 4 875 42 4 875 42 4 875 42 4 375 42 4 375 42 4 375 42 4 375 42 4 375 42 4 375 42 4 375 UPS Cabinet Torque Tool Size N M Ib in 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 875 42 4 3 8 hex 375 NOTE The term Separate refers to battery cabinets that are not physically attached to the UPS are wired with external contractor supplied wiring and use a single overcurent protection and disconnect device located near the batteries The term Integral refers to battery cabinets that are physically attached to the UPS and the wiring between them is internal The power wiring is supplied with the system and they use the UPS battery switch as the battery isolation device The wire size rating for products up to and including the 160 160 are for the total battery supply Since these UPS units can only land one wire per DC connection point a common DC collector including an isolation device and overcurrent protection should be used Refer to applicable national or local code requirements for your installation Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installati
10. lugs in the cabinet Use double pole compression lugs to secure the wires to the unit terminal blocks 4 Wire the UPS to the Battery cabinet by attaching the provided cable from E4 to DC and E5 to DC power interconnection cables provided The provided red and black cables are already cut to length 5 Remove the cable tie securing the battery breaker sensing cable 6 Locate the battery breaker sensing cable in the right hand Battery cabinet Route this connector into the cabinet to the immediate left and mate with the matching connector in the bottom of that cabinet Connect all battery cabinets together this way T Locate control harness with semi stripped ends in Battery cabinet Connect this to the CUSTTB terminal strip in the UPS Route the battery cable to the immediate right and mate with the matching connector in the bottom of the UPS cabinet 8 Repeat Steps 2 through 7 for each battery cabinet to be joined 9 Mount the side panel to the side of the right hand battery cabinet a Mount the hanger brackets to the top side of the right hand battery cabinet using M4 screws see Figure 1 1 b Hang the side panel on the hanger brackets and align with the front and rear of the battery cabinet c Secure the side panel at the bottom using M4 hex head screws 10 Secure all battery cabinets by closing and latching the doors 11 Secure the UPS by reinstalling safety shields and closing and lat
11. 4 of 4 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A 11 Installation Manual 164201408 Rev POO 053002 This Page Intentionally Left Blank Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002
12. 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 Table C External Wiring Requirements UPS to Battery or Remote Disconnect to Battery NOTE All specified wire sizes are 90 rated copper minimum UPS Series Model 160 125 160 125 160 125 160 125 160 150 160 150 160 150 160 150 160 160 160 160 160 160 160 160 Battery Cabinet Series 685 685 1085 1085 685 685 1085 1085 685 685 1085 1085 Battery Type H20 H20 B27 B31 B37 B47 H30 H40 H50 B27 B31 B37 B47 H30 H40 H50 H20 H20 B27 B31 B37 B47 H30 H40 H50 B27 B31 B37 B47 H30 H40 H50 H20 H20 B27 B31 B37 B47 H30 H40 H50 B27 B31 B37 B47 H30 H40 H50 BATTERY TYPE DESIGNATIONS B C amp D H HAWKER of Cabinets 2 3 0r4 2 3 0r4 2 3 0r4 2 3 0r4 1 2 3 or 4 1 2 3 or 4 Integral or Separate Integral Separate Integral Separate Integral Separate Integral Separate Integral Separate Integral Separate Wire Size UPS to Battery Supplied 300 kemil Supplied 300 kemil Supplied 300 kemil Supplied 300 kemil Supplied 300 kcmil Supplied 350 kcmil Battery Cabinet Tool Size 3 8 hex 3 8 hex 3 8 hex 3 8 hex 3 8 hex 3 8 hex 3 8 hex 3 8 hex 3 8 hex 3 8 hex
13. Pattern for Remote Battery Disconnect Table A Remote Battery Disconnect Power Terminations Size of Pressure Termination 18 1 4 300 kcmil Terminal Function UPS Battery Contactor K2 UPS Battery Contactor K2 Battery Disconnect Breaker 1 4 300 kcmil Battery Disconnect Breaker jumper 1 4 300 kcmil Battery Disconnect jumper Battery Cabinet See Table C Appendix A Stand alone battery cabinet Battery Cabinet See Table C Appendix A Stand alone battery cabinet Table B Battery Cabinet Terminations Battery Cabinet Size of Pressure Termination Series 685 1 22 1 0 kcmil Breaker amp Series 1085 1 3 0 250 kcmil Breaker 4 amp Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 35 Table C Remote Battery Disconnect Circuit Breaker Ratings DC 36 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Appendix Customer Information The information in the appendix will help you plan for and install your battery system The appendix contains these drawings 164201408 1 Series 685 Battery Cabinet 164201408 2 Series 1085 Battery Cabinet 164201408 3 Remote Interface Connections
14. is installed and operating correctly JThe area around the installed battery system is clean and dust free It is recommended that the battery cabinet be installed on a sealed concrete pad or a sealed concrete floor JAdequate working area exists around the battery cabinet and other cabinets JAdequate lighting is provided around all battery cabinet equipment remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the battery cabinet OPTIONAL Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 27 Installation Manual 164201408 Rev 053002 This Page Intentionally Left Blank 28 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Connecting to Powerware 9350 80 and 160 This chapter will explain how to electrically connect your battery cabinets to your Powerware 9350 80 or 160 UPS Figure 18 details the Battery cabinet DC connections and control wiring connection point in a Powerware 9350 80 UPS Figure 19 details the same connections in a Powerware 9350 160 UPS NOTE See Table C in Appendix A for sizing wire for separate battery configurations There are no battery cabinet to UPS mechanical attachment requirements for this type of system However individual battery cabinets should be attached and grounded to each other Please refer to later sections of this ch
15. locations d See Installation Manual 164200253 for Powerware 9350 30 80 kVA top or bottom conduit landing locations e See Installation Manual 164200292 for Powerware 9350 100 160 kVA top or bottom conduit landing locations The conduit landing plates are removable to add conduit landing holes as required The conduit landing plates should be removed when holes are added to keep metal particles from falling inside the battery cabinet f Referto Chapter 5 Table C for remote battery disconnect circuit breaker information Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 25 Installation Manual 164201408 Rev 053002 8 Mount the side panels to the sides of the first and last battery cabinets a Mount the hanger brackets to the top side of the battery cabinets using M4 screws see Figure 11 b Hang the side panel on the hanger brackets and align it with the front and rear of the battery cabinet c Secure the side panel at the bottom using M4 hex head screws 9 Secure all battery cabinets by closing and latching the doors 10 Secure the UPS by reinstalling safety shields and closing and latching the doors 26 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Completing the Installation Checklist The final step in installing your battery cabinet is to complete the Installation Checklist This checklist ensures that you have in
16. responding to system events Contact your local Powerware Corporation Field Service office for information about how to obtain copies of these manuals Getting Help If you have a question about any of the information in this manual or if you have a question this manual does not answer please call the Powerware Corporation Field Service office United States 1 800 843 9433 Canada 1 800 461 9166 Outside the U S Call your local representative Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Unpacking Your Battery Cabinet Each Powerware 9350 Series 685 or Series 1085 Battery Cabinet is shipped on a separate pallet Use a forklift or pallet jack to move the packaged cabinets to the installation site or as close as possible to the site before you unload them from the pallets Battery cabinets must be installed in accordance with all applicable codes and regulations including the National Electrical Code NEC Article 480 NOTE Startup and operational checks should be performed only by authorized service personnel This service is offered as part of the sales contract for your battery system Preparing Your Site The basic environmental requirements for the battery system are Ambient Temperature Range 10 40 C 50 104 Recommended Operating Range 20 25 C 68 77 Maximum Relative Humidity 9596 noncondensing The Series 685 or S
17. the original After completing your installation a service representative will be able to verify the operation of your battery cabinet and commission it to support your critical load The service representative cannot perform any installation tasks other than verifying that the battery cabinet has been correctly installed Service personnel may request a copy of the completed Installation Checklist to be sure you have completed all applicable equipment installation requirements NOTE The Installation Checklist MUST be completed prior to starting up the UPS system for the first time Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 31 Installation Manual 164201408 Rev 053002 Installation Checklist for Powerware 9350 160 packing materials and restraints have been removed from each cabinet Each cabinet in the battery system is placed in its correct location battery cabinets are bolted together _JA ground wire is installed between all cabinets that are bolted together conduits and cables are properly routed to the battery cabinets ground conductor is properly installed _ Battery cables and harness are terminated on the battery terminals E4 and E5 in the UPS cabinet _ Internal battery cabinet connections have been completed bus bars plugs etc _JAir conditioning equipment is installed and operating correctly _ The area around the installed battery s
18. Low voltage signal wiring must be installed in a separate conduit from the power wiring Each battery cabinet can be installed as a stand alone unit or as part of a redundant joined system The instantaneous trip circuit breakers for the Series 685 and Series 1085 Battery Cabinets must remain set at minimum full counterclockwise Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets iii Installation Manual 164201408 Rev POO 053002 UPS Systems Using Series 685 and Series 1085 Battery Cabinets Powerware 9350 30 kVA 80 kVA Powerware 9350 100 kVA 160 kVA Conventions Used in This Manual The text in this manual uses these conventions Bold type highlights important concepts in discussions and key terms in procedures Italic type highlights notes and new terms where they are defined Rectangular boxes containing bold type are warnings or cautions that pertain to the battery system or its electrical connections In this manual the term UPS refers only to the UPS cabinet and its internal elements The term UPS system refers to your entire power protection system the UPS cabinet plus battery cabinets that you have installed Read through each installation procedure before you begin it Perform only those procedures that apply to the battery system you are installing NOTE The term Separate refers to battery cabinets that are not physically attached to the UPS are wired with externa
19. POWERWARE 0350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La S curit SAVE THESE INSTRUCTIONS Conserver Ces Instructions This manual contains important instructions for your battery system You should follow these instructions during the installation and maintenance of the battery cabinets Cette notice contient des instructions importantes concernant la s curit The installation of battery cabinets should be performed or supervised by personnel knowledgeable of batteries and their associated precautions Keep unauthorized personnel away from battery cabinets Observe these precautions when working on or around battery cabinets Remove watches rings or other metal objects Usetools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries or battery cabinets Disconnect the charging source prior to connecting or disconnecting terminals The battery cabinet frame is not referenced to the DC circuit When replacing batteries use the same number and type of sealed lead acid batteries Refer to local codes for proper disposal requirements for used batteries CAUTION Do not dispose of battery or batteries in a fire The battery may explode CAUTION Do not open or mutilate the battery or batteries Released electrolyte
20. Powerware 9350 UPS with Separately Located Battery Cabinets 20 Separate Installation of Series 685 Battery Cabinets 21 Separate Installation of Series 1085 Battery Cabinets 23 Completing the Installation Checklist 27 Installation Checklist for Powerware 9350 30 through 160 27 4 Connecting to Powerware 9350 80 and 160 29 The Powerware 9350 80 or 160 with Separate Battery Cabinets 30 Completing the Installation Checklist 31 Installation Checklist for Powerware 9350 80 or 160 32 5 Installing a Remote Battery Disconnect 33 Appendix A Customer Information A 1 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets v Installation Manual 164201408 Rev POO 053002 ddddddddddddddddddddddddddddddddddddddddddddddddddddddd Figure 1 Typical Battery Cabinets 1 Figure 2 UPS with Lineup and Match Battery Cabinet 2 Figure 3 UPS with Separate Battery Cabinets Attached to Each Other 3 Figure 4 Cabinet as Shipped with Outer Packaging and Pallet 6 Figure 5 Removing Front and Rear Supports 8 Figure 6 UPS with Integral Battery Cabinet 11 Figure 7 Placement of Attaching Brackets UPS to Battery Cabinet
21. THE JACKING BOLTS UNEVENLY MAY CAUSE THE CABINET TO BECOME UNBALANCED TO PREVENT TIPPING THE CABINET RAISE AND LOWER THE JACKING BOLTS EVENLY DANGER CABINET MAY TIP THE BATTERY CABINET SHOULD ONLY BE RAISED APPROXIMATELY 3 mm 1 8 in ABOVE THE FLOOR JUST ENOUGH TO ALLOW REMOVAL OF THE FOAM CUSHIONS 5 After the foam cushions clear the floor remove the hardware loosened in Step 3 Pull the foam cushions out from under the battery cabinet Please discard or recycle them in a responsible manner 8 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 DANGER CABINET MAY FALL DO NOT LOOSEN THE HARDWARE ATTACHING THE SIDE OR FRONT SUPPORTS TO THE CABINET BASE OR THE FRONT AND SIDE SUPPORTS TO EACH OTHER AT THIS TIME THE CABINET MUST BE LOWERED BY THE JACKING BOLTS BEFORE THE SUPPORTS CAN BE REMOVED 6 Carefully and evenly lower the cabinet by turning each jacking bolt consecutively two full turns maximum until the supports contact the floor and the cabinet is no longer supported by the jacking bolts T After the battery cabinet is resting on the floor remove the jacking bolts and discard or recycle them in a responsible manner 8 Remove the hardware labeled 2 in Figure 5 holding the front rear and side supports to the cabinet base Discard or recycle the hardware and support brackets in a responsible manner 9 Replace the do
22. and attach the other end of the bracket to the top of the battery cabinet using an M4 x 10 hex screw from the field kit see Figure 7 For Series 1085 Battery Cabinets remove the right hand screw from the top right door hinge of the UPS cabinet and the right hand screw from the top left door hinge of the battery cabinet Align the holes in the flat bracket over these screw holes and then replace the screws in the hinges see Figure 7 Align the holes in the other small flat bracket with the two holes in the top rear of the UPS and the battery cabinet Attach each end to its mating hole using an MA x 10 hex screw from the field kit see Figure 7 NOTE Perform Steps 10 through 13 for the Series 1085 Battery Cabinet Perform Steps 14 through 18 for the Series 685 Battery Cabinet Locate the large flat bracket from the field kit Place one end of the bracket over the stud on the bottom side of the UPS cabinet lower right hand hinge and the other end over the stud on the bottom side of the lower right hand hinge on the Series 1085 Battery Cabinet see Figure 8 Attach the bracket to the hinges with two 8 self locking nuts from the field kit Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Screw from kit Two small brackets go here see detail at left Back Back of 685 and 1085 of UPS Battery Cabinet ORNA NEN d b Bracket from kit
23. angle metal supports secured to laminated plywood foam cushions The foam cushions act as shock absorbers for the cabinet during shipment 1 Remove the doors Remove the retaining screw located inside each door at the bottom hinge pivot point then lift the door off Save the retaining screws for reinstallation of the doors 2 Locate the field kit packed inside of the cabinet Locate the four 1 2 in jacking bolts and install them in the threaded holes in the front and rear supports Place a floor protector underneath each jacking bolt and screw the bolts down against them The floor protectors protect the floor from being marred by the jacking bolts Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 7 Installation Manual 164201408 Rev 053002 LEFT HAND DOOR FOAM Step 1 SIDE CUSHION FRONT SUPPORT SUPPORT FLOOR PROTECTOR Step 2 JACKING BOLT 1 2 Step 2 Figure 5 Removing Front and Rear Supports 3 Loosen but do not remove the hardware holding the foam cushions to the front and rear supports labeled 1 in Figure 5 WARNING SERIOUS INJURY MAY OCCUR BATTERY CABINETS ARE EXTREMELY HEAVY IF UNLOADING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED CABINET MAY TIP 4 Turn each jacking bolt consecutively two full turns until the foam cushions clear the floor by approximately 3 mm 1 8 in DANGER RISK OF INSTABILITY TURNING
24. anual 164201408 Rev P00 053002 1135 8 44 72 1085 42 72 without decorative panels p P Series 1085 Battery Cabinet DESCRIPTION Series 1085 Battery Cabinet elevation Dimensions are in millimeters inches DRAWING NO 164201408 2 SHEET 10f2 A 8 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 Series 1085 Battery Cabinet TOP CABLE ENTRY LOCATION TOP VIEW COVER SECURED WITH SCREWS lt WALL NO BACK ACCESS REQUIRED 914 4 36 00 MINIMUM CLEARANCE FOR SUBASSEMBLY REMOVAL BOTTOM CABLE ENTRY LOCATION Series 1085 Battery Cabinet COVER SECURED WITH SCREWS BOTTOM VIEW DESCRIPTION Series 1085 Battery Cabin
25. apter for instructions on these procedures CUSTTB terminal block for control wiring Mounted to inside top of cabinet DC INPUT from battery to UPS E4 E5 B BB B HH B BBB H f F D B o o o o Figure 18 Battery Connections for a Powerware 9350 80 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 29 Installation Manual 164201408 Rev 053002 Powerware 9350 80 or 160 with Separate Battery Cabinets 1 Make sure that the UPS is properly installed and secured 2 Roll the battery cabinets to their permanent location 3 Attach and connect the battery cabinets to each other refer to The Powerware 9350 UPS with Separate Battery Cabinets section of Chapter 3 4 If necessary remove the cosmetic covers and doors from the UPS Save COVers screws and brackets for later reuse 5 Each battery cabinet in your system will have to be individually connected to terminals E4 and E5 6 Route cables from positive and negative terminals in the bottom of each battery cabinet through conduit top or bottom entry to terminals E4 and E5 of the UPS cabinet See Figure 18 or 19 for location of terminals E4 and E5 Refer to Chapter 3 Figure 11 or Figure 13 for location of battery cabinet positive and negative terminals CUSTTB terminal block for control wiring Mounted to inside top of cabinet
26. ching the doors 16 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 0 P P a H ii Hi I BATTERY BREAKER FIXED RIGHT BATTERY POWER CONNECTOR BLACK STRING CONNECTORS RED CONNECTION FOR REMOTE MONITORING CUSTOMER CONNECTION CABINET GROUNDING J REMOTE INSTALLATION CABINET TO CABINET TERMINAL LEFT F CABINET TO CABINET TERMINAL RIGHT GROUNDING STUD 19 LOCATION 2 TW GROUNDING STUD D LL3H LOCATION 2X 0 d e CABLE ACCESS LOCATIO LEVELING FEET Figure 10 Series 685 Battery Cabinet Wiring Detail Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 HANGER BRACKET LOCATION SECURED WITH SCREWS
27. del Series Separate Battery Ib in Ib in B14 B17 42 4 22 6 50 30 685 H20 10r2 Integral Supplied 3 8 hex 875 1 4 hex 200 B14 B17 42 4 22 6 50 30 685 H20 1or2 Separate 2 0 3 8 hex 875 1 4 hex 200 1 2 3 42 4 42 4 50 30 1085R B10 ord Integral Supplied 3 8 hex 875 3 8 hex 375 1 2 3 42 4 42 4 50 30 1085R B10 ord Separate 3 0 3 8 hex 875 3 8 hex 875 B27 B31 B37 B47 1 2 3 42 4 22 6 50 30 1085 H30 H40 or 4 Integral Supplied 3 8 hex 875 1 4 hex 200 H50 B27 1 B37 B47 1 2 3 42 4 22 6 50 30 1085 H30 H40 Separate 2 0 3 8 hex 875 1 4 hex 200 H50 B14 B17 42 4 22 6 50 40 685 H20 1or2 Integral Supplied 3 8 hex 875 1 4 hex 200 B14 B17 42 4 22 6 50 40 685 H20 1or2 Separate 2 0 3 8 hex 375 1 4 hex 200 1 2 3 42 4 42 4 50 40 1085R B10 ord Integral Supplied 3 8 hex 875 3 8 hex 875 1 2 3 42 4 42 4 50 40 1085R B10 Separate 3 0 3 8 hex 875 3 8 hex 875 B27 1 B37 B47 1 2 3 42 4 22 6 50 40 1085 H30 H40 ard Integral Supplied 3 8 hex 875 1 4 hex 200 H50 B27 1 B37 B47 1 2 3 42 4 22 6 50 40 1085 H30 H40 ota Separate 2 0 3 8 hex 875 1 4 hex 200 H50 B14 B17 42 4 22 6 50 50 685 H20 10r2 Integral Supplied 3 8 hex 875 1 4 hex 200 B14 B17 42 4 22 6 50 50 685 H20 1lor2 Separate 2 0 3 8 hex 375 1 4 hex 200 1
28. e 9350 30 through 160 Battery Cabinets integral to UPS and connected using Manufacturer supplied wiring CONTRACTOR CONTRACTOR WIRING 1 ZUR WIRING 2 4 Cabinets Maximum FTN BATTERY lt DISCONNECT lt E4 E5 E5 O t zr UPS BATTERY BATTERY CABINET CABINET CABINET Powerware 9350 30 through 160 Battery Cabinets located separately from the UPS NOTE The term Separate refers to battery cabinets that are not physically attached to the UPS are wired with external contractor supplied wiring and use a single overcurent protection and disconnect device located near the batteries The term Integral refers to battery cabinets that are physically attached to the UPS and the wiring between them is internal The power wiring is supplied with the system and they use the UPS battery switch as the battery isolation device The wire size rating for products up to and including the 160 160 are for the total battery supply Since these UPS units can only land one wire per DC connection point a common DC collector including an isolation device and overcurrent protection should be used Refer to applicable national or local code requirements for your installation Contractor Wiring 1 Refer to UPS manual to size wiring Contractor Wiring 2 See Table C of Appendix A to size DESCRIPTION Series 685 1085 Configurations Contractor Supplied wiring DRAWING NO 164201408 4 SHEET
29. er the lower right hand battery tray through the access hole in the side panel of the UPS and attach to customer ground stud in the UPS cabinet Hardware is provided on each ground stud 18 Repeat Steps 2 through 17 to attach additional Series 685 Battery Cabinets to the other side of the first battery cabinet Level the cabinets with the leveling Screws Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 15 To Electrically Connect Integral Battery Cabinets Together and to the UPS 1 All battery cabinets will arrive at your site with each battery connection string electrically disconnected If you are installing more than one battery cabinet perform Steps 2 through 6 for each cabinet The battery cabinet adjacent to the UPS will be the only cabinet directly connected to the UPS WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE REMAINING STEPS IN THIS SECTION AND SUBSEQUENT SECTIONS 2 After making sure that all battery breakers are in the OFF position connect the string of battery trays together by mating the loose red connector from each tray to the fixed black connector mounted on the front edge of the tray above it see Figure 10 for Series 685 and Figure 13 for Series 1085 3 Find the red positive and black negative cables supplied coiled inside the cabinet These cables are provided half stripped to facilitate attaching to the
30. eries 1085 Battery Cabinets use convection cooling to regulate internal component temperature Air inlets are in the bottom and top of the cabinets You must allow a minimum clearance of 305 mm 12 in above each cabinet for proper air circulation Additionally a clearance of 915 mm 36 in must be provided in front of the cabinet for component removal and maintenance Maintaining this clearance provides adequate airflow to the front of the cabinet Environmental Considerations The life of the battery system is adversely affected if the installation does not meet these guidelines The battery cabinet must be installed on a sealed concrete pad or a sealed concrete floor or on a raised computer room floor The battery cabinet must be installed in a dust free nonconductive environment The battery cabinet must be installed in a humidity controlled environment Preparing for Wiring the Battery Cabinet For external wiring requirements including the minimum AWG size of external wiring refer to Appendix A Table C Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 5 Installation Manual 164201408 Rev 053002 Inspecting and Unpacking Each Cabinet The first task in preparing for installation is inspecting and unpacking each cabinet Cabinets arrive covered with protective packaging material as shown in Figure 4 OUTER qe PACKAGING PLY FOAM CUSHIONS iE Figure 4 Cabine
31. eries 685 or Series 1085 Battery Cabinet to any Powerware 9350 UPS cabinet see Figure 6 Figure 6 UPS with Integral Battery Cabinet Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 11 Installation Manual 164201408 Rev 053002 1 Make sure that the UPS is properly installed and secured with its leveling feet 10 11 Roll the battery cabinet to a spot near the right hand side of the UPS as shown in Figure 7 The field kit is attached with cable ties to the frame inside the door Remove and retain the field kit for later use If necessary remove the cosmetic covers and hanger brackets from the right hand side of the UPS Save covers screws and brackets for later reuse Push the battery cabinet toward the UPS cabinet until the doors are flush with each other Three cabinet attachment brackets are provided for securing each cabinet at the top and bottom Two flat brackets join the tops of the cabinets one at the front and one at the back A larger flat bracket joins the cabinets at the bottom Attach the flat brackets to the cabinet tops first For Series 685 Battery Cabinets remove the right hand screw from the top right door hinge of the UPS cabinet Align the hole in one flat bracket over this screw hole and the other hole over the hole in the top of the battery cabinet Replace the screw in the hinge
32. et plan Dimensions are in millimeters inches DRAWING NO 164201408 2 SHEET 9 of 2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A 9 Installation Manual 164201408 Rev POO 053002 123 456 7 8 9101112 O TB1 z ab EC nn EE 5 E DNE Oo 8 EL e Note 1 1 CB1 AUXILIARY SWITCH N C B1 AUXILIARY SWITCH COMM CB1 AUXILIARY SWITCH N O C C CB1 AUXILIARY SWITCH N C CB1 AUXILIARY SWITCH COMM CB1 AUXILIARY SWITCH N O Note 2 3 4 Note 2 3 4 Notes 1 Shunt trip requires 24V 150 VA instantaneous to activate supplied by user 2 Auxiliary switches are rated as follows 240 VAC 15A 125 VDC 0 3A 250 VDC 0 15A 3 Wiring shall be suitable for Class 1 600V wiring methods All wiring shall be 10 22 AWG 75 deg C minimum 4 Torque screw terminals to 20 in lb DESCRIPTION Remote Interface Connections DRAWING NO 164201408 3 SHEET 10f 1 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 4 Cabinets Maximum lt 4 5 O O 218 B UPS BATTERY BATTERY CABINET CABINET CABINET Powerwar
33. for unpacking and inspecting the battery cabinet locating the battery cabinet with respect to the UPS and electrically connecting the battery cabinet to the UPS The information you will use depends on the type of UPS and series of battery cabinet that you purchased Typical Battery Cabinets x Series 685 Battery Cabinet Series 1085 Battery Cabinet Figure 1 Typical Battery Cabinets Two basic battery cabinet configurations are possible The UPS and one or more battery cabinets in an integral configuration see Figure 2 The UPS and one or more battery cabinets separately installed see Figure 3 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 1 Installation Manual 164201408 Rev 053002 Identification of Your Battery System Refer only to the parts of this manual that apply specifically to your system configuration See Figures 2 and 3 to determine where to find your system installation instructions in this manual i BB555 UPS Battery Cabinet Figure 2 UPS with Lineup and Match Battery Cabinet For installation instructions refer to The Powerware 9350 UPS with Integral Battery Cabinets section of Chapter 3 Refer to Chapter 2 Unpacking Your Battery Cabinet for unpacking instructio
34. from each tray to the fixed black connector mounted on the front edge of the tray above it see Figure 10 for Series 685 and Figure 13 for Series 1085 for location of all items discussed in this section 3 Find the red positive and black negative cables supplied coiled inside the cabinet These cables are provided half stripped to facilitate attaching to the lugs in the cabinet Use double pole compression lugs to secure the wires to the unit terminal blocks 4 Remove the cable tie securing the battery breaker sensing cable 5 Locate the battery breaker sensing cable in the right hand battery cabinet Route this connector into the cabinet to the immediate left and mate with the matching connector in the bottom of that cabinet Connect all battery cabinets together this way 6 Repeat Steps 2 through 5 for each battery cabinet to be joined 7 Route cables from positive and negative terminals in the bottom of battery cabinet 1 through conduit top or bottom entry to terminals E4 and E5 of the UPS cabinet See Figure 10 or Figure 12 for location of positive and negative terminals a Refer to Appendix A Table C to size wire for connecting the battery cabinets to the remotely located UPS cabinet b See Drawing 164201408 1 in Appendix A for Series 685 Battery Cabinet top or bottom conduit landing locations c See Drawing 164201408 2 in Appendix A for Series 1085 Battery Cabinet top or bottom conduit landing
35. from kit Existing Screw Screw from kit L TT J Bracket from kit 5 BATTERY BATTERY Front of Front of CABINET 1 CABINET 2 Battery Cabinet 1 Battery Cabinet 2 Large bracket goes here see Figure 15 NOTE When cabinets are properly aligned all cabinet doors will be flush with each other Figure 14 Placement of Joining Brackets Two or More Series 685 Battery Cabinets Separate Installation of Series 685 Battery Cabinets 1 Remove the right hand screw from the top door hinge of battery cabinet 1 Align the hole in one flat bracket over this screw hole and the other hole over the hole in the top of battery cabinet 2 Replace the screw in the hinge and attach the other end of the bracket by using an M4 x 10 hex screw from the field kit see Figure 14 2 Align the holes in the other small flat bracket with the two holes in the top rear of battery cabinets 1 and 2 Attach each end to its mating hole using an M4 x 10 hex screw from the field kit see Figure 14 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 21 Installation Manual 164201408 Rev 053002 Grounding cable Ground Studs O 6 Existing hinge Bracket from kit Bracket from kit a P I rmm G Z Nut from kit O Nut from kit Screw fro
36. ing Two Series 1085 Bases 3 Locate the large flat bracket from the field kit Place the bracket over the stud on the bottom side of battery cabinet 1 lower hinge and over the stud on the bottom side of battery cabinet 1 lower hinge Attach the bracket with two M8 self locking nuts from the field kit see Figure 17 4 Locate the ground wire from the field kit Route the ground wire from the customer ground stud in battery cabinet 1 under the lower right hand battery tray into the cable access area in battery cabinet 2 and attach to customer ground stud Hardware is provided on each ground stud 5 Repeat Steps 1 through 4 to join additional Series 1085 Battery Cabinets together 24 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 To Electrically Connect Separate Battery Cabinets to the UPS 1 All battery cabinets will arrive at your site with each battery connection string electrically disconnected If you are installing more than one battery cabinet perform Steps 2 through 6 for each cabinet Battery cabinet 1 the left hand cabinet will be the only cabinet directly connected to the UPS WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE REMAINING STEPS IN THIS SECTION AND SUBSEQUENT SECTIONS 2 After making sure that all battery breakers are in the OFF position connect the string of battery trays together by mating the loose red connector
37. is harmful to the skin and eyes and may be toxic CAUTION A battery can cause electrical shock burn from high short circuit current or fire Observe proper precautions Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 ATTENTION Une batterie peut pr senter un risque de choc lectrique de brulure ou d incen die Suivre les pr cautions qui s imposent Pour le remplacement utiliser le m me nombre et mod le des batteries L limination des batteries est reglement e Consulter les codes locaux cet effet General Notes About Installing Battery Cabinets Each battery cabinet is packed and crated separately for shipping You should unpack and inspect each cabinet roll it to its final position and join it to the UPS or other cabinets refer to Chapter 3 or Chaper 4 before installing wiring These general installation notes apply to either the Series 685 Battery Cabinet or the Series 1085 Battery Cabinet Do nottilt battery cabinets more than 10 during installation The recommended minimum clearance over each battery cabinet is 305 mm 12 in The conduit landing plates are removable to add conduit landing holes as required The conduit landing plates should be removed when holes are added to keep metal particles from falling inside the battery cabinet Plate material is 16 gauge steel 1 5 mm 0 06 in thick
38. l contractor supplied wiring and use a single overcurent protection and disconnect device located near the batteries The term Integral refers to battery cabinets that are physically attached to the UPS and the wiring between them is internal The power wiring is supplied with the system and they use the UPS battery switch as the battery isolation device Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Table of Contents 1 Introduction 1 Typical Battery Cabinets E ER EDS YR 1 Identification of Your Battery System 2 For Information 4 Getting Help alasan rac Done ce cee e e Due eme 4 2 Unpacking Your Battery Cabinet 5 Preparing Your SITO c5 xs deoa Wane Wir sd ob Wels wo ded 5 Environmental Considerations 5 Preparing for Wiring the Battery Cabinet 5 Inspecting and Unpacking Each Cabinet 6 Unloading the Battery Cabinet from the Pallet 7 Creating an Installation Plan 9 NOTES E Uie ten issue we 10 Connecting to Powerware 9350 30 thru 160 11 The Powerware 9350 UPS with Integral Battery Cabinets 11
39. m kit Front of Front of Battery Cabinet 1 Battery Cabinet 2 LU TLIJ LU Figure 15 Connecting Two Series 685 Bases Locate the cabinet connecting bracket and two M4 x 10 hex head screws from the field kit Attach the bracket to the lower right hand side of battery cabinet 2 using the two screws see Figure 15 Locate the large flat bracket from the field kit Place the bracket over the stud on the bottom side of battery cabinet 1 lower hinge and over the stud on the bottom side of the cabinet connecting bracket on battery cabinet 2 Attach the bracket with two 8 self locking nuts from the field kit see Figure 15 Locate the ground wire from the field kit Route the ground wire from the customer ground stud in battery cabinet 1 under the lower right hand battery tray into the cable access area in battery cabinet 2 and attach to customer ground stud Hardware is provided on each ground stud Repeat Steps 1 through 5 to join additional Series 685 Battery Cabinets together 22 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Back of Back of Two small brackets go here Battery Cabinet 1 Battery Cabinet 2 see detail at left Screw from kit Screw from kit Bracket from kit Existing Screw Existing Screw
40. ns Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev P00 053002 Ll Cy UPS Battery Cabinets Figure 3 UPS with Separate Battery Cabinets Attached to Each Other For installation instructions refer to The Powerware 9350 UPS with Separate Battery Cabinets section of Chapter 3 or Chapter 4 Refer to Chapter 2 Unpacking Your Battery Cabinet for unpacking instructions Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 For More Information This manual describes how to install your battery cabinet For more information about the operation and communications capabilities of your UPS system refer to the following 164201407 Powerware 9350 100 kVA 160 kVA UPS Installation Describes the UPS installation procedure discusses optional accessories environmental considerations weight and point loading connection diagrams and information on other optional cabinets Also describes the UPS Cabinet Control Panel and Monitor Panel and explains the functions of the UPS discusses the standard features of the UPS and optional accessories provides procedures for starting and stopping the UPS and information about maintenance and
41. on Manual 164201408 Rev P00 053002 Dimensions are in millimeters inches DRAWING NO 164201408 1 SHEET 4 of 9 735 8 28 97 leg 685 _ y 26 97 without decorative panels x i 1870 3 73 6 Series 685 Battery Cabinet DESCRIPTION Series 685 Battery Cabinet elevation Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 lt WALL NO BACK ACCESS REQUIRED Oooooooo DDDDDDDD e 9 5 280 4 11 04 TOP CABLE ENTRY LOCATION COVER SECURED WITH SCREWS Series 685 Battery Cabinet TOP VIEW 2269 914 4 36 00 893 MINIMUM CLEARANCE FOR SUBASSEMBLY REMOVAL OOOOO oooooo O OOOOO oOOOOO BOTTOM CABLE ENTRY LOCATION COVER SECURED WITH SCREWS Series 685 Battery Cabinet BOTTOM VIEW DESCRIPTION Series 685 Battery Cabinet plan DRAWING NO Dimensions are in millimeters inches 164201408 1 SHEET 2 of 2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation M
42. ors that were removed in Step 1 The battery cabinet is now ready to be rolled to its final location 10 Repeat Steps 1 through 9 for each cabinet you are preparing to install Creating an Installation Plan Before beginning to install your battery cabinet you should be sure that you understand the portions of this manual that apply to your system Use the procedures and illustrations in the following sections to create a logical plan for installing the battery cabinet you purchased Refer to Chapter 3 Connecting to Powerware 9350 30 160 to help plan your installation Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev POO 053002 NOTES 10 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Connecting to Powerware 9350 30 160 The method you use to install your battery cabinets depends on which UPS you have For the purpose of discussion this chapter uses the term UPS to refer to the UPS cabinet and the term battery cabinet to refer to any battery cabinet There are two different sizes of battery cabinets but the procedure for connecting the cabinets to your UPS system is the same Joining one or more battery cabinets to the UPS One or more battery cabinets separately located from the UPS The Powerware 9350 UPS with Integral Battery Cabinets Use this procedure to attach a Powerware 9350 S
43. rstand these general notes before beginning installation The material and labor for external wiring requirements is to be supplied by others Power cables and control wiring must be installed in separate conduit The ground conductor is to be sized per NEC Article 250 and local electrical code requirements The maximum current listed is at the minimum DC operating voltage Nominal voltages listed in this chapter are for a lead acid battery plant rated per NEC at 2 00 VDC per cell Battery cabinets must be installed in accordance with all applicable codes and regulations including the National Electrical Code NEC Article 480 The UPS to battery cable should be sized for a total maximum voltage drop of 196 nominal DC link voltage at maximum current The external wiring specifications are outlined in Table C of Appendix A Tables A and B in this chapter detail the power cable terminations The remote battery disconnect weighs approximately 11 4 kg 25 Ib and has an ampere interrupting capacity of 10 000 at 500 VDC Tightening Torque 28 7 31 1 255 275 Ib in Internal Drive Hex Size 5 16 in The knockout pattern for conduit is shown in Figure 21 If a larger size conduit is required the contractor may enlarge knockouts at your site during installation Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Figure 21 Knockout
44. stalled all hardware cables and other equipment Completing all items on the checklist will ensure a smooth installation Make a copy of the Installation Checklist before filling it out and retain the original After completing your installation a service representative will be able to verify the operation of your battery cabinet and commission it to support your critical load The service representative cannot perform any installation tasks other than verifying that the battery cabinet has been correctly installed Service personnel may request a copy of the completed Installation Checklist to be sure you have completed all applicable equipment installation requirements NOTE The Installation Checklist MUST be completed prior to starting up the UPS system for the first time Installation Checklist for Powerware 9350 30 through 160 packing materials and restraints have been removed from each cabinet _ Each cabinet in the battery system is placed in its correct location _JAll cabinets are bolted together ground wire is installed between all cabinets that are bolted together conduits and cables are properly routed to the battery cabinets ground conductor is properly installed _ Battery cables and harness are terminated on the K2 battery contactor E4 and E5 in the UPS cabinet _ Internal battery cabinet connections have been completed bus bars plugs etc _JAir conditioning equipment
45. t as Shipped with Outer Packaging and Pallet Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION DO NOT INSTALL A DAMAGED CABINET REPORT ANY DAMAGE TO THE CARRIER CONTACT YOUR LOCAL SALES OR SERVICE OFFICE IMMEDIATELY 2 Use appropriate material handling equipment to move the cabinet to a convenient unpacking area Space is provided between the pallets to insert pallet jack blades on the bottom of the unit DANGER RISK OF INSTABILITY DO NOT TILT CABINETS MORE THAN 10 DEGREES FROM VERTICAL OR THE CABINET MAY TIP OVER 3 Set each pallet on a firm level surface allowing a minimum clearance of 4 6m 15 ft on each side for removing the cabinets from the pallets 4 Cut and remove the steel bands around each cabinet 5 Remove the protective cardboard covering from the cabinets by vertically cutting one corner using a knife blade no longer than 25 mm 1 in 6 Remove the corrugated corner protectors box plastic bag and discard or recycle them in a responsible manner CAUTION IF YOU CAN SEE DAMAGE IN OR ON A CABINET DO NOT INSTALL IT REPORT ANY DAMAGE TO THE CARRIER CONTACT YOUR LOCAL SALES OR SERVICE OFFICE IMMEDIATELY Unloading the Battery Cabinet from the Pallet The battery cabinet is bolted to a pallet consisting of four
46. ted at 2 volts per cell as defined by Article 480 of the NEC Rated battery current is computed at 1 8 volts per cell 6 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 196 of nominal DC voltage at rated battery current 7 A battery disconnect switch is recommended and may be required by NEC or local codes when batteries are separately located The battery disconnect switch may be supplied as an accessory and should be installed between the battery and the UPS 8 If the conductors used for DC input from the battery cabinet s to the UPS are those provided by the UPS manufacturer and the UPS and battery cabinet are manufactured by the same supplier then it is acceptable if they do not meet the noted minimum conductor sizes Table B External Ground Wire Requirements for Battery Cabinets Integral UPS Battery Battery of or Wire Size s dr Model Series Type Cabinets perd Battery Cabinet all 685 or 1085 all all all 1 0 7 16 slot 5 6 50 A 2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Table C External Wiring Requirements UPS to Battery or Remote Disconnect to Battery NOTE All specified wire sizes are 90 rated copper minimum Battery Cabinet UPS Cabinet Wire UPS Battery Battery of Integral Size Torque Torque Series Cabinet Type Cabinets or UPS to Tool Size N M Tool Size N M Mo
47. ware is provided on each ground stud 13 Repeat Steps 2 through 12 to attach additional Series 1085 Battery Cabinets to the other side of the first battery cabinet Level the cabinets with the leveling Screws 14 Locate the cabinet connecting bracket from the field kit Attach the bracket to the lower right hand side of the Series 685 base using 2 4 screws 15 Locate the large flat bracket from the field kit Place one end of the bracket over the stud on the bottom side of the UPS cabinet lower right hand hinge and the other end over the stud on the bottom side of the lower right hand hinge on the Series 685 Battery Cabinet see Figure 9 16 Attach the bracket to the hinges with two 8 self locking nuts from the field kit 14 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 TOP VIEW Ground Wire Ground Stud O Bracket from kit racket from ki FRONT VIEW Bu 22 LX ac pec Nut from kit Nut from kit Screw from kit Front of 685 Front of UPS Battery Cabinet LII L Figure 9 Attaching UPS Base to Series 685 Base 17 Locate the ground wire from the field kit Route the ground wire from the customer ground stud in the battery cabinet und
48. x 875 1 4 hex 200 H50 H20 1 p 42 4 u 22 6 80 60 685 B14 B17 5 Integral Supplied 3 8 hex 875 1 4 hex 200 H20 1 i 42 4 22 6 80 60 685 B14 B17 5 Separate 2 0 3 8 hex 875 1 4 hex Q 80 60 1085R B10 1 Integral Supplied 3 8 hex 3 8 hex hdd 80 60 1085R B10 1 Separate 3 0 3 8 hex Sue 3 8 hex B27 1 B37 B47 1 2 3 42 4 22 6 80 60 1085 H30 H40 Integral Supplied 3 8 hex 875 1 4 hex 200 H50 B27 1 B37 B47 1 2 3 42 4 22 6 80 60 1085 H30 H40 o4 Separate 2 0 3 8 hex 875 1 4 hex 200 H50 H20 1 80 80 685 B14 B17 Integral Supplied 3 8 hex 424 4 a hex 226 2 375 200 20 20 1 80 80 685 B14 B17 Separate 2 0 3 8 hex 424 1 4 22 6 2 375 200 H20 B27 B31 B37 B47 1 2 3 42 4 22 6 80 80 1085 H30 H40 Integral Supplied 3 8 hex 875 1 4 hex 200 H50 B27 1 B37 B47 1 2 3 42 4 22 6 80 80 1085 H30 H40 Gea Separate 2 0 3 8 hex 375 1 4 hex 200 H50 B14 B17 42 4 42 4 160 100 685 H20 2 Integral Supplied 3 8 hex 875 3 8 hex 875 B14 B17 42 4 42 4 160 100 685 H20 2 Separate 3 0 3 8 hex 375 3 8 hex 375 B27 B31 B37 B47 1 2 3 42 4 jj 42 4 160 100 1085 H30 H40 or Integral Supplied 3 8 hex 875 3 8 hex 875 H50 B27 1 B37 B47 1 2 3 42 4 42 4 160 100 1085 H30 H40 ora Separate 3 0 3 8 hex 875 3 8 hex 875 H50 A 4 Powerware
49. ystem is clean and dust free It is recommended that the battery cabinet be installed on a sealed concrete pad or a sealed concrete floor JAdequate working area exists around the battery cabinet and other cabinets JAdequate lighting is provided around all battery cabinet equipment remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the battery cabinet OPTIONAL 32 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev 053002 Installing a Remote Battery Disconnect The remote battery disconnect is crated separately for shipping It is enclosed in a box and is designed to be wall mounted on a surface that can support the weight and bolt pattern described in this chapter You can install a remote battery disconnect anywhere between the remote DC supply and the UPS according to national and local codes Figure 20 shows the remote battery disconnect enclosure SIDE Figure 20 Remote Battery Disconnect Enclosure The breaker switch on the remote battery disconnect should be set to ON for normal UPS operation when DC power is available at the UPS When service personnel are performing maintenance on the UPS or battery cabinet the switch should be OFF Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets 33 Installation Manual 164201408 Rev 053002 You should read and unde

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