Powermatic JTG-10Q User's Manual
Contents
1. 12 The specifications in this manual are given as general information and are not binding WMH Tool Group reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever 4 Warnings 1 Read and understand the entire owners manual before attempting assembly or operation 2 Read and understand the warnings in this manual Failure to comply with all of these warnings may cause serious injury 3 The table saw and tenoning jig is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a table saw or tenoning jig do not use until proper training and knowledge have been obtained 4 Do not use the tenoning jig for other than its intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use 5 Always wear approved safety glasses face shields while using this tenoning jig Everyday eyeglasses only have impact resistant lenses they are not safety glasses 6 Before operating the tenoning jig remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti s2. JTG 10Q Stock Number 708295 Box Contents A 1 ea Fence assembly B 1 ea Handwheel Assembly C 1 ea Clamp bracket D 2 ea Handles E 2 ea Socket Head Cap Screws M10x25 F 1 ea Lock washers M10 Note Exposed metal parts have been given a protective coating at the factory This should be removed with a solvent such as mineral spirits Do not use an abrasive pad Required Tools G 1 set hex wrenches 3 4 8mm provided 7 Assembly Refer to Figure 1 1 Insert the handwheel assembly F into the clamp bracket B and secure with the lock handle A on the clamp bracket 2 Attach the clamp bracket B to the back of the fence G using two M10 x 25 socket head cap screws D and M10 lock washers E 3 Attach the handles C to the clamp bracket B Note There are two slots on the underside of the tenoning jig For the JTSA 10XL 66 and 64A JET amp Powermatic left tilt saws mount the slide H into the left slot farthest from the fence A 4 mm hex wrench provided is required Alignment Disconnect saw from power source before making adjustments to the tenoning jig To align the tenoning jig 1 Place the jig guide into the saw s left miter gauge slot 2 Using a square A Fig 2 check t
3. 1 19 JTG10 19 Knob 1 20 JTG10 20 Bushing 1 21 JTG10 21A Bracket 1 22 JTG10 22 Guide Rod 1 23 JTG10 23A Base 1 24 TS 2286202 Pan Head Machine Screw M6x20 2 25 TS 1534042 Pan Head Machine Screw M6x12 2 26 JTG10 26 Guide Bar 1 26 1 JTG10 26 1 Guide Washer 1 26 2 TS 081F021 Flat Head Machine Screw 1 4 20 x 3 8
4. 6 Box Contents 6 Required Tools 6 Assembly 7 Alignment 7 Operation 9 Angle Tenons 10 Parts 10 Replacement Parts 10 Parts List 11 Exploded View
5. TS 1523071 Socket Set Screw M6x25 1 39 JTG10 39 Stud 2 40 JTG10 40A Clamp Bracket 1 42 JTG10 42A Support Shaft 1 47 JTG10 47A Handwheel 1 48 TS 2276081 Socket Set Screw M6x8 1 49 JTG10 49A Clamp Lead Screw 1 50 TS 1551071 Lock Washer M10 2 51 TS 1505031 Socket Head Cap Screw M10x25 2 52 JTG10 52 Locking Handle 1 JTG10 54 Hex Wrench
6. 1 27 JTG10 27 Set Screw M8x50 1 28 TS 0680041 Flat Washer 3 8 2 29 TS 1540061 Hex Nut M8 1 30 JTG10 30 Locking Handle M8 1 31 TS 2284082 Pan Head Machine Screw M4x8 1 32 JTG10 32 Pointer 1 33 JTG10 33A Fence 1 34 JTG10 8 Socket Set Screw M6x40 1 35 JTG10 35 Stop 1 37 JTG10 37 Stud 1 38
7. M6x40 1 9 JTG10 9 Handle 2 10 JTG10 10 Lock Bushing 1 11 TS 1550061 Flat Washer M8 1 12 JTG10 12 Lead Screw 1 13 JTG10 13A Slide 1 14 TS 1540071 Hex Nut M10 2 15 JTG10 15 Threaded Bushing 1 16 JTG10 16 Guide Bushing 1 17 JTG10 17 Roll Pin M3x20 1 18 JTG10 18 Knob
8. Operating Instructions and Parts Manual Tenoning Jig Model JTG 10Q WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 708295 Ph 800 274 6848 Revision A 10 04 www wmhtoolgroup com Copyright WMH Tool Group This Manual is Bookmarked 2 This manual has been prepared for the owner and operators of a JTG 10Q Tenoning Jig Its purpose aside from machine operation is to promote safety through the use of accepted correct operating and maintenance procedures Completely read the safety and maintenance instructions before operating or servicing the machine To obtain maximum life and efficiency from your JET Powermatic Tenoning Jig and to aid in using the machine safely read this manual thoroughly and follow instructions carefully Warranty WMH Tool Group warrants every product it sells If one of our tools needs service or repair one of our Authorized Repair Stations located throughout the United States can give you quick service In most cases any one of these WMH Tool Group Repair Stations can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET Performax Wilton or Powermatic tools For the name of an Authorized Repair Station in your area please call 1 800 274 6848 or visit www wmhtoolgroup com More Information WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your loca
9. not shown M3 1 JTG10 55 Hex Wrench not shown M4 1 JTG10 57 Hex Wrench not shown M8 1 58 JTG10 58 Spring 1 59 JTG10 59 Nut 1 60 JTG10 60 Clamp Plate 1 61 TS 1550041 Flat Washer M6 1 62 TS 1534042 Pan Head Machine Screw M6x12 1 63 JTG10 63 Rubber Clamp Plate Cover 1 12 Exploded View
10. kid floor strips are recommended Do not wear gloves 7 Wear ear protectors plugs or muffs during extended periods of machine operation 8 Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber 9 Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 10 Do not operate this jig while tired or under the influence of drugs alcohol or any medication 11 Make certain the table saw or shaper switch is in the OFF position before attaching the tenoning jig 12 Make certain the machine is properly grounded 13 Make all machine adjustments or maintenance with the machine unplugged from the power source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and
11. l WMH Tool Group distributor or visit www wmhtoolgroup com WMH Tool Group Warranty WMH Tool Group including JET Wilton and Powermatic brands makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follow 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repai
12. llowing pages To order parts or reach our service department call 800 274 6848 between 7 00 a m and 6 00 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 11 Parts List Index No Part No Description Size Qty 1 JTG10 1 Locking Lever M6x22 2 2 TS 0680021 Flat Washer 1 4 3 3 JTG10 3 Bracket 1 4 TS 1533032 Pan Head Machine Screw M5x10 2 5 JTG10 5 Scale 1 6 JTG10 6 Locking Lever M6x30 1 7 TS 1540041 Hex Nut M6 2 8 JTG10 8 Socket Set Screw
13. miter bar slots in the base are milled to be parallel to the fence If an adjustment is necessary loosen the two hex socket head screws A holding the guide rod to the base as shown in Figure 5 Place the jig back into the miter slot Loosen locking handle L Figure 4 and make the needed adjustment When adjustment is finished tighten the handle and remove the jig and fully tighten the screws under the guide rod Place the jig back on the saw with the miter bar in the miter slot 9 Loosen both locking handles G amp L Fig 4 and back off jig so that the fence is approximately 1 8 away from the saw blade and tighten both locking handles G amp L Figure 3 Figure 4 Figure 5 9 10 To prevent the fence from being pushed or moved into the blade loosen the nut N on the setscrew and turn the setscrew clockwise until it bottoms out Figure 6 Tighten down the nut 11 For a final adjustment loosen screw P holding the pointer and adjust pointer to the 1 8 position See Figure 7 Tighten screw Operation Use of the tenoning jig requires removal of the table saw s blade guard After the jig operation is complete disconnect saw from power source and re install the blade guard immediately 1 Use the handwheel A to tighten your workpiece against the fence See Figure 8 2 Use the two large handles B to securely move the workpiece through the saw blade 3 NOTE Neve
14. o see if the fence is 90 degrees to the saw table To make an adjustment to the fence loosen the lock handle B adjust the fence to the 90 degree position and tighten lock handle 3 When the fence is 90 degrees to the table tighten setscrew C until it bottoms See Figure 2 Setscrew C acts as a positive stop and allows you to quickly position the fence back to the 90 degree position after it has been tilted Figure 1 Figure 2 8 4 Using a square A Fig 3 check to see if the position of the backstop D is 90 degrees to the saw table If not loosen the lock handle E adjust the backstop to the 90 degree position and tighten the lock handle 5 When the backstop is 90 degrees to the table adjust the setscrew F until it touches the backstop Tighten the jam nut Setscrew F acts as a positive stop and allows you to quickly position the backstop back to the 90 degree position after it has been tilted 6 Loosen locking handle G Fig 4 Loosen thumbscrew H and move bracket J to the back edge of the guide rod K The guide bushing should move out with the bracket If the guide bushing does not move lubricate with a light oil Tighten locking handle G and thumb screw H 7 To bring the fence into parallel with the saw blade loosen both locking handles G L See Figure 4 Reposition the jig so that the fence lies flat against the saw blade and tighten both locking handles 8 The
15. r 25 Use recommended accessories improper accessories may be hazardous 26 Maintain tools with care Keep saw blades or shaper cutters sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories 27 Make sure the work piece is securely attached or clamped to the jig Never use your hand to hold the work piece 28 Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands 29 Do not stand on the machine Serious injury could occur if the machine tips over 30 Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop 31 Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine damage This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS 6 Shipping Contents Open shipping carton and check that all parts are intact Report any damage immediately to your distributor Read the instruction manual thoroughly for assembly alignment maintenance and safety instructions Model Number
16. r Station designated by our office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept a refund We will return repaired product or replacement at WMH Tool Group s expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of WMH Tool Group s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state WMH Tool Group sells through distributors only WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 3 Table of Contents Warranty 2 Warnings 4 Shipping Contents
17. r pass the jig back over the moving saw blade Wait until the power is off and the blade comes to a complete stop 4 For rapid or large adjustments moving the fence toward or away from the saw blade loosen both locking levers C D Move the fence into position and tighten both locking levers C D 5 For fine adjustments moving the fence toward or away from the saw blade loosen both lock levers C amp D Move the fence away from the saw blade and tighten lock lever D only Move the fence into position with knob E and then tighten lock lever C Figure 6 Figure 7 Figure 8 10 6 If it is necessary to cut a tenon on the side of the workpiece that is against the fence a wood spacer must be secured between the workpiece and the fence as shown in Figure 9 This will keep the saw blade from hitting the fence Note There are four holes in the fence for mounting a wood block spacer Angle Tenons For angle tenons loosen lock lever F shown in Figure 10 and adjust the backstop G to the desired angle Re tighten lock lever F Figure 11 shows an angle tenon procedure with the fence tilted Loosen lock lever H to tilt the fence This type of cut requires a spacer J between the workpiece and the fence in order to prevent the saw blade coming into contact with the fence Figure 9 Figure 10 Figure 11 Parts Replacement Parts Replacement parts are listed on the fo
18. replace the guards immediately 16 Make sure the table saw or shaper is firmly secured to the floor or bench before use 17 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 18 Provide for adequate space surrounding work area and non glare overhead lighting 19 Keep the floor around the machine clean and free of scrap material oil and grease 20 Keep visitors a safe distance from the work area Keep children away 5 blah blah blah 21 Make your workshop child proof with padlocks master switches or by removing starter keys 22 Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury 23 Maintain a balanced stance at all times so that you do not fall or lean against saw blades shaper cutters or other moving parts Do not overreach or use excessive force to perform any machine operation 24 Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safe
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