Powermatic 75 User's Manual
Contents
1. 4 40 6286446 Nut 3 8516 UNF sich eto tet toe aan 4 41 6286662 Plat Washer E ie ee 1 42 6286663 Flat Washer 1 0 2 ie ee ed ead ade 4 43 6286664 Flat Washer 8 76 44 6286665 Lock Washer M8 16 46 6286666 Hock Washer MAO 8 47 6286654 Flate Better by cole deen ees 1 48 6286655 MotomRlate 1 49 3330283 safety RUES Decal csc ean 1 50 6286657 Mute 1 51 6286658 Warning Label 1 52 3312334 1 53 6286618 Adapter Attachment Kit 8 6 Items 54 thru 59 1 12 Parts List No Part No 6286612 6286615 6286614 6286613 6286616 6286617 6286630 M 0460200 Model 75 Dust Collector Description Quantity HOSE 49 XA oO 1 eines 1 Adapter Aad 1 Stainless Clamp 4 2 Plastic tube aa eee le 1 ER 1 Ha2. conocia cour proleciod fuses cee daky Ges applance SAFETY RULES l FELT OM 1 PERLITE Wilgger LLI 411 HH GREG ELICTEICALLY 1 ES 34 i E I Li I r E L i Unplug before bet Attach Inlet guard befor plugging In Elmore LOASE Lar cL GF CLOCK RS te d 11 Bales CHINE PRESSE Fa SPECIFICATIONS Model 66 10 Table Saw ei ar aes entra dle 3 HP 1 Ph 230V 3 HP 3 Ph 230 460V prewired 230V 1900 Capacity os thine enon eet eke aes 10 ft Upper dust tant Rea E cloth Lower dust bag clear plastic WILE rite Mets aries industrial push button 90 IMIGESIZES 8 one 6 or three 4 ASOT 55 20 2 2 0552 588 N fou
3. Saati tact lad gah hae fog 9 ones A ae aa TA 9 ARERR 10 DUSU 5 aaa dain Aine 10 6 saate A tii 11 Parts List amp Exploded VIEW sss aa Aaaa 12 14 A SAFETY RULES Read the Manual Always read the owner s manual carefully before attempting to use the machine Know the limitations and hazards associated with its use Eyes Always wear approved safety goggles glasses or a face shield when operating this machine Dress Code Do not wear loose clothing neckties jewelry or gloves that can get caught in moving parts Confine long hair Keep sleeves above the elbow Electrical Grounding Your machine must be electrically grounded If a cord and plug are used make certain the grounding lug connects to a suitable ground Follow the grounding procedure indicated by the National Electric Code Guards Keep machine guards in place at all times when machine is in use If removed for maintenance pur poses use extreme caution and replace the guards immediately Do not overreach Maintain a balanced stance at all times so that you do not fall or lean against blades or other moving parts Power off Make sure the machine is either unplugged or electrically discon
4. 11 Parts List Model 75 Dust Collector No PartNo Description Quantity 1 6286605 Impeller Housing 1 2 6286606 SE See 2 3 6286607 ie ee ee eee ee 1 4 6286608 A 1 5 6286609 cic A 1 6 6286610 Adapter SA Re ete 1 7 6286611 AdapterGap veut A 2 8 6286600 2 9 6286619 Wpper Hanger 2 10 6286620 Lover Handel eS Ae eet Gadd 2 11 6286621 Hanger Bracket 2 12 6286622 Handles E oes ape A 4 13 6286623 SUPPO BIDEK Tonini ha tect eA 4 14 6286624 41 85282408 5 4 15 6286625 Support Bracket ee AeA Ad 2 16 6286626 Retainer Strap sites oer oat he ee eee ee ae 4 17 6286601 LOWE 2 18 6286627 ees eae teed ate 1 19 6286628 Extension 2 20 6286629 SUPPO Pl
5. Do not operate the dust collector without the hose connected to the suction chute Hazardous moving parts are inside and could cause serious injury Drugs alcohol medication Do not operate tool while under the influence of drugs alcohol or any medication Health Hazards Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some ex amples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Familiarize yourself with the following safety notices used in this manual A CAUTION This means that if precautions are not heeded it may result in minor or moderate injury and or possible machine damage A WARNING This means that if precautions are not heeded it could result in serious injury or possibly even death A SAFETY Familiarize yourself with the location of these safety decals on your dust collector A WARNING been DAD ured
6. 2 Fuses or circuit breakers lack sufficient capacity SOLUTION 1 Consult service Any attempt to repair this motor may create a hazard unless repair is done by a qualified service technician Check for blown fuses and replace with fuse of proper capacity or re set circuit breaker Tighten clamps Stop the machine to allow material to fall to the bottom of inlet pipe Remove debris Unplug unit prior to disassembly due to hazardous moving parts inside Usea piece of wood to free impeller Attach to inlet guard before plugging in Consult service to repair loose or rub bing impeller Arepair to the housing may create a hazard unless it is done by a qualified service technician Have motor check by a qualified service technician Do not overload circuit when using dust collection system with other appliances Increase the wire sizes on extension cord reduce length of extension cord or use larger wire sizes Request a power check from the power company Request voltage check from power com pany Have motor repaired or replaced by a qualified service technician Replace capacitor by a qualified service technician 1 amp 2 Clean out sawdust and provide nor 1 2 mal air circulation through motor Request voltage check from power com pany Install proper size fuses or circuit break ers 1 amp 2 Install proper size fuses or circuit breakers
7. DUST COLLECTOR Model 75 Instruction Manual amp Parts List M 0460200 POWERMATIC 800 248 0144 Wwww powermatic com This manual has been prepared for the owner and operators of a Powermatic Model 75 Dust Collector Its purpose aside from machine operation is to promote safety through the use of accepted correct operating and maintenance procedures Completely read the safety and main tenance instructions before operating or servicing the machine To obtain maximum life and efficiency from your dust collector and to aid in using the machine safely read this manual thor oughly and follow all instructions carefully Warranty amp Service The JET Group warrants every product it sells If one of our tools needs service or repair one of our Authorized Repair Stations located throughout the United States can give you quick service In most cases any one of these JET Group Repair Stations can authorize warranty repair assist you in obtain ing parts or perform routine maintenance and major repair on your JET Performax or Powermatic tools For the name of an Authorized Repair Station in your area please call 1 800 274 6848 More Information Remember the JET Group is consistently adding new products to the line For complete up to date product information check with your local JET Group distributor JET Group Warranty The JET Group including Performax and Powermatic brands makes every effort to assure that its product
8. ates RASER only eel 1 21 6286656 Pivoting Caster kosor 4 22 6286603 TPA 230V ates 1 6286604 HP 3 Ph 230 460 1 23 6286631 Power eter td onlin 1 24 6286632 Power Cord Holder RE eA EE 1 25 6286633 Motor Shaft Key 1 26 6286634 MotorGasket 2 1 27 6286635 eee 1 28 6286636 Control 1 29 6286637 CT 4016 ead eat 2 30 6286638 Rubber Gasket ues een e 2 31 6286639 Round Head Screw M6 1 12 rea RASS aaa 8 32 6286660 Hex Head Screw 8 1 25 20 48 34 6286642 Socket Head Screw 8 1 25 12 sss 8 35 6286643 Self Tapping Screw x 0 7 10 sss 2 36 6286644 Round Head Screw M5 x 0 8 12 3 37 6286645 5 852 19 A noah es aS 1 38 6286445 148 1 295 22 th Se at 42 39 6286647 10 1 55 5
9. d tools In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current in order to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper con nection of the equipment grounding conductor can re sult in risk of electric shock The conductor with insu lation having an outer surface that is green with or without yellow stripes is the equipment grounding con ductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely under stood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tools plug Repair or replace any dam aged or worn cord immediately As the three phase 230 460 volt motor does not have a plug please carefully follow the rotation direction of impeller when connecting to the power source EXTENSION CORD Use only a 3 wire ext
10. ension cord with a 3 prong grounding plug and a 3 pole receptacle as shown in Figure 1 Replace a damaged or worn cord immedi ately The use of an extension cord if required re sults in a certain loss of power The recommended wire gage is no 10 OPERATION SWITCH The switch box is an industrial type switch with stan dard start and stop push buttons and is attached to the impeller housing unit MOTOR Motors used in a woodworking environment are con stantly exposed to sawdust and wood chips The operator should make frequent inspections of the mo tor and remove or vacuum any accumulation of for eign material in order to maintain normal motor venti lation Remove dust from the motor with a low pressure air hose CAUTION The operator should follow all safety procedures regarding dust particles and always wear safety goggles and a filter mask during any cleaning operation MAINTENANCE WARNING Never perform maintenance A on this machine before turning switch to stop and removing plug from power source DUST BAGS Each operator has his own particular application of woodworking machinery As such a maintenance schedule for the dust collector must be performed on regular and timely basis To remove dust and chips 1 Disconnect machine from its power source 2 Shake the upper dust bag and allow the fine dust to settle down into the lower chip bag 3 Release the clamp around upper bag remove
11. ket 11 Be sure to install hanger bracket during assembly at this time ACCESSORIES ATTACHMENT Dust Bags amp Hose 1 Screw upper hanger into lower hanger 9 amp 10 and secure with large nut 38 Attach this assembly to the hanger bracket 11 2 Install the lower 17 and upper 8 dust bags with the straps provided making sure they are securely fas tened with no air leaks A CAUTION Retainer straps are rolled up under tension Hold strap with hand and allow it to unroll gradually 3 Choose the hose adapter 7 53 according to your particular requirements and attach the accesso ries as shown ELECTRICAL CONNECTION The dust collector is equipped with a 3 HP single phase 230 volt or three phase 230 460 volt motor The unit is factory wired for 230 volts and equipped with a 20 amp cord and plug set The 230 volt plug requires a receptacle as illustrated in Figure 1 The three phase motor may be reconnected for 460 volts by changing the connections as illustrated in the diagram motor wiring box The three phase power cord is not equipped with a plug 27 __ ry ae _ FIGURE 1 A WARNING The dust collector must be grounded to protect the operator from electric shock Not all outlets are properly grounded Have your outlets checked by a qualified electrician GROUNDING INSTRUCTIONS All grounded cord connecte
12. nected and locked out when perform ing maintenance or service work Housekeeping Before turning on machine remove all extra equipment such as keys wrenches scrap stock and cleaning rags from the machine Keep the area around machine clean and free of scrap material and sawdust to mimimize the danger of slipping Power on On machines equipped with a manual starter make sure the starter is in OFF position before connecting power to machine Use the right tool Don t force a tool or attachment to do a job which it was not designed for Check damaged parts Check for alignment of moving parts binding of moving parts breakage of parts mount ing and any other condition that may affect the machine s operation A guard or other part that is damaged should be properly repaired or replaced Turn power off Never leave machine running unattended Do not leave machine until it comes to a complete stop No horseplay Give your work your undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Use recommended accessories improper accessories may be hazardous Collect wood materials only Metal shavings and dust can set wood dust on fire Do not expose the dust collector to moisture or wet surfaces Use only indoors and on a dry surface to avoid the risk of electrical shock Do not use the dust collector around flammable products Sparks may ignite the vapors
13. pair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept a refund We will return repaired product or replacement at JET s expense but if it is deter mined there is no defect or that the defect resulted from causes not within the scope of JET s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state The JET Group sells through distributors only Members of the JET Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 5 Safety RUES 550005 ete eed ee 4 5 Safely Decals A eS a eee 6 Specifications a eee ee 7 RECEIVING aa it 8 Installation and ASSEMDIy rarai iia oir ea a E 8 Accessories Attachment Dust Bags amp 8 Electrical COnMeCtion El corn ceed ee 8 Grounding INSUUCIONS 9 Extension Cord AGER 9 Operation a a eM dt ed ae ae ts 9 ERO ee I
14. r swivel 97058 esa ES 154 32 Ibs NOTE The above specifications were current at the time this manual was published but because of our policy of continuous improvement Powermatic reserves the right to change specifications without notice and without incurring obligations RECEIVING Remove all contents from the shipping carton and check each item against the packing list Report any missing or damaged parts immediately to your ship ping agent and distributor Read the instruction manual thoroughly for assembly alignment maintenance and safety instructions Box contents 1 impeller housing with motor 2 housings 1 hose adapter 4 retainer straps 1 8 6 adapter 1 support plate 4 clear lower bags 2 extension plates 2 cloth upper bags 4 support legs 2 upper hangers 2 support brackets 2 lower hangers 2 rubber gaskets 1 hardware bag containing 4 casters 2 hanger brack ets nuts screws washers INSTALLATION AND ASSEMBLY Use the exploded view on page 14 to assist with the following instructions 1 Turn the base 18 on edge and screw the four casters 21 into the threaded holes Secure with nuts 40 and lock washers 45 2 Attach the two end extension plates 19 with the hex head screws 32 and nuts 38 with lock washer 46 and flat washer 43 3 Mountthe support plate 20 to both sides of base using hex head screws 32 with flat washers 43 lock washers 46 and n
15. rdwarea Ra eR 1 1 13 Model 75 Dust Collector a 222 1 on 3 27 E 7 1 5 a 1 1 1 loaf an 1 14 To order parts or reach our service department please call our toll free number between 8 00 a m and 4 30 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the EDP number of the part s required from your parts manual will also expedite your order Phone No 800 248 0144 Fax No 800 274 6840 If you are calling from Canada please call 800 238 4746 E mail powermatic powermatic com Website www powermatic com 15 07 01 JET Equipment amp Tools 427 Sanford Road LaVergne TN 37086 Phone 800 248 0144 Fax 800 274 6840 E mail powermatic powermatic com Website www powermatic com POWERMATIC ALL RIGHTS RESERVED
16. s meet high quality and durability standards and warrants to the original retail consumer purchaser of our prod ucts that each product be free from defects in materials and workmanship as follow 1 YEAR LIMITED WAR RANTY ONALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance THE JET GROUP LIMITS IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASEDAT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WAR RANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL AGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLU SION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair Station designated by our office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will either re
17. the upper bag and deposit all remaining dust into a fire proof metal container 4 Release clamp around lower chip bag remove the chip bag and deposit chips and dust into a fire proof metal container 5 Reconnect both sets of dust bags making sure the clamps firmly secure the bags to the upper and lower chute extensions 10 Trouble Shooting for Model 75 Dust Collector PROBLEM Motor will not run Excessive sawdust in air Excessive impeller noise Excessive noise Motor fails to develop full power Motor starts slowly or fails to come up to full speed Motor overheats Motor stalls Frequent opening of fuses or circuit breakers POSSIBLE CAUSE 1 Defective cord plug switch and or motor 2 Blown fuse or circuit breaker tripped 1 Loose clamps dust bag and or chip collection bag not secure 1 Picked up large chips and de bris 2 Loose impeller 3 Rubbing impeller 1 Motor 2 Overloaded circuit 3 Undersize extension cord or ex tension cord too long 1 Low voltage 2 Windings burned out or open 3 Starting switch will not operate Switch contacts not working properly Motor overloaded 2 Improper cooling Air circulation restricted through motor due to sawdust accumulation inside of motor 1 Low voltage does not permit mo tor to reach operating speed 2 Fuses or circuit breakers lack sufficient capacity Motor overloaded
18. uts 38 4 Mount the two support brackets 15 to the base and support plate using the hex head screws 32 and flat washers 43 NOTE Be careful that you do not strip the screws 5 If shipped unassembled mount the motor 22 shaft key 25 and gasket 26 to the underside of the impeller housing 1 and lock down on the topside with nuts 39 lock washers 44 and flat washers 42 6 With the aid of an assistant mount the impeller housing with attached motor to the support brackets 15 aligning the holes of the four housing bolts and securing with nuts 38 lock washers 46 and flat washers 43 7 Screw the impeller 3 on to the threaded motor shaft and be sure to install the shaft key 25 at the same time Tighten down with nut 37 and washer 41 8 Install the housing gasket 4 and inlet cover 5 to the housing using the round head sheet metal screws 31 9 Attach both side housing units 2 with rubber gaskets 30 to the impeller housing using the hex head screws 32 washers 43 and nuts 38 10 Attach the four leg supports 14 first to the base 18 with hex head screws 32 washers 43 lock washers 46 and nuts 38 Next attach the top sec tion of the hanger brackets to the side housing units with hex head screws 32 washers 43 lock wash ers 46 and nuts 38 NOTE As shown in the exploded view one bracket on either side is mounted to the side housing with a hanger brac
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